Optimization of Gas Flow Through Multiple FAIMS Electrode Geometries Michael Belford, Satendra Prasad, Jean-Jacques Dunyach Thermo Fisher Scientific, San Jose, CA Overview Results Purpose: The gas flow profile for a number of electrode geometries was studied. Nitrogen is introduced into the electrode from a port located above the ion inlet. Once in this region between the ground electrode and the entrance plate, the gas flows into the ion inlet of the FAIMS cell with any remaining gas exiting the entrance plate to aid ion desolvation in the source housing. Figure 2 shows this flow through a benchmark cylindrical FAIMS cell in both the full 3D view and 2D slice. The gas stream acquires an angular distribution which results in an asymmetrical flow through the entrance plate and the FAIMS gap. This results in the majority of the gas flowing through the lower channel of the device. This effect was described more rigorously in a previous poster.2 Results: The location of gas inlets, the gap between electrodes, and electrode geometry affect the transmission of ions through the FAIMS device. Introduction FAIMS (Field Asymmetric Waveform Ion Mobility Spectrometry) separates ions based on the difference of their mobility in strong and weak electric fields created between two electrodes using an asymmetric waveform. FAIMS is commonly operated at a field strength of 20,000 V/cm and uses a mixture of helium and nitrogen carrier gas for proper balance between sensitivity and selectivity.1 The gas dynamics within the device play an important role in the overall ions transmission efficiency by affecting both the sampling of ions from the ESI source and their trajectories within the analytical gap. Here, gas dynamics between multiple electrode geometries are studied using CFD modeling coupled to SIMION ® software simulations and the effects of the gas flow characteristics on ions transmission efficiency are compared. Although the gas flow profile in the hemi-cylindrical geometry does not come into contact with the RF electrode, the electrode is now significantly closer to the entrance plate. This introduces a dependence on the entrance plate voltage and can cause the incoming ion beam to enter the FAIMS gap with enough momentum to strike the RF electrode before it can be entrained in the gas flow. This effect is shown in Figure 9. The ions are focused as they approach the entrance plate but are then accelerated into the electrode and discharged. FIGURE 5. Ion flow through dual gas inlet geometry. FIGURE 2. Gas flow through the benchmark cylindrical FAIMS device. FIGURE 1. A 3D model of gas flow channel, shown on the left, was used to simulate gas flow. A 2D slice of the channel, shown on the right, was used to simulate ion motion. FAIMS gas DV = 4000V CV = 21.2V DV = 4000V CV = 21.2V entrance plate = 150V entrance plate = 600V The trajectory of BCA ion was simulated using this flow profile and is shown in Figure 3. Please note that the black lines illustrate the magnitude of gas flow and do not really penetrate the entrance plate or the RF electrode. In addition to forcing the majority of ions below the RF electrode, the asymmetric gas flow results in a portion of the incoming ion beam striking the entrance plate and the outside of the ground electrode. In addition, the rate of the gas flowing into the FAIMS cell causes the ion beam to flow close to the RF electrode where some ions are discharged. FIGURE 3. Simulation of BCA through benchmark cylindrical electrode set. Data defining pressure profile was also extracted. The CFD data resolution (number of rows and columns) was defined by the number of grid units specified by the SIMION space containing the FAIMS electrode sketch. The grid units were scaled to mm (0.01 mm/grid unit) to overlay FAIMS electrode dimensions between COMSOL and SIMION. The gas flow and pressure matrices were converted to a potential array (PA) format, scaled to mm also, and were added to the SIMION workbench individually using the PA tab. During simulation, the SIMION-FAIMS-SDS algorithms accessed gas flow and pressure data through the PA files to calculate the trajectory of an ion. Thus, the motion of an ion or ion beam in the FAIMS device was determined by gas flow, pressure, RF waveform and collision based diffusion. Bromochloroacetate anion was used as a model ion to characterize and compare the benchmark and modified FAIMS systems for ion transmission and resolution [BCA-, m/z = 173, Ko=1.7 x 10-4 m2.V-1.s-1, alpha=7.98 x 10-6 Td-2, beta=-3.05 x 10-10Td-4]. The SIMION-FAIMS-SDS module was used with the following FAIMS separation parameters: bi-sinusoidal waveform, DV=4000V, frequency = 0.65MHz and diffusion enabled. FIGURE 12. Gas flow optimized hemi-cylindrical geometry with one gas inlet and increased gap between entrance plate and RF electrode. FIGURE 9. BCA ion beam discharging on RF electrode due to too high of a voltage on the entrance plate. Methods COMSOL Multiphysics® software, version 4.2a, was used to simulate gas flow in the FAIMS device. The FAIMS model was prepared for CFD analysis by first retrosketching a benchmark FAIMS assembly where only the gas flow channel was sketched. This included meshing the 3D sketch using extra fine tetrahedral elements. Boundary conditions were defined and known