STAR – Precision Ball Screw Assemblies End Bearings and Nut Housings RE 83 301/12.99 STAR – Linear Motion Technology Ball Rail Systems Standard Rail Systems Rail Systems with Aluminium Runner Blocks Super Rail Systems Wide Rail Systems Supplementary Parts Miniature Rail Systems Cam Roller Guides Roller Rail Systems Linear Bushings and Shafts Linear Bushings Linear Sets Shafts Shaft Support Rails Shaft Support Blocks Ball Transfer Units Other Engineering Components Precision Ball Screw Assemblies Linear Motion Systems Linear Motion Slides + Ball Screw + Toothed Belt Linear Modules + Ball Screw + Toothed Belt + Gear Rack + Linear Motor + Pneumatic Drive Compact Modules + Ball Screw Ball Rail Tables + Ball Screw + Linear Motor ALU-STAR Profile System Controllers, Motors, Electrical Accessories, Electric Cylinders 2 RE 83 301/12.99 STAR – Precision Ball Screw Assemblies Product Overview Application Examples 4 10 Inquiries and Orders 12 Dimension Tables 18 – Nuts 18 – Nut Housings 32 – Screws 36 – End Machining Details 40 – Pillow block units 62 – Bearings 70 – Slotted Nuts and Housing Nuts 76 General 78 Acceptance Conditions and Tolerance Grades 80 Preload and Rigidity 84 Mounting Lubrication 90 92 Design Calculations 94 End Bearings, Design Notes, Mounting Instructions 98 End Bearings, Design Calculations 100 Design Calculation Service Form Inquiry / Order Form 102 103 RE 83 301/12.99 3 STAR – Precision Ball Screw Assemblies Product Overview Single nut with flange DIN 69 051, T.5 FEM-E-C Page 2.5 Adjustable-preload single nut DIN 69 051, T.5 SEM-E-C 20 Single nut with flange FEM-E-S 22 Adjustable-preload single nut SEM-E-S 24 Cylindrical single nut ZEM-E-S 26 Double nut with flange DIN 69 051, T.5 FDM-E-C 28 Double nut with flange FDM-E-S Lead P 18 Diameter d0 Nuts for precision-rolled and ground-thread screws 10 12 Single nut 20 25 32 40 Double nut d0 x P 36 8 x 2.5 12 x 5, 10 16 x 5, 10, 16 20 x 5, 20 25 x 5, 10, 25 32 x 5, 10, 20, 32 40 x 5 / 50 x 5 40 x 10, 12, 16, 20, 40 50 x 10, 12, 16, 20, 40 63 x 10, 20, 40 80 x 10, 20 (mm) 1500 2500 standard, available at short notice Ground-thread screws Tolerance grades P1, P3, P5 16 30 Precision Screws Precision-rolled screw Tolerance grades T5, T7, T9, (P5) 5 8 12 16 20 25 32 40 50 63 80 100 125 4500 5000 7500 Maximum length available upon request d0 x P 38 8 x 2.5 12 x 5, 10 16 x 5, 10, 16 20 x 5, 20 25 x 5, 10, 25 32 x 5, 10, 20, 32 40 x 5 / 50 x 5 40 x 10, 12, 16, 20, 40 50 x 10, 12, 16, 20, 40 63 x 10, 20, 40 80 x 10, 20 100 x 10, 20 125 x 10, 20 (mm) 800 1200 1500 3000 4000 5000 8000 1000 Maximum length standard, available at short notice 4 available upon request RE 83 301/12.99 End machining details Page 40 Diameter d0 Lead P 2.5 5 10 12 2.5 5 10 12 Bearings 72 Diameter d0 70 LAD 20 25 32 40 20 25 32 40 25 32 40 25 32 40 Lead P LAF LAN 16 8 12 16 20 25 32 40 50 63 80 74 16 8 12 16 20 25 32 40 50 63 80 LAF LAN / LAD Pillow block units SEA-L SEB-F SEB-L Lead P 62 64 66 2.5 Diameter d0 SEA-F 5 10 12 SEA-F SEA-L 20 68 SEB-F SEB-L Nut housings Lead P 32 MGD for FEM-E-C FDM-E-C SEM-E-C 34 Slotted nuts NMA and NMZ as single parts 76 Housing nut GR 77 Diameter d0 2.5 MGS for FEM-E-S FDM-E-S SEM-E-S RE 83 301/12.99 16 8 12 16 20 25 32 40 10 12 16 20 16 20 25 32 40 50 63 80 MGD 5 5 MGS STAR – Precision Ball Screw Assemblies Product Overview As simple as it is to describe the elementary function of a precision ball screw assembly, in practice you are faced with variety of types and applications. Affordable system design is now easier then ever: New products have made the catalogue grow in size. On the following pages you will find the various elements for you to choose from, complete with order specifications and examples. A further new development is the WINKGT calculation software for designing and calculating precision ball screw assemblies. Written to run under the Windows NT operating system, it is available on CD-ROM for you to perform your own calculations. For over 20 years, Precision Ball Screw Assemblies have been a core product group within the STAR range. The related standards (DIN 69 051 and ISO 3408) are fully supported by Rexroth STAR. For every STAR nut with flange in this catalog you will therefore find a corresponding design with DIN mounting dimensions. STAR – Precision Ball Screw Assemblies provide technical designers with diverse solutions for positioning and transport tasks: – complete ball screw assemblies with precision-rolled or ground thread screws combined with any of the available single or double nuts – precision-rolled screws of optional length, with soft-annealed ends and ground-thread ECO screws in grid lengths for end machining by the customer Alternatively, you can arrange for Rexroth STAR to produce a design calculation on your behalf. To do so, – single nuts supplied on a simply complete and return the mounting tube; all single nuts in inquiry form, ! see “Inquiry / the version with reduced Order Form”, on page 103. backlash can be easily mounted by the customer. In addition, the adjustable-preload single nut allows the customer to perform preload adjustment in-house. Precision-rolled screws are manufactured independently of customers orders. Our large world-wide stocks guarantee a fast response. Availability is one advantage, low prices another. To perform particularly demanding positioning tasks we have developed a measuring system for integration in the rails of ball and roller rail systems (Catalog R.82 350). The linear measuring system in the rail then replaces the positioning information in the ball screw. This way we are able to achieve a maximum of flexibility in design and a maximum of precision in operation. Each nut is manufactured with the same technology, enabling it to be used in the high-precision range too. Nuts are available ex stock from a large cataloged range covering different mounting dimensions and technical details. – matching nut housings and end bearings 6 RE 83 301/12.99 Particularly smooth motion due to the tangential lift-off of the balls from the raceway within a single, fully enclosed ball circuit in the nut Short nut length Effective wiping sealing No protruding parts, nut is easily mounted Available ex stock High load-carrying capacity due to large number of recirculating balls Adjustable-preload single nut Smooth outer shell, consistently smooth operation due to internal ball recirculation system RE 83 301/12.99 7 STAR – Precision Ball Screw Assemblies Product Overview STAR – Precision Ball Screw Assemblies with end bearings STAR – Precision Ball Screw Assemblies are available with various fixed and floating bearing units complete with matching slotted nuts. STAR – Precision Ball Screw Assemblies with nut housing Housings for various flanged nuts complete the ready-to-mount STAR product range. STAR precision pillow block units to match the bearings enable: – Easy installation due to the variable of fixture options and reference edges – Use of premachined pin holes provides increased mounting accuracy SEA units were recently added to supplement the range of pillow block units. Available ex stock Lubricated for life Reference edge 8 RE 83 301/12.99 High axial load capacity High rigidity Low friction Definition of a precision ball screw assembly DIN 69 051, Part 1 defines a ball screw as follows: An assembly comprising a ball screw shaft and a ball nut which is capable of converting rotary motion into linear motion vice versa. The rolling elements of the assembly are balls. It is used to convert a rotary movement into a linear movement or vice versa. RE 83 301/12.99 9 STAR – Precision Ball Screw Assemblies Application Examples STAR – Precision Ball Screw Assemblies have been successfully implemented worldwide in the following areas: – – – – – – – – – – – Cutting machine tools Forming machine tools Automation and handling Woodworking Electrical and electronics Printing and paper Injection molding machines Food and packaging industry Medical equipment Textile industry etc. Machining center Actuator 10 RE 83 301/12.99 Folding press Lathe RE 83 301/12.99 11 STAR – Precision Ball Screw Assemblies Inquiries and Orders A special feature of this new catalog edition is a new system of order code. Nominal diameters, leads All nuts, screws and end machining details can now be defined with the order code. Lead P We have taken account of all former selection criteria as well as adding new ones. The diversity of possible combinations is limitless. If you wish to send us an inquiry, simply complete the last page of the catalog. If no drawing is available yet, please specify your wishes using the variable order code in the structure stipulated. Should you already have a drawing available as a CAD file (in Pro/E20, AutoCAD/Genius 14 or DXF formats), you can send us the data by e-mail (see the back cover of the catalog for our e-mail address). Nominal diameter d0 Attention is focused in particular on the definition of end machining details. For many design versions there is a prepared definition, providing you with a suitable solution for practically every application. 2.5 5 10 12 16 20 25 32 40 8 12 16 20 25 32 40 50 63 80 Precision-ground screws > ∅ 80 mm available upon request Overall lengths If the drawing exists on paper only, you can of course send it to us by conventional mail. Each customer-specific precision ball screw assembly is issued with an ID number when an order is placed. If you have any subsequent queries, you need only quote this ID number. Overall length 12 RE 83 301/12.99 Nut types Mounting direction of nut types All nuts can be combined with all screws and all end machining options. The various versions and forms are shown below. The following four drawings show the position of the left and right screw end. Single nut with flange 1502-DIN 69 051, T.5 FEM-E-C Page 18 Adjustable-preload single nut, 1512-DIN 69 051, T.5 SEM-E-C Page 20 Single nut with flange 1502-/1512-/1532FEM-E-S Centering diameter D1 Page 22 Adjustable-preload single nut, 1512-/1532-/1552SEM-E-S Centering diameter D1 Page 24 Cylindrical single nut 1512-/1532ZEM-E-S Lube port Page 26 Double nut with flange 1502-DIN 69 051, T.5 FDM-E-C Page 28 Double nut with flange 1502- FDM-E-S Centering diameter D1 Page 30 N.B.: The centering diameter on a nut with flange and the lube port on a cylindrical nut points to the right end of the screw. RE 83 301/12.99 13 STAR – Precision Ball Screw Assemblies Inquiries and Orders Screw ends, forms for a left or right screw end 00 annealed with keyway Basic version 99 Not annealed annealed Page 41 01 Page 40 02 02 Page 42 Page 42 12 12 11 Page 44 Page 44 21 Page 46 31 Page 48 41 End friction welded, only 8 x 2.5R Page 50 53 53 51 Page 52 Page 52 62 62 61 Page 54 71 Page 54 72 72 Page 56 Page 56 81 82 82 83 83 Page 58 Page 58 Page 60 Machining of end face Page 58 93 93 92 92 91 Page 60 Z centering hole DIN 332-D 14 Page 60 S hex socket RE 83 301/12.99 Order Code SEM-E-S 20 x 5R x 3-4 1 2 T7 R 81Z120 41Z120 1250 1 1 S 20 x 5R x 3 X X T7 R 81Z120 41Z120 1250 1 0 Precision Ball Screw Assembly Screw Nut type FEM-E-C Single nut with flange to DIN 69 051, Part 5 FEM-E-S Single nut with flange of STAR form SEM-E-C Adjustable-preload single nut to DIN 69 051, Part 5 SEM-E-S Adjustable-preload single nut of STAR form ZEM-E-S Cylindrical single nut of STAR form FDM-E-C Double nut with flange to DIN 69 051, Part 5 FDM-E-S Double nut with flange of STAR form Size Nominal diameter (mm) Lead (mm) Direction of lead R … right, L … left Ball diameter (mm) Number of ball track turns in the nut Seal Preload 0 … none 2*… reinforced seal 1 … standard seal X … not possible 0 1 … standard backlash … reduced backlash 4 … 10% (double nut) 5 … 7% (double nut) 2**… 5% (single nut) 3 Precision X … not possible … 2% (single nut) standard P1 P3 P5 ground-thread screw (P5) T5 T7 T9 precision-rolled screw Screw R … precision-rolled Left screw end Form Option S … ground-thread Z … centering to DIN 332-D S … hex socket K …none Version Right screw end see left screw end Overall length (mm) Documentation 0 … standard (acceptance test reportl) -is always supplied 2 … torque test report 3 … lead and torque test report 1 … lead test report Lubrication 0 … Preserved 1 … Preserved and nut with basic grease * only for d0 25 to 40 of the precision-rolled version; note higher frictional torque! ** only for d0 16 to 63 N.B.: It is also possible, to process inquiries based on a customer's drawings. RE 83 301/12.99 15 STAR – Precision Ball Screw Assemblies Inquiries and Orders - Specias Cases Screw with annealed ends For machining of screw ends by the customer. 150 annealed 80 annealed 1250 overall length S Screw 20 x 5R x 3 X X T7 R 99 K150 99K080 1250 1 0 Screw Size Precision Screw: R…rolled left screw end Form Option K…none Annealed length (mm) right screw end Overall length (mm) Documentation: Lubrication: see left screw end 0, 1 … see page 15 0 … Preserved 16 RE 83 301/12.99 Ball screw with annealed ends Centering diameter D1 For machining of the screw ends by the customer. Nut with preload The nut is delivered already mounted. A mounting tube is supplied for dismantling. 80 annealed and machine-faced to core diameter 150 annealed Nut without preload The nut and screw are delivered unassembled. 1250 overall length Mounting direction N.B.: Ball screw Nut type Size Seal Preload Precision Screw: Left screw end Right screw Overall length (mm) Documentation: Lubrication: RE 83 301/12.99 The centering diameter (or lube port on a cylindrical nut) points to the machine-faced, right-hand end of the screw. The shorter screw end is machine-faced to core diameter for mounting reasons. FEM-E-S 20 x 5R x 3-4 1 2 T7 R 99 K150 99K080 1250 1 1 R…rolled Form Option K…none Annealed length (mm) see left screw end 0, 1, 2, 3 … see Page 15 0 … Preserved 1 … Preserved and nut with basic grease 17 STAR – Precision Ball Screw Assemblies Single Nut with Flange FEM-E-C Mounting dimensions to DIN 69 051, Part 5 Flange type C Order code: FEM-E-C 20 x 5R x 3-4 1 2 T7 R 82Z120 41Z120 1250 1 0 Size Part number d0 x P x Dw - i d0 = nominal diameter P DW i = Lead (R = right-hand, L = left-hand) = ball diameter = number of ball track turns 16 x 5R x 3 - 4 16 x 10R x 3 - 3 16 x 16R x 3 - 3 20 x 5R x 3 - 4 20 x 20R x 3.5 - 3 25 x 5R x 3 - 4 25 x 10R x 3 - 4 25 x 25R x 3.5 - 3 32 x 5R x 3.5 - 4 32 x 10R x 3.969 - 5 32 x 20R x 3.969 - 3 32 x 32R x 3.969 - 3 40 x 5R x 3.5 - 5 40 x 10R x 6 - 4 40 x 12R x 6 - 4 40 x 16R x 6 - 4 40 x 20R x 6 - 3 40 x 40R x 6 - 3 50 x 5R x 3.5 - 5 50 x 10R x 6 - 6 50 x 12R x 6 - 6 50 x 16R x 6 - 6 50 x 20R x 6.5 - 5 50 x 40R x 6.5 - 3 63 x 10R x 6 - 6 63 x 20R x 6.5 - 5 63 x 40R x 6.5 - 3 80 x 10R x 6.5 - 6 80 x 20R x 9 - 6 80 x 20R x 12.7 - 6 100 x 10R x 6.5 - 6 100 x 20R x 12.7 - 6 125 x 10R x 6.5 - 6 125 x 20R x 12.7 - 6 18 1502-0-1065 1502-0-4085 1502-0-6065 1502-1-1085 1502-1-7065 1502-2-1085 1502-2-4085 1502-2-8065 1502-3-1085 1502-3-4086 1502-3-7065 1502-3-9065 1502-4-1086 1502-4-4085 1502-4-5065 1502-4-6065 1502-4-7085 1502-4-9065 1502-5-1086 1502-5-4086 1502-5-5066 1502-5-6066 1502-5-7086 1502-5-9065 1502-6-4086 1502-6-7086 1502-6-9065 1502-7-4086 1502-7-7086 1502-7-7066 1502-8-4066 1502-8-7066 1502-9-4066 1502-9-7066 Load ratings dyn. C (N) stat. C0 (N) 12300 9600 9300 14300 13300 15900 15700 14700 21600 31700 19700 19500 29100 50000 49900 49700 37900 37000 32000 79700 79600 79400 75700 46500 88800 83900 53400 108400 170900 262700 119500 295100 130600 326500 16100 12300 12000 21500 18800 27200 27000 23300 40000 58300 33700 34000 64100 86400 86200 85900 62800 62300 81300 166500 166400 166000 149700 85900 214300 190300 114100 291700 403900 534200 371900 686400 468700 870400 RE 83 301/12.99 Lube port at flange center L 10 d0 ≤ 32 D7 S 90° -0.05 D1 22.5° D5 D1 -0.1 L9 BB2 D 6 L3 L4 d0 ≥ 40 D7 L D w S 90° 30° 30° d2 d1 d0 L9 BB1 D 6 N.B.: On a precision-ground screw the core diameter d2 is smaller by max. 0.3 mm due to the root undercut Dimensions (mm) Weight d1 d2 D1 g6 D5 Hole pattern D6 D7 L L3 L4 L9 L10 S m (kg) 15.0 15.0 15.0 19.0 19.3 24.0 24.0 24.0 31.0 31.0 31.0 31.0 39.0 38.0 38.0 38.0 38.0 38.0 49.0 48.0 48.0 48.0 48.0 48.0 61.0 61.0 61.0 78.0 77.0 76.0 98.0 96.0 123.0 121.0 12.9 12.9 12.9 16.9 16.7 21.9 21.9 21.4 28.4 27.9 27.9 27.9 36.4 33.8 33.8 33.8 33.8 33.8 46.4 43.8 43.8 43.8 43.4 43.4 56.8 56.4 56.4 73.3 70.8 67.0 93.4 87.1 118.0 112.0 28 28 28 36 36 40 40 40 50 50 50 50 63 63 63 63 63 63 75 75 75 75 75 75 90 95 95 105 125 125 125 150 150 170 48 48 48 58 58 62 62 62 80 80 80 80 93 93 93 93 93 93 110 110 110 110 110 110 125 135 135 145 165 165 165 202 202 222 BB2 BB2 BB2 BB2 BB2 BB2 BB2 BB2 BB2 BB2 BB2 BB2 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 38 38 38 47 47 51 51 51 65 65 65 65 78 78 78 78 78 78 93 93 93 93 93 93 108 115 115 125 145 145 145 176 176 196 5.5 5.5 5.5 6.6 6.6 6.6 6.6 6.6 9.