Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Decentralized Drive Systems
Explosion-Proof MOVIMOT® MM..D Drives
in Category 3D
Edition 08/2011
19259611 / EN
SEW-EURODRIVE—Driving the world
Contents
Contents
1
2
3
Valid Components............................................................................................... 6
1.1
MOVIMOT® MM..D in category 3D ............................................................. 6
1.2
Fieldbus interfaces in category 3D (zone 22) ............................................. 7
1.3
Setpoint converter MLA12A in category 3D................................................ 7
General Information ............................................................................................ 8
2.1
Use of this documentation .......................................................................... 8
2.2
Structure of the safety notes ....................................................................... 8
2.3
Rights to claim under limited warranty ........................................................ 9
2.4
Exclusion of liability..................................................................................... 9
2.5
Copyright..................................................................................................... 9
2.6
Product names and trademarks .................................................................. 9
Safety Notes ...................................................................................................... 10
3.1
Preliminary information ............................................................................. 10
3.2
General information .................................................................................. 10
3.3
Target group ............................................................................................. 10
3.4
Designated use ......................................................................................... 11
3.5
Other applicable documentation ............................................................... 11
3.6
Transportation, storage ............................................................................. 12
3.7
Installation ................................................................................................. 12
3.8
Electrical connection ................................................................................. 12
3.9
Safe disconnection.................................................................................... 12
3.10 Operation .................................................................................................. 13
4
5
Unit Structure .................................................................................................... 14
4.1
MOVIMOT® drive ...................................................................................... 14
4.2
MOVIMOT® inverter.................................................................................. 15
4.3
Fieldbus interfaces .................................................................................... 17
4.4
MOVIMOT® drive type designation........................................................... 19
4.5
Type designation of MOVIMOT® inverter ................................................. 20
4.6
Unit designation for fieldbus interfaces ..................................................... 21
4.7
Designations for explosion protection ....................................................... 22
Mechanical Installation..................................................................................... 24
5.1
6
7
MOVIMOT® gearmotor installation ........................................................... 24
5.2
Fieldbus interface installation.................................................................... 28
5.3
Installing the MLA12A setpoint converter ................................................. 30
Electrical Installation ........................................................................................ 31
6.1
MOVIMOT® drive connection.................................................................... 31
6.2
Connection – MOVIMOT® in conjunction with fieldbus interface .............. 43
Startup................................................................................................................ 52
7.1
Important notes on startup ........................................................................ 52
7.2
Requirements............................................................................................ 53
7.3
Description of control elements................................................................. 53
7.4
Description of the DIP switches S1 ........................................................... 56
7.5
Description of DIP switches S2 ................................................................. 57
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
3
Contents
8
9
10
7.6
Available additional functions MM..D-503-04............................................ 59
7.7
Startup with binary control ........................................................................ 64
7.8
Startup with the MLA12A setpoint converter............................................. 67
Startup with RS485 Interface/Fieldbus............................................................ 70
8.1
Important notes on startup ........................................................................ 70
8.2
Requirements............................................................................................ 70
8.3
Startup with RS485 master ....................................................................... 72
8.4
Coding of process data ............................................................................. 75
8.5
Function with RS485 master..................................................................... 80
8.6
Startup with MFP PROFIBUS interface .................................................... 85
8.7
Function of MFP PROFIBUS interface ..................................................... 90
8.8
Startup with MFI INTERBUS interface ...................................................... 98
8.9
Function of the MFI INTERBUS interface (copper Line) ......................... 106
Operation ......................................................................................................... 113
9.1
Operating display .................................................................................... 113
9.2
Drive ID module ...................................................................................... 114
Service ............................................................................................................. 115
10.1 Status and error display .......................................................................... 115
10.2 Unit replacement ..................................................................................... 119
10.3 SEW Service ........................................................................................... 121
10.4 Shut down ............................................................................................... 121
10.5 Storage ................................................................................................... 122
10.6 Extended storage.................................................................................... 122
10.7 Disposal .................................................................................................. 122
11
Inspection/Maintenance ................................................................................. 123
11.1 Inspection and maintenance intervals..................................................... 125
11.2 Bearing lubrication .................................................................................. 125
11.3 Corrosion protection................................................................................ 125
11.4 Inspection/maintenance for EDR.71 – EDR.112 motors......................... 126
11.5 Inspection/maintenance for EDR.71 – EDR.112 brakemotors................ 128
12
Technical Data................................................................................................. 142
12.1 Motor with operating point 400 V / 50 Hz or 400 V / 100 Hz ................... 142
12.2 Technical data of option MLA12A 3D ..................................................... 143
12.3 Integrated RS485 interface ..................................................................... 144
12.4 Drive ID module assignment................................................................... 144
12.5 Permitted operating types ....................................................................... 145
12.6 Overhung loads....................................................................................... 147
12.7 Permitted rolling bearing types ............................................................... 151
12.8 Lubricant tables....................................................................................... 152
12.9 Order information for lubricants and anti-corrosion agents ..................... 152
12.10 Operating characteristics ........................................................................ 153
12.11 Braking torque assignment ..................................................................... 154
12.12 Braking work, working air gap, braking torque ....................................... 154
12.13 Permitted braking work ........................................................................... 155
12.14 Resistance and assignment of the brake coil ......................................... 159
4
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Contents
12.15 Assignment of internal braking resistors ................................................. 159
12.16 PROFIBUS interface MFP21D/Z21D/3D ................................................ 160
12.17 INTERBUS interface MFI21A/Z11A/3D .................................................. 161
13
Declarations of Conformity ............................................................................ 162
14
Address List .................................................................................................... 164
Index................................................................................................................. 175
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
5
Valid Components
MOVIMOT® MM..D in category 3D
1
1
Valid Components
INFORMATION
These operating instructions apply to the following MOVIMOT® drives:
1.1
MOVIMOT® MM..D in category 3D
The following figure shows the available MOVIMOT® drives in category 3D:
3800507019
1.1.1
1400 rpm 댴 3 x 400 – 500 V (400 V)
Type
EDRS71S4../MM03/3D
EDRS71M4../MM05/3D
EDRS80S4../MM07/3D
EDRE80M4../MM11/3D
EDRE90M4../MM15/3D
EDRE90L4../MM22/3D
EDRE100L4../MM30/3D
EDRE112M4../MM40/3D
1.1.2
Mn
[Nm]
1.7
2.5
3.75
5.1
7.5
10.2
15
20.5
Ma/Mn
[Nm]
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
nn
[rpm]
1400
1400
1400
1400
1400
1400
1400
1400
In1
[A]
1.0
1.3
1.6
1.9
2.4
3.5
5.0
6.7
cos φ
Brake
0.99
0.99
0.99
0.99
0.99
0.99
0.99
0.99
BE05
BE1
BE2
BE2
BE2
BE2
BE5
BE5
Pn
[kW]
0.37
0.55
0.75
1.1
1.5
2.2
3.0
Mn
[Nm]
1.2
1.8
2.5
3.6
4.9
7.2
9.9
Ma/Mn
[Nm]
1.8
1.8
1.8
1.8
1.8
1.8
1.8
nn
[rpm]
2900
2900
2900
2900
2900
2900
2900
In1
[A]
1.3
1.6
1.9
2.4
3.5
5.0
6.7
cos φ
Brake
0.99
0.99
0.99
0.99
0.99
0.99
0.99
BE05
BE1
BE2
BE2
BE2
BE2
BE5
MBmax
[Nm]
5
10
20
20
20
20
55
55
2900 rpm 쑶 3 x 400 – 500 V (400 V)
Type
EDRS71S4../MM05/3D
EDRS71M4../MM07/3D
EDRS80S4../MM11/3D
EDRE80M4../MM15/3D
EDRE90M4../MM22/3D
EDRE90L4../MM30/3D
EDRE100L4../MM40/3D
6
Pn
[kW]
0.25
0.37
0.55
0.75
1.1
1.5
2.2
3.0
MBmax
[Nm]
5
10
20
20
20
20
55
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Valid Components
Fieldbus interfaces in category 3D (zone 22)
1.2
1
Fieldbus interfaces in category 3D (zone 22)1)
The following figure shows the available fieldbus interfaces in category 3D:
P R O F
PROCESS
I
®
FIELD BUS
B U S
MFZ11
MFZ21
MFP21
MFI21
3794106763
1.2.1
Available variants
Variants
Fieldbus interface + module terminal box
Part number
MFP21D/Z21D/3D
0 823 680 1
Connection technology sensors / actuators
Terminals
Binary inputs
4
Binary outputs
2
Variants
Fieldbus interface + module terminal box
Part number
0 823 681 X
Connection technology sensors / actuators
1.3
MFI21A/Z11A/3D
Terminals
Binary inputs
4
Binary outputs
2
Setpoint converter MLA12A in category 3D
The following figure shows the setpoint converter MLA12A in category 3D:
Setpoint converter
Part number
MLA12A
0 823 234 2
The setpoint converter MLA12A in category 3D is
available mounted to the MOVIMOT® terminal box
only.
3800464907
1) In conjunction with MOVIMOT® in category 3D (zone 22)
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
7
General Information
Use of this documentation
2
2
General Information
2.1
Use of this documentation
The documentation is an integral part of the product and contains important information
on operation and service. The documentation is written for all employees who assemble,
install, startup, and service this product.
The documentation must be accessible and legible. Make sure that persons responsible
for the system and its operation, as well as persons who work independently on the unit,
have read through the documentation carefully and understood it. If you are unclear
about any of the information in this documentation, or if you require further information,
contact SEW-EURODRIVE.
2.2
Structure of the safety notes
2.2.1
Meaning of the signal words
The following table shows the grading and meaning of the signal words for safety notes,
notes on potential risks of damage to property, and other notes.
Signal word
2.2.2
Meaning
Consequences if disregarded
DANGER
Imminent danger
Severe or fatal injuries
WARNING
Possible dangerous situation
Severe or fatal injuries
CAUTION
Possible dangerous situation
Minor injuries
NOTICE
Possible damage to property
Damage to the drive system or its
environment
NOTE ON
EXPLOSION
PROTECTION
Important note on explosion
protection
Suspension of explosion protection and
resulting hazards
INFORMATION
Useful information or tip: Simplifies the handling of the drive
system.
Structure of the section-related safety notes
Section safety notes do not apply to a specific action, but to several actions pertaining
to one subject. The used symbols indicate either a general or a specific hazard.
This is the formal structure of a section safety note:
SIGNAL WORD
Type and source of danger.
Possible consequence(s) if disregarded.
•
2.2.3
Measure(s) to prevent the danger.
Structure of the embedded safety notes
Embedded safety notes are directly integrated in the instructions just before the description of the dangerous action.
This is the formal structure of an embedded safety note:
•
SIGNAL WORD Nature and source of hazard.
Possible consequence(s) if disregarded.
– Measure(s) to prevent the danger.
8
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
General Information
Rights to claim under limited warranty
2.3
2
Rights to claim under limited warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the documentation. Read the documentation before you start working with the unit!
2.4
Exclusion of liability
You must comply with the information contained in this documentation to ensure safe
operation and to achieve the specified product characteristics and performance
features. SEW-EURODRIVE assumes no liability for injury to persons or damage to
equipment or property resulting from non-observance of these operating instructions. In
such cases, any liability for defects is excluded.
2.5
Copyright
© 2011 – SEW-EURODRIVE. All rights reserved.
Unauthorized duplication, modification, distribution or any other use of the whole or any
part of this documentation is strictly prohibited.
2.6
Product names and trademarks
All brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
9
Safety Notes
Preliminary information
3
3
Safety Notes
The following basic safety notes must be read carefully to prevent injury to persons and
damage to property. The operator must ensure that the basic safety notes are read and
adhered to. Make sure that persons responsible for the plant and its operation, as well
as persons who work independently on the unit, have read through the operating instructions carefully and understood them. If you are unclear about any of the information in
this documentation or if you require further information, please contact SEWEURODRIVE.
3.1
Preliminary information
The following safety notes are primarily concerned with the use of MOVIMOT® drives.
If you use other SEW components, also refer to the safety notes for the respective components in the corresponding documentation.
Please also observe the supplementary safety notes in the individual chapters of this
documentation.
3.2
General information
Never install or start up damaged products. Submit a complaint to the shipping company
immediately in the event of damage.
During operation, the MOVIMOT® drives can have movable or rotating parts as well as
hot surfaces.
Removing covers without authorization, improper use as well as incorrect installation or
operation may result in severe injuries to persons or damage to property. Refer to the
documentation for additional information.
3.3
Target group
Only qualified personnel is authorized to install, startup or service the units or correct
unit faults (observing EN 60079-14, IEC 60364 and/or CENELEC HD 384 or DIN VDE
0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines).
Qualified personnel in the context of these basic safety notes are persons familiar with
installation, assembly, startup and operation of the product who possess the necessary
qualifications.
Any activities regarding transportation, storage, operation, and disposal must be carried
out by persons who have been instructed appropriately.
10
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Safety Notes
Designated use
3.4
3
Designated use
The explosion-proof MOVIMOT® inverters are components intended for installation in
electrical systems or machines.
In case of installation in machines, startup of MOVIMOT® inverters (i.e. start of designated operation) is prohibited until it is determined that the machine meets the requirements stipulated in the Machinery Directive 2006/42/EC.
Startup (i.e. the start of designated use) is only permitted under observance of the EMC
directive 2004/108/EC.
The standards given in the declaration of conformity are used for the MOVIMOT® inverter.
You must observe the technical data and information on the connection requirements
as provided on the nameplate and in the documentation.
NOTES ON EXPLOSION PROTECTION
•
•
•
•
•
•
The MOVIMOT® drive is only permitted for explosion protection in category 3D,
zone 22, see chapter "Unit structure" / "Designations for explosion protection".
The MOVIMOT® inverter must be installed on the motor. Remote installation of the
inverter is not permitted.
The MOVIMOT® drive is only allowed to be operated under the conditions described in the "Startup" section.
The MOVIMOT® drive may only be operated if the requirements of the prototype
test certificates and/or this documentation and the information on the nameplate of
the motor, if available, are fulfilled.
Make sure that there are no aggressive substances in the vicinity that could damage the paint and seals.
The drive must not be operated in areas/applications that cause strong electrical
charge on the motor housing, e.g. as a fan motor in a dust-transporting tube as this
may cause electrostatic charge of the coated surfaces.
Observe the nameplate information regarding the ambient temperature. The ambient
conditions must comply with all the specifications on the nameplate.
3.4.1
Safety functions
Explosion-proof MOVIMOT® inverters must not assume any safety functions.
3.4.2
Hoist applications
Explosion-proof MOVIMOT® inverters are not permitted for hoist applications.
3.5
Other applicable documentation
Note also the following documentation:
•
Operating instructions for the explosion-proof gear unit (only for MOVIMOT® gearmotors)
You can download or order this publication on the Internet (http://www.sew-eurodrive.com under the heading "Documentation").
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
11
Safety Notes
Transportation, storage
3
3.6
Transportation, storage
You must observe the notes on transportation, storage and proper handling. Comply
with the requirements for climatic conditions stated in chapter "Technical Data". Tighten
installed eyebolts securely. They are designed for the weight of the MOVIMOT® drive.
Do not attach any additional loads. Use suitable, sufficiently rated handling equipment
(e.g. rope guides) if required.
3.7
Installation
The units must be installed and cooled according to the regulations and specifications
in the corresponding documentation.
Protect the MOVIMOT® inverters from improper strain.
The following applications are prohibited unless the unit is explicitly designed for such
use:
3.8
•
Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
•
Use in non-stationary applications with strong mechanical oscillation and impact
loads; see chapter "Technical Data".
Electrical connection
Observe the applicable national accident prevention guidelines when working on live
MOVIMOT® drive inverters (e.g. BGV A3).
Perform electrical installation according to the pertinent regulations (e.g. cable cross
sections, fusing, protective conductor connection). For any additional information, refer
to the applicable documentation.
For notes on EMC compliant installation, such as shielding, grounding, arrangement of
filters and routing of lines, refer to chapter "Installation instructions". The manufacturer
of the system or machine is responsible for maintaining the limits established by EMC
legislation.
Protective measures and protection devices must comply with the regulations in force
(e.g. EN 60204 or EN 61800-5-1 and EN 60079-14).
A voltage test according to EN 61800-5-1:2007 chapter 5.2.3.2 is required for the
MOVIMOT® drives prior to startup in order to ensure the insulation.
3.9
Safe disconnection
MOVIMOT® inverters meet all requirements for safe disconnection of power and electronic connections in accordance with EN 61800-5-1. All connected circuits must also
satisfy the requirements for safe disconnection.
12
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Safety Notes
Operation
3.10
3
Operation
Systems with integrated MOVIMOT® inverters must be equipped with additional monitoring and protection devices according to the applicable safety guidelines, such as the
law governing technical equipment, accident prevention regulations, etc. Additional protective measures may be necessary for applications with increased potential risk.
Do not touch live components and power connections immediately after separation of
the MOVIMOT® inverter from the supply voltage because there may still be some
charged capacitors. Wait at least for 1 minute after having switched off the supply voltage.
As soon as supply voltages are present at the MOVIMOT® inverter, the connection box
must be closed (i.e. the MOVIMOT® inverter must be connected).
The fact that the status LED and other display elements are no longer illuminated does
not indicate that the unit has been disconnected from the supply system and no longer
carries any voltage.
Mechanical blocking or internal safety functions of the unit can cause a motor standstill.
Eliminating the cause of the problem or performing a reset may result in the drive restarting automatically. If, for safety reasons, this is not permitted for the driven machine,
disconnect the unit from the supply system before correcting the error.
Caution: Danger of burns: The surface temperature of the MOVIMOT® drive and of external options can exceed 60 °C during operation.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
13
Unit Structure
MOVIMOT® drive
4
4
Unit Structure
4.1
MOVIMOT® drive
The following figure shows a MOVIMOT® drive with helical gear unit:
[1]
[2]
[3]
[4]
3992077451
[1]
[2]
[3]
[4]
MOVIMOT®
inverter
Connection box
Motor
Helical gear unit
A MOVIMOT® drive is a combination of:
14
•
MOVIMOT® inverter
•
Motor
•
Gear unit (optional, see gear unit operating instructions)
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Unit Structure
MOVIMOT® inverter
4
MOVIMOT® inverter
4.2
The following figure shows the connection box and the MOVIMOT® inverter:
[4]
[1]
[2]
[3]
012
[5] [6]
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[18]
[7]
[8]
[9]
[10] [11] [7]
[5] [12]
[13]
012
[14] [15] [16] [17]
[18]
615683595
Connection box
X10: Plug connector for BEM option
Plug connector for MOVIMOT® inverter
MOVIMOT® inverter with heat sink
Cable glands
Connection unit with terminals
Screw for PE connection 댷
X5, X6: Electronics terminal strips
X1: Connection for brake coil (motors with brake) or braking resistor (motors without brake)
X1: Line connection L1, L2, L3
Connection type identification
Drive-ID module
Nameplate of the MOVIMOT® inverter
Setpoint switch f2 (green)
DIP switches S2/5 – S2/8
Switch t1 for integrator ramp (white)
DIP switches S1/1 – S1/8
DIP switches S2/1 – S2/4
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
15
4
Unit Structure
MOVIMOT® inverter
The following figure shows the top of the MOVIMOT® inverter:
[1]
[3]
[2]
[4]
3990534539
[1]
[2]
[3]
[4]
16
X50: Diagnostics interface with screw plug
Setpoint potentiometer f1 with screw plug
Status LED
Unit identification
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Unit Structure
Fieldbus interfaces
4.3
Fieldbus interfaces
4.3.1
MF.21 fieldbus interfaces
4
[1]
[2]
1132777611
[1]
[2]
Diagnostic LEDs
Diagnostics interface (underneath the gland)
NOTE ON EXPLOSION PROTECTION
Do not loosen the screw fitting of the diagnostics interface [2] in potentially explosive
atmospheres.
4.3.2
Underside of the interface unit (all MF.. interfaces)
[1]
[2]
[3]
1132786955
[1]
[2]
[3]
Connection to connection module
DIP switches (dependent on variant)
Gasket
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
17
Unit Structure
Fieldbus interfaces
4
4.3.3
MFZ.. connection module unit structure
[2]
[1]
[3]
[5]
[4]
[3]
[3]
[4]
1136176011
[1]
[2]
[3]
[4]
[5]
18
Terminal strip (X20)
Isolated terminal block for 24 V through-wiring
(Caution: do not use for shielding.)
M20 cable gland
M12 cable gland
Grounding terminal
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
MOVIMOT®
4.4
MOVIMOT® drive type designation
4.4.1
Nameplate
Unit Structure
drive type designation
4
The following figure gives an example of a nameplate of a MOVIMOT® drive. The nameplate is attached to the motor.
6205-2Z-J-C3
6205-2Z-J-C3
EDRE80M4 BE2/3D/MM11
01.1207730201.0001.11 Jahr 2011
kW 0,75
Hz 50
r/min 1400
3~IEC60034
V 400-500 IP 65
Hz 50-60
A 1,9
II3D Ex tc IIIC T 120°C Dc
Iso.Kl. 155(F)
kg 16
Vbr 120
Nm 20
IM B5
UTIL 130(B)
AMB °C
-20...+40
1886150
Made in Germany
3801494923
4.4.2
Type designation
The following table shows the type designation of the MOVIMOT® drive:
RF 47 E DRE 90M4 BE2 / MM22 / 3D / MO
Additional feature: inverter 1)
Category 3D (explosion protection)
MOVIMOT® inverter
Optional design motor (brake)
Size, number of poles on motor
Motor series
EDRS = EDRS motor
EDRE = EDRE motor
Code letter for explosion protection of
the motor
Gear unit size
Gear unit series
1) The nameplate only displays options installed at the factory.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
19
Unit Structure
Type designation of MOVIMOT® inverter
4
4.5
Type designation of MOVIMOT® inverter
4.5.1
Nameplate
The following figure gives an example of a nameplate of a MOVIMOT® inverter:
Status:
50 10 --
A
--
--
15 10 13
15/11 387
Type: MM05D-503-04/3D
P#: 18245439
S#: 1366928
D – 7664 Bruchsal
Made in Germany
MOVIMOT
Antriebsumrichter
Drive Inverter
Eingang / Input
U = 3x400...500V AC
I = 1.3A AC
f = 50...60Hz
Ausgang / Output
U = 3x0V...Uin
I = 2.0A AC
f = 2...120Hz
T = -20...+50 C
P-Motor: 0.37kW / 0.5HP
3915092235
4.5.2
Type designation
The following table shows the type designation of the MOVIMOT® inverter:
MM 15 D – 503 – 04/3D
Category 3D (explosion protection)
Special design 04
Connection type
3 = 3-phase
Supply voltage
50 = AC 400 – 500 V
Version D
Motor power
15 = 1.5 kW
Unit series
MM = MOVIMOT®
4.5.3
Unit identification
The unit identification [1] on the top of the MOVIMOT® inverter provides information
about the inverter type [2], inverter part number [3], unit power [4].
[2]
[3]
[4]
[1]
3801638795
20
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Unit Structure
Type designation of fieldbus interfaces
4.6
Type designation of fieldbus interfaces
4.6.1
Nameplate
4
The following figure shows a sample nameplate of a fieldbus interface:
II3D Ex tc IIIC T120°C Dc
Made in Germany
TYP:
Sach-NR.:
Feldbus-Schnittstelle / Fieldbus interface
MFP21D/Z21D/3D
08236801
3871728907
4.6.2
Type designation
The following table shows the type designation of the fieldbus interface:
MFP 21 A / Z21 D / 3D
Category 3D (explosion protection)
Variant
Connection module
Z11 = for INTERBUS
Z21 = for PROFIBUS
Variant
Inputs/outputs
21 = 4 x I / 2 x O
(connection via terminals)
Fieldbus
MFI..
= INTERBUS
MFP..
= PROFIBUS
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
21
Unit Structure
Designations for explosion protection
4
4.7
Designations for explosion protection
With the revision of the explosion protection standards, new designations have been implemented internationally (IEC), the so-called Equipment Protection Levels (EPL). Parallel to the explosion protection categories, these levels specify the applicability of the
devices according to the zone categorization of the potentially explosive atmospheres.
With the revision of EN 60079-0, from 2010, the EPL have also been adopted to European standards.
The following table shows the assignment of the EPL to the zones:
Gas
Dust
EPL
Category
Use in zone
EPL
Category
Use in zone
Ga
1G
0
Da
1D
20
Gb
2G
1
Db
2D
21
Gc
3G
2
Dc
3D
22
With the revision of the IEC 60079 "electrical apparatus for potentially explosive atmospheres" the dust explosion protection has been integrated in this set of standards as
part 31. The separate dust standard IEC 61241-1 has become invalid with the release
of IEC 60079-31 in November 2008.
The international standard IEC 60079 will be harmonized as EN standard with the same
number and the same content in the foreseeable future.
The equipment group III for dust has also been implemented as part of this integration.
Thus there are 3 equipment groups in international standards:
Equipment group
Equipment for the use
I
In mine openings with a risk of firedamp (underground mining)
II
In areas with potentially explosive gas/air mixtures
III
In areas with potentially explosive dust/air mixtures
In addition, the new equipment group III has been split up into three subgroups "A", "B"
and "C" depending on the type of dust:
Equipment group
Suitable for atmospheres with
Minimum degree of protection IP (x = placeholder)
IIIA
Inflammable fluffing
5x
IIIB
Non-conducting dust
5x
IIIC
Conducting dust
6x
The specific values of equipment group IIIA to IIIC for the dust/air mixture correspond to
the previous designation IIA to IIC for gas/air mixtures.
Previously, the designation IIA to IIC has only be used for motors in EX-d design (flameproof). Now, the designation of motors of a protection type with increased safety "e" is
changed from II (without letter) to IIA, IIB, or IIC. This implies demands on the prevention
of electrostatic charge of plastic surfaces, e.g. fans and coated, metal surfaces.
22
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Unit Structure
Designations for explosion protection
4
The standard changes described above also cause a change of the EX designation of
motors that must also be specified on the motor nameplate. The following table lists
some examples:
Previous designation
(until 2010)
II2G Ex e II T3
II3G Ex nA II T3
II2D Ex tD A21 IP65 T120°C
II3D Ex tD A22 IP54 T120°C
II3D Ex tD A22 IP65 T120°C
New designation
(ATEX)
(IECEx)
(as of 2010)
(as of 2010)
II2G Ex e IIC T3 Gb
Ex e IIC T3 Gb
II3G Ex nA IIC T3 Gc
Ex nA IIC T3 Gc
II2D Ex tb IIIC T120°C Db
Ex tb IIIC T120°C Db
II3D Ex tc IIIB T120°C Dc
Ex tc IIIB T120°C Dc
II3D Ex tc IIIC T120°C Dc
Ex tc IIIC T120°C Dc
With the designation of the explosion protection, you have to distinguish between the
designation according to Directive, e.g. II3D, and the designation according to standard,
e.g. Ex tc IIIC T120°C Dc.
II3D
Ex tc IIIC T120°C Dc
Designation according to standard
Designation according to directive
Equipment sold within the scope of the European Directive 94/9/EC must show the designation according to Directive 94/9/EC in addition to the standard designation. It is important to note that the Directive designation (e.g. with II) and the standard designation
(e.g. with II) are two different designations.
As the Directive contains both, the gas and the dust atmospheres in category II, a motor
is designated with II3D according to the Directive and IIIC according to the standard, for
example.
The new standard designation is to clearly and explicitly specify the zone and the mixture, the individual drive is approved for.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
23
Mechanical Installation
MOVIMOT® gearmotor installation
5
5
Mechanical Installation
5.1
MOVIMOT® gearmotor installation
5.1.1
General information
5.1.2
•
Observe the general safety notes.
•
Strictly observe all instructions as to the technical data and the permissible conditions regarding the place of installation.
•
Only use the provided attachment options when mounting the MOVIMOT® drive.
•
Only use mounting and locking elements that fit into the existing bores, threads and
countersinks.
Installation requirements
Make sure that the following requirements are met before you start installing the unit:
•
The data on the nameplate of the drive matches the voltage supply system.
•
The drive is undamaged (no damage caused by transportation or storage)
•
The ambient temperature corresponds to the specifications in chapter "Technical
Data". Note that the temperature range of the gear unit may also be restricted (see
gear unit operating instructions).
•
The MOVIMOT® drive must not be installed under the following harmful ambient conditions:
– Potentially explosive atmospheres
– Oils
– Acids
– Gases
– Vapors
– Radiation
– etc.
•
Installation tolerances
24
When the drive is installed in abrasive ambient conditions, protect the output end oil
seals against wear.
The following tables shows the permitted tolerances of the shaft ends and flanges of the
MOVIMOT® drive.
Shaft end
Flanges
Diameter tolerance according to EN 50347
• ISO j6 with Ø ≤ 26 mm
• ISO k6 with Ø ≤ 38 mm up to ≤ 48 mm
• ISO m6 at Ø > 55 mm
• Center bore in accordance with DIN 332,
shape DR..
Centering shoulder tolerance in accordance
with EN 50347
• ISO j6 with Ø ≤ 250 mm
• ISO h6 with Ø > 300 mm
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Mechanical Installation
MOVIMOT® gearmotor installation
5.1.3
5
Installing the MOVIMOT®
CAUTION
Sharp edges due to open keyway.
Minor injuries.
•
•
Insert key in keyway.
Pull protective sleeve over shaft.
NOTICE
Improper mounting may result in damages to the motor.
Possible damage to property
•
Note the following:
NOTICE
Loss of warranted degree of protection if the MOVIMOT® inverter is installed incorrectly or not at all.
Damage to the MOVIMOT® inverter.
•
If you remove the MOVIMOT® inverter from the connection box, you must protect
it from moisture and dust.
NOTICE
The mounting position for installation must correspond to the specifications on the
nameplate.
Observe the following notes for mounting the MOVIMOT® drive:
•
Only install the MOVIMOT® drive on a level, low-vibration, and torsionally rigid support structure.
•
Observe the mounting position specified on the motor nameplate.
•
Thoroughly clean the shaft ends and make sure that they are free from anti-corrosion
agent, dirt or the like. Use a commercially available solvent. Do not allow the solvent
to penetrate the bearings and shaft seals – this could damage the material.
•
Make sure the customer's counter-bearing is unobstructed and can move freely.
•
Align the motor carefully to avoid placing any unacceptable strain on the motor
shafts. Observe the permitted overhung and axial loads specified in the "MOVIMOT®
Gearmotors" catalog.
•
Do not jolt or hammer the shaft end.
•
Ensure sufficient clearance around the unit to allow for adequate cooling. Avoid the
drawing in of warm outlet air of other units. Adhere to the following minimum distances:
h
Motor type
h in mm
EDR.71, EDR.80
15
EDR.90, EDR.100
20
EDR.112
25
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
25
Mechanical Installation
MOVIMOT® gearmotor installation
5
•
Balance components that were subsequently mounted to the shaft with a half key
(output shafts are balanced with a half key).
•
If using brakemotors with manual brake release, screw in either the hand lever (with
self-reengaging manual brake release) or the setscrew (with lockable manual brake
release).
INFORMATION
•
•
•
5.1.4
If using belt pulleys:
– Only use belts that do not build up an electrostatic charge.
– Do not exceed the maximum permitted overhung load
for motors without gear unit, refer to chapter "Technical data".
Motors in vertical mounting position (e.g. M4/V1) are equipped with a canopy /C as
standard.
On request, the motor can be delivered without canopy. In this case, you have to
install a cover when you install the drive in the plant/machine in order to prevent
objects from falling into the drive. Observe the requirements of EN / IEC 60079-0.
This cover must not obstruct the cooling air supply.
For mounting positions with the motor output shaft pointing upwards (e.g. M2/V3),
you have to provide for a cover in order to prevent small objects from falling into
the fan guard, see EN / IEC 60079-0. This cover must not obstruct the cooling air
supply.
Installation in damp locations or in the open
Observe the following notes for mounting the MOVIMOT® drive in damp areas or in the
open:
26
•
Use suitable cable glands for the cables. Use reducing adapters, if necessary.
•
Coat the threads of the cable glands and filler plugs with sealing compound and
tighten them properly. Then coat the cable glands again.
•
Seal the cable entries properly.
•
Clean the sealing faces of the MOVIMOT® inverter well before re-assembly.
•
If the corrosion protection coating is damaged, restore the coating.
•
Check whether the degree of protection specified on the nameplate is permitted in
the ambient conditions on site.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Mechanical Installation
MOVIMOT® gearmotor installation
5.1.5
5
Tightening torques
MOVIMOT®
inverter
Tighten the screws on the MOVIMOT® inverter using 3.0 Nm (27 lb.in) working diagonally across.
458577931
Screw plugs
Tighten screw plugs of potentiometer f1 and connection X50 using 2.5 Nm (22 lb.in).
458570379
Cable glands
It is essential to observe the manufacturer's specifications for the cable glands.
Screw plugs for
cable entries
Tighten screw plugs with 2.5 Nm (22 lb.in).
322777611
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
27
Mechanical Installation
Fieldbus interface installation
5
Tightening torques
for terminals
Use the following tightening torques for terminals during installation:
[3]
[1]
[2]
[3]
458605067
[1] 0.8 – 1.5 Nm (7 – 13 lb.in)
[2] 1.2 – 1.6 Nm (11 – 14 lb.in)
[3] 2.0 – 2.4 Nm (18 – 21 lb.in)
5.2
Fieldbus interface installation
NOTE ON EXPLOSION PROTECTION
Only trained personnel from SEW-EURODRIVE may perform installation and assembly work on MOVIMOT®.
5.2.1
28
General information
•
Observe the general safety notes.
