Ryazan Metal Ceramics Instrumentation Plant Joint Stock Company (RMCIP JSC) REED SWITCHES CATALOG RYAZAN 2003 Contents Reed Switches Ultra Miniature MKA-07101 MKA-10109 Miniature MKA-14103 MKA-16101 General Application KAM-2 MKA-20101 High Power MKA-50201 MKA-50202 Form C KAM-3 MKC-27103 Ryazan Metal Ceramics Instrumentation Plant Joint Stock Company (RMCIP JSC) has been specialized in producing reed switches from 1967. RMCIP JSC manufactures over 15 different types of dry reed switches designed for switching AC and DC signals at a frequency of 10 kHz. The manufacture at the factory is technically advanced with a high level of automated control and specific requirements for cleanliness of the production area and quality of power supply systems. The factory is equipped with unique automated stamping machines, automated equipment for cutting and fire-polishing glass, automated sealing equipment, plating station for fine contact plating, automated measuring and test equipment. A dry reed switch is an assembly containing ferromagnetic contact blades, hermetically sealed in a glass tube that is filled with inert gas. The switch is operated by an externally generated magnetic field, either from a coil or permanent magnet. FEATURES - Hermetically sealed glass tube ensures high performance in severe ambient conditions (dust, gases, liquids); - Long life (life expectancy to 15 years, life time to 108); - Low contact resistance; - Ambient operating temperature (-60°C to +155°С); - Immunity to mechanical effects; - Immunity to chemical attack; - Low operating power, maintenance-free operation: by permanent magnet or electromagnetic coil; - High-response operation; - Compact and light in weight; - Low cost. SCOPE OF APPLICATION • Reed relays, for use in: - Audio and video equipment - Broadcast equipment - Transport - Domestic appliances - Measuring and test equipment - Military applications - Aircraft - Security systems - Telephony • Keyboards, for use in: - Computers - Military equipment - Telephones • Key switches, for use in: - Audio and video equipment - Domestic appliances • Proximity switches, for use in: - Conveyors - Elevators - Robotics - Aircraft • Security system applications, used in: - Door sensors - Window sensors - Position sensors • Miscellaneous applications, including: - Flow sensors - Level detectors - Thermostats - Domestic machines - Toys REED SWITCH CHARACTERISTICS PULL-IN AND DROP-OUT VALUES The PULL-IN VALUE is the ampere-turn value at which normally-open contacts close. The DROP-OUT VALUE is the ampere-turn value at which normally-open contacts, held closed by a magnetic field, will reopen as field strength is reduced. The NON PULL-IN VALUE is the upper limit of the applied magnetic field at which the dry reed switch shall not operate. The HOLD VALUE is the lower limit of the applied magnetic field at which the closed reed switch shall remain physically closed. The SATURATE VALUE is the arbitrary defined value of the applied magnetic field at which the dry reed switch is unaffected by further increase of the applied magnetic field (see Fig.1). Pull-In and Drop-Out values are measured in the measuring coils and are calculated as the product of the current passing through the coils and the number of turns when the reeds operate (release). At SATURATE VALUE PULL-IN VALUE HOLD VALUE NON PULL-IN VALUE DROP-OUT VALUE t(ms) Fig.1 Graphical representation of parameters BOUNCE, RELEASE, OPERATE TIME The OPERATE TIME is the time between the instant of application of a magnetic field to a dry reed switch and the instant of the last physical closing of this switch. The operate time includes the bounce time. The RELEASE TIME is the time between the instant of removal of an applied magnetic field to a dry reed switch and the instant of the last physical opening of this switch. The release time includes the bounce time. The BOUNCE TIME is the interval of time between the instant of the initial closing (or opening) and the instant