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 13.5 13.5 13.5 13.5 13.5 13.5 17.5 17.5 17.5 38 45 61 40 77 45 64 95 48 77 84 120 54 70 75 90 88 142 54 90 105 128 132 149 90 132 149 95 160 170 95 170 95 170 12 12 12 12 12 12 12 12 13 13 13 13 15 15 15 15 15 15 15 18 18 18 18 18 22 22 22 22 25 25 25 30 25 40 10 16 20 10 25 10 20 30 10 16 25 40 10 16 25 25 40 45 10 16 25 25 25 45 16 25 45 16 25 25 16 25 16 25 44.0 44.0 44.0 51.0 51.0 55.0 55.0 55.0 71.0 71.0 71.0 71.0 81.5 81.5 81.5 81.5 81.5 81.5 97.5 97.5 97.5 97.5 97.5 97.5 110.0 117.5 117.5 127.5 147.5 147.5 147.5 178.5 178.5 198.5 26 33 49 28 65 33 52 83 35 64 71 107 39 55 60 75 73 127 39 72 87 110 114 131 68 110 127 73 135 145 70 140 70 130 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 0.19 0.21 0.26 0.31 0.49 0.36 0.47 0.63 0.62 0.84 0.90 1.21 1.03 1.19 1.27 1.51 1.44 2.16 1.39 2.14 2.38 2.75 2.73 3.04 2.56 4.51 5.04 3.40 9.95 10.20 4.40 14.30 5.65 16.10 RE 83 301/12.99 19 STAR – Precision Ball Screw Assemblies Adjustable-Preload Single Nut SEM-E-C Mounting dimensions to DIN 69 051, Part 5 Flange type C Order code: SEM-E-C 20 x 5R x 3-4 1 2 T7 R 82Z120 41Z120 1250 1 0 Size Part number dyn. C (N) d0 x P x Dw - i d0 = nominal diameter P = lead (R = right-hand, L = left-hand) DW = ball diameter i = number of ball track turns 16 x 5R x 3 - 4 16 x 10R x 3 - 3 16 x 16R x 3 - 3 20 x 5R x 3 - 4 20 x 20R x 3.5 - 3 25 x 5R x 3 - 4 25 x 10R x 3 - 4 25 x 25R x 3.5 - 3 32 x 5R x 3.5 - 4 32 x 10R x 3.969 - 5 32 x 20R x 3.969 - 3 32 x 32R x 3.969 - 3 40 x 5R x 3.5 - 5 40 x 10R x 6 - 4 40 x 12R x 6 - 4 40 x 20R x 6 - 3 40 x 40R x 6 - 3 50 x 5R x 3.5 - 5 50 x 10R x 6 - 6 50 x 12R x 6 - 6 50 x 20R x 6.5 - 5 50 x 40R x 6.5 - 3 63 x 10R x 6 - 6 63 x 20R x 6.5 - 5 63 x 40R x 6.5 - 3 80 x 10R x 6.5 - 6 80 x 20R x 9 - 6 80 x 20R x 12.7 - 6 20 1512-0-1055 1512-0-4075 1512-0-6055 1512-1-1075 1512-1-7055 1512-2-1075 1512-2-4075 1512-2-8055 1512-3-1075 1512-3-4075 1512-3-7055 1512-3-9055 1512-4-1075 1512-4-4075 1512-4-5055 1512-4-7075 1512-4-9055 1512-5-1075 1512-5-4075 1512-5-5055 1512-5-7076 1512-5-9055 1512-6-4075 1512-6-7076 1512-6-9055 1512-7-4075 1512-7-7075 1512-7-7055 Load ratings stat. C0 (N) 12300 9600 9300 14300 13300 15900 15700 14700 21600 31700 19700 19500 29100 50000 49900 37900 37000 32000 79700 79600 75700 46500 88800 83900 53400 108400 170900 262700 16100 12300 12000 21500 18800 27200 27000 23300 40000 58300 33700 34000 64100 86400 86200 62800 62300 81300 166500 166400 149700 85900 214300 190300 114100 291700 403900 534200 RE 83 301/12.99 L8 L5 D7 d0 ≤ 32 L 10 L9 L9 90° D1 -0.1 -0.05 D1 +0.7 D1 22.5° D5 S BB2 BB1 D 6 L4 L3 L D7 d0 ≥ 40 D w S 30° d0 d1 d2 90° 30° N.B.: D 6 On a precision-ground screw the core diameter d2 is smaller by max. 0.3 mm due to the root undercut. Dimensions (mm) d1 d2 15.0 15.0 15.0 19.0 19.3 24.0 24.0 24.0 31.0 31.0 31.0 31.0 39.0 38.0 38.0 38.0 38.0 49.0 48.0 48.0 48.0 48.0 61.0 61.0 61.0 78.0 77.0 76.0 12.9 12.9 12.9 16.9 16.7 21.9 21.9 21.4 28.4 27.9 27.9 27.9 36.4 33.8 33.8 33.8 33.8 46.4 43.8 43.8 43.4 43.4 56.8 56.4 56.4 73.3 70.8 67.0 RE 83 301/12.99 D1 f9 D5 Hole pattern D6 D7 L 28 28 28 36 36 40 40 40 50 50 50 50 63 63 63 63 63 75 75 75 75 75 90 95 95 105 125 125 48 48 48 58 58 62 62 62 80 80 80 80 93 93 93 93 93 110 110 110 110 110 125 135 135 145 165 165 BB2 BB2 BB2 BB2 BB2 BB2 BB2 BB2 BB2 BB2 BB2 BB2 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 38 38 38 47 47 51 51 51 65 65 65 65 78 78 78 78 78 93 93 93 93 93 108 115 115 125 145 145 5.5 5.5 5.5 6.6 6.6 6.6 6.6 6.6 9 9 9 9 9 9 9 9 9 11 11 11 11 11 11 13.5 13.5 13.5 13.5 13.5 38 45 61 40 77 45 64 95 48 77 84 120 54 70 75 88 142 54 90 105 132 149 90 132 149 95 160 170 Weight L3 15 15 15 15 20 20 20 25 20 20 20 20 25 25 25 25 40 25 30 30 30 30 30 30 30 30 50 50 21 L4 L5 10 15 20 10 25 10 16 30 10 16 25 40 10 16 25 25 45 10 16 25 25 45 16 25 45 16 25 25 11.5 15 23 12.5 28.5 12.5 22 35 14 28.5 32 50 14.5 22.5 25 31.5 51 14.5 30 37.5 51 59.5 30 51 59.5 32.5 55 60 L9 44 44 44 51 51 55 55 55 71 71 71 71 81.5 81.5 81.5 81.5 81.5 97.5 97.5 97.5 97.5 97.5 110 117.5 117.5 127.5 147.5 147.5 L10 S L8 m (Kg) 11.5 15 23 12.5 28.5 12.5 22 35 14 28.5 32 50 14.5 22.5 25 31.5 51 14.5 30 37.5 51 59.5 30 51 59.5 32.5 55 60 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 7.1 11 10 7.1 12.5 9.5 10 14 9.7 12.5 12.5 12.5 12 11.8 12.5 16.5 25 12 14.1 15 20 18 14 20 18 14 23.5 23.7 0.20 0.22 0.29 0.33 0.56 0.43 0.54 0.77 0.74 0.97 1.04 1.34 1.25 1.39 1.47 1.55 2.69 1.67 2.46 2.69 3.08 3.39 2.83 4.86 5.36 3.73 10.88 13.50 STAR – Precision Ball Screw Assemblies Single Nut with Flange FEM-E-S STAR mounting dimensions Order code: FEM-E-S 20 x 5R x 3-4 1 2 T7 R 82Z120 41Z120 1250 1 0 Size Part number d0 x P x Dw - i d0 = nominal diameter P = lead (R = right-hand, L = left-hand) DW = ball diameter i = number of ball track turns 8 x 2.5R x 1.588 - 3 12 x 5R x 2 - 3 12 x 10R x 2 - 2 16 x 5R x 3 - 4 16 x 10R x 3 - 3 16 x 16R x 3 - 2 20 x 5R x 3 - 4 20 x 20R x 3.5 - 2 25 x 5R x 3 - 4 25 x 10R x 3 - 4 25 x 25R x 3.5 - 2 32 x 5R x 3.5 - 4 32 x 10R x 3.969 - 5 32 x 20R x 3.969 - 2 32 x 32R x 3.969 - 2 40 x 5R x 3.5 - 5 40 x 10R x 6 - 4 40 x 20R x 6 - 3 40 x 40R x 6 - 2 50 x 5R x 3.5 - 5 50 x 10R x 6 - 6 50 x 16R x 6 - 6 50 x 20R x 6.5 - 3 50 x 40R x 6.5 - 2 63 x 10R x 6 - 6 63 x 20R x 6.5 - 3 63 x 40R x 6.5 - 2 80 x 10R x 6.5 - 6 80 x 20R x 9 - 6 80 x 20R x 12.7 - 6 100 x 10R x 6.5 - 6 100 x 20R x 12.7 - 6 125 x 10R x 6.5 - 6 125 x 20R x 12.7 - 6 22 1532-2-3003 1532-4-6023 1532-4-9013 1512-0-1023 1512-0-4013 1512-0-6013 1512-1-1013 1512-1-7013 1512-2-1013 1512-2-4013 1512-2-8013 1512-3-1013 1512-3-4013 1512-3-7013 1512-3-9013 1512-4-1013 1512-4-4013 1512-4-7013 1512-4-9013 1512-5-1013 1512-5-4013 1512-5-6013 1512-5-7013 1512-5-9013 1512-6-4013 1512-6-7013 1512-6-9013 1512-7-4013 1512-7-7013 1512-7-7003 1502-8-4002 1502-8-7002 1502-9-4002 1502-9-7002 Load ratings dyn. stat. C C0 (N) (N) 2200 3800 2500 12300 9600 6300 14300 9100 15900 15700 10100 21600 31700 13500 13400 29100 50000 37900 25500 32000 79700 79400 47900 32100 88800 53200 36900 108400 170900 262700 119500 295100 130600 326500 2800 5800 3600 16100 12300 7600 21500 12100 27200 27000 15100 40000 58300 21800 22000 64100 86400 62800 40300 81300 166500 166000 87900 55800 214300 112100 74300 291700 403900 534200 371900 686400 468700 870400 RE 83 301/12.99 BB4 BB3 Lube port at flange center D7 L 10 BB5 D7 D7 S S 4x L4 ° 45° 8x 90 6x BF1 L3 60 ° D1 -0.05 -0.1 6 ϕ D1 D D6 ϕ D5 ϕ 6 S D L BB6 Lube port at flange center D7 S D w L5 36° 10x d0 d2 N.B.: L4 d1 D1 +0.7 D1 BF2 L3 L ϕ D6 On a precision-ground screw the core diameter d2 is smaller by max. 0.3 mm due to the root undercut. Dimensions (mm) d1 d2 D1 g6 D5 7.5 11.4 11.4 15.0 15.0 15.0 19.0 19.3 24.0 24.0 24.0 31.0 31.0 31.0 31.0 39.0 38.0 38.0 38.0 49.0 48.0 48.0 48.0 48.0 61.0 61.0 61.0 78.0 77.0 76.0 98.0 96.0 123.0 121.0 6.3 9.9 9.9 12.9 12.9 12.9 16.9 16.7 21.9 21.9 21.4 28.4 27.9 27.9 27.9 36.4 33.8 33.8 33.8 46.4 43.8 43.8 43.4 43.4 56.8 56.4 56.4 73.3 70.8 67.0 93.4 87.1 118.0 112.0 16 24 24 28 28 33 33 38 38 38 48 48 48 56 56 56 63 63 72 68 72 72 85 85 85 95 95 105 125 125 125 145 150 170 30 40 40 53 53 58 58 63 63 63 73 73 73 80 80 80 95 95 110 98 110 110 125 125 125 140 140 150 180 180 180 200 210 230 RE 83 301/12.99 Hole pattern BB4 BB4 BB4 BB3 BB3 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB5 BB5 BB5 BB5 BB5 BB6 Weight D6 D7 Type L L3 L4 L5 L10 S ϕ (°) L8 m (Kg) 23 32 32 40 40 45 45 50 50 50 60 60 60 68 68 68 78 78 90 82 90 90 105 105 105 118 118 125 152 152 152 172 180 200 3.4 4.5 4.5 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 9 9 11 9 11 11 11 11 11 14 14 14 18 18 18 18 18 18 BF1 BF1 BF1 BF1 BF1 BF2 BF1 BF2 BF1 BF1 BF2 BF1 BF1 BF1 BF2 BF1 BF1 BF1 BF2 BF1 BF1 BF1 BF1 BF1 BF1 BF1 BF1 BF1 BF1 BF1 BF1 BF1 BF1 BF1 16 28 33 38 45 45 40 57 45 64 70 48 77 64 88 54 70 88 102 54 90 128 92 109 90 92 109 95 160 170 95 170 95 170 8 12 12 12 12 15 12 20 12 12 25 13 13 15 20 15 15 15 40 15 18 18 22 22 22 22 22 22 25 25 25 30 30 40 8 10 16 10 16 15 10 18.5 10 16 22.5 10 16 25 34 10 16 25 31 10 16 25 25 45 16 25 45 16 25 25 16 25 16 25 0 0 0 0 0 15 0 18.5 0 0 22.5 0 0 0 34 0 0 0 31 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 8 16 21 26 33 15 28 18.5 33 52 22.5 35 64 49 34 39 55 73 31 39 72 110 70 87 68 70 87 73 135 145 70 140 65 130 3.9 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 30 330 330 45 45 30 30 30 30 30 42 30 30 30 30 30 30 30 41 30 30 30 30 30 30 30 30 30 22.5 22.5 22.5 22.5 22.5 18 4 6 6 6 6 7.5 6 10 6 6 12.5 6.5 6.5 7.5 10 7.5 7.5 7.5 20 7.5 9 9 11 11 11 11 11 11 12.5 12.5 12.5 15 15 20 0.05 0.12 0.14 0.24 0.25 0.39 0.28 0.60 0.35 0.44 1.09 0.54 0.72 1.02 1.40 0.71 1.29 1.54 3.59 1.02 2.02 2.58 3.40 3.87 2.62 3.71 4.21 3.78 10.80 11.00 5.46 14.50 7.49 19.00 23 STAR – Precision Ball Screw Assemblies Adjustable-Preload Single Nut SEM-E-S STAR mounting dimensions Also available with left-hand thread in some versions. Order code SEM-E-S 20 x 5R x 3-4 1 2 T7 R 82Z120 41Z120 1250 1 0 Size Part number d0 x P x Dw - i d0 = nominal diameter P = lead (R = right-hand, L = left-hand) DW = ball diameter i = number of ball track turns 8 x 2.5R x 1.588 - 3 12 x 5R x 2 - 3 12 x 10R x 2 - 2 16 x 5R x 3 - 4 16 x 10R x 3 - 3 16 x 16R x 3 - 2 20 x 5R x 3 - 4 20 x 20R x 3.5 - 2 25 x 5R x 3 - 4 25 x 10R x 3 - 4 25 x 25R x 3.5 - 2 32 x 5R x 3.5 - 4 32 x 5L x 3.5 - 4 32 x 10R x 3.969 - 5 32 x 20R x 3.969 - 2 32 x 32R x 3.969 - 2 40 x 5R x 3.5 - 5 40 x 5L x 3.5 - 5 40 x 10R x 6 - 4 40 x 10L x 6 - 4 40 x 20R x 6 - 3 40 x 40R x 6 - 2 50 x 5R x 3.5 - 5 50 x 10R x 6 - 6 50 x 20R x 6.5 - 3 50 x 40R x 6.5 - 2 63 x 10R x 6 - 6 63 x 20R x 6.5 - 3 63 x 40R x 6.5 - 2 80 x 10R x 6.5 - 6 80 x 20R x 9 - 6 80 x 20R x 12.7 - 6 24 1532-2-3004 1532-4-6024 1532-4-9014 1512-0-1024 1512-0-4014 1512-0-6014 1512-1-1014 1512-1-7014 1512-2-1014 1512-2-4014 1512-2-8014 1512-3-1014 1552-3-1004 1512-3-4014 1512-3-7014 1512-3-9014 1512-4-1014 1552-4-1004 1512-4-4014 1552-4-4004 1512-4-7014 1512-4-9014 1512-5-1014 1512-5-4014 1512-5-7014 1512-5-9014 1512-6-4014 1512-6-7014 1512-6-9014 1512-7-4014 1512-7-7014 1512-7-7004 Load rating dyn. C (N) stat. C0 (N) 2200 3800 2500 12300 9600 6300 14300 9100 15900 15700 10100 21600 21600 31700 13500 13400 29100 29100 50000 50000 37900 25500 32000 79700 47900 32100 88800 53200 36900 108400 170900 262700 2800 5800 3600 16100 12300 7600 21500 12100 27200 27000 15100 40000 40000 58300 21800 22000 64100 64100 86400 86400 62800 40300 81300 166500 87900 55800 214300 112100 74300 291700 403900 534200 RE 83 301/12.99 Lube port at flange center right left S ° 60 -0.05 D1 -0.1 D1 +0.7 D1 D6 D6 D7 D7 L4 BB7 L N.B.: L4 d0 D6 9 L3 d2 S D w 60 D1 D5 Version for 8 x 2.5 R x 1.588–3 ° D7 ø6 3.4 BB7 d1 D5 ϕ L3 60° S ϕ L 10 L5 On a precision-ground screw the core diameter d2 is smaller by max. 0.3 mm due to the root undercut. BB7 Dimensions (mm) d1 d2 D1 f9 D5 7.5 11.4 11.4 15.0 15.0 15.0 19.0 19.3 24.0 24.0 24.0 31.0 31.0 31.0 31.0 31.0 39.0 39.0 38.0 38.0 38.0 38.0 49.0 48.0 48.0 48.0 61.0 61.0 61.0 78.0 77.0 76.0 6.3 9.9 9.9 12.9 12.9 12.9 16.9 16.7 21.9 21.9 21.4 28.4 28.4 27.9 27.9 27.9 36.4 36.4 33.8 33.8 33.8 33.8 46.4 43.8 43.4 43.4 56.8 56.4 56.4 73.3 70.8 67.0 16 24 24 28 28 33 33 38 38 38 48 48 48 48 56 56 56 56 63 63 63 72 68 72 85 85 85 95 95 105 125 125 30 40 40 53 53 58 58 63 63 63 73 73 73 73 80 80 80 80 95 95 95 110 98 110 125 125 125 140 140 150 180 180 RE 83 301/12.99 Hole pattern BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 D6 23 32 32 40 40 45 45 50 50 50 60 60 60 60 68 68 68 68 78 78 78 90 82 90 105 105 105 118 118 125 152 152 D7 3.4 4.5 4.5 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 9 9 9 11 9 11 11 11 11 14 14 14 18 18 Weight L L3 L4 16 28 33 38 45 45 40 57 45 64 70 48 48 77 64 88 54 54 70 70 88 102 54 90 92 109 90 92 109 95 160 170 13 12 12 15 15 15 15 20 20 20 25 20 20 20 20 20 20 20 25 25 25 40 25 30 30 30 30 30 30 30 50 50 3 8 10.5 10 15 15 10 18.5 10 16 22.5 10 10 16 22 34 10 10 16 16 25 31 10 16 25 39.5 16 25 39.5 16 25 25 25 L5 0 8 10.5 11.5 15 15 12.5 18.5 12.5 22 22.5 14 14 28.5 22 34 17 17 22.5 22.5 31.5 31 14.5 30 31 39.5 30 31 39.5 32.5 55 60 L10 3 8 10.5 11.5 15 15 12.5 18.5 12.5 22 22.5 14 14 28.5 22 34 17 17 22.5 22.5 31.5 31 14.5 30 31 39.5 30 31 39.5 32.5 55 60 S 3.9 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 ϕ (°) m (Kg) 0 0.06 55 0.12 55 0.13 53 0.24 180 0.25 50 0.42 56 0.31 60 0.63 60 0.44 60 0.53 48 1.13 60 0.64 59 0.64 168 0.87 60 1.14 60 1.44 65 0.87 65 0.87 57 1.53 57 1.53 180 1.77 49 3.77 67 1.23 61 2.44 180 3.94 60 4.42 65 2.94 190 4.45 70 4.95 67 4.2 60 13.79 60 13.3 STAR – Precision Ball Screw Assemblies Cylindrical Single Nut ZEM-E-S STAR mounting dimensions Order code: ZEM-E-S 20 x 5R x 3-5 1 2 T7 R 82Z120 41Z120 1250 1 0 Size Part number Load ratings dyn. stat. C C0 (N) (N) 1532-2-3002 1532-4-6032 1532-4-9022 1512-0-1022 1512-0-4012 1512-0-6012 1512-1-1012 1512-1-7012 1512-2-1012 1512-2-4012 1512-2-8012 1512-2-8052 1512-3-1012 1512-3-4012 1512-3-7012 1512-3-7052 1512-3-9012 1512-3-9052 1512-4-1012 1512-4-4012 1512-4-7012 1512-4-9012 1512-4-9052 1512-5-1012 1512-5-4012 1512-5-7012 1512-6-4012 2200 3800 2500 12300 9600 6300 17500 9100 15900 15700 10100 14700 21600 31700 13500 19700 13400 19500 29100 50000 37900 25500 37000 32000 79700 47900 88800 d0 x P x Dw - i d0 = nominal diameter P = lead (R = right-hand, L = left-hand) DW = ball diameter i = number of ball track turns 8 x 2.5R x 1.588 - 3 12 x 5R x 2 - 3 12 x 10R x 2 - 2 16 x 5R x 3 - 4 16 x 10R x 3 - 3 16 x 16R x 3 - 2 20 x 5R x 3 - 5 20 x 20R x 3.5 - 2 25 x 5R x 3 - 4 25 x 10R x 3 - 4 25 x 25R x 3.5 - 2 25 x 25R x 3.5 - 3 32 x 5R x 3.5 - 4 32 x 10R x 3.969 - 5 32 x 20R x 3.969 - 2 32 x 20R x 3.969 - 3 32 x 32R x 3.969 - 2 32 x 32R x 3.969 - 3 40 x 5R x 3.5 - 5 40 x 10R x 6 - 4 40 x 20R x 6 - 3 40 x 40R x 6 - 2 40 x 40R x 6 - 3 50 x 5R x 3.5 - 5 50 x 10R x 6 - 6 50 x 20R x 6.5 - 3 63 x 10R x 6 - 6 26 2800 5800 3600 16100 12300 7600 27300 12100 27200 27000 15100 23300 40000 58300 21800 33700 22000 34000 64100 86400 62800 40300 62300 81300 166500 87900 214300 RE 83 301/12.99 0.2 A Lube port L 11 L6 A B D1 D4 T1 L7 N.B.: d0 d1 d2 D w L On a precision-ground screw the core diameter d2 is smaller by max. 0.3 mm due to the root undercut. Dimensions (mm) d1 7.5 11.4 11.4 15.0 15.0 15.0 19.0 19.3 24.0 24.0 24.0 24.0 31.0 31.0 31.0 31.0 31.0 31.0 39.0 38.0 38.0 38.0 38.0 49.0 48.0 48.0 61.0 RE 83 301/12.99 Weight d2 D1 g6 D4 L ±0.1 L6 L7 L11 +0.2 B P9 T1 +0.1 m (Kg) 6.3 9.9 9.9 12.9 12.9 12.9 16.9 16.7 21.9 21.9 21.4 21.4 28.4 27.9 27.9 27.9 27.9 27.9 36.4 33.8 33.8 33.8 33.8 46.4 43.8 43.4 56.8 16 24 24 28 28 33 33 38 38 38 48 40 48 48 56 50 56 50 56 63 63 72 63 68 72 85 85 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 16 28 33 35 45 45 45 64 45 64 80 95 48 77 64 84 88 120 54 70 88 113 142 54 90 92 90 5 8 10.5 14.5 14.5 14.5 14.5 22 14.5 22 30 37.5 14 28.5 22 32 34 50 17 25 34 46.5 61 17 35 30 29 3.5 3.5 3.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 10.5 10.5 9.5 9.5 9.5 9.5 9.5 9.5 9.5 14 14 14 14 9.5 14 14 14 6 12 12 12 16 16 16 20 16 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 32 32 3 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 6 1.8 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3.5 3.5 0.02 0.06 0.07 0.09 0.12 0.20 0.16 0.34 0.19 0.28 0.73 0.50 0.32 0.50 0.74 0.66 1.03 0.97 0.44 0.88 1.13 2.23 1.85 0.62 1.34 2.39 1.59 27 STAR – Precision Ball Screw Assemblies Double Nut with Flanger FDM-E-C A Mounting dimensions to DIN 69 051, Part 5 Flange type C Order code: FDM-E-C 20 x 5R x 3-4 1 2 T7 R 82Z120 41Z120 1250 1 0 Size Part number d0 x P x Dw - i d0 = nominal diameter P = lead (R = right-hand, L = left-hand) DW = ball diameter i = number of ball track turns 16 x 5R x 3 - 4 20 x 5R x 3 - 4 25 x 5R x 3 - 4 25 x 10R x 3 - 4 32 x 5R x 3.5 - 4 32 x 10R x 3.969 - 5 40 x 5R x 3.5 - 5 40 x 10R x 6 - 4 40 x 10R x 6 - 6 40 x 20R x 6 - 3 50 x 5R x 3.5 - 5 50 x 10R x 6 - 4 50 x 10R x 6 - 6 50 x 20R x 6.5 - 5 63 x 10R x 6 - 4 63 x 10R x 6 - 6 63 x 20R x 6.5 - 5 80 x 10R x 6.5 - 6 80 x 20R x 9 - 6 80 x 20R x 12.7 - 6 100 x 10R x 6.5 - 6 100 x 20R x 12.7 - 6 125 x 10R x 6.5 - 6 125 x 20R x 12.7 - 6 28 1502-0-1075 1502-1-1055 1502-2-1055 1502-2-4055 1502-3-1055 1502-3-4076 1502-4-1056 1502-4-4075 1502-4-4076 1502-4-7075 1502-5-1056 1502-5-4075 1502-5-4076 1502-5-7076 1502-6-4075 1502-6-4076 1502-6-7076 1502-7-4056 1502-7-7076 1502-7-7056 1502-8-4056 1502-8-7056 1502-9-4056 1502-9-7056 Load ratings dyn. stat. C C0 (N) (N) 12300 14300 15900 15700 21600 31700 29100 50000 72100 37900 32000 55400 79700 75700 61800 88800 83900 108400 170900 262700 119500 295100 130600 326500 16100 21500 27200 27000 40000 58300 64100 86400 132200 62800 81300 109000 166500 149700 140500 214300 190300 291700 403900 534200 371900 686400 468700 870400 RE 83 301/12.99 d0 ≤ 32 D7 Lube port at flange center L9 90° D1 -0.2 D1 D5 22.5° -0.04 S L 10 BB2 D 6 L3 L4 L d0 ≥ 40 D7 D w S L9 90° 30° d0 d1 d2 30° BB1 D N.B.: 6 On a precision-ground screw the core diameter d2 is smaller by max. 0.3 mm due to the root undercut. Dimensions (mm) Weight d1 d2 D1 g6 D5 Hole pattern D6 D7 L L3 L4 L9 L10 S m (Kg) 15.0 19.0 24.0 24.0 31.0 31.0 39.0 38.0 38.0 38.0 49.0 48.0 48.0 48.0 61.0 61.0 61.0 78.0 77.0 76.0 98.0 96.0 123.0 121.0 12.9 16.9 21.9 21.9 28.4 27.9 36.4 33.8 33.8 33.8 46.4 43.8 43.8 43.4 56.8 56.8 56.4 73.3 70.8 67.0 93.4 87.1 118.0 112.0 28 36 40 40 50 50 63 63 63 63 75 75 75 75 90 90 95 105 125 125 125 150 150 170 48 58 62 62 80 80 93 93 93 93 110 110 110 110 125 125 135 145 165 165 165 202 202 222 BB2 BB2 BB2 BB2 BB2 BB2 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 BB1 38 47 51 51 65 65 78 78 78 78 93 93 93 93 108 108 115 125 145 145 145 176 176 196 5.5 6.6 6.6 6.6 9 9 9 9 9 9 11 11 11 11 11 11 13.5 13.5 13.5 13.5 13.5 17.5 17.5 17.5 72 82 82 120 88 146 100 140 180 175 100 140 180 255 140 180 255 190 320 340 190 340 190 340 12 12 12 12 13 13 15 15 15 15 15 18 18 18 22 22 22 22 25 25 25 30 25 40 10 10 10 16 10 16 10 16 16 25 10 16 16 25 16 16 25 16 25 25 16 25 16 25 44 51 55 55 71 71 81.5 81.5 81.5 81.5 97.5 97.5 97.5 97.5 110 110 117.5 127.5 147.5 147.5 147.5 178.5 178.5 198.5 60 70 70 108 75 133 85 125 165 160 85 122 162 237 118 158 233 168 295 315 165 310 165 300 M6 M6 M6 M6 M6 M6 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 0.29 0.53 0.57 0.77 0.96 1.34 1.68 2.15 2.73 2.56 2.25 2.97 3.73 4.93 4 4.45 8.21 5.93 17.77 19.4 7.35 24.6 9.38 29.7 RE 83 301/12.99 29 STAR – Precision Ball Screw Assemblies Double Nut with Flange FDM-E-S STAR mounting dimensions Order code: FDM-E-S 20 x 5R x 3-4 1 2 T7 R 82Z120 41Z120 1250 1 0 Size Part number d0 x P x Dw - i d0 = nominal diameter P = lead (R = right-hand, L = left-hand) DW = ball diameter i = number of ball track turns 16 x 5R x 3 - 4 20 x 5R x 3 - 4 25 x 5R x 3 - 4 25 x 10R x 3 - 4 32 x 5R x 3.5 - 4 32 x 10R x 3.969 - 5 40 x 5R x 3.5 - 5 40 x 10R x 6 - 4 40 x 10R x 6 - 6 40 x 20R x 6 - 3 50 x 5R x 3.5 - 5 50 x 10R x 6 - 4 50 x 10R x 6 - 6 50 x 20R x 6.5 - 5 63 x 10R x 6 - 4 63 x 10R x 6 - 6 63 x 20R x 6.5 - 5 80 x 10R x 6.5 - 6 80 x 20R x 9 - 6 80 x 20R x 12.7 - 6 100 x 10R x 6.5 - 6 100 x 20R x 12.7 - 6 125 x 10R x 6.5 - 6 125 x 20R x 12.7 - 6 30 1502-0-1033 1502-1-1023 1502-2-1023 1502-2-4023 1502-3-1023 1502-3-4033 1502-4-1023 1502-4-4033 1502-4-4034 1502-4-7033 1502-5-1023 1502-5-4033 1502-5-4034 1502-5-7034 1502-6-4033 1502-6-4034 1502-6-7034 1502-7-4024 1502-7-7034 1502-7-7024 1502-8-4024 1502-8-7024 1502-9-4024 1502-9-7024 Load ratings dyn. stat. C C0 (N) (N) 12300 14300 15900 15700 21600 31700 29100 50000 72100 37900 32000 55400 79700 75700 61800 88800 83900 108400 170900 262700 119500 295100 130600 326500 16100 21500 27200 