Specification of Hydroswing®
Hydraulic single panel door System
Product Overview
Single Panel Hydraulic Door System
OVERVIEW:
• Building Header by others
(Steel, wood, concrete)
• Building Header
by others
• Building Header
by others
The Hydroswing® door is pre-hung in its own
ASTM 275 steel frame, fabricated and welded to
AWS D1.1 and ISO 9001 standards.
100% shot blasted. Primed in Carboguard 890
Epoxy Primer (depending on region).
Hydraulic rams feature the (HydroLok®) zero drop
safety block.
Door: (rough/structural opening size)
Controls and electrical components are UL
certified.
Maximum Opening dimensions:
Heights up to 45’
Widths up to 150’
Additional optional spy cams, proximity sensors,
canebolts, audible alarms and other optional
safety features.
(Larger sizes possible on request)
The Hydroswing® single panel hydraulic door
can be clad in any material, including glass and
architectural options.
Standard cladding weight as 3lbs. per Ft²
The door is framed out to accept walk doors or
windows.
Any cladding weight can be engineered into
our design, for details contact hydroswing®
Hydroswing® supply directly to GC’s, architects,
end users and wholesalers directly.
If its not from Hydroswing® its not a
Hydroswing®!
We are now the only Hydraulic door in
Europe with a CE certificate.
Features
Look for these features when comparing similar products.
• Steel Frame: Steel box section ASTM 275 Steel.
• Safety Mechanisms: 1 Dual Action HydroLok™ Load Control Valve Per Cylinder Operational Load 170 bar/2465psi.
• Splice Plates: Manufactured in ASTM 275 steel and suitable for the above sized Hydroswing®, complete with
• Conformance Drawing Pack: c/w Load & Reaction Calculations , Paint Inspection Certificate of Conformity, ISO 9001 weld inspections and X-ray report on weld integrity.
Huck 360® bolts.
• Upper/Lower Pinpoints: HydroPin™ dual clevis with Block Lock Retaining mechanism (no split pins/or Circlips).
• Industry Leading Edge Truss Mechanism: The BOWTRUSS™ a patented (US D584,831 S) unique feature to
• Hinges: Solid shaft with quad units over push tubes and doubles at every upright and integral grease zirks (nipples).
Hydroswing® providing engineered strength and architectural aesthetics with the prebowed curve and structure • Finish/Paint: Carboline CarboGuard™ 890 Epoxy Primer (see attached Specification). Unless otherwise specified.
providing unique identity to the Hydroswing® latest generation single panel door system.
• Hydraulic Pump & Power Pack: Single or Three Phase Motor and Hydraulic Pump with vertical mount reservoir, • Door Side Seals: 2” EPDM, P section jamb seals with neoprene “P” profile and steel strip attaching strip for durability.
• Bottom seals: Double strength rubberized nylon belt for maximum opening cycles and low maintenance.
with 3.8cc Pump, Cetop 3 Manifold, Cetop 3 double acting valve.
Manufactured in 5/64” (2mm) thick reinforced rubber and suitable all Hydroswing®.
• Hydraulic Cylinders: Steel Hydraulic Double Acting C/W chromed rods.
• Top seal: As per bottom seal with steel strip attach at building header and bottom of cladding for maximum hinge • Hydraulic Cylinder Attach Clevises: Grease encapsulating spherical bearings with integral grease zirks.
• Integral HydroLok®: Counterbalance valves for zero drop in the event of a catastrophic loss of hydraulic pressure.
and top seal performance keeping birds, varmints and weather out.
• Hydraulic cylinder hard lines: 7/16 Steel 275 grade Mac operating Temp 230 F c/w nylon pipe clamps.
• Cladding for door: Not included in door supply. To be supplied and fitted by others unless requested.
• Hydraulic hoses: R2T (EN853) Wire Braid Constant operating temp -40 to 212 F/Max operating temp 230 F.
• Guarantee/Warranty: 5 years steel frame, all non-steel components excluding weather seals and consumables 12 months.
