GRUNDFOS DATA BOOKLET

Fire NKF

Grundfos sprinkler pump systems

Fire pump sets with electrically and diesel-powered pumps according to EN 12845 and prEN 12259-12

1

Contents

Performance range

Performance range

Product description

Introduction

Fire NKF pumps

Identification

Other system components

Scope of delivery

Commissioning

Curve charts

How to read the curve charts

Performance curves

NKF 32-200

NKF 40-250

NKF 50-200

NKF 50-250

NKF 65-200

NKF 80-200

NKF 80-250

NKF 100-200

NKF 125-250.1

NKF 125-250

NKF 125-315

7

12

13

14

15

10

11

8

9

16

17

18

2

4

6

3

3

6

6

Performance range

Performance range

Fire NKF

2

Product description

Introduction

Grundfos Fire NKF sprinkler pump systems are typically used in firefighting applications for supplying water to fire hose reels, fire hydrants or sprinkler systems.

This data booklet covers sprinkler pump systems with electrically and diesel-powered NKF end-suction pumps.

Designations

Fire NKF is an NKF end-suction pump with coupling and motor or engine mounted on a common base frame.

The sprinkler pump system can be incorporated into a firefighting system.

EN standards

The products in this data booklet have been built to comply with EN standards on water-based firefighting systems described in the following documents:

• EN 12845: Fixed firefighting systems. Automatic sprinkler systems. Design, installation and maintenance.

• prEN 12259-12: Fixed firefighting systems. Pumps for sprinkler and water spray systems.

Fire NKF pumps

Grundfos NKF pumps according to EN 12845 and prEN 12259-12 are designed for the distribution of water in stationary sprinkler systems using water spray.

They are operated in case of fire and during tests.

Materials

Requirements to pump materials according to

EN 12845 and prEN 12259-12:

• Impeller and wear rings must be made of bronze.

• Wet parts such as shaft, washers and nuts must be made of stainless steel.

• Cast parts must be made of cast iron.

Fire NKF

3

4

Product description

Fire NKF

Identification

Sprinkler pump system

Type: part No.

serial No.

Fire NKF 80-250/270-E-F-X-D-B-A-B

96157421

123456789

Main Supply: impeller diameter:

Q:

P2:

IP

150

55

55 kW

Made in Germany P1

3X400V 50Hz

270

H: n:

G:

112

2940

346

0640 m min -1 kg

Bare shaft pump

-G

Fig. 1 Example of nameplate

Type key for sprinkler pump system

Example Fire NK F 80 -250 /270 E F X D B A B

Fire: Grundfos fire systems

Pump type

NK

Pump approved for firefighting

Nominal diameter of discharge port

80 mm

Pump housing size

250 mm

Actual impeller diameter

270 mm

Driver

D: Diesel engine

E: Electric motor, 50 Hz

Approval of pump

G: According to prEN 12259-12

Approval of fire pump set

X: No approval

Pipe connections

D: DIN

Control panel

B: On base frame

W: Seperate (e.g. prepared for wall mounting)

X: Without controller

Shaft seal

A: BAQE

Coupling

A: Standard

B: Spacer

F: Flexible coupling (Centaflex)

Fig. 2 Example of nameplate

Type key for pump

Example NKF 65 -200 /219 AH -F -B -BAQE -G

Type range

NKF

Nominal diameter of discharge port

65 mm

Nominal impeller diameter

200 mm

Actual impeller diameter

219 mm

Code for pump version

AH: NKF bare shaft pump

A2: NKF basic version with spacer coupling

Code for pipework connection

F: DIN flange

Code for materials

B: EN-GJL-250 with bronze impeller

Code for mechanical shaft seal and rubber pump parts

Approval of pump

G: According to prEN 12259-12

Product description

Fire NKF

Pump characteristics

EN 12845 and prEN 12259-12 require stable QH characteristics. The total head declines with increasing flow rate.

35

30

25

20

65

ø219

60

ø207

55

50

ø194

45

40 ø170

15

10

5

0

0

0

200

20

400

22 kW

18.5 kW

15 kW

11 kW

600

40

800

NKF 50-200

2-pole, 50 Hz

2950/3000 rpm

ISO 9906 Annex A

ISO 9906 Annex A

1000 1200 1400 1600 1800 2000

60 80 100 120

Q [l/min]

Q [m³/h]

24

20

16

12

ø219

ø194

ø207

ø170

8

4

ø170 (NPSH)

0

0 200 400 600 800 1000 1200 1400 1600 1800 2000

Fig. 3 Example of curve charts

ø219 (NPSH) 20

10

Q [l/min]

0

Specific duty requirements

An orifice plate can be included where the maximum flow from the pump is critical (for determining the stored water capacities). The effect of an orifice plate is to throttle the pump curve and provide a steeper fall-off in performance. This does, however, result in power losses through loss of pump efficiency.