27000 40000 58300 64100 86400 132200 62800 81300 109000 166500 149700 140500 214300 190300 291700 403900 534200 371900 686400 468700 870400 RE 83 301/12.99 Lube port at flange center BB3 L 10 D7 BB4 S D7 S D6 0° 4x 6x6 90 ° D5 D1 D1 -0.2 -0.04 6 30° 45° D L4 BB5 BB6 D7 S D D 6 8x4 5° d0 d1 d2 D 18° 22.5° 6 N.B.: D7 S w L 10 x 36° L3 On a precision-ground screw the core diameter d2 is smaller by max. 0.3 mm due to the root undercut. Dimensions (mm) Weight d1 d2 D1 g6 D5 Hole pattern D6 D7 L L3 L4 L10 S m (Kg) 15.0 19.0 24.0 24.0 31.0 31.0 39.0 38.0 38.0 38.0 49.0 48.0 48.0 48.0 61.0 61.0 61.0 78.0 77.0 76.0 98.0 96.0 123.0 121.0 12.9 16.9 21.9 21.9 28.4 27.9 36.4 33.8 33.8 33.8 46.4 43.8 43.8 43.4 56.8 56.8 56.4 73.3 70.8 67.0 93.4 87.1 118.0 112.0 28 33 38 38 48 48 56 63 63 63 68 72 72 85 85 85 95 105 125 125 125 145 150 170 53 58 63 63 73 73 80 95 95 95 98 110 110 125 125 125 140 150 180 180 180 200 210 230 BB3 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB5 BB5 BB5 BB5 BB5 BB6 40 45 50 50 60 60 68 78 78 78 82 90 90 105 105 105 118 125 152 152 152 172 180 200 7 7 7 7 7 7 7 9 9 9 9 11 11 11 11 11 14 14 18 18 18 18 18 18 72 82 82 120 88 146 100 140 180 175 100 140 180 255 140 180 255 190 320 340 190 340 190 340 12 12 12 12 13 13 15 15 15 15 15 18 18 22 22 22 22 22 25 25 25 30 30 40 10 10 10 16 10 16 10 16 16 25 10 16 16 25 16 16 25 16 25 25 16 25 16 25 60 70 70 108 75 133 85 125 165 160 85 122 162 233 118 158 233 168 295 315 165 310 160 300 M6 M6 M6 M6 M6 M6 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 0.33 0.45 0.53 0.70 0.84 1.22 1.13 2.25 2.83 2.66 1.60 2.74 3.39 6.71 3.53 4.32 8.65 6.35 18.60 20.20 8.19 24.50 10.80 31.00 RE 83 301/12.99 31 STAR – Precision Ball Screw Assemblies Nut Housing MGS Nut housings MGS are designed for FEM-E-S, FDM-E-S and SEM-E-S. In addition to bolting, the housings should be locked in place by positive means (e.g. two pins with a diameter equal to that of the screws). We recommend using screws with a strength class of 8.8. ! See “Mounting“ on page 91 for tightening torques. Size Part number d0 x P 16x5 16x10 16x16 20x5 20x20 25x5 25x10 25x25 32x5 32x10 32x20 32x32 40x5 40x10 40x20 40x40 50x5 50x10 50x20 50x40 63x10 80x10 32 1506-0-0010 1506-0-0010 1506-1-0010 1506-1-0010 1506-2-0010 1506-2-0010 1506-2-0010 1506-3-0010 1506-3-0010 1506-3-0010 1506-4-0010 1506-4-0010 1506-4-0010 1506-4-0011 1506-4-0011 1506-5-0011 1506-5-0010 1506-5-0011 1506-6-0010 1506-6-0010 1506-6-0010 1506-7-0010 RE 83 301/12.99 T2 H T1 S S2 S1 L D 1 H1 D6 E1 E2 B A N 4 x 90° 6x60° 30° for size 16 x 5 /16 x10 Dimensions (mm) D1 D6 A1) H8 B1) H js7 H11) 28 28 33 33 38 38 38 48 48 48 56 56 56 63 63 72 68 72 85 85 85 105 70 70 75 75 85 85 85 95 95 95 105 105 105 120 120 140 130 140 150 150 150 170 28 28 32 32 34 34 34 38 38 38 42 42 42 50 50 58 52 58 65 65 65 78 55 55 62 62 65 65 65 75 75 75 82 82 82 98 98 113 101 113 128 128 128 153 40 40 45 45 50 50 50 60 60 60 68 68 68 78 78 90 82 90 105 105 105 125 40 40 40 40 40 40 40 50 50 50 60 60 60 65 65 80 65 80 80 80 80 80 E1 52 52 56 56 63 63 63 72 72 72 82 82 82 93 93 108 100 108 121 121 121 140 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.15 ±0.15 ±0.15 ±0.15 ±0.15 ±0.15 ±0.2 E2 20 20 20 20 20 20 20 26 26 26 30 30 30 35 35 46 35 46 46 46 46 46 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.15 ±0.15 ±0.15 ±0.15 ±0.15 ±0.15 ±0.15 N S S1 T1 S2 T2 10 10 10 10 10 10 10 12 12 12 15 15 15 15 15 17 15 17 17 17 17 17 8.4 8.4 8.4 8.4 8.4 8.4 8.4 10.5 10.5 10.5 13 13 13 15 15 17 15 17 17 17 17 17 M10 M10 M10 M10 M10 M10 M10 M12 M12 M12 M16 M16 M16 M18 M18 M20 M18 M20 M20 M20 M20 M20 15 15 15 15 15 15 15 15 15 15 20 20 20 25 25 30 30 30 30 30 30 30 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M8 M8 M10 M8 M10 M10 M10 M10 M12 10 10 10 10 10 10 10 10 10 10 12 12 12 14 14 18 14 18 18 18 18 20 1) Tolerance grades to DIN 1685-GTB 16 RE 83 301/12.99 33 Hole Hole pattern pattern FEM-E-S SEM-E-S ISO 4762 FDM-E-S BB3 BB3 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB4 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 BB7 M8 M8 M8 M8 M8 M8 M8 M10 M10 M10 M12 M12 M12 M14 M14 M16 M14 M16 M16 M16 M16 M16 Clamping length BB3 / BB7 Hex socket cap. screw BB4 / BB7 Weight L (Kg) 44 44 51 51 54 54 54 61 61 61 64 64 64 79.5 79.5 92 82.5 92 107 107 107 132 0.85 0.85 1.05 1.05 1.25 1.25 1.25 1.8 1.8 1.8 2.5 2.5 2.5 3.7 3.7 6.3 4.1 6.3 7.3 7.3 7.3 9.4 STAR – Precision Ball Screw Assemblies Nut Housing MGD Nut housings MGD are designed for FEM-E-C, FDM-E-C and SEM-E-C. In addition to bolting, the housings should be locked in place by positive means (e.g. two pins with a diameter equal to that of the screws). We recommend using screws with a strength class of 8.8. ! See “Mounting“ on page 91 for tightening torques. Reference edges are formed on both sides. Size Part number d0 x P 16x5 16x10 16x16 20x5 20x20 25x5 25x10 25x25 32x5 32x10 32x20 32x32 40x5 40x10 40x12 40x16 40x20 40x40 50x5 50x10 50x12 50x16 50x20 50x40 63x10 63x20 63x40 80x10 80x20 34 1506-0-0050 1506-1-0050 1506-2-0050 1506-3-0050 1506-4-0050 1506-5-0050 1506-6-0050 1506-6-0051 1506-7-0050 1506-7-0051 RE 83 301/12.99 2xB S1 S T1 H1 L D 6 H T1 H2 S2 B D1 N E2 E1 30° 90° 90° A BB2 BB1 Dimensions (mm) Hole Hex socket Clamping Weight pattern cap. screw length D1 D6 H7 A B H ±0.01 ±0.01 H1 H2 E1 E2 N S S1 T1 S2 T2 ISO 4762 L (Kg) 28 38 50 35 24 48 10 50 ±0.1 20 ±0.1 20 8.4 M10 15 M5 10 BB2 M8 37 0.91 36 47 55 37.5 28 56 10 55 ±0.1 23 ±0.1 22 8.4 M10 15 M6 11 BB2 M8 45 1.18 40 51 55 40 30 60 10 60 ±0.1 23 ±0.1 22 8.4 M10 15 M6 11 BB2 M8 49 1.33 50 65 70 50 35 70 10 75 ±0.1 30 ±0.1 27 13 M16 20 M8 14 BB2 M12 52 2.27 63 78 80 60 42 84 12 90 ±0.1 35 ±0.1 31 15 M18 25 M8 17 BB1 M14 65.5 3.61 75 93 95 70 48 96 12 110 ±0.15 45 ±0.15 34 17 M20 30 M10 17 BB1 M16 75 5.63 90 108 100 75 55 110 15 120 ±0.2 46 ±0.15 37 17 M20 30 M10 20 BB1 M16 89 6.72 95 115 100 80 58 116 15 130 ±0.2 46 ±0.15 37 17 M20 30 M12 20 BB1 M16 95 7.67 105 125 100 125 145 100 85 95 63 73 126 15 140 ±0.2 146 15 160 ±0.2 46 ±0.15 46 ±0.15 37 17 37 17 M20 M20 30 30 M12 M12 20 22 BB1 BB1 M16 M16 105 125 8.60 10.53 RE 83 301/12.99 35 STAR – Precision Ball Screw Assemblies Precision-Rolled Screws L D Order code: S Size d0 x P x D w 8x2.5Rx1.588 12x5Rx2 12x10Rx2 16x5Rx3 16x10Rx3 16x16Rx3 20x5Rx3 20x20Rx3.5 25x5Rx3 25x10Rx3 25x25Rx3.5 32x5Rx3.5 32x5Lx3.5 32x10Rx3.969 32x20Rx3.969 32x32Rx3.969 40x5Rx3.5 40x5Lx3.5 40x10Rx6 40x10Lx6 40x12Rx6 40x16Rx6 40x20Rx6 40x40Rx6 50x5Rx3.5 50x10Rx6 50x12Rx6 50x16Rx6 50x20Rx6.5 50x40Rx6.5 63x10Rx6 63x20Rx6.5 63x40Rx6.5 80x10Rx6.5 80x20Rx9 Tolerance grade T5 1531-2-3500 1531-4-6510 1531-4-9500 1511-0-1500 1511-0-4500 1511-0-6510 1511-1-1500 1511-1-7510 1511-2-1500 1511-2-4500 1511-2-8510 1511-3-1500 1551-3-1500 1511-3-4510 1511-3-7510 1511-3-9510 1511-4-1500 1551-4-1500 1511-4-4500 1551-4-4500 1511-4-5500 1511-4-6500 1511-4-7500 1511-4-9510 1511-5-1500 1511-5-4500 1511-5-5500 1511-5-6500 1511-5-7510 1511-5-9510 1511-6-4500 1511-6-7510 1511-6-9510 1511-7-4500 1511-7-7510 d0 overall length d1 = d2 L w Please state lengths in the "Inquiry / Order Form" 20 x 5R x 3 X X T7 R 82K120 41Z120 1250 1 0 Part number Tolerance grade T7 1531-2-3700 1531-4-6710 1531-4-9700 1511-0-1700 1511-0-4700 1511-0-6710 1511-1-1700 1511-1-7710 1511-2-1700 1511-2-4700 1511-2-8710 1511-3-1700 1551-3-1700 1511-3-4710 1511-3-7710 1511-3-9710 1511-4-1700 1551-4-1700 1511-4-4700 1551-4-4700 1511-4-5700 1511-4-6700 1511-4-7700 1511-4-9710 1511-5-1700 1511-5-4700 1511-5-5700 1511-5-6700 1511-5-7710 1511-5-9710 1511-6-4700 1511-6-7710 1511-6-9710 1511-7-4700 1511-7-7710 Tolerance grade T9 d1 d2 Js 1531-2-3900 1531-4-6910 1531-4-9900 1511-0-1900 1511-0-4900 1511-0-6910 1511-1-1900 1511-1-7910 1511-2-1900 1511-2-4900 1511-2-8910 1511-3-1900 1551-3-1900 1511-3-4910 1511-3-7910 1511-3-9910 1511-4-1900 1551-4-1900 1511-4-4900 1551-4-4900 1511-4-5900 1511-4-6900 1511-4-7900 1511-4-9910 1511-5-1900 1511-5-4900 1511-5-5900 1511-5-6900 1511-5-7910 1511-5-9910 1511-6-4900 1511-6-7910 1511-6-9910 1511-7-4900 1511-7-7910 (mm) 7.5 11.4 11.4 15 15 15 19 19.3 24 24 24 31 31 31 31 31 39 39 38 38 38 38 38 38 49 48 48 48 48 48 61 61 61 78 77 (mm) 6.3 9.9 9.9 12.9 12.9 12.9 16.9 16.7 21.9 21.9 21.4 28.4 28.4 27.9 27.9 27.9 36.4 36.4 33.8 33.8 33.8 33.8 33.8 33.8 46.4 43.8 43.8 43.8 43.3 43.3 56.8 56.3 56.3 73.3 70.8 (kgcm2/m) 0.02 0.11 0.11 0.31 0.31 0.34 0.84 0.81 2.22 2.39 2.15 6.05 6.05 6.40 6.39 6.17 15.64 15.64 13.55 13.55 13.97 12.90 13.52 13.42 40.03 35.71 36.58 34.37 34.50 34.34 95.82 93.29 93.08 256.86 211.27 36 Mass moment of inertia Maximum length Stanon Weight dard Request (kg/m) 1500 2500 2500 5000 4500 5000 4500 7500 4500 5000 4500 7500 0.30 0.75 0.74 1.24 1.23 1.29 2.03 1.99 3.31 3.43 3.25 5.45 5.45 5.60 5.60 5.50 8.78 8.78 8.15 8.15 8.27 7.95 8.14 8.11 14.05 13.25 13.41 13.00 13.01 12.98 21.72 21.42 21.40 35.58 32.14 RE 83 301/12.99 Friction-welded blanks 0.5 C made of precision-rolled screws 0.5 x 45 ° friction welded Friction-welded blanks consist of DR – a precision-rolled screw part and – an unmachined spigot. The spigot is fitted to the one end by friction welding and is available in various sizes. C LS LR LG We have a solution to prevent problems arising from out of big end bearing diameters (e.g. visible thread grooves or axial contact faces which are too small for the locating bearing). Please ask. d0 D w P Size Tolerance grade d0 x P x Dw 8x2.5Rx1.588 12x5Rx2 16x5Rx3 16x10Rx3 16x16Rx3 20x5Rx3 25x5Rx3 25x10Rx3 25x25Rx3.5 32x5Rx3.5 32x10Rx3.969 32x20Rx3.969 32x32Rx3.969 40x10Rx6 40x20Rx6 50x10Rx6 RE 83 301/12.99 T5 T5 T5 T5 T5 T5 T5 T5 T5 T5 T5 T5 T5 T5 T5 T5 37 Dimensions (mm) DR LR +2 LG LS 14.25 23.25 30.35 30.35 30.35 31.50 36.60 36.60 36.60 46.60 46.60 46.60 46.60 49.30 49.30 61.30 100 150 200 200 200 200 200 200 200 250 250 250 250 300 300 300 1100 1250 1700 1700 1700 1700 1700 1700 1700 2050 2050 2050 2050 2300 2300 2300 1000 1100 1500 1500 1500 1500 1500 1500 1500 1800 1800 1800 1800 2000 2000 2000 STAR – Precision Ball Screw Assemblies Ground-Thread Screws L overall length Order code: S Size d 0 x P x Dw 8 x 2.5R x 1.588 12 x 5R x 2 12 x 10R x 2 16 x 5R x 3 16 x 10R x 3 16 x 16R x 3 20 x 5R x 3 20 x 20R x 3.5 25 x 5R x 3 25 x 10R x 3 25 x 25R x 3.5 32 x 5R x 3.5 32 x 10R x 3.969 32 x 20R x 3.969 32 x 32R x 3.969 40 x 5R x 3.5 40 x 10R x 6 40 x 12R x 6 40 x 16R x 6 40 x 20R x 6 40 x 40R x 6 50 x 5R x 3.5 50 x 10R x 6 50 x 12R x 6 50 x 16R x 6 50 x 20R x 6.5 50 x 40R x 6.5 63 x 10R x 6 63 x 20R x 6.5 63 x 40R x 6.5 80 x 10R x 6.5 80 x 20R x 9 80 x 20R x 12.7 100 x 10R x 6.5 100 x 20R x 12.7 125 x 10R x 6.5 125 x 20R x 12.7 1501- 0 -1100 1501- 0 -4100 1501- 0 -6110 1501- 1 -1100 1501- 1 -7110 1501- 2 -1100 1501- 2 -4100 1501- 2 -8110 1501- 3 -1100 1501- 3 -4110 1501- 3 -7110 1501- 3 -9110 1501- 4 -1100 1501- 4 -4100 1501- 4 -5100 1501- 4 -6100 1501- 4 -7100 1501- 4 -9110 1501- 5 -1100 1501- 5 -4100 1501- 5 -5100 1501- 5 -6100 1501- 5 -7110 1501- 5 -9110 1501- 6 -4100 1501- 6 -7110 1501- 6 -9110 1501- 7 -4100 1501- 7 -7110 1501- 7 -7100 1501- 8 -4100 1501- 8 -7100 1501- 9 -4100 1501- 9 -7100 d0 20 x 5R x 3 X X P5 S 82K120 41Z120 1250 1 0 Part number Tolerance grade P1 d1 d2 = D L w Please state lengths in the "Inquiry / Order Form" Tolerance grade P3 1531- 2 -3300 1531- 4 -6310 1531- 4 -9300 1501- 0 -1300 1501- 0 -4300 1501- 0 -6310 1501- 1 -1300 1501- 1 -7310 1501- 2 -1300 1501- 2 -4300 1501- 2 -8310 1501- 3 -1300 1501- 3 -4310 1501- 3 -7310 1501- 3 -9310 1501- 4 -1300 1501- 4 -4300 1501- 4 -5300 1501- 4 -6300 1501- 4 -7300 1501- 4 -9310 1501- 5 -1300 1501- 5 -4300 1501- 5 -5300 1501- 5 -6300 1501- 5 -7310 1501- 5 -9310 1501- 6 -4300 1501- 6 -7310 1501- 6 -9310 1501- 7 -4300 1501- 7 -7310 1501- 7 -7300 1501- 8 -4300 1501- 8 -7300 1501- 9 -4300 1501- 9 -7300 maximum length Tolerance grade P5 1531- 2 -3500 1531- 4 -6510 1531- 4 -9500 1501- 0 -1500 1501- 0 -4500 1501- 0 -6510 1501- 1 -1500 1501- 1 -7510 1501- 2 -1500 1501- 2 -4500 1501- 2 -8510 1501- 3 -1500 1501- 3 -4510 1501- 3 -7510 1501- 3 -9510 1501- 4 -1500 1501- 4 -4500 1501- 4 -5500 1501- 4 -6500 1501- 4 -7500 1501- 4 -9510 1501- 5 -1500 1501- 5 -4500 1501- 5 -5500 1501- 5 -6500 1501- 5 -7510 1501- 5 -9510 1501- 6 -4500 1501- 6 -7510 1501- 6 -9510 1501- 7 -4500 1501- 7 -7510 1501- 7 -7500 1501- 8 -4500 1501- 8 -7500 1501- 9 -4500 1501- 9 -7500 38 d1 d2 (mm) (mm) 7.5 6.2 11.4 9.8 11.4 9.8 15 12.8 15 12.8 15 12.8 19 16.8 19.3 16.6 24 21.8 24 21.8 24 21.3 31 28.3 31 27.8 31 27.8 31 27.8 39 36.3 38 33.7 38 33.7 38 33.7 38 33.7 38 33.7 49 46.3 48 43.7 48 43.7 48 43.7 48 43.2 48 43.2 61 56.7 61 56.2 61 56.2 78 73.2 77 70.6 76 66.9 98 93.2 96 86.9 123 118.2 121 111.9 Mass of mo- available ment of intertia at short Js notice (kgcm2/m) 0.02 0.11 0.12 0.31 0.35 0.37 0.85 1.01 2.23 2.39 2.46 6.05 6.40 6.76 6.89 15.66 13.53 13.40 14.48 14.80 15.42 40.06 35.57 36.55 37.64 37.70 39.29 95.71 99.98 103.36 256.36 247.13 211.51 652.67 560.12 1574.25 1460.94 800 800 800 1000 1000 1000 1200 1200 1500 1500 1500 3000 3000 3000 3000 4000 5000 5000 5000 5000 5000 4000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 on request 1500 1500 1500 3000 3000 3000 3000 3000 5000 5000 5000 5000 5000 5000 5000 5000 8000 8000 8000 8000 8000 5000 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000 Weight (kg/m) 0.30 0.75 0.73 1.24 1.31 1.34 2.03 2.22 3.31 3.43 3.48 5.45 5.60 5.76 5.83 8.78 8.14 8.27 8.43 8.52 8.71 14.05 13.24 13.40 13.60 13.61 13.91 21.71 22.18 22.57 35.54 34.86 32.16 56.74 52.44 90.02 84.73 RE 83 301/12.99 Area of application The STAR – Ground-Thread Screw is the solution for high-precision applications. Production N.B.: The conventional method of production for screws is to grind the ball track. The part numbers listed in the table apply for a linear meter of screw without end machining. Screws with customer-specific end machining and a mounted nut are issued with their own ID numbers. As a rule, STAR screws are manufactured to order complete with end machining. Screws of class P3 and P1 are supplied as standard with a lead test report. Ground-thread “ECO-Screws“ C LS LG The number of standard sizes kept in stock is increased in accordance with inquiries. Please ask. 39 d0 d2 Please note that with very large end bearing diameters (bigger than d2) the thread grooves may remain partly visible. d1 P RE 83 301/12.99 0.5 x 45 ° DE 0.5 C We keep stocks of screws in standard sizes and popular lengths in case you need delivery at extremely short notice, e.g. for repairs, as samples or for pre-series. These “ECO Screws“ can be end-machined as required at short notice. STAR – Precision Ball Screw Assemblies Screw End Form 99, End Annealed Option (machining of end face) K None 99 L* (150) * Annealed length Order code: SEM-E-S 20 x 5R x 3-4 X X T7 R 99K150 82Z120 1250 1 0 The annealed length can be selected independently of the screw size. 40 RE 83 301/12.99 Screw End Form 00, End not Annealed, Machining of End Face Z Option (machining of end face) Z d0 x P S 00 S K Order code: Form 00 RE 83 301/12.99 SEM-E-S 20 x 5R x 3-4 X X T7 R 00Z200 82Z120 1250 1 0 Version 080 120 160 200 250 320 400 500 630 800 Ball screw size Hex socket Centering hole Hex socket d0 P Z S 8 12 16 20 25 32 40 50 63 80 2.5 5/10 5/10/16 5/20 5/10/25 5/10/20/32 5/10/12/16/20/40 5/10/12/16/20/40 10/20/40 10/20 – M3 M4 M6 M8 M10 M12 M16 M20 M20 – 4 5 8 10 12 14 17 17 17 41 None STAR – Precision Ball Screw Assemblies Screw End Form 01–02 Option (machining of end face) Z Undercut form E DIN 509 Z Undercut form E DIN 509 Undercut for retaining ring DIN 471 S LS1LST1 L6 ST1 S1 D2 D1 01 DT2 DT1 S K None Application bT b xlxt 02 L1 L2 L Order code: 01 02 050 060 100 120 150 170 200 250 300 350 500 600 100 120 150 170 200 250 300 350 500 600 Dimensions (mm) d0 P L 8 12 16 20 20 25 32 32 40 50 63 80 16 20 20 25 32 32 40 50 63 80 2.5 5/10 5/10/16 5/20 5/20 5/10/25 5/10/20/32 5/10/20/32 5/10/12/16/20/40 5/10/12/16/20/40 10/20/40 10/20 5/10/16 5/20 5/20 5/10/25 5/10/20/32 5/10/20/32 5/10/12/16/20/40 5/10/12/16/20/40 10/20/40 10/20 19 24 32 38 39 45 58 69 70 82 107 109 32 38 39 45 58 69 70 82 107 109 D1 DT1 L1 D2 5 6 10 12 15 17 20 25 30 35 50 60 10 12 15 17 20 25 30 35 50 60 5 6 9 10 11 12 14 15 16 17 20 22 9 10 11 12 14 15 16 17 20 22 4 5 8 10 12 15 18 22 28 32 48 58 8 10 12 15 18 22 28 32 48 58 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 DT2 L2 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 14 18 23 28 28 33 44 54 54 65 87 87 23 28 28 33 44 54 54 65 87 87 L6 12 16 20 25 25 30 40 50 50 60 80 80 20 25 25 30 40 50 50 60 80 80 Keyway to DIN 6885 S1 ST1 3.8 4.8 7.6 9.6 11.5 14.3 17.0 21.0 26.6 30.3 45.5 55.0 7.6 9.6 11.5 14.3 17.0 21.0 26.6 30.3 45.5 55.0 h10 h10 h10 h10 h11 h11 h11 h11 h12 h12 h12 h12 h10 h10 h11 h11 h11 h11 h12 h12 h12 h12 LS1 LST1 b bT 0.50 0.70 1.10 1.10 1.10 1.10 1.30 1.30 1.60 1.60 1.85 2.15 1.10 1.10 1.10 1.10 1.30 1.30 1.60 1.60 1.85 2.15 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 2 3 4 5 6 6 8 10 14 16 P9 P9 P9 P9 P9 P9 P9 P9 P9 P9 l 14 20 20 25 28 36 36 40 63 63 Centering hole Hex socket Ball screw size Version* Form SEM-E-S 20 x 5R x 3-4 X X T7 R 02Z120 82Z120 1250 1 0 t Z S 1.2 1.8 2.5 3.0 3.5 3.5 4.0 5.0 6.0 6.0 M3 M3 M4 M5 M6 M8 M10 M12 M16 M20 M3 M3 M4 M5 M6 M8 M10 M12 M16 M20 4 4 4 5 6 10 10 17 17 4 4 4 5 6 10 10 17 17 * The allocation of screw ends to the bearing is defined by the version. 