Components & Standard Equipment Making it easy to obtain Cleaning Confidence. Sani-Matic Standard Equipment Each Sani-Matic Clean-Out-of-Place (COP) Immersion Parts Washer comes with our exclusive sanitary jets designed to create consistent, high-velocity turbulence for increased agitation. The turbulence effectively and efficiently removes product residue from piping, hoses, and disassembled machine parts. Page 36 The Sani-Matic SaniCab is an automated, multi-purpose cabinet washer engineered to thoroughly clean a wide variety of items. Our exclusive rack-on-cart design reduces handling, minimizes cross-contamination, and maximizes the number of units cleaned per documented cleaning cycle. Page 38 Sani-Matic‘s TactiCab is a compact, easy-to-install automated cabinet washer that increases cleaning process productivity by reducing both cycle time and labor. Page 39 2014 · 2015 Components & Standard Equipment Catalog In-line Strainers · · · · · · · · · · · · · · · · 4 · · · · · 13 Straight-Line, Angle-Line, Strainer Elements and Parts, Dual Strainer and SaniClean™ Strainers (Direct Replacement for Tri-Clover® Strainers) Tee-Line Strainers · · · · · · · · · Complete Assemblies and Replacement Parts Y-Strainers · · · · · · · · · · · · · · · · · 14 · · · · · · · · · · · 16 Complete Assemblies and Replacement Parts Basket Strainers · · · · Complete Assemblies and Replacement Parts Spray Balls · · · · · · · · · · · · · · · · · 18 · · · · · · · · · · · · · · · 20 Custom and Stock Spray Balls Supply Tubes · Single and Double Ball Tee Supply Tubes Directional Spray Balls · · · · · · · · · · · · 22 · Custom Spray Balls for the Pharmaceutical, Bio-Tech, and Personal Care Industries Tanker Sprays · · · · · · · · · · · · · · · 23 · TS-4 and TS-5, Components and Replacement Parts Fittings · · · · · · · · · · · · · · · · · · 24 · Sanitary Fittings - Tri-Clamp and Weld, Tri-Clamp Gaskets VNE Valves · · · · · · · · · · · · · · · · 28 · Spring Check Valves, 2-Way Ball Valves, Replacement Parts Accessories · · · · · · · · · · · · · · · · · 31 Carts, Porta-Tank, Mushroom Vents, Air Eliminators, Air Vents, Hose Racks, Chemical Pump Assemblies, Mixer/Sparger, Flow-Verter Panels, Steam Regulators, Electric Heaters, and More Standard Products · · · · · · · · · · · · · 36 · COP Washers, COP Accessories, Baskets, X-Stream RFS, SaniCab, TactiCab, and Rack Systems CIP Tanks · · · · · · · · · · · · · · · · · · 40 · · · · · · · · · · · · · · · · · · · · 42 Custom and Standard Tanks Technical Data · 41 Conversion Factors, Viscosity and Specific Gravity Table for Various Foods System Overview · · · · · · · · · · Sani-Matic. The Only Call to Make for All of Your Cleaning System Needs. PRICES LISTED DO NOT INCLUDE SHIPPING AND HANDLING. MOST ITEMS ARE IN STOCK AND AVAILABLE FOR IMMEDIATE SHIPMENT. SANI-MATIC, INC. RESERVES THE RIGHT TO CHANGE PRICES AT ANY TIME. PLEASE CALL FOR THE LATEST PRICE INFORMATION. $50 ORDER MINIMUM. (p) 800-356-3300 (f) 608-222-5348 www.sanimatic.com 1915 S. Stoughton Rd., Madison, WI 53716 3 In-line Strainers Durable Design, Reliable Performance Standard Features Sani-Matic offers the widest variety of sizes and styles of high-quality, sanitary Angle-Line and Straight-Line Strainers designed for durability and reliable performance. Each Sani-Matic strainer is manufactured in the USA and available for quick delivery. • 316L stainless steel construction throughout • Standard tri-clamp connections • EPDM tri-clamp gaskets, Teflon® encapsulated O-ring Perforated or wedgewire inserts can be used interchangeably. Perforated inserts require either disposable filter socks or wire mesh overlays for fine filtration. Wedgewire offers an effective and durable single piece insert in micron ratings equivalent to wire mesh. • Perforated or wedgewire strainer inserts are interchangeable • Sanitary finish (32Ra) – except wedgewire element Options • Wire mesh overlays for use with perforated insert • Additional finishes and elastomers available • Dual strainer installation is possible to increase capacity and provide uninterrupted processing Sani-Matic’s standard In-Line Strainers are 3-A approved when using the perforated insert. If 3-A approval is required, contact your sales representative to ensure the configuration meets all 3-A standards. • Hot water jacket is available, call for more information Advantages of Wedgewire • One piece solution Maximum Pressure Rating • Robust design, durable Tri-Clamp · · · · · · · · · · · · · · · · Tubing · · · · · · · · · · · · · · · · · Perforated Insert · · · · · · · · · · · Wedgewire Insert · · · · · · · · · · · Straight-Line Strainer 120 psi 250 psi 125 psi 600 psi 4" dia. body with 3" x 30" element 2 sq. ft. area • Increased pressure rating • More sanitary than wire mesh Angle-Line Strainer 4" dia. body with 3" x 30" element 2 sq. ft. area 6" dia. body with 4" x 30" element 2.6 sq. ft. area 4-3/16" 3-5/32" 4" dia. body with 3" x 15" element 1 sq. ft. area 4" dia. body with 3" x 15" element 1 sq. ft. area 46-3/8" 40" 41-5/16" 36" 26-1/16" 20-3/4" 20-3/4" 36" 3-5/32" Straight-Line Strainer Complete Assembly 4 Fitting Size Body O.D Short (20 3/4”) Perforated Part # Price Long (36.0”) Perforated Part # Price Short (20 3/4”) Wedgewire Part # Price Long (36.0”) Wedgewire Part # 1.5” 4” S10006 $ 650 S10016 $ 950 S10126 $ 775 S10136 $ 1,250 80 2.0” 4” S10007 $ 750 S10017 $ 1,050 S10127 $ 875 S10137 $ 1,250 120 2.5” 4” S10008 $ 850 S10018 $ 1,150 S10128 $ 975 S10138 $ 1,350 180 3.0” 4.0” 4” S10009 $ 950 S10019 $ 1,250 S10129 $ 1,075 S10139 $ 1,450 240 4” S10010 $ 1,150 S10020 $ 1,450 S10130 $ 1,275 S10140 $ 1,650 300 www.sanimatic.com | components@sanimatic.com Price Recommended Maximum gpm Fitting Size Body O.D Short Perforated Part # 1.5” 2.0” 2.5” 3.0” 4.0” 4.0” 4” 4” 4” 4” 4” 6” S10026 S10027 S10028 S10029 S10030 N/A Price Long Perforated Part # Price Short Wedgewire Part # $ 1,150 $ 1,250 $ 1,350 $ 1,450 $ 1,650 N/A S10036 S10037 S10038 S10039 S10040 S10176 $ 1,400 $ 1,500 $ 1,600 $ 1,700 $ 1,900 $ 3,600 S10146 S10147 S10148 S10149 S10150 N/A Long Perforated Part # Price Short Wedgewire Part # X10036 X10037 X10038 X10039 X10040 X10176 $ 1,400 $ 1,500 $ 1,600 $ 1,700 $ 1,900 $ 3,600 X10146 X10147 X10148 X10149 X10150 N/A Price Long Wedgewire Part # Price S10156 S10157 S10158 S10159 S10160 S10175 $ 1,550 $ 1,650 $ 1,750 $ 1,850 $ 2,050 $ 3,850 $ 1,350 $ 1,450 $ 1,550 $ 1,650 $ 1,850 N/A Recommended Maximum gpm 80 120 180 240 300 450 In-Line Strainers Angle-Line End-Inlet Model Complete Assembly Angle-Line Side-Inlet Model Complete Assembly Fitting Size Body O.D Short Perforated Part # 1.5” 2.0” 2.5” 3.0” 4.0” 4.0” 4” 4” 4” 4” 4” 6” X10026 X10027 X10028 X10029 X10030 N/A Price $ 1,150 $ 1,250 $ 1,350 $ 1,450 $ 1,650 N/A Strainer Elements Price Long Wedgewire Part # Price $ 1,350 $ 1,450 $ 1,550 $ 1,650 $ 1,850 N/A X10156 X10157 X10158 X10159 X10160 X10175 $ 1,550 $ 1,650 $ 1,750 $ 1,850 $ 2,050 $ 3,850 Mesh Overlays 1/8” Perforated Strainer Element Recommended Maximum gpm 80 120 180 240 300 450 1/4” Perforated Strainer Element Wedgewire Strainer Element Perforated Strainer Elements Short (15”) Long (30”) & High Capacity Hole Size Body Dia. Open Area Part # Price Part # 3/32" 4" 33% 721068 $ 497 720972 $ 325 1/8" 4" 40% 720584 $ 225 720585 $ 325 1/4" 4" 58% 720411 $ 225 720412 $ 325 3/8” 4” 51% 720939 $ 225 720940 $ 325 3/32" 6" 33% N/A N/A 720890 $ 450 1/8" 6" 40% N/A N/A 720799 $ 450 1/4" 6" 58% N/A N/A 720800 $ 450 Price Mesh Overlays Wedgewire Strainer Elements (For perforated elements of 4” OD strainers) Space Btwn Mesh Wires Micron Size (inches) Rating Short (15”) Open Area Part # Price Long (30”) Part # Price Slot Size Wire Body Mesh Dia. Equiv. Short (15”) Micron Rating Open Area Part # Price Long (30”) & High Capacity Part # Price 58% 035251 $ 225 029664 $ 275 0.002” 4” 270 50 4.1% 700323 $ 300 700334 $425 56.3% 000717 $ 125 000701 $ 175 0.005” 4” 120 125 8% 700324 $ 300 700335 $ 425 1600 54.3% 035252 $ 125 029665 $ 175 0.007” 4” 80 177 10% 700325 $ 300 700336 $ 425 0.034 864 46.2% 000712 $ 125 000702 $ 175 0.010” 4” 60 250 14% 700326 $ 300 700337 $ 425 0.021 533 40.8% 000713 $ 125 000703 $ 175 0.015” 4” 40 380 20% 700327 $ 300 700338 $ 425 0.015 381 36.0% 000714 $ 125 000704 $ 175 0.020” 4” 32 500 25% 700328 $ 300 700339 $ 425 8 0.097 10 0.075 12 0.063 20 30 40 2487 1905 0.011 280 30.3% 000715 $ 125 000705 $ 175 0.030” 4” 25 750 33% 700329 $ 300 700340 $ 425 0.0092 230 30.5% 000716 $ 125 000706 $ 175 0.040” 4” 17 1015 40% 700330 $ 300 700341 $ 425 80 0.007 180 31.4% 000718 $ 125 000708 $ 175 0.050” 4” 14 1307 N/A 105611 $ 300 107682 $ 425 100 0.006 140 30.3% 000711 $ 125 000710 $ 175 0.060” 4” 10 1600 50% 700331 $ 300 700342 $ 425 120 0.0046 117 30.5% 000720 $ 125 000707 $ 175 0.1875” 4” 4 4760 75% 700333 $ 300 700343 $ 425 150 0.0041 100 37.8% 021276 $ 125 021274 $ 175 0.005” 6” 120 125 8% N/A N/A 700482 $ 635 200 0.003 74 29.5% 021275 $ 125 10000048 $ 175 0.007” 6” 80 177 20% N/A N/A 700483 $ 635 0.015” 6” 40 380 10% N/A N/A 700485 $ 635 0.060” 6” 10 1600 50% N/A N/A 700489 $ 635 150 ** 0.0041 100 ** 6” OD STRAINERS 37.8% N/A N/A 000719 $ 285 Call 800-356-3300 | Fax 608-222-5348 2014 · 2015 50 60 5 In-line Strainers Internal Replacement Parts Angle-Line Straight-Line Side-Inlet End-Inlet (reverse flow) Straight-Line Strainer 1 * 2 4 Angle-Line End-Inlet (std. flow) 6 Angle-Line Side-Inlet Strainer 1 * 3 5 6 Angle-Line End-Inlet Strainer * 1 5 2 4 6 Strainer Element Retainer Inserts 1 6 4” OD Strainer Body Configuration Flow Model Fitting Part # Price Configuration Model Fitting Part # Price Straight-Line End-Inlet Short 1.5” 740318 $ 330 Straight-Line Short 1 1/2” 740843 $ 500 Straight-Line End-Inlet Short 2.0” 740325 $ 350 Straight-Line Short 2” 740844 $ 520 1 740845 $ 545 2 /2” Straight-Line End-Inlet Short 2.5” 740359 $ 380 Straight-Line Short Straight-Line End-Inlet Short 3.0” 740565 $ 415 Straight Line Short 3” 740846 $ 675 Straight-Line End-Inlet Short 4.0” 740491 $ 440 Straight-Line Short 4” 741141 $ 700 Straight-Line End-Inlet Long 1.5” 740422 $ 345 Straight-Line Long 1 1/2” 740847 $ 650 Straight-Line End-Inlet Long 2.0” 740309 $ 370 Straight-Line Long 2” 740848 $ 670 1 740849 $ 695 Straight-Line End-Inlet Long 2.5” 740305 $ 395 Straight-Line Long Straight-Line End-Inlet Long 3.0” 740356 $ 425 Straight-Line Long 3” 740850 $ 725 Straight-Line End-Inlet Long 4.0” 740368 $ 445 Straight-Line Long 4” 741142 $ 750 Angle-Line Side-Inlet Short N/A 740320 $ 250 Angle-Line Short 1 1/2” 740835 $ 665 Angle-Line Side-Inlet Long N/A 740348 $ 275 Angle-Line Short 2” 740836 $ 700 Angle-Line End-Inlet Short N/A 700544 $ 350 Angle Line Short 2 1/2” 740837 $ 735 2 2 /2” Angle-Line End-Inlet Long N/A 700546 $ 375 Angle-Line Short 3” 740838 $ 850 Angle-Line End-Inlet Short (4” T/C) N/A 700552 $ 440 Angle-Line Short 4” 741143 $ 1,000 Angle-Line End-Inlet Long (4” T/C) N/A 700549 $ 450 Angle-Line Long 1 1/2” 740839 $ 760 Angle-Line Side-Inlet High Capacity N/A 110123 $ 550 Angle-Line Long 2” 740840 $ 800 Angle-Line End-Inlet High Capacity N/A 740622 $ 860 Angle-Line Long 2 1/2” 740841 $ 845 Angle-Line Long 3” 740842 $ 950 Angle-Line Long 4” 740986 $ 1,200 End Plugs Straight-Line and Angle-Line End-Inlet Only 1 3 Body Diameter Material Part # Price 4” 4” 4” 6” 6” Nylon1 Teflon® Stainless2 Stainless UHMW 7204191 720988 1185822 118583 720616 $ 65 $ 175 $ 65 $ 195 $ 105 O-Ring Retainers Angle-Line Side-Inlet Only Body Diameter Part # Price 4” 6” 721488 720631 $ 90 $ 480 Nylon End Plug is for strainers manufactured before 2007 Stainless End Plug replaces Old Part #721577 2 5 4 Retaining Clips Side-Inlet Clip Straight-Line and End-Inlet Clip Body Diameter Flow Part # Price 4” 4” 6” 6” Side-Inlet End-Inlet Side-Inlet End-Inlet 720408 740295 320033 740623 $ 30 $ 30 $ 21 $ 46 * SEE PAGE 15 FOR BODY CLAMP AND GASKET ELASTOMER REPLACEMENTS. 