Siemens Electric Machines s.r.o. Factory Drásov

Siemens Electric Machines s.r.o.
Factory Drásov
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Page 1
2015
PD LD AP MG MF-DSV S
We PD LD manufacture at 26 production sites around
the world close to our customers
St. Petersburg
Russia
Germany
Krefeld
Bad Neustadt
Nuremburg, Erlangen
Ruhstorf
Austria
Berlin
Drasov
Mohelnice
Frenstat
Czech Republic
Vienna
Subotica
Serbia
Romania
Sibiu
Cornella
Spain
USA
Changzhi
Norwood
Mexico
New Kensington
Alpharetta
Guadalajara
China
India
Tianjin
Yizheng
Shanghai
Nashik
Kalwa
Bogotá
Columbia
Brazil
Motors and/or generators
Jundiai
Converters
Motors and/or
generators/converters
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PD LD AP MG MF-DSV S
Siemens Electric Machines Drasov
Synchronous Generators:
Motors:
Components:
Founded:
Employees:
Manufacturing Area:
Office Area
Generators / Motors
Synchronous
Generators
Motors A-Modyn
Slip Ring ARK
up to 25 MVA
up to 20 MW
for Siemens GER
1913
appr. 700
18,000 m²
3,000 m²
Feeder factory for components
Complete Stators
(1LA4, 1RA4, H-modyn)
Laminations
Exciter
machines
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PD LD AP MG MF-DSV S
History of Siemens Electric Machines Drasov
1913
Established as a factory for brick
machines
1994
Purchased by SIEMENS
1918
Beginning of the cooperation with
BROWN BOVERI COMPANY –
repairing electric motors
1996
Beginning of the production of
synchronous generators
1923
Start and continuous increase in
production of induction motors for
BBC
2001
Establishment of SEM Drásov Siemens
Electric Machines s.r.o.
1947
Nationalization of the plant
2006
„Platform A“ motors launched onto market
1950
Incorporating into MEZ-association
2007
„Platform G“ for turbo generators
launched onto market
1990
Independent plant from the ZSEcorporation
2010
R&D of a platform 1DB, 1DC generators
and vertical A-modyn
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PD LD AP MG MF-DSV S
Integrated management system in Drasov
Current state
Evidence
Integrated, fully functional, certified and continuously improved QM
and EM Systems
Certificates
Certification on the welding in the welding shop, recognized by
inspection companies such as DNV, LR, GL, ABS, CCS and BV
Certificates
Modern technologies on most workplaces
New machines and
technologies in the
winding hall, punching
shop and other plants
Access to Siemens AG know-how and almost identical processes,
Methods & Tools, Software, Internal Audits, Milestones, Quality Gates
LD Know How
released
Qualified and skilled personnel
Good Internal and
External audit results
Continuous increase in supplier performance
Selection and
evaluation of
suppliers
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2015
PD LD AP MG MF-DSV S
Integrated management system in Drasov
History
1998 Certificate according to ISO 9001
2001 Certificate according to EN ISO 729-2
2001 Certificate according to ISO 9001:2000
2006 Certificate according to ISO 14001
2007 Certification according to KTA 1401
2007 Certification according ISO 3834-2:2005
2008 Beginning of implementation of a new system acc.to OHSAS 18001
2010 Nuclear safety IAEA 50-C-Q
2010 PTB – ATEX Q009-3 for explosive atmospheres - components
2011 New certificate according to
SN EN 15085 – 2 and
D VD 95/52
2011 November - Certification in accordance with OHSAS 18001
2012 Certification for Russian Railways (GOST standards)
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2015
PD LD AP MG MF-DSV S
Integrated management system in Drasov
Certificates
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
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2015
PD LD AP MG MF-DSV S
Integrated management system in Drasov
Certificates
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
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2015
PD LD AP MG MF-DSV S
Core capabilities of SEM Drasov
Service & Support
Role of Customer Support is to significantly supports customers satisfaction
in after sales activities and to secure continuous operation of equipment
throughout of the entire lifetime – Life Cycle Management
Service solutions for product entire lifetime
Sales release
Operation
Delivery
Phase out
Support
Replacement
Spare parts
Spare parts
Spare Parts
Installation &
Commissioning
Training
Repairs
Repairs
Maintenance &
Field Services
Training
Technical
Consultation
Maintenance Contract
Maintenance & Field
Services
Warranty extensions
Obsolete
Technical support
Retrofits
Troubles:
Lack of spare parts
Reduced possibility of
repairs – old technologies
Solution:
Modern Retrofits
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PD LD AP MG MF-DSV S
Core capabilities of SEM Drasov
Service & Support
Training & schooling
1- 5 day long courses focusing on:
• machine functionality
• adjustment of equipment
• maintenance processes
• spare part exchange methods
Schooling of personals for operation & maintenance
Schooling courses may be adapted to specific requirements
Including theoretical part and practical shows.
