N Series SINGLE PHASE CAST RESIN TRANSFORMER FOR CONTROL, ISOLATION AND SAFETY 25 ÷ 5000 VA Ratings Voltage range Primary Secondary 6 / 12 V 12 / 24 V 230 / 400 / 460 V 24 / 48 V 115 / 230 V Voltage selection by means of metal connection bridges, offering the full rated power at any selected combination of input and output voltages. Applications • Control Transformer: Transformer able to supply a high instantaneous power without voltage drop at the output. Very suitable for interlocking contactors, relays and electro valves, as well as adaptation of the mains voltage to the necessary supply voltage of the loads. • Isolation Transformer: Transformer with secondary voltage > 50 V, with double or reinforced isolation between primary and secondary. Its construction provides an excellent degree of attenuation of electrical distortions. Recommended for: - Electronic equipment, PLC’s and automation systems. - Auxiliary elements in electrical panels. - Linear and switching power supplies. Eliminates the risk of human accidents in case of unipolar contacts. • Safety Transformer: Transformer with secondary voltage < 50 V, with double or reinforced isolation between primary and secondary. Eliminates any risk of human accidents in case of unipolar or bipolar contacts. Standards • • • • IEC 61558 / EN 61558 / UNE-EN 61558 (certified)................................................................... Control, Isolation and Safety UL 506 ....................................................................................................................................... Control, Isolation and Safety IEC 60742 / EN 60742 / UNE-EN 60742 (certified) ................................................................................ Isolation and Safety IEC 60989 / EN 60989 / UNE-EN 60989 ................................................................................................................... Control Characteristics • Frequency ............................................................................................................................................................ 50 - 60 Hz • Protection degree ..................................................................................................................................................... IP - 205 • Ambient temperature ( ta ) ................................................................. + 45 º C (IEC 61558, UL 506, IEC 60742, IEC 60989) + 25 º C (IEC 60742, IEC 60989) • Humidity (without condensation ) ............................................................................................................................ < 95 % • Safety class ...................................... .......................................................................................................................... Class I • Installation .................................................................................................................................................................. Indoor • Operation ............................................................................................................................................................ Continuous • Test voltages : - between Primary and Secondary ..................................................................................................................... 4600 V - between Primary and Earth .............................................................................................................................. 3200 V - between Secondary an earth ........................................................................................................................... 2500 V • Voltage drop at nominal power .................................................................................................................................... < 5 % • External covering ......................................................................................................................................................... Resin • Isolation .............................................................................................................................................. Class B-130º C ( IEC ) Class 105 ( UL ) • Windings ................................................................................................................... Copper HC-200º C (double enamelled) • Refrigeration ................................................................................................................................................. (AN) Natural Air • Terminals ............................................................................................................................. Screws with supporting washers • Earthing ................................................................................................................................ connection on transformer base 1 N Series SINGLE PHASE CAST RESIN TRANSFORMER FOR CONTROL, ISOLATION AND SAFETY • Cast Resin construction: robust and resistant casting system, suitable for application in humid, marine and corrosive environments as well as under unfavourable vibration conditions. • Fast mounting system: support for mounting on DIN rail 35 x 7,5 mm (EN 50022) on transformers up to 100 VA, simplifying mounting in electrical panels and cabinets. • Separation of connections: by means of isolating resin partitions. • Protection of connection terminals: by means of polycarbonate cover ( V-2 according to UL94 ) avoiding accidental electrical contacts. Dimensions Reference φ Rating 25 40 63 100 160 200 250 315 400 500 630 1000 1600 2000 2500 3150 4000 5000 25 40 63 100 160 200 250 315 400 500 630 1000 1600 2000 2500 3150 4000 5000 A B 50 50 75 75 84 96 96 108 108 126 126 150 150 195 195 195 240 240 mm 97 97 96 96 102 112 112 122 122 145 145 165 165 198 198 198 235 235 No load voltage No load losses Short circuit losses (100ºC) Vo Po PK ( * ) Mounting C 74 84 85 100 110 106 116 125 135 147 167 180 210 228 248 268 280 300 φ D E 80 80 80 80 86 96 96 106 106 125 125 145 145 178 178 178 212 212 mm 34 34 56 56 65 77 77 89 89 102 102 125 125 173 173 173 218 218 Efficiency (100ºC) 6 6 6 6 6 6 6 6 6 7 7 7 7 7 7 7 7 7 Short circuit voltage (100ºC) Maximum weight kg 0 76 0,95 1,3 1,8 2,7 3,2 3,7 4,7 5,4 7,1 9,1 13,3 16,9 25,3 30,5 35,8 47,7 55 Maximum conductor size ta = + 25 ºC ta = + 45 ºC Instantaneous power cos θ = 0,5 VA VA VA % W W % % mm 25 40 63 100 160 200 250 315 400 500 630 1.000 1.600 2.000 2.500 3.150 4.000 5.000 20 25 40 63 100 160 200 250 315 400 500 630 1.000 1.600 2.000 2.500 3.150 4.000 43 66 117 174 373 494 607 967 1.256 1.613 2.440 3.967 5.436 6.576 9.509 13.711 13.444 15.125 10 10 10 8 7.2 6.4 5.6 4.8 4 3.2 2.8 2.6 2.5 2.4 2.4 2.3 2.3 2.2 34 4.9 4.5 6.8 9.5 8.8 11 10.9 12.9 13.9 19.7 18.8 26.5 38.9 47.2 56 63.5 76.9 39 5.0 10.7 11.0 16.1 19.1 21.2 22.4 24.2 27.3 25.4 37.7 55.6 57.0 63.2 65.9 84.7 96.0 77 4 80.2 80.6 84.9 86.2 87.8 88.6 90.4 91.5 92.4 93.3 94.4 95.0 95.4 95.8 96.3 96.4 96.7 15 5 12.3 16.8 11.3 9.6 8.4 7.7 6.5 5.9 5.1 4.0 3.8 3.6 3.2 2.7 2.3 2.6 2.5 6 6 6 6 6 6 6 6 6 16 16 16 16 16 16 16 16 16 Reference N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N Overall η (*) UK ( * ) 2 ( * ) the indicated values correspond to the power at ta = +25 ºC. For +45 ºC a correction has to be applied by multiplication with 0.63 of the PK and with 0.8 of the UK. 2 N Series SINGLE PHASE CAST RESIN TRANSFORMER FOR CONTROL, ISOLATION AND SAFETY References of standard transformers Rating Primary voltage ta = + 25 º C ta = + 45 º C VA VA V 25 40 63 100 160 200 250 315 400 500 630 1.000 1.600 2.000 2.500 3.150 4.000 5.000 20 25 40 63 100 160 200 250 315 400 500 630 1.000 1.600 2.000 2.500 3.150 4.000 230 / 400 230 / 400 230 / 400 230 / 400 230 / 400 230 / 400 / 460 230 / 400 / 460 230 / 400 / 460 230 / 400 / 460 230 / 400 / 460 230 / 400 / 460 230 / 400 / 460 230 / 400 / 460 230 / 400 / 460 230 / 400 / 460 230 / 400 / 460 230 / 400 / 460 230 / 400 / 460 Secondary voltage 6 / 12 V 12 / 24 V 24 / 48 V 115 / 230 V References NA 25 NB25 NC25 ND25 NA 40 NB40 NC40 ND40 NA 63 NB63 NC63 ND63 NA100 NB100 NC100 ND100 NA160 NB160 NC160 ND160 NA200 NB200 NC200 ND200 NB250 NC250 ND250 NB315 NC315 ND315 NB400 NC400 ND400 NB500 NC500 ND500 NC630 ND630 NC1000 ND1000 NC1600 ND1600 NC2000 ND2000 NC2500 ND2500 ND3150 ND4000 ND5000 Ordering special transformers The N series transformers are available in special executions, with special voltages, special power ratings, distribution of power ratings, regulations , electrostatic screens , etc . When ordering, specify the characteristics different from the standard ones and following reference: Reference NS Voltage selection system Example: To select a supply voltage 400 V, place the metal bridge between terminal 2 - 3 and connect the supply cables to terminals 1 and 5. Reference NA NB NC ND V21 6V 12 V 24 V 115 V V22 12 V 24 V 48 V 230 V In case the transformer is a NA , and bridges are placed between terminals 6 - 7 and between terminals 8 - 9, an output voltage of 6 V ( V21 ) is obtained between terminals 7 and 8. The connection bridges for the voltage selection are delivered with each transformer. 