COMPRESSOR SERIES COMPRESSOR Air or Water Cooled Aftercoolers, Oil Coolers, Combination Coolers and Accessories for Air Compressor Applications UPA AA Belt Guard AHP(H) AOL SERIES ACOC(H) AB C & SSC Cool POWER SOLUTIONS 5-10 for all Compressor Industries Air UPA Air Cooled Aftercoolers The smallest size cooler in a wide family of choices. Copper tube construction offering a high efficiency, high performing compressed air cooler in compact package. Baked enamel finish for all-weather service. Four models with flow capacities from 5-125 SCFM (.14-3.5 SCMM) and used on compressors from 5-25 HP (3.7-18.6 KW). Detachable legs allow the cooler to be oriented vertical or horizontal. Features COPPER TUBE Construction Full Line of Sizes and Features n Energy Efficient n High Performance n Low flows to 100 CFM (2.83 CMM) n Detachable Legs (shipped unattached) Horizontal or Vertical Air Flow Lightweight n Ratings Based on Comprehensive Testing n Attractive, Durable Baked Enamel Finish n Floor or Suspended Mounting n n n n Materials Units shown with optional separator. Rating Cabinet – Steel with Baked Enamel Finish Core – Aluminum Fins on Copper Tubes n Fan – Heavy Gauge Aluminum with Steel Hub n Motor – Open Vented n Fan Guard – Zinc Chromate Plated Steel Maximum Operating Pressure 250 PSI (17 BAR) n n n n Maximum Operating Temperature 350°F (177°C) Model Selection Rotary Screw 200˚F (93˚C) Model Compressor Capacity* HP (KW)SCFM (CMM) 35 (.99) 2-Stage Piston 250˚F (121˚C) Compressor Capacity* HP (KW)SCFM (CMM) — — 1-Stage Piston 300˚F (149˚C) Compressor Capacity* HP (KW)SCFM (CMM) UPA-20 5 (3.8) UPA-35 7.5 (5.6) 43 (1.22) 5 (3.8) 35 (.99) 5 (3.8) 31 (.88) UPA-50 10 (7.5) 72 (2.04) 10 (7.5) 50 (1.42) 7.5 (5.6) 45 (1.27) UPA-100 15-25 (11.2-18.6) 125 (3.54) 15-20 (11.2-14.9) 100 (2.83) 15-20 (11.2-14.9) 100 (2.83) *For air flows above rated SCFM (CMM), use next larger size. Assumptions: n 80-125 PSIG (6-9 BAR) operating pressures 60 PSIG (4 BAR) minimum allowable. n Maximum pressure drop less than 3 PSIG (.2 BAR) at rated capacities. n A flexible metal hose should be properly installed between the compressor and aftercooler to validate warranty. — — UPA-20 & UPA-35 UPA-50 & UPA-100 Horizontal Air Flow Horizontal Air Flow UPA Dimensions (approximate envelope) Inlet AIR FLOW AIR FLOW Height Outlet Height Outlet Inlet Width Depth Depth Width Vertical Air Flow Vertical Air Flow AIR FLOW Outlet Outlet Inlet AIR FLOW Height Height Width Depth Width Depth PORTRECOMMENDED HORIZONTAL AIR FLOW VERTICAL AIR FLOW CONNECTIONOPTIONAL HEIGHTWIDTHDEPTH HEIGHTWIDTHDEPTHSIZESEPARATOR ModelInches mmInches mmInches mmInches mmInches mmInches mmNPTModel Number UPA-20 21.89 556 20.38 518 9.58 243 15.88 403 20.38 518 13.29 338 .50 S-50M or AD UPA-35 21.89 556 20.38 518 9.58 243 15.88 403 20.38 518 13.29 338 .50 S-50M or AD UPA-50 42.18 1071 26.11 663 20.93 532 40.12 1019 26.11 663 23.01 584 1.00 S-100M or AD UPA-100 42.18 1071 26.11 663 20.93 532 40.12 1019 26.11 663 23.01 584 1.50 S-100M or AD Motor & Fan Data Approx. FullShipping FanMotorLoadNema ThermalWeight Model CFM (CMM) HP (KW) VoltagePhaseAmps HzRPM FrameOverloadLbs (Kg) UPA-20 615 (17.40) 1/12 (.06) 115/230 1 60/50 1550/1300 Custom Yes 25 (11) UPA-35 615 (17.40) 1/12 (.06) 115/230 1 60/50 1550/1300 Custom Yes 27 (12) UPA-50 945 (26.76) 1/12 (.06) 115/230 1 2.4/1.2 2.7/1.4 60/50 1550/1300 Custom Yes 61 (28) UPA-100 945 (26.76) 1/12 (.06) 115/230 1 60/50 1550/1300 Custom Yes 67 (30) Air AA Air Cooled Aftercoolers Fits the requirements for medium performing ranges. Copper tube construction offering a high efficiency, high performing compressed air cooler in an attractive galvanized steel cabinet. The AA Series works in numerous common compressor applications. Six models with flow capacities from 16-480 SCFM (.45-13.6 SCMM) and used on compressors from 5-60 HP (3.7-44.7 KW). The free standing cooler can be ordered with a weather proof Junction box and wired for a single point electrical connection. Features COPPER TUBE Construction Full Line of Sizes and Features n Energy Efficient n High Performance n Medium Flows 80-300 CFM (2.27-8.50 CMM) n Horizontal Air Flow Optional Weatherproof Junction Box Floor or Suspended Mounting n Optional TEFC Motor(s) n Ratings Based on Comprehensive Testing n Wired for Single Point External Connection n Detachable Legs (shipped unattached) n n n n Materials Rating Cabinet – Galvanized Steel n Core – Aluminum Fins on Copper Tubes n Fan – Heavy Gauge Aluminum with Steel Hub n Motor – Open Vented n Fan Guard – Steel with Baked Enamel Finish Maximum Operating Pressure 250 PSI (17 BAR) n n Maximum Operating Temperature 350°F (177°C) n Model Selection Rotary Screw 200˚F (93˚C) 2-Stage Piston 250˚F (121˚C) 1-Stage Piston 300˚F (149˚C) Model Compressor Capacity* HP (KW)SCFM (CMM) Compressor Capacity* HP (KW)SCFM (CMM) Compressor Capacity* HP (KW)SCFM (CMM) AA-50 5-10 (3.7-7.5) 59 (1.67) 5-10 (3.7-7.5) 50 (1.42) 5 (3.7) 42 (1.19) AA-80 15 (11.2) 94 (2.66) 15 (11.2) 80 (2.27) 10 (7.5) 71 (2.01) AA-120 20-25 (14.9-18.6) 142 (4.02) 20 (14.9) 120 (3.40) 15 (11.2) 102 (2.89) AA-150 30 (22.4) 172 (4.87) 25-30 (18.6-22.4) 150 (4.25) 20-25 (14.9-18.6) 130 (3.68) AA-240 40-50 (29.8-37.2) 285 (8.07) 35-45 (26.1-33.6) 240 (6.80) 30-40 (22.4-29.8) 204 (5.78) AA-300 60 (44.7) 345 (9.77) 50-60 (37.2-44.7) 300 (8.50) 45-50 (33.6-37.2) 257 (7.28) *For air flows above rated SCFM (CMM), use next larger size. Assumptions: n 80-125 PSIG (6-9 BAR) operating pressures 60 PSIG (4 BAR) minimum allowable. n Maximum pressure drop less than 3 PSIG (.2 BAR) at rated capacities. n A flexible metal hose should be properly installed between the compressor and aftercooler to validate warranty. AA Dimensions (approximate envelope) Inlet Width Depth 12” (304.8) min. to wall AIR FLOW Height Outlet PORTRECOMMENDED CONNECTIONOPTIONAL HEIGHTWIDTHDEPTHSIZESEPARATOR ModelInches mmInches mmInches mmNPTModel Number AA-50 50.50 1283 30.50 775 14.75 375 1.00 S-100M or AD AA-80 50.50 1283 30.50 775 14.75 375 1.50 S-100M or AD AA-120 50.50 1283 43.50 1105 14.75 375 1.50 S-200M AA-150 50.50 1283 43.50 1105 14.75 375 1.50 S-200M AA-240 53.50 1359 47.63 1210 14.75 375 2.00 S-300M AA-300 59.50 1511 51.68 1313 14.75 375 2.00 S-300M Motor & Fan Data Model StandardOptionalOptional Approx. Motor (ODP)Motor (TEFC)Motor (TEFC)* Air Motor Shipping FanMotor Full Load Full Load Full LoadWeightPSI CFM CFM (CMM) HP (KW) VoltageAmps/Motor VoltageAmps/Motor VoltageAmps/MotorLbs. (Kg) (BAR) (CMM) AA-50 1375 (38.94) 1/4 (0.19) 7.2 5/2.6-2.5 1.4-1.3/.65 110 (50) 50 (3.45) 13 (0.37) AA-80 1375 (38.94) 1/4 (0.19) 7.2 5/2.6-2.5 1.4-1.3/.65 120 (54) 50 (3.45) 13 (0.37) AA-120 2450 (69.38) 1/4 (0.19) 7.2 5/2.6-2.5 1.4-1.3/.65 140 (64) 50 (3.45) 13 (0.37) AA-150 2350 (66.54) 1.4-1.3/.65 145 (66) 50 (3.45) 13 (0.37) AA-240 4600 (130.26) 1/4 (0.19) 7.2 5/2.6-2.5 1.4-1.3/.65 200 (91) 50 (3.45) 13 (0.37) AA-300 4700 (133.09) 1/42 (0.19) 7.2 5/2.6-2.5 1.4-1.3/.65 300 (136) 50 (3.45) 13 (0.37) 115/1/60 1/4 (0.19) 7.2 115/208 230/1/60 5/2.6-2.5 208-230/ 460/3/60 Standard Motor(s) = 1600 RPM, Custom Frame, Equipped with Thermal Overload. Optional Motor(s) = 1725 RPM, Nema 48 