P0365-P0446-E.qxd 08.11.6 2:09 PM Page 391 Regulator with Built-in Pressure Gauge Filter Regulator with Built-in Pressure Gauge Series ACG /ARG /AWG Visibility of pressure gauge is improved in various installation places AC When mounting on an equipment at approximately foot level Equipment AF AR OUT AL Floor AW When mounting on a panel AG SMC AV AF800 AF900 Panel 391 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 392 Installation and removal of pressure gauge cover is possible with one-touch. (PAT.PEND.) Mounting angle of pressure gauge is selectable depending on the piping direction Easy to adjust limit indicator. ∗ Mounting angle can be changed as desired. For details, refer to “Procedure for replacing or changing the mounting angle of a pressure gauge” on page 434. OUT P IN MPa US H to L O C P K US H to L O C K 270° 180° Mounting angle OUT MPa IN Mounting angle view MPa OUT IN P US H to L O C IN P K OUT MPa Mounting angle view Pressure gauge anti-revolving mechanism (PAT.PEND.) 90° 0° Mounting angle US H to L O C K ∗ Pressure gauge will not be revolved even after the handle is operated. Space saving, Labor saving Panel-cut for pressure gauge is not necessary. In the case of panel mounting, the number of holes for taking out the products (pressure gauge plus regulator handle parts) can be reduced into one location. By changing the angle of pressure gauge, the internal volume of a panel can be used effectively. Mounting example: In the case of aligning three ARG30s in line. 90° Mounting at Mounting at (In the case of restricted in side direction) 45° (In the case of considering the effectiveness of panel) ∗ Contact SMC separately, since it will be made to order. (Refer to page 422.) Surface of panel OUT Surface of panel SMC MPa P U SH to L O MPa C P K U SH to L O MPa C K P U SH to L O MPa C P K U SH to L O MPa C K P U SH to L O MPa C K P U SH to L O C K IN 66 Bottom of panel Bottom of panel IN 1 1 1 IN 1 IN 1 IN 1 IN IN 45° T U O OUT 2 2 T U O OUT T U O 2 2 2 OUT SM C SM C SM C SMC SMC SMC 2 In the case of ARG30, dimension in height can be reduced by approx. 30 mm. 392 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 393 Standard Combinations Components Combination AF + ARG + AL AWG + AL AF + ARG AF + AFM + ARG AWG + AFM Model P. 396 P. 399 P. 401 P. 403 P. 405 Port size Regulator with Built-in Filter Regulator with Pressure Gauge Built-in Pressure Gauge ARG AWG Lubricator AL Mist separator AFM P. 327 P. 411 P. 423 P. 357 P. 338 Air filter AF ACG20 1/8, 1/4 AF20 ARG20 AL20 ACG30 1/4, 3/8 AF30 ARG30 AL30 ACG40 1/4, 3/8, 1/2 AF40 ARG40 AL40 ACG20A 1/8, 1/4 AWG20 AL20 ACG30A 1/4, 3/8 AWG30 AL30 ACG40A 1/4, 3/8, 1/2 AWG40 AL40 ACG20B 1/8, 1/4 AF20 ARG20 ACG30B 1/4, 3/8 AF30 ARG30 ACG40B 1/4, 3/8, 1/2 AF40 ARG40 ACG20C 1/8, 1/4 AF20 ARG20 AFM20 ACG30C 1/4, 3/8 AF30 ARG30 AFM30 ACG40C 1/4, 3/8, 1/2 AF40 ARG40 AFM40 ACG20D 1/8, 1/4 AWG20 AFM20 ACG30D 1/4, 3/8 AWG30 AFM30 AC ACG40D AWG40 1/4, 3/8, 1/2 AFM40 AR INDEX Air Combination Regulator with Built-in Pressure Gauge Air Filter + Regulator with Built-in Pressure Gauge + Lubricator ACG20/30/40 AL Regulator with Built-in Pressure Gauge P. 396 P.4 Filter Regulator with Built-in Pressure Gauge + Lubricator ACG20A/30A/40A ARG20/30/40 P. P.20 412 AW P. P.24 416 AG Regulator with Built-in Pressure Gauge with Back Flow Mechanism P. 399 P.7 ARG20K/30K/40K Air Filter + Regulator with Built-in Pressure Gauge ACG20B/30B/40B P. 401 P.9 P. P.11 403 AV AWG20/30/40 P. P.31 424 Filter Regulator with Built-in Pressure Gauge with Back Flow Mechanism Filter Regulator with Built-in Pressure Gauge + Mist Separator ACG20D/30D/40D Filter Regulator with Built-in Pressure Gauge Filter Regulator with Built-in Pressure Gauge Air Filter + Mist Separator + Regulator with Built-in Pressure Gauge ACG20C/30C/40C AF P. P.13 405 AWG20K/30K/40K P. P.35 428 393 AF800 AF900 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 394 Series ACG How to Order ACG 30 03 G1 Option Symbol Description Nil — Body size Symbol Port size 20 30 40 1/8 1 (8) 2 3 6 8 C J (9) N R 3/8 1/2 Model combination Combination Regulator Filter with Regulator Symbol Air Mist filter Built-in Lubricator with Built-in separator Pressure Pressure Gauge Gauge Nil (1) (2) (3) — — A — — (2) (1) — (1) (2) — — — (1) (3) — — (2) — — — (1) (2) (1) B C D — 0.02 to 0.2 MPa setting ACG20 to 40 Metal bowl ACG20 to 40 Lubricator with drain cock ACG20 to 40 Nylon bowl ACG20 to 40 ACG30, 40 Metal bowl with level gauge ACG20 With bowl guard Filter case with drain guide ACG20 to 40 Non-relieving type ACG20 to 40 ACG20 to 40 Flow direction: Right to left Drain cock with barb fitting: ACG30, 40 ø6 x ø4 nylon tubing Regulator with upward facing handle ACG20 to 40 W Y Z Applicable model (10) Name plate and pressure gauge in imperial units (psi), caution plate for bowl (psi • °F) ACG20 to 40 ∗ When more than one specification is required, indicate in ascending alphanumeric order. Note 8) Adjusting spring and pressure gauge (full-span 0.3 MPa) are different from those for the standard specification. Outlet pressure may increase by 0.2 MPa or more. Note 9) Without a valve function. Note 10) For thread type NPT. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) Both MPa and psi are used for the pressure switch unit. Note 1) Wall mount is not available for size 20 regulator with downward facing handle in B combination. Contact SMC when wall mount is needed. Note 2) The number inside ( ) indicates the combination order counted from the inlet side. Attachment Thread type Symbol Type Nil Rc (3) N F(4) Symbol Description Attachment mounting position Applicable model Nil NPT Check valve K G Note 3) Drain guide is NPT1/8 for ACG20 and NPT1/4 for ACG30 and 40. Auto-drain port is provided with ø3.8" One-touch fitting (applicable to ACG30 and 40). Note 4) Drain guide is G1/8 for ACG20 and G1/4 for ACG30 and 40. (7) S 01 02 03 04 1/8 1/4 3/8 1/2 Pressure switch ACG20: 1/8 ACG30: 1/4 AWG + [K] + AL ACG20A to 40A ACG40: 3/8 AF + ARG + [S] + AL ACG20 to 40 AF + ARG + [K] + AL ACG20 to 40 AF + [S] + ARG ACG20B to 40B AF + AFM + [S] + ARG ACG20C to 40C AF + ARG + AL + [V] Port size Port Symbol size V Body size 20 30 40 — — — — — Residual pressure relief 3 port valve ACG20 to 40 AWG + AL + [V] ACG20A to 40A AF + ARG + [V] ACG20B to 40B AF + AFM + ARG + [V] ACG20C to 40C AWG + AFM + [V] ACG20D to 40D Note 6) When more than one attachment is required, order in alphabetical order. Note 7) Pressure switch cannot be mounted on the inlet and outlet sides of an ARG with an upward facing handle (optional specification: -Y). Mounting Angle of Pressure Gauge Accessory Symbol Description Applicable model Nil — — C D Float type auto-drain (Normally closed) ACG20 to 40 Float type auto-drain (Normally open) ACG30, 40 Symbol G1 Mounting angle 0° Mounting angle view IN OUT MPa PU SH L OCK to Mounting angle of pressure gauge °0 Note 5) Mounting angle of pressure gauge is G1 only. If other mounting angles are needed, contact SMC. ∗ Possible to change to the optional mounting angles. For details, refer to page 434, “Procedure for replacing or changing the mounting angle of a pressure gauge”. 394 Port size for intermediate air release Mounting angle view (-R specification) OUT IN MPa PU SH L OCK to P0365-P0446-E.qxd 08.11.6 2:09 PM Page 395 Air Combination Series ACG Accessory/Optional Combinations Accessory/ Optional specifications Symbol : Combination available Float type auto drain (N.C.) C Float type auto drain (N.O.) D 0.02 to 0.2 MPa setting -1 Metal bowl -2 Lubricator with drain cock -3 Nylon bowl -6 Combination Accessory C D : Combination not available : Varies depending on a model : Available only with NPT thread F.R.L. unit applicable model Option 1 2 3 6 8 C J N RW Y Z ACG20 ACG20A ACG20B ACG20C ACG20D ACG30 ACG30A ACG30B ACG30C ACG30D ACG40 ACG40A ACG40B ACG40C ACG40D Metal bowl with level gauge -8 With bowl guard -C Drain guide -J Non-relieving type -N Flow direction: Right to left -R Drain cock with barb fitting -W Regulator upward facing handle -Y Name plate, caution plate for bowl, and pressure gauge in imperial units (psi, °F) -Z Attachments Port size Check valve 1/8, 1/4, 3/8 Pressure switch Residual pressure relief 3 port valve 1/8, 1/4, 3/8, 1/2 Function Prevents back flow from lubricator. P. 407 Compact switch P. 408 Releases residual pressure in lines. P. 409 AC Accessories Refer to page 410 for spacers and brackets. AF AR AL AW AG AV AF800 AF900 395 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 396 Air Combination Air Filter + Regulator + Lubricator Series ACG20/30/40 JIS Symbol ACG20 Standard Specifications Model Air filter Component Regulator Lubricator Port size Air filter Regulator Lubricator ACG40 ACG20 AF20 ARG20 AL20 ACG30 AF30 ARG30 AL30 ACG40 AF40 ARG40 AL40 1/8 1/4 1/4 3/8 1/4 3/8 1/2 Fluid Air Proof pressure 1.5 MPa Maximum operating pressure Regulating pressure range 1.0 MPa 0.05 to 0.85 MPa Set pressure + 0.05 MPa (at relief flow rate of 0.1 l/min (ANR)) Relief pressure Ambient and fluid temperature –5 to 60°C (With no freezing) Nominal filtration rating Recommended lubricant Class 1 turbine oil (ISO VG32) 5 μm Regulator construction Relieving type Bowl material Polycarbonate Bowl guard Standard Optional Polycarbonate Sight dome material Mass (kg) 0.78 1.11 1.87 Accessory/Attachment Part No. Accessory/Attachment part no. Description Attachment Accessory Pressure gauge Model (1) Standard Optional Float type auto drain (2) 0 to 1.0 MPa 0 to 0.3 MPa Normally closed Normally open Spacer Spacer with bracket (3) Check valve (4) (4) Pressure switch (5) Residual pressure relief 3 port valve (4) ACG20 ACG30 ACG40 GB2-10AS GB2-3AS AD27 — Y200 Y200T AKM2000-01, (02) IS1000M-20 VHS20-01, 02 GB3-10AS GB3-3AS AD37 AD38 Y300 Y300T AKM3000-(01), 02 IS1000M-30 VHS30-02, 03 GB4-10AS GB4-3AS AD47 AD48 Y400 Y400T AKM4000-(02), 03 IS1000M-40 VHS40-02, 03, 04 Note 1) Contact SMC regarding the connection thread NPT and pressure gauge supply for psi unit specifications. Note 2) Minimum operating pressure: 0.1 MPa for N.O. type, 0.1 MPa for N.C. type (AD27) and 0.15 MPa for N.C. type (AD37 and 47). Contact SMC for psi and °F specifications. Note 3) For F.R.L. units, port sizes not in ( ) are for standard application. Note 4) Separate spacers are required for modular unit. Note 5) Pressure switch cannot be mounted on the inlet and outlet sides of an ARG with an upward facing handle (optional specification: -Y). 