Catalog - Sani

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Components
& Standard
Equipment
Making it easy to obtain
Cleaning Confidence.
Sani-Matic Standard Equipment
Each Sani-Matic Clean-Out-of-Place (COP)
Immersion Parts Washer comes with our exclusive sanitary jets
designed to create consistent, high-velocity turbulence for increased
agitation. The turbulence effectively and efficiently removes product
residue from piping, hoses, and disassembled machine parts.
Page 36
The Sani-Matic SaniCab is an automated, multi-purpose cabinet
washer engineered to thoroughly clean a wide variety of items.
Our exclusive rack-on-cart design reduces handling, minimizes
cross-contamination, and maximizes the number of units cleaned
per documented cleaning cycle.
Page 38
Sani-Matic‘s TactiCab is a compact, easy-to-install
automated cabinet washer that increases cleaning process
productivity by reducing both cycle time and labor.
Page 39
2014 · 2015 Components & Standard Equipment Catalog
In-line Strainers ·
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Straight-Line, Angle-Line, Strainer Elements and Parts, Dual Strainer
and SaniClean™ Strainers (Direct Replacement for Tri-Clover® Strainers)
Tee-Line Strainers ·
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Complete Assemblies and Replacement Parts
Y-Strainers ·
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Complete Assemblies and Replacement Parts
Basket Strainers ·
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Complete Assemblies and Replacement Parts
Spray Balls ·
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Custom and Stock Spray Balls
Supply Tubes ·
Single and Double Ball Tee Supply Tubes
Directional Spray Balls ·
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Custom Spray Balls for the Pharmaceutical, Bio-Tech, and Personal Care Industries
Tanker Sprays ·
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TS-4 and TS-5, Components and Replacement Parts
Fittings ·
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Sanitary Fittings - Tri-Clamp and Weld, Tri-Clamp Gaskets
VNE Valves ·
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Spring Check Valves, 2-Way Ball Valves, Replacement Parts
Accessories ·
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Carts, Porta-Tank, Mushroom Vents, Air Eliminators, Air Vents, Hose Racks, Chemical Pump
Assemblies, Mixer/Sparger, Flow-Verter Panels, Steam Regulators, Electric Heaters, and More
Standard Products ·
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COP Washers, COP Accessories, Baskets, X-Stream RFS, SaniCab, TactiCab, and Rack Systems
CIP Tanks ·
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Custom and Standard Tanks
Technical Data ·
41
Conversion Factors, Viscosity and Specific Gravity Table for Various Foods
System Overview ·
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Sani-Matic. The Only Call to Make for All of Your Cleaning System Needs.
PRICES LISTED DO NOT INCLUDE SHIPPING AND HANDLING. MOST ITEMS ARE IN STOCK AND AVAILABLE FOR IMMEDIATE SHIPMENT.
SANI-MATIC, INC. RESERVES THE RIGHT TO CHANGE PRICES AT ANY TIME. PLEASE CALL FOR THE LATEST PRICE INFORMATION. $50 ORDER MINIMUM.
(p) 800-356-3300
(f) 608-222-5348
www.sanimatic.com
1915 S. Stoughton Rd., Madison, WI 53716
3
In-line Strainers
Durable Design, Reliable Performance
Standard Features
Sani-Matic offers the widest variety of sizes and styles of
high-quality, sanitary Angle-Line and Straight-Line Strainers
designed for durability and reliable performance. Each
Sani-Matic strainer is manufactured in the USA and available
for quick delivery.
• 316L stainless steel construction throughout
• Standard tri-clamp connections
• EPDM tri-clamp gaskets, Teflon® encapsulated O-ring
Perforated or wedgewire inserts can be used interchangeably.
Perforated inserts require either disposable filter socks or
wire mesh overlays for fine filtration. Wedgewire offers an
effective and durable single piece insert in micron ratings
equivalent to wire mesh.
• Perforated or wedgewire strainer inserts
are interchangeable
• Sanitary finish (32Ra) – except wedgewire element
Options
• Wire mesh overlays for use with perforated insert
• Additional finishes and elastomers available
• Dual strainer installation is possible to increase capacity
and provide uninterrupted processing
Sani-Matic’s standard In-Line Strainers are
3-A approved when using the perforated insert.
If 3-A approval is required, contact your sales
representative to ensure the configuration meets all 3-A
standards.
• Hot water jacket is available, call for more information
Advantages of Wedgewire
• One piece solution
Maximum Pressure Rating
• Robust design, durable
Tri-Clamp · · · · · · · · · · · · · · · ·
Tubing · · · · · · · · · · · · · · · · ·
Perforated Insert · · · · · · · · · · ·
Wedgewire Insert · · · · · · · · · · ·
Straight-Line Strainer
120 psi
250 psi
125 psi
600 psi
4" dia. body with
3" x 30" element
2 sq. ft. area
• Increased pressure rating
• More sanitary than wire mesh
Angle-Line Strainer
4" dia. body with
3" x 30" element
2 sq. ft. area
6" dia. body with
4" x 30" element
2.6 sq. ft. area
4-3/16"
3-5/32"
4" dia. body with
3" x 15" element
1 sq. ft. area
4" dia. body with
3" x 15" element
1 sq. ft. area
46-3/8"
40"
41-5/16"
36"
26-1/16"
20-3/4"
20-3/4"
36"
3-5/32"
Straight-Line Strainer
Complete Assembly
4
Fitting
Size
Body
O.D
Short (20 3/4”)
Perforated
Part #
Price
Long (36.0”)
Perforated
Part #
Price
Short (20 3/4”)
Wedgewire
Part #
Price
Long (36.0”)
Wedgewire
Part #
1.5”
4”
S10006
$ 650
S10016
$ 950
S10126
$ 775
S10136
$ 1,250
80
2.0”
4”
S10007
$ 750
S10017
$ 1,050
S10127
$ 875
S10137
$ 1,250
120
2.5”
4”
S10008
$ 850
S10018
$ 1,150
S10128
$ 975
S10138
$ 1,350
180
3.0”
4.0”
4”
S10009
$ 950
S10019
$ 1,250
S10129
$ 1,075
S10139
$ 1,450
240
4”
S10010
$ 1,150
S10020
$ 1,450
S10130
$ 1,275
S10140
$ 1,650
300
www.sanimatic.com | components@sanimatic.com
Price
Recommended
Maximum gpm
Fitting
Size
Body
O.D
Short
Perforated
Part #
1.5”
2.0”
2.5”
3.0”
4.0”
4.0”
4”
4”
4”
4”
4”
6”
S10026
S10027
S10028
S10029
S10030
N/A
Price
Long
Perforated
Part #
Price
Short
Wedgewire
Part #
$ 1,150
$ 1,250
$ 1,350
$ 1,450
$ 1,650
N/A
S10036
S10037
S10038
S10039
S10040
S10176
$ 1,400
$ 1,500
$ 1,600
$ 1,700
$ 1,900
$ 3,600
S10146
S10147
S10148
S10149
S10150
N/A
Long
Perforated
Part #
Price
Short
Wedgewire
Part #
X10036
X10037
X10038
X10039
X10040
X10176
$ 1,400
$ 1,500
$ 1,600
$ 1,700
$ 1,900
$ 3,600
X10146
X10147
X10148
X10149
X10150
N/A
Price
Long
Wedgewire
Part #
Price
S10156
S10157
S10158
S10159
S10160
S10175
$ 1,550
$ 1,650
$ 1,750
$ 1,850
$ 2,050
$ 3,850
$ 1,350
$ 1,450
$ 1,550
$ 1,650
$ 1,850
N/A
Recommended
Maximum gpm
80
120
180
240
300
450
In-Line Strainers
Angle-Line End-Inlet Model
Complete Assembly
Angle-Line Side-Inlet Model
Complete Assembly
Fitting
Size
Body
O.D
Short
Perforated
Part #
1.5”
2.0”
2.5”
3.0”
4.0”
4.0”
4”
4”
4”
4”
4”
6”
X10026
X10027
X10028
X10029
X10030
N/A
Price
$ 1,150
$ 1,250
$ 1,350
$ 1,450
$ 1,650
N/A
Strainer Elements
Price
Long
Wedgewire
Part #
Price
$ 1,350
$ 1,450
$ 1,550
$ 1,650
$ 1,850
N/A
X10156
X10157
X10158
X10159
X10160
X10175
$ 1,550
$ 1,650
$ 1,750
$ 1,850
$ 2,050
$ 3,850
Mesh
Overlays
1/8” Perforated
Strainer Element
Recommended
Maximum gpm
80
120
180
240
300
450
1/4” Perforated
Strainer Element
Wedgewire
Strainer Element
Perforated Strainer Elements
Short (15”)
Long (30”) & High Capacity
Hole
Size
Body
Dia.
Open
Area
Part #
Price
Part #
3/32"
4"
33%
721068
$ 497
720972
$ 325
1/8"
4"
40%
720584
$ 225
720585
$ 325
1/4"
4"
58%
720411
$ 225
720412
$ 325
3/8”
4”
51%
720939
$ 225
720940
$ 325
3/32"
6"
33%
N/A
N/A
720890
$ 450
1/8"
6"
40%
N/A
N/A
720799
$ 450
1/4"
6"
58%
N/A
N/A
720800
$ 450
Price
Mesh Overlays
Wedgewire Strainer Elements
(For perforated elements of 4” OD strainers)
Space
Btwn
Mesh
Wires
Micron
Size (inches) Rating
Short (15”)
Open
Area
Part #
Price
Long (30”)
Part #
Price
Slot
Size
Wire
Body Mesh
Dia. Equiv.
Short (15”)
Micron
Rating
Open
Area
Part #
Price
Long (30”)
& High Capacity
Part #
Price
58%
035251
$ 225
029664
$ 275
0.002”
4”
270
50
4.1%
700323
$ 300 700334 $425
56.3%
000717
$ 125
000701
$ 175
0.005”
4”
120
125
8%
700324
$ 300 700335 $ 425
1600
54.3%
035252
$ 125
029665
$ 175
0.007”
4”
80
177
10%
700325
$ 300 700336 $ 425
0.034
864
46.2%
000712
$ 125
000702
$ 175
0.010”
4”
60
250
14%
700326
$ 300 700337 $ 425
0.021
533
40.8%
000713
$ 125
000703
$ 175
0.015”
4”
40
380
20%
700327
$ 300 700338 $ 425
0.015
381
36.0%
000714
$ 125
000704
$ 175
0.020”
4”
32
500
25%
700328
$ 300 700339 $ 425
8
0.097
10
0.075
12
0.063
20
30
40
2487
1905
0.011
280
30.3%
000715
$ 125
000705
$ 175
0.030”
4”
25
750
33%
700329
$ 300 700340 $ 425
0.0092
230
30.5%
000716
$ 125
000706
$ 175
0.040”
4”
17
1015
40%
700330
$ 300
700341
$ 425
80
0.007
180
31.4%
000718
$ 125
000708
$ 175
0.050”
4”
14
1307
N/A
105611
$ 300
107682
$ 425
100
0.006
140
30.3%
000711
$ 125
000710
$ 175
0.060”
4”
10
1600
50%
700331
$ 300 700342 $ 425
120
0.0046
117
30.5%
000720
$ 125
000707
$ 175
0.1875”
4”
4
4760
75%
700333
$ 300 700343 $ 425
150
0.0041
100
37.8%
021276
$ 125
021274
$ 175
0.005”
6”
120
125
8%
N/A
N/A
700482 $ 635
200
0.003
74
29.5%
021275
$ 125
10000048 $ 175
0.007”
6”
80
177
20%
N/A
N/A
700483 $ 635
0.015”
6”
40
380
10%
N/A
N/A
700485 $ 635
0.060”
6”
10
1600
50%
N/A
N/A
700489 $ 635
150 **
0.0041
100
** 6” OD STRAINERS
37.8%
N/A
N/A
000719
$ 285
Call 800-356-3300
|
Fax 608-222-5348
2014 · 2015
50
60
5
In-line Strainers
Internal Replacement Parts
Angle-Line
Straight-Line
Side-Inlet
End-Inlet
(reverse flow)
Straight-Line Strainer
1
*
2
4
Angle-Line
End-Inlet
(std. flow)
6
Angle-Line Side-Inlet Strainer
1
*
3
5
6
Angle-Line End-Inlet Strainer
* 1
5
2
4
6
Strainer Element Retainer Inserts
1
6
4” OD Strainer Body
Configuration
Flow
Model
Fitting
Part #
Price
Configuration
Model
Fitting
Part #
Price
Straight-Line
End-Inlet
Short
1.5”
740318
$ 330
Straight-Line
Short
1 1/2”
740843
$ 500
Straight-Line
End-Inlet
Short
2.0”
740325
$ 350
Straight-Line
Short
2”
740844
$ 520
1
740845
$ 545
2
/2”
Straight-Line
End-Inlet
Short
2.5”
740359
$ 380
Straight-Line
Short
Straight-Line
End-Inlet
Short
3.0”
740565
$ 415
Straight Line
Short
3”
740846
$ 675
Straight-Line
End-Inlet
Short
4.0”
740491
$ 440
Straight-Line
Short
4”
741141
$ 700
Straight-Line
End-Inlet
Long
1.5”
740422
$ 345
Straight-Line
Long
1 1/2”
740847
$ 650
Straight-Line
End-Inlet
Long
2.0”
740309
$ 370
Straight-Line
Long
2”
740848
$ 670
1
740849
$ 695
Straight-Line
End-Inlet
Long
2.5”
740305
$ 395
Straight-Line
Long
Straight-Line
End-Inlet
Long
3.0”
740356
$ 425
Straight-Line
Long
3”
740850
$ 725
Straight-Line
End-Inlet
Long
4.0”
740368
$ 445
Straight-Line
Long
4”
741142
$ 750
Angle-Line
Side-Inlet
Short
N/A
740320
$ 250
Angle-Line
Short
1 1/2”
740835
$ 665
Angle-Line
Side-Inlet
Long
N/A
740348
$ 275
Angle-Line
Short
2”
740836
$ 700
Angle-Line
End-Inlet
Short
N/A
700544
$ 350
Angle Line
Short
2 1/2”
740837
$ 735
2
2
/2”
Angle-Line
End-Inlet
Long
N/A
700546
$ 375
Angle-Line
Short
3”
740838
$ 850
Angle-Line
End-Inlet
Short (4” T/C)
N/A
700552
$ 440
Angle-Line
Short
4”
741143
$ 1,000
Angle-Line
End-Inlet
Long (4” T/C)
N/A
700549
$ 450
Angle-Line
Long
1 1/2”
740839
$ 760
Angle-Line
Side-Inlet
High Capacity
N/A
110123
$ 550
Angle-Line
Long
2”
740840
$ 800
Angle-Line
End-Inlet
High Capacity
N/A
740622
$ 860
Angle-Line
Long
2 1/2”
740841
$ 845
Angle-Line
Long
3”
740842
$ 950
Angle-Line
Long
4”
740986
$ 1,200
End Plugs
Straight-Line and
Angle-Line End-Inlet Only
1
3
Body
Diameter
Material
Part #
Price
4”
4”
4”
6”
6”
Nylon1
Teflon®
Stainless2
Stainless
UHMW
7204191
720988
1185822
118583
720616
$ 65
$ 175
$ 65
$ 195
$ 105
O-Ring Retainers
Angle-Line Side-Inlet Only
Body
Diameter
Part #
Price
4”
6”
721488
720631
$ 90
$ 480
Nylon End Plug is for strainers manufactured before 2007
Stainless End Plug replaces Old Part #721577
2
5
4
Retaining Clips
Side-Inlet
Clip
Straight-Line
and End-Inlet Clip
Body
Diameter
Flow
Part #
Price
4”
4”
6”
6”
Side-Inlet
End-Inlet
Side-Inlet
End-Inlet
720408
740295
320033
740623
$ 30
$ 30
$ 21
$ 46
* SEE PAGE 15 FOR BODY CLAMP AND GASKET ELASTOMER REPLACEMENTS.