of final closing of the dry reed switch. Time parameters are determined by measuring time intervals in accordance with diagrams in Fig.2. Uc (V) 1 t (ms) Uг (V) 2 t2 t1 t2 t3 t4 t (ms) t5 1- coil voltage 2- reed lead voltage t1- closing time t2- bounce time t3-opening time t4-operate time t5- release time Figure 2 The time parameters are determined when the rectangular pulse is applied to the coil energized at 1.5 times the operate value. REED SWITCH RESISTANCE The reed switch resistance includes the reed blade resistance and the contact resistance. The contact resistance is measured by the four-point method (Kelvin Method) when the contacts are closed. The measuring instrument should be connected to the reed switch at a distance not more than 8 mm from the glass tube. Measuring conditions 6V-10mA or 20mV10mA. The coil is energized at 1.5 times the operate value. BREAKDOWN VOLTAGE The BREAKDOWN VOLTAGE is the maximum voltage (AC, DC) the switch can withstand without leakage between open contacts. The test voltage is applied to the open reed switch for not less than 1min. or for not less than 1 sec. when it is increased at 1.1 times. The breakdown current is 1-20 mA. INSULATION RESISTANCE The INSULATION RESISTANCE – is the resistance of the reed switch with open contacts. It is measured at 100V for not less than 1 min. REED SWITCH CAPACITANCE The CAPACITANCE is the capacitance between overlapping reeds in the contact area in their open position. The capacitance is measured at a frequency of 1000 Hz and at a voltage of not more than 50V. LIFE EXPECTANCY The life of a dry reed switch is influenced by: - The load and the load circuit parameters - Switching frequency - Ambient temperature - The applied magnetic field METHODS OF OPERATING REED SWITCHES Operation using a coil The coil must produce the magneto-motive force required to operate the switch and hold it closed. The coil is energized at 1.5 times the operate value. Figures 3-5 illustrate various methods of operating the switch using a coil S N Figure 3. A dry reed switch mounted within a coil S N Figure 4. A dry reed switch mounted outside a coil S N N S Figure 5. A dry-reed switch biased by a permanent magnet and operated by a coil Operation using permanent magnets Various combinations of magnet and the switch positions effect operation. The main methods of operating are illustrated in figures 6-12. Solid lines indicate Pull-In, section lines indicate Drop-Out. Y N S 0 Х Х -Х Y on 2 off 2 on 3 off 1 on 1 off 3 0 -Х Х Figure 6 Y Z Z N S 0 Х Х -Х Y Z Y off 2 off 1 0 on 2 on 1 -Z Y Z off 3 Х on 3 -Z -Z Figure 7 off 1 on 1 Y Y off on -Х Z S off 2 N on 2 00 Y off3 on 3 Х -Х Figure 8 Y Х S N 0 Y Х -Х Y off 1 on 1 on 2 off 2 0 Х Figure 9 Y Z S Z N 0 Х -Х Y off1 Z Y Y off 2 Z 0 Х on1 on 2 off on -Z Figure 10 S Y off 2 off1 on 1 -Z on 2 N 0 Х -Х Figure 11 α off3180˚ on2 on3 0 0 off1 off2 off3 on2 on3 S off2180˚ on1 0 on1 -Х off1180˚ Y α N Х 0 -Х Х -Х α Figure 12 α Х Х OPERATION INSTRUCTIONS While the reed switch is in use avoid any mechanical stresses with associated hazard of broken glass and leads. Care must be taken to prevent from any affect of the external magnetic field. Reed switches should be operated within characteristics as stated. The current through contacts must not exceed the maximum switching current, the supply voltage must not exceed the maximum switching voltage, the load voltage must not exceed the maximum contact rating. Stray inductance and capacitance should be taken into account. To reduce their influence the load should be located within the close proximity of the reed switch. In case of no load, life time is 108. As the load increases the life time reduces. It is caused by erosion processes taking place on contact surfaces when reeds close/open. To enhance reed switch reliability protective circuits are recommended (Figs.13-16). -When using reed switches for resistive loads the contact-protection is carried out with an RCnetwork (Figure 13). С + – V R Rl Figure 13 To prevent arc striking the following condition must be fulfilled: R ≤ 10 R + Rl Where, Vr – reed blade voltage when the contacts are opened, V; Vr = V V – supply voltage, V; R – resistance value, Ohm; Rl – load resistance, Ohm; Load resistance is calculated by: R≥ V I switch. max . − I l Where, Iswitch.max.