•
Strictly observe all instructions as to the technical data and the permissible conditions regarding the place of installation.
•
Only use the provided attachment options when mounting the MOVIMOT® drive.
•
Only use mounting and locking elements that fit into the existing bores, threads and
countersinks.
•
Read the notes in the section "Electrical Installation" when installing cable glands.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Mechanical Installation
Fieldbus interface installation
5.2.2
5
Remote installation in the field
Only install the fieldbus interface on a level, low-vibration, and torsionally rigid support
structure.
Use M4 screws with matching washers to connect the MFZ.1 connection module.
Tighten the screws with a torque wrench (permitted tightening torque 2.8 to 3.1 Nm (25
– 27 lb.in)).
The following figure illustrates the remote installation of the fieldbus interface:
m
m
02
1
mm
82,5 mm
51
M4
.
Z..
MF
M4
[1]
..
MF
3803177355
[1]
Length of screws min. 40 mm
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
29
Mechanical Installation
Installing the MLA12A setpoint converter
5
5.2.3
Tightening torques
Fieldbus interface
Tighten the screws for connecting the fieldbus interface to the connection module using
2.5 Nm (22 lb.in) working diagonally across.
3802955019
Connection
module
5.3
Tighten the retaining screws of the connection module with 2.8 – 3.1 Nm (25 – 27 lb.in).
Installing the MLA12A setpoint converter
NOTE ON EXPLOSION PROTECTION
•
•
30
The MLA12A setpoint converter in category 3D is only available in conjunction with
a MOVIMOT® drive.
Only trained personnel from SEW-EURODRIVE may perform installation and
assembly work on MOVIMOT®.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Electrical Installation
MOVIMOT® drive connection
6
6
Electrical Installation
NOTE ON EXPLOSION PROTECTION
During installation, observe the information in chapters "General information" and
"Safety notes".
6.1
MOVIMOT® drive connection
6.1.1
Installation instructions
Additional
regulations
In addition to the generally applicable installation regulations for low-voltage electrical
equipment (e.g. in Germany: DIN VDE 0100, DIN VDE 0105), you must observe the
special provisions on setting up electrical machinery in potentially explosive atmospheres (operating safety regulations in Germany; EN 60079-14-2 and specific provisions for the machine).
Cable glands
NOTE ON EXPLOSION PROTECTION
The terminal boxes have metric threaded holes according to EN 60079-0 and
EN 60079-31 or NPT threaded holes according to ANSI B1.20.1-1983. All bores are
equipped with explosion-proof screw plugs upon delivery.
•
•
•
•
•
In order to provide for a correct cable entry, you have to replace the screw plugs
with cable glands with strain relief, that are certified for the use in the respective
explosion-proof zone.
Select the cable glands according to the diameter of the respective cable. For further information, refer to the documentation from the cable gland manufacturer.
The cable glands must comply with the requirements according to EN 60079-0 and
EN 60079-31. The enclosure must be ensured in accordance with the data on
nameplate.
For ambient temperatures > 40 °C, you have to use cable glands and cables that
are suited for a temperature > 90 °C.
Close all cable entries you do not require with suitable closing plugs.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
31
Electrical Installation
MOVIMOT® drive connection
6
Supply system
connection
•
The rated voltage and frequency of the MOVIMOT® inverter must correspond to the
data for the power supply system.
•
Install line fuses at the beginning of the power supply cable behind the supply bus
junction, see F11/F12/F13 in chapter "Connection of MOVIMOT® drive".
Use only D, D0 or NH fuses, or circuit breakers for F11/F12/F13. Select the fuse size
according to the cable cross section.
•
SEW-EURODRIVE recommends using earth-leakage monitors with pulse code
measuring in voltage supply systems with a non-grounded star point (IT systems).
The use of such devices prevents the earth-leakage monitor mis-tripping due to the
earth capacitance of the inverter.
•
Cable cross section: according to input current Imains for rated power (see chapter
"Technical Data").
Permitted cable cross section
Power terminals
Observe the permitted cable cross sections for installation:
Power terminals
1.0 mm2 – 4.0 mm2 (2 x 4.0 mm2)
AWG17 – AWG12 (2 x AWG12)
Cable cross section
Conductor end sleeves
•
•
•
Control terminals
For single assignment:
Only connect single-wire conductors or flexible conductors with conductor end sleeve (DIN 46228, material ECU) with or without insulating shrouds
For double assignment:
Only connect flexible conductors with conductor end
sleeve (DIN 46228-1, material E-CU) without insulating shrouds
Permitted length of the conductor end sleeve: At least
8 mm
Observe the permitted cable cross sections for installation:
Control terminals
Cable cross section
•
•
•
•
Single-wire conductor
(bare wire)
Flexible conductor
(bare litz wire)
Conductor with end sleeve
Without insulating shrouds
0.5 mm2 – 1.0 mm2
AWG20 – AWG17
0.5 mm2 – 0.75 mm2
AWG20 – AWG19
Conductor with end sleeve
With insulating shrouds
Conductor end sleeves
•
•
32
Only connect single-wire conductors or flexible conductors with or without conductor end sleeve (DIN 46228,
material E-CU)
Permitted length of the conductor end sleeve: At least
8 mm
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Electrical Installation
MOVIMOT® drive connection
Using the control
terminals X5 – X6
6
Note the following information for actuating the control terminal clamps:
Connect the conductor
Connect the conductor
without pushing the activation button
after pressing the activation button
1.
2.
9007199919965835
9007200623153931
The following conductors can be installed
directly (without tool) up to two crosssection sizes below the nominal cross
section:
When connecting the following conductors, you must press the actuation button
on top to open the clamping spring:
•
•
Single-wire conductors
Flexible conductors with end sleeves
•
•
Untreated, flexible conductors
Conductors with small cross sections
that cannot be plugged in directly
Removing the conductor
After pressing the activation button
1.
2.
9007199735787147
Before removing the conductor, first press the actuation button on top.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
33
Electrical Installation
MOVIMOT® drive connection
6
Earth-leakage
circuit breaker
WARNING
Electric shock due to incorrect earth-leakage circuit breaker type.
Severe or fatal injuries.
MOVIMOT® can cause direct current in the protective earth. In cases where an earthleakage circuit breaker is used for protection against direct or indirect contact, only
install a type B earth-leakage circuit breaker on the power supply end of the
MOVIMOT® inverter.
•
Do not use a conventional earth leakage circuit-breaker as a protective device.
Universal current-sensitive earth leakage circuit-breakers (tripping current 300 mA)
are permitted as a protective device. During normal operation of MOVIMOT®
inverter, earth-leakage currents of > 3.5 mA can occur.
•
SEW-EURODRIVE recommends that you do not use RCDs. However, if an earthleakage circuit breaker is stipulated for direct or indirect protection against contact,
observe the note above in accordance with EN 61800-5-1.
Line contactor
NOTICE
Damage to the MOVIMOT® inverter due to jogging of the K11 line contactor.
Damage to the MOVIMOT® inverter.
•
•
•
Equipotential
bonding
34
Do not use the K11 input contactor for jog mode, but only for switching the inverter
on and off. For jog mode, use the the commands "CW / Stop" or "CCW / Stop".
For the line contactor K11 and the 24 V supply, observe a minimum switch-off time
of 2 s.
Only use a contactor of utilization category AC3 (EN 60947-4-1) as a line contactor.
In accordance with EN 60079-14, connection may have to be made to an equipotential
bonding system.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Electrical Installation
MOVIMOT® drive connection
6
Notes on PE connection
WARNING
Electric shock due to incorrect connection of PE.
Severe or fatal injuries.
•
•
The permitted tightening torque for the screw is 2.0 – 2.4 Nm (18 – 21 lb.in).
Observe the following notes regarding PE connection.
Prohibited assembly
Recommendation:
Assembly with forked cable lug
Permitted for all cross sections
Assembly with solid connecting wire
Permitted for cross sections up to
max. 2.5 mm2
M5
M5
2.5 mm²
[1]
323042443
[1]
323034251
323038347
Forked cable lug suitable for M5 PE screws
Earth-leakage currents ≥ 3.5 mA can occur during normal operation. To meet the
requirements of EN 61800-5-1, observe the following notes:
•
The protective earth (PE) connection must meet the requirements for plants with high
earth-leakage currents.
•
This usually means
– installing a PE connection cable with a minimum cross section of 10 mm2
– or installing a second PE connection cable in parallel with the original PE connection (see the following figure).
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
35
6
Electrical Installation
MOVIMOT® drive connection
Install a second PE conductor with a minimum cross section of 10 mm2 outside of the
stator housing according to the following figure:
EDR.71S / M and EDR80S / M
EDR.90M / L
[2]
[1]
[3]
[4]
[5]
3
[1]
5
5
2
[2]1
0
[3]1
8
9
[4]9
[6]
[5]
[6]
[1]
[2]
[3]
[4]
[5]
[6]
4134903819
3552101899
Using the tapped hole
Grounding element with self-tapping screw DIN 7500 M6 x 10, customer M8 x 16, tightening torque
6 Nm (53.1 lb.in)
Ground strap
Disk ISO 7090
Serrated lock washer DIN 6798
M8 nut
EDR.100L and EDR.112M
[1]
[2]
[3]
[4]
[5]
[6]
[1]
[2]
[3]
[4]
[5]
[6]
4027096715
Use of tapped hole for lifting eyes
Disk ISO 7090
Ground strap
Disk ISO 7090
Serrated lock washer DIN 6798
Hex head screw ISO 4017 M8 x 16, tightening torque 6 Nm (53.1 lb.in)
The illustrated connection element is included in the scope of delivery of explosion-proof
MOVIMOT® drives in category 3D.
36
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Electrical Installation
MOVIMOT® drive connection
6
EMC-compliant
installation
INFORMATION
This drive system is not designed for operation on a public low voltage supply system
that supplies residential areas.
This is a product with restricted availability in accordance with IEC 61800-3. It may
cause EMC interference. In this case, it is recommended for the operator to take suitable measures.
Additional information is available in the SEW publication "Drive Engineering – Practical Implementation, EMC in Drive Engineering."
With respect to the EMC regulation, frequency inverters cannot be operated as standalone units. Regarding EMC, they can only be evaluated when they are integrated in a
drive system. Conformity is declared for a described, CE-typical drive system. These operating instructions contain further information.
Installation altitude
The maximum installation altitude of 1000 m above sea level must not be exceeded.
Connecting 24 V
supply
•
Power the MOVIMOT® inverter either via an external 24 V supply or the MLA12A
option.
Binary control
•
Connect the required control leads.
•
Use shielded cables as control cables and route them separately from supply system
cables.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
37
Electrical Installation
MOVIMOT® drive connection
6
Control via RS485
interface
The MOVIMOT® drive is controlled via the RS485 interface by one of the following controllers:
•
MF.. fieldbus interfaces
•
PLC bus master
•
MLA12A option
INFORMATION
•
•
•
Protection devices
•
Connect only one bus master to the MOVIMOT® drive.
Use shielded twisted-pair cables as control cables.
Route the control cables separately from the power supply cables.
MOVIMOT® drives are equipped with integrated protection devices against overload.
External overload devices are not necessary.
Ambient conditions during operation
Ambient
temperature
If the MOVIMOT® drives are used at temperatures above +40 °C (max. +50°C), the
cables and cable glands must be suited for temperatures ≥ 90 °C.
Hazardous
radiation
The MOVIMOT® drives must not be subjected to hazardous radiation (such as ionizing
radiation). Consult SEW-EURODRIVE if required.
Harmful gas, vapor
and dust
If used according to their designated use, explosion-proof motors are incapable of igniting explosive gases, vapors or dusts. However, explosion-proof motors may not be
subjected to gases, vapors or dusts that endanger operational safety, for example
through
Gasket selection
38
•
Corrosion
•
Damage to the protective coating
•
Damage to the sealing material, etc.
If the motor is operated in environments with high environmental impact, such as
increased ozone values, EDR motors can be equipped with high-quality gaskets. If you
have doubts regarding the stability of the gaskets in connection with the respective
environmental impacts, consult SEW-EURODRIVE.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Electrical Installation
MOVIMOT® drive connection
6.1.2
6
Protection concept
NOTE ON EXPLOSION PROTECTION
In order to avoid an overtemperature, you may only operate the MOVIMOT® drive and
accordance with the operating characteristics, see "Operating characteristics" in chapter "Technical data".
Protection concept
in conjunction with
MLA12A
•
MOVIMOT® drives in category 3D are supplied with a thermostat (TH). The TH trips
if the motor winding temperature exceeds the maximum value.
•
The tripping of the TH must be monitored by an independent evaluation unit.
•
Disconnect the drive from the power supply source when the TH triggers.
•
The TH automatically switches itself back on when the temperature drops below the
maximum value! A restart lockout must prevent the drive from starting again.
•
Important: Do not switch the drive back on until the cause of the problem has been
checked. This check must be performed by a trained specialist.
TH was wired in factory in connection with the MLA12A setpoint converter. Consequently, the DC 24 V supply of the MOVIMOT® inverter is interrupted when the TH trips
and the drive is stopped. At the same time, the ready contact of the MOVIMOT® drops
out (ready signal terminals).
A restart lockout must prevent the drive from being energized again automatically when
the TH switches back on.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
39
Electrical Installation
MOVIMOT® drive connection
6
Connection – MOVIMOT® with binary control
6.1.3
The following wiring diagram shows the connection of MOVIMOT® with binary control:
L1
L2
L3
PE
F11/F12/F13
M
3~
X1: L3
X1: L2
X1: L1
K11
MOVIMOT®
[2] [3] [4] [5]
[6]
[7]
[8]
R X6: 11,12
L X6: 9,10
f1/f2 X6: 7,8
HT1 X5: 21,22
HT2 X5: 23,24
K1a X5: 25,26
K1b X5: 27,28
RS- X5: 29,30
RS+ X5: 31,32
X6: 4,5,6
24V X6: 1,2,3
X10:1
X10:2
X10:3
BU
X1: 15
WH
X1: 14
X1: 13
RD
K1
[1]
RS-485
BE
[9]
댷
댷
3807433227
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
40
DC 24 V supply
CW/stop
CCW/stop
Setpoint changeover f1/f2
HT1 / HT2: Intermediate terminals for temperature switch TH (max. 24 V + 10% to ground)
Ready signal (contact closed = ready for operation)
Higher-level controller (PLC)
Independent evaluation unit with restart lockout
The independent evaluation unit must contain basic insulation from safe electrically isolated circuits.
Metal cable gland
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Electrical Installation
MOVIMOT® drive connection
6
Connection – MOVIMOT® with MLA12A setpoint converter
6.1.4
The following wiring diagram shows the connection of MOVIMOT® in conjunction with
the MLA12A setpoint converter:
L1
L2
L3
PE
F11/F12/F13
M
3~
X1: L3
X1: L2
X1: L1
K11
MOVIMOT®
MLA12A
4
3
2
AI-
-
AI+
+
[8]
[9]
RS-485
[6]
R X6: 11,12
L X6: 9,10
f1/f2 X6: 7,8
HT1 X5: 21,22
HT2 X5: 23,24
K1a X5: 25,26
K1b X5: 27,28
RS- X5: 29,30
RS+ X5: 31,32
K1
[2] [3] [4] [5]
MLA12A
YE
YE
GN
OG
RD
BU
x10
x9
x8
x7
x6
x5
[7]
4
3
2
1
AIAI+
PE
-
+
[9]
Start/Stop
X6: 4,5,6
24V X6: 1,2,3
X10:1
X10:2
X10:3
BU
X1: 15
WH
X1: 14
RD
AIAI+
BE
[1]
X1: 13
MLA12A
4
3
2
[10]
3814382731
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
DC 24 V supply
CW/stop
CCW/stop
Setpoint changeover f1/f2
HT1 / HT2: Intermediate terminals for temperature switch TH (max. 24 V + 10% to ground)
Ready signal (contact closed = ready for operation)
MLA12A setpoint converter
Connection example with several MLA12A setpoint converters
Higher-level controller (PLC)
Relay monitoring with restart lockout
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
41
Electrical Installation
MOVIMOT® drive connection
6
Connection – MOVIMOT® with RS485 bus operation
6.1.5
The following wiring diagram shows the connection of MOVIMOT® with RS485 bus
operation:
L1
L2
L3
PE
F11/F12/F13
M
3~
X1: L3
X1: L2
X1: L1
K11
MOVIMOT®
[2] [3] [4] [5]
[6]
[7]
[8]
R X6: 11,12
L X6: 9,10
f1/f2 X6: 7,8
HT1 X5: 21,22
HT2 X5: 23,24
K1a X5: 25,26
K1b X5: 27,28
RS- X5: 29,30
RS+ X5: 31,32
X6: 4,5,6
24V X6: 1,2,3
X10:1
X10:2
X10:3
BU
X1: 15
WH
X1: 14
X1: 13
RD
K1
[1]
RS485
BE
[9]
RS485
[10]
댷
댷
[11]
3814446603
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
DC 24 V supply
CW/stop
CCW/stop
Setpoint changeover f1/f2
HT1 / HT2: Intermediate terminals for temperature switch TH (max. 24 V + 10% to ground)
Ready signal (contact closed = ready for operation)
RS485 bus master
Independent evaluation unit with restart lockout
The independent evaluation unit must contain basic insulation from safe electrically isolated circuits.
[9] Both directions of rotation are enabled
[10] Metal cable gland
[11] Equipotential bonding with RS485 bus master
42
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Connection –
MOVIMOT®
Electrical Installation
in conjunction with fieldbus interface
6.2
Connection – MOVIMOT® in conjunction with fieldbus interface
6.2.1
Installation planning considering EMC aspects
Arrangement of
installation
components
6
Successful installation of decentralized drives depends on selecting the correct cables,
providing correct grounding and a functioning equipotential bonding.
You must always apply the relevant standards. Observe the following notes:
•
Equipotential bonding
Low-impedance, HF-capable equipotential bonding must be provided independent of
the functional ground (PE terminal) (see also VDE 0113 or VDE 0100 part 540)
using, for example
– Flat contact surface connection of metal components
– Using flat grounding strips (HF stranded wire)
Do not use the cable shields of data lines for equipotential bonding.
•
Data cables and 24 V supply
Route data lines and 24 V supply separately from cables that emit interference (such
as control cables of solenoid valves, motor cables).
Cable glands
Select a cable gland with a shield connected over a large area.
Cable shield
– The cable shield must have good EMC characteristics (high shield attenuation).
– It must protect the cable mechanically and serve as a shield.
– It must be connected to a wide area of the unit's metal housing at the cable ends
(via EMC metal cable glands).
INFORMATION
Additional information is available in the SEW publication "Drive Engineering – Practical Implementation, EMC in Drive Engineering."
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
43
Electrical Installation
Connection – MOVIMOT® in conjunction with fieldbus interface
6
6.2.2
Installation instructions for fieldbus interfaces
NOTE ON EXPLOSION PROTECTION
In addition to the generally applicable installation regulations, the following regulations
in accordance with the operating safety regulations (in Germany, BetrSichV) or other
national regulations must be observed:
•
•
EN 60079-14 "Potentially-explosive atmosphere – project planning, selection and
setup for electrical plants")
And other specific provisions for the machine
In Germany:
•
Cable glands
•
DIN VDE 0100 "Setup of power installations with up to 1000 V"
For the cable entry, only use metal cable glands with strain relief according to
EN 60079-0 for the potentially explosive area.
– Manufacturer, e.g. Hummel, Waldkirch (http://www.hummel-online.de)
•
Use the following cable glands to avoid damages to the housing seal:
– M12 x 1.5 wrench size maximum 15 mm
– M20 x 1.5 wrench size maximum 24 mm
•
Select the cable glands according to the diameter of the respective cable. For further
information, refer to the documentation from the cable gland manufacturer.
•
Always follow the instructions of the manufacturer when installing cable glands in
potentially explosive areas. Perform any work with the utmost care.
•
When the cable gland is on the side of the unit, route the cable using a drip loop.
•
Check and, if necessary, clean the sealing surfaces before re-mounting the fieldbus
interface.
•
Make sure that any cable entries you are not using are sealed with screw plugs for
potentially explosive areas in accordance with EN 60079-0.
•
The enclosure must be ensured in accordance with the data on nameplate (at least
IP54).
Permitted connection cross section
Connection cross section
Current carrying capacity
Power terminals X1, X21
(screw terminals)
Control terminals X20
(cage clamp terminals)
0.2 mm2 – 4 mm2
0.08 mm2 – 2.5 mm2
AWG 24 – AWG 10
AWG 28 – AWG 12
32 A max. continuous current
12 A max. continuous current
The permitted tightening torque of the power terminals is 0.6 Nm (5 Ib.in).
44
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Connection –
Looping through
the DC 24 V
voltage supply
•
MOVIMOT®
Electrical Installation
in conjunction with fieldbus interface
6
Two M4 x 12 studs are located on the connection part of the DC 24 V supply. These
studs can be used for looping through the DC 24 V supply voltage.
1140831499
Transmission rates
> 1.5 MBaud
•
The terminal studs have a current carrying capacity of 16 A.
•
The permitted tightening torque for the hex nuts of the terminal studs is 1.2 Nm (11
Ib.in) ± 20%.
For transmission rates > 1.5 MBaud, make sure that the PROFIBUS cables in the
connection module are as short as possible have the same length for the incoming and
outgoing bus.
Notes on PE connection
WARNING
Electric shock due to incorrect connection of PE.
Severe or fatal injuries.
•
•
The permitted tightening torque for the screw is 2.0 – 2.4 Nm (18 – 21 lb.in).
Observe the following notes regarding PE connection.
Prohibited assembly
Recommendation:
Assembly with forked cable lug
Permitted for all cross sections
Assembly with solid connecting wire
Permitted for cross sections up to
max. 2.5 mm2
M5
M5
2.5 mm²
[1]
323042443
[1]
323034251
323038347
Forked cable lug suitable for M5 PE screws
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
45
Electrical Installation
Connection – MOVIMOT® in conjunction with fieldbus interface
6
6.2.3
Connection – PROFIBUS cables (only for PROFIBUS variants)
The following wiring diagram shows the connection of MOVIMOT® with PROFIBUS
interface:
MFZ21 (PROFIBUS)
[1]
X20
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
1
A
B
PROFIBUS DP
GND
RS-
RS+
9 10 11 12 13 14 15 16 17 18
GND
24 V
8
24 V
GND
7
res.
24 V
6
VP
DGND
3
DGND
res.
5
B
B
[2]
4
DGND
A
2
A
0
1
A
B
3815544459
0
= Potential level 0
1
= Potential level 1
[1]
Assignment of terminals 19-36
see chapter "Connection of fieldbus interface inputs/outputs (I/O)" (page 50)
[2] Ensure equipotential bonding between all bus nodes
Terminal assignment
46
No.
Name
Direction
Function
X20 1
A
Input
PROFIBUS DP data line A (incoming)
2
B
Input
PROFIBUS DP data line B (incoming)
3
DGND
–
Data reference potential for PROFIBUS DP (for test purposes only)
4
A
Output
PROFIBUS DP data line A (outgoing)
5
B
Output
PROFIBUS DP data line B (outgoing)
6
DGND
–
Data reference potential for PROFIBUS DP (for test purposes only)
7
-
–
Reserved
8
VP
Output
DC 5 V output (max. 10 mA) (for test purposes only)
9
DGND
–
Reference potential for VP (terminal 8, for test purposes only)
10
-
–
Reserved
11
24 V
Input
DC 24 V voltage supply for module electronics and sensors
12
24 V
Output
DC 24 V voltage supply (jumpered with terminal X20/11)
13
GND
–
DC 0V24 reference potential for module electronics and sensors
14
GND
–
0V24 reference potential for module electronics and sensors
15
24 V
Output
24 V voltage supply for MOVIMOT® (jumpered with terminal X20/11)
16
RS+
Output
Communication link to MOVIMOT® terminal RS+
17
RS-
Output
Communication link to MOVIMOT® terminal RS-
18
GND
–
0V24 reference potential for MOVIMOT® (jumpered with terminal X20/13)
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Connection –
6.2.4
MOVIMOT®
Electrical Installation
in conjunction with fieldbus interface
6
Connection – INTERBUS cables (only for INTERBUS variants)
The following wiring diagram shows the connection of MOVIMOT® with INTERBUS
interface:
MFZ11 (InterBus)
[1]
X20
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
1
DO
/DI
DI
COM
/DO
DO
/DI
9 10 11 12 13 14 15 16 17 18
GND
8
RS-
7
RS+
6
GND
24 V
5
24 V
4
GND
3
24 V
2
/DO
0
1
DI
COM
[2]
3815606027
0
= Potential level 0
1
= Potential level 1
[1]
Assignment of terminals 19 - 36
see chapter "Connection of fieldbus interface inputs/outputs (I/O)" (page 50)
[2] Ensure equipotential bonding between all bus nodes
Terminal assignment
No.
Name
Direction
Function
X20 1
/DO
Input
Incoming remote bus, negated data send direction (green)
2
DO
Input
Incoming remote bus, data send direction (yellow)
3
/DI
Input
Incoming remote bus, negated data reception direction (pink)
4
DI
Input
Incoming remote bus, data reception direction (gray)
5
COM
–
Reference potential (brown)
6
/DO
Output
Outgoing remote bus, negated data send direction (green)
7
DO
Output
Outgoing remote bus, data send direction (yellow)
8
/DI
Output
Outgoing remote bus, negated data reception direction (pink)
9
DI
Output
Outgoing remote bus, data reception direction (gray)
10
COM
–
Reference potential (brown)
11
24 V
Input
DC 24 V voltage supply for module electronics and sensors
12
24 V
Output
DC 24 V voltage supply (jumpered with terminal X20/11)
13
GND
–
0V24 reference potential for module electronics and sensors
14
GND
–
0V24 reference potential for module electronics and sensors
15
24 V
Output
DC 24 V voltage supply for MOVIMOT® (jumpered with terminal X20/11)
16
RS+
Output
Communication link to MOVIMOT® terminal RS+
17
RS-
Output
Communication link to MOVIMOT® terminal RS-
18
GND
–
0V24 reference potential for MOVIMOT® (jumpered with terminal X20/13)
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
47
Electrical Installation
Connection – MOVIMOT® in conjunction with fieldbus interface
6
Connection MOVIMOT®, remote installation of the fieldbus interface
6.2.5
The following wiring diagram shows the connection of MOVIMOT® with remote fieldbus
interface:
L1
L2
L3
PE
F11/F12/F13
M
3~
X1: L3
X1: L2
X1: L1
K11
MOVIMOT®
[2] [3] [4] [5]
[6]
MFZ.. / 3D
[8]
[7]
X20/11
X20/13
X20/16
X20/17
X20/15
X20/18
R X6: 11,12
L X6: 9,10
f1/f2 X6: 7,8
HT1 X5: 21,22
HT2 X5: 23,24
K1a X5: 25,26
K1b X5: 27,28
RS- X5: 29,30
RS+ X5: 31,32
X6: 4,5,6
24V X6: 1,2,3
X10:1
X10:2
X10:3
BU
X1: 15
WH
X1: 14
X1: 13
[9]
=
RD
K1
[1]
RS485
BE
[10]
댷
댷
DC 24 V
[11]
3815148555
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
DC 24 V
CW/stop
CCW/stop
Setpoint changeover f1/f2
HT1 / HT2: Intermediate terminals for temperature switch TH (max. 24 V + 10% to ground)
Ready signal (contact closed = ready for operation)
MFZ connection module with fieldbus interface (remote installation)
Independent evaluation unit with restart lockout
The independent evaluation unit must contain basic insulation from safe electrically isolated circuits.
[9] Both directions of rotation are enabled
[10] Metal cable gland
[11] Equipotential bonding with the MFZ connection module
48
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Connection –
MOVIMOT®
Electrical Installation
in conjunction with fieldbus interface
6
Connection MOVIMOT®, installation of the fieldbus interface on the drive
6.2.6
The following wiring diagram shows the connection of MOVIMOT® with integrated fieldbus interface:
L1
L2
L3
PE
F11/F12/F13
M
3~
X1: L3
X1: L2
X1: L1
K11
MOVIMOT®
[2] [3] [4] [5]
[6]
MFZ.. / 3D
[8]
[7]
X20/11
X20/13
X20/16
X20/17
X20/15
X20/18
R X6: 11,12
L X6: 9,10
f1/f2 X6: 7,8
HT1 X5: 21,22
HT2 X5: 23,24
K1a X5: 25,26
K1b X5: 27,28
RS- X5: 29,30
RS+ X5: 31,32
X6: 4,5,6
24V X6: 1,2,3
X10:1
X10:2
X10:3
BU
X1: 15
WH
X1: 14
X1: 13
[9]
=
RD
K1
[1]
RS485
BE
DC 24 V
3815393419
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
DC 24 V
CW/stop
CCW/stop
Setpoint changeover f1/f2
HT1 / HT2: Intermediate terminals for temperature switch TH (max. 24 V + 10% to ground)
Ready signal (contact closed = ready for operation)
MFZ connection module with fieldbus interface (remote installation)
Independent evaluation unit with restart lockout
The independent evaluation unit must contain basic insulation from safe electrically isolated circuits.
Both directions of rotation are enabled
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
49
Electrical Installation
Connection – MOVIMOT® in conjunction with fieldbus interface
6
6.2.7
Connection – binary inputs/outputs (I/O) of the fieldbus interfaces
GND2
V2I24
GND2
DO1
GND2
DO0
VO24
GND
DI3
VO24
GND
DI2
VO24
GND
DI1
VO24
GND
DI0
The following wiring diagram shows the connection of the binary inputs/outputs of the
fieldbus interface:
X20 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
2
1
3815762699
1
No.
X20
50
= Potential level 1
Name
19 DI0
2
= Potential level 2
Direction
Function
Input
Control signal of sensor 1
20 GND
-
0V24 reference potential for sensor 1
21 V024
Output
24 V voltage supply for sensor 1
22 DI1
Input
Control signal of sensor 2
23 GND
-
0V24 reference potential for sensor 2
24 V024
Output
24 V voltage supply for sensor 2
25 DI2
Input
Control signal of sensor 3
26 GND
-
0V24 reference potential for sensor 3
27 V024
Output
24 V voltage supply for sensor 3
28 DI3
Input
Control signal of sensor 4
29 GND
-
0V24 reference potential for sensor 4
30 V024
Output
24 V voltage supply for sensor 4
31 DO0
Output
Control signal of actuator 1
32 GND2
-
0V24 reference potential for actuator 1
33 DO1
Output
Control signal of actuator 2
34 GND2
-
0V24 reference potential for actuator 2
35 V2I24
Input
24 V voltage supply for actuators
36 GND2
-
0V24 reference potential for actuators
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Connection –
6.2.8
MOVIMOT®
Electrical Installation
in conjunction with fieldbus interface
6
Wiring check
It is necessary to check the wiring before energizing the system for the first time in order
to prevent injury to persons or damage to the system.
After the wiring
check
•
Remove all the fieldbus interfaces from the connection module.
•
Check the isolation of the wiring according to the regionally applicable standards.
•
Check the grounding
•
Check the isolation between the supply system cable and the DC 24 V cable.
•
Check the insulation between mains cable and communication cable.
•
Check the polarity of the DC 24 V cable.
•
Check the polarity of the communication cable.
•
Provide for the equipotential bonding between the fieldbus interfaces.
•
Install all the fieldbus interfaces.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
51
I
7
Startup
Important notes on startup
0
7
Startup
7.1
Important notes on startup
INFORMATION
You must comply with the general safety notes in chapter "Safety Notes" during
startup.
WARNING
Risk of crushing due to missing or defective protective covers.
Severe or fatal injuries.
•
•
Install the protective covers of the plant according to the instructions, also see the
operating instructions of the gear unit.
Never start up the MOVIMOT® drive if the protective covers are not installed.
WARNING
Electric shock caused by dangerous voltages in the connection box. Dangerous
voltages may still be present for up to one minute after disconnection from the power
supply.
Severe or fatal injuries.
•
•
•
De-energize the MOVIMOT® drive using a suitable cut-off device before removing
the MOVIMOT® inverter.
Secure the drive against unintended re-connection to the voltage supply.
Wait for at least 1 minute before removing the MOVIMOT® inverter.
WARNING
Danger of burns due to hot surfaces of the MOVIMOT® drive (especially the heat sink)
or external options.
Severe injuries.
•
Do not touch the MOVIMOT® drive and external options until they have cooled
down sufficiently.
WARNING
Unit malfunction due to incorrect unit setting.
Severe or fatal injuries.
•
•
•
Observe the startup instructions.
The installation must only be carried out by qualified personnel.
Only use settings that are consistent with the function.
INFORMATION
To ensure fault-free operation, do not disconnect or connect power or signal cables
during operation.
INFORMATION
•
•
•
52
Remove paint protection cap from the status LED before startup.
Remove paint protection film from the nameplates before startup.
Observe a minimum switch-off time of 2 seconds for the line contactor K11.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup
Requirements
I
7
0
7.2
Requirements
The following conditions apply to startup:
•
The MOVIMOT® drive must be installed correctly both mechanically and electrically.
•
Appropriate safety measures prevent the drives from starting up unintentionally.
•
Appropriate safety measures must be taken to prevent risk of injury or damage to
machine.
7.3
Description of control elements
7.3.1
Setpoint potentiometer f1
NOTICE
Loss of warranted degree of protection if the screw plugs of the f1 setpoint potentiometer or the X50 diagnostics interface are installed incorrectly or not at all.
Damage to the MOVIMOT® inverter.
•
After setting the setpoint, make sure the screw plug of the setpoint potentiometer
has a seal and screw it in.