Frame, No Thermal Overload. Published electrical ratings are approximate, and may vary because of motor brand. Actual ratings are on motor nameplate. *3 phase motors available in 50Hz. Reduce performance by 10%. (1) Air inlet to motor must be regulated to this pressure. (2) CFM (Free Air) consumption of the air motor. Lubrication = one drop of oil for every 50-75 CFM (1.42-2.04 CMM) of air going through the motor. Use detergent SAE #10 oil. Filter, regulator and lubricators for the air motors are required, but not included. Air Belt Guard Air Cooled Aftercoolers No fan motor required via mounting to compressor belt guard. These coolers, built from either round cooper tube & fin or bar & plate brazed aluminum construction, allow the use of free air flow from the belt guard on reciprocating compressors. Compact and light weight, the Belt Guard Series is offered in seven models with capacities from 20-100 SCFM (.57-2.8 KW). Features M Models Features BGA Models COPPER TUBE Construction n Utilizes Air Flow from Belt Guard on Recip Compressor n Easy to Install n Rugged Construction n Solid Performance n Bolt directly on the existing belt guard (some additional support may be required) n All steel manifolds with sturdy copper tubes and aluminum fins n Unique turbulator inside each cooling tube assures maximum performance in a compact size n Materials Materials brazed aluminum Construction Brazed Bar and Plate Aluminum Core n Energy Efficient n High Performance n High Technology Compact Design n Rugged Heavy Duty Construction n Excellent for Heat Recovery n Tubes – Copper Fins – Aluminum n Turbulators – Steel n Manifolds – Steel n n n Rating Core – Brazed Aluminum Bar & Plate Maximum Operating Pressure 300 PSI (21 BAR) n n Maximum Operating Temperature 350°F (177°C) Rating Maximum Operating Pressure 250 PSI (17 BAR) n Maximum Operating Temperature 350°F (177°C) n n Model Selection MaximumMaximum ModelSCFM* CMM MaximumMaximum ModelSCFM* CMM M-15-76946 20 .57 BGA-35-2/1 M-20-76785 35 .99 BGA-60-2/1 M-25-76878 75 2.12 BGA-100-2/1 M-30-76941 100 2.83 Model Rating Approach Temperature .99 5˚F for 18 SCFM 15˚F for 35 SCFM 60 1.70 100 2.83 ; 35 3˚C for .51 CMM 8˚C for .99 CMM 10˚F for 35 SCFM 25˚F for 60 SCFM 6˚C for .99 CMM 14˚C for 1.70 CMM 13˚F for 70 SCFM 25˚F for 100 SCFM 7˚C for 1.98 CMM 14˚C for 2.83 CMM *Ratings are based on a 250°F (121°C) inlet temperature, 100 PSIG (7 BAR), and 500 FPM (152.4 MPM) air face velocity across the ambient side of the aftercooler. Maximum pressure drop is 3 PSI (.21 BAR) or less—all models. 25°F (14°C) approach temperature, unless stated otherwise. Belt Guard Dimensions (approximate envelope) Belt Guard M15-30 Copper Tube Depth Inlet Inlet Depth Height Height Width Outlet Width Outlet Belt Guard BGA35-100 Depth Inlet Brazed Aluminum Height Width Outlet PORT CONNECTION HEIGHTWIDTHDEPTHSIZE ModelInches mmInches mmInches mmNPT M-15-76946 13.24 336 M-20-76785 17.24 438 M-25-76878 23.24 590 M-30-76941 29.18 741 BGA-35-2/1 6.81 173 BGA-60-2/1 8.03 BGA-100-2/1 10.43 19.72 501 1.50 38 1.00 19.72 501 1.50 38 1.00 25.72 653 1.50 38 1.00 24.72 628 1.50 38 1.25 17.68 449 1.77 45 1.00 204 17.68 449 1.77 45 1.00 265 19.65 499 1.77 45 1.00 Air AHP/AHPH Air Cooled Aftercoolers Our highest performing aftercooler, the AHP and AHPH are built from high-performance plate & bar aluminum construction. Energy efficient, durable and flexible mounting in horizontal or vertical configurations. The finish is a rugged black powder coating. Nine models with flow capacities from 125-4800 SCFM (3.5-135.9 SCMM) and used on compressors from 60-700 HP (44.7-522 KW). Fan options include electrical TEFC and air motor drive. The legs ship detached to allow the cooler to be installed in numerous configurations. Features n brazed aluminum Construction n Full Line of Sizes and Features n Brazed Bar and Plate Aluminum Core n Energy Efficient n Vertical (AHP) or Horizontal (AHPH) Air Flow n High Performance High Technology Compact Design High Flows 400-3500 CFM (11.33-99.11 CMM) n Optional Air Motor n Rugged Heavy Duty Construction n Excellent for Heat Recovery n Detachable Legs on AHP (shipped unattached) Fixed Mounting Feet on AHPH n n Materials Rating Cabinet – Steel with Baked Enamel Finish n Core – Brazed Aluminum Bar and Plate n Fan – Aluminum Hub, Polypropylene Blades n Shroud – Painted Steel n Motor – TEFC/optional Air n Fan Guard – Steel with Baked Enamel Finish Maximum Operating Pressure 250 PSI (17 BAR) n n Maximum Operating Temperature 350°F (177°C) n Model Selection Rotary Screw 200˚F (93˚C) Model Compressor Capacity* HP (KW)SCFM (CMM) 2-Stage Piston 250˚F (121˚C) Compressor Capacity* HP (KW)SCFM (CMM) 1-Stage Piston 300˚F (149˚C) Compressor Capacity* HP (KW)SCFM (CMM) AHP(H)-400 75 (56.2) 430 (12.18) 75 (56.2) 400 (11.33) 60 (44.7) 340 (9.63) AHP(H)-725 100-150 (74.5-111.8) 760 (21.52) 100-125 (74.5-93.2) 725 (20.53) 75-100 (56.2-74.5) 605 (17.13) AHP(H)-950 175-200 (130.0-149.1) 1020 (28.88) 150-175 (111.8-130.0) 950 (26.90) 125-150 (93.2-111.8) 785 (22.23) AHP(H)-1200 250 (186.4) 1290 (36.53) 200 (149.1) 1200 (33.98) 175-200 (130.0-149.1) 980 (27.75) AHP(H)-1600 300 (223.7) 1720 (48.70) 250-300 (186.4-223.7) 1600 (45.31) 250 (186.4) 1290 (36.53) AHP(H)-2000 400 (298.2) 2140 (60.60) 350-400 (261.0-298.2) 2000 (56.63) 300 (223.7) 1595 (45.17) AHP(H)-2500 450-500 (335.6-372.9) 2680 (75.89) 450-500 (335.6-372.9) 2500 (70.79) 350 (261.0) 1980 (56.07) AHP-3000 600-650 (447.4-484.7) 3200 (90.61) 550-600 (410.1-447.4) 3000 (84.95) 400-450 (298.2-335.6) 2360 (66.83) AHP-3500 700-750 (522.0-559.3) 3760 (106.47) 700 (522.0) 3500 (99.11) 500-550 (372.9-410.1) 2760 (78.15) *For air flows above rated SCFM (CMM), use next larger size. Assumptions: n 80-125 PSIG (6-9 BAR) operating pressures 60 PSIG (4 BAR) minimum allowable. n Maximum pressure drop less than 3 PSIG (.2 BAR) at rated capacities. n 15˚F (8˚C) approach temperature n A flexible metal hose should be properly installed between the compressor and aftercooler to validate warranty. AHP AHP / AHPH Dimensions (approximate envelope) AHPH Connection Port 2 places Connection Port 2 places AIR FLOW Connection Port 2 places Inlet Height AIR FLOW Height Outlet Connection Port 2 places Width (over brackets) Depth Width Depth PORTRECOMMENDED AHP AHPH CONNECTIONOPTIONAL HEIGHTWIDTHDEPTH HEIGHTWIDTHDEPTHSIZESEPARATOR ModelInches mmInches mmInches mmInches mmInches mmInches mmNPTModel Number AHP(H)-400 34.20 869 26.22 666 17.96 456 19.95 507 22.45 570 17.48 444 2.00 S-600M AHP(H)-725 34.20 869 34.10 866 22.37 568 24.37 619 30.17 766 20.86 530 2.00 S-600M AHP(H)-950 36.01 915 40.78 1036 26.78 680 28.82 723 35.89 912 22.69 576 3.00 S-1700M AHP(H)-1200 36.01 915 44.73 1136 26.78 680 28.82 732 40.31 1024 24.07 611 3.00 S-1700M AHP(H)-1600 36.01 915 44.73 1136 34.89 886 36.89 937 40.31 1024 25.45 646 3.00 S-2600M AHP(H)-2000 36.01 915 54.58 1386 37.88 962 39.53 1004 48.29 1227 26.77 680 4.00 S-2600M AHP-2500 36.01 915 52.61 1336 43.70 1110 — — — — — — 4.00 S-2600M AHP-3000 36.01 915 54.58 1386 52.52 1334 — — — — — — 4.00 S-2600M AHP-3500 36.01 915 54.58 1386 56.30 1430 — — — — — — 4.00 S-2600M Motor & Fan Data Approx. AIR