– maximum switching current, А; Il – load current, А; The capacitance value is expressed by: С=(0,05÷1,0)·Iswitch Where, С – capacitance value, µF Iswitch – switching current, А; When using reed switches for inductive loads the contact protection is carried out with a diode (Figure 14). Ll + V – Rl Figure 14 The rated current of the diode must not exceed the switching current. The reverse rated voltage must not exceed the supply voltage V. I= V Rl -When using reed switches for capacitive loads the contact protection is carried out with a resistor (Figure 15). R + – V Сl Figure 15 Rl The resistance value is calculated by: R≥V/Iswitch.max. Or R>V2/Pmax. Where, Imax. – maximum switching current Pmax. – maximum contact rating. - When using reed switches for lamp loads the contact protection is carried out with a resistor (Figure 16). R + – l V Figure 16 To reduce the high inrush current to Iswitch.max. value the following condition must be fulfilled: R+Rcl = V/Iswitch.max. Where, Rcl.-the cold lamp resistance that is 8-14 times less than the hot lamp resistance R – the resistance value MOUNTING INSTRUCTIONS Reed switches can be used both for plug-in and PCB mounting. When mounting extreme caution should be exercised not to exert any undue stress that can result in damage or leakage of the reed switch. It is recommended to provide an adequate spacing between the reed switches. When it is necessary to connect more than one wire to the leads the second and all next wires must be soldered (or welded) to the earlier soldered wire but not to the lead. The wire section must be equal to the reed lead section. When welding or soldering reed switches deformation should be minimal. The output power of the soldering iron must not exceed 100 W. The time of continuous heating of the leads should not exceed 3 sec. In case of re-soldering time is needed for the switch to be cooled after the earlier heating. Soldering is permitted at a temperature of the soldering iron of not more than 2600C. Recommended distance between the glass end and a bending point should be 3mm min. When bending a reed switch lead but not glass body should be firmly hold to avoid a broken glass. Re-bending is not acceptable. Figure 17 shows cutting techniques. Figure 17 Note: bending and cutting can change pull-in and drop-out characteristics. QUALITY ASSURANCE AND QUALITY CONTROL AT PRE-SERIES PHASE (DESIGN AND R&D) AND AT SERIES A TÜV approved quality system of the factory has been developed and is currently operating to meet ISO9001 quality requirements. It is the factory managerial consideration that the factory quality system is the basics of reliable and honest relationship between customers and suppliers. Following is the basis to achieve a required quality level: - State-of-art process application; - Each employee’s interest in improving product quality; - Continuous quality improvement; - On-going personnel education. Reed switches are UL recognized with File # E229065 for NRNT2 Switches, Industrial Control-Component. Figure 18 shows quality control and inspection flow chart for reed switch production cycle. Cleaning Wire Stamping Incoming Inspection Sorting and Packing Deburring and Polishing Clean Room Plating Blade Inspection and Packing Sealing Testing for Electrical Parameters Glass Tube Annealing Glass Tube Cleaning Glass Tube Inspection and Packing Visual Inspection Glass Fire-Polishing Leakage Test Glass Cut Packing - Operator Inspection - Quality Control - Materials Supplied Incoming Inspection Glass Tube Figure 18. Quality control and inspection flow chart for the production cycle Specifications for MKA-07101 Contact form Contact material Maximum