Depending on the operating mode of the MOVIMOT® inverter, the potentiometer f1 has
different functions:
•
Binary control:
Setting setpoint f1
(f1 is selected via terminal f1/f2 X6:7,8 = "0")
•
Control via RS485:
Setting maximum frequency fmax
f [Hz] 100
f1
75
5 6
50
25
2
0
1
2
3
[1] Potentiometer setting
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
4
5
6
7
8
9 10
[1]
329413003
53
I
7
Startup
Description of control elements
0
7.3.2
Switch f2
Depending on the operating mode of the MOVIMOT® inverter, switch f2 has different
functions:
5 6 7 8
3 4
7.3.3
•
Binary control:
Setting setpoint f2
(f2 is selected via terminal f1/f2 X6:7,8 = "1")
•
Control via RS485:
Setting minimum frequency fmin
Switch f2
Detent setting
0
1
2
Setpoint f2 [Hz]
Minimum frequency
[Hz]
3
5
7
10
15
2
5
7
10
4
5
6
7
8
9
10
20
25
35
50
60
70
100
12
15
20
25
30
35
40
Switch t1
Use switch t1 to set the acceleration of the MOVIMOT® drive. The ramp times are based
on a setpoint step change of 1500 rpm (50 Hz).
5 6 7 8
3 4
54
Switch t1
Detent setting
Ramp time t1 [s]
0
1
2
3
4
5
6
7
8
9
10
0.1
0.2
0.3
0.5
0.7
1
2
3
5
7
10
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup
Description of control elements
I
7
0
7.3.4
DIP switches S1 and S2
NOTICE
Damage to the DIP switches caused by unsuitable tools.
Damage to the DIP switches.
•
•
To set the DIP switches, use only suitable tools, such as a slotted screwdriver with
a blade width of no more than 3 mm.
The force used for setting the DIP switches must not exceed 5 N.
626648587
DIP switch S1:
S1
Meaning
1
2
3
4
Binary coding
RS485 unit
address
5
6
7
8
Motor
protection
Motor power
rating
PWM
frequency
No-load
damping
No function 1)
Variable (16,
8, 4 kHz)
No function 2)
20
21
22
23
ON
1
1
1
1
Off
OFF
0
0
0
0
On
4 kHz
1) The motor power stage is always adapted.
2) The no-load damping is always disabled.
DIP switch S2:
S2
1
Meaning
ON
OFF
No function
2
3
4
Brake
released
without
enable
Operating
mode
Speed
monitoring
On
No function
Off
1)
5
6
7
8
Binary encoding
additional
functions
20
21
22
23
On
1
1
1
1
Off
0
0
0
0
1) The operating mode is always set to VFC.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
55
I
7
Startup
Description of the DIP switches S1
0
7.4
Description of the DIP switches S1
7.4.1
DIP switches S1/1 – S1/4
Selecting the RS485 address of the MOVIMOT® drive via binary coding
Decimal
address
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
S1/1
–
X
–
X
–
X
–
X
–
X
–
X
–
X
–
X
S1/2
–
–
X
X
–
–
X
X
–
–
X
X
–
–
X
X
S1/3
–
–
–
–
X
X
X
X
–
–
–
–
X
X
X
X
S1/4
–
–
–
–
–
–
–
–
X
X
X
X
X
X
X
X
X = ON
– = OFF
Set the following addresses depending on how the MOVIMOT® inverter is controlled:
Control
7.4.2
RS485 address
Binary control
0
Via MLA12A setpoint converter
1
Via MF.. fieldbus interface
1
DIP switch S1/5
Motor protection switched on / off
SEW-EURODRIVE recommends to always keep the motor protection enabled,
i.e. S1/5 = "OFF".
7.4.3
DIP switch S1/7
Setting the maximum PWM frequency
56
•
When DIP switch S1/7 is set to "OFF", MOVIMOT® operates with PWM frequency of
4 kHz.
•
When DIP switch S1/7 is set to "ON", MOVIMOT® operates with PWM frequency of
16 kHz (low noise). The unit switches to lower cycle frequencies depending on the
heat sink temperature and inverter load.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup
Description of DIP switches S2
I
7
0
7.5
Description of DIP switches S2
7.5.1
DIP switch S2/2
Brake release without enable
When DIP switch S2/2 is set to "ON", it is possible to release the brake even if there is
no drive enable.
Binary control
functions
In binary control, the brake can be released by setting the signal at terminal f1/f2 X6:7,8
subject to the following preconditions:
Terminal status
Enable
status
Error
status
Brake function
R
X6:11,12
L
X6:9,10
f1/f2
X6:7,8
"1"
"0"
"0"
"1"
"0"
Unit enabled
No unit
error
The MOVIMOT® inverter controls
the brake.
setpoint f1
"1"
"0"
"0"
"1"
"1"
Unit enabled
No unit
error
The MOVIMOT® inverter controls
the brake.
setpoint f2
"1"
"0"
"1"
"0"
"0"
Unit not
enabled
No unit
error
Brake applied
"1"
"1"
"1"
Unit not
enabled
No unit
error
Brake applied
"0"
"0"
"1"
Unit not
enabled
No unit
error
Brake is released for manual
movement1)
Unit not
enabled
Unit
error
Brake applied
All states possible
1) In "Expert" mode, parameter P600 (terminal configuration) must be set to = "0" (default) for this purpose
=> "setpoint changeover CCW/stop - CW/stop".
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
57
7
I
Startup
Description of DIP switches S2
0
Functions with
control via RS485
In RS485 control, the brake is released via the control word:
MOVIMOT ®
Master
PO
PO1
PO2
PO3
DO
PI1
PI2
PI3
DI
PI
-+
329547915
PO = Process output data
PO1 = Control word
PO2 = Speed [%]
PO3 = Ramp
DO = Binary outputs
PI = Process input data
PI1 = Status word 1
PI2 = Output current
PI3 = Status word 2
DI = Binary inputs
By setting bit 8 in the control word, the brake can be released if the following conditions
are met:
Basic control block
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
Control word
not assigned1)
Bit
"9"
Not
Bit
"1" =
assign
Not assigned1)
"8"
Reset
1
ed
"1 1 0" = enable,
otherwise stop
Virtual terminals for releasing the brake without drive enable
Virtual terminal for applying brake and inhibiting output stage "Stop" control command
1) Recommendation for all bits that are not assigned = "0"
58
Enable
status
Error status
Status of bit 8 in
control word
Brake function
Unit enabled
No unit error /
no communication timeout
"0"
The MOVIMOT®
inverter controls the
brake.
Unit enabled
No unit error /
no communication timeout
"1"
The MOVIMOT®
inverter controls the
brake.
Unit not
enabled
No unit error /
no communication timeout
"0"
Brake applied
Unit not
enabled
No unit error/no communication timeout
"1"
Brake is released for
manual movement
Unit not
enabled
Unit error/communication timeout
"1" or "0"
Brake applied
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup
Description of DIP switches S2
I
7
0
Setpoint selection
for binary control
Setpoint selection in binary control depending on the state of terminal f1/f2 X6: 7,8:
Enable status
Terminal f1/f2 X6:7,8
Active setpoint
Unit enabled
Terminal f1/f2 X6:7,8 = "0"
Setpoint potentiometer f1 active
Unit enabled
Terminal f1/f2 X6:7,8 = "1"
Setpoint potentiometer f2 active
Behavior if unit not
ready
If the unit is not ready, the brake is always applied irrespective of the status of terminal
f1/f2 X6:7,8 or bit 8 in the control word.
LED display
The status LED flashes periodically at a fast rate (ton : toff = 100 ms : 300 ms) if the brake
has been released for manual movement. This applies both for binary control and for
control via RS485.
7.5.2
DIP switch S2/4
Speed monitoring
7.5.3
•
Speed monitoring (S2/4 = "ON") protects the drive when it is blocked.
•
If the drive is operated at the current limit for longer than 1 second when speed monitoring is active (S2/4 = "ON"), the MOVIMOT® inverter trips the speed monitoring.
The status LED of the MOVIMOT® inverter signalizes the error by slowly flashing red
(error code 08). This error only occurs when the current limit has been reached for
the duration of the deceleration time.
DIP switches S2/5 – S2/8
Additional functions
•
The binary coding of the DIP switches S2/5 - S2/8 allows for the activation of additional functions.
•
Proceed as follows to activate possible additional functions:
Decimal
value
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
S2/5
–
X
–
X
–
X
–
X
–
X
–
X
–
X
–
X
S2/6
–
–
X
X
–
–
X
X
–
–
X
X
–
–
X
X
S2/7
–
–
–
–
X
X
X
X
–
–
–
–
X
X
X
X
S2/8
–
–
–
–
–
–
–
–
X
X
X
X
X
X
X
X
X
–
•
= ON
= OFF
For an overview of additional functions, refer to section "Available additional functions".
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
59
I
7
Startup
Available additional functions MM..D-503-04
0
7.6
Available additional functions MM..D-503-04
7.6.1
Overview of the available additional functions
You can activate the following additional functions at the DIP switches S2/5 – S2/8:
Decimal
value
Brief description
0
1
2–5
Operating mode
Description
Control via
RS485
Binary
control
Basic functionality, no additional function active
X
X
–
MOVIMOT® with increased ramp times
X
X
(page 60)
Not connected
–
–
–
®
6
MOVIMOT with maximum PWM frequency of 8 kHz
X
X
(page 61)
7–9
Not connected
–
–
–
10
MOVIMOT® with minimum frequency 0 Hz and reduced
torque at low frequencies
X
X
(page 62)
11 – 15
Not connected
–
–
–
7.6.2
Additional function 1
MOVIMOT® with increased ramp times
ON
5
6
7
S2
8
329690891
Functional
description
Changed ramp
times
•
It is possible to set ramp times of up to 40 s.
•
In RS485 control mode, a ramp time of max. 40 s can be transmitted when using 3
process data units.
5 6 7 8
3 4
Switch t1
Detent setting
Ramp time t1 [s]
0
1
2
3
4
5
6
7
8
9
10
0.1
0.2
0.3
0.5
0.7
1
20
25
30
35
40
= corresponds to standard setting
= changed ramp times
60
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup
Available additional functions MM..D-503-04
I
7
0
7.6.3
Additional function 6
MOVIMOT® with maximum 8 kHz PWM frequency
ON
5
6
7
S2
8
330028171
Functional
description
•
This additional function reduces the PWM frequency from 16 kHz to 8 kHz.
•
When DIP switch S1/7 is set to "ON", the unit operates with an 8 kHz PWM frequency
and switches back to 4 kHz depending on the heat sink temperature.
ON
OFF
S1/7
without additional function 6
S1/7
with additional function 6
PWM frequency variable
PWM frequency variable
16, 8, 4 kHz
8, 4 kHz
PWM frequency
4 kHz
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
PWM frequency
4 kHz
61
I
7
Startup
Available additional functions MM..D-503-04
0
7.6.4
Additional function 10
MOVIMOT® with reduced torque at low frequencies
ON
5
6
7
S2
8
330179211
Functional
description
•
Through reducing the slip compensation and active current at low speeds, the drive
only develops a reduced torque (see the illustration which follows):
•
Minimum frequency = 0 Hz
[1]
M
[2]
5
10
15
f [Hz]
334866315
[1] Maximum torque in VFC mode
[2] Maximum torque when additional function 10 is activated
62
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup
Available additional functions MM..D-503-04
I
7
0
Minimum
frequency = 0 Hz
Control via RS485:
In detent position 0 of switch f2, the minimum frequency with the activated additional
function is 0 Hz. All other values that can be set remain unchanged.
Switch f2
Detent setting
0
1
2
3
4
5
6
7
8
9
10
Minimum frequency [Hz] with
active additional function 10
0
5
7
10
12
15
20
25
30
35
40
Minimum frequency [Hz]
without additional function
10
2
5
7
10
12
15
20
25
30
35
40
Binary control:
In detent position 0 of switch f2, the setpoint f2 with the activated additional function is
0 Hz. All other values that can be set remain unchanged.
Switch f2
Detent setting
0
1
2
3
4
5
6
7
8
9
10
Setpoint f2 [Hz] with active
additional function 10
0
7
10
15
20
25
35
50
60
70
100
Setpoint f2 [Hz] without
additional function 10
5
7
10
15
20
25
35
50
60
70
100
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
63
I
7
Startup
Startup with binary control
0
7.7
Startup with binary control
WARNING
Electric shock caused by dangerous voltages in the connection box. Dangerous
voltages may still be present for up to one minute after disconnection from the power
supply.
Severe or fatal injuries.
•
•
•
De-energize the MOVIMOT® drive using a suitable cut-off device before removing
the MOVIMOT® inverter.
Secure the inverter against unintended re-connection to the voltage supply.
Wait for at least 1 minute before removing the inverter.
1. Check whether the MOVIMOT® drive is installed correctly both mechanically and
electrically.
See chapters "Mechanical Installation" and "Electrical Installation".
2. Make sure that the DIP switches S1/1 – S1/4 are set to "OFF" (address = 0).
This means MOVIMOT® is controlled binary via terminals.
ON
ON
11
22
3
3
4
4 5
6
7
8
337484811
3. Set the first speed at the setpoint potentiometer f1 (active when terminals f1/f2 X6:7,8
= "0"), factory setting: about 50 Hz (1500 rpm).
f [Hz] 100
f1
75
5 6
50
25
2
0
1
2
3
4
5
6
7
8
9 10
[1]
329413003
[1] Potentiometer setting
64
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup
Startup with binary control
I
7
0
4. Make sure the screw plug of the setpoint potentiometer f1 has a seal and screw it in.
NOTICE Loss of warranted degree of protection if the screw plugs of the f1 setpoint
potentiometer or the X50 diagnostics interface are installed incorrectly or not at all.
Damage to the MOVIMOT® inverter.
•
Make sure the screw plug of the setpoint potentiometer has a seal and screw it in.
NOTE ON EXPLOSION PROTECTION
During operation, the openings of potentiometer f1 and the diagnostics interface X50
must be closed with the closing plugs. This is the only way to provide for explosion protection. You may only remove the closing plugs if there is no explosive dust/air mixture.
5. Set the 2nd speed at switch f2 (active when terminals f1/f2 X6, 7, 8 = "1").
5 6 7 8
3 4
Switch f2
Detent setting
0
1
2
3
4
5
6
7
8
9
10
Setpoint f2 [Hz]
5
7
10
15
20
25
35
50
60
70
100
INFORMATION
The first speed can be changed infinitely variable during operation using the setpoint
potentiometer f1, which is accessible from the outside.
Speeds f1 and f2 can be set independently of each other.
6. Set the ramp time at the switch t1.
The ramp times are based on a setpoint step change of 1500 rpm (50 Hz).
5 6 7 8
3 4
Switch t1
Detent setting
Ramp time t1 [s]
0
1
2
3
4
5
6
7
8
9
10
0.1
0.2
0.3
0.5
0.7
1
2
3
5
7
10
7. Place the MOVIMOT® inverter onto the connection box and screw it on.
8. Switch on the DC 24 V and the supply system voltage.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
65
I
7
Startup
Startup with binary control
0
7.7.1
Inverter behavior depending on terminal level
The following table shows the behavior of the MOVIMOT® inverter subject to the level
at the control terminals:
Inverter
behavior
Terminal level
Status
LED
Supply
system
24V
f1/f2
CW/stop
CCW/stop
X1:L1 – L3
X6:1,2,3
X6:7,8
X6:11,12
X6:9,10
Inverter off
0
0
X
X
X
Off
Inverter off
1
0
X
X
X
Off
Stop, no supply
system
0
1
X
X
X
Flashing
yellow
Stop
1
1
X
0
0
Yellow
CW operation
with f1
1
1
0
1
0
Green
CCW operation
with f1
1
1
0
0
1
Green
CW operation
with f2
1
1
1
1
0
Green
CCW operation
with f2
1
1
1
0
1
Green
Stop
1
1
x
1
1
Yellow
Key:
0 = No voltage
1 = Voltage
X = Any
7.7.2
Evaluation of the TH
•
The disconnection of the TH must be monitored by an independent evaluation unit.
•
Disconnect the drive from the power supply source when the TH triggers.
NOTE ON EXPLOSION PROTECTION
•
•
7.7.3
The TH automatically switches itself back on when the temperature drops below
the maximum value. The evaluation unit must prevent the automatic restart of the
drive (restart lockout).
Do not switch the drive back on until the cause of the problem has been checked.
This check must be performed by a trained specialist.
Function check of the brake
NOTE ON EXPLOSION PROTECTION
•
•
•
66
If you use brakemotors, you have to check the brake for flawless functioning.
Make sure that the brake does not drag.
You must prevent any dragging and the resulting unacceptable heating of the
brake.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup
Startup with the MLA12A setpoint converter
I
7
0
7.8
Startup with the MLA12A setpoint converter
WARNING
Electric shock caused by dangerous voltages in the connection box. Dangerous
voltages may still be present for up to one minute after disconnection from the power
supply.
Severe or fatal injuries.
•
•
•
De-energize the MOVIMOT® drive using a suitable cut-off device before removing
the MOVIMOT® inverter.
Secure the inverter against unintended re-connection to the voltage supply.
Wait for at least 1 minute before removing the inverter.
1. Check whether the MOVIMOT® drive is installed correctly both mechanically and
electrically.
See chapters "Mechanical Installation" and "Electrical Installation".
2. Set DIP switch S1/1 of the MOVIMOT® to "ON" (= address 1).
ON
ON
1
1
2
2
3
4
5
6
7
8
337783947
3. Set minimum frequency fmin with switch f2.
5 6 7 8
3 4
Switch f2
Detent setting
0
1
2
3
4
5
6
7
8
9
10
Minimum frequency fmin
[Hz]
2
5
7
10
12
15
20
25
30
35
40
4. Set the ramp time at the switch t1.
The ramp times are based on a setpoint step change of 1500 rpm (50 Hz).
5 6 7 8
3 4
Switch t1
Detent setting
Ramp time t1 [s]
0
1
2
3
4
5
6
7
8
9
10
0.1
0.2
0.3
0.5
0.7
1
2
3
5
7
10
5. Place the MOVIMOT® inverter onto the connection box and screw it on.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
67
7
I
Startup
Startup with the MLA12A setpoint converter
0
6. Set the required maximum speed using setpoint potentiometer f1.
f [Hz] 100
f1
75
5 6
50
25
2
0
1
2
3
4
5
6
7
8
9 10
[1]
329413003
[1] Potentiometer setting
INFORMATION
The first speed can be changed infinitely variable during operation using the setpoint
potentiometer f1, which is accessible from the outside.
Speeds f1 and f2 can be set independently of each other.
NOTE ON EXPLOSION PROTECTION
During operation, the openings of potentiometer f1 and the diagnostics interface X50
must be closed with the closing plugs. This is the only way to provide for explosion protection. You may only remove the closing plugs if there is no explosive dust/air mixture.
7. Make sure the screw plug of the setpoint potentiometer f1 has a seal and screw it in.
NOTICE Loss of warranted degree of protection if the screw plugs of the f1 setpoint
potentiometer or the X50 diagnostics interface are installed incorrectly or not at all.
Damage to the MOVIMOT® inverter.
•
Make sure the screw plug of the setpoint potentiometer has a seal and screw it in.
8. Set the sign for the analog input (terminal 2 and 3) and thus the direction of rotation
via DIP switch S1 in the connection box of the MLA12A option.
Direction of rotation
S1/1
S1/2
Clockwise rotation
OFF
N. C.
Counterclockwise rotation
ON
N. C.
9. Switch on the DC 24 V and the supply system voltage.
68
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup
Startup with the MLA12A setpoint converter
I
7
0
7.8.1
Control
Control the speed of the MOVIMOT® drive via the analog signal at the terminals 2 and
3 between fmin and fmax.
7.8.2
Setpoint stop function
The following diagram shows the output frequency depending on the setpoint analog
signal of the MLA12A option:
f
[Hz]
5
4
3
f min 2
1
0
0
0,2
0,4
0,6
0,8
1,0 I
[mA]
3819321099
7.8.3
Evaluation of the TH
•
TH was wired at factory in connection with MLA12A option.
•
Consequently, the 24 V power supply of the MOVIMOT® unit is interrupted when the
TH trips and the drive is stopped. At the same time, the "Ready contact" of the
MOVIMOT® drops out ("Ready contact" terminals).
NOTE ON EXPLOSION PROTECTION
•
•
7.8.4
The TH automatically switches itself back on when the temperature drops below
the maximum value. The evaluation unit must prevent the automatic restart of the
drive (restart lockout).
Do not switch the drive back on until the cause of the problem has been checked.
This check must be performed by a trained specialist.
Function check of the brake
NOTE ON EXPLOSION PROTECTION
•
•
•
If you use brakemotors, you have to check the brake for flawless functioning.
Make sure that the brake does not drag.
You must prevent any dragging and the resulting unacceptable heating of the
brake.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
69
I
8
Startup with RS485 Interface/Fieldbus
Important notes on startup
0
8
Startup with RS485 Interface/Fieldbus
8.1
Important notes on startup
INFORMATION
You must comply with the general safety notes in chapter "Safety Notes" during
startup.
WARNING
Risk of crushing due to missing or defective protective covers.
Severe or fatal injuries.
•
•
Install the protective covers of the plant according to the instructions, also see the
operating instructions of the gear unit.
Never start up the MOVIMOT® drive if the protective covers are not installed.
WARNING
Electric shock caused by dangerous voltages in the connection box. Dangerous
voltages may still be present for up to one minute after disconnection from the power
supply.
Severe or fatal injuries.
•
•
•
De-energize the MOVIMOT® drive using a suitable cut-off device before removing
the MOVIMOT® inverter.
Secure the inverter against unintended re-connection to the voltage supply.
Wait for at least 1 minute before removing the inverter.
WARNING
Danger of burns due to hot surfaces of the MOVIMOT® drive (especially the heat sink)
or external options.
Severe injuries.
•
Do not touch the MOVIMOT® drive and external options until they have cooled
down sufficiently.
WARNING
Unit malfunction due to incorrect unit setting.
Severe or fatal injuries.
•
•
•
Observe the startup instructions.
The installation must only be carried out by qualified personnel.
Only use settings that are consistent with the function.
INFORMATION
To ensure fault-free operation, do not disconnect or connect power or signal cables
during operation.
INFORMATION
•
•
•
70
Remove paint protection cap from the status LED before startup.
Remove paint protection film from the nameplates before startup.
Observe a minimum switch-off time of 2 seconds for the line contactor K11.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Requirements
I
8
0
8.2
Requirements
The following conditions apply to startup:
•
The MOVIMOT® drive must be installed correctly both mechanically and electrically.
•
Appropriate safety measures prevent the drives from starting up unintentionally.
•
Appropriate safety measures must be taken to prevent risk of injury or damage to
machine.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
71
I
8
Startup with RS485 Interface/Fieldbus
Startup with RS485 master
0
8.3
Startup with RS485 master
WARNING
Electric shock caused by dangerous voltages in the connection box. Dangerous
voltages may still be present for up to one minute after disconnection from the power
supply.
Severe or fatal injuries.
•
•
•
De-energize the MOVIMOT® drive using a suitable cut-off device before removing
the MOVIMOT® inverter.
Secure the inverter against unintended re-connection to the voltage supply.
Wait for at least 1 minute before removing the inverter.
1. Check whether the MOVIMOT® drive is installed correctly both mechanically and
electrically.
See chapters "Mechanical Installation" and "Electrical Installation".
2. Set the correct RS485 address on DIP switches S1/1 – S1/4.
Always set address "1" in conjunction with SEW fieldbus interfaces (MF..).
Decimal
address
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
S1/1
–
X
–
X
–
X
–
X
–
X
–
X
–
X
–
X
S1/2
–
–
X
X
–
–
X
X
–
–
X
X
–
–
X
X
S1/3
–
–
–
–
X
X
X
X
–
–
–
–
X
X
X
X
S1/4
–
–
–
–
–
–
–
–
X
X
X
X
X
X
X
X
X
–
= ON
= OFF
3. Set minimum frequency fmin with switch f2.
5 6 7 8
3 4
Switch f2
Detent setting
0
1
2
3
4
5
6
7
8
9
10
Minimum frequency fmin
[Hz]
2
5
7
10
12
15
20
25
30
35
40
4. If the ramp is not specified via fieldbus, set the ramp time at switch t1.
The ramp times are based on a setpoint step change of 1500 rpm (50 Hz).
5 6 7 8
3 4
72
Switch t1
Detent setting
Ramp time t1 [s]
0
1
2
3
4
5
6
7
8
9
10
0.1
0.2
0.3
0.5
0.7
1
2
3
5
7
10
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Startup with RS485 master
I
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5. Check to see if requested direction of rotation has been enabled.
Only CW direction of rotation is enabled
Setting setpoints for CCW rotation will stop the drive
Activated
•
•
Only CCW direction of rotation is enabled
Setting setpoints for CW rotation will stop the drive
•
Unit is inhibited or drive brought to a stop
R
L
X6: 11,12
X6: 9,10
Not activated
24V X6: 1,2,3
•
•
X6: 11,12
X6: 9,10
Not activated
R
L
24V X6: 1,2,3
Activated
Not activated
R
L
X6: 11,12
X6: 9,10
Not activated
24V X6: 1,2,3
Meaning
• Both directions of rotation are enabled
X6: 11,12
X6: 9,10
CCW/stop
Activated
R
L
24V X6: 1,2,3
CW/stop
Activated
6. Place the MOVIMOT® inverter onto the connection box and screw it on.
7. Set the required maximum speed using setpoint potentiometer f1.
f [Hz] 100
f1
75
5 6
50
25
2
0
1
2
3
4
5
6
7
8
9 10
[1]
329413003
[1] Potentiometer setting
INFORMATION
The first speed can be changed infinitely variable during operation using the setpoint
potentiometer f1, which is accessible from the outside.
Speeds f1 and f2 can be set independently of each other.
NOTE ON EXPLOSION PROTECTION
During operation, the openings of potentiometer f1 and the diagnostics interface X50
must be closed with the closing plugs. This is the only way to provide for explosion protection. You may only remove the closing plugs if there is no explosive dust/air mixture.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
73
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Startup with RS485 Interface/Fieldbus
Startup with RS485 master
0
8. Make sure the screw plug of the setpoint potentiometer f1 has a seal and screw it in.
NOTICE Loss of warranted degree of protection if the screw plugs of the f1 setpoint
potentiometer or the X50 diagnostics interface are installed incorrectly or not at all.
Damage to the MOVIMOT® inverter.
•
Make sure the screw plug of the setpoint potentiometer has a seal and screw it in.
9. Switch on the DC 24 V and the supply system voltage.
8.3.1
Evaluation of the TH
•
The disconnection of the TH must be monitored by an independent evaluation unit.
•
Disconnect the drive from the power supply source when the TH triggers.
NOTE ON EXPLOSION PROTECTION
•
•
8.3.2
The TH automatically switches itself back on when the temperature drops below
the maximum value. The evaluation unit must prevent the automatic restart of the
drive (restart lockout).
Do not switch the drive back on until the cause of the problem has been checked.
This check must be performed by a trained specialist.
Function check of the brake
NOTE ON EXPLOSION PROTECTION
•
•
•
74
If you use brakemotors, you have to check the brake for flawless functioning.
Make sure that the brake does not drag.
You must prevent any dragging and the resulting unacceptable heating of the
brake.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Coding of process data
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8.4
Coding of process data
The same process data information is used for control and setpoint setting in all fieldbus
systems. The process data is coded according to the standard MOVILINK® profile for
SEW drive inverters.
MOVIMOT® offers the following variants:
•
2 process data words (2 PD)
•
3 process data words (3 PD)
MOVIMOT ®
PO
Master
PO1
PO2
PO3
PI1
PI2
PI3
PI
339252747
PO
PO1
PO2
PO3
8.4.1
= Process output data
= Control word
= Speed [%]
= Ramp
PI
PI1
PI2
PI3
= Process input data
= Status word 1
= Output current
= Status word 2
2 process data words
For controlling the MOVIMOT® drive via 2 process data words, the higher-level controller sends the process output data "Control word" and "Speed [%]" to the MOVIMOT®
inverter. The MOVIMOT® inverter sends the process input data "Status word 1" and
"Output current" to the higher-level controller.
8.4.2
3 process data words
For control with 3 process data words, the "ramp" is sent as an additional process data
output word and "Status word 2" is sent as the third process data input word.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
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Startup with RS485 Interface/Fieldbus
Coding of process data
0
8.4.3
Process output data
Process output data is sent from the higher-level controller to the MOVIMOT® inverter
(control information and setpoints). However, they only become effective in the
MOVIMOT® inverter if the RS485 address in MOVIMOT® (DIP switches S1/1 to S1/4)
is set to a value other than 0.
The higher-level controller controls the MOVIMOT® drive using the following process
output data:
•
PO1: Control word
•
PO2: Speed [%] (setpoint)
•
PO3: Ramp
Virtual terminal for applying brake and inhibiting
output stage in case of "Stop" control command
Virtual terminals for releasing the brake without
drive enable
Drive enable, only when DIP switch S2/2 = "ON"
Basic control block
15
PO1: Control word
PO2: Setpoint
PO3: Ramp (only for
3-word protocol)
14
13
12
11
10
not assigned1)
Reserved for special functions
9
Bit
"9"
8
7
6
5
4
3
Not
Bit
"1" =
Not assigned1)
assign
"8"
1 Reset
ed
2
1
0
"1 1 0" = Enable
otherwise stop
Signed percentage value / 0.0061%
Example: -80 % / 0.0061 % = - 13115 = CCC5hex
Time from 0 to 50 Hz in ms (range: 100 – 10000 ms)
Example: 2.0 s = 2000 ms = 07D0hex
1) Recommendation for all bits that are not assigned = "0"
Control word, bit 0
–2
The "Enable" control command is specified with bits 0 – 2 by entering the control word
= 0006hex. To enable the MOVIMOT® inverter, you must also switch terminal R
X6:11,12 and/or L
X6:9,10 to +24 V (jumper with terminal 24V X6:1,2,3).
The "Stop" control command is issued by resetting bit 2 = "0." Use the stop command
0002hex to ensure compatibility with other SEW inverter series. If bit 2 = "0", the
MOVIMOT® inverter stops the drive with the current ramp.
76
Control word, bit 6
= reset
In the event of a malfunction, the fault can be acknowledged by setting bit 6 = "1" (reset).
Set unassigned control bits to "0" for compatibility reasons.
Control word, bit 8
= Release brake
without drive
enable
If DIP switch S2/2 = "ON", the brake can be released without drive enable by setting
bit 8.
Control word, bit 9
= Apply brake
when control
command "Stop" is
issued
If bit 9 is set after activating the control command "Stop", the MOVIMOT® inverter
applies the brake and inhibits the output stage.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Coding of process data
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Speed [%]
Ramp
8.4.4
The speed setpoint is given as a percentage and refers to maximum speed set at the
setpoint potentiometer f1.
Coding:
C000hex = -100% (CCW rotation)
4000hex = +100% (CW rotation)
→ 1 digit = 0.0061%
Example:
80 % fmax, CCW rotation:
Calculation:
-80 % / 0.0061 = -13115dec = CCC5hex
If process data is exchanged via three process data words, the current integrator ramp
is transmitted in the process data output word PO3. The integrator ramp set with switch
t1 is used if the MOVIMOT® inverter is controlled via two process data words.
Coding:
→ 1 digit = 1 ms
Range:
100 – 10000 ms
Example:
2.0 s = 2000 ms = 2000dec = 07D0hex
Process input data
The MOVIMOT® inverter sends back process input data to the higher-level controller.
The process input data consists of status and actual value information.
The MOVIMOT® inverter supports the following process input data:
•
PI1: Status word 1
•
PI2: Output current
•
PI3: Status word 2
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
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Startup with RS485 Interface/Fieldbus
Coding of process data
0
15 14 13 12 11 10 9
8
7
6
5
4
3
2
1
0
Output stage enabled = "1"
Inverter ready = "1"
PI1: Status word 1
Unit status
(Bit 5 = "0")
0dec = 24 V operation
2dec = No enable
4dec = Enable
18dec = Manual operation active
PO data enabled = "1"
Reserved
Reserved
Malfunction/warning = "1"
Error number (Bit 5 = "1")
Reserved
Reserved
PI2: Current actual
value
16 bit integer with sign x 0.1% IN
Example: 0320hex = 800 x 0.1% IN = 80% IN
15 14 13 12 11 10 9
8
7
6
5
4
3
2
1
0
Output stage enabled = "1"
Inverter ready = "1"
PO data enabled = "1"
Reserved
Reserved
Malfunction/warning = "1"
Reserved
PI3: Status word 2
(for
3-word protocol
only)
Reserved
O1 (brake)
"0" = Brake released
"1" = Brake applied
O2 (ready)
I1 (terminal R
X6:11,12)
I2 (terminal L
X6:9,10)
I3 (terminal f1/f2 X6:7,8)
Startup mode
"0" = "Easy" mode
"1" = "Expert" mode
Reserved 0
Reserved 0
78
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Coding of process data
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The following table shows the assignment of status word 1:
Bit
0
Meaning
Output stage enabled
1
Inverter ready
2
PO data enabled
3
4
5
Reserved
Reserved
Error/warning
6
Reserved
7
Reserved
8–15 Bit 5 = 0: Unit status
0dec: 24 V operation
2dec: No enable
4dec: Enable
18dec: Manual operation
active
Bit 5 = 1: Error number
Explanation
1: MOVIMOT® drive is enabled
0: MOVIMOT® drive is not enabled
1: MOVIMOT® drive is ready for operation
0: MOVIMOT® drive is not ready for operation
1: Process data is enabled;
Drive can be controlled via fieldbus
0: Process data is inhibited;
Drive cannot be controlled via fieldbus
Reserved = 0
Reserved = 0
1: Error/warning present
0: No fault/warning
Reserved = 0
Reserved = 0
If there is no fault/warning (bit 5 = 0), the operating/enable
status of the inverter power section is displayed in this byte.
