a2/0e/L0 DESTGN NO.D13652 SECTION LO72O WINDOW GUARDS PART 1 - 1.01 GENERAT DESCRIPTION OF WORK A. Provide window guard and transom guard Work as indicated on Drawings and as specified herein, including, but not limited to, the following: L.02 1. Wire Guards 2. Expanded Metal Guards 3. Guards at windows with air conditioninq units. 4. Shop Coat 5. Ztnc/Aluminum Metallizing with Finish Coating System Painting (interior) (exterior) REFERENCES A. References and industry standards listed herein and throughout this Section are applicable t.o the Work of this Section. Unless more rest.rictive criteria is explicitly cal-l-ed-out in these Specifications or mandat.ed 1-rrr f ha Drr i 'l rl i na lanAa vvvg ,|- / hc urrv re.frl i rements vrrre r v\aur! deSCf ibed in Lhe ref erenced standard shall- be deemed applicable to t-he Work. This includes language in the documents in the form of a recommendation or suggestion, which shall be deemed as mandatorv 1. American Society for Testing and Materials .A36 Standard SpecificaLion Steel for (ASTM) . Carbon SLructural A307 Standard SpecificaLion for Carbon St.eel Bo-Lts and Studs, 60 000 PSI Tensile Strength 2 - 3. NYCSCA American Welding Society (AWS) . The Society for Protective Coatings (SSPC, formerly Steel St.rucLures Paintinq Council) . wrNDow GUARDS L0720 1 L2 DESIGN NO.D13652 / ae /10 1.03 SUBMITTALS A. Product Data 1. Catal-oq sheets 2. Submit manufacturers' Metallizinq J . 5/ 5 li U - _1 - ZIT\C specifications for Zinc / Allum]-num wrre l^- Epoxy paint system or powder coaL system 4. rJ. snop 1. urawr_ngs LocaLron schedules 2. Section and connection detail-s at 3/4" = 1'-0" scale, minimum, of Work in this Section. 3. Indicat.e how release mechanisms are coordinated with operat.ing sash on shop drawings C. Samples Provide I2n x I2t' samples of each type of wire mesh and expanded steel- sheet, f ramed with angles or channel-s. For exterj-or window guards, one-half of sample shaII be with zrrrc metallizing exposed on front. and back of sample, and the other hal-f shall have the complete coating system as specified. Samples shall meeL the performance and inspection requirements for window guards as specified herein. D. Test Reports Submit t.est reports for zinc metallizing and coating system as specified herein, paragraph 2.02.H.1, titled "Galvanj-zing by the Zinc Metallizing Process; and Finish flaal .UU4 .t.; . ^-t, L f- IIq gl-la_Lr-Il_CatlOnS Provide proof sneci f .i ed pysuMEg 11h^^ullug! qualificatj-ons NYCSCA of Zinc Metalllzer's \\^,,-'r vuaa!uy i fv AssrrrAn.,e'l /: Fppu!qtrvg qualifications certi f i catiOn ve! u!!rvqr Of by one of the following: W]NDOII GUARDS LO72O - 2 L2/Oe/L0 DESIGN NO.D13552 1. A branch of the U.S. Dept. of Defense 2. A company certified by U.S. Dept. of Defense (submit DoD certification for this company) , ar 3. The Society for Protective Coatings (DoD) , or (SSPC) F. Warranties Warranties as specified in Par. 1.06. G. Extra Materi-al-s For factory painted items, Manufact-urerfFabricator shall provide touch-up paint in sufficient amount for Project. L.04 QUALTTy ASSURjN{CE A. ftems provided in this Section shall be manufactured and fabricated by firms experienced in type of Work qna^'i f i arl B. Installation shall be by Install-ers experienced in type of Work sOeCified fOr lcsnor,l-irre it-cm. . vul/uv C. Zinc metallizer: The company or individual responsible for application of zinc metallizing sha1l be certified as qualified to perform this process by one of the following: 1. Certification in accordance with Mil Std 2L38 or Mi1 Std L6B7 by a branch of the U.S. Dept. of Defense, or by a company that is certified by the Dept. of Defense in accordance with either one of these militarv standards. 2. Thermal Spray Cert.ification Protective Coatj-nqs (SSPC) . 