Marine air Nitrogen Systems Nitrogen systems VerhaarOmegaAir&NitrogenBVisyouridealpartner forthedesign,manufacturingandsupplyofanitrogen generatorsystem.Overrecentyearswehavedeveloped anddesignedanentirerangeofsystemsforapplicationsonboardchemicaltankers,oil/productcarriers, gastankers,offshoreapplicationsandotherdedicated servicesintheoil&gasindustry.Withover60modules inoperationtodate,thewideexperienceofthecrewat VerhaarOmegaisatyourservice. Ourrangeofgeneratorsvariesfromthesmallestunit producing15nm3/hrtothelargerunitswithacapacity of5500nm3/hr.Allareratedatanitrogenpurityof 95%.Nitrogengascanbegeneratedwithpuritiesupto 99.9%. Usingourin-housedesignandmanufacturingexpertise, wecancustomisespecificcapacities,puritiesorspecial applicationsuponrequest. Product philosophy VerhaarOmeganitrogengeneratorsaredesignedbyusinginnovativesolutionsfordemandingapplications. •Completesystemdesignandsupply •Highnitrogencapacitywithsmallunitdimensions •Constantandreliableproductionofnitrogenon demand •Easyandminimalmaintenance •Selfmaintainingandintelligentsystemcontrol •Clearandsimplesystemoperation Unit design Thestandardunitsareconstructedinsuchawaythat theycanwithstandtheharshenvironmentoftenfound onboardships,offshoreunitsandoil&gasapplications. Specialmeasuresprotectagainstthepotentialdamage causedbyvibrationandsaltaircorrosion.Theunitsare fittedwithcompletestainlesssteelpipingandinstrumentation,whiletheframeconstructionispreserved byahighqualitymarinepaintsystem.Valvesused inthesystemarefittedwithchemicalresistantseats andseals:Thispreventsanydamageorleakageatthe nitrogengeneratorintheunlikelyeventofeithercargo liquidorgasenteringthenitrogengeneratorupstream. Nitrogen Generating Membranes Largevolumesofnitrogenatlowpressures Theuniquefibresintheappliedmembranemodulesare thehighestpermeablemembranesintheworld. Usingthehighperformancemembranemakesit possibleto: •Generatethesameamountofnitrogenwithalower membranesysteminvestmentcomparedwithother makesofmembranes •Feedairpressuresfromaslowas6bar(g) •Significantlyloweryourcostsperm³ofnitrogen •Noageingofmembranesafterdelivery. Feed air treatment equipment Theefficientlifespanandperformancerateofthenitrogenmembranesdependsmainlyonthequalityofthe compressedfeedair.Oursystemsfeatureamodularair treatmentpackage.Beforefeedairentersthenitrogen membraneitpassesthroughamulti-stageairtreatmentpackage.Theairpre-treatmentsystemensures alonglife-spanforyourinstallation,combinedwitha minimumofmaintenancecostsandefforts. One Touch control system TheOneTouchcontrolsystemconsistsofafullyPLCcontrolledsystem,fittedlocallyinthegeneratorunit. Acolourtouchscreenmakesmonitoringandoperating thenitrogengeneratorclearandsimple.Dependingon theapplication,remoteplacedcontrolandstatuspanels areavailablefordeploymentinthecargocontrolroom, bridgeorenginecontrolroom. TheVerhaarOmeganitrogensystemsincludethecompletevalvearrangementtobefittedinyournitrogen decklines,pressuretransmittersandotherrequired instruments.Bysupplyingthecompletesystemandaccessories,wesecurethereliabilityofyoursystem.Also availableareclass-approvedbuffertanksfornitrogen storage,highflowandhighprecisionpressurereducingvalves,andinstrumentationforyourstrip,padand blanketlines.Alltheseinstrumentsandequipmentare fullyincorporatedintheOneTouchcontrolsystem. Service & Commissioning VerhaarOmeganitrogengeneratorsaredesignedand manufacturedtothehigheststandards,ensuringyou excellentperformancecombinedwithmaximumdurability.Technicalassistanceisavailablefromourteamof engineersduringtheonboardinstallationofequipment, commissioningandforafter-salesmaintenance. Certificates & certification VerhaarOmeganitrogengeneratorsystemsmeetall rulesandregulationssetbythemajorclassificationbureaussuchasLRS,GL,BV,DNV,ABS,RINAandRMRoS. VerhaarOmegaAir&NitrogenB.V. P.O.Box119,2340ACOegstgeest,TheNetherlands Compressed air for the marine market At Verhaar Omega we understand the vital importance of having a reliable and robust compressed air system onboard your vessel. Whether used for starting up the main engines, supplying air to your control systems or connected to the working & service air system, your system should be instantly available around the clock. With over four decades of marine experience, Verhaar Omega designs, manufactures and supplies premium compressed air systems to the highest Dutch standards. From small factory-standard units to custom-made skid-built units designed to meet the specific requirements of your application. Units specially developed for inland water shipping applications Our compact screw & piston type air compressor units are combined with matching air dryers and air receivers. They are the ideal solution for supplying air onboard inland tankers and dry cargo ships. Typical fields of application are general service air, sounding, stripping pumps and air supply for air mask filters. Our skid-built starting air compressors are pre-wired and connected, ready for start-up upon delivery. With robust and proven technology, combined with a compact design, they provide the ideal solution for all your onboard starting air applications. Units specially developed for seagoing vessel applications When efficiency combined with reliability matters, our standard delivery programme and special designs are able to fulfil all your compressed air system needs. • • • • • Starting