If there is a fault/warning (bit 5 = 1), the fault number is
displayed in this byte.
The following table shows the assignment of status word 2:
Bit
0
Meaning
Output stage enabled
1
Inverter ready
2
PO data enabled
3
4
5
Reserved
Reserved
Error/warning
6
7
8
Reserved
Reserved
O1 brake
9
O2 ready
10
11
12
13
I1 (R X6:11,12)
I2 (L X6:9,10)
I3 (f1/f2 X6:7,8)
Startup mode
14
15
Reserved
Reserved
Explanation
1: MOVIMOT® drive is enabled
0: MOVIMOT® drive is not enabled
1: MOVIMOT® drive is ready for operation
0: MOVIMOT® drive is not ready for operation
1: Process data is enabled;
Drive can be controlled via fieldbus
0: Process data is inhibited;
Drive cannot be controlled via fieldbus
Reserved = 0
Reserved = 0
1: Error/warning present
0: No fault/warning
Reserved = 0
Reserved = 0
1: Brake applied
0: Brake released
1: MOVIMOT® drive is ready for operation
0: MOVIMOT® drive is not ready for operation
1: Binary input is set
0: Binary input is not set
1: "Expert" startup mode
0: "Easy" startup mode
Reserved = 0
Reserved = 0
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
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Startup with RS485 Interface/Fieldbus
Function with RS485 master
0
8.5
8.5.1
Function with RS485 master
•
The higher-level controller (e.g. PLC) is the master, the MOVIMOT® inverter is the
slave.
•
1 start bit, 1 stop bit and 1 parity bit (even parity) will be used.
•
Transmission complies with the SEW MOVILINK® protocol (see chapter "Coding of
process data") with a fixed transfer rate of 9600 baud.
Message structure
WARNING
Danger of fatal injury due to uncontrolled operation.
There is no timeout monitoring when "acyclical" messages (type = "acyclical") are
sent. The drive can continue to operate uncontrolled when the bus connection is interrupted.
Severe or fatal injuries.
•
Run the bus connection between master and MOVIMOT® inverter only with "cyclical" transmission.
The following figure shows the message structure between the RS485 master and the
MOVIMOT® inverter:
Request message
Idle
SD1 ADR
TYP
Protocol Data Unit (PDU) BCC
Idle
SD2 ADR
TYP
Protocol Data Unit (PDU) BCC
Response message
Master
MOVIMOT ®
339909643
Idle
SD1
SD2
ADR
=
=
=
=
Idle period of at least 3.44 ms
Start delimiter 1: Master → MOVIMOT®: 02hex
Start delimiter 2: MOVIMOT® → master: 1Dhex
Address 1 – 15
Group address 101 – 115
254 = Point-to-point
255 = Broadcast
TYPE = User data type
PDU = User data
BCC = Block check character: XOR all bytes
INFORMATION
When "cyclic" messages (type = "cyclic") are sent, the MOVIMOT® inverter expects
the next bus activity after a maximum wait of one second (master protocol). If this bus
activity is not detected, the MOVIMOT® inverter automatically stops the drive (timeout
monitoring).
80
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Function with RS485 master
I
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8.5.2
Idle and start delimiter
The MOVIMOT® inverter detects the start of a request message by means of an idle
period lasting at least 3.44 ms, followed by the character 02hex (start delimiter 1). In the
event that the transmission of a valid request message is canceled by the master, a new
request message may not be sent until at least twice the idle period (approx. 6.88 ms)
has elapsed.
8.5.3
Address (ADR)
The MOVIMOT® inverter supports the address range from 0 to 15 as well as access via
the point-to-point address (254) or via the broadcast address (255).
It is only possible to read the current process input data (status word, output current) via
address 0. The process output data sent by the master does not come into effect
because PO data processing is not active when the address setting is 0.
8.5.4
Group address
Furthermore, ADR = 101 – 115 makes it possible to group several MOVIMOT® inverters.
This sets all MOVIMOT® inverters in one group to the same RS485 address (e.g. group
1: ADR = 1, group 2: ADR = 2).
The master can now assign new setpoints to these groups by using ADR = 101 (setpoints to inverters in group 1) and ADR = 102 (setpoints for group 2). The inverters will
not send a reply in this addressing version. The master must observe a min. rest time of
25 ms between two broadcast or group messages!
8.5.5
User data type (TYP)
As a rule, the MOVIMOT® inverter supports 4 different PDU (Protocol Data Unit) types.
These types are principally determined by the process data length and transmission
variant.
8.5.6
Type
Transmission
variant
Process data
length
User data
Control word / speed [%] / status word 1 / output
current
03hex
Cyclical
2 words
83hex
acyclical
2 words
05hex
Cyclical
3 words
85hex
acyclical
3 words
Control word / speed [%] / ramp / status word 1 /
output current / status word 2
Timeout monitoring
In the "cyclical" transmission variant, the MOVIMOT® inverter expects the next bus
activity (request message of types named above) after a maximum of one second. If this
bus activity is not detected, the drive automatically decelerates with the most recently
valid ramp (timeout monitoring). The "ready signal" relay drops out. There is no timeout
monitoring if the "acyclical" transmission variant is selected.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
81
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Startup with RS485 Interface/Fieldbus
Function with RS485 master
0
8.5.7
Block check character BCC
The block check character (BCC) is used in conjunction with even parity formation to
ensure reliable data transfer. The block check character is formed by means of an XOR
logic operation of all message characters. The result is entered in the BCC at the end of
the message.
Example
The following figure gives an example of how a block check character is created for an
acyclical message of type PDU 85hex with 3 process data items. The XOR logic operation on the characters SD1 – PO3low results in the value 13hex as the block check character BCC. This BCC will be sent as the last character of the message. The recipient
checks the character parity after having received the individual characters. Following
this, the block check character is created from the received characters SD1 – PO3low in
accordance with the procedure below. The message has been correctly transmitted if
the calculated and received BCCs are identical and there is no character parity error.
Any other result will be displayed as a transmission error. The message may have to be
repeated.
PO
01 hex
85 hex
00 hex
06 hex
20 hex
00 hex
ADR
TYP
PO1high
PO1low
PO2high
PO2low
Stop
SD1
SD1
0B hex
B8 hex
13 hex
PO3high
PO3low
BCC
Start
02 hex
Parity
Idle
: 02 hex
1
0
0
0
0
0
0
1
0
ADR : 01 hex
1
0
0
0
0
0
0
0
1
TYP
: 85hex
1
1
0
0
0
1
0
0
1
PO1high : 00 hex
0
0
0
0
0
0
0
0
0
PO1low : 06 hex
0
0
0
0
0
1
0
1
0
PO2high : 20 hex
1
0
0
1
0
0
0
0
0
PO2low : 00 hex
0
0
0
0
0
0
0
0
0
PO3high : 0B hex
1
0
0
0
0
0
1
1
1
PO3low : B8 hex
0
1
0
1
1
0
1
0
0
BCC : 13hex
1
0
0
0
1
0
0
1
1
XOR
XOR
XOR
XOR
XOR
XOR
XOR
XOR
640978571
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Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Function with RS485 master
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8.5.8
Message processing in the MOVILINK® master
The following algorithm must be observed for sending and receiving MOVILINK® messages in any programmable controller to ensure correct data transmission.
a) Sending a
request message
Example: sending setpoints to the MOVIMOT® inverter
1. Wait for expiration of idle period (at least 3.44 ms, at least 25 ms with group or broadcast messages).
2. Send request message to inverter.
b) Receive
response message
(Acknowledgement signal + actual values from MOVIMOT® inverter)
1. The response message must be received within approx. 100 ms, otherwise, for
example, it is sent again.
2. Calculated block check character (BCC) of the response message = received BCC?
3. Start delimiter of response message = 1Dhex?
4. Response address = Request address?
5. Response PDU type = Request PDU type?
6. All criteria satisfied: => transfer OK! Process data valid.
7. The next request message can now be sent (continue from point a).
All criteria satisfied: => transfer OK! Process data valid. The next request
message can now be sent (continue from point a).
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
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Startup with RS485 Interface/Fieldbus
Function with RS485 master
0
8.5.9
Sample message
This example shows the control of a MOVIMOT® drive via three process data words of
PDU type 85hex (3 PD acyclical). The RS485 master sends three process output data
words (PO) to the MOVIMOT® inverter. The MOVIMOT® inverter replies by sending
three process input data words (PI).
Request message
from the RS485
master to
MOVIMOT®
PO1: 0006hex
PO2: 2000hex
PO3: 0BB8hex
Control word 1 = Enable
Speed [%] setpoint = 50 % (of fmax1))
Ramp = 3 s
1) fmax is set via setpoint potentiometer f1
Response
message from
MOVIMOT® to
RS485 master
PI1: 0406hex
PI2: 0300hex
PI3: 0607hex
Status word 1
Output current [% IN]
Status word 2
For more information on the coding of the process data, refer to sec. "Coding process
data" (page 75).
Sample message "3 PD acyclical"
Process output data (PO)
Idle
02 hex 01 hex 85 hex 00 hex 06 hex 20 hex 00 hex 0B hex B8 hex 13
hex
SD1
ADR
BCC
TYP
PO3: Ramp
0BB8hex = 3s
PO2: Speed [%]
2000hex = 50% fmax
PO1: Control word
0006hex = Enable
MOVIMOT ®
Process input data (PI)
RS-485 master
Idle
1D hex 01 hex 85 hex 04 hex 07 hex 03 hex 00 hex 06 hex 07 hex 98 hex
SD1
ADR
BCC
TYP
PI3: Status word 2
PI2: Output current
PI1: Status word 1
340030731
This example shows the acyclical transmission variant. The timeout monitoring in the
MOVIMOT® inverter is deactivated. The cyclical transmission variant can be implemented with the entry TYPE = 05hex. In this case, the MOVIMOT® inverter expects the
next bus activity (request message of types named above) after a no more than one
second. Otherwise, the MOVIMOT® inverter automatically stops the drive (timeout monitoring).
84
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Startup with MFP PROFIBUS interface
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8.6
Startup with MFP PROFIBUS interface
WARNING
Electric shock caused by dangerous voltages in the connection box. Dangerous
voltages may still be present for up to one minute after disconnection from the power
supply.
Severe or fatal injuries.
•
•
•
De-energize the MOVIMOT® drive using a suitable cut-off device before removing
the MOVIMOT® inverter.
Secure the inverter against unintended re-connection to the voltage supply.
Wait for at least 1 minute before removing the inverter.
NOTE ON EXPLOSION PROTECTION
Switch off the DC 24 V supply before removing/mounting the fieldbus interface.
1. Check whether the MOVIMOT® drive is installed correctly both mechanically and
electrically.
See chapters "Mechanical Installation" and "Electrical Installation".
2. Set DIP switch S1/1 of the MOVIMOT® to "ON" (= address 1).
ON
ON
1
1
2
2
3
4
5
6
7
8
337783947
3. Set the maximum frequency using setpoint potentiometer f1.
f [Hz] 100
f1
75
5 6
50
25
2
0
1
2
3
4
5
6
7
8
9 10
[1]
329413003
[1] Potentiometer setting
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
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Startup with RS485 Interface/Fieldbus
Startup with MFP PROFIBUS interface
0
4. Make sure the screw plug of the setpoint potentiometer f1 has a seal and screw it in.
NOTICE Loss of warranted degree of protection if the screw plugs of the f1 setpoint
potentiometer or the X50 diagnostics interface are installed incorrectly or not at all.
Damage to the MOVIMOT® inverter.
•
Make sure the screw plug of the setpoint potentiometer has a seal and screw it in.
NOTE ON EXPLOSION PROTECTION
During operation, the openings of potentiometer f1 and the diagnostics interface X50
must be closed with the closing plugs. This is the only way to provide for explosion protection. You may only remove the closing plugs if there is no explosive dust/air mixture.
5. Set the minimum frequency at switch f2.
5 6 7 8
3 4
Switch f2
Detent setting
0
1
2
3
4
5
6
7
8
9
10
Setpoint f2 [Hz]
2
5
7
10
12
15
20
25
30
35
40
6. If the ramp time is not specified via fieldbus (2 PD), set the ramp time at switch t1 of
the MOVIMOT® inverter.
The ramp times are based on a setpoint step change of 1500 rpm (50 Hz).
5 6 7 8
3 4
Switch t1
Detent setting
Ramp time t1 [s]
0
1
2
3
4
5
6
7
8
9
10
0.1
0.2
0.3
0.5
0.7
1
2
3
5
7
10
7. Check to see if requested direction of rotation has been enabled.
24V X6: 1,2,3
Not activated
86
X6: 11,12
X6: 9,10
R
L
•
•
Only CW direction of rotation is enabled
Setting setpoints for CCW rotation will stop the drive
•
•
Only CCW direction of rotation is enabled
Setting setpoints for CW rotation will stop the drive
•
Unit is inhibited or drive brought to a stop
R
L
X6: 11,12
X6: 9,10
Not activated
X6: 11,12
X6: 9,10
Activated
R
L
24V X6: 1,2,3
Not activated
Meaning
• Both directions of rotation are enabled
Not activated
X6: 11,12
X6: 9,10
24V X6: 1,2,3
Activated
CCW/stop
Activated
R
L
24V X6: 1,2,3
CW/stop
Activated
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Startup with MFP PROFIBUS interface
I
8
0
8. Set the PROFIBUS address on the MFP fieldbus interface.
8
[2]
7
26 x 0 =
0
6
25 x 0 =
0
[1] Example: Address 17
[2] Switch 8 = reserved
5
4
4
2 x 1 = 16
23 x 0 =
3
0
0
2
2
2 x 0 =
21 x 0 =
0
1
ON
Use DIP switches 1 to 7 to set the PROFIBUS address (factory setting: address 4).
0
2 x 1 =
[1]
Address 0 – 125:
Address 126:
Address 127:
valid address
is not supported
Broadcast
1
17
1148935435
In the following table, address 17 is used to show how to determine the DIP switch
settings for any bus address.
Calculation
17 / 2 = 8
8/2=4
4/2=2
2/2=1
1/2=0
0/2=0
0/2=0
Remainder
1
0
0
0
1
0
0
DIP switch setting
DIP 1 = "ON"
DIP 2 = "OFF"
DIP 3 = "OFF"
DIP 4 = "OFF"
DIP 5 = "ON"
DIP 6 = "OFF"
DIP 7 = "OFF"
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Significance
1
2
4
8
16
32
64
87
I
8
Startup with RS485 Interface/Fieldbus
Startup with MFP PROFIBUS interface
0
9. Connect the bus terminating resistors of the MFP fieldbus interface to the last bus
node.
•
If the MFP fieldbus interface is located at the end of a PROFIBUS segment, it is
only connected to the PROFIBUS network via the incoming PROFIBUS cable
(terminals 1/2).
•
To prevent malfunctions in the bus system due to reflections, etc., the PROFIBUS
segment must be terminated using bus terminating resistors at the first and last
stations.
•
The bus terminating resistors are already implemented in the MFP fieldbus interface and can be activated using two DIP switches (see following figure). Bus termination is implemented for cable type A to EN 50170 (volume 2)
1148939147
9
ON
9
ON
10
Bus termination OFF
Factory setting
10
Bus termination ON
1148956299
10.Place the MOVIMOT® inverter onto the connection box and screw it on.
11.Place the fieldbus interface on the connection module and tighten the screws.
12.Switch on the DC 24 V supply voltage for the MFP PROFIBUS interface and the
MOVIMOT® inverter. The green "RUN" LED of the MFP fieldbus interface should
now light up and the red "SYS-F" LED should go out.
13.Carry out the project planning for the MFP PROFIBUS interface in the PROFIBIUS
DP master.
8.6.1
Evaluation of the TH
•
The disconnection of the TH must be monitored by an independent evaluation unit.
•
Disconnect the drive from the power supply source when the TH triggers.
NOTE ON EXPLOSION PROTECTION
•
•
88
The TH automatically switches itself back on when the temperature drops below
the maximum value. The evaluation unit must prevent the automatic restart of the
drive (restart lockout).
Do not switch the drive back on until the cause of the problem has been checked.
This check must be performed by a trained specialist.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Startup with MFP PROFIBUS interface
I
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8.6.2
Function check of the brake
NOTE ON EXPLOSION PROTECTION
•
•
•
8.6.3
If you use brakemotors, you have to check the brake for flawless functioning.
Make sure that the brake does not drag.
You must prevent any dragging and the resulting unacceptable heating of the
brake.
Configuration of the PROFIBUS master
There are "GSD files" for the DP master configuration. These files are copied into special directories in the project planning software and updated as part of this software.
Refer to the relevant configuration software manuals for details on the procedure.
INFORMATION
For the latest version of the GSD file, refer to: http://www.SEW-EURODRIVE.com
Project planning
for the PROFIBUS
DP interface MFP
1. Observe the notes in the README.TXT file on the GSD disk.
2. Install the GSD file SEW_6001.GSD (version 1.5 or higher) according to the instructions of the project planning software for the DP master. After successful installation,
the "MFP + MOVIMOT" unit appears in the list of slave stations.
3. Add the fieldbus interface under the name "MFP/MFQ + MOVIMOT" into the PROFIBUS structure and assign the PROFIBUS address.
4. Select the process data configuration required for your application (see the section
"Function of MFP PROFIBUS Interface").
5. Enter the I/O or periphery addresses for the configured data widths. Save the configuration.
6. Expand your application program by the data exchange with the MFP. Process data
transfer is not consistent. Do not use SFC14 and SFC15 to transfer process data;
they are only required for the parameter channel.
7. Once you have saved the project, loaded it in the DP master and started the DP master, the "Bus-F" LED of the MFP should go out. If this is not the case, check the connections and terminating resistors of the PROFIBUS and the project planning, especially the PROFIBUS address.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
89
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Startup with RS485 Interface/Fieldbus
Function of MFP PROFIBUS interface
0
8.7
Function of MFP PROFIBUS interface
8.7.1
Processing of process data, sensors and actuators
The MFP PROFIBUS interfaces not only make it possible to control MOVIMOT® AC
motors but also permit connection of sensors/actuators to binary input and output terminals. An additional I/O byte is added to the PROFIBUS DP protocol following the
process data for MOVIMOT®. The extra binary inputs and outputs of the MFP are
mapped in this I/O byte. The process data is coded according to the standard
MOVILINK® profile for SEW drive inverters.
PROFIBUS DP
configuration "3
PD + I/O:"
MOVIMOT ® + MF..
Master
PO
PO1
PO2
PI1
PI2
PO3
DO
PI3
DI
PI
-+
1149187595
90
PO
Process output data
PI
Process input data
PO1
PO2
PO3
DO
Control word
Speed [%]
Ramp
Binary outputs
PI1
PI2
PI3
DI
Status word 1
Output current
Status word 2
Binary inputs
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Function of MFP PROFIBUS interface
I
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8.7.2
Structure of the input/output byte
MFP21/22
Reserved, value = 0
Output terminal DO 1
Output terminal DO 0
7
6
5
4
3
2
1
0
Byte: Digital outputs
Fieldbus
master
MFP21/22
Byte: Digital inputs
7
6
5
4
3
2
1
0
Input terminal DI 0
Input terminal DI 1
Input terminal DI 2
Input terminal DI 3
Reserved, value = 0
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
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Startup with RS485 Interface/Fieldbus
Function of MFP PROFIBUS interface
0
8.7.3
DP configuration
In general, only functions supported by the MFP variants can be configured. Certain
functions can be deactivated, i.e. you can deselect the binary outputs from a configuration in case of an MFP21, by selecting the DP configuration " ... + DI".
The MFP versions allow for a variety of DP configurations. The following table lists all
DP configurations and the supported MFP versions. The decimal identifications of individual slots for the DP master configuration software are listed in the "DP Ident" column.
Name
Supported Description
MFP version
2 PD
all MFP
versions
3 PD
all MFP
versions
0 PD + DI/DO MFP21/22
2 PD + DI/DO MFP21/22
3 PD + DI/DO MFP21/22
0 PD + DI
all MFP
versions
2 PD + DI
all MFP
versions
3 PD + DI
all MFP
versions
Universal
all MFP
configuration versions
92
MOVIMOT® control via two process data
words
MOVIMOT® control via three process data
words
No MOVIMOT® control, processing of binary
inputs and outputs.
MOVIMOT® control using two process data
words and processing of binary inputs and
outputs
MOVIMOT® control using 3 process data
words and processing of binary inputs and
outputs
No MOVIMOT® control, processing of binary
inputs only.
The binary outputs of the MFP are not used
MOVIMOT® control using 2 process data
words and processing of binary inputs.
The binary outputs of the MFP are not used
MOVIMOT® control using 3 process data
words and processing of binary inputs.
The binary outputs of the MFP are not used
Reserved for special configurations
DP identifier
0
1
2
113dec 0dec
–
114dec 0dec
0dec
–
48dec
–
113dec 48dec
–
114dec 48dec
–
0dec
16dec
–
113dec 16dec
–
114dec 16dec
–
0dec
0dec 0dec
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Function of MFP PROFIBUS interface
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0
8.7.4
LED display
The PROFIBUS interface MFP has 3 diagnostic LEDs.
•
LED "RUN" (green) for displaying the normal operating status.
•
LED "BUS-F" (red) for displaying errors at the PROFIBUS DP.
•
LED "SYS-F" (red) indicates system faults of the MFP PROFIBUS interface or the
MOVIMOT® inverter
INFORMATION
MFP PROFIBUS DP
The LED "SYS-F" is generally without any function in the DP configurations "0PD+DI/
DO" and "0PD+DI."
RUN
BUS-F
SYS-F
1149342347
LED "RUN"
(green)
RUN
BUS-F
SYS-F
Meaning
Remedy
On
x
x
•
MFP components hardware
OK
–
On
Off
Off
•
•
Correct MFP operation
MFP is currently exchanging
data with the DP master (data
exchange) and MOVIMOT®
–
Off
x
x
•
•
MFP not ready for operation
No DC 24 V supply
•
•
Check the DC 24 V supply
Switch the MFP interface
back on. Replace the
module if problem occurs
again.
Flashi
ng
x
x
•
PROFIBUS address is set
higher than 125.
•
Check the PROFIBUS
address set on the MFP
fieldbus interface.
x = any status
LED "BUS-F" (red)
RUN
BUS-F
SYS-F
On
Off
x
Meaning
Remedy
•
–
MFP is currently exchanging
data with the DP master (data
exchange).
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
93
8
I
Startup with RS485 Interface/Fieldbus
Function of MFP PROFIBUS interface
0
RUN
BUS-F
SYS-F
On
Flashing
x
On
x
On
Meaning
Remedy
•
Baud rate is detected, but not
addressed by DP master.
MFP was not configured in
DP master or configured
incorrectly
•
Check project planning of
the DP master
Connection to the DP master
has failed
MFP does not detect baud
rate.
Bus interruption
DP master not in operation.
•
Check the PROFIBUS DP
connection to the MFP
Check the DP master
Check all cables in your
PROFIBUS DP network
•
•
•
•
•
•
•
x = any status
LED "SYS-F" (red)
RUN
BUS-F
SYS-F
Meaning
Remedy
On
x
Off
•
Standard operating
status of MFP and
MOVIMOT®
–
On
x
Flashes
1x
•
MFP operating status
OK,
MOVIMOT® signals
fault
•
•
•
•
On
On
x
x
Flashes
2x
•
On
•
•
MOVIMOT® does not
respond to setpoints
from DP master
because PO data are
not enabled.
•
•
Evaluate the error number of
MOVIMOT® status word 1 in
the controller.
Read the MOVIMOT® operating instructions for information
about error rectification
Reset MOVIMOT® with programmable controller (reset bit
in control word 1) if necessary
Check the DIP switches
S1/1 – 4 in the MOVIMOT®
Set RS485 address 1 to
enable the PO data.
Communication link
between MFP and
MOVIMOT® is
disrupted or interrupted
•
•
Check the electrical connection between MFP and
MOVIMOT® (terminals RS+
and RS-)
see chapters "Electrical
Installation" and "Installation
planning considering EMC
aspects".
Maintenance switch on
the field distributor is
set to "OFF"
•
Check setting of maintenance
switch on field distributor
x = any status
94
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Function of MFP PROFIBUS interface
I
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0
8.7.5
MFP system fault/MOVIMOT® fault
The communications link between the MFP fieldbus interface and MOVIMOT® is interrupted if the MFP signals a system fault ("SYS-F" LED steady light). This system fault is
signaled to the PLC as error code 91dec via the diagnostics channel and via the status
words of the process input data.
This system fault usually indicates wiring problems or missing 24 V supply of the
MOVIMOT® inverter. This fault cannot be RESET via the control word. As soon as
the communication link is reestablished, the fault automatically resets itself.
Check the electrical connection of MFP and MOVIMOT®. In the event of a system fault,
the process input data returns a fixed bit pattern because valid MOVIMOT® status information is no longer available. Consequently, only status word bit 5 (malfunction) and the
fault code can be used for evaluation in the controller. All other information is invalid!
Process input word
Hex
value
Meaning
PI1: Status word 1
5B20hex
Error code 91 (5Bhex), bit 5 (malfunction) = 1 No
other status information is valid!
PI2: Current actual value
0000hex
Invalid information.
PI3: Status word 2
0020hex
Bit 5 (fault) = 1 all other status information invalid!
Input byte of binary inputs
XXhex
The input information of the binary inputs continues to be updated.
The input information of the binary inputs continues to be updated, and can therefore
continue to be evaluated within the controller.
PROFIBUS DP
timeout
If the data transfer via PROFIBUS DP is faulty or interrupted, the response monitoring
time in the MFP fieldbus interface elapses (if configured in the DP master). The "BUSF" LED lights up (or flashes) to signal that no new user data are being received.
MOVIMOT® decelerates with the most recently valid ramp, the "ready" relay drops out
after about 1 second to signal a malfunction.
The binary outputs will be reset immediately after the response monitoring time has
elapsed.
DP master active/
control failure
When the PLC switches from RUN state to STOP state, the DP master sets all process
output data to "0". In 3 PD operation, the MOVIMOT® inverter now receives the ramp
setpoint = "0".
The binary outputs DO0 and DO1 are also reset by the DP master.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
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Startup with RS485 Interface/Fieldbus
Function of MFP PROFIBUS interface
0
8.7.6
Diagnostics
Slave diagnostic
information
The MFP PROFIBUS interface reports all errors via the diagnostics channel of the
PROFIBUS DP to the control. These error messages are evaluated by the controller with
the help of system functions (e.g. diagnostic alarm OB 82/SFC 13 for the S7-400 PLC).
The following figure shows the structure of diagnostic data that is composed of diagnostic information to EN 50170 (volume 2) and (in case of a MOVIMOT®/MFP error) the
unit-specific diagnostic data.
Byte 0:
Byte 1:
Byte 2:
Byte 3:
Byte 4:
Byte 5:
Byte 6:
Byte 7:
Station status 1
Station status 2
Station status 3
DP Master address
Ident Number High [60]
Ident Number Low [01]
Header [02]
Error code MOVIMOT®/MFP
•
•
•
•
•
•
•
X
X
• DIN/EN
X Only in case of an error
[...] contains constant codes of MFP, Rest variable
The coding of bytes 0 – 3 is defined in EN 50170 (volume 2). Bytes 4, 5 and 6 include
the constant codes seen in the figure.
Byte 7 includes:
96
•
MOVIMOT® error codes (see the respective MOVIMOT® operating instructions) or
•
MFP error codes: Error code 91dec = SYS-FAULT
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Function of MFP PROFIBUS interface
I
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0
Turning the alarm
on/off
All error information is sent to the controller directly via the status words of the process
input data. You can therefore set the user-specific parameters of PROFIBUS DP in such
a way that no diagnostic alarm is triggered by a MOVIMOT®/MFP error.
Note: With this mechanism, you only turn off the diagnostic alarm that will be triggered
by a MOVIMOT® or MFP error. The PROFIBUS DP system can trigger diagnostic
alarms in the DP master at any time. You should therefore create suitable organization
modules (e.g. OB82 for S7-400) in the controller.
Procedure
Additional, application-specific parameters can be defined during configuration of a DP
slave; they are transmitted to the slave during initialization of the PROFIBUS DP. Ten
application-specific parameter data have been set up for the MFP interface, with only
byte 1 having been assigned the following function:
Byte:
Permitted
value
Function
0
00hex
Reserved
1
00hex
01hex
MOVIMOT®/MFP error triggers diagnostic alarm
MOVIMOT®/MFP error does not trigger a diagnostic
alarm
2-9
00hex
Reserved
Values not listed here are not permitted as they can cause malfunctions in the MFP
PROFIBUS interface.
Example for
project planning
Parameter data (hex)
Function
00,00,00,00,00,00,00,00,00,00,
Diagnostic alarms are generated also in case of an error
00,01,00,00,00,00,00,00,00,00,
Diagnostic alarms are not generated if there is a fault
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
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Startup with RS485 Interface/Fieldbus
Startup with MFI INTERBUS interface
0
8.8
Startup with MFI INTERBUS interface
WARNING
Electric shock caused by dangerous voltages in the connection box. Dangerous
voltages may still be present for up to one minute after disconnection from the power
supply.
Severe or fatal injuries.
•
•
•
De-energize the MOVIMOT® drive using a suitable cut-off device before removing
the MOVIMOT® inverter.
Secure the inverter against unintended re-connection to the voltage supply.
Wait for at least 1 minute before removing the inverter.
NOTE ON EXPLOSION PROTECTION
Switch off the DC 24 V supply before removing/mounting the fieldbus interface.
1. Check whether the MOVIMOT® drive is installed correctly both mechanically and
electrically.
See chapters "Mechanical Installation" and "Electrical Installation".
2. Set DIP switch S1/1 of the MOVIMOT® to "ON" (= address 1).
ON
ON
1
1
2
2
3
4
5
6
7
8
337783947
3. Set the maximum frequency using setpoint potentiometer f1.
f [Hz] 100
f1
75
5 6
50
25
2
0
1
2
3
4
5
6
7
8
9 10
[1]
329413003
[1] Potentiometer setting
98
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Startup with MFI INTERBUS interface
I
8
0
4. Make sure the screw plug of the setpoint potentiometer f1 has a seal and screw it in.
NOTICE Loss of warranted degree of protection if the screw plugs of the f1 setpoint
potentiometer or the X50 diagnostics interface are installed incorrectly or not at all.
Damage to the MOVIMOT® inverter.
•
Make sure the screw plug of the setpoint potentiometer has a seal and screw it in.
NOTE ON EXPLOSION PROTECTION
During operation, the openings of potentiometer f1 and the diagnostics interface X50
must be closed with the closing plugs. This is the only way to provide for explosion protection. You may only remove the closing plugs if there is no explosive dust/air mixture.
5. Set the minimum frequency at switch f2.
5 6 7 8
3 4
Switch f2
Detent setting
0
1
2
3
4
5
6
7
8
9
10
Setpoint f2 [Hz]
2
5
7
10
12
15
20
25
30
35
40
6. If the ramp time is not specified via fieldbus (2 PD), set the ramp time at switch t1 of
the MOVIMOT® inverter.
5 6 7 8
3 4
The ramp times are based on a setpoint step change of 1500 rpm (50 Hz).
Switch t1
Detent setting
Ramp time t1 [s]
0
1
2
3
4
5
6
7
8
9
10
0.1
0.2
0.3
0.5
0.7
1
2
3
5
7
10
7. Check to see if requested direction of rotation has been enabled.
24V X6: 1,2,3
Not activated
X6: 11,12
X6: 9,10
R
L
•
•
Only CW direction of rotation is enabled
Setting setpoints for CCW rotation will stop the drive
•
•
Only CCW direction of rotation is enabled
Setting setpoints for CW rotation will stop the drive
•
Unit is inhibited or drive brought to a stop
R
L
X6: 11,12
X6: 9,10
Not activated
X6: 11,12
X6: 9,10
Activated
R
L
24V X6: 1,2,3
Not activated
Meaning
• Both directions of rotation are enabled
Not activated
X6: 11,12
X6: 9,10
24V X6: 1,2,3
Activated
CCW/stop
Activated
R
L
24V X6: 1,2,3
CW/stop
Activated
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
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Startup with RS485 Interface/Fieldbus
Startup with MFI INTERBUS interface
0
8. Set the MFI DIP switch as described in chapter "Setting the MFI DIP switch" (refer to
next page).
9. Place the MOVIMOT® inverter onto the connection box and screw it on.
10.Place the fieldbus interface on the connection module and tighten the screws.
11.Switch on the DC 24 V supply voltage for the MFI INTERBUS interface and the
MOVIMOT® inverter. The "UL" and "RD" LEDs of the MFI should now light up and
the red "SYS-F" LED should go out. If this is not the case, you can localize potential
wiring or setting errors via the LED states as described in chapter "Meaning of the
LED display".
12.Project the MFI INTERBUS interface in the INTERBUS master according to chapter
"Configuring (projecting) the INTERBUS master (page 102)".
8.8.1
Evaluation of the TH
•
The disconnection of the TH must be monitored by an independent evaluation unit.
•
Disconnect the drive from the power supply source when the TH triggers.
NOTE ON EXPLOSION PROTECTION
•
•
8.8.2
The TH automatically switches itself back on when the temperature drops below
the maximum value. The evaluation unit must prevent the automatic restart of the
drive (restart lockout).
Do not switch the drive back on until the cause of the problem has been checked.