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CONTINUED OVERLEAF
Copyright Hydroswing® North America Inc. 2100 Palomar Airport Rd, Suite 210, Carlsbad, CA 92011 USA • Phone: +1 800 404 4937 • Web: www.hydroswing.com • E mail: enquiries@hydroswing.com
Specification of Hydroswing®
Hydraulic single panel door System
Steel Frame Schematic
Typical schematic of a 60ft by 18ft (18.3m by 5.5m) Hydroswing® door
The drawing will vary according to the wind load, type of cladding and dimensions.
• Cross members and upright members will vary in width and number.
• Manufactured with ASTM 275 Steel.
• Hydroswing® doors can be designed and manufactured to take up to 200mph wind loading.
VARIES
VARIES
VARIES
Wind Load: Hydroswing® are designed to meet relevant local
or regional codes in the closed position.
The relevant codes within the USA are: American Society of
Civil Engineers (ASCE) & International Building Code (IBC).
In the closed position the door will withstand the relevant
mean wind speed levels as defined by these codes.
VARIES
C
VARIES
VARIES
• ISO 9001 Certification and Inspections
• AWS D1.1 (American Welding Society)
• CE European Safety certification
• UL Certified Controls and Pumps
VARIES
VARIES
VARIES
D
VARIES
VARIES
VARIES
VARIES
•Building Header•
by others
PRODUCT Certification:
• Frame out
(Walk door shown)
VARIES
E
C
SECTION C-C
•Building steel work by others (Steel, wood, concrete)
• Finished
floor level.
SECTION D-D
•Building steel work by others (Steel, wood, concrete)
SECTION E-E
•Building steel work by others (Steel, wood, concrete)
PRODUCT Information:
Epoxy Carboline Primer 890 is applied in
light grey after the door has been shotblasted and inspected.
2
PRODUCT Information:
PRODUCT Information:
The door locks closed with a 1000psi of
pressure.
Walk doors and windows frame outs are
fabricated at point of manufacture.
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Copyright Hydroswing® North America Inc. 2100 Palomar Airport Rd, Suite 210, Carlsbad, CA 92011 USA • Phone: +1 800 404 4937 • Web: www.hydroswing.com • E mail: enquiries@hydroswing.com
Specification of Hydroswing®
Hydraulic single panel door System
Attachment Details
Basic” Attachment Details (Steel)
“Standard” Attachment Details (Steel)
The drawing may vary according to the wind load and type of cladding.
The drawing may vary according to the wind load, type of cladding.
Inside/Flush mount: Header
Inside/Flush mount: Jamb
• Building header
by others
There are generally two ways to install your door.
Inside or Flush mounting is the most common
type of installation for new buildings.
Flush mounting fits the door inside the building
header and jamb making it flush with the face
of the building.
Outside mounting is common on existing
buildings. Outside mount doors fit against
the face of the building.
• Top plate
Lower pin point•
• Attach Angle can be customised to attach the door on metal girders, concrete, block or wood buildings.
• The door will be bolted or welded in place as per drawings supplied.
• Main plate
Upper Pin
point clevis•
Upper pin point•
PRODUCT Attachment:
• Hydroswing® does not normally supply headers and door pillars. We do survey large doors and will engineer flanges to brace the existing door pillars and the Hydroswing® door jamb.
Clevis Pin•
• Splice plate
• Grease
zirk
• Flange
(stiffener ribs)
• Attach angle
(See more mounting protocols via our website)
Go to www.hydroswing.com/downloads and
download our installation manual.
• Hydraulic
pipe clamp
• Building Door piller steel work by others
• Door header
• Hinge
• AttachAngle
• Cross member
Push tube•
• Hydroswing® Patented
BOWTRUSS® (US D584,831S)
• Upright member
Regular Flange for Pin point bracing
Regular Upper Pin Point
Splice Plate Details
Huck 360® Locking Nut & Bolt System
Flange or stiffener ribs are welded as added bracing to large doors.
Upper Pin Points vary for large doors.
Manufactured in mild steel and engineered for
sized Hydroswing®, now with Huck 360® Splice Bolts.
The Huck 360® Advanced Fastening System Free-spinning installation
absorbs high spike loads and is vibration and fatigue resistant.
'A'
'C'
• Main plate
The most advanced nut-and-bolt fastening system you’ll find on the market today. Easyto-install, the Huck 360 fastening system is engineered to be virtually maintenance free,
resistant to vibration even under extreme conditions.
