Analysis and Solutions to Unusual Differential Relay Misoperation During External Disturbance Analysis and Solutions to Unusual Differential Relay Misoperation During External Disturbance Jiseong Kang †, Sunghyun Byun *, Jeongjae Yang **, Jongman Cho *** Abstract – In this paper, two relay misoperation events are introduced. Misoperated functions are “Unit Overall Differential” function and “Transformer Ground Differential”, also known as “Restricted Ground Fault” or “Restricted Earth Fault” function. Both relays operated when the operator tried to combine separated buses by closing the CB. The reason why the relays misoperated can be found in the relay’s internal scheme, which is reducing the bias current smaller than ordinary values. This method enhances the sensitivity and it is a kind of the provider’s philosophy. But this paper outlines that the bias reduction is sometimes risky, because the misoperation happened in normal operating condition. The operator’s corrective action to prevent the misoperation will be described in this paper. Disturbance analyses based on the technical reference materials are also included in the paper. Keywords: Relay Misoperation, Unit Overall Differential, Transformer Ground Differential, Restricted Ground Fault, Switching Transient 1. Introduction Most numerical relays offer highly secured differential protection functions to protect the generators and transformers. The function is usually prevented from tripping during external fault by automatically increased bias. However, in Korea, generators became unexpectedly tripped by switching disturbance. Korea Power Exchange(KPX), who is responsible for coordinating every bulk power plant protection as a public organization, analyzed this event to prevent the wrong tripping. The main cause was revealed to be a reduced bias. And it was mainly because the installed relay’s internal scheme inclined to have a sensitive operation under a specific situation. According to the scheme, the restraint factor was too small to inhibit the differential factor. This paper is going to describe and explain about two events regarding this issue. Each event is analyzed focusing on each protective function’s behavior 2. Network Description The tripped generator units are connected to the 345kV † Korea Power Exchange, Protection Team (toasty@kpx.or.kr) * Korea Power Exchange, Protection Team (shbyun@kpx.or.kr) ** Korea Power Exchange, Protection Team Leader (jjyang@kpx.or.kr) *** Korea Power Exchange, Vice President (jongman@kpx.or.kr) switch yard through step up transformers. The high voltage side is composed of gas insulated switchgear, and configured with double-busbar, one-and-half CB layout. 9 generators with 6 step up transformers, and 2 tie transformers are connected to the switch yard. And the switch yard is connected to 4 neighboring substations through 6 transmission lines. There are 4 series current limiting reactors within the transmission lines. All tie transformers are grounded because they are autotransformers, and 2 step up transformers are grounded in order to maintain effective grounded system. Rest transformers are ungrounded, mitigating the single line to ground fault current magnitude. Also it is common to split buses to reduce the fault current level in Korea. The switch yard bus in this example is also separated for the same purpose, not to exceed the interrupting duty of the CB, which is 50kA. During normal operation, all generator bays are connected to the bottom bus, and all transmission line bays are connected to the upper bus. A lot of current flows from the bottom bus to the upper bus when the operators close CB to connect the buses. Figure 1 shows the configuration of first trip case, “Case 1A” namely. Figure 2 shows the configuration of second trip case, “Case 2-G” namely. Figure 3 shows neighboring substations and installed series reactors limiting power flow. Presented at 42nd Western Protective Relay Conference, October 19-22, 2015 Analysis and Solutions to Unusual Differential Relay Misoperation During External Disturbance grounding. The magnitude was about twice much as the transformer’s rated current. Fig. 1 Case 1-A Network Configuration Fig. 4 Transformer phase currents (Case 1-A) Very high DC offset with long time constant is recorded when closing the CB. This can be a kind of inrush[1][5], so the transient magnitude itself would not be a problem to the relays. But it is obvious that the measured DC offsets are not symmetrical between high voltage side CTs, CT1 and CT2. The waveforms of two CTs are shown in Figure 5. Fig. 