396 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 397 Air Combination Series ACG20/30/40 Flow Characteristics Condition: Inlet pressure 0.7 MPa ACG20 Rc1/4 ACG30 0.4 0.3 0.2 0.1 0 200 400 600 0.5 0.4 0.3 0.2 0.1 0 800 0 500 1000 Rc1/4 ACG30 0.15 0.4 0.5 0.6 0.7 0.8 0.2 0.1 0 1000 0.9 Inlet pressure (MPa) 2000 3000 Flow rate (l/min (ANR)) Rc3/8 ACG40 1.0 Set point 0.2 0.15 0 Rc1/2 0.25 0 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 Outlet pressure (MPa) 0.2 Outlet pressure (MPa) Outlet pressure (MPa) Set point 0.3 0.3 0 1500 0.25 0.2 0.4 Conditions: Inlet pressure 0.7 MPa, Outlet pressure 0.2 MPa, Flow rate 20 l/min (ANR) 0.25 0 0.5 Flow rate (l/min (ANR)) Pressure Characteristics ACG20 Rc1/2 0.6 Flow rate (l/min (ANR)) 0 ACG40 Outlet pressure (MPa) 0.5 0 Rc3/8 0.6 Outlet pressure (MPa) Outlet pressure (MPa) 0.6 Set point 0.2 0.15 0 0 0.2 Inlet pressure (MPa) 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 Inlet pressure (MPa) Specific Product Precautions Be sure to read before handling. Refer to front matters 42 and 43 for Safety Instructions and pages 287 to 291 for F.R.L. Precautions. Piping Warning Selection Caution 1. When mounting a check valve, make sure the arrow (IN side) points in the correct direction of air flow. Selection Warning 1. Float type auto drain Operate under the following conditions to avoid malfunction. <N.O. type> • Operating compressor: 0.75 kW (100 l/min (ANR)) or more. When using 2 or more auto drains, multiply the value above by the number of auto drains to find the capacity of the compressors you will need. For example, when using 2 auto drains, 1.5 kW (200 l/min (ANR)) of the compressor capacity is required. • Operating pressure: 0.1 MPa or more. <N.C. type> • Operating pressure for AD27: 0.1 MPa or more. • Operating pressure for AD37/47: 0.15 MPa or more. 2. Use a regulator or filter regulator with a back flow mechanism when mounting a 3 port valve for residual pressure release on the IN side to ensure the release of the residual pressure. Otherwise, residual pressure will not be fully released. 1. Mounting a 3 port valve for residual pressure release on the IN side of the lubricator can cause lubricant to back flow. Take measures to prevent lubricant from splashing by installing a filter on the EXH port. 2. An F.R.L. unit shipped from the plant has its model number labeled. However, components that are combined together during the distribution process do not have a label on them. AC Air Supply AF Caution 1. Use an air filter with 5 μm or less filtration rating on the inlet side of the valve to avoid any damage to the seat caused by dust when mounting a 3 port valve for residual pressure release on the inlet side. AR AL AW AG AV AF800 AF900 397 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 398 Series ACG20/30/40 Dimensions ACG20 Standard ACG30/40 Standard Downward facing handle Downward facing handle L xø H1 C OUT OUT M Port size Port size N Drain Lubricator D Regulator Drain Air filter Regulator Lubricator ACG20 Optional (-Y) ACG30/40 Optional (-Y) Upward facing handle Upward facing handle A F E A F 2x G øL H1 OUT IN OUT SMC IN H1 2 x C P G C P øL E H2 2xL SMC Min. clearance for maintenance B 4xL Min. clearance for maintenance D M 4xK Air filter G 2xK B OUT SMC IN H2 H1 J C IN P øL 2x G P 2 E A F E A F Port size H2 2xL H2 J M 4xK OUT 2xK B B 4xL SMC OUT M Port size Regulator Lubricator D Air filter Drain Air filter Regulator ACG20 Applicable model With auto drain (N.C.) Lubricator ACG30/40 Metal bowl With drain guide With auto drain (N.O./N.C.) Metal bowl Metal bowl with level gauge With drain guide Drain cock with barb fitting M5 x 0.8 B B B B N.O.: Black N.C.: Gray 1/8 B Dimensions B B B Accessory/Optional specifications Min. clearance for maintenance D Min. clearance for maintenance O S Drain 1/4 Width across flats 17 ø10 One-touch Width across flats 17 fitting Barb fitting Applicable tubing: T0604 Standard specifications Model ACG20 ACG30 ACG40 Port size A B C D 60 P Bracket mount E F G H1 H2 J K L øL M 28.5 41.5 43 30 24 — (1) — (1) — (1) — (1) 5.5 3.2 1/8, 1/4 126 87 36 1/4, 3/8 167 115 41 80 30 55 57 41 35 35 — 14 7 7 4 1/4, 3/8, 1/2 220 147 48 110 38 72.5 75 50 40 40 — 18 9 9 4 Accessory/Optional specifications Upward facing handle (2) Model ACG20 ACG30 ACG40 With auto drain (3) With barb fitting (3) With drain guide (3) Metal bowl (3) Metal bowl with level gauge (3) C H2 J K L B B B B B 87 24 33 12 5.5 105 — 91 87 — 108.5 35 — 14 7 156 123 122 128 148 114.5 40 — 18 9 186 155 154 160 180 Note 1) In the case of the ACG20’s standard specification (downward facing handle), the wall mounting is not possible using the lower side mounting hole on the spacer with a bracket. Use the upper side mounting hole when wall mounting. Note 2) In the case of the upward facing handle in the optional specification, the C dimension will change. Also, in the case of the ACG20, wall mounting is possible by using the lower side mounting hole on the spacer with a bracket. Note 3) For the accessory/optional specifications (with auto drain, with barb fitting, with drain guide, metal bowl, or metal bowl with level gauge), the total length (B dimension) will vary. 398 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 399 Air Combination Filter Regulator + Lubricator Series ACG20A/30A/40A JIS Symbol ACG20A Standard Specifications Model Component Filter regulator Lubricator Port size Filter regulator ACG40A Lubricator ACG20A AWG20 AL20 ACG30A AWG30 AL30 ACG40A AWG40 AL40 1/8 1/4 1/4 3/8 1/4 3/8 1/2 Fluid Air Proof pressure 1.5 MPa Maximum operating pressure Regulating pressure range 1.0 MPa 0.05 to 0.85 MPa Relief pressure Set pressure + 0.05 MPa (at relief flow rate of 0.1 l/min (ANR)) Ambient and fluid temperature –5 to 60°C (With no freezing) Nominal filtration rating Recommended lubricant Class 1 turbine oil (ISO VG32) 5 μm Filter regulator construction Relieving type Bowl material Polycarbonate Bowl guard Standard Optional Sight dome material Polycarbonate 0.86 0.65 Mass (kg) 1.55 Accessory/Attachment Part No. Accessory/Attachment part no. Model Description Attachment Accessory Pressure gauge (1) Standard Optional Float type auto drain (2) 0 to 1.0 MPa 0 to 0.3 MPa Normally closed Normally open Spacer Spacer with bracket Check valve (3) (4) Residual pressure relief 3 port valve (4) ACG20A ACG30A ACG40A GB2-10AS GB2-3AS AD27 — Y200 Y200T AKM2000-01, (02) VHS20-01, 02 GB3-10AS GB3-3AS AD37 AD38 Y300 Y300T AKM3000-(01), 02 VHS30-02, 03 GB4-10AS GB4-3AS AD47 AD48 Y400 Y400T AKM4000-(02), 03 VHS40-02, 03, 04 Note 1) Contact SMC regarding the connection thread NPT and pressure gauge supply for psi unit specifications. Note 2) Minimum operating pressure: 0.1 MPa for N.O. type, 0.1 MPa for N.C. type (AD27) and 0.15 MPa for N.C. type (AD37 and 47). Contact SMC for psi and °F specifications. Note 3) For F.R.L. units, port sizes not in ( ) are for standard application. Note 4) Separate spacers are required for modular unit. AC AF AR AL AW AG AV AF800 AF900 399 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 400 Series ACG20A/30A/40A Dimensions ACG20A N A E G IN H2 H1 J øL C P OUT 2xL SMC B OUT M 2xK Port size D Min. clearance for maintenance O S ACG30A/40A S O Drain Filter regulator Lubricator N A P G H1 øL C E OUT L SMC B OUT H2 IN M K D Drain Filter regulator Lubricator ACG20A Applicable model With auto drain (N.C.) Metal bowl ACG30A/40A With drain guide With auto drain (N.O./N.C.) Metal bowl Metal bowl with level gauge With drain guide Drain cock with barb fitting 1/4 Width across flats 17 ø10 One-touch M5 x 0.8 B B B B N.O.: Black N.C.: Gray 1/8 B Dimensions B B B Accessory/Optional specifications Min. clearance for maintenance Port size Width across flats 17 fitting Barb fitting Applicable tubing: T0604 Standard specifications Model ACG20A ACG30A ACG40A Port size A B C D N P 1/8, 1/4 83 87 91 60 2.5 1/4, 3/8 110 115 1/4, 3/8, 1/2 145 147 108.5 80 114.5 110 G H1 H2 J K L øL M 26 41.5 30 24 24 33 12 5.5 5.5 3.2 2.5 30 55 41 35 35 — 14 7 7 4 0 38 72.5 50 40 40 — 18 9 9 4 Accessory/Optional specifications Model ACG20A ACG30A ACG40A With auto drain With barb fitting With drain guide Bracket mount E Metal bowl Note) Metal bowl with level gauge B B B B B 105 — 91 87 — 156 123 122 128 148 186 155 154 160 180 Note) For the accessory/optional specifications (with auto drain, with barb fitting, with drain guide, metal bowl, or with level gauge), the total length (B dimension) will vary. 400 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 401 Air Combination Air Filter + Regulator Series ACG20B/30B/40B JIS Symbol ACG20B Standard Specifications Model Air filter Component Regulator Port size ACG40B Air filter ACG20B AF20 ARG20 ACG30B AF30 ARG30 ACG40B AF40 ARG40 1/8 1/4 1/4 3/8 1/4 3/8 1/2 Fluid Regulator Air Proof pressure 1.5 MPa Maximum operating pressure Regulating pressure range 1.0 MPa 0.05 to 0.85 MPa Relief pressure Set pressure + 0.05 MPa (at relief flow rate of 0.1 l/min (ANR)) Ambient and fluid temperature –5 to 60°C (With no freezing) 5 μm Nominal filtration rating Regulator construction Relieving type Bowl material Polycarbonate Bowl guard Standard Optional Mass (kg) 0.74 0.56 1.25 Accessory/Attachment Part No. Accessory/Attachment part no. Model Description Attachment Accessory Pressure gauge (1) Standard Optional Float type auto drain (2) 0 to 1.0 MPa 0 to 0.3 MPa Normally closed Normally open Spacer Spacer with bracket (3) Pressure switch (4) Residual pressure relief 3 port valve (3) ACG20B ACG30B ACG40B GB2-10AS GB2-3AS AD27 — Y200 Y200T IS1000M-20 VHS20-01, 02 GB3-10AS GB3-3AS AD37 AD38 Y300 Y300T IS1000M-30 VHS30-02, 03 GB4-10AS GB4-3AS AD47 AD48 Y400 Y400T IS1000M-40 VHS40-02, 03, 04 Note 1) Contact SMC regarding pressure gauge supply for psi unit specifications. Note 2) Minimum operating pressure: 0.1 MPa for N.O. type, 0.1 MPa for N.C. type (AD27) and 0.15 MPa for N.C. type (AD37 and 47). Contact SMC for psi and °F specifications. Note 3) Separate spacers are required for modular unit. Note 4) Pressure switch cannot be mounted on the inlet and outlet sides of an ARG with an upward facing handle (optional specification: -Y). AC AF AR AL AW AG AV AF800 AF900 401 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 402 Series ACG20B/30B/40B Dimensions ACG20B Standard ACG30B/40B Standard Downward facing handle Downward facing handle IN OUT G OUT SMC M 2xK P H1 IN