ASOLA - THETA
I
ISTRUZIONI DI MONTAGGIO
GB FITTING INSTRUCTIONS
F
INSTRUCTIONS DE MONTAGE
E
INSTRUCCIONES DE MONTAJE
D
MONTAGEANLEITUNG
IMPBAT08-25 - Rev. 00
1
GB
"THETA" FITTING INSTRUCTIONS
SUB-FRAME
Correct walling work (parallelism and perpendicularity of the
sub-frame) will make all the subsequent door fitting and adjustment operations easier.
FLUSH WITH THE INTERNAL PLASTER
PLASTER
LINE
Passage size sub-frame 920
Brick to brick sub-frame 1020
OUTSIDE
IN THE MIDDLE OF THE WALL
PLASTER
LINE
min 70
Passage size sub-frame 920
Brick to brick sub-frame 1020
OUTSIDE
INSTALLATION SUB-FRAME
IMPORTANT: THE SUB-FRAME MUST BE FLUSH
WITH THE FINISHED FLOOR
The sub-frame can be installed in two ways:
A1 - Make holes for walling the clamps.
A2 - Install with frame bolts.
WITH CLAMPS:
Fix the clamps as
per fig. A1
A1
WITH BOLTS:
M10 x 120 mm
A2
18
IMPBAT08-25 - Rev. 00
REMOVING THE SPACERS
Turn with pliers or tongs in both directions until the spacers (1)
held on by tack welds are removed.
NO
1
CHECKING THE DELIVERED PRODUCT
Fig. B - The fitter and his assistant should open the package carefully and check that all the necessary parts are present:
- 2 Theta frame slots with 4 self-locking nuts M8
- 2 bases + under-slot cover
- 8 threaded plates and countersunk head bolts M8x30
- 1 cylinder 60 mm with keys
- 1 fixing plate for cylinder and 2 pins M5
- 1 under-washer + Ghibli2 washer, with thumbturn knob
- 2 fixing screws + 2 expansion bolts
- 1 Theta bar with 2 bolts M8x20
- 1 Theta outside handle with 6x6x20 key
- 2 Theta central large washers Ø70 mm
- 2 hinge cover caps
Fig. B
FITTING THE THETA FRAME SLOTS
- Insert the Theta frame slots (2), fitted with threaded pins, in the
holes present on the frame (1), and fix them with self-locking nuts
ISO 7040 M8 (3).
- Couple the under-slot base (5, see fig. D) to the bolts (4) screwed
into the middle of the front of the frame and pull the bolt (4) lightly
with a 10 mm adjustable spanner.
IMPBAT08-25 - Rev. 00
19
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INSTALLING THE FRAME AND THE
DOOR LEAF
Fig. C - Insert the threaded plates (3) in the U bolts (4) fig. C1.
Install the frame on the sub-frame and screw in the standard M8x30
screws (5) fig. C2. Insert the door leaf on the hinges.
3
4
5
C1
3
4
C2
Fig. C
3
4
5
LOCK WITH CYLINDER
WARNING
This lock is provided with a burglar-proof system with locking of
the latch bolts. This system is activated in the event of an attempt
to extract the cylinder with force, with the lock closed (with latch
bolts protruding).
All the cylinder fitting (first installation or lock change) and testing
operations must be carried out with the lock open (with latch bolts
retracted) to avoid activating the locking system.
If this is not done, the lock will irreversibly lock in the closed position. Gardesa will not accept any complaints if these instructions
have not been followed.
USE AND MAINTENANCE OF THE
CYLINDER
1 - Fully insert the key. Do not force the key and do not exert
twisting movements on it during insertion or extraction. Extract
the key at the end of every opening/closing operation.
2 - Do not use foreign bodies or non-original keys to operate the
cylinder.
3 - Never use the key to pull or push the door.
20
IMPBAT08-25 - Rev. 00
SECURITY CYLINDER INSTALLATION
Unscrew the pins (5) and remove the fixing plate (3) leaving the
anti-drill protection (7) in its housing.
Screw and tighten the hex screw (1) on the cylinder (2) from the
inside and insert the cylinder in its housing in the lock. Insert the
fixing plate (3) from the inside of the lock with the pin (4) direct
towards the hexagonal head screw (1). Insert the fixing screws (5)
with their bolts (6) and fix the anti-drill defender (7). Screw on the
nylon plate (8) with screws (9) and fit the plate cover (10) and the
knob (11) with the allen screw provided.
11
10
9
8
6
5
3
4
Insert the
screws (9) in
these holes
2
7
1
TEST ALL THE KEYS
WITH THE DOOR OPEN
OUTSIDE HANDLE INSTALLATION
Fit the large washer (1) on the bush (2). Insert the 6x6x20 key (3)
in its seat on the pin of the handle (4) and insert from the outside to
the inside in the hole of the central mechanism, taking care to centre
the indicated slot (5) according to the direction of opening.