switching power , W Maximum switching voltage , V Maximum switching current, A Pull in , AT Drop out, AT min. Contact resistance, Ohm max. Breakdown voltage, V dc min. Insulation resistance, Ohm min. Operate time, ms max. Release time, ms max. Capacitance, pF max. Resonant frequency, Hz min. Operate temperature range, º C High humidity at T=35º C, % max. Operation frequency, Hz max. Test coil: Number of turns Resistance, Ohm 1A Ru 1 24 0,1 7-35 4 0,2 150 1·109 0,3 0,1 0,4 12000 -60 +125 98 400 UL file# E229065 5000 580 Coil energized 1.5 times each stated max. operate value. Customized switches are available upon request: with close PI values; with cut, bent, flat leads; Life expectancy and reliability Test modes: 50mV-10mA-5x107 operations min. at operation frequency of 100 Hz with failure rate 6,7x10 –10 oper -1. min., confidence level of 60%. 5V-10mA-2x107 operations min. at operation frequency of 100 Hz with failure rate 1,7x10 –9 oper -1. min., confidence level of 60%. Shock Reed switches are immune to mechanical shocks with peak shock acceleration of 150 g and impulse duration of 1 ms. Vibration Reed switches are immune to sinusoidal vibration at 1-500 Hz and acceleration amplitude of 10 g. MKA-07101 ELECTRICAL CHARACTERISTICS (1) Contact resistance (2) Drop-out vs. Pull-in. AT 99.9 99 50 Drop-out 95 40 90 30 80 70 60 50 40 30 20 20 10 5 10 1 0.1 0 10 20 40 30 120 ÀT 50 (4) Insulation resistance 300 200 100 10 20 30 40 50 AT DC100V 99 95 90 80 70 60 50 40 30 20 10 5 1 10 9 Pull-in. 1010 1011 1012 1013 Insulation resistance MECHANICAL CHARACTERISTICS (5) Lead tensile strength 99.9 99 95 90 80 70 60 50 40 30 20 10 5 1 0.1 0 2 4 6 Breaking load m W 99.9 0.1 Cumulative frequency percent Breakdown voltage 400 Cumulative frequency percent Breakdown voltage DC:V 0 200 180 Contact resistance Pull-in. (3) 160 140 8 Kg W Specifications for MKA-10109 Contact form Contact material Maximum switching power , W Maximum switching voltage , V Maximum switching current, A Pull in , AT Drop out, AT min. Contact resistance, Ohm max. Breakdown voltage, V dc min. Insulation resistance, Ohm min. Operate time, ms max. Release time, ms max. Capacitance, pF max. Resonant frequency, Hz min. Operate temperature range, º C High humidity at T=35º C, % max. Operation frequency, Hz. max. Test coil: Number of turns Resistance, Ohm 1A Ru 10 100 0,5 10-35 4 0,1 150 1·109 0,5 0,3 0,5 5000 -60 +125 98 400 UL file# E229065 Customized switches are available upon request: 5000 580 - with close PI values; with cut, bent, flat leads; Life expectancy and reliability Test modes: 24V-250mA-1x105 operations min. at operation frequency of 50 Hz with failure rate 3,3x10 –7 oper -1. min., confidence level of 60%. 5V-10mA-5x106 operations min. at operation frequency of 100 Hz with failure rate 6,7x10 –9 oper -1. min., confidence level of 60%. 50mV-5•A-5x106 operations min. at of 100 Hz with failure rate 6,7x10 –9 oper -1. min., confidence level of 60%. These data are valid for a coil energized at 1.5 times stated max. operate value. Shock Reed switches are immune to mechanical shocks with peak shock acceleration of 150 g and impulse duration of 1 ms. Vibration Reed switches are immune to sinusoidal vibration at 1-2000 Hz and acceleration amplitude of 10 g. MKA-10109 ELECTRICAL CHARACTERISTICS (1) Drop-out vs. Pull-in (2) Contact resistance 99.9 Cumulative frequency percent AT 50 Drop-out 40 30 20 10 99 95 90 80 70 60 50 40 30 20 10 5 1 0 10 20 30 40 0.1 AT 50 40 60 Pull-in (3) W 120 100 80 Contact resistance Breakdown voltage (4) Insulation resistance (DC 100V) 99.9 Cumulative frequency percent DC : V 500 300 200 100 95 90 80 70 60 50 40 30 20 10 5 1 0 10 20 30 40 50 0.1 AT 10 9 Pull-in 1010 1011 1012 1013 Insulation resistance MECHANICAL CHARACTERISTICS (5) Lead tensile strength 99.9 Cumulative frequency percent Breakdown voltage 400 99 99 95 90 80 70 60 50 40 30 20 10 5 1 0.1 0 2 4 6 Breaking load 8 kg W Specifications for MKA-14103 Contact form Contact material Maximum