MOTOR FullShippingSound CFM 2 FanMotorLoadNema ThermalWeight dB(A) PSI1 Model CFM (CMM) HP (KW) VoltagePhaseAmps HzRPM FrameOverloadLbs. (Kg) at 3 ft (BAR) (CMM) 2200 (62.3) 1.0 (.75) 115/208-230 1 6.0 60 3450 56C No 120 (54) 97 60 (4.14) 1825/2200 (51.68/62.3) 1.0 (.75) 208-230/460 3 3.6/3.2 50/60 2850/3450 56C No 120 (54) 97 60 (4.14) 50 (1.42) 3600 (101.94) 1.5 (1.12) 115/208-230 1 8.5 60 3450 56C No 170 (77) 100 85 (5.86) 65 (1.84) 3025/3600 (85.66/101.94) 1.5 (1.12) 208-230/460 3 4.8/4.2 50/60 2850/3450 56C No 170 (77) 100 85 (5.86) 65 (1.84) 4700 (133.09) 1.5 (1.12) 115/208-230 1 8.6 60* 1740 145TC No 330 (150) 92 60 (4.14) 55 (1.56) 4700 (133.09) 1.5 (1.12) 208-230/460 3 4.6 60* 1740 145TC No 330 (150) 92 60 (4.14) 55 (1.56) 7000 (198.22) 5.0 (3.73) 230 1 23.0 60* 1740 184TC No 450 (204) 94 70 (4.83) 100 (2.83) 7000 (198.22) 3.0 (2.24) 208-230/460 3 8.8 60* 1740 182TC No 450 (204) 94 70 (4.83) 100 (2.83) AHP(H)-1600 9700 (274.67) 5.0 (3.73) 208-230/460 3 13.4 60* 1740 184TC No 515 (234) 96 100 (6.89) 180 (5.10) AHP(H)-2000 11000 (311.49) 7.5 (5.59) 230/460 3 19.6 60* 1740 213TC No 600 (272) 98 90 (6.21) 230 (6.51) AHP-2500 14000 (396.44) 7.5 (5.59) 230/460 3 24.8 60* 1740 213TC No 625 (284) 98 90 (6.21) 230 (6.51) AHP-3000 17500 (495.54) 10.0 (7.46) 230/460 3 24.8 60* 1740 215TC No 645 (293) 102 100 (6.89) 275 (7.79) AHP-3500 17500 (495.54) 10.0 (7.46) 230/460 3 24.8 60* 1740 215TC No 750 (340) 102 100 (6.89) 275 (7.79) AHP(H)-400 AHP(H)-725 AHP(H)-950 AHP(H)-1200 50 (1.42) All motors shown are TEFC. Other motor options available upon request. Published electrical ratings are approximate, and may vary because of motor brand. Actual ratings are on motor nameplate. Fan motors must not be cycled. Outdoor applications must be protected from direct weather. If ductwork or additional static resistance is added to the cooler airstream, an auxiliary air mover may be required. *3 phase motors available in 50Hz. Reduce performance by 10%. 1 Air inlet to the air motor must be regulated to this pressure. 2 CFM (Free Air) consumption of the air motor. Lubrication = One drop of oil for every 50-75 CFM (1.42-2.12 CMM) of air going through the motor. Use detergent SAE #10 oil. Filter, regulator and lubricators for the air motors are required, but not included. Industrial AOL Air Cooled Oil Cooler Apply this cooler for rotary screw, compressor lube or gear box oils. The AOL Series utilizes forced ambient air to cool compressor lube oil and is an excellent choice for demanding oil cooler requirements or for converting medium to large volume water cooled compressors to air cooled. Built from rugged brazed aluminum bar & plate and designed with detachable legs for ease of mounting in alternate locations. Nine models available with oil flow capacities from 15-120 GPM (57-454 LPM) and used on compressors from 35-400 HP (26.1-298.3 KW). Features Large oil flow n High performance n Industrial duty n Brazed aluminum bar and plate core n Compact all aluminum core assembly n Ideal for converting water cooled equipment to air cooled n Eliminates high water and sewer costs n Eliminates corrosion problems associated with water cooled units n Materials Vertical air flow works well for heat recovery State-of-the-art heat transfer technology n Hydraulic motors available n Optional SAE ports n Marine corrosion control coatings available n High performance air side fin design n Detachable legs n Low Noise option available n Optional IEC or Nema 50 hz motor n n Rating Legs – Steel with Baked Enamel Finish Standard Core – Brazed Aluminum Plate & Bar n Tanks – 5052 Aluminum n Nose Bar & Little Bar – 3003-H Aluminum n Air Fin, Plate, Turbulator & End Plate – 3003-O Aluminum n Fan – Aluminum Hub, Plastic Blades n Motor – TEFC, IEC & Hydraulic n n Fluid Compatibility Maximum Operating Pressure 250 PSI (17 BAR) n Maximum Operating Temperature 300°F (150°C) n Petroleum/mineral oils Oil/water emulsion n Water/ethylene glycol n n Model Selection Model AOL-400 Compressor HP (KW) Flow Range* GPM (LPM) Model 35-45 (26.10-33.56) 15-20 (57-76) AOL-1600 Compressor HP (KW) Flow Range* GPM (LPM) 165-215 (123.04-160.33) 50-65 (189-246) AOL-725 45-85 (33.56-63.38) 25-40 (95-151) AOL-2000 215-285 (160-33-212.52) 70-90 (265-341) AOL-950 85-135 (63.38-100.67) 40-50 (151-189) AOL-2500 295-335 (219.98-249.81) 90-100 (341-379) AOL-1200 135-165 (100.67-123.04) 50-60 (189-227) AOL-3000 345-400 (257.27-298.28) 100-120 (379-454) AOL-3500 400-450 (298.28-335.56) 120-140 (454-530) *Oil pressure drop less than 15 PSI (1.03 BAR) for specified flow ranges. Assumptions: n Heat Rejection = .85 x Compressor HP n 100°F (56°C ) ETD (Oil In - Ambient Air) n 150 SSU Average Viscosity Oil AOL Dimensions (approximate envelope) Width AIR FLOW Inlet / Outlet (Interchangeable) Height Depth Inlet / Outlet (Interchangeable) PORTApproximate CONNECTION Shipping HEIGHTDEPTHWIDTHSIZE Weight ModelInches mmInches mmInches mmNPTLbs Kg AOL-400 34.20 869 17.96 456 26.23 666 2.00 148 67 AOL-725 34.20 869 22.37 568 34.11 866 2.00 170 77 AOL-950 36.01 915 26.78 681 40.79 1036 2.00 300 136 AOL-1200 36.01 915 26.78 681 44.74 1136 2.00 430 195 AOL-1600 36.01 915 34.89 886 44.74 1136 2.50 515 234 AOL-2000 36.01 915 37.88 962 54.59 1387 2.50 582 264 297 AOL-2500 36.01 915 43.70 1110 52.62 1337 3.00 655 AOL-3000 36.01 915 52.52 1334 54.59 1387 3.00 825 374 AOL-3500 36.01 915 56.30 1430 54.59 1387 3.00 860 390 Motor & Fan Data (1) (60 Hz Nema Frame) Model FanMotor Full LoadNema ThermalSound CFM (CMM) HP (KW) VoltagePhaseAmps 230V HzRPM FrameOverload dB(A) at 3 ft. AOL-400 2200 (62.30) 1.0 (.75) 115/208-230 1 6.0 60 (2) 3450 56C No 97 1825/2200 (51.68/62.30) 1.0 (.75) 208-230/460 3 3.6/3.2 50/60 2850/3450 56C No 97 3600 (101.94) 1.5 (1.12) 115/208-230 1 8.5 60 (2) 3450 56C No 100 100 AOL-725 (3) 3000/3600 (84.95/102.94) 1.5 (1.12) 208-230/460 3 4.8/4.2 50/60 2850/3450 56C No AOL-950 4700 (133.09) 1.5 (1.12) 115/208-230 1 8.6 60 (2) 1740 145TC No 92 4700 (133.09) 1.5 (1.12) 208-230/460 3 4.6 60 (2) 1740 145TC No 92 AOL-1200 7000 (198.22) 5.0 (3.73) 230 1 23.00 60 (2) 1740 184TC No 94 7000 (198.22) 3.0 (2.24) 208-230/460 3 8.8 60 1740 182TC No 96 AOL-1600 9700 (223.70) 5.0 (3.73) 208-230/460 3 13.4 60 (2) 1740 184TC No 98 AOL-2000 11000 (311.49) 7.5 (5.59) 230/460 3 19.6 60 (2) 1740 213TC No 98 AOL-2500 14000 (396.44) 7.5 (5.59) 230/460 3 19.6 60 (2) 1740 213TC No 98 AOL-3000 17500 (495.54) 10.0 (7.46) 230/460 3 24.8 60 1740 215TC No 102 AOL-3500 17500 (495.54) 10.0 (7.46) 230/460 3 24.8 60 (2) 1740 215TC No 102 (4) Published electrical ratings are approximate, and may vary because of motor brand. Actual ratings are on motor nameplate. May also be operated at 50 hz. Consult factory for details. (3) 50 Hz voltage: 190-200-208-220/380-400-415-440 (4) 50 Hz voltage: 190-208/380-415 All motors shown are TEFC—Other motor options available upon request. (1) (2) (2) (2) Air ACOC / ACOCH Air Aftercooler Oil Cooler Air Cooled combination (oil cooler / aftercooler) The best of both worlds in one compact, side by side, combination package. Cools rotary screw compressor oil and compressed air in a single combined core. Ideal for conversions, stringent