6 www.sanimatic.com | components@sanimatic.com O-Rings Body Dia. Material Part # Price 4” 4” 4” 6” 6” Viton EPDM Teflon® EPDM Teflon® 020236 020503 024020 022416 034355 $ 19 $ 14 $ 23 $ 14 $ 23 NOTE: TEFLON® IS O-RING STANDARD. OTHER MATERIALS REQUIRE LUBRICATION. (used to reverse flow direction) Inches 4 4760 0.2030 8 2487 0.0970 10 1600 0.0750 14 1307 0.0510 17 1015 0.0394 20 840 0.0331 25 750 0.0280 30 590 0.0232 32 500 0.0197 40 380 0.0165 45 350 0.0138 50 297 0.0117 60 250 0.0098 70 210 0.0083 80 177 0.0070 100 149 0.0059 120 125 0.0049 140 105 0.0041 170 88 0.0035 200 74 0.0029 230 62 0.0024 270 50 0.0021 325 44 0.0017 400 37 0.0015 550 25 0.0009 800 15 0.0006 1250 10 0.0004 **** 5 0.0002 Includes: Frame, O-ring Retainer or End Plug, Clip & O-ring Short Long Flow Part # Price Part # Price End to Side-Inlet S10177 $ 393 S10180 $ 395 Side to End-Inlet S10178 $ 450 S10181 $ 475 S10179 $ 550 S10182 $ 575 Side to End-Inlet (for 4” tri-clamp and body) Spare Parts Kit Angle-Line Strainer Includes: Stainless Steel End Plug, Retainer Clip, 4” T.C. Gasket & One (1) Frame Seal O-ring Flow End-Inlet Part # S25725 Price $ 118 Pressure Drop for In-Line Strainer Strainer Size Pressure Drop for In-Line Strainer 30 1 1/2"x 20 3/4" 2"x 20 3/4" 2 1/2"x 20 3/4" 25 3"x 20 3/4" Pressure Drop (psi) Micron Pressure Drop (psi) Mesh In-Line Strainers Conversion Kits Angle-Line Strainer Mesh-Micron Reference Data 1 1/2"x 36" 20 2"x 36" 2 1/2"x 36" 3"x 36" 15 10 5 0 0 25 50 Flow Rate (gpm) 75 100 125 150 175 200 225 250 275 300 Performance based on testing using Rate 70° FFlow water and(gpm) 0.015” wedgewire element. Filter Tubes 4” OD Body x 20.75” Strainers 4 7/8” x 17” Filter Tube NOTE: ALL PRICING IS PER BOX OF 50, UNLESS OTHERWISE NOTED. Description Non-woven Polyester 16XX Polyester Screen T-504 Polyester Screen Smooth Weave Dacron Cotton Cheese Cloth Nylon Leno Spun Polyester* Micron Part # Price 25 80 150 250 300 765 1000 032789 041235 031264 036985 028476 031133 028335 $ 45 $ 240 $ 130 $ 120 $ 81 $ 123 $ 202 *600 PER BOX 6” OD Body x 40” Strainers 4 7/8” x 33 1/2” Filter Tube 6 1/2” x 33 1/2” Filter Tube Description Non-woven Polyester Non-woven Polyester 16XX Polyester Screen T-504 Polyester Screen Smooth Weave Dacron Cotton Cheese Cloth Plain Weave Polyester Nylon Leno Micron Part # Price Description 25 40 80 150 250 300 400 765 028390 028857 029075 028395 030951 028797 023864 10000044 $ 107 $ 143 $ 418 $ 154 $ 118 $ 81 $ 119 $ 169 Non-woven Polyester Polyester Cotton Cheese Cloth Non-woven Rayon Call 800-356-3300 Micron Part # Price 25 100 300 400 030030 042904 037345 031909 $ 133 $ 221 $ 155 $ 414 | Fax 608-222-5348 2014 · 2015 4” OD Body x 36” Strainers 7 Valve Kit with VNE Butterfly Valves Material: 316L stainless steel Kit includes: (4) Elbows, (2) Tees, (4) Valves, (12) Clamps, (12) Gaskets and Stand. Size Part # Price 1.5” 122606 $ 2,890 2.0” 122607 $ 3,085 2.5” 122608 $ 3,330 3.0” 122609 $ 3,765 4.0” 122610 $ 4,460 Closed for cleaning In-line Strainers Dual Strainer Assembly ALTERNATE VALVES AVAILABLE. CALL FOR PRICING. NOTE: STRAINERS ARE NOT INCLUDED IN THE VALVE KIT, THEY ARE SOLD SEPARATELY. Line remains open To generate a price for the Dual Angle-Line Assembly, use the pricing worksheet below. You will need to pick the proper fitting size, then select the insert that meets your needs, multiply the cost x2 (one strainer for each side), then add the price of the Valve Kit to determine your final cost. Dual Angle-Line Strainer Assembly Pricing Worksheet A Full Assembly includes a Strainer Stand, Valve Kit, and two (2) Strainers. Fitting Size Body O.D Long (36”) Perforated Part # Long (36”) Wedgewire Part # Strainer Price Subtotal Price 1.5” 4” S10036 $ 1,400 or S10156 $ 1,550 x2 + $ 2,890 = 2.0” 4” S10037 $ 1,500 or S10157 $ 1,650 x2 + $ 3,085 = 2.5” 4” S10038 $ 1,600 or S10158 $ 1,750 x2 + $ 3,330 = 3.0” 4” S10039 $ 1,700 or S10159 $ 1,850 x2 + $ 3,765 = 4.0” 4” S10040 $ 1,900 or S10160 $ 2,050 x2 + $ 4,460 = Price Valve Kit Price NOTE: REFER TO PAGE 5 FOR STANDARD PERFORATED AND WEDGEWIRE INSERT OPTIONS. Optional Valve Actuating Mechanism These valves offer a one-step control for simultaneous control of all four butterfly valves for the strainer assembly. The interlocking control puts one strainer on-line and the other strainer off-line. To ensure operator safety, insert access is limited to the off-line strainer. Size Part # Price 3.0” 132128 $ 1,860 Size Part # Price 1.5” 158581 $ 1,053 2.0” 158585 $ 1,065 2.5” 158591 $ 1,205 3.0” 158593 $ 1,338 4.0” 158596 $ 1,685 Material: 304L stainless steel CALL FOR ADDITIONAL CONNECTION SIZE OPTIONS AND PRICING. Pressure Gauges Two (2) sanitary diaphragm-type pressure gauges for installation before and after the strainer assembly. This adds two tees to the set-up. 8 www.sanimatic.com | components@sanimatic.com Final Assembly Price In-Line Strainers SaniClean™Strainers The SaniClean™ strainer is a direct replacement for a Tri-Clover® style strainer. Constructed with 316L stainless steel, this high-quality alternative gives you a choice for your in-line strainer needs. Wire mesh overscreens with longitudinal seams fit over the heavy gauge perforated cores to ensure a consistent diameter for the full length of the cylinder. Hemmed seams are tacked in place to provide a finished smooth edge. In-Line Strainers: Tri-Clamp Connections 1 / 4” Dia. Holes In Perforated Core Complete Strainer Assemblies: Filter Body, Outlet Assembly, Distributor Cap, 1 Spring, Clamp, Gasket (Buna-N), Perforated Core ( /4” dia. holes) Description Line Size Item Number List Price SHORT - Tri-Clamp Connections 1.0" 5009000 $ 808 SHORT - Tri-Clamp Connections 1.5" 5009010 $ 791 SHORT - Tri-Clamp Connections 2.0" 5009020 $ 797 SHORT - Tri-Clamp Connections 2.5" 5009030 $ 1,085 SHORT - Tri-Clamp Connections 3.0" 5009040 $ 1,085 LONG - Tri-Clamp Connections 1.0” 5009050 $ 1,261 LONG - Tri-Clamp Connections 1.5” 5009060 $ 1,245 LONG - Tri-Clamp Connections 2.0" 5009070 $ 1,261 LONG - Tri-Clamp Connections 2.5" 5009080 $ 1,560 LONG - Tri-Clamp Connections 3.0" 5009090 $ 1,560 OTHER SIZES AND LENGTHS AVAILABLE UPON REQUEST. In-line Strainers: Tri-Clamp Connections 1 /8” Dia. Holes In Perforated Core Complete Strainer Assemblies: Filter Body, Outlet Assembly, Distributor Cap, Spring, 1 Clamp, Gasket (Buna-N), Perforated Core ( /8” dia. holes) Description Line Size Item Number SHORT - Tri-Clamp Connections 1.5" 5009015 List Price $ 791 SHORT - Tri-Clamp Connections 2.0" 5009025 $ 797 SHORT - Tri-Clamp Connections 2.5” 5009035 $ 1,085 LONG - Tri-Clamp Connections 2.0" 5009075 $ 1,261 LONG - Tri-Clamp Connections 3.0" 5009095 $ 1,560 OTHER SIZES AND LENGTHS AVAILABLE UPON REQUEST. In-line Strainers - Perforated Support Cores Description Item Number Back-Up Tube: 3” dia x SHORT - /8” dia. holes 1.0", 1.5", & 2.0" 5005010 $ 275 Back-Up Tube: 3” dia x SHORT - /4” dia. holes $ 275 1 List Price 1.0", 1.5", & 2.0" 5005030 Back-Up Tube: 3” dia x LONG - 1/8” dia. holes 1.0", 1.5", & 2.0" 5005050 $ 441 Back-Up Tube: 3” dia x LONG - 1/4” dia. holes 1.0", 1.5", & 2.0" 5005070 $ 441 Back-Up Tube: 3 1/2” dia x SHORT - 1/8” dia. holes 2.5” & 3.0” 5006090 $ 365 Back-Up Tube: 3 /2” dia x SHORT - /4” dia. holes 2.5” & 3.0” 5006100 $ 365 Back-Up Tube: 3 /2” dia x LONG - /8” dia. holes 2.5” & 3.0” 5006120 $ 573 Back-Up Tube: 3 /2” dia x LONG - /4” dia. holes 2.5” & 3.0” 5006130 $ 573 1 1 1 1 1 1 Call 800-356-3300 | Fax 608-222-5348 2014 · 2015 Line Size 1 9 In-line Strainers SaniClean™Strainers In-Line Strainer Housings & Component Parts Line Size Item Number Distributor Cap Description 1.0" 5000730 $ 47 Spring 1.0" 5000740 $ 37 Clamp (4" Tube) 1.0" 5000750 $ 32 Gasket (Silicon) 1.0" 5000770 $ 6.16 Outlet Assembly/Tri-Clamp Connection 1.5" 5000800 $ 169 Body (SHORT)/Tri-Clamp Connections 1.5" 5000810 $ 272 Body (LONG)/Tri-Clamp Connections 1.5" 5000820 $ 523 Gasket (Silicon) 1.5" 5000770 $ 6.16 Outlet Assembly/Tri-Clamp Connection 2.0" 5000900 $ 175 Body (SHORT)/Tri-Clamp Connections 2.0" 5000910 $ 272 Body (LONG)/Tri-Clamp Connections 2.0" 5000920 $ 523 Gasket (Silicon) 2.0" 5000770 $ 6.16 Outlet Assembly/Tri-Clamp Connection 2.5" 5001000 $ 253 Distributor Cap 2.5" 5001030 $ 63 Spring 2.5" 5001040 $ 42 Gasket (Buna-N) 2.5" 5000765 $ 6.42 Gasket (EPDM) 2.5" 5000785 $ 21.08 Outlet Assembly/Tri-Clamp Connection 3.0" 5002000 $ 269 Body (LONG)/Tri-Clamp Connections 3.0" 5002020 $ 589 Distributor Cap 3.0" 5001030 $ 63 Spring 3.0" 5001040 $ 42 Gasket (Buna-N) 3.0" 5000765 $ 6.42 Gasket (EPDM) 3.0" 5000785 $ 21.08 Distributor Cap 4.0" 5001030 $ 63 Spring 4.0" 5001040 $ 42 Gasket (Buna-N) 4.0" 5000765 $ 6.42 Gasket (EPDM) 4.0" 5000785 $ 21.08 OTHER PARTS AVAILABLE UPON REQUEST. 10 List Price 10 www.sanimatic.com | components@sanimatic.com Mesh Overscreens for SaniClean™ In-Line and Side-Inlet Strainers Description Item Number List Price Wire Mesh Overscreen - 3” dia. x 10 7/8” lg. 10 x 10 5000010 $ 98 Wire Mesh Overscreen - 3” dia. x 10 7/8” lg. 12 x 12 5000020 $ 98 Wire Mesh Overscreen - 3” dia. x 10 7/8” lg. 14x 14 5000030 $ 98 Wire Mesh Overscreen - 3” dia. x 10 7/8” lg. 16 x 16 5000040 $ 98 Wire Mesh Overscreen - 3” dia. x 10 7/8” lg. 18 x 18 5000050 $ 98 Wire Mesh Overscreen - 3” dia. x 10 7/8” lg. 20 x 20 5000060 $ 98 Wire Mesh Overscreen - 3” dia. x 10 7/8” lg. 24 x 24 5000070 $ 98 Wire Mesh Overscreen - 3” dia. x 10 7/8” lg. 30 x 30 5000080 $ 98 Wire Mesh Overscreen - 3” dia. x 10 7/8” lg. 40 x 40 5000090 $ 98 Wire Mesh Overscreen - 3” dia. x 10 7/8” lg. 50 x 50 5000095 $ 98 Wire Mesh Overscreen - 3” dia. x 10 7/8” lg. 60 x 60 5000100 $ 98 Wire Mesh Overscreen - 3” dia. x 10 7/8” lg. 80 x 80 5000110 $ 98 Wire Mesh Overscreen - 3” dia. x 10 7/8” lg. 100 x 100 5000120 $ 98 Wire Mesh Overscreen - 3” dia. x 10 7/8” lg. 120 x 120 5000130 $ 98 Wire Mesh Overscreen - 3” dia. x 10 7/8” lg. 150 x 150 5000140 $ 98 Wire Mesh Overscreen - 3” dia. x 10 7/8” lg. 200 x 200 5000150 $ 98 Wire Mesh Overscreen - 3” dia. x 30 3/4” lg. 10 x 10 5000510 $ 189 Wire Mesh Overscreen - 3” dia. x 30 3/4” lg. 12 x 12 5000520 $ 189 Wire Mesh Overscreen - 3” dia. x 30 3/4” lg. 14 x 14 5000530 $ 189 Wire Mesh Overscreen - 3” dia. x 30 3/4” lg. 16 x 16 5000540 $ 189 Wire Mesh Overscreen - 3” dia. x 30 3/4” lg. 18 x 18 5000550 $ 189 Wire Mesh Overscreen - 3” dia. x 30 3/4” lg. 20 x 20 5000560 $ 189 Wire Mesh Overscreen - 3” dia. x 30 3/4” lg. 24 x 24 5000570 $ 189 Wire Mesh Overscreen - 3” dia. x 30 3/4” lg. 30 x 30 5000580 $ 189 Wire Mesh Overscreen - 3” dia. x 30 3/4” lg. 40 x 40 5000590 $ 189 Wire Mesh Overscreen - 3” dia. x 30 3/4” lg. 50 x 50 5000595 $ 189 Wire Mesh Overscreen - 3” dia. x 30 3/4” lg. 60 x 60 5000600 $ 189 Wire Mesh Overscreen - 3” dia. x 30 3/4” lg. 80 x 80 5000610 $ 189 Wire Mesh Overscreen - 3” dia. x 30 3/4” lg. 100 x 100 5000620 $ 189 Wire Mesh Overscreen - 3” dia. x 30 3/4” lg. 120 x 120 5000630 $ 189 Wire Mesh Overscreen - 3” dia. x 30 3/4” lg. 150 x 150 5000640 $ 