6
www.sanimatic.com | components@sanimatic.com
O-Rings
Body Dia.
Material
Part #
Price
4”
4”
4”
6”
6”
Viton
EPDM
Teflon®
EPDM
Teflon®
020236
020503
024020
022416
034355
$ 19
$ 14
$ 23
$ 14
$ 23
NOTE: TEFLON® IS O-RING STANDARD.
OTHER MATERIALS REQUIRE LUBRICATION.
(used to reverse flow direction)
Inches
4
4760
0.2030
8
2487
0.0970
10
1600
0.0750
14
1307
0.0510
17
1015
0.0394
20
840
0.0331
25
750
0.0280
30
590
0.0232
32
500
0.0197
40
380
0.0165
45
350
0.0138
50
297
0.0117
60
250
0.0098
70
210
0.0083
80
177
0.0070
100
149
0.0059
120
125
0.0049
140
105
0.0041
170
88
0.0035
200
74
0.0029
230
62
0.0024
270
50
0.0021
325
44
0.0017
400
37
0.0015
550
25
0.0009
800
15
0.0006
1250
10
0.0004
****
5
0.0002
Includes: Frame, O-ring Retainer or End Plug, Clip & O-ring
Short
Long
Flow
Part #
Price
Part #
Price
End to Side-Inlet
S10177
$ 393
S10180
$ 395
Side to End-Inlet
S10178
$ 450
S10181
$ 475
S10179
$ 550
S10182
$ 575
Side to End-Inlet
(for 4” tri-clamp and
body)
Spare Parts Kit Angle-Line Strainer
Includes: Stainless Steel End Plug, Retainer Clip,
4” T.C. Gasket & One (1) Frame Seal O-ring
Flow
End-Inlet
Part #
S25725
Price
$ 118
Pressure Drop for In-Line Strainer
Strainer Size
Pressure Drop for In-Line Strainer
30
1 1/2"x 20 3/4"
2"x 20 3/4"
2 1/2"x 20 3/4"
25
3"x 20 3/4"
Pressure Drop (psi)
Micron
Pressure Drop (psi)
Mesh
In-Line Strainers
Conversion Kits Angle-Line Strainer
Mesh-Micron Reference Data
1 1/2"x 36"
20
2"x 36"
2 1/2"x 36"
3"x 36"
15
10
5
0
0
25
50
Flow Rate
(gpm)
75
100
125
150
175
200
225
250
275
300
Performance
based
on testing
using
Rate
70° FFlow
water
and(gpm)
0.015” wedgewire element.
Filter Tubes
4” OD Body x 20.75” Strainers
4 7/8” x 17” Filter Tube
NOTE: ALL PRICING IS PER BOX OF 50, UNLESS OTHERWISE NOTED.
Description
Non-woven Polyester
16XX Polyester Screen
T-504 Polyester Screen
Smooth Weave Dacron
Cotton Cheese Cloth
Nylon Leno
Spun Polyester*
Micron
Part #
Price
25
80
150
250
300
765
1000
032789
041235
031264
036985
028476
031133
028335
$ 45
$ 240
$ 130
$ 120
$ 81
$ 123
$ 202
*600 PER BOX
6” OD Body x 40” Strainers
4 7/8” x 33 1/2” Filter Tube
6 1/2” x 33 1/2” Filter Tube
Description
Non-woven Polyester
Non-woven Polyester
16XX Polyester Screen
T-504 Polyester Screen
Smooth Weave Dacron
Cotton Cheese Cloth
Plain Weave Polyester
Nylon Leno
Micron
Part #
Price
Description
25
40
80
150
250
300
400
765
028390
028857
029075
028395
030951
028797
023864
10000044
$ 107
$ 143
$ 418
$ 154
$ 118
$ 81
$ 119
$ 169
Non-woven Polyester
Polyester
Cotton Cheese Cloth
Non-woven Rayon
Call 800-356-3300
Micron
Part #
Price
25
100
300
400
030030
042904
037345
031909
$ 133
$ 221
$ 155
$ 414
|
Fax 608-222-5348
2014 · 2015
4” OD Body x 36” Strainers
7
Valve Kit with VNE Butterfly Valves
Material: 316L stainless steel
Kit includes: (4) Elbows,
(2) Tees, (4) Valves,
(12) Clamps, (12) Gaskets
and Stand.
Size
Part #
Price
1.5”
122606
$ 2,890
2.0”
122607
$ 3,085
2.5”
122608
$ 3,330
3.0”
122609
$ 3,765
4.0”
122610
$ 4,460
Closed for cleaning
In-line Strainers
Dual Strainer Assembly
ALTERNATE VALVES AVAILABLE. CALL FOR PRICING.
NOTE: STRAINERS ARE NOT INCLUDED IN THE VALVE KIT,
THEY ARE SOLD SEPARATELY.
Line remains open
To generate a price for the Dual Angle-Line Assembly, use
the pricing worksheet below. You will need to pick the proper
fitting size, then select the insert that meets your needs,
multiply the cost x2 (one strainer for each side), then add the
price of the Valve Kit to determine your final cost.
Dual Angle-Line Strainer Assembly
Pricing Worksheet
A Full Assembly includes a Strainer Stand,
Valve Kit, and two (2) Strainers.
Fitting
Size
Body
O.D
Long (36”)
Perforated
Part #
Long (36”)
Wedgewire
Part #
Strainer
Price
Subtotal
Price
1.5”
4”
S10036
$ 1,400
or
S10156
$ 1,550
x2
+
$ 2,890
=
2.0”
4”
S10037
$ 1,500
or
S10157
$ 1,650
x2
+
$ 3,085
=
2.5”
4”
S10038
$ 1,600
or
S10158
$ 1,750
x2
+
$ 3,330
=
3.0”
4”
S10039
$ 1,700
or
S10159
$ 1,850
x2
+
$ 3,765
=
4.0”
4”
S10040
$ 1,900
or
S10160
$ 2,050
x2
+
$ 4,460
=
Price
Valve
Kit
Price
NOTE: REFER TO PAGE 5 FOR STANDARD PERFORATED AND WEDGEWIRE INSERT OPTIONS.
Optional Valve Actuating Mechanism
These valves offer a one-step control for simultaneous control
of all four butterfly valves for the strainer assembly. The
interlocking control puts one strainer on-line and the other
strainer off-line. To ensure operator safety, insert access is
limited to the off-line strainer.
Size
Part #
Price
3.0”
132128
$ 1,860
Size
Part #
Price
1.5”
158581
$ 1,053
2.0”
158585
$ 1,065
2.5”
158591
$ 1,205
3.0”
158593
$ 1,338
4.0”
158596
$ 1,685
Material: 304L stainless steel
CALL FOR ADDITIONAL CONNECTION SIZE OPTIONS AND PRICING.
Pressure Gauges
Two (2) sanitary diaphragm-type pressure gauges
for installation before and after the strainer assembly.
This adds two tees to the set-up.
8
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Final
Assembly
Price
In-Line Strainers
SaniClean™Strainers
The SaniClean™ strainer is a direct replacement for a Tri-Clover® style strainer. Constructed
with 316L stainless steel, this high-quality alternative gives you a choice for your in-line
strainer needs. Wire mesh overscreens with longitudinal seams fit over the heavy gauge
perforated cores to ensure a consistent diameter for the full length of the cylinder. Hemmed
seams are tacked in place to provide a finished smooth edge.
In-Line Strainers: Tri-Clamp Connections
1
/ 4” Dia. Holes In Perforated Core
Complete Strainer Assemblies: Filter Body, Outlet Assembly, Distributor Cap,
1
Spring, Clamp, Gasket (Buna-N), Perforated Core ( /4” dia. holes)
Description
Line Size
Item Number
List Price
SHORT - Tri-Clamp Connections
1.0"
5009000
$ 808
SHORT - Tri-Clamp Connections
1.5"
5009010
$ 791
SHORT - Tri-Clamp Connections
2.0"
5009020
$ 797
SHORT - Tri-Clamp Connections
2.5"
5009030
$ 1,085
SHORT - Tri-Clamp Connections
3.0"
5009040
$ 1,085
LONG - Tri-Clamp Connections
1.0”
5009050
$ 1,261
LONG - Tri-Clamp Connections
1.5”
5009060
$ 1,245
LONG - Tri-Clamp Connections
2.0"
5009070
$ 1,261
LONG - Tri-Clamp Connections
2.5"
5009080
$ 1,560
LONG - Tri-Clamp Connections
3.0"
5009090
$ 1,560
OTHER SIZES AND LENGTHS AVAILABLE UPON REQUEST.
In-line Strainers: Tri-Clamp Connections
1
/8” Dia. Holes In Perforated Core
Complete Strainer Assemblies: Filter Body, Outlet Assembly, Distributor Cap, Spring,
1
Clamp, Gasket (Buna-N), Perforated Core ( /8” dia. holes)
Description
Line Size
Item Number
SHORT - Tri-Clamp Connections
1.5"
5009015
List Price
$ 791
SHORT - Tri-Clamp Connections
2.0"
5009025
$ 797
SHORT - Tri-Clamp Connections
2.5”
5009035
$ 1,085
LONG - Tri-Clamp Connections
2.0"
5009075
$ 1,261
LONG - Tri-Clamp Connections
3.0"
5009095
$ 1,560
OTHER SIZES AND LENGTHS AVAILABLE UPON REQUEST.
In-line Strainers - Perforated Support Cores
Description
Item Number
Back-Up Tube: 3” dia x SHORT - /8” dia. holes
1.0", 1.5", & 2.0"
5005010
$ 275
Back-Up Tube: 3” dia x SHORT - /4” dia. holes
$ 275
1
List Price
1.0", 1.5", & 2.0"
5005030
Back-Up Tube: 3” dia x LONG - 1/8” dia. holes
1.0", 1.5", & 2.0"
5005050
$ 441
Back-Up Tube: 3” dia x LONG - 1/4” dia. holes
1.0", 1.5", & 2.0"
5005070
$ 441
Back-Up Tube: 3 1/2” dia x SHORT - 1/8” dia. holes
2.5” & 3.0”
5006090
$ 365
Back-Up Tube: 3 /2” dia x SHORT - /4” dia. holes
2.5” & 3.0”
5006100
$ 365
Back-Up Tube: 3 /2” dia x LONG - /8” dia. holes
2.5” & 3.0”
5006120
$ 573
Back-Up Tube: 3 /2” dia x LONG - /4” dia. holes
2.5” & 3.0”
5006130
$ 573
1
1
1
1
1
1
Call 800-356-3300
|
Fax 608-222-5348
2014 · 2015
Line Size
1
9
In-line Strainers
SaniClean™Strainers
In-Line Strainer Housings & Component Parts
Line Size
Item Number
Distributor Cap
Description
1.0"
5000730
$ 47
Spring
1.0"
5000740
$ 37
Clamp (4" Tube)
1.0"
5000750
$ 32
Gasket (Silicon)
1.0"
5000770
$ 6.16
Outlet Assembly/Tri-Clamp Connection
1.5"
5000800
$ 169
Body (SHORT)/Tri-Clamp Connections
1.5"
5000810
$ 272
Body (LONG)/Tri-Clamp Connections
1.5"
5000820
$ 523
Gasket (Silicon)
1.5"
5000770
$ 6.16
Outlet Assembly/Tri-Clamp Connection
2.0"
5000900
$ 175
Body (SHORT)/Tri-Clamp Connections
2.0"
5000910
$ 272
Body (LONG)/Tri-Clamp Connections
2.0"
5000920
$ 523
Gasket (Silicon)
2.0"
5000770
$ 6.16
Outlet Assembly/Tri-Clamp Connection
2.5"
5001000
$ 253
Distributor Cap
2.5"
5001030
$ 63
Spring
2.5"
5001040
$ 42
Gasket (Buna-N)
2.5"
5000765
$ 6.42
Gasket (EPDM)
2.5"
5000785
$ 21.08
Outlet Assembly/Tri-Clamp Connection
3.0"
5002000
$ 269
Body (LONG)/Tri-Clamp Connections
3.0"
5002020
$ 589
Distributor Cap
3.0"
5001030
$ 63
Spring
3.0"
5001040
$ 42
Gasket (Buna-N)
3.0"
5000765
$ 6.42
Gasket (EPDM)
3.0"
5000785
$ 21.08
Distributor Cap
4.0"
5001030
$ 63
Spring
4.0"
5001040
$ 42
Gasket (Buna-N)
4.0"
5000765
$ 6.42
Gasket (EPDM)
4.0"
5000785
$ 21.08
OTHER PARTS AVAILABLE UPON REQUEST.
10
List Price
10
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Mesh Overscreens for SaniClean™ In-Line and Side-Inlet Strainers
Description
Item Number
List Price
Wire Mesh Overscreen - 3” dia. x 10 7/8” lg.
10 x 10
5000010
$ 98
Wire Mesh Overscreen - 3” dia. x 10 7/8” lg.
12 x 12
5000020
$ 98
Wire Mesh Overscreen - 3” dia. x 10 7/8” lg.
14x 14
5000030
$ 98
Wire Mesh Overscreen - 3” dia. x 10 7/8” lg.
16 x 16
5000040
$ 98
Wire Mesh Overscreen - 3” dia. x 10 7/8” lg.
18 x 18
5000050
$ 98
Wire Mesh Overscreen - 3” dia. x 10 7/8” lg.
20 x 20
5000060
$ 98
Wire Mesh Overscreen - 3” dia. x 10 7/8” lg.
24 x 24
5000070
$ 98
Wire Mesh Overscreen - 3” dia. x 10 7/8” lg.
30 x 30
5000080
$ 98
Wire Mesh Overscreen - 3” dia. x 10 7/8” lg.
40 x 40
5000090
$ 98
Wire Mesh Overscreen - 3” dia. x 10 7/8” lg.
50 x 50
5000095
$ 98
Wire Mesh Overscreen - 3” dia. x 10 7/8” lg.
60 x 60
5000100
$ 98
Wire Mesh Overscreen - 3” dia. x 10 7/8” lg.
80 x 80
5000110
$ 98
Wire Mesh Overscreen - 3” dia. x 10 7/8” lg.