space requirements and remote location mounting. Built from rugged brazed aluminum bar & plate and designed with detachable legs for ease of mounting, and now available in vertical orientation. Fifteen models with flow capacities from 175-1800 SCFM (4.96-50.97 SCMM) and used on compressors from 15-360 HP (11.2-268.5 KW). Air Aftercooler Oil Cooler Features n brazed aluminum Construction n Combination Welded Cores – Air & Oil Core n Brazed Aluminum Core/Bar and Plate n Excellent for Field Conversions n Vertical (ACOC) or Horizontal (ACOCH) Air Flow n Compact Design n Light Weight n State-of-the-art heat transfer technology n Compact, high performance all aluminum core assembly n Designed specifically for rotary screw compressors n Ideal for converting water cooled units to air cooled n Eliminates high water and sewer costs n Eliminates corrosion problems associated with water cooled units n Vertical air flow works well for heat recovery n Detachable Legs on ACOC (shipped unattached)/Fixed Mounting Feet on ACOCH Materials Rating Legs – Steel with Baked Enamel Finish Shroud – Steel n Core – Brazed Aluminum Bar and Plate n Fan – Aluminum Hub, Plastic Blades n Motor – TEFC Maximum Operating Pressure 250 PSI (17 BAR) Maximum Operating Temperature 350°F (177°C) n n n n Model Selection Model CompressorMaximum HP (KW)SCFM (CMM) ACOC(H)-400 15-35 (11.90-26.10) 175 (4.96) ACOC(H)-725 40-55 (29.83-41.01) 275 (7.79) ACOC(H)-950 60-85 (44.74-63.38) 425 (12.03) ACOC(H)-1200 90-120 (67.11-89.48) 600 (16.99) ACOC(H)-1600 125-155 (93.21-115.58) 775 (21.95) ACOC(H)-2000 160-225 (119.31-167.78) 1125 (31.86) ACOC-2500 230-275 (171.51-205.07) 1375 (38.94) ACOC-3000 280-325 (208.08-242.35) 1625 (46.01) ACOC-3500 330-360 (246.08-268.45) 1800 (50.97) Bottom view of cooler to illustrate piping To Plant Air to Air Reheater Relief Valve Coalescing Filter Air/Oil Separator Flexible Connector Receiver Compressor Dryer Separator/ Trap/Drain Heat Exchanger Thermal By-Pass Valve Assumptions: n n 15°F (8°C ) ETD approach temperature 100 PSI (7 BAR) air n Oil flow is .45 GPM/HP (1.4 L/KW) n Oil pressure drop 15 PSI (1.03 BAR) or less n Oil heat transfer based on 100°F (56°C ) ETD (ETD = Entering Temperature Difference) ( ETD = Oil in Temperature - Ambient Air Temperature) n Air aftercooler pressure drop 3 PSI (.21 BAR) or less. 100°F (56°C ) n ETD Temperature Correction Factor: HPchart = HP compressor x desired ETD acoc / ACOCH Dimensions (approximate envelope) ACOCH ACOC AIR FLOW Width Air Outlet Air Inlet Depth Oil Inlet Air Outlet Air Inlet Height AIR FLOW Oil Inlet Oil Outlet Oil Outlet Height Width Depth AIR PORTOIL PORT ACOC ACOCH CONNECTION CONNECTION HEIGHTWIDTHDEPTH HEIGHTWIDTHDEPTHSIZESIZE ModelInches mmInches mmInches mmInches mmInches mmInches mmNPTNPT ACOC(H)-400 34.20 869 26.22 666 17.96 456 19.88 505 22.45 570 18.01 457 1.50 1.00 ACOC(H)-725 34.20 869 34.10 866 22.37 568 24.37 619 30.56 776 20.86 530 1.50 1.00 ACOC(H)-950 36.01 915 40.78 1036 26.78 680 28.82 732 37.24 946 23.62 600 2.00 1.25 ACOC(H)-1200 36.01 915 44.73 1136 26.78 680 28.82 732 41.19 1046 25.51 648 2.00 1.25 1.50 ACOC(H)-1600 36.01 915 44.73 1136 34.89 886 36.89 937 41.19 1046 27.51 699 2.50 ACOC(H)-2000 36.01 915 54.58 1386 37.88 962 39.53 1004 39.88 1013 28.51 724 2.50 1.50 ACOC-2500 36.01 915 52.61 1336 43.70 1110 — — — — — — 3.00 2.00 ACOC-3000 36.01 915 54.58 1386 52.52 1334 — — — — — — 3.00 2.00 ACOC-3500 36.01 915 54.58 1386 56.30 1430 — — — — — — 4.00 2.50 Motor & Fan Data Approx. Shipping FanMotor ThermalWeight Model CFM (CMM) HP (KW) VoltagePhaseAmps 230V HzRPM FrameOverloadLbs (Kg) ACOC(H)-400 2200 (62.30) 1.0 (.75) 115/208-230 1 6.0 60 (1) 3450 56C No 136 (62) 1825/2200 (51.68/62.30) 1.0 (.75) 208-230/460 (2) 3 3.6/3.2 50/60 2850/3450 56C No 136 (62) 3600 (101.94) 1.5 (1.12) 115/208-230 1 8.5 60 (1) 3450 56C No 155 (70) 3025/3600 (85.66/101.94) 1.5 (1.12) 208-230/460 3 4.8/4.2 50/60 2850/3450 56C No 155 (70) 4700 (133.09) 1.5 (1.12) 115/208-230 1 8.6 60 (1) 1740 145TC No 280 (127) 4700 (133.09) 1.5 (1.12) 208-230/460 3 4.6 60 (1) 1740 145TC No 280 (127) ACOC(H)-1200 7000 (198.22) 5.0 (3.73) 230 1 23.0 60 1740 184TC No 410 (186) 7000 (198.22) 3.0 (2.24) 208-230/460 3 8.8 60 (1) 1740 182TC No 410 (186) ACOC(H)-1600 9700 (223.70) 5.0 (3.73) 208-230/460 3 13.4 60 (1) 1740 184TC No 495 (225) ACOC(H)-2000 11000 (311.49) 7.5 (5.59) 230/460 3 19.6 60 (1) 1740 213TC No 530 (240) ACOC-2500 14000 (396.44) 7.5 (5.59) 230/460 3 19.6 60 1740 213TC No 540 (245) ACOC-3000 17500 (495.54) 10.0 (7.46) 230/460 3 24.8 60 (1) 1740 215TC No 780 (354) ACOC-3500 17500 (495.54) 10.0 (7.46) 230/460 3 24.8 60 (1) 1740 215TC No 820 (372) ACOC(H)-725 ACOC(H)-950 (3) All motors shown are TEFC—Other motor options available upon request. Published electrical ratings are approximate and may vary because of motor brand. Actual ratings are on motor nameplate. (1) May also be operated at 50 Hz. Consult factory for details. (2) 50 Hz voltage: 190-200-208-220/380-400-415-440 (3) 50 Hz voltage: 190-208/380-415 (1) (1) Air AB water Cooled Aftercoolers High performance aftercooler utilizing supplied water to cool compressed gas or air from piston compressors. Constructed using round copper tubes, which allow the air side tube bundle to be easily cleaned and maintained. Brass hub and shell construction protect against galvanic corrosion. Great for piston or screw style compressors. Ten models with flow capacities from 40-3170 SCFM (1.1-89.8 SCMM). Features n All Brass Hubs and Shell Assemblies: Reduce or Eliminate Galvanic and Other Types of Corrosion n Copper Nickel Tubes Available for Sea Water Service n copper tube Construction n Compressed Air and Gas Aftercoolers n For Water to Air Cooler Materials Rating Tubes – Copper Shell – Brass n End Hubs – Brass n End Bonnets – Cast Iron n Baffles – Brass n Mounting Brackets (optional) – Steel n Gaskets – Nitrile Rubber n Nameplate – Aluminum Foil Maximum Operating Pressure Tubes 250 PSI (17 BAR) Shell 250 PSI (17 BAR) n n n Maximum Operating Temperature 350°F (177°C) n Model Selection 2-stage recip 250˚F (121˚C) inlet air rotary screw 200˚F (93˚C) P, PSI (BAR), atSCFM (CMM) P, PSI (BAR), at SCFM (CMM) Model Capacity* in TubesRated Capacity Capacity* in TubesRated Capacity AB-403-A4-0 40 (1.13) 0.1 (.01) 58 (1.64) 0.1 (.01) AB-404-A4-0 80 (2.27) 0.3 (.02) 110 (3.11) 0.6 (.04) AB-405-B4-0 150 (4.25) 1.2 (.08) 205 (5.80) 2.0 (.14) AB-705-B4-0 310 (8.78) 1.0 (.07) 439 (12.43) 1.6 (.11) AB-1006-B6-0 440 (12.46) 0.3 (.02) 654 (18.52) 0.5 (.03) AB-1206-C6-0 640 (18.12) 0.3 (.02) 955 (27.04) 0.6 (.04) AB-1207-C6-0 1250 (35.40) 1.1 (.08) 1690 (47.86) 1.9 (.13) AB-1606-C6-0 1600 (45.31) 0.5 (.03) 2280 (64.56) 0.9 (.06) AB-1607-D6-0 2100 (59.47) 1.0 (.07) 3080 (87.22) 1.7 (.12) AB-1608-D6-0 2800 (79.29) 1.6 (.11) 3170 (89.76) 2.0 (.14) *Based on ambient air at 60°F (15°C), 14.7 PSIA, and 50% relative humidity. Compressed air cooled to within 15°F (8°C ) of inlet water temperature. Water flow rate 3 GPM per 100 SCFM (4 LPM per SCMM) air flow. For single stage compressor type, 300°F (149°C ) inlet, use 2-stage SCFM capacities with a 15% reduction. SELECTION EXAMPLE Specified Two stage compressor