Global Power Supply Preventative Maintenance Scope of Services

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Global Power Supply Preventative Maintenance
Scope of Services
Protecting your critical facility begins with selecting the right
equipment but for long term reliability you need the most
comprehensive service package available. From UPS support to
generator maintenance, Global Power Supply can deliver multivendor field support solutions that are cost effective and easy to
implement.
Generator Preventative Maintenance Scope of Work
Select from three level of support to meet the specific needs of your
facility.
Level One Generator Maintenance Sample Scope of Work
Belts
Cooling System
Jacket Water Heater
Engine Crankcase
Governor
Fuel System
Batteries
Gauges
Battery Charger
Start Engine
Oil Pressure
Fuel Pressure
Frequency
Voltage
Leaks
Inspect for worn, broken or loose, and adjust
Maintain proper coolant level
Check and record blockage
Check the oil level and add as necessary
Check for proper operation
Inspect for leaks from tank supply lines to engine
Maintain electrolyte level & check connections
Inspect the condition of all gauges
Inspect for proper operation and adjust as necessary
Run engine to standard operating temperature
Inspect for proper oil pressure and record readings
Inspect for proper fuel pressure and record readings
Inspect for correct RPM/HZ, adjust as needed and record
Inspect for correct voltage adjust as needed and record
Inspect and record leaks (oil, coolant, fuel, air, exhaust)
Level Two Generator Maintenance Sample Scope of Work
Level One
Fuel System
Cooling System
Engine Crankcase
Oil Analysis
Complete all Level One Scope of Work
Change fuel filters
Check for proper mixture of antifreeze
Change oil and filters
Take oil sample for analysis
Level Three Generator Maintenance Sample Scope of Work
Level One
Level Two
Cooling System
Battery
Complete all Level One Scope of Work
Complete all Level Two Scope of Work
Replace: belts, flexible hoses, coolant, radiator cap.
Replace batteries
Global Power Supply
5383 Hollister Ave # 260, Santa Barbra, CA 93111
805-683-3828, www.globalpwr.com, info@globalpwr.com
Global Power Supply Preventative Maintenance
Scope of Services
Generator Load Bank Services Scope of Work
Place generator mode from “Auto” to “Off” position
Place automatic transfer switch from “Auto” to “Manual” mode
Connect load bank cables on output breaker of generator
Start generator
Turn on load bank and load generator for 25% of nameplate rating for 30 minutes
Record all applicable readings including: voltage, frequency, coolant temp, and oil pressure
Followed by 50% of nameplate rating for 30 minutes
Record all applicable readings including: voltage, frequency, coolant temp, and oil pressure
Followed by 75% of nameplate rating for 60 minutes, for a total of 2 continuous hours
Record all applicable readings including: voltage, frequency, coolant temp, and oil pressure
Check for frequency deviations and correct accordingly
Check voltage stabilization and correct accordingly
Check water temperature and oil pressure for stabilization
Check for leaks or cracks in generator set
Perform a temperature scan on all major components, power connections, and controls
Perform a complete visual inspection of all major components.
Disconnect load bank cables from output of generator
Place automatic transfer switch from “Manual” to “Auto” mode
Place generator mode from “Off” to “Auto” position
Recommend corrective action if necessary
Provide complete Load Bank report summary.
Stationary Battery Services Scope of Work
Inspect the appearance of the batteries & battery room. Clean normal dirt accumulation on cell
Measure and record the total battery voltage and charging current
Measure and record total ripple voltage and current
Visually inspect jars and covers for cracks and leakage
Visually inspect for corrosion
Measure and record ambient temperature
Verify the condition of ventilation equipment
Verify integrity of the battery rack and cabinet
Measure and record representative cell temperatures
Measure and record the float voltage of all cells
Measure and record the internal impedance on all cells
Check the tightness of 10% of the inter0unit connectors when units can be taken off line
Provide a detailed written report noting results and corrective action
Global Power Supply
5383 Hollister Ave # 260, Santa Barbra, CA 93111
805-683-3828, www.globalpwr.com, info@globalpwr.com
Global Power Supply Preventative Maintenance
Scope of Services
Automatic Transfer Switch Scope of Work
Inspect for physical damage, anchoring and grounding
Inspect for water or foreign object damage
Check for proper bracing
Clean enclosure of debris, dust and foreign matter
Check mechanical lug tightness via use of infra-red or thermal detection
Check all insulators by visual and continuity methods
Check tightness of all control terminations
Record voltage phase to phase and phase to ground of energized source
Record voltage sensing relays
Record momentary outage timer
Record transfer to emergency timer
Record transfer to normal timer
Monitor proper operation of in-phase monitor
Record and calibrate cool down timer
Record voltage drops across main contacts
Record temperature of the current carrying conductors
Monitor proper operation of all accessories
UPS Scope of Work
Perform a temperature scan on all breakers, power connections, fuses and controls. Perform
repairs as needed.
Perform complete visual inspection of equipment and check filters for cleanliness.
Check modules for the following:
o Rectifier an inverter snubber boards for discoloration
o Power capacitors for swelling or leaking
o DC capacitor vent caps
Check alarm history activity
Record all voltage and current panel meter readings on the module control
Measure and record DC bus voltage, ripple voltage and ripple current
Measure and record harmonic trap filter currents
Inspect for proper cooling fan operation
Verify remote monitoring operations
Inspect general condition of battery plant
Review system performance to address questions and schedule repairs
Global Power Supply
5383 Hollister Ave # 260, Santa Barbra, CA 93111
805-683-3828, www.globalpwr.com, info@globalpwr.com
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