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PD LD AP MG MF-DSV S
Throughout our global network we can offer an
excellent service to our customer
Global Support
I CS service network availability
26 Siemens LD factories in 14 countries
244 certified repairshops for LD in 45 countries
812 field service engineers for LD
1.
LD: Own Repair Center
Drives Repair
Motors Repair
2.
LD: Factory Repair Center
Drives Repair
Motors Repair
3.
LD: Third Parties Repair Center
Drives Repair
Motors Repair
4.
More than 1.300 Service
Experts located around
the globe
24/7 Availability
Perth
Hotline USA
Hotline China
Hotline Germany
24/7 Availability
24/7 Availability
24/7 Availability
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PD LD AP MG MF-DSV S
Application
Synchronous generators
1DU
1DK
1DC & 1DB
1FC2
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PD LD AP MG MF-DSV S
Main application opportunities
Oil & Gas
Industry
Industrial generators 1-25MVA
Marine
Energy
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PD LD AP MG MF-DSV S
High voltage portfolio
Power output structure
25MVA
20MVA
15MVA
1DU
1DK
1DC
1DB
10MVA
5MVA
0MVA
50Hz
50Hz
50Hz
4 pole60Hz
6
pole 60Hz
850Hz
pole 60Hz
10
pole60Hz
- 1250Hz
pole 60Hz
-
50Hz
4 pole
50Hz
6 pole
50Hz
8 pole
50Hz
10 pole
50Hz
12 pole
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PD LD AP MG MF-DSV S
Low voltage portfolio
Power output structure
25MVA
20MVA
15MVA
1DC
1DB
10MVA
5MVA
0MVA
50Hz
50Hz
50Hz
4 pole60Hz
6
pole 60Hz
850Hz
pole 60Hz
10
pole60Hz
- 1250Hz
pole 60Hz
-
50Hz
4 pole
50Hz
6 pole
50Hz
8 pole
50Hz
10 pole
50Hz
12 pole
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PD LD AP MG MF-DSV S
SIGENTICS LV
1FC series
1FC series
Frame size
SH280 – SH710
Efficiency
up to 97%
Voltage
400V – 3 300V
Protection
IP 23 / IP 44
Isulation class 155 (F); 180 (H)
Cooling
IC 01 / IC 11
Output range
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2015
PD LD AP MG MF-DSV S
SIGENTICS HV & LV
1DC series
1DC series
Frame size
SH400 – SH800
Efficiency
up to 97%
Voltage
400V – 13 800V
Certificates
CE, DNV, ABS, LRS, BV, GL,
Protection
IP 23 / IP 44 / IP54 / IP55
Isulation class 155 (F)
Cooling
IC 01 / IC 31 / IC 81W
Output range
10
8
6
4
2
0
4 pole
6 pole
8 pole
10 pole
12 pole
50 Hz
60 Hz
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PD LD AP MG MF-DSV S
SIGENTICS HV & LV
1DB series
1DB series
Frame size
SH400 – SH710
Efficiency
up to 95%
Voltage
400V – 11 000V
Certificates
CE, DNV, ABS, LRS, BV, GL,
Protection
IP 23 / IP 44 / IP54 / IP55
Isulation class 155 (F)
Cooling
IC 01 / IC 31 / IC 81W
Output range
10
8
6
4
2
0
4 pole
6 pole
8 pole
10 pole
12 pole
50 Hz
60 Hz
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2015
PD LD AP MG MF-DSV S
SIGENTICS HV
1DK series
1DK series
Frame size
SH900 – SH1120
Efficiency
up to 98%
Voltage
400V – 15 000V
Certificates
CE, DNV, ABS, LRS, BV, GL,
Protection
IP 23 / IP 44 / IP54 / IP55
Isulation class 155 (F)
Cooling
IC 01 / IC 31 / IC 81W
Output range
25
20
15
10
5
0
4 pole
6 pole
8 pole
10 pole
12 pole
50 Hz
60 Hz