B B 2xL SMC H2 H1 J C G N øL H2 P øL E C E A N L A Port size M K Port size Drain Regulator D Air filter Min. clearance for maintenance D Min. clearance for maintenance o s Drain Air filter Regulator ACG20B Optional (-Y) ACG30B/40B Optional (-Y) Upward facing handle Upward facing handle A A P H1 H2 H1 J OUT SMC OUT L 2xL IN H2 C G øL øL SMC M 2xK B B P G C E IN N E N Port size M K Port size Drain Regulator D Air filter Drain Air filter Regulator ACG20B Applicable model With auto drain (N.C.) Metal bowl ACG30B/40B With drain guide With auto drain (N.O./N.C.) Metal bowl Metal bowl with level gauge With drain guide Drain cock with barb fitting 1/8 M5 x 0.8 B B B B N.O.: Black N.C.: Gray B Dimensions B B B Accessory/Optional specifications Min. clearance for maintenance D Min. clearance for maintenance S O o s ø10 One-touch 1/4 Width across flats 17 Width across flats 17 fitting Barb fitting Applicable tubing: T0604 Standard specifications Model ACG20B ACG30B ACG40B Port size A B C D N P 60 2.5 1/8, 1/4 83 87 29 1/4, 3/8 110 115 41 80 1/4, 3/8, 1/2 145 147 48 110 Bracket mount E G H1 H2 J K L øL M 28.5 41.5 30 — (1) — (1) — (1) — (1) — (1) — (1) 3.2 2.5 29.5 55 41 35 35 — 14 7 7 4 0 38 72.5 50 40 40 — 18 9 9 4 Accessory/Optional specifications Upward facing handle (2) Model ACG20B ACG30B ACG40B With auto drain (3) With barb fitting (3) With drain guide (3) Metal bowl (3) Metal bowl with (3) level gauge C H1 H2 J K L øL B B B B B 87 24 24 33 12 5.5 5.5 105 — 91 87 — 108.5 35 35 — 14 7 7 156 123 122 128 148 114.5 40 40 — 18 9 9 186 155 154 160 180 Note 1) In the case of the ACG20B’s standard specification (downward facing handle), the wall mounting is not possible using the lower side mounting hole on the spacer with a bracket. Contact SMC. Note 2) In the case of the upward facing handle in the optional specification, the C dimension will change. Also, in the case of the ACG20B, wall mounting is possible by using the lower side mounting hole on the spacer with a bracket. Note 3) For the accessory/optional specifications (with auto drain, with barb fitting, with drain guide, metal bowl, or metal bowl with level gauge), the total length (B dimension) will vary. 402 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 403 Air Combination Air Filter + Mist Separator + Regulator Series ACG20C/30C/40C JIS Symbol ACG20C Standard Specifications Model Air filter Component Mist separator Regulator Port size ACG40C Air filter Mist separator Regulator ACG20C AF20 AFM20 ARG20 ACG30C AF30 AFM30 ARG30 ACG40C AF40 AFM40 ARG40 1/8 1/4 1/4 3/8 1/4 3/8 1/2 Fluid Air Proof pressure 1.5 MPa Maximum operating pressure 1.0 MPa Regulating pressure range 0.05 to 0.85 MPa Rated flow (l/min (ANR)) (1) 200 Relief pressure 450 1100 Set pressure + 0.05 MPa (at relief flow rate of 0.1 l/min (ANR)) Ambient and fluid temperature –5 to 60°C (With no freezing) AF: 5 μm; AFM: 0.3 μm (95% filtered particle size) Nominal filtration rating Maximum 1.0 mg/Nm3 (approx. 0.8 ppm) Outlet side oil mist concentration Regulator construction Relieving type Bowl material Polycarbonate Bowl guard Optional Mass (kg) (2) Standard 1.06 0.79 1.89 Note 1) P1 = 0.7 MPa, 0.5 MPa setting and fully open Note 2) At compressor discharge 30 mgf/Nm3. Accessory/Attachment Part No. Accessory/Attachment part no. Description Model Standard 0 to 1.0 MPa Pressure gauge Optional 0 to 0.3 MPa Normally closed (2) Float type auto drain Normally open Spacer Spacer with bracket (3) Pressure switch (4) Residual pressure relief 3 port valve (3) Attachment Accessory (1) ACG20C ACG30C ACG40C GB2-10AS GB2-3AS AD27 — Y200 Y200T IS1000M-20 VHS20-01, 02 GB3-10AS GB3-3AS AD37 AD38 Y300 Y300T IS1000M-30 VHS30-02, 03 GB4-10AS GB4-3AS AD47 AD48 Y400 Y400T IS1000M-40 VHS40-02, 03, 04 Note 1) Contact SMC regarding pressure gauge supply for psi unit specifications. Note 2) Minimum operating pressure: 0.1 MPa for N.O. type, 0.1 MPa for N.C. type (AD27) and 0.15 MPa for N.C. type (AD37 and 47). Contact SMC for psi and °F specifications. Note 3) Separate spacers are required for modular unit. Note 4) Pressure switch cannot be mounted on the inlet and outlet sides of an ARG with an upward facing handle (optional specification: -Y). AC AF AR AL AW AG AV AF800 AF900 403 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 404 Series ACG20C/30C/40C Dimensions ACG20C Standard ACG30C/40C Standard Downward facing handle Downward facing handle A F E G OUT B 4xL SMC 4xK H1 IN H2 H1 J IN OUT SMC M 2xK M Port size Port size o s Drain Air filter Mist separator Regulator D Drain Min. clearance for maintenance D Min. clearance for maintenance o s Drain Drain Air filter Mist separator Regulator ACG20C Optional (-Y) ACG30C/40C Optional (-Y) Upward facing handle Upward facing handle A F N P G G 2x C P øL 4xL SMC M OUT 2xK B 4xK IN Port size H2 OUT 2xL IN H1 øL H2 H1 J C 2x A F E N SMC E B G H2 P P C øL N L 2xL 2x C E N B A F ø 2x M Port size Mist separator Air filter Regulator Drain Air filter Drain Mist separator ACG20C Applicable model With auto drain (N.C.) Regulator ACG30C/40C Metal bowl With drain guide With auto drain (N.O./N.C.) Metal bowl Metal bowl with level gauge With drain guide Drain cock with barb fitting 1/8 M5 x 0.8 ø10 One-touch 1/4 Width across flats 17 fitting B B B B N.O.: Black N.C.: Gray B Dimensions B B B Accessory/Optional specifications Min. clearance for maintenance Drain D D Min. clearance for maintenance S o s Drain O o s Barb fitting Applicable tubing: T0604 Width across flats 17 Standard specifications Model ACG20C ACG30C ACG40C Port size A B C D N 1/8, 1/4 126 87 29 60 2.5 1/4, 3/8 167 115 41 80 1/4, 3/8, 1/2 220 147 48 110 Bracket mount P E F G H1 H2 J K 28.5 41.5 43 30 24 — (1) — (1) — L øL M — (1) 5.5 3.2 2.5 30 55 57 41 35 35 — 0 38 72.5 75 50 40 40 — 14 7 7 4 18 9 9 4 (1) Accessory/Optional specifications Upward facing handle (2) Model ACG20C ACG30C ACG40C With auto drain (3) With barb fitting (3) With drain guide (3) Metal bowl (3) Metal bowl with level gauge (3) C H2 J K L B B B B B 87 24 33 12 5.5 105 — 91 87 — 108.5 35 — 14 7 156 123 122 128 148 114.5 40 — 18 9 186 155 154 160 180 Note 1) In the case of the ACG20C’s standard specification (downward facing handle), the wall mounting is not possible using the lower side mounting hole on the spacer with a bracket. Use the upper side mounting hole when wall mounting. Note 2) In the case of the upward facing handle in the optional specification, the C dimension will change. Also, in the case of the ACG20C, wall mounting is possible by using the lower side mounting hole on the spacer with a bracket. Note 3) For the accessory/optional specifications (with auto drain, with barb fitting, with drain guide, metal bowl, or metal bowl with level gauge), the total length (B dimension) will vary. 404 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 405 Air Combination Filter Regulator + Mist Separator Series ACG20D/30D/40D JIS Symbol ACG20D Standard Specifications Model Component Filter regulator Mist separator Port size Filter regulator ACG40D ACG20D AWG20 AFM20 ACG30D AWG30 AFM30 ACG40D AWG40 AFM40 1/8 1/4 1/4 3/8 1/4 3/8 1/2 Fluid Mist separator Air Proof pressure 1.5 MPa Maximum operating pressure 1.0 MPa Regulating pressure range 0.05 to 0.85 MPa Rated flow (l/min (ANR)) (1) 150 Relief pressure 330 800 Set pressure + 0.05 MPa (at relief flow rate of 0.1 l/min (ANR)) Ambient and fluid temperature –5 to 60°C (With no freezing) AWG: 5 μm; AFM: 0.3 μm (95% filtered particle size) Nominal filtration rating Maximum 1.0 mgf/Nm3 (approx. 0.8 ppm) Outlet side oil mist concentration Regulator construction Relieving type Bowl material Polycarbonate Bowl guard Standard Optional Mass (kg) (2) 0.85 0.63 1.52 Note 1) P1 = 0.7 MPa, 0.5 MPa setting and fully open Note 2) At compressor discharge 30 mgf/Nm3. Accessory/Attachment Part No. Accessory/Attachment part no. Description Model Standard 0 to 1.0 MPa Pressure gauge Optional 0 to 0.3 MPa Normally closed (2) Float type auto drain Normally open Spacer Spacer with bracket Residual pressure relief 3 port valve (3) Attachment Accessory (1) ACG20D ACG30D ACG40D GB2-10AS GB2-3AS AD27 — Y200 Y200T VHS20-01, 02 GB3-10AS GB3-3AS AD37 AD38 Y300 Y300T VHS30-02, 03 GB4-10AS GB4-3AS AD47 AD48 Y400 Y400T VHS40-02, 03, 04 Note 1) Contact SMC regarding pressure gauge supply for psi unit specifications. Note 2) Minimum operating pressure: 0.1 MPa for N.O. type, 0.1 MPa for N.C. type (AD27) and 0.15 MPa for N.C. type (AD37 and 47). Contact SMC for psi and °F specifications. Note 3) Separate spacers are required for modular unit. AC AF AR AL AW AG AV AF800 AF900 405 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 406 Series ACG20D/30D/40D Dimensions ACG20D N A E P G IN H2 H1 J C øL OUT 2xL SMC B OUT M 2xK Port size D Min. clearance for maintenance ACG30D/40D O S Drain S O O S Drain Filter regulator Mist separator N A P C E G H1 øL OUT L SMC H2 IN B OUT M K Drain Filter regulator Mist separator ACG30D/40D Metal bowl With drain guide With auto drain (N.O./N.C.) Metal bowl Metal bowl with level gauge With drain guide Drain cock with barb fitting 1/8 1/4 Width across flats 17 ø10 One-touch M5 x 0.8 B B B N.O.: Black N.C.: Gray B Dimensions B B B With auto drain (N.C.) B D Drain ACG20D Applicable model Accessory/Optional specifications Min. clearance for maintenance Port size Width across flats 17 fitting Barb fitting Applicable tubing: T0604 Standard specifications Model Port size ACG20D ACG30D ACG40D Model With auto drain A B C D N P 60 2.5 1/8, 1/4 83 87 91 1/4, 3/8 110 115 108.5 80 1/4, 3/8, 1/2 145 147 114.5 110 Bracket mount E G H1 H2 J K L øL M 26 41.5 30 24 24 33 12 5.5 5.5 3.2 2.5 30 55 41 35 35 — 14 7 7 4 0 38 72.5 50 40 40 — 18 9 9 4 Accessory/Optional specifications Note) ACG20D ACG30D ACG40D With barb fitting With drain guide Metal bowl Metal bowl with level gauge B B B B B 105 — 91 87 — 156 123 122 128 148 186 155 154 160 180 Note) For the accessory/optional specifications (with auto drain, with barb fitting, with drain guide, metal bowl, or metal bowl with level gauge), the total length (B dimension) will vary. 406 RoHS-ACG.qxd 10.7.26 6:02 PM Page 1 Series ACG Air Combination Attachments RoHS Check Valve (K): 1/8, 1/4, 3/8 A check valve with intermediate air release port can be easily installed to prevent a back flow of lubricant when redirecting the air flow and releasing the air on the outlet side of the regulator. B A Check valve Bypass port size for redirecting air flow E OUT D IN C JIS Symbol Specifications Effective area (mm2) Model AKM2000 AKM3000 AKM4000 28 55 Model 111 Be sure to use above check valves when redirecting the air flow on the inlet side of the lubricator. Threads for IN and OUT ports are not machined. AKM2000 AKM3000 AKM4000 How to Order B C D E Applicable model 1/8, 1/4 40 40 28 11 11 1/8, 1/4 53 48 34 14 13 1/4, 3/8 70 54 42 18 15 ACG20/ACG20A ACG30/ACG30A ACG40/ACG40A 01 Check valve Bypass port size for redirecting air flow Body size 30 A ∗ Refer to the Standard Specifications and Attachment on page 396 or 399 for the standard bypass port size when the check valve is used with ACG. AKM 30 00 20 Bypass port size 40 Symbol Port size 01 02 03 1/8 1/4 3/8 Body size 20 쎲 쎲 — 30 쎲 쎲 — 40 — 쎲 쎲 Thread type AC Nil N F AF쏔 Rc NPT G AR AL AW쏔 A쏔G AV AF800 AF900 407 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 408 Series ACG A compact integrated pressure switch can be easily installed and facilitates the pressure detection of the line. 15 23 B C Pressure switch Approx. 