2 Case 2-G Network Configuration Fig. 5 DC offset difference (Case 1-A) Fig. 3 Neighboring Substations and CLRs 3. Case 1-A Event In the first case, the trip is occurred at the grounded transformer bay. The function picked up was “Unit Overall Differential”(ANSI 87U). At the moment of closing the 7B71 CB, zero sequence current flowed through transformer At the start of transient the offset is practically equal, but around 50ms before the trip the offset in CT1 is starting to reduce, while the offset in CT2 remains the same level. At the same time, differential current is starting to increase until it reaches the set level of trip. Inside the relay, the first step is to extract the fundamental frequency waveform by performing DFT[2]. Table 1 describes the fundamental portion of each phase, at the time of making trip signal. It shows that the 60Hz fundamental portion of CT2 is not much as that of CT1, meaning the DC Presented at 42nd Western Protective Relay Conference, October 19-22, 2015 Analysis and Solutions to Unusual Differential Relay Misoperation During External Disturbance offset was not decayed sufficiently. Table 1 Fundamental Frequency Current Portion (Case 1-A) A phase B phase C phase High Voltage Side CT1 99% 88% 78% High Voltage Side CT2 76% 77% 81% And Figure 6 shows the Bias versus differential trajectory. The differential current was just above the minimum pickup. But the restraining factor was too small compared to the large passing current through high voltage side CTs, as shown in Figure 5. Fig. 7 CT inputs configuration (Case 1-A) However in this case 1-A, this separation can’t be maintained until the trip decision made, because the relay internally combines those two currents into a single winding current. After conducting that procedure, the largest phase current among the winding currents is used as bias current[2] . Equation 1 well expresses the calculation. 87U BIAS = MAX(CT1+CT2,CT3,CT4,CT5) Fig. 6 Differential VS. Bias Trajectory (Case 1-A) The reason can be understood by its internal scheme. This type of relay internally combines the one-and-half side CTs feeding for bias calculation. Its purpose is to “prevent unwanted desensitizing”, namely to make it more sensitive against the passing through current[2]. Actually that kind of sensitizing is not needed because normally there is always a strong fault current far exceeding the ordinary bias in Korea network. Before the protection system construction, commissioning engineers and system operators did not wanted any sensitive operation of differential relays. So the two CT inputs are separated not to externally sum up before going into the relay. They believed that it would provide the secure restraint current. Figure 7 expresses the original configurations of CT inputs conducted by engineers. (Eq.1) And Table 2 describes each CT’s current and the relay’s calculated current at the time of tripping. Table 2 A phase CT currents at the time of tripping (Case 1-A) F/R CT1 CT2 Gen. Aux. IDIFF IBIAS 1469A 1799A 4456A 96A - - 215A 5A 155A 334A Relay 334A Relay current values are compensated values including voltage, phase shift, zero sequence elimination, fundamental frequency extraction. On the other hand, there is an interesting point in another differential function, “Transformer Ground Differential” (ANSI 87N). The high voltage CT inputs going into the relay are same as the 87U function. But in this 87N function, high voltage side currents are not combined internally. Unlike the 87U function, the largest current among all separated phase currents is used as the bias current in this function. Therefore the 87N function calculated the bias current about 1,800[A], which is more than 5 times bigger than the bias current used in 87U, 334[A]. Equation 2 expresses the difference of 87N in bias calculation. 87N BIAS = MAX(CT1,CT2,IN) Presented at 42nd Western Protective Relay Conference, October 19-22, 2015 (Eq.2) Analysis and Solutions to Unusual Differential Relay Misoperation During External Disturbance If the 87U function also used the same bias scheme as the 87N, then up to 1,350[A] of differential current would be allowed. This gives us a good implication because the function definitely would not misoperate. Figure 8 shows the operating characteristic of the 87N function. Fig. 10 DC offset difference (Case 2-G) And zero sequence current also passed through high voltage side CTs. In this case, 87N function uses terminal side 3I0 current as differential. Decaying difference between two CTs is also happened like previous case. Fig. 8 Operating