Industrial systems enhancing productivity. www.zest.co.za High Technology in Manufacturing Research and Development Product Certifications E&OE Low Voltage Switch & Control Gear 3 www.zest.co.za Automation - Low Voltage Switch & Control Gear - Table of Contents Contactors and Overload Relays • • • • • • • • • • • • • Overview Overview - Mini Contactors Price List - Mini Contactors Technical Data - Mini Contactors Dimensions - Mini Contactors Overview - Standard IEC Contactors Price List - Standard IEC Contactors Technical Data - Standard IEC Contactors Dimensions - Standard IEC Contactors Overview - Overload Relays Price List - Overload Relays Technical Data - Overload Relays Dimensions - Overload Relays ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... 007 011 016 029 032 033 037 058 066 073 074 078 079 ........................................................... ........................................................... ........................................................... ........................................................... 089 093 107 120 ........................................................... ........................................................... ........................................................... ........................................................... 127 129 133 134 ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... 141 143 149 150 153 155 156 ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... 159 162 163 164 167 174 175 174 177 Motor Protective Circuit Breakers • • • • Overview Price List Technical Data Dimensions Enclosed and Open Starters • • • • Overview - Enclosed Direct-on-line starters Price List - Enclosed Direct-on-line starters Technical Data - Enclosed Direct-on-line starters Price List - Manufactured Enclosed Starters Pushbuttons and Pilot Lights • • • • • • • Overview - CSW Series Price List - CSW Series Overview - Accessories Price List - Accessories Overview - Assembled Units Technical Data Dimensions Electronic Relays • • • • • • • • • Overview - Electronic Relays Functions - Electronic Relays Characteristics - Electronic Relays Price List - Electronic Relays Overview - Monitoring Relays Price List - Monitoring Relays Overview - Applications Accessories - Electronic Relays Technical Data Due to continuous product development, item product codes & descriptions may vary and must be confirmed when placing orders. 4 Low Voltage Switch & Control Gear E&OE www.zest.co.za Automation - Low Voltage Switch & Control Gear - Table of Contents Terminal Blocks • • • • • • Overview - BTWP Series Technical Data - BTWP Series Overview - BTWM Series Technical Data - BTWM Seriess Overview Price List ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... 181 186 193 194 202 203 ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... 219 224 232 235 236 ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... 241 244 247 248 249 251 252 ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... 253 255 258 259 260 261 262 267 268 270 273 ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... ........................................................... 277 279 280 281 284 289 298 ........................................................... 317 Smart Relays • • • • • Overview Technical Data Price List Technical Data Dimensions Miniature Circuit Breakers • • • • • • • Overview - Miniature Circuit Breakers MDW Price List - Miniature Circuit Breakers MDW Technical Data - Miniature Circuit Breakers MDW Price List - RDW Residual Current Circuit Breakers Technical Data - RDW Residual Current Circuit Breakers Price List - SIW Switch Disconnectors Dimensions Moulded Case Circuit Breakers • • • • • • • • • • • Overview - DWA Series Price List - DWA Series Overview - DWM Series Price List - DWM Series Overview - DWG Series Price List - DWG Series Price List - Accessories Overview Technical Data Dimensions Price List - ACW Series Air Circuit Breakers ABW • • • • • • • Overview Technical Data Overview - Air Circuit Breakers ABW Price List - Air Circuit Breakers ABW Price List - Accessories Technical Data Dimensions Fanox - Electronic Motor Protection • Price List Due to continuous product development, item product codes & descriptions may vary and must be confirmed when placing orders. E&OE Low Voltage Switch & Control Gear 5 Overview www.zest.co.za Contactors and Overload Relays Reference 3 poles Rated operational power CWC07 CWC09 CWC012 CWC016 CWC025 5.5 / 7.5 1) 220/230VAC kW / hp 1.5 / 2 2.2 / 3 3/4 4/5 380VAC kW / hp 3/4 4/5 5.5 / 7.5 7.5 / 10 11 / 15 400/415VAC kW / hp 3/4 4/5 5.5 / 7.5 7.5 / 10 11 / 15 440VAC kW / hp 3.7 / 5 4.5 / 6 5.5 / 7.5 7.5 / 10 11 / 15 500VAC kW / hp 3.7 / 5 4.5 / 6 5.5 / 7.5 7.5 / 10 11 / 15 660/690VAC kW / hp 3/4 4/5 5.5 / 7.5 7.5 / 10 11 / 15 Rated operational current Ie AC-3 (Ue ! 440V) A 7 9 12 16 22 Conventional thermal current Ith = Ie AC-1 18 20 22 22 32 2.8 3.5 4.5 5 9 0.28. . .0.4 0.4. . .0.63 0.56. . .0.8 0.8. . .1.2 1.2. . .1.8 1.8. . .2.8 2.8. . .4 4. . .6.3 5.6. . .8 7. . .10 8. . .12.5 10. . .15 11. . .17 A Rated operational current Ie AC-4 (Ue ! 440V) A RW17-1D Overload relay Auxiliary contact blocks A RW17-2D BFC0-20 (2NO) BFC0-22 (2NO + 2NC) BFC0-11 (1NO + 1NC) BFC0-04 (4NC) BFC0-02 (2NC) BFC0-31 (2NO + 1NC) BFC0-40 (4NO) BFC0-13 (1NO + 3NC) 7…10 8…12.5 10…15 11…17 15…23 22…32 BFC025-11 (1NO+1NC) BFC025-20 ( 2NO) BFC025-02 (2NC) BFC025-22 (NO+2NC) _ Mechanical interlock BICO Timer ON-Delay (TECO) OFF-Delay (TDCO) Star-Delta (TETCO) Surge suppressor RC block: RCC0-1 D49 12-24V 50/60Hz RCC0-2 D53 24-48V 50/60Hz RCC0-3 D55 50-127V 50/60Hz RCC0-4 D63 130-250V 50/60Hz RCC0-5 D84 275-380V 50/60Hz RCC0-6 D73 400-510V 50/60Hz Varistor block: VRC0-1 E01 12-48V 50/60Hz / 12-60VDC VRC0-2 E34 50-127V 50/60Hz / 60-180VDC VRC0-3 E50 130-250V 50/60Hz / 180-300VDC VRC0-4 E41 277-380V 50/60Hz / 300-510VDC VRC0-5 D73 400-510V 50/60Hz Diode block3): DIC0-1 C33 12-600VDC Notes: 1. 3. Specifications valid only for 50/60Hz three phase, 4 poles WEG standard motors. These values are only for reference and may change on the number of poles and motor design; Only available for CWC07 to 16. E&OE Low Voltage Switch & Control Gear 7 Overview www.zest.co.za CWM9 CWM12 CWM18 CWM25 CWM32 CWM40 CWM65 CWM80 CWM95 CWM105 2.2 / 3 3/4 4.5 / 6 5.5 / 7.5 9.2 / 12.5 11 / 15 15 / 20 18.5 / 25 22 / 30 22 / 30 30 / 40 4/5 5.5 / 7.5 7.5 / 10 11 / 15 15 / 20 18.5 / 25 22 / 30 30 / 40 37 / 50 45 / 60 55 / 75 4/5 5.5 / 7.5 7.5 / 10 11 / 15 15 / 20 18.5 / 25 22 / 30 30 / 40 45 / 60 55 / 75 55 / 75 4.5 / 6 5.5 / 7.5 9.2 / 12.5 11 / 15 15 / 20 22 / 30 30 / 40 37 / 50 45 / 60 55 / 75 55 / 75 4.5 / 6 5.5 / 7.5 9.2 / 12.5 11 / 15 15 / 20 22 / 30 30 / 40 37 / 50 45 / 60 55 / 75 55 / 75 5.5 / 7.5 7.5 / 10 11 / 15 11 / 15 18.5 / 25 22 / 30 30 / 40 37 / 50 45 / 60 55 / 75 55 / 75 9 12 18 25 32 40 50 65 80 95 105 25 25 32 45 60 60 90 110 110 140 140 5 7 8 12 16 18.5 23 30 37 44 50 RW27-1D 0.28. . .0.4 0.4. . .0.63 0.56. . .0.8 0.8. . .1.2 1.2. . .1.8 1.8. . .2.8 2.8. . .4 4. . .6.3 5.6. . .8 7. . .10 8. . .12.5 10. . .15 11. . .17 15…23 22…32 RW67-1D 25...40 32...50 Electrical and mechanical interlock; Low Voltage Switch & Control Gear 40...57 50...63 57...70 63...80 BCXML 11 (1NO+1NC) BCXML 20 (2NO) BCXMRL 11 (1NO+1NC) BCXMRL 20 (2NO) BLIM9-105 BLIM.02 2) Notes: 2. RW117-1D RW67-2D BCXMF10 (1NO) BCXMF01 (1NC) BCXMFA10 (1NC) BCXMFR01 (1NC) 8 CWM50 E&OE 63...80 75...97 90...112 Overview www.zest.co.za Reference 3 Poles CWM112 1) CWM150 3) CWM180 1) CWM250 1) CWM300 3) 220/230VAC kW / hp 30 / 40 45 / 60 55 / 75 75 / 100 90 / 125 380VAC kW / hp 55 / 75 75 / 100 90 / 125 132 / 175 150 / 200 400/415VAC kW / hp 55 / 75 75 / 100 90 / 125 132 / 175 160 / 220 440VAC kW / hp 55 / 75 90 / 125 110 / 150 150 / 200 185 / 250 500VAC kW / hp 55 / 75 90 / 125 110 / 150 160 / 220 200 / 270 660/690VAC kW / hp 75 / 100 110 / 150 110 / 150 160 / 220 200 / 270 112 150 180 250 300 180 225 225 350 410 63 69 73 110 145 Rated operational power 4) Rated operational current Ie AC-3 (Ue !"440V) A Conventional thermal current Ith = Ie, AC-1 A Rated operational current Ie AC-4 (Ue ! 440V) A RW317-1D RW117-2D Overload relays 100...150 140...215 200...310 275...420 75...97 90...112 A BCXML11 (1NO+1NC) BCXML20 (2NO) BCXMRL11 (1NO+1NC) BCXMRL20 (2NO) Auxiliary contact blocks Mechanical interlock Surge suppressor 2) BLIM112-300 RC block: BAMRC13 D53 24-48V 50/60Hz BAMRC14 D56 50-250V 50/60Hz Varistor block: BAMV3 D68 270-380V 50/60Hz BAMV4 D73 400-510V 50/60Hz RC block: BAMRC13 D53 24-48V 50/60Hz BAMRC14 D56 50-250V 50/60Hz Varistor block: BAMV3 D68 270-380V 50/60Hz BAMV4 D73 400-510V 50/60Hz Notes: 1. Available with AC coil or with electronic module - AC/DC; 2. Only applicable for contactors without electronic module; 3. Only with electronic module; 4. Specifications valid only for 50/60Hz three phase, 4 poles WEG standard motors. These values are only for reference and may change on the number of poles and motor design. E&OE Low Voltage Switch & Control Gear 9 Overview www.zest.co.za CWME400 3) CWME630 3) CWME800 3) 125 / 150 190 / 250 220 / 300 220 / 300 330 / 450 440 / 600 220 / 300 330 / 450 440 / 600 220 / 300 330 / 450 440 / 600 220 / 300 330 / 450 500 / 700 250 / 330 330 / 450 500 / 700 400 630 800 450 660 900 300 400 630 RW407-1D 400…600 560…840 BCXML11 CWME800 (1NO+1NC) BCXMRL11 CWME800 (1NO+1NC) BLIM CWME800 BLIM CWME400 Notes: 1. Available with AC coil or with electronic module - AC/DC; 2. Only applicable for contactors without electronic module; 3. Only with electronic module; 4. Specifications valid only for 50/60Hz three phase, 4 poles WEG standard motors. These values are only for reference and may change on the number of poles and motor design. 10 Low Voltage Switch & Control Gear E&OE Overview www.zest.co.za Mini contactors WEG‘s new generation of miniature contactors has arrived. Introducing the new technologically advanced CWC Series, manufactured by WEG‘s Controls and Switchgear Division. More KiloWatts in a Smaller Frame The CWC Series miniature contactor features more kilowatts for its size than any other miniature contactor on the market. The CWC’s compact dimensions for its current rating, up to 22A, AC-3 utilization category, allows it to take up less space inside electrical enclosures while still maintaining a powerful 15 kW @ 460V. Dimensions from 7A to 16A remain the same whether the coil voltage is AC or DC making panel design and assembly easier. DC models feature low consumption coils allowing the CWC to be operated directly from a PLC without interface relays. Features ! ! The following configurations are available “offthe-shelf.” ! ! ! ! 3 Pole Normally Open Power Contacts with one built-in Auxiliary Contact (Either Normally Open or Normally Closed) ! ! 