100 x 100
5000120
$ 98
Wire Mesh Overscreen - 3” dia. x 10 7/8” lg.
120 x 120
5000130
$ 98
Wire Mesh Overscreen - 3” dia. x 10 7/8” lg.
150 x 150
5000140
$ 98
Wire Mesh Overscreen - 3” dia. x 10 7/8” lg.
200 x 200
5000150
$ 98
Wire Mesh Overscreen - 3” dia. x 30 3/4” lg.
10 x 10
5000510
$ 189
Wire Mesh Overscreen - 3” dia. x 30 3/4” lg.
12 x 12
5000520
$ 189
Wire Mesh Overscreen - 3” dia. x 30 3/4” lg.
14 x 14
5000530
$ 189
Wire Mesh Overscreen - 3” dia. x 30 3/4” lg.
16 x 16
5000540
$ 189
Wire Mesh Overscreen - 3” dia. x 30 3/4” lg.
18 x 18
5000550
$ 189
Wire Mesh Overscreen - 3” dia. x 30 3/4” lg.
20 x 20
5000560
$ 189
Wire Mesh Overscreen - 3” dia. x 30 3/4” lg.
24 x 24
5000570
$ 189
Wire Mesh Overscreen - 3” dia. x 30 3/4” lg.
30 x 30
5000580
$ 189
Wire Mesh Overscreen - 3” dia. x 30 3/4” lg.
40 x 40
5000590
$ 189
Wire Mesh Overscreen - 3” dia. x 30 3/4” lg.
50 x 50
5000595
$ 189
Wire Mesh Overscreen - 3” dia. x 30 3/4” lg.
60 x 60
5000600
$ 189
Wire Mesh Overscreen - 3” dia. x 30 3/4” lg.
80 x 80
5000610
$ 189
Wire Mesh Overscreen - 3” dia. x 30 3/4” lg.
100 x 100
5000620
$ 189
Wire Mesh Overscreen - 3” dia. x 30 3/4” lg.
120 x 120
5000630
$ 189
Wire Mesh Overscreen - 3” dia. x 30 3/4” lg.
150 x 150
5000640
$ 189
Wire Mesh Overscreen - 3” dia. x 30 3/4” lg.
200 x 200
5000650
$ 189
Call 800-356-3300
|
Fax 608-222-5348
2014 · 2015
Mesh Count
In-Line Strainers
SaniClean™Strainers
11
In-line Strainers
12
SaniClean™Strainers
Mesh Overscreens for SaniClean™ In-Line and Side-Inlet Strainers
Description
Mesh Count
Item Number
List Price
Wire Mesh Overscreen - 3 /2” dia. x 10 /8” lg.
10 x 10
5000160
$ 199
Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg.
12 x 12
5000170
$ 199
Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg.
14 x 14
5000180
$ 199
Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg.
16 x 16
5000190
$ 199
Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg.
18 x 18
5000200
$ 199
Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg.
20 x 20
5000210
$ 199
Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg.
24 x 24
5000220
$ 199
Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg.
30 x 30
5000230
$ 199
Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg.
40 x 40
5000240
$ 199
Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg.
50 x 50
5000245
$ 199
Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg.
60 x 60
5000250
$ 199
Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg.
80 x 80
5000260
$ 199
Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg.
100 x 100
5000270
$ 199
Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg.
120 x 120
5000280
$ 199
Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg.
150 x 150
5000290
$ 199
Wire Mesh Overscreen - 3 1/2” dia. x 10 7/8” lg.
200 x 200
5000300
$ 199
Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg.
10 x 10
5000310
$ 285
Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg.
12 x 12
5000320
$ 285
Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg.
14 x 14
5000330
$ 285
Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg.
16 x 16
5000340
$ 285
Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg.
18 x 18
5000350
$ 285
Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg.
20 x 20
5000360
$ 285
Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg.
24 x 24
5000370
$ 285
Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg.
30 x 30
5000380
$ 285
Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg.
40 x 40
5000390
$ 285
Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg.
50 x 50
5000395
$ 285
Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg.
60 x 60
5000400
$ 285
Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg.
80 x 80
5000410
$ 285
Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg.
100 x 100
5000420
$ 285
Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg.
120 x 120
5000430
$ 285
Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg.
150 x 150
5000440
$ 285
Wire Mesh Overscreen - 3 1/2” dia. x 30 3/4” lg.
200 x 200
5000450
$ 285
1
7
12
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Sani-Matic Tee-Line Strainers are designed to keep materials out of
your pumps and process equipment without appreciably increasing
line pressure. Engineered with simplicity and durability in mind, the
tri-clamp allows quick, easy removal of the insert assembly.
Tee - Line Strainers
Sanitary Simplicity and Durability
Tongue-Style
Strainer
We recommend purchasing the complete assembly — tee, insert,
gasket, and tri-clamp — to ensure a proper fit.
Standard Features
• 316L stainless steel construction
• Tri-clamp connection
• Compact design
• Open area of perforation exceeds line size diameter
Options
1
1
• Choice of /4” or /8” perforations
• Insert alignment pin
• Upgrade from blast finish to 32 Ra
• Custom fitting types
NOTE: INSTALL AT THE SUCTION END OF PUMP
Complete Assembly
Tri-clamp
Fitting
Size
Perf.
Size
Insert Only
Face-toFace Tee
Dim. - “B”
Part #
Price
Tri-clamp
Fitting
Size
Insert
Face-toLength* Face Tee
“A”
Dim. - “B”
Perf.
Size
Part #
Price
5.5”
1
/8”
740754
$ 125
5.5”
1
740759
$ 125
1.5”
1
2.0”
1
/8”
7.0”
740960
$ 240
2.0”
4.50”
7.0”
1
/8”
740755
$ 145
2.0”
1
7.0”
740965
$ 240
2.0”
4.50”
7.0”
1
/4”
740760
$ 145
2.5”
1
7.0”
1
/8”
740756
$ 155
2.5”
1
7.0”
1
/4”
740761
$ 155
3.0”
1
7.5”
1
/8”
740757
$ 210
3.0”
1
7.5”
1
/4”
740762
$ 210
4.0”
1
9.0”
1
/8”
740758
$ 260
4.0”
1
/4”
9.0”
740968
$ 680
4.0”
6.50”
9.0”
1
/4”
740763
$ 260
6.0”
1
/8”
13.0”
110165
$ 2,305
6.0”
9.375”
13.0”
1
740991
$ 455
6.0”
1
13.0”
110166
$ 2,305
/8”
/4”
/4”
/8”
/4”
/8”
/4”
/8”
/4”
5.5”
5.5”
7.0”
7.0”
7.5”
7.5”
9.0”
740959
740964
740961
740966
740962
740967
740963
$ 210
$ 210
$ 270
$ 270
$ 435
$ 435
$ 680
1.5”
1.5”
2.5”
2.5”
3.0”
3.0”
4.0”
3.50”
3.50”
4.75”
4.75”
5.25”
5.25”
6.50”
/4”
/8”
NOTE: WHEN A TEE IS NOT SUPPLIED BY SANI-MATIC, THE
CUSTOMER IS RESPONSIBLE FOR SUPPLYING THE PROPER TEE TO
MATCH THE INSERT LENGTH.
NOTE: INSERTS DO NOT INCLUDE TEE, GASKET OR CLAMPS. INSERT
ALIGNMENT PIN AVAILABLE FOR AN ADDITIONAL $35.00.
Call 800-356-3300
|
Fax 608-222-5348
2014 · 2015
1.5”
1
13
Y-Strainers
Increase Productivity
and Dependability
Standard Features
Sani-Matic Y-Strainers produce reliable results with increased
efficiency. Made in the USA by our skilled craftsmen, they
are built to the highest standard and deliver optimum
performance and value. Sani-Matic’s standard Y-Strainers are
3-A approved when using the perforated insert.
• Close-tolerance fit eliminates O-ring
• 316L stainless steel construction
• Standard tri-clamp connections
• EPDM tri-clamp gaskets
If 3-A approval is required, contact a Sani-Matic
sales associate to ensure the configuration meets
all 3-A standards. Sani-Matic Y-Strainers are
engineered with a close-tolerance fitment (0.010”) at the
base of the element (see Figure 1) and do not require an
O-ring. Fewer parts result in faster, more effective cleaning,
and increased performance to save you time and money.
• Perforated or wedgewire strainer inserts
are interchangeable
• Sanitary finish (32Ra) – except wedgewire element
• All welds are color cleaned
Options
• Wire mesh overlays for
use with perforated insert
• Additional finishes and
elastomers available
Maximum Pressure Rating
Tri-Clamp · · · · · · · · · · · · · · · · · ·120 psi
Tubing · · · · · · · · · · · · · · · · · · · 250 psi
Perforated Insert · · · · · · · · · · · · ·125 psi
Wedgewire Insert · · · · · · · · · · · · ·600 psi
Figure 1
Complete Assembly - 4” Body - 0.7 ft2 surface area
The assembly price includes strainer body, choice of insert, gasket and clamp.
Wire Mesh Overlay - 4” Body
Port
Size
Face-toFace
Dimension
Perforated
Part #
1.5”
10”
2.0”
Price
Wedgewire
Part #
Y10015
$ 1,320
11”
Y10020
2.5”
12”
3.0”
14”
Price
Recommended
Maximum gpm
Mesh
Count
Part #
Y20015
$ 1,395
80
10 mesh
032867
$ 1,350
Y20020
$ 1,425
120
20 mesh
032868
$ 90
Y10025
$ 1,370
Y20025
$ 1,445
180
30 mesh
032869
$ 90
Y10030
$ 1,400
Y20030
$ 1,475
240
40 mesh
032870
$ 90
50 mesh
032871
$ 90
60 mesh
032872
$ 90
80 mesh
032873
$ 90
100 mesh
032874
$ 90
120 mesh
032875
$ 90
Complete Assembly - 6” Body - 1.0 ft2 surface area
4.0”
17”
Y10040
$1,980
Y20040
$ 2,180
500
Complete Assembly - 4” Body - 0.7 ft2 surface area
with Acrylic Dual Sight Glass
The assembly price includes strainer body, choice of insert,
gasket, clamp and acrylic dual sight glass.
Port Size
Face-toFace
Dimension
Perforated
Part #
Price
Wedgewire
Part #
Price
$ 90
Wire Mesh Overlay - 6” Body
Mesh
Count
Price
Part #
Price
Recommended
Maximum GPM
10 mesh
032876
$ 95
032877
$ 95
1.5”
10”
Y10115
$ 1,860
Y20115
$ 1,935
80
20 mesh
2.0”
11”
Y10120
$ 1,890
Y20120
$ 1,965
120
30 mesh
032878
$ 95
2.5”
12”
Y10125
$ 1,910
Y20125
$ 1,985
180
40 mesh
032879
$ 95
3.0”
14”
Y10130
$ 1,940
Y20130
$ 2,015
240
50 mesh
032880
$ 95
60 mesh
032881
$ 95
80 mesh
032882
$ 95
100 mesh
032883
$ 95
120 mesh
032884
$ 95
Complete Assembly - 6” Body - 1.0 ft2 surface area
with Acrylic Dual Sight Glass
4.0”
17”
Y10140
$ 2,520
Y20140
$ 2,720
NOTE: USE OF WIRE MESH OVERLAY IS NOT COMPLIANT WITH 3-A STANDARDS.
14
Additional Options
14
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500
Face-to-Face Dimension
Strainer Elements
1
Perforated Insert
Size
For 4” Body
For 6" Body
Part #
Price
Part #
Price
1
/8”
700226
$ 350
700513
$ 375
1
240959
$ 350
700524
$ 375
/4”
Y-Strainers
Y-Strainer Replacement Parts
4
Wedgewire Insert
Size
For 4” Body
5
For 6" Body
Part #
Price
Part #
Price
0.010"
700232
$ 425
700504
$ 450
0.015"
700164
$ 425
700505
$ 450
0.020"
700234
$ 425
700506
$ 450
0.030"
700236
$ 425
700507
$ 450
0.040"
700238
$ 425
700508
$ 450
0.060"
700240
$ 425
700509
$ 450
0.188”
117417
$ 425
700510
$ 450
3
NOTE: SIGHT GLASS SINGLE
REPLACEMENT INCLUDES
ONE CLAMP, ONE LENS, AND
ONE GASKET
1
2
NOTE: FILTER TUBES ARE NOW AVAILABLE FOR Y-STRAINERS. CALL FOR DETAILS.
Pressure Drop for Y-Strainer
2
Clamps
See Page 24 (Fittings).
1-1/2"
Gasket Elastomers
See Page 26 (Fittings)
4
2"
25
Pressure Drop (psi)
3
Strainer Size
30
2-1/2"
3"
20
15
10
5
0
Strainer Body
0
4" Body - Standard
Part #
1.5”
700249
$ 1,150
103786
$ 1,690
2.0”
700243
$ 1,180
103779
$ 1,720
2.5”
700245
$ 1,200
103801
$ 1,750
3.0”
700247
$ 1,230
103805
$ 1,780
Price
6" Body - Standard
Part #
50
75
100
125
150
175
200
225
250
275
Performance based on testing using 70° F water
and 0.015” wedgewire element.
Price
Cv Values for Y-Strainer
Fitting Size
6” Body - Sight Glass
1.5”
2.0”
2.5”
3.0”
WW 0.002”
36
47
55
86
WW 0.005”
39
70
103
109
Part #
Price
Part #
Price
WW 0.010”
39
71
111
125
4.0"
700471
$ 1,680
103810
$ 2,220
WW 0.015”
39
72
112
137
Part #
Description
Price
021351
2.5” Acrylic sight glass single replacement
$ 60
036638*
2.5” TC Metaglass single replacement lens
$ 495
*NOTE: RATED AT 200 PSI @ 536˚F.
WW 0.020”
39
73
113
143
WW 0.030”
39
73
116
152
WW 0.040”
39
73
121
160
WW 0.060”
39
76
125
165
1
38
72
115
148
1
38
75
122
159
Perf. /8”
Perf. /4”
Pressure drop for 70° F water can be calculated
using the following formula: psi = (gpm/Cv)2
Call 800-356-3300
|
Fax 608-222-5348
2014 · 2015
Sight Glass Replacement
Insert size
Port
Size
5
300
Flow Rate (GPM)
4” Body - Sight Glass
Port
Size
25
15
Basket Strainers
High Performance
Benefits
Sani-Matic Basket Strainers are specially
constructed to strain particulates out of a highvolume process stream. The innovative, durable
design includes a side-inlet, which allows you to easily remove
the basket for cleaning without disconnecting the line.
Our Basket Strainers can be equipped with either a
wedgewire or perforated basket and a woven cloth insert
bag for finer straining applications. Filter bags are available
in a wide variety of media types and micron sizes, and are
designed for easy removal.
Sani-Matic’s standard Basket Strainers are 3-A approved
when using the perforated insert. If 3-A approval is required,
contact your sales representative to ensure the configuration
meets all 3-A standards.
