PL-700RG-N SERIES Plastic Shell Auto-Coupling Connectors 27 pole capacity disposable receptacle and support interconnects PL-700RG-N FEATURES • Custom configurations available including passive and active devices for coding or limiting catheter usage Specifically designed for electro-surgical catheter applications, the compact and cost effective PL-700 Series offers more features, contacts, and termination options than the competition. Performance (for harsh environments) • Water proof • Sterilizable • Chemical resistant housing • Up to 5,000 mating cycles (with std. Contacts) • Factory terminated, overmolded cable assemblies for enhanced flex and strain relief Packaging (intuitive, compact, configurable) • Pulse-Lok® auto-latch / quick release mechanism confirms continuity in critical surgical applications • 14 standard color combinations • Proprietary keying protects your single-use from being copied, or mated with the wrong connector Mechanical Mating Cycles: 20K cycles max Retention Force (axial): • Mated Connectors: 50 lbs. Minimum • Cable to Connector: to 50 lbs. typical • Backshell to Connector: 50 lbs. Minimum Electrical (See Table A) Mating Life: 5,000 cycles min. Contact Resistance: < 10 milliohms* Material Connector Housing: Thermoplastic Flex Reliefs: Thermoplastic Rubber Contacts: Pins = Brass, Sockets = Bronze Alloy Gold Plate per MIL-G-45204C Reusable Socket = 30 - 45µ” Gold over 50 – 200µ” Nickel strike Disposable Pin = 10 - 30µ” Gold over 50 – 200µ” Nickel strike Up to 27 contact positions Number of Poles TABLE A: Contact Size Pin φ (mm) SPECIFICATIONS Environmental • Operating Temp: -20C to +85C • Moisture Resistance: to IP-67 • Sterilizable: steam, gamma & EtO • Chem. Resistance: common OR cleaning solvents • Shelf Life: 3 years (min) Disposable Connector * post conditioning STANDARD CONTACT CONFIGURATIONS & SPECIFICATIONS Max Wire Gauge Operating Voltage max Operating Current Max Contact Resistance 27 0.5 26 300 V RMS 2.0 A < 10m ohms 14 0.7 22 300 V RMS 5.0 A < 10m ohms Other pole counts available. Consult factory. Disposable Receptacle Assembly .70 φ 2.00 Shown with optional backshell (See Table C) Disposable Receptacle .85 Select this component from Table B Panel-Mount Receptacle Assembly Panel thickness range = .063 to .250 Note: The disposable receptacle housing is threaded and may be panel-mounted on a disposable hand piece or electronic accessory. Mounting hardware is described on page 3 of this data sheet. A panel-mount receptacle from Alden’s PL-700SM-N Series may be preferable for reusable applications. A typical reusable interconnect system with integrated PL-700RG & SM components is illustrated in Panel 3 on page 2 of this data sheet. Contact an Alden sales engineer for further details. STANDARD HOUSING OPTIONS .70 φ In-Line Plug Assembly 2.25 Shown with Overmolded Strain Relief (Refer to PL Series Overmolding Guide) In-Line Plug Kit (accepts std. backshell - Table D - or overmolding) .90 Select this component from Table B Connector housings are illustrated in blue with gray couplers and backshells. Standard color is black on black. See our online configurator for color options at: www.aldenproducts.com/configurator * All dimensions shown in inches. For additional information about this, or any other Alden product, please contact an Alden Products specialist today. © 2004 Alden Products Company Phone: 508-427-7000 Fax: 508-427-7085 www.aldenproducts.com “Pulse-Lok” is a trademark of Alden Products Company US Patents 5,067,909 , 5,167,522 , & International Patents apply. Other Patents Pending. 1 PL-700RG-N SERIES Plastic Shell Auto-Coupling Connectors Number of Poles 27 27 Pole Capacity Disposable Receptacle and Support Interconnects TABLE B: Disposable Receptacle STANDARD PART NUMBERS Panel-Mount Receptacle Solder Cup PCB Solder Cup 107264-01 107376-01 In-Line Plug PCB Solder Cup PCB 315252 NA 315140 NA See Panel 3 14 107265-01 107377-01 Note: Part numbers cover black housings in Key 1 configuration. For other color and housing options utilize the Alden connector configurator located @ www.aldenproducts.com/configurator Options Include: Housing Color Options Mating Key Options Panel-Mount Thickness Options Black, Gray, White, Blue, Red, Green, Yellow 2 Standard Keys, Proprietary Keys Available Up to .187 Standard CONTACT TERMINATION