NOSE NOSE DOOR SWITCHING NOSE GEAR SELECTOR VALVES LEFT G RIGHT LDG GEAR UP NOSE GEAR DN LCK REL THROTTLE LEVER IDLE SWITCHES UPLOCK NOSEWHEEL NOSEWHEEL STEERING STEERING POWER SUPPLY DN CABIN LOW PRESS RELAY DOWNLOCK 1 MUTE HORN TEST DOWNLOCK 2* FULLY EXT PROX SWITCHES WOW 1 MAIN GEAR SELECTOR VALVES FLAP CONTROL UNIT WOW 2 RIGHT MAIN GEAR AURAL WARNING ANTI-SKID GEAR CONTROL NO SMOKING UPLOCK LEFT MAIN GEAR FASTEN SEAT BELTS DOWNLOCK 1 DOWNLOCK 2 AIR/ GROUND PROX SWITCHES WEIGHT ON WHEELS WOW 1 WOW 2 UPLOCK DOWNLOCK 1 LANDING GEAR CONTROL UNIT DOWNLOCK 2 PROX SWITCHES WOW 1 WOW 2 Challenger 601 July 1995 ANTI-SKID ELECTRIC POWER HYDRAULIC POWER AURAL WARNING ANTI-SKID FLIGHT GUIDANCE INTERCOM APR THRUST REVERSER SPOILERS AIR CONDITIONING STALL PROTECTION CABIN PRESSURIZATION COCKPIT HEAT WOW OP FAIL WOW IP FAIL *MICROSWITCH Developed for Training Purposes 4-155 Landing Gear/Brakes/Steering Landing Gear Control and Indication CAE SimuFlite Weight-on-Wheels System WEIGHT ON WHEELS (WOW) DC BUS 1 WOW CHAN 1 CB-A74 WOW CHAN 1 LEFT MAIN 1 CB-A162 BATT BUS RIGHT MAIN 1 PS PS PS PS ON GROUND WOW CHAN 2 CB-B162 DC BUS 1 LEFT MAIN 2 WOW CHAN 2 RIGHT MAIN 2 CB-B74 WEIGHT ON WHEELS — INPUT FMS / EFIS / FGC / WX RADAR APR 1 LH THRUST REVERSER HYD PUMP 1 SPOILERS 1 ELEC SYSTEM (ADG) 1 AIR CONDITIONING 1 CABIN PRESS 1 TAKE OFF CONFIG WNG ELEC SYSTEM (UTILITY BUS) FLIGHT GUIDANCE COMPUTER 1 ANTI SKID (INBD) STALL PROT. TEST STALL PROT. 1 STALL PROT 2 ANTI SKID (OUTBD) COCKPIT HEAT INTERCOM CABIN PRESS 2 AIR CONDITIONING 2 ELEC SYSTEM (ADG) 2 SPOILERS 2 HYD PUMP 2 RT THRUST REVERSER APR 2 FLIGHT GUIDANCE COMPUTER 2 FMS / EFIS / FGC NOSE WOW 1 LEFT MAIN WOW 1 RIGHT MAIN WOW 1 ON GROUND RIGHT MAIN WOW 2 10 SEC DELAY WOW OP FAIL WOW IP FAIL MASTER CAUTION LEFT MAIN WOW 2 NOSE WOW 2 PROXIMITY SWITCH (TYP.) (SIMPLIFIED) 4-156 Developed for Training Purposes Challenger 601 July 1995 Landing Gear/Brakes/Steering Landing Gear Control Unit L.G. TEST SWITCH O/P FAIL TEST FMS / EFIS / FGC / WX RADAR 1 APR 1 LH THRUST REVERSER HYD PUMP 1 SPOILERS 1 ELECT. SYSTEM (ADG) 1 AIR CONDITIONING 1 CABIN PRESS 1 WOW CHAN 1 CB-A74 DC BUS 1 WOW CHAN 1 CB-A162 POWER SUPPLIES TAKE OFF CONFIG. WNG. ELECT. SYSTEM (UTILITY BUS) BATT BUS STALL PROTECTION FLIGHT GUIDANCE COMPUTER 1 ANTI SKID (INBD) 15 SEC DELAY STALL PROT. TEST WOW OP FAIL WOW IP FAIL MASTER CAUTION STALL PROT. 1 STALL PROT. 2 ANTI SKID (OUTBD) COCKPIT HEAT INTERCOM ON GROUND CABIN PRESS. 2 AIR CONDITIONING 2 WOW CHAN 2 POWER SUPPLIES CB-B162 DC BUS 2 WOW CHAN 2 CB-B74 ELECT. SYSTEM (ADG) 2 SPOILERS 2 FMS / EFIS 2 RT THRUST REVERSER BATT BUS NOTE: ALL CONTACTS SHOWN ARE PART OF COMPARATOR CIRCUIT & DO NOT AFFECT THE OUTPUTS TO OTHER SYSTEMS APR 2 FLIGHT GUIDANCE COMPUTER 2 HYD PUMP 2 (TYPICAL) PWR FROM W.O.W CIRCUIT Challenger 601 July 1995 TO HYDRAULIC SYSTEM Developed for Training Purposes 4-157 CAE SimuFlite 4-158 Developed for Training Purposes Challenger 601 July 1995 Landing Gear/Brakes/Steering Landing Gear and Brakes The landing gear system consists of trailing link main landing gear and a conventional nose landing gear. All gear have nitrogen-charged shock absorber struts with dual wheels and tires. Normally, No. 3 hydraulic system pressure retracts and extends the gear. If an electrical, mechanical, or No. 3 hydraulic system fault occurs, a manually actuated emergency extension system mechanically releases the uplock actuators, dumps hydraulic pressure, and allows the gear to free fall by gravity. A down and locked condition is assisted by a combination of airflow and spring pressure on the nose gear and downlock assist actuator on each main gear, powered by the No. 2 hydraulic system. Each main gear wheel has mechanically operated and hydraulically powered carbon composite brakes with anti-skid protection. Normally, No. 3 hydraulic system supplies the inboard brakes while the No. 2 hydraulic system supplies the outboard brakes. If the normal braking system fails (i.e., loss of hydraulic system pressure), a braking accumulator stores sufficient pressure for approximately six braking applications. An electronically controlled (steer by wire), hydraulically operated nosewheel steering system positions the nose gear during ground operations in response to rudder pedal or pilot’s handwheel movement. Challenger 601 July 1995 Developed for Training Purposes 4-159 CAE SimuFlite Weight-on-Wheels System The landing gear control unit consists of