189 Wire Mesh Overscreen - 3” dia. x 30 3/4” lg. 200 x 200 5000650 $ 189 Call 800-356-3300 | Fax 608-222-5348 2014 · 2015 Mesh Count In-Line Strainers SaniClean™Strainers 11 In-line Strainers 12 SaniClean™Strainers Mesh Overscreens for SaniClean™ In-Line and Side-Inlet Strainers Description Mesh Count Item Number List Price Wire Mesh Overscreen - 3 /2” dia. x 10 /8” lg. 10 x 10 5000160 $ 199 Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg. 12 x 12 5000170 $ 199 Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg. 14 x 14 5000180 $ 199 Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg. 16 x 16 5000190 $ 199 Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg. 18 x 18 5000200 $ 199 Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg. 20 x 20 5000210 $ 199 Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg. 24 x 24 5000220 $ 199 Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg. 30 x 30 5000230 $ 199 Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg. 40 x 40 5000240 $ 199 Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg. 50 x 50 5000245 $ 199 Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg. 60 x 60 5000250 $ 199 Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg. 80 x 80 5000260 $ 199 Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg. 100 x 100 5000270 $ 199 Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg. 120 x 120 5000280 $ 199 Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg. 150 x 150 5000290 $ 199 Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg. 200 x 200 5000300 $ 199 Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg. 10 x 10 5000310 $ 285 Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg. 12 x 12 5000320 $ 285 Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg. 14 x 14 5000330 $ 285 Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg. 16 x 16 5000340 $ 285 Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg. 18 x 18 5000350 $ 285 Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg. 20 x 20 5000360 $ 285 Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg. 24 x 24 5000370 $ 285 Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg. 30 x 30 5000380 $ 285 Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg. 40 x 40 5000390 $ 285 Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg. 50 x 50 5000395 $ 285 Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg. 60 x 60 5000400 $ 285 Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg. 80 x 80 5000410 $ 285 Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg. 100 x 100 5000420 $ 285 Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg. 120 x 120 5000430 $ 285 Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg. 150 x 150 5000440 $ 285 Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg. 200 x 200 5000450 $ 285 1 7 12 www.sanimatic.com | components@sanimatic.com Sani-Matic Tee-Line Strainers are designed to keep materials out of your pumps and process equipment without appreciably increasing line pressure. Engineered with simplicity and durability in mind, the tri-clamp allows quick, easy removal of the insert assembly. Tee - Line Strainers Sanitary Simplicity and Durability Tongue-Style Strainer We recommend purchasing the complete assembly — tee, insert, gasket, and tri-clamp — to ensure a proper fit. Standard Features • 316L stainless steel construction • Tri-clamp connection • Compact design • Open area of perforation exceeds line size diameter Options 1 1 • Choice of /4” or /8” perforations • Insert alignment pin • Upgrade from blast finish to 32 Ra • Custom fitting types NOTE: INSTALL AT THE SUCTION END OF PUMP Complete Assembly Tri-clamp Fitting Size Perf. Size Insert Only Face-toFace Tee Dim. - “B” Part # Price Tri-clamp Fitting Size Insert Face-toLength* Face Tee “A” Dim. - “B” Perf. Size Part # Price 5.5” 1 /8” 740754 $ 125 5.5” 1 740759 $ 125 1.5” 1 2.0” 1 /8” 7.0” 740960 $ 240 2.0” 4.50” 7.0” 1 /8” 740755 $ 145 2.0” 1 7.0” 740965 $ 240 2.0” 4.50” 7.0” 1 /4” 740760 $ 145 2.5” 1 7.0” 1 /8” 740756 $ 155 2.5” 1 7.0” 1 /4” 740761 $ 155 3.0” 1 7.5” 1 /8” 740757 $ 210 3.0” 1 7.5” 1 /4” 740762 $ 210 4.0” 1 9.0” 1 /8” 740758 $ 260 4.0” 1 /4” 9.0” 740968 $ 680 4.0” 6.50” 9.0” 1 /4” 740763 $ 260 6.0” 1 /8” 13.0” 110165 $ 2,305 6.0” 9.375” 13.0” 1 740991 $ 455 6.0” 1 13.0” 110166 $ 2,305 /8” /4” /4” /8” /4” /8” /4” /8” /4” 5.5” 5.5” 7.0” 7.0” 7.5” 7.5” 9.0” 740959 740964 740961 740966 740962 740967 740963 $ 210 $ 210 $ 270 $ 270 $ 435 $ 435 $ 680 1.5” 1.5” 2.5” 2.5” 3.0” 3.0” 4.0” 3.50” 3.50” 4.75” 4.75” 5.25” 5.25” 6.50” /4” /8” NOTE: WHEN A TEE IS NOT SUPPLIED BY SANI-MATIC, THE CUSTOMER IS RESPONSIBLE FOR SUPPLYING THE PROPER TEE TO MATCH THE INSERT LENGTH. NOTE: INSERTS DO NOT INCLUDE TEE, GASKET OR CLAMPS. INSERT ALIGNMENT PIN AVAILABLE FOR AN ADDITIONAL $35.00. Call 800-356-3300 | Fax 608-222-5348 2014 · 2015 1.5” 1 13 Y-Strainers Increase Productivity and Dependability Standard Features Sani-Matic Y-Strainers produce reliable results with increased efficiency. Made in the USA by our skilled craftsmen, they are built to the highest standard and deliver optimum performance and value. Sani-Matic’s standard Y-Strainers are 3-A approved when using the perforated insert. • Close-tolerance fit eliminates O-ring • 316L stainless steel construction • Standard tri-clamp connections • EPDM tri-clamp gaskets If 3-A approval is required, contact a Sani-Matic sales associate to ensure the configuration meets all 3-A standards. Sani-Matic Y-Strainers are engineered with a close-tolerance fitment (0.010”) at the base of the element (see Figure 1) and do not require an O-ring. Fewer parts result in faster, more effective cleaning, and increased performance to save you time and money. • Perforated or wedgewire strainer inserts are interchangeable • Sanitary finish (32Ra) – except wedgewire element • All welds are color cleaned Options • Wire mesh overlays for use with perforated insert • Additional finishes and elastomers available Maximum Pressure Rating Tri-Clamp · · · · · · · · · · · · · · · · · ·120 psi Tubing · · · · · · · · · · · · · · · · · · · 250 psi Perforated Insert · · · · · · · · · · · · ·125 psi Wedgewire Insert · · · · · · · · · · · · ·600 psi Figure 1 Complete Assembly - 4” Body - 0.7 ft2 surface area The assembly price includes strainer body, choice of insert, gasket and clamp. Wire Mesh Overlay - 4” Body Port Size Face-toFace Dimension Perforated Part # 1.5” 10” 2.0” Price Wedgewire Part # Y10015 $ 1,320 11” Y10020 2.5” 12” 3.0” 14” Price Recommended Maximum gpm Mesh Count Part # Y20015 $ 1,395 80 10 mesh 032867 $ 1,350 Y20020 $ 1,425 120 20 mesh 032868 $ 90 Y10025 $ 1,370 Y20025 $ 1,445 180 30 mesh 032869 $ 90 Y10030 $ 1,400 Y20030 $ 1,475 240 40 mesh 032870 $ 90 50 mesh 032871 $ 90 60 mesh 032872 $ 90 80 mesh 032873 $ 90 100 mesh 032874 $ 90 120 mesh 032875 $ 90 Complete Assembly - 6” Body - 1.0 ft2 surface area 4.0” 17” Y10040 $1,980 Y20040 $ 2,180 500 Complete Assembly - 4” Body - 0.7 ft2 surface area with Acrylic Dual Sight Glass The assembly price includes strainer body, choice of insert, gasket, clamp and acrylic dual sight glass. Port Size Face-toFace Dimension Perforated Part # Price Wedgewire Part # Price $ 90 Wire Mesh Overlay - 6” Body Mesh Count Price Part # Price Recommended Maximum GPM 10 mesh 032876 $ 95 032877 $ 95 1.5” 10” Y10115 $ 1,860 Y20115 $ 1,935 80 20 mesh 2.0” 11” Y10120 $ 1,890 Y20120 $ 1,965 120 30 mesh 032878 $ 95 2.5” 12” Y10125 $ 1,910 Y20125 $ 1,985 180 40 mesh 032879 $ 95 3.0” 14” Y10130 $ 1,940 Y20130 $ 2,015 240 50 mesh 032880 $ 95 60 mesh 032881 $ 95 80 mesh 032882 $ 95 100 mesh 032883 $ 95 120 mesh 032884 $ 95 Complete Assembly - 6” Body - 1.0 ft2 surface area with Acrylic Dual Sight Glass 4.0” 17” Y10140 $ 2,520 Y20140 $ 2,720 NOTE: USE OF WIRE MESH OVERLAY IS NOT COMPLIANT WITH 3-A STANDARDS. 14 Additional Options 14 www.sanimatic.com | components@sanimatic.com 500 Face-to-Face Dimension Strainer Elements 1 Perforated Insert Size For 4” Body For 6" Body Part # Price Part # Price 1 /8” 700226 $ 350 700513 $ 375 1 240959 $ 350 700524 $ 375 /4” Y-Strainers Y-Strainer Replacement Parts 4 Wedgewire Insert Size For 4” Body 5 For 6" Body Part # Price Part # Price 0.010" 700232 $ 425 700504 $ 450 0.015" 700164 $ 425 700505 $ 450 0.020" 700234 $ 425 700506 $ 450 0.030" 700236 $ 425 700507 $ 450 0.040" 700238 $ 425 700508 $ 450 0.060" 700240 $ 425 700509 $ 450 0.188” 117417 $ 425 700510 $ 450 3 NOTE: SIGHT GLASS SINGLE REPLACEMENT INCLUDES ONE CLAMP, ONE LENS, AND ONE GASKET 1 2 NOTE: FILTER TUBES ARE NOW AVAILABLE FOR Y-STRAINERS. CALL FOR DETAILS. Pressure Drop for Y-Strainer 2 Clamps See Page 24 (Fittings). 1-1/2" Gasket Elastomers See Page 26 (Fittings) 4 2" 25 Pressure Drop (psi) 3 Strainer Size 30 2-1/2" 3" 20 15 10 5 0 Strainer Body 0 4" Body - Standard Part # 1.5” 700249 $ 1,150 103786 $ 1,690 2.0” 700243 $ 1,180 103779 $ 1,720 2.5” 700245 $ 1,200 103801 $ 1,750 3.0” 700247 $ 1,230 103805 $ 1,780 Price 6" Body - Standard Part # 50 75 100 125 150 175 200 225 250 275 Performance based on testing using 70° F water and 0.015” wedgewire element. Price Cv Values for Y-Strainer Fitting Size 6” Body - Sight Glass 1.5” 2.0” 2.5” 3.0” WW 0.002” 36 47 55 86 WW 0.005” 39 70 103 109 Part # Price Part # Price WW 0.010” 39 71 111 125 4.0" 700471 $ 1,680 103810 $ 2,220 WW 0.015” 39 72 112 137 Part # Description Price 021351 2.5” Acrylic sight glass single replacement $ 60 036638* 2.5” TC Metaglass single replacement lens $ 495 *NOTE: RATED AT 200 PSI @ 536˚F. WW 0.020” 39 73 113 143 WW 0.030” 39 73 116 152 WW 0.040” 39 73 121 160 WW 0.060” 39 76 125 165 1 38 72 115 148 1 38 75 122 159 Perf. /8” Perf. /4” Pressure drop for 70° F water can be calculated using the following formula: psi = (gpm/Cv)2 Call 800-356-3300 | Fax 608-222-5348 2014 · 2015 Sight Glass Replacement Insert size Port Size 5 300 Flow Rate (GPM) 4” Body - Sight Glass Port Size 25 15 Basket Strainers High Performance Benefits Sani-Matic Basket Strainers are specially constructed to strain particulates out of a highvolume process stream. The innovative, durable design includes a side-inlet, which allows you to easily remove the basket for cleaning without disconnecting the line. Our Basket Strainers can be equipped with either a wedgewire or perforated basket and a woven cloth insert bag for finer straining applications. Filter bags are available in a wide variety of media types and micron sizes, and are designed for easy removal. Sani-Matic’s standard Basket Strainers are 3-A approved when using the perforated insert. If 3-A approval is required, contact your sales representative to ensure the configuration meets all 3-A standards. • The lid and hand-knob closure are rated for higher pressures than clamp-style covers for improved worker safety • Quick release hand knobs and hinged lid remain attached for convenient operation • Machined O-ring seat prevents any fluid bypass and improves reliability Standard Features • Cast and heavy-gauge 316L stainless steel construction • Air relief vent valve included with complete assembly • Rated to 100 psi maximum @ 200° F Optional Features • Disposable filter bags in various media types and sizes for perforated and wedgewire models with media clamp and ring • Long and short strainer stands available • Hot water jacket available, call for more information Complete Assembly with Perforated Strainer Element 1 3 1 (specify hole size when ordering: /8”, /16” or /4”) Fitting Size Part # Short (22”) 1.5” S10501 2.0” 2.5” 3.0” 4.0” Price Part # Long (37”) Price Recommended Maximum GPM $ 5,815 S10505 $ 6,365 80 S10502 $ 5,915 S10506 $ 6,465 120 S10503 $ 6,015 S10507 $ 6,565 180 S10504 $ 6,115 S10508 $ 6,665 240 S10520 $ 6,215 S10509 $ 6,765 300 Complete Assembly with Wedgewire Strainer Element (specify hole size when ordering: 0.005”, 0.015” or 0.030”) Fitting Size Part # Short (22”) Price Part # Long (37”) Price Recommended Maximum GPM 1.5” S10510 $ 7,040 S10515 $ 7,620 80 2.0” S10511 $ 7,140 S10516 $ 7,720 120 2.5” S10512 $ 7,240 S10517 $ 7,820 180 3.0” S10513 $ 7,340 S10518 $ 7,920 240 4.0” S10514 $ 7,440 S10519 $ 8,020 300 Short Model (22”) Approximate weight: 130 lbs. Approximate weight: 110 lbs. Description Part # Price 1.6 ft2 surface area Long Model 741065 $ 1,150 Short Model 101998 $ 1,100 3.7 ft2 surface area 16 Strainer Stand Long Model (37”) 16 www.sanimatic.com | components@sanimatic.com 1 Strainer Elements Description Perforated Short Model Part # Price 741039 $ 950 741040 $ 950 741051 $ 950 Part # Price 741022 $ 2,100 741030 $ 2,100 741046 $ 2,100 /8” Holes 1 /16” Holes 3 /4” Holes Wedgewire* 0.005” 0.015” 0.030” 1 4 Media Clamp Parts Long Model Part # Price 741052 $ 1,100 741053 $ 1,100 741054 $ 1,100 Part # Price 741047 $ 2,300 741048 $ 2,300 741049 $ 2,300 Description Part # Price Clamp Ring 641110 $ 240 Locking Latch 621766 $ 25 5 Cover Hold-down Parts Description Part # Price Threaded Knob 021385 $ 39 Swing Bolt 177476 $ 30 Clevis Pin 021382 $5 Pin, Hair Pin 021384 $1 OTHER SIZES ARE AVAILABLE, PLEASE CALL FOR A QUOTE. 