switching power , W Maximum switching voltage , V Maximum switching current, A Pull in , AT Drop out, AT min. Contact resistance, Ohm max. Breakdown voltage, V dc min. Insulation resistance, Ohm min. Operate time, ms max. Release time, ms max. Capacitance, pF max. Resonant frequency, Hz min. Operate temperature range, º C High humidity at T=35º C, % max. Operation frequency, Hz max. Test coil: Number of turns Resistance, Ohm UL file# 1A Ru 10 100 0,5 10-35 5 0,1 220 AT≤25 250 AT>25 1·1010 1,0 0,4 0,7 4000 -60 +155 98 100 5000 870 E229065 Customized switches are available upon request: with close PI values; with cut, bent, flat leads; Life expectancy and reliability Test modes: 5V-10mA-1x108 operations min. at operation frequency of 100 Hz with failure rate 3,3x10 –10 oper -1. min., confidence level of 60%. 24V-400mA-1x105 operations min. at operation frequency of 50 Hz with failure rate 3,3x10 –7 oper -1. min., confidence level of 60%. These data are valid for a coil energized at 1.5 times stated max. operate value. Shock Reed switches are immune to mechanical shocks with peak shock acceleration of 150 g and impulse duration of 1 ms. Vibration Reed switches are immune to sinusoidal vibration at 1-2000 Hz and acceleration amplitude of 20 g. MKA-14103 ELECTRICAL CHARACTERISTICS (1) Drop-out vs. Pull-in (2) 99.9 Cumulative frequency percent AT 50 40 Drop-out Contact resistance 30 20 10 99 95 90 80 70 60 50 40 30 20 10 5 1 0.1 0 10 20 30 40 40 AT 50 Pull-in (3) 60 100 80 mW Contact resistance Breakdown voltage (4) Insulation resistance (DC 100V) 99.9 Cumulative frequency percent DC : V 300 200 100 0 10 20 30 40 50 99 95 90 80 70 60 50 40 30 20 10 5 1 AT 0.1 Pull-in 10 9 1010 1011 1012 Insulation resistance MECHANICAL CHARACTERISTICS (5) Lead tensile strength 99.9 Cumulative frequency percent Breakdown voltage 400 99 95 90 80 70 60 50 40 30 20 10 5 1 0.1 0 2 4 6 Breaking load 8 kg 1013 W Specifications for MKA-16101 Contact form Contact material Maximum switching power , W Maximum switching voltage , V Maximum switching current, A Pull in , AT Drop out, AT min. Contact resistance, Ohm max. Breakdown voltage, V dc min. Insulation resistance, Ohm min. Operate time, ms max. Release time, ms max. Capacitance, pF max. Resonant frequency, Hz min. Operate temperature range, º C High humidity at T=35º C, % max. Operation frequency, Hz max. Test coil: Number of turns Resistance, Ohm UL file# 1A Ru 5 (lamp load) 10 (resistive load) 100 0,5 10-35 5 0,1 220 1·109 0,6 0,4 0,3 3000 -60 +125 98 400 5000 620 E229065 Customized switches are available upon request: with close PI values; with cut, bent, flat leads; Life expectancy and reliability Test modes: 24V-250mA-1x106 operations min. at operation frequency of 100 Hz with failure rate 3,3x10 –8 oper -1. min., confidence level of 60%. 5V-10mA-2x106 operations min. at operation frequency of 100 Hz with failure rate 1,7x10 –8 oper -1. min., confidence level of 60%. 50mV-5•A-1x108 operations min. at operation frequency of 100 Hz with failure rate 3,3x10 –10 oper -1. min., confidence level of 60%. 14,5V-270 mA (lamp load) -1x105 operations min. at operation frequency of 1 Hz with failure rate 3,3x10 –7 oper -1. min., confidence level of 60%. These data are valid for a coil energized at 1.5 times stated max. operate value. Shock Reed switches are immune to mechanical shocks with peak shock acceleration of 150 g and impulse duration of 1 ms. Vibration Reed switches are immune to sinusoidal vibration at 1-2000 Hz and acceleration amplitude of 10 g. MKA-16101 ELECTRICAL CHARACTERISTICS (1) Drop-out vs. Pull-in (2) 99.9 Cumulative frequency percent AT 50 40 Drop-out Contact resistance 30 20 10 99 95 90 80 70 60 50 40 30 20 10 5 1 0.1 0 10 20 30 40 40 AT 50 Pull-in (3) 60 100 80 mW Contact resistance Breakdown voltage (4) Insulation resistance (DC 100V) 99.9 Cumulative frequency percent DC : V 300 200 100 0 10 20 30 40 50 99 95 90 80 70 60 50 40 30 20 10 5 1 AT 0.1 Pull-in 10 9 1010 1011 1012 Insulation