a gear control and No. 1 and No. 2 weight-on-wheel channel. The unit receives inputs from: ■ nose and main gear downlocks ■ nose gear oleo switch ■ nose and main gear uplocks ■ main gear proximity switches (two per landing gear leg) ■ nose gear proximity switch and microswitch. The gear control channel, depending on the position of the landing gear, then supplies outputs for the: ■ nose and main gear retract and extend solenoids ■ landing gear safe indicators ■ landing gear unsafe indicator ■ landing gear handle downlock solenoid ■ horn mute indicator ■ aural warning system ■ ■ fasten seat belts and no smoking signs nosewheel steering system. The No. 1 and 2 WOW channels operate independently but are interconnected to prevent false gear indications from a single channel affecting an aircraft system. The two channels, in turn, control the operation of various aircraft systems (see Table 4-M). If a landing gear proximity switch malfunctions and provides a different indication from the others, the landing gear control unit illuminates the WOW I/P (input) FAIL light after a 10-second delay. If a WOW channel output differs from the rest, the WOW O/P (output) FAIL light illuminates after a 10-second delay. The WOW O/P FAIL light also illuminates the WOW light on the 8channel annunciator panel and the MASTER CAUTION lights. 4-160 Developed for Training Purposes Challenger 601 July 1995 Landing Gear/Brakes/Steering No. 1 WOW System No. 2 WOW System Air conditioning Air conditioning Air-driven generator Air-driven generator Aural warning Automatic power reserve Automatic power reserve Cabin pressurization Autopilot Cockpit heating Cabin pressurization Intercom Cockpit heating No. 2 Stall warning system Ground spoilers No. 2B pump interlock Inboard anti-skid Outboard anti-skid Left thrust reverser Right thrust reverser No. 1 stall warning system Spoilers No. 1B pump interlock Table 4-M; Weight-on-Wheels System Retraction When the landing gear struts extend after takeoff, the WOW system proximity switches indicate an in-air condition. With these inputs, the landing gear control unit releases the control handle solenoid lock. Moving the handle to the UP position with a weight-on-wheels signal not present begins the landing gear retraction sequence. The nose landing gear door selector valve shifts to the open position while the main landing gear selector valve shifts to the retract position. No. 3 hydraulic system pressure then flows through the priority and selector valves to the nose gear door and main gear uplock actuators. The nose gear doors begin opening and the main gear uplocks move to the unlocked position. The NOSE DOOR OPEN light illuminates, the NOSE, LEFT, and RIGHT lights extinguish, and the gear unsafe light flashes. Challenger 601 July 1995 Developed for Training Purposes 4-161 CAE SimuFlite When the nose gear doors completely open, the nose gear selector valve shifts to the retract position, the downlock actuator releases, and the nose gear drag brace unlocks. Hydraulic pressure to the retract side of the nose and main gear actuators unlocks the main gear downlock actuators and drives the landing gear into their wheel wells. As the gear reaches the up and locked position, the uplocks mechanically latch to hold the gear in the retracted position. Operation of the uplocks then provides a gear retracted and locked indication to the nose gear door selector valve and the landing gear control unit. The door selector valve then directs pressure to close the nose gear doors. At the end of the retraction sequence, the nose gear, nose gear door, and main gear selector valves shift to the neutral position. The NOSE DOOR OPEN and gear unsafe lights then extinguish. Extension Moving the landing gear control handle to the DN position begins the extension sequence by energizing the nose gear door and main gear selector valves. The nose gear doors open. The nose gear selector valve shifts to the extended position; the uplocks release. Hydraulic pressure then flows to the extend side of the landing gear actuators. The NOSE DOOR OPEN light illuminates and the red gear unsafe light flashes. Hydraulic pressure to the extend side of the landing gear actuators drive the gear legs to the extended position. When gear reaches the fully extended position, the mechanical nose gear drag brace and main gear actuator downlocks engage. The NOSE, LEFT, and RIGHT lights illuminate and the gear unsafe light extinguishes. The nose gear door selector valve shifts to close the nose gear doors. The NOSE DOOR OPEN light extinguishes. 