1.05 DELIVERY, by The Society for STORAGE. AND HAI{DLING A. Before and during shipment to Site, adequately protect products. B. Store product.s in conditions requj-red to prot.ect f rom A^^^-^ uatLtduE. NYCSCA }IINDO}T GUARDS TO72O 3 t2/ oe /10 1.06 DESTGN NO.D13652 WARRANTIES A. Window guard manufacturer's written warranty shall be provided for window guards for labor and materials for two vears from date of accepLance. B. The Contractor's warranty that units shall not show signs of rust, and finish shal-l be fully warranted against peeling, cracking, crazrng, bl-istering, chalking and fading for a period of 5 years from date of installation of products . f f rusting or f ai-l-ure of coating occurs, new window guards shall be provided or coati-ng shal-l be refurbished. PART 2 2- .07 PRODUCTS I'AITUFACTURERS/FABRTCATORS A. Window Guards: 1. Star Wi-re Mesh Fabricators, New York, 2. Kenco Wire & Iron Products, Inc., 3. Harmony Products, Inc., 4. S & L fndustries Inc., Brooklyn, 5. Kane Manufacturing Corp., Kane, 6 - 'l . Keansburg, NJ Emigsville, PA NY PA Avant Guards Manufacturing, Brooklyn, MBA NY NY Bros. Inc. , Maspeth, NY B. Zinc Met.allizing: 1. Coast Metallizing & Coatings Corp. , & Coating Systems Inc. , NY 2. Avant Guards Manufacturing, Brooklyn, 3. East Coast Metallizing Westbury, Ny 4 NYCSCA Atlantic Melville, - f sland Wide NY Sandbfasting Inc. , Wyandanch, WINDOVT GUARDS NY TO72O 4 L2/Oe/70 DESIGN NO.D13652 5. C. PA Powder Coatinq Materials 1. 2. 3. 2.02 Reneuxit LLC, West Chester, Tiger Drylac, Ontario, Cal-ifornia; Series 38 Super Durable Powder Coatinq. PPG Industries, Pittsburgh, PAi Coraflon Ul-tradurable Powder Coating. The Sherwin-Williams Co., Cleveland, OH; Powdura Super Durable Powder Coat.ings Series. I"IATERIAI A. Provide window guard Work as specified herein. 1. 2. shown on the Drawings and as Wire Mesh Guards a. St.eel wire: 11 gage, L-A/4" diamond b. Provide 7/8" channel frames covered with I/8" thick filler where indicated on Drawinqs. mesh Expanded Metal Guards a. Carbon st.eel sheet.: MIL-M- b. Window Guard Type A: No. 9, L-1,/2" Diamond eattern, nl ^^^ La4-D c. O Jtg" thick, A'7L94D . Type TI (flattened) , TT rI Window Guard Type B: No. 6, 7-l/2" Diamond e ict , Type I (standarcl) , UI4D- ]] B. Provide braces, clip angles, expansion bol-ts, tap screws, and oLher accessories required to set and secure wire mesh and expanded sheet. metal Work in place. C. Padlocks for guards are specified under Hardware, SecLj-on 08710. Rivet. padlock chains to guards as directed by t.he Authority. D. Hot-rolled steel members: ASTM A36. NYCSCA WINDOW GUARDS LO72O 5 72/Oe/tO DESfGN NO.D13652 Cold-roll-ed sLeel members: Grade C. F. Connection Bolts: Stainless sLeel- for exLerior work; A307 for interior work. e Elvn=nci nn Rol 1-s: 7,inc- n]ated Galrraniz.in.:, krw fhe ASTM CafbOn Steel. Pror-ess: , 7,inc- Mef:ll'izino an.l Finish srfs Coating: (referred to herein as zinc metal-lizing) is the process of thermally applying an 85 / 1,5 zLrtc-af uminum wire over the Zrncfaluminum metallizing surf ace of steel-. Zinc metallizinq and finish coatlng system shall have the following performance characteristics and results of tests performed on rFnrA<rA?1l-:|-irra !vl/rsDErruquf acceptable) vs crmnlaq Dqr[yrsD /hnr \rrvL rlih ufl/ nr'lrrrn'i zina Yq.fva.LLLLLLLY i ID na{IrLru : Adhesion: Test zinc metallizing with complete finish coating (epoxy coating system or powder coating system) in accordance with ASTM D454Ll Test. Method E. PuI1-of f strengt.h throughout nei svsfem shal-1 be nOt l-eSS than ?qn v"before and after environmental- cycling. the Environmental cycling shall be 10 cycles of the following: 4 hrs at 100? humidity per ASTM DL735; L6 hours below 0oF; and 4 hours at 14 00F. b. Corrosion resistance of zlnc metallizing with epoxy coat. system or powder coating: A rating of 10 after 1000 hours salt fog (prohesion method) when tested in accordance with ASTM D1554, Procedure A. Scribe shall be cut t-hvn,.^h ^^^!.i".