This check must be performed by a trained specialist.
Function check of the brake
NOTE ON EXPLOSION PROTECTION
•
•
•
100
If you use brakemotors, you have to check the brake for flawless functioning.
Make sure that the brake does not drag.
You must prevent any dragging and the resulting unacceptable heating of the
brake.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Startup with MFI INTERBUS interface
I
8
0
8.8.3
Setting the MFI DIP switch
MFI DIP switches 1 to 6 make it possible to set the MOVIMOT® process data width, the
MFI operating mode and the physical continuation of the ring circuit.
Process data
length, operating
mode
The process data length for MOVIMOT® is set via DIP switches 1 and 2. The MFI
INTERBUS interface for MOVIMOT® supports the process data length 2 PD and 3 PD.
You can select an additional word to transmit the binary I/Os via DIP switch 5 (I/Os).
NEXT/END switch
The NEXT/END switch signals to the MFI whether another INTERBUS module follows.
It is therefore necessary to set the switch to the "NEXT" position when a continuing
remote bus is connected to terminals 6 to 10. This switch must be set to the "END"
position if the MFI is the last module on the INTERBUS.
All reserved switches must be in OFF position. Else, the INTERBUS protocol chip will
not be initialized. The MFI reports the ID code "MP_Not_Ready" (ID code 78hex). In this
case, the INTERBUS masters signal an initialization fault.
The following figure shows the SEW factory setting:
•
3 PD for MOVIMOT® + 1 word for binary I/O = 64 bit data width in INTERBUS
•
Additional INTERBUS module follows (NEXT)
[2]
6
NEXT
[3]
I/O
[4]
4
END
5
[1]
1
ON
2
3
[5]
21
20
[6]
1381565835
[1]
[2]
[3]
[4]
[5]
[6]
MFI is the final INTERBUS module, no outgoing bus cable is connected
Another INTERBUS module follows, outgoing bus cable connected
INTERBUS termination
ON = process data length + 1 for binary I/Os
Reserved, position = OFF
Process data length for MOVIMOT® inverters
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
101
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8
Startup with RS485 Interface/Fieldbus
Startup with MFI INTERBUS interface
0
Settings variants of
the INTERBUS
data width
The following table shows the setting variants of the INTERBUS data width with DIP
switches 1, 2 and 5
DIP 1:
20
DIP 2:
21
DIP 5:
+1 I/O
Designation
Function
OFF
OFF
OFF
Reserved
None
ON
OFF
ON
OFF
OFF
Reserved
2 PD
IB Init error
Not possible with MOVIMOT
®
®
2 PD to MOVIMOT
®
ON
ON
OFF
3 PD
3 PD to MOVIMOT
OFF
OFF
ON
0 PD + DI/DO
I/O only
ON
OFF
ON
Reserved
Not possible with MOVIMOT®
OFF
ON
8.8.4
OFF
INTERBUS
data width
ON
ON
ON
ON
2 PD + DI/DO
3 PD + DI/DO
IB Init error
32 bit
48 bit
16 bit
IB Init error
®
48 bit
®
64 bit
2 PD to MOVIMOT + I/O
3 PD to MOVIMOT + I/O
Configuring (projecting) the INTERBUS master
There are 2 steps involved in configuring the MFI in the INTERBUS master interface
module using the project planning software CMD tool (Configuration-Monitoring-Diagnostics). The bus structure is created in the first step. Next, the process data must be
described and addressed.
Configuring the
bus structure
The bus structure can be configured online or offline using the "IBS CMD" CMD tool. In
offline status, the MFI is configured using "Insert with ID code". The following information
must be entered:
Offline
configuration:
Insert with ID Code
Program setting:
Function/Meaning
Ident-Code:
3 decimal
Binary module with input/output
data
Process data
channel:
This setting depends on DIP switches 1, 2 and 5 on the MFI
Type of station:
Online
configuration:
Reading
configuration
frame
32 bit
2 PD
48 bit
3 PD or 2 PD + I/O
64 Bit (delivery condition)
3 PD + I/O
Remote bus station
The INTERBUS system can also be fully installed first, with all MFI interface modules
wired up, and then the DIP switches can be set. Next, the CMD tool can be used to load
the entire bus structure (configuration frame). All MFIs are detected automatically with
their data width settings.
For process data channel lengths of 48 bit, check the setting of MFI DIP switches 1, 2
and 5 as this process data length is used both for the 3 PD and the 2 PD + DI/DO
configuration.
The MFI appears as a binary I/O module (type DIO) after the loading procedure is
complete.
102
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Startup with MFI INTERBUS interface
I
8
0
8.8.5
Creating the process data description
The CMD tool usually provides a default description for all MFI process data. You can
use a start address for the input and output area of the control. In this variant, the addresses of the binary inputs and outputs are located directly after the MOVIMOT® process data addresses and could be in the (analog) periphery range of the control. In this
case, the reserved bits of the I/O word take up unnecessary memory in the controller. A
corresponding process data description makes it possible to mask out the reserved bits
and assign each process data word its own address.
Example 1: Default
process data
description
The following table shows the simplest version of the process data description. The 4
process data words of the MFI indicate that the process data configuration in question
is that for 3 PD+DI/DO. The start address P132 will now be assigned separately for the
input and output area. All process data words are now lined up without any spaces between them.
Station name
ID Tno.
Process data
name
I/O
Length
Byte
Bit Assignment
MOVIMOT® + MFI
3
1.0
MFI 21 IN
I
64
0
0
P132
3
1.0
MFI21 OUT
O
64
0
0
P132
®
MOVIMOT + MFI
The following figure shows the representation of the process data in the address area
of the INTERBUS master module.
[1]
[2]
P132
P134
P136
P138
PO1
PO2
PO3
P132
P134
P136
P138
PI1
PI2
PI3
MOVIMOT ®+ MFI
PO
PO1
PO2
PO3
DO
PI3
DI
DO (Word)
PI
[3]
PI1
PI2
-+
DI (Word)
1381688075
[1] INTERBUS master address PO
range
[2] Output addresses
PO1
[3] Input addresses
PO2
PO3
DO
Process output data
PI
Process input data
Control word
Speed [%]
Ramp
Binary outputs
PI1
PI2
PI3
DI
Status word 1
Output current
Status word 2
Binary inputs
You can now access the process data in the control as follows:
Writing on PO1 – 3:
Reading from PI1 – 3:
Setting the outputs:
Reading the inputs:
T PW 132, T PW 134, T PW 136
L PW 132, L PW 134, L PW 136
T PW 138
L PW 138
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
103
8
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Startup with RS485 Interface/Fieldbus
Startup with MFI INTERBUS interface
0
Example 2:
Separation and
optimization of process data for
MOVIMOT® and
DI/DO
It is much more efficient to separate the MOVIMOT® process data and the I/O data of
the binary inputs and outputs that should be located in the bit-addressable area of the
controller. The following table shows how the separation is made.
Station name
ID
Tno.
Process data
name
I/O
Length
Byte
Bit
MOVIMOT® + MFI 3
1.0
MFI 21 IN
I
64
0
0
MOVIMOT®
+ MFI 3
1.0
MFI-PI1 – 3
I
48
0
0
MOVIMOT® + MFI 3
1.0
MFI-DI
I
16
7
0
®
MOVIMOT + MFI 3
1.0
MFI 21 OUT
O
64
0
0
MOVIMOT® + MFI 3
1.0
MFI-PO1 – 3
O
48
0
0
MOVIMOT® + MFI 3
1.0
MFI-DO
O
16
7
0
Assignment
P132
P100
P132
P100
The following figure shows the representation of the process data in the address area
of the INTERBUS master module for this optimized design.
[1]
AB100
[2]
P132
P134
P136
PO1
PO2
PO3
PO1
P132
P134
P136
PI1
PI2
PI3
PO2
PO3
DO
PI3
DI
PO
DI (Lowbyte)
EB100
[3]
MOVIMOT ®+ MFI
DO (Lowbyte)
PI1
PI2
PI
-+
1381706507
[1] INTERBUS master
Master
[2] Output addresses
[3] Input addresses
PO
Process output data
PI
Process input data
PO1
PO2
PO3
DO
Control word
Speed [%]
Ramp
Binary outputs
PI1
PI2
PI3
DI
Status word 1
Output current
Status word 2
Binary inputs
You can now access the process data in the control as follows:
Writing on PO1 – 3:
Reading from PI1 – 3:
Setting the outputs:
Reading the inputs:
104
T PW 132, T PW 134, T PW 136
L PW 132, L PW 134, L PW 136
AB 100 (e.g. S A 100.0)
EB 100 (e.g. U E 100.0)
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Startup with MFI INTERBUS interface
I
8
0
Example 3:
Detailed process
data description of
the MFI
This example uses the same separation of process data for MOVIMOT® and DI/DO as
example 2. Each process data word is, however, described individually. This setup
significantly increases the clarity. The process data can be accessed in the same way
as in example 2.
Station name
ID
Tno.
Process data
name
I/O
Length Byte
Bit
MOVIMOT® + MFI
Assignment
3
1.0
MFI 21 IN
I
64
0
0
®
3
1.0
MFI-PI1
I
16
0
0
P132
®
3
1.0
MFI-PI2
I
16
2
0
P134
MOVIMOT + MFI
MOVIMOT + MFI
®
MOVIMOT + MFI
3
1.0
MFI-PI3
I
16
4
0
P136
MOVIMOT® + MFI
3
1.0
MFI-DI
I
16
7
0
P100
MOVIMOT® + MFI
3
1.0
MFI 21 OUT
O
64
0
0
®
3
1.0
MFI-PO1
O
16
0
0
P132
®
MOVIMOT + MFI
3
1.0
MFI-PO2
O
16
2
0
P134
MOVIMOT® + MFI
3
1.0
MFI-PO3
O
16
4
0
P136
3
1.0
MFI-DO
O
16
7
0
P100
MOVIMOT + MFI
®
MOVIMOT + MFI
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
105
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Startup with RS485 Interface/Fieldbus
Function of the MFI INTERBUS interface (copper Line)
0
8.9
Function of the MFI INTERBUS interface (copper Line)
8.9.1
Process data and sensor/actuator processing
MFI INTERBUS interfaces not only make it possible to control MOVIMOT® AC motors
but also permit connection of sensors/actuators to 4 binary input terminals and 2 binary
output terminals. An additional I/O word is added to the INTERBUS protocol following
the process data for MOVIMOT®. The extra binary inputs and outputs of the MFI are
mapped in this I/O word.
The process data is coded according to the standard MOVILINK® profile for SEW drive
inverters.
Maximum
INTERBUS
configuration
"3 PD + DI/DO":
MOVIMOT ® + MF..
PO
Master
PO1
PO2
PO3
DO
PI1
PI2
PI3
DI
PI
-+
1381875851
106
PO
Process output data
PI
Process input data
PO1
PO2
PO3
DO
Control word
Speed [%]
Ramp
Binary outputs
PI1
PI2
PI3
DI
Status word 1
Output current
Status word 2
Binary inputs
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Function of the MFI INTERBUS interface (copper Line)
I
8
0
8.9.2
Structure of the MFI input/output word
The following illustration shows the terminal information on the individual bits of the input
and output word. All reserved bits can be masked out by the process data description in
the INTERBUS CMD tool so that the memory area of the controller is not restricted
unnecessarily.
MFI21/22
Reserved, value = 0
Output terminal DI 1
Output terminal DI 0
15 14 13 12 11 10 9
INTERBUS
master
8
7
6
5
4
3
2
1
0
Digital outputs
MFI21/22
Digital inputs
15 14 13 12 11 10 9
8
7
6
5
4
3
2
1
0
Input terminal DI 0
Input terminal DI 1
Input terminal DI 2
Input terminal DI 3
Reserved, value = 0
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
107
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Startup with RS485 Interface/Fieldbus
Function of the MFI INTERBUS interface (copper Line)
0
8.9.3
Meaning of the LED display
The MFI INTERBUS interface has 5 LEDs for INTERBUS diagnostics and a further LED
for displaying system faults.
1382338059
LED UL "U Logic"
(green)
LED RC "Remote
Bus Check"
(green)
LED BA "Bus
Active" (green)
108
Status
Meaning
Remedy
On
•
Supply voltage is
present
-
Off
•
Supply voltage is
missing
•
Status
Meaning
Remedy
On
•
Incoming remote bus
connection is functioning properly
-
Off
•
Incoming remote bus
connection is malfunctioning
•
Status
Meaning
Remedy
On
•
Data transfer on
INTERBUS is active
-
Off
•
No data transfer;
INTERBUS stopped
•
•
Flashing
•
Bus active, no cyclical
data transmission
-
Check the DC 24 V voltage supply and wiring
of the MFI
Check the incoming remote bus cable
Check the incoming remote bus cable
Use the diagnostic display on the master
interface module to localize the fault further
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Function of the MFI INTERBUS interface (copper Line)
I
8
0
LED RD "Remote
Bus Disable" (red)
LED TR "Transmit"
(green)
LED SYS-F
"System fault"
(red)
Status
Meaning
Remedy
On
•
Outgoing remote bus is
switched off (only in
case of an error).
-
Off
•
Outgoing remote bus
not switched off
-
Status
Meaning
Remedy
On
•
Parameter data
exchange via PCP
-
Off
•
No parameter data
exchange via PCP
-
Status
Meaning
Remedy
Off
•
Standard operating
state of MFI and
MOVIMOT®
-
Flashes 1x
•
MFI operating state OK,
MOVIMOT® reports
fault
•
•
•
Flashes 2x
On
•
MOVIMOT® does not
respond to setpoints
from INTERBUS master
because PO data are
not enabled
•
•
Evaluate the error number of MOVIMOT®
status word 1 in the controller.
Read the MOVIMOT® operating instructions
for information about fault rectification
Reset MOVIMOT® with programmable
controller if required (reset bit in control word
1)
Check DIP switches S1/1 to S1/4 in
MOVIMOT®
Set RS485 address 1 to enable the PO data.
•
Communication link
between MFI and
MOVIMOT® is
disrupted or interrupted
•
Check the electrical connection between MFI
and MOVIMOT® (terminals RS+ and RS-)
•
Maintenance switch on
the field distributor is set
to OFF
•
Check setting of maintenance switch on field
distributor
The LED "SYS-F" is generally deactivated in the PD configurations 0 PD + DIDO
and 0 PD + DI because only the I/O module function of the MFI is activated in this
operating mode.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
109
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Startup with RS485 Interface/Fieldbus
Function of the MFI INTERBUS interface (copper Line)
0
8.9.4
MFI system fault/MOVIMOT® fault
The communications link between MFI and the MOVIMOT® inverter is interrupted if the
MFI interface signals a system fault ("SYS-F" LED steady light). This system error is
reported to the PLC as error code 91dec by way of the status words of the process input
data. Since this system fault generally calls attention to cabling problems or a
missing 24 V supply of the MOVIMOT® inverter, a RESET via control word is not
possible! As soon as the communication link is reestablished, the error automatically resets itself. Check the electrical connection of MFI and MOVIMOT®. In the
event of a system fault, the process input data returns a fixed bit pattern as valid
MOVIMOT® status information is no longer available. Consequently, only status word
bit 5 (malfunction) and the fault code can be used for evaluation in the controller. All
other information is invalid!
Process input word
Hex
value
Meaning
PI1: Status word 1
5B20hex
Fault code 91, Bit 5 (problem) = 1
All other status information is invalid.
PI2: Current actual value
0000hex
Invalid information.
PI3: Status word 2
0020hex
Bit 5 (malfunction) = 1
All other status information is invalid.
Input byte of binary inputs
XXhex
The input information of the binary inputs continues to be updated.
The input information of the binary inputs continues to be updated, and can therefore
continue to be evaluated within the controller.
INTERBUS
timeout
If the master interrupts the data transmission via INTERBUS, the fieldbus timeout period
will start running on the MFI interface (default value 630 ms). If the transmission is
physically interrupted, the interval is approximately 25 ms. The bus active LED "BA"
lights up to signal that no INTERBUS data are being transmitted. MOVIMOT® decelerates immediately with the most recently valid ramp, the "Ready" relay drops out after
about 1 second to signal a malfunction.
The binary outputs will be reset immediately after the fieldbus timeout interval has
elapsed.
INTERBUS master
active/control
failure
110
The INTERBUS master sets all process output data to 0 if the PLC is switched from RUN
to STOP status. MOVIMOT® then receives the ramp setpoint = 0 in 3 PD mode.
The binary outputs DO 0 and DO 1 are also reset by the INTERBUS master.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Startup with RS485 Interface/Fieldbus
Function of the MFI INTERBUS interface (copper Line)
I
8
0
8.9.5
Diagnostics via INTERBUS master interface module (G4)
All generation 4 (G4) INTERBUS master interface modules offer extensive diagnostic
options, both by way of the status and diagnostic display and within the controller. All
major G4 diagnostic options are supported because the MFI interface is based on the
INTERBUS protocol chip SUPI 3. Refer to the documentation for the master module for
more information about diagnostics. The following table provides more detailed troubleshooting information about the most important fault codes in conjunction with the MFI.
Diagnostics
reports via status
and diagnostics
displays of the G4
master modules
Error
name
Error
code
(hex)
Description
Remedy
OUT1
0C8A
Error in the outgoing MFI interface.
Outgoing interface (OUT1) was
activated even though no station is
connected or was configured in the
master.
Check the setting of DIP switch
6 (NEXT/END). If the MFI is the
last station, this switch must be
set to END.
DEV
0C40
Fault in a station (device). The length
code of the indicated MFI does not
correspond with the entry in the
configuration frame.
Check the DIP switch setting on
the MFI.
DEV
0C70
Data transfer was cancelled, either
because the initialization of SUPI 3
failed or the MFI is defective. This
fault code will also be displayed
when selecting a reserved DIP
switch setting!
Check the DIP switch setting on
the MFI for validity.
PF TEN
0BB4
Fault history of the last 10 periphery
faults (PF). The MFI signals a periphery fault when a microprocessor
reset has been carried out (due to
EMC problems or defective hardware).
Check the wiring and shielding
of the MFI. Switch on the MFI.
Install a new MFI electronic unit
or contact SEW if the fault
reoccurs.
Additional diagnostic messages are available in the description of your INTERBUS
master module.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
111
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8
Startup with RS485 Interface/Fieldbus
Function of the MFI INTERBUS interface (copper Line)
0
8.9.6
Process data monitoring
When the INTERBUS is in RUN mode, you can analyze the process data exchange between the master module and the MFI using the status and diagnostic display of the
master module in monitor mode ("MONI"). This is a simple mechanism to analyze which
setpoints and actual values are to be exchanged between master and MFI. The following example demonstrates the use of this monitoring function.
Example for
process data
monitoring
The MFI is operated with the "3 PD + DI/DO" configuration. The addresses were
assigned as follows in the process data description:
Process output data from INTERBUS master to MFI (OUT):
MFI-PO 1 – 3:
MFI-DO
Address P132 – 136
Address P100
Process input data from MFI to INTERBUS master (IN):
MFI-PI 1 – 3:
MFI-DI:
Address P132 – 136
Address P100
You can now analyze the MFI process data as follows using the MONI operating mode:
Meaning
Process data
Name
Control word 1 for MOVIMOT
®
Speed setpoint [%] for MOVIMOT®
®
Ramp [ms] for MOVIMOT
Status of MFI binary outputs
®
112
Setting diagnostics display:
MONI (Monitor) operating
mode
Direction
Assignment
MFI-PO1
OUT
P132
MFI-PO2
OUT
P134
MFI-PO3
OUT
P136
MFI-DO
OUT
P100
Status word 1 for MOVIMOT
MFI-PI1
IN
P132
Apparent current actual value of
MOVIMOT®
MFI-PI2
IN
P134
Status word 2 for MOVIMOT®
MFI-PI3
IN
P136
Status of MFI binary inputs
MFI-DI
IN
P100
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Operation
Operating display
9
Operation
9.1
Operating display
9
The status LED is located on the top of the MOVIMOT® inverter.
[1]
[1] MOVIMOT® status LED
9.1.1
3990600331
Meaning of the status LED states
The three-color status LED indicates the operating and error states of the MOVIMOT®
inverter.
LED
color
LED status
Operating state
Description
–
Off
Not ready
No 24 V power supply
Yellow
Flashes steadily
Not ready
Self-test phase active or 24 V power supply
present but supply voltage not OK
Yellow
Flashing evenly,
fast
Ready
Releasing the brake without drive enable
active (only with S2/2 = "ON")
Yellow
Steady light
Ready,
but unit inhibited
24 V power supply and supply voltage OK,
but no enable signal
If drive does not run when enable signal is
present - check startup!
Yellow
2x flashing, break
Ready,
but manual operation without unit
enable
24 V power supply and supply voltage OK
Stop manual mode to activate automatic
mode
Green
/yellow
Flashing with
alternating colors
Ready,
but timeout
Faulty communication with cyclical data
exchange
Green
Steady light
Unit enabled
Motor in operation
Green
Flashing evenly,
fast
Current limit
active
Drive operating at current limit
Green
Flashes steadily
Ready
Standstill current function active
Red
Steady light
Not ready
Check the 24 V supply.
Make sure that there is a smoothed DC voltage with low ripple (residual ripple max. 13%)
present
Status LED flash codes
Flashing steadily:
Flashing evenly, fast:
Flashing with alternating colors:
LED 600 ms on, 600 ms off
LED 100 ms on, 300 ms off
LED 600 ms green, 600 ms yellow
For a description of the error statuses, refer to sec. "Meaning of the status LED states"
(page 115).
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
113
Operation
Drive ID module
9
9.2
Drive ID module
The pluggable Drive ID module is installed in the basic unit.
The following figure shows the Drive ID module and its position in the MOVIMOT®
inverter.
[1]
[1]
493300363
[1] Drive-ID module
The Drive ID module receives a memory module on which the following information is
stored:
•
Motor data
•
Brake data
•
User parameters
If a MOVIMOT® inverter has to be replaced, you can re-startup the system by simply replugging the Drive ID module without a PC or data backup.
INFORMATION
If, during a unit replacement
•
•
the DIP switch setting is not transmitted correctly,
or a MOVIMOT® inverter with a different part number is used (e.g. with a different
power level),
The MOVIMOT® inverter detects a change in configuration. This may reinitialize
certain startup parameters.
This is why the MOVIMOT® inverter must only be replaced with a MOVIMOT® inverter
with the same part number.
For information regarding unit replacements, refer to chapter "Unit replacement"
(page 119).
114
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Service
Status and error display
10
Service
10.1
Status and error display
10
10.1.1 Meaning of the status LED
The status LED is located on the top of the MOVIMOT® inverter.
The three-color status LED indicates the operating and error states of the MOVIMOT®
inverter.
LED
color
LED status
Error code/unit
status
Description
–
Off
Not ready
No 24 V power supply
Yellow
Flashes steadily
Not ready
Self-test phase active or 24 V power supply present but supply
voltage not OK
Yellow
Flashing evenly,
fast
Ready
Releasing the brake without drive enable active (only with S2/2 =
"ON")
Yellow
Steady light
Ready but unit
inhibited
24 V power supply and supply voltage OK, but no enable signal
If the drive does not run when enable signal is present - check
startup
Yellow
2x flashing,
break
Ready,
but manual mode
without unit enable
24 V power supply and supply voltage OK
Stop manual mode to activate automatic mode
Green/
yellow
Flashing with
alternating colors
Ready but timeout
Faulty communication with cyclical data exchange
Green
Steady light
Unit enabled
Motor in operation
Green
Flashing evenly,
fast
Current limit active
Drive operating at current limit
Green
Flashes steadily
Ready
Standstill current function active
Red
2x flashing,
break
Error 07
DC link voltage too high
Red
Flashing slowly
Error 08
Speed monitoring error (only with S2/4 = "ON")
or additional function 13 is active
Error 09
Startup error
Additional functions 4, 5, 12 (DIP switches S2/5 – S2/8) are not
permitted
Error 15
24 V supply error
Faults 17-24, 37
CPU error
Error 25, 94
EEPROM error
Error 38, 45
Unit/motor data error
Error 44
Current limit exceeded for more than 500 ms (only with additional
function 2)
Error 90
Incorrect motor/inverter assignment
Error 97
Error while transmitting a parameter set
3x flashing,
break
Error 01
Overcurrent in output stage
Error 11
Overtemperature in output stage
Red
4x flashing,
break
Error 84
Overload in motor
Red
5x flashing,
break
Error 4
Brake chopper error
Error 89
Overtemperature in brake
Assignment of motor to frequency inverter incorrect
Red
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
115
Service
Status and error display
10
LED
color
LED status
Error code/unit
status
Description
Red
6x flashing,
break
Error 06
Mains phase failure
Error 81
Start condition1)
Error 82
Output phases interrupted1)
1) Only in hoist applications
Status LED flash codes
Flashing steadily:
Flashing evenly, fast:
Flashing with alternating colors:
N x flashing, pause:
LED 600 ms on, 600 ms off
LED 100 ms on, 300 ms off
LED 600 ms green, 600 ms yellow
LED N x (600 ms red, 300 ms off), then LED off for 1 s
10.1.2 Error list
The following table helps you with troubleshooting:
Error
Communication timeout
(motor stops, without error code)
DC link voltage too low, supply
system off was detected
(motor stops, without error code)
Error code 01
Overcurrent in output stage
Error code 04
Brake chopper
Error code 06
Phase failure
(The error can only be detected
when the drive is under load)
116
Cause
Solution
Check and establish connection, especially earth.
Missing connection ⬜, RS+,
RS- between MOVIMOT® and
RS485 master.
EMC influence
Check shielding of data lines and improve, if necessary.
Incorrect type (cyclical) for
Check the number of MOVIMOT® drives connected
acyclical data traffic, protocol to the master. If the timeout interval is 1 s, for
period between the individual example, you can connect a maximum of 8
messages is longer than the
MOVIMOT® drives as slaves for cyclical
set timeout interval.
communication.
Reduce message cycle, increase timeout interval, or
select message type "acyclic".
Supply voltage not present.
Check supply system leads, supply voltage and 24 V
electronics supply voltage for interruption.
24 V electronics supply voltage Check the 24 V electronics supply voltage
not OK.
Permitted voltage: DC 24 V ± 25%, EN 61131-2,
residual ripple max. 13%)
Motor restarts automatically as soon as the voltage reaches normal values.
Short circuit on inverter output Check the connection between the inverter output
and the motor as well as the motor winding for short
circuits.
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
Overcurrent in brake output,
Check the connection of the resistor/replace it.
resistor damaged, resistance
too low
Phase failure
Check the supply system cable for phase failure.
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Service
Status and error display
Error
Error code 07
DC link voltage too high
Cause
Ramp time too short.
Faulty connection between
brake coil/braking resistor
Incorrect internal resistance of
brake coil/braking resistor
Thermal overload in braking
resistor, wrong size of braking
resistor selected.
Invalid voltage range of supply
input voltage
Error code 08
Speed monitoring
Speed deviation due to operation at the current limit
Error code 09
Startup
Incorrect DIM module or no
DIM module in the ATEX
MOVIMOT® inverter
Error code 11
Thermal overload of the output
stage or internal unit error
Heat sink is dirty.
Ambient temperature too high.
Heat accumulation at the
MOVIMOT® drive.
Drive load too high.
Error code 15
24 V monitoring
Error codes 17 to 24, 37
CPU error
Error code 25
EEPROM error
Error code 26
External terminal
Error code 35
Operating type
Error code 38
Error code 43
communication timeout
Voltage dip in the 24 V supply
CPU error
10
Solution
Extend the ramp time
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
Check the braking resistor/brake coil connection.
Correct, if necessary.
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
Check internal resistance of brake coil/braking resistor (see chapter "Technical Data").
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
Dimension the braking resistor correctly.
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
Check supply input voltage for permitted voltage
range.
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
Reduce the load on the drive
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
The ATEX MOVIMOT® drive may only be operated
with an ATEX DIM module.
Check/correct the Drive ID module.
Clean the heat sink.
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
Lower ambient temperature
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
Prevent heat build-up
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
Reduce the load on the drive
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
Check the 24 V supply. Reset the error by switching
on the 24 V supply voltage.
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
Error while accessing
EEPROM
Set parameter P802 to "Delivery state".
Reset the error and parameterize the MOVIMOT®
inverter again.
Consult the SEW Service if the error reoccurs.
External signal at terminal X6: Correct/reset external error.
9,10 not present
Operating type not available,
DIM module defective
Replace DIM module
Contact SEW Service.
Communication timeout during Check/re-establish the communication link between
the RS485 master and the MOVIMOT® inverter.
cyclical communication via
RS485.
Check the number of slaves connected to the RS485
If this error occurs, the drive is master. If the timeout interval of the MOVIMOT®
decelerated and stopped along inverter is set to 1 s, you can connect a maximum of
the set ramp.
8 MOVIMOT® inverters (slaves) to the RS485 master for cyclical communication.
Notice! The drive is enabled again after communication has been re-established.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
117
10
Service
Status and error display
Error
Error code 44
Current limit exceeded
Error code 81
Start condition error
Error code 82
Output open error
Error code 84
Thermal overload of motor
Cause
The set current limit was
exceeded for more than
500 ms. This error is only
active with additional function
2. The status LED flashes red.
The motor could not be
supplied with the correct
amount of current during the
pre-magnetizing time.
Rated motor power too small in
relation to nominal inverter
power.
2 or all output phases interrupted.
Rated motor power too small in
relation to nominal inverter
power.
The power section is set incorrectly for the combination of
MOVIMOT® inverter and
motor.
Ambient temperature too high.
Heat accumulation at the
MOVIMOT® drive.
Motor load too high.
Speed too low.
If the error is signaled just after
the first enable signal.
Error code 90
Output stage detection
Error code 91
Communication timeout bus
module – MOVIMOT®
Error code 94
EEPROM checksum error
118
Solution
Reduce load or increase current limit at switch f2
(only with additional function 2).
Check connection between MOVIMOT® inverter and
motor.
Check connection between MOVIMOT® inverter and
motor.
Check the setting of DIP switch S1/6.
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
Lower ambient temperature
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
Prevent heat build-up
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
Reduce the load on the motor.
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
Increase speed.
Reset the error by switching off the 24 V power supply or via error reset.
Check the combination of motor and MOVIMOT®
inverter.
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
Reduce the load on the motor.
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
The temperature monitoring in
the motor (TH winding thermostat) has tripped when using a
MOVIMOT® inverter with the
selected extra function 5.
The inverter/motor combination Check/correct the settings of DIP switches S1/
is not permitted.
6 and S2/1.
Check/correct the connection type of the motor.
Check whether the DIM module fits the motor and is
plugged in correctly.
Use a MOVIMOT® inverter or motor with another
power rating.
Timeout between the fieldbus Check/re-establish the communication link between
interface and the MOVIMOT® the fieldbus interface and the MOVIMOT® inverter.
inverter.
The fieldbus interface reports the error only to the
higher-level controller.
Defective EEPROM
Contact SEW Service.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Service
Unit replacement
Error
Error code 97
Copy error
Cause
DBG keypad or PC disconnected during the copy
process.
Switching the 24 V supply
voltage off and on during the
copying process.
MOVIMOT was operated at a
setpoint speed below 5 Hz for
more than 60 seconds.
Error code 110
Ex-e protection
10.2
10
Solution
Before acknowledging the error, load the factory
setting or the complete data record from the DBG
keypad or the MOVITOOLS® MotionStudio software.
Increase setpoint speed.
Reset the error by switching off the DC 24 V supply
voltage or resetting the error.
Unit replacement
WARNING
Electric shock caused by dangerous voltages in the connection box. Dangerous
voltages may still be present for up to one minute after disconnection from the power
supply.
Severe or fatal injuries.
De-energize the MOVIMOT® drive using a suitable cut-off device before removing
the MOVIMOT® inverter.
Secure the drive against unintended re-connection to the voltage supply.
Wait for at least 1 minute before removing the MOVIMOT® inverter.
•
•
•
1. Remove the screws and take off the MOVIMOT® inverter from the connection box.
2. Compare the data on the nameplate of the previous MOVIMOT® inverter with the
data on the nameplate of the newMOVIMOT® inverter.
INFORMATION
The previous MOVIMOT® inverter can only be replaced by a MOVIMOT® inverter
with the same part number.
3. Set all controls
•
DIP switch S1
•
DIP switch S2
•
Setpoint potentiometer f1
•
Switch f2
•
Switch t1
on the new MOVIMOT® inverter analogously to the controls of the previous
MOVIMOT® inverter.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
119
10
Service
Unit replacement
4. Unlock the Drive ID module of the new MOVIMOT® inverter and pull it out carefully.
1.
1.
2.
519203595
®
5. Unlock the Drive ID module of the previous MOVIMOT inverter as well and pull it
out carefully.
Insert this Drive ID module into the new MOVIMOT® inverter.
Make sure that the Drive ID module locks in place.
6. Place the new MOVIMOT® inverter onto the connection box and screw it on.
7. Supply voltage to the MOVIMOT® inverter.
INFORMATION
When switching on the new inverter the first time after a unit replacement, the 24 V
supply must be connected for at least 10 seconds without interruptions.
After the unit replacement, it can take up to 6 s before the MOVIMOT® inverter
signals the ready message "K1a" – "K1b" at the relay output.
8. Check whether the new MOVIMOT® inverter is functioning properly.
120
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Service
SEW Service
10.3
10
SEW Service
If a fault cannot be remedied, please contact SEW Service (see "Address List").