with a 340 SCFM (9.63 SCMM) air delivery at 100 PSIG (7 BAR) and a 250°F (121°C) discharge temperature. Maximum allowable pressure drop is 2 PSI (.14 BAR). Water flow rate to be determined. Solution STEP 1 F rom the 2-stage compressor column select model AB-1006-B6-0 with 440 SCFM capacity. STEP 2 T o determine P: Read column to right of SCFM capacity selected. P = 0.3 PSI (.02 BAR) STEP 3 W ater flow rate required 340 SCFM x .03 = 10.2 GPM (9.63 SCMM x 4 = 38.6 LPM) ab Dimensions (approximate envelope) Length Height Mounting Brackets Optional Width PORT CONNECTION SIZE HEIGHTWIDTHLENGTHSHELL TUBEWEIGHT ModelInches mmInches mmInches mmNPTNPTLbs Kg AB-403-A4-0 3.50 89 2.62 67 33.36 847 .50 1.50 13 6 AB-404-A4-0 3.50 89 2.62 67 42.36 1076 .50 1.50 16 7 AB-405-B4-0 3.50 89 2.62 67 51.36 1305 .50 1.50 18 9 AB-705-B4-0 6.25 159 5.25 133 50.40 1280 1.00 2.50 40 18 AB-1006-B6-0 7.38 187 6.75 171 59.60 1514 1.50 3.00 80 36 AB-1206-C6-0 8.81 224 7.50 191 60.25 1530 2.00 3.00 130 59 AB-1207-C6-0 8.81 224 7.50 191 69.25 1759 2.00 3.00 150 68 AB-1606-C6-0 12.13 308 8.62 219 62.62 1591 3.00 5.00 259 117 AB-1607-D6-0 12.13 308 8.62 219 71.62 1819 3.00 5.00 270 122 AB-1608-D6-0 12.13 308 8.62 219 80.62 2048 3.00 5.00 315 143 Piping Diagrams From Compressor Thermal Transfer Aftercoolers can be mounted in either of the positions shown. Separators should be used a­ s shown. Consult factory for separator recommendations. Cooling Water Out From Compressor Cooling Water Out Separator Cooling Water Out From Compressor To Receiver Out Sep Separator Cooling Water In To Receiver Cooling Water In Cooling Water In Separator To Receiver Shell & Tube C & SSC water Cooled oil cooler/Aftercoolers Shell & Tube style air/oil coolers offer the widest variety of options for cooling compressor lube oil or air utilizing water. This model is an excellent choice where seawater or corrosive fluids are in contact with cooler internals. For new applications, interchange or ASME codes are required. Seventeen models with air flow capacities from 75-1500 SCFM (2.12-42.48 SCMM) or oil flow from 7-105 GPM (27-397 LPM) and heat rejection from 14-281 HP (10.4-209.5 KW). Features Copper/Steel or stainless steel Construction n API/BASCO Interchange n ASME Code Option n CRN Option (must be ASME) n Preferred for New Oil-Water Applications n Rugged Steel Construction n Low Cost n Type 316 Stainless Steel Construction Optional n Custom Designs Available n Competitively Priced n End Bonnets Removable for Servicing n Materials C Models Tubes – Copper Headers – Steel n Shell – Steel n Shell Connections – Steel n Baff les – Brass Materials SSC Models End Bonnets – Cast Iron Mounting Brackets – Steel n Gaskets – Nitrile Rubber/ Cellulose Fiber n Nameplate – Aluminum Foil n n n n Optional Material Construction on C-Series: Tubes, Tubesheets, End Bonnets n NPT, SAE O-Ring, SAE Flange, or BSPP Shell Side Connections Available n Mounting Feet Included (May be rotated in 90° increments) n Tubes & Tubesheets – 316 Stainless Steel n Shell & Shell Connections – 316 L Stainless Steel n Baff les & End Bonnets – 316 Stainless Steel n Mounting Brackets – Mild Steel n Gaskets – Nitrile Rubber/ Cellulose Fiber n Nameplate – Aluminum Foil n Ratings Standard Ratings ASME Code/CRN Option Maximum Shell Pressure 300 PSI (21 BAR) n Maximum Tube Side Pressure 150 PSI (10 BAR) n Maximum Temperature 300°F (150°C) n Maximum Shell Pressure 300 PSI (21 BAR) Maximum Tube Side Pressure 150 PSI (10 BAR) n ASME Code SSC-1700 200 PSI (14 BAR) n Maximum Temperature 300°F (150°C) n n Model Selection Water cooled aftercoolers* C seriesWater cooled Oil Coolers** C Series compressorMaximum AirflowApproachAftercoolerApprox. Oil Flow HP (KW) CFM (CMM) TemperatureModel GPM (LPM) 15 (11.19) 20 (14.91) 25 (18.64) 30 (22.37) 40 (29.83) 50 (37.28) 60 (44.47) 75 (55.93) 100 (74.57) 125 (93.21) 150 (111.85) 200 (149.14) 250 (186.42) 300 (223.71) 75 (2.12) 100 (2.83) 125 (3.54) 150 (4.25) 200 (5.66) 250 (7.08) 300 (8.50) 375 (10.62) 500 (14.16) 625 (17.70) 750 (21.24) 1000 (28.32) 1250 (35.40) 1500 (42.48) 15°F (8.3°C) 15°F (8.3°C) 15°F (8.3°C) 15°F (8.3°C) 15°F (8.3°C) 15°F (8.3°C) 15°F (8.3°C) 15°F (8.3°C) 15°F (8.3°C) 15°F (8.3°C) 15°F (8.3°C) 15°F (8.3°C) 15°F (8.3°C) 15°F (8.3°C) C-614-3-4-F C-614-3-4-F C-614-3-4-F C-814-4-4-F C-814-4-4-F C-1024-5-6-F C-1024-5-6-F C-1024-5-6-F C-1224-6-6-F C-1724-8.4-6-F C-1736-8.4-6-F C-1736-8.4-6-F C-1736-8.4-6-F C-1736-8.4-6-F 7 (26.50) 9 (34.07) 11 (41.64) 14 (53.00) 18 (68.14) 23 (87.06) 27 (102.21) 34 (128.70) 45 (170.34) 56 (211.98) 60 (227.12) 70 (264.98) 88 (333.12) 105 (397.47) Heat RejectionOil Cooler HP (KW)Model 14 (10.44) 19 (14.17) 23 (17.15) 28 (20.88) 37 (27.59) 47 (35.05) 56 (41.76) 70 (52.20) 94 (70.10) 117 (87.25) 140 (104.40) 187 (139.45) 234 (174.49) 281 (209.54) C-614-1.3-4-F C-624-3-4-F C-624-3-4-F C-624-3-4-F C-824-4-4-F C-824-4-4-F C-1024-2-6-F C-1036-5-6-F C-1236-2.5-6-F C-1236-6-6-F C-1248-6-6-F C-1748-8.4-6-F C-1748-8.4-6-F C-1760-8.4-6-F *Assumptions: n Operating Temperature = 185°F (85°C) n Water Temperature = 85°F (29°C) n Water Flow = SCFM x .03 (SCMM x 4) n Operating Pressure of 100 PSIG (6.89 BAR) **Assumptions: Operating Temperature = 185°F (85°C) nW ater Temperature = 85°F (29°C) 5°F (3°C) rise through Aftercooler if in series n 2:1 Oil to Water Ratio n ISO-VG46 Oil or Equivalent n C / SSC Dimensions (approximate envelope) SAE Flange Option Height Length Width All models except C-1700 Series C-1700 Series HEIGHT TUBE PORT SHELL PORT CONNECTION SIZE NPT/BSPPSAE CONNECTION SAE O-Ring FlangeWIDTHLENGTHNPT/BSPP SAESIZEWEIGHT ModelInches mmInches mmInches mmInches mm Flange O-Ring NPT/BSPPLbs Kg 614 5.37 136 5.63 143 3.24 82 16.38 416 1.00 #16 15 / 8 -12 UNF-2B 15 / 8 -12 .75 17 8 624 5.37 136 5.63 143 3.24 82 26.38 670 1.00 #16 UNF-2B .75 24 11 814 6.75 171 7.00 178 3.50 89 16.62 422 1.50 #24 17 / 8 -12 UN-2B .75 32 15 824 6.75 171 7.00 178 3.50 89 26.62 676 1.50 #24 17 / 8 -12 UN-2B .75 41 19 836 6.75 171 7.00 178 3.50 89 38.62 981 1.50 #24 17 / 8 -12 UN-2B .75 53 24 1014 7.75 197 8.00 203 4.00 102 17.12 435 1.50 #24 17 / 8 -12 UN-2B 1.00 43 20 1024 7.75 197 8.00 203 4.00 102 27.12 689 1.50 #24 17 / 8 -12 UN-2B 1.00 57 26 1036 7.75 197 8.00 203 4.00 102 39.12 994 1.50 #24 17 / 8 -12 UN-2B 1.00 72 33 1224 8.75 222 9.38 238 5.00 127 27.13 689 2.00 #32 2½-12 UN-2B 1.50 85 39 1236 8.75 222 9.38 238 5.00 127 39.13 994 2.00 #32 2½-12 UN-2B 1.50 110 50 1248 8.75 222 9.38 238 5.00 127 51.13 1299 2.00 #32 2½-12 UN-2B 1.50 135 61 1260 8.75 222 9.38 238 5.00 127 63.13 1604 2.00 #32 2½-12 UN-2B 1.50 160 73 1724 11.59 295 12.56 319 7.00 178 27.50 699 3.00 3" SAE Flange Only 2.00 140 64 1736 11.59 295 12.56 319 7.00 178 39.50 1003 3.00 3" SAE Flange Only 2.00 180 82 1748 11.59 295 12.56 319 7.00 178 51.50 1308 3.00 3" SAE Flange Only 2.00 220 100 1760 11.59 295 12.56 319 7.00 178 63.50 1613 3.00 3" SAE Flange Only 2.00 260 118 1772 11.59 295 12.56 319 7.00 178 75.50 1918 3.00 3" SAE Flange Only 2.00 300 136 Maximum Flow Rates Piping Hook-up Example Model No. Specific applications may have different piping arrangements. Contact factory for assistance. C/SSC - 1024 - 2 - 6 - F Unit Baff