Siemens Electric Machines s.r.o. Factory Drásov Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 1 2015 PD LD AP MG MF-DSV S We PD LD manufacture at 26 production sites around the world close to our customers St. Petersburg Russia Germany Krefeld Bad Neustadt Nuremburg, Erlangen Ruhstorf Austria Berlin Drasov Mohelnice Frenstat Czech Republic Vienna Subotica Serbia Romania Sibiu Cornella Spain USA Changzhi Norwood Mexico New Kensington Alpharetta Guadalajara China India Tianjin Yizheng Shanghai Nashik Kalwa Bogotá Columbia Brazil Motors and/or generators Jundiai Converters Motors and/or generators/converters Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 2 2015 PD LD AP MG MF-DSV S Siemens Electric Machines Drasov Synchronous Generators: Motors: Components: Founded: Employees: Manufacturing Area: Office Area Generators / Motors Synchronous Generators Motors A-Modyn Slip Ring ARK up to 25 MVA up to 20 MW for Siemens GER 1913 appr. 700 18,000 m² 3,000 m² Feeder factory for components Complete Stators (1LA4, 1RA4, H-modyn) Laminations Exciter machines Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 3 2015 PD LD AP MG MF-DSV S History of Siemens Electric Machines Drasov 1913 Established as a factory for brick machines 1994 Purchased by SIEMENS 1918 Beginning of the cooperation with BROWN BOVERI COMPANY – repairing electric motors 1996 Beginning of the production of synchronous generators 1923 Start and continuous increase in production of induction motors for BBC 2001 Establishment of SEM Drásov Siemens Electric Machines s.r.o. 1947 Nationalization of the plant 2006 „Platform A“ motors launched onto market 1950 Incorporating into MEZ-association 2007 „Platform G“ for turbo generators launched onto market 1990 Independent plant from the ZSEcorporation 2010 R&D of a platform 1DB, 1DC generators and vertical A-modyn Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 4 2015 PD LD AP MG MF-DSV S Integrated management system in Drasov Current state Evidence Integrated, fully functional, certified and continuously improved QM and EM Systems Certificates Certification on the welding in the welding shop, recognized by inspection companies such as DNV, LR, GL, ABS, CCS and BV Certificates Modern technologies on most workplaces New machines and technologies in the winding hall, punching shop and other plants Access to Siemens AG know-how and almost identical processes, Methods & Tools, Software, Internal Audits, Milestones, Quality Gates LD Know How released Qualified and skilled personnel Good Internal and External audit results Continuous increase in supplier performance Selection and evaluation of suppliers Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 5 2015 PD LD AP MG MF-DSV S Integrated management system in Drasov History 1998 Certificate according to ISO 9001 2001 Certificate according to EN ISO 729-2 2001 Certificate according to ISO 9001:2000 2006 Certificate according to ISO 14001 2007 Certification according to KTA 1401 2007 Certification according ISO 3834-2:2005 2008 Beginning of implementation of a new system acc.to OHSAS 18001 2010 Nuclear safety IAEA 50-C-Q 2010 PTB – ATEX Q009-3 for explosive atmospheres - components 2011 New certificate according to SN EN 15085 – 2 and D VD 95/52 2011 November - Certification in accordance with OHSAS 18001 2012 Certification for Russian Railways (GOST standards) Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 6 2015 PD LD AP MG MF-DSV S Integrated management system in Drasov Certificates Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 7 2015 PD LD AP MG MF-DSV S Integrated management system in Drasov Certificates Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 8 2015 PD LD AP MG