3 N Series SINGLE PHASE CAST RESIN TRANSFORMER FOR CONTROL, ISOLATION AND SAFETY Protection type and rating A ) Protection at the primary side of the transformer : The supply circuit of the transformer should only be protected against short circuits, by means by a protection with rating of at least 2 times the nominal current of the transformer due to the inrush current of the transformer (about 20 times I nominal during 10 ms) . PRIMARY Reference N N N N N N N N N N N N N N N N N N 25 40 63 100 160 200 250 315 400 500 630 1000 1600 2000 2500 3150 4000 5000 230 V Rating 0 25 0.40 0.63 1 1.6 2 2.5 3.15 4 5 6 10 16 20 25 32 40 50 400 V Type T T T T D , aM D , aM D , aM D , aM D , aM D , aM D , aM D , aM D , aM D , aM D , aM D , aM D , aM D , aM Rating 0 125 0.20 0.315 0.50 1 1 1.25 1.6 2 2.5 3.15 5 8 10 12.5 16 20 25 460 V Type T T T T D , aM D , aM D , aM D , aM D , aM D , aM D , aM D , aM D , aM D , aM D , aM D , aM D , aM D , aM Rating -----1 1.25 1.6 2 2.5 3.15 5 8 10 12.5 16 20 25 Type -----D , aM D , aM D , aM D , aM D , aM D , aM D , aM D , aM D , aM D , aM D , aM D , aM D , aM T : T type, temporised fuse aM : aM type fuse D : magnetic circuit breaker, curve D B ) Protection at the secondary side of the transformer : The secondary side of the transformer should be protected against overloads, by means of a protection rated equal or inferior to the secondary current of the transformer. SECONDARY Reference N N N N N N N N N N N N N N N N N N 25 40 63 100 160 200 250 315 400 500 630 1000 1600 2000 2500 3150 4000 5000 6V Rating 4 6 10 16 25 32 ------------- 12 V Type gG C gG , C gG , C gG , C gG , C gG , C ------------- Rating 2 3.15 5 8 12.5 16 20 25 32 40 --------- Type gG C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C --------- 24 V Rating 1 1.6 2.5 4 6 8 10 12.5 16 20 25 40 63 80 100 ---- Type gG C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C ---- T : T type temporised fuse gG : gl – gG type fuse C : magnetic circuit breaker curve C 48 V Rating 0 50 0.80 1.25 2 3.15 4 5 6 8 10 12.5 20 32 40 50 ---- Type T T gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C ---- 115 V Rating 0 20 0.315 0.50 0.80 1.25 1.6 2 2.5 3.15 4 5 8 12.5 16 20 25 32 40 Type T T T T gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C 230 V Rating 0 10 0.16 0.25 0.40 0.63 0.80 1 1.25 1.6 2 2.5 4 6 8 10 12.5 16 20 Type T T T T T T gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C gG , C 4 N Series SINGLE PHASE CAST RESIN TRANSFORMER FOR CONTROL, ISOLATION AND SAFETY Determination of a control transformer For calculation and selection of a transformer to be used for control and interlocking, following data is necessary: 1º_ Σ VA maint. The sum of the maintenance power ratings of all elements: contactors, relays, electro valves, signal lights, etc... 2º_ Σ VA conn. The maximum sum of the connection power ratings of the elements that trip simultaneously during switching operations. 3º_ cos ϕ maint. and conn. of each of the elements of the switching sequence. A ) Calculation for transformer selection, example: In the example, the maintenance power rating is the sum of the total VA maint. of the three contactors and the maximum sum of the connection power ratings is occurring when during a switching operation the biggest contactor trips. Main data: Maintenance During connection cos ϕ conn. Number of contactors VA maint. cos ϕ maint. VA conn. 2 1 10 62 0,28 0,25 68 860 0,8 0,41 Consider cos ϕ = 0,5 when not known Calculation: • • VA total = Σ VA maint. + Σ VA conn. VA total = (10+10+62) + 860 = 942 VA • W total = Σ [VA maint. x cos ϕ maint.] + Σ [VA conn. x cos ϕ conn.] W total = [ (10x0,28) + (10x0,28) + (62x0,25) ] + (860x0,41) = 373,7 W • cos ϕ = W total / VA total cos ϕ = 373,7 / 942 = 0,40 Instantaneous power cos ϕ (when not coinciding, use the one immediate superior) B ) Using the table for transformer selection: In line cos ϕ (0,40), look for the instantaneous power value equal or immediate superior to the calculated total instantaneous power (1138 VA) in order to obtain the transformer reference. In case of the example, the reference of the transformer to be used is N 315. Check that the transformer power rating is superior to the Σ VA maint. of the contactors, signal lights and other elements to be supplied by the transformer. cos ϕ 13750 11921 14235 39 61 94 132 286 377 460 726 939 1205 1814 2944 4562 5661 8330 12100 12410 14622 41 63 105 146 316 417 508 803 1038 1331 2003 3244 4736 5783 8417 12253 12191 14892 43 66 117 174 373 494 607 967 1256 1613 2440 3967 5436 6576 9509 13711 13444 15125 46 71 130 202 434 576 711 1138 1481 1903 2888 4708 6065 7192 10276 14756 14152 15817 50 80 140 235 502 668 829 1333 1736 2232 3399 5550 6612 7695 10876 15613 14578 16026 57 98 173 291 615 823 1033 1681 2204 2840 4353 7160 7974 9115 12770 18127 16632 18264 N 5000 12670 11388 N 4000 11663 7769 N 3150 7947 5238 N 2500 5290 4158 N 2000 4112 2531 N 1600 2345 1563 N 1000 1447 1042 N 630 963 813 N 500 751 630 N 400 581 401 N 315 369 330 N 250 304 251 N 200 231 115 N 160 106 90 N 100 85 58 N 63 55 37 N 40 Transformer reference 35 N 25 0,9 0,8 0,7 0,6 0,5 0,4 0,3 0,2 Instantaneous Power (VA) 5