500 Pressure Switch (S) JIS Symbol Center of F.R.L. body A D Specifications Fluid Proof pressure Maximum operating pressure Regulating pressure range (when off) Differential Ambient and fluid temperature Air 1.0 MPa 0.7 MPa 0.1 to 0.4 MPa 0.08 MPa –5 to 60°C (With no freezing) Model IS1000M-20 IS1000M-30 IS1000M-40 A B C D 11 76 66 28 13 86 72 30 15 95 77 36 Note 1) Separate spacers are required for modular unit. Note 2) Pressure switch cannot be mounted on the inlet and outlet sides of an ARG with an upward facing handle (optional specification: -Y). Switch Characteristics Contact point configuration Maximum contact point capacity Operating voltage: AC, DC Maximum operating current 1a 2 VA(AC), 2 W(DC) 100 V or less 12 V to 24 VAC, DC : 50 mA 48 VAC, DC : 40 mA 100 VAC, DC : 20 mA Applicable model ACG20/ACG20B/ACG20C ACG30/ACG30B/ACG30C ACG40/ACG40B/ACG40C How to Order IS1000M 30 Pressure switch Body size 20 30 40 For ACG20 For ACG30 For ACG40 Accessory Symbol Nil P Note) X202 X202-PNote) X201 X201-PNote) X215 X215-PNote) Description Lead wire length Set pressure range 0.1 to 0.4 MPa 0.5 m 0.1 to 0.4 MPa 0.5 m 0.1 to 0.6 MPa 0.5 m 0.1 to 0.6 MPa 0.5 m 0.1 to 0.4 MPa 3 m 0.1 to 0.4 MPa 3 m 0.1 to 0.6 MPa 3 m 0.1 to 0.6 MPa 3 m Pressure unit MPa MPa/psi dual scale MPa MPa/psi dual scale MPa MPa/psi dual scale MPa MPa/psi dual scale Note) This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) 408 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 409 Air Combination Series ACG Pressure Relief 3 Port Valve (V) ø1 x F E D 3 port valve for residual pressure release 2 øH 0 With the use of a 3 port valve for residual pressure release, pressure left in the line can be easily exhausted. JIS Symbol (A) 2 Effective area (mm2) ( ): Effective Area mm2 (Cv) EXH. 1/8 VHS20 1/8 1/4 1/4 VHS30 IN 1/4 3/8 1/4 VHS40 3/8 3/8 1/2 OUT OUT EXH. 10 (0.54) 11 (0.60) 14 (0.76) 16 (0.87) 16 (0.87) 14 (0.76) 31 (1.68) 29 (1.57) 27 (1.46) 36 (1.95) 38 (2.06) 40 (2.17) 55 (2.98) 42 (2.28) SUP B IN,OUT IN OUT C Port size Model AA 1 3 (P) (R) Specifications Lockable at the time of exhaust G A Note) Use an air filter on the IN side for operating protection. EXH. How to Order VHS 30 (mm) 03 Pressure relief 3 port valve Model A AA C D E F G H VHS20 VHS30 VHS40 40 53 34 59 20 45 33 28 — 45 46 78 29 55 42 30 — 70 55 63 107 39 58 44 36 22 63 Caution Body size 1. If a tube, a stop valve or a silencer is connected to the exhaust port of VHS20/30, the effective sectional area should be larger than the figure indicated in the following table, to prevent malfunction caused by back pressure. (This is not applicable to VHS40) Symbol Applicable model ACG20 20 ACG30 30 ACG40 40 Model VHS20 Thread type Nil N F B VHS30 Rc Effective area (mm2) 5 5 NPT G Option Code Port size Symbol Port size 01 1/8 02 1/4 03 3/8 04 1/2 Body size 20 30 40 — — — — — R Z (1) AC Description AF Flow direction: Right to left Name plate in imperial units (psi, °F) AR Note 1) Only for the NPT thread. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) AL AW AG AV AF800 AF900 409 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 410 Series ACG Spacers and Brackets Accessories Spacer D C Center of F.R.L. body RELEASE Y200 B 1 Y400 X-X X 2 X Model A B C D Y200 Y300 Y400 3 4 5 35.5 47 57 18.5 26 31 48 59 65 Applicable model ACG20 ACG30 ACG40 Seal A Spacer width Replacement Parts Description Material Seal HNBR Y200 Part no. Y300 Y400 Y200P-061S Y300P-060S Y400P-060S Spacer with Bracket øG Y200T B RELEASE 2 E X-X X X G EE (Y100T, Y200T only) 1 BB (Y200T only) E C Center of F.R.L. body Seal Y400T F H J K Model A B BB C D E EE F G øG H J K Applicable model Y200T Y300T Y400T 3 4 5 — 82 96 67 — — 29 41 48 53 68 81.5 24 35 40 33 — — 12 14 18 5.5 7 9 5.5 7 9 19 21 26 3.2 4 4 30 41 50 ACG20 ACG30 ACG40 Replacement Parts 410 Description Material Seal HNBR Y200T Part no. Y300T Y400T Y200P-061S Y300P-060S Y400P-060S A Spacer width D P0365-P0446-E.qxd 08.11.6 2:09 PM Page 411 Modular Type Regulator with Built-in Pressure Gauge Series ARG Regulator with Built-in Pressure Gauge Series ARG Model Port size ARG20 1/8, 1/4 ARG30 1/4, 3/8 ARG40 1/4, 3/8, 1/2 Pages 412 to 415 Regulator with Built-in Pressure Gauge with Backflow Function Series ARGK Accessory Bracket ARG20K 1/8, 1/4 ARG30K 1/4, 3/8 ARG40K 1/4, 3/8, 1/2 Set nut for changing the mounting angle of pressure gauges Pages 416 to 420 AC AF AR AL AW AG AV AF800 AF900 411 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 412 Regulator with Built-in Pressure Gauge Series ARG20/30/40 How to Order ARG 20 01 G1 Body size Symbol Made to Order (Refer to pages 421 and 422 for details.) Port size 1/8 3/8 1/2 20 30 40 Symbol Specification Setting and pressure gauge full span 0.4 MPa X406 ARG20 Special pressure gauge mounting angle X2101 (45°, 135°, 225°, 315°) Thread type Type Rc NPT G Symbol Nil N F Option 1 (2) N Port size Symbol 01 02 03 04 ARG40 Port size 1/8 1/4 3/8 1/2 Body size 20 30 40 — — — — — Z (3) ∗ When more than one specification is required, indicate in ascending alphanumeric order. Note 2) Adjusting spring and pressure gauge (fullspan 0.3 MPa) are different from those for the standard specification. All products can be set at 0.2 MPa or more. Note 3) For thread type NPT. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) Accessory (1) Symbol Nil B Description — 0.02 to 0.2 MPa setting Non-relieving type Name plate and pressure gauge in imperial units (psi) Symbol Nil Description — With bracket (With set nuts) Accessory (2) Symbol Nil Description — With set nuts H Mounting Angle of Pressure Gauge JIS Symbol Symbol G1 G2 G3 G4 Mounting angle 0° 90° 180° 270° P US H to L OC P K OUT US H to L OC IN P K US OUT H to L OC IN K OUT MPa IN MPa OUT MPa MPa Mounting angle IN view P US H to L OC K ∗ Mounting angles other than 45°, 135°, 225° and 315° are available through the Made to Order (page 422). ∗ Possible to change to the optional mounting angles. For details, refer to page 434, “Procedure for replacing or changing the mounting angle of a pressure gauge”. : Combination available : Combination not available : Available only with NPT thread Accessory/Optional Combinations Combination Symbol Option Accessory Accessory/Optional specifications 412 Accessory B With bracket B With set nut H 0.02 to 0.2 MPa setting -1 Non-relieving type -N Name plate and pressure gauge in imperial units (psi) -Z H Applicable regulator Option 1 N Z ARG20 to 40 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 413 Series ARG20/30/40 Regulator with Built-in Pressure Gauge Standard Specifications Model ARG20 Port size Fluid Proof pressure Maximum operating pressure Regulating pressure range Relief pressure Ambient and fluid temperature Construction Mass (kg) 1/8, 1/4 ARG30 ARG40 1/4, 3/8 1/4, 3/8, 1/2 Air 1.5 MPa 1.0 MPa 0.05 to 0.85 MPa Set pressure + 0.05 MPa (at relief flow rate of 0.1 l/min (ANR)) –5° to 60°C (With no freezing) Relieving type 0.31 0.40 0.57 Accessory Part No. Applicable model ARG20 ARG30 ARG40 ARG20P-270AS ARG30P-270AS ARG40P-270AS ARG20P-260S ARG30P-260S ARG40P-260S 0 to 1.0 MPa GB2-10AS GB3-10AS GB4-10AS 0 to 0.3 MPa GB2-3AS GB3-3AS GB4-3AS 0 to 150 psi GB2-P10AS GB3-P10AS GB4-P10AS 0 to 45 psi GB2-P3AS GB3-P3AS GB4-P3AS Accessory Bracket assembly (1) Set nut Pressure gauge Pressure gauge display range Standard Optional Note 1) Assembly includes a bracket and set nuts. Flow Characteristics (Representative Values) Rc1/4 ARG30 Rc3/8 0.6 0.5 0.5 0.5 0.4 0.3 0.2 0 Outlet pressure (MPa) 0.6 0.1 0.4 0.3 0.2 0.1 0 200 400 600 0 800 0.4 0.3 0.2 0 500 1000 0 1500 0 Flow rate (l/min (ANR)) AC AF 0.25 Outlet pressure (MPa) Outlet pressure (MPa) 0.2 3000 ARG40 0.25 Set point 2000 Conditions: Inlet pressure 0.7 MPa, Outlet pressure 0.2 MPa, Flow rate 20 l/min (ANR) ARG30 0.25 1000 Flow rate (l/min (ANR)) Pressure Characteristics (Representative Values) ARG20 Rc1/2 0.1 Flow rate (l/min (ANR)) Outlet pressure (MPa) ARG40 0.6 Outlet pressure (MPa) Outlet pressure (MPa) ARG20 Condition: Inlet pressure 0.7 MPa Set point 0.2 AR Set point AL 0.2 AW AG 0.15 0 0.15 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Inlet pressure (MPa) 1 0 0.15 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Inlet pressure (MPa) 1 0 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Inlet pressure (MPa) AV AF800 AF900 413 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 414 Series ARG20/30/40 Specific Product Precautions Be sure to read before handling. Refer to front matters 42 and 43 for Safety Instructions and pages 287 to 291 for F.R.L. Precautions. Construction A-A B-B y r IN Selection OUT q Warning 1. Releasing the inlet pressure does not mean that all residual pressure is released (the outlet pressure cannot be released). When releasing residual pressure, use a regulator with a backflow function. t w Mounting and Adjustment e i Warning 1. Set the regulator while verifying the displayed values of the inlet and outlet pressure gauges. Turning the regulator handle excessively can cause damage to the internal parts. 