MF-DSV S Core capabilities of SEM Drasov Service & Support Role of Customer Support is to significantly supports customers satisfaction in after sales activities and to secure continuous operation of equipment throughout of the entire lifetime – Life Cycle Management Service solutions for product entire lifetime Sales release Operation Delivery Phase out Support Replacement Spare parts Spare parts Spare Parts Installation & Commissioning Training Repairs Repairs Maintenance & Field Services Training Technical Consultation Maintenance Contract Maintenance & Field Services Warranty extensions Obsolete Technical support Retrofits Troubles: Lack of spare parts Reduced possibility of repairs – old technologies Solution: Modern Retrofits Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 9 2015 PD LD AP MG MF-DSV S Core capabilities of SEM Drasov Service & Support Training & schooling 1- 5 day long courses focusing on: • machine functionality • adjustment of equipment • maintenance processes • spare part exchange methods Schooling of personals for operation & maintenance Schooling courses may be adapted to specific requirements Including theoretical part and practical shows. Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 10 2015 PD LD AP MG MF-DSV S Throughout our global network we can offer an excellent service to our customer Global Support I CS service network availability 26 Siemens LD factories in 14 countries 244 certified repairshops for LD in 45 countries 812 field service engineers for LD 1. LD: Own Repair Center Drives Repair Motors Repair 2. LD: Factory Repair Center Drives Repair Motors Repair 3. LD: Third Parties Repair Center Drives Repair Motors Repair 4. More than 1.300 Service Experts located around the globe 24/7 Availability Perth Hotline USA Hotline China Hotline Germany 24/7 Availability 24/7 Availability 24/7 Availability Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 11 2015 PD LD AP MG MF-DSV S Application Synchronous generators 1DU 1DK 1DC & 1DB 1FC2 Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 12 2015 PD LD AP MG MF-DSV S Main application opportunities Oil & Gas Industry Industrial generators 1-25MVA Marine Energy Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 13 2015 PD LD AP MG MF-DSV S High voltage portfolio Power output structure 25MVA 20MVA 15MVA 1DU 1DK 1DC 1DB 10MVA 5MVA 0MVA 50Hz 50Hz 50Hz 4 pole60Hz 6 pole 60Hz 850Hz pole 60Hz 10 pole60Hz - 1250Hz pole 60Hz - 50Hz 4 pole 50Hz 6 pole 50Hz 8 pole 50Hz 10 pole 50Hz 12 pole Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 14 2015 PD LD AP MG MF-DSV S Low voltage portfolio Power output structure 25MVA 20MVA 15MVA 1DC 1DB 10MVA 5MVA 0MVA 50Hz 50Hz 50Hz 4 pole60Hz 6 pole 60Hz 850Hz pole 60Hz 10 pole60Hz - 1250Hz pole 60Hz - 50Hz 4 pole 50Hz 6 pole 50Hz 8 pole 50Hz 10 pole 50Hz 12 pole Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 15 2015 PD LD AP MG MF-DSV S SIGENTICS LV 1FC series 1FC series Frame size SH280 – SH710 Efficiency up to 97% Voltage 400V – 3 300V Protection IP 23 / IP 44 Isulation class 155 (F); 180 (H) Cooling IC 01 / IC 11 Output range Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 16 2015 PD LD AP MG MF-DSV S SIGENTICS HV & LV 1DC series 1DC series Frame size SH400 – SH800 Efficiency up to 97% Voltage 400V – 13 800V Certificates CE, DNV, ABS, LRS, BV, GL, Protection IP 23 / IP 44 / IP54 / IP55 Isulation class 155 (F) Cooling IC 01 / IC 31 / IC 81W Output range 10 8 6 4 2 0 4 pole 6 pole 8 pole 10 pole 12 pole 50 Hz 60 Hz Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 17 2015 PD LD AP MG MF-DSV S SIGENTICS HV & LV 1DB series 1DB series Frame size SH400 – SH710 Efficiency up to 95% Voltage 400V – 11 000V Certificates