Please have the following information at hand when you consult the SEW Service:
•
Service code [1]
•
Type designation on inverter nameplate [2]
•
Part number [3]
•
Serial number [4]
•
Type designation on motor nameplate [5]
•
Serial number [6]
•
Short description of application (application, binary control or via RS485)
•
Nature of the fault
•
Accompanying circumstances (e.g. initial startup)
•
Your own presumptions as to what has happened, any unusual events preceding the
problem, etc.
[1]
Status:
50 10 --
[2]
[3]
--
--
15 10 13
15/11 387
Type: MM05D-503-04/3D
P#: 18245439
S#: 1366928
D – 7664 Bruchsal
Made in Germany
MOVIMOT
Antriebsumrichter
Drive Inverter
[5]
[6]
A
Eingang / Input
U = 3x400...500V AC
I = 1.3A AC
f = 50...60Hz
[4]
Ausgang / Output
U = 3x0V...Uin
I = 2.0A AC
f = 2...120Hz
T = -20...+50 C
P-Motor: 0.37kW / 0.5HP
6205-2Z-J-C3
6205-2Z-J-C3
EDRE80M4 BE2/3D/MM11
01.1207730201.0001.11
Jahr 2011
kW 0,75
Hz 50
r/min 1400
Iso.Kl. 155(F)
kg 16
3~IEC60034
V 400-500 IP 65
Hz 50-60
A 1,9
II3D Ex tc IIIC T 120°C Dc
IM B5
UTIL 130(B)
AMB °C -20...+40
Vbr 120
Nm 20
1886150
Made in Germany
3974427915
10.4
Shut down
To shut down the MOVIMOT® drive, de-energize the drive using appropriate measures.
WARNING
Electric shock due to charged capacitors
Severe or fatal injuries.
•
Observe a minimum switch-off time of 1 minute after disconnecting the power
supply.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
121
Service
Storage
10
10.5
Storage
Observe the following instructions when shutting down or storing the MOVIMOT® drive:
•
If you shut down and store the MOVIMOT® drive for a longer period, you must close
open cable entries and cover contacts with protective caps.
•
Make sure that the unit is not subject to mechanical impact during storage.
Observe the notes on storage temperature in the "Technical Data" chapter.
10.6
Extended storage
If the unit is stored for a long time, connect it to the supply system voltage for at least
5 minutes every 2 years. Otherwise, the unit's service life may be reduced.
10.7
Disposal
This product consists of:
•
Iron
•
Aluminum
•
Copper
•
Plastics
•
Electronic components
Dispose of all components in accordance with applicable regulations!
122
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Inspection/Maintenance
11
11
Inspection/Maintenance
WARNING
Electric shock caused by dangerous voltages in the connection box. Dangerous
voltages may still be present for up to one minute after disconnection from the power
supply.
Severe or fatal injuries.
•
•
•
De-energize the MOVIMOT® drive using a suitable cut-off device before removing
the MOVIMOT® inverter.
Secure the drive against unintended re-connection to the voltage supply.
Wait for at least 1 minute before removing the MOVIMOT® inverter.
WARNING
Danger of burns due to hot surfaces of the MOVIMOT® drive (especially the heat sink)
or external options.
Severe injuries.
•
Do not touch the MOVIMOT® drive and external options until they have cooled
down sufficiently.
NOTICE
For assembly, the ambient temperature and the oil seals themselves may not be
colder than 0 °C, else the oil seals might be damaged.
Only SEW service staff, repair workshops or plants that provide the necessary expertise
may repair or modify the motor.
Prior to restartup of the motor, check the compliance with the regulations. Confirm the
check with a corresponding identification on the motor or by issuing a test report.
Always perform safety and functional tests following all maintenance and repair work
(thermal protection).
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
123
11
Inspection/Maintenance
NOTES ON EXPLOSION PROTECTION
124
•
Use only genuine spare parts in accordance with the valid parts list. Otherwise the
Ex approval is no longer valid.
•
The routine test must be repeated whenever motor parts relating to explosion
protection are replaced.
•
Ensure that the motor is assembled correctly and all openings have been plugged
after service and maintenance work.
•
Regularly clean the motors in explosion-protected areas. Avoid dust accumulations
with a thickness of > 5 mm.
•
Explosion protection is largely dependent on the IP enclosure. Therefore, always
check that the seals are fitted correctly and in perfect condition when performing
any work on the machine.
•
Explosion protection can only be ensured if motors are serviced and maintained
correctly.
•
If you recoat the motors or gearmotors, you have to observe the requirements
regarding the prevention of electrostatic charge according to EN 60079-0.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Inspection/Maintenance
Inspection and maintenance intervals
11.1
11
Inspection and maintenance intervals
The following table lists the inspection and maintenance intervals:
Unit / unit
part
Time interval
What to do?
BE brake
•
If used as a working brake:
At least every 3000 hours of
operation1)
•
If used as a holding brake:
Every 2 to 4 years, depending on
operating conditions 1)
Inspect the brake:
• Measure thickness of the brake disk
• Check brake disk, lining.
• Measuring + adjusting working air gap
• Check pressure plate.
• Check carrier/gearing.
• Check pressure rings.
• Vacuum up the abraded matter.
• Inspect the switch elements and
change if necessary (e.g. in case of
burn-out).
Motor
•
Every 10 000 operating hours2) Inspect motor:
• Check rolling bearing and change if
necessary.
• Change the oil seal
Drive
•
Different 2)
•
•
•
Clean cooling air passages and
surface of the drive.
Touch up or renew the surface
protection/anticorrosion coating.
Clean clogged bores.
1) The amount of wear depends on many factors and may be high. The machine designer must calculate the
required inspection/maintenance intervals individually in accordance with the project planning documents
(e.g. "Project Planning for Drives").
2) The interval depends on outer influences and can be very short, e.g. in the event of high dust concentration in the environment.
If you open the motor during inspection or maintenance, you have to clean it before you
close it.
11.2
Bearing lubrication
In the standard design, the motor bearings are lubricated for life.
11.3
Corrosion protection
For all explosion-proof brakemotors and for moors with the /KS corrosion protection
option in IP56 or IP66, you have to replace the duroplastic sealing compound at the
studs with new duroplastic sealing compound, e.g. "SEW L Spezial" (page 152) during
maintenance.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
125
Inspection/Maintenance
Inspection/maintenance for EDR.71 – EDR.112 motors
11
11.4
Inspection/maintenance for EDR.71 – EDR.112 motors
11.4.1 General structure of EDR.71 – EDR.112 motors
The following figure illustrates the structure of the EDR.71 – EDR.112 motors:
[487]
[490]
[486]
[481]
[707]
[716]
[480]
[705]
[715] [706]
[30]
[16]
[35]
[13]
[9]
[36]
[42]
[12]
[32]
[41] [22]
[44]
[392]
[24]
[108]
[106]
[1]
[109]
[107]
[90]
[11]
[100]
[7] [103]
[3]
[93]
[10]
[2]
3915590795
[1]
[2]
[3]
[7]
[9]
[10]
[11]
[12]
[13]
[16]
[22]
[24]
[30]
126
Rotor
Retaining ring
Key
Flanged endshield
Screw plug
Retaining ring
Grooved ball bearing
Retaining ring
Pan head screw
Stator
Hex head screw
Eyebolt
Oil seal
[32]
[35]
[36]
[41]
[42]
[44]
[90]
[93]
[100]
[103]
[106]
[107]
[108]
Retaining ring
Fan guard
Fan
Shim
B-side endshield
Grooved ball bearing
Base plate
Countersunk screw
Hex nut
Stud
Oil seal
Oil flinger
Nameplate
[109]
[392]
[480]
[481]
[486]
[487]
[490]
[705]
[706]
[707]
[715]
[716]
Grooved pin
Gasket
Gasket
Connection box
Pan head screw
Hex head screw
MOVIMOT® inverter
Canopy
Spacers
Pan head screw
Blind rivet
Washer
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Inspection/Maintenance
Inspection/maintenance for EDR.71 – EDR.112 motors
11
11.4.2 EDR.71 – EDR.112 motor inspection steps
WARNING
Risk of crushing if the drive starts up unintentionally.
Severe or fatal injuries.
•
•
•
•
De-energize the MOVIMOT® drive using a suitable cut-off device before you
proceed.
Secure the drive against unintended re-connection to the voltage supply.
Wait for at least 1 minute before you proceed.
Strictly adhere to the following procedure.
1. Remove fan guard [35] and fan [36].
2. Remove stator:
– Remove pan head screws [13] from flanged endshield [7] and B-side endshield
[42].
– Remove stator [16] from flange endshield [7].
3. Visual inspection: Is there any moisture or gear unit oil inside the stator?
– If not, proceed with step 6.
– If there is moisture, proceed with step 4
– If there is gear oil, have the motor repaired by a specialist workshop
4. If there is moisture inside the stator:
– With gearmotors: Remove the motor from the gear unit.
– With motors without a gear unit: Remove the A-flange
– Remove the rotor [1].
5. Clean the winding, dry it and check it electrically.
6. Replace the grooved ball bearings [11] [44] with permitted ball bearings.
See chapter "Permitted rolling bearing types" (page 151).
7. Reseal the shaft:
– A-side: Replace the oil seal [106].
– B-side: Replace the oil seal [30].
Apply grease (page 152) to the sealing lip.
8. Reseal the stator seat:
– Seal the sealing surface with duroplastic sealing compound
(Operating temperature -40 – +180 °C) e.g. "SEW L Spezial" (page 152).
– Replace sealing [392].
9. Install the motor and accessory equipment.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
127
Inspection/Maintenance
Inspection/maintenance for EDR.71 – EDR.112 brakemotors
11
11.5
Inspection/maintenance for EDR.71 – EDR.112 brakemotors
11.5.1 Basic structure of EDR.71 – EDR.80 brakemotors
The following figure illustrates the structure of the EDR.71 – EDR.80 brakemotors:
[1]
[71]
[70]
[68]
[49]
[718]
[66] [157]
[51]
[61]
[67]
[65]
[60]
[50]
[54]
[95] [59] [53] [56] [57] [58] [36] [62] [35] [22]
3915925131
[1]
[22]
[35]
[36]
[49]
[50]
[51]
[53]
[54]
128
Motor with brake endshield
Hex head screw
Fan guard
Fan
Pressure plate
Brake spring
Hand lever
Release lever
Magnets, complete
[56]
[57]
[58]
[59]
[60]
[61]
[62]
[65]
[66]
Stud
Conical spring
Setting nut
Parallel pin
Stud
Hex nut
Retaining ring
Pressure ring
Rubber sealing collar
[67]
[68]
[70]
[71]
[95]
[157]
[718]
Counter spring
Brake disk
Driver
Key
Sealing ring
Clamping straps
Damping plate
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Inspection/Maintenance
Inspection/maintenance for EDR.71 – EDR.112 brakemotors
11
11.5.2 Basic structure of EDR.90 – EDR.112 brakemotors
The following figure illustrates the structure of the EDR.90 – EDR.112: brakemotors:
[51]
[900]
[1]
[71]
[901]
[70]
[550]
[95]
[59] [53]
[57]
[32] [22]
[36]
[58]
[56]
[35 ]
[62]
487513227
[1]
[22]
[32]
[35]
[36]
[51]
Motor with brake endshield
Hex head screw
Retaining ring
Fan guard
Fan
Hand lever
[53]
[56]
[57]
[58]
[59]
[62]
Release lever
Stud
Conical spring
Setting nut
Parallel pin
Retaining ring
[70]
[71]
[95]
[550]
[900]
[901]
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Driver
Key
Sealing ring
Pre-assembled brake
Screw
Gasket
129
11
Inspection/Maintenance
Inspection/maintenance for EDR.71 – EDR.112 brakemotors
11.5.3 Basic structure of BE05 – BE2 brakes (EDR.71 – EDR.80)
[157]
[66]
[61]
[60]
[54]
[50]/[276]
[718]
[49]
[65]
[67]
[68]
[42]
[42]
[49]
[50]
[54]
[60]
130
Brake endshield
Pressure plate
Brake spring (normal)
Magnets, complete
Stud
[61]
[65]
[66]
[67]
Hex nut
Pressure ring
Rubber sealing collar
Counter spring
[68]
[157]
[276]
[718]
3850425483
Brake disk
Clamping straps
Brake spring (blue)
Damping plate
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Inspection/Maintenance
Inspection/maintenance for EDR.71 – EDR.112 brakemotors
11
11.5.4 Basic structure of BE1 – BE5 brakes (EDR.90 – EDR.112)
[157]
[66]
[61]
[60]
[54]
[50]/[276]
[63]
[718]
[49]
[67]
[65]
[68]
[69]
[702]
3850423563
[49]
[50]
[54]
[60]
[61]
Pressure plate
Brake spring (normal)
Magnets, complete
Stud
Hex nut
[63]
[65]
[66]
[67]
[68]
Pole sheet
Pressure ring
Rubber sealing collar
Counter spring
Brake disk
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
[69]
[157]
[276]
[702]
[718]
Circular spring
Clamping straps
Brake spring (blue)
Friction disk
Damping plate
131
11
Inspection/Maintenance
Inspection/maintenance for EDR.71 – EDR.112 brakemotors
11.5.5 EDR.71 – EDR.112 brakemotor inspection steps
WARNING
Risk of crushing if the drive starts up unintentionally.
Severe or fatal injuries.
•
•
•
•
De-energize the MOVIMOT® drive using a suitable cut-off device before you
proceed.
Secure the drive against unintended re-connection to the voltage supply.
Wait for at least 1 minute before you proceed.
Strictly adhere to the following procedure.
1. Remove fan guard [35] and fan [36].
2. Remove stator:
– Remove pan head screws [13] from flange endshield [7].
– Remove brake endshield [42] and stator [16] from flange endshield [7].
3. Remove MOVIMOT® inverter
Remove the brake cable from the rectifier.
4. Push the brake off the stator and carefully lift it off.
5. Pull the stator back by about 3 to 4 cm.
6. Visual inspection: Is there any moisture or gear unit oil inside the stator?
– If not, proceed with step 9.
– If there is moisture, proceed with step 7.
– If there is gear oil, have the motor repaired by a specialist workshop
7. If there is moisture inside the stator:
– With gearmotors: Remove the motor from the gear unit.
– With motors without a gear unit: Remove the A-flange
– Remove the rotor [1].
8. Clean the winding, dry it and check it electrically.
9. Replace the grooved ball bearings [11] [44] with permitted ball bearings.
See section "Permitted anti-friction bearing types" (page 151).
10.Reseal the shaft:
– A-side: Replace the oil seal [106].
– B-side: Replace the oil seal [95].
Apply grease (page 152) to the sealing lip.
11.Reseal the stator seat:
– Seal the sealing surface with duroplastic sealing compound
(Operating temperature- 40 – +180 °C) e.g. "SEW L Spezial" (page 152).
– Replace sealing [392].
12.Install the motor, the brake and accessory equipment.
132
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Inspection/Maintenance
Inspection/maintenance for EDR.71 – EDR.112 brakemotors
11
11.5.6 Setting the working air gap of brakes BE05 – BE5
WARNING
Risk of crushing if the drive starts up unintentionally.
Severe or fatal injuries.
•
•
•
•
De-energize the MOVIMOT® drive using a suitable cut-off device before you
proceed.
Secure the drive against unintended re-connection to the voltage supply.
Wait for at least 1 minute before you proceed.
Strictly adhere to the following procedure.
1. Remove the fan guard [35].
2. Push the sealing strip [66] aside.
– For BE05 and BE1: Remove the tie rods of the motor
– loosen the clamping straps [157]
– Vacuum up the abraded matter.
3. Measure the brake disk [68]:
– Minimum brake disk thickness see chapter "Technical Data".
– Replace brake disk if necessary, see chapter "Replacing the brake disk of brakes
BE05 – BE5".
4. Measure the working air gap A between the pressure plate [49] and the damping
plate [718], see the following figure.
(use a feeler gauge and measure at three points offset by 120°)
A
1
12
0°
0°
12
3
2
120°
179978635
5. Tighten the hex nuts [61] until the working air gap is set correctly, see chapter
"Technical Data".
6. Seal hex nuts [61] with duroplastic sealing compound, e.g. "SEW L Spezial"
(page 152).
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
133
11
Inspection/Maintenance
Inspection/maintenance for EDR.71 – EDR.112 brakemotors
7. Mount sealing strip [66], clamping strap [157], and tie rods if applicable, re-install the
removed parts.
11.5.7 Replacing the brake disk of brakes BE05 – BE5
In addition to the brake elements listed in column "BE brake", see chapter "Inspection
and maintenance intervals", check the hex nut nuts [61] for wear and replace them if
required when you replace the brake disk.
WARNING
Risk of crushing if the drive starts up unintentionally.
Severe or fatal injuries.
•
•
•
•
De-energize the MOVIMOT® drive using a suitable cut-off device before you
proceed.
Secure the drive against unintended re-connection to the voltage supply.
Wait for at least 1 minute before you proceed.
Strictly adhere to the following procedure.
INFORMATION
•
•
The brake of EDR.71 – EDR.80 motor sizes cannot be removed from the motor
because the BE brake is directly installed on the brake endshield of the motor.
The brake of EDR.90 – EDR.112 motor sizes can be removed from the motor for
replacing the brake disk because the BE brake is pre-installed on the brake endshield of the motor via a friction disk .
1. Remove the fan guard [35].
2. Remove MOVIMOT® inverter
Remove the brake cable from the rectifier.
3. For BE05 and BE1: Remove the tie rods of the motor.
– Remove the sealing strip [66] and clamping strap [157]
4. Loosen hex nuts [61], carefully pull off the magnet [54] (brake cable!) and take out
the brake springs [50].
5. Remove the damping plate [718], pressure plate [49] and brake disk [68]
6. Clean the brake parts, check for damage, and replace if necessary.
7. Install a new brake disk.
8. Re-install the brake components,
– Except for the fan and the fan guard, because the working air gap has to be set
first, see chapter "Setting the working air gap of the BE05 – BE5 brakes".
9. Reseal the shaft:
– Replace the sealing ring [95].
Apply grease (page 152) to the sealing lip.
134
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Inspection/Maintenance
Inspection/maintenance for EDR.71 – EDR.112 brakemotors
11
10.With manual brake release: Use setting nuts to set the floating clearance "s" between
the conical coil springs (pressed flat) and the setting nuts (see following figure).
WARNING
No braking due to incorrectly set floating clearance "s".
Severe or fatal injuries.
•
Set the floating clearance "s" correctly according to the following figure and table
so that the pressure plate can move up as the brake lining wears.
s
177241867
Brake
Floating clearance s [mm]
BE05, BE1, BE2
1.5
BE5
2
11.Seal hex nuts [61] with duroplastic sealing compound, e.g. "SEW L Spezial"
(page 152).
12.Mount sealing strip [66], clamping strap [157], and tie rods if applicable, re-install the
removed parts.
INFORMATION
•
•
•
The lockable manual brake release (type HF) is already released when resistance
is encountered when operating the grub screw.
The self-reengaging manual brake release (type HR) can be operated with normal
hand pressure.
In brake motors with self-reengaging manual brake release, the manual brake
release lever must be removed after startup/maintenance! A bracket is provided for
storing the lever on the outside of the motor.
INFORMATION
After replacing the brake disk, the maximum braking torque is reached only after
several cycles.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
135
11
Inspection/Maintenance
Inspection/maintenance for EDR.71 – EDR.112 brakemotors
11.5.8 Replacing the brake spring of BE05 – BE5 brakes
WARNING
Risk of crushing if the drive starts up unintentionally.
Severe or fatal injuries.
•
•
•
•
De-energize the MOVIMOT® drive using a suitable cut-off device before you
proceed.
Secure the drive against unintended re-connection to the voltage supply.
Wait for at least 1 minute before you proceed.
Strictly adhere to the following procedure.
The braking torque can be changed in steps depending on the type an number of brake
springs
For the possible braking torque steps, refer to chapter "Braking torque assignment"
(page 154).
1. Remove the fan guard [35].
2. Remove retaining ring [32/62] and fan [36].
3. Remove MOVIMOT® inverter
Remove the brake cable from the rectifier.
4. For BE05 – BE1: Remove the tie rods of the motor.
Remove the sealing strip [66] and clamping straps, remove manual brake release if
necessary:
– setting nuts [58], conical coil springs [57], studs [56], releasing lever [53], spiral
dowel pin [59]
5. Unfasten hex nuts [61] and pull off the magnet [54]
– By about 50 mm (mind the brake cable!)
6. Replace or add brake springs [50/276]
– Position the brake springs symmetrically, see chapter "Work done, working air
gap, braking torques" (page 154).
7. Re-install the brake components,
– Except for the fan and the fan guard, because the working air gap has to be set
first, see chapter "Setting the working air gap of the BE05 – BE5 brakes"
(page 133).
136
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Inspection/Maintenance
Inspection/maintenance for EDR.71 – EDR.112 brakemotors
11
8. With manual brake release: Use setting nuts to set the floating clearance "s" between
the conical coil springs (pressed flat) and the setting nuts (see following figure).
WARNING
No braking due to incorrectly set floating clearance "s".
Severe or fatal injuries.
•
Set the floating clearance "s" correctly according to the following figure and table
so that the pressure plate can move up as the brake lining wears.
s
177241867
Brake
Floating clearance s [mm]
BE05, BE1, BE2
1.5
BE5
2
9. Seal hex nuts [61] with duroplastic sealing compound, e.g. "SEW L Spezial"
(page 152).
10.Mount sealing strip [66], clamping strap [157], and tie rods if applicable, re-install the
removed parts.
INFORMATION
Replace the hex head nuts [61] if the removal procedure is repeated.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
137
11
Inspection/Maintenance
Inspection/maintenance for EDR.71 – EDR.112 brakemotors
11.5.9 BE05 – BE32 brake magnet replacement
WARNING
Risk of crushing if the drive starts up unintentionally.
Severe or fatal injuries.
•
•
•
•
De-energize the MOVIMOT® drive using a suitable cut-off device before you
proceed.
Secure the drive against unintended re-connection to the voltage supply.
Wait for at least 1 minute before you proceed.
Strictly adhere to the following procedure.
1. Remove the fan guard [35].
2. Remove retaining ring [32/62] and fan [36].
3. Remove MOVIMOT® inverter
Remove the brake cable from the rectifier.
4. For BE05 – BE1: Remove the tie rods of the motor.
Remove the sealing strip [66] and clamping straps, remove manual brake release if
necessary:
– setting nuts [58], conical coil springs [57], studs [56], releasing lever [53], spiral
dowel pin [59]
5. Unfasten hex nuts [61], remove complete magnet [54], remove brake springs [50/
276].
6. Install new magnet with brake springs.
For the possible braking torque steps, refer to chapter "Technical Data" (page 154).
7. Clean the brake parts, check for damage, and replace if necessary.
8. Re-install the brake components
– Except for the fan and the fan guard, because the working air gap has to be set
first, see chapter "Setting the working air gap of the BE05 – BE5 brakes".
9. Reseal the shaft:
– Replace the sealing ring [95].
Apply grease (page 152) to the sealing lip.
138
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Inspection/Maintenance
Inspection/maintenance for EDR.71 – EDR.112 brakemotors
11
10.With manual brake release: Use setting nuts to set the floating clearance "s" between
the conical coil springs (pressed flat) and the setting nuts (see following figure).
WARNING
No braking due to incorrectly set floating clearance "s".
Severe or fatal injuries.
•
Set the floating clearance "s" correctly according to the following figure and table
so that the pressure plate can move up as the brake lining wears.
s
177241867
Brake
Floating clearance s [mm]
BE05, BE1, BE2
1.5
BE5
2
11.Seal hex nuts [61] with duroplastic sealing compound, e.g. "SEW L Spezial"
(page 152).
12.Mount sealing strip [66], clamping strap [157], and tie rods if applicable, re-install the
removed parts.
13.Replace brake controller in the event of a brake failure due to an interturn short circuit
or a short circuit to frame.
INFORMATION
Replace the hex head nuts [61] if the removal procedure is repeated.
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
139
11
Inspection/Maintenance
Inspection/maintenance for EDR.71 – EDR.112 brakemotors
11.5.10 Replacing the brake of EDR.71 – EDR.80
WARNING
Risk of crushing if the drive starts up unintentionally.
Severe or fatal injuries.
•
•
Isolate the motor, brake, and forced cooling fan, if installed, from the power supply
before starting work, safeguarding them against unintentional re-start.
Carefully observe the steps described below.
1. Remove the fan guard [35].
2. Remove retaining ring [32/62] and fan [36].
3. Remove MOVIMOT® inverter
Remove brake cables from the rectifier and attach trailing wire to the brake cables if
required.
4. Loosen pan head screws [13] and remove brake endshield with brake from stator.
5. Loosen the clamping straps [157] and store them.
6. Insert the brake cable of the new brake into the connection box.
7. Install the new brake, observing the alignment of the cams of the brake endshield.
8. Mount the stored clamping straps [157] to the new brake.
9. Reseal the shaft:
– Replace the sealing ring [95].
Apply grease (page 152) to the sealing lip.
10.With manual brake release: Use setting nuts to set the floating clearance "s" between
the conical coil springs (pressed flat) and the setting nuts (see following figure).
WARNING
No braking due to incorrectly set floating clearance "s".
Severe or fatal injuries.
•
Set the floating clearance "s" correctly according to the following figure and table
so that the pressure plate can move up as the brake lining wears.
s
177241867
Brake
Floating clearance s [mm]
BE05, BE1, BE2
1.5
11.Seal hex nuts [61] with duroplastic sealing compound, e.g. "SEW L Spezial"
(page 152).
12.Install MOVIMOT® inverter, fan [36], retaining ring [32/62] and fan guard [35].
140
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Inspection/Maintenance
Inspection/maintenance for EDR.71 – EDR.112 brakemotors
11
11.5.11 Replacing the brake of EDR.90 – EDR.112
WARNING
Risk of crushing if the drive starts up unintentionally.
Severe or fatal injuries.
•
•
Isolate the motor, brake, and forced cooling fan, if installed, from the power supply
before starting work, safeguarding them against unintentional re-start.
Carefully observe the steps described below.
1. Remove the fan guard [35].
2. Remove retaining ring [32/62] and fan [36].
3. Remove MOVIMOT® inverter
Remove the brake cable from the rectifier.
4. Unfasten screws [900] and remove brake from brake endshield.
5. Loosen the clamping straps [157] and store them.
6. Pay attention to the alignment of the gasket [901].
7. Connect the brake cables of the new brake.
8. Install the new brake, observing the alignment of the cams of the friction disk.
9. Mount the stored clamping straps [157] to the new brake.
10.Reseal the shaft:
– Replace the sealing ring [95].
Apply grease (page 152) to the sealing lip.
11.With manual brake release: Use setting nuts to set the floating clearance "s" between
the conical coil springs (pressed flat) and the setting nuts (see following figure).
WARNING
No braking due to incorrectly set floating clearance "s".
Severe or fatal injuries.
•
Set the floating clearance "s" correctly according to the following figure and table
so that the pressure plate can move up as the brake lining wears.
s
177241867
Brake
Floating clearance s [mm]
BE05, BE1, BE2
1.5
BE5
2
12.Seal hex nuts [61] with duroplastic sealing compound, e.g. "SEW L Spezial"
(page 152).
13.Install MOVIMOT® inverter, fan [36], retaining ring [32/62] and fan guard [35].
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
141
kVA
12
i
f
n
Technical Data
Motor with operating point 400 V / 50 Hz or 400 V / 100 Hz
P Hz
12
Technical Data
12.1
Motor with operating point 400 V / 50 Hz or 400 V / 100 Hz
MOVIMOT® type
MM 03D503-04
MM 05D503-04
MM 07D503-04
MM 11D503-04
MM 15D503-04
MM 22D503-04
MM 30D503-04
MM 40D503-04
Part number
18245420
18245439
18245447
18245455
18245463
18245471
18245498
18245501
Size 1
Apparent output power at
Vline = AC 400 – 500 V
SN
Supply voltages
Vline
Permitted range
0,8 kVA
1.1 kVA
2.2 kVA
2.8 kVA
3.8 kVA
5.1 kVA
Vsupply = AC 400 V –10% – AC 500 V +10%
fline
50 – 60 Hz ± 10%
Nominal line current (at
Vline = AC 400 V)
Iline
AC 1.0 A
Output frequency
fo
2 – 100 Hz
Resolution
AC 1.3 A
AC 1.6 A
AC 1.9 A
AC 2.4 A
AC 3.5 A
AC 5.0 A
AC 6.7 A
0.01 Hz
Operating point
Motor power S1
1.8 kVA
Size 2L
AC 3 x 400 V / 415 V / 460 V / 500 V
Line frequency
Nominal output current
1.4 kVA
Size 2
400 V at 50 Hz / 100 Hz
IN
AC 1.6 A
AC 2.0 A
AC 2.5 A
AC 3.2 A
AC 4.0 A
AC 5.5 A
AC 7.3 A
AC 8.7 A
PMot
0.25 kW
0.34 HP
0.37 kW
0.5 HP
0.55 kW
0.75 HP
0.75 kW
1.0 HP
1.1 kW
1.5 HP
1.5 kW
2.0 HP
2.2 kW
3.0 HP
3.0 kW
4.0 HP
4 (factory setting) / 8 / 161) kHz
PWM frequency
Current limitation
Imax
External braking resistor
Rmin
motor:
160% at 댴 and 쑶
Regenerative:
160% at 댴 and 쑶
Installation is not permitted
Interference immunity
Meets EN 61800-3
Interference emission
Complies with category C2 according to EN 61800-3 (limit class A to EN 55011 and EN 55014)
Ambient temperature
Climate class
Storage
temperature2)
ϑA
–20 – +40 °C at a maximum surface temperature of 120 °C
–20 – +50 °C at a maximum surface temperature of 140 °C
EN 60721-3-3, class 3K3
–30 to +85 °C (EN 60721-3-3, class 3K3)
Maximum permitted vibration and shock load
according to EN 50178
Degree of protection
(depending on the motor)
IP54, IP55, IP65 (optional, specify when ordering)
(Connection box closed and all cable entries sealed, the degree of protection of the MOVIMOT®
drive decreases with a lower degree of protection of the motor)
Operating type
S1 (EN 60149-1-1 and 1-3), S3 max. cycle duration 10 minutes
Cooling type (DIN 41751)
Self-cooling
Installation altitude
h ≤ 1000 m above sea level
Mass
Dimensions, dimension
drawings
See "MOVIMOT® Gearmotors" catalog
Output torque ratings
Required preventive measures
142
Grounding the unit
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Technical Data
Technical data of option MLA12A 3D
kVA
i
f
n
12
P Hz
MOVIMOT® type
MM 03D503-04
MM 05D503-04
MM 07D503-04
MM 11D503-04
MM 15D503-04
MM 22D503-04
MM 30D503-04
MM 40D503-04
Part number
18245420
18245439
18245447
18245455
18245463
18245471
18245498
18245501
Size 1
External electronics
supply
Cl. 24 V
X6:1,2,3
Size 2
Size 2L
V = +24 V ± 25%, EN 61131-2, residual ripple max. 13%
IE ≤ 250 mA (typically 120 mA at 24 V)
Input capacitance 120 µF
3 binary inputs
Isolated via optocoupler; PLC compatible (EN 61131-2)
Ri ≈ 3.0 kΩ , IE ≈ 10 mA, sampling interval ≤ 5 ms
Signal level
+13 – +30 V
–3 – +5 V
Control functions
Output relay
Contact information
= "1" = Contact closed
= "0" = Contact open
Cl. R
X6:11,12
CW/stop
Cl. L
X6:9,10
CCW/stop
Cl. f1/f2
X6:7,8
"0" = setpoint 1
"1" = setpoint 2
Cl. K1a
X5:25,26
Response time ≤ 15 ms
DC 24 V / 0.6 A / DC 12 to IEC 60947-5-1 (only SELV or PELV circuits)
Cl. K1b
X5:27,28
Signaling function
Serial interface
NO contact for ready signal
Cl. RS+
X5:29,30
Contact closed:
– with voltage present (24 V system)
– if no fault was detected
– after completion of self-testing phase (when unit is turned
on)
RS485
Cl. RSX5:31,32
1) 16 kHz PWM frequency (low-noise): When DIP SWITCH S1/7 is set to ON, the units operate at a PWM frequency of 16 kHz (low noise)
and switch back in steps to lower switching frequencies depending on the heat sink temperature and the load.
2) If the unit is stored for a long time, connect it to the supply system voltage for at least 5 minutes every 2 years. Otherwise, the unit's service
life may be reduced.
12.2
Technical data of option MLA12A 3D
MLA12A 3D
Part number
0 823 234 2
Function
Setpoint converter
Input voltage
X9 / X10
AC 400 – 500 V ± 10 %
Output voltage
X6
DC 24 V ± 25 % (max. 200 mA)
X5
0 V reference potential
Cl. 1
PE
Terminals
Analog input:
Cl. 2 / cl. 3
0 – 20 mA
Cl. 4
Reference potential analog input
Serial interface
X7/X8
RS485 (to EIA standard) transmission rate:
9600 / 31250 Baud
Degree of protection
IP65
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
143
12
kVA
i
12.3
f
n
Technical Data
Integrated RS485 interface
P Hz
Integrated RS485 interface
RS485 interface
Standard
RS485 to EIA standard (with integrated dynamic terminating resistor)
Baud rate
9.6 kBd
31.25 kBaud (in connection with MF.. fieldbus interfaces)
Start bits
1 start bit
Stop bits
1 stop bit
Data bits
8 data bits
Parity
1 parity bit, completing for even parity (even parity)
Data direction
Bi-directional
Operating type
asynchronous, semi-duplex
Timeout interval
1s
Cable length
max. 200 m in RS485 operation with 9600 Baud
max. 30 m at transmission rate: 31250 Baud 1)
Number of
stations
•
•
max. 32 stations (1 bus master2) + 31 MOVIMOT®), broadcast and group
addresses possible
15 MOVIMOT® can be addressed individually
1) Transmission rate of 31,250 Bd will be detected automatically in case of operation with MF.. fieldbus
interface.