OPTIONS Termination Styles Disposable Receptacle & In-Line Plug PCB (Disposable Receptacle) Panel 1 Solder Cup (Plug & Disposable Recep.) Tiered solder cups provide easy access to center positions Canted cups facilitate quick and easy wire positioning .540 .110 For wires up to 26 AWG PCB Terminations Panel 2 Panel-Mount Receptacle PCB Mounting Template - 27 Pole Request Sales Drawing SD-106486 PCB Mounting Template - 14 Pole Panel-Mount, Cut-Out Template Disposable Receptacle Request Sales Drawing SD-106487 Panel 3 Typical Single Use Interconnect Configuration Distal (to catheter or single use device) PL-700RG-N Disposable Receptacle See PL-700SM-N Data Sheet for console connections Reusable Sterilizable Extender Cable PL-700RG-N Plug PL-700SM-N Plug For additional information about this, or any other Alden product, please contact an Alden Products specialist today. © 2004 Alden Products Company PL-700SM-N Receptacle Phone: 508-427-7000 Fax: 508-427-7085 www.aldenproducts.com “Pulse-Lok” is a trademark of Alden Products Company US Patents 5,067,909 , 5,167,522 , & International Patents apply. Other Patents Pending. 2 PL-700RG-N SERIES Plastic Shell Auto-Coupling Connectors 27 Pole Capacity Disposable Receptacle and Support Interconnects ACCESSORIES TABLE C: DISPOSABLE RECEPTACLE BACKSHELLS TABLE D: Disposable Receptacle Backshell IN-LINE PLUG BACKSHELLS In-Line Plug Backshell A (cable clamp capacity) A (wire exit i.d.) Standard color is black. Other colors available to match plug housing (see Panel 3 on page 2) Dimension A Alden P/N .085 to .136 888600-01 .137 to .188 888600-02 Disposable Receptacle Backshell In applications where the disposable receptacle is attached directly to a cable or catheter this one piece backshell is available to protect light gauge wire terminations and provide an anchor point for the catheter jacket. These backshells snap into place and may be encapsulated. 1.10 Standard color is black. Gray is optional. In-Line Backshell The PL-700 plug housing is designed to accept Alden’s one piece, Press & SealTM PVC Backshell. This uniquebackshell simply snaps into place providing an IP-67 rated seal to the plug housing and cable exit without hardware resulting in a clean overmolded look. For optimum sealing we suggest selecting a wire exit i.d. that is at least .005” smaller than your nominal cable diameter. Disposable Receptacle Accessories Dimension A Description Bulkhead Seal Hex Mounting Nut 0.053 0.064 0.075 0.086 0.096 0.104 0.120 0.129 0.142 0.153 0.162 0.170 0.186 0.204 0.215 0.225 0.235 0.249 0.264 0.300 Part Number 106898 102985 Panel-Mount Receptacle Dust Cover Alden P/N 300390 Standard color is black. Gray optional Plug Soaking Cap Alden P/N 300391 Standard color is black. Gray optional Disposable Receptacle Receptacle Housing In-Line Plug 2 1 1 Plug Core 2 Plug Housing Assembly Part # Black 300350 300352 300354 300356 300358 300360 300362 300364 300366 300368 300370 300372 300374 300376 300378 300380 300382 300384 300386 300388 Accessory Description Plug Backshell Plug Backshell Plug Backshell Plug Backshell Plug Backshell Plug Backshell Plug Backshell Plug Backshell Plug Backshell Plug Backshell Plug Backshell Plug Backshell Plug Backshell Plug Backshell Plug Backshell Plug Backshell Plug Backshell Plug Backshell Plug Backshell Plug Backshell CONNECTOR ASSEMBLY TOOLS All measurements in inches Receptacles Item Alden P/N 1 107026 2 107027 3 107028 4 107030 Description Assembly Tool & Nest Assembly Tool & Nest Arbor Press Solder Fixture Application Backshell to Housing Quick-ColletTM to Backshell Required for Items 1& 2 Solder Termination In-Line Item 1 2 3 Description Insertion Tool & Nest Insertion Tool & Nest Solder Fixture Application Backshell to Housing Plug Core to Housing Assembly Plug Core Termination Plug Alden P/N 107030 107032 107034 For additional information about this, or any other Alden product, please contact an Alden Products specialist today. © 2004 Alden Products Company Part # Gray 300351 300353 300355 300357 300359 300361 300363 300365 300367 300369 300371 300373 300375 300377 300379 300381 300383 300385 300387 300389 Phone: 508-427-7000 Fax: 508-427-7085 www.aldenproducts.com “Pulse-Lok” is a trademark of Alden Products Company US Patents 5,067,909 , 5,167,522 , & International Patents apply. Other Patents Pending. 3