Impellers can be trimmed to provide a tailor-made pump curve. This means that the closed-valve pressure, power demand and potential maximum flow rate from the pump are optimised to suit specific duty requirements.

Electric motor

The electric motor is a 2-pole MMG motor complying with local standards for electric motors. As from 16 July

2011, the motors used in Europe will be IE2 = EFF 1 motors.

Fig. 4 Fire NKF: An NKF end-suction pump with electric motor and controller mounted on a base frame

Insulation class: F.

Enclosure class: IP55.

Diesel engine

The diesel engine can operate continuously at full load at site elevation with rated output in accordance with

ISO 3046-1:1986. The pump is at full operational speed within 15 seconds; the engine is capable of starting at a room temperature of 5 °C.

Fig. 5 Fire NKF: An NKF end-suction pump with diesel engine and controller mounted on a base frame

Each complete engine and pump unit is tested on the manufacturers test bed for at least 1.5 hours at rated flow rate, and the result is recorded on the test certificate.

5

6

Product description

Fire NKF

Power rating

To ensure that the motor (electric motor or diesel engine) is capable of operating the pump at any time, to ensure water supply, EN 12845 and prEN 12259-12 stipulate an excess capacity of motor power.

According to EN 12845 and prEN 12259-12, the motor power is found at 16 m NPSH. The example below shows a required motor size of 22 kW.

P2

24

20

16

12

P2 required

ø207

ø194

ø219

ø170

8

4

ø170 (Min. NPSH) ø219 (Max. NPSH)

0

0 10 20 30 40 50 60 70 80 90 100 110 120 130 Q [m³/h]

12

8

4

0

NPSH

20

16

Fig. 6 Required and stipulated power

Controller

Grundfos offers a complete, factory-assembled controller in a steel plate cabinet, suitable for wall mounting or free-standing.

The controller complies with the standard EN 12845.

The controller for pumps with electric motor can be mounted on the wall or on the base frame.

The controller for diesel-powered pumps is always mounted on the base frame.

Functions

The starting signal for the fire pump is given via two redundant pressure switches. The fire pump can only be switched off manually.

The control of the fire pump has been arranged in such a way that motor failures, for example due to heating, do not cause the fire pump to stop, but only in fault indications and/or a potential-free signal to a superordinate fault centre.

Other system components

Jockey pumps

Grundfos CR pumps are used as jockey pumps, maintaining the water level in the pressure tank. Under normal conditions, the jockey pump is activated by the low-level switch in the pressure tank as a result of small leakages in the pipe systems filled with water. The jockey pump operates until it is deactivated by the highlevel switch. The jockey pump can also be activated in case one or more sprinklers are open, in order to maintain the water level in the pressure tank.

Compressor

The compressor can be set to manual or automatic operation by means of the selector switch.

During automatic operation, the compressor is controlled by an external pressure switch, for example connected to the pressure tank.

The compressor can be manually switched on and off.

Scope of delivery

A complete Fire NKF unit assembled and supplied from factory normally comprises these elements:

• a pump and motor mounted on a common base frame

• a standard coupling protected by a coupling guard.

Electrically driven sprinkler pump systems can be ordered with or without a controller according to

EN 12845.

Commissioning

The installer should commission the complete firefighting system before handing it over to the plant manager on site. Many potential issues of the complete system must be tested before commissioning to ensure a satisfactory system performance and identify any damage during installation.

Key components should be checked according to the descriptions in the respective installation and operating instructions. In addition, EN 12845 stipulates that tests such as these should be carried out:

• pressure test of sprinkler circuits

• values of all measuring devices (air pressure, water level, etc.) to the system

• water flow to fire pumps

• test of alarm system and interface to municipal fire department.

The installer should supply the plant manager with the following documents:

• Installation certificate, stating that the firefighting system has been installed according to EN 12845 requirements.

• A complete set of installation and operating instructions and system drawings with specification of all components for the plant manager and the owner of the system.