2. Do not use tools on the pressure regulator handle as this may cause damage. It must be operated manually. o u B Caution 1. Be sure to unlock the handle before adjusting the pressure and lock it after setting the pressure. Failure to follow this procedure can cause damage to the handle and the outlet pressure may fluctuate. • Pull the pressure regulator handle to unlock. (You can visually verify this with the “orange mark” that appears in the gap.) • Push the pressure regulator handle to lock. When the handle is not easily locked, turn it left and right a little and then push it (when the handle is locked, the “orange mark”, i.e., the gap will disappear). A A P US H to L OC K B Component Parts No. Orange mark Description Material ARG20 ARG30 ARG40 Note 1 Body 2 Bonnet PBT Black 3 Handle POM Black ZDC ADC Platinum silver Replacement Parts 2. When using the regulator between a solenoid valve and an actuator, check the pressure gauge periodically. Description No. Material Qty. Brass, HNBR Part no. ARG20 ARG30 ARG40 1 AR20P-410S AR30P-410S AR40P-410S AR40P-150AS 4 Valve 5 Diaphragm assembly Weatherability NBR 1 AR20P-150AS AR30P-150AS 6 Valve guide assembly POM, NBR 1 AR20P-050AS AR30P-050AS AR40P-050AS 7 Pressure gauge cover PC 1 ARG20P-400S ARG30P-400S ARG40P-400S 8 Pressure gauge — 1 GB2-10AS GB3-10AS GB4-10AS 9 Clip Stainless steel 1 ARG20P-420S ARG30P-420S ARG40P-420S Note) Only the standard part numbers are listed in the pressure gauges. For the optional part numbers, refer to page 413. 414 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 415 Regulator with Built-in Pressure Gauge Series ARG20/30/40 Dimensions 2xP (Port size) F E D C A IN OUT S R B H SMC Set nut (Option) T V G Q U N Bracket (Option) Panel fitting dimension øK L OUT øM IN øJ P U SH to L O C K AC Plate thickness ARG20 to 40: Max. 3.5 AF AR AL AW Standard specifications Model ARG20 ARG30 ARG40 Panel mount Note) P A B 1/8, 1/4 40 1/4, 3/8 53 1/4, 3/8, 1/2 70 AG Accessory specifications C D E F G 114 26.5 57 45 47 138.5 31 59 58 59 150.5 36 68 70 70 Bracket mount H J K L M M39 x 1.5 38 52.5 39.5 19.5 6 M50 x 1.5 50 65 50.5 25 7 M55 x 1.5 54 70 55.5 27.5 7 Q U T S R V N 48 65 10.4 5.4 60 2.3 35 58.5 75 10.5 6.5 70 2.3 45 65.5 85 12.5 8.5 75 2.3 50 Note) Full length dimension B is measured when the handle is unlocked. 415 AV AF800 AF900 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 416 Regulator with Built-in Pressure Gauge with Backflow Function Series ARG20K/30K/40K How to Order ARG 20 K 01 G1 Made to Order (Refer to pages 421 and 422 for details.) Body size ARG20K X406 Special pressure gauge mounting angle X2101 (45°, 135°, 225°, 315°) Option With backflow function 1 (2) N Type Rc NPT G N F ARG40K Z 1/8 1/4 3/8 1/2 Body size 20 30 40 — — — — — Accessory (1) Symbol Nil Accessory (2) Description — With bracket (With set nuts) B (3) ∗ When more than one specification is required, indicate in ascending alphanumeric order. Note 2) Adjusting spring and pressure gauge (fullspan 0.3 MPa) are different from those for the standard specification. All products can be set at 0.2 MPa or more. Note 3) For thread type NPT. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) Port size Port Symbol size Description — 0.02 to 0.2 MPa setting Non-relieving type Name plate and pressure gauge in imperial units (psi) Symbol Nil Thread type Symbol Nil 01 02 03 04 Specifications Setting and pressure gauge full span 0.4 MPa Symbol Nil Description — With set nuts H Mounting Angle of Pressure Gauge JIS Symbol Symbol G1 G2 G3 G4 Mounting angle 0° 90° 180° 270° P MPa US H to L OC K IN OUT MPa OUT Mounting angle IN view P US H to L OC K IN P US H to L OC OUT K IN OUT MPa 20 30 40 Symbol Port size 1/8 3/8 1/2 MPa Symbol P US H to L OC K ∗ Mounting angles other than 45°, 135°, 225° and 315° are available through the Made to Order (page 422). ∗ Possible to change to the optional mounting angles. For details, refer to page 434, “Procedure for replacing or changing the mounting angle of a pressure gauge”. : Combination available : Combination not available : Available only with NPT thread Accessory/Optional Combinations Option Accessory Accessory/ Optional specifications 416 Combination Symbol Accessory B With bracket B With set nut H 0.02 to 0.2 MPa setting -1 Non-relieving type -N Name plate and pressure gauge in imperial units (psi) -Z H Applicable regulator Option 1 N Z ARG20 to 40 Application examples of a regulator with a backflow function With a built-in mechanism which enables reliable discharge of air pressure from outlet to inlet Example 1) When the pressure in the rear and the front of the cylinder differs: Circuit diagram Example 2) When the air supply is cut off and releasing the inlet pressure to the atmosphere, the residual pressure release of the outlet side can be ensured for a safety purpose. Circuit diagram P0365-P0446-E.qxd 08.11.6 2:09 PM Page 417 Regulator with Built-in Pressure Gauge with Backflow Function Series ARG20K/30K/40K Standard Specifications ARG20K Model Port size Fluid Proof pressure Maximum operating pressure Regulating pressure range (1) Relief pressure Ambient and fluid temperature Construction Mass (kg) ARG30K ARG40K 1/8, 1/4 1/4, 3/8 1/4, 3/8, 1/2 Air 1.5 MPa 1.0 MPa 0.05 to 0.85 MPa Set pressure + 0.05 MPa (at relief flow rate of 0.1 l/min (ANR)) –5° to 60°C (With no freezing) Relieving type 0.31 0.40 0.57 Note 1) Set the inlet pressure to 0.05 MPa or higher than the set pressure. Accessory Part No. Applicable model ARG20K ARG30K ARG40K ARG20P-270AS ARG30P-270AS ARG40P-270AS ARG20P-260S ARG30P-260S ARG40P-260S 0 to 1.0 MPa GB2-10AS GB3-10AS GB4-10AS 0 to 0.3 MPa GB2-3AS GB3-3AS GB4-3AS 0 to 150 psi GB2-P10AS GB3-P10AS GB4-P10AS 0 to 45 psi GB2-P3AS GB3-P3AS GB4-P3AS Accessory Bracket assembly (1) Set nut Pressure gauge display range Pressure gauge Standard Optional Note 1) Assembly includes a bracket and set nuts. Flow Characteristics (Representative Values) Rc1/4 ARG30K Rc3/8 ARG40K 0.6 0.6 0.5 0.5 0.5 0.4 0.3 0.2 0.1 0 Outlet pressure (MPa) 0.6 Outlet pressure (MPa) Outlet pressure (MPa) ARG20K Condition: Inlet pressure 0.7 MPa 0.4 0.3 0.2 0.1 0 200 400 600 0 800 0.4 0.3 0.2 0.1 0 500 Flow rate (l/min (ANR)) 1000 0 1500 1000 Flow rate (l/min (ANR)) 0.25 0.25 0 Outlet pressure (MPa) 0.25 Outlet pressure (MPa) ARG40K Outlet pressure (MPa) ARG30K 0.15 Set point 0.2 0.15 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Inlet pressure (MPa) 1 0 3000 Conditions: Inlet pressure 0.7 MPa, Outlet pressure 0.2 MPa, Flow rate 20 l/min (ANR) ARG20K 0.2 2000 Flow rate (l/min (ANR)) Pressure Characteristics (Representative Values) Set point Rc1/2 AC AF AR Set point AL 0.2 AW AG 0.15 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Inlet pressure (MPa) 1 0 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Inlet pressure (MPa) AV AF800 AF900 417 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 418 Series ARG20K/30K/40K Working Principle A w A-A Specific Product Precautions 1 OUT Be sure to read before handling. Refer to front matters 42 and 43 for Safety Instructions and pages 287 to 291 for F.R.L. Precautions. 2 IN Mounting and Adjustment SMC Warning 1. Set the regulator while verifying the displayed values of the inlet and outlet pressure gauges. Turning the regulator handle excessively can cause damage to the internal parts. 2. Do not use tools on the pressure regulator handle as this may cause damage. It must be operated manually. A r IN Figure 1 OUT (Inlet pressure) (Outlet pressure) w Normal q e Inlet pressure Pressure in (IN) diaphragm chamber Figure 3 Figure 2 Back flow IN OUT (Inlet pressure) (Outlet pressure) Inlet pressure Pressure in (IN) diaphragm chamber Caution 1. Be sure to unlock the handle before adjusting the pressure and lock it after setting the pressure. Failure to follow this procedure can cause damage to the handle and the outlet pressure may fluctuate. • Pull the pressure regulator handle to unlock. (You can visually verify this with the “orange mark” that appears in the gap.) • Push the pressure regulator handle to lock. When the handle is not easily locked, turn it left and right a little and then push it (when the handle is locked, the “orange mark”, i.e., the gap will disappear). Orange mark When the inlet pressure (P1) is higher than the regulating pressure, the check valve w closes and operates as a normal regulator (Figure 1). When the inlet pressure (P1) is shut off and released, the check valve w opens and the pressure in the diaphragm chamber q is released into the inlet side (Figure 2). This lowers the pressure in the diaphragm chamber q and the force generated by the pressure regulator spring e lifts the diaphragm. Valve r opens through the stem, and the outlet pressure is released to the inlet side (Figure 3). Maintenance Warning 1. When using the regulator between a solenoid valve and an actuator, check the pressure gauge periodically. Sudden pressure fluctuations may shorten the durability of the pressure gauge. 418 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 419 Regulator with Built-in Pressure Gauge with Backflow Function Series ARG20K/30K/40K Construction B-B A-A y r IN OUT q !0 t w o e i u B A A P US H to L O C K B Component Parts No. Description Material ARG20K ARG30K AC Note ARG40K 1 Body 2 Bonnet PBT Black 3 Handle POM Black ZDC AF Platinum silver ADC AR Replacement Parts No. Description AL Part no. Material Qty. ARG20K ARG30K ARG40K Brass, HNBR 1 AR20P-410S AR30P-410S AR40P-410S 4 Valve 5 Diaphragm assembly Weatherability NBR 1 AR20P-150AS AR30P-150AS AR40P-150AS 6 Valve guide assembly POM, NBR 1 AR20P-050AS AR30P-050AS AR40P-050AS 7 Pressure gauge cover PC 1 ARG20P-400S ARG30P-400S ARG40P-400S 8 Pressure gauge (1) — 1 GB2-10AS GB3-10AS GB4-10AS 9 Clip Stainless steel 1 ARG20P-420S ARG30P-420S ARG40P-420S 10 Check valve assembly (2) — 1 AW AG AV AF800 AF900 AR20KP-020AS Note 1) Only the standard part numbers are listed for the pressure gauges. For the optional part numbers, refer to page 417. Note 2) Check valve assembly contains check valve, check valve cover and its screws (2 pcs). 419 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 420 Series ARG20K/30K/40K Construction 2xP (Port size) F E D C A IN OUT S R B H SMC Set nut (Option) T V G N Q U Bracket (Option) Panel fitting dimension øK L OUT øM IN øJ P US H to L O C K Plate thickness ARG20K to 40K: Max. 3.5 Standard specifications Model ARG20K ARG30K ARG40K Accessory specifications P A B C D E F G 1/8, 1/4 40 114 26.5 57 45 47 1/4, 3/8 1/4, 3/8, 1/2 53 138.5 31 59 58 70 150.5 36 68 70 Bracket mount H J K L M M39 x 1.5 38 52.5 39.5 19.5 6 59 M50 x 1.5 50 65 50.5 25 70 M55 x 1.5 54 70 55.5 27.5 Note) Full length dimension B is measured when the handle is unlocked. 