• The lid and hand-knob closure are rated for higher
pressures than clamp-style covers for improved
worker safety
• Quick release hand knobs and hinged lid remain
attached for convenient operation
• Machined O-ring seat prevents any fluid bypass
and improves reliability
Standard Features
• Cast and heavy-gauge 316L stainless steel construction
• Air relief vent valve included with complete assembly
• Rated to 100 psi maximum @ 200° F
Optional Features
• Disposable filter bags in various media types and
sizes for perforated and wedgewire models with
media clamp and ring
• Long and short strainer stands available
• Hot water jacket available, call for more information
Complete Assembly with Perforated Strainer Element
1
3
1
(specify hole size when ordering: /8”, /16” or /4”)
Fitting Size
Part # Short (22”)
1.5”
S10501
2.0”
2.5”
3.0”
4.0”
Price
Part # Long (37”)
Price
Recommended
Maximum GPM
$ 5,815
S10505
$ 6,365
80
S10502
$ 5,915
S10506
$ 6,465
120
S10503
$ 6,015
S10507
$ 6,565
180
S10504
$ 6,115
S10508
$ 6,665
240
S10520
$ 6,215
S10509
$ 6,765
300
Complete Assembly with Wedgewire Strainer Element
(specify hole size when ordering: 0.005”, 0.015” or 0.030”)
Fitting Size
Part # Short (22”)
Price
Part # Long (37”)
Price
Recommended
Maximum GPM
1.5”
S10510
$ 7,040
S10515
$ 7,620
80
2.0”
S10511
$ 7,140
S10516
$ 7,720
120
2.5”
S10512
$ 7,240
S10517
$ 7,820
180
3.0”
S10513
$ 7,340
S10518
$ 7,920
240
4.0”
S10514
$ 7,440
S10519
$ 8,020
300
Short Model (22”)
Approximate
weight: 130 lbs.
Approximate weight: 110 lbs.
Description
Part #
Price
1.6 ft2 surface area
Long Model
741065
$ 1,150
Short Model
101998
$ 1,100
3.7 ft2 surface area
16
Strainer Stand
Long Model (37”)
16
www.sanimatic.com | components@sanimatic.com
1 Strainer Elements
Description
Perforated
Short Model
Part #
Price
741039
$ 950
741040
$ 950
741051
$ 950
Part #
Price
741022
$ 2,100
741030
$ 2,100
741046
$ 2,100
/8” Holes
1
/16” Holes
3
/4” Holes
Wedgewire*
0.005”
0.015”
0.030”
1
4 Media Clamp Parts
Long Model
Part #
Price
741052
$ 1,100
741053
$ 1,100
741054
$ 1,100
Part #
Price
741047
$ 2,300
741048
$ 2,300
741049
$ 2,300
Description
Part #
Price
Clamp Ring
641110
$ 240
Locking Latch
621766
$ 25
5 Cover Hold-down Parts
Description
Part #
Price
Threaded Knob
021385
$ 39
Swing Bolt
177476
$ 30
Clevis Pin
021382
$5
Pin, Hair Pin
021384
$1
OTHER SIZES ARE AVAILABLE, PLEASE CALL FOR A QUOTE.
2 Elastomers
Cover O-Ring
EPDM (standard)
Viton®
Element O-Ring
EPDM (standard)
Viton®
Vent Valve Gasket
EPDM (standard)
Viton®
Part #
021378
021144
Part #
021356
021143
Part #
021037
028725
Price
$ 69
$ 110
Price
$ 66
$ 98
Price
$1
$3
6 Air Relief Vent Valve
Standard on all complete assembly units.
Part #
Price
021881
$ 580
1
/2” connections
6
5
NOTE: COVER O-RING AND VENT VALVE GASKET ARE NOT PICTURED.
4
3 Disposable Filter Media - 50 per Box
Media Locking
Latch
4
SMI 22” Short Model Basket Strainers
$ 405
$ 325
$ 325
$ 325
$ 325
$ 325
$ 325
$ 625
$ 625
$ 595
$ 515
$ 515
$ 385
$ 515
$ 475
FILTER BAGS ARE 7” DIAMETER
SEWN IN STAINLESS STEEL RING IN TOP
HANDLES FOR EASY REMOVAL
BASKET STRAINERS REQUIRE USE OF MEDIA CLAMP RING & LOCKING LATCH
ALL BAGS ARE FDA COMPLIANT
MICRON RATING IS INDUSTRY STANDARD NOMINAL RATING WITH 75% EFFICIENCY
95% EFFICIENCY FILTER BAGS ARE AVAILABLE UPON REQUEST
ALL PRICING IS PER BOX OF 50 UNLESS OTHERWISE NOTED
3
Short
(22”)
or
Long
(37”)
1
2
Element
O-ring
Pressure Drop for Basket Strainer
Strainer Size
7
4” x 22”
6
5
4
3
2
1
0
0
50
100
150
200
250
300
350
400
450
500
550
600
Flow Rate (GPM)
Performance based on testing using 70° F water
and 4”x 22” housing with 0.005” wedgewire element.
Call 800-356-3300
|
Fax 608-222-5348
2014 · 2015
029252
029253
029254
029255
029256
034820
029257
031268
029259
026262
024098
042110
036642
029261
029262
Micron
Model
Description
1
22” Short
Polypropylene
5
22” Short
Polypropylene
10
22” Short
Polypropylene
10
22” Short
Polyester Felt
25
22” Short
Polyester
25
22” Short
Polypropylene
50
22” Short
Polypropylene
100
22” Short
Polypropylene
150
22” Short
Nylon
400
22” Short
Nylon
400
22” Short Polypropylene Monofilament
600
22” Short
Nylon Mesh
800
22” Short
Nylon
1500
22” Short
Polyester
SMI 37” Long Model Basket Strainers
1
37” Long
Polypropylene
5
37” Long
Polypropylene
10
37” Long
Polypropylene
25
37” Long
Polypropylene
50
37” Long
Polypropylene
50
37” Long
Polyester
100
37” Long
Polypropylene
100
37” Long
Nylon
150
37” Long
Nylon
250
37” Long
Nylon
300
37” Long
Nylon
400
37” Long
Nylon
600
37” Long
Polypropylene
800
37” Long
Nylon
1500
37” Long
Polyester
Media Clamp
Ring
Price Per
Box
$ 305
$ 230
$ 230
$ 380
$ 260
$ 230
$ 230
$ 260
$ 415
$ 415
$ 440
$ 415
$ 415
$ 385
Pressure Drop (psi)
Smi P/N
029244
029245
029246
031955
040134
029247
029237
029248
029249
040903
045387
043768
029250
029251
Basket Strainers
Basket Strainer Replacement Parts
17
Spray Balls
Spray Solutions for
Your Unique Needs
Standard Features
• 316L stainless steel
• 32Ra finish
• Sanitary polished ball
Sani-Matic has decades of experience in spray technology
for the food and beverage industries. We will evaluate your
application needs to design and manufacture a spray solution
with appropriate flows, pressures and spray patterns to
ensure efficient and dependable cleaning for your specific
process equipment.
Sani-Matic is 3-A approved for its standard spray
ball design when used with a wraparound clip.
When considering a special spray ball, there is
the possibility that the spray ball will not conform to 3-A
requirements. If a special 3-A approved spray ball is required,
contact your sales representative.
• Each ball includes wraparound clip
• Standard drilling is 40 gpm @ 25 psi
• Slip-fit collar
Options
• Custom drilling available (SB-3)
• Material certification available for an additional
$50 per order
• Orbital welding and directional drilling
• Supply Tubes, see pages 20 and 21
PLEASE CALL A SALES ASSOCIATE FOR MORE INFORMATION
ON ANY OF THE ABOVE OPTIONS.
Spray Ball Dimensions
Ball
Diameter
4.0”
3.0”
2.5”
2.0”
1.5”
1.25”
A
A
B
C
D
E
Ø 2”
Ø 1 1/2”
Ø 1”
Ø 2”
Ø 1 1/2”
Ø 1”
Ø 1 1/2”
Ø 1”
Ø 1”
Ø 3/4”
Ø 1”
Ø 3/4”
Ø 1/2”
Ø 3/4”
Ø 1/2”
1”
/4”
3
/8”
1”
3
/4”
3
/8”
3
/4”
3
/8”
3
/8”
1
/4”
3
/8”
1
/4”
3
/16”
1
/4”
3
/16”
Ø 13/64”
Ø 13/64”
Ø 9/64”
Ø 13/64”
Ø 13/64”
Ø 9/64”
Ø 13/64”
Ø 9/64”
Ø 9/64”
Ø 9/64”
Ø 9/64”
Ø 9/64”
Ø 5/64”
Ø 9/64”
Ø 5/64”
5 31/32”
5 3/4”
5 3/8”
4 13/16”
4 25/32”
4 11/32”
4 1/4”
3 37/32”
3 5/16”
3 3/32”
2 25/32”
2 17/32”
2 9/16”
2 1/4”
2 5/16”
55°
62°
70°
45°
55°
67°
48°
62°
57°
62°
41°
55°
63°
45°
57°
3
C
B
D
E (MAX)
NOTE: CUSTOM SPRAY BALLS REQUIRE A 1- TO 2-WEEK LEAD TIME.
Solution tube pinhole location for proper fit with spray ball
Tube A
1
/2”
3
/4”
1”
1 1/2”
2”
Distance B
3
/16”
3
/16”
5
/16”
11
/16”
15
/16”
Drill Diameter C
5
/64”
9
/64”
9
/64”
13
/64”
13
/64”
Stock Spray Balls
Old
Part #
Part
#
Price
SB-1-2.5-1.5-SC-40GPM-25PSI-32Ra
320036
128271
SB-2-4.0-1.5-SC-40GPM-25PSI-32Ra
340352
SB-5-4.0-1.5-SC-40GPM-25PSI-32Ra
SB-5-3.0-1.5-SC-40GPM-25PSI-32Ra
SB-5-2.5-1.5-SC-40GPM-25PSI-32Ra
320058
NOTE: CLIP INCLUDED
A
B
Stock Spray Clips
Model #
SB-5-2.0-1.0-SC-40GPM-25PSI-32Ra
C
Model #
Part #
Price
Hair Pin Clip for 0.50” SC*
321443
$ 11
$ 244
Wraparound Clip for 0.75” SC
321554
$ 21
128272
$ 244
Wraparound Clip for 1.00” SC
321555
$ 21
340012
128273
$ 244
Wraparound Clip for 1.50” SC
321556
$ 21
340034
128274
$ 244
Wraparound Clip for 2.00” SC
321557
$ 21
128275
$ 244
320561
128276
$ 244
Wraparound Clip for 3.00” SC
322559
$ 21
4” Hair pin clip
321962
$ 21
Wraparound Clip for 4.00” SC
321647
$ 39
* 0.50” CLIP DIAMETER DOES NOT CONFORM TO 3-A STANDARD.
18
18
www.sanimatic.com | components@sanimatic.com
2
3
4
SB
5
6
7
gpm
psi
Ra
8
Price
=
Custom Spray Ball Nomenclature
Selection
Option
0
1
2
Drill
Pattern
Ball
Diameter
Connection
Size
1
180˚ Up - Vertical Mount
$0
180˚ Up - Double Ball (each ball)
$0
3
Special Spray Pattern (diagram req’d)**
$0
4
180˚ Down - Vertical Mount
$0
5
360˚ Full Coverage
$0
6
180˚ Up - Horizontal Mount
$0
1.25
1.25”
$ 279
1.5
1.50”
$ 279
2.0
2.00”
$ 279
2.5
2.50”
$ 279
3.0
3.00”
$ 279
4.0
4.00”
$ 284
0.50" - 12 gpm* (max. flow)
$0
0.75”
0.75" - 25 gpm (max. flow)
$0
1.00”
1.00" - 40 gpm (max. flow)
$0
1.50”
1.50" - 100 gpm (max. flow)
$0
2.00”
2.00" - 240 gpm (max. flow)
$0
2.50”
2.50" - 400 gpm (max. flow)
$0
Slip Collar (standard)
$0
SC
4
5
6
Connection
Style
Flow (GPM)
- See item
3 above for
limitations
Pressure
(psi)
BW
Butt Weld
FL
Flare (no connection)
TC
Tri-Clamp
$ 20
HC
Half Coupling*** (FNPT)
$ 30
PN
Pipe Nipple*** (MNPT)
$ 30
40
$0
$0
Enter gpm (maximum 400 gpm)
$0
25
25 psi (standard)
$0
0
0 psi (no holes)
$0
Enter psi (maximum 70 psi)
$0
32 Ra/150 Grit (standard)
$0
32
8
Finish (Ra)
Finish
Option (EP)
25
25 Ra/180 Grit
$ 70
15-20 Ra/240 Grit
$ 90
9-11
9-11 Ra/320 Grit
$ 120
EP
Electropolish (added to any finish)
$ 120
15-20
SB-1
22°
SB-2
$0
40 gpm (standard)
Custom
Spray Ball Patterns
-$ 47
0 gpm (no holes)
0
Custom
7
Price
-$ 84
2
0.50”
3
Description
No holes - Voids 3-A
Spray Balls
1
SB-4
SB-5
SB-6
* 0.50” CLIP DIAMETER DOES NOT CONFORM TO 3-A STANDARD.
** DIRECTIONALLY DRILLED PATTERNS WILL REQUIRE SPECIAL PRICING.
*** DOES NOT CONFORM TO 3-A STANDARD
HASTELLOY AND AL6XN MATERIAL OPTIONS ARE AVAILABLE FOR SOME SPRAY BALLS. ASK YOUR SALES REPRESENTATIVE FOR MORE INFORMATION.
Calculate recommended minimum flow rate for cleaning vertical process vessels:
Enter tank diameter (D) in feet = _______________
Spray Ball gpm = _______________
A minimum flow rate of 3 gallons per minute, per foot
(tank circumference) is required to produce sufficient
turbulent flow to cascade solution down vessel walls.
2014 · 2015
MATERIAL CERTIFICATION IS AVAILABLE FOR AN ADDITIONAL $50 PER ORDER. ASK YOUR SALES REPRESENTATIVE FOR MORE INFORMATION.
(9.5 x tank diameter in feet)
Call 800-356-3300
|
Fax 608-222-5348
19
Supply Tubes
Place Your Spray Ball in the
Perfect Location for Maximum Cleaning
Sani-Matic is 3-A approved for its standard supply
tube design. When considering a different supply
tube, there is the possibility that it will not conform
to 3-A requirements. If 3-A approval is required, contact your
sales representative.