3 Pole Normally Open Reversing Contactors rated AC-4 Utilization Category 4 Pole Power Contacts (four Normally Open, or two Normally Open and two Normally Closed) ! ! Control Relay (multiple auxiliary contacts configurations) Rated up to 15 kW @ 460V Direct mounting to the WEG RW17D overload relay with no accessory and MPW16 & MPW25 manual motor protectors with ECCMP-C0 accessory Frame size remains the same for AC and DC coil contactors up to 16A Heavy-duty operation Tool-free DIN rail mounting Complete line of snap-on accessories Certifications An extensive lineup of modular and tool-free accessories makes the CWC Series the most flexible and easy-to-use miniature contactor available today. E&OE Low Voltage Switch & Control Gear 11 Overview www.zest.co.za Mini contactors Defined by IEC60947 -4-1 (Annex F) it is a limited feature related to an auxiliary contact normally closed (N.C.) form, which is used to mirror the status of all mechanically linked main contact normally open (N.O.) form. Thus, Control Relays can never feature a mirror contact since it has no main contact to be mechanically linked to. Mirror Contacts for Safety-Related Applications The increased demand for reliable and safety – related circuits for personnel protection has considerably increased within the last two decades. Not only the standards for personnel protection are leading this evolution on high level of system availability, but also the financial aspects of critical operation downtime events. The indication of this feature is observed when any of the main normally open (N.O.) contact is welded. The auxiliary normally closed (N.C.) contact will not be closed under any possibility providing a clear status of main switching elements. Although there are significant differences between Mechanically Linked Contact Element(s) described on Annex L of IEC609475-1 and Mirror Contacts described on Annex F of IEC60947 -4-1, those differences do not prevent a given auxiliary contact to comply with both requirements. Mirror Contacts are used where it is essential to rely on switch position of auxiliary contacts and it’s linked main contacts. A typical application for mirror contacts is to implement very reliable monitoring of switched state of a contactor in machine control circuits. It is prudent to emphasize that it is not recommended to rely exclusively on mirror contacts as a safety device, and it recommends self -monitoring of the mirror contact circuit. The following paragraphs will describe key aspects of above Annex and its difference in order to help engineers to select an appropriate device for each application. WEG has incorporated the Mirror Contact feature on all contactors and standard auxiliary contact blocks extending this safety feature to all standard applications. See table at following page. Note: Both contact configurations have previously been referred to as forced Mechnicaly Linked Auxiliary Contact Elements: Defined by IEC60947 -5-1 (Annex L) it is a combination of "n" Make contact element(s) and "m" Break contact element (s) designed in such way that they cannot be in closed position simultaneously. contacts, positive activated contacts or linked contacts. • While any of the "n" Make contact element(s) is closed, none of the "m" Break contact elements(s) shall be closed; • While any of the "m" Break contact element(s) is closed, none of the "n" Make contact elements(s) shall be closed. Mirror Contacts: So, if you export your motor control panels 12 Low Voltage Switch & Control Gear E&OE Overview www.zest.co.za Mini contactors Mirror Contacts for Safety-Related Applications AC and DC coil contactors Integrated auxiliary break contact element to main contacts Mirror Contacts acc. to IEC60947-4-1 (Annex F) Additional auxiliary break contact blocks to main contacts Mirror Contacts acc. to IEC60947-4-1 (Annex F) CWC07-10 to CWC016-10 No auxiliary break contact NO BFC0-11; BFC0-02; BFC0-22; BFC0-04; BFC0-31; BFC0-13 YES CWC07-01 to CWC016-01 Built-in YES BFC0-11; BFC0-02; BFC0-22; BFC0-04; BFC0-31; BFC0-13 YES CWCI07-10 to CWCI016-10 No auxiliary break contact NO BFC0-11; BFC0-02; BFC0-22; BFC0-04; BFC0-31; BFC0-13 YES YES BFC0-11; BFC0-02; BFC0-22; BFC0-04; BFC0-31; BFC0-13 YES CWCI07-01 to CWCI016-01 CWCI07-01 to CWCI016-01 Built-in CWC07-00-40 to CWC016-00-40 No auxiliary break contact NO BFC4-11; BFC4-02; BFC4-22; BFC4-04; BFC4-31; BFC4-13 YES CWCA0 No main contacts NO No main contacts NO E&OE Low Voltage Switch & Control Gear 13 Overview www.zest.co.za Mini contactors The CWC0 mini contactors have a compact design and are offered as a complete solution for switching and controlling motors. Main Features !"" "AC-3 operation up to 22A !"" "AC and DC mini contactors with the same frame size of series up to 16A !"" "Rated insulation voltage 690V !"" "Significantly less consumption and heat dissipation, allowing PLC direct operation without coupling relay !"" "Wide range of accessories, compact and fast mounting 14 Low Voltage Switch & Control Gear E&OE Overview www.zest.co.za Mini contactors 10 8 8 1 4 11 4 3 2 9 3 1 3 2 4 12 5 5 14 13 6 1 1 7 12345678- Mini contactors CWC07...16 Auxiliary frontal contact block BFC0 Mechanical interlock block BIC0 Surge supressor blocks RCC0 (RC), VRC0 (Varistor), DIC0 (Diode) Motor protective circuit breaker MPW25 Connector ECCMP-C0 (MPW25 + CWC07...16) Overload Relay RW17-1D Electronic timers TEC0, TDC0 and TETC0 10 7 15 9 - Block module for printed circuit board CIC0 10 - Mini contactor CWC025 11 - Auxiliary frontal contact block BFC025 12 - Motor protective circuit breaker MPW16 13 - Connector ECCMP-C025 (MPW25 + CWC025) 14 - Connector ECCMP-C016 (MPW16 + CWC07...16) 15 - Overload Relay RW17-2D E&OE Low Voltage Switch & Control Gear 15 Price List Product selection www.zest.co.za Mini contactors - Accessories Functions On-Delay TEC0 Off-Delay TDC0 Start-Delta TETC0 Functional Diagram Led On Led Off Diagrams Printed circuit board link module For use with CWC07...16 CWCA0 Description - Direct mounting on the terminals - Allows direct mounting on printed circuit board - Same current capacity (up to 16A in AC-3 and 22A in AC-1) Type Stock Code CIC0 10075988 Price (Rand) 71.00 Reversing wiring kits for mini contactors CWC07 to CWC016 Rated operational current Ie AC - 3 (Ue ≤ 440V) A Max. rated operational power of three-phase motors Mini 50/60 Hz contactors 220V 230V kW /hp 380V kW / hp 400V 415V kW / hp 440V kW / hp 500V kW / hp 660V 690V kW / hp K1 = K2 CWC07 7 1.5 / 2 3/4 3/4 3.7 / 5 3.7 / 5 3/4 9 2.2 / 3 4/5 4/5 4.5 / 6 4.5 / 6 4/5 CWC09 12 3/4 5.5 / 7.5 5.5 / 7.5 5.5 / 7.5 5.5 / 7.5 5.5 / 7.5 CWC012 16 4/5 7.5 / 10 7.5 / 10 7.5 / 10 7.5 / 10 7.5 / 10 CWC016 Type Stock Code ECC0-R 10047150 Type Stock Code ECC0-SD 10047151 Price (Rand) 191.40 Star-delta wiring kits for mini contactors CWC07 to CWC016 Rated Max. rated operational power of three-phase operational motors 50/60 Hz Mini contactors current Ie AC - 3 220-230V 400-415V 660-690V (Ue ≤ 440V) kW / hp kW / hp kW / hp K1 = K2 K3 A 28 12 3.7 / 5 5.5 / 7.5 5.5 / 7.5 CWC07 18 3.7 / 5 7.5 / 10 9.2 / 12.5 CWC012 25 5.5 / 7.5 11 / 15 15 / 20 CWC016 Low Voltage Switch & Control Gear E&OE CWC07 CWC09 Price (Rand) 214.50 Technical Data www.zest.co.za Mini contactors Reference Code CWC07 CWC09 CWC012 Standards Rated insulation voltage Ui IEC/EN 60 947. DIN VDE 0660 UL. CSA CWC016 CWC025 CWCA0 IEC/EN 60 947. DIN VDE 0660. UL. CSA 690V 600V Rated impuse withstand voltage Uimp 4kV Rated operational frequency Degree of protection Main circuits Control circuits and auxiliary contacts Ambient temperature Operating temperature Storage temperature 25 - 400 Hz -25oC to +55oC -55oC to +80oC Altitude Normal values 90 % Ie / 80 % Ue 80 % Ie / 75 % Ue to 3000 m 3000 to 4000 m 4000 to 5000 m IP20 IP20 Overvoltage category / Pollution degree Pole number of main circuits III / 3 Rated operational voltage Ue 3 4 690V 690 V Conv. thermal current Ith at < 55oC rated operational current Ie / AC-1 18A 20A 22A 22A 32A 10A Rated operational current Ie AC-4 (Ue ≤ 440V) 2.8A 3.5A 4.5A 5A 9A - 1.5 / 2 3/4 3/4 3.7 / 5 3.7 / 5 3/4 2.2 / 3 4/5 4.5 / 6 4.5 / 6 4.5 / 6 4/5 3/4 5.5 / 7.5 5.5 / 7.5 5.5 / 7.5 5.5 / 7.5 5 / 7.5 4/5 7.5 / 10 7.5 / 10 7.5 / 10 7.5 / 10 7.5 / 10 20 20 25 25 5.5 / 7.5 11 / 15 11 / 15 11 / 15 11 / 15 11 / 15 2 35 4 10 AC-3 Utilization Category Rated operational power 220/230 V kW / hp 380 V kW / hp 400/415 V kW / hp 440 V kW / hp 500 V kW / hp 660/690 V kW / hp Maximum numbers of auxiliary contacts Short circuit rating max. fuse gL-gG 1) (A) Maximum electrical operations per hour AC-1 AC-3 AC-4 no load Ops/h Ops/h Ops/h Ops/h 5 Mechanical lifespan Ops x 106 Electrical lifespan (AC-3) Ops x 106 300 600 300 2500 2500 3 10 1.4 1.3 10 1.2 1.1 0.6 - - - - - - 10 6 5 4 6 4 2 0.7 min = 17V min = 5mA Rated operational current Ie 220-230 V 380-400 V 415 V 500 V 24 V 48 V 110 V 220 V AC-15 DC-13 A A A A A A A A Control circuit reliability - Terminal capacity Tightening torque 1 or 2 x (0.5...2.5) 1 or 2 x (1...2.5) 1 or 2 x (2.5...6.0) 1 or 2 x (0.5...2.5) 1...1.5 1.8 1...1.5 CWC025 CWCA0 N.m Control circuit Reference Code CWC07 Pick-up AC Coil consumption VA Cos # Sealing VA Cos # DC - Standard consumption Operation time W CWC09 CWC012 67 35 0.85 0.93 0.85 2.3...3.5 7.6...11.6 2.3...3.5 0.28 0.32 2.6...3.7 - 0.28 2.6...3.7 DC - Low consumption W 1.7...2.7 Closing / Opening (AC) ms 8...20 / 6...13 Closing / Opening (DC) ms 35...45 / 7...12 - 35...45 / 7...12 V 12-660VAC / 12-440VDC 12-660VAC 12-660VAC / 12-440VDC Coils rated voltage Coil operational limits Bifrequency coils CWC016 35 13...16 / 13.5...17 1.7...2.7 8...20 / 6...13 0.85...1.1 Pick-up xUs 0.5...0.8 Drop-out xUs 0.2...0.6 Note: 1) Type 2 coordenation. E&OE Low Voltage Switch & Control Gear 29 Technical Data www.zest.co.za Mini contactors Auxiliary contact block BFC Terminal capacity Number of conductors and Cross section (min. and max.) Tightening torque Conventional thermal current (lth) Rated operational current (Ie) AC - 15 Rated operational current (Ie) DC - 13 Flexible without cable lug (mm2) Flexible without cable lug (mm2) AWG Cables Nm A 2x (0.5...2.5) 2x (0.75...1.5) (12...22) 08...1.5 10 6/4(220/240V), 3/2(380/440V), 2(500V) 1.5(24V), 0.5(60V), 0.2(220-240V) A Timing Relay Rated insulation voltage (Ui ) V Supply voltage (Ue ) 1–2 terminals Control Voltage (Uc ) only TDC0 - pg 18 2 – B1 terminals 300 24...240 VDC/VAC 50/60 Hz (TEC0) 24...60 VDC/VAC 50/60 Hz (TDC0) 100...240 VDC/VAC 50/60 Hz (TDC0) 220-240 VAC 50/60Hz (TETC0) 110-130 VAC 50/60Hz (TETC0) 24-28 VAC 50/60Hz (TETC0) 24...60 VDC/VAC 50/60 Hz (TDC0) 100...240 VDC/VAC 50/60 Hz (TDC0) 0.85...1.1 x Uc (VAC) 0.8...1.25 x Uc (VDC) ≤5 650 50 +/-5 +/-1 50 Voltage operational limits Consumption Minimum time for Reset (Recovery time) Minimum control time (only TDC0) Setting accuracy (% of the full scale value) Repeat Accuracy Changeover time Y - ∆ mA ms ms % % ms Operation description of latch block RMC0 or mini contactors CWCH0 Latch mini contator K1 “RESET” mini contator K2 Latch mini contator K1 “RESET” mini contator K2 or CWCH07...16 2 x CWC07...16 / CWCA0 + RMC0 Functional diagram V A1 K1 A2 !"