Push tube •
• Top plate
In fact, the Huck 360 thread delivers 5 times the fatigue life of a standard thread bolt.
'B'
•Upper pin
point clevis
• Keeper
• Flange may vary in shape and width.
3
• Inner
splice
plate
• Clevis pin
(Large diameter
for strength)
•Can be installed and removed with conventional tools
•Outer slice plate
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Copyright Hydroswing® North America Inc. 2100 Palomar Airport Rd, Suite 210, Carlsbad, CA 92011 USA • Phone: +1 800 404 4937 • Web: www.hydroswing.com • E mail: enquiries@hydroswing.com
Specification of Hydroswing®
Hydraulic single panel door System
Single Panel Hydraulic Door System
Wiring & Circuit Diagram
Hydroswing® 5HP 230V 1PH RC Electrical Schematic
Typical wiring diagram schematic.
Audible/Visual
Signalling Device •
5.76
PRODUCT Information:
• The door is powered by a hydraulic pump and motor with a separate push button conrol unit that has
Open / Close buttons on the face of the unit.
• Door operation via constant pressure control - Push to Open or Close, it has key On/Off security as standard.
• Single Phase Unit or three Phase model is supplied as standard (3 Phase is the preferred option).
Electrical System Options
Single phase requirements, Client responsibilty.
1 no. 3 Pin (1 pin plus earth & neutral) 32amp socket with isolator unit Circuit protection:
20 amp mini circuit breaker. Type C.(Motor rated)
Full load current of motor is 20 amp -­2hp Model only
Full load current of motor is 32 amp ­‐ 5hp Model only
3-­Phase requirements, Client responsibilty.
1 no. 5 Pin (3 pin plus earth & neutral) 16amp socket with isolator unit circuit protection :
10 amp mini circuit breaker. Type C.(Motor rated) Full load current of motor is 3 amp ­‐ 2hp Model only Full load current of motor is 6 amp
­‐ 5hp Model only
Back up supply: Battery operation, backup Generator
Hydroswing® Control Enclosure Schematic and Hand Control Unit
w
hyd
i
PRODUCT Information:
2.60”
• Control
box can be supplied
with radio control
• Audible and visual alarm
• CCTV screen
Control box dimentions:
16.28” Heigh
4.43”
14.28” Wide
ww.
.80
rosw ng.com
.88
SERIAL NUMBER:
Remote Hand Set •
DATE OF MANUFACTURE
P/O NUMBER:
MOTOR HP:
VOLTAGE
Hydroswing®
North America Inc.
2100 Palomar Airport dr
Suite 210, Calsbad
CA 92011
Tel +1 800-404-493 7
www.hydroswing.com
MADE IN THE USA
MADE IN THE USA
4
Hydroswing® North America Inc. 2100 Palomar Airport rd, Suite 210, Carlsbad CA 92011 • Tel +1 800-404-4937 •
www.hydroswing.com
CONTINUED OVERLEAF
Copyright Hydroswing® North America Inc. 2100 Palomar Airport Rd, Suite 210, Carlsbad, CA 92011 USA • Phone: +1 800 404 4937 • Web: www.hydroswing.com • E mail: enquiries@hydroswing.com
Specification of Hydroswing®
Hydraulic single panel door System
Hydraulic Circuit Diagram
PRODUCT Information:
Regular Hydraulic Schematic
• System is filled with light hydraulic fluid SAE 10 or ISO 32 (approximately 3 gallons relative to door size/specification).
(Hydroswing full enclosed cabinet system, see separate specifications sheet)
• If you plan to operate the door with a secondary hydraulic system
(Tractor), be sure you use the same type of hydraulic fluid (Quick release valves must be added at order for this type of exterior power).
•The Pump and motor will be matched to the system. (2hp, 5hp, 7hp up to 20hp depending on
lift weight and electrical input)
• Premium Hydraulic lines (Soft or Hard) are included in the kit as are quality connectors.
•The rams are fitted with premium spherical bearings in the attach ends to add reliability.
•We can supply a range of Hydraulic fluid to match climate temperature and green
environmental controlled areas in operation.
•The door should close or open in 45 seconds to 1 min 30 seconds depending on size.