4-162 Developed for Training Purposes Challenger 601 July 1995 Landing Gear/Brakes/Steering Emergency Extension If the normal landing gear extension system fails (i.e., hydraulic system fails, electrical fault, etc.), pulling the L.G. PULL handle up unlocks the nose gear doors, releases the nose gear uplocks, and operates the nose gear dump valves. The nose gear begins extending under its own weight assisted by springs. Further movement of the handle releases the main gear uplocks and operates the gear dump and main gear assist selector valves. The landing gear extends under its own weight assisted by actuators powered by the No. 2 hydraulic system. Gear Warning Retarding the throttles to idle with one of the landing gear not down and locked sounds the landing gear warning horn. Pressing the MUTE HORN pushbutton silences the horn and illuminates the button’s amber light. Advancing a throttle above idle extinguishes the light. Extending the flaps past 30° without the gear being extended also sounds the landing gear warning horn. The horn cannot be silenced by pressing the MUTE HORN button with the flaps past 30°. Brakes All main landing gear wheels have carbon composite, multiple disc brakes operated hydraulically by two separate hydraulic systems. No. 2 hydraulic system pressure supplies the outboard brakes while No. 3 system pressure supplies the inboard brakes. Challenger 601 July 1995 Developed for Training Purposes 4-163 CAE SimuFlite Normal Braking Pressing on a pair of toe brakes mechanically actuates the dual brake control valve spools. The spools shift to meter hydraulic fluid proportional to pedal effort through the anti-skid control valves and hydraulic fuses to the brake assemblies. The brake assembly pistons extend under pressure to force a pressure plate against the rotating and stationary discs. With release of braking pressure, the brake control valves shift to direct hydraulic pressure to the system’s return line. Anti-Skid With the ANTI-SKID switch in the ARM position, the parking brake off, and the nose gear down and locked, the anti-skid system arms and begins monitoring wheel speed for an incipient skid. When the aircraft is airborne (wheel-off-wheels), the system’s locked wheel detector circuit arms. Because the wheels are not spinning, the system sees a locked wheel condition and dumps all braking pressure through the anti-skid control valves. This feature prevents landing with the brakes applied. At touchdown the WOW switches actuate to provide an onground indication to the skid control unit. Wheel spin-up above 35 kts then overrides the WOW switch signal to provide immediate braking and anti-skid protection. During the landing roll and taxi above 10 kts, the skid control system monitors main wheel deceleration and compares it to a reference signal. If a wheel’s deceleration exceeds the reference signal, indicating an incipient skid, the skid control unit signals the skidding wheel’s anti-skid control valve to momentarily reduce braking pressure and prevent a wheel skid. The reduced braking pressure allows wheel spin up until it matches the others. After an incipient skid, the skid control unit modulates braking pressure to all wheels below the skid level. 4-164 Developed for Training Purposes Challenger 601 July 1995 OUT LEFT INBD FUSE ANTI-SKID VALVE ANTI-SKID VALVE FUSE METERING VALVE PILOT BRAKE PEDALS R PARKING METERING VALVE L Developed for Training Purposes LEFT OUTBD TEST ANTI-SKID ARM Challenger 601 January 1999 IN 0 X PSI 0 1000 3 2 1 ACCUMULATOR 3 2 1 BRAKE Brake System L BRAKE ANTI-SKID VALVE METERING VALVE RN LL & TU PU RIGHT INBD COPILOT BRAKE PEDALS FUSE ANTI-SKID VALVE METERING VALVE R OUT 3 2 1 ACCUMULATOR IN 0 X PSI 0 1000 RIGHT OUTBD FUSE PARKING SHUT OFF BRAKE 3 2 1 BRAKE 4-165 Landing Gear/Brakes/Steering 4-166 November 1997 Developed for Training Purposes Challenger 601 10 KT Anti-Skid Profile WHEEL SPIN-DOWN 30-35 KT CAE SimuFlite WEIGHT ON WHEELS OR WHEELS SPIN-UP 30-35 KT WEIGHT OFF WHEELS TOUCHDOWN PROTECTION LOCKED WHEEL PROTECTION ANTI-SKID OFF NOTE: TO TEST ANTI-SKID WHEEL SPEED MUST BE BELOW 17 KNOTS NORMAL ANTI-SKID PROTECTION Landing Gear/Brakes/Steering Above 30 kts groundspeed, the anti-skid system’s locked wheel protection also provides basic anti-skid protection if a skid occurs. As