#$%&'()*&'&)$+'#"$#+,)-.) /#"#01)+2)34)$+'#"$#1 5"06&7&",8)"'9:+,);+<=,> Open Time ?&'&*0*)#&*=)#+)='10,=)*=$%"'&$"7) 7"#$%)@).AA)*1 Closed Open Time E1/A1 K2 Time ?&'&*0*)#&*=)#+)='10,=) *=$%"'&$"7)0'7"#$%)@).AA)*1 E2/A2 - After a minimum pulse of 100ms on mini contactor coil (K1), the RMC0 will keep K1 contacts switched on; -The mini contactor K1 will only return to rest position after mini contactor coil (K2) be energized by a releasing pulse; -The mechanical latch will always and only happen on mini contactor (K1) Note: If RESET mini contactor coil (K2) remains energized, the latching of mini contactor (K1) is not enabled. 30 Low Voltage Switch & Control Gear E&OE Technical Data www.zest.co.za Mini contactors Electrical Lifespan AC-3 (Ue ! 440VAC) 7 1 CWC025 CWC016 CWC012 0.1 CWC09 1 CWC07 Number of operation (106) 10 9 10 12 16 22 100 Rated operational current Ie (A) AC-4 (Ue ! 440VAC) 10 32 41 54 72 CWC025 CWC016 CWC012 0.1 CWC09 0.1 CWC07 Number of operation (106) 1 100 112 200 Breaking current Ic (A) E&OE Low Voltage Switch & Control Gear 31 Dimensions (mm) www.zest.co.za Mini contactors CWC07 up to 16 and CWCA0 - (AC and DC coil) 9 45 45 58 6666 TDC0 TEC0 TETC0 61 61 91 91 VRC0 RCC0 DIC0 TDC0 TEC0 TETC0 85 85 52 7 58 61 61 !"#$%&"' ()** CWC CWC0 58 66 7 52 52 BFC0 BFC0 RMC0 and BIC0 RMC0 e BIC0 CWC0 7...16 CWC CIC0 CWC025 82,6 45 45 82,6 9 9 56 56 58 DIN RAIL 35mm 58 TDC0 TDC0 TEC0 TEC0 TETC0 TETC0 BFC025 CWC025 Mounting position of all mini contactors 30° 30° 360° 32 Low Voltage Switch & Control Gear E&OE Overview www.zest.co.za Controls Standard IEC Contactors The CWM general-purpose contactor line has been designed taking into consideration industrial duty and reliability in mind. Rated for inductive loads up to 800A or 600Hp@460V, WEG can offer the suitable contactor for your application. Given their compact footprints, CWM contactors allow total panel space optimization, with only a few compact frame sizes from 5 to 600kW@460V. Reducing inventory is a “snap” with CWM’s common accessories. For example, sidemounted auxiliary contact blocks are the same from 5 to 250 kW@460V.. Designed for extended mechanical and electrical life, dependable switching in even the most heavy-duty applications can be achieved. No matter how demanding the application, all WEG contactors are tested and approved to be used under Type 1 and Type 2 short circuit coordination. Ensuring global acceptance, all components conform to UL508, CSA C.22.2, IEC60947 and CE. All contactors are manufactured to assure the highest quality manufacturing processes and component materials. This way, WEG offers reliable solutions for low-voltage applications in electric panel assemblers, OEMs, distributors and end users. Certifications E&OE Low Voltage Switch & Control Gear 33 Overview www.zest.co.za Controls Standard IEC Contactors The Flexible Line from 5 to 75kW The 5 to 75kW @ 460V range is differentiated by five frame sizes and only 4 varying widths, with the choice of either screw or DIN rail mounting. WEG offers one of the most compact 75kW @ 460V contactors in the market. Accessories All WEG contactor accessories are common for the range of 5 to 75kW @ 460V. Our mechanical interlock is even suitable between two contactors of different size, for special applications such as automatic switching in emergency systems. WEG contactors have one built-in auxiliary contact up to 10kW @ 460V and front and/or side mountable auxiliary contact blocks. The Tough Line from 100 to 600kW With reliability as our goal, WEG contactors are modern and very compact, but they are also one of the most rugged line of contactors in the range from 100 to 600kW, assuring an extended life under the most challenging conditions of today’s industry. 34 Low Voltage Switch & Control Gear E&OE Accessories Side mounted auxiliary contacts blocks are common for all CWM contactors, from 5 to 250kW @ 460V. Coils WEG Contactor AC coils have 4 terminals up to 30kW @ 460V, which allows an easy connection no matter the complexity of the application and wiring. The state-of-the-art DC coil contactors from 9A up to 25A are true DC voltage coil contactors. From 32A up to 105A the contactors are equipped with an electronic circuit that provides an unmatched space saving solution, making the 50A through 105A contactors depth the same size. Electronic Module From 100 to 600kW @ 460V, WEG offers contactors with electronic module for AC/DC Coil Applications. Such coils provide a smoother switching, therefiore enhancing contactor‘s performance. Built-in surge suppressor is also standard. Overview www.zest.co.za Controls Standard IEC Contactors Mirror Contacts: Defined by IEC60947 -4-1 (Annex F) it is a limited feature related to an auxiliary contact normally closed (N.C.) form, which is used to mirror the status of all mechanically linked main contact normally open (N.O.) form . Thus, Control Relays can never feature a mirror contact since it has no main contact to be mechanically linked to. MIRROR CONTACTS FOR SAFETYRELATED APPLICATIONS The increase demand for reliable and safety –related circuits for personnel protection has considerably increased within the last two decades. Not only standards for personnel protection are leading this evolution on high level of system availability, but also the financial aspects of critical operation downtime events. The indication of this feature is observed when any of the main normally open (N.O.) contact is welded. The auxiliary normally closed (N.C.) contact will not be closed under any possibility providing a clear status of main switching elements. Although there are significant differences between Mechanically Linked Contact Element(s) described on Annex L of IEC60947-5-1 and Mirror Contacts described on Annex F of IEC60947 -4-1, those differences do not prevent a given auxiliary contact to comply with both requirements. Mirror Contacts are used where it is essential to rely on switch position of auxiliary contacts and it’s linked main contacts. A typical application for mirror contacts is to implement very reliable monitoring of switched state of a contactor in machine control circuits. It is prudent to emphasize that it is not recommended to rely exclusively on mirror contacts as a safety device, and it recommends self -monitoring of the mirror contact circuit. The following paragraphs will describe key aspects of above Annex and its difference in order to help engineers to select an appropriate device for each application. WEG has incorporated the Mirror Contact feature on all contactors and standard auxiliary contact blocks extending this safety feature to all standard applications. See table at the following page. Note: Both contact configurations have previously been referred to Mechnicaly Linked Auxiliary Contact Elements: Defined by IEC60947 -5-1 (Annex L) it is a combination of "n" Make contact element(s) and "m" Break contact element (s) designed in such way that they cannot be in closed position simultaneously. as forced contacts, positive activated contacts or linked contacts. • While any of the "n" Make contact element(s) is closed, none of the "m" Break contact elements(s) shall be closed; • While any of the "m" Break contact element(s) is closed, none of the "n" Make contact elements(s) shall be closed. E&OE Low Voltage Switch & Control Gear 35 Overview www.zest.co.za Controls Standard IEC Contactors Mirror Contacts for Safety-related Applications Mirror Contacts acc. to IEC60947-4-1 (Annex F) Additional auxiliary break contact blocks to main contacts Mirror Contacts acc. to IEC609474-1 (Annex F) No auxiliary break contact NO BCXMF01; BCXML01; BCXML11 YES CWM9-01 to CWM18-01 Built-in YES BCXMF01; BCXML01; BCXML11 YES CWM25-00 to CWM105-00 No auxiliary break contact NO BCXMF01; BCXML01; BCXML11 YES CWM25-11 to CWM105-11 Front Mountable 1xBCXMF01 YES BCXMF01; BCXML01; BCXML11 YES CWM112-22 to CWM300-22 Side* Mountable 2xBCXML11 YES BCXMRL11 YES AC and DC coil contactors Integrated auxiliary break contact element to main contacts CWM9-10 to CWM18-10 Standard Features ! General purpose motor applications ! Fractional power through 600kW @ 460V ! Compact frame sizes ! Panel mountable or 35mm DIN rail up to 75kW @ 460V ! Built-in auxiliary contacts up to 10kW @ 460V ! Front and side mountable auxiliary contact blocks ! Finger-touch protection IP20 ! Wide coil voltage selection AC or DC ! AC/DC coils with electronic modules available from 100HP and up ! Replaceable main contacts for entire line Certifications Conformity to Standards ! UL508 ! CSA C22.2 No 14 ! IEC60947-1; IEC60947-4-1 36 Low Voltage Switch & Control Gear Applications ! Pumps ! Blowers ! Cranes ! Agitators ! Machine tools ! Pressing machines ! Cutting and sawing machines ! Material handling equipment ! Kneading and mixing machines ! By-pass / isolation ! Elevator Approvalas cULus Listed ! CE marked !!!Bureau Veritas ! E&OE Technical Data www.zest.co.za Contactors CWMC contactor for capacitor switching (AC-6b) AC COIL CWMC25 CWMC32 CWMC50 CWMC65 220 - 230 V 10 15 25 30 380 - 415 V 15 25 40 50 20 30 45 60 480 V 22 32 50 65 660 - 690 V 25 40 65 87 AC-6b Current (Ie) (55°C) 27 39 66 79 Thermal Current (Ith) (55°C) 45 60 90 110 AC-6b Current (Ie) (70°C) 15 27 46 55 50 63 100 125 mm2 2 x 10 16 + 16 35 + 35 35 + 35 AWG 2x7 6+6 2+2 2+2 N.m 1.6 ... 3 2.5 ... 4 4 ... 6 4 ... 6 1 3 Ops x 103 100 100 100 100 Dimensions (width/heigth/depth) mm 45/116/114 55/127/125 66/145/185 66/145/185 Coil consumption (AC) Pick-up/Sealing VA 75/9.3 123/12.5 308/25 308/25 Weight kg 0.619 0.670 1.370 1.389 Reactive Power 440 V AC-6b @ 55oC kVAr A Max Fuse (gL/gG) Cable cross section Tightening torque Max. operation per hour ops/h. 120 Max. Number of Auxiliary contacts Electrical Lifespan 5 - One auxiliary contact 1NO included in CWMC contactors; - Examples of reference code: - CWMC25-10-30$ ; - CWMC32-10-30$ ; - CWMC50-10-30$ ; - CWMC-65-10-30$ . Diagram L1 L2 L3 E&OE Low Voltage Switch & Control Gear 51 Price List Product selection www.zest.co.za Contactors - Accessories Auxiliary contact blocks for CWM9 to CWME800 ! Terminal markings to EN 50 005 and EN 50 012 ! Positive driven contacts in accordance with IEC/EN 60947-4-1 resp. IEC/EN60947-5-1 Illustrative picture Auxiliary For use Max. number of contacts with contacts/ contactor NO NC Terminal markings Reference Code Stock Code Price (Rands) 1 0 BCXMF10 10356473 25.30 0 1 BCXMF01 10356494 25.30 4 / CWM9...25 11) 0 BCXMFA10 10186059 39.20 6 / CWM32...40 0 12) BCXMFR01 10045713 39.20 2 0 BCXML20 10045714 69.30 1 1 BCXML11 10459053 69.30 2 0 BCXMRL20 3) 10186060 78.30 1 1 BCXMRL11 3) 10045715 78.30 BCXML11 CWME800 10459053 69.30 BCXML11 CWME800 3) 10045715 78.30 Reference Code Stock Code BLIM9-105 10410084 85.50 BLIM.02 4) 10046389 57.20 CWM112...CWM300 BLIM112-300 10045676 265.90 CWME400 BLIM CWME400 10186853 280.90 CWME630...800 BLIM CWME800 10047279 8442.90 CWM9...105 8 / CWM50...105 8 / CWM112...300 CWM9...300 CWME400...800 8 / CWME400...800 1 1 Mechanical interlock for contactors 5) Illustrative picture For use with Price (Rands) CWM9...CWM105 Notes: 1. 