resistance MECHANICAL CHARACTERISTICS (5) Lead tensile strength 99.9 Cumulative frequency percent Breakdown voltage 400 99 95 90 80 70 60 50 40 30 20 10 5 1 0.1 0 2 4 6 Breaking load 8 kg 1013 W Specifications for KAM-2 Contact form Contact material Maximum switching power , W Maximum switching voltage , V Maximum switching current, A Pull in , AT Drop out, AT min. Contact resistance, Ohm max. Breakdown voltage, V dc min. Insulation resistance, Ohm min. Operate time, ms max. Release time, ms max. Capacitance, pF max. Resonant frequency, Hz min. Operate temperature range, º C High humidity at T=35º C, % max. Operation frequency, Hz max. Test coil: Number of turns Resistance, Ohm UL file# 1A Ru 10 180 0,5 15-64 5 0,15 250 1·109 1,0 0,5 0,4 2400 -60 +125 98 100 5000 550 E229065 Customized switches are available upon request: with close PI values; with cut, bent, flat leads; Life expectancy and reliability Test modes: 24V-250mA-1x106 operations min. at operation frequency of 100 Hz with failure rate 3,3x10 –8oper -1. min., confidence level of 60%. 5V-10mA-3x106 operations min. at operation frequency of 100 Hz with failure rate 1,1x10 –8 oper -1. min., confidence level of 60%. These data are valid for a coil energized at 1.5 times stated max. operate value. Shock Reed switches are immune to mechanical shocks with peak shock acceleration of 150 g and impulse duration of 1 ms. Vibration Reed switches are immune to sinusoidal vibration at 1-600 Hz and acceleration amplitude of 10 g. KAM-2 ELECTRICAL CHARACTERISTICS (1) Drop-out vs. Pull-in (2) 99.9 Cumulative frequency percent AT 50 40 Drop-out Contact resistance 30 20 10 99 95 90 80 70 60 50 40 30 20 10 5 1 0.1 0 20 40 60 80 50 AT 100 Pull-in (3) 100 150 200 mW Contact resistance Breakdown voltage (4) Insulation resistance (DC 100V) 99.9 Cumulative frequency percent DC : V 300 200 100 0 20 40 60 80 100 99 95 90 80 70 60 50 40 30 20 10 5 1 AT 0.1 Pull-in 10 9 1010 10 11 12 10 Insulation resistance MECHANICAL CHARACTERISTICS (5) Lead tensile strength 99.9 Cumulative frequency percent Breakdown voltage 400 99 95 90 80 70 60 50 40 30 20 10 5 1 0.1 0 2 4 6 Breaking load 8 kg 10 13 W Specifications for MKA-20101 Contact form Contact material Maximum switching power , W Maximum switching voltage , V Maximum switching current, A Pull in , AT Drop out, AT min. Contact resistance, Ohm max. Breakdown voltage, V dc min. Insulation resistance, Ohm min. Operate time ,ms max. Release time, ms max. Capacitance, pF max. Resonant frequency, Hz min. Operate temperature range, º C High humidity at T=35º C, % max. Operation frequency, Hz max. Test coil: Number of turns Resistance, Ohm UL file # 1A Ru 10 180 0,5 10-40 4 0,15 220 (AT≤20) 280 (AT>20) 1·109 1,0 0,3 0,4 2600 -60 +125 98 100 5000 550 E229065 Customized switches are available upon request: with close PI values; with cut, bent, flat leads; Life expectancy and reliability Test modes: 24V-250mA-1x106 operations min. at operation frequency of 100 Hz with failure rate 3,3x10 –8 oper -1. min., confidence level of 60%. 5V-10mA-1x107 operations min. at operation frequency of 100 Hz with failure rate 3,3x10 –9 oper -1. min., confidence level of 60%. These data are valid for a coil energized at 1.5 times stated max. operate value. Shock Reed switches are immune to mechanical shocks with peak shock acceleration of 150 g and impulse duration of 1 ms. Vibration Reed switches are immune to sinusoidal vibration at 1-2000 Hz and acceleration amplitude of 20 g. MKA-20101 ELECTRICAL CHARACTERISTICS (1) Drop-out vs. Pull-in (2) 99.9 Cumulative frequency percent AT 25 20 Drop-out Contact resistance 15 10 5 99 95 90 80 70 60 50 40 30 20 10 5 1 0.1 0 10 20 30 40 50 AT 50 Pull-in (3) Breakdown voltage (4) DC : V 500 200 mW Insulation resistance (DC 100V) Cumulative frequency percent 300 200 100 10 20 30 40 99 95 90 80 70 60 50 40 30 20 10 5 1 AT 50 0.1 Pull-in 10 9 1010 10 11 12 10 Insulation resistance MECHANICAL CHARACTERISTICS (5) Lead tensile strength 99.9 Cumulative