42 RE 83 301/12.99 End Bearings for Screw Ends Form 01–02 Groove bearing to DIN 625 Retaining ring to DIN 471 Form 01 02 RE 83 301/12.99 Version 050 060 100 120 150 170 200 250 300 350 500 600 100 120 150 170 200 250 300 350 500 600 Ball screw size Deep-groove bearing to DIN 625 Retaining ring to DIN 471 d0 P Designation Part number Designation Part number 8 12 16 20 20 25 32 32 40 50 63 80 16 20 20 25 32 32 40 50 63 80 2.5 5/10 5/10/16 5/20 5/20 5/10/25 5/10/20/32 5/10/20/32 5/10/12/16/20/40 5/10/12/16/20/40 10/20/40 10/20 5/10/16 5/20 5/20 5/10/25 5/10/20/32 5/10/20/32 5/10/12/16/20/40 5/10/12/16/20/40 10/20/40 10/20 625.2RS 626.2RS 6200.2RS 6201.2RS 6202.2RS 6203.2RS 6204.2RS 6205.2RS 6206.2RS 6207.2RS 6210.2RS 6212.2RS 6200.2RS 6201.2RS 6202.2RS 6203.2RS 6204.2RS 6205.2RS 6206.2RS 6207.2RS 6210.2RS 6212.2RS 8414-048-00 8414-043-00 8414-049-00 8414-042-00 8414-074-00 8414-050-00 8414-038-00 8414-063-00 8414-051-00 8414-075-00 8414-077-00 8414-078-00 8414-049-00 8414-042-00 8414-074-00 8414-050-00 8414-038-00 8414-063-00 8414-051-00 8414-075-00 8414-077-00 8414-078-00 4x0.4 5x0.6 8x0.8 10x1 12x1 15x1 18x1.2 22x1.2 28x1.5 32x1.5 48x1.75 58x2 8x0.8 10x1 12x1 15x1 18x1.2 22x1.2 28x1.5 32x1.5 48x1.75 58x2 8410-765-00 8410-742-00 8410-737-00 8410-745-00 8410-712-00 8410-748-00 8410-723-00 8410-714-00 8410-752-00 8410-753-00 8410-718-00 8410-728-00 8410-737-00 8410-745-00 8410-712-00 8410-748-00 8410-723-00 8410-714-00 8410-752-00 8410-753-00 8410-718-00 8410-728-00 43 STAR – Precision Ball Screw Assemblies Screw Ends Form 11–12 Z Option (machining of end face) Undercut form F DIN 509 Z Undercut form E DIN 509 Thread undercut DIN 76 short G1 DT2 S D2 DT1 D1 11 S K None bT Application b xlxt 12 L1 LG1 L2 L Order code: 12 Dimensions (mm) d0 P L 16 20 25 32 40 40 50 50 63 80 16 20 25 32 40 40 50 50 63 80 5/10/16 5/20 5/10/25 5/10/20/32 10/12/16/20/40 5 10/12/16/20/40 5 10/20/40 10/20 5/10/16 5/20 5/10/25 5/10/20/32 10/12/16/20/40 5 10/12/16/20/40 5 10/20/40 10/20 48 60 75 88 126 101 130 118 132 160 48 60 75 88 126 101 130 118 132 160 Keyway to DIN 6885 D1 DT1 L1 D2 DT2 L2 G1 LG1 10 12 17 20 25 30 30 35 40 50 10 12 17 20 25 30 30 35 40 50 18 23 23 26 54 25 54 32 44 52 18 23 23 26 54 25 54 32 44 52 8 10 15 18 22 28 28 32 38 48 8 10 15 18 22 28 28 32 38 48 20 25 30 40 50 50 50 60 60 80 20 25 30 40 50 50 50 60 60 80 M6x0.5 M10x1 M15x1 M17x1 M20x1 M25x1.5 M25x1.5 M30x1.5 M35x1.5 M40x1.5 M6x0.5 M10x1 M15x1 M17x1 M20x1 M25x1.5 M25x1.5 M30x1.5 M35x1.5 M40x1.5 10 12 22 22 22 26 26 26 28 28 10 12 22 22 22 26 26 26 28 28 h6 h6 h6 h6 h6 h6 h6 h6 h6 h6 h6 h6 h6 h6 h6 h6 h6 h6 h6 h6 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 b 2 3 5 6 6 8 8 10 10 14 bT P9 P9 P9 P9 P9 P9 P9 P9 P9 P9 l 14 20 25 28 36 36 36 40 40 63 t 1.2 1.8 3 3.5 3.5 4 4 5 5 5.5 Hex socket 11 100 120 170 200 250 300 301 350 400 500 100 120 170 200 250 300 301 350 400 500 Ball screw size Centering hole Form Version* SEM-E-S 20 x 5R x 3-4 1 2 T7 R 12Z120 41Z120 1250 1 0 Z S – M3 M5 M5 M6 M8 M8 M10 M12 M16 – M3 M5 M5 M6 M8 M8 M10 M12 M16 – 4 4 5 5 8 8 10 12 12 – 4 4 5 5 8 8 10 12 12 * The allocation of screw ends to the bearing is defined by the version. 44 RE 83 301/12.99 End Bearings for Screw Ends Form 11–12 Angular contact thrust ball bearing LGF Form Version Angular contact thrust ball bearing LGN Ball screw size 11 12 100 120 170 200 250 300 301 350 400 500 100 120 170 200 250 300 301 350 400 500 RE 83 301/12.99 P 16 20 25 32 40 40 50 50 63 80 16 20 25 32 40 40 50 50 63 80 5/10/16 5/20 5/10/25 5/10/20/32 10/12/16/20/40 5 10/12/16/20/40 5 10/20/40 10/20 5/10/16 5/20 5/10/25 5/10/20/32 10/12/16/20/40 5 10/12/16/20/40 5 10/20/40 10/20 Slotted nut NMA Angular contact thrust ball bearing LGF Designation d0 Slotted nut NMZ – LGF-B-1255 LGF-B-1762 LGF-B-2068 LGF-C-2575 LGF-B-3080 LGF-C-3080 LGF-B-3590 LGF-B-40115 LGF-A-50140 LGF-B-1255 LGF-B-1762 LGF-B-2068 LGF-B-2575 LGF-B-3080 LGF-C-3080 LGF-B-3590 LGF-A-50140 LGF-B-40115 Part number – 8414-009-06 8414-010-06 8414-001-06 8414-015-06 8414-011-06 8414-027-06 8414-026-06 8414-028-06 8414-029-06 8414-009-06 8414-010-06 8414-001-06 8414-015-06 8414-011-06 8414-027-06 8414-026-06 8414-028-06 8414-029-06 45 LGN Designation LGN-B-1034 LGN-B-1242 LGN-B-1747 LGN-B-2052 LGN-C-2557 LGN-B-3062 LGN-C-3062 LGN-B-3572 LGN-A-4090 LGN-A-50110 LGN-B-1034 LGN-B-1242 LGN-B-1747 LGN-B-2052 LGN-C-2557 LGN-B-3062 LGN-C-3062 LGN-B-3572 LGN-A-4090 LGN-A-50110 Slotted nut Part number Designation Part number 8414-003-06 8414-004-06 8414-005-06 8414-006-06 8414-014-06 8414-007-06 8414-023-06 8414-022-06 8414-024-06 8414-025-06 8414-003-06 8414-004-06 8414-005-06 8414-006-06 8414-014-06 8414-007-06 8414-023-06 8414-022-06 8414-024-06 8414-025-06 NMZ6x0.5 NMZ10x1 NMA15x1 NMA17x1 NMA20x1 NMA25x1.5 NMA25x1.5 NMA30x1.5 NMA35x1.5 NMA40x1.5 NMZ6x0.5 NMZ10x1 NMA15x1 NMA17x1 NMA20x1 NMA25x1.5 NMA25x1.5 NMA30x1.5 NMA35x1.5 NMA40x1.5 8446-001-04 8446-002-04 8446-020-04 8446-014-04 8446-015-04 8446-011-04 8446-011-04 8446-016-04 8446-012-04 8446-018-04 8446-001-04 8446-002-04 8446-020-04 8446-014-04 8446-015-04 8446-011-04 8446-011-04 8446-016-04 8446-012-04 8446-018-04 STAR – Precision Ball Screw Assemblies Screw End Form 21 Z Option (machining of end face) Z S Undercut form E DIN 509 DT1 S K D1 21 L1 Order code: 21 Application SEM-E-S 20 x 5R x 3-4 1 2 T7 R 21Z120 82Z120 1250 1 0 Ball screw size Dimensions (mm) Centering hole Hex socket Form Version* None d0 P D1 DT1 L1 Z S 050 060 100 120 150 170 200 250 8 12 16 20 20 25 32 32 5 6 10 12 15 17 20 25 j6 j6 j6 j6 j6 j6 j6 j6 5 6 9 10 11 12 14 15 M3 M4 M5 M6 M6 M10 4 4 4 5 5 8 300 40 30 j6 16 M10 10 350 500 600 50 63 80 2.5 5/10 5/10/16 5/20 5/20 5/10/25 5/10/20/32 5/10/20/32 5 10/12/16/20/40 5/10/12/16/20/40 10/20/40 10/20 35 50 60 j6 j6 j6 17 20 22 M12 M16 M20 12 17 17 * The allocation of screw ends to the bearing is defined by the version. 46 RE 83 301/12.99 End Bearings for Screw Ends Form 21 Pillow block unit SEA-L Bearing LAD* Pillow block unit SEB-L Form Version Ball screw size Pillow block unit Bearing LAD* d0 21 050 060 100 120 150 170 200 250 8 12 16 20 20 25 32 32 300 40 350 500 600 50 63 80 P 2.5 5/10 5/10/16 5/20 5/20 5/10/25 5/10/20/32 5/10/20/32 5 10/12/16/20/40 5/10/12/16/20/40 10/20/40 10/20 SEA-L SEB-L Part number Part number Part number – – – 1593-6-1200 – 1593-6-1700 1593-6-2000 – 1591-6-0500 1591-6-0620 1591-6-1020 1591-6-1220 – 1591-6-1720 1591-6-2020 – 1591-6-3020 1591-6-3010 – – – 1590-6-0500 1590-6-0600 1590-6-1000 1590-6-1200 1590-6-1500 1590-6-1700 1590-6-2000 1590-6-2500 1593-6-3000 – – – * Items delivered: 1 bearing, 2 retaining rings RE 83 301/12.99 47 1590-6-3000 1590-6-3500 1590-6-5000 1590-6-6000 STAR – Precision Ball Screw Assemblies Screw End Form 31 Z Option (machining of end face) Z Undercut form E DIN 509 S Undercut for retaining ring DIN 471 (3x) LS1LST1 L4 S1 31 K D1 DT1 ST1 L4 S None Application L5 L1 Order code: SEM-E-S 20 x 5R x 3-4 1 2 T7 R 31Z120 82Z120 1250 1 0 Dimensions (mm) Hex socket 31 050 060 100 120 150 170 200 250 300 350 500 600 Ball screw size Centering hole Form Version* d0 P D1 DT1 L1 L4 L5 S1 ST1 LS1 LST1 Z S 8 12 16 20 20 25 32 32 40 50 63 80 2.5 5/10 5/10/16 5/20 5/20 5/10/25 5/10/20/32 5/10/20/32 5/10/12/16/20/40 5/10/12/16/20/40 10/20/40 10/20 5 6 10 12 15 17 20 25 30 35 50 60 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 22 26 39 43 47 51 60 64 68 73 87 95 5 6 9 10 11 12 14 15 16 17 20 22 20 24 36 40 44 48 56 60 64 68 80 88 4.8 5.7 9.6 11.5 14.3 16.2 19.0 23.9 28.6 33.0 47.0 57.0 h10 h10 h10 h11 h11 h11 h11 h12 h12 h12 h12 h12 0.70 0.80 1.10 1.10 1.10 1.10 1.30 1.30 1.60 1.60 2.15 2.15 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 – – M3 M4 M5 M6 M6 M10 M10 M12 M16 M20 – – 4 4 4 5 5 8 10 12 17 17 * The allocation of screw ends to the bearing is defined by the version. 48 RE 83 301/12.99 End Bearings for Screw Ends Form 31 Bearing LAD* Form Version 31 050 060 100 120 150 170 200 250 300 350 500 600 Ball screw size Bearing LAD* d0 P Part number 8 12 16 20 20 25 32 32 40 50 63 80 2.5 5/10 5/10/16 5/20 5/20 5/10/25 5/10/20/32 5/10/20/32 5/10/12/16/20/40 5/10/12/16/20/40 10/20/40 10/20 1590-6-0500 1590-6-0600 1590-6-1000 1590-6-1200 1590-6-1500 1590-6-1700 1590-6-2000 1590-6-2500 1590-6-3000 1590-6-3500 1590-6-5000 1590-6-6000 * Items delivered: 1 bearing, 2 retaining rings. Two sets are required for applications with Form 31. RE 83 301/12.99 49 STAR – Precision Ball Screw Assemblies Screw End Form 41 Z Option (machining of end face) Z S Undercut form E DIN 509 S Undercut for retaining ring DIN 471 LS1LST1 L4 DT1 ST1 S1 41 D1 K None Application L1 Order code: 41 Ball screw size d0 P 050 060 100 120 150 170 200 250 8 12 16 20 20 25 32 32 300 40 350 500 600 50 63 80 2.5 5/10 5/10/16 5/20 5/20 5/10/25 5/10/20/32 5/10/20/32 5 10/12/16/20/40 5/10/12/16/20/40 10/20/40 10/20 Dimensions (mm) D1 Centering hole Form Version* Hex socket SEM-E-S 20 x 5R x 3-4 1 2 T7 R 41Z120 82Z120 1250 1 0 DT1 L1 L4 S1 ST1 LS1 LST1 Z S 5 6 10 12 15 17 20 25 j6 j6 j6 j6 j6 j6 j6 j6 7 8 12 13 14 15 18 19 5 6 9 10 11 12 14 15 4.8 5.7 9.6 11.5 14.3 16.2 19.0 23.9 h10 h10 h10 h11 h11 h11 h11 h12 0.70 0.80 1.10 1.10 1.10 1.10 1.30 1.30 H13 H13 H13 H13 H13 H13 H13 H13 – – M3 M4 M5 M6 M6 M10 – – 4 4 4 5 5 8 30 j6 20 16 28.6 h12 1.6 H13 M10 10 35 50 60 j6 j6 j6 22 27 29 17 20 22 33.0 47.0 57.0 h12 h12 h12 1.60 2.15 2.15 H13 H13 H13 M12 M16 M20 12 17 17 * The allocation of screw ends to the bearing is defined by the version. 50 RE 83 301/12.99 End Bearings for Screw Ends Form 41 Pillow block unit SEA-L Bearing LAD* Pillow block unit SEB-L Form Version Ball screw size Bearing Pillow block unit LAD* 41 d0 P Part number SEA-L Part number SEB-L Part number 050 060 100 120 150 170 200 250 8 12 16 20 20 25 32 32 1590-6-0500 1590-6-0600 1590-6-1000 1590-6-1200 1590-6-1500 1590-6-1700 1590-6-2000 1590-6-2500 – – – 1593-6-1200 – 1593-6-1700 1593-6-2000 – 300 40 1590-6-3000 1593-6-3000 350 500 600 50 63 80 2.5 5/10 5/10/16 5/20 5/20 5/10/25 5/10/20/32 5/10/20/32 5 10/12/16/20/40 5/10/12/16/20/40 10/20/40 10/20 1590-6-3500 1590-6-5000 1590-6-6000 – – – 1591-6-0500 1591-6-0620 1591-6-1020 1591-6-1220 – 1591-6-1720 1591-6-2020 – 1591-6-3020 1593-6-3010 – – – * Items delivered: 1 bearing, 2 retaining rings RE 83 301/12.99 51 STAR – Precision Ball Screw Assemblies Screw Ends Form 51–53 Z Option (machining of end face) Undercut form F DIN 509 Z Thread undercut DIN 76 short D1 51 G1 DT1 S S LG1 L1 K None Friction welded ∅12 Application 53 only 8 x 2.5 max. 8 Order code: 51 53 L SEM-E-S 20 x 5R x 3-4 1 2 T7 R 51Z120 82Z120 1250 1 0 Ball screw size Dimensions (mm) d0 P L D1 DT1 L1 060 100 120 170 200 250 12 16 20 25 32 40 24 30 35 45 48 80 6 10 12 17 20 25 h6 h6 h6 h6 h6 h6 14 M6x0.5 18 M10x1 23 M12x1 23 M17x1 26 M20x1 54 M25x1.5 300 40 51 30 301 350 400 500 060 50 50 63 80 8 5/10 5/10/16 5/20 5/10/25 5/10/20/32 10/12/16/20/40 5 10/12/16/20/40 10/12/16/20/40 5 10/20/40 10/20 2.5 80 60 72 84 24 30 35 40 50 6 G1 Centering hole Hex socket Form Version* 15 LG1 Z S 10 12 12 22 22 26 – M3 M4 M5 M6 M8 – 4 4 5 5 8 h6 25 M30x1.5 26 M10 10 h6 h6 h6 h6 h6 54 32 44 52 14 M10 M12 M16 M16 – 10 12 12 17 – M30x1.5 M35x1.5 M40x1.5 M50x1.5 M6x0.5 26 28 28 32 10 * The allocation of screw ends to the bearing is defined by the version. 52 RE 83 301/12.99 End Bearings for Screw Ends Form 51–53 Form Pillow block unit SEA-F Bearing LAF Pillow block unit SEB-F Bearing LAN Version 51 53 RE 83 301/12.99 Ball screw size d0 P 060 100 120 170 200 250 12 16 20 25 32 40 300 40 301 350 400 500 060 50 50 63 80 8 5/10 5/10/16 5/20 5/10/25 5/10/20/32 10/12/16/20/40 5 10/12/16/20/40 10/12/16/20/40 5 10/20/40 10/20 2.5 Pillow block unit Bearing SEA-F Part number SEB-F Part number LAF Part number LAN Part number – – 1593-0-1200 1593-0-1730 1593-0-2030 – 1591-1-0620 1591-1-1020 1591-1-1220 1591-1-1730 1591-1-2030 1591-1-2530 1591-1-3030 – – – – – 1591-1-0600 – – 1590-0-1200 1590-0-1730 1590-0-2030 1590-3-2530 1590-0-3030 – 1590-3-3030 1590-0-3530 1590-0-4030 1590-0-5030 – 1590-1-0600 1590-1-1000 1590-1-1200 1590-1-1730 1590-1-2030 1590-2-2530 1590-1-3030 – 1590-2-3030 1590-1-3530 1590-1-4030 1590-1-5030 1590-1-0600 1593-0-3030 – – – – 53 Slotted nut used NMZ NMA • • • • • • • • • • • • • STAR – Precision Ball Screw Assemblies Screw Ends Form 61–62 Option (machining of end face) Z Undercut form E DIN 509 Undercut for retaining ring DIN 471 (3x) Z Undercut form E DIN 509 DT2 S S D2 ST1 S1 D1 61 LS1LST1 L4 DT1 L4 K None Application bT b xlxt 62 L5 L2 L1 L Order code: 61 62 050 060 100 120 150 170 200 250 300 350 500 600 100 120 150 170 200 250 300 350 500 600 Ball screw size Dimensions (mm) d0 P L 8 12 16 20 20 25 32 32 40 50 63 80 16 20 20 25 32 32 40 50 63 80 2.5 5/10 5/10/16 5/20 5/20 5/10/25 5/10/20/32 5/10/20/32 5/10/12/16/20/40 5/10/12/16/20/40 10/20/40 10/20 5/10/16 5/20 5/20 5/10/25 5/10/20/32 5/10/20/32 5/10/12/16/20/40 5/10/12/16/20/40 10/20/40 10/20 34 42 59 68 72 81 100 114 118 133 167 175 59 68 72 81 100 114 118 133 167 175 Keyway to DIN 6885 D1 DT1 L1 D2 DT2 L2 L4 L5 S1 ST1 LS1 LST1 b bT 5 6 10 12 15 17 20 25 30 35 50 60 10 12 15 17 20 25 30 35 50 60 4 5 8 10 12 15 18 22 28 32 48 58 8 10 12 15 18 22 28 32 48 58 5 6 9 10 11 12 14 15 16 17 5 5 9 10 11 12 14 15 16 17 20 22 20 24 36 40 44 48 56 60 64 68 80 88 36 40 44 48 56 60 64 68 N 88 4.8 5.7 9.6 11.5 14.3 16.2 19.0 23.9 28.6 33.0 47.0 57.0 9.6 11.5 14.3 16.2 19.0 23.9 28.6 33.0 47.0 57.0 h10 h10 h10 h11 h11 h11 h11 h12 h12 h12 h12 h12 h10 h11 h11 h11 h11 h12 h12 h12 h12 h12 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 22 26 39 43 47 51 60 64 68 73 87 95 39 43 47 51 60 64 68 73 87 95 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 12 16 20 25 25 30 40 50 50 60 80 80 20 25 25 30 40 50 50 60 80 80 0.70 0.80 1.10 1.10 1.10 1.10 1.30 1.30 1.60 1.60 2.15 2.15 1.10 1.10 1.10 1.10 1.30 1.30 1.60 1.60 2.15 2.15 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 2 H13 3 H13 4 H13 5 H13 6 H13 6 H13 8 H13 10 H13 14 H13 16 P9 P9 P9 P9 P9 P9 P9 P9 P9 P9 l 14 20 20 25 28 36 36 40 63 63 Centering hole Hex socket Form Vers.* SEM-E-S 20 x 5R x 3-4 1 2 T7 R 62Z120 51Z120 1250 1 0 t Z S 1.2 1.8 2.5 3 3.5 3.5 4 5 5.5 6 – – M3 M3 M4 M5 M6 M8 M10 M12 M16 M20 M3 M3 M4 M5 M6 M8 M10 M12 M16 M20 – – – 4 4 4 5 6 10 10 17 17 – 4 4 4 5 6 10 10 17 17 * The allocation of screw ends to the bearing is defined by the version. 54 RE 83 301/12.99 End Bearings for Screw Ends Form 61–62 Bearing LAD* Form 61 62 Version 050 060 100 120 150 170 200 250 300 350 500 600 100 120 150 170 200 250 300 350 500 600 Ball screw size Bearing LAD* d0 P Part number 8 12 16 20 20 25 32 32 40 50 63 80 16 20 20 25 32 32 40 50 63 80 2.5 5/10 5/10/16 5/20 5/20 5/10/25 5/10/20/32 5/10/20/32 5/10/12/16/20/40 5/10/12/16/20/40 10/20/40 10/20 5/10/16 5/20 5/20 5/10/25 5/10/20/32 5/10/20/32 5/10/12/16/20/40 5/10/12/16/20/40 10/20/40 10/20 1590-6-0500 1590-6-0600 1590-6-1000 1590-6-1200 1590-6-1500 1590-6-1700 1590-6-2000 1590-6-2500 1590-6-3000 1590-6-3500 1590-6-5000 1590-6-6000 1590-6-1000 1590-6-1200 1590-6-1500 1590-6-1700 1590-6-2000 1590-6-2500 1590-6-3000 1590-6-3500 1590-6-5000 1590-6-6000 * Items delivered: 1 bearing, 2 retaining rings. Two sets are required for applications with Form 61-62. RE 83 301/12.99 55 STAR – Precision Ball Screw Assemblies Screw End Form 71–72 Option (machining of end face) Z Undercut form E DIN 509 Undercut for retaining ring DIN 471 Z LS1LST1 L4 Undercut form E DIN 509 DT2 ST1 S D2 S1 71 S K None Application bT D1 DT1 b xlxt 72 L1 L2 L Order code: 71 72 050 060 100 120 150 170 200 250 300 350 500 600 100 120 150 170 200 250 300 350 500 600 Ball screw size Dimensions (mm) d0 P L 8 12 16 20 20 25 32 32 40 50 63 80 16 20 20 25 32 32 40 50 63 80 2.5 5/10 5/10/16 5/20 5/20 5/10/25 5/10/20/32 5/10/20/32 5/10/12/16/20/40 5/10/12/16/20/40 10/20/40 10/20 5/10/16 5/20 5/20 5/10/25 5/10/20/32 5/10/20/32 5/10/12/16/20/40 5/10/12/16/20/40 10/20/40 10/20 19 24 32 38 39 45 58 69 70 82 107 109 32 38 39 45 58 69 70 82 107 109 Keyway to DIN 6885 D1 DT1 L1 D2 DT2 L2 L4 S1 5 6 10 12 15 17 20 25 30 35 50 60 10 12 15 17 20 25 30 35 50 60 7 8 12 13 14 15 18 19 20 22 27 29 12 13 14 15 18 19 20 22 27 29 4 5 8 10 12 15 18 22 28 32 48 58 8 10 12 15 18 22 28 32 48 58 5 6 9 10 11 12 14 15 16 17 20 22 9 10 11 12 14 15 16 17 20 22 4.8 5.7 9.6 11.5 14.3 16.2 19.0 23.9 28.6 33.0 47.0 57.0 9.6 11.5 14.3 16.2 19.0 23.9 28.6 33.0 47.0 57.0 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 j6 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 h7 12 16 20 25 25 30 40 50 50 60 80 80 20 25 25 30 40 50 50 60 80 80 ST1 LS1 LST1 b bT h10 h10 h10 h11 h11 h11 h11 h12 h12 h12 h12 h12 h10 h11 h11 h11 h11 h12 h12 h12 h12 h12 0.70 0.80 1.10 1.10 1.10 1.10 1.30 1.30 1.60 1.60 2.15 2.15 1.10 1.10 1.10 1.10 1.30 1.30 1.60 1.60 2.15 2.15 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 H13 2 H13 3 H13 4 H13 5 H13 6 H13 6 H13 8 H13 10 H13 14 H13 16 P9 P9 P9 P9 P9 P9 P9 P9 P9 P9 l 14 20 20 25 28 36 36 40 63 63 Centering hole IHex socket Form Version* SEM-E-S 20 x 5R x 3-4 1 2 T7 R 72Z120 51Z120 1250 1 0 t Z S 1.2 1.8 2.5 3 3.5 3.5 4 5 5.5 6 M3 M3 M4 M5 M6 M8 M10 M12 M16 M20 M3 M3 M4 M5 M6 M8 M10 M12 M16 M20 4 4 4 5 6 10 10 17 17 4 4 4 5 6 10 10 17 17 * The allocation of screw ends to the bearing is defined by the version. 56 RE 83 301/12.99 End Bearings for Screw Ends Form 71–72 Bearing LAD* Form 71 72 Version 050 060 100 120 150 170 200 250 300 350 500 600 100 120 150 170 200 250 300 350 500 600 Ball screw size d0 P Part number 8 12 16 20 20 25 32 32 40 50 63 80 16 20 20 25 32 32 40 50 63 80 2.5 5/10 5/10/16 5/20 5/20 5/10/25 5/10/20/32 5/10/20/32 5/10/12/16/20/40 5/10/12/16/20/40 10/20/40 10/20 5/10/16 5/20 5/20 5/10/25 5/10/20/32 5/10/20/32 5/10/12/16/20/40 5/10/12/16/20/40 10/20/40 10/20 1590-6-0500 1590-6-0600 1590-6-1000 1590-6-1200 1590-6-1500 1590-6-1700 1590-6-2000 1590-6-2500 1590-6-3000 1590-6-3500 1590-6-5000 1590-6-6000 1590-6-1000 1590-6-1200 1590-6-1500 1590-6-1700 1590-6-2000 1590-6-2500 1590-6-3000 1590-6-3500 1590-6-5000 1590-6-6000 * Items delivered: 1 bearing, 2 retaining rings. RE 83 301/12.99 57 Bearing LAD* STAR – Precision Ball Screw Assemblies Screw Ends Form 81–82–83 Option (machining of end face) Undercut form F DIN 509 Z Thread undercut DIN 76 short DT2 Z D2 D1 81 G1 DT1 Undercut form E DIN 509 S S bT b xlxt 82 K L1 LG1 None L2 Application L ∅12 Friction welded 83 only 8 x 2.5 max. 8 Order code: 82 83 SEM-E-S 20 x 5R x 3-4 1 2 T7 R 82Z120 41Z120 1250 1 0 Ball screw size Dimensions (mm) d0 P L 060 100 120 170 200 250 12 16 20 25 32 40 300 40 302 350 400 500 100 120 170 200 250 50 50 63 80 16 20 25 32 40 300 40 302 350 400 500 060 50 50 63 80 8 5/10 5/10/16 5/20 5/10/25 5/10/20/32 10/12/16/20/40 5 10/12/16/20/40 10/12/16/20/40 5 10/20/40 10/20 5/10/16 5/20 5/10/25 5/10/20/32 10/12/16/20/40 5 10/12/16/20/40 10/12/16/20/40 5 10/20/40 10/20 2.5 Keyway to DIN 6885 Hex socket 81 L Centering hole Form Version* 15 Z S 10 12 12 22 22 26 M3 M3 M5 M6 M8 4 4 5 6 M30x1.5 26 M10 8 50 50 60 70 20 25 30 40 50 M30x1.5 M35x1.5 M40x1.5 M50x1.5 M10x1 M12x1 M17x1 M20x1 M25x1.5 26 28 28 32 12 12 22 22 26 2 3 5 6 6 P9 P9 P9 P9 P9 14 20 25 28 36 1.2 1.8 3 3.5 3.5 M10 M10 M12 M16 M3 M3 M5 M6 M8 8 10 12 12 4 4 5 6 h7 50 M30x1.5 26 8 P9 36 4 M10 8 h7 h7 h7 h7 h7 50 50 60 70 16 M30x1.5 M35x1.5 M40x1.5 M50x1.5 M6x0.5 26 28 28 32 10 8 8 10 12 P9 P9 P9 P9 36 36 40 50 4 4 5 5 M10 M10 M12 M16 - 8 10 12 12 - D1 DT1 L1 D2 DT2 L2 G1 LG1 40 50 60 75 88 130 6 10 12 17 20 25 h6 h6 h6 h6 h6 h6 14 18 23 23 26 54 5 8 10 15 18 22 h7 h7 h7 h7 h7 h7 16 20 25 30 40 50 M6x0.5 M10x1 M12x1 M17x1 M20x1 M25x1.5 101 30 h6 25 25 h7 50 130 110 132 154 50 60 75 88 130 30 35 40 50 10 12 17 20 25 h6 h6 h6 h6 h6 h6 h6 h6 h6 54 32 44 52 18 23 23 26 54 25 30 36 40 8 10 15 18 22 h7 h7 h7 h7 h7 h7 h7 h7 h7 101 30 h6 25 25 130 110 132 154 40 30 35 40 50 6 h6 h6 h6 h6 h6 54 32 44 52 14 25 30 36 40 5 b bT l t * The allocation of screw ends to the bearing is defined by the version. 