420 Panel mount Note) Q U T S R V N 48 65 10.4 5.4 60 2.3 35 7 58.5 75 10.5 6.5 70 2.3 45 7 65.5 85 12.5 8.5 75 2.3 50 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 421 Regulator with Built-in Pressure Gauge ARG20/30/40 Made to Order Specifications: Contact SMC for detailed dimensions, specifications, and lead times. q Setting and Pressure Gauge Full Span 0.4 MPa ARG 20 01 G1 X406 Option Description Symbol Nil — N Non-relieving type Z (2) Name plate and pressure gauge in imperial units (psi) Body size Symbol Port size 1/8 3/8 1/2 20 30 40 ARG20 ∗ When more than one specification is required, indicate in ascending alphanumeric order. Note 2) For thread type NPT. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) Thread type Type Rc NPT G Symbol Nil N F ARG40 Symbol 01 02 03 04 Port size 1/8 1/4 3/8 1/2 Accessory (2) Port size Symbol Nil Body size H 20 30 40 — — — — — Accessory (1) Symbol Nil K Description — With bracket (With set nuts) B With back flow mechanism Symbol Nil Description — With set nuts Description — With back flow mechanism Mounting Angle of Pressure Gauge Symbol G1 G2 G3 G4 Mounting angle 0° 90° 180° 270° P US H to L OC P K OUT US H to L OC IN K P US H to L OC OUT K IN OUT MPa IN MPa MPa OUT IN MPa Mounting angle view P US H to L OC K ∗ Mounting angles other than 45°, 135°, 225° and 315° are available through the Made to Order (page 422). ∗ Possible to change to the optional mounting angles. For details, refer to page 434, “Procedure for replacing or changing the mounting angle of a pressure gauge”. Accessory/Optional Combinations : Combination available Combination Symbol Option Accessory Accessory/Optional specifications Accessory B H : Combination not available Option Applicable regulator N ARG20(K) to 40(K) Z : Available only with NPT thread AC With bracket B AF With set nut H AR Non-relieving type -N AL Name plate and pressure gauge in imperial units (psi) -Z AW AG AV AF800 AF900 421 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 422 Regulator with Built-in Pressure Gauge ARG20/30/40 Made to Order Specifications: Contact SMC for detailed dimensions, specifications, and lead times. wSpecial Mounting Angle Specification of Pressure Gauge (45°, 135°, 225°, 315°) ARG 20 01 G5 X2101 A Mounting angle of pressure gauge Body size Symbol 20 30 40 Port size 1/8 3/8 1/2 Symbol Description A 45° B 135° C 225° D 315° ∗ Refer to the table below. With back flow mechanism Symbol Nil K Description — With back flow mechanism Option Thread type Symbol Nil Type Rc NPT G Symbol Nil N F 1 (1) N Z ∗ When more than one specification is required, indicate in ascending alphanumeric order. Note 1) Adjusting spring and pressure gauge (full-span 0.3 MPa) are different from those for the standard specification. All products can be set at 0.2 MPa or more. Note 2) For thread type NPT. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) Port size Port size Symbol 01 02 03 04 1/8 1/4 3/8 1/2 Accessory (2) Body size 20 30 40 — — — — — Symbol Nil Description — With set nuts H Special pressure gauge mounting angle Accessory (1) Symbol Nil Description — With bracket (With set nuts) B Mounting Angle of Pressure Gauge Symbol X2101A X2101B X2101C Mounting angle 45° 135° 225° X2101D 315° Name plate position Name plate position 45° US H IN OUT IN OUT US H C to L O P K US H C to L O US H C to L O K Name plate position : Combination available : Combination not available : Available only with NPT thread Combination Symbol Accessory/Optional specifications Accessory P K MP P Accessory/Optional Combinations Option OUT IN a C to L O K Name plate position 422 31 5° 5° MP a OUT MP a P a IN MP Mounting angle view 22 13 5° Accessory B With bracket B With set nut H 0.02 to 0.2 MPa setting -1 Non-relieving type -N Name plate and pressure gauge in imperial units (psi) -Z H Applicable regulator Option 1 N Z (2) Description — 0.02 to 0.2 MPa setting Non-relieving type Name plate and pressure gauge in imperial units (psi) ARG20(K) to 40(K) P0365-P0446-E.qxd 08.11.6 2:09 PM Page 423 Modular Type Filter Regulator with Built-in Pressure Gauge Series AWG Filter Regulator with Built-in Pressure Gauge Series AWG Model Port size AWG20 1/8, 1/4 AWG30 1/4, 3/8 AWG40 1/4, 3/8, 1/2 Accessory Bracket Float type auto drain Pages 424 to 427 Filter Regulator with Built-in Pressure Gauge with Backflow Function Series AWGK Nominal filtration rating 5 μm AWG20K 1/8, 1/4 AWG30K 1/4, 3/8 AWG40K 1/4, 3/8, 1/2 Set nut for changing the mounting angle of pressure gauges Pages 428 to 432 AC AF AR AL AW AG AV AF800 AF900 423 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 424 Filter Regulator with Built-in Pressure Gauge Series AWG20/30/40 How to Order AWG 30 03 G1 AWG20 AWG40 Made to Order (Refer to page 433 for details.) Symbol X406 Option Body size Symbol 20 30 40 Symbol Nil Port size 1/8 3/8 1/2 N F Type Rc NPT G (1) (2) Description — 1 (3) 2 6 8 C J (4) N W Z (5) Thread type Symbol Nil Specifications Setting and pressure gauge full span 0.4 MPa Applicable model — AWG20 to 40 AWG20 to 40 AWG20 to 40 AWG30, 40 AWG20 AWG20 to 40 AWG20 to 40 AWG30, 40 AWG20 to 40 0.02 to 0.2 MPa setting Metal bowl Nylon bowl Metal bowl with level gauge With bowl guard With drain guide Non-relieving Drain cock with barb fitting: ø6 x ø4 nylon tubing Name plate, caution plate for bowl, and pressure gauge in imperial units (psi, °F) ∗ When more than one specification is required, indicate in ascending alphanumeric order. Note 3) Adjusting spring and pressure gauge (full-span 0.3 MPa) are different from those for the standard specification. All products can be set at 0.2 MPa or more. Note 4) Without a valve function. Note 5) For thread type NPT. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) Note 1) Drain guide: NPT 1/8 (AW20(K)), NPT 1/4 (AW30(K) to AW60(K)); Auto drain port: With ø3/8" Onetouch fitting (AW30(K) to AW60(K)) Note 2) Drain guide: G 1/8 (AW20(K)), G 1/4 (AW30(K) to AW60(K)) Accessory (2) Symbol Nil Description — With set nuts H Applicable model — AWG20 to 40 Port size 1/8 1/4 3/8 1/2 20 30 40 — — — — — Symbol Nil B C D Description Applicable model — — With bracket (With set nuts) AWG20 to 40 Float type auto drain (Normally closed) AWG20 to 40 Float type auto drain (Normally open) AWG30, 40 When more than one specification is required, indicate in ascending alphanumeric order. JIS Symbol Mounting Angle of Pressure Gauge Symbol G1 G2 G3 G4 Mounting angle 0° 90° 180° 270° OUT IN P IN MPa US H to L OC P K OUT MPa Mounting angle view US H to L OC IN P K US H to L OC OUT IN P K OUT MPa 01 02 03 04 Accessory (1) Body size Port size MPa Symbol US H to L OC K ∗ Possible to change to the optional mounting angles. For details, refer to page 434, “Procedure for replacing or changing the mounting angle of a previous gauge”. : Combination available : Varies depending on a model Combination Accessory Accessory/Optional specifications With bracket Float type auto drain (Normally closed) Float type auto drain (Normally open) With set nut 0.02 to 0.2 MPa setting Metal bowl Option Nylon bowl Metal bowl with level gauge With bowl guard Drain guide Non-relieving type Drain cock with barb fitting Name plate, caution plate for bowl, and pressure gauge in imperial units (psi, °F) 424 Symbol Accessory/Optional Combinations B C D H -1 -2 -6 -8 -C -J -N -W -Z Accessory B C D : Combination not available : Available only with NPT thread Option H 1 2 6 8 C Applicable filter regulator J N W Z AWG20 AWG30/40 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 425 Series AWG20/30/40 Filter Regulator with Built-in Pressure Gauge Standard Specifications AWG20 Model Port size Fluid Proof pressure Maximum operating pressure Regulating pressure range Relief pressure Ambient and fluid temperature Nominal filtration rating Drain capacity (cm3) Bowl material Bowl guard Construction Mass (kg) AWG30 AWG40 1/8, 1/4 1/4, 3/8 1/4, 3/8, 1/2 Air 1.5 MPa 1.0 MPa 0.05 to 0.85 MPa Set pressure + 0.05 MPa (at relief flow rate of 0.1 l/min (ANR)) –5 to 60°C (With no freezing) 5 μm 25 Polycarbonate 8 45 Optional Standard Relieving type 0.38 0.51 0.86 Accessory Part No. Applicable model AWG20 AWG30 AWG40 ARG20P-270AS ARG30P-270AS ARG40P-270AS ARG20P-260S ARG30P-260S ARG40P-260S 0 to 1.0 MPa GB2-10AS GB3-10AS GB4-10AS 0 to 0.3 MPa GB2-3AS GB3-3AS GB4-3AS 0 to 150 psi GB2-P10AS GB3-P10AS GB4-P10AS 0 to 45 psi GB2-P3AS GB3-P3AS GB4-P3AS — AD38 AD48 AD27 AD37 AD47 Accessory Bracket assembly (1) Set nut Pressure gauge display range Pressure gauge Float type auto drain Standard Optional Normally open (2) Normally closed Note 1) Assembly includes a bracket and set nuts. Note 2) Minimum operating pressure: N.O. type–0.1 MPa; N.C. type–0.1 MPa (AD27) and 0.15 MPa (AD37/47). Contact SMC regarding the specifications for psi unit and °F. Flow Characteristics (Representative Values) Rc1/4 AWG30 Rc3/8 0.6 0.5 0.5 0.5 0.4 0.3 0.2 0 Outlet pressure (MPa) 0.6 0.1 0.4 0.3 0.2 0.1 0 200 400 600 0 800 0.4 0.3 0.2 0 500 1000 0 1500 Set point 0.2 0.15 0 0 Inlet pressure (MPa) 1 AW AG AV 0.15 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 AL 0.2 0 1 AF AR Set point 0.15 Inlet pressure (MPa) AC 0.25 Outlet pressure (MPa) Outlet pressure (MPa) 0.2 3000 AWG40 0.25 Set point 2000 Conditions: Inlet pressure 0.7 MPa, Outlet pressure 0.2 MPa, Flow rate 20 l/min (ANR) AWG30 0.25 1000 Flow rate (l/min (ANR)) Pressure Characteristics (Representative Values) 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 0 Flow rate (l/min (ANR)) AWG20 Rc1/2 0.1 Flow rate (l/min (ANR)) Outlet pressure (MPa) AWG40 0.6 Outlet pressure (MPa) Outlet pressure (MPa) AWG20 Condition: Inlet pressure 0.7 MPa 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Inlet pressure (MPa) 425 AF800 AF900 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 426 Series AWG20/30/40 Construction AWG20 P A US K H to L OC D AWG30/40 B C A P US H to L O C B K D !0 o C-C !0 o e A-A B-B !1 q OUT IN OUT u r t u r t i i Component Parts 1 2 3 Body Bonnet Handle !1 w y y q No. Description D-D e w IN C Replacement Parts Material Note No. Description Material Qty. Platinum silver Black Black 4 5 6 7 8 9 10 11 Valve assembly Filter element Diaphragm assembly Bowl O-ring Bowl assembly (1) Pressure gauge (3) Pressure gauge cover Clip Brass, HNBR Non-woven fabric Weatherability NBR NBR PC — PC Stainless steel 1 1 1 1 1 1 1 1 AWG20 AWG30 AWG40 ZDC ADC PBT POM Part no. AWG20 AWG30 AWG40 AW20P-340AS AF20P-060S AR20P-150AS C2SFP-260S C2SF GB2-10AS ARG20P-400S ARG20P-420S AW30P-340AS AF30P-060S AR30P-150AS C3SFP-260S C3SF (2) GB3-10AS ARG30P-400S ARG30P-420S AW40P-340AS AF40P-060S AR40P-150AS C4SFP-260S C4SF (2) GB4-10AS ARG40P-400S ARG40P-420S Note 1) Including O-ring. Contact SMC regarding the bowl assembly supply for psi and °F unit specifications. Note 2) Bowl assembly for AWG30/40 includes a bowl guard (steel band material). Note 3) Only the standard part numbers are listed in the pressure gauges. For the optional part numbers, refer to page 425. Specific Product Precautions Be sure to read before handling. Refer to front matters 42 and 43 for Safety Instructions and pages 287 to 291 for F.R.L. Precautions. Mounting and Adjustment Selection Warning 1. Residual pressure release (outlet pressure release) is not completed by releasing inlet pressure. To release residual pressure, use a filter regulator with a back flow mechanism. Maintenance Warning 1. Replace the element every 2 years or when the pressure drop becomes 0.1 MPa, whichever comes first, to prevent damage to the element. 