(Single Hydraulic pump and motor to run multiple doors see separate specifications sheet)
Pump and Motor System
Typical Pump and Motor:
Hydroswing® Power Unit 2HP, 1PH, SOL Oper Hydraulic schematic
Power Unit 2HP, Single Phase Assembly Drawing.
p
10.28”
43.99”
6.78”
5
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Copyright Hydroswing® North America Inc. 2100 Palomar Airport Rd, Suite 210, Carlsbad, CA 92011 USA • Phone: +1 800 404 4937 • Web: www.hydroswing.com • E mail: enquiries@hydroswing.com
Specification of Hydroswing®
Hydraulic single panel door System
Hydraulic Cylinder Schematic
Typical Hydraulic Cylinder schematic.
Feature
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
PARTS LIST
DESCRIPTION
Benefit
Adjustable rod end
High strength threaded rod stud
Counter balance load holding
Load holding valve in end cap
Hard line on retract port
High quality spherical bearing mounts
Hose clamps on cylinder
Dual hydraulic rod seal
Aggressive rod wiper seal
Single bidirectional piston seal
Perfectly adjust retracted length for installation
Prevents any thread relief and corresponding stress risers
Smoothness of operation verses check valve
Safer and more sanitary verses externally plumbed
Creates a safer, cleaner and more maintenance free package
Provides for better alignments and quitter operation
Provides for a cleaner more finished look as well as for hose longevity
Provides for dryer operation
Prevents the ingestion of contaminants for long seal and rod longevity
Provides for additional wear surface as well as smooth and quiet operation
1
2
3
5
6
7
8
9
10
11
12
13
PRODUCT Information:
HydroLoc® Valve schematic
EXTR
CASE WELDMENT
ROD MACHINE
HEAD
STOP TUBE
NYLON LOCK NUT
FEMALE ROD END
JAM NUT
SPHERICAL BEARING
HydroLoc® COUNTERBALANCE VALVE
GREASE FITTING
O RING PLUG
O RING PLUG
ET
2
• The only integrated zero lock hydraulic cylinder in the large door business!
• Standart paint finish is in = 1402000002 (ANSI 70 GREY,
ALK-200 ENAMEL)
3
1
The Hydraulic Cylinder travel and
cylinder size are door size dependant.
11
Dimensions specified
in door drawings
Dimensions specified
in door drawings
8
9
5
6
HydroLoc® Valve •
PRODUCT Information:
• Hydraulic Cylinders: (Size to be indicated, i.e. BB8,BB10 etc) Steel Hydraulic Double Acting C/W chromed rods.
10
CBAL VALVE
Safety non-drop valve fitted as standard.
Safety HydroLok®: load control valves to stop door falling in the unlikely
event of a hydraulic leak.
Here at Hydroswing® we also supply spares for
Hydraulic Pump & Motor’s , Pin Points, O-rings,
and servicing kits and more.
Please call PARTS Store on +1 858 925 5935 or
visit: PARTS Store www.hydraulicdoorparts.com
13
EXTEND
12
RETRACT
7
2
HydroLoc® Counterbalance Valve “Zero drop system”
13
• Hydraulic Cylinder Attach Clevises: Grease encapsulating spherical bearings with integral grease zirks.
• Safety HydroLok®:Counterbalance valves
to eliminate risk of any drop in the event of catastrophic loss of hydraulic pressure.
1
3
12
Turn screw clockwise to reduce •
setting and release load.
Complete Adjustment 3 3/4 Turns
SEMI-RESTRICTIVE, 4000 PSI MAXIMUM SETTING 2 x cartridges CBBC LHN
1 x body YEU 3/8 bsp ported per ram
• Load holding to 3000 psi with 4000 psi valve setting
• Maximum valve leakage at reseat = 5 drops/min
• Reseat exceeds 85% of set pressure
• Factory pressure setting established at 2 in³/min
Counterbalance valves should be set at least 1.3 times the maximum load
induced pressure.