58 RE 83 301/12.99 End Bearings for Screw Ends Form 81–82–83 Form Pillow block unit SEA-F Bearing LAF Pillow block unit SEB-F Bearing LAN Version Ball screw size d0 81 82 83 RE 83 301/12.99 060 100 120 170 200 250 12 16 20 25 32 40 300 40 302 350 400 500 100 120 170 200 250 50 50 63 80 16 20 25 32 40 300 40 302 350 400 500 060 50 50 63 80 8 P 5/10 5/10/16 5/20 5/10/25 5/10/20/32 10/12/16/20/40 5 10/12/16/20/40 10/12/16/20/40 5 10/20/40 10/20 5/10/16 5/20 5/10/25 5/10/20/32 10/12/16/20/40 5 10/12/16/20/40 10/12/16/20/40 5 10/20/40 10/20 2.5 Pillow block unit Bearing SEA-F Part number SEB-F Part number LAF Part number LAN Part number – – 1593-0-1200 1593-0-1730 1593-0-2030 – 1591-1-0620 1591-1-1020 1591-1-1220 1591-1-1730 1591-1-2030 1591-1-2530 1591-1-3030 – – – – – 1591-1-1020 1591-1-1220 1591-1-1730 1591-1-2030 1591-1-2530 1591-1-3030 – – – – – 1591-1-0600 – – 1590-0-1200 1590-0-1730 1590-0-2030 1590-3-2530 1590-0-3030 – 1590-3-3030 1590-0-3530 1590-0-4030 1590-0-5030 – 1590-0-1200 1590-0-1730 1590-0-2030 1590-3-2530 1590-0-3030 – 1590-3-3030 1590-0-3530 1590-0-4030 1590-0-5030 – 1590-1-0600 1590-1-1000 1590-1-1200 1590-1-1730 1590-1-2030 1590-2-2530 1590-1-3030 – 1590-2-3030 1590-1-3530 1590-1-4030 1590-1-5030 1590-1-1000 1590-1-1200 1590-1-1730 1590-1-2030 1590-2-2530 1590-1-3030 – 1590-2-3030 1590-1-3530 1590-1-4030 1590-1-5030 1590-1-0600 1593-0-3030 – – – – – 1593-0-1200 1593-0-1730 1593-0-2030 – 1593-0-3030 – – – – – 59 Slotted nut used NMZ NMA • • • • • • • • • • • • • • • • • • • • • • • • STAR – Precision Ball Screw Assemblies Screw Ends Form 91–92–93 Option (machining of end face) Undercut form F DIN 509 Thread undercut DIN 76 short K DT2 None D3 DT3 D2 D1 91 G1 DT1 Undercut formE DIN 509 bT b xlxt 92 L1 LG1 L2 L3 L Application ∅12 Friction welded 93 only 8 x 2.5 max. 8 Order code: 92 93 L SEM-E-S 20 x 5R x 3-4 1 2 T7 R 92K120 41Z120 1250 1 0 Form Version* 91 15 Ball screw size Dimensions (mm) Keyway to DIN 6885 d0 P L D1 DT1 L1 D2 DT2 L2 060 100 120 170 200 250 12 16 20 25 32 40 50 60 75 90 103 145 6 10 12 17 20 25 h6 h6 h6 h6 h6 h6 14 18 23 23 26 54 5 8 10 15 18 22 h7 h7 h7 h7 h7 h7 16 20 25 30 40 50 4 4 6 6 6 6 h7 h7 h7 h7 h7 h7 10 10 15 15 15 15 M6x0.5 M10x1 M12x1 M17x1 M20x1 M25x1.5 10 12 12 22 22 26 300 40 116 30 h6 25 25 h7 50 6 h7 15 M30x1.5 26 301 350 400 500 100 120 170 200 250 50 50 63 80 16 20 25 32 40 145 125 147 169 60 75 90 103 145 30 35 40 50 10 12 17 20 25 h6 h6 h6 h6 h6 h6 h6 h6 h6 54 32 44 52 18 23 23 26 54 25 30 36 40 8 10 15 18 22 h7 h7 h7 h7 h7 h7 h7 h7 h7 50 50 60 70 20 25 30 40 50 6 6 6 6 4 6 6 6 6 h7 h7 h7 h7 h7 h7 h7 h7 h7 15 15 15 15 10 15 15 15 15 M30x1.5 M35x1.5 M40x1.5 M50x1.5 M10x1 M12x1 M17x1 M20x1 M25x1.5 26 28 28 32 12 12 22 22 26 300 40 116 30 h6 25 25 h7 50 6 h7 15 M30x1.5 26 301 350 400 500 060 50 50 63 80 8 5/10 5/10/16 5/20 5/10/25 5/10/20/32 10/12/16/20/40 5 10/12/16/20/40 10/12/16/20/40 5 10/20/40 10/20 5/10/16 5/20 5/10/25 5/10/20/32 10/12/16/20/40 5 10/12/16/20/40 10/12/16/20/40 5 10/20/40 10/20 2.5 D3 DT3 L3 G1 LG1 b bT l t 2 3 5 6 6 P9 P9 P9 P9 P9 14 20 25 28 36 1.2 1.8 3 3.5 3.5 8 P9 36 4 145 125 147 169 50 30 35 40 50 6 h6 h6 h6 h6 h6 54 32 44 52 14 25 30 36 40 5 h7 h7 h7 h7 h7 50 50 60 70 16 6 6 6 6 4 h7 h7 h7 h7 h7 15 15 15 15 10 M30x1.5 M35x1.5 M40x1.5 M50x1.5 M6x0.5 26 8 28 8 28 10 32 12 10 P9 P9 P9 P9 36 36 40 50 4 4 5 5 * The allocation of screw ends to the bearing is defined by the version. 60 RE 83 301/12.99 End Bearings for Screw Ends Form 91–92–93 Form Pillow block unit SEA-F Bearing LAF Pillow block unit SEB-F Bearing LAN Version Ball screw size d0 91 92 93 RE 83 301/12.99 060 100 120 170 200 250 12 16 20 25 32 40 300 40 301 350 400 500 100 120 170 200 250 50 50 63 80 16 20 25 32 40 300 40 301 350 400 500 060 50 50 63 80 8 P 5/10 5/10/16 5/20 5/10/25 5/10/20/32 10/12/16/20/40 5 10/12/16/20/40 10/12/16/20/40 5 10/20/40 10/20 5/10/16 5/20 5/10/25 5/10/20/32 10/12/16/20/40 5 10/12/16/20/40 10/12/16/20/40 5 10/20/40 10/20 2.5 Pillow block unit Bearing SEA-F Part number SEB-F Part number LAF Part number LAN Part number – – 1593-0-1200 1593-0-1730 1593-0-2030 – 1591-1-0620 1591-1-1020 1591-1-1220 1591-1-1730 1591-1-2030 1591-1-2530 1591-1-3030 – – – – – 1591-1-1020 1591-1-1220 1591-1-1730 1591-1-2030 1591-1-2530 1591-1-3030 – – – – – 1591-1-0600 – – 1590-0-1200 1590-0-1730 1590-0-2030 1590-3-2530 1590-0-3030 – 1590-3-3030 1590-0-3530 1590-0-4030 1590-0-5030 – 1590-0-1200 1590-0-1730 1590-0-2030 1590-3-2530 1590-0-3030 – 1590-3-3030 1590-0-3530 1590-0-4030 1590-0-5030 1590-1-0600 1590-1-1000 1590-1-1200 1590-1-1730 1590-1-2030 1590-2-2530 1590-1-3030 – 1590-2-3030 1590-1-3530 1590-1-4030 1590-1-5030 1590-1-1000 1590-1-1200 1590-1-1730 1590-1-2030 1590-2-2530 1590-1-3030 – 1590-2-3030 1590-1-3530 1590-1-4030 1590-1-5030 1590-1-0600 1591-0-3030 – – – – – 1593-0-1200 1593-0-1730 1593-0-2030 – 1591-0-3030 – – – – 61 Slotted nut used NMZ NMA • • • • • • • • • • • • • • • • • • • • • • • • STAR – Precision Ball Screw Assemblies Pillow Block Unit SEA-F Fixed bearing with angular contact thrust ball bearing LGF-B-… The pillow block unit consists of: – precision pillow block housing with reference edges on two sides – angular contact thrust ball bearing LGF... – slotted nut NMA or NMZ The nut is delivered unmounted. Size d0 x P 20x5/20 25x5/10/25 32x5/10/20/32 40x5/10/12/16/20/40 Pillow block unit Angular contact thrust ball bearing Part number Load ratings (axial) Dimensions (mm) Designation dyn. stat. Complete C C0 d D B (N) (N) 1593-0-1200 1593-0-1730 1593-0-2030 1593-0-3030 17000 18800 26000 29000 24700 31000 47000 64000 12 17 20 30 55 62 68 80 25 25 28 28 LGF-B-1255 LGF-B-1762 LGF-B-2068 LGF-B-3080 MA Slotted nut Weight Designation Complete (Nm) 8.0 15.0 18.0 32.0 (Kg) NMZ 12x1 NMA 17x1 NMA 20x1 NMA 30x1.5 0.98 1.93 2.16 5.12 Suitable for screw end forms: 51 81 91 82 92 62 RE 83 301/12.99 L3 B6 H5 H1 ∅P M B2 V H3 H4 H2 d D 4 x S3 2xM B L2 4 x S2 ∅P B3 B5 B1 B4 2 x S1 ∅P Dimensions (mm) M ±0.015 L2 L3 H1 H2 ±0.02 H3 H4 H5 82 112 112 167 65 85 85 120 66 90 90 100 80 110 110 165 47 59 59 86.5 20 27 27 35 22 36 36 54 50 46 46 65 RE 83 301/12.99 B1 80 110 110 165 B2 17 17 20 20 63 B3 35 45 45 50 B4 35 45 45 90 B5 B6 V S1 52.5 67.5 67.5 95 16 26 26 28 8 10 10 13 5.7 7.7 7.7 9.7 S2 7 9 9 13 S3 M8 M8 M8 M10 P 0.2 0.2 0.2 0.2 STAR – Precision Ball Screw Assemblies Pillow Block Unit SEA-L Floating bearing with deepGroove ball bearing to DIN 625 The pillow block unit consists of: – precision pillow block housing with reference edges on two sides – deep-groove ball bearing to DIN 625... .2RS – retaining ring to DIN 471 – O-ring to DIN 3771 All parts are supplied unmounted. Purpose of the O-ring stopper The floating bearing must be able to move in axial direction in order to compensate changes of screw length caused by thermal expansion. The O-ring prevents the bearing’s outer ring turning as well (clearance in the bore). Size d0 x P 20x5/20 25x5/10/25 32x5/10/20/32 40x5/10/12/16/20/40 Pillow block unit Deep-groove ball bearing to DIN 625 Part number Load ratings (axial) Dimensions (mm) Designation dyn. stat. Complete C C0 d D B DIN 625… (N) (N) 1593-6-1200 1593-6-1700 1593-6-2000 1593-6-3000 6950 9500 12700 19300 2650 4150 5700 9800 12 17 20 30 32 40 47 62 10 12 14 16 6201.2RS 6203.2RS 6204.2RS 6206.2RS Retaining ring to Weight complete DIN 471 (Kg) 12x1 17x1 20x1.2 30x1.5 0.71 1.61 1.62 4.41 Suitable for screw end forms: 21 41 64 RE 83 301/12.99 H1 D1 d D H3 H2 M B V B2 2xM L2 4 x S2 B3 B5 B1 B4 2 x S1 Dimensions (mm) M ±0.015 L2 H1 82 112 112 167 65 85 85 120 80 110 110 165 RE 83 301/12.99 H2 ±0.02 H3 B1 B2 47 59 59 86.5 20 27 27 35 80 110 110 165 5 5 5 4.5 B3 35 45 45 50 B4 B5 V S1 S2 D1 H7 P 35 45 45 90 52.5 67.5 67.5 95 8 10 10 13 5.7 7.7 7.7 9.7 7 9 9 13 32 40 47 62 0.2 0.2 0.2 0.2 65 ∅P ∅P STAR – Precision Ball Screw Assemblies Pillow Block Unit SEB-F Fixed bearing with angular contact thrust ball bearing LGN-B-… LGN-C-… The pillow block unit consists of: – precision pillow block housing with reference edges on two sides – angular contact thrust ball bearing LGN – slotted nut NMA or NMZ – housing nut GR The slotted nut is supplied unmounted. Size d0 x P 8x2.5 12x5/10 16x5 16x10 16x16 20x5/20 25x5/10/25 32x5/10/20/32 40x10/12/16/20/40 40x5 Pillow block unit Angular contact thrust ball bearing Part number Load ratings (axial) Dimensions (mm) Designation dyn. stat. Complete C C0 d D B (N) (N) 1591-1-0600 1591-1-0620 1591-1-1020 1591-1-1220 1591-1-1720 1591-1-1730 1591-1-2020 1591-1-2030 1591-2-2530 1591-1-3020 1591-1-3030 MA Slotted nut Weight Designation complete (Nm) 6900 6900 13400 17000 8500 8500 18800 24700 6 6 10 12 24 24 34 42 15 15 20 25 LGN-B-0624 LGN-B-0624 LGN-B-1043 LGN-B-1242 2.0 2.0 6.0 8.0 18800 31000 17 47 25 LGN-B-1747 15.0 26000 47000 20 52 28 LGN-B-2052 18.0 44500 111000 25 57 56 LGN-C-2557 25.0 29000 64000 30 62 28 LGN-B-3062 32.0 (Kg) NMZ 6x0.5 NMZ 6x0.5 NMZ 10x1 NMZ 12x1 NMZ 17x1 NMA 17x1 NMZ 20x1 NMA 20x1 NMA 25x1.5 NMZ 30x1.5 NMA 30x1.5 0.38 0.38 0.87 1.12 1.65 1.69 1.93 2.03 5.13 2.64 2.77 Suitable for screw end forms: for screws 8 x 2.5: Form 53, 83, 93 51 81 91 82 92 66 RE 83 301/12.99 H4 S3 D D3 H5 V H3 H2 H1 S1 D1 ∅5 LGN-B-… with slotted nut NMZ 45° d D2 L3 L2 S2 M B3 B B3 B3 B B3 ∅5 2xM L4 B4 B1 B2 2 x S3 ∅P 4 x S1/S2 ∅P D1 d B6 D2 D D3 B5 B4 LGN-B-… with slotted nut NMA ∅5 D D3 d D2 D1 LGN-C-… with slotted nut NMA B3 B Dimensions (mm) M js7 L2 L3 L4 31 31 43 47 – 36 50 58 38 38 52 60 50 50 68 77 34 41 58 64 18 22 32 34 13 13 22 22 54 64 66 88 72 39 56 68 70 92 77 63 82 80 105 63 78 80 105 RE 83 301/12.99 H1 H2 H3 H4 ±0.02 H5 B1 B2 B3 B4 B5 8 10 14 16 9 9 15 15 32 32 37 42 16 16 23 25 8.5 8.5 8.5 8.5 8.0 8.0 7.0 8.5 16.0 16.0 18.5 21.0 27 18 18 46 29 10.5 8.5 23.0 42 27 19 18 49 29 10.5 10.0 24.5 98 58 32 23 21 89 62 20.5 13.5 44.5 90 50 32 22 21 53 32 12.5 10.5 26.5 67 B6 V S1 H12 S2 S3 D1 D2 D3 P – – – – – 7.5 – 7.5 – – 7.5 6 6 8 8 5.3 5.3 8.4 8.4 M6 M6 M10 M10 3.7 3.7 7.7 7.7 M26x1.5 M26x1.5 M36x1.5 M45x1.5 16.5 16.5 22.0 28.0 18 18 27 32 0.10 0.10 0.15 0.15 10 10.5 M12 9.7 M50x1.5 31.0 36 0.20 10 10.5 M12 9.7 M55x1.5 36.0 42 0.20 12 12.6 M14 9.7 M62x1.5 43.0 48 0.20 12 12.6 M14 9.7 M65x1.5 47.0 53 0.20 STAR – Precision Ball Screw Assemblies Pillow Block Unit SEB-L Floating bearing with deepgroove ball bearing to DIN 625 The pillow block unit consists of: – precision pillow block housing with reference edge on one side – deep-groove ball bearing to DIN 625-... -2RS – retaining ring to DIN 471 – O-ring to DIN 471 – cover All parts are supplied unmounted. Size d0 x P 8x2.5 12x5/10 16x5/10/16 20x5/20 25x5/10/20 32x5/10/20/32 40x5 40x10/12/16/20/40 Pillow block unit Deep-groove ball bearing to DIN 625 Part number Load ratings (axial) Dimensions (mm) Designation dyn. stat. Complete C C0 d D B DIN 625… (N) (N) 1591-6-0500 1591-6-0620 1591-6-1020 1591-6-1220 1591-6-1720 1591-6-2020 1591-6-3020 1591-6-3010 1900 2450 6000 6950 9500 12700 19300 19300 590 900 2240 2650 4150 5700 9800 9800 5 6 10 12 17 20 30 30 16 19 30 32 40 47 62 62 5 6 9 10 12 14 16 16 625.2RS 626.2RS 6200.2RS 6201.2RS 6203.2RS 6204.2RS 6206.2RS 6206.2RS Retaining ring Designation Weight complete DIN 471 (Kg) 5x0.6 6x0.7 10x1 12x1 17x1 20x1.2 30x1.5 30x1.5 0.14 0.18 0.54 0.73 0.96 1.24 1.66 1.82 Suitable for screw end forms: 21 41 68 RE 83 301/12.99 L3 L2 B B2 d D1 H5 V H3 H2 H1 S1 D H4 45° BD S2 M B1 L1 L4 Dimensions (mm) Cover L1 L2 L3 L4 H1 H2 ±0.02 H3 H4 H5 B1 B2 M js7 V S1 H12 S2 D1 J6 BD 62 62 86 94 108 112 126 126 36 50 58 64 68 78 - 38 38 52 60 66 70 80 80 50 50 68 77 88 92 105 105 34 41 58 64 72 77 90 98 18 22 32 34 39 42 50 58 13 13 22 22 27 27 32 32 11 11 15 17 19 20 23 23 9 9 15 15 18 18 21 21 13 15 24 26 28 34 38 38 4 4.5 7.5 8 8 10 11 11 31 31 43 47 54 56 63 63 6 6 8 8 10 10 12 12 5.3 5.3 8.4 8.4 10.5 10.5 12.6 12.6 M6 M6 M10 M10 M12 M12 M14 M14 16 19 30 32 40 47 62 62 2.6 2.6 3.8 3.8 3.7 4.8 4.5 4.5 RE 83 301/12.99 69 STAR – Precision Ball Screw Assemblies Bearing LAF Fixed bearing with angular contact thrust ball bearing LGF Double-thrust, screw-down, Series LGF-B-… LGF-A-… Double-thrust, screw-down, Series LGF-C-… The fixed bearing consists of: – angular contact thrust ball bearing LGF – slotted nut NMA..., NMZ... Size d0 x P 20x5/20 25x5/10/25 32x5/10/20/32 40x5 40x10/12/16/20/40 50x5 50x10/12/16/20/40 63x10/20/40 80x10/20 Angular contact thrust ball bearing with slotted nut Part No. 1590-0-1200 1590-0-1700 1590-0-1730 1590-0-2000 1590-0-2030 1590-0-3000 1590-0-3030 1590-3-2530 1590-0-3530 1590-3-3030 1590-0-4030 1590-0-5030 Single parts Angular contact thrust ball bearings Load ratings Slotted nut dyn. stat. Designation Part No. Designation Part No. C (N) C0 (N) LGF-B-1255 8414-009-06 24700 8414-010-06 18800 31000 LGF-B-2068 8414-001-06 26000 47000 LGF-B-3080 8414-011-06 29000 64000 LGF-C-2575 LGF-B-3590 LGF-C-3080 LGF-B-40115 LGF-A-50140 8414-015-06 8414-026-06 8414-027-06 8414-028-06 8414-029-06 8446-003-04 8446-004-04 8446-014-04 8446-005-04 8446-015-04 8446-006-04 8446-016-04 8446-011-04 8446-012-04 8446-016-04 8446-018-04 8446-019-04 17000 LGF-B-1762 NMZ 12x1 NMZ 17x1 NMA 17x1 NMZ 20x1 NMA 20x1 NMZ 30x1.5 NMA 30x1.5 NMA 25x1.5 NMA 35x1.5 NMA 30x1.5 NMA 40x1.5 NMA 50x1.5 44500 41000 47500 72000 113000 111000 89000 127000 149000 250000 Suitable for screw end forms: 11 51 12 81 91 82 92 70 RE 83 301/12.99 B R R 3 0. n. i M6 with slotted nut NMZ n. mi m t LGF-B-… d3 D with slotted nut NMA 0.6 d da Da LGF-B-… LGF-A-… L 3 LGF-C-… J .6 B with slotted nut NMA R0 M6 n. 3 0. n. i m d3 R d da Da D t mi L Bearing friction torque with seal MRL (Nm) 0.16 J Rigi- Rigidity Limit dity against speed (axial) tilting (grease) RaL Rkl nG (N/µm) (Nm/mrad) min-1 375 50 3800 Dimensions (mm) Weight Mounting dimensions Da da L min. max. min. max. complete Quantity 3 d Tole- D Tolerance rance B Tole- J rance n d3 t (°) 12 -0.010 55 -0.013 25 -0.25 42 30 33 16 29 17 3 6.8 120 0.24 450 80 3300 17 -0.010 62 -0.013 25 -0.25 48 34 37 23 33 17 3 6.8 120 0.3 650 140 3000 20 -0.010 68 -0.013 28 -0.25 53 40 43 25 39 19 4 6.8 90 0.5 850 300 2200 30 -0.010 80 -0.013 28 -0.25 63 50 53 40 49 19 6 6.8 60 0.60 0.60 0.75 1.3 2.6 1300 900 1500 1200 1400 450 400 620 750 1500 2600 2000 2200 1600 1200 25 35 30 40 50 56 34 56 46 54 -0.05 58 -0.25 75 -0.50 63 -0.25 94 -0.25 113 45 59 50 71 88 48 62 53 80 100 32 45 40 56 63 44 58 49 70 87 47 8 6.5 25 4 8.8 47 12 6.5 36 12 8.5 45 12 10.5 45 90 30 30 30 RE 83 301/12.99 -0.005 75 -0.010 90 -0.005 80 -0.010 115 -0.010 140 -0.010 -0.013 -0.010 -0.013 -0.013 71 (Kg) 0.385 0.485 0.520 0.645 0.740 0.855 0.980 1.600 1.360 1.760 2.500 5.130 STAR – Precision Ball Screw Assemblies Bearing LAN Fixed bearing with angular contact thrust ball bearing LGN Double-thrust, Series LGN-B-… LGN-A-… Double-thrust, in pairs, Series LGN-C-… The fixed bearing consists of: – angular contact thrust ball bearing LGN – slotted nut NMA..., NMZ... Size Angular contact thrust ball bearing with slotted nut Single parts Angular contact thrust ball bearing d0 x P Part No. Designation Load ratings Slotted nut dyn. stat. Part No. Designation Part No. C (N) C0 (N) 8x2.5 1590-1-0600 LGN-B-0624 8414-002-06 NMZ 6x0.5 8446-001-04 6900 8500 12x5/10 1590-1-0600 LGN-B-0624 8414-002-06 NMZ 6x0.5 8446-001-04 6900 8500 16x5/10/16 1590-1-1000 LGN-B-1034 8414-003-06 NMZ 10x1 8446-002-04 13400 18800 20x5/20 1590-1-1200 1590-1-1700 1590-1-1730 1590-1-2000 1590-1-2030 1590-1-3000 1590-1-3030 1590-2-2530 1590-1-3530 1590-2-3030 1590-1-4030 1590-1-5030 LGN-B-1242 8414-004-06 24700 8414-005-06 18800 31000 LGN-B-2052 8414-006-06 8446-003-04 8446-004-04 8446-014-04 8446-005-04 8446-015-04 8446-006-04 8446-016-04 8446-011-04 8446-012-04 8446-016-04 8446-018-04 8446-019-04 17000 LGN-B-1747 NMZ 12x1 NMZ 17x1 NMA 17x1 NMZ 20x1 NMA 20x1 NMZ 30x1.5 NMA 30x1.5 NMA 25x1.5 NMA 35x1.5 NMA 30x1.5 NMA 40x1.5 NMA 50x1.5 26000 47000 25x5/10/25 32x5/10/20/32 40x5 40x10/12/16/20/40 50x5 50x10/12/16/20/40 63x10/20/40 80x10/20 Suitable for screw end form: for screws 8 x 2.5: Form 53, 83, 93 LGN-B-3062 8414-007-06 LGN-C-2557 LGN-B-3572 LGN-C-3062 LGN-A-4090 LGN-A-50110 8414-014-06 8414-022-06 8414-023-06 8414-024-06 8414-025-06 29000 64000 44500 41000 47500 72000 113000 111000 89000 127000 149000 250000 11 51 12 81 91 82 92 72 RE 83 301/12.99 .6 R0 n. mi 3 R 0. in. LGN-B-… with slotted nut NMZ d da Da D LGN-B-… LGN-A-… with slotted nut NMA m B .6 R0 n. 0. d 3 R in. da mi Da D LGN-C-… with slotted nut NMA m B Bearing friction torque with seal Rigidity (axial) Rigidity against tilting Limit speed (grease) MRL (Nm) RaL (N/mm) Rkl (Nm/mrad) nG min-1 Dimensions (mm) d Tolerance D Tolerance Weight complete Mounting dimensions Da da min. max. min. max. Tolerance B 24 -0.010 15 -0.25 16 19 9 15 0.040 24 -0.010 15 -0.25 16 19 9 15 0.040 34 -0.010 20 -0.25 25 28 14 24 0.110 42 -0.011 25 -0.25 30 33 16 29 0.215 0.248 0.290 0.345 0.440 0.465 0.590 0.840 0.740 0.980 1.250 2.930 0.12 325 25 4600 10 0.16 375 50 3800 12 +0.003 -0.005 +0.003 -0.005 +0.003 -0.005 -0.010 0.24 450 80 3300 17 -0.010 47 -0.011 25 -0.25 34 37 23 33 0.3 650 140 3000 20 -0.010 52 -0.013 28 -0.25 40 43 25 39 0.04 200 8 6800 6 0.04 200 8 6800 6 0.5 850 300 2200 30 -0.010 62 -0.013 28 -0.25 50 53 40 49 0.60 0.60 0.75 1.3 2.6 1300 900 1500 1200 1400 450 400 620 750 1500 2600 2000 2200 1600 1200 25 35 30 40 50 -0.005 -0.010 -0.005 -0.010 -0.010 57 72 62 90 110 -0.010 -0.013 -0.010 -0.013 -0.013 56 34 56 46 54 -0.05 -0.25 -0.50 -0.25 -0.25 45 59 50 71 88 48 62 53 80 100 32 45 40 56 63 44 58 49 70 87 RE 83 301/12.99 73 (Kg) STAR – Precision Ball Screw Assemblies Bearing LAD Floating bearing with deepgroove ball bearing The floating bearing consists of – deep-groove ball bearing DIN 625....2RS – retaining ring