Curve charts

Fire NKF

How to read the curve charts

Impeller size

QH curve for the individual pump

Total pump head:

H = H total

H

75

35

30

25

20

15

10

5

0

0

70

65

60

55

50

45

40

ø222

ø213

ø202

ø188

500

0

55 kW

45 kW

37 kW

30 kW

50

NKF 80-200

2-pole, 50 Hz

1000 1500 2000 2500 3000 3500 4000 4500 5000

100 150 200 250

ISO 9906 Annex A

ISO 9906 Annex A

300

Q [l/min]

Q [m³/h]

Pump type and frequency of motor

This line indicates the limit of the individual pump performance found at 5 m

NPSH.

The power curve indicates pump input power P2.

P2 is found at 16 m NPSH.

50

40

30

20

10

0

0

ø188 (NPSH)

ø188

ø222

ø213

ø202

ø222 (NPSH)

20

10

500 1000 1500 2000 2500 3000 3500 4000 4500 5000

Q [l/min]

0

The NPSH curves are according to the minimum and maximum impeller diameter.

7

Performance curves

NKF 32-200

NKF 32-200

H

75

70

65

60

55

50

45

40

35

30

25

20

15

10

5

0

0

ø219

ø200

ø185

ø171

100

0 10

11 kW

7.5 kW

5.5 kW

4 kW

200 300

20

400 500

30

600

40

700

NKF 32-200

2-pole, 50 Hz

ISO 9906 Annex A

ISO 9906 Annex A

800

50

Q [l/min]

Q [m³/h]

ø219

10

8

ø200

6

4

ø185

ø171

20

2 10

ø185 (NPSH) ø219 (NPSH)

0

0 100 200 300 400 500 600 700

Circulation flow for diesel fire systems = maximum 2 % of rated flow rate.

800

Q [l/min]

0

The performance curves of electrically and diesel-powered pumps are approximately similar and based on the values in table below.

NKF 32-200

Impeller sizes

>

206

≤ ∅

219

>

190

≤ ∅

206

>

176

=

176

≤ ∅

190

Electric motor

P2 [kW]

Diesel engine

11

7.5

5.5

4

19

8

9

Performance curves

NKF 40-250

NKF 40-250

50

40

30

20

10

110

100

90

80

ø260

ø250

ø238

ø230

70

ø210

60

30 kW

22 kW

18.5 kW

15 kW

11 kW

NKF 40-250

2-pole, 50 Hz

0

0

0

100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400

Q [l/min]

10 20 30 40 50 60 70 80

Q [m³/h]

16

12

8

4

24

20

ø210

ø210 (NPSH)

ø230

ø238

ø250

ø260

ø260 (NPSH)

20

10

0

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400

Q [l/min]

Circulation flow for diesel fire systems = maximum 2 % of rated flow rate.

0

The performance curves of electrically and diesel-powered pumps are approximately similar and based on the values in table below.

NKF 40-250

Impeller sizes

>

255

≤ ∅

260

>

245

≤ ∅

255

>

230

≤ ∅

245

>

211

≤ ∅

230

=

211

P2 [kW]

Electric motor Diesel engine

30

26

22

18.5

15

11

19

Performance curves

NKF 50-200

NKF 50-200

20

15

10

5

0

0

0

30

25

65

ø219

60

ø207

55

50

ø194

45

40 ø170

35

200

20

400

22 kW

18.5 kW

15 kW

11 kW

600

40 60 80 100

NKF 50-200

2-pole, 50 Hz

ISO 9906 Annex A

800 1000 1200 1400 1600 1800 2000

120

Q [l/min]

Q [m³/h]

16

12

8

4

24

20

ø170 (NPSH)

ø170

ø219

ø194

ø207

ø219 (NPSH) 20

10

0

0 200 400 600 800 1000 1200 1400 1600

Circulation flow for diesel fire systems = maximum 2 % of rated flow rate.

1800 2000

Q [l/min]

0

The performance curves of electrically and diesel-powered pumps are approximately similar and based on the values in table below.