Features / Special Notes
• 316L stainless steel
• Custom supply tubes require 1 to 2 weeks lead time
• Material Certification is an additional $50 per order
• For Spray Ball options see pages 18 and 19
Supply Tubes
Custom Supply Tube Nomenclature
1
2
3
4
5
6
ST
Selection
1
2
3
4
Tube
Diameter
Tank
Connection
Internal
Connection
Connection
5
Internal Length
6
External
Length
7
Finish (Ra)
8
Finish
Option (EP)
Option
Description
0.5
0.50”
$ 90
0.75”
$ 90
1.0
1.00”
$ 100
1.5
1.50”
$ 100
2.0
2.00”
$ 125
2.5
2.50”
$ 150
3.0
3.00”
$ 175
0
none
$0
1.5
1.50” End Cap Tri-Clamp
$ 210
2.0
2.00” End Cap Tri-Clamp
$ 215
2.5
2.50” End Cap Tri-Clamp
$ 215
3.0
3.00” End Cap Tri-Clamp
$ 220
4.0
4.00” End Cap Tri-Clamp
$ 230
6.0
6.00” End Cap Tri-Clamp
$ 300
SC
Slip Collar (standard)
$0
BW
Butt Weld
$0
TC
Tri-Clamp
$ 20
HC
Half Coupling*
$ 30
TC
Tri-Clamp Ferrule (standard)
$ 20
BW
Butt Weld
$0
SC
Slip Collar
$ 20
HC
Half Coupling*
$ 30
If End Cap is used in , standard
length of 1 11/16” is included (S)
$0
(Length in
inches)
,
If no End Cap is used in
measure this length (enter length)
$1
per inch
32
32 Ra/150 Grit (standard)
$0
25
25 Ra/180 Grit
$ 70
15-20 Ra/240 Grit
$ 90
9-11
9-11 Ra/320 Grit
$ 120
EP
Electropolish (added to any finish)
$ 120
* DOES NOT CONFORM TO 3-A STANDARD.
NOTE: MATERIAL CERTIFICATION IS AVAILABLE FOR AN ADDITIONAL $50 PER ORDER.
20
$1
per inch
S
15-20
20
www.sanimatic.com | components@sanimatic.com
8
Ra
EP
Price
=
4
Price
0.75
(Enter Length in inches)
7
2
6
5
1
3
Supply Tubes
Double Ball Tee
Custom Double Ball Tee Nomenclature
1
2
3
4
5
DT
Selection
1
2
Tube
Diameter
Connection
=
0.75”
$ 265
1.00”
$ 265
0.75"
0.84” or 27/32”
1.5
1.50”
$ 265
1.0"
1.69" or 1 11/16”
2.0
2.00”
$ 295
1.5"
2.41" or 2 13/32”
SC
Slip Collar (standard)
$0
2.0"
2.66" or 2 5/32”
BW
Butt Weld
$0
TC
Tri-Clamp
$ 20
SC
Slip Collar (standard)
$ 20
BW
Butt Weld
$0
Leg Length
(Enter Length in inches)
$1
per inch
5
Leg Length
(Enter Length in inches)
$1
per inch
32
32 Ra/150 Grit
(standard)
$0
25
25 Ra/180 Grit
$ 70
15-20 Ra/240 Grit
$ 100
9-11
9-11 Ra/320 Grit
$ 125
EP
Electropolish
(added to any finish)
$ 120
15-20
Finish
Option (EP)
EP
1.0
Price
4
7
Ra
Price
0.75
Description
Ball
Connection
Finish (Ra)
7
Tube Diameter
)
(selection
Option
3
6
6
Standard
Internal Length
2
Internal
Length
NOTE: MATERIAL CERTIFICATION IS AVAILABLE FOR AN ADDITIONAL $50 PER ORDER.
CLIP NOT INCLUDED. PLEASE SEE CLIP OPTIONS ON PAGE 18.
1
3
4
5
Single Ball Supply
Tube vs. Double
Ball Tee Attachment
Shadowing
This top view of a tank with
baffles and agitator shows
the shadowing of spray due to
obstructions within the tank.
A properly sized single spray ball with the correct spray pattern
provides the necessary cleaning coverage for many tanks.
However, for tanks with baffles or agitators, a shadowing effect
occurs within the tank. The diagrams to the right show how a
double ball tee attachment overcomes this problem to provide
complete cleaning coverage. Contact your sales representative
to assist you with the proper selection.
Double Ball Placement
Call 800-356-3300
|
Fax 608-222-5348
2014 · 2015
For complete coverage,
multiple spray sources are
needed to compensate for
the shadowing effect.
21
Directional Spray Balls
Spray Balls for Pharmaceutical,
Biotech or Personal Care Process Tanks
Custom-Engineered Solutions
Using the latest technology, Sani-Matic creates a 3-D model
of your process vessels. This allows us to engineer the most
effective static spray device and drill pattern to ensure proper
coverage of all ports and surfaces. With decades of experience in
spray technology and BioPharm CIP applications, we understand
the spray dynamics required to ensure proper flow rates,
pressures and geometries.
Precision Drilled Spray Balls
and Custom Supply Tubes
Once the spray pattern and design have been
determined, Sani-Matic will manufacture the spray balls
and supply tubes to deliver the solution. Orbital welding
of the spray balls and custom patterns drilled with a CNC
machine provide repeatable and consistent patterns.
Sanitary tube welds use orbital welding wherever
possible. All product contact welds are ground and polished to
meet your interior finish requirements.
• Custom engineered in 3-D
• Precision drilled
• Pass Riboflavin testing the first time
Orbital welds are boroscope inspected to meet ASME-BPE
standards.
• Documented for future replacement
Documentation
Sani-Matic provides complete documentation designed to meet
your validation requirements, including the following:
• Material Certificates (e.g., MTRs and letters of compliance)
Figure 1
• Weld qualification, log and inspection reports
• Weld maps (see Figure 1)
• Mechanical polishing procedures
• Electropolishing procedures and certifications
• Surface finish certification
• General and subassembly as-built drawings
• Spray pattern layout with degrees and angles
• Weld procedures
Call for Custom Solutions
Sani-Matic has developed solutions to sanitary cleaning challenges
since 1943. We continue to find custom solutions by reviewing your
cleaning needs and guiding you through our state-of-the-art, 3-D
modeling process.
To order, please be ready to supply us with the following information:
• Tank drawings indicating agitators, dip-tubes, anti-foams
and spray ball connections
• Available CIP flow and pressure
• Surface finish requirements
22
22
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Model TS-4
Model TS-5
Drop-in style washer for up to 44’ tanker.
TS-4 features a center spray ball for top
spray pattern and two multi-bore jet
nozzles for tank end washing. The vented
manhole cover has a bail handle and two
hold downs with gasket.
Drop-in style washer is ideal for tanks up to
55’ in length. The unique S-shaped manifold
combines with the rotary spray device to
create 360˚ spray coverage, allowing direct
impingement of the cleaning solution to the
entire tank. High pressure nozzles provide the
reach needed to clean long tankers.
120 gpm @ 55 psi
Connection Size: 2”
Approximate Weight: 50 lbs.
74 gpm @ 60 psi
Connection Size: 2”
Approximate Weight: 70 lbs.
Part Number
Price
138893 (Complete tri-clamp assembly)
$ 7,312
144213 (Complete bevel seat assembly)
$ 7,312
Part Number
Price
S10090 (Complete bevel seat assembly)
$ 2,400
10
Item
10
3
3
Replacement Parts List
Part #
Price
Top only
360004
$ 887
2a
Bottom only - TS5 (no spray)
138890
$ 1,100
2b
Bottom only - TS4
360075
$ 1,518
3
Arm/Spring Assembly (set of 2)
S10093
$ 173
1
4
Manway Gasket (neoprene)
320053
$ 76
5
M20 Spray
038634
$ 5,325
6
Nozzle
321793
$ 81
7
Nozzle Gasket
020455
$7
8
Nozzle Clamp
020473
$ 30
9
Clip
320068
$ 20
10
Gauge
031564
$ 19
1
1 2 3/4”
4
1
Description
Part #
Price
Rail
4” I-beam, hanger,
carbon steel primed
1
000522
$ 35/ft
2
Turns
90° / 48° radius bend,
prime coated
S18780
$ 814
3
Carrier
Rolling carrier, adjustable
I-Beam fit
020231
$ 185
4
Balancer
Operate @ 55 - 70 lbs.
020766
$ 1,558
5
Electric
Hoist
1
/6 HP, 300-lb capacity
021047
$ 945
6
CIP Hose
Tri-clamp discharge
hose (2”)
032757
$ 842
9
48”
Standard
Length
2a
48”
Standard
Length
2b
6
5
Model TS-5
Model TS-4
8
7
1
3
4
5
2
6
22" W
15" D
2014 · 2015
Tapered Manway Assembly
12 3/4”
4
9
Optional Equipment for Drop-In Handling
Item
Tanker Sprays
Drop-In Tanker Spray Wash Options
16 1/8” W
For use with rotating spray heads. Used in
applications where impingement cleaning
is required to remove heavily soiled products.
Part Number
Price
360115
$ 2,205
Call 800-356-3300
|
Fax 608-222-5348
23
Fittings
Clamp Style Fittings
Fitting Type
Description
Heavy Duty Clamp
(Wing Nut with Hole)
13MHHM-H
Short Ferrules
EG2CS
Std Length Ferrules
EG14AM7
Clamp 90s
EG2C
Material
Size Tube OD
SMI Part #
T304
0.75
020224
$ 4.59
T304
1.5
020081
$ 5.84
T304
2.0
020082
$ 7.17
T304
2.5
020083
$ 8.17
T304
3.0
020084
$ 9.17
T304
T304
4.0
6.0
020225
020976
$ 11.00
$ 26.63
T304
T304
1.0
2.0
023498
020055
$ 2.54
$ 2.96
T304
2.5
020056
$ 4.42
T304
3.0
020076
$ 5.66
T304
4.0
020228
$ 8.74
T304
6.0
031642
$ 38.71
T304
8.0
027654
$ 48.91
T304
10
020656
$ 135.95
T316L
0.5
026494
$ 3.54
T316L
0.75
023867
$ 3.54
T316L
1.0
021897
$ 3.25
$ 3.25
T316L
1.5
020535
T316L
2.0
020536
$ 3.84
T316L
2.5
020537
$ 6.47
T316L
3.0
020539
$ 7.70
T316L
4.0
045422
$ 11.38
T316L
6.0
031641
$ 46.15
T316L
T316L
8.0
10
035757
045423
$ 88.60
$ 172.25
T304
T304
1.5
2.0
020164
020165
$ 3.48
$ 4.45
T304
2.5
020166
$ 6.11
T304
3.0
020167
$ 7.51
T304
4.0
020189
$ 10.24
T304
6.0
020946
$ 62.40
T316L
1.5
020548
$ 4.75
T316L
2.0
020549
$ 5.62
T316L
2.5
020550
$ 9.26
T316L
3.0
020551
$ 10.21
T316L
4.0
020552
$ 14.40
T316L
6.0
021129
$ 82.81
T316L
8.0
036049
$ 178.30
T316L
T316L
10
12
045425
039058
$ 285.32
$ 398.71
T304
T304
1.0
1.5
021958
020811
$ 16.28
$ 16.30
T304
2.0
020810
$ 22.00
T304
2.5
045426
$ 30.22
T304
3.0
020302
$ 34.55
T304
4.0
021959
$ 70.10
T316L
1.0
021898
$ 21.59
T316L
1.5
021899
$ 22.72
T316L
2.0
021900
$ 29.81
T316L
2.5
021033
$ 42.06
T316L
3.0
900472
$ 58.21
T316L
4.0
021901
$ 87.32
FITTINGS ARE FULLY POLISHED INSIDE AND OUTSIDE TO 3-A STANDARDS
ADDITIONAL SIZES AVAILABLE UPON REQUEST
24
SMI Price
24
www.sanimatic.com | components@sanimatic.com
Fitting Type
Description
Clamp Tees
EG7
Clamp Concentric Reducers
EG31CC
Clamp Solid End Caps
EG16A
Material
Size Tube OD
SMI Part #
SMI Price
T304
1.0
021962
$ 29.63
T304
1.5
020427
$ 30.52
T304
2.0
020428
$ 34.12
T304
2.5
020429
$ 45.81
T304
3.0
020430
$ 63.90
T304
4.0
045428
$ 91.86
T316L
1.0
021906
$ 45.57
T316L
1.5
020901
$ 40.83
T316L
2.0
020902
$ 47.40
T316L
2.5
020903
$ 62.04
T316L
T316L
3.0
4.0
020904
020905
$ 88.67
$ 125.96
T304
T304
1.5 x 1.0
2.0 x 1.0
021971
021972
$ 27.20
$ 36.48
T304
2.0 x 1.5
020979
$ 28.46
T304
2.5 x 2.0
021973
$ 34.54
T304
3.0 x 1.5
021978
$ 66.27
T304
3.0 x 2.0
021977
$ 46.22
T304
3.0 x 2.5
021976
$ 42.45
T304
4.0 x 3.0
021979
$ 56.52
T316L
1.5 x 1.0
021916
$ 29.57
T316L
2.0 x 1.0
021918
$ 49.23
T316L
2.0 x 1.5
021917
$ 32.68
T316L
2.5 x 2.0
045444
$ 38.90
T316L
3.0 x 1.5
021923
$ 80.13
T316L
3.0 x 2.0
021922
$ 53.01
T316L
T316L
3.0 x 2.5
4.0 x 3.0
021921
021924
$ 46.06
$ 62.44
T304
T304
1.0 & 1.5
2.0
020077
020078
$ 2.60
$ 3.33
T304
2.5
020079
$ 5.06
T304
3.0
020080
$ 6.79
T304
4.0
020227
$ 13.00
T304
6.0
020947
$ 45.14
T316L
.50 & .75
020529
$ 2.97
T316L
1 & 1.5
020530
$ 3.25
T316L
2.0
020531
$ 4.71
T316L
2.5
020532
$ 7.09
T316L
3.0
020533
$ 9.39
T316L
4.0
020534
$ 17.23
T316L
6.0
020100
$ 56.55
T316L
8.0
029945
$ 126.10
Fittings
Clamp Style Fittings
2014 · 2015
FITTINGS ARE FULLY POLISHED INSIDE AND OUTSIDE TO 3-A STANDARDS
ADDITIONAL SIZES AVAILABLE UPON REQUEST
Call 800-356-3300
|
Fax 608-222-5348
25
Fittings
Gaskets
Gasket Style
EG40
Gasket Material: Buna-N
Gasket Material: EPDM
Gasket Material: Teflon®
Gasket Material: Viton®
Size
Part #
Price
Part #
Price
Part #
Price
Part #
Price
0.5
031690
$ 0.69
021036
$ 0.78
031692
$ 1.05
028724
$ 1.69
0.75
020230
$ 0.78
021037
$ 0.87
029011
$ 1.05
028725
$ 1.78
1
031691
$ 0.29
021035
$ 0.71
020475
$ 1.47
028726
$ 2.15
1.5
020089
$ 0.22
021027
$ 0.67
020476
$ 1.07
028727
$ 1.76
2
020090
$ 0.22
021028
$ 0.75
020477
$ 1.45
028728
$ 1.78
2.5
020091
$ 0.35
021029
$ 0.95
020478
$ 1.82
028729
$ 3.09
3
020092
$ 0.49
021030
$ 1.09
020479
$ 2.05
028730
$ 3.93
4
020226
$ 0.71
021031
$ 1.27
020480
$ 3.64
020474
$ 5.84
6
020263
$ 10.55
022975
$ 11.27
031693
$ 15.27
023847
$ 27.18
8
029310
$ 10.91
027764
$ 34.91
045676
$ 39.53
038233
$ 58.73
10
020739
$ 26.82
021306
$ 40.00
031694
$ 63.00
041096
$ 63.64
12
021032
$ 28.18
034758
$ 43.63
042552
$ 147.27
039060
$ 66.82
Weld Fittings
Fitting Type
Description
Short Weld 90s
2WCL
Weld - Long Tangent 90s
E2S
Material
Size Tube OD
SMI Part #
T304
1.0
020156
T304
1.5
020150
$ 8.11
T304
2.0
020151
$ 10.46
T304
2.5
020152
$ 16.75
T304
3.0
020153
$ 19.75
T304
4.0
021025
$ 42.48
T316L
1.0
021902
$ 7.79
T316L
1.5
020563
$ 10.22
T316L
2.0
020564
$ 13.77
$ 6.36
T316L
2.5
020565
$ 22.77
T316L
T316L
3.0
4.0
020566
021903
$ 29.29
$ 53.66
T304
T304
1.0
1.5
038734
038735
$ 10.59
$ 11.42
T304
2.0
038736
$ 12.34
T304
2.5
038737
$ 18.04
T304
3.0
038738
$ 26.14
T304
4.0
020990
$ 47.70
T316L
1.0
038739
$ 12.62
T316L
1.5
038740
$ 14.08
T316L
2.0
038741
$ 18.49
T316L
2.5
038742
$ 27.72
T316L
3.0
038743
$ 40.39
T316L
4.0
038744
$ 70.54
FITTINGS ARE FULLY POLISHED INSIDE AND OUTSIDE TO 3-A STANDARDS
ADDITIONAL SIZES AVAILABLE UPON REQUEST
26
SMI Price
26
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Fitting Type
Description
Material
Size Tube OD
SMI Part #
SMI Price
Weld Tees
304
304
1.0
1.5
021963
020069
$ 13.60
$ 15.16
E7WWW
Weld Concentric Reducers
E31WW
Weld - Long Tangent 45s
E2KS
304
2.0
020259
$ 18.95
304
2.5
020260
$ 23.38
304
3.0
020261
$ 32.05
304
4.0
021006
$ 48.20
316
1.0
021034
$ 16.02
316
1.5
020258
$ 16.98
316
2.0
020721
$ 21.48
316
2.5
020722
$ 27.48
316
316
3.0
4.0
021005
021907
$ 40.38
$ 59.85
304
304
1.5 x 1.0
2.0 x 1.0
045448
035326
$ 14.25
$ 25.53
304
2.0 x 1.5
021668
$ 14.37
304
2.5 x 1.5
042734
$ 24.26
304
2.5 x 2.0
024206
$ 16.87
304
3.0 x 1.5
045449
$ 43.97
304
3.0 x 2.0
045450
$ 24.77
304
3.0 x 2.5
024060
$ 29.35
304
4.0 x 2.0
045520
$ 65.47
304
4.0 x 3.0
045521
$ 36.71
316
1.0 x .75
045522
$ 32.10
316
1.5 x 1.0
045451
$ 16.89
316
2.0 x 1.0
045452
$ 36.78
316
2.0 x 1.5
045453
$ 19.72
316
2.5 x 2.0
045454
$ 24.75
316
3.0 x 1.5
020541
$ 60.81
316
3.0 x 2.0
045455
$ 31.36
316
3.0 x 2.5
021137
$ 49.76
316
316
4.0 x 2.0
4.0 x 3.0
045523
045524
$ 87.52
$ 48.56
304
304
1.0
1.5
021960
020000
$ 9.31
$ 10.08
304
2.0
020001
$ 12.45
304
2.5
020299
$ 17.20
304
3.0
021961
$ 23.23
304
4.0
020989
$ 38.21
316
1.0
021904
$ 10.08
316
1.5
020567
$ 11.87
316
2.0
020568
$ 15.53
316
2.5
020569
$ 22.87
316
3.0
020570
$ 32.97
316
4.0
021905
$ 53.86
Fittings
Weld Fittings
2014 · 2015
FITTINGS ARE FULLY POLISHED INSIDE AND OUTSIDE TO 3-A STANDARDS
ADDITIONAL SIZES AVAILABLE UPON REQUEST
Call 800-356-3300
|
Fax 608-222-5348
27
VNE Valves
VNE 2-Way Ball Valves
Ball Valves are used in a wide variety of high-pressure
applications. Two factors make them popular:
1) A full unrestricted product flow through the valve.