DIN 471 (2 pcs) Size Deep groove ball bearing with retaining ring Single parts Deep-groove ball beaing DIN 625 d0 x P 8x2.5 12x5/10 16x5/10/16 20x5/20 25x5/10/25 32x5/10/20/32 40x5/10/12/16/20/40 50x5/10/12/16/20/40 63x10/20/40 80x10/20 Load ratings Reaining ring DIN 471 dyn. stat. Part No. Designation Part No. Designation Part No. C (N) C0 (N) 1590-6-0500 1590-6-0600 1590-6-1000 1590-6-1200 1590-6-1500 1590-6-1700 1590-6-2000 1590-6-2500 1590-6-3000 1590-6-3500 1590-6-5000 1590-6-6000 625.2RS 626.2RS 6200.2RS 6201.2RS 6202.2RS 6203.2RS 6204.2RS 6205.2RS 6206.2RS 6207.2RS 6210.2RS 6212.2RS 8414-048-00 8414-043-00 8414-049-00 8414-042-00 8414-074-00 8414-050-00 8414-038-00 8414-063-00 8414-051-00 8414-075-00 8414-077-00 8414-078-00 5x0.6 6x0.7 10x1 12x1 15x1 17x1 20x1.2 25x1.2 30x1.5 35x1.5 50x2 60x2 8410-742-00 8410-736-00 8410-745-00 8410-712-00 8410-748-00 8410-749-00 8410-735-00 8410-750-00 8410-724-00 8410-725-00 8410-727-00 8410-764-00 1900 2450 6000 6950 7800 9500 12700 14300 19300 25500 36500 52000 590 900 2240 2650 3250 4150 5700 6950 9800 13200 20800 31000 Suitable for screw end forms: 01 41 02 61 21 62 71 31 72 74 RE 83 301/12.99 Dimensions (mm) d D B 5 6 10 12 15 17 20 25 30 35 50 60 16 19 30 32 35 40 47 52 62 72 90 110 5 6 9 10 11 12 14 15 16 17 20 22 d D B Weight complete (Kg) RE 83 301/12.99 0.005 0.008 0.030 0.035 0.043 0.064 0.106 0.125 0.195 0.288 0.453 0.783 75 STAR – Precision Ball Screw Assemblies Slotted Nuts and Housing Nuts Slotted nuts NMA and NMZ for fixed bearings Slotted nut NMA B 0.005 A C – for the highest loads – for new designs – for side drive with timing belt C f g A d C Designation NMA 15x1 NMA 17x1 NMA 20x1 NMA 25x1.5 NMA 30x1.5 NMA 35x1.5 NMA 40x1.5 NMA 50x1.5 Part No. 8446-020-04 8446-014-04 8446-015-04 8446-011-04 8446-016-04 8446-012-04 8446-018-04 8446-019-04 D m e Section C-C MA FaB MAG Weight d D B Dimensions (mm) c m e f g (Nm) (kN) (Nm) (g) M15x1 M17x1 M20x1 M25x1.5 M30x1.5 M35x1.5 M40x1.5 M50x1.5 30 32 38 45 52 58 65 75 18 18 18 20 20 20 22 25 5 5 5 6 6 6 6 8 M4 M4 M6 N6 M6 M6 M6 M6 23 26 29.5 35 40 48 51 62 4 4 4 5 5 5 6 6 5 5 6 6 7 7 8 8 10 15 18 25 32 40 55 85 102 120 145 205 246 282 347 450 2 2 5 5 5 5 5 5 60 70 130 160 200 230 300 430 Slotted nut NMZ B A t – for existing designs B C 0.005 A m D d1 d f 45° b 0.5 B NMZ 6x0.5 NMZ 10x1 NMZ 12x1 NMZ 17x1 NMZ 20x1 NMZ 30x1.5 8446-001-04 8446-002-04 8446-003-04 8446-004-04 8446-005-04 8446-006-04 Dimensions (mm) d D B M6x0.5 M10x1 M12x1 M17x1 M20x1 M30x1.5 16 18 22 28 32 45 8 8 8 10 10 12 d1 12 14 18 23 27 40 c m b t 4 4 4 5 5 6 M4 M4 M4 M5 M5 M6 3 3 3 4 4 5 2 2 2 2 2 2 e f Set screw Section B-B e Designation Part number g g 11 2.5 3.5 14 2.5 3.5 17 2.5 3.5 22.5 3 4 26 3 4 37.5 4 5 MA FaB MAG Weight (Nm) (kN) (Nm) (g) 2 6 8 15 18 32 17 31 38 57 69 112 1 1 1 3 3 5 10 10 15 28 35 75 MA = tightening torque for slotted nut FaB = axial breaking load of slotted nut MAG = tightening torque for set screw 76 RE 83 301/12.99 Housing nut GR 0.01 A A A B g f – for angular contact thrust ball bearing LGN – for single cylindrical nut ZEM-E-S e D d N.B.: Use locking agent (e.g. Loctite 638) to secure against loosening. A Designation Part number GR 18x1 GR 23x1 GR 26x1.5 GR 30x1.5 GR 36x1.5 GR 40x1.5 GR 45x1.5 GR 50x1.5 GR 55x1.5 GR 58x1.5 GR 60x1 GR 62x1.5 GR 65x1.5 GR 70x1.5 GR 78x2 GR 92x2 GR 112x2 1507-0-4033 1507-2-4035 1507-2-4022 1507-3-4034 1507-0-4023 1507-1-4003 1507-2-4004 1507-2-4025 1507-3-4005 1507-4-4032 1507-4-4028 1507-4-4029 1507-4-4026 1507-4-4006 1507-5-4007 1507-6-4009 1507-7-4011 RE 83 301/12.99 Section A-A Dimensions (mm) Weight D d B e f g (g) M18x1 M23x1 M26x1.5 M30x1.5 M36x1.5 M40x1.5 M45x1.5 M50x1.5 M55x1.5 M58x1.5 M60x1 M62x1.5 M65x1.5 M70x1.5 M78x2 M92x2 M112x2 8.5 13 16.5 17 22 25 28 31 36 43 43 43 47 42 52 65 82 8 8 8 8 8 8 8 10 10 10 10 12 12 12 15 16 18 12.5 18 20.5 23 29 33 38 40 46 50 51 53 55 58 67 82 100 2.5 2.5 2.5 3 3 3 3 4 4 4 4 5 4 4 6 6 8 3 3 3 4 4 4 4 5 5 5 5 6 5 5 7 7 8 10 15 16.5 29 35 39.5 55 86 96 84 97 127 136 216 286 385 596 77 STAR – Precision Ball Screw Assemblies General DIN 69 051 Part 1 defines a ball screw as follows: Advantages over the Acme screw drive – The mechanical efficiency of an Acme screw drive is a maximum 50%, whereas a ball screw can reach a mechanical efficiency of up to 98% – Higher life expectancy due to negligible wear during operation – Less drive power required – No stick-slip effect – More precise positioning – Higher travel speed – Less heat-up Due to their high mechanical efficiency, ball screws are in principle not self-locking. Safety information We recommend that a safety nut be installed for particularly critical applications in vertical set-ups. Please ask. 05 90 Efficiency (%) An assembly comprising a ball screw shaft and a ball nut and which is capable of converting rotary motion into linear motion and vice versa. The rolling elements of the assembly are balls. 100 m 80 = 0.0 Ball screw .01 m 70 =0 60 50 40 m= 30 m= 0.2 0.3 Acme screw 20 10 0 0 1 2 3 4 5 6 7 8 9 Lead angle (°) Selection criteria for ball screws The following factors should be considered when selecting the ball screw for a given application: – degree of accuracy required (lead deviation) – in-service load conditions – service life – critical speed – buckling load – rigidity / permissible clearance or desired preload – charateristic speed N.B.: Radial and eccentric forces relative to the screw must be avoided as they have a negative effect on the life and proper function of the ball screw. Where special conditions of operation are involved, please ask. The following points should be taken into consideration when selecting a ball screw assembly that is to be both cost-efficient and optimally designed: – The lead is a decisive factor for the load-carrying capacity (depending on the maximum possible ball diameter) and the drive moment. – The calculation of the service life should be based on average loads and average speeds, not on maximum values. – In order for us to provide you with a customized solution, installation drawings or sketches of the nut environment should be enclosed with your inquiry. 78 RE 83 301/12.99 Load-carrying capacities and service life Critical speed and buckling load Sealing Critical speed and buckling load We calculate load-carrying capacities and service life in accordance with DIN 69 051, Part 4 and ISO 3408 - 4 (P5). The critical speed and buckling load can be checked using the corresponding charts. Ball screws are precision assemblies that require protection against contamination. Flat protective covers and bellows type dust boots are particularly suitable for this purpose. Basic static load rating C0 ! See “Design Calculation“ on page 96 and 97 The static load rating is an axial, concentrically acting force that induces a permanent deformation of 0.0001 x the ball diameter between the ball and the ball raceway. Characteristic speed d0 · n Basic dynamic load rating C The dynamic load rating is an axial, concentrically acting force of constant magnitude and direction under which a representative sample of identical ball screws can achieve a nominal life of one million revolutions. Service life The nominal life is expressed by the number of revolutions (or number of operating hours at constant speed) that will be attained or exceeded by 90% of a representative sample of identical ball screws before the first signs of material fatigue become evident. The nominal life is designated as L or Ln, depending on whether it is specified in revolutions or hours. For precise calculations see formula 12 15 As there are many applications in which these methods do not provide sufficient protection, we have developed a wipertype seal which, due to the extremely low friction between the lip edges and the screw, ensures an optimal sealing effect without noticeably reducing the high efficiency of the assembly. STAR ball screws can be operated at very high speeds due to their internal ball recirculation system. Characteristic speeds of up to 150 000 are possiblw. Please ask. We have therefore included these seals as standard features of our ball screw assemblies. At the customer’s request, these seals can be omitted or special seals used in their place. d0 . n ≤ 100 000 d0 = Nominal diameter (mm) n = speed (min-1) Material, hardness Our standard ball screw assemblies are made of high-quality, heat-treatable steel, carbon chrome alloy steels or casehardened steels. The screw and nut raceways have a minimum Rockwell hardness of HRC 58. Ball screw assemblies made of corrosion-resistant steel (DIN 17230, EN 10088) are also available upon request. Unless otherwise specified, the screw ends are not hardened. Permissible operating temperatures Ball screws are suitable for continuous operation at temperatures up to 80°C with temporary peaks of 100°C (measurements taken on the outer shell of the nut). Short strokes In the chart the minimum required stroke (travel) for a 10% lower load rating is shown as a function of the number of turns and lead of the nut. Hence the most favorable range lies above each curve. It can help to arrange for occasional longer strokes, which are performed with simultaneous relubrication as “lubricating strokes“. Short stroke limit (load rating reduced by less than 10%) 400 Stroke (travel) [mm] During a short stroke the ball does not make a real turn. It is impossible therefore for an adequate lubricating film to form. The results can be premature wear. 40 350 300 Lead 25 32 20 16 250 12 200 10 150 100 5 50 2.5 0 1 2 3 4 5 6 Number of ball track turns in the nut i RE 83 301/12.99 79 STAR – Precision Ball Screw Assemblies Acceptance Conditions and Tolerance Grades in accordance with DIN 69051, Part 3 and ISO 3408-3 P Ball screw with ground-thread or rolled precision screw l1 le Many values are significantly more accurate than those defined in DIN 69051, Part 3 and ISO 3408-3 lu l0 + 300 ep ep ν 2π p ν up c ν 300p ∆l 0 le Standard: c = 0c = 0) (Standard: Permissible travel deviation n up 2πrad P lu > ≤ 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 6300 ep (µm) Tolerance grade 1 3 5 6 7 8 9 10 11 13 15 18 22 26 32 - 12 13 15 16 18 21 24 29 35 41 50 62 76 - P 23 25 27 30 35 40 46 54 65 77 93 115 140 170 νup (µm) Tolerance grade 1 3 5 6 6 7 7 8 9 10 11 13 15 17 21 - 12 12 13 14 16 17 19 22 25 29 34 41 49 - 23 25 26 29 31 35 39 44 51 59 69 82 99 119 For STAR Precision Ball Screw Assemblies the following values apply in all cases for P and T ν300p (µm) Tolerance grade ν2πp (µm) Tolerance grade 1 3 5 7 9 1 3 5 7 9 6 12 23 52 130 4 6 8 10 10 80 RE 83 301/12.99 = νup = ν300p = le l0 le lu 300 permissible travel deviation within 1 revolution ep ν2πp = l1 ep ep nominal travel thread length travel deviation useful travel excess travel travel compensation for useful travel, defined by use (standard: c = 0) tolerance for actual mean travel deviation permissible travel variation within useful travel lu permissible travel deviation within 300 mm travel + = = = = = = Ball screw with ground-thread or rolled precision screw ∆l0 l0 l1 ∆l0 lu le c T ν 300p Symbol definitions (excerpt): c=0 Subindices: a = = - p permissible actual Improved values Values are more accurate than those defined in DIN 69 051, Part 3 and ISO 3408-3 (tolerance reduced by half). Minimum number of measurements within 300 mm (measuring interval) and permissible excess travel. T ep (µm) Tolerance grade 1 Lead 2.5 5 10 16 20 25 32 40 RE 83 301/12.99 3 5 7 e p´ lu 300 ν300p 9 Min. no. measurements for tolerance grades lemax 1 3 5 7 9 (mm) 30 15 10 8 5 4 3 - 20 10 5 5 5 4 3 2 10 6 3 3 3 3 2 1 5 3 1 1 1 1 1 1 5 3 1 1 1 1 1 1 10 20 40 50 60 70 80 100 81 STAR – Precision Ball Screw Assemblies Acceptance Conditions and Tolerance Grades Run-outs and location deviations l5 l5 t5p AA´ l5 d0 based on DIN 69 051, Part 3 and ISO 3408-3 d0 above up to Radial run-out t5 of the outer diameter of the ball screw shaft over the length l5 used to determine the straightness in relation to AA´ A 2 d0 A´ 2 d0 6 12 25 50 100 l5 A A above up to t 5 max t 5p Radial run-out t6 of the bearing diameter in relation to AA´ for l6 ≤ l t6p AA´ d0 l 6a l 2 d0 l6 Coaxial deviation t7´ of the journal dia-meter of the ball screw shaft in relation to the bearing diameter for l7 ≤ l Where l7 > l then t7a ≤ t7a 20 25 32 40 A bearing seat d0 l 7a l l7 82 40 50 64 60 75 96 100 125 160 160 200 256 Ref. length d0 above up to l 20 50 125 200 80 125 200 315 Nominal diameter Ref. length d0 above up to l 6 20 50 125 C 40 60 80 100 1 Nominal diameter 6 20 50 125 A´ t7p´ C t5max in µm for l1 ≥ 4l5 tolerance grade 3 5 7; 9 l1/d0 40 60 80 t6a ≤ t6a 12 80 25 160 50 315 100 630 200 1250 l1 l5 Where l6 ≤ l then t5p in µm für l5 for tolerance grade 1 3 5 7; 9 l5 20 50 125 200 80 125 200 315 80 120 200 320 t6p in µm for l6 ≤ l tolerance grade 1 3 5; 7; 9 10 12 16 - 12 16 20 25 20 25 25 25 t7p´ in µm for l7 ≤ l for tolerance grade 1 3 5; 7; 9 5 5 6 - 5 5 6 8 6 6 7 12 RE 83 301/12.99 d0 F above 6 63 125 C Bearing Seat Axial run-out t9 of the ball nut location face in relation to A and A´ (for preloaded ball nuts only) Radial run-out t10 of the outer dia meter D1 of the ball nut in relation to A and A´ (for preloaded and rotating ball nuts only) (fix screw against rotation) A´ d0 D1 fixed A´ 2 d0 83 1 3 5; 7; 9 3 4 - 4 5 6 5 6 8 t9p in µm for tolerance grades 32 63 125 250 500 1 3 5; 7; 9 10 12 16 20 - 12 16 20 25 32 16 20 25 32 40 Outer diameter t10p AA´ 2 d0 63 125 200 D5 above up to 16 32 63 125 250 2 d0 A d0 D5 F 2 d0 d0 up to Flange diameter t9p AA´ A RE 83 301/12.99 t8p´ in µm for tolerance grades Nominal diameter- t8p´ C d Axial run-out t8´ of the shaft (bearing) face of the ball screw shaft in relation to the bearing diameter. D1 above up to 16 32 63 125 250 32 63 125 250 500 t10p in mm for tolerance grades 1 3 5; 7; 9 10 12 16 20 - 12 16 20 25 32 16 20 25 32 40 STAR – Precision Ball Screw Assemblies Preload and Rigidity Nut System Preload Axial deflection In addition to single nuts with reduced backlash, Rexroth STAR supplies preloaded or adjustable-preload nut systems. Preloaded single nut Double nut Single nuts can be preloaded to 2% or 5% of the basic dynamic load rating by means of optimized ball size selection. Tensioning two nuts against each other eliminates the inherent backlash of the ball screw, increases rigidity and thus improves positioning accuracy. As excessive preload can cause a reduction in service life, we recommend that it not be more than 1/3 of the average operating load. Depending on the application we will preload the nut system to 7% or 10% of the basic dynamic load rating. Single nut without preload Adjustable-preload nut systems Axial load The rigidity of these three types of STAR nut systems is approximately the same. This is because the adjustable-preload single nut and the preloaded single nut have a much more compact design and are thus only half as long as a double nut system. The screw is far less rigid than the nut unit (for details see “Overall axial rigidity ...“). Adjustable-preload single nut The adjustable-preload single nut allows cost-efficient design techniques to be implemented in a large number of applications. The radial clearance and preload are adjusted radially via a slot approx. 0.1 mm wide ! see “Mounting“ on page 90. Depending on the application we will preload the nut system to 2% or 5% of the basic dynamic load rating. The maximum preload equals approx. 5% of the basic dynamic load rating. 84 RE 83 301/12.99 Overall Rigidity The rigidity of a ball screw is also influenced by all adjoining parts such as bearings, housing bores, nut housings etc. The overall axial rigidity Rtot is comprised of the componentrigidity of the bearing RaL, the screw Rs and the nut Rnu and is calculated according to the formular: 1 1 1 1 RaL Rs R nu The rigidity of the screw RS1 depends on the type of bearing used. See the corresponding tables for rigidity values. Overall axial rigidity Rtot of the ball screw Rtot Rigidity of the screw RS 1. Ball screw shaft is fixed at one end. 16 lS1 2. Ball screw shaft is fixed ab both ends. S2 ≤ S lS2 2 lS N.B.: Rigidity of the bearing RaL The rigidity of the bearings corresponds to the values found in the bearing manufacturer’s catalog. See the corresponding tables for rigidity values. Rigidity in the area of the nut unit Rnu D S S (N/µm) S2 d0 d1 d2 18 The lowest screw rigidity RS2min occurs at the center of the screw ( lS2 = lS/2) and thus equals: 2 (d 0-0.71·Dw) (N/µm) 17 RS1 165 RS2min S1 RS1 do Dw lS1 = = = = Rigidity of the screw Nominal diameter Ball diameter distance between bearing and nut RS1 do Dw lS lS2 The rigidity in the area of the nut unit is calculated according to DIN 69051 (P1). See the corresponding tables for rigidity values. RE 83 301/12.99 2 (d 0-0.71·Dw) RS1 165 w Please note that in most cases the rigidity RS of the screw will be signifi-cantly lower than the rigidity Rnu of the nut unit. In an assembly with a diameter of 40 x 10, for example, the rigidity Rnu of the nut unit is 2 to 3 times higher than the rigidity RS of a screw with a length of 500 mm. 85 = = = = 660 d22 S (N/µm) 19 Rigidity of the screw Nominal diameter Ball diameter distance between bearing and bearing = distance between bearing and nut STAR – Precision Ball Screw Assemblies Preload and Rigidity overall dynamic drag torque Tpra + TRD basic dynamic load rating basic static load rating dynamic drag torque of 2 seals rigidity of the screw rigidity of the nut dynamic drag torque without a seal do P Dw i nominal diameter lead ball diameter number of ball track turns = = = = The dynamic drag torque indicates in practice the nut preloading. N.B.: Measurement of the dynamic load torque ! see “Mounting“ on page 90. Load ratings 8 x 2.5R x 1.588 - 3 12 x 5R x 2 - 3 12 x 10R x 2 - 2 16 x 5R x 3 - 4 16 x 10R x 3 - 3 16 x 16R x 3 - 2 16 x 16R x 3 - 3 20 x 5R x 3 - 4 20 x 5R x 3 - 5 20 x 20R x 3.5 - 2 20 x 20R x 3.5 - 3 25 x 5R x 3 - 4 25 x 10R x 3 - 4 25 x 25R x 3.5 - 2 25 x 25R x 3.5 - 3 32 x 5R x 3.5 - 4 32 x 5L x 3.5 - 4 32 x 10R x 3.969 - 5 32 x 20R x 3.969 - 2 32 x 20R x 3.969 - 3 32 x 32R x 3.969 - 2 32 x 32R x 3.969 - 3 40 x 5R x 3.5 - 5 40 x 5L x 3.5 - 5 40 x 10R x 6 - 4 40 x 10L x 6 - 4 40 x 12R x 6 - 4 40 x 16R x 6 - 4 40 x 20R x 6 - 3 40 x 40R x 6 - 2 40 