frequency percent Breakdown voltage 150 99.9 400 0 100 Contact resistance 99 95 90 80 70 60 50 40 30 20 10 5 1 0.1 0 2 4 6 Breaking load 8 kg 10 13 W Specifications for MKA-50201 Contact form Contact material Maximum switching power , W Maximum switching voltage , V Maximum switching current, A Pull in , AT Drop out, AT min. Contact resistance, Ohm max. Breakdown voltage, V dc min. Insulation resistance, Ohm min. Operate time, ms max. Release time, ms max. Capacitance, pF max. Resonant frequency, Hz min. Operate temperature range, º C High humidity at T=35º C, % max. Operation frequency, Hz max. Test coil: Number of turns Resistance, Ohm 1A Mo 120 250 3,0 50-90 20 0,15 700 1·109 2,0 1 1 700 -60 +100 98 25 UL file# E229065 Customized switches are available upon request: 5000 335 - with close PI values; with cut, bent, flat leads; Life expectancy and reliability Test modes: 24V-0,25A-1x106 operations min. at operation frequency of 25 Hz with failure rate 3,3x10 –8 oper -1. min., confidence level of 60%. 220V-0,55A-1x104 operations min. at operation frequency of 10 Hz with failure rate 3,3x10 –6 oper -1. min., confidence level of 60%. These data are valid for a coil energized at 1.5 times stated max. operate value. Shock Reed switches are immune to mechanical shocks with peak shock acceleration of 150 g and impulse duration of 2 ms. Vibration Reed switches are immune to sinusoidal vibration at 1-500 Hz and acceleration amplitude of 10 g. MKA-50201 ELECTRICAL CHARACTERISTICS (1) Drop-out vs. Pull-in (2) AT 99.9 99 Cumulative frequency percent 60 Drop-out Contact resistance 50 40 30 20 95 90 80 70 60 50 40 30 20 10 5 1 0.1 0 20 40 80 60 100 Pull-in (3) 40 AT, 80 120 160 mW Contact resistance Breakdown voltage (4) Insulation resistance (DC100V) DC:V Cumulative frequency percent 99.9 800 600 400 200 0 20 40 60 80 100 AT 99 95 90 80 70 60 50 40 30 20 10 5 1 0.1 1010 Pull-in 1011 1012 1014 Insulation resistance MECHANICAL CHARACTERISTICS (5) Lead tensile strength 99.9 Cumulative frequency percent Breakdown voltage 1000 99 95 90 80 70 60 50 40 30 20 10 5 1 0.1 0 10 20 30 Breaking load 40 Êg 1015 W Specifications for MKA-50202 Contact form Contact material Maximum switching power , W Maximum switching voltage , V Maximum switching current, A Pull in , AT Drop out, AT min. Contact resistance, Ohm max. Breakdown voltage, V dc min. Insulation resistance, Ohm min. Operate time, ms max. Release time, ms max. Capacitance, pF max. Resonant frequency, Hz min. Operate temperature range, º C High humidity at T=35º C, % max. Operation frequency, Hz max. Test coil: Number of turns Resistance, Ohm 1A Mo 250 250 5 50-100 20 0,15 700 1·109 2,0 1 1 700 -60 +100 98 5 UL file# E229065 5000 335 Customized switches are available upon request: with close PI values; with cut, bent, flat leads; Life expectancy and reliability Test modes: 250V-1A-1x105 operations min. at operation frequency of 5 Hz with failure rate 3,3x10 –7 oper -1. min., confidence level of 60%. These data are valid for a coil energized at 1.5 times stated max. operate value. Shock Reed switches are immune to mechanical shocks with peak shock acceleration of 150 g and impulse duration of 2 ms. Vibration Reed switches are immune to sinusoidal vibration at 1-500 Hz and acceleration amplitude of 10 g. MKA-50202 ELECTRICAL CHARACTERISTICS (1) Drop-out vs. Pull-in (2) 99.9 Cumulative frequency percent AT 60 50 Drop-out Contact resistance 40 30 20 99 95 90 80 70 60 50 40 30 20 10 5 1 0.1 0 20 40 60 80 100 40 AT Pull-in (3) 80 160 120 mW Contact resistance Breakdown voltage (4) Insulation resistance (DC 100V) 99.9 Cumulative frequency percent DC : V 800 600 400 200 0 20 40 60 80 100 99 95 90 80 70 60 50 40 30 20 10 5 1 AT 0.1 Pull-in 1010 1011 1012 1014 Insulation resistance MECHANICAL CHARACTERISTICS (5) Lead tensile strength 99.9 Cumulative frequency percent Breakdown voltage 1000 99 95 90 80 70 60 50 40 30 20 10 5 1 0.1 0 10 20 30 Breaking load 40 kg 1015 W Specifications for KAM-3 Contact form