-^ to bare steel substrate. -'r'r L-uclL_LILvD LrrruuYrr arr Expose specimens in accordance wit.h ASTM GB5. c. Powder coating complying with the following ASTM st.andards: Flexibility conical mandrelPencil hardness t.est Impact resistance test Overbake resisLance test NYCSCA D522 uJ 5O3 \n- Zn) h^ - -- /r' ^rr\ D27 94 D2454 WINDO}T GUARDS LO72O - 6 t2/oe/t0 DESIGN NO.D13652 Abrasion resistance test Humidity resistance test Weat.herabilitv test 2 2.03 - D406 0 (Mod) D2247 DB22 Galvanizing repair paint. for regalvanizing welds and damaged areas shall conform Lo ASTM A7B0 and comply with Military Specification MIL-P-2L035, such as ZRC Cold Galvanizinq Compound. FABRICATION A. Welding shall comply wit.h requirements of AWS. Grind wel-ds smooth - shall be mortised and tenoned at corners. P Frames C. Unless otherwise indicated, hang guards with galvanized 3'/r" x 2'/n" fast pin steel butts and secure in place wit.h hook rods, snaphooks, and chains. Provide interior guards wit.h vertical slots for passage of window poles. D. Provide padlocks for guards at windows in stair enclosures, corridors toilet rooms and at roof levels above street level, in lieu of hook rods, snaphooks, chains and pins. For padlocks, see Section 08710. E. Window guards, unless otherwise shown, sha1l cover entire window opening. Where hinged guards cannot be opened due to obstructions, provide removabl-e upper sections. F. Provide windows at roof level-s with hinged guards lower sash on Provide angle steel frames and accessories of size and shown on Drawings or otherwise required to meet the requi-rements of this Sectj-on. H. Window Guards sections. NYCSCA over B'-0" hiqh shall- be fabricated in 2 I. AII screws and bolts shall be tamper-proof. K. Provide an open hole for each exterior window guard where required to permit access to the operating latch for the Fire Department. These hand holes sha1l be provided only at locations above the first f1oor, or one story above WINDOW GUARDS LO72O - 7 L2/Oe/L0 DESIGN NO.D13652 low roof s. Provide t.rim around all 4 sides of hand to cover edges of wire mesh or expanded metal. hol-e L. Provide an open hand hole for each interior window guard where required to permit access t.o the operating latches of projected windows. Provide trim around all 4 sides of hand hole to cover edqes of wire mesh or expanded metal. 2.O4 EXTERIOR WINDOW GUARDS A. Provide exterior guards for windows and transoms as indicated on Drawings. Guards shal-l- be of expanded metal unless otherwise shown on Drawinqs. 2.05 INTERIOR WINDOW A. 2.06 GUARDS Provlde j-nterior guards at locations indicated on Drawings. Guards shall be of wire mesh unless otherwise shown on Drawinss. WINDOI{ GUARDS AT AIR CONDITIONER }IINDOWS A. Fabricate to encl-ose air conditioners on all five sides as det.ailed on Drawinqs - Opening and boxed area for air conditioners shal-l- be large enough to allow window guard to swing open where conditions permit. conditions do not. permit guard to open with basket i f :I'rri luqLg a'=f a nrr=rrl abricat.ed as part of window arrrrrl III !qv! Y Uqr9/ Y uaru two sections with lower basket section fixed i-n nlace and Where f 'lrl1r1ar P, qor.l- i nn rrnar:l.rl a New Guards: For new window guards, provide expanded metal, Type A or Type B as indicated in Par. 2.02 A.2 C. Existing Window Guards: 1. NYCSCA Where existing guards need to be extended or modified in existing installation, mat.ch new work with construct.ion of existing guards, unless indicat.ed otherwise on Drawings or specified herein. WINDO}T GUARDS LO72O 8 L2/Ae/tO DESIGN NO.D13652 Al-ter existing guards, where applicable, to suit. conditions and location of new air conditioner. 2.O7 GALVA}ITZTNG A. BY THE ZINC METALLTZTNG PROCESS Cleaning and Surface Preparation 1. Clean in accordance with SSPC-SP10 before zartc metallizing. Surface shall have a 3.0 to 4.A mil anchor pattern. Moist.ure cannot be present on st.eel and temperature cannot be less than 5"F above t.he dew noi nf . Therma'l glar:rz mrr qi- l.ro ann'l i cd hours of blast.incr. B. wi f h i_n 4 Shop Coat Zinc Metallizing: provide for galvanized items to have finish paint. Hot dip galvanizing is not acceptable. 