2. 3. 4. 5. 52 Early-make contact; Late-break contact; For combination of more than 2 side-mounted auxiliary contacts; This accessory allows mechanical and electrical interlock; Can only be used with 2 contactors of the same frame. Low Voltage Switch & Control Gear E&OE Technical Data www.zest.co.za Contactors Reference code CWM 9 12 18 25 Standards 32 40 50 65 80 95 105 112 150 180 250 300 IEC/EN 60 947. DIN VDE 0660. UL. CSA Rated insulation voltage Ui IEC/EN 60 947. DIN VDE 0660 UL. CSA IEC/EN 60 947. DIN VDE 0660 1000 V 600 V Rated impuse withstand voltage Uimp 6kV 8kV Rated operational frequency 25 - 400 Hz Protection against direct contact from the front when operated by a perpendicular test finger (IEC 536) Degree of protection Main circuits Control circuits and auxiliary contacts IP20 IP10 IP00 IP20 Ambient temperature Operating temperature Storage temperature -25oC to +55oC -55oC to +80oC Altitude Normal values 90% Ie / 80% Ue 80% Ie / 75% Ue up to 3000 m 3000 to 4000 m 4000 to 5000 m Overvoltage category / Pollution degree III / 3 Climatic proofing Acc. IEC 60680-2 Pole numbers of main circuits 3 Rated operation voltage Ue 690 V Conventional thermal current Ith 1000 V 25 25 32 45 60 60 90 110 110 140 140 180 225 225 350 410 5 7 8 12 16 18.5 23 30 37 44 50 63 69 73 110 145 (kW) (kW) (kW) (kW) (kW) 2.2 4 4.5 5.5 5.5 3 5.5 5.5 7.5 7.5 4 7.5 9 10 10 6.5 11 12.5 15 15 9 15 15 18.5 18.5 11 18.5 22 25 30 15 22 30 30 33 18.5 30 37 40 45 22 37 45 45 45 25 45 55 55 55 30 55 55 65 65 30 55 55 75 80 45 75 90 90 80 55 90 110 110 132 75 132 150 160 200 90 160 185 200 200 (A) 25 35 35 50 63 80 100 125 125 160 200 224 250 250 400 500 Ops/h Ops/h Ops/h Ops/h 1200 1200 360 9000 1200 1200 360 9000 1200 1200 360 9000 1200 1200 360 9000 1200 1200 360 9000 1200 1200 360 9000 1200 1200 200 5000 1200 1200 200 5000 1200 1200 200 5000 1200 600 200 5000 1200 600 200 5000 600 600 150 4000 600 600 150 4000 600 600 150 4000 600 600 150 4000 600 600 150 4000 1.6 1.8 at < 55oC rated operational current Ie/AC-1 (A) Rated operational current Ie AC-4 (Ue ! 440V) (A) AC-3 Utilization Category Rated operational power 220/230 V 400/415 V 440 V 500 V 660/690 V Short circuit rating max. fuse gL-gG 2) Max. electrical operational per hour AC-1 AC-3 AC-4 no load Mechanical lifespan Ops x 106 Electrical lifespan (AC - 3) Ops x 106 10 1.2 1.1 1.0 Control circuit Reference code CWM 9 12 18 25 32 40 50 65 80 95 105 Rated insulation voltage Ui Rated voltages (Standard coil) Operation time 1) 150 12...550V - 180 250 300 1000 V Us 50/60Hz 12...660V Rated voltages (Electronic Module) Us 50/60Hz Rated voltages 112 Us DC 12...440V Closing/Opening (AC) ms 8...20 / 6...13 Closing/Opening (DC) ms 35...45 / 7...12 24...690 - 24...500V 24...240V 10...19 / 5...25 24...500V 15...30 / 9...15 50...60 / 55...60 60...70 / 13...17 60...70 / 13...17 60...70 / 15...25 Power consumption of the AC coil 50/60 Hz 1) Pick-up Sealing (VA) 69.5 98 255 213 214 229 cos # 0.85 0.69 0.32 0.71 0.68 0.73 (VA) 4...7.2 6.6...12.3 13.1...19.1 14.8 14.1 14.1 cos # 0.28 0.34 0.54 0.26 0.27 0.26 Power consumption of the coil - DC coils 1) Pick-up (W) 3.8...7.5 240 340 166 154 171 Sealing (W) 3.8...7.5 6 6.5 2.4 2.4 2.5 AC coil 4 4 3 DC coil 3 4 3 Number of terminals Coil operation limits 50/60Hz 1) Bifrequency coils 1) 2 2 0.85...1.1 x Us 0.65...1.1 x Us Pick-up 0.5...0.8 0.5...0.8 0.5...0.8 0.7...0.85 0.7...0.85 0.7...0.85 Sealing 0.2...0.6 0.2...0.6 0.25...0.6 0.4...0.6 0.4...0.6 0.4...0.6 Notes: 1. 2. 58 Values applicable for contactors CWM112...300 with electronic module. For contactors with standard coil only on request; Type 2 coordination. Low Voltage Switch & Control Gear E&OE Technical Data www.zest.co.za Contactors Reference code CWME400 CWME630 Standards Rated insulation voltage Ui IEC/EN 60 947. DIN VDE 0660 UL. CSA Rated impuse withstand voltage Uimp IEC/EN 60 947. DIN VDE 0660. UL. CSA Rated operational frequency Degree of protection Main circuits Control circuits and auxiliary contacts Ambient temperature Operating temperature Storage temperature Altitude Normal values 90% Ie / 80% Ue 80% Ie / 75% Ue 25 - 400 Hz CWME800 1000 V 600 V 6kV IP00 IP20 -25oC to + 55oC -55oC to + 80oC up to 3000 m 3000 to 4000 m 4000 to 5000 m Overvoltage category / Pollution degree III / 3 Climatic proofing acc. to IEC 60680-2 Pole numbers of main circuits 3 Rated operation voltage Ue 690 V Conv. thermal current Ith at < 55oC rated operational current Ie/AC-1 450 660 900 (A) 300 400 630 (A) Rated operational current Ie AC-4 (Ue ≤ 440V) AC-3 Utilization Category Rated operational power 220-230 V 400-415 V 440 V 500 V 690 V Short circuit rating max. fuse gL-gG 1) Max. electrical operational per hour AC-1 AC-3 AC-4 no load Mechanical lifespan (kW) (kW) (kW) (kW) (kW) (A) 125 220 220 225 250 630 190 330 330 330 330 800 220 440 440 500 500 1000 Ops/h Ops/h Ops/h Ops/h Ops x 106 300 1200 150 1200 300 1200 150 1200 5 300 1200 150 1200 Electrical lifespan (AC - 3) Ops x 106 0.5 0.6 Control circuit Reference code Voltage ranges CWME400 CWME630 CWME800 100-240 VAC 50/60Hz 100-220 VDC 100-127 VAC 50/60Hz 100-110 VDC 200-240 VAC 50/60Hz 200-220 VDC Coil Operation Limit 0.85...1.1 x Us Pick-Up (V) 77 77 Drop-Out (V) 48 48 51 110 230 1000 Voltage Consumption (V) 110 230 150 Closing (VA) 571 1000 Closed (VA) 14 17 29 Dissipation (W) 6.3 7.8 4.4 5 Number of terminals 2 Note: 1. Type 2 coordination. E&OE Low Voltage Switch & Control Gear 59 Technical Data www.zest.co.za Contactors Reference code CWM9 CWM32 CWM50 CWM95 CWM112 CWM250 CWME630 to CWM25 and to and and CWM180 and CWME400 and CWM18 CWM40 CWM80 CWM105 CWM150 CWM300 CWME800 Main terminal capacity (mm2) 2x (1...2.5) 2x (2.5...6) 2x (0.25...2.5) 2x (2.5...6) 2x (20...13) 2x (13...10) Solid. stranded and finely stranded without end sleeve Finely stranded with end sleeve AWG-Wire 2x (1...2.5) 2x (2.5...10) 2x (1...2.5) 2x (2.5...10) 2x (17...13) 2x (13...7) - - - - - - - - - - - - - - - - One conductor on top Solid Stranded with end sleeve Stranded without end sleeve Finely stranded - 0.75...16 0.75...16 1...16 1...16 1...35 1...35 1.5...35 1.5...35 1.5...50 1.5...50 2.5...50 2.5...50 - - - - - AWG-Wire - 18...6 17... 2 15... 1 - - - - - - 1...16 1... 16 1.5...16 1.5...16 2.5...35 2.5...35 6...35 6...35 4...35 4...35 6...35 6...35 - - - - - - 16... 6 13...2 11... 2 - - - - - - 0.75...16 0.75...16 1...16 1...16 1...35 1...35 1.5...35 1.5...35 1.5...50 1.5...50 2.5...50 2.5...50 - - - - - - 18... 6 16...2 16... 1 - - - - - Solid Stranded with end sleeve Stranded without end sleeve Finely stranded - 1...16 1...16 1.5...16 1.5...16 2.5...35 2.5...35 6...35 6...35 4...35 4...35 6...35 6...35 - - - - - AWG-Wire - 16...6 14...2 10...2 - - - - - Solid and stranded with end sleeve Bar - - - - 2.5...4 4... 6 5...6.5 One conductor on bottom Solid Stranded with end sleeve Stranded without end sleeve Finaly stranded AWG-Wire Two conductors on top Solid Stranded with end sleeve Stranded without end sleeve Finely stranded AWG-Wire on bottom Tightening torque (N.m) 1...1.7 1.6...3 2 x (25...70) 2 x (50...120) 2 x (50...150) 2 x (120...185) 2 x (185...300) 2 x (15x3) 2 x (20x3) 2 x (30x5) 2 x (30x6) 2 x (40x10) 10 13 17 23 57 Auxiliary contacts - Contactors CWM Reference code CWM9 Rated insulation voltage Ui IEC/EN 60 947 UL/CSA Rated operational voltage Ue CWM12 CWM18 BCXMF... BCXML... (V) (V) (V) 1000 600 690 1000 600 690 (A) 16 10 220 - 240 V 380 - 400 V 415 V 500 V (A) (A) (A) (A) 24 V 48 V 110 V 220 V (A) (A) (A) (A) 10 6 5 4 A600 6 4 2 0.7 P600 6 4 3.5 2.5 A600 6 4 2 0.7 Q600 Making capacity Im AC-15/AC-11 AC-13/DC-11 Ue ≤ 400 V 50/60 Hz Ue ≤ 220 V DC (A) (A) 250 250 90 90 Breaking capacity Ic AC-15/AC-11 AC-13/DC-11 Ue ≤ 400 V 50/60 Hz Ue ≤ 220 V DC (A) (A) 250 2 60 0.95 (A) 10 Conv. thermal current Ith Rated operational current Ie AC-15 UL/CSA DC-13 UL/CSA Short circuit protection max. fuse gL/gG Control circuit reliability 10 le min = 5 mA. Ue min = 17 V Electrical lifespan Ops 106 Mechanical lifespan Ops 15 x 106 60 Low Voltage Switch & Control Gear E&OE Technical Data www.zest.co.za Contactors Auxiliary contacts - Contactors CWME Reference code BCXML11 CWME800 / BCXMRL11 CWME800 Conv. thermal current Ith (A) Rated operational current Ie AC Category (A600) DC Category (P600) Mechanical Lifespan Electrical Lifespan Operations x 10 6 16 110V (A) 220V (A) 440V (A) 600V (A) AC-15 6 5 3 3 AC-12 10 10 5 5 24V (A) 48V (A) 110V (A) 220V (A) DC-13 6 3 1.2 0.2 DC-12 5 3 1.3 0.25 Ops x 10 6 10 AC-15 0.5 AC-12 0.25 DC-13 / DC-12 0.5 Max. electrical operational per hour 1800 Terminal markings to EN 50012 Distinctive number and version of combination NO NC Reference code Additional auxiliary contact blocks 10E 1 0 CWM9-10 CWM12-10 CWM18-10 - Without auxiliary contact blocks 01E 0 1 11E 1 1 CWM9-01 CWM12-01 CWM18-01 - Front mounting auxiliary contact blocks BCXMF10 or BCXMF01 CWM9-10 CWM12-10 +BCXMF01 CWM18-10 21E 2 1 CWM9-10 CWM12-10 CWM18-10 12E 1 2 CWM12-10 +BXCMF10+BCXMF01 CWM9-10 + 2 BXCMF01 CWM18-10 CWM9-10 31E 3 1 CWM12-10 CWM18-10 CWM9-10 41E 4 1 CWM12-10 CWM18-10 E&OE + 2 BXCMF10 +BCXMF01 + 3 BXCMF10 +BCXMF01 Low Voltage Switch & Control Gear 61 Technical Data www.zest.co.za Contactors Terminal markings to EN 50012 Distinctive number and version of combination NO NC Reference code 2 2 CWM12-10 Additional auxiliary contact blocks Front mounting auxiliary contact blocks BCXMF10 or BCXMF01 CWM9-10 22E CWM18-10 CWM9-10 32E 3 2 CWM12-10 CWM18-10 + 2 BXCMF01 +BCXMF10 + 2 BXCMF01 +2 BCXMF10 CWM9-10 13E 1 3 CWM12-10 + 3 BXCMF01 CWM18-10 CWM9-10 23E 2 3 CWM12-10 CWM18-10 + 3 BXCMF01 +BCXMF10 Side mounting auxiliary contact blocks each with two contacts 11E 1 1 CWM25-00 to CWM105-00 31E 3 1 CWM25-00 to CWM105-00 22E 2 2 CWM25-00 to CWM105-00 +1 BCXML11 +1 BCXMRL11 - 0 0 CWM25-00 to CWM105-00 - 10E 1 0 CWM25-00 to CWM105-00 +BCXMF10 01E 0 1 CWM25-00 to CWM105-00 +BCXMF01 +BCXML11 +BCXML11 +BCXML20 Without auxiliary contact blocks Front mounting auxiliary contact blocks BCXMF10 or BCXMF01 62 Low Voltage Switch & Control Gear E&OE Technical Data www.zest.co.za Contactors Terminal markings to EN 50012 Distinctive number and version of combination NO NC Reference code Additional auxiliary contact blocks 11E 1 1 CWM25-00 to CWM105-00 +BCXMF01 21E 2 1 CWM25-00 to CWM105-00 +BXCMF10+BCXMF01 12E 1 2 CWM25-00 to CWM105-00 + 2 BXCMF01 31E 3 1 CWM25-00 to CWM105-00 + 2 BXCMF10 41E 4 1 CWM25-00 to CWM105-00 + 3 BXCMF10 22E 2 2 CWM25-00 to CWM105-00 + 2 BXCMF01 32E 3 2 CWM25-00 to CWM105-00 + 2 BXCMF01 13E 1 3 CWM25-00 to CWM105-00 23E 2 3 CWM25-00 to CWM105-00 Front mounting auxiliary contact blocks BCXMF10 or BCXMF01 E&OE +BCXMF01 +BCXMF01 +BCXMF10 +2 BCXMF10 + 3 BXCMF01 + 3 BXCMF01 +BCXMF10 Low Voltage Switch & Control Gear 63 Contactors Electrical Lifespan Number of operations (106) AC-3 (Ue ! 