2 Elastomers Cover O-Ring EPDM (standard) Viton® Element O-Ring EPDM (standard) Viton® Vent Valve Gasket EPDM (standard) Viton® Part # 021378 021144 Part # 021356 021143 Part # 021037 028725 Price $ 69 $ 110 Price $ 66 $ 98 Price $1 $3 6 Air Relief Vent Valve Standard on all complete assembly units. Part # Price 021881 $ 580 1 /2” connections 6 5 NOTE: COVER O-RING AND VENT VALVE GASKET ARE NOT PICTURED. 4 3 Disposable Filter Media - 50 per Box Media Locking Latch 4 SMI 22” Short Model Basket Strainers $ 405 $ 325 $ 325 $ 325 $ 325 $ 325 $ 325 $ 625 $ 625 $ 595 $ 515 $ 515 $ 385 $ 515 $ 475 FILTER BAGS ARE 7” DIAMETER SEWN IN STAINLESS STEEL RING IN TOP HANDLES FOR EASY REMOVAL BASKET STRAINERS REQUIRE USE OF MEDIA CLAMP RING & LOCKING LATCH ALL BAGS ARE FDA COMPLIANT MICRON RATING IS INDUSTRY STANDARD NOMINAL RATING WITH 75% EFFICIENCY 95% EFFICIENCY FILTER BAGS ARE AVAILABLE UPON REQUEST ALL PRICING IS PER BOX OF 50 UNLESS OTHERWISE NOTED 3 Short (22”) or Long (37”) 1 2 Element O-ring Pressure Drop for Basket Strainer Strainer Size 7 4” x 22” 6 5 4 3 2 1 0 0 50 100 150 200 250 300 350 400 450 500 550 600 Flow Rate (GPM) Performance based on testing using 70° F water and 4”x 22” housing with 0.005” wedgewire element. Call 800-356-3300 | Fax 608-222-5348 2014 · 2015 029252 029253 029254 029255 029256 034820 029257 031268 029259 026262 024098 042110 036642 029261 029262 Micron Model Description 1 22” Short Polypropylene 5 22” Short Polypropylene 10 22” Short Polypropylene 10 22” Short Polyester Felt 25 22” Short Polyester 25 22” Short Polypropylene 50 22” Short Polypropylene 100 22” Short Polypropylene 150 22” Short Nylon 400 22” Short Nylon 400 22” Short Polypropylene Monofilament 600 22” Short Nylon Mesh 800 22” Short Nylon 1500 22” Short Polyester SMI 37” Long Model Basket Strainers 1 37” Long Polypropylene 5 37” Long Polypropylene 10 37” Long Polypropylene 25 37” Long Polypropylene 50 37” Long Polypropylene 50 37” Long Polyester 100 37” Long Polypropylene 100 37” Long Nylon 150 37” Long Nylon 250 37” Long Nylon 300 37” Long Nylon 400 37” Long Nylon 600 37” Long Polypropylene 800 37” Long Nylon 1500 37” Long Polyester Media Clamp Ring Price Per Box $ 305 $ 230 $ 230 $ 380 $ 260 $ 230 $ 230 $ 260 $ 415 $ 415 $ 440 $ 415 $ 415 $ 385 Pressure Drop (psi) Smi P/N 029244 029245 029246 031955 040134 029247 029237 029248 029249 040903 045387 043768 029250 029251 Basket Strainers Basket Strainer Replacement Parts 17 Spray Balls Spray Solutions for Your Unique Needs Standard Features • 316L stainless steel • 32Ra finish • Sanitary polished ball Sani-Matic has decades of experience in spray technology for the food and beverage industries. We will evaluate your application needs to design and manufacture a spray solution with appropriate flows, pressures and spray patterns to ensure efficient and dependable cleaning for your specific process equipment. Sani-Matic is 3-A approved for its standard spray ball design when used with a wraparound clip. When considering a special spray ball, there is the possibility that the spray ball will not conform to 3-A requirements. If a special 3-A approved spray ball is required, contact your sales representative. • Each ball includes wraparound clip • Standard drilling is 40 gpm @ 25 psi • Slip-fit collar Options • Custom drilling available (SB-3) • Material certification available for an additional $50 per order • Orbital welding and directional drilling • Supply Tubes, see pages 20 and 21 PLEASE CALL A SALES ASSOCIATE FOR MORE INFORMATION ON ANY OF THE ABOVE OPTIONS. Spray Ball Dimensions Ball Diameter 4.0” 3.0” 2.5” 2.0” 1.5” 1.25” A A B C D E Ø 2” Ø 1 1/2” Ø 1” Ø 2” Ø 1 1/2” Ø 1” Ø 1 1/2” Ø 1” Ø 1” Ø 3/4” Ø 1” Ø 3/4” Ø 1/2” Ø 3/4” Ø 1/2” 1” /4” 3 /8” 1” 3 /4” 3 /8” 3 /4” 3 /8” 3 /8” 1 /4” 3 /8” 1 /4” 3 /16” 1 /4” 3 /16” Ø 13/64” Ø 13/64” Ø 9/64” Ø 13/64” Ø 13/64” Ø 9/64” Ø 13/64” Ø 9/64” Ø 9/64” Ø 9/64” Ø 9/64” Ø 9/64” Ø 5/64” Ø 9/64” Ø 5/64” 5 31/32” 5 3/4” 5 3/8” 4 13/16” 4 25/32” 4 11/32” 4 1/4” 3 37/32” 3 5/16” 3 3/32” 2 25/32” 2 17/32” 2 9/16” 2 1/4” 2 5/16” 55° 62° 70° 45° 55° 67° 48° 62° 57° 62° 41° 55° 63° 45° 57° 3 C B D E (MAX) NOTE: CUSTOM SPRAY BALLS REQUIRE A 1- TO 2-WEEK LEAD TIME. Solution tube pinhole location for proper fit with spray ball Tube A 1 /2” 3 /4” 1” 1 1/2” 2” Distance B 3 /16” 3 /16” 5 /16” 11 /16” 15 /16” Drill Diameter C 5 /64” 9 /64” 9 /64” 13 /64” 13 /64” Stock Spray Balls Old Part # Part # Price SB-1-2.5-1.5-SC-40GPM-25PSI-32Ra 320036 128271 SB-2-4.0-1.5-SC-40GPM-25PSI-32Ra 340352 SB-5-4.0-1.5-SC-40GPM-25PSI-32Ra SB-5-3.0-1.5-SC-40GPM-25PSI-32Ra SB-5-2.5-1.5-SC-40GPM-25PSI-32Ra 320058 NOTE: CLIP INCLUDED A B Stock Spray Clips Model # SB-5-2.0-1.0-SC-40GPM-25PSI-32Ra C Model # Part # Price Hair Pin Clip for 0.50” SC* 321443 $ 11 $ 244 Wraparound Clip for 0.75” SC 321554 $ 21 128272 $ 244 Wraparound Clip for 1.00” SC 321555 $ 21 340012 128273 $ 244 Wraparound Clip for 1.50” SC 321556 $ 21 340034 128274 $ 244 Wraparound Clip for 2.00” SC 321557 $ 21 128275 $ 244 320561 128276 $ 244 Wraparound Clip for 3.00” SC 322559 $ 21 4” Hair pin clip 321962 $ 21 Wraparound Clip for 4.00” SC 321647 $ 39 * 0.50” CLIP DIAMETER DOES NOT CONFORM TO 3-A STANDARD. 18 18 www.sanimatic.com | components@sanimatic.com 2 3 4 SB 5 6 7 gpm psi Ra 8 Price = Custom Spray Ball Nomenclature Selection Option 0 1 2 Drill Pattern Ball Diameter Connection Size 1 180˚ Up - Vertical Mount $0 180˚ Up - Double Ball (each ball) $0 3 Special Spray Pattern (diagram req’d)** $0 4 180˚ Down - Vertical Mount $0 5 360˚ Full Coverage $0 6 180˚ Up - Horizontal Mount $0 1.25 1.25” $ 279 1.5 1.50” $ 279 2.0 2.00” $ 279 2.5 2.50” $ 279 3.0 3.00” $ 279 4.0 4.00” $ 284 0.50" - 12 gpm* (max. flow) $0 0.75” 0.75" - 25 gpm (max. flow) $0 1.00” 1.00" - 40 gpm (max. flow) $0 1.50” 1.50" - 100 gpm (max. flow) $0 2.00” 2.00" - 240 gpm (max. flow) $0 2.50” 2.50" - 400 gpm (max. flow) $0 Slip Collar (standard) $0 SC 4 5 6 Connection Style Flow (GPM) - See item 3 above for limitations Pressure (psi) BW Butt Weld FL Flare (no connection) TC Tri-Clamp $ 20 HC Half Coupling*** (FNPT) $ 30 PN Pipe Nipple*** (MNPT) $ 30 40 $0 $0 Enter gpm (maximum 400 gpm) $0 25 25 psi (standard) $0 0 0 psi (no holes) $0 Enter psi (maximum 70 psi) $0 32 Ra/150 Grit (standard) $0 32 8 Finish (Ra) Finish Option (EP) 25 25 Ra/180 Grit $ 70 15-20 Ra/240 Grit $ 90 9-11 9-11 Ra/320 Grit $ 120 EP Electropolish (added to any finish) $ 120 15-20 SB-1 22° SB-2 $0 40 gpm (standard) Custom Spray Ball Patterns -$ 47 0 gpm (no holes) 0 Custom 7 Price -$ 84 2 0.50” 3 Description No holes - Voids 3-A Spray Balls 1 SB-4 SB-5 SB-6 * 0.50” CLIP DIAMETER DOES NOT CONFORM TO 3-A STANDARD. ** DIRECTIONALLY DRILLED PATTERNS WILL REQUIRE SPECIAL PRICING. *** DOES NOT CONFORM TO 3-A STANDARD HASTELLOY AND AL6XN MATERIAL OPTIONS ARE AVAILABLE FOR SOME SPRAY BALLS. ASK YOUR SALES REPRESENTATIVE FOR MORE INFORMATION. Calculate recommended minimum flow rate for cleaning vertical process vessels: Enter tank diameter (D) in feet = _______________ Spray Ball gpm = _______________ A minimum flow rate of 3 gallons per minute, per foot (tank circumference) is required to produce sufficient turbulent flow to cascade solution down vessel walls. 2014 · 2015 MATERIAL CERTIFICATION IS AVAILABLE FOR AN ADDITIONAL $50 PER ORDER. ASK YOUR SALES REPRESENTATIVE FOR MORE INFORMATION. (9.5 x tank diameter in feet) Call 800-356-3300 | Fax 608-222-5348 19 Supply Tubes Place Your Spray Ball in the Perfect Location for Maximum Cleaning Sani-Matic is 3-A approved for its standard supply tube design. When considering a different supply tube, there is the possibility that it will not conform to 3-A requirements. If 3-A approval is required, contact your sales representative. Features / Special Notes • 316L stainless steel • Custom supply tubes require 1 to 2 weeks lead time • Material Certification is an additional $50 per order • For Spray Ball options see pages 18 and 19 Supply Tubes Custom Supply Tube Nomenclature 1 2 3 4 5 6 ST Selection 1 2 3 4 Tube Diameter Tank Connection Internal Connection Connection 5 Internal Length 6 External Length 7 Finish (Ra) 8 Finish Option (EP) Option Description 0.5 0.50” $ 90 0.75” $ 90 1.0 1.00” $ 100 1.5 1.50” $ 100 2.0 2.00” $ 125 2.5 2.50” $ 150 3.0 3.00” $ 175 0 none $0 1.5 1.50” End Cap Tri-Clamp $ 210 2.0 2.00” End Cap Tri-Clamp $ 215 2.5 2.50” End Cap Tri-Clamp $ 215 3.0 3.00” End Cap Tri-Clamp $ 220 4.0 4.00” End Cap Tri-Clamp $ 230 6.0 6.00” End Cap Tri-Clamp $ 300 SC Slip Collar (standard) $0 BW Butt Weld $0 TC Tri-Clamp $ 20 HC Half Coupling* $ 30 TC Tri-Clamp Ferrule (standard) $ 20 BW Butt Weld $0 SC Slip Collar $ 20 HC Half Coupling* $ 30 If End Cap is used in , standard length of 1 11/16” is included (S) $0 (Length in inches) , If no End Cap is used in measure this length (enter length) $1 per inch 32 32 Ra/150 Grit (standard) $0 25 25 Ra/180 Grit $ 70 15-20 Ra/240 Grit $ 90 9-11 9-11 Ra/320 Grit $ 120 EP Electropolish (added to any finish) $ 120 * DOES NOT CONFORM TO 3-A STANDARD. NOTE: MATERIAL CERTIFICATION IS AVAILABLE FOR AN ADDITIONAL $50 PER ORDER. 20 $1 per inch S 15-20 20 www.sanimatic.com | components@sanimatic.com 8 Ra EP Price = 4 Price 0.75 (Enter Length in inches) 7 2 6 5 1 3 Supply Tubes Double Ball Tee Custom Double Ball Tee Nomenclature 1 2 3 4 5 DT Selection 1 2 Tube Diameter Connection = 0.75” $ 265 1.00” $ 265 0.75" 0.84” or 27/32” 1.5 1.50” $ 265 1.0" 1.69" or 1 11/16” 2.0 2.00” $ 295 1.5" 2.41" or 2 13/32” SC Slip Collar (standard) $0 2.0" 2.66" or 2 5/32” BW Butt Weld $0 TC Tri-Clamp $ 20 SC Slip Collar (standard) $ 20 BW Butt Weld $0 Leg Length (Enter Length in inches) $1 per inch 5 Leg Length (Enter Length in inches) $1 per inch 32 32 Ra/150 Grit (standard) $0 25 25 Ra/180 Grit $ 70 15-20 Ra/240 Grit $ 100 9-11 9-11 Ra/320 Grit $ 125 EP Electropolish (added to any finish) $ 120 15-20 Finish Option (EP) EP 1.0 Price 4 7 Ra Price 0.75 Description Ball Connection Finish (Ra) 7 Tube Diameter ) (selection Option 3 6 6 Standard Internal Length 2 Internal Length NOTE: MATERIAL CERTIFICATION IS AVAILABLE FOR AN ADDITIONAL $50 PER ORDER. CLIP NOT INCLUDED. PLEASE SEE CLIP OPTIONS ON PAGE 18. 