2) The three-piece design, and a minimal number of bolts,
allow service to be performed without removing the
complete valve from the line.
Two-Way Ball Valves are made of T316 (CF8M)
stainless steel. PTFE seats are easily removed.
Other connections are available upon request.
Sizes from 1/2”–4” are available. VNE Ball Valves meet FDA
and 3-A requirements.
4
1
VNE 2-Way Ball Valve Specifications
5
Size: 1/2”, 3/4”, 1”, 1 1/2”, 2”, 2 1/2” 3”, 4”
Material: Passivated 316 stainless steel (ASTM A351, CF8M)
Connections: Clamp. Other connections available upon
request.
Working Pressure:
1
/2”– 1” · · · · · · · · · · · · 1,000 psi
1 1/2”–2” · · · · · · · · · · · 1,000 psi
2 1/2”–4” · · · · · · · · · · · 600 psi
Temperature Rating: -65 to 320°F
6
2
7
3
Face-to-Face Dimension
VNE 2-Way Ball Valve Parts Breakdown
VNE 2-Way Ball Valve Features
1
Body Bolt
• Three-piece design - allows valve ends to remain attached
while servicing valve body
2
Clamp End Connector
• 100% Tested
3
Mounting Pad
• Valves marked with heat numbers for full identification
and traceability
4
Stem & Locking Nut
5
Handle
6
Locking Device
7
Hex Nut
• Meets 3-A requirements
• English hardware
• Easy maintenance and servicing with minimal number of
bolts to remove
• Reinforced Teflon®® Seats
• PTFE Cavity Filler, fully encapsulated
• Locking device handle
• Air Actuator mounting kits which include ISO-5211 pads
are available
VNE Clamp Style Manual 2-Way Ball Valve
• Repair kits are available
Clamp Style Fittings
Clamp Style Fittings are most popular for
easy assembly and breakdown of process
lines and equipment. Clamp Style Fittings
are available in T304 and T316L materials
in 1/2”–8” sizes (other sizes available upon
request). Gaskets for Clamp Style Fittings
are available in Buna-N, EPDM, Teflon®®,
and Viton®. Lightweight and heavy-duty
clamps complete the unions. Clamp Style
Fittings meet all 3-A requirements.
28
28
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316 Stainless Steel
VNE Valve Type
EG90CC-6
Tube OD
SMI Part #
1
/2”
034727
$ 61.67
/4”
034890
$ 75.00
1”
038007
$ 103.34
1 1/2”
034685
$ 175.01
2”
037988
$ 251.67
2 1/2”
034815
$ 550.01
3”
038334
$ 725.00
4”
045473
$ 1,241.67
3
SMI Price
VNE Valves
VNE Spring Check Valves
Check Valves are widely used for both sanitary and
industrial applications to prevent backflow of product.
Spring check valves are designed to assist closure
pressure to create a positive shutoff. They are commonly
used with liquid products. Spring check valves are offered
with clamp ends. Other connections are available upon
request. Sizes range from 1/2”–4” in T316L stainless steel.
8
6
7
5
Face-to-Face
Dimension
4
3
VNE Spring Check Valve Information
2
• One piece stem with O-Ring construction (easy seal
replacement and positive shut-off)
1
• Available with Viton® and EPDM O-rings
VNE Spring Check Valve Parts Breakdown
• Clamp connections standard (other connections
available upon request)
1
Lower body - (Body)
• All metal contact surfaces of T316L
stainless steel
2
Stem - (2.0 through 4.0 have guide fingers)
• Sizes range from .5”– 4.0”
3
Spring - (3-5 psi) (Available upon request)
3L Spring Light - (1-3 psi) Standard
4
O-Ring
5
Stem guide
6
Upper body - (Bonnet)
7
Body Clamp .5” and .75” = 13MHHM1.5 - H
Body Clamp 1.0¨ and 1.5¨ = 13MHHM2.5 - H
Body Clamp 2.0¨ = 13MHHM3.0 - H
Body Clamp 2.5¨ = 13MHHM4.0 - H
Body Clamp 3.0¨ = 13MHHM5.0 - H
Body Clamp 4.0¨ = 13MHP6.0
8
Clamp Gasket .5 and .75 = EG40V 1.5
Clamp Gasket 1.0 and 1.5 = EG40V 2.5
Clamp Gasket 2.0 = EG40V 3.0
Clamp Gasket 2.5 = EG40V 4.0
Clamp Gasket 3.0 = EG40V 5.0
Clamp Gasket 4.0 = EG40V 6.0
• Fully polished ID and OD
• Meets 3-A requirements
VNE Spring Check Valve Dimensional/Information Chart
Valve Size
Face-to-Face
Dimension
Standard Clamp
Approximate Weight
in Pounds
0.5”
3 1/2”
2.2
0.75”
3 1/2”
2.2
1.0”
4 1/8”
3.5
1.5”
9
4 /16”
3.5
2.0”
1
5 /16”
5.4
2.5”
3
5 /8”
6
3.0”
1
6 /8”
6.25
4.0”
8 1/8”
16
VNE Clamp Style Spring Check Valves
T316L Stainless Steel
VNE Valve Type
45C-6
EPDM
1
/2”
045482
$ 198.34
045494
$198.34
/4”
045483
$ 220.01
045495
$220.01
1”
045484
$ 250.01
034681
$250.01
1 1/2”
045485
$ 258.34
040194
$258.34
2”
035787
$ 286.67
045496
$286.67
2 1/2”
034252
$ 446.67
045497
$446.67
3”
045525
$ 531.67
045498
$531.67
4”
039078
$ 765.00
045499
$765.00
3
SMI Price
Viton®
Call 800-356-3300
|
SMI Price
Fax 608-222-5348
2014 · 2015
Size Tube OD
29
VNE Valves
Check Valve Repair Parts
Description
VNE Part#
Tube Size
SMI Part #
SMI Price
Spring, Check Valve, Heavy, 0.50-2.00
45-SCV3-.5-.2.0
0.5-2.0
045586
$ 16.67
Spring, Check Valve, Heavy, 2.50-4.00
45-SCV3-2.5-4.0
2.5-4.0
045587
$ 25.01
Spring, Check Valve, Standard, Light, 0.50-2.00
45-SCV3L-.5-.2.0
0.5-2.0
045588
$ 15.00
Spring, Check Valve, Standard, Light, 2.50-4.00
45-SCV3L-2.5-4.0
2.5-4.0
045589
$ 23.34
O-Ring, Valve, Check, Viton®, 0.50-0.75
45-SCV4-.5-.75-V
0.5-.75
045590
$ 20.00
O-Ring, Valve, Check, Viton®, 1.00-1.50
45-SCV4-1.0-1.5-V
1.0-1.5
045591
$ 20.00
O-Ring, Valve, Check, Viton®, 2.00
45-SCV4-2.0-V
2.0
036578
$ 20.00
O-Ring, Valve, Check, Viton®, 2.50
45-SCV4-2.5-V
2.5
045592
$ 30.00
O-Ring, Valve, Check, Viton®, 3.00
45-SCV4-3.0-V
3.0
045593
$ 30.00
O-Ring, Valve, Check, Viton®, 4.00
45-SCV4-4.0-V
4.0
045594
$ 30.00
O-Ring, Valve, Check, EPDM, 0.50-0.75
45-SCV4-.5-.75-E
0.5-.75
046878
$ 20.00
O-Ring, Valve, Check, EPDM, 1.00-1.50
45-SCV4-1.0-1.5-E
1.0-1.5
046879
$ 20.00
O-Ring, Valve, Check, EPDM, 2.00
45-SCV4-2.0-E
2.0
046880
$ 20.00
O-Ring, Valve, Check, EPDM, 2.50
45-SCV4-2.5-E
2.5
046881
$ 30.00
O-Ring, Valve, Check, EPDM, 3.00
45-SCV4-3.0-E
3.0
046882
$ 30.00
O-Ring, Valve, Check, EPDM, 4.00
45-SCV4-4.0-E
4.0
046883
$ 30.00
VNE Part#
Tube Size
SMI Part #
SMI Price
Handle, Valve, Ball, 0.50
BALL-15-.5
0.5
045595
$ 33.34
Handle, Valve, Ball, 0.75
BALL-15-.75
.75
045596
$ 33.34
Handle, Valve, Ball, 1.00
BALL-15-1.0
1.0
045597
$ 33.34
Handle, Valve, Ball, 1.50
BALL-15-1.5
1.5
045598
$ 41.67
Handle, Valve, Ball, 2.00
BALL-15-2.0
2.0
045599
$ 41.67
Handle, Valve, Ball, 2.50
BALL-15-2.5
2.5
045600
$ 41.67
Handle, Valve, Ball, 3.00
BALL-15-3.0
3.0
045601
$ 50.00
Handle, Valve, Ball, 4.00
BALL-15-4.0
4.0
045602
$ 50.00
Kit, Repair, Valve, Ball, 2-Way, 0.50*
BALLRepairKit-.5
0.5
044314
$ 13.34
Kit, Repair, Valve, Ball, 2-Way, 0.75*
BALLRepairKit-.75
.75
045603
$ 23.34
Kit, Repair, Valve, Ball, 2-Way, 1.00*
BALLRepairKit-1.0
1.0
045604
$ 33.34
Kit, Repair, Valve, Ball, 2-Way, 1.50*
BALLRepairKit-1.5
1.5
042659
$ 81.67
Kit, Repair, Valve, Ball, 2-Way, 2.00*
BALLRepairKit-2.0
2.0
041469
$ 103.34
Kit, Repair, Valve, Ball, 2-Way, 2.50*
BALLRepairKit-2.5
2.5
045605
$ 185.00
Kit, Repair, Valve, Ball, 2-Way, 3.00*
BALLRepairKit-3.0
3.0
035530
$ 300.00
Kit, Repair, Valve, Ball, 2-Way, 4.00*
BALLRepairKit-4.0
4.0
045606
$ 533.34
2-Way Ball Valve Repair Parts
Description
*2-WAY BALL VALVE REPAIR KIT INCLUDES:
(2) CAVITY FILLERS
(2) GASKETS
(1) THRUST WASHER
(1) STEM PACKING
30
30
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Accessories
Accessories to Meet a Variety of Needs
From chemical pumps and flow-verter panels to steam regulator
valves and CIP installation components, Sani-Matic offers a
variety of standard and customer items for your process.
Chemical Pumps
Sani-Matic provides high-quality Wilden pumps on our
chemical pump assemblies. The Air-Operated DoubleDiaphragm (AODD) pumps ensure reliability, easy
installation and maintenance—and the robust design makes
them ideal for rugged applications.