2) ext control or option MBG11A, MWA21A or MLG..A
12.4
Drive ID module assignment
Motor
144
Drive-ID module
Type
Line voltage
Line
frequency
[V]
[Hz]
EDRS / EDRE
230 / 400
50
Labeling
ID color
Part number
eDRE/3D/400/50
mint-green
1 824 459 9
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Technical Data
Permitted operating types
12.5
kVA
i
f
n
12
P Hz
Permitted operating types
The following operating modes are permitted with MOVIMOT® units in category 3D:
•
4Q operation for motors with mechanical brake
•
4Q operation with integrated BW.. braking resistor (in motors without mechanical
brake)
NOTE ON EXPLOSION PROTECTION
4Q operation with external braking resistor is not permitted for MOVIMOT® in
category 3D.
12.5.1 4Q operation with motors with a mechanical brake
•
In 4Q operation, the brake coil can be used as a braking resistor.
•
You must not connect an external braking resistor.
•
Brake voltage is generated internally within the unit, which means it is mainsindependent.
The following figure shows the regenerative load capacity of the BE brake coils:
25.000
[J]
20.000
BE5 (120V)
15.000
BE2 (230V)
10.000
BE2 (120V)
5.000
BE1 (230V)
BE05 (230V)
0
1
10
[c/h]
100
1.000
10.000
4225643019
[J] Braking work in joule
[c/h] Cycles/hour
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
145
12
kVA
i
f
n
Technical Data
Permitted operating types
P Hz
12.5.2 4Q operation with integrated braking resistor BW..
The following figure illustrates the braking resistor in the connection box:
3834077963
•
The brake resistor is integrated in the terminal box of MOVIMOT® as standard in
motors without mechanical brake.
•
For applications with little regenerative energy, SEW-EURODRIVE recommends the
4Q operation.
•
The resistor protects itself (reversible) against regenerative overload by changing
abruptly to high resistance and no longer consuming any more energy. The inverter
then switches off and issues an "overvoltage" error (error code 07).
The following figure shows the regenerative load capacity of the internal braking
resistor:
BW2 BW1
1200
600
[1]
[J]
1000
500
800
400
600
300
400
200
200
100
0
0
[2]
[3]
0
[J]
[c/h]
[1]
[3]
[4]
146
10
50
100
200
500
1000
2000
3000
4000
5000
6000 [c/h]
3834069515
Braking work in joule
Cycles/hour
Brake ramp = 10 s
Brake ramp = 4 s
Brake ramp = 0.2 s
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Technical Data
Overhung loads
12.6
kVA
i
f
n
12
P Hz
Overhung loads
12.6.1 Permitted overhung loads
Refer to the following diagrams for the permitted overhung load FRx for EDR AC brakemotors. In order to read the permitted overhung load from the diagram, you must know
what the distance x is between the force application point of the overhung load FR and
the shaft shoulder.
The following figure shows the application point of the overhung load.
l
x
FA
FRx
2636511499
l
= Length of the shaft end
FRx
x
= Distance between overhung load application
point and shaft shoulder
FA
= Overhung load at force application
point
= Axial force
The following diagram shows an example of how you can read the overhung load from
the diagram:
1400
1200
Ø14x30
Ø19x40
FRx [N]
1000
800
[2]
[1]
600
400
[1]
200
[2]
0
0
10
20
30
x [mm]
40
50
60
2636513163
[1]
[2]
Motor with shaft diameter 14 mm, force application x at 22 mm, permitted overhung load FRx = 600 N
Motor with shaft diameter 19 mm, force application x at 30 mm, permitted overhung load FRx = 700 N
Permitted axial load for EDR motors
You can then determine the permitted axial load FA by means of the previously determined overhung load FRx:
FA = 0.2 × FRx
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
147
12
kVA
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Technical Data
Overhung loads
P Hz
12.6.2 Overhung load diagrams of the 4-pole EDR motors
Overhung load
diagram EDR.71
Overhung load diagram for 4-pole EDR.71 motors:
EDR.71
1400
1200
Ø14x30
Ø19x40
FRx [N]
1000
800
600
400
200
0
0
10
20
30
x [mm]
40
50
60
2637430411
Overhung load
diagram EDR.71
on the 2nd shaft
end
Overhung load diagram for 4-pole EDR.71 motors at 2nd shaft end:
EDR.71/2W
350
Ø11x23 ../2W
Ø11x23 ..BE../2W
300
FRx [N]
250
200
150
100
50
0
0
5
10
15
20
x [mm]
25
30
35
2636893835
148
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Technical Data
Overhung loads
Overhung load
diagram EDR.80
kVA
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12
P Hz
Overhung load diagram for 4-pole EDR.80 motors:
EDR.80
1600
1400
Ø19x40
Ø24x50
FRx [N]
1200
1000
800
600
400
200
0
0
10
20
30
40
x [mm]
50
60
70
2636896523
Overhung load
diagram EDR.80
on the 2nd shaft
end
Overhung load diagram for 4-pole EDR.80 motors at 2nd shaft end:
EDR.80/2W
300
Ø14x30 ../2W
Ø14x30 ..BE../2W
250
FRx [N]
200
150
100
50
0
0
5
10
15
20
25
30
35
40
45
x [mm]
2636899211
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
149
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Technical Data
Overhung loads
P Hz
Overhung load
diagram EDR.90
and EDR.100
Overhung load diagram for 4-pole EDR.90 and EDR.100 motors:
EDR.90/100
3500
3000
Ø24x50
Ø28x60
FRx [N]
2500
2000
1500
1000
500
0
0
10
20
30
40
50
60
70
80
90
x [mm]
2636901899
Overhung load
diagram EDR.90
and EDR.100 at
2nd shaft end
Overhung load diagram for 4-pole EDR.90 and EDR.100 motors at 2nd shaft end:
EDR.90/100/2W
400
350
Ø14x30 ../2W
Ø14x30 ..BE../2W
300
FRx [N]
250
200
150
100
50
0
0
5
10
15
20
25
x [mm]
30
35
40
45
2636904587
150
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Technical Data
Permitted rolling bearing types
Overhung load
diagram EDR.112
kVA
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12
P Hz
Overhung load diagram for 4-pole EDR.112 motors:
EDR.112
4500
4000
3500
Ø28x60
Ø38x80
FRx [N]
3000
2500
2000
1500
1000
500
0
0
20
40
60
x [mm]
80
100
120
4131473035
Overhung load
diagram EDR.112
on the 2. shaft end
Overhung load diagram for 4-pole EDR.112 motors at 2nd shaft end:
EDR.112/2W
400
350
Ø19x40 ../2W und
Ø19x40 ..BE../2W
300
FRx [N]
250
200
150
100
50
0
0
10
20
30
40
50
60
x [mm]
4131505035
12.7
Permitted rolling bearing types
Motor type
A-side bearing
B-side bearing
IEC motor
Gearmotor
AC motor
Brakemotor
EDR.71
6204-2Z-J-C3
6303-2Z-J-C3
6203-2Z-J-C3
6203-2RS-J-C3
EDR.80
6205-2Z-J-C3
6304-2Z-J-C3
6304-2Z-J-C3
6304-2RS-J-C3
EDR.90
EDR.100
6306-2Z-J-C3
6205-2Z-J-C3
6205-2RS-J-C3
EDR.112
6308-2Z-J-C3
6207-2Z-J-C3
6207-2RS-J-C3
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
151
12
kVA
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12.8
f
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Technical Data
Lubricant tables
P Hz
Lubricant tables
12.8.1 Lubricant table for rolling bearings
INFORMATION
Inadequate bearing greases may result in increased motor noise.
Motor size DR.71DR.112
The bearings are 2Z or 2RS closed bearings and cannot be re-lubricated.
Ambient temperature
Motor rolling
bearings
Manufacturers
-20 °C – +80 °C
Esso
Type
DIN designation
1)
Polyrex EM
K2P-20
1) mineral lubricant (= mineral-based rolling bearing grease)
12.9
Order information for lubricants and anti-corrosion agents
Lubricants and anti-corrosion agents may be obtained directly from SEW-EURODRIVE
using the following order numbers.
Use
Manufacturers
Type
Packaging unit
Order number
Lubricant for rolling bearings
Esso
Polyrex EM
400 g
09101470
SKF
GXN
400 g
09101276
Marston Domsel
SEW L Spezial
80 g
09112286
Klüber
Klübersynth HLR 46371 for [95]
On request
On request
Klüber
Petamo GHY 133 for
[30], [37], [106]
10 g
04963458
Fuchs
Renolit CX-Tom 15 for
[30], [37], [106]
On request
On request
SEW-EURODRIVE
NOCO® FLUID
5.5 g
09107819
Duroplastic sealing compound
Lubricant for
Sealing rings
anti-corrosion
agent
Lubricant
152
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Technical Data
Operating characteristics
kVA
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P Hz
12.10 Operating characteristics
•
The operating characteristics indicate the torques with which the MOVIMOT® units
may be loaded depending on the speed.
•
Permanent overload results in excessive heating.
•
Short-term overloads are permitted.
12.10.1 50 Hz 댴
1,0
M / Mnenn
0,8
S1
0,6
0,4
0,2
0
0
500
1000
1500
2000
2500
3000
n [1/min]
3868259467
12.10.2 100 Hz 쑶
1,0
S1
M / Mnenn
0,8
0,6
0,4
0,2
0
0
500
1000
1500
2000
2500
3000
n [1/min]
3871662859
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
153
12
kVA
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Technical Data
Braking torque assignment
P Hz
12.11 Braking torque assignment
Motor type
Brake type
EDR.71S
BE05
Braking torque steps [Nm]
1.8
2.5
3.5
5.0
EDR.71M
BE1
7.0
10
EDR.80
BE2
5.0
7.0
10
14
20
EDR.90
BE2
7.0
10
14
20
EDR.100
BE5
20
28
40
55
EDR.112
BE5
20
28
40
55
Brake voltage
MOVIMOT® type
Brake voltage
®
MOVIMOT MM..D-503, size 1
(MM03.. to MM15..).
230 V
MOVIMOT® MM..D-503, size 2
(MM22.. to MM40..)
120 V
12.12 Braking work, working air gap, braking torque
Brake
Type
Braking
work
until
Maintenance
[106 J]
Working air
gap
Brake
disk
[mm]
[mm]
min.
1)
max.
Part number
damping
plate/pole
sheet
Braking torque settings
Braking
torque
Type and number
of
brake springs
Order number of
brake springs
min.
[Nm (lb-in)]
Standard
Blue
Standard
Blue
3
–
–
–
–
6
4
3
0135 017 X
1374 137 3
BE05
60
0.25
0.6
9.0
1374 056 3
5.0 (44)
3.5 (31)
2.5 (22)
1.8 (16)
BE1
60
0.25
0.6
9.0
1374 056 3
10 (88.5)
7.0 (62)
5.0 (44)
6
4
3
–
2
–
0135 017 X
1374 137 3
1374 019 9
20 (177)
14 (124)
10 (88.5)
7.0 (62)
6
2
2
–
–
4
2
4
1374 024 5
1374 052 0
1374 069 5
55 (487)
40 (354)
28 (248)
20 (177)
6
2
2
–
–
4
2
4
1374 070 9
1374 071 7
BE2
BE5
90
190
0.25
0.25
0.6
0.6
9.0
9.0
1) When checking the working air gap, note: Parallelism tolerances on the brake disk may cause deviations of ± 0.15 mm after a test run.
The following table shows the brake spring layout:
BE05 – BE5:
6 springs
154
3 + 3 springs
4 + 2 springs
2 + 2 springs
4 springs
3 springs
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Technical Data
Permitted braking work
kVA
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12
P Hz
12.13 Permitted braking work
If you are using a brake motor, you have to check whether the brake is approved for use
with the required starting frequency Z. The following diagrams show the permitted braking work Wmax per braking operation for different brakes and rated speeds. The values
are given with reference to the required switching frequency Z in cycles/hour (1h).
750 min -1
100000
Wmax
(J)
BE05 BE1
BE2
BE5
10000
1000
100
10
1
10
100
1000
10000
Z (1/h)
4130078091
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
155
12
kVA
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Technical Data
Permitted braking work
P Hz
-1
1000 min
100000
Wmax
(J)
BE05 BE1
BE2
BE5
10000
1000
100
10
1
10
100
1000
10000
Z (1/h)
4130375947
156
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Technical Data
Permitted braking work
kVA
i
f
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12
P Hz
-1
1500 min
100000
Wmax
(J)
BE05, BE1
BE2
BE5
10000
1000
100
10
1
10
100
1000
10000
Z (1/h)
4130379147
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
157
12
kVA
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Technical Data
Permitted braking work
P Hz
3000 min-1
100000
Wmax
(J)
BE05, BE1
BE 2
BE 5
10000
1000
100
10
1
10
100
1000
10000
Z (1/h)
4130382091
158
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Technical Data
Resistance and assignment of the brake coil
kVA
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P Hz
12.14 Resistance and assignment of the brake coil
Brake coil resistance1)
Brake
120 V
230 V
BE05
–
312 Ω
BE1
–
312 Ω
BE2
58 Ω
232 Ω
BE5
51 Ω
–
1) Nominal value measured between the red connection (terminal 13) and the blue connection (terminal 15)
at 20°C, temperature-dependent fluctuations in the range –25% +40% are possible.
12.15 Assignment of internal braking resistors
MOVIMOT® type
Braking resistor
Part number
MM03D-503-04 – MM15D-503-04
BW1
0 822 897 31)
MM22D-503-04 – MM40D-503-04
BW2
0 823 136 21)
1) Two screws M4 x 8, included in scope of delivery
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
159
12
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Technical Data
PROFIBUS interface MFP21D/Z21D/3D
P Hz
12.16 PROFIBUS interface MFP21D/Z21D/3D
MFP electrical specification
Power supply to MFP control electronics
V = +24 V +/- 25%, IE ≤ 150 mA
Electrical isolation
•
•
•
Bus connection technology
Two cage clamp terminals each for incoming and outgoing bus cables (optional M12)
Shielding
via ATEX-certified EMC metal cable glands
Binary inputs (sensors)
PLC-compatible according to EN 61131-2 (binary inputs type 1), Ri ≈ 3.0 kΩ,
Sampling interval about 5 ms
Signal level
15 V – +30 V: "1" = contact closed
-3 V – +5 V: "0" = contact open
Sensor supply
DC 24 V to EN 61131-2, interference voltage proof and short-circuit proof
Rated current
Σ 500 mA
Internal voltage drop
Max. 1 V
PROFIBUS DP connection potential-free
Between logic and 24 V supply voltage
Between logic and peripherals/MOVIMOT® via opto-coupler
Binary outputs (actuators)
PLC-compatible to EN 61131-2, interference-voltage proof and short-circuit proof
Signal level
"0" = 0 V; "1" = 24 V
Rated current
500 mA
Leakage current
Max. 0.2 mA
Internal voltage drop
Max. 1 V
Length of RS485 cable
max. 30 m between MFP and MOVIMOT® if installed separately
Ambient temperature
-20 – +50 °C
Storage temperature
-25 – +85 °C
Degree of protection
IP65 (installed on MFZ.. connection module, all plug connections sealed)
PROFIBUS specifications
160
PROFIBUS protocol option
PROFIBUS DP
Supported baud rates
9.6 kBaud – 1.5 MBaud / 3 – 12 MBaud (with automatic detection)
Bus termination
integrated, can be set via DIP switch to EN 50170 (V2)
Permitted cable length for PROFIBUS
•
•
•
•
•
•
•
9.6 kBaud: 1200 m
19.2 kBaud: 1200 m
93,2 kBaud: 1200 m
187.5 kBaud: 1000 m
500 kBaud: 400 m
1.5 MBaud: 200 m
12 MBaud: 100 m
To extend the length, several segments can
be coupled using repeaters. The maximum
expansion/cascading depth can be found in
the manuals for the DP master or the repeater
modules.
DP ID number
6001hex (24577dec)
DP configurations without DI/DO
2 PD, configuration: 113dec, 0dec
3 PD, configuration: 114dec, 0dec
DP configurations with DI/DO
2 PD + DI/DO, configuration: 113dec, 48dec
3 PD + DI/DO, configuration: 114dec, 48dec
0 PD + DI/DO, configuration: 0dec, 48dec,
DP configurations with DI
2 PD + DI, configuration: 113dec, 16dec
3 PD + DI, configuration: 114dec, 16dec
0 PD + DI, configuration: 0dec, 16dec,
Universal configuration for direct entry of configurations
Set-Prm application data
Max. 10 bytes
Hex parameter setting:
00,00,00,00,00,00,00,00,00,00 diagnostic alarm active (default)
00,01,00,00,00,00,00,00,00,00 diagnostic alarm not active
Length of diagnostics data
Max. 8 bytes, incl. 2 bytes equipment-specific diagnostics
Address settings
is not supported, adjustable via DIP switch
GSD file name
SEW_6001.GSD
Bitmap file name
SEW6001N.BMP
SEW6001S.BMP
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Technical Data
INTERBUS interface MFI21A/Z11A/3D
kVA
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f
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12
P Hz
12.17 INTERBUS interface MFI21A/Z11A/3D
MFI electrical specification
MFI electronics power supply
V = +24 V +/- 25%, IE ≤ 150 mA
Electrical isolation
•
•
•
Bus connection technology
Five cage clamp terminals each for incoming and outgoing bus cables
Shielding
via ATEX-certified EMC metal cable glands
Binary inputs (sensors)
PLC-compatible according to EN 61131-2 (binary inputs type 1), Ri ≈ 3.0 kΩ,
Sampling interval about 5 ms
Signal level
15 V – +30 V: "1" = contact closed
-3 V – +5 V: "0" = contact open
Sensor supply
DC 24 V to EN 61131-2, interference voltage proof and short-circuit proof
Rated current
Σ 500 mA
Internal voltage drop
Max. 1 V
Floating INTERBUS connection
Between logic and 24 V supply voltage
Between logic and peripherals/MOVIMOT® via opto-coupler
Binary outputs (actuators)
PLC-compatible to EN 61131-2, interference-voltage proof and short-circuit proof
Signal level
"0" = 0 V; "1" = 24 V
Rated current
500 mA
Leakage current
Max. 0.2 mA
Internal voltage drop
Max. 1 V
Length of RS485 cable
30 m between MFI and MOVIMOT® if installed separately
Ambient temperature
-20 – +50 °C
Storage temperature
-25 – +85 °C
Degree of protection
IP65 (installed on MFZ.. connection module, all plug connections sealed)
Programming data
INTERBUS interface
Remote bus and installation remote bus
Protocol mode
Two conductor asynchronous protocol 500 kbaud
ID code
03hex (03dec) = Digital module with input and output data
Length code
2hex/ 3hex/ 4hex depending on the DIP switch setting
Register length on the bus
2, 3 or 4 words (depending on DIP switch setting)
Parameter channel (PCP)
0 words
Data on remote bus interface
Cable length between 2 MFIs in the remote bus
Typical for INTERBUS, max. 400 m
Maximum number of MFIs on remote bus
Dependent on INTERBUS master
64 (configuration 3 PD + DI/DO) – 128 (configuration 2 PD)
Data on installation remote bus interface
Cable length between 2 MFIs in the
installation remote bus
INTERBUS specific, max. 50 m between first and last station
Maximum number of MFIs on installation remote
bus
Limited by the total current consumption (max. 4.5 A) of MFI in
installation remote bus line and voltage drop in the last MFI connection
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
161
Declarations of Conformity
13
13
Declarations of Conformity
EC Declaration of Conformity
6(:(852'5,9(*PE+&R.*
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ILHOGEXVLQWHUIDFHVRIWKHVHULHV
&DWHJRU\
/DEHOLQJ
0),$=$'
0)3'=''
0/$$'
0/$%'
'
,,'([WF,,,&7ƒ&'F
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DUHLQFRQIRUPLW\ZLWK
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(&
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(1
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(1
(1
(1
$FFRUGLQJWRWKH(0&'LUHFWLYHWKHOLVWHGSURGXFWVDUHQRWLQGHSHQGHQWO\RSHUDEOHSURGXFWV(0&
DVVHVVPHQWLVRQO\SRVVLEOHDIWHUWKHVHSURGXFWVKDYHEHHQLQWHJUDWHGLQDQRYHUDOOV\VWHP7KH
DVVHVVPHQWZDVYHULILHGIRUDW\SLFDOV\VWHPFRQVWHOODWLRQEXWQRWIRUWKHLQGLYLGXDOSURGXFW
Bruchsal
Place
Date
Johann Soder
Managing Director Technology
a) b)
a) Authorized representative for issuing this declaration on behalf of the manufacturer
b) Authorized representative for compiling the technical documents
3123025291
162
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Declarations of Conformity
13
EC Declaration of Conformity
901170011
SEW-EURODRIVE GmbH & Co KG
Ernst-Blickle-Straße 42, D-76646 Bruchsal
declares under sole responsibility that the
frequency inverters of the series
MOVIMOT® D
possibly in connection with
motors of the series
EDRS71...EDRE112
variant
/3D
category
3D
labeling
II3D Ex tc IIIB T120°C Dc
II3D Ex tc IIIB T140°C Dc
are in conformity with
ATEX Directive
1994/9/EC
EMC Directive
2004/108/EC
Applied harmonized standards
EN 60079-0:2009
EN 60034-1:2004
EN 60079-31:2010
EN 61800-3:2007
4)
4)
According to the EMC Directive, the listed products are not independently operable products. EMC
assessment is only possible after these products have been integrated in an overall system. The
assessment was verified for a typical system constellation, but not for the individual product.
Bruchsal
11.07.11
Johann Soder
Place
Date
Managing Director Technology
a) b)
a) Authorized representative for issuing this declaration on behalf of the manufacturer
b) Authorized representative for compiling the technical documents
4164685707
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
163
Address List
14
14
Address List
Germany
Headquarters
Production
Sales
Bruchsal
SEW-EURODRIVE GmbH & Co KG
Ernst-Blickle-Straße 42
D-76646 Bruchsal
P.O. Box
Postfach 3023 • D-76642 Bruchsal
Tel. +49 7251 75-0
Fax +49 7251 75-1970
http://www.sew-eurodrive.de
sew@sew-eurodrive.de
Production / Industrial Gears
Bruchsal
SEW-EURODRIVE GmbH & Co KG
Christian-Pähr-Str.10
D-76646 Bruchsal
Tel. +49 7251 75-0
Fax +49 7251 75-2970
Service Competence Center
Central
SEW-EURODRIVE GmbH & Co KG
Ernst-Blickle-Straße 1
D-76676 Graben-Neudorf
Tel. +49 7251 75-1710
Fax +49 7251 75-1711
sc-mitte@sew-eurodrive.de
North
SEW-EURODRIVE GmbH & Co KG
Alte Ricklinger Straße 40-42
D-30823 Garbsen (near Hannover)
Tel. +49 5137 8798-30
Fax +49 5137 8798-55
sc-nord@sew-eurodrive.de
East
SEW-EURODRIVE GmbH & Co KG
Dänkritzer Weg 1
D-08393 Meerane (near Zwickau)
Tel. +49 3764 7606-0
Fax +49 3764 7606-30
sc-ost@sew-eurodrive.de
South
SEW-EURODRIVE GmbH & Co KG
Domagkstraße 5
D-85551 Kirchheim (near München)
Tel. +49 89 909552-10
Fax +49 89 909552-50
sc-sued@sew-eurodrive.de
West
SEW-EURODRIVE GmbH & Co KG
Siemensstraße 1
D-40764 Langenfeld (near Düsseldorf)
Tel. +49 2173 8507-30
Fax +49 2173 8507-55
sc-west@sew-eurodrive.de
Electronics
SEW-EURODRIVE GmbH & Co KG
Ernst-Blickle-Straße 42
D-76646 Bruchsal
Tel. +49 7251 75-1780
Fax +49 7251 75-1769
sc-elektronik@sew-eurodrive.de
Drive Service Hotline / 24 Hour Service
+49 180 5 SEWHELP
+49 180 5 7394357
14 euro cents/min on the German landline network. Max 42 euro cents/min
from a German mobile network. Prices
for mobile and international calls may
differ.
Additional addresses for service in Germany provided on request!
France
164
Production
Sales
Service
Haguenau
SEW-USOCOME
48-54 route de Soufflenheim
B. P. 20185
F-67506 Haguenau Cedex
Tel. +33 3 88 73 67 00
Fax +33 3 88 73 66 00
http://www.usocome.com
sew@usocome.com
Production
Forbach
SEW-USOCOME
Zone industrielle
Technopôle Forbach Sud
B. P. 30269
F-57604 Forbach Cedex
Tel. +33 3 87 29 38 00
Assembly
Sales
Service
Bordeaux
SEW-USOCOME
Parc d'activités de Magellan
62 avenue de Magellan - B. P. 182
F-33607 Pessac Cedex
Tel. +33 5 57 26 39 00
Fax +33 5 57 26 39 09
Lyon
SEW-USOCOME
Parc d'affaires Roosevelt
Rue Jacques Tati
F-69120 Vaulx en Velin
Tel. +33 4 72 15 37 00
Fax +33 4 72 15 37 15
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14
France
Nantes
SEW-USOCOME
Parc d’activités de la forêt
4 rue des Fontenelles
F-44140 Le Bignon
Tel. +33 2 40 78 42 00
Fax +33 2 40 78 42 20
Paris
SEW-USOCOME
Zone industrielle
2 rue Denis Papin
F-77390 Verneuil I'Etang
Tel. +33 1 64 42 40 80
Fax +33 1 64 42 40 88
Additional addresses for service in France provided on request!
Algeria
Sales
Alger
REDUCOM Sarl
16, rue des Frères Zaghnoune
Bellevue
16200 El Harrach Alger
Tel. +213 21 8214-91
Fax +213 21 8222-84
info@reducom-dz.com
http://www.reducom-dz.com
Buenos Aires
SEW EURODRIVE ARGENTINA S.A.
Centro Industrial Garin, Lote 35
Ruta Panamericana Km 37,5
1619 Garin
Tel. +54 3327 4572-84
Fax +54 3327 4572-21
sewar@sew-eurodrive.com.ar
http://www.sew-eurodrive.com.ar
Melbourne
SEW-EURODRIVE PTY. LTD.
27 Beverage Drive
Tullamarine, Victoria 3043
Tel. +61 3 9933-1000
Fax +61 3 9933-1003
http://www.sew-eurodrive.com.au
enquires@sew-eurodrive.com.au
Sydney
SEW-EURODRIVE PTY. LTD.
9, Sleigh Place, Wetherill Park
New South Wales, 2164
Tel. +61 2 9725-9900
Fax +61 2 9725-9905
enquires@sew-eurodrive.com.au
Wien
SEW-EURODRIVE Ges.m.b.H.
Richard-Strauss-Strasse 24
A-1230 Wien
Tel. +43 1 617 55 00-0
Fax +43 1 617 55 00-30
http://www.sew-eurodrive.at
sew@sew-eurodrive.at
Minsk
SEW-EURODRIVE BY
RybalkoStr. 26
BY-220033 Minsk
Tel.+375 17 298 47 56 / 298 47 58
Fax +375 17 298 47 54
http://www.sew.by
sales@sew.by
Assembly
Sales
Service
Brussels
SEW-EURODRIVE n.v./s.a.
Researchpark Haasrode 1060
Evenementenlaan 7
BE-3001 Leuven
Tel. +32 16 386-311
Fax +32 16 386-336
http://www.sew-eurodrive.be
info@sew-eurodrive.be
Service Competence Center
Industrial Gears
SEW-EURODRIVE n.v./s.a.
Rue de Parc Industriel, 31
BE-6900 Marche-en-Famenne
Tel. +32 84 219-878
Fax +32 84 219-879
http://www.sew-eurodrive.be
service-wallonie@sew-eurodrive.be
Sao Paulo
SEW-EURODRIVE Brasil Ltda.
Avenida Amâncio Gaiolli, 152 - Rodovia Presidente Dutra Km 208
Guarulhos - 07251-250 - SP
SAT - SEW ATENDE - 0800 7700496
Tel. +55 11 2489-9133
Fax +55 11 2480-3328
http://www.sew-eurodrive.com.br
sew@sew.com.br
Argentina
Assembly
Sales
Australia
Assembly
Sales
Service
Austria
Assembly
Sales
Service
Belarus
Sales
Belgium
Brazil
Production
Sales
Service
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Bulgaria
Sales
Sofia
BEVER-DRIVE GmbH
Bogdanovetz Str.1
BG-1606 Sofia
Tel. +359 2 9151160
Fax +359 2 9151166
bever@bever.bg
Douala
Electro-Services
Rue Drouot Akwa
B.P. 2024
Douala
Tel. +237 33 431137
Fax +237 33 431137
electrojemba@yahoo.fr
Toronto
SEW-EURODRIVE CO. OF CANADA LTD.
210 Walker Drive
Bramalea, ON L6T 3W1
Tel. +1 905 791-1553
Fax +1 905 791-2999
http://www.sew-eurodrive.ca
l.watson@sew-eurodrive.ca
Vancouver
SEW-EURODRIVE CO. OF CANADA LTD.
Tilbury Industrial Park
7188 Honeyman Street
Delta, BC V4G 1G1
Tel. +1 604 946-5535
Fax +1 604 946-2513
b.wake@sew-eurodrive.ca
Montreal
SEW-EURODRIVE CO. OF CANADA LTD.
2555 Rue Leger
Lasalle, PQ H8N 2V9
Tel. +1 514 367-1124
Fax +1 514 367-3677
a.peluso@sew-eurodrive.ca
Cameroon
Sales
Canada
Assembly
Sales
Service
Additional addresses for service in Canada provided on request!
Chile
Santiago de
Chile
SEW-EURODRIVE CHILE LTDA.
Las Encinas 1295
Parque Industrial Valle Grande
LAMPA
RCH-Santiago de Chile
P.O. Box
Casilla 23 Correo Quilicura - Santiago - Chile
Tel. +56 2 75770-00
Fax +56 2 75770-01
http://www.sew-eurodrive.cl
ventas@sew-eurodrive.cl
Production
Assembly
Sales
Service
Tianjin
SEW-EURODRIVE (Tianjin) Co., Ltd.
No. 46, 7th Avenue, TEDA
Tianjin 300457
Tel. +86 22 25322612
Fax +86 22 25323273
info@sew-eurodrive.cn
http://www.sew-eurodrive.com.cn
Assembly
Sales
Service
Suzhou
SEW-EURODRIVE (Suzhou) Co., Ltd.
333, Suhong Middle Road
Suzhou Industrial Park
Jiangsu Province, 215021
Tel. +86 512 62581781
Fax +86 512 62581783
suzhou@sew-eurodrive.cn
Guangzhou
SEW-EURODRIVE (Guangzhou) Co., Ltd.
No. 9, JunDa Road
East Section of GETDD
Guangzhou 510530
Tel. +86 20 82267890
Fax +86 20 82267922
guangzhou@sew-eurodrive.cn
Shenyang
SEW-EURODRIVE (Shenyang) Co., Ltd.
10A-2, 6th Road
Shenyang Economic Technological Development Area
Shenyang, 110141
Tel. +86 24 25382538
Fax +86 24 25382580
shenyang@sew-eurodrive.cn
Wuhan
SEW-EURODRIVE (Wuhan) Co., Ltd.
10A-2, 6th Road
No. 59, the 4th Quanli Road, WEDA
430056 Wuhan
Tel. +86 27 84478388
Fax +86 27 84478389
wuhan@sew-eurodrive.cn
Assembly
Sales
Service
China
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China
Xi'An
SEW-EURODRIVE (Xi'An) Co., Ltd.
No. 12 Jinye 2nd Road
Xi'An High-Technology Industrial Development
Zone
Xi'An 710065
Tel. +86 29 68686262
Fax +86 29 68686311
xian@sew-eurodrive.cn
Additional addresses for service in China provided on request!
Colombia
Assembly
Sales
Service
Bogotá
SEW-EURODRIVE COLOMBIA LTDA.
Calle 22 No. 132-60
Bodega 6, Manzana B
Santafé de Bogotá
Tel. +57 1 54750-50
Fax +57 1 54750-44
http://www.sew-eurodrive.com.co
sewcol@sew-eurodrive.com.co
Zagreb
KOMPEKS d. o. o.
Zeleni dol 10
HR 10 000 Zagreb
Tel. +385 1 4613-158
Fax +385 1 4613-158
kompeks@inet.hr
Prague
SEW-EURODRIVE CZ S.R.O.