Contact position, mm Contact material Maximum switching power , W Maximum switching voltage , V Maximum switching current, A Pull in , AT Drop out, AT min. Contact resistance, Ohm max. Breakdown voltage, V dc min. Insulation resistance NC/NO, Ohm min. Operate time, ms max. Release time, ms max. Capacitance NC/NO, pF max. Resonant frequency, Hz min. Operate temperature range, º C High humidity at T=35º C, % max. Operation frequency, Hz max. Test coil: Number of turns Resistance, Ohm UL file# 1C 11,0 Ru 30 125 1,0 30-80 10 0,15 180 AT≤55 280 AT>55 2·108/1•109 1,5 2,0 2,5/0,5 3000 -60 +100 98 50 5000 455 E229065 Customized switches are available upon request: with close PI values; with cut, bent, flat leads; Life expectancy and reliability Test modes: 24V-250mA-5x105 operations min. at operation frequency of 50 Hz with failure rate 6,7x10 –8 oper -1. min., confidence level of 60%. 5V-10mA-1x106 operations min. at operation frequency of 50 Hz with failure rate 3,3x10 –8 oper -1. min., of 60%. These data are valid for a coil energized at 1.5 times stated max. operate value. Shock Reed switches are immune to mechanical shocks with peak shock acceleration of 150 g and impulse duration of 1 ms. Vibration Reed switches are immune to sinusoidal vibration at 1-600 Hz and acceleration amplitude of 10 g. ÊAÌ-3 ELECTRICAL CHARACTERISTICS (1) Drop-out vs. Pull-in (2) 99.9 Cumulative frequency percent AT 50 40 Drop-out Contact resistance 30 20 10 99 95 90 80 70 60 50 40 30 20 10 5 1 0.1 0 30 40 50 60 70 40 AT Pull-in (3) 60 100 80 mW Contact resistance Breakdown voltage (4) Insulation resistance (DC 100V) 99.9 Cumulative frequency percent DC : V 400 300 200 0 20 30 40 50 60 70 99 NC NO 95 90 80 70 60 50 40 30 20 10 5 1 AT 0.1 Pull-in 1010 1011 1012 1014 Insulation resistance MECHANICAL CHARACTERISTICS (5) Lead tensile strength 99.9 Cumulative frequency percent Breakdown voltage 500 99 95 90 80 70 60 50 40 30 20 10 5 1 0.1 5 10 15 20 Breaking load 25 kg 1015 W Specifications for MKC-27103 Contact form Contact position, mm Contact material Maximum switching power , W Maximum switching voltage , V Maximum switching current, A Pull in , AT Drop out, AT min. Contact resistance, Ohm max. Breakdown voltage, V dc min. Insulation resistance NC/NO, Ohm min. Operate time, ms max. Release time, ms max. Capacitance NC/NO, pF max. Resonant frequency, Hz min. Operate temperature range, º C High humidity at T=35º C, % max. Operation frequency, Hz max. Test coil: Number of turns Resistance, Ohm UL file# 1C 17,0 Ru 30 200 1,0 45-90 16 0,15 350 5·108/1•109 1,5 2,5 2,0/1,0 2200 -60 +100 98 50 5000 450 E229065 Customized switches are available upon request: with close PI values; with cut, bent, flat leads; Life expectancy and reliability Test modes: 30V-100mA-5x105 operations min. at operation frequency of 10 Hz with failure rate 6,7x10 –8 oper -1. min., confidence level of 60%. 60V-200mA-1x105 operations min. at operation frequency of 10 Hz with failure rate 3,3x10 –7 oper -1. min., confidence level of 60%. These data are valid for a coil energized at 1.5 times stated max. operate value. Shock Reed switches are immune to mechanical shocks with peak shock acceleration of 150 g and impulse duration of 1 ms. Vibration Reed switches are immune to sinusoidal vibration at 1-1000 Hz and acceleration amplitude of 10 g. MKC-27103 ELECTRICAL CHARACTERISTICS (1) Drop-out vs. Pull-in (2) 99.9 Cumulative frequency percent AT 50 40 Drop-out Contact resistance 30 20 10 99 95 90 80 70 60 50 40 30 20 10 5 1 0.1 0 40 50 60 70 80 40 AT Pull-in (3) 60 100 80 mW Contact resistance Breakdown voltage (4) Insulation resistance (DC 100V) 99.9 Cumulative frequency percent DC : V 400 300 200 0 30 40 50 60 70 80 99 95 90 NO NC 80 70 60 50 40 30 20 10 5 1 AT 0.1 Pull-in 10 9 1010 1011 1012 Insulation resistance MECHANICAL CHARACTERISTICS (5) Lead tensile strength 99.9 Cumulative frequency percent Breakdown voltage 500 99 95 90 80 70 60 50 40 30 20 10 5 1 0.1 15 20 25 30 Breaking load 35 kg 1013 W