426 Warning 1. Set the regulator while checking the displayed values of the inlet and outlet pressure gauges. Turning the handle excessively can cause damage to the internal parts. 2. Do not use tools on the pressure regulator handle as this may cause damage. It must be operated manually. Caution 1. Be sure to unlock the handle before adjusting the pressure and lock it after setting the pressure. Failure to follow this procedure can cause damage to the handle and the outlet pressure may fluctuate. • Pull the pressure regulator handle to unlock. (You can visually verify this with the “orange mark” that appears in the gap.) • Push the pressure regulator handle to lock. When the handle is not easily locked, turn it left and right a little and then push it (when the handle is locked, the “orange mark” will disappear). Orange mark P0365-P0446-E.qxd 08.11.6 2:09 PM Page 427 Filter Regulator with Built-in Pressure Gauge Series AWG20/30/40 Dimensions Q øT K F Panel fitting dimension Bracket (Option) J G P U øT AWG20 R OUT M C N øV IN OUT S Plate thickness AWG20: Max. 3.5 B IN Set nut (Option) 2xP (Port size) S O Min. clearance for maintenance A E H O S Drain D AWG30/40 Q øT K F Bracket (Option) G P Panel fitting dimension V øU J R OUT øW M C N IN OUT S Plate thickness AWG30/40: Max. 3.5 B IN Set nut (Option) 2xP (Port size) Min. clearance for maintenance A E AWG30/40 Metal bowl With drain guide With auto drain (N.O./N.C.) Metal bowl Metal bowl with level gauge With drain guide Drain cock with barb fitting 1/8 M5 x 0.8 Width across flats 14 ø10 One-touch fitting S 1/4 Width across flats 17 Standard specifications AWG20 AWG30 AWG40 P A B 1/8, 1/4 40 179 1/4, 3/8 53 1/4, 3/8, 1/2 70 AWG20 AWG30 AWG40 AR D E F G H J K M N P Q R 91 52 45 47 M39 x 1.5 40 35 48 65 5.4 10.4 65 2.3 223.5 108.5 59 58 59 M50 x 1.5 55 45 58.5 70 6.5 10.5 75 2.3 261.5 114.5 75 70 70 M55 x 1.5 80 50 65.5 77 8.5 12.5 85 2.3 Panel mount With auto drain B With barb fitting With drain guide U V W T B Note) 43 39.5 19.5 6 52.5 196 50 50.5 25 7 65 264.5 231.5 56 55.5 27.5 7 70 300.5 269.5 — AL AW AG Optional specifications S AF Bracket mount C Accessory specifications Model Barb fitting Applicable tubing: T0604 Accessory specifications Note) Model B AC B N.O.: Black N.C.: Gray OS B B B Dimensions O B B With auto drain (N.C.) B AWG20 Applicable model Accessory/Optional specifications D H Drain Metal bowl Metal bowl with level gauge B Note) B Note) B Note) 183 179 230.5 256.5 276.5 268.5 274.5 294.5 AV AF800 AF900 — Note) Full length dimension B is measured when the handle is unlocked. 427 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 428 Filter Regulator with Built-in Pressure Gauge with Backflow Function Series AWG20K/30K/40K How to Order AWG 30 K 03 G1 AWG20K AWG40K Made to Order (Refer to page 433 for details.) Symbol Specifications Setting and pressure gauge full span 0.4 MPa X406 Option Body size Symbol 20 30 40 Symbol Nil Port size 1/8 3/8 1/2 1 (3) 2 6 8 C J (4) N W Z (5) With backflow function Thread type Symbol Nil N F (1) (2) Type Rc NPT G Description — 0.02 to 0.2 MPa setting Metal bowl Nylon bowl Metal bowl with level gauge With bowl guard With drain guide Non-relieving Drain cock with barb fitting: ø6 x ø4 nylon tubing Name plate, caution plate for bowl, and pressure gauge in imperial units (psi, °F) Applicable model — AWG20K to 40K AWG20K to 40K AWG20K to 40K AWG30K, 40K AWG20K AWG20K to 40K AWG20K to 40K AWG30K, 40K AWG20K to 40K ∗ When more than one specification is required, indicate in ascending alphanumeric order. Note 3) Adjusting spring and pressure gauge (full-span 0.3 MPa) are different from those for the standard specification. All products can be set at 0.2 MPa or more. Note 4) Without a valve function. Note 5) For thread type NPT. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) Note 1) Drain guide: NPT 1/8 (AW20(K)), NPT 1/4 (AW30(K) to AW60(K)); Auto drain port: With ø3/8" Onetouch fitting (AW30(K) to AW60(K)) Note 2) Drain guide: G 1/8 (AW20(K)), G 1/4 (AW30(K) to AW60(K)) Accessory (2) Symbol Nil Description — With set nuts H Applicable model — AWG20K to 40K Accessory (1) Symbol Nil Port size 01 02 03 04 1/8 1/4 3/8 1/2 20 30 40 — — — — — B C D Applicable model — AWG20K to 40K AWG20K to 40K AWG30K, 40K When more than one specification is required, indicate in ascending alphanumeric order. Mounting Angle of Pressure Gauge G1 G2 G3 G4 0° 90° 180° 270° Mounting angle view OUT IN P IN MPa US H to L OC P K OUT MPa JIS Symbol Symbol Mounting angle US H to L OC IN P K US OUT H to L OC IN P K OUT MPa Port size Description — With bracket (With set nuts) Float type auto drain (Normally closed) Float type auto drain (Normally open) MPa Symbol Body size US H to L OC K ∗ Possible to change to the optional mounting angles. For details, refer to page 434, “Procedure for replacing or changing the mounting angle of a pressure gauge”. Application example of a filter regulator with a backflow function When the air supply is cut off and releasing the inlet pressure to the atmosphere, the residual pressure release of the outlet side can be ensured for a safety purpose. Accessory Accessory/Optional specifications Combination With bracket Float type auto drain (N.C.) Float type auto drain (N.O.) With set nut 0.02 to 0.2 MPa setting Metal bowl Option Nylon bowl Filter regulator with back flow mechanism Metal bowl with level gauge With bowl guard With drain guide Non-relieving type Drain cock with barb fitting Name plate, caution plate for bowl, and pressure gauge in imperial units (psi, °F) 428 Symbol Accessory/ Optional Combinations B C D H -1 -2 -6 -8 -C -J -N -W -Z : Combination available : Varies depending on a model Accessory Option : Combination not available : Available only with NPT thread Applicable filter regulator B C D H 1 2 6 8 C J N W Z AWG20K AWG30K/40K P0365-P0446-E.qxd 08.11.6 2:09 PM Page 429 Filter Regulator with Built-in Pressure Gauge with Backflow Function Series AWG20K/30K/40K Standard Specifications AWG20K Model Port sizes Fluid Proof pressure Maximum operating pressure Regulating pressure range (1) Relief pressure Ambient and fluid temperature Nominal filtration rating Drain capacity (cm3) Bowl material Bowl guard Construction Mass (kg) AWG30K AWG40K 1/8, 1/4 1/4, 3/8 1/4, 3/8, 1/2 Air 1.5 MPa 1.0 MPa 0.05 to 0.85 MPa Set pressure + 0.05 MPa (at relief flow rate of 0.1 l/min (ANR)) –5 to 60°C (With no freezing) 5 μm 25 Polycarbonate 8 45 Optional Standard Relieving type 0.38 0.51 0.86 Note 1) Set the inlet pressure so it should be 0.05 MPa or higher than the set pressure. Accessory Part No. Applicable model AWG20K AWG30K AWG40K ARG20P-270AS ARG30P-270AS ARG40P-270AS ARG20P-260S ARG30P-260S ARG40P-260S 0 to 1.0 MPa GB2-10AS GB3-10AS GB4-10AS 0 to 0.3 MPa GB2-3AS GB3-3AS GB4-3AS 0 to 150 psi GB2-P10AS GB3-P10AS GB4-P10AS 0 to 45 psi GB2-P3AS GB3-P3AS GB4-P3AS — AD38 AD48 AD27 AD37 AD47 Accessory Bracket assembly (1) Set nut Pressure gauge display range Pressure gauge Float type auto drain Standard Optional Normally open (2) Normally closed Note 1) Assembly includes a bracket and set nuts. Note 2) Minimum operating pressure: N.O. type–0.1 MPa; N.C. type–0.1 MPa (AD27) and 0.15 MPa (AD37/47). Contact SMC regarding the specifications for psi unit and °F. Flow Characteristics (Representative Values) Rc1/4 AWG30K Rc3/8 AWG40K 0.6 0.6 0.5 0.5 0.5 0.4 0.3 0.2 0.1 0 Outlet pressure (MPa) 0.6 Outlet pressure (MPa) Outlet pressure (MPa) AWG20K Condition: Inlet pressure 0.7 MPa 0.4 0.3 0.2 0.1 0 200 400 600 0 800 0.4 0.3 0.2 0.1 0 500 Flow rate (l/min (ANR)) 1000 0 1500 0 1000 Flow rate (l/min (ANR)) 3000 AC Conditions: Inlet pressure 0.7 MPa, Outlet pressure 0.2 MPa, Flow rate 20 l/min (ANR) AWG30K AWG40K 0.25 0.25 0.25 2000 Flow rate (l/min (ANR)) Pressure Characteristics (Representative Values) AWG20K Rc1/2 AF AR Set point 0.2 Outlet pressure (MPa) Outlet pressure (MPa) Outlet pressure (MPa) AL Set point 0.2 Set point 0.15 0.15 0 0 0 Inlet pressure (MPa) 1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Inlet pressure (MPa) 1 AG AV 0.15 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 AW 0.2 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Inlet pressure (MPa) 429 AF800 AF900 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 430 Series AWG20K/30K/40K Working Principle A A-A P U SH C to L O w K Figure 1 A Normal Figure 3 e Pressure in diaphragm chamber q IN OUT IN OUT (Inlet pressure) (Outlet pressure) (Inlet pressure) (Outlet pressure) Inlet pressure (IN) Figure 2 Back flow r Pressure in diaphragm chamber Inlet pressure (IN) When the inlet pressure (P1) is higher than the regulating pressure, the check valve w closes and operates as a normal regulator (Figure 1). When the inlet pressure (P1) is shut off and released, the check valve w opens and the pressure in the diaphragm chamber q is released into the inlet side (Figure 2). This lowers the pressure in the diaphragm chamber q and the force generated by the pressure regulator spring e lifts the diaphragm. Valve r opens through the stem, and the outlet pressure is released to the inlet side (Figure 3). Specific Product Precautions Be sure to read before handling. Refer to front matters 42 and 43 for Safety Instructions and pages 287 to 291 for F.R.L. Precautions. Maintenance Warning 1. Replace the element every 2 years or when the pressure drop becomes 0.1 MPa, whichever comes first, to prevent damage to the element. Mounting and Adjustment Warning 1. Set the regulator while checking the displayed values of the inlet and outlet pressure gauges. Turning the handle excessively can cause damage to the internal parts. 