Business Centrum Praha
Lužná 591
CZ-16000 Praha 6 - Vokovice
Tel. +420 255 709 601
Fax +420 220 121 237
http://www.sew-eurodrive.cz
sew@sew-eurodrive.cz
Copenhagen
SEW-EURODRIVEA/S
Geminivej 28-30
DK-2670 Greve
Tel. +45 43 9585-00
Fax +45 43 9585-09
http://www.sew-eurodrive.dk
sew@sew-eurodrive.dk
Cairo
Copam Egypt
for Engineering & Agencies
33 EI Hegaz ST, Heliopolis, Cairo
Tel. +20 2 22566-299 +1 23143088
Fax +20 2 22594-757
http://www.copam-egypt.com/
copam@datum.com.eg
Tallin
ALAS-KUUL AS
Reti tee 4
EE-75301 Peetri küla, Rae vald, Harjumaa
Tel. +372 6593230
Fax +372 6593231
veiko.soots@alas-kuul.ee
Assembly
Sales
Service
Lahti
SEW-EURODRIVE OY
Vesimäentie 4
FIN-15860 Hollola 2
Tel. +358 201 589-300
Fax +358 3 780-6211
http://www.sew-eurodrive.fi
sew@sew.fi
Production
Assembly
Karkkila
SEW Industrial Gears Oy
Valurinkatu 6, PL 8
FI-03600 Karkkila, 03601 Karkkila
Tel. +358 201 589-300
Fax +358 201 589-310
sew@sew.fi
http://www.sew-eurodrive.fi
Libreville
ESG Electro Services Gabun
Feu Rouge Lalala
1889 Libreville
Gabun
Tel. +241 741059
Fax +241 741059
esg_services@yahoo.fr
Croatia
Sales
Service
Czech Republic
Sales
Denmark
Assembly
Sales
Service
Egypt
Sales
Service
Estonia
Sales
Finland
Gabon
Sales
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Great Britain
Assembly
Sales
Service
Normanton
SEW-EURODRIVE Ltd.
Beckbridge Industrial Estate
Normanton
West Yorkshire
WF6 1QR
Tel. +44 1924 893-855
Fax +44 1924 893-702
http://www.sew-eurodrive.co.uk
info@sew-eurodrive.co.uk
Drive Service Hotline / 24 Hour Service
Tel. 01924 896911
Athens
Christ. Boznos & Son S.A.
12, K. Mavromichali Street
P.O. Box 80136
GR-18545 Piraeus
Tel. +30 2 1042 251-34
Fax +30 2 1042 251-59
http://www.boznos.gr
info@boznos.gr
Hong Kong
SEW-EURODRIVE LTD.
Unit No. 801-806, 8th Floor
Hong Leong Industrial Complex
No. 4, Wang Kwong Road
Kowloon, Hong Kong
Tel. +852 36902200
Fax +852 36902211
contact@sew-eurodrive.hk
Budapest
SEW-EURODRIVE Kft.
H-1037 Budapest
Kunigunda u. 18
Tel. +36 1 437 06-58
Fax +36 1 437 06-50
office@sew-eurodrive.hu
Registered Office
Assembly
Sales
Service
Vadodara
SEW-EURODRIVE India Private Limited
Plot No. 4, GIDC
POR Ramangamdi • Vadodara - 391 243
Gujarat
Tel. +91 265 3045200, +91 265
2831086
Fax +91 265 3045300, +91 265
2831087
http://www.seweurodriveindia.com
salesvadodara@seweurodriveindia.com
Assembly
Sales
Service
Chennai
SEW-EURODRIVE India Private Limited
Plot No. K3/1, Sipcot Industrial Park Phase II
Mambakkam Village
Sriperumbudur - 602105
Kancheepuram Dist, Tamil Nadu
Tel. +91 44 37188888
Fax +91 44 37188811
saleschennai@seweurodriveindia.com
Dublin
Alperton Engineering Ltd.
48 Moyle Road
Dublin Industrial Estate
Glasnevin, Dublin 11
Tel. +353 1 830-6277
Fax +353 1 830-6458
info@alperton.ie
http://www.alperton.ie
Tel-Aviv
Liraz Handasa Ltd.
Ahofer Str 34B / 228
58858 Holon
Tel. +972 3 5599511
Fax +972 3 5599512
http://www.liraz-handasa.co.il
office@liraz-handasa.co.il
Solaro
SEW-EURODRIVE di R. Blickle & Co.s.a.s.
Via Bernini,14
I-20020 Solaro (Milano)
Tel. +39 02 96 9801
Fax +39 02 96 799781
http://www.sew-eurodrive.it
sewit@sew-eurodrive.it
Greece
Sales
Hong Kong
Assembly
Sales
Service
Hungary
Sales
Service
India
Ireland
Sales
Service
Israel
Sales
Italy
Assembly
Sales
Service
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Ivory Coast
Sales
Abidjan
SICA
Société industrielle & commerciale pour
l'Afrique
165, Boulevard de Marseille
26 BP 1115 Abidjan 26
Tel. +225 21 25 79 44
Fax +225 21 25 88 28
sicamot@aviso.ci
Iwata
SEW-EURODRIVE JAPAN CO., LTD
250-1, Shimoman-no,
Iwata
Shizuoka 438-0818
Tel. +81 538 373811
Fax +81 538 373855
http://www.sew-eurodrive.co.jp
sewjapan@sew-eurodrive.co.jp
Almaty
ТОО "СЕВ-ЕВРОДРАЙВ"
пр.Райымбека, 348
050061 г. Алматы
Республика Казахстан
Тел. +7 (727) 334 1880
Факс +7 (727) 334 1881
http://www.sew-eurodrive.kz
sew@sew-eurodrive.kz
Riga
SIA Alas-Kuul
Katlakalna 11C
LV-1073 Riga
Tel. +371 6 7139253
Fax +371 6 7139386
http://www.alas-kuul.com
info@alas-kuul.com
Sales
Beirut
Gabriel Acar & Fils sarl
B. P. 80484
Bourj Hammoud, Beirut
Tel. +961 1 510 532
Fax +961 1 494 971
ssacar@inco.com.lb
Jordan
Kuwait
Saudi Arabia
Syria
Beirut
Middle East Drives S.A.L. (offshore)
Sin El Fil.
B. P. 55-378
Beirut
Tel. +961 1 494 786
Fax +961 1 494 971
info@medrives.com
http://www.medrives.com
Alytus
UAB Irseva
Statybininku 106C
LT-63431 Alytus
Tel. +370 315 79204
Fax +370 315 56175
irmantas@irseva.lt
http://www.sew-eurodrive.lt
Brussels
SEW-EURODRIVE n.v./s.a.
Researchpark Haasrode 1060
Evenementenlaan 7
BE-3001 Leuven
Tel. +32 16 386-311
Fax +32 16 386-336
http://www.sew-eurodrive.lu
info@sew-eurodrive.be
Johore
SEW-EURODRIVE SDN BHD
No. 95, Jalan Seroja 39, Taman Johor Jaya
81000 Johor Bahru, Johor
West Malaysia
Tel. +60 7 3549409
Fax +60 7 3541404
sales@sew-eurodrive.com.my
Quéretaro
SEW-EURODRIVE MEXICO SA DE CV
SEM-981118-M93
Tequisquiapan No. 102
Parque Industrial Quéretaro
C.P. 76220
Quéretaro, México
Tel. +52 442 1030-300
Fax +52 442 1030-301
http://www.sew-eurodrive.com.mx
scmexico@seweurodrive.com.mx
Japan
Assembly
Sales
Service
Kazakhstan
Sales
Latvia
Sales
Lebanon
Lithuania
Sales
Luxembourg
Assembly
Sales
Service
Malaysia
Assembly
Sales
Service
Mexico
Assembly
Sales
Service
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Morocco
Sales
Casablanca
Afit
Route D’El Jadida
KM 14 RP8
Province de Nouaceur
Commune Rurale de Bouskoura
MA 20300 Casablanca
Tel. +212 522633700
Fax +212 522621588
fatima.haquiq@premium.net.ma
http://www.groupe-premium.com
Rotterdam
VECTOR Aandrijftechniek B.V.
Industrieweg 175
NL-3044 AS Rotterdam
Postbus 10085
NL-3004 AB Rotterdam
Tel. +31 10 4463-700
Fax +31 10 4155-552
http://www.sew-eurodrive.nl
info@sew-eurodrive.nl
Auckland
SEW-EURODRIVE NEW ZEALAND LTD.
P.O. Box 58-428
82 Greenmount drive
East Tamaki Auckland
Tel. +64 9 2745627
Fax +64 9 2740165
http://www.sew-eurodrive.co.nz
sales@sew-eurodrive.co.nz
Christchurch
SEW-EURODRIVE NEW ZEALAND LTD.
10 Settlers Crescent, Ferrymead
Christchurch
Tel. +64 3 384-6251
Fax +64 3 384-6455
sales@sew-eurodrive.co.nz
Moss
SEW-EURODRIVE A/S
Solgaard skog 71
N-1599 Moss
Tel. +47 69 24 10 20
Fax +47 69 24 10 40
http://www.sew-eurodrive.no
sew@sew-eurodrive.no
Karachi
Industrial Power Drives
Al-Fatah Chamber A/3, 1st Floor Central Commercial Area,
Sultan Ahmed Shah Road, Block 7/8,
Karachi
Tel. +92 21 452 9369
Fax +92-21-454 7365
seweurodrive@cyber.net.pk
Lima
SEW DEL PERU MOTORES REDUCTORES
S.A.C.
Los Calderos, 120-124
Urbanizacion Industrial Vulcano, ATE, Lima
Tel. +51 1 3495280
Fax +51 1 3493002
http://www.sew-eurodrive.com.pe
sewperu@sew-eurodrive.com.pe
Lodz
SEW-EURODRIVE Polska Sp.z.o.o.
ul. Techniczna 5
PL-92-518 Łódź
Tel. +48 42 676 53 00
Fax +48 42 676 53 49
http://www.sew-eurodrive.pl
sew@sew-eurodrive.pl
Service
Tel. +48 42 6765332 / 42 6765343
Fax +48 42 6765346
Linia serwisowa Hotline 24H
Tel. +48 602 739 739
(+48 602 SEW SEW)
serwis@sew-eurodrive.pl
Coimbra
SEW-EURODRIVE, LDA.
Apartado 15
P-3050-901 Mealhada
Tel. +351 231 20 9670
Fax +351 231 20 3685
http://www.sew-eurodrive.pt
infosew@sew-eurodrive.pt
Netherlands
Assembly
Sales
Service
New Zealand
Assembly
Sales
Service
Norway
Assembly
Sales
Service
Pakistan
Sales
Peru
Assembly
Sales
Service
Poland
Assembly
Sales
Service
Portugal
Assembly
Sales
Service
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Romania
Sales
Service
Bucharest
Sialco Trading SRL
str. Madrid nr.4
011785 Bucuresti
Tel. +40 21 230-1328
Fax +40 21 230-7170
sialco@sialco.ro
St. Petersburg
ZAO SEW-EURODRIVE
P.O. Box 36
195220 St. Petersburg Russia
Tel. +7 812 3332522 +7 812 5357142
Fax +7 812 3332523
http://www.sew-eurodrive.ru
sew@sew-eurodrive.ru
Dakar
SENEMECA
Mécanique Générale
Km 8, Route de Rufisque
B.P. 3251, Dakar
Tel. +221 338 494 770
Fax +221 338 494 771
senemeca@sentoo.sn
http://www.senemeca.com
Beograd
DIPAR d.o.o.
Ustanicka 128a
PC Košum, IV sprat
SRB-11000 Beograd
Tel. +381 11 347 3244 / +381 11 288
0393
Fax +381 11 347 1337
office@dipar.rs
Singapore
SEW-EURODRIVE PTE. LTD.
No 9, Tuas Drive 2
Jurong Industrial Estate
Singapore 638644
Tel. +65 68621701
Fax +65 68612827
http://www.sew-eurodrive.com.sg
sewsingapore@sew-eurodrive.com
Bratislava
SEW-Eurodrive SK s.r.o.
Rybničná 40
SK-831 06 Bratislava
Tel. +421 2 33595 202
Fax +421 2 33595 200
sew@sew-eurodrive.sk
http://www.sew-eurodrive.sk
Žilina
SEW-Eurodrive SK s.r.o.
Industry Park - PChZ
ulica M.R.Štefánika 71
SK-010 01 Žilina
Tel. +421 41 700 2513
Fax +421 41 700 2514
sew@sew-eurodrive.sk
Banská Bystrica
SEW-Eurodrive SK s.r.o.
Rudlovská cesta 85
SK-974 11 Banská Bystrica
Tel. +421 48 414 6564
Fax +421 48 414 6566
sew@sew-eurodrive.sk
Košice
SEW-Eurodrive SK s.r.o.
Slovenská ulica 26
SK-040 01 Košice
Tel. +421 55 671 2245
Fax +421 55 671 2254
sew@sew-eurodrive.sk
Celje
Pakman - Pogonska Tehnika d.o.o.
UI. XIV. divizije 14
SLO - 3000 Celje
Tel. +386 3 490 83-20
Fax +386 3 490 83-21
pakman@siol.net
Johannesburg
SEW-EURODRIVE (PROPRIETARY) LIMITED
Eurodrive House
Cnr. Adcock Ingram and Aerodrome Roads
Aeroton Ext. 2
Johannesburg 2013
P.O.Box 90004
Bertsham 2013
Tel. +27 11 248-7000
Fax +27 11 494-3104
http://www.sew.co.za
info@sew.co.za
Russia
Assembly
Sales
Service
Senegal
Sales
Serbia
Sales
Singapore
Assembly
Sales
Service
Slovakia
Sales
Slovenia
Sales
Service
South Africa
Assembly
Sales
Service
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South Africa
Cape Town
SEW-EURODRIVE (PROPRIETARY) LIMITED
Rainbow Park
Cnr. Racecourse & Omuramba Road
Montague Gardens
Cape Town
P.O.Box 36556
Chempet 7442
Cape Town
Tel. +27 21 552-9820
Fax +27 21 552-9830
Telex 576 062
cfoster@sew.co.za
Durban
SEW-EURODRIVE (PROPRIETARY) LIMITED
2 Monaco Place
Pinetown
Durban
P.O. Box 10433, Ashwood 3605
Tel. +27 31 700-3451
Fax +27 31 700-3847
cdejager@sew.co.za
Nelspruit
SEW-EURODRIVE (PTY) LTD.
7 Christie Crescent
Vintonia
P.O.Box 1942
Nelspruit 1200
Tel. +27 13 752-8007
Fax +27 13 752-8008
robermeyer@sew.co.za
Ansan-City
SEW-EURODRIVE KOREA CO., LTD.
B 601-4, Banweol Industrial Estate
1048-4, Shingil-Dong
Ansan 425-120
Tel. +82 31 492-8051
Fax +82 31 492-8056
http://www.sew-korea.co.kr
master.korea@sew-eurodrive.com
Busan
SEW-EURODRIVE KOREA Co., Ltd.
No. 1720 - 11, Songjeong - dong
Gangseo-ku
Busan 618-270
Tel. +82 51 832-0204
Fax +82 51 832-0230
master@sew-korea.co.kr
Bilbao
SEW-EURODRIVE ESPAÑA, S.L.
Parque Tecnológico, Edificio, 302
E-48170 Zamudio (Vizcaya)
Tel. +34 94 43184-70
Fax +34 94 43184-71
http://www.sew-eurodrive.es
sew.spain@sew-eurodrive.es
Jönköping
SEW-EURODRIVE AB
Gnejsvägen 6-8
S-55303 Jönköping
Box 3100 S-55003 Jönköping
Tel. +46 36 3442 00
Fax +46 36 3442 80
http://www.sew-eurodrive.se
jonkoping@sew.se
Basel
Alfred lmhof A.G.
Jurastrasse 10
CH-4142 Münchenstein bei Basel
Tel. +41 61 417 1717
Fax +41 61 417 1700
http://www.imhof-sew.ch
info@imhof-sew.ch
Chonburi
SEW-EURODRIVE (Thailand) Ltd.
700/456, Moo.7, Donhuaroh
Muang
Chonburi 20000
Tel. +66 38 454281
Fax +66 38 454288
sewthailand@sew-eurodrive.com
Tunis
T. M.S. Technic Marketing Service
Zone Industrielle Mghira 2
Lot No. 39
2082 Fouchana
Tel. +216 79 40 88 77
Fax +216 79 40 88 66
http://www.tms.com.tn
tms@tms.com.tn
South Korea
Assembly
Sales
Service
Spain
Assembly
Sales
Service
Sweden
Assembly
Sales
Service
Switzerland
Assembly
Sales
Service
Thailand
Assembly
Sales
Service
Tunisia
Sales
172
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Address List
14
Turkey
Assembly
Sales
Service
Istanbul
SEW-EURODRIVE
Hareket Sistemleri San. ve Tic. Ltd. Sti.
Bagdat Cad. Koruma Cikmazi No. 3
TR-34846 Maltepe ISTANBUL
Tel. +90 216 4419163 / 4419164
Fax +90 216 3055867
http://www.sew-eurodrive.com.tr
sew@sew-eurodrive.com.tr
Dnepropetrovsk
SEW-EURODRIVE
Str. Rabochaja 23-B, Office 409
49008 Dnepropetrovsk
Tel. +380 56 370 3211
Fax +380 56 372 2078
http://www.sew-eurodrive.ua
sew@sew-eurodrive.ua
Sharjah
Copam Middle East (FZC)
Sharjah Airport International Free Zone
P.O. Box 120709
Sharjah
Tel. +971 6 5578-488
Fax +971 6 5578-499
copam_me@eim.ae
Production
Assembly
Sales
Service
Southeast
Region
SEW-EURODRIVE INC.
1295 Old Spartanburg Highway
P.O. Box 518
Lyman, S.C. 29365
Tel. +1 864 439-7537
Fax Sales +1 864 439-7830
Fax Manufacturing +1 864 439-9948
Fax Assembly +1 864 439-0566
Fax Confidential/HR +1 864 949-5557
http://www.seweurodrive.com
cslyman@seweurodrive.com
Assembly
Sales
Service
Northeast
Region
SEW-EURODRIVE INC.
Pureland Ind. Complex
2107 High Hill Road, P.O. Box 481
Bridgeport, New Jersey 08014
Tel. +1 856 467-2277
Fax +1 856 845-3179
csbridgeport@seweurodrive.com
Midwest Region
SEW-EURODRIVE INC.
2001 West Main Street
Troy, Ohio 45373
Tel. +1 937 335-0036
Fax +1 937 332-0038
cstroy@seweurodrive.com
Southwest
Region
SEW-EURODRIVE INC.
3950 Platinum Way
Dallas, Texas 75237
Tel. +1 214 330-4824
Fax +1 214 330-4724
csdallas@seweurodrive.com
Western Region
SEW-EURODRIVE INC.
30599 San Antonio St.
Hayward, CA 94544
Tel. +1 510 487-3560
Fax +1 510 487-6433
cshayward@seweurodrive.com
Ukraine
Assembly
Sales
Service
United Arab Emirates
Sales
Service
USA
Additional addresses for service in the USA provided on request!
Venezuela
Assembly
Sales
Service
Valencia
SEW-EURODRIVE Venezuela S.A.
Av. Norte Sur No. 3, Galpon 84-319
Zona Industrial Municipal Norte
Valencia, Estado Carabobo
Tel. +58 241 832-9804
Fax +58 241 838-6275
http://www.sew-eurodrive.com.ve
ventas@sew-eurodrive.com.ve
sewfinanzas@cantv.net
Ho Chi Minh City
All sectors except for ports, mining and offshore:
Nam Trung Co., Ltd
250 Binh Duong Avenue, Thu Dau Mot Town,
Binh Duong Province
HCM office: 91 Tran Minh Quyen Street
District 10, Ho Chi Minh City
Tel. +84 8 8301026
Fax +84 8 8392223
namtrungco@hcm.vnn.vn
truongtantam@namtrung.com.vn
khanh-nguyen@namtrung.com.vn
Vietnam
Sales
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
173
Address List
14
Vietnam
Hanoi
174
Ports, mining and offshore:
DUC VIET INT LTD
Industrial Trading and Engineering Services
A75/6B/12 Bach Dang Street, Ward 02,
Tan Binh District, 70000 Ho Chi Minh City
Tel. +84 8 62969 609
Fax +84 8 62938 842
totien@ducvietint.com
Nam Trung Co., Ltd
R.205B Tung Duc Building
22 Lang ha Street
Dong Da District, Hanoi City
Tel. +84 4 37730342
Fax +84 4 37762445
namtrunghn@hn.vnn.vn
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Index
Index
A
Acceleration setpoint..............................................54
Additional documentation.......................................11
Additional function 1...............................................60
Additional function 10.............................................62
Additional function 6...............................................61
Additional functions
Overview ............................................................59
Setting................................................................59
Address range........................................................81
Altitudes above sea level .......................................37
Ambient conditions.................................................38
Ambient temperature .............................................38
Anti-corrosion agent .............................................152
Antiseize agent ....................................................152
Assembly
Fieldbus interface, general notes.......................28
Safety notes .......................................................12
Tightening torques MOVIMOT® inverter ............27
Auxiliary terminals HT1 + HT2 .........................48, 49
Axial load, permitted ............................................147
B
Bearing lubrication ...............................................125
Bearing, permitted................................................151
BE05 – BE2 .........................................................130
BE1 – BE5 ...........................................................131
Binary control ...................................................37, 64
Binary inputs/outputs, connection ..........................50
Block check character BCC ...................................82
Bore dimensions for fieldbus interface ...................29
Brake
BE05 – BE2 .....................................................130
BE1 – BE5 ....................................................... 131
Brake coil resistance........................................159
Brake disk thickness ........................................154
Brake spring arrangement ............................... 154
Brake spring replacement................................ 136
Brake voltage................................................... 154
Braking torque .................................................154
Braking torque assignment ..............................154
Magnet replacement ........................................138
Replacing the brake disk .................................134
Replacing the brake of EDR.71 – EDR.80....... 140
Replacing the brake of EDR.90 – EDR.112.....141
Setting the working air gap ..............................133
Work done until maintenance .......................... 154
Working air gap................................................ 154
Brake coil resistance............................................ 159
Brake disk replacement ....................................... 134
Brake disk thickness ............................................ 154
Brake release without enable ................................57
Brake spring replacement .................................... 136
Brakemotor
EDR.71 – EDR.80............................................ 128
EDR.90 – EDR.112.......................................... 129
Braking resistors, technical data .......................... 159
Braking torque .....................................................154
Braking work until maintenance ...........................154
Braking work, permitted ....................................... 155
Bus terminating resistors .......................................88
C
Cable cross section ...............................................32
Cable entries..........................................................31
Cable glands....................................................26, 44
Cable glands according to EMC ............................43
Cable shield ...........................................................43
Canopy ..................................................................26
Cleaning...............................................................124
Coding of process data..........................................75
Configuration
PROFIBUS master ............................................89
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
175
Index
Connection
Binary inputs/outputs .........................................50
Fieldbus interface...............................................43
Fieldbus interface on the drive...........................49
Fieldbus interface, remote installation ...............48
Inputs/outputs ....................................................50
INTERBUS.........................................................47
MOVIMOT® with binary control..........................40
MOVIMOT® with fieldbus interface ..............48, 49
MOVIMOT® with MLA12A setpoint converter ....41
MOVIMOT® with RS485 bus operation..............42
PE ................................................................35, 45
PROFIBUS.........................................................45
Safety notes .......................................................12
Supply system....................................................32
Connection cross section
Terminals ...........................................................44
Connection module MFZ..
Unit structure......................................................18
Control elements, description.................................53
Cooling air ..............................................................25
Copyright..................................................................9
Corrosion protection.............................................125
Cross section of power and control cables ............32
Current carrying capacity
Terminals ...........................................................44
D
Damp locations ......................................................26
DC 24 V supply voltage .........................................45
Deceleration setpoint .............................................54
Degree of protection ............................................142
Designated use ......................................................11
Designations, explosion protection ........................22
Diagnostics
MFI interface (copper line) ...............................111
PROFIBUS interface MFP .................................96
Project planning example...................................97
With status LED ...............................................115
DIP switches ........................................................101
S1 and S2 ..........................................................55
Disposal ...............................................................122
Documentation, additional .....................................11
DP configuration
PROFIBUS interface MFP .................................92
DP master ..............................................................95
Drive ID module
Technical data..................................................144
176
Drive-ID module
Description....................................................... 114
Disassembly .................................................... 120
Dust .......................................................................38
E
Earth-leakage circuit breaker.................................34
Embedded safety notes ...........................................8
EMC-compliant installation ....................................37
EMC, Installation considering ................................43
Enabling direction of rotation ..................... 73, 86, 99
Enclosure............................................................. 124
Environmental impact ............................................38
EPL (Equipment Protection Level).........................22
Equipotential bonding ............................................43
Error display......................................................... 115
Error list ...............................................................116
Exclusion of liability..................................................9
Explosion protection
Designation........................................................22
Extended storage.................................................122
F
Fieldbus interface
Installation in the field ........................................29
Installation notes................................................28
Nameplate .........................................................21
Tightening torques .............................................30
Type designation ...............................................21
Fieldbus interfaces
Unit structure .....................................................17
Function
MFI interface (copper line)............................... 106
Function with RS485 master..................................80
G
Gas ........................................................................38
Gaskets..................................................................38
Group address .......................................................81
GSD file .................................................................89
H
Handling
With binary control .............................................66
Hazardous radiation...............................................38
Hoist applications...................................................11
HT1 + HT2 .......................................................48, 49
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Index
I
Identification ...........................................................20
Idle .........................................................................81
Inputs/outputs, connection .....................................50
Input/output bytes
PROFIBUS interface MFP .................................91
Input/output word, MFI interface (copper line)
Structure ..........................................................107
Inspection.............................................................123
Brakemotor EDR.71 – EDR.112 ......................132
Motor EDR.71 – EDR.112................................127
Inspection intervals ..............................................125
Installation
Bore dimensions for fieldbus interface...............29
Fieldbus interface...............................................29
Fieldbus interface, general notes.......................28
In damp locations...............................................26
Line contactor ....................................................34
MOVIMOT® drive, notes ....................................25
Tightening torques, Fieldbus interface...............30
Installation according to EMC
Cable shield .......................................................43
Installation altitude .................................................37
Installation considering EMC..................................43
Cable glands ......................................................43
Data cable..........................................................43
Equipotential bonding ........................................43
24 V supply ........................................................43
Installation instructions...........................................31
Installation, safety notes ........................................12
Integrator ramp ......................................................54
InterBus interface .....................................................7
INTERBUS interface MFI
Technical data..................................................161
Interface underside ................................................17
Intervals, inspection and maintenance.................125
IT systems, installation requirements.....................32
Low-noise operation ..............................................56
Lubricant table .....................................................152
Lubricants ............................................................152
Lubrication
Bearing ............................................................125
M
Magnet replacement ............................................ 138
Maintenance ........................................................123
Maintenance intervals.......................................... 125
Maximal frequency.................................................53
Maximum frequency, control via RS485 ................53
Mechanical installation
Fieldbus interface ..............................................28
Setpoint converter MLA12A...............................30
Message processing..............................................83
Message structure .................................................80
MFI interface (copper line)
Diagnostics ...................................................... 111
Function ...........................................................106
LED displays.................................................... 108
MFI system fault ..............................................110
Process data.................................................... 106
Process data monitoring ..................................112
Structure of the input/output word....................107
MFI system fault
MFI interface (copper line)............................... 110
MF.21.....................................................................17
Minimum frequency ...............................................54
Minimum frequency, control via RS485 .................54
Motor bearing....................................................... 125
Motor EDR.71 – EDR.112, structure ................... 126
Motor protection.....................................................56
MOVILINK® unit profile ..........................................75
MOVIMOT® drive unit structure .............................14
MOVIMOT® inverter unit structure.........................15
N
L
LED ......................................................................113
LED display
PROFIBUS interface MFP .................................93
LED displays
MFI interface (copper line) ...............................108
LEDs
PROFIBUS interface MFP .................................93
Line contactor ........................................................34
Line fuses...............................................................32
Nameplate
Fieldbus interface ..............................................21
Inverter...............................................................20
MOVIMOT® drive...............................................19
Notes
Designation in the documentation .......................8
O
Operating characteristics .....................................153
Operating display MOVIMOT® inverter................ 113
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
177
Index
Operating types....................................................145
Operation
Low noise...........................................................56
Safety notes .......................................................13
With binary control .............................................66
With fieldbus ......................................................75
with RS485 master.............................................80
Other applicable documentation ............................11
Outdoor installation ................................................26
Overhung loads, permitted...................................147
P
Paint protection cap .........................................52, 70
Paint protection film .........................................52, 70
Painting ................................................................124
Part number, MOVIMOT® inverter .......................142
PE connection ..................................................35, 45
Process data ..........................................................90
MFI interface (copper line) ...............................106
Process input data .............................................77
Process output data ...........................................76
Process data monitoring
MFI interface (copper line) ...............................112
Product names .........................................................9
PROFIBUS address ...............................................87
PROFIBUS interface ................................................7
PROFIBUS interface MFP
Diagnostics ........................................................96
DP configuration ................................................92
GSD file..............................................................89
Input/output bytes ..............................................91
LED display........................................................93
Master configuration ..........................................89
Project planning .................................................89
System fault .......................................................95
Technical data..................................................160
Project planning
Overhung loads................................................147
Project planning notes
Axial load .........................................................147
Protection concept .................................................39
Protection devices..................................................38
Protective cover ...............................................52, 70
PWM frequency ...............................................56, 61
R
Ramp times ............................................................54
Ramp times, extended ...........................................60
178
RCD – residual current device ...............................34
Reduced noise .......................................................56
Repair ..................................................................123
Replacing MOVIMOT®......................................... 119
Replacing the brake spring ..................................136
Request message..................................................84
Requirements for startup .................................53, 70
Response message ...............................................84
Restartup ............................................................. 123
Rights to claim under limited warranty .....................9
Rolling bearing, permitted .................................... 151
RS485
Address range ...................................................81
Control via RS485..............................................38
Function with RS485 master..............................80
Group address ...................................................81
RS485 address, selection..................................56
Startup with RS485 master................................72
Technical data RS485 interface....................... 144
User data type ...................................................81
S
Safe disconnection ................................................12
Safety functions .....................................................11
Safety notes...........................................................10
Assembly ...........................................................12
Designation in the documentation .......................8
Electrical connection..........................................12
General information ...........................................10
Installation..........................................................12
Operation ...........................................................13
Storage ..............................................................12
Structure of the embedded safety notes..............8
Structure of the section-related safety notes .......8
Transportation....................................................12
"Easy" startup ..............................................52, 70
Sealing compound, duroplastic............................ 152
Section-related safety notes ....................................8
Service.........................................................115, 121
Setpoint f1........................................................53, 54
Setpoint potentiometer f1.......................................53
SEW Service........................................................121
Shield.....................................................................43
Shut down ............................................................121
Shutdown............................................................. 122
Signal words in the safety notes ..............................8
Spare parts .......................................................... 124
Speed monitoring...................................................59
Speed 1 setpoint....................................................53
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
Index
Speed 2 setpoint ....................................................54
Spring terminal, use ...............................................33
Start delimiter .........................................................81
Startup
Requirements...............................................53, 70
With binary control .............................................64
With INTERBUS interface..................................98
With MLA12A option ..........................................67
With PROFIBUS interface..................................85
With RS485 master............................................72
Startup with MFI (copper line)
Configuring the INTERBUS master .................102
NEXT/END switch............................................101
Process data description..................................103
Process data width...........................................101
Setting MFI DIP switch.....................................101
Setting the data width ......................................102
Status display.......................................................115
Storage ..........................................................12, 122
Structure
Brake BE05-BE2..............................................130
Brake BE1 – BE5 .............................................131
Brakemotor ..............................................128, 129
EDR.71 – EDR.112..........................................126
EDR.71 – EDR.80 with BE...............................128
EDR.90 – EDR.112 with BE.............................129
Motor................................................................126
Supply system leads ..............................................32
Supply voltage via MFZ.1.......................................45
Supply voltages
400 V / 100 Hz .................................................142
400 V / 50 Hz ...................................................142
Switch f2 ................................................................54
Switch t1 ................................................................54
System fault
PROFIBUS interface MFP .................................95
T
Target group ..........................................................10
Technical Data
Braking resistors ..............................................159
MLA12A option ................................................143
MOVIMOT® 400 V / 50 Hz or 400 V / 100 Hz ..142
Technical data
Braking work, permitted ...................................155
INTERBUS interface MFI.................................161
PROFIBUS interface MFP ...............................160
Rolling bearing, permitted ................................151
Temperature, permitted ....................................... 142
Tension spring terminal, use..................................33
Terminals
Connection cross section...................................44
Current carrying capacity...................................44
Terminal, use .........................................................33
Test report ...........................................................123
Tightening torques
Fieldbus interface ..............................................30
MOVIMOT® inverter ..........................................27
Timeout..................................................................95
Timeout monitoring ................................................81
Tolerance, shaft end ..............................................24
Torque, reduced ....................................................62
Trademarks..............................................................9
Transmission rate > 1.5 MBaud.............................45
Transportation........................................................12
Type designation
Fieldbus interface ..............................................21
Inverter...............................................................20
MOVIMOT® drive...............................................19
U
Unit identification ...................................................20
Unit replacement..................................................119
Unit structure
Fieldbus interfaces.............................................17
MFZ.. connection module ..................................18
MOVIMOT® drive...............................................14
MOVIMOT® inverter ..........................................15
Use, designated.....................................................11
V
Valid components
Fieldbus interfaces...............................................7
MOVIMOT® in category 3D .................................6
Setpoint converter MLA12A in category II3D.......7
Vapor .....................................................................38
W
Wear .................................................................... 125
Wiring
PE ................................................................35, 45
Supply system ...................................................32
Wiring check ..........................................................51
Working air gap of the brake................................ 154
Working air gap, brake......................................... 133
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
179
Index
0 ... 9
4Q operation ................................................145, 146
24 V supply ............................................................37
180
Operating Instructions – Explosion-Proof MOVIMOT® MM..D Drives in Category 3D
SEW-EURODRIVE—Driving the world
SEW-EURODRIVE
Driving the world
SEW-EURODRIVE GmbH & Co KG
P.O. Box 3023
D-76642 Bruchsal/Germany
Phone +49 7251 75-0
Fax +49 7251 75-1970
sew@sew-eurodrive.com
www.sew-eurodrive.com