440VAC) Rated operational current Ie (A) Number of operations (106) AC-4 (Ue ! 440VAC) Breaking current Ic (A) Number of operations (106) Technical Data www.zest.co.za Breaking current Ic (A) 64 Low Voltage Switch & Control Gear E&OE Technical Data www.zest.co.za Contactors Electrical Lifespan Number of operations (105) Ue ! 220-240 VAC Rated operational current Ic (A) - AC-3 Breaking current Ic (A) - AC-4 Number of operations (105) Ue ! 380-440 VAC Rated operational current Ic (A) - AC-3 Breaking current Ic (A) - AC-4 E&OE Low Voltage Switch & Control Gear 65 Dimensions (mm) www.zest.co.za Contactors Coil AC A = 87 DC A = 115 CWM9, CWM12 and CWM18 !"#$%&"' ()** Coil AC A = 87 DC A = 117 CWM25 !"#$%&"' ()** Coil AC A = 98 DC A = 118 CWM32 and CWM40 !"#$%&"' ()** Coil AC A = 116 DC A = 116 CWM50, CWM65 and CWM80 !"#$%&"' ()** 66 Low Voltage Switch & Control Gear E&OE Dimensions (mm) www.zest.co.za Contactors CWM95 and CWM105 Coil DC A = 126 !"#$%&"' ()** CWM112 and CWM150 162,5 AC A = 126 CWM180 E&OE Low Voltage Switch & Control Gear 67 Dimensions (mm) www.zest.co.za Contactors CWM250 and CWM300 BLIM9-105 Models A B C D CWM9...25 35 72.5 22 102 CWM32...40 45 79 22 122 CWM50...80 57 90 21 144 CWM95...105 57 90 29.8 153 BLIM112-300 Models A B C D CWM112...150 100 130 51 272.5 CWM180 110 160 58.5 303.5 CWM250...300 120 180 57 325.4 Mounting position CWM9...105 CWM112...300 30 30° 30 ° 30° 68 Low Voltage Switch & Control Gear E&OE ° Dimensions (mm) www.zest.co.za Contactors CWME400 CWME630 and CWME800 E&OE Low Voltage Switch & Control Gear 69 Dimensions (mm) www.zest.co.za Contactors BLIM CWME400 BLIM CWME800 70 Low Voltage Switch & Control Gear E&OE Dimensions (mm) www.zest.co.za Contactors CWME400 + BMJ CWME 630...800 + BMJ Mounting position CWME 400...800 E&OE Low Voltage Switch & Control Gear 71 Dimensions (mm) www.zest.co.za Contactors CWMC25 !"#$%&"' ()** CWMC32 !"#$%&"' ()** CWMC50 and CWMC65 !"#$%&"' ()** 72 Low Voltage Switch & Control Gear E&OE Overview www.zest.co.za Overload Relays RW overload relays are important equipment within WEG Controls’ range of products. As usual for WEG products, an extended operational service life is one of the main features you can find in RW overload relays. WEG’s RW Class 10 Thermal Overload Relays are designed to be used with minicontactors and contactors. Effectively, RW overload relays can be mounted directly to WEG minicontactors and contactors, assuring electrical and mechanical operation as an open across-the-line starter. Accessories are also available for separate mounting. RW overload relays are fitted with fixed bimetallic parts, which eliminate any need for heater elements for field installation or future upgrading to a more efficient motor. All sizes provide complete motor protection by offering: ! Ambient temperature compensation ! Phase failure sensitivity protection Dial FLC Setting The trip-current is set via an infinitely adjustable dial designed with the motor’s full load current. Temperature Compensation Because RW overload relays include a fourth bimetallic strip in addition to the three that are directly heated by the motor current, ambient temperature variations in the range of -20ºC to +60ºC are no obstacle for accurate protection of your motors even under the toughest conditions. Phase Failure Sensitivity WEG overload relays include phase failure sensitivity protection as standard. This feature ensures fast tripping in case of phase loss, protecting your motor and avoiding expensive repairs / corrective maintenance services. Multi Function Button The programmable RESET button can be selected to operate in a Manual or Automatic mode, with or without TEST capabilities of the isolated “trip” NC and “alarm” NO auxiliary contacts. The multifunction RESET / TEST button can be set in four different positions; H (manual RESET only), HAND (manual RESET/TEST), AUTO (automatic RESET/ TEST) and A (automatic RESET only). In HAND and AUTO positions, when RESET button is pushed, both NO (97-98) and NC (95-96) contacts change states. Certifications E&OE Low Voltage Switch & Control Gear 73 Technical Data www.zest.co.za Overload Relays Reference Code RW17 Standards RW27 RW67 RW117 IEC/EN 60 947. DIN VDE 0660. UL. CSA Setting current (A) 0.28...17 0.28...32 RW317 RW407 IEC/EN 60 947. DIN VDE 0660 25...80 75...112 Tripping class 100...420 400...840 10 Temperature compensation Rated insulation voltage Ui IEC/EN 60 947/DIN VDE 0660 UL/CSA (V) Rated impulse withstand voltage Uimp (kV) continuous 690 1000 (V) Rated operational frequency (Hz) Degree of protection Protection against direct contact from the front when actuated by a perpendicular test finger (IEC 536) Ambient temperature Operating temperature Storage temperature Climating proof IEC 60 068-2-3 IEC 60 068-2-30 Current heat loss Lower value of setting range (W) Higher value of setting range (W) Terminal capacity solid flexible (stranded) without cable lug flexible with cable lug solid and stranded bar Tightening torque Main circuit Auxiliary and control circuits 600 6 8 0...400 IP 20 finger and back-of-hand proof -25 oC to +60 oC -40 oC to +70 oC Damp heat. constant Damp heat. constant 0.9 1.4 0.9 1.7 1.5 4.7 2.3 4.7 1 1.9 mm2 mm2 mm2 AWG mm 2x 1.5 ... 6 2x 1.5 ... 10 2x 1.5 ... 6 14 ... 6 - 1x 6 ...35 1x 6 ...35 1x 6 ...35 18 ... 2 - 1x 25 ... 35 1x 25 ... 35 1x 25 ... 35 8 ... 1/0 - 8...1/0 2x (25x5) 8...1/0 2x (60x10) Nm Nm 1.4...2.3 1...1.5 4 ... 6 1...1.5 4 ... 6 1...1.5 14...26 1...1.5 23...26 1...1.5 RW67 RW117 RW317 RW407 Auxiliary contacts Reference Code RW17 Rated insulation voltage Ui IEC/EN 60 947/DIN VDE 0660 UL/CSA Rated operational current Ie AC-15 DC-13 120 V 240 V 415 V 500 V 24 VDC 60 VDC 110 VDC 220 VDC RW27 (V) (V) 690 600 (A) (A) (A) (A) 3 2 1.5 0.5 UL/CSA C600 (A) (A) (A) (A) 1 0.5 0.25 0.1 UL/CSA R300 RW Tripping characteristics These tripping characteristics show the tripping of RW in relation to the current. They show the mean values of the tolerance ranges at an ambient temperature of 20ºC, starting from cold stats. The tripping time of the overload releases at operational temperature is reduced to approximately 25% of the values shown. Under normal operational conditions, all three phases of the RWs should be loaded. x Setting current 78 Low Voltage Switch & Control Gear E&OE Dimensions (mm) www.zest.co.za Overload Relays RW17-1D RW17-2D RW27 RW27 + BF27 RW27D 2A 2A !"#$%&"' ()** RW67 125A E&OE Low Voltage Switch & Control Gear 79 Dimensions (mm) www.zest.co.za Overload Relays RW67 + BF67 !"#$%&"' ()** RW67D 125A %+,- RW117-1D RW117-2D !"#$%&"' ()** 200A 200A 80 Low Voltage Switch & Control Gear E&OE Dimensions (mm) www.zest.co.za Overload Relays RW317 Current ranges 100...150A 140...215A 200...310A 275...420A A B 39 20 45 25 RW407 E&OE Low Voltage Switch & Control Gear 81 Dimensions (mm) www.zest.co.za Contactors and Overload Relays CWC07...16 + RW17-1D CWC025 + RW17-2D 82 Low Voltage Switch & Control Gear E&OE Dimensions (mm) www.zest.co.za Contactors and Overload Relays CWM9...25 + RW27 CWM9...25 AC coil DC coil & A 94 124 CWM32 + RW27 & E&OE CWM32 AC coil DC coil A 98 118 Low Voltage Switch & Control Gear 83 Dimensions (mm) www.zest.co.za Contactors and Overload Relays CWM32/40 + RW67-1D CWM32/40 A AC coil DC coil 106.5 126.5 CWM50...80 + RW67-2D 84 Low Voltage Switch & Control Gear E&OE CWM50...80 A AC coil 116 DC coil 116 Dimensions (mm) www.zest.co.za Contactors and Overload Relays CWM95/105 + RW117-1D CWM95/105 AC coil DC coil A 127.5 127.5 CWM112 + RW117-2D CWM/112 Standard coil Electronic Module A 325 B 317.7 317.7 E&OE Low Voltage Switch & Control Gear 85 Contactors and Overload Relays CWM112/150 + RW317 .H.KI NKI .JJ .AA D!H I!D HM. LMH JMD .DA .!. .HI E C BCD.EF.G JAKI O ..A LA CWM150 + RW317 .H.KI NKI .JJ .AA D!H I!D HM. LMH JMD .DA .!. .HI E C BCD.EF.G JAKI O LA ..A Dimensions (mm) www.zest.co.za 86 Low Voltage Switch & Control Gear E&OE Dimensions (mm) www.zest.co.za Contactors and Overload Relays CWM180 + RW317 CWM250/300 + RW317 E&OE Low Voltage Switch & Control Gear 87 Dimensions (mm) www.zest.co.za Contactors and Overload Relays CWME400 + RW317 88 Low Voltage Switch & Control Gear E&OE www.zest.co.za Overview Motor Protective Circuit Breaker Motor Protective Circuit Breakers MPW With the latest technology and design, the MPW series saves panel space and can be used in most applications in motor control. It combines short-circuit and motor overload protections in just one component. These devices include a three-position rotary ON-TRIP-OFF handle, which can be padlocked in the OFF position. MPW16 up to 16A Maximum Rated Current Imax(Iu) 16A Number of poles 32A 3 Short-Circuit release Rated Operational Voltage Ue Rated Frequency General Technical Data MPW25 up to 32A 20A 3 13 x lu max 13 x lu max 13 x lu max 13 x lu max 690V 690V 690V 690V 19 x lu max 690V 50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz IEC 60 947-2 (Circuit Breaker) A A A A A IEC 60 947-4-1 (Motor starter) AC-3 AC-3 AC-3 AC-3 AC-3 Tripping Test Yes Yes Yes Yes Yes Overload Protection Yes No Yes No Yes Phase failure sensitivity Yes No Yes No Yes Tripping Indication Yes Yes Yes Yes Yes Tripping Class 10 - 10 - 10 100,000 100,000 100,000 100,000 100,000 Utilization category Mechanical life Number of operations Electrical life Number of operations 100,000 100,000 100,000 100,000 100,000 -20...+60ºC - -20...+60ºC - -20...