Characteristic of 87N function (Case 1-A) 4. Case 2-G Event In the second case, the trip is occurred at the ungrounded transformer bay. The function picked up was 87N in this case. The relay manufacturer is different from case 1-A. Most relays provide secured 87N function and do not make a trip signal without the current through grounding conductor. But in this case the relay operated even if the transformer is not grounded. Fig. 11 Zero sequence current at the terminal side (Case 2-G) Regarding the bias current, the relay uses a unique scheme. If the positive sequence current is smaller than 150% of the CT primary rating, then the relay cuts down the bias current to 12.5% of the original bias current[3][5]. And in one-andhalf CB layout, the probability of this bias reduction increases. This is because normally switch yard CT margin is larger than that of the transformer terminal side CT, therefore more positive sequence current will be required to overcome larger CT margin and to escape the bias reduction zone. Fig. 9 Transformer Ground Differential (Case 2-G) The problem is similar to the previous case. Figure 10 shows that the two CT measurements started making difference on its way to stabilize after switching. Extreme DC offsets also took place at the time of switching. Fig. 12 Differential VS. Bias Trajectory (Case 2-G) Presented at 42nd Western Protective Relay Conference, October 19-22, 2015 Analysis and Solutions to Unusual Differential Relay Misoperation During External Disturbance The purpose of using this scheme is to have a better sensitivity against low level winding fault currents[3]. This philosophy is same to the previous 1-A case. However, if the transformer is not grounded, it is not desirable to make a trip signal even if there is some level of 3I0 current through transformer terminal. But in this case the relay does not have any blocking factor for ungrounded transformers, so this can be categorized as a lack of security. On the other hand, there is also phase differential current in this 2-G case. Unlike the first case, the relay decided not to trip because the bias was remained strong. Compared to having just 335[A] bias in case 1-A, case 2-G held bias of 1,950[A]. This means that the relay 2-G does not combine high voltage CT currents. The interesting point is that the same amount of differential current worked totally different result among different relays. The differential and bias position is compared graphically in Figure 13. Relay 1-A decided to trip and Relay 2-G decided not to trip. winding for the high voltage side in order to match each CT at one winding only. Because the maximum number of winding which can be configured by user is limited to 3, all low voltage side CTs except the generator CT should be joined before going into the relay. Figure 14 and Table 4 show how the wirings and setting parameters are changed based on the solution. Table 3 Event Summary and Comparison *1pu = transformer rated current ** Possible maximum values (in case loss of 1 CT current) Event Date Case Id. Transformer Grounding Idiff. 87U 87N #3ST 27th. Mar. 2015 1-A #2ST 2nd. Jan. 2015 2-G Grounded Ungrounded 0.47pu 0.38pu Ibias 1.00pu 5.83pu Idmin. 0.46pu 0.33pu Slope Pickup Criteria Trip 47% 7% Idiff. > Idmin. Slope > 50% YES NO Idiff. 1.94pu** 0.40pu Ibias 7.55pu 0.09pu Idmin. 0.35pu 0.36pu Slope Pickup Criteria Trip 26%** 426% Slope > 75% Idiff. > Idmin. NO YES Table 4 Configuration Table for Case 1-A Parameter Fig. 13 Differential VS. Bias Comparison 5. Solutions and User’s guide After conducting analysis on two misoperation cases, KPX needed to find a way to enhance restraining factor of differential relays. Table 3 outlines the summary and comparison of the two relays’ behaviors. Though the relay manufacturers want to enhance their relay’s sensitivity by using their own special schemes, system operators may want to limit the sensitivity at a certain level to prevent misoperation. After the 1-A case event, KPX directed to change the CT inputs and relay setting. Physically the 2 CTs are in the same transformer winding section, but KPX allocated one more Before After Winding1 CT1 ①7B72 ①7B72 Winding1 CT2 ②7B00 - Winding2 CT1 ③Generator ②7B00 Winding2 CT2 ④St. Tr. - Winding3 CT1 ⑤Aux. Tr. ③Generator Winding3 CT2 - ④St.