1 3 4 5 Single Ball Supply Tube vs. Double Ball Tee Attachment Shadowing This top view of a tank with baffles and agitator shows the shadowing of spray due to obstructions within the tank. A properly sized single spray ball with the correct spray pattern provides the necessary cleaning coverage for many tanks. However, for tanks with baffles or agitators, a shadowing effect occurs within the tank. The diagrams to the right show how a double ball tee attachment overcomes this problem to provide complete cleaning coverage. Contact your sales representative to assist you with the proper selection. Double Ball Placement Call 800-356-3300 | Fax 608-222-5348 2014 · 2015 For complete coverage, multiple spray sources are needed to compensate for the shadowing effect. 21 Directional Spray Balls Spray Balls for Pharmaceutical, Biotech or Personal Care Process Tanks Custom-Engineered Solutions Using the latest technology, Sani-Matic creates a 3-D model of your process vessels. This allows us to engineer the most effective static spray device and drill pattern to ensure proper coverage of all ports and surfaces. With decades of experience in spray technology and BioPharm CIP applications, we understand the spray dynamics required to ensure proper flow rates, pressures and geometries. Precision Drilled Spray Balls and Custom Supply Tubes Once the spray pattern and design have been determined, Sani-Matic will manufacture the spray balls and supply tubes to deliver the solution. Orbital welding of the spray balls and custom patterns drilled with a CNC machine provide repeatable and consistent patterns. Sanitary tube welds use orbital welding wherever possible. All product contact welds are ground and polished to meet your interior finish requirements. • Custom engineered in 3-D • Precision drilled • Pass Riboflavin testing the first time Orbital welds are boroscope inspected to meet ASME-BPE standards. • Documented for future replacement Documentation Sani-Matic provides complete documentation designed to meet your validation requirements, including the following: • Material Certificates (e.g., MTRs and letters of compliance) Figure 1 • Weld qualification, log and inspection reports • Weld maps (see Figure 1) • Mechanical polishing procedures • Electropolishing procedures and certifications • Surface finish certification • General and subassembly as-built drawings • Spray pattern layout with degrees and angles • Weld procedures Call for Custom Solutions Sani-Matic has developed solutions to sanitary cleaning challenges since 1943. We continue to find custom solutions by reviewing your cleaning needs and guiding you through our state-of-the-art, 3-D modeling process. To order, please be ready to supply us with the following information: • Tank drawings indicating agitators, dip-tubes, anti-foams and spray ball connections • Available CIP flow and pressure • Surface finish requirements 22 22 www.sanimatic.com | components@sanimatic.com Model TS-4 Model TS-5 Drop-in style washer for up to 44’ tanker. TS-4 features a center spray ball for top spray pattern and two multi-bore jet nozzles for tank end washing. The vented manhole cover has a bail handle and two hold downs with gasket. Drop-in style washer is ideal for tanks up to 55’ in length. The unique S-shaped manifold combines with the rotary spray device to create 360˚ spray coverage, allowing direct impingement of the cleaning solution to the entire tank. High pressure nozzles provide the reach needed to clean long tankers. 120 gpm @ 55 psi Connection Size: 2” Approximate Weight: 50 lbs. 74 gpm @ 60 psi Connection Size: 2” Approximate Weight: 70 lbs. Part Number Price 138893 (Complete tri-clamp assembly) $ 7,312 144213 (Complete bevel seat assembly) $ 7,312 Part Number Price S10090 (Complete bevel seat assembly) $ 2,400 10 Item 10 3 3 Replacement Parts List Part # Price Top only 360004 $ 887 2a Bottom only - TS5 (no spray) 138890 $ 1,100 2b Bottom only - TS4 360075 $ 1,518 3 Arm/Spring Assembly (set of 2) S10093 $ 173 1 4 Manway Gasket (neoprene) 320053 $ 76 5 M20 Spray 038634 $ 5,325 6 Nozzle 321793 $ 81 7 Nozzle Gasket 020455 $7 8 Nozzle Clamp 020473 $ 30 9 Clip 320068 $ 20 10 Gauge 031564 $ 19 1 1 2 3/4” 4 1 Description Part # Price Rail 4” I-beam, hanger, carbon steel primed 1 000522 $ 35/ft 2 Turns 90° / 48° radius bend, prime coated S18780 $ 814 3 Carrier Rolling carrier, adjustable I-Beam fit 020231 $ 185 4 Balancer Operate @ 55 - 70 lbs. 020766 $ 1,558 5 Electric Hoist 1 /6 HP, 300-lb capacity 021047 $ 945 6 CIP Hose Tri-clamp discharge hose (2”) 032757 $ 842 9 48” Standard Length 2a 48” Standard Length 2b 6 5 Model TS-5 Model TS-4 8 7 1 3 4 5 2 6 22" W 15" D 2014 · 2015 Tapered Manway Assembly 12 3/4” 4 9 Optional Equipment for Drop-In Handling Item Tanker Sprays Drop-In Tanker Spray Wash Options 16 1/8” W For use with rotating spray heads. Used in applications where impingement cleaning is required to remove heavily soiled products. Part Number Price 360115 $ 2,205 Call 800-356-3300 | Fax 608-222-5348 23 Fittings Clamp Style Fittings Fitting Type Description Heavy Duty Clamp (Wing Nut with Hole) 13MHHM-H Short Ferrules EG2CS Std Length Ferrules EG14AM7 Clamp 90s EG2C Material Size Tube OD SMI Part # T304 0.75 020224 $ 4.59 T304 1.5 020081 $ 5.84 T304 2.0 020082 $ 7.17 T304 2.5 020083 $ 8.17 T304 3.0 020084 $ 9.17 T304 T304 4.0 6.0 020225 020976 $ 11.00 $ 26.63 T304 T304 1.0 2.0 023498 020055 $ 2.54 $ 2.96 T304 2.5 020056 $ 4.42 T304 3.0 020076 $ 5.66 T304 4.0 020228 $ 8.74 T304 6.0 031642 $ 38.71 T304 8.0 027654 $ 48.91 T304 10 020656 $ 135.95 T316L 0.5 026494 $ 3.54 T316L 0.75 023867 $ 3.54 T316L 1.0 021897 $ 3.25 $ 3.25 T316L 1.5 020535 T316L 2.0 020536 $ 3.84 T316L 2.5 020537 $ 6.47 T316L 3.0 020539 $ 7.70 T316L 4.0 045422 $ 11.38 T316L 6.0 031641 $ 46.15 T316L T316L 8.0 10 035757 045423 $ 88.60 $ 172.25 T304 T304 1.5 2.0 020164 020165 $ 3.48 $ 4.45 T304 2.5 020166 $ 6.11 T304 3.0 020167 $ 7.51 T304 4.0 020189 $ 10.24 T304 6.0 020946 $ 62.40 T316L 1.5 020548 $ 4.75 T316L 2.0 020549 $ 5.62 T316L 2.5 020550 $ 9.26 T316L 3.0 020551 $ 10.21 T316L 4.0 020552 $ 14.40 T316L 6.0 021129 $ 82.81 T316L 8.0 036049 $ 178.30 T316L T316L 10 12 045425 039058 $ 285.32 $ 398.71 T304 T304 1.0 1.5 021958 020811 $ 16.28 $ 16.30 T304 2.0 020810 $ 22.00 T304 2.5 045426 $ 30.22 T304 3.0 020302 $ 34.55 T304 4.0 021959 $ 70.10 T316L 1.0 021898 $ 21.59 T316L 1.5 021899 $ 22.72 T316L 2.0 021900 $ 29.81 T316L 2.5 021033 $ 42.06 T316L 3.0 900472 $ 58.21 T316L 4.0 021901 $ 87.32 FITTINGS ARE FULLY POLISHED INSIDE AND OUTSIDE TO 3-A STANDARDS ADDITIONAL SIZES AVAILABLE UPON REQUEST 24 SMI Price 24 www.sanimatic.com | components@sanimatic.com Fitting Type Description Clamp Tees EG7 Clamp Concentric Reducers EG31CC Clamp Solid End Caps EG16A Material Size Tube OD SMI Part # SMI Price T304 1.0 021962 $ 29.63 T304 1.5 020427 $ 30.52 T304 2.0 020428 $ 34.12 T304 2.5 020429 $ 45.81 T304 3.0 020430 $ 63.90 T304 4.0 045428 $ 91.86 T316L 1.0 021906 $ 45.57 T316L 1.5 020901 $ 40.83 T316L 2.0 020902 $ 47.40 T316L 2.5 020903 $ 62.04 T316L T316L 3.0 4.0 020904 020905 $ 88.67 $ 125.96 T304 T304 1.5 x 1.0 2.0 x 1.0 021971 021972 $ 27.20 $ 36.48 T304 2.0 x 1.5 020979 $ 28.46 T304 2.5 x 2.0 021973 $ 34.54 T304 3.0 x 1.5 021978 $ 66.27 T304 3.0 x 2.0 021977 $ 46.22 T304 3.0 x 2.5 021976 $ 42.45 T304 4.0 x 3.0 021979 $ 56.52 T316L 1.5 x 1.0 021916 $ 29.57 T316L 2.0 x 1.0 021918 $ 49.23 T316L 2.0 x 1.5 021917 $ 32.68 T316L 2.5 x 2.0 045444 $ 38.90 T316L 3.0 x 1.5 021923 $ 80.13 T316L 3.0 x 2.0 021922 $ 53.01 T316L T316L 3.0 x 2.5 4.0 x 3.0 021921 021924 $ 46.06 $ 62.44 T304 T304 1.0 & 1.5 2.0 020077 020078 $ 2.60 $ 3.33 T304 2.5 020079 $ 5.06 T304 3.0 020080 $ 6.79 T304 4.0 020227 $ 13.00 T304 6.0 020947 $ 45.14 T316L .50 & .75 020529 $ 2.97 T316L 1 & 1.5 020530 $ 3.25 T316L 2.0 020531 $ 4.71 T316L 2.5 020532 $ 7.09 T316L 3.0 020533 $ 9.39 T316L 4.0 020534 $ 17.23 T316L 6.0 020100 $ 56.55 T316L 8.0 029945 $ 126.10 Fittings Clamp Style Fittings 2014 · 2015 FITTINGS ARE FULLY POLISHED INSIDE AND OUTSIDE TO 3-A STANDARDS ADDITIONAL SIZES AVAILABLE UPON REQUEST Call 800-356-3300 | Fax 608-222-5348 25 Fittings Gaskets Gasket Style EG40 Gasket Material: Buna-N Gasket Material: EPDM Gasket Material: Teflon® Gasket Material: Viton® Size Part # Price Part # Price Part # Price Part # Price 0.5 031690 $ 0.69 021036 $ 0.78 031692 $ 1.05 028724 $ 1.69 0.75 020230 $ 0.78 021037 $ 0.87 029011 $ 1.05 028725 $ 1.78 1 031691 $ 0.29 021035 $ 0.71 020475 $ 1.47 028726 $ 2.15 1.5 020089 $ 0.22 021027 $ 0.67 020476 $ 1.07 028727 $ 1.76 2 020090 $ 0.22 021028 $ 0.75 020477 $ 1.45 028728 $ 1.78 2.5 020091 $ 0.35 021029 $ 0.95 020478 $ 1.82 028729 $ 3.09 3 020092 $ 0.49 021030 $ 1.09 020479 $ 2.05 028730 $ 3.93 4 020226 $ 0.71 021031 $ 1.27 020480 $ 3.64 020474 $ 5.84 6 020263 $ 10.55 022975 $ 11.27 031693 $ 15.27 023847 $ 27.18 8 029310 $ 10.91 027764 $ 34.91 045676 $ 39.53 038233 $ 58.73 10 020739 $ 26.82 021306 $ 40.00 031694 $ 63.00 041096 $ 63.64 12 021032 $ 28.18 034758 $ 43.63 042552 $ 147.27 039060 $ 66.82 Weld Fittings Fitting Type Description Short Weld 90s 2WCL Weld - Long Tangent 90s E2S Material Size Tube OD SMI Part # T304 1.0 020156 T304 1.5 020150 $ 8.11 T304 2.0 020151 $ 10.46 T304 2.5 020152 $ 16.75 T304 3.0 020153 $ 19.75 T304 4.0 021025 $ 42.48 T316L 1.0 021902 $ 7.79 T316L 1.5 020563 $ 10.22 T316L 2.0 020564 $ 13.77 $ 6.36 T316L 2.5 020565 $ 22.77 T316L T316L 3.0 4.0 020566 021903 $ 29.29 $ 53.66 T304 T304 1.0 1.5 038734 038735 $ 10.59 $ 11.42 T304 2.0 038736 $ 12.34 T304 2.5 038737 $ 18.04 T304 3.0 038738 $ 26.14 T304 4.0 020990 $ 47.70 T316L 1.0 038739 $ 12.62 T316L 1.5 038740 $ 14.08 T316L 2.0 038741 $ 18.49 T316L 2.5 038742 $ 27.72 T316L 3.0 038743 $ 40.39 T316L 4.0 038744 $ 70.54 FITTINGS ARE FULLY POLISHED INSIDE AND OUTSIDE TO 3-A STANDARDS ADDITIONAL SIZES AVAILABLE UPON REQUEST 26 SMI Price 26 www.sanimatic.com | components@sanimatic.com Fitting Type Description Material Size Tube OD SMI Part # SMI Price Weld Tees 304 304 1.0 1.5 021963 020069 $ 13.60 $ 15.16 E7WWW Weld Concentric Reducers E31WW Weld - Long Tangent 45s E2KS 304 2.0 020259 $ 18.95 304 2.5 020260 $ 23.38 304 3.0 020261 $ 32.05 304 4.0 021006 $ 48.20 316 1.0 021034 $ 16.02 316 1.5 020258 $ 16.98 316 2.0 020721 $ 21.48 316 2.5 020722 $ 27.48 316 316 3.0 4.0 021005 021907 $ 40.38 $ 59.85 304 304 1.5 x 1.0 2.0 x 1.0 045448 035326 $ 14.25 $ 25.53 304 2.0 x 1.5 021668 $ 14.37 304 2.5 x 1.5 042734 $ 24.26 304 2.5 x 2.0 024206 $ 16.87 304 3.0 x 1.5 045449 $ 43.97 304 3.0 x 2.0 045450 $ 24.77 304 3.0 x 2.5 024060 $ 29.35 304 4.0 x 2.0 045520 $ 65.47 304 4.0 x 3.0 045521 $ 36.71 316 1.0 x .75 045522 $ 32.10 316 1.5 x 1.0 045451 $ 16.89 316 2.0 x 1.0 045452 $ 36.78 316 2.0 x 1.5 045453 $ 19.72 316 2.5 x 2.0 045454 $ 24.75 316 3.0 x 1.5 020541 $ 60.81 316 3.0 x 2.0 045455 $ 31.36 316 3.0 x 2.5 021137 $ 49.76 316 316 4.0 x 2.0 4.0 x 3.0 045523 045524 $ 87.52 $ 48.56 304 304 1.0 1.5 021960 020000 $ 9.31 $ 10.08 304 2.0 020001 $ 12.45 304 2.5 020299 $ 17.20 304 3.0 021961 $ 23.23 304 4.0 020989 $ 38.21 316 1.0 021904 $ 10.08 316 1.5 020567 $ 11.87 316 2.0 020568 $ 15.53 316 2.5 020569 $ 22.87 316 3.0 020570 $ 32.97 316 4.0 021905 $ 53.86 Fittings Weld Fittings 2014 · 2015 FITTINGS ARE FULLY POLISHED INSIDE AND OUTSIDE TO 3-A STANDARDS ADDITIONAL SIZES AVAILABLE UPON REQUEST Call 800-356-3300 | Fax 608-222-5348 27 VNE Valves VNE 2-Way Ball Valves Ball Valves are used in a wide variety of high-pressure applications. Two factors make them popular: 1) A full unrestricted product flow through the valve. 