+60ºC Thermomagnetic Magnetic Thermomagnetic Magnetic Thermomagnetic Temperature compensation Type of protection Setting overload release Reference code Reference code Ir(A) Terminal type Screw Spring Screw Spring 0.1...0.16 0.16...0.25 0.25...0.4 0.4...0.63 0.63...1 1...1.6 1.6...2.5 2.5...4 4...6.3 6.3...10 8...12 10...16 16...20 20...25 25...32 32...40 40...50 50...65 55...75 70...90 80...100 MPW16-3-C016 MPW16-3-C025 MPW16-3-D004 MPW16-3-C063 MPW16-3-U001 MPW16-3-D016 MPW16-3-D025 MPW16-3-U004 MPW16-3-D063 MPW16-3-U010 MPW16-3-U016 MPW16-3-C016S MPW16-3-C025S MPW16-3-D004S MPW16-3-C063S MPW16-3-U001S MPW16-3-D016S MPW16-3-D025S MPW16-3-U004S MPW16-3-D063S MPW16-3-U010S MPW16-3-U012S MPW16i-3-C016 MPW16i-3-C025 MPW16i-3-D004 MPW16i-3-C063 MPW16i-3-U001 MPW16i-3-D016 MPW16i-3-D025 MPW16i-3-U004 MPW16i-3-D063 MPW16i-3-U010 MPW16i-3-U016 MPW16i-3-C016S MPW16i-3-C025S MPW16i-3-D004S MPW16i-3-C063S MPW16i-3-U001S MPW16i-3-D016S MPW16i-3-D025S MPW16i-3-U004S MPW16i-3-D063S MPW16i-3-U010S MPW16i-3-U012S - - - E&OE Screw MPW25-3-C016 MPW25-3-C025 MPW25-3-D004 MPW25-3-C063 MPW25-3-U001 MPW25-3-D016 MPW25-3-D025 MPW25-3-U004 MPW25-3-D063 MPW25-3-U010 MPW25-3-U016 MPW25-3-U020 MPW25-3-U025 MPW25-3-U032 MPW25i-3-C016 MPW25i-3-C025 MPW25i-3-D004 MPW25i-3-C063 MPW25i-3-U001 MPW25i-3-D016 MPW25i-3-D025 MPW25i-3-U004 MPW25i-3-D063 MPW25i-3-U010 MPW25i-3-U016 MPW25i-3-U020 MPW25i-3-U025 MPW25i-3-U032 MPW25t-3-C016 MPW25t-3-C025 MPW25t-3-D004 MPW25t-3-C063 MPW25t-3-U001 MPW25t-3-D016 MPW25t-3-D025 MPW25t-3-U004 MPW25t-3-D063 MPW25t-3-U010 MPW25t-3-U016 - - - MPW25t-3-U020 - Low Voltage Switch & Control Gear 89 www.zest.co.za Designed for DIN rail mounting, while lugs for direct panel mounting are also available as accessory. MPW Motor Protective Circuit Breakers are available in four models: MPW16/MPW25 (45mm), MPW65 (54mm) and MPW100 (70mm) and have been designed for use according to international standards, making them suitable for applications all over the world. MPW65 up to 65A Maximum Rated Current Imax(Iu) 65A Number of poles 3 Short-Circuit release 13 x lu max Rated Operational Voltage Ue Rated Frequency General Technical Data Overview Motor Protective Circuit Breakers MPW Use category 13 x lu max 690V 690V 50/60Hz 50/60Hz IEC 60 947-2 (Circuit Breaker) A A IEC 60 947-4-1 (Motor starter) AC-3 AC-3 Yes Tripping Test Yes Overload Protection Yes No Phase failure sensitivity Yes No Tripping Indication Yes Yes Tripping Class 10 - 50,000 50,000 25,000 25,000 Mechanical life Number of operations Electrical life Number of operations Temperature compensation Type of protection -20...+60ºC - Thermomagnetic Magnetic Setting overload release Reference code Ir(A) Terminal type Screw 0.1...0.16 0.16...0.25 0.25...0.4 0.4...0.63 0.63...1 1...1.6 1.6...2.5 - 2.5...4 - 4...6.3 6.3...10 8...12 10...16 16...20 20...25 25...32 32...40 MPW65-3-U040 MPW65i-3-U040 40...50 MPW65-3-U050 MPW65i-3-U050 50...65 MPW65-3-U065 MPW65i-3-U065 - - 55...75 70...90 80...100 90 Low Voltage Switch & Control Gear E&OE www.zest.co.za Overview Motor Protective Circuit Breakers MPW Designed for DIN rail mounting, while lugs for direct panel mounting are also available as accessory. MPW Motor Protective Circuit Breakers are available in four models: MPW16/MPW25 (45mm), MPW65 (54mm) and MPW100 (70mm) and have been designed for use according to international standards, making them suitable for applications all over the world. MPW100 up to 100A Maximum Rated Current Imax(Iu) 100A Number of poles 3 Short-Circuit release 13 x lu max Rated Operational Voltage Ue 690V General Technical Data Rated Frequency 50/60Hz Use category IEC 60 947-2 (Circuit Breaker) A IEC 60 947-4-1 (Motor starter) AC-3 Tripping Test Yes Overload Protection Yes Phase failure sensitivity Yes Tripping Indication Yes Tripping Class 10 Mechanical life Number of operations Electrical life Number of operations Temperature compensation 50,000 25,000 -20...+60ºC Type of protection Thermomagnetic Setting overload release Reference code Ir(A) Terminal type Screw 0.1...0.16 0.16...0.25 0.25...0.4 0.4...0.63 0.63...1 1...1.6 1.6...2.5 2.5...4 4...6.3 - 6.3...10 8...12 10...16 16...20 20...25 25...32 32...40 40...50 50...65 55...75 MPW100-3-U075 70...90 MPW100-3-U090 80...100 MPW100-3-U100 E&OE Low Voltage Switch & Control Gear 91 www.zest.co.za Overview Motor Protective Circuit Breaker MPW16 12 2 3 11 1 1 6 4 7 14 5 13 4 16 4 18 17 10 1 15 8 9 1 - Motor protective circuit breaker MPW16 2 - Feeder terminal FTBBS 3 - Three-phase commoning block BBS 4 - Push-in-lugs PLMP 5 - Side auxiliary contact block ACBS 6 - Undervoltage release URMP or shunt release SRMP 7 - Front auxiliary contact block ACBF 8 - Connector ECCMP-C016 (MPW16 + CWC07…16) 9 - Mini contactors CWC07…16 10 - Insulated enclosure 92 Low Voltage Switch & Control Gear 11 - Block module for power terminals to printed circuit board 12 - Block module for auxiliary frontal contact block to printed circuit board 13 - Scale cover SCMP 14 - Trip signalling block TSB 15 - FESTPE twist release emergency pushbutton 16 - Motor protective circuit breaker MPW16_S 17 - Side auxiliary contact block ACBS_S 18 - Front auxiliary contact block ACBF_S E&OE www.zest.co.za Overview Motor Protective Circuit Breaker MPW25 2 20 3 1 6 4 5 7 1 15 11 24 8 4 1 1 12 1 1 16 9 18 21 10 19 22 23 1 2 3 4 5 6 7 8 910 11 12 13 - 94 Motor protective circuit breaker MPW25 Feeder terminal FTBBS Three-phase commoning block BBS Push-in-lugs PLMP Side auxiliary contact block ACBS Undervoltage release URMP or shunt release SRMP Front auxiliary contact block ACBF Door coupling rotary handle RMMP Connector ECCMP-25 (MPW25 + CWM9...25) Contactors CWM9...25 Door coupling rotary handle MRX Front plate FME55 Standard insulated enclosure MPE55 Low Voltage Switch & Control Gear 17 14 13 14 15 16 17 18 19 20 21 22 23 24 - Large insulated enclosure MLPE55 Trip signalling block TSB Connector ECCMP-32 (MPW25 + CWM32...40) Contactors CWM32...40 Connector ECCMP-C025 (MPW25 + CWC025) Mini contactor CWC025 Feeder terminal for “Type E” motor starter according to UL LST25 Connector ECCMP-C0 (MPW25 + CWC07...16) Mini contactor CWC07...16 Current limiter CLT25 Scale cover SCMP E&OE www.zest.co.za Overview Motor Protective Circuit Breaker MPW65 and MPW100 10 2 4 1 6 5 3 8 9 7 2 1 - Motor protective circuit breaker MPW65 2 - Push-in-lugs PLMP 3 - Side auxiliary contact block ACBS 4 - Undervoltage release URMP or shunt release SRMP 5 - Frontal auxiliary contact block ACBF 6 - Trip signalling block TSB 7 - Door coupling rotary handle MRX65 8 - Door coupling rotary handle RMMP65 9 - Scale cover SCMP 10 - Feeder terminal for “Type E” motor starter according to UL LST65 96 Low Voltage Switch & Control Gear E&OE Motor Protective Circuit Breaker MPW25t - Selection Table Motor Protective Circuit Breaker for protection of transformers or motors with high starting current ! With overload and short circuit protection ! Fixed short circuit release 19 x lu ! With phase-failure sensitivity according to IEC/EN 60947-4-1/DIN VDE 0660 T.102 ! With temperature compensation ! For use as main switch Reference table for selecting protection of three-phase motor 50/60Hz - 4 poles 1) 220-240V 380-415V 440-480V hp / kW hp / kW hp / kW 500V hp / kW 690V hp / kW Short-Circuit Setting Rated Instantaneous Breaking Overload Reference Current Magnetic Trip capacity Release Code Iu(A) 400/415VAC Irm(A) Ir(A) Icu(kA) - - - - - 0.16 0.1...0.16 3 100 MPW25t-3-C016 - - - - 0.16 / 0.12 0.25 0.16...0.25 4.8 100 MPW25t-3-C025 MPW25t-3-D004 - - 0.16 / 0.12 0.16 / 0.12 0.25 / 0.18 0.4 0.25...0.4 7.6 100 - 0.16 / 0.12 0.25 / 0.18 0.25 / 0.18 0.33 / 0.25 0.63 0.4...0.63 12 100 MPW25t-3-C063 0.16 / 0.12 0.33 / 0.25 0.33 / 0.25 0.5 / 0.37 0.75 / 0.55 1 0.63...1 19 100 MPW25t-3-U001 0.33 / 0.25 0.5 / 0.37 1 / 0.75 1 / 0.75 1.5 / 1.1 1.6 1...1.6 30.4 100 MPW25t-3-D016 0.5 / 0.37 1 / 0.75 1.5 / 1.1 1.5 / 1.1 2 / 1.5 2.5 1.6...2.5 47.5 100 MPW25t-3-D025 1 / 0.75 2 / 1.5 2 / 1.5 2 / 1.5 4/3 4 2.5...4 76 100 MPW25t-3-U004 1.5 / 1.1 3 / 2.2 4/3 4/3 5.5 / 4 6.3 4...6.3 119.7 100 MPW25t-3-D063 3 / 2.2 6 / 4.5 7.5 / 5.5 5.5 / 4 10 / 7.5 10 6.3...10 190 100 MPW25t-3-U010 5 / 3.7 10 / 7.5 12.5 / 9.2 12.5 / 9.2 15 / 11 16 10...16 304 50 MPW25t-3-U016 7.5 / 5.5 12.5 / 9.2 15 / 11 15 / 11 20 / 15 20 16...20 380 50 MPW25t-3-U020 Weight kg 0.36 Applications of the motor protective circuit breaker MPW25t for the protection of transformers: When the control of transformers is protected on their primary winding, the high in-rush current caused by starting the transformer normally causes an unwanted trip of the protection devices. Seconds Tripping Characteristics: The tripping characteristic shows the motor circuit breaker trip time in relation to the rated current. The curves show average tolerance range values for an ambient temperature of 20ºC, starting in cold state. Thermal trip time when working in operating temperature is reduced to around 25% of the presented values. Under normal operating conditions, all 3 circuit breaker phases must be conducting. Minutes Due to this fact, circuit breakers in the MPW25t series are designed with an over current release set to approximately 19 times the rated operational current, allowing the breakers to be used for the protection of transformers. Miliseconds Technical Data www.zest.co.za Note: 1. Some motors characteristics may vary according to each manufacturer. X Rated operational current 98 Low Voltage Switch & Control Gear E&OE www.zest.co.za Reference Code MPW16 MPW16i MPW16_S MPW16i_S 16A 16A 12A 12A 3 3 3 3 13 x Iemax. 13 x Iemax. 13 x Iemax. 13 x Iemax. Rated operational voltage Ue 690V 1) 690V 1) 690V 1) 690V 1) Rated operational frequency 50/60Hz 50/60Hz 50/60Hz 50/60Hz 690V 690V 690V 690V 6kV Maximum Rated Current Imax(Iu) Number of poles Instantaneous short-circuit 2) Insulation Voltage Ui Rated impulse withstand voltage Uimp 6kV 6kV 6kV IEC 60 947-2 (Circuit breaker) A A A A IEC 60 947-4-1 (Motor starter) AC-3 AC-3 AC-3 AC-3 Tripping Test Yes Yes Yes Yes Overload Protection Yes No Yes No Phase failure sensitivity Yes No Yes No Tripping indication Yes Yes Yes Yes 10 - 10 - 15 15 15 15 Altitude (m) 2000 2000 2000 2000 Degree of protection IP20 IP20 IP20 IP20 Utilization category Tripping Class Maximum operation per hour Operations/hour Mechanical life span Number of operations 100,000 100,000 100,000 100,000 Electrical life span Number of operations 100,000 100,000 100,000 100,000 Technical Data Motor Protective Circuit Breakers MPW Ambient temperatures allowed Transport and storage -50...+80ºC -50...+80ºC -50...+80ºC -50...+80ºC Operation 1) -20...+70ºC -20...+70ºC -20...+70ºC -20...+70ºC Temperature compensation -20...+60ºC - -20...