groundspeed drops below 10 kts, the system deactivates. Pressing the anti-skid TEST button for two to four seconds with the aircraft below 17 kts groundspeed enables a complete test of the anti-skid system. Illumination of the INBD FAIL and OUTBD FAIL lights during testing indicates normal system operation. If a system component fails with the TEST button pressed, the associated light fails to illuminate. After releasing the button, illumination of the INBD FAIL or OUTBD FAIL light indicates a system malfunction. Releasing the anti-skid TEST button prematurely may result in a false failure indication. Parking Brake After applying both toe brakes, pulling the PARKING BRAKE handle out and rotating it 90° applies the parking brake by mechanically operating the brake control valves. The control valve’s spools shift and trap hydraulic pressure in the inboard braking system supply lines. Pulling the PARKING BRAKE handle also illuminates the parking brake ON light, closes the parking brake shutoff valve, and de-energizes the anti-skid system relays. Applying the toe brakes and rotating the PARKING BRAKE handle 90° releases the parking brakes by mechanically unlocking the brake control valves. After unlocking the parking brake, stow the handle, then release the toe brakes. The ON light extinguishes. The parking brake should be set from the pilot’s seat. Although the system allows either set of brake pedals to set the parking brake, it may not be physically possible to depress the pedals sufficiently to set the brake and reach across the center pedestal to set the handle. Challenger 601 November 1997 Developed for Training Purposes 4-167 CAE SimuFlite Nosewheel Steering Placing the N/W STEER switch in the ARMED position with the landing gear down and locked and weight-off-wheels initiates the nosewheel steering system self-test. If the system detects an electrical or component fault, the NW STEER FAIL light illuminates; the system reverts to a free castoring mode that provides nosewheel shimmy dampening. With weight-on-wheels and the N/W STEER switch in the ARMED position, the nosewheel steering system electronic control module (ECM) opens the steering selector valve. Deflecting the rudder pedals and/or handwheel from neutral actuates potentiometers connected to the ECM. The ECM, in response to these steering signals, generates the necessary commands to operate the steering control valve. The valve, in turn, directs No. 3 hydraulic system pressure to the appropriate side of the steering actuator. The actuator then mechanically positions the nosewheel in the appropriate direction through a pair of torque links that transfer steering action from the steering cuff to the nose wheels. During towing, the torque links should not be disconnected; this prevents damage to the nosewheel steering system. Nose wheel steering must be selected OFF for towing. When the nosewheel reaches the desired angle, its position sensor provides a feedback signal to the ECM. The ECM then commands the steering control valve to close both sides of the steering actuator. This holds the nosewheel at the desired angle. 4-168 Developed for Training Purposes Challenger 601 November 1997 Landing Gear/Brakes/Steering Landing Gear Power Source No. 3 hydraulic system (normal) No. 2 hydraulic system (assist) Battery bus DC Bus 1 and DC Bus 2 Control Landing gear control handle Gear control unit Weight-on-wheels system Downlock and uplock switches L.G. PULL handle (emergency extension) Monitor Gear handle unsafe light LEFT, NOSE, and RIGHT lights NOSE DOOR OPEN light Landing gear warning horn Protection Circuit breakers Weight-on-wheels system Brakes and Anti-Skid System Power Source No. 2 hydraulic system (inboard) No. 2 hydraulic system (outboard) Essential DC bus DC Bus 1 and DC Bus 2 Control Toe brake pedals Brake control valves Anti-skid system Anti-skid TEST button PARKING BRAKE handle Monitor Brake pressure gage INBD FAIL and OUTBD FAIL lights Parking brake ON light Protection Hydraulic fuses Anti-skid system Challenger 601 November 1997 Developed for Training Purposes 4-169 CAE SimuFlite Nosewheel Steering Power Source No. 3 hydraulic system DC Bus 1 and DC Bus 2 Control Handwheel (±55°) Rudder pedals (±7°) N/W STEER switch Electronic control module Monitor N/W STEER FAIL light Protection Weight-on-wheels system Landing gear downlock switches 4-170 Developed for Training Purposes Challenger 601 November 1997