2. Do not use tools on the pressure regulator handle as this may cause damage. It must be operated manually. Caution 1. Be sure to unlock the handle before adjusting the pressure and lock it after setting the pressure. Failure to follow this procedure can cause damage to the handle and the outlet pressure may fluctuate. • Pull the pressure regulator handle to unlock. (You can visually verify this with the “orange mark” that appears in the gap.) 430 • Push the pressure regulator handle to lock. When the handle is not easily locked, turn it left and right a little and then push it (when the handle is locked, the “orange mark” will disappear). Orange mark P0365-P0446-E.qxd 08.11.6 2:09 PM Page 431 Filter Regulator with Built-in Pressure Gauge with Backflow Function Series AWG20K/30K/40K Construction AWG20K AWG30K/40K D B A P US H to L O C K P C A U SH to L O C B C K D C-C A-A D-D !0 o B-B !0 o IN e !1 e w w y y q q !1 !2 !2 OUT IN OUT u r t i u r t i Component Parts No. Description Material AWG20K AWG30K Note AWG40K 1 Body 2 Bonnet PBT Black 3 Handle POM Black ZDC ADC Platinum silver AC Replacement Parts No. Description 4 Valve assembly 5 Filter element 6 Diaphragm assembly 7 Bowl O-ring 8 Bowl assembly (1) 9 AF Material Qty. Brass, HNBR 1 Part no. AWG20K AWG30K AWG40K AW20P-340AS AW30P-340AS AW40P-340AS Non-woven fabric 1 AF20P-060S AF30P-060S AF40P-060S Weatherability NBR 1 AR20P-150AS AR30P-150AS AR40P-150AS NBR 1 C2SFP-260S C3SFP-260S C4SFP-260S PC 1 C2SF C3SF (2) C4SF (2) Pressure gauge (3) — 1 GB2-10AS GB3-10AS GB4-10AS 10 Pressure gauge cover PC 1 ARG20P-400S ARG30P-400S ARG40P-400S 11 Clip Stainless steel 1 ARG20P-420S ARG30P-420S ARG40P-420S 12 Check valve assembly — 1 AR AL AW AG AV AR20KP-020AS AF800 AF900 Note 1) Including O-ring. Contact SMC regarding the bowl assembly supply for psi and °F unit specifications. Note 2) Bowl assembly (AWG30K/40K) includes a bowl guard (steel band material). Note 3) Only the standard part numbers are listed for the pressure gauges. For the optional part numbers, refer to page 429. 431 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 432 Series AWG20K/30K/40K Dimensions Q øT K Bracket (Option) F Panel fitting dimension J G P U øT AWG20K R OUT M C N øV IN OUT S Plate thickness AWG20K: Max. 3.5 B IN Set nut (Option) 2xP (Port size) Min. clearance for maintenance A E AWG30K/40K H O S Drain D Q øT K Bracket (Option) F Panel fitting dimension J V øU G P R M OUT S Plate thickness AWG30K/40K: Max. 3.5 B IN Set nut (Option) OUT øW C N IN 2xP (Port size) Drain H Min. clearance for maintenance A E AWG30K/40K Metal bowl With drain guide With auto drain (N.O./N.C.) Metal bowl Metal bowl with level gauge With drain guide Drain cock with barb fitting OS 1/8 M5 x 0.8 Width across flats 14 ø10 One-touch fitting S Width across flats 17 Standard specifications Model AWG20K AWG30K AWG40K Note) P A B 1/8, 1/4 40 179 1/4, 3/8 53 1/4, 3/8, 1/2 70 C D E F G H 91 52 45 47 M39 x 1.5 223.5 108.5 59 58 59 261.5 114.5 75 70 70 Panel mount AWG20K AWG30K AWG40K Barb fitting Applicable tubing: T0604 Bracket mount J K M N P Q R 40 35 48 65 5.4 10.4 65 2.3 M50 x 1.5 55 45 58.5 70 6.5 10.5 75 2.3 M55 x 1.5 80 50 65.5 77 8.5 12.5 85 2.3 Optiional specifications With auto drain With barb fitting With drain guide Metal bowl Metal bowl with level gauge B Note) B Note) B Note) B Note) B Note) 183 179 S U V W T 43 39.5 19.5 6 52.5 196 50 50.5 25 7 65 264.5 231.5 230.5 256.5 276.5 56 55.5 27.5 7 70 300.5 269.5 268.5 274.5 294.5 Note) Full length demension B is measured when the handle is unlocked. 432 1/4 Accessory specifications Accessory specifications Model B B B B N.O.: Black N.C.: Gray B Dimensions O B B With auto drain (N.C.) B AWG20K Applicable model Accessory/Optional specifications D — — P0365-P0446-E.qxd 08.11.6 2:09 PM Page 433 Filter Regulator with Built-in Pressure Gauge AWG20/30/40 Made to Order Specifications: Contact SMC for detailed dimensions, specifications, and lead times. q Setting and Pressure Gauge Full Span 0.4 MPa AWG 30 03 G1 X406 Body size Symbol 20 30 40 Option Port size 1/8 3/8 1/2 Symbol Nil 2 6 8 C J (3) N W Z (4) With back flow mechanism Symbol Nil K Description — Description — With back flow mechanism Metal bowl Nylon bowl Metal bowl with level gauge With bowl guard With drain guide Non-relieving Drain cock with barb fitting: ø6 x ø4 nylon tubing Name plate, caution plate for bowl, and pressure gauge in imperial units (psi, °F) Type Rc NPT G N F — AWG20(K) to 40(K) AWG20(K) to 40(K) AWG30(K), 40(K) AWG20(K) AWG20(K) to 40(K) AWG20(K) to 40(K) AWG30(K), 40(K) AWG20(K) to 40(K) ∗ When more than one specification is required, indicate in ascending alphanumeric order. Note 3) Without a valve function. Note 4) For thread type NPT. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) Thread type Symbol Nil Applicable model Accessory (2) Note 1) Drain guide: NPT 1/8 (AW20(K)), NPT 1/4 (AW30(K) to AW60(K)); Auto drain port: With ø3/8" Onetouch fitting (AW30(K) to AW60(K)) Note 2) Drain guide: G 1/8 (AW20(K)), G 1/4 (AW30(K) to AW60(K)) Symbol Nil Description — Applicable model — H With set nuts AWG20(K) to 40(K) Accessory (1) Symbol Nil Port size 1/8 1/4 3/8 1/2 20 30 40 — — — — — When more than one specification is required, indicate in ascending alphanumeric order. Mounting Angle of Pressure Gauge Symbol G1 G2 G3 G4 Mounting angle 0° 90° 180° 270° P IN MPa US H to L OC P K OUT MPa OUT Mounting angle IN view US H to L OC IN P K US H to L OC OUT IN K OUT MPa 01 02 03 04 B C D Body size MPa Port Symbol size Description Applicable model — — AWG20(K) to 40(K) With bracket (With set nuts) Float type auto drain (Normally closed) AWG20(K) to 40(K) AWG30(K), 40(K) Float type auto drain (Normally open) P US H to L OC K ∗ Possible to change to the optional mounting angles. For details, refer to page 434, “Procedure for replacing or changing the mounting angle of a pressure gauge”. : Combination available : Varies depending on a model Accessory/Optional Combinations Combination Accessory Accessory/Optional specifications With bracket Float type auto drain (Normally closed) Float type auto drain (Normally open) With set nut Metal bowl Nylon bowl Option Metal bowl with level gauge With bowl guard Drain guide Non-relieving type Drain cock with barb fitting Name plate, caution plate for bowl, and pressure gauge in imperial units (psi, °F) Symbol Accessory B C D : Combination not available : Available only with NPT thread Option H 2 6 8 C J Applicable filter regulator N W Z AWG20 AWG30/40 B C D H -2 -6 -8 -C -J -N -W AC AF AR AL AW AG AV AF800 AF900 -Z 433 P0365-P0446-E.qxd 08.11.6 2:09 PM Page 434 Series ACG/ARG/AWG Specific Product Precautions Be sure to read before handling. Refer to front matters 42 and 43 for Safety Instructions and pages 287 to 291 for F.R.L. Precautions. Procedure for replacing or changing the mounting angle of a pressure gauge Warning When replacing a pressure gauge and/or changing the mounting angle, release the inlet and outlet pressure completely. It is dangerous to replace the pressure gauge or change the mounting angle while it is under pressure. 5. Setting the pressure gauge 1. Advance preparation Keep the handle unlocked and completely loosened. The unlocked condition of the handle can be visually confirmed by the “Orange line” shown near the bottom of the handle. Note 1) When the pressure gauge cannot be easily positioned, slightly rotate it. (The cog from the planet gear of the pressure regulator guide may be caught vertically in the cog from the sun gear which is mounted and integrated with the pressure gauge) Note 2) Position the pressure gauge to the very bottom. Note 3) Attached to the tip of the pressure gauge is an O-ring with grease applied to it. Please Table 1. Clearance use caution to prevent Dimensions particles and/or dust ARG20 ARG30 ARG40 from entering the presAWG20 AWG30 AWG40 sure gauge when it is set. Otherwise, they X dimension (reference 2.6 mm 3.3 mm 3.3 mm may cause air leakvalue) age. X Orange mark After the mounting angle is adjusted as required, hold the outer edge of the pressure gauge dial and gently press down. For reference, the required clearance between the bottom of the dial and the top of the pressure regulator guide is shown in table 1. 2. Removing the handle To remove the handle, align the mark on the handle and the mark on the bonnet and then pull the handle. Orange mark mark mark Bonnet 3. Removing the clip When the mark on the bonnet and the mark on the pressure regulator guide are alligned, the clip can be seen from the side view of the bonnet. The clip can be picked and removed with tweezers. ∗ When adjusting the mark, turn the pressure regulator guide clockwise for adjustment. Pressure regulator guide Bonnet side view Clip mark mark Bonnet 4. Removing the pressure gauge Pull the pressure gauge out by holding the outer edge of the dial. ∗ Do not touch the internal mechanical portion (shown inside the dotted box). Accuracy of the pressure gauge may be adversely affected. 6. Setting the clip Insert the clip in the side of the bonnet when the mark on the pressure regulator guide and the mark on the bonnet are aligned. When inserting and setting the clip, use an instrument with a narrow tip, such as tweezers. Note 1) The clip is slightly tapered towards its tip to prevent it from being released. Set the clip by slightly opening its tip. Note 2) When the clip cannot easily be set, the cause may be as follows: (1) The pressure regulator screw might have been in a lower position than then the current one. (The pressure regulator screw may reach a lower position if the pressing force of the pressure regulator screw is excessively applied. This occurs because there is a clearance between the pressure regulator nut and pressure spring, when the pressure regulator screw is loosened completely.) (2) The pressure gauge is not firmly set. Countermeasures ..... Refer to 5 “Setting the pressure gauge”. Pressure regulator guide Bonnet side view mark Outer edge mark Bonnet Internal mechanical portion 7. Setting the handle Finished when the handle is set. 434 Clip