2) The three-piece design, and a minimal number of bolts, allow service to be performed without removing the complete valve from the line. Two-Way Ball Valves are made of T316 (CF8M) stainless steel. PTFE seats are easily removed. Other connections are available upon request. Sizes from 1/2”–4” are available. VNE Ball Valves meet FDA and 3-A requirements. 4 1 VNE 2-Way Ball Valve Specifications 5 Size: 1/2”, 3/4”, 1”, 1 1/2”, 2”, 2 1/2” 3”, 4” Material: Passivated 316 stainless steel (ASTM A351, CF8M) Connections: Clamp. Other connections available upon request. Working Pressure: 1 /2”– 1” · · · · · · · · · · · · 1,000 psi 1 1/2”–2” · · · · · · · · · · · 1,000 psi 2 1/2”–4” · · · · · · · · · · · 600 psi Temperature Rating: -65 to 320°F 6 2 7 3 Face-to-Face Dimension VNE 2-Way Ball Valve Parts Breakdown VNE 2-Way Ball Valve Features 1 Body Bolt • Three-piece design - allows valve ends to remain attached while servicing valve body 2 Clamp End Connector • 100% Tested 3 Mounting Pad • Valves marked with heat numbers for full identification and traceability 4 Stem & Locking Nut 5 Handle 6 Locking Device 7 Hex Nut • Meets 3-A requirements • English hardware • Easy maintenance and servicing with minimal number of bolts to remove • Reinforced Teflon®® Seats • PTFE Cavity Filler, fully encapsulated • Locking device handle • Air Actuator mounting kits which include ISO-5211 pads are available VNE Clamp Style Manual 2-Way Ball Valve • Repair kits are available Clamp Style Fittings Clamp Style Fittings are most popular for easy assembly and breakdown of process lines and equipment. Clamp Style Fittings are available in T304 and T316L materials in 1/2”–8” sizes (other sizes available upon request). Gaskets for Clamp Style Fittings are available in Buna-N, EPDM, Teflon®®, and Viton®. Lightweight and heavy-duty clamps complete the unions. Clamp Style Fittings meet all 3-A requirements. 28 28 www.sanimatic.com | components@sanimatic.com 316 Stainless Steel VNE Valve Type EG90CC-6 Tube OD SMI Part # 1 /2” 034727 $ 61.67 /4” 034890 $ 75.00 1” 038007 $ 103.34 1 1/2” 034685 $ 175.01 2” 037988 $ 251.67 2 1/2” 034815 $ 550.01 3” 038334 $ 725.00 4” 045473 $ 1,241.67 3 SMI Price VNE Valves VNE Spring Check Valves Check Valves are widely used for both sanitary and industrial applications to prevent backflow of product. Spring check valves are designed to assist closure pressure to create a positive shutoff. They are commonly used with liquid products. Spring check valves are offered with clamp ends. Other connections are available upon request. Sizes range from 1/2”–4” in T316L stainless steel. 8 6 7 5 Face-to-Face Dimension 4 3 VNE Spring Check Valve Information 2 • One piece stem with O-Ring construction (easy seal replacement and positive shut-off) 1 • Available with Viton® and EPDM O-rings VNE Spring Check Valve Parts Breakdown • Clamp connections standard (other connections available upon request) 1 Lower body - (Body) • All metal contact surfaces of T316L stainless steel 2 Stem - (2.0 through 4.0 have guide fingers) • Sizes range from .5”– 4.0” 3 Spring - (3-5 psi) (Available upon request) 3L Spring Light - (1-3 psi) Standard 4 O-Ring 5 Stem guide 6 Upper body - (Bonnet) 7 Body Clamp .5” and .75” = 13MHHM1.5 - H Body Clamp 1.0¨ and 1.5¨ = 13MHHM2.5 - H Body Clamp 2.0¨ = 13MHHM3.0 - H Body Clamp 2.5¨ = 13MHHM4.0 - H Body Clamp 3.0¨ = 13MHHM5.0 - H Body Clamp 4.0¨ = 13MHP6.0 8 Clamp Gasket .5 and .75 = EG40V 1.5 Clamp Gasket 1.0 and 1.5 = EG40V 2.5 Clamp Gasket 2.0 = EG40V 3.0 Clamp Gasket 2.5 = EG40V 4.0 Clamp Gasket 3.0 = EG40V 5.0 Clamp Gasket 4.0 = EG40V 6.0 • Fully polished ID and OD • Meets 3-A requirements VNE Spring Check Valve Dimensional/Information Chart Valve Size Face-to-Face Dimension Standard Clamp Approximate Weight in Pounds 0.5” 3 1/2” 2.2 0.75” 3 1/2” 2.2 1.0” 4 1/8” 3.5 1.5” 9 4 /16” 3.5 2.0” 1 5 /16” 5.4 2.5” 3 5 /8” 6 3.0” 1 6 /8” 6.25 4.0” 8 1/8” 16 VNE Clamp Style Spring Check Valves T316L Stainless Steel VNE Valve Type 45C-6 EPDM 1 /2” 045482 $ 198.34 045494 $198.34 /4” 045483 $ 220.01 045495 $220.01 1” 045484 $ 250.01 034681 $250.01 1 1/2” 045485 $ 258.34 040194 $258.34 2” 035787 $ 286.67 045496 $286.67 2 1/2” 034252 $ 446.67 045497 $446.67 3” 045525 $ 531.67 045498 $531.67 4” 039078 $ 765.00 045499 $765.00 3 SMI Price Viton® Call 800-356-3300 | SMI Price Fax 608-222-5348 2014 · 2015 Size Tube OD 29 VNE Valves Check Valve Repair Parts Description VNE Part# Tube Size SMI Part # SMI Price Spring, Check Valve, Heavy, 0.50-2.00 45-SCV3-.5-.2.0 0.5-2.0 045586 $ 16.67 Spring, Check Valve, Heavy, 2.50-4.00 45-SCV3-2.5-4.0 2.5-4.0 045587 $ 25.01 Spring, Check Valve, Standard, Light, 0.50-2.00 45-SCV3L-.5-.2.0 0.5-2.0 045588 $ 15.00 Spring, Check Valve, Standard, Light, 2.50-4.00 45-SCV3L-2.5-4.0 2.5-4.0 045589 $ 23.34 O-Ring, Valve, Check, Viton®, 0.50-0.75 45-SCV4-.5-.75-V 0.5-.75 045590 $ 20.00 O-Ring, Valve, Check, Viton®, 1.00-1.50 45-SCV4-1.0-1.5-V 1.0-1.5 045591 $ 20.00 O-Ring, Valve, Check, Viton®, 2.00 45-SCV4-2.0-V 2.0 036578 $ 20.00 O-Ring, Valve, Check, Viton®, 2.50 45-SCV4-2.5-V 2.5 045592 $ 30.00 O-Ring, Valve, Check, Viton®, 3.00 45-SCV4-3.0-V 3.0 045593 $ 30.00 O-Ring, Valve, Check, Viton®, 4.00 45-SCV4-4.0-V 4.0 045594 $ 30.00 O-Ring, Valve, Check, EPDM, 0.50-0.75 45-SCV4-.5-.75-E 0.5-.75 046878 $ 20.00 O-Ring, Valve, Check, EPDM, 1.00-1.50 45-SCV4-1.0-1.5-E 1.0-1.5 046879 $ 20.00 O-Ring, Valve, Check, EPDM, 2.00 45-SCV4-2.0-E 2.0 046880 $ 20.00 O-Ring, Valve, Check, EPDM, 2.50 45-SCV4-2.5-E 2.5 046881 $ 30.00 O-Ring, Valve, Check, EPDM, 3.00 45-SCV4-3.0-E 3.0 046882 $ 30.00 O-Ring, Valve, Check, EPDM, 4.00 45-SCV4-4.0-E 4.0 046883 $ 30.00 VNE Part# Tube Size SMI Part # SMI Price Handle, Valve, Ball, 0.50 BALL-15-.5 0.5 045595 $ 33.34 Handle, Valve, Ball, 0.75 BALL-15-.75 .75 045596 $ 33.34 Handle, Valve, Ball, 1.00 BALL-15-1.0 1.0 045597 $ 33.34 Handle, Valve, Ball, 1.50 BALL-15-1.5 1.5 045598 $ 41.67 Handle, Valve, Ball, 2.00 BALL-15-2.0 2.0 045599 $ 41.67 Handle, Valve, Ball, 2.50 BALL-15-2.5 2.5 045600 $ 41.67 Handle, Valve, Ball, 3.00 BALL-15-3.0 3.0 045601 $ 50.00 Handle, Valve, Ball, 4.00 BALL-15-4.0 4.0 045602 $ 50.00 Kit, Repair, Valve, Ball, 2-Way, 0.50* BALLRepairKit-.5 0.5 044314 $ 13.34 Kit, Repair, Valve, Ball, 2-Way, 0.75* BALLRepairKit-.75 .75 045603 $ 23.34 Kit, Repair, Valve, Ball, 2-Way, 1.00* BALLRepairKit-1.0 1.0 045604 $ 33.34 Kit, Repair, Valve, Ball, 2-Way, 1.50* BALLRepairKit-1.5 1.5 042659 $ 81.67 Kit, Repair, Valve, Ball, 2-Way, 2.00* BALLRepairKit-2.0 2.0 041469 $ 103.34 Kit, Repair, Valve, Ball, 2-Way, 2.50* BALLRepairKit-2.5 2.5 045605 $ 185.00 Kit, Repair, Valve, Ball, 2-Way, 3.00* BALLRepairKit-3.0 3.0 035530 $ 300.00 Kit, Repair, Valve, Ball, 2-Way, 4.00* BALLRepairKit-4.0 4.0 045606 $ 533.34 2-Way Ball Valve Repair Parts Description *2-WAY BALL VALVE REPAIR KIT INCLUDES: (2) CAVITY FILLERS (2) GASKETS (1) THRUST WASHER (1) STEM PACKING 30 30 www.sanimatic.com | components@sanimatic.com Accessories Accessories to Meet a Variety of Needs From chemical pumps and flow-verter panels to steam regulator valves and CIP installation components, Sani-Matic offers a variety of standard and customer items for your process. Chemical Pumps Sani-Matic provides high-quality Wilden pumps on our chemical pump assemblies. The Air-Operated DoubleDiaphragm (AODD) pumps ensure reliability, easy installation and maintenance—and the robust design makes them ideal for rugged applications. Pump Features/Benefits •Self-priming • Variable speed • Dry-run without damage • Longest Mean Time Between Repair (MTBR) •Anti-freezing • Easy installation and maintenance • Robust design - Polypropylene – wetted parts, outer piston, center section, and air valve - PTFE - valve ball, diaphragm O-ring (neoprene back-up), and valve seat O-ring (encap. Viton®) Pump Performance curves 900028 Pump only Item # 900510 Connection Size Max gpm Price 1 /4” 4.8 $ 420 / 2” 15.0 $ 770 Voltage Price 900028 900510 1 Sani-Matic also offers pump assemblies complete with mounting bracket, check valve, and complete piping kit saving you time and money in the field. Item # Max gpm 109640 4.8 24 $ 1,040 760504 4.8 120 $ 1,040 109211 15.0 24 $ 1,399 760455 15.0 120 $ 1,399 Call 800-356-3300 | Fax 608-222-5348 2014 · 2015 Pump assemblies 31 Accessories Table Cart – Model 133 Table Cart – Model 133 This light-duty, portable table is intended for holding disassembled parts and parts containment baskets. Part # Price 460006 $ 995 Material: 304 stainless steel, 14 gauge Dimensions: 34”L x 22”W x 32”H Stainless Steel Tables These sturdy, durable tables can be used for a variety of purposes. All seams and joints are welded, and the adjustable feet allow for easy leveling. Options include a removable 6” backsplash and lower shelf for added storage. Material: 304 stainless steel, 14 gauge (lower shelf is 16 gauge) Height: 32” (adjustable to 31” and 34”) Stainless Steel Table – 315-1218 Stainless Steel Table with Lower Shelf Standard Stainless Steel Table Table Size Weight Part # Price Table Size Weight Part # Price 24” x 4’ 61 lbs. 040742 $ 771 24” x 4’ 70 lbs. 040750 $ 893 24” x 6’ 81 lbs. 040743 $ 1,006 24” x 6’ 97 lbs. 040751 $ 1,211 30” x 6’ 92 lbs. 040744 $ 1,126 30” x 6’ 113 lbs. 040752 $ 1,397 30” x 8’ 123 lbs. 040745 $ 1,491 30” x 8’ 152 lbs. 040753 $ 1,843 Standard Stainless Steel Table with Backsplash Price Table Size 040746 $ 812 040747 $ 1,072 040748 Table Size Weight Part # 24” x 4’ 68 lbs. 24” x 6’ 91 lbs. 30” x 6’ 101 lbs. 30” x 8’ 136 lbs. Stainless Steel Table with Lower Shelf and Backsplash 040749 Weight Part # Price 24” x 4’ 78 lbs. 040754 $ 939 24” x 6’ 108 lbs. 040755 $ 1,261 $ 1,188 30” x 6’ 123 lbs. 040756 $ 1,433 $ 1,572 30” x 8’ 165 lbs. 040757 $ 1,889 Porta-Tank – Model 138 The Model 138 is a portable 25-gallon wash tank. Material: 304 stainless steel, 22 gauge Tank Dimensions: 29”L x 18”W x 13.5”D Overall Dimensions: 33”L x 30.5”W x 34.25”H Description Part # Price With bottom tray, back tray and casters (pictured) 480007 $ 1,145 Without back tray (deduct from standard price) 460077 -$ 111 Porta-Tank – Model 138 Hose Racks Stainless steel hose racks provide a convenient way to store hoses at cleaning stations and COP tanks. They are available in two styles. Model # 32 Description Part # Price 201A 5" x 12" backing plate 740017 $ 140 201B Mounting holes at each end 740684 $ 83 32 www.sanimatic.com | components@sanimatic.com Model 201A Model 201B The purpose of a steam mixer/sparger is to effectively mix steam with water in the tank to reduce noise and maximize the heating capacity. Steam mixers/spargers are attached to either in-tank piping or a coupling that is mounted through the tank sidewall. Sizing is determined by the steam valve through which steam is delivered. Material: 316 L stainless steel