Pump Features/Benefits
•Self-priming
• Variable speed
• Dry-run without damage
• Longest Mean Time Between Repair (MTBR)
•Anti-freezing
• Easy installation and maintenance
• Robust design
- Polypropylene – wetted parts, outer piston, center
section, and air valve
- PTFE - valve ball, diaphragm O-ring (neoprene
back-up), and valve seat O-ring (encap. Viton®)
Pump Performance curves
900028
Pump only
Item #
900510
Connection Size
Max gpm
Price
1
/4”
4.8
$ 420
/ 2”
15.0
$ 770
Voltage
Price
900028
900510
1
Sani-Matic also offers pump
assemblies complete with
mounting bracket, check
valve, and complete piping
kit saving you time and
money in the field.
Item #
Max gpm
109640
4.8
24
$ 1,040
760504
4.8
120
$ 1,040
109211
15.0
24
$ 1,399
760455
15.0
120
$ 1,399
Call 800-356-3300
|
Fax 608-222-5348
2014 · 2015
Pump assemblies
31
Accessories
Table Cart – Model 133
Table Cart – Model 133
This light-duty, portable table is intended for holding
disassembled parts and parts containment baskets.
Part #
Price
460006
$ 995
Material: 304 stainless steel, 14 gauge
Dimensions: 34”L x 22”W x 32”H
Stainless Steel Tables
These sturdy, durable tables can be used for a variety of
purposes. All seams and joints are welded, and the adjustable
feet allow for easy leveling. Options include a removable 6”
backsplash and lower shelf for added storage.
Material: 304 stainless steel, 14 gauge (lower shelf is 16 gauge)
Height: 32” (adjustable to 31” and 34”)
Stainless Steel Table – 315-1218
Stainless Steel Table with Lower Shelf
Standard Stainless Steel Table
Table Size
Weight
Part #
Price
Table Size
Weight
Part #
Price
24” x 4’
61 lbs.
040742
$ 771
24” x 4’
70 lbs.
040750
$ 893
24” x 6’
81 lbs.
040743
$ 1,006
24” x 6’
97 lbs.
040751
$ 1,211
30” x 6’
92 lbs.
040744
$ 1,126
30” x 6’
113 lbs.
040752
$ 1,397
30” x 8’
123 lbs.
040745
$ 1,491
30” x 8’
152 lbs.
040753
$ 1,843
Standard Stainless Steel Table with Backsplash
Price
Table Size
040746
$ 812
040747
$ 1,072
040748
Table Size
Weight
Part #
24” x 4’
68 lbs.
24” x 6’
91 lbs.
30” x 6’
101 lbs.
30” x 8’
136 lbs.
Stainless Steel Table with Lower Shelf and Backsplash
040749
Weight
Part #
Price
24” x 4’
78 lbs.
040754
$ 939
24” x 6’
108 lbs.
040755
$ 1,261
$ 1,188
30” x 6’
123 lbs.
040756
$ 1,433
$ 1,572
30” x 8’
165 lbs.
040757
$ 1,889
Porta-Tank – Model 138
The Model 138 is a portable 25-gallon wash tank.
Material: 304 stainless steel, 22 gauge
Tank Dimensions: 29”L x 18”W x 13.5”D
Overall Dimensions: 33”L x 30.5”W x 34.25”H
Description
Part #
Price
With bottom tray, back tray
and casters (pictured)
480007
$ 1,145
Without back tray
(deduct from standard price)
460077
-$ 111
Porta-Tank – Model 138
Hose Racks
Stainless steel hose racks provide a convenient way
to store hoses at cleaning stations and COP tanks.
They are available in two styles.
Model #
32
Description
Part #
Price
201A
5" x 12" backing plate
740017
$ 140
201B
Mounting holes at each end
740684
$ 83
32
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Model 201A
Model 201B
The purpose of a steam mixer/sparger is to effectively mix
steam with water in the tank to reduce noise and maximize
the heating capacity. Steam mixers/spargers are attached
to either in-tank piping or a coupling that is mounted
through the tank sidewall.
Sizing is determined by the steam valve through which
steam is delivered.
Material: 316 L stainless steel
In-Tank Steam Kit
All the components for adding steam capabilities to your COP.
Size
Length
Part #
Price
$ 325
Kit Assembly
Parts #
Price
0.50 NPT
-Steam Sparger
-Adapters
-Thermowell
-Clamps & Gaskets
-Regulating Valve
160813
$ 1,670
Connection type: MNPT threaded connection
Connection Size
Accessories
In-Tank Steam Mixer/Sparger
0.5"
9.75”
741162
0.75"
9.81”
740859
$ 325
0.75 NPT
S/A
160814
$ 1,875
1.0"
7.00”
741137
$ 325
1.0 NPT
S/A
160815
$ 1,985
1.25"
7.00”
640842
$ 325
1.5"
9.00”
540042
$ 325
NOTE: MAXIMUM PRESSURE FOR MIXER/SPARGER IS DETERMINED
BY THE INCOMING CONNECTION LINE.
Steam Regulator Valve
The steam regulator automatically controls the
temperature of your cleaning unit without the use of
external power. With a vapor pressure thermal system, the
steam regulator senses temperature change and positions
the valve plug to regulate the heating or cooling medium to
maintain a desired temperature.
Material: Brass
Connections: FNPT
Connection Size
Part #
Price
0.5”
020494
$ 1,258
0.75”
020495
$ 1,310
1.0”
020506
$ 1,380
Thermowell for Steam Regulator
Thermal Bulb (not pictured)
Materials: Tube - 321 stainless steel,
10.5” long, 1.0 MNPT
Fitting - Brass
Part #
Price
120002
$ 95
Electric Immersion Heater
Manual Thermostat, 3” Tri-Clamp, NEMA 4x Head,
50° - 250°F, 460 VAC
Part #
Price
7.5 kW
023997
$ 1,597
9.0 kW
029529
$ 1,607
12.0 kW
024296
$ 1,617
NOTE: ADDITIONAL VOLTAGES AND SIZES ARE AVAILABLE UPON REQUEST.
Call 800-356-3300
|
Fax 608-222-5348
2014 · 2015
Power Rating
33
Accessories
Level Probe
The three-point level probe maintains the correct solution
levels in a tank. 2” tri-clamp connection for mounting on
the top of each tank. Lumenite level controls are mounted
in the control panel.
NOTE: ALL PROBES ARE CUT TO LENGTH. FOR REPLACEMENT LEVEL
PROBES, PLEASE MEASURE THE LENGTHS OF THE EXISTING MODEL.
Mushroom-Style Air Vent
These vents are constructed with a solid radiused and panned top.
1
The underside portion is constructed with /8” perforated material.
The vents may be installed on CIP tanks to prevent extraneous
material from entering the tank.
Material: 316L stainless steel
Part#
Price
1.5” Tri-Clamp
Description
740828
$ 220
2.0” Tri-Clamp
740829
$ 250
2.5” Tri-Clamp
740830
$ 406
3.0” Tri-Clamp
740831
$ 411
4.0” Tri-Clamp
740832
$ 426
6.0” Tri-Clamp
741502
$ 707
Anti-Siphon
The anti-siphon eliminates the siphoning of water from the tank
back into the process water.
Material: 316 stainless steel
3
Height (Face-to-Face Dimension): 3 /4”
Tank Connection
Tube Adapter
Flow Capacity
Part #
Price
3.0” Tri-Clamp
1.5” Tri-Clamp
100 gpm
123416
$ 217
3.0” Tri-Clamp
2.0” Tri-Clamp
240 gpm
129208
$ 237
Orifice Plates
1
These flow restrictors come with a /8” pilot hole, but can be drilled to
your specifications. Available in EPDM or Viton.
34
Connection Size
Material
Part #
Price
1.5” Tri-Clamp
EPDM
022074
$ 26
1.5” Tri-Clamp
®
Viton
030118
$ 36
2.0” Tri-Clamp
EPDM
022186
$ 28
2.0” Tri-Clamp
Viton®
030958
$ 38
2.5” Tri-Clamp
EPDM
023924
$ 45
2.5” Tri-Clamp
Viton®
031776
$ 55
3.0” Tri-Clamp
EPDM
024136
$ 46
34
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Part #
Price
220293
$ 237
Accessories
Model 5B Can Washer
An epoxy-coated, pedestal-mounted can washer with a 25” diameter
bowl, support spokes, and a rotary spray nozzle for 210° coverage.
Dimensions: 29”H x 29” outer diameter
Utilities Required: Water at 30-50 psi is recommended. Minimum is
15 psi. 1 1/2” NPT connections
Part #
Price
034279
$ 3,574
Sanitary Air Eliminator
The air eliminator is installed at the suction of a CIP return pump.
The purpose is to remove air from CIP return solution and prevent air
lock in a centrifugal pump. If the pump is used during processing to
transfer product, the air eliminator is usually removed and the port is
capped.
Material: 316 L stainless steel
Size
Part #
Price
1.5”
740636
$ 322
2.0”
740637
$ 327
2.5”
740638
$ 358
3.0”
740639
$ 374
4.0”
740640
$ 389
Replacement Parts
Part #
Price
1” Gasket
020388
$2
Plastic Ball (1.25”)
020280
$ 11
CIP Return Pump Air Vent
The return pump air vent is installed to expel air. This avoids cavitation
and air lock that can cause wash program disruption.
Ball valve shut-off available, please call for pricing.
Material: 304 stainless steel, 1/4” I.P. thread
Part #
Price
720001
$ 206
Flow-Verter Panels
2014 · 2015
Reduce piping and valve costs by creating multi-port flow selector
stations with a Sani-Matic flow-verter panel.
Three styles are available for each: round, rectangular and square.
CALL A SANI-MATIC SALES ASSOCIATE FOR PRICING.
Call 800-356-3300
|
Fax 608-222-5348
35
Standard Products
Immersion Parts Washer
Looking for an efficient and dependable alternative to laborintensive, unreliable manual cleaning?
Each Sani-Matic Clean-Out-of-Place (COP) Washer
comes with our exclusive sanitary jets designed
to create consistent, high-velocity turbulence for
increased agitation, which effectively and efficiently
removes product residue from piping, hoses, and
disassembled machine parts.
Jet
Manifold
Side Only
RW-6 Model
Operating Requirements
• Electric Pump (15 FLA) – 230 VAC/3-Phase/60 Hz
Standard RW-6 Model
Features
Model #
• Electric Pump (7.5 FLA) – 460 VAC/3-Phase/60 Hz
• 24”W x 22”D x 72”L
• Water – 140 gallons @ 55°F
• 304L stainless steel
construction
• Steam – 436 lbs/hr @ 50 psi
• In-tank direct steam
injection for heating
102023
Price
$ 12,970
• Sanitary centrifugal
supply pump
• Exclusive jet manifolds
Side & End
102036
Jet
Manifold
Model #
S/A
$ 15,920
Standard RW-8 Model
Features
Price
• 24”W x 22”D x 96”L
• 304L stainless steel
construction
Side Only
• In-tank direct steam
injection for heating
102048
$ 13,810
• Sanitary centrifugal
supply pump
S/A
102058
• Electric Pump (22 FLA) – 230 VAC/3-Phase/60 Hz
• Electric Pump (11 FLA) – 460 VAC/3-Phase/60 Hz
• Water – 185 gallons @ 55°F
• Exclusive jet manifolds
Side & End
RW-8 Model
Operating Requirements
$ 16,760
• Steam – 576 lbs/hr @ 50 psi
Exclusive Sanitary Jet Design
Sanitary
Jet
Manifold
Side Jets Only
Side and End Jets
Angled Side Jets create circular
turbulent flow from side to side
for maximum cleaning efficiency.
Optional End Jets create
turbulent flow lengthwise
that is ideal for cleaning
piping and hoses.
Standard Options · Available for installation prior to delivery. Standard Shipping within 1 — 2 weeks.
Electric Motor Starter
COP Cover
NEMA 4X, stainless steel enclosure UL-508
Cover with lift-assist cylinders
Part #
832091
830192
830992
830195
36
COP Model
RW-6
RW-6
RW-8
RW-8
VAC
230
460
230
460
Price
$ 2,780
$ 2,830
$ 2,880
$ 2,930
Material: 304L stainless steel
Part #
124308
131735
COP Model
RW-6
RW-8
Price
$ 1,680
$ 1,830
Heavy-Duty Casters
Removable End-Drain Table
Add flexibility to your COP Washer
End-mounted drain table to place parts for drying or re-assembly
Material: 304L stainless steel
Material: 304L stainless steel
Part #
Price (Set of 4)
Part #
Price
037732
$ 920
144416
$ 785
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Standard Products
After-Market Options · The following options are available to enhance your previously purchased COP system.
Electric Motor Starter
COP Cover
NEMA 4X, stainless steel enclosure UL-508
Counter-weighted sanitary cover assembly
Part #
832091a
830192a
830992a
830195a
COP Model
RW-6
RW-6
RW-8
RW-8
VAC
230
460
230
460
Material: 304L stainless steel
Price
$ 2,580
$ 2,630
$ 2,680
$ 2,730
Part #
166376
172152
COP Model
RW-6
RW-8
Price
$ 3,090
$ 3,350
Heavy-Duty Casters
Removable End-Drain Table
Add flexibility to your COP Washer
End-mounted drain table to place parts for drying or re-assembly
Material: 304L stainless steel
Material: 304L stainless steel
Part #
Price (Set of 4)
Part #
Price
037732a
$ 730
144416
$ 785
PLEASE CONTACT YOUR REPRESENTATIVE ABOUT INSTALLATION RECOMMENDATIONS AND OPTIONS.
Standard Baskets · All Standard Baskets are available for immediate delivery.
Sani-Matic COP Baskets allow for thorough cleaning, while reducing the
number of damaged and lost parts. Baskets make it easy and safe for
workers to handle valuable components. Call today to find the right basket
sized for your specific needs.
URWB-1
19” x 15” x 3.5”
URWB-2
19.75” x 15” x 4”
URWB-4
19.75” x 15” x 4”
URWB-3
19.75” x 15” x 4”
URWB-5
12” x 6” x 10”
URWB-6
22” x 10.5” x 10”
URWB-7
22” x 22” x 18”
Part #
Price
Part #
Price
Part #
Price
Part #
Price
Part #
Price
Part #
Price
Part #
Price
460030
$ 255
020132
$ 155
440026
$ 395
440027
$ 415
020139
$ 255
020136
$ 190
440021
$ 415
Material
Part #
Price
N/A
025155
$ 340
NOTE: URWB-3 MAINTAINS 3 DIVIDERS
URWB-4 MAINTAINS 4 DIVIDERS
X-Stream Portable RFS Unit
• Boosted pressure for rinsing, creating and applying foam and
dose sanitizer reliably and easily
• Flexible for infrequent cleaning applications, or in areas without available piping installed
• On-board chemical injection and air compressor, simply
connect 480VAC power and water source at remote locations
Description
Single Pressure @ 300 psi
$ 12,295
Price
025361
Dual Pressure @ 300 or 600 psi
$ 18,340
Hose Options
Length
Max. Pressure
Sprayguns and Nozzles
Description
Material
Part #
Price
Ergonomic Handgun
30’
725 psi
Purflex
025150
$ 215
30” Spray Extension
N/A
028152
$ 122
45’
725 psi
Purflex
025151
$ 245
Rinse Nozzle, Quick Connect
304 SS
025160
$ 70
60’
725 psi
Purflex
025152
$ 280
Foam Nozzle, Quick Connect
304 SS
025161
$ 100
75’
725 psi
Purflex
025153
$ 500
Foam Nozzle, Quick Connect
Brass
025162
$ 52
90’
725 psi
Purflex
025154
$ 535
Sanitizer Nozzle, Quick Connect
304 SS
025163
$ 80
Call 800-356-3300
|
Fax 608-222-5348
2014 · 2015
Model #
025360
37
Standard Products
The Sani-Matic SaniCab is a multi-purpose cabinet
washer engineered to thoroughly clean a wide variety of items
such as trays, pans, pots, buckets, totes, drums and utensils
using an automated, repeatable process. Our exclusively
designed rotating spray bars ensure that cleaning solutions are
evenly distributed inside the washer, providing complete and
consistent coverage.