5
2
1
3
Left opening door
4
5
Pin
Right opening door
IMPBAT08-25 - Rev. 00
21
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GB
INSIDE HANDLE INSTALLATION
Fit the large washer (1) on the
bush (2). Fit the bar (3) on the pin
of the outside handle and, using a
5 mm hex key, fix it with the two
screws UNI 5933 M8x20 (4) that
will screw into the threaded hole
present on the pin.
3
1
2
4
4
Pin
BAR TRAVEL LIMIT
5
Position the under-slot bases (5) as shown in figure
D, adjust the height until
they brush against the bar
in horizontal position.
Then fix them by tightening the bolt (4) with a 10
mm spanner.
Fig. D
4
5
5
Right opening door
Hinge side
Lock side
INSIDE VIEW
5
5
Lock side
22
Left opening door
Hinge side
IMPBAT08-25 - Rev. 00
ADJUSTING THE HINGES
Horizontal adjustment X. Using a hex key, slacken screws B
and C, tighten or slacken the grub screws present in holes E and
F with 4 mm spanner, and lastly re-tighten screws B and C.
WARNING: For correct adjustment, never slacken screws A
and D.
Try to unscrew/screw the screws evenly by keeping count of the
number of turns. Each turn of grub screws E and F corresponds
to a movement of approx 1 mm.
Height adjustment Y with grub screw and lock grub screw.
Slacken the lock grub screw with 5 mm spanner and unscrew
or screw the grub screw underneath with 4 mm spanner. Each
turn corresponds to a movement of approx 1 mm. When you
have finished making the adjustment, tighten the 5 mm lock
grub screw again.
Axis Z adjustment. Slacken the screws M6 with 4 mm hex
key, re-position the leaf and then tighten the screws.
LEA
FRAME
A
F
E
B
C
D
IMPBAT08-25 - Rev. 00
F
23
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GB
FINAL ADJUSTMENTS
Fig. D
D1
D1 - Turn the fixing screws (1)
to make the frame plumb.
1
D2 - Adjust the door latch by
adjusting the plate (1) horizontally until there is no play at all
with the door closed.
1
D2
SCREWS
HINGE CAPS INSTALLATION
After adjusting the door, apply the two caps (18) for covering the
hinges as per fig. E. If necessary, use a small flat blade screwdriver
to help the cap into its seat.
Fig. E
18
24
IMPBAT08-25 - Rev. 00
ADJUSTING THE MOBILE DROP SILL
To adjust the mobile drop sill, turn the screw (1) that protrudes from
the hinge side of the door leaf, with door fully open.
Turning clockwise reduces the pressure on the floor.
Turning anticlockwise increases the pressure on the floor.
1
INSERTING THE GARDESA BADGE
1 - Identify the hole for inserting the
"Gardesa" badge on the frame (lock
side) at about 1.5 metres from the floor.
2 - "A": hole for inserting the "Gardesa"
badge.
3 - Turn the badge towards you (so that
you can read the trademark) and align
it with the hole it is to go in.
4 - Insert the badge until it is fully in
the hole.
IMPORTANT
The plastic film protecting the panels
MUST BE REMOVED after installation.
IMPBAT08-25 - Rev. 00
25
GB
GB
"ASOLA" FITTING INSTRUCTIONS
SUB-FRAME
Correct walling work (parallelism and perpendicularity of the
sub-frame) will make all the subsequent door fitting and adjustment operations easier.
FLUSH WITH THE INTERNAL PLASTER
PLASTER
LINE
Passage size sub-frame 920
Brick to brick sub-frame 1020
IN THE MIDDLE OF THE WALL
OUTSIDE
PLASTER
LINE
min 25
Passage size sub-frame 920
Brick to brick sub-frame 1020
OUTSIDE
SUB-FRAME INSTALLATION
IMPORTANT: THE SUB-FRAME MUST BE FLUSH WITH
THE FINISHED FLOOR
The sub-frame can be installed in two ways: WITH CLAMPS:
A1 - Make holes for walling the clamps.
Fix the clamps as
A2 - Install with frame bolts.
per fig. A1
A1
WITH BOLTS:
M10 x 120 mm
A2
26
IMPBAT08-25 - Rev. 00
N.B. - The Asola sub-frame has radial upper
corners. The walling work must follow the
radial shape of the sub-frame.
REMOVING THE SPACERS
Turn with pliers or tongs in both directions until the spacers held
on by tack welds are removed.
NO
1
The fitter and his assistant should open the package carefully and
check that all the necessary parts are present:
- 8 threaded plates and countersunk head bolts M8x30
- Set of double bit keys
- 2 hinge cover caps
FRAME AND THE DOOR LEAF INSTALLATION
Fig. C - Insert the threaded plates (3) in the U bolts (4) fig. C1.
Install the frame on the sub-frame and screw in the standard M8x30
screws (5) fig. C2. Insert the door leaf on the hinges.
3
Fig. C
5
4
C1
3
4
C2
3
4
5
IMPBAT08-25 - Rev. 00
27
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ADJUSTING THE HINGES
Horizontal adjustment X. Using a hex key, slacken screws B
and C, tighten or slacken the grub screws present in holes E and
F with 4 mm spanner, and lastly re-tighten screws B and C.
WARNING: For correct adjustment, never slacken screws A
and D.