+60ºC - 15 15 15 15 IEC/EN 60 947-1. DIN VDE 0660 (part 100) Yes Yes Yes Yes IEC/EN 60 947-2. DIN VDE 0660 (part 101) Yes Yes Yes Yes IEC/EN 60 947-4-1. DIN VDE 0660 (part 102) Yes Yes Yes Yes Resistance to Impact (g) Standards Terminal capacity Type of terminal Flat Flat - - N.m 1.2...1.7 1.2...1.7 - - lb.in 11...16 11...16 - - Philips (Nº2) Philips (Nº2) - - Width (mm) 45 45 45 45 Height (mm) 90 90 100 100 Depth (mm) 77 77 77 77 Tightening torque Type of screws Dimensions Altitude - Correction factor The MPW motor protective circuit breakers do not undergo any change to their specified performance when applied at an altitude of up to 2000 meters above sea level. However, as the altitude increases, the atmospheric properties vary in terms of dielectric rigidness and pressure. Therefore, current and voltage correction factors must be applied for altitudes exceeding 2000 meters, as shown in the table on the right: Altitude (above sea level) - h Rated operational voltage Ue Current correction factor Iu h ≤ 2000 m 690V 1 x Iu 2000 < h ≤ 3000 m 550V 0.96 x Iu 3000 < h ≤ 4000 m 480V 0.93 x Iu 4000 < h ≤ 5000 m 420V 0.90 x Iu Note: 1) Reduce current for temperatures exceeding +60°C (87% to 70°C). E&OE Low Voltage Switch & Control Gear 107 Technical Data www.zest.co.za Motor Circuit Breakers MPW Reference Code MPW25 MPW25i MPW25t MPW65 MPW65i MPW100 32A 32A 32A 65A 65A 100A 3 3 3 3 3 3 13 x Iemax. 13 x Iemax. 19 x Iemax. 13 x Iemax. 13 x Iemax. 13 x Iemax. Rated operational voltage Ue 690V 1) 690V 1) 690V 1) 690V 690V 690V Rated operational frequency Maximum Rated Current Imax(Iu) Number of poles Instantaneous short-circuit 50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz Insulation Voltage Ui 690V 690V 690V 690V 690V 1000V Rated impulse withstand voltage Uimp 6kV 6kV 6kV 6kV 6kV 8kV IEC 60 947-2 (Circuit breaker) A A A A A A IEC 60 947-4-1(Motor starter) AC-3 AC-3 AC-3 AC-3 AC-3 AC-3 Tripping Test Yes Yes Yes Yes Yes Yes Overload Protection Yes No Yes Yes No Yes Phase failure sensitivity Yes No Yes Yes No Yes Tripping indication Yes Yes Yes Yes Yes Yes Tripping Class 10 - Yes 10 - 10 15 15 15 15 15 25 2000 2000 2000 2000 2000 2000 Utilization category Maximum operating frequency Operations/hour Altitude (m) Degree of protection IP20 IP20 IP20 IP20 IP20 IP20 Mechanical life span Number of operations 100,000 100,000 100,000 50,000 50,000 50,000 Electrical life span Number of operations 100,000 100,000 100,000 25,000 25,000 25,000 Ambient temperatures allowed Transport and storage -50...+80ºC -50...+80ºC -50...+80ºC -50...+80ºC -50...+80ºC -50...+80ºC Operation 1) -20...+70ºC -20...+70ºC -20...+70ºC -20...+70ºC -20...+70ºC -20...+60ºC Temperature compensation -20...+60ºC - - -20...+60ºC - -20...+60ºC 15 15 15 15 15 25 IEC/EN 60 947-1, DIN VDE 0660 (part 100) Yes Yes Yes Yes Yes Yes IEC/EN 60 947-2, DIN VDE 0660 (part 101) Yes Yes Yes Yes Yes Yes IEC/EN 60 947-4-1, DIN VDE 0660 (part 102) Yes Yes Yes Yes Yes Yes Resistance to Impact (g) Standards Terminal capacity Type of terminal Tightening torque N.m lb.in Flat Flat Flat Box Box Box 2...2.5 2...2.5 2...2.5 4...6 4...6 4...6 18...22 18...22 18...22 35...55 35...55 35...53 Philips (Nº2) Philips (Nº2) Philips (Nº2) Allen (4mm) Allen (4mm) Allen (4mm) Width (mm) 45 45 45 54 54 70 Height (mm) 97 97 97 125 125 165 Depth (mm) 98 98 98 157 157 171 Type of screws Dimensions DC operation The MPW16, MPW25 and MPW65 motor protective circuit breakers can also be used for operating continuous current loads. For such operation it is necessary to connect 2 or 3 poles in series. See recommended circuits and their voltage limits in the table on the right. Time constant t = 5 ms Circuits Max. VDC Notes 150VDC System not grounded 2 pole series connected 300VDC System grounded 2 pole series connected 450VDC System grounded 3 pole series connected Short-circuit breaking capacity Icu = 10 kA for all configurations Note: 108 1) Reduce current for temperatures exceeding +60°C (87% to 70°C). Low Voltage Switch & Control Gear E&OE www.zest.co.za Technical Data Motor Protective Circuit Breakers MPW Main Terminal Capacity Reference Code Type Number of conductors Cross-Section MPW16/16i Rigid or flexible cable 1 or 2 1...4 mm2 18...12 AWG MPW25/25i/25t Rigid or flexible cable 1 or 2 1...2.5 mm2 2.5...6 mm2 14...8 AWG 1) Type 1 conductor connection in upper part only Cross-Section Rigid cable 1...35 mm2 Cable without terminal 1.5...35 mm2 Cable with terminal 1...35 mm2 1.5...35 mm2 Flexible cable 17...2 AWG Type 1 conductor connection in lower part only Cross-Section Rigid cable 2.5...35mm2 Cable without terminal 6...35mm2 Cable with terminal 2.5...35mm2 6...35mm2 Flexible cable MPW65/65i 13...2 AWG Type Connection of 2 condutors Cross-Section Rigid cable 1...35mm2 Cable without terminal 1.5...35mm2 Cable with terminal Conductor in upper part (A) 1...35mm2 1.5...35mm2 Flexible cable Type Rigid cable A 17...2 AWG B Cross-Section 2.5...35mm2 Cable without terminal 6...35mm2 Cable with terminal Conductor in lower part (B) 2.5...35mm2 6...35mm2 Flexible cable 13...2 AWG Type Number of conductors 1 Rigid cable 2 MPW100 1 Flexible cable 2 Cross-Section 2.5...70 mm2 12...2/0 AWG 2.5...50 mm2 12...1/0 AWG 2.5...50 mm2 12...1/0 AWG 2.5...35 mm2 10...2 AWG Mounting configurations for MPW motor protective circuit breaker Live or grounded parts distance to the circuit breaker Description Ue MPW16 up to 690 V Minimum distance between the circuit breaker and live or grounded parts (mm) A B C 90 20 75 up to 500 V 9 30 95 up to 690 V 30 50 95 MPW65 up to 690 V 10 50 150 MPW100 up to 690 V 30 150 167 MPW25 The motor protective circuit breaker can be mounted in any position, but according to IEC 60447 standard, the “On - I” indicator must be to the right, or up. Note: 1) 8 AWG for flexible cable only. E&OE Low Voltage Switch & Control Gear 109 Technical Data www.zest.co.za Motor Protective Circuit Breakers MPW Auxiliary Contact Block - ACB Reference Code ACBF-11 ACBS-11. ACBS-20. ACBS-02. TSB For use with MPW16/16i. MPW25/25i/25t. MPW65/65i Utilization Category 24 VAC 220-230 VAC 24 VAC 230 VAC 400 VAC AC-15 2A 0.5 A 6A 6A 3A 1A AC-12 2.5 A 2.5 A 10 A 10 A 10 A 10 A DC-13 24 VDC 48 VDC 60 VDC 24 VDC 110 VDC 220 VDC 440 VDC 1A 0.3 A 0.15 A 2A 0.5 A 0.25 A 0.1 A Type of terminal Flat Type of screw Philips (Nº2) Tightening torque 0.8…1.2 N.m (7…10 lb.in) Rigid cable 1 or 2 x (0.5...1.5 mm2). 1 or 2 x (0.75…2.5 mm2). 2 x (18…14 AWG) Flexible cable Backup fuses gL/gG 10 A Reference Code ACBF-11 MPW100 For use with Utilization Category AC-15 240 VAC 3A DC-13 690 VAC ACBS-11.ACBS-20.ACBS-02.TSB AT-11 MPW100 MPW100 24 VAC 6A 240 VAC 4A 24 VDC 220VDC 24 VDC 220VDC 1A 0.1 A 2A 0.25 A Type of screw Tightening torque Rigid cable Flexible cable Back-up fuses gL/gG Philips (Nº2) 0.8…1.2 N.m (7…10 lb.in) 1 (0.5…2.5mm2 / 20…14 AWG) 1 or 2 x (0.5…2.5mm2 / 20…14 AWG) 1(0.5...4mm2 / 20...10 AWG) or 2(0.75...2.5mm2 / 18...14 AWG) 16 A Undervoltage Release - URMP Reference Code URMP URMP V_ _ MPW100 For use with MPW16/16i. MPW25/25i/25t. MPW65/65i MPW100 Operating voltage (Enables cir. breaker switch on) 0.85...1.1xUs Non-operating voltage (guarantees circuit breaker switch OFF) 0.7...0.35xUs Energization Consumption 20.2 VA / 13 W Consumption 7.2 VA / 2.4 W 8.5 VA / 6 W 3 VA / 1.2 W Max. opening time 20 ms Type of terminal Flat Type of screws Philips (Nº2) Tightening torque Rigid cable Flexible cable 0.8…1.2 N.m (7…10 lb.in) 1 or 2 x (0.5...2.5 mm2 / 20...14 AWG) 1 or 2 x (0.5...1.5 mm2). 1 or 2 x (0.75…2.5 mm2). 2 x (18…14 AWG) Back-up fuses gL/gG 1 (0.5...4 mm / 20...10 AWG) or 2 x (0.75...2.5 mm2 / 18...14 AWG) 2 10 A Shunt Release - SRMP Reference Code SRMP SRMP-K_ _ MPW100 For use with MPW16/16i. MPW25/25i/25t. MPW65/65i MPW100 Operating Voltage (guarantee circuit breaker switch OFF) 0.7...1.1xUs Consumption - Energization 20.2 VA / 13 W 8.5 VA / 6 W Maximum opening time 20 ms Type of terminal Flat Type of screw Philips (Nº2) Tightening torque Rigid cable Flexible cable 0.8…1.2 N.m (7…10 lb.in) Back-up fuses gL/gG 110 1 ou 2 x (0.5...2.5 mm2 / 20...14 AWG) 1 or 2 x (0.5...1.5 mm ). 1 or 2 x (0.75…2.5 mm2) 2 x (18…14 AWG) 2 Low Voltage Switch & Control Gear 1 (0.5...4 mm2 / 20...10 AWG) or 2 x (0.75...2.5 mm2 / 18...14 AWG) 10 A E&OE www.zest.co.za Technical Data Motor Protective Circuit Breakers MPW25 - Coordination Tables Type “1” Coordination - Rated conditional short-circuit current Iq = 50 kA/400-415 V Direct-on-line starters Direct-on-line starters consist of a motor protective circuit breaker MPW25 and CWM contactor, which are already electrically and mechanically connected via the block module ECCMP. Rated operational power 400-415 V Rated operational current Ie Setting overload release Reference Code Motor Protective Circuit Breaker Reference Code Contactors Actualing Voltage (230V 50/60Hz) Ir (kW) (A) (A) 0.06 0.21 0.16...0.25 MPW25-3-C025 CWM9-10-30D24(230V 50/60Hz) 0.09 0.31 0.25...0.4 MPW25-3-D004 CWM9-10-30D24(230V 50/60Hz) 0.12 0.41 0.4...0.63 MPW25-3-C063 CWM9-10-30D24(230V 50/60Hz) 0.18 0.6 0.4...0.63 MPW25-3-C063 CWM9-10-30D24(230V 50/60Hz) 0.25 0.8 0.63...1.0 MPW25-3-U001 CWM9-10-30D24(230V 50/60Hz) 0.37 1.1 1.0...1.6 MPW25-3-D016 CWM9-10-30D24(230V 50/60Hz) 0.55 1.5 1.0...1.6 MPW25-3-D016 CWM9-10-30D24(230V 50/60Hz) 0.75 1.9 1.6...2.5 MPW25-3-D025 CWM9-10-30D24(230V 50/60Hz) 1.1 2.6 2.5...4.0 MPW25-3-U004 CWM9-10-30D24(230V 50/60Hz) CWM9-10-30D24(230V 50/60Hz) 1.5 3.6 2.5...4.0 MPW25-3-U004 2.2 5 4.0...6.3 MPW25-3-D063 CWM9-10-30D24(230V 50/60Hz) 3.0 6.6 6.3...10 MPW25-3-U010 CWM9-10-30D24(230V 50/60Hz) 4.0 8.5 6.3...10 MPW25-3-U010 CWM9-10-30D24(230V 50/60Hz) 5.5 11.3 10...16 MPW25-3-U016 CWM12-10-30D24(230V 50/60Hz) 7.5 15.2 10...16 MPW25-3-U016 CWM18-10-30D24(230V 50/60Hz) 9.2 17.8 16...20 MPW25-3-U020 CWM18-10-30D24(230V 50/60Hz) 11 21.7 20...25 MPW25-3-U025 CWM25-10-30D24(230V 50/60Hz) 15 29.3 25...32 MPW25-3-U032 CWM32-10-30D24(230V 50/60Hz) Ordering example: The type can be found in the “Rated operational power” column alongside the selected rating 2.2kW, desired type: MPW25-3-D063 + CWM9-10-30D24(230V 50/60Hz). I M 3~ E&OE Low Voltage Switch & Control Gear 111 Technical Data www.zest.co.za Motor Protective Circuit Breakers MPW25 - Coordination Tables Type “1” Coordination - Rated conditional short-circuit current Iq = 50 kA/400-415 V Direct-on-line starters Direct-on-line starters consist of a motor protective circuit breaker MPW25i and CWM contactor, which are already electrically and mechanically connected via the block module ECCMP Rated operational power 400-415 V Rated operational current Ie Operational Instalaneous Current I% (kW) (A) (A) Reference Code Motor Protective Circuit Breaker Reference Code Contactors Actualing Voltage (230V 50/60Hz) 0.06 0.21 0.25 MPW25i-3-C025 CWM9-10-30D24(230V 50/60Hz) 0.09 0.31 0.4 MPW25i-3-D004 CWM9-10-30D24(230V 50/60Hz) 0.12 0.41 0.63 MPW25i-3-C063 CWM9-10-30D24(230V 50/60Hz) 0.18 0.6 0.63 MPW25i-3-C063 CWM9-10-30D24(230V 50/60Hz) 0.25 0.8 1.0 MPW25i-3-U001 CWM9-10-30D24(230V 50/60Hz) 0.37 1.1 1.6 MPW25i-3-D016 CWM9-10-30D24(230V 50/60Hz) 0.55 1.5 1.6 MPW25i-3-D016 CWM9-10-30D24(230V 50/60Hz) 0.75 1.9 2.5 MPW25i-3-D025 CWM9-10-30D24(230V 50/60Hz) 1.1 2.6 4.0 MPW25i-3-U004 CWM9-10-30D24(230V 50/60Hz) 1.5 3.6 4.0 MPW25i-3-U004 