x 40R x 6 - 3 50 x 5R x 3.5 - 5 50 x 10R x 6 - 6 50 x 12R x 6 - 6 50 x 16R x 6 - 6 50 x 20R x 6.5 - 3 50 x 20R x 6.5 - 5 50 x 40R x 6.5 - 2 50 x 40R x 6.5 - 3 63 x 10R x 6 - 6 63 x 20R x 6.5 - 3 63 x 20R x 6.5 - 5 63 x 40R x 6.5 - 2 63 x 40R x 6.5 - 3 80 x 10R x 6.5 - 6 80 x 20R x 9 - 6 80 x 20R x 12.7 - 6 100 x 10R x 6.5 - 6 100 x 20R x 12.7 - 6 125 x 10R x 6.5 - 6 125 x 20R x 12.7 - 6 dyn. C (N) stat. C0 (N) 2200 3800 2500 12300 9600 6300 9300 14300 17500 9100 13300 15900 15700 10100 14700 21600 21600 31700 13500 19700 13400 19500 29100 29100 50000 50000 49900 49700 37900 25500 37000 32000 79700 79600 79400 47900 75700 32100 46500 88800 53200 83900 36900 53400 108400 170900 262700 119500 295100 130600 326500 2800 5800 3600 16100 12300 7600 12000 21500 27300 12100 18800 27200 27000 15100 23300 40000 40000 58300 21800 33700 22000 34000 64100 64100 86400 86400 86200 85900 62800 40300 62300 81300 166500 166400 166000 87900 149700 55800 85900 214300 112100 190300 74300 114100 291700 403900 534200 371900 686400 468700 870400 Backlash of single nut rreduced Tta = Tta = C = C0 = TRD = RS = Rnu = Tpr0 = Size do x P x D w - i Standard Dynamic drag torque, preload and rigidity for screws with single nut (mm) 0.02 0.02 0.02 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.04 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.09 0.11 0.07 0.11 0.07 0.11 (mm) 0.010 0.010 0.010 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.020 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.035 0.045 0.055 0.035 0.055 0.035 0.055 TRD* ca. (Nm) RS (N/(µm·m)) 0.015 0.030 0.030 0.080 0.080 0.080 0.080 0.100 0.100 0.120 0.120 0.120 0.150 0.200 0.200 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.400 0.500 0.600 0.600 0.600 0.600 0.600 0.600 0.600 0.700 1.200 1.200 1.200 1.200 1.400 2.200 2.200 2.200 2.800 3.600 5.000 8 18 18 32 32 32 32 53 53 52 52 86 86 84 84 144 144 141 141 141 141 141 232 232 211 211 211 211 211 211 211 373 345 345 345 340 340 340 340 569 563 563 563 563 938 894 832 1501 1366 2391 2220 * Values for TRD in the table apply for a standard seal. TRD is approx. twice as high for a reinforced seal. 86 RE 83 301/12.99 Screws with single nuts 2% preload Rnu (N/µm) Tpr0 (Nm) Tolerance grade 1;3;5;7;9 70 100 60 210 160 100 160 260 330 130 200 310 320 160 240 380 380 500 200 300 200 300 550 550 530 530 510 510 380 240 370 640 890 900 910 470 780 300 450 1050 560 930 380 570 1240 1410 1400 1430 1680 1600 1970 RE 83 301/12.99 0.004 0.009 0.006 0.040 0.030 0.020 0.030 0.060 0.070 0.040 0.050 0.080 0.080 0.050 0.070 0.140 0.140 0.200 0.090 0.130 0.090 0.120 0.230 0.230 0.400 0.400 0.400 0.400 0.300 0.200 0.300 0.320 0.800 0.800 0.790 0.480 0.760 0.320 0.470 1.120 0.670 1.060 0.460 0.670 1.730 2.730 4.200 2.390 5.900 3.270 8.160 Screws with single nuts 5% preload Rnu (N/µm) Screws with adjustable preload single nut Tpr0 (Nm) Tolerance grade 3;5 1 7;9 diameter D1 after adjustment (mm) SEM-E-C SEM-E-S max. min. max. min. max. min. max. min. max. 280 220 140 210 350 440 180 270 410 430 210 320 500 500 670 270 410 260 400 720 720 720 720 680 680 510 330 490 830 1180 1190 1210 630 1050 410 610 1380 750 1250 510 770 1610 1880 1870 1830 2230 2020 2600 0.06 0.05 0.03 0.04 0.09 0.11 0.05 0.08 0.12 0.12 0.08 0.11 0.26 0.26 0.38 0.16 0.24 0.16 0.23 0.44 0.44 0.80 0.80 0.80 0.80 0.61 0.38 0.59 0.64 1.59 1.59 1.59 0.96 1.51 0.64 0.93 2.38 1.34 2.25 0.93 1.35 3.69 5.81 8.93 5.08 12.54 6.94 17.35 0.14 0.11 0.07 0.10 0.20 0.25 0.13 0.19 0.28 0.27 0.18 0.26 0.43 0.43 0.63 0.27 0.39 0.27 0.39 0.73 0.73 1.20 1.20 1.20 1.19 0.91 0.64 0.89 0.96 2.39 2.39 2.38 1.44 2.27 0.96 1.40 3.22 2.01 3.04 1.39 2.02 4.99 7.86 12.08 6.87 16.97 9.39 23.47 0.05 0.04 0.03 0.04 0.07 0.09 0.05 0.07 0.10 0.10 0.06 0.09 0.24 0.24 0.36 0.15 0.22 0.15 0.22 0.41 0.41 0.75 0.75 0.75 0.75 0.57 0.36 0.56 0.60 1.49 1.49 1.49 0.90 1.42 0.60 0.87 2.24 1.26 2.11 0.87 1.26 3.47 5.47 8.41 4.78 11.8 6.53 16.33 0.15 0.12 0.08 0.11 0.21 0.26 0.14 0.20 0.30 0.29 0.19 0.28 0.45 0.45 0.66 0.28 0.41 0.28 0.41 0.76 0.76 1.25 1.25 1.25 1.24 0.95 0.66 0.93 1.00 2.49 2.49 2.48 1.50 2.37 1.00 1.45 3.36 2.09 3.17 1.45 2.10 5.20 8.20 12.61 7.17 17.71 9.80 24.49 0.04 0.03 0.02 0.03 0.06 0.07 0.04 0.05 0.08 0.08 0.05 0.07 0.21 0.21 0.30 0.13 0.19 0.13 0.19 0.35 0.35 0.70 0.70 0.70 0.70 0.53 0.31 0.52 0.56 1.39 1.39 1.39 0.84 1.32 0.56 0.81 2.10 1.17 1.98 0.81 1.18 3.25 5.13 7.88 4.48 11.07 6.12 15.30 0.16 0.12 0.08 0.12 0.23 0.28 0.15 0.21 0.32 0.31 0.20 0.29 0.48 0.48 0.71 0.30 0.44 0.30 0.44 0.81 0.81 1.30 1.30 1.30 1.29 0.99 0.71 0.96 1.04 2.59 2.59 2.58 1.56 2.46 1.04 1.51 3.50 2.18 3.30 1.51 2.19 5.42 8.55 13.14 7.47 18.44 10.20 25.51 27.940 27.940 27.950 27.950 35.935 27.975 27.975 27.978 27.978 35.970 35.945 35.945 39.935 39.935 39.945 39.945 49.935 49.935 49.935 49.945 49.945 49.945 49.945 62.931 62.931 62.931 62.931 62.931 87 min. 15.987 23.940 23.940 27.940 27.940 32.945 32.945 32.935 max. 15.953 23.975 23.975 27.975 27.975 32.973 32.973 32.970 35.973 35.973 39.970 39.970 39.973 39.973 49.970 49.970 49.970 49.973 49.973 49.973 49.973 62.966 62.966 62.966 62.966 62.966 37.945 37.945 37.935 37.935 47.945 47.945 47.935 47.935 47.935 55.941 55.941 55.941 55.941 55.931 55.931 62.931 62.931 37.973 37.973 37.970 37.970 47.973 47.973 47.970 47.970 47.970 55.969 55.969 55.969 55.969 55.966 55.966 62.966 62.966 62.941 62.941 62.941 74.931 74.931 74.931 62.969 62.969 62.969 74.966 74.966 74.966 62.941 71.941 71.941 67.931 71.931 62.969 71.969 71.969 67.966 71.966 74.941 74.941 74.941 74.941 89.926 94.936 94.936 94.936 94.936 104.926 124.931 124.931 74.969 74.969 74.969 74.969 89.961 94.964 94.964 94.964 94.964 104.961 124.959 124.959 84.936 84.964 84.936 84.964 84.936 84.964 84.936 84.964 84.926 84.961 94.963 94.964 94.963 94.964 94.963 94.964 94.963 94.964 104.926 104.961 124.931 124.959 124.931 124.959 STAR – Precision Ball Screw Assemblies Preload and Rigidity Dynamic drag torque, preload and rigidity for screws with double nut Tta = Tta = overall dynamic drag torque Tpra + TRD C = C0 = TRD = RS = Rnu = Tpr0 = basic dynamic load rating basic static load rating dynamic drag torque of 2 seals rigidity of the screw Steifigkeit der Mutter dynamic drag torque without a seal do P Dw i nominal diameter lead ball diameter number of ball track turns = = = = The dynamic drag torque indicates in practice the nut preloading. N.B.: Measurement of the dynamic load torque ! see “Mounting“ on page 90. Size do x P x D w - i 16 x 5R x 3 - 4 20 x 5R x 3 - 4 25 x 5R x 3 - 4 25 x 10R x 3 - 4 32 x 5R x 3.5 - 4 32 x 10R x 3.969 - 5 40 x 5R x 3.5 - 5 40 x 10R x 6 - 4 40 x 10R x 6 - 6 40 x 20R x 6 - 3 50 x 5R x 3.5 - 5 50 x 10R x 6 - 4 50 x 10R x 6 - 6 50 x 20R x 6.5 - 5 63 x 10R x 6 - 4 63 x 10R x 6 - 6 63 x 20R x 6.5 - 5 80 x 10R x 6.5 - 6 80 x 20R x 9 - 6 80 x 20R x 12.7 - 6 100 x 10R x 6.5 - 6 100 x 20R x 12.7 - 6 125 x 10R x 6.5 - 6 125 x 20R x 12.7 - 6 88 Load ratings dyn. C (N) stat. C0 (N) TRD ca.(Nm) RS (N/(µm·m)) 12300 14300 15900 15700 21600 31700 29100 50000 72100 37900 32000 55400 79700 75700 61800 88800 83900 108400 170900 262700 119500 295100 130600 326500 16100 21500 27200 27000 40000 58300 64100 86400 132200 62800 81300 109000 166500 149700 140500 214300 190300 291700 403900 534200 371900 686400 468700 870400 0.08 0.10 0.12 0.15 0.25 0.25 0.40 0.40 0.40 0.40 0.50 0.60 0.60 0.60 0.70 0.70 1.20 1.40 2.20 2.20 2.00 2.80 3.60 5.00 32 53 86 86 144 141 232 211 211 211 373 345 345 340 569 569 563 938 894 832 1501 1366 2391 2220 RE 83 301/12.99 Screws with double nut 7% preload Tpr0 (Nm) Tolerance grade 3;5 Rnu (N/µm) 1 310 390 460 470 550 750 790 810 1120 570 920 870 1300 1170 1020 1520 1390 1770 2090 2070 2000 2460 2200 2860 RE 83 301/12.99 Screws with double nut 10% preload Rnu (N/µm) 7;9 Tpr0 (Nm) Tolerance grade 3;5 1 min. max. min. max. min. max. 0.03 0.05 0.07 0.07 0.12 0.21 0.24 0.42 0.65 0.32 0.34 0.62 0.89 0.85 0.87 1.25 1.18 1.94 3.25 5.00 2.84 7.02 3.89 9.71 0.08 0.11 0.16 0.15 0.27 0.36 0.41 0.70 0.97 0.53 0.56 0.93 1.34 1.27 1.31 1.88 1.78 2.91 4.40 6.77 3.85 9.50 5.26 13.14 0.03 0.04 0.06 0.05 0.10 0.20 0.23 0.39 0.61 0.3 0.31 0.58 0.84 0.79 0.82 1.17 1.11 1.82 3.06 4.71 2.68 6.61 3.66 9.14 0.08 0.12 0.17 0.16 0.29 0.37 0.42 0.73 1.01 0.55 0.58 0.97 1.39 1.32 1.36 1.96 1.85 3.04 4.59 7.06 4.02 9.92 5.49 13.71 0.02 0.03 0.04 0.04 0.08 0.17 0.20 0.34 0.57 0.25 0.27 0.54 0.78 0.74 0.76 1.10 1.04 1.7 2.87 4.41 2.51 6.20 3.43 8.57 0.09 0.13 0.18 0.18 0.31 0.4 0.46 0.78 1.05 0.59 0.63 1.01 1.45 1.38 1.42 2.04 1.92 3.16 4.79 7.36 4.18 10.33 5.71 14.28 89 350 430 510 530 610 830 870 910 1250 630 1010 960 1450 1310 1120 1690 1560 1950 2330 2320 2190 2740 2390 3170 7;9 min. max. min. max. min. max 0.05 0.07 0.1 0.09 0.21 0.3 0.35 0.64 0.92 0.49 0.51 0.89 1.28 1.21 1.25 1.79 1.69 2.95 4.65 7.15 4.06 10.03 5.55 13.88 0.11 0.16 0.22 0.22 0.35 0.51 0.58 0.96 1.38 0.73 0.77 1.33 1.91 1.82 1.87 2.69 2.54 3.99 6.29 9.67 5.50 13.57 7.51 18.77 0.04 0.06 0.08 0.08 0.19 0.28 0.33 0.60 0.87 0.45 0.48 0.83 1.20 1.14 1.17 1.68 1.59 2.78 4.38 6.73 3.82 9.44 5.22 13.06 0.12 0.17 0.24 0.24 0.36 0.53 0.61 1.00 1.44 0.76 0.80 1.39 1.99 1.89 1.95 2.80 2.64 4.16 6.56 10.09 5.74 14.16 7.84 19.59 0.03 0.05 0.06 0.06 0.17 0.24 0.28 0.56 0.81 0.42 0.45 0.78 1.12 1.06 1.09 1.57 1.48 2.60 4.10 6.30 3.59 8.85 4.90 12.24 0.13 0.18 0.25 0.25 0.39 0.57 0.65 1.04 1.50 0.79 0.83 1.44 2.07 1.97 2.02 2.91 2.75 4.34 6.84 10.51 5.98 14.76 8.16 20.41 STAR – Precision Ball Screw Assemblies Mounting Nut mounting, general Mounting steps – preloaded single nut – double nut The nut is to be mounted as follows: These models are supplied with premounted nut units. The nut unit and screw may not be disassembled. Should this become necessary for any reason, please ask. Remove the rubber ring from one end of the mounting arbor. Measurement of the dynamic drag torque for SEM-E-C and SEM-E-S.. Using the adjusting screw, reduce the clearance of the nut mounted on the screw until the corresponding dynamic drag torque Tpr0 specified in the table ! page 87, has been attained (ball screw lightly oiled). – single nut with reduced backlash – adjustable preload single nut The nut unit may only be mounted using a mounting arbor. The outer diameter of the arbor should be approx. 0.1 mm smaller than the root diameter of the screw. In most cases, the transport arbor on which the nuts are delivered may be used to mount the nut. The end of the screw thread must be chamfered in order to prevent damage to the seal and the internal components of the nut unit. – Setting the radial clearance or preload of adjustable-preload single nuts Check this torque along the entire length of the thread; if the torque deviates from the value specified in the table at any point along the thread, adjust accordingly. Push the mounting arbor with nut until it engages with the end of the thread. The arbor must make contact with axial clearance. Once the torque has been properly adjusted, the centering diameter D1 must correspond to the values specified in the table ! page 87. Cover the head of the screw with a protective cap. F r Adjusting screw D1 Measuring gauge e.g. spring gauge Tpra = F·r The various mounting steps are described below. Carefully turn the nut unit onto the thread, applying only light axial pressure. Tpra = currently measured dynamic drag torque Proceed in reverse order when removing the nut from the screw. Take particular care not to damage the nut, screw or internal components, as this could result in the premature failure of the ball screw assembly. Mounting instructions are supplied as standard along with every unit. 90 RE 83 301/12.99 Inserting the wiper-type seal Installation in the Machine Condition as delivered Position the nut on the screw as illustrated in the diagram. Insert the wiper so that its projection is in the recess and press it in until it snaps into the groove. While turning the nut on the screw, watch the wiper lip carefully and straighten it if necessary by applying pressure to the end surface. Ensure that the lip is not damaged. It is not normally necessary to remove the preservative coating before installation. STAR – Ball Screws are normally delivered with an initial supply of grease type Klüber Microlube GB 0 NLGI 0. Relubrication with grease or oil is thus possible in principle, but you will need to check that the lubricant used is compatible with the initial supply. The ball screws can also be supplied with only a preservative coating if preferred. 5 - 10 mm Storage Ball screw assemblies are high-quality systems that must be treated with due care. In order to prevent damage and contamination, the elements should not be removed from the protective wrapping until immediately before installation. Once they have been removed from the packaging, they must be set down on V-shaped cradles. RE 83 301/12.99 – If the ball screw is contaminated it must first be cleaned (see “Cleaning”) and reoiled. – Push the nut unit into the mounting bore, taking care to avoid any impacts or misalignment. – Tighten the mounting screws using a torque wrench if necessary. See table for the tightening torque that corresponds to the screw strength class. Screw diameter (mm) Tightening torque (Nm) strength class to DIN ISO 898: 8.8 10.9 12.9 M 3 1.3 1.8 2.1 M M M M M M 2.7 9.5 23 46 80 195 3.8 13 32 64 110 275 4.6 16 39 77 135 330 4 6 8 10 12 16 Important: The selected lubricant must be in the nut before the machine is started. Cleaning Various cleaning agents can be used to degrease and wash the assembly: – aqueous cleaning agents – organic cleaning agents Important: Do not use trichloroethylene! Immediately after cleaning, thoroughly dry all parts, then apply a preservative coating or anti-corrosion oil. In all cases, take care to observe the appropriate legal regulations (environmental protection, health and safety at work, etc.) as well as the specifications for the cleaning agent (e.g. handling). 91 STAR – Precision Ball Screw Assemblies Lubrication Standard lubrication practices for ball bearings also apply to ball screws. Lubricant loss is, however, greater than that of ball bearings due to the axial motion between the screw and the nut. Oil lubrication The influence of the temperature on the performance of the ball screw is very significant, as the thermal expansion of the ball screw interferes with the positioning accuracy of the assembly. One of the advantages of oil lubrication over grease lubrication is therefore the minimized heat build-up of the ball screw, particularly at high speeds. As a rule, commercially available mineral base oils used for ball bearings are suitable. The necessary viscosity depends on the speed, temperature and load conditions of the respective application (see DIN 51501, 51517, 51519 and GfT Worksheet 3). Oils ranging from ISO VG 68 to approx. ISO VG 460 are used in practice. The high viscosity grades (e.g. ISO VG 460) should be preferred in general and particularly for slow running screws. A maximum relubrication interval of up to 10 operating hours can be attained with small quantities from the table along side. Relubrication quantity and intervals for oil do Initial oil supply Ve(ml) 8 12 16 20 25 32 40 50 63 0.300 0.300 0.300 0.600 0.600 0.600 2.000 4.000 4.000 Relubrication Revooil lutions Vn (ml)/10h U (Mio) 0.030 0.030 0.030 0.060 0.060 0.060 0.400 0.800 0.800 1.3 1.3 1.3 1.0 1.0 1.0 1.0 1.0 1.0 5 Travel (km) with lead P = 10 16 20 25 32 40 7 7 7 5 5 5 5 5 5 13 13 13 10 10 10 10 10 10 33 33 33 25 25 25 25 25 25 42 42 42 32 32 32 32 32 32 52 52 52 40 40 40 40 40 40 5 travel (km) with lead P = 10 16 20 25 32 40 21 21 21 16 16 16 16 16 16 26 26 26 20 20 20 20 20 20 d0 = nominal diameter Relubrication intervals for NLGI 2 greases d0 ≤ 40 > 40 Relubrication quantity, see table for NLGI 2 greases Revolutions U (Mio) 50 10 250 500 800 1000 1250 1600 2000 50 100 160 200 250 320 400 d0 = nominal diameter Limit conditions: Load = ≤ 0.2 C nmin = 100 min-1 Tempmax. nut = 80 °C Tempcontinuous nut = 60 °C Set-up: Operating mode: Sealing: - any - driven screw - no short stroking or hypercritical operation - standard Grease lubrication The advantage of grease lubrication is that the ball screw can run long distances on one supply of grease. As a result, a lubricating system is not required in many cases. The amount of grease used should fill the nuts to approximately half of their capacity. All commercially available ball bearing lubricating greases may be used. Read the lubricant manufacturer’s specifications carefully! Never use greases with solid lubricant components (e.g. graphite or MoS2). Greases in accordance with DIN 51825 K2K and, for higher loads, KP2K of NLGI Class 2 according to DIN 51818 are recommended for the longest possible lubrication intervals. Tests have proven that greases of NLGI Class 00 achieve only about 50% of the running performance of Class 2 greases at high loads. The lubrication interval depends on many factors such as the degree of contamination, operating temperature, load, etc. The following values can thus serve only as a guideline. 