+⑤Aux. Tr. Presented at 42nd Western Protective Relay Conference, October 19-22, 2015 Analysis and Solutions to Unusual Differential Relay Misoperation During External Disturbance Voltage Deg. -11.4 -5.3 Source R1 0.1666 ohm 0.1071 ohm Source X1 5.2371 ohm 5.1895 ohm Source R0 0.2738 ohm 0.2738 ohm Source X0 5.0348 ohm 7.0106 ohm X/R Ratio 31.4 48.4 And Figure 16 represents the PSCAD simulation model based on above values. Fig. 14 Solution to Case 1-A In the 2-G case, KPX added the grounding CT current as a supervisory factor. So even if the 87N function operates according to the internal calculation, it can’t make a real trip signal without fulfilling the current level of the grounding CT. Thus this function will not operate any more within the ungrounded transformer, like other major manufacturers’ relay’s practice. Figure 15 shows how the trip logic changed based on the solution. This additional feature can be achieved without a big effort. Fig. 16 PSCAD simulation model for Case 1-A When closing the CB, the simulation also shows the transient currents like Figure 17. Large current is passing through the high voltage side switch yard CTs. Fig.17(a) is the CT1 current and the Fig.17(b) is the CT2 current. Fig. 15 Solution to Case 2-G 6. Event Simulation The fault recordings installed on the switch yard and disturbance recordings memorized in the relay definitely shows us that there was a big switching transient waveform. Table 5 describes the network impedance and related values needed to set up a simulation. Values are from the EMS snapshot, at the time of just before closing the CB. Because the switch yard is connected to the series reactors the X/R ratio is high which directly affected to the big transient effect[4]. Fig. 17(a) Passing current by switching transient in CT1 Table 5 Network values used for the PSCAD Simulation Voltage Mag. Bus 1 Bus 2 355kV 356kV Fig. 17(b) Passing current by switching transient in CT2 Presented at 42nd Western Protective Relay Conference, October 19-22, 2015 Analysis and Solutions to Unusual Differential Relay Misoperation During External Disturbance The waveforms can be extracted to the fundamental, second harmonic, 5th harmonic portion using DFT. Figure 18 illustrates the DFT result of high voltage side CT1 and CT2. Fig. 18(e) 2nd Harmonic Current in CT2 Fig. 18(a) PSCAD DFT Module to analyze waveform in Case 1-A Fig. 18(f) 60Hz, 120Hz, 300Hz Portion in CT1 Fig. 18(b) DC Component in CT1 Fig. 18(g) 60Hz, 120Hz, 300Hz Portion in CT2 Fig. 18(c) DC Component in CT2 Fig. 18(d) 2nd Harmonic Current in CT1 In Fig.18(f~g), the blue line represents the fundamental frequency content, the green line represents the second harmonic content, and the violet line represents the 5th harmonic content in percentage unit. The second harmonic current was dominant in the transient waveform, and this explains that the transformer inrush current passed through CTs when closing the CB. Inrush current is consist of DC component and harmonics, and decaying DC component is a non-periodic signal with a wide spectrum band[8]. The fundamental content difference between the two high voltage side CTs is up to about 14% in this simulation(Figure 19). But in the Table 1, we saw that the difference in the recorded waveforrm was 23% at the time of tripping. So it is supposed that there were additional factors like CT inacuraccy or CT characterisic difference, wich made a bigger difference. And at the time of tripping, second harmonic portion did not exceed 15%, because the trip is blocked Presented at 42nd Western Protective Relay Conference, October 19-22, 2015 Analysis and Solutions to Unusual Differential Relay Misoperation During External Disturbance during the second harmonic content is more than 15%, or the 5th harmonic content is more that 20%. Fig. 19 60Hz Portion % Difference between CT1 and CT2 7. Summary and Conclusion So far this paper has discussed the reason why the relay misoperated in both cases. Though it was neither the commissioning nor the setting, users can not be free from responsibilities of tripping. Therefore it is important for users to be aware of the relay’s internal scheme. Usually the users trust the manufacturer’s philosophy and believe that the relay is secure and robust. Actually most of the time, the relays are immune to the external disturbance, meeting the customer’s expectation. But the two events happened in Korea showed that the relays were working under a particular network situation. Facilities and switchgear configurations altogether made high X/R ratios and big transients. So if a relay is prepared to operate as sensitive as possible, it is pretty likely to make a trip. The probability will increase if the additional error factors like CT inaccuracies are applied. When deciding whether “to trip” or“not to trip”, the decision is normally up to the relay’s internal