CWM9-10-30D24(230V 50/60Hz) 2.2 5 6.3 MPW25i-3-D063 CWM9-10-30D24(230V 50/60Hz) 3.0 6.6 10 MPW25i-3-U010 CWM9-10-30D24(230V 50/60Hz) 4.0 8.5 10 MPW25i-3-U010 CWM9-10-30D24(230V 50/60Hz) 5.5 11.3 16 MPW25i-3-U016 CWM12-10-30D24(230V 50/60Hz) 7.5 15.2 16 MPW25i-3-U016 CWM18-10-30D24(230V 50/60Hz) 9.2 17.8 20 MPW25i-3-U020 CWM18-10-30D24(230V 50/60Hz) 11 21.7 25 MPW25i-3-U025 CWM25-10-30D24(230V 50/60Hz) 15 29.3 32 MPW25i-3-U032 CWM32-10-30D24(230V 50/60Hz) Ordering example: The type can be found in the “Rated operational power” column alongside the selected rating 2.2 kW, desired type: MPW25i-3-D063 + CWM9-10-30D24(230V 50/60Hz) I M 3~ 112 Low Voltage Switch & Control Gear E&OE www.zest.co.za Technical Data Motor Protective Circuit Breakers MPW25 - Coordination Tables Type “2” Coordination - Rated conditional short-circuit current Iq = 50/65kA in 400-415 V Direct-on-line starters Direct-on-line starters consists of a motor protective circuit breaker MPW25 and CWM contactor, which are already electrically and mechanically connected via the block module ECCMP up to 32A. Iq = 50kA Rated operational Rated operational Setting overload release power current 400-415 V Ie Reference Code Reference Code Contactors Motor Protective Actualing Voltage Circuit Breaker (230V 50/60Hz) Iq = 65kA Reference Code Contactors Actualing Voltage (230V 50/60Hz) Ir (kW) (A) (A) 0.09 0.31 0.25...0.4 MPW25-3-D004 CWM9-10-30D24(230V 50/60Hz) CWM9-10-30D24(230V 50/60Hz) 0.12 0.41 0.4...0.63 MPW25-3-C063 CWM9-10-30D24(230V 50/60Hz) CWM9-10-30D24(230V 50/60Hz) 0.18 0.6 0.4...0.63 MPW25-3-C063 CWM9-10-30D24(230V 50/60Hz) CWM9-10-30D24(230V 50/60Hz) 0.25 0.8 0.63...1.0 MPW25-3-U001 CWM9-10-30D24(230V 50/60Hz) CWM9-10-30D24(230V 50/60Hz) 0.37 1.1 1.0...1.6 MPW25-3-D016 CWM9-10-30D24(230V 50/60Hz) CWM9-10-30D24(230V 50/60Hz) 0.55 1.5 1.0...1.6 MPW25-3-D016 CWM9-10-30D24(230V 50/60Hz) CWM9-10-30D24(230V 50/60Hz) 0.75 1.9 1.6...2.5 MPW25-3-D025 CWM9-10-30D24(230V 50/60Hz) CWM9-10-30D24(230V 50/60Hz) 1.1 2.6 2.5...4.0 MPW25-3-U004 CWM9-10-30D24(230V 50/60Hz) CWM25-10-30D24(230V 50/60Hz) 1.5 3.6 2.5...4.0 MPW25-3-U004 CWM9-10-30D24(230V 50/60Hz) CWM25-10-30D24(230V 50/60Hz) 2.2 5 4.0...6.3 MPW25-3-D063 CWM9-10-30D24(230V 50/60Hz) CWM25-10-30D24(230V 50/60Hz) 3.0 6.6 6.3...10 MPW25-3-U010 CWM9-10-30D24(230V 50/60Hz) CWM32-10-30D24(230V 50/60Hz) 4.0 8.5 6.3...10 MPW25-3-U010 CWM9-10-30D24(230V 50/60Hz) CWM32-10-30D24(230V 50/60Hz) 5.5 11.3 10...16 MPW25-3-U016 CWM12-10-30D24(230V 50/60Hz) CWM32-10-30D24(230V 50/60Hz) 7.5 15.2 10...16 MPW25-3-U016 CWM18-10-30D24(230V 50/60Hz) CWM32-10-30D24(230V 50/60Hz) 9.2 17.8 16...20 MPW25-3-U020 CWM18-10-30D24(230V 50/60Hz) CWM32-10-30D24(230V 50/60Hz) 11 21.7 20...25 MPW25-3-U025 CWM25-10-30D24(230V 50/60Hz) CWM40-10-30D24(230V 50/60Hz) 15 29.3 25...32 MPW25-3-U032 CWM50-10-30D24(230V 50/60Hz) CWM50-10-30D24(230V 50/60Hz) Ordering example: The type can be found in the “Rated operational power” column alongside the selected rating 2.2kW, desired type: MPW25-3-D063 + CWM9-10-30D24(230V 50/60Hz). I M 3~ E&OE Low Voltage Switch & Control Gear 113 Technical Data www.zest.co.za Motor Protective Circuit Breakers MPW25 - Coordination Tables Type “2” Coordination - Rated conditional short-circuit current Iq = 50/65kA in 400-415 V Direct-on-line starters Direct-on-line starters consists of a motor protective circuit breaker MPW25i and CWM contactor, which are already electrically and mechanically connected via the block module ECCMP up to 32A. Iq = 50kA Rated operational Rated operational power current 400-415 V Ie Operational Instalaneous Current I% Iq = 65kA Reference Code Reference Code Contactors Reference Code ConMotor Protective Actualing Voltage tactors Circuit Breaker (230V 50/60Hz) Actualing Voltage (230V 50/60Hz) (kW) (A) (A) 0.06 0.21 0.25 MPW25i-3-C025 CWM9-10-30D24(230V 50/60Hz) 0.09 0.31 0.4 MPW25i-3-D004 CWM9-10-30D24(230V 50/60Hz) CWM9-10-30D24(230V 50/60Hz) 0.12 0.41 0.63 MPW25i-3-C063 CWM9-10-30D24(230V 50/60Hz) CWM9-10-30D24(230V 50/60Hz) 0.18 0.6 0.63 MPW25i-3-C063 CWM9-10-30D24(230V 50/60Hz) CWM9-10-30D24(230V 50/60Hz) 0.25 0.8 1.0 MPW25i-3-U001 CWM9-10-30D24(230V 50/60Hz) CWM9-10-30D24(230V 50/60Hz) 0.37 1.1 1.6 MPW25i-3-D016 CWM9-10-30D24(230V 50/60Hz) CWM9-10-30D24(230V 50/60Hz) 0.55 1.5 1.6 MPW25i-3-D016 CWM9-10-30D24(230V 50/60Hz) CWM9-10-30D24(230V 50/60Hz) 0.75 1.9 2.5 MPW25i-3-D025 CWM9-10-30D24(230V 50/60Hz) CWM9-10-30D24(230V 50/60Hz) 1.1 2.6 4.0 MPW25i-3-U004 CWM9-10-30D24(230V 50/60Hz) CWM25-10-30D24(230V 50/60Hz) 1.5 3.6 4.0 MPW25i-3-U004 CWM9-10-30D24(230V 50/60Hz) CWM25-10-30D24(230V 50/60Hz) 2.2 5 6.3 MPW25i-3-D063 CWM9-10-30D24(230V 50/60Hz) CWM25-10-30D24(230V 50/60Hz) 3.0 6.6 10 MPW25i-3-U010 CWM9-10-30D24(230V 50/60Hz) CWM32-10-30D24(230V 50/60Hz) 4.0 8.5 10 MPW25i-3-U010 CWM9-10-30D24(230V 50/60Hz) CWM32-10-30D24(230V 50/60Hz) 5.5 11.3 16 MPW25i-3-U016 CWM12-10-30D24(230V 50/60Hz) CWM32-10-30D24(230V 50/60Hz) 7.5 15.2 16 MPW25i-3-U016 CWM18-10-30D24(230V 50/60Hz) CWM32-10-30D24(230V 50/60Hz) 9.2 17.8 20 MPW25i-3-U020 CWM18-10-30D24(230V 50/60Hz) CWM32-10-30D24(230V 50/60Hz) 11 21.7 25 MPW25i-3-U025 CWM25-10-30D24(230V 50/60Hz) CWM40-10-30D24(230V 50/60Hz) 15 28.93 32 MPW25i-3-U032 CWM50-10-30D24(230V 50/60Hz) CWM50-10-30D24(230V 50/60Hz) CWM9-10-30D24(230V 50/60Hz) Ordering example: The type can be found in the “Rated operational power” column alongside the selected rating 2,2 kW, desired type: MPW25i-3-D063 + CWM9-10-30D24(230V 50/60Hz) I M 3~ 114 Low Voltage Switch & Control Gear E&OE www.zest.co.za Technical Data Motor Protective Circuit Breakers MPW - Rated Short-Circuit Breaking Capacity (IEC 60947-2) MPW16 / MPW25 / MPW65 220-230VAC MPW65 MPW25 MPW16 Reference Code Setting Overload Release (A) Icu 0.10...0.16 0.16...0.25 380-415VAC Ics Max. Fuse (gL/gG) kA kA A 100 100 - 100 100 - 0.25...0.4 100 100 0.4...0.63 100 0.63...1 440VAC Ics Max. Fuse (gL/gG) kA kA A 100 100 - 100 100 - - 100 100 100 - 100 100 100 - 1...1.6 100 100 1.6...2.5 100 2.5...4 4...6.3 460-500VAC 630-690VAC Ics Max. Fuse (gL/gG) kA kA A kA kA A kA kA A 100 100 - 100 100 - 10 10 - 100 100 - 100 100 - 10 10 - - 100 100 - 100 100 - 10 10 - 100 - 100 100 - 100 100 - 10 10 - 100 100 - 100 100 - 100 100 - 10 10 - - 100 100 - 100 100 - 100 100 - 10 10 - 100 - 100 100 - 100 100 - 100 100 - 8 8 25 100 100 - 100 100 - 100 100 - 100 100 - 8 8 35 100 100 - 100 100 - 100 100 - 100 100 - 8 8 50 6.3...10 100 100 - 50 10 100 50 10 80 10 10 63 5 5 50 8...12 100 100 - 50 10 100 50 10 80 10 10 63 5 5 50 10...16 100 100 - 10 10 100 10 10 80 10 8 80 4 3 63 0.10...0.16 100 100 - 100 100 - 100 100 - 100 100 - 100 100 - 0.16...0.25 100 100 - 100 100 - 100 100 - 100 100 - 100 100 - 0.25...0.4 100 100 - 100 100 - 100 100 - 100 100 - 100 100 - 0.4...0.63 100 100 - 100 100 - 100 100 - 100 100 - 100 100 - 0.63...1 100 100 - 100 100 - 100 100 - 100 100 - 100 100 - 1...1.6 100 100 - 100 100 - 100 100 - 100 100 - 100 100 - 1.6...2.5 100 100 - 100 100 - 100 100 - 100 100 - 8 8 25 2.5...4 100 100 - 100 100 - 100 100 - 100 100 - 8 8 35 4...6.3 100 100 - 100 100 - 100 100 - 100 100 - 8 8 50 6.3...10 100 100 - 100 100 - 50 25 80 42 21 63 8 8 50 10...16 100 100 - 50 25 100 50 15 80 10 8 80 5 5 63 16...20 100 100 - 50 25 125 50 15 80 10 8 80 5 5 63 20...25 100 100 - 50 25 125 50 15 100 10 8 80 5 5 63 25...32 100 100 - 50 25 125 25 15 100 10 8 80 5 5 63 32...40 100 100 - 65 65 160 65 65 125 35 35 100 8 8 63 40...50 100 100 - 65 65 160 65 65 125 35 35 100 8 8 80 50...65 100 100 - 65 65 160 65 65 125 35 35 100 8 8 80 Icu Icu Icu Ics Max. Fuse (gL/gG) Icu Ics Max. Fuse (gL/gG) MPW100 220-240 VAC MPW100 Reference Code - Setting Overload Release (A) Icu 55...75 70...90 80...100 380-415 VAC Ics Max. Fuse (gL/gG) Icu kA kA A 100 100 - 100 100 100 100 440-460 VAC Ics Max. Fuse (gL/gG) Icu Ics kA kA A kA 75 50 - 50 - 75 50 - - 75 50 - 500-525 VAC Max. Fuse (gL/gG) Icu Ics kA A kA 38 200 12 50 38 200 50 38 200 600-690 VAC Max. Fuse (gL/gG) Icu Ics Max. Fuse (gL/gG) kA A kA kA A 9 160 6 6 125 12 9 160 6 6 160 12 9 160 6 6 160 Self protected against short-circuits up to 100kA Back-up fuse not required Note: UL values on request. E&OE Low Voltage Switch & Control Gear 115 Motor Protective Circuit Breakers MPW - Rated Short-Circuit Breaking Capacity (IEC 60947-2) - Limiter Function MPW25 + CLT25 380-415VAC MPW25 + CLT25 Reference Code Setting Overload Release (A) 440VAC 460-500VAC 630-690VAC Icu Ics Max. Fuse (gL/gG) Icu Ics Max. Fuse (gL/gG) Icu Ics Max. Fuse (gL/gG) Icu Ics Max. Fuse (gL/gG) A kA kA A kA kA A kA kA A kA kA 0.10...0.16 $ $ - $ $ - $ $ - $ $ - 0.16...0.25 $ $ - $ $ - $ $ - $ $ - 0.25...0.4 $ $ - $ $ - $ $ - $ $ - 0.4...0.63 $ $ - $ $ - $ $ - $ $ - 0.63...1 $ $ - $ $ - $ $ - $ $ - 1...1.6 $ $ - $ $ - $ $ - $ $ - 1.6...2.5 $ $ - $ $ - $ $ - 50 50 - 2.5...4 $ $ - $ $ - $ $ - 50 50 - 4...6.3 $ $ - $ $ - $ $ - 50 50 - 6.3...10 $ $ - 100 100 - 100 100 - 50 50 - 10...16 100 100 - 100 100 - 100 100 - 50 50 - 16...20 100 100 - 100 100 - 100 100 - 50 50 - 20...25 100 100 - 100 100 - 100 100 - 10 10 - 25...32 100 100 - 100 100 - 100 100 - 10 10 - MPW65 + MPW65i 380-415VAC Reference Code MPW65 + MPW65i3-U065 Technical Data www.zest.co.za " 116 $ Setting Overload Release (A) 440VAC 460-500VAC 630-690VAC Icu Ics Max. Fuse (gG/gL) Icu Ics Max. Fuse (gG/gL) Icu Ics Max. Fuse (gG/gL) Icu Ics Max. Fuse (gG/gL) A kA kA A kA kA A kA kA A kA kA 32...40 65 65 - 65 65 - 65 65 - 25 25 - 40...50 65 65 - 65 65 - 65 65 - 25 25 - 50...65 65 65 - 65 65 - 65 65 - 25 25 - Self protected against short-circuits up to 100kA Back-up fuse not required Not applicable due to MPW25/MPW65 already having 100 kA of Icu / Ics in referred ranges. Low Voltage Switch & Control Gear E&OE Motor Protective Circuit Breakers MPW - Characteristics Curves The tripping characteristic shows the motor circuit breaker trip time in relation to the rated current. The curves show average tolerance range values for an ambient temperature of 20ºC, starting in cold state. Thermal trip time when working in operating temperature is reduced to around 25% of the presented values. Under normal operating conditions, all 3 circuit breaker phases must be conducting. MPW25t minute minutes MPW16i/25i/65i minute minute MPW16/25/65 seconds millisecond millisecond milisecond 2-phase miliseconds second second second 3-phase X Adjusted current Rated operational currentIe X Adjusted current Ie X Rated operational current Characteristic I2t at 415V - MPW25/25i Characteristic I2t at 415V - MPW16/16i #!! .J .A JKD I 2 .t x 10 3 (A 2 .s) #! L HKI # .KJ . !"# AKJD !"!# AKL AKHI AK.J !"!!# !"# # #! #!! Presumed short-circuit current (kA) [RMS] Presumed short-circuit current (kA) [RMS] E&OE Low Voltage Switch & Control Gear 117 Technical Data www.zest.co.za Motor Protective Circuit