parameters of nitrogen were used to define the flowing fluid. A fraction of the 3D data set was extracted using the “slice” function where a 2D plane was inserted at Z=0 mm (center of the mirror axis). The 2D data set was extracted in an ASCII format with the X and Y component of the total flow saved as separate data matrices. These models are shown in Figure 1. The flow path of BCA ions in this modified geometry is shown in Figure 12. The increased gas flow allows the ions to traverse the wider gap between the entrance plate and the electrodes. Furthermore, the ions that were previously striking the RF electrode are now being entrained in the gas flow. This increases the transmission of the device. In order to reduce the number of ions lost at the RF electrode, the geometry was changed to a hemi-cylindrical electrode. The gas flow profile is shown in 3D in Figure 6 and a 2D center slice in Figure 7. With the new geometry, the gas flow is focused through the center of the gap. FIGURE 6. 3D gas flow profile of hemi-cylindrical geometry Without voltage on the entrance plate, the incoming ion beam would be completely dispersed and lost at the surface of the entrance plate. However, when a reduced voltage is placed on the entrance plate, there is some loss at the entrance plate and RF electrode but ions are incorporated into the gas flow and are detected. This is shown in Figure 10. FIGURE 10. BCA ion beam partially passing through hemi-cylindrical geometry at reduced entrance plate voltage. Finally, the transmission of the modified electrode geometry was compared to the benchmark geometry by simulating 400 BCA ions from the source region through each device over a range of compensation voltages. This is summarized in Figure 13. In addition to an increase in transmission, the modified geometry transmitted BCA at a larger compensation voltage while maintaining peak width. Therefore, the resolution of the device has also been increased. FIGURE 13. Compensation voltage scan for BCA ions in benchmark and modified FAIMS geometries. 100 FIGURE 7. 2D gas flow profile of hemicylindrical geometry transmision (%) Methods: Data were generated using computational fluid dynamic (CFD) simulation. The trajectory of BCA ions into the dual gas inlet device is shown in Figure 5. All ions pass through the entrance plate and into the electrode set due to the improved gas dynamics in the source region and the gap between the entrance plate and the grounded electrode. In addition, ions more uniformly flow through each channel. However, the increased velocity of gas coming into the device causes many ion to discharge on the RF electrode. DV = 4000V CV = 21.2V RF electrode entrance plate = 150V 80 benchmark modified 60 40 20 0 0 entrance plate ground electrode A geometry was tested with a second gas inlet located below the ion inlet (shown in Figure 4). With the mirrored gas inlets, the flow entering the source region is perpendicular to the entrance plate and the flow into the electrodes is uniform across both the top and bottom channels. A SIMION view of the hemi-cylindrical geometry, Figure 8, show further detail of the gas flow profile. The gas stream is uniformly incorporated within the FAIMS gap and there is no longer a counter flow of gas entering the source region. Although the counter flow can be beneficial by desolvating the ion beam coming from a high liquid flow source (i.e. heated electrospray), it is also dispersive and makes it difficult to establish a stable signal at low flow rates (i.e. nanospray mode). To further increase the number of ions being incorporated into the FAIMS gap, the distance between the entrance plate and the electrodes was optimized. This is shown in Figure 11. The increase in gap allows the ion beam more time to incorporate into the gas flow, thus reducing the number of ions discharged on the RF electrode. In addition, the lower gas inlet was removed to reestablish the downward gas flow into the device. Finally, the flow through device was increased to maintain the directional flow into the entrance plate. FIGURE 8. Hemi-cylindrical geometry. FIGURE 11. Gas flow through modified hemi-cylindrical geometry. FIGURE 4. Gas flow through dual gas inlet geometry. 5 10 15 20 compensation voltage (V) 25 30 Conclusion Simulation of gas flow on the benchmark geometry shows ion loss on the entrance plate and ground electrode due to the asymmetry of the gas stream. The dual gas inlet geometry reduced losses at entrance plate but increased losses at RF electrode. Optimization of the gap and gas flow rate on the hemi-cylindrical geometry was necessary to entrain ions in the gas flow. Simulation shows the optimized hemi-cylindrical geometry allows for increased transmission and resolution versus the benchmark geometry. References RF electrode RF electrode 1. Purves, R. W.; Guevremont, R. Anal. Chem. 1999, 71, 2346-2357 2. Belford, M.; Dunyach, J.; Prasad, S. – ASMS 2011 MP056 entrance plate ground electrode Acknowledgements entrance plate ground electrode The authors would like to acknowledge David Manura from Scientific Instruments for refinement of the SIMION module and Randy Purves for meaningful discussion.. COMSOL Multiphysics and SIMION are trademarks of COMSOL and Scientific Instrument Services, Inc. , respectively.