92 RE 83 301/12.99 For NLGI 2-greases: The nut has to be lubricated with lubricant via the lube port before the ball screw is started. Relubrication quantities for NGLI 2 greases Relubrication quantity of grease (g) Single nut Double nut FEM-E-C / FEM-E-S / SEM-E-C FDM-E-C / FDM-E-S SEM-E-S / ZEM-E-A / ZEM-E-S Screw Screw rolled ground rolled ground Size dox P x Dw - i 8 x 2.5R x 1.588 - 3 12 x 5R x 2 - 3 12 x 10R x 2 - 2 16 x 5R x 3 - 4 16 x 10R x 3 - 3 16 x 16R x 3 - 2 16 x 16R x 3 - 3 20 x 5R x 3 - 4 20 x 5R x 3 - 5 20 x 20R x 3.5 - 2 20 x 20R x 3.5 - 3 25 x 5R x 3 - 4 25 x 10R x 3 - 4 25 x 25R x 3.5 - 2 25 x 25R x 3.5 - 3 32 x 5L x 3.5 - 4 32 x 5R x 3.5 - 4 32 x 6R x 3.5 - 4 32 x 10R x 3.969 - 5 32 x 20R x 3.969 - 2 32 x 20R x 3.969 - 3 32 x 32R x 3.969 - 2 32 x 32R x 3.969 - 3 40 x 5L x 3.5 - 5 40 x 5R x 3.5 - 5 40 x 8R x 3.5 - 4 40 x 10L x 6 - 4 40 x 10R x 6 - 4 40 x 10R x 6 - 6 40 x 12R x 6 - 4 40 x 16R x 6 - 4 40 x 20R x 6 - 3 40 x 40R x 6 - 2 40 x 40R x 6 - 3 50 x 10R x 6 - 4 50 x 10R x 6 - 6 50 x 12R x 6 - 6 50 x 16R x 6 - 6 50 x 20R x 6.5 - 3 50 x 20R x 6.5 - 5 50 x 40R x 6.5 - 2 50 x 40R x 6.5 - 3 63 x 10R x 6 - 4 63 x 10R x 6 - 6 63 x 20R x 6.5 - 3 63 x 20R x 6.5 - 5 63 x 40R x 6.5 - 2 RE 83 301/12.99 93 0.1 0.3 0.3 0.6 0.8 0.9 1.1 0.9 1.0 1.7 2.2 1.4 1.7 2.4 3.1 2.3 2.0 2.0 2.8 2.5 3.2 3.7 4.9 3.1 2.7 2.7 6.0 6.0 7.3 6.1 8.3 7.8 9.4 12.9 8.0 9.7 10.4 14.6 11.4 15.6 13.9 18.6 9.0 11.0 13.9 19.2 17.0 0.1 0.3 0.3 0.6 0.7 0.8 1.0 0.9 1.0 1.3 1.6 1.4 1.7 1.9 2.4 2.3 2.0 2.0 2.8 2.2 2.8 2.8 3.7 3.1 2.7 2.7 6.0 6.0 7.3 6.1 6.9 6.8 7.4 10.1 8.0 9.7 10.4 12.1 9.7 13.1 10.7 14.1 9.0 11.0 11.7 16.0 13.0 1.7 2.7 3.2 3.8 4.5 6.0 6.9 15.1 17.7 19.3 18.5 19.7 23.0 31.3 23.0 27.0 39.4 - 1.7 2.7 3.2 3.8 4.5 6.0 6.9 15.1 17.7 16.5 16.4 19.7 23.0 26.3 23.0 27.0 33.0 - STAR – Precision Ball Screw Assemblies Design Calculations Upon request, we can perform all calculations to your specifications. ! see “Design Calculation Service Form“ on page 102 Average Speed and Average Load Where the speed and load fluctuate, the service life must be calculated using the averages Fm and nm . – where the speed fluctuates, the average speed nm is calculated as follows – where the load fluctuates and the speed is constant, the average load Fm is calculated as follows: – where both the load and the speed fluctuate, the average load Fm is calculated as follows: nm Fm Fam q q1 n + 2 n 100 1 100 2 q1 3 F1 100 3 qn n 100 n q2 3 F2 100 qn 3 Fn 100 q2 q1 3 n 3 n F2 2 F1 n1 nm 100 m 100 3 1 nm = average speed (min-1) q = discrete time step (%) 2 Fm = average load (N) q = discrete time step (%) 3 Fn Fm = average load nn qn nm 100 L C 106 Fm ⇒ 4 C Fm 3 L 106 5 (min-1) nm = average speed L (service life in revolutions) 3 (N) 3 q = discrete time step (%) ⇒ Fm 3 C L 106 L = service life (revolutions) Fm = average 6 load (N) C = dynamic load rating (N) Nominal Life Lh (service life in hours) Lh L n m 60 Lh = service life L = service life nm = average speed 7 Machine service life = Lh · (h) (revolutions) (min-1) Machine operating hours Ball screw operating hours 8 Drive Torque and Drive Power Drive torque Mta for conversion of rotary motion into linear motion: Transmitted torque Mte M ta M te or conversion of linear motion into rotary motion: FP 9 FPη 2000 π 10 2000 π η Mta= Mte= F = P = η = η´ = drive torque transmitted torque operating load lead mech. efficiency mech. efficiency (Nm) (Nm) (N) (mm) (ca. 0.9) (ca. 0.8) The dynamic drag torque must be taken into account for preloaded nuts. Drive Power Pa Pa M ta n 9550 Pa = drive power Mta= drive torque n = speed 11 94 (kW) (Nm) (min-1) RE 83 301/12.99 Calculation Example Service life Operating conditions Proposed ball screw: 63 x 10 The service life of the machine should be 40,000 operating hours with the ball screw operating 60% of the time. F1 F2 F3 F4 = = = = 50 000 N 25 000 N 8 000 N 2 000 N at at at at n1 n2 n3 n4 = 10 min-1 = 30 min-1 = 100 min-1 = 1 000 min-1 for for for for q1 q2 q3 q4 = 6% = 22 % = 47 % = 25 % of the duty cycle of the duty cycle of the duty cycle of the duty cycle 100 % Calculation procedure Average speed nm nm 6 47 + 22 100 10 100 30 100 100 25 100 1000 1 nm 304 min-1 Average load Fm for variable load and variable speed. Required service life L (revolutions) The life L can be calculated by transposing the formulas 7 und 8 errechnet werden: 6 3 10 50000 304 100 Fm 3 Fm 8757 N 30 30 3 100 47 250003 304 100 8000 304 100 1000 20003 304 25 100 3 L L h nm 60 Lh Machine operating hours Lh 40000 L 24000 304 60 60 100 Machine operating hours Ball screw operating hours 24000 h L 437 760 000 revolutions Basic dynamic load rating C C 8757 3 437 760 000 106 5 C ≈ 66492 N Result and selection The ball screw can now be selected from the Dimension Tables: e.g. ball screw, size 63 x 10 R x 6-6, with preloaded single nut with flange FEM-E-S, basic dynamic load rating C = 88 800 N, part no. 1512-6-4013. Cross check Service life of the selected ball screw in revolutions 3 L 88 800 8757 Lh 1042 106 304 60 106 4 Life Lh in hours Lh RE 83 301/12.99 7 ≈ 57 167 hours 95 L ≈ 1042 · 106 revolutions The life of the selected ball screw assembly is thus greater than the required service life of 24,000 hours (including operating hours). A smaller ball screw could therefore be selected. STAR – Precision Ball Screw Assemblies Design Calculations Critical Speed nk Example Screw diameter Length ln End fixity II = 63 mm = 2.4 m (fixed - supported) The critical speed nk depends on the diameter of the screw, the type of end fixity and the free length ln. No allowance may be made for guidance by a nut without preload. The operating speed should not reach more than 80% of the critical speed. According to the graph, the critical speed is 1850 min-1. The permissible operating speed is thus 1850 min-1 x 0.8 = 1480 min-1. The maximum operating speed in our calculation example of n4 = 1000 min-1 is therefore below the permissible operating speed. The characteristic speed is to be taken into account, ! see “General“ on page 79. 3000 2000 1000 3000 800 2000 3000 600 500 400 1000 100 300 2000 800 80 1000 200 600 50 800 63 500 1000 400 600 40 Critical speed nk (min-1) 2000 125 3000 800 100 90 300 400 25 600 32 500 80 500 70 20 200 300 60 400 200 16 50 300 12 40 d2 2 ln 10 7 (min-1) 13 nkzul = 0.8 · nk (min-1) 30 90 fnk 12 100 200 nk 8 80 70 100 20 fixed floating fixed ln fixed 0.3 0.4 0.5 0.6 End fixity I II III IV fnk - value 27.4 18.9 12.1 4.3 0.8 1 2 3 4 5 6 7 8 9 10 Length ln (m) free fixed floating floating 0.2 l1 critical speed (min-1) permissible operating speed (min-1) corrector value determined by bearing root diameter (mm), see Dimension Tables = critical length (mm) for preloaded nut systems = threaded length (mm) nk = nkzul = fnk = d2 = ln l1 Where ln = l1 for non-preloaded nut systems 96 RE 83 301/12.99 Permissible axial load on screw Fk (buckling load) Example Screw diameter lead Length lk End fixity II The permissible axial load on the screw Fk depends on the diameter of the screw, the type of end fixity and the effective free = 63 mm, = 10 mm, = 2.4 m (fixed - supported) 125x10 3000 125x20 100x10 2000 100x20 axial load on screw Fk (kN) According to the graph, the theoretically permissible axial load is 360 kN. A permissible axial load on the screw of 360 kN : 2 = 180 kN is achieved when applying the safety factor 2. This therefore lies above the maximum operating load of F1 = 50 kN used in our calculation example. (unsupported) length lk. A safety factor of g ≥ 2 should be taken into consideration when determining the permissible axial load. 80x10 1000 80x20 800 63x10 63x20 - 63x40 600 50x5 500 50x10 50x20 - 50x40 400 40x5 300 40x10 - 40x20 40x40 200 32x5 - 32x10 32x20 - 32x32 25x5 - 25x10 100 90 80 70 25x25 20x5 60 Fk 14 Fk 15 F kzul = Fkzul = fFk = d2 = lk = fFk 2 lk 4 10 (N) 30 Fk 2 (N) IV 10.2 III 20.4 II 40.6 I 16x16 20 12x5 10 9 8 7 8x2.5 6 5 4 3 2 1.0 0.9 0.8 0.7 0.6 End fixity 2.6 16x5 - 16x10 40 theoretically permissible axial load on screw permissible axial load during operation corrector value determined by bearing root diameter (mm) see Dimension Tables unsupported threaded length (mm) f Fk value 20x20 50 4 d2 0.5 0.1 0.1 0.2 0.2 lk 0.2 0.3 0.3 0.3 0.4 0.4 0.5 0.6 0.2 0.3 0.4 0.5 0.6 0.5 0.6 0.8 0.8 1 0.4 0.5 0.6 0.8 0.8 1 1 1 2 2 2 2 3 3 3 4 4 5 4 5 6 7 3 5 6 7 6 4 7 8 9 10 8 9 10 8 9 10 FK Length lk (m) RE 83 301/12.99 97 5 6 7 8 9 10 STAR – Precision Ball Screw Assemblies End Bearings, Design Notes, Mounting Instructions Bearing Design Accuracy For customer-machined screw ends, please observe the design notes given for screw ends and housings. Series Bore d (µm) Outer diameter ≤ 50 > 50 ≤ 10 P5 to DIN 620 preloaded +3 - 5 - 10 > 10 P5 to DIN 620 preloaded - 10 - 11 ≤ 25 2 preloaded -5 > 25 2.5 Width - 250 LGF-B... LGN-B... LGF-C... LGN-C... 0.8 Tolerance (µm) Bore (mm) For STAR screw end designs ! see “End Machining Details“ starting on page 40. Rexroth STAR delivers complete drive systems, including the end bearings. Calculations are performed with the formulas used in the antifriction bearing industry. Axial Radial runout clearance - 13 - 250 -10 -500 A 0.8 d IT6 Mounting IT3 IT4 A Screw end C IT4 1.6 1.6 Housing D J6 IT5 C Angular contact thrust ball bearings and deep-groove ball bearings Slotted nut NMA, NMZ When mounting the angular contact thrust ball bearings LGF and LGN, ensure that the mounting forces are exerted only on the bearing rings. Never apply mounting forces via the antifriction bearing elements or the seal rings! The two sections of the inner raceway may not be separated during assembly or disassembly for any reason! The bearings are preloaded by tightening the nuts. Tighten the mounting screws for screwdown or flange-mounted bearings in crosswise sequence. The mounting screws may be subjected only to tension amounting to a maximum of 70% of their yielding point. The screw-down (LGF) bearings have a groove on the cylindrical surface of the outer raceway for disassembly. The individual bearings of the bearing pair series LGF-C... and LGN-C... are marked on the cylindrical surfaces of the outer raceways (see diagram). The markings reveal the bearing sequence. The sealing rings should face outward after proper. In order to prevent settling phenomena, we recommend first tightening the slotted nut by twice the value of the tightening torque MA and then easing the load. Only then should the slotted nut be retightened to the specified tightening torque MA. The two set screws are then alternately tightened using a hexagon socket wrench. The components are disassembled in the reverse order, i.e. the set screws are to be removed before the slotted nut. The slotted nuts can be used several times when properly assembled and disassembled by competent personnel. The inner raceways of the bearings are dimensioned in such a way as to achieve a defined bearing preload sufficient for most applications when the slotted nut is tightened (MA in accordance with Dimension Table). Outer raceway markings for paired bearings 98 RE 83 301/12.99 Lubrication, Mounting the Housing Mounting the Housing SEB O1 O3 O2 O4 h Tighten the pillow block mounting screws in crosswise sequence. See table for tightening torque. The housing nut fixes the entire bearing unit in the housing. Use screws and pins to fix the housing nut in place. Important: Take care to align the screw and nut assembly, the bearings and the guideway precisely with one another. Mounting screw Size h d0 x P (mm) 8 x 2.5 12 x 5 16 x 5 16 x 10 16 x 16 20 x 5 20 x 20 25 x 5 25 x 10 25 x 25 32 x 5 32 x 10 32 x 20 32 x 32 40 x 5 40 x 10 40 x 20 40 x 40 Lubrication of the end bearings Bearings for ball screw assemblies are lubricated with grease for a lifetime of reliable service. It should be noted, however, that grease lubrication does not facilitate the dissipation of heat in the bearings. The bearing temperature should therefore not exceed 50°C, particularly in machine tool applications. Angular contact thrust bearings of the series LGF, LGN are lubricated for life with grease KPE2K to DIN 51825. RE 83 301/12.99 8 8 11 11 11 11 11 14 14 14 14 14 14 14 16 16 16 16 Locating pins O1 DIN 912 O2 DIN 912 O3 Tapered pin (hardened) O4 Straight pin (DIN 6325) M5 x 20 M5 x 20 M8 x 35 M8 x 35 M8 x 35 M8 x 35 M8 x 35 M10 x 40 M10 x 40 M10 x 40 M10 x 40 M10 x 40 M10 x 40 M10 x 40 M12 x 50 M12 x 50 M12 x 50 M12 x 50 M6 x 16 M6 x 16 M10 x 25 M10 x 25 M10 x 25 M10 x 25 M10 x 25 M12 x 30 M12 x 30 M12 x 30 M12 x 30 M12 x 30 M12 x 30 M12 x 30 M14 x 35 M14 x 35 M14 x 35 M14 x 35 4 x 20 4 x 20 8 x 40 8 x 40 8 x 40 8 x 40 8 x 40 10 x 50 10 x 50 10 x 50 10 x 50 10 x 50 10 x 50 10 x 50 10 x 50 10 x 50 10 x 50 10 x 50 Strengh class of O1; O2 M5 8.8 5.5 12.9 9.5 M6 9.5 M8 M10 M12 M14 23 46 80 125 39 77 135 215 Nm 99 16 STAR – Precision Ball Screw Assemblies End Bearings, Calculation Resulting and equivalent bearing loads Angular contact thrust ball bearings are preloaded. The chart shows the resulting axial bearing load Fa as a function of preload and axial operating load FaB zeigt das Diagramm. If the system is primarily subject to axial operating loads, then F = Fa. X Y Fa ≤ 2.17 Fr 1.9 0.55 Fa > 2.17 Fr 0.92 1 α = X, Y= Fa = FaB = Fr = radial bearing load (N) Fa = resulting axial bearing load (N) F = equivalent bearing load (N) 20 Internal preload limit and resulting bearing load 18000 17000 d=50 16000 15000 pressure angle dimensionless factor resulting bearing load operating load If the radial operating forces are not insignificant, the equivalent bearing loads are calculated according to formula 20 . Bearings for ball screw assemblies are also able to accommodate tilting moments. As a rule, the moments that usually occur due to the weight and drive motion of the screw do not need to be incorporated in the calculation of the equivalent bearing load. RResulting bearing load Fa (N) α = 60° F = X · Fr + Y · Fa 14000 d=40 13000 d=301) 12000 11000 d=25 1) 10 10000 9000 8000 7000 d = 35 d = 30 6000 5000 d = 20 4000 3000 d = 17 d = 12 2000 1000 d = 10 d=6 2000 1) Four Limits row version 100 4000 6000 8000 10000 12000 14000 16000 18000 Operating load FaB (N) RE 83 301/12.99 Average speed and average bearing load If the bearing is subject to varying axial loads over time, the average axial bearing load can be calculated using formula 21 . If the speed varies, apply formula 22. In these formulas, the qi values represent the discrete time steps in %. Fam nm 3 q1 n 3 F1 n1 m 100 3 F2 q q1 n + 2 n 100 1 100 2 n2 q2 nm 100 qn n 100 n 3 Fn nn qn nm 100 21 22 Fam = resulting average axial load q = time fraction nm = average speed (N) (%) (min-1) If the radial load Frm varies, calculate the average radial load in the same manner. Service life and load safety factor Nominal life The nominal life is calculated as follows: 3 L C F 23 3 Lh 16666 C n F 24 L = nominal life in millions of revolutions Lh = nominal life in operating hours C = dynamic bearing load rating n = average speed F = equivalent bearing load (106 revolutions) (h) (N) (min-1) (N) Static load safety factor The static load safety factor for machine tools should not be lower than 4. Friction C S0 = 0 F0 25 The bearing friction torque MRL is primarily dependent on the bearing preload. The influence of the operating load FaB is insignificant as long as it does not exceed the limits at which the bearings have zero clearance. The bearing friction torque MRL gspecified in the Dimension Tables applies to the preload generated by means of the slotted nut tightening torque RaL. The bearing preload is selected so as to allow it to remain effective even at high operating loads and ensure that the bearing has zero clearance. NRL RE 83 301/12.99 S0 = static load safety factor C0 = static load rating F0 = maximum static load MRL n 9.55 101 (N) The bearing friction torque MRL is measured at a speed of n = 5 min-1 . The friction power loss NRL of the bearing can be calculated using formula 26 . The various operating speeds ni must be incorporated in the heat balance as a function of their time fractions qi. NRL = friction power loss n = speed MRL = bearing friction torque 26 (-) (N) (W) (min-1) (Nm) Rexroth Star GmbH D-97419 Schweinfurt Phone +49-9721-937-0 Fax +49-09721-937-288 Application: New design Revises design To: Precision Ball Screw Assemblies Department STAR – Precision Ball Screw Assemblies Design Calculation Service Form Operating conditions Loads (N) Speeds (1/min) Discrete time steps F1 = at n1 = to q1 = F2 = at n2 = to q2 = F3 = at n3 = to q3 = F4 = at n4 = to q4 = F5 = at n5 = to q5 = F6 = at n6 = toq6 = Average load Average speed Sum of time steps Fm nm Q = Maximum static load: = = (%) 100% N Required service life _____________________ Operating hours or ____________________ x 106 ball screw revolutions Screw end fixed fixed floating floating free Selected: fixed I fixed floating II III fixed IV Installation conditions (enclose drawings/sketches if possible!) Drawing enclosed Type of lubrications Operating temperature: °C - min/max. °C / Exceptional operating conditions: Sender Company: ___________________________________________ Name: ________________________________________ Address: ___________________________________________ Department: ________________________________________ ___________________________________________ Phone: ________________________________________ ___________________________________________ Fax: ________________________________________ 102 RE 83 301/12.99 Rexroth Star GmbH D-97419 Schweinfurt Phone +49- 9721-937-0 Fax +49-9721-937-288 To: Precision Ball Screw Assemblies Department Inquiry/Order Form N.B.: The processing of Inquiries / Orders based on customer drawings is also possible of course. Example of an order Ball screw assembly Screw SEM-E-S 20 x 5R x 3-4 1 2 T7 R 81Z120 41Z120 1250 1 1 S 20 x 5R x 3 X X T7 R 81Z120 41Z120 1250 1 0 Ball screw assembly S Screw Ball screw assembly S Screw Ball screw assembly S Screw x x - x x - x x - x x - x x - x x - X X X X X X Comments: Enclosures: Drawing Quantity Other Order for……… units, ……… per month, ……… per year, per order or ....…………………………………. Comments ……………………………………………………………………………………………………………………....... Sender OEM User Dealer Company: ___________________________________________ Name: ________________________________________ Address: ___________________________________________ Department: ________________________________________ ___________________________________________ Phone: ________________________________________ ___________________________________________ Fax: ________________________________________ RE 83 301/12.99 103 Great care has been taken during the compilation of this publication to ensure all the information contained is accurate. We accept no responsibility however for any damage resulting from incorrect or incomplete information contained. For deliveries and other services in the course of commercial business, the general terms and conditions for supplies and services contained in the valid price lists and the confirmations of order apply. As our products are constantly in the process of further development, they are subject to alteration without notice. REG. NO. 1617 - 03 Rexroth Star GmbH D-97419 Schweinfurt Telefax (general) +49-97 21-9 37-2 75 Telefax (direct) +49-97 21-9 37-2 88 e-Mail info@rexroth-star.com Internet www.rexroth-star.com Precision Ball Screw Assemblies End Bearings and Nut Housings RE 83 301/12.99 Printed in Germany - p 2000/03/5/ST Printed on chlorine-free paper Telephone +49-97 21-9 37-0