scheme calculating the differential and bias current. In general, the higher the bias current, the higher the differential current required to produce a trip[2]. KPX found that the schemes can be different among relay manufacturers, and even can be different among functions within the same relay. The relay’s trip decision is largely affected by its internal scheme. The 1-A case shows that its 87U function weakens the bias current when two or more CTs are configured within the same winding section. In this case the function combines the 2 CT currents, hence the bias current reduces and the relay is more likely to operate. The reason why relay weakens the bias is to prevent “Unwanted Desensitizing”. Similarly, the 2-G case shows that its 87N function weakens the bias current when the phase current is less that two times of CT primary current. In this case the bias current is divided by 8 times. Moreover the ground current is not supervised. The reason why this relay weakens the bias is to ensure “Maximum Sensitivity”. From the relay’s behaviors described above, we can know that intentionally increasing sensitivity can also increase the probability of misoperation. It is the operator’s decision whether to accept the manufacturer’s concept or not. If not, it is also the operator’s task to do the corrective action. For the Case 1-A, changing the CT inputs and relay setting can be the solution. For Case 2-G, the solution is to supervise the ground CT current before making a trip. Finally, this paper conducted PSCAD simulation to analyze the transient and to see harmonics contained in the waveform. The result showed that the majority of the transient was transformer inrush current caused by CB switching. But the reason why the DC decaying times were different between two high voltage CTs is still in question. The CT inaccuracy or different CT characteristics might be the answer, but it is not proved yet. Further research is needed to find out the exact phenomena. References [1] Transformer Inrush, Open Electrical website. Available: http://www.openelectrical.org/wiki/index.php?title=Tran sformer_Inrush [2] Technical Reference Manual of RET670, ABB [3] T60 Transformer Protection System, GE [4] John Merrell, “The Importance of the X/R Ratio in LowVoltage Short Circuit Studies”, pp.1~3, Nov. 1999 [5] Hanli Weng, “Studies on the Unusual Maloperation of Transformer Differential Protection During the Nonlinear Load Switch-In”, IEEE TRANSACTIONS ON POWER DELIVERY, Vol. 24, No. 4, pp. 1824∼1831, Oct. 2009 [6] Bogdan Kasztenny, "Impact of Transformer Inrush Currents on Sensitive Protection Functions", 32nd Western Protective Relay Conference, Oct. 2005 [7] Fahrudin Mekic, “Power Transformer Characteristics and Their Effect on Protective Relays", 33rd Western Protective Relay Conference, Oct. 2006 [8] Shantanu Kumar, “Elimination of DC Component and Identification of Inrush Current using Harmonic Analysis for Power Transformer Protection”, IEEE TENCON Spring Conference, pp.1~2, 2013 Presented at 42nd Western Protective Relay Conference, October 19-22, 2015 Analysis and Solutions to Unusual Differential Relay Misoperation During External Disturbance Jiseong Kang received the B.S. and M.S. degrees from Yonsei University, Seoul, Korea, in 2008 and 2012, respectively. He is currently Assistant Manager for Power Grid Protection Team in Korea Power Exchange, Naju, Korea. His job is coordinating protective relays in power plants and transmission networks. His research interests include power system protection and operation. Sunghyun Byun received the B.S. and M.S. degrees from Sungkyunkwan University, Seoul, Korea, in 1996 and 1998, respectively. He is currently Manager for Power Grid Protection Team in Korea Power Exchange, Naju, Korea. His research interests include power system protection and operation. Jeongjae Yang received the B.S. degrees from Konkuk University, Seoul, Korea, in 1989. He is currently the Leader of Power Grid Protection Team in Korea Power Exchange, Naju, Korea. His research interests include power system protection and operation. Jongman Cho received the B.S. degree from Seoul National University of Science and Technology, Seoul, Korea, in 1986, and the M.S. degree from Gyeongsang National University, Jinju, Korea, in 1998, and the Ph.D. degree from Hanyang University, Seoul, Korea, in 2006. He is currently the Vice President of Korea Power Exchange, Naju, Korea. His research interests include power system dynamics, economics, and operation. Presented at 42nd Western Protective Relay Conference, October 19-22, 2015