NKF 50-200

Impeller sizes

>

207

≤ ∅

219

>

194

≤ ∅

207

>

170

≤ ∅

194

=

170

Electric motor

P2 [kW]

Diesel engine

22 26

18.5

15

11

19

10

11

NKF 50-250

NKF 50-250

110

100

ø263

90

ø249

80

40

30

20

10

70

ø220

60 ø205

50

37 kW

30 kW

22 kW

18.5 kW

NKF 50-250

2-pole, 50 Hz

2950/3000 rpm

ISO 9906 Annex A

ISO 9906 Annex A

0

0

0

200 400

20

600

40

800 1000 1200 1400 1600 1800 2000 2200

60 80 100 120

Q [l/min]

Q [m³/h]

ø263

35

30

25

20

15

10

5

ø205

ø220

ø249

ø205 (NPSH) ø263 (NPSH)

20

10

0

0

0

200 400 600 800 1000 1200 1400 1600 1800 2000 2200

Q [l/min]

Circulation flow for diesel fire systems = maximum 2 % of rated flow rate.

The performance curves of electrically and diesel-powered pumps are approximately similar and based on the values in table below.

NKF 50-250

Impeller sizes

>

249

≤ ∅

263

>

220

≤ ∅

249

>

205

≤ ∅

220

=

205

Electric motor

P2 [kW]

Diesel engine

37

58

30

22

18.5

26

19

Performance curves

NKF 65-200

NKF 65-200

70

65

60

55

50

45

30

25

20

15

40

35

ø219

ø214

ø195

ø186

ø170

37 kW

30 kW

22 kW

18.5 kW

15 kW

NKF 65-200

2-pole, 50 Hz

2950/3000 rpm

ISO 9906 Annex A

ISO 9906 Annex A

10

5

0

0

0

200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800

20 40 60 80 100 120 140 160

Q [l/min]

180

Q [m³/h]

20

15

10

5

35

30

25

ø170

ø170 (NPSH)

ø219

ø214

ø186

ø195

ø219 (NPSH) 20

10

0

0

0

200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800

Q [l/min]

Circulation flow for diesel fire systems = maximum 2 % of rated flow rate.

The performance curves of electrically and diesel-powered pumps are approximately similar and based on the values in table below.

NKF 65-200

Impeller sizes

>

215

≤ ∅

219

>

195

≤ ∅

215

>

186

≤ ∅

195

>

170

≤ ∅

186

=

170

P2 [kW]

Electric motor Diesel engine

37

58

30

22

18.5

26

19

15

12

13

Performance curves

NKF 80-200

NKF 80-200

H

75

70

65

ø222

ø213

50

45

40

35

60

55

30

25

20

15

10

5

0

0

ø202

ø188

500

55 kW

45 kW

37 kW

30 kW

1000 1500 2000 2500 3000

0 50 100 150

3500 4000 4500 5000

200 250

NKF 80-200

2-pole, 50 Hz

2950/3000 rpm

ISO 9906 Annex A

ISO 9906 Annex A

300

Q [l/min]

Q [m³/h]

50

40

30

ø222

ø213

ø202

ø188

20

ø222 (NPSH)

20

ø188 (NPSH)

10 10

0

0 500 1000 1500 2000 2500 3000 3500 4000

Circulation flow for diesel fire systems = maximum 2 % of rated flow rate.

4500 5000

Q [l/min]

0

The performance curves of electrically and diesel-powered pumps are approximately similar and based on the values in table below.

NKF 80-200

Impeller sizes

>

213

≤ ∅

222

>

202

≤ ∅

213

>

188

≤ ∅

202

=

188

Electric motor

P2 [kW]

Diesel engine

55

45

37

30

58

Performance curves

NKF 80-250

NKF 80-250

40

30

20

10

120

110

100

ø270

90

ø255

90 kW

75 kW

80

ø233

70

60

ø216

50

55 kW

45 kW

NKF 80-250

2-pole, 50 Hz

2950/3000 rpm

ISO 9906 Annex A

ISO 9906 Annex A

0

0

P2

90

0

80

70

500

50

1000 1500

100

2000 2500

150

3000 3500

200

4000 4500

250

5000 5500

300

Q [l/min]

Q [m³/h]

ø270

ø255

60

50

40

ø233

ø216

30

20

ø216 (NPSH)

10

0

0 500 1000 1500 2000 2500 3000 3500 4000 4500

Circulation flow for diesel fire systems = maximum 2 % of rated flow rate.

ø270 (NPSH)

5000 5500

Q [l/min]

20

15

10

5

0

The performance curves of electrically and diesel-powered pumps are approximately similar and based on the values in table below.