leShell Side Tube Side GPM (LPM) SizeSpacing GPM (LPM)O T F 600 1.3, 3 19, 29 (72, 110) 48 (182) 24 (911) 12 (45) 800 1.7, 4 32, 69 (121, 261) 84 (318) 42 (159) 21 (79) 1000 2, 5 41, 69 (155, 261) 146 (553) 73 (276) 37 (141) 1200 2.5, 6 60, 115 (227, 435) 224 (848) 112 (424) 56 (212) 1700 3.5, 8.4 125, 253 (473, 958) 465 (1760) 232 (878) 116 (439) Exceptions to Maximum Shell Side Flows C/SSC-814-4-4-* 63 GPM (238 LPM) Maximum C/SSC-1014-2-6-* 33 GPM (125 LPM) Maximum C/SSC-1014-5-6-* 66 GPM (250 LPM) Maximum C/SSC-1724-3.5-6-* 105 GPM (397 LPM) Maximum C/SSC-1724-8.4-6-* 200 GPM (757 LPM) Maximum Caution: Incorrect installation can cause this product to fail prematurely, causing the shell side and tube side fluids to intermix. Two and Four Pass Hot Fluid (May be reversed) Cooling Water COMPRESSOR SERIES Cross Reference Air ACOC Series Air AA Series Industrial AOL AKG to Thermal Transfer Airtek to Thermal Transfer AKG to Thermal Transfer Air Cooled Aftercoolers Modine to Thermal Transfer Combination Oil Cooler & Aftercoolers Combination Oil Cooler & Aftercoolers Air Cooled OIL Coolers Modine ACL-160 AOL-3000 ACL-250 AOL-3500 Airtek Thermal Transfer Thermal Transfer Thermal Transfer 401 AA-50 AKG 402 AA-50 AOC-15 ACOC-400 AB-132A-2 ACOC-725 403 AA-80 AOC-30 ACOC-400 AB-162A-5 ACOC-950 404 AA-120 AOC-40 ACOC-725 AB-166A-5 ACOC-1200 AOC-75 ACOC-950 AB-170A-5 ACOC-1600 406 AA-150 407 AA-300 AOC-125 ACOC-1600 AB-074A-5 ACOC-2000 AOC-175 ACOC-2000 AB-174F-10 ACOC-3000 AOC-250 ACOC-2500 Air Cooled Aftercoolers AOC-350 ACOC-3500 AKG Approximate thermal, non-dimensional interchange. *Maximum SCFM at 100 PSI (6.9 BAR) and 15°F (8.33°C) approach with pressure drop less than 2 PSI (.14 BAR). AKG to Thermal Transfer CC-100 Thermal Transfer AA-120 Approximate thermal, non-dimensional interchange. Core - Aluminum Fins and Copper Tubes Air AHP Series Airtek to Thermal Transfer HiRoss to Thermal Transfer Air Cooled Aftercoolers Air Cooled Aftercoolers Air Cooled Aftercoolers Airtek Thermal Transfer HiRoss Thermal Transfer Basco Thermal Transfer 408 AHP-400 A1203000 AHP-725 Basco to Thermal Transfer AKG Thermal Transfer Approximate thermal, non-dimensional interchange. Basco to Thermal Transfer Air Cooled OIL Coolers Basco Thermal Transfer 1-05-1-AC-PH AOL-400 1-06-1-AC-PH AOL-725 1-07-1-AC-PH AOL-950 1-08-1-AC-PH AOL-1200 1-09-1-AC-PH AOL-1600 1-10-1-AC-PH AOL-2000 1-11-1-AC-PH AOL-2000 Approximate thermal, non-dimensional interchange. Dunham-Bush 100 Series to Thermal Transfer 2-01-1-AC-PL AA-80 409 AHP-725 A1603000 AHP-725 2-02-1-AC-PL AA-120 411 AHP-725 A2003000 AHP-725 2-03-1-AC-PL AA-240 412 AHP-725 A2403000 AHP-950 Air Cooled OIL Coolers 413 AHP-950 A3203000 AHP-1200 Dunham-Bush 414 AHP-1200 A4003000 AHP-1600 DB-318 AOL-1200 416 AHP-1600 A4803000 AHP-2000 HiRoss to Thermal Transfer 417 AHP-2000 A6403000 AHP-2500 DB-321 AOL-1600 Air Cooled Aftercoolers 418 AHP-2500 A7503000 AHP-3000 DB-327 AOL-2500 AHP-3000 A00500B0 AA-50 421 AHP-3500 DB-421 AOL-1600/AOL-3000 A01000B0 AA-50 *Inlet air temperature 250°F (121°C) cooled to within 15°F (8.33°C) approach 100 PSIG (6.9 BAR). AOL-3000 HiRoss 419 DB-330 DB-430 AOL-3000 A02000B0 AA-120 AKG to Thermal Transfer A03000B0 AA-120 Air Cooled AfterCoolers A05000B0 AA-240 A0803000 AA-300 Approximate thermal, non-dimensional interchange. Thermal Transfer Inlet air temperature 250°F (121°C)cooled to within 15°F (8.33°C) approach 100 PSIG (6.9 BAR). Modine to Thermal Transfer Air Cooled AfterCoolers Modine Thermal Transfer AB-128 AA-80 AB-129 AA-150 AB-130 AA-240 AB-062A­ AA-300 AKG Thermal Transfer AKG to Thermal Transfer Air Cooled AfterCoolers Thermal Transfer AHP-400 AB-131 AHP-400 CC-450 AHP-725 AB-132X AHP-725 CC-600 AHP-725 AB-064A AHP-400 CC-1000 AHP-950 AB-066A AHP-725 CC-1600 AHP-1600 AB-070A AHP-950 CC-2000 AHP-2000 AB-074AF AHP-1200 CC-2500 AHP-2500 AB-076AF AHP-2500 CC-3500 AHP-3500 Approximate thermal, non-dimensional interchange. Basco to Thermal Transfer Basco Thermal Transfer 2-04-1-AC-PH AHP-400 2-05-1-AC-PH AHP-725 2-06-1-AC-PH AHP-950 2-07-1-AC-PH AHP-1200 Thermal Transfer 2-08-1-AC-PH AHP-1600 C-1835B BGA-35-2/1 2-09-1-AC-PH AHP-2000 C-13560BG BGA-60-2/1 2-10-1-AC-PH AHP-2500 C-70100BG BGA-100-2/1 2-11-1-AC-PH AHP-3000 Exact thermal, dimensional interchange. Modine CC-200 AKG Air Cooled AfterCoolers Air Cooled AfterCoolers Belt Guard Modine to Thermal Transfer Approximate thermal, non-dimensional interchange. Thermal Transfer Approximate thermal, non-dimensional interchange. Hayden to Thermal Transfer Air Cooled OIL Coolers HaydenModel Series Number Thermal Transfer Temp-Toller Hundred Series TT-318 AOL-950 TT-418 AOL-1200 TT321 AOL-1600 Temp-Toller Jumbo Series TT-324 AOL-2000 TT-327 AOL-2500 TT-430 AOL-3500 Approximate thermal, non-dimensional interchange. Air AB Series Shell & Tube C & SSC Series Airtek to Thermal Transfer Basco to Thermal Transfer Water Cooled Aftercoolers water cooled oil cooler / aftercooler Airtek Basco Thermal Transfer COMPRESSOR SERIES Cross Reference Thermal Transfer Basco Thermal Transfer Basco Thermal Transfer 810 AB-404-A4-0 5A-01A-03-014 C-614-1.3-4-O 5A-01A-06-036 C-1236-2.5-6-O 5A-01A-03-024 C-624-2-4-O 820 AB-405-B4-0 5A-03A-03-014 C-614-1.3-4-T 5A-03A-06-036 C-1236-2.5-6-T 5A-03A-03-024 C-624-2-4-T 835 AB-405-B4-0 5A-05A-03-014 C-614-1.3-4-F 5A-05A-06-036 C-1236-2.5-6-F 5A-05A-03-024 C-624-2-4-F 836 AB-705-B4-0 5A-02A-03-014 C-614-3-4-O 5A-02A-06-036 C-1236-5-6-O 5A-02A-03-024 C-624-3-4-O 4048 AB-705-B4-0 5A-04A-03-014 C-614-3-4-T 5A-04A-06-036 C-1236-5-6-T 5A-04A-03-024 C-624-3-4-T 4060 AB-1006-B6-0 5A-06A-03-014 C-614-3-4-F 5A-06A-06-036 C-1236-5-6-F 5A-06A-03-024 C-624-3-4-F 4072 AB-1006-B6-0 5A-01A-03-024 C-624-2-4-O 5A-01A-06-048 C-1248-3-6-O 5A-01A-04-014 C-814-1.3-4-O 6048 AB-1006-B6-0 5A-03A-03-024 C-624-2-4-T 5A-03A-06-048 C-1248-3-6-T 5A-03A-04-014 C-814-1.3-4-T 6060 AB-1206-C6-0 5A-05A-03-024 C-624-2-4-F 5A-05A-06-048 C-1248-3-6-F 5A-05A-04-014 C-814-1.3-4-F 6072 AB-1207-C6-0 5A-02A-03-024 C-624-3-4-O 5A-02A-06-048 C-1248-6-6-O 5A-02A-04-014 C-814-3-4-O 8048 AB-1206-C6-0 5A-04A-03-024 C-624-3-4-T 5A-04A-06-048 C-1248-6-6-T 5A-04A-04-014 C-814-3-4-T 8060 AB-1207-C6-0 5A-06A-03-024 C-624-3-4-F 5A-06A-06-048 C-1248-6-6-F 5A-06A-04-014 C-814-3-4-F 8072 AB-1607-D6-0 5A-01A-04-014 C-814-1.3-4-O 5A-01A-06-060 C-1260-3.6-6-O 5A-01A-04-024 C-824-2-4-O 5A-03A-04-014 C-814-1.3-4-T 5A-03A-06-060 C-1260-3.6-6-T 5A-03A-04-024 C-824-2-4-T 5A-05A-04-014 C-814-1.3-4-F 5A-05A-06-060 C-1260-3.6-6-F 5A-05A-04-024 C-824-2-4-F 5A-02A-04-014 C-814-3-4-O 5A-02A-06-060 C-1260-6-6-O 5A-02A-04-024 C-824-4-4-O 5A-04A-04-014 C-814-3-4-T 5A-04A-06-060 C-1260-6-6-T 5A-04A-04-024 C-824-4-4-T 5A-06A-04-014 C-814-3-4-F 5A-06A-06-060 C-1260-6-6-F 5A-06A-04-024 C-824-4-4-F 5A-01A-04-024 C-824-2-4-O 5A-01A-08-024 C-1724-3-6-O 5A-01A-04-036 C-836-2-4-O 5A-03A-04-024 C-824-2-4-T 5A-03A-08-024 C-1724-3-6-T 5A-03A-04-036 C-836-2-4-T 5A-05A-04-024 C-824-2-4-F 5A-05A-08-024 C-1724-3-6-F 5A-05A-04-036 C-836-2-4-F 5A-02A-04-024 C-824-4-4-O 5A-02A-08-024 C-1724-5-6-O 5A-02A-04-036 C-836-4-4-O 5A-04A-04-024 C-824-4-4-T 5A-04A-08-024 C-1724-5-6-T 5A-04A-04-036 C-836-4-4-T 5A-06A-04-024 C-824-4-4-F 5A-06A-08-024 