Advantages
• Repeatable Results. Replaces manual cleaning with a
repeatable, documented and controlled cleaning process
•Safety. Minimizes operator exposure to higher
temperatures and stronger concentrations
•Savings. Reduces labor costs, minimizes chemical usage,
and lowers water and utility costs
Operating Requirements
• Hot Water Supply— > 150° F – 40 gpm @ 25 psi
• Drain—Variable, ~25 gpm @ 160°F
• Vent—1,000 cfm
Model #
Standard SaniCab Features
Price
• Instrument—Air 5 cfm @ 90 psi
• Electrical Power—30 amps @ 460 VAC/3-Phase/60 Hz
P335
• 70 3/4”W x 48”D x 98 5/8”H (closed)
• Hot Water Supply (Qty. 1)— 1” FNPT
• 85 7/8”W x 89 5/8”D x 98 5/8”H (open)
• Drain (Qty. 1)— 4” Tri-Clamp
• 304L stainless steel construction
• Overflow (Qty. 1)— 2” Tri-Clamp
• Electric immersion heater to
maintain temperature
• Exhaust Port (Qty. 1)— 8” OD
• Pre-piped centrifugal supply pump
$ 55,295
• Exhaust Fan Outlet (Qty. 1)— 8 1/2” x 5” Rectangular
Flange
• PLC controls/control interface
• Instrument Air (Qty. 1)— 1/2” FNPT
• Pre-programmed wash cycles
• Exhaust fan assembly
• Bottom rotary spray manifold
• Chemical Addition (Qty. 2)— 1/4” MNPT
Sanitary, Efficient Rack-on-Cart System
Our rack-on-cart design reduces handling, minimizes crosscontamination and maximizies the number of units cleaned
per documented cleaning cycle, creating more cleaning
efficiencies.
Model #
154479
38
Standard SaniCab Features
• 3 removable shelves
• Shelves are fully drainable
• Open-area design to accommodate
various parts
• Transfer cart
Model #
Standard Transfer Cart
682435
Standalone transfer cart
for SaniCab racks
3-tiered rack for
standard SaniCab
rack-on-cart
system
Price
$ 6,625
Price
$ 2,975
www.sanimatic.com | components@sanimatic.com
Transfer cart
for rack-on-cart
system
A standard rack eases loading and unloading, while safely
securing items. Our exclusively designed spray bars with rotary
unions ensure even distribution of cleaning solutions inside the
washer for complete and consistent coverage.
Standard Products
The Sani-Matic TactiCab is a compact, easy-toinstall cabinet washer ideal for cleaning scale buckets, pans,
totes, beakers, cylinders, scoops, mesh gloves and more. Its
automated cleaning process improves productivity by reducing
both cycle time and labor.
Time
Action
Chemical
+ Temperature
= Cleaning
Confidence
Advantages
• Repeatable Results. Replaces manual cleaning with a
repeatable, controlled cleaning process
•Savings. Reduces labor costs, minimizes chemical usage,
and lowers water and utility costs
• Complete, Efficient Clean. Maximizes cleaning efficiency
with eight independent spray bars maintaining rotary unions
and flat-fan sprays
• Easy-to-Implement Control Program. Sani-Matic’s nonproprietary PLC program is easy to integrate with your
system, and is easy to maintain.
Operating Requirements
• Hot Water Supply— > 150° F – 20 gpm @ 25 psi
• Drain— Variable, ~29 gpm @ 8.7 psi
• Electrical Power—30 amps @ 460 VAC/3-Phase/60 Hz
• Hot Water Supply (Qty. 1)— 3/4” MNPT
• Drain (Qty. 1)— 1 1/2” MNPT
• Exhaust Port (Qty. 1)— 4” OD
Model #
Standard TactiCab Features
Price
•
•
•
•
55 3/8”W x 37 1/2”D x 69 7/8”H (closed)
55 3/8”W x 65 3/8”D x 69 7/8”H (open)
304L stainless steel construction
Electric immersion heater to boost
$ 26,040
152255
and maintain temperature
• Stainless steel, 3 HP centrifugal pump
- 80 gpm @ 27 psi
• Three pre-programmed wash cycles short, medium, and long
The Sani-Matic
TactiCab is available
for delivery in 1 - 2 weeks
Secure, Easy-to-Load
TactiCab Rack
Model #
A standard rack eases loading and unloading, while safely
securing items.
194965
Standard TactiCab Racks
TactiCab
Basket
Rack
• Fully drainable,
removable rack can
be loaded in either
direction
• Maintains removable
wheels for easy
maintenance
Basket
Rack
149134
Knife Rack
Rack Trolley
TactiCab
Rack
Trolley
• Casters to transfer
racks from product
areas to washer
• Ergonomic push
handle for easy
maneuverability
Call 800-356-3300
|
$ 1,570
$ 1,550
$ 3,305
Fax 608-222-5348
2014 · 2015
• Fully drainable,
removable rack can
be loaded in either
direction
TactiCab
130468 Knife Rack • Maintains removable
wheels for easy
maintenance
• Designed for use with
the trolley
Price
39
CIP Tanks
Custom and Standard
Tanks for your CIP System
and Cleaning Needs
Sani-Matic will provide quick delivery of your industrycompliant tanks. In addition to a variety of standard
features, Sani-Matic tanks and vessels can be customized
to meet your facility’s needs.
Call for custom-tank pricing.
Sani-Matic Tanks and Vessels Available
• CIP
• Mixing
• Atmospheric
• Process
• Horizontal
• 3-A
• Holding
• Vertical
• Surge
• Square
Standard Features • Basic features available on all tanks
• Sizes up to approximately 2,500 gallons
• 304 or 316L stainless steel
• Smooth-radius corners
• All-welded assembly
• Heavy-duty 304 stainless steel tubular legs
• Gasketed and non-gasketed manway
• Anti-siphon for water inlet
• Sidewall overflow (standard) or Center Skimmer overflow
Open-Top Tank Covers
Finish Options
• Single lift-off
• Surfaces: 2B or #4
• Split-top, hinged
• Interior welds: color clean
or grind and polish
• Split-top, hinged with
half welded to tank
• No feet
• Exterior welds: color clean
with stripe blast bottom,
grind and polished with
stripe blast bottom,
or grind and polish
• Adjustable ball feet
• Special surfaces and finishes are available by request
Feet Options
• Heavy-duty stainless steel casters
• Adjustable square pads with bolt holes
Optional Features • Special features available on custom Sani-Matic tanks
• Insulated sidewall (2” Inswool with stainless steel cladding)
• Anti-vortex device
• Spray devices and supply tubes
• Tri-clamp type port sizes - 1”, 1.5”, 2”, 2.5”, 3”, 4”
• No foam inlet
• Vent – mushroom or gooseneck styles
40
www.sanimatic.com | components@sanimatic.com
Technical Data
Conversion Factors
Pressure
Feet of Water
x 0.433
= psi
Inches Hg.
x 0.491
= psi
Atmosphere
x 14.7
= psi
Meters of Water
x 1.42
= psi
x 14.22
= psi
Atmosphere
x 33.9
= Feet of Water
psi
x 2.31
= Feet of Water
x 1.13
= Feet of Water
x 0.002
= GPM
Kilograms per Centimeter
3
Inches Hg.
Flow
Lbs. of Water per Hour
Lbs. of Fluid per Hour/Specific Gravity
x 0.002
= GPM
x 4.4
= GPM
Liters per minute
x 0.264
= GPM
GPM
x 3.785
= Liters per minute
Meter3 per hour
Volume
Liter
x 0.264
= Gallon
Feet3
x 7.48
= Gallon
Lbs. of Water
x 0.119
= Gallon
x 1.2
= Gallon (U.S.)
x 3.785
= Liter
Imperial Gallon (British)
U.S. Gallon
Viscosity
Centipoise/Specific Gravity
Centistokes
x 4.64
= Centistokes
= SSU (approx.)
Viscosity and Specific Gravity Table for Various Foods
Product
Condition
Specific Gravity
Viscosity
15,000 SSU @ 55°F
0.93 to 0.98
Butter
440 SSU @ 90°F
220 SSU @ 115°F
Catsup
Cream
Varies
1.13
2,300 to 6,100 SSU @ 190°F
60°F - 30% Fat
1.00
73 SSU
60°F - 40% Fat
0.99
140 SSU
60°F - 45% Fat
0.99
215 SSU
Egg Yolk
Honey
81.2° Brix (standard)
Maple Syrup
Margarine
1.12
21,500 SSU @ 35°F
1.30
1,250 to 1,425 SSU @ 100°F
1.37
2,000 SSU @ 68°F
0.93 (approx.)
13,900 SSU @ 84°F
1.20
31 SSU @ 68°F
Water
1.00
77,400 SSU @ 85°F
60% Total Solids
1.24
9,300 SSU @ 45°F
50% Total Solids
1.20
2,300 SSU @ 131°F
50% Total Solids
1.20
3,100 SSU @ 65°F
27% Total Solids
1.11
Whey
(condensed)
75 SSU @ 100°F
NOTE: VISCOSITIES MAY VARY DEPENDING ON PRODUCTS, FORMULAS AND THE PROCESS USED.
Call 800-356-3300
|
Fax 608-222-5348
2014 · 2015
Peanut Butter
41
Cleaning
Confidence
For decades the name Sani-Matic
has been synonymous with
Cleaning Confidence. As a trusted and
dependable partner for solving the
toughest cleaning challenges, we have
continuously proven ourselves the leader in
innovative technology and craftsmanship.
In 1943, an immersion bath washer was
designed to heed the dairy industry’s call
for more efficient and sanitary cleaning
methods—and Sani-Matic was born.
This began a line of equipment at the
forefront of improving and automating
sanitary cleaning processes for the food,
beverage, pharmaceutical, biotech, and
personal care industries worldwide.
Today, we continue our commitment to
success with a collaborative design and
consultation process, detailed
manufacturing and testing procedures,
as well as start-up, preventative maintenance
and process optimization services.
We pride ourselves on being the premier
partner companies choose when they want
Cleaning Confidence.
A System Overview
Sani-Matic Clean-In-Place (CIP) Systems
are custom designed and manufactured to ensure efficient,
automatic cleaning of process lines, tanks and vessels. Each CIP
System is sized to provide the appropriate amount of flow and
pressure to thoroughly remove product residue and rinse effectively.
Our in-house programmers and UL-approved panel shop
Sani-Matic Clean-Out-of-Place (COP)
Immersion Parts Washers were the first on the market in
1943 and continue to set the standard for the industry. Each is custom
designed and manufactured to provide a faster, more consistent
alternative to manual cleaning. Our COP Washers are manufactured
with our exclusively designed sanitary jet manifolds, which are fully
welded and machined to eliminate unsanitary crevices and create
consistent, high-velocity turbulence. This continuous agitation
Sani-Matic offers a variety of Cabinet Washers
that are custom designed and manufactured to ensure efficient,
automated batch cleaning processes. Each Cabinet Washer comes
with our exclusively designed sanitary spray assemblies that move
to distribute cleaning solution evenly throughout the washer.
These oscillating high-impact manifolds efficiently remove difficult
residues from both interior and exterior product contact surfaces
will develop controls that optimize your cleaning cycle and integrate
the CIP function smoothly into your production system.
Sani-Matic Clean-In-Place (CIP) Systems can be portable or
stationary; single-tank, two-tank or multi-tank; single-use, re-use or
once through; as well as designed for multi-circuit capabilities.
effectively removes residue from piping, hoses and a wide variety of
machine parts. Parts can be organized into custom baskets, allowing
workers to easily and safely handle expensive components.
Sani-Matic Clean-Out-of-Place (COP) Immersion Parts
Washers can be portable or stationary and single or multicompartment. They are available with a variety of options,
controls and valve configurations including CIP capability.
while the PLC controls the cleaning cycle to ensure a consistent
and easy-to-validate process.
Sani-Matic Cabinet Washers can be a standard or
custom size; are easy to install, program and operate;
and reduce component handling.
Sani-Matic Tunnel Washers are custom designed and
manufactured to efficiently and continuously clean large quantities
of items such as totes, trays and pallets in a continuous process.
These items can be easily conveyed through rinse and detergent
zones positioned with high- impact, adjustable nozzles — ensuring all
residue is removed effectively with complete spray coverage. Each
Tunnel Washer is designed to meet maximum target
capacity. Adjustable guides, or multi-lane capabilities,
allow different size items to be cleaned simultaneously.
Sani-Matic’s Impact RFS sanitation system meets the
challenge of minimizing water use and waste, while sanitizing
facility and process equipment. Experience significant savings in
resources, labor and overall production costs. Sani-Matic engineers
will evaluate your cleaning needs and plant layout to design a
custom sanitation system that improves your bottom line.
Sani-Matic’s Impact RFS System delivers high impact,
not just high pressure. The Impact RFS allows you to control
the pressure of the rinsing, foaming and sanitizing to achieve
maximum efficiency and effectiveness.
Sani-Matic has been a trusted name in sanitary process cleaning
since 1943. Sani-Matic’s extensive experience, knowledge,
dedication, and craftsmanship allow us to develop the best solution
for your facility’s sanitary process cleaning needs.
existing process cleaning system to develop a plan for system
optimization. We are also able to custom engineer and design
a more efficient and effective system, as well as perform
ongoing maintenance and equipment upkeep for optimum
performance. Tactical Solutions team is ready to help
you find Cleaning Confidence.
Our Tactical Solutions team takes a consultative
approach to your sanitary cleaning challenges. We evaluate your
(p) 800-356-3300
(f) 608-222-5348
Sani-Matic Tunnel Washers can include additional
pre-rinse, recirculation or drying zones, as well as
automated loading and unloading systems, to integrate
a complete material handling system.
www.sanimatic.com
1915 S. Stoughton Rd., Madison, WI 53716
2014 · 2015
Components
& Standard
Equipment
Strainers
Spray Balls
Supply Tubes
Tanker Sprays
Accessories
COP Immersion Parts Washer
Baskets
SaniCab
TactiCab
Tanks
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