air compressors & receivers Air treatment systems Working & service air Bulk handling air compressors Feed air compressor for nitrogen generation All products are engineered and manufactured according to the Verhaar Omega philosophy of combining non-negotiable marine quality with a competitive price. All compressed air equipment complies with the specific rules & regulations that apply to inland shipping vessels and with the SOLAS, IMO and class society rules for seagoing ships. Our team of service engineers can provide you with onsite 24/7 service for parts and maintenance. Verhaar Omega Air & Nitrogen B.V. P.O. Box 119, 2340 AC Oegstgeest, The Netherlands T +31 (0) 71 517 26 31, E info@verhaar.com, W www.verhaar.com Verhaar Omega HZ-series high purity nitrogen generators Verhaar Omega Air & Nitrogen BV is your ideal partner for the design, manufacturing and supply of a high purity nitrogen generator system. With dedicated design for versatile applications on board all types of gas carriers and tankers, offshore applications and other nitrogen requiring services in the oil & gas industry, the Verhaar Omega HZ-series high purity nitrogen generators will suit your needs. By applying the pressure swing adsorption (PSA) method for separating the oxygen and nitrogen from the compressed air, high purity nitrogen is now available for your specific application. The range Verhaar Omega HZ-series high purity nitrogen generators varies from units producing 5 nm3/hr to the larger units with a capacity upto 1300 nm3/hr. All the systems are standard calibrated and designed for a guaranteed nitrogen purity of 99,5%. The Verhaar Omega HZ-series high purity nitrogen generators however can produce nitrogen gas up to a purity of 99,9% in their standard design. Using our in-house design and manufacturing expertise, we can customise specific capacities, purities or special applications upon your request. Product philosophy Verhaar Omega HZ-series high purity nitrogen generators are designed by using innovative solutions for demanding applications. • Complete system design and supply • High nitrogen capacity with minimum unit dimensions • Constant and reliable production of nitrogen on demand of your selected purity • Easy and minimal maintenance • Self maintaining and intelligent system control • Clear and simple system operation Unit design The generator units are constructed in such a way that they can withstand the harsh environment often found onboard ships, offshore units and at oil & gas applications. Special measures are taken to protect against the potential damages caused by vibrations and aggressive ambient air conditions. Equipment is fitted with complete stainless steel piping and instrumentation, while the frame, CSM columns and buffer tank constructions are preserved by a high quality marine paint system or alternatively are of galvanised materials. Valves used in the system downstream the generator are fitted with chemical resistant seats and seals. Feed air treatment equipment The efficient life span and performance rate of the Verhaar Omega HZ-series high purity nitrogen generators depends heavily on the quality and correct quantity and pressure of the compressed feed air entering the CSM columns. Our systems feature a modular air treatment package. Before feed air enters the CMS filled columns it passes through a multi-stage air treatment package. The air pre-treatment system ensures a long life-span for your installation, combined with a minimum of maintenance costs and efforts. One Touch control system The One Touch control system consists of a PLCcontrolled system, fitted locally on the generator unit. A colour touchscreen makes monitoring and operating the nitrogen generator clear and simple. Depending on the application, remote placed control and status panels are available for deployment in the cargo control room, bridge or engine control room. When required Verhaar Omega HZ-series high purity nitrogen generators include the complete valve arrange- ment to be fitted in your nitrogen deck lines (double block & bleed), pressure transmitters and other required instruments. By supplying the complete system and accessories, we secure the reliability of your system. Also available are class-approved buffer tanks for nitrogen storage, high flow and high precision pressure reducing valves, and instrumentation for your strip, pad and blanket lines. All these instruments and equipment are fully incorporated in the One Touch control system. Service & Commissioning Verhaar Omega HZ-series high purity nitrogen generators are designed and manufactured to the highest standards, ensuring you excellent performance combined with maximum durability. Technical assistance is available from our team of engineers during the onboard installation of equipment, commissioning and for after-sales maintenance. Certificates & certification Verhaar Omega HZ-series high purity nitrogen generators meet and are available with a certificate issued by the major classification bureaus such as LRS, GL, BV, DNV, ABS, RINA and RMRoS. Verhaar Omega Air & Nitrogen B.V. P.O. Box 119, 2340 AC Oegstgeest, The Netherlands Verhaar Omega B.V. Industriekade 28 2172 HW Sassenheim P.O. Box 43 2170 AA Sassenheim The Netherlands T +31 (0) 252 745 300 F +31 (0) 252 228 184 www.verhaar.com