In-Tank Steam Kit All the components for adding steam capabilities to your COP. Size Length Part # Price $ 325 Kit Assembly Parts # Price 0.50 NPT -Steam Sparger -Adapters -Thermowell -Clamps & Gaskets -Regulating Valve 160813 $ 1,670 Connection type: MNPT threaded connection Connection Size Accessories In-Tank Steam Mixer/Sparger 0.5" 9.75” 741162 0.75" 9.81” 740859 $ 325 0.75 NPT S/A 160814 $ 1,875 1.0" 7.00” 741137 $ 325 1.0 NPT S/A 160815 $ 1,985 1.25" 7.00” 640842 $ 325 1.5" 9.00” 540042 $ 325 NOTE: MAXIMUM PRESSURE FOR MIXER/SPARGER IS DETERMINED BY THE INCOMING CONNECTION LINE. Steam Regulator Valve The steam regulator automatically controls the temperature of your cleaning unit without the use of external power. With a vapor pressure thermal system, the steam regulator senses temperature change and positions the valve plug to regulate the heating or cooling medium to maintain a desired temperature. Material: Brass Connections: FNPT Connection Size Part # Price 0.5” 020494 $ 1,258 0.75” 020495 $ 1,310 1.0” 020506 $ 1,380 Thermowell for Steam Regulator Thermal Bulb (not pictured) Materials: Tube - 321 stainless steel, 10.5” long, 1.0 MNPT Fitting - Brass Part # Price 120002 $ 95 Electric Immersion Heater Manual Thermostat, 3” Tri-Clamp, NEMA 4x Head, 50° - 250°F, 460 VAC Part # Price 7.5 kW 023997 $ 1,597 9.0 kW 029529 $ 1,607 12.0 kW 024296 $ 1,617 NOTE: ADDITIONAL VOLTAGES AND SIZES ARE AVAILABLE UPON REQUEST. Call 800-356-3300 | Fax 608-222-5348 2014 · 2015 Power Rating 33 Accessories Level Probe The three-point level probe maintains the correct solution levels in a tank. 2” tri-clamp connection for mounting on the top of each tank. Lumenite level controls are mounted in the control panel. NOTE: ALL PROBES ARE CUT TO LENGTH. FOR REPLACEMENT LEVEL PROBES, PLEASE MEASURE THE LENGTHS OF THE EXISTING MODEL. Mushroom-Style Air Vent These vents are constructed with a solid radiused and panned top. 1 The underside portion is constructed with /8” perforated material. The vents may be installed on CIP tanks to prevent extraneous material from entering the tank. Material: 316L stainless steel Part# Price 1.5” Tri-Clamp Description 740828 $ 220 2.0” Tri-Clamp 740829 $ 250 2.5” Tri-Clamp 740830 $ 406 3.0” Tri-Clamp 740831 $ 411 4.0” Tri-Clamp 740832 $ 426 6.0” Tri-Clamp 741502 $ 707 Anti-Siphon The anti-siphon eliminates the siphoning of water from the tank back into the process water. Material: 316 stainless steel 3 Height (Face-to-Face Dimension): 3 /4” Tank Connection Tube Adapter Flow Capacity Part # Price 3.0” Tri-Clamp 1.5” Tri-Clamp 100 gpm 123416 $ 217 3.0” Tri-Clamp 2.0” Tri-Clamp 240 gpm 129208 $ 237 Orifice Plates 1 These flow restrictors come with a /8” pilot hole, but can be drilled to your specifications. Available in EPDM or Viton. 34 Connection Size Material Part # Price 1.5” Tri-Clamp EPDM 022074 $ 26 1.5” Tri-Clamp ® Viton 030118 $ 36 2.0” Tri-Clamp EPDM 022186 $ 28 2.0” Tri-Clamp Viton® 030958 $ 38 2.5” Tri-Clamp EPDM 023924 $ 45 2.5” Tri-Clamp Viton® 031776 $ 55 3.0” Tri-Clamp EPDM 024136 $ 46 34 www.sanimatic.com | components@sanimatic.com Part # Price 220293 $ 237 Accessories Model 5B Can Washer An epoxy-coated, pedestal-mounted can washer with a 25” diameter bowl, support spokes, and a rotary spray nozzle for 210° coverage. Dimensions: 29”H x 29” outer diameter Utilities Required: Water at 30-50 psi is recommended. Minimum is 15 psi. 1 1/2” NPT connections Part # Price 034279 $ 3,574 Sanitary Air Eliminator The air eliminator is installed at the suction of a CIP return pump. The purpose is to remove air from CIP return solution and prevent air lock in a centrifugal pump. If the pump is used during processing to transfer product, the air eliminator is usually removed and the port is capped. Material: 316 L stainless steel Size Part # Price 1.5” 740636 $ 322 2.0” 740637 $ 327 2.5” 740638 $ 358 3.0” 740639 $ 374 4.0” 740640 $ 389 Replacement Parts Part # Price 1” Gasket 020388 $2 Plastic Ball (1.25”) 020280 $ 11 CIP Return Pump Air Vent The return pump air vent is installed to expel air. This avoids cavitation and air lock that can cause wash program disruption. Ball valve shut-off available, please call for pricing. Material: 304 stainless steel, 1/4” I.P. thread Part # Price 720001 $ 206 Flow-Verter Panels 2014 · 2015 Reduce piping and valve costs by creating multi-port flow selector stations with a Sani-Matic flow-verter panel. Three styles are available for each: round, rectangular and square. CALL A SANI-MATIC SALES ASSOCIATE FOR PRICING. Call 800-356-3300 | Fax 608-222-5348 35 Standard Products Immersion Parts Washer Looking for an efficient and dependable alternative to laborintensive, unreliable manual cleaning? Each Sani-Matic Clean-Out-of-Place (COP) Washer comes with our exclusive sanitary jets designed to create consistent, high-velocity turbulence for increased agitation, which effectively and efficiently removes product residue from piping, hoses, and disassembled machine parts. Jet Manifold Side Only RW-6 Model Operating Requirements • Electric Pump (15 FLA) – 230 VAC/3-Phase/60 Hz Standard RW-6 Model Features Model # • Electric Pump (7.5 FLA) – 460 VAC/3-Phase/60 Hz • 24”W x 22”D x 72”L • Water – 140 gallons @ 55°F • 304L stainless steel construction • Steam – 436 lbs/hr @ 50 psi • In-tank direct steam injection for heating 102023 Price $ 12,970 • Sanitary centrifugal supply pump • Exclusive jet manifolds Side & End 102036 Jet Manifold Model # S/A $ 15,920 Standard RW-8 Model Features Price • 24”W x 22”D x 96”L • 304L stainless steel construction Side Only • In-tank direct steam injection for heating 102048 $ 13,810 • Sanitary centrifugal supply pump S/A 102058 • Electric Pump (22 FLA) – 230 VAC/3-Phase/60 Hz • Electric Pump (11 FLA) – 460 VAC/3-Phase/60 Hz • Water – 185 gallons @ 55°F • Exclusive jet manifolds Side & End RW-8 Model Operating Requirements $ 16,760 • Steam – 576 lbs/hr @ 50 psi Exclusive Sanitary Jet Design Sanitary Jet Manifold Side Jets Only Side and End Jets Angled Side Jets create circular turbulent flow from side to side for maximum cleaning efficiency. Optional End Jets create turbulent flow lengthwise that is ideal for cleaning piping and hoses. Standard Options · Available for installation prior to delivery. Standard Shipping within 1 — 2 weeks. Electric Motor Starter COP Cover NEMA 4X, stainless steel enclosure UL-508 Cover with lift-assist cylinders Part # 832091 830192 830992 830195 36 COP Model RW-6 RW-6 RW-8 RW-8 VAC 230 460 230 460 Price $ 2,780 $ 2,830 $ 2,880 $ 2,930 Material: 304L stainless steel Part # 124308 131735 COP Model RW-6 RW-8 Price $ 1,680 $ 1,830 Heavy-Duty Casters Removable End-Drain Table Add flexibility to your COP Washer End-mounted drain table to place parts for drying or re-assembly Material: 304L stainless steel Material: 304L stainless steel Part # Price (Set of 4) Part # Price 037732 $ 920 144416 $ 785 www.sanimatic.com | components@sanimatic.com Standard Products After-Market Options · The following options are available to enhance your previously purchased COP system. Electric Motor Starter COP Cover NEMA 4X, stainless steel enclosure UL-508 Counter-weighted sanitary cover assembly Part # 832091a 830192a 830992a 830195a COP Model RW-6 RW-6 RW-8 RW-8 VAC 230 460 230 460 Material: 304L stainless steel Price $ 2,580 $ 2,630 $ 2,680 $ 2,730 Part # 166376 172152 COP Model RW-6 RW-8 Price $ 3,090 $ 3,350 Heavy-Duty Casters Removable End-Drain Table Add flexibility to your COP Washer End-mounted drain table to place parts for drying or re-assembly Material: 304L stainless steel Material: 304L stainless steel Part # Price (Set of 4) Part # Price 037732a $ 730 144416 $ 785 PLEASE CONTACT YOUR REPRESENTATIVE ABOUT INSTALLATION RECOMMENDATIONS AND OPTIONS. Standard Baskets · All Standard Baskets are available for immediate delivery. Sani-Matic COP Baskets allow for thorough cleaning, while reducing the number of damaged and lost parts. Baskets make it easy and safe for workers to handle valuable components. Call today to find the right basket sized for your specific needs. URWB-1 19” x 15” x 3.5” URWB-2 19.75” x 15” x 4” URWB-4 19.75” x 15” x 4” URWB-3 19.75” x 15” x 4” URWB-5 12” x 6” x 10” URWB-6 22” x 10.5” x 10” URWB-7 22” x 22” x 18” Part # Price Part # Price Part # Price Part # Price Part # Price Part # Price Part # Price 460030 $ 255 020132 $ 155 440026 $ 395 440027 $ 415 020139 $ 255 020136 $ 190 440021 $ 415 Material Part # Price N/A 025155 $ 340 NOTE: URWB-3 MAINTAINS 3 DIVIDERS URWB-4 MAINTAINS 4 DIVIDERS X-Stream Portable RFS Unit • Boosted pressure for rinsing, creating and applying foam and dose sanitizer reliably and easily • Flexible for infrequent cleaning applications, or in areas without available piping installed • On-board chemical injection and air compressor, simply connect 480VAC power and water source at remote locations Description Single Pressure @ 300 psi $ 12,295 Price 025361 Dual Pressure @ 300 or 600 psi $ 18,340 Hose Options Length Max. Pressure Sprayguns and Nozzles Description Material Part # Price Ergonomic Handgun 30’ 725 psi Purflex 025150 $ 215 30” Spray Extension N/A 028152 $ 122 45’ 725 psi Purflex 025151 $ 245 Rinse Nozzle, Quick Connect 304 SS 025160 $ 70 60’ 725 psi Purflex 025152 $ 280 Foam Nozzle, Quick Connect 304 SS 025161 $ 100 75’ 725 psi Purflex 025153 $ 500 Foam Nozzle, Quick Connect Brass 025162 $ 52 90’ 725 psi Purflex 025154 $ 535 Sanitizer Nozzle, Quick Connect 304 SS 025163 $ 80 Call 800-356-3300 | Fax 608-222-5348 2014 · 2015 Model # 025360 37 Standard Products The Sani-Matic SaniCab is a multi-purpose cabinet washer engineered to thoroughly clean a wide variety of items such as trays, pans, pots, buckets, totes, drums and utensils using an automated, repeatable process. Our exclusively designed rotating spray bars ensure that cleaning solutions are evenly distributed inside the washer, providing complete and consistent coverage. Advantages • Repeatable Results. Replaces manual cleaning with a repeatable, documented and controlled cleaning process •Safety. Minimizes operator exposure to higher temperatures and stronger concentrations •Savings. Reduces labor costs, minimizes chemical usage, and lowers water and utility costs Operating Requirements • Hot Water Supply— > 150° F – 40 gpm @ 25 psi • Drain—Variable, ~25 gpm @ 160°F • Vent—1,000 cfm Model # Standard SaniCab Features Price • Instrument—Air 5 cfm @ 90 psi • Electrical Power—30 amps @ 460 VAC/3-Phase/60 Hz P335 • 70 3/4”W x 48”D x 98 5/8”H (closed) • Hot Water Supply (Qty. 1)— 1” FNPT • 85 7/8”W x 89 5/8”D x 98 5/8”H (open) • Drain (Qty. 1)— 4” Tri-Clamp • 304L stainless steel construction • Overflow (Qty. 1)— 2” Tri-Clamp • Electric immersion heater to maintain temperature • Exhaust Port (Qty. 1)— 8” OD • Pre-piped centrifugal supply pump $ 55,295 • Exhaust Fan Outlet (Qty. 1)— 8 1/2” x 5” Rectangular Flange • PLC controls/control interface • Instrument Air (Qty. 1)— 1/2” FNPT • Pre-programmed wash cycles • Exhaust fan assembly • Bottom rotary spray manifold • Chemical Addition (Qty. 2)— 1/4” MNPT Sanitary, Efficient Rack-on-Cart System Our rack-on-cart design reduces handling, minimizes crosscontamination and maximizies the number of units cleaned per documented cleaning cycle, creating more cleaning efficiencies. Model # 154479 38 Standard SaniCab Features • 3 removable shelves • Shelves are fully