NKF 80-250

Impeller sizes

>

255

≤ ∅

270

>

233

≤ ∅

255

>

216

≤ ∅

233

=

216

Electric motor

P2 [kW]

Diesel engine

90

94

75

55

58

45

14

15

Performance curves

NKF 100-200

NKF 100-200

50

45

60

55

40

35

70

65

20

15

10

5

30

25

ø219

ø215

ø209

75 kW

55 kW

45 kW

2-pole, 50 Hz

2950/3000 rpm

ISO 9906 Annex A

ISO 9906 Annex A

0

0

P2

70

0

500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000

Q [l/min]

50 100 150 200 250 300 350 400

Q [m³/h]

ø219

20

10

40

30

60

50

ø209 (NPSH)

ø215

ø209

ø219 (NPSH)

8

4

16

12

0

0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000

Q [l/min]

Circulation flow for diesel fire systems = maximum 2 % of rated flow rate.

0

The performance curves of electrically and diesel-powered pumps are approximately similar and based on the values in table below.

NKF 100-200

Impeller sizes

>

215

≤ ∅

219

>

209

≤ ∅

215

=

209

Electric motor

P2 [kW]

Diesel engine

75 68

55

45

58

Performance curves

NKF 125-250.1

NKF 125-250.1

H

[m]

110

100

ø263

90

ø251.5

80

ø238.5

70

60

50

40

132 kW

110 kW

90 kW

ISO 9906 Annex A

30

20

10

0

0 50 100 150 200 250 300 350 400 450 500 550 Q [m³/h]

P2

[kW]

0

140

120

1000 2000 3000 4000 5000 6000 7000 8000 9000 Q [l/min]

ø263

100

80

60

ø251.5

ø238.5

NPSHR

[m]

20

15

ø238.5 (NPSHR)

40

ø263 (NPSHR)

10

5 20

0

0 50 100 150 200 250 300 350 400 450 500 550 Q [m³/h]

0

Circulation flow for diesel fire systems = maximum 2 % of rated flow rate .

The performance curves of electrically and diesel-powered pumps are approximately similar and based on the values in table below.

NKF 125-250.1

Impeller sizes

>

251.5

≤ ∅

263

>

238.5

≤ ∅

251.5

≤ ∅

238.5

Electric motor

P2 [kW]

Diesel engine

132 131

110

90

109

94

16

17

Performance curves

NKF 125-250

30

20

10

50

40

110

100

90

80

ø269

ø265

ø262

ø255

ø250

ø245

ø242

ø237

70

60

200 kW

160 kW

132 kW

110 kW

NKF 125-250

2-pole, 50 Hz

ISO 9906 Annex A

ISO 9906 Annex A

0

0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

Q [l/min]

P2

180

0 100 200 300 400 500 600

Q [m³/h]

ø269

160

140

120

ø255

ø245

60

40

20

0

ø237

100

80

0 1000 2000 3000 4000 5000 6000 7000 8000

ø269 (NPSH)

ø237 (NPSH)

9000 10000

Q [l/min]

16

12

8

4

0

Circulation flow for diesel fire systems = maximum 2 % of rated flow rate.

The full lines show the performance curves of the standard pumps.

The dotted lines show the performance curves of intermediate (non-standard) pumps .

NKF 125-250

Impeller sizes

>

255

≤ ∅

269

>

245

≤ ∅

255

>

237

≤ ∅

245

≤ ∅

237

Electric motor

P2 [kW]

Diesel engine

200 184

160

132

110

178

147

119

NKF 125-250

Performance curves

NKF 125-315

NKF 125-315

H

[m]

150

ø316

140

50

40

30

20

70

60

10

0

0

130 ø302

120

ø289

110

100

90

80

50

200 kW

160 kW

132 kW

ISO 9906 Annex A

100 150 200 250 300 350 400 450 500 550 Q [m³/h]

P2

[kW]

220

0

200

180

160

140

120

100

80

60

40

20

0

0

1000

50

2000

100 150

3000

200

4000

250

5000

300

6000

350

7000

400

8000 9000 Q [l/min]

ø316

ø302

450

ø289

ø316 (NPSHR)

ø289 (NPSHR)

NPSHR

[m]

20

15

10

5

0

500 550 Q [m³/h]

Circulation flow for diesel fire systems = maximum 2 % of rated flow rate.

The performance curves of electrically and diesel-powered pumps are approximately similar and based on the values in table below.

NKF 125-315

Impeller sizes

>

302

≤ ∅

316

>

289

≤ ∅

302

≤ ∅

289

P2 [kW]

Electric motor Diesel engine

200 197

160

132

164

131

18

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