Back pressure at port 2 adds to the effective relief setting at a ratio of 1
plus the pilot ratio times the back pressure.
b
c
10
3
Pilot
a
2
Valve
HydroLoc® Valve •
1
Load
6
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Copyright Hydroswing® North America Inc. 2100 Palomar Airport Rd, Suite 210, Carlsbad, CA 92011 USA • Phone: +1 800 404 4937 • Web: www.hydroswing.com • E mail: enquiries@hydroswing.com
Optional Interface for
Non-Structural Buildings
Specification of Hydroswing®
Hydraulic single panel door System
(This structure does not form part of a standard door)
Optional door/building interface for fabric/
non-structural/low integrity buildings
25
Large door building Interface for non-structural buildings
1402.000
(EXISTING)
Large door projects are on a per project specification, we will need to work
closely with the Project Manager (CPM) (GC, hangar/ building
manufacture or Architects.
We will produce drawings and run load and reaction FEA simulations
to make sure the correct steel gauge, pin point design, hinges and truss
dimensions are used!
(Check with others if there doors have been fully engineered)
J
J
TOP OF COLUMN TO BOTTOM OF P
(IN ORIGINAL DESIGN]
PRODUCT Information:
• All non structeral, fabric or low structural value buildings require a Hydroswing® engineering
conculttion and drawings of the receiving building from the customer/client.
Rear view from •
inside looking
outwards
CL
Rear view from •
inside looking
outwards
SECTION J-J
SCALE 1 : 8
FEA “Finite Element Analysis”
Finite Element Analysis simulations
Fea simulations ensure confidence and integrety in
all door design pre and post preduction.
PRODUCT Information:
• Conformance: Drawing Pack: c/w Load & Reaction Calculations, Paint Inspec
tion Certificate of Conformity, ISO 9001 weld inspections and X-ray report on weld integrity.
FEA rendering•
“As it should be”
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Copyright Hydroswing® North America Inc. 2100 Palomar Airport Rd, Suite 210, Carlsbad, CA 92011 USA • Phone: +1 800 404 4937 • Web: www.hydroswing.com • E mail: enquiries@hydroswing.com
Specification of Hydroswing®
Hydraulic single panel door System
Options & Contact Details
Options available:
PRODUCT Certification:
• CCTV camera to monitor outside of the door prior
to opening.
• Audible warning alarm to operate while the door is
in motion.
• ISO 9001 Certification and Inspections
• Visual (flashing light) warning signal to operate
while the door is in motion.
• Motion detectors on the sides of door to stop door if
activated by personnel or a vehicle.
• AWS D1.1 (American Welding Society)
• Hand pump for manual operation.
• Cane bolts to lock the door to the floor on the inside.
• CE European Safety certification
• Personnel door within the main door.
• Vision panels (std size 27.56” x 27.56”)
Other sizes available.
Contact Details
• UL Certified Controls and Pumps
Contact Us:
USA
(Region 1):
UK, EU, Africa, Russia, Middle East
(Region 2):
CANADA
(Region 3):
AUSTRALIA
(Region 4):
Hydroswing® North America Inc.
2100 Palomar Airport rd
Suite 210, Carlsbad CA 92011
UNITED STATES
Hydroswing® North America Inc.
The Hangar, Pinfold, Harbour
Lane, Salwick, Preston UNITED
KINGDOM
Phone: +1 800 404 4937
International: +1 760 438 4267
Phone: +44 (0) 1772 563112
Fax: +44 (0) 1772 556449
Hydroswing® Canada Limited
34 Eglinton Avenue West
Suite 126, Toronto
ONTARIO
M4R 1A1
CANADA
Phone: +1 647 534 3845
Leda Security Products Pty Ltd.
8/185 Briens Rd Northmead
NSW 2152
PO BOX 128 Wentworthville
NSW 2145
AUSTRALIA
Phone: + 61 2 8413 3410
Fax: + 61 2 8677 7119
Web: www.hydroswing.com
Email: enquires@hydroswing.com
www.hydroswing.co.uk
Email: enquires@hydroswing.com
www.hydroswing.ca
Email: enquires@hydroswing.com
www.ledasecurity.com.au
Email: enquires@hydroswing.com
8
Copyright Hydroswing® North America Inc. 2100 Palomar Airport Rd, Suite 210, Carlsbad, CA 92011 USA • Phone: +1 800 404 4937 • Web: www.hydroswing.com • E mail: enquiries@hydroswing.com