C-1724-5-6-F 5A-06A-04-036 C-836-4-4-F 5A-01A-04-036 C-836-2-4-O 5A-01A-08-036 C-1736-4-6-O 5A-01A-05-014 C-1014-1.3-6-O 5A-03A-04-036 C-836-2-4-T 5A-03A-08-036 C-1736-4-6-T 5A-03A-05-014 C-1014-1.3-6-T 5A-05A-04-036 C-836-2-4-F 5A-05A-08-036 C-1736-4-6-F 5A-05A-05-014 C-1014-1.3-6-F 5A-02A-04-036 C-836-4-4-O 5A-02A-08-036 C-1736-6-6-O 5A-02A-05-014 C-1014-3-6-O C-1014-3-6-T Basco to Thermal Transfer Water Cooled Aftercoolers Basco Thermal Transfer 3BR08072 AB-1608-D6-O-BR 3BR08072 AB-1207-C6-O-BR 3BR08072 AB-1006-B6-O-BR 3BR08072 AB-705-B4-O-BR Approximate thermal, non-dimensional interchange. (Fixed tube, non-ASME code, separator not included. HiRoss to Thermal Transfer Water Cooled Aftercoolers HiRoss Thermal Transfer 5A-04A-04-036 C-836-4-4-T 5A-04A-08-036 C-1736-6-6-T 5A-04A-05-014 W0035 AB-404-A4-0 5A-06A-04-036 C-836-4-4-F 5A-06A-08-036 C-1736-6-6-F 5A-06A-05-014 C-1014-3-6-F W0045 AB-405-B4-0 5A-01A-05-014 C-1014-1.3-6-O 5A-01A-08-048 C-1748-4-6-O 5A-01A-05-024 C-1024-2-6-O W0055 AB-705-B4-0 5A-03A-05-014 C-1014-1.3-6-T 5A-03A-08-048 C-1748-4-6-T 5A-03A-05-024 C-1024-2-6-T W0065 AB-705-B4-0 5A-05A-05-014 C-1014-1.3-6-F 5A-05A-08-048 C-1748-4-6-F 5A-05A-05-024 C-1024-2-6-F W0110 AB-1006-B6-0 5A-02A-05-014 C-1014-3-6-O 5A-02A-08-048 C-1748-7-6-O 5A-02A-05-024 C-1024-4-6-O W0160 AB-1206-C6-0 5A-04A-05-014 C-1014-3-6-T 5A-04A-08-048 C-1748-7-6-T 5A-04A-05-024 C-1024-4-6-T W0210 AB-1206-C6-0 5A-06A-05-014 C-1014-3-6-F 5A-06A-08-048 C-1748-7-6-F 5A-06A-05-024 C-1024-4-6-F W0270 AB-1207-C6-0 5A-01A-05-024 C-1024-2-6-O 5A-01A-08-060 C-1760-4.5-6-O W0350 AB-1606-C6-0 5A-03A-05-024 C-1024-2-6-T 5A-03A-08-060 C-1760-4.5-6-T W0420 AB-1606-C6-0 5A-05A-05-024 C-1024-2-6-F 5A-05A-08-060 C-1760-4.5-6-F 5A-02A-05-024 C-1024-4-6-O 5A-02A-08-060 C-1760-7-6-O 5A-04A-05-024 C-1024-4-6-T 5A-04A-08-060 C-1760-7-6-T 5A-06A-05-024 C-1024-4-6-F 5A-06A-08-060 C-1760-7-6-F 5A-01A-05-036 C-1036-2-6-O 5A-01A-08-072 C-1772-4.5-6-O 5A-03A-05-036 C-1036-2-6-T 5A-03A-08-072 C-1772-4.5-6-T 5A-05A-05-036 C-1036-2-6-F 5A-05A-08-072 C-1772-4.5-6-F 5A-02A-05-036 C-1036-4-6-O 5A-02A-08-072 C-1772-8-6-O 5A-04A-05-036 C-1036-4-6-T 5A-04A-08-072 C-1772-8-6-T 5A-06A-05-036 C-1036-4-6-F 5A-06A-08-072 C-1772-8-6-F 5A-01A-06-024 C-1224-2.5-6-O 5A-01A-03-014 C-614-1.3-4-O 5A-03A-06-024 C-1224-2.5-6-T 5A-03A-03-014 C-614-1.3-4-T 5A-05A-06-024 C-1224-2.5-6-F 5A-05A-03-014 C-614-1.3-4-F 5A-02A-06-024 C-1224-3.6-6-O 5A-02A-03-014 C-614-3-4-O 5A-04A-06-024 C-1224-3.6-6-T 5A-04A-03-014 C-614-3-4-T 5A-06A-06-024 C-1224-3.6-6-F 5A-06A-03-014 C-614-3-4-F Thermal, non-dimensional interchange. Rotary Inlet temperature 190°F (88°C) cooled to within 15°F (8°C) of inlet water temperature. 2 Stage inlet temperature 250°F (121°C) cooled to within 15°F (8°C) of inlet water temperature. Compressed air at 100 PSIG (7 BAR). Exact Thermal and Dimensional Interchanges - Service Parts also Interchangeable. “5A” prefix indicates admiralty brass tubes. “2A” prefix in place of the “5A” prefix indicates copper tubes in BASCO units and is interchangeable with TTPL “C” series units. American Industrial to Thermal Transfer water cooled oil cooler / aftercooler American Industrial Thermal Transfer CS C STS SSC Approximate thermal, non-dimensional interchange. accessories Compressed Air Separators S-50 and S-100 Models S-200 thru S-1700 Models Model S-2600-M Two Models: Four models to fit most applications. Unique high efficiency design provides wide SCFM capacity range without loss in performance. Sturdy, lightweight aluminum construction for long dependable service. NPT threaded drain connection for installation of an electronic, manual or automatic float style drain. Low differential pressure at maximum flow ratings. Externally and internally epoxy painted for maximum corrosion protection. (Manual drain NPT connection) With a built-in automatic float style drain n With a 1/8" NPT connection with manual n shut off valve Rugged cast zinc housing. Equipped with quick disconnect bowls for easy service. Model S-2600-4F (Manual drain ASME flange connection) 1500 thru 3500 SCFM (42.48 through 99.11 SCMM) capacity. Consult factory for details on larger models thru 16,000 SCFM (45.31 SCMM). P PSI (BAR) atMaximum ConnectionDrain SCFM (CMM) RangeMaximumMaximum Temperature SizeSize °F (°C)NPTNPTBowl TypeDrain Type Model 100 PSI (7 BAR)SCFM (CMM)PSI (BAR) S-50 M 5-50 (.14-1.42) 0.5 (.034) 200 (14) 175 (79) 0.50 0.125 Cast Zinc Manual S-50 AD 5-50 (.14-1.42) 0.5 (.034) 200 (14) 175 (79) 0.50 0.125 Cast Zinc Automatic with Internal Float S-100 M 11-120 (.31-3.40) 0.5 (.034) 200 (14) 175 (79) 1.00 0.125 Cast Zinc Manual S-100 AD 11-120 (.31-3.40) 0.5 (.034) 200 (14) 175 (79) 1.00 0.125 Cast Zinc Automatic with Internal Float S-200 M 11-233 (.31-6.60) 0.7 (.048) 232 (16) 176 (80) 1.00 0.50 Aluminum Manual S-300 M 60-472 (1.70-13.37) 1.0 (.069) 232 (16) 176 (80) 1.50 0.50 Aluminum Manual S-600 M 100-742 (2.83-21.01) 1.3 (.090) 232 (16) 176 (80) 2.00 0.50 Aluminum Manual S-1700 M 260-1700 (7.36-48.14) 1.0 (.069) 232 (16) 176 (80) 3.00 0.50 Aluminum Manual S-2600 M 1500-3500 (42.48-99.11) 1.5 (1.03) 232 (16) 176 (80) 4.00 0.75 Carbon Steel Manual MINIMUM OPERATING TEMPERATURE: 35°F (2°C). Specifications and dimensions subject to change without notice. Service parts available upon request. Flexible Connectors Designed to isolate damaging vibration, dampen noise and absorb thermal expansion from pumps and compressors to other related equipment. Hose is of corrosion resistant type 304 stainless steel. Connectors are carbon steel schedule 40 external NPT with hex nut attachments on both ends for easy installation. Couplings are welded to assure dependable leak free operation. HoseOverall Fitting LengthApprox. Working Pressure PSI (BAR) Part ConnectionsInside DiameterLength (Each End)Shipping Weight NumberNPTInches (mm)Inches (mm) at 70°F (21°C) at 300°F (149°C) at 400°F (204°C)Inches (mm)Lbs (Kg) 67492 0.50 .5 (13) 10 (254) 1000 (69) 900 (62) 863 (60) 2.00 (51) 2.0 (1) 66271 1.00 1.0 (8) 12 (305) 525 (36) 460 (32) 435 (30) 1.75 (45) 2.0 (1) 66272 1.50 1.0 (25) 16 (406) 450 (31) 395 (27) 370 (26) 2.00 (51) 3.0 (1) 66273 2.00 2.0 (51) 18 (457) 400 (23) 350 (24) 330 (23) 2.00 (51) 4.5 (2) 66274 2.50 2.5 (64) 20 (508) 285 (20) 250 (17) 235 (16) 2.50 (64) 8.5 (4) 67442 3.00 3.0 (76) 22 (559) 265 (18) 230 (16) 220 (15) 3.00 (76) 12.5 (6) 66275 4.00 4.0 (102) 24 (6010) 260 (18) 225 (16) 215 (15) 4.00 (102) 14.5 (7) Maximum operating temperature 1500°F (816°C). Other sizes and lengths available. Modulating Water Valves and 3-Way Thermostatic Valves available. See catalog for details. Air Cooled Equipment installation Recommended Typical Installation Water Cooled Equipment From Compressor Cooling Water Out From Compressor Moisture Separator To Receiver or Dryer Aftercooler Electronic Float or Manual Drain Cooling Water In Moisture Separator To Drain Aftercooler To Receiver or Dryer Shut-Off Valve Strainer Strainer To Drain Shut-Off Valve Electronic Float or Manual Drain From Compressor Moisture Separator Aftercooler To Receiver or Dryer Strainer To Drain Shut-Off Valve Electronic Float or Manual Drain TECHNICAL INFORMATION Technical Information