CE, DNV, ABS, LRS, BV, GL, Protection IP 23 / IP 44 / IP54 / IP55 Isulation class 155 (F) Cooling IC 01 / IC 31 / IC 81W Output range 10 8 6 4 2 0 4 pole 6 pole 8 pole 10 pole 12 pole 50 Hz 60 Hz Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 18 2015 PD LD AP MG MF-DSV S SIGENTICS HV 1DK series 1DK series Frame size SH900 – SH1120 Efficiency up to 98% Voltage 400V – 15 000V Certificates CE, DNV, ABS, LRS, BV, GL, Protection IP 23 / IP 44 / IP54 / IP55 Isulation class 155 (F) Cooling IC 01 / IC 31 / IC 81W Output range 25 20 15 10 5 0 4 pole 6 pole 8 pole 10 pole 12 pole 50 Hz 60 Hz Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 19 2015 PD LD AP MG MF-DSV S SIGENTICS HV 1DU series 1DU series Frame size SHU800 – SH1340 Efficiency up to 98% Voltage 400V – 15 000V Certificates CE, DNV, ABS, LRS, BV, GL, Protection IP 23 / IP 44 / IP54 / IP55 Isulation class 155 (F) Cooling IC 01 / IC 31 / IC 81W / IC 616 Output range 25 20 15 10 5 0 4 pole 6 pole 8 pole 10 pole 12 pole 50 Hz 60 Hz Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 20 2015 PD LD AP MG MF-DSV S Application Synchronous and asynchronous motors 1DV – synchronous 1TV – asynchronous ARK – slip ring asynchronous 1TC – vertical asynchronous Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 21 2015 PD LD AP MG MF-DSV S A – MODYN 1DV (synchronous) 1DV series Frame size SH900 – SH1180 Efficiency up to 98,5% Voltage 4 160V – 13 800V Protection IPW 24 / IP 54 / IP 55 Isulation class 155 (F) Cooling IC 01 / IC 81W Output range 20 15 10 5 0 4 pole 6 pole 8 pole 10 pole 12 pole 14 pole 16 pole 50 Hz 60 Hz Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 22 2015 PD LD AP MG MF-DSV S A – MODYN 1TV (asynchronous) 1TV series Frame size SH900 – SH1180 Efficiency up to 98% Voltage 4 160V – 13 800V Protection IPW 24 / IP 54 / IP 55 Isulation class 155 (F) Cooling IC 01 / IC 81W Output range 20 15 10 5 0 4 pole 6 pole 8 pole 10 pole 12 pole 14 pole 16 pole 50 Hz 60 Hz Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 23 2015 PD LD AP MG MF-DSV S A – MODYN 1TV (asynchronous) - vertical 1TV series Efficiency up to 97% Voltage 10 000V (50Hz); 13 200V (60Hz) Protection IP 23 / IP 54 / IP 55 Isulation class 155 (F) Cooling IC 01 / IC 81W / IC611 / IC616 Output range 10 8 6 4 2 0 12 pole 14 pole 16 pole 18 pole 20 pole 50 Hz 60 Hz Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 24 2015 PD LD AP MG MF-DSV S R – MODYN Rolling mill motor 1TQ; 1DQ series Frame size SH630 – SH1000 Power 500 -7500 kW Torque up to 150 kNm Voltage Designed for converter operation Protection IP 44 / IP 54 Isulation class 155 (F) Cooling IC 86W Customer Benefits Optimal adaptation to the torque and speed requirements of the rolling process Optional overload capability up to 275% of the rated torque: minimum speed changes even at maximum load changes Short reversing times for high throughput, high control quality in the drive train Slipring excitation. Constant tension over the complete speed range, outstanding control dynamic performance secures consistently high quality of the rolled material Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 25 2015 PD LD AP MG MF-DSV S Slip ring motors ARK ARK series Frame size SH450 – SH800 Efficiency up to 97% Voltage 400V – 13 800V Protection IP 55 Isulation class 155 (F) Cooling IC 511 Output range 4 3 2 1 0 4 pole 6 pole 8 pole 10 pole 12 pole 50 Hz 60 Hz Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 26 2015 PD LD AP MG MF-DSV S Thank you for your attention Siemens Electric Machines s.r.o. Sales department PD LD AP MG MF-DSV S Drásov 126 664 24 Drásov Czech Republic www.siemens.cz/semd Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved. Page 27 2015 PD LD AP MG MF-DSV S