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PD LD AP MG MF-DSV S
SIGENTICS HV
1DU series
1DU series
Frame size
SHU800 – SH1340
Efficiency
up to 98%
Voltage
400V – 15 000V
Certificates
CE, DNV, ABS, LRS, BV, GL,
Protection
IP 23 / IP 44 / IP54 / IP55
Isulation class 155 (F)
Cooling
IC 01 / IC 31 / IC 81W / IC 616
Output range
25
20
15
10
5
0
4 pole
6 pole
8 pole
10 pole
12 pole
50 Hz
60 Hz
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PD LD AP MG MF-DSV S
Application
Synchronous and asynchronous motors
1DV – synchronous
1TV – asynchronous
ARK – slip ring
asynchronous
1TC – vertical
asynchronous
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PD LD AP MG MF-DSV S
A – MODYN
1DV (synchronous)
1DV series
Frame size
SH900 – SH1180
Efficiency
up to 98,5%
Voltage
4 160V – 13 800V
Protection
IPW 24 / IP 54 / IP 55
Isulation class 155 (F)
Cooling
IC 01 / IC 81W
Output range
20
15
10
5
0
4 pole
6 pole
8 pole
10 pole 12 pole 14 pole 16 pole
50 Hz
60 Hz
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PD LD AP MG MF-DSV S
A – MODYN
1TV (asynchronous)
1TV series
Frame size
SH900 – SH1180
Efficiency
up to 98%
Voltage
4 160V – 13 800V
Protection
IPW 24 / IP 54 / IP 55
Isulation class 155 (F)
Cooling
IC 01 / IC 81W
Output range
20
15
10
5
0
4 pole
6 pole
8 pole
10 pole 12 pole 14 pole 16 pole
50 Hz
60 Hz
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PD LD AP MG MF-DSV S
A – MODYN
1TV (asynchronous) - vertical
1TV series
Efficiency
up to 97%
Voltage
10 000V (50Hz); 13 200V (60Hz)
Protection
IP 23 / IP 54 / IP 55
Isulation class 155 (F)
Cooling
IC 01 / IC 81W / IC611 / IC616
Output range
10
8
6
4
2
0
12 pole
14 pole
16 pole
18 pole
20 pole
50 Hz
60 Hz
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PD LD AP MG MF-DSV S
R – MODYN
Rolling mill motor
1TQ; 1DQ series
Frame size
SH630 – SH1000
Power
500 -7500 kW
Torque
up to 150 kNm
Voltage
Designed for converter operation
Protection
IP 44 / IP 54
Isulation class 155 (F)
Cooling
IC 86W
Customer Benefits
Optimal adaptation to the torque and speed requirements of the
rolling process
Optional overload capability up to 275% of the rated torque:
minimum speed changes even at maximum load changes
Short reversing times for high throughput, high control quality
in the drive train
Slipring excitation. Constant tension over the complete speed
range, outstanding control dynamic performance secures
consistently high quality of the rolled material
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PD LD AP MG MF-DSV S
Slip ring motors
ARK
ARK series
Frame size
SH450 – SH800
Efficiency
up to 97%
Voltage
400V – 13 800V
Protection
IP 55
Isulation class 155 (F)
Cooling
IC 511
Output range
4
3
2
1
0
4 pole
6 pole
8 pole
10 pole
12 pole
50 Hz
60 Hz
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Page 26
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PD LD AP MG MF-DSV S
Thank you for your attention
Siemens Electric Machines s.r.o.
Sales department
PD LD AP MG MF-DSV S
Drásov 126
664 24 Drásov
Czech Republic
www.siemens.cz/semd
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PD LD AP MG MF-DSV S