1. Thermally spray material at a rate of 4.0 to 6.0 mils DFT. Sprayed coating shall- be free of lumps, blisters, and loosely adhering particles. Coating passing the inspection shall be capable of requirements of Mil St.d 213 8A (SH) of 5 / 13 / 92 , but with adhesion 150 psi minimum per ASTM D454L, Test tvlecnoo. .E; . After material- has cured, apply epoxy coat system, or powder coating system, dS described in the Art.icle below titled "Paintins". 2.O8 PAINTING A. Interior window guard Work, including frames, wire mesh, and accessories shall have one shop coat of Tnemec 10-99 paint as specified in Section 09900. After erection or .i *^F-'r'r r--^-^r -r..i ^-. t d)^J-'r'r (rdtLtdYcLt L-d-f f d-Lf,\Jrr rrrD and rivet.s shall be finish B. neintinc yq+rrurrrJ, :hon r-na1and surf aces of boj_ts qlru brru!, uuau touched up with type of paint. For caa Qon+-inn 09900. uvv Exterior window guard work consisting of steel wire mesh and expanded st.eel sheet, incl-uding f rames, hinges, connection bol-ts, expansion bolts, and miscellaneous narf yqrLD s and qrru FF.i !TLLIIIy>/ fi -^^ ^1--'r'r 5lICr.II l-ra Fanl r\z_coated Us rqUuv!J with metallizing, and then painted with epoxy coating f i n'i sh or nowder NYCSCA r-cla ZLTIC system |'i no f i-niSh. WINDO}I GUARDS LO72O 9 L2/ 09 lto DESIGN NO.D13652 1. Epoxy Coat Syst.em - f actory-applied 1st Coat - Polyamide Epoxy Paint. such as Tnemec Series 27 FC Tlpoxy, applied at the rate of 4.0 to 6.0 Mils DFT. SSPC-PS Guide 13.01 - )nd f-r'ra | ('l'r'rn Coa Aerwl vvqu f. I) \ rv.Ll - ^vL I L i-C Aliphatic Polyurethane such as Tnemec Series 73 Endura-Shie1d, applied at. rate of 2.0 to 3.0 Mils DFT. SSPC-PS Guide 17.00 't \zh6 't t/" h Powder Coating System - factory-applied z. a. Oven bake item for 20 mj-nutes at 450oF, and remove all- oil and grease. Cool surface to '72oF, clean with an organic solvent. Apply paint. within 3 hours of final cleaning. b. Apply an out-gas-forgiving primer at the rate of 2-3 mils DFT. Oven cure material at 400oF for 10 minutes. In order to avoid oxidation, final- topcoat be applied wit.hin 12 hours. d Apply a lead-free TGIC polyester powder topcoat finish at. a raLe of 4-5 mils DFT. Colors, as ar't- Arnhi!ggl sc'l cr.l- ed hrr f ha Drni rrvJvv c- must . Oven cure at. 400oF to 450oF, for 30 minutes, or as recommended bv coatinq manufacturer. PART 3 3 - .01 EXECUTTON INSTALI,ATION A Install continuous steel angles and angle clips at masonry jambs for hanging of window guards. Anchor angles to masonry with 3/8' diameter zinc plated sl-eeve anchors aL NYCSCA 16 rr o. c . max. WTNDOhI GUARDS LO72O 10 L2/ 09 /L0 DESTGN NO.D13552 B. Erect guards and ot.her Work of this Sect.ion, rig'id, straight and plumb, with horizontal l-ines level. C. Secure aII connecLions and attachments. 3.02 ADJT'STING A. Adjust guards and hardware and leave workinq order. 3.03 in "l-ike-new" CLEAI{-UP A. Clean Work of this Section upon completion. B. Remove debris resulLj-nq from Work of this Section. END OF SECTION *** NYCSCA WINDOII GUARDS LO72O 11. L2/Oe/L0 DESIGN NO.D13652 LIST OF SUBMITTAIS DATE SUBMITTED SUBMITTAL DATE APPROVED Product Data 1. Catalogue Sheets 2. ZLnc Metallizing J . I LtYtC / l^ Al-umlnum wrre | 1 4. Epoxy paint .]r nr)r^7rf ar system arar.a vvqe | I <rrzcu ev(LL om p)' Shop Drawings: 1. Location schedules 2. Sect.ion & connection details (3/+"-1t-ott ca:la) pvs+v / 3. Coordination of rel-ease mechanisms with operating sash Samples: 1 Each 1-rrne wire mesh "J .L- (L2" x L2" piece) 2. Expanded steel- sheet. (L2" x L2" piece) rl-acJ_ Ponnrt- c . Ztnc metal-lizing and finish coating ..i F.i ..i n,, - -1 J^ - fL -L()IIS ^-. L J-(Jct UUdJ- : 1. Zr'nc Metallizer NYCSCA wrNDohr GUARDS 10720 t2 L2/oe/LA DESIGN NO.D13652 Warrant.ies 1. For window guards for labor and materlals for two years z. wd.rranry dgar-nsr rustl_ng and finish failure 1 TrTrrvants< i f ar a nori -^ts nrl nf *.,^F.i -^ ( rrar rc Extra Materials I Tr-rrrr-h *_vI,.naint -rrn *** NYCSCA }TINDOW GUARDS tO72O 13