Try to unscrew/screw the screws evenly by keeping count of the
number of turns. Each turn of grub screws E and F corresponds
to a movement of approx 1 mm.
Height adjustment Y with grub screw and lock grub screw.
Slacken the lock grub screw with 5 mm spanner and unscrew
or screw the grub screw underneath with 4 mm spanner. Each
turn corresponds to a movement of approx 1 mm. When you
have finished making the adjustment, tighten the 5 mm lock
grub screw again.
Axis Z adjustment. Slacken the screws M6 with 4 mm
hex key, re-position the leaf and then tighten the screws.
LEA
FRAME
F
E
A
B
C
D
28
F
IMPBAT08-25 - Rev. 00
GB
REPLAY DOUBLE BIT LOCK
To guarantee maximum security, the
box of replay keys has been sealed at
source (Fig. 1). If it has been tampered with, call the supplier.
Fig. 1
NOTE: In the case of an exhibition door, the coding with
owner's keys will be carried out by GARDESA.
OPTIONAL ACCESSORIES
TEMPORARY BUILDING KEY
Follow the procedures below:
- First coding of the lock, for putting the temporary building key
into service.
- Changing the coding of the lock, for putting the final keys into
service.
FINAL ADJUSTMENTS
D1 - Turn the fixing screws (1) to make the frame plumb.
D1
Fig. D
1
1
D2
SCREWS
D2 - Adjust the door latch by adjusting the plate (1) horizontally
until there is no play at all with the door closed.
ADJUSTING THE MOBILE DROP SILL
To adjust the mobile drop sill, turn the screw (1) that protrudes from
the hinge side of the door leaf, with door fully open.
Turning clockwise reduces the pressure on the floor.
Turning anticlockwise increases the pressure on the floor.
1
IMPBAT08-25 - Rev. 00
29
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HINGE CAPS INSTALLATION
After adjusting the door, apply the two caps (18) for covering the
hinges as per fig. E. If necessary, use a small flat blade screwdriver
to help the cap into its seat.
Fig. E
18
INSERTING THE GARDESA BADGE
1 - Identify the hole for inserting the
"Gardesa" badge on the frame (lock
side) at about 1.5 metres from the floor.
2 - "A": hole for inserting the "Gardesa"
badge.
3 - Turn the badge towards you (so that
you can read the trademark) and align
it with the hole it is to go in.
4 - Insert the badge until it is fully in
the hole.
30
IMPBAT08-25 - Rev. 00
GB
REMOVING THE DOOR FURNITURE TO
RECODE THE REPLAY NUCLEOS
a
Inside tank
a
Inside handle
a
Using tapered nose pliers,
unscrew the 4 screws "a", carefully remove the inside handle and the inside tank. After
you have recoded the nucleos,
reassemble all the parts.
a
IMPORTANT NOTICE:
Fig. 2
- All the coding change operations
must be carried out with the door
open as per fig. 2.
dead-bolts
latch
- Use a flat blade screwdriver not more than 4 mm wide (Fig. 3).
Fig. 3
max 4 mm
- During this operation, do not force the coding change pin or the key
beyond the stop position (Fig. 4).
Fig. 4
coding change
pin
- During rotation (Fig. 5), the coding change pin must be kept pressed
down until it stops.
Fig. 5
IMPBAT08-25 - Rev. 00
31
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CODING CHANGE
The reprogramming operation must be carried out by means of the
OLD KEY TO BE REPLACED and only
Fig. 6
with an original key.
Check that the coding change pin is in
key code
the vertical position (Fig. 4).
1- Check that the new key has the
same code as the key to be replaced
(Fig. 6).
2 - Remove the plate of the handle (advised) or remove the cap on
the plate to access the coding change pin (Fig. 4). With the door
open (Fig. 2) insert, from the outside, the old key to be replaced,
turn it in the opening direction until the latch is fully retracted and
hold it in traction.
3 - Holding the key in the aforesaid position, press and turn the
coding change pin with the screwdriver (Fig. 3) in the lock closing direction (Fig. 7 and Fig. 8) until it stops but without forcing.
When you remove the screwdriver, make sure the coding change
pin does not stay pressed down but returns to its initial position.
Extract the old key.
Fig. 7
Fig. 8
neutral position
for right opening
door
neutral position for
left opening door
4 - Insert the NEW KEY from the outside of the door leaf and turn
it in the lock opening direction until the latch is retracted and hold it
in traction. With the screwdriver (Fig. 3), press and turn the coding
change pin (Fig. 5) into the vertical position (Fig. 4).
5 - Turn the new key in the closing direction and check that it opens
and closes correctly.
NUCLEO REPLACEMENT
Remove the old nucleos, take off the plate of the inside handle and
unscrew the screws (d), open the sealed box containing the new
nucleos (a) and position it in its seat (b) in the lock (c) with a key
inserted (so that the nucleos
Fig. 9
does not fall inside the door
c
leaf), and fix it with the
b
screws (d). See Fig. 9.
a
TEST ALL THE KEYS
WITH THE DOOR OPEN
32
d
IMPBAT08-25 - Rev. 00