drainable • Open-area design to accommodate various parts • Transfer cart Model # Standard Transfer Cart 682435 Standalone transfer cart for SaniCab racks 3-tiered rack for standard SaniCab rack-on-cart system Price $ 6,625 Price $ 2,975 www.sanimatic.com | components@sanimatic.com Transfer cart for rack-on-cart system A standard rack eases loading and unloading, while safely securing items. Our exclusively designed spray bars with rotary unions ensure even distribution of cleaning solutions inside the washer for complete and consistent coverage. Standard Products The Sani-Matic TactiCab is a compact, easy-toinstall cabinet washer ideal for cleaning scale buckets, pans, totes, beakers, cylinders, scoops, mesh gloves and more. Its automated cleaning process improves productivity by reducing both cycle time and labor. Time Action Chemical + Temperature = Cleaning Confidence Advantages • Repeatable Results. Replaces manual cleaning with a repeatable, controlled cleaning process •Savings. Reduces labor costs, minimizes chemical usage, and lowers water and utility costs • Complete, Efficient Clean. Maximizes cleaning efficiency with eight independent spray bars maintaining rotary unions and flat-fan sprays • Easy-to-Implement Control Program. Sani-Matic’s nonproprietary PLC program is easy to integrate with your system, and is easy to maintain. Operating Requirements • Hot Water Supply— > 150° F – 20 gpm @ 25 psi • Drain— Variable, ~29 gpm @ 8.7 psi • Electrical Power—30 amps @ 460 VAC/3-Phase/60 Hz • Hot Water Supply (Qty. 1)— 3/4” MNPT • Drain (Qty. 1)— 1 1/2” MNPT • Exhaust Port (Qty. 1)— 4” OD Model # Standard TactiCab Features Price • • • • 55 3/8”W x 37 1/2”D x 69 7/8”H (closed) 55 3/8”W x 65 3/8”D x 69 7/8”H (open) 304L stainless steel construction Electric immersion heater to boost $ 26,040 152255 and maintain temperature • Stainless steel, 3 HP centrifugal pump - 80 gpm @ 27 psi • Three pre-programmed wash cycles short, medium, and long The Sani-Matic TactiCab is available for delivery in 1 - 2 weeks Secure, Easy-to-Load TactiCab Rack Model # A standard rack eases loading and unloading, while safely securing items. 194965 Standard TactiCab Racks TactiCab Basket Rack • Fully drainable, removable rack can be loaded in either direction • Maintains removable wheels for easy maintenance Basket Rack 149134 Knife Rack Rack Trolley TactiCab Rack Trolley • Casters to transfer racks from product areas to washer • Ergonomic push handle for easy maneuverability Call 800-356-3300 | $ 1,570 $ 1,550 $ 3,305 Fax 608-222-5348 2014 · 2015 • Fully drainable, removable rack can be loaded in either direction TactiCab 130468 Knife Rack • Maintains removable wheels for easy maintenance • Designed for use with the trolley Price 39 CIP Tanks Custom and Standard Tanks for your CIP System and Cleaning Needs Sani-Matic will provide quick delivery of your industrycompliant tanks. In addition to a variety of standard features, Sani-Matic tanks and vessels can be customized to meet your facility’s needs. Call for custom-tank pricing. Sani-Matic Tanks and Vessels Available • CIP • Mixing • Atmospheric • Process • Horizontal • 3-A • Holding • Vertical • Surge • Square Standard Features • Basic features available on all tanks • Sizes up to approximately 2,500 gallons • 304 or 316L stainless steel • Smooth-radius corners • All-welded assembly • Heavy-duty 304 stainless steel tubular legs • Gasketed and non-gasketed manway • Anti-siphon for water inlet • Sidewall overflow (standard) or Center Skimmer overflow Open-Top Tank Covers Finish Options • Single lift-off • Surfaces: 2B or #4 • Split-top, hinged • Interior welds: color clean or grind and polish • Split-top, hinged with half welded to tank • No feet • Exterior welds: color clean with stripe blast bottom, grind and polished with stripe blast bottom, or grind and polish • Adjustable ball feet • Special surfaces and finishes are available by request Feet Options • Heavy-duty stainless steel casters • Adjustable square pads with bolt holes Optional Features • Special features available on custom Sani-Matic tanks • Insulated sidewall (2” Inswool with stainless steel cladding) • Anti-vortex device • Spray devices and supply tubes • Tri-clamp type port sizes - 1”, 1.5”, 2”, 2.5”, 3”, 4” • No foam inlet • Vent – mushroom or gooseneck styles 40 www.sanimatic.com | components@sanimatic.com Technical Data Conversion Factors Pressure Feet of Water x 0.433 = psi Inches Hg. x 0.491 = psi Atmosphere x 14.7 = psi Meters of Water x 1.42 = psi x 14.22 = psi Atmosphere x 33.9 = Feet of Water psi x 2.31 = Feet of Water x 1.13 = Feet of Water x 0.002 = GPM Kilograms per Centimeter 3 Inches Hg. Flow Lbs. of Water per Hour Lbs. of Fluid per Hour/Specific Gravity x 0.002 = GPM x 4.4 = GPM Liters per minute x 0.264 = GPM GPM x 3.785 = Liters per minute Meter3 per hour Volume Liter x 0.264 = Gallon Feet3 x 7.48 = Gallon Lbs. of Water x 0.119 = Gallon x 1.2 = Gallon (U.S.) x 3.785 = Liter Imperial Gallon (British) U.S. Gallon Viscosity Centipoise/Specific Gravity Centistokes x 4.64 = Centistokes = SSU (approx.) Viscosity and Specific Gravity Table for Various Foods Product Condition Specific Gravity Viscosity 15,000 SSU @ 55°F 0.93 to 0.98 Butter 440 SSU @ 90°F 220 SSU @ 115°F Catsup Cream Varies 1.13 2,300 to 6,100 SSU @ 190°F 60°F - 30% Fat 1.00 73 SSU 60°F - 40% Fat 0.99 140 SSU 60°F - 45% Fat 0.99 215 SSU Egg Yolk Honey 81.2° Brix (standard) Maple Syrup Margarine 1.12 21,500 SSU @ 35°F 1.30 1,250 to 1,425 SSU @ 100°F 1.37 2,000 SSU @ 68°F 0.93 (approx.) 13,900 SSU @ 84°F 1.20 31 SSU @ 68°F Water 1.00 77,400 SSU @ 85°F 60% Total Solids 1.24 9,300 SSU @ 45°F 50% Total Solids 1.20 2,300 SSU @ 131°F 50% Total Solids 1.20 3,100 SSU @ 65°F 27% Total Solids 1.11 Whey (condensed) 75 SSU @ 100°F NOTE: VISCOSITIES MAY VARY DEPENDING ON PRODUCTS, FORMULAS AND THE PROCESS USED. Call 800-356-3300 | Fax 608-222-5348 2014 · 2015 Peanut Butter 41 Cleaning Confidence For decades the name Sani-Matic has been synonymous with Cleaning Confidence. As a trusted and dependable partner for solving the toughest cleaning challenges, we have continuously proven ourselves the leader in innovative technology and craftsmanship. In 1943, an immersion bath washer was designed to heed the dairy industry’s call for more efficient and sanitary cleaning methods—and Sani-Matic was born. This began a line of equipment at the forefront of improving and automating sanitary cleaning processes for the food, beverage, pharmaceutical, biotech, and personal care industries worldwide. Today, we continue our commitment to success with a collaborative design and consultation process, detailed manufacturing and testing procedures, as well as start-up, preventative maintenance and process optimization services. We pride ourselves on being the premier partner companies choose when they want Cleaning Confidence. A System Overview Sani-Matic Clean-In-Place (CIP) Systems are custom designed and manufactured to ensure efficient, automatic cleaning of process lines, tanks and vessels. Each CIP System is sized to provide the appropriate amount of flow and pressure to thoroughly remove product residue and rinse effectively. Our in-house programmers and UL-approved panel shop Sani-Matic Clean-Out-of-Place (COP) Immersion Parts Washers were the first on the market in 1943 and continue to set the standard for the industry. Each is custom designed and manufactured to provide a faster, more consistent alternative to manual cleaning. Our COP Washers are manufactured with our exclusively designed sanitary jet manifolds, which are fully welded and machined to eliminate unsanitary crevices and create consistent, high-velocity turbulence. This continuous agitation Sani-Matic offers a variety of Cabinet Washers that are custom designed and manufactured to ensure efficient, automated batch cleaning processes. Each Cabinet Washer comes with our exclusively designed sanitary spray assemblies that move to distribute cleaning solution evenly throughout the washer. These oscillating high-impact manifolds efficiently remove difficult residues from both interior and exterior product contact surfaces will develop controls that optimize your cleaning cycle and integrate the CIP function smoothly into your production system. Sani-Matic Clean-In-Place (CIP) Systems can be portable or stationary; single-tank, two-tank or multi-tank; single-use, re-use or once through; as well as designed for multi-circuit capabilities. effectively removes residue from piping, hoses and a wide variety of machine parts. Parts can be organized into custom baskets, allowing workers to easily and safely handle expensive components. Sani-Matic Clean-Out-of-Place (COP) Immersion Parts Washers can be portable or stationary and single or multicompartment. They are available with a variety of options, controls and valve configurations including CIP capability. while the PLC controls the cleaning cycle to ensure a consistent and easy-to-validate process. Sani-Matic Cabinet Washers can be a standard or custom size; are easy to install, program and operate; and reduce component handling. Sani-Matic Tunnel Washers are custom designed and manufactured to efficiently and continuously clean large quantities of items such as totes, trays and pallets in a continuous process. These items can be easily conveyed through rinse and detergent zones positioned with high- impact, adjustable nozzles — ensuring all residue is removed effectively with complete spray coverage. Each Tunnel Washer is designed to meet maximum target capacity. Adjustable guides, or multi-lane capabilities, allow different size items to be cleaned simultaneously. Sani-Matic’s Impact RFS sanitation system meets the challenge of minimizing water use and waste, while sanitizing facility and process equipment. Experience significant savings in resources, labor and overall production costs. Sani-Matic engineers will evaluate your cleaning needs and plant layout to design a custom sanitation system that improves your bottom line. Sani-Matic’s Impact RFS System delivers high impact, not just high pressure. The Impact RFS allows you to control the pressure of the rinsing, foaming and sanitizing to achieve maximum efficiency and effectiveness. Sani-Matic has been a trusted name in sanitary process cleaning since 1943. Sani-Matic’s extensive experience, knowledge, dedication, and craftsmanship allow us to develop the best solution for your facility’s sanitary process cleaning needs. existing process cleaning system to develop a plan for system optimization. We are also able to custom engineer and design a more efficient and effective system, as well as perform ongoing maintenance and equipment upkeep for optimum performance. Tactical Solutions team is ready to help you find Cleaning Confidence. Our Tactical Solutions team takes a consultative approach to your sanitary cleaning challenges. We evaluate your (p) 800-356-3300 (f) 608-222-5348 Sani-Matic Tunnel Washers can include additional pre-rinse, recirculation or drying zones, as well as automated loading and unloading systems, to integrate a complete material handling system. www.sanimatic.com 1915 S. Stoughton Rd., Madison, WI 53716 2014 · 2015 Components & Standard Equipment Strainers Spray Balls Supply Tubes Tanker Sprays Accessories COP Immersion Parts Washer Baskets SaniCab TactiCab Tanks