Recommended Typical Installation Maintenance Support piping as needed. Flexible connectors must be properly installed n Periodic cleaning of the fins with compressed air is needed to remove the n accumulation of dirt and dust. to validate warranty. Coolers should not operate in ambient temperatures below 35°F (1°C). n Consult factory for recommendations. The fan cannot be cycled. n AHP coolers operated outdoors must be protected from weather. Consult n factory for recommendations. If ductwork or additional static resistance is added to the cooler airstream, n an auxiliary air mover may be required. Check the automatic drain on the separator (not included) periodically. n n If the inside of the tubes need to be cleaned of oil and carbon, use a chlorinated solvent. Do not use strong solvents. Do not use acids or caustic cleaners. How to order How to Order UPA Model Series UPA – Model Size 20 · 35 · 50 · 100 – – Model Size 50 · 80 · 120 150 · 240 · 300 – Specify Motor Required 0 - No Motor 1 - Single Phase 60 Hz ODP 115 Volt AA Model Series AA Belt Guard M Models – Model Series M Model Size 15 · 20 · 25 · 30 Specify Motor Required 0 - No Motor 1 - Single Phase 60 Hz ODP 115 Volt 2 - Single Phase 60 Hz TEFC 115/208-230 Volt 3 - Three Phase 60 Hz TEFC 208-230/460 Volt 5 - Air Motor Belt Guard BGA Models – 5 Digit Model Number Model Series BGA – – Model Size 35 · 60 · 100 Connection Type 1 - NPT 2 - SAE AHP / AHPH – Model Series AHP – Specify Motor Required 0 - No Motor 2 - Single Phase 60 Hz TEFC 115/208-230 Volt 3 - Three Phase 60 Hz TEFC 230/460 Volt 5 - Air Motor Model Size 400 · 725 · 950 · 1200 · 1600 2000 · 2500 · 3000 · 3500 400 · 725 · 950 1200 · 1600 · 2000 AHPH (Vertical Mount) AOL – Model Series AOL - Standard – Connection Type Blank - NPT S - SAE – Specify Motor Required 0 - No Motor 2 - Single Phase 3 - Three Phase – Baff le Spacing A - 1.125 B - 2.25 C - 4.5 D - 9.0 Model Size 400 · 725 · 950 · 1200 1600 · 2000 · 2500 3000 · 3500 – Specify Motor Required 0 - No Motor 2 - Single Phase 3 - Three Phase 6 - 575 Volt 9 - Hydraulic 18 - IEC Three Phase – Noise Level Blank - Standard Noise Level LN - Low Noise Level Tube Diameter Code 4 - 1/4” 6 - 3/8” – Tubeside Passes 0 ACOC / ACOCH – Model Series ACOC Model Size 400 · 725 · 950 · 1200 · 1600 2000 · 2500 · 3000 · 3500 400 · 725 · 950 1200 · 1600 · 2000 ACOCH (Vertical Mount) AB – Model Series AB Model Size 403 · 404 · 405 · 705 1006 · 1206 · 1207 1606 · 1607 · 1608 – C & SSC Model Series C & SSC CS & SSCS CM & SSCM CF CFM Baff le Model – Spacing Size 614 · 624 · 814 · 824 · 836 1014 · 1024 · 1036 · 1224 1236 · 1248 · 1260 · 1724 1736 · 1748 · 1760 · 1772 – – Tube Diameter Code 4 - 1/4” 6 - 3/8” – C = NPT Shell side connections; NPT Tube side connections CS = SAE O-Ring Shell side connections; NPT Tube side connections CM = BSPP Shell side connections; BSPP Tube side connections CF = SAE Flange (with UNC threads) Shell side connections; NPT Tube side connections CFM = SAE Flange (with Metric threads) Shell side connections; BSPP Tube side connections SSC = NPT Shell side connections; NPT Tube side connections SSCS = SAE O-Ring Shell side connections; NPT Tube side connections SSCM = BSPP Shell side connections; BSPP Tube side connections Tubeside Passes 0 - One Pass T - Two Pass F - Four Pass - Cooling Tube Material Blank - Copper CN - CuNi SS - Stainless Steel AD - Admiralty Brass – End Bonnet Material Blank - Cast Iron B - Bronze SB - Stainless Steel – Tubesheet Material Blank - Steel W - CuNi S - Stainless Steel – Zinc Anodes Blank - None Z - Zinc ADD FOR C, CS, CM, CF and CFM MODELS ONLY: Cooling tube material, end bonnet material, tubesheet material & zinc anodes Consult factory for ASME Code Compressed Air Aftercoolers Air Cooled Aftercoolers Aftercoolers are heat exchangers that cool the discharge from a compressor. The media used is air & water and is the most effective way to segregate the moisture and compressed air. Aftercoolers control the amount of water vapor in a compressed air system via condensing the water vapor into a liquid form. In nearly all industries with manufacturing or service equipment, liquid water can cause permanent damage when using compressed air. Thermal Transfer Products models of air cooled aftercoolers provide economical cooling by utilizing available ambient air to cool the hot compressed air from an air compressor. When properly sized, an aftercooler can remove up to 60% of the water in compressor air. An aftercooler is required to ensure the proper function of pneumatic or air handling devices. The two methods utilized are either air cooled or water cooled aftercooling. Typically aftercoolers are integrated into the OE compressor or may stand alone and located somewhere downstream of the compressor. Moisture separators and drain valves are mounted into a pipeline fitted with water cooled aftercoolers or a heat exchanger. They extract the majority of water from the compressed air as it passes through the piped components. The moisture separator spins the fluid by using centrifugal force to separate out the moisture and solids from the compressed air. The water is allowed to exit via a bottom drain. An air cooled heat exchanger uses available ambient air to cool the hot compressed air. Most air cooled heat exchangers use a fan that produces forced air. The fan is driven by an air or electric motor which forces the ambient air over the cooler, removing the heat from the compressed air. Owing to the compressor type, discharge air is approximately 150-350˚F (66-177˚C). During the cooling of the compressed air, nearly 60% of the water vapor present will condense into liquid water. A line installed separator will immediately remove the water from the system. Air cooled aftercoolers, when applied properly, can cool the hot compressed air between 5-20˚F (3-11˚C) of the available ambient air temperature. Normally wasted heat can be reclaimed and recirculated by the aftercooler. Water Cooled Aftercoolers Thermal Transfer water cooled aftercoolers, when combined with a water separator, are a significant means of removing unwanted water moisture from compressed air. Field studies prove that a properly sized and installed aftercooler and liquid separator will effectively maintain worry free operation of compressed air equipment. When the downstream compressed air line temperature is lowered by applying a correctly sized water cooled aftercooler, more than 70% of the entrained water vapor will condense to liquid form. This liquid is easily removed by a moisture separator. Due to mechanical friction created from moving parts, compressors generate significant heat. To promote long component life and efficient operation, all moving parts must be lubricated. Thermal Transfer Products compressor coolers supply cooled oil to compressor operation, including all bearing and friction points. When heat circulates throughout compressor internals, heat is transferred to the oil and must subsequently be cooled via a heat exchanger. 5215 21st Street Racine, Wisconsin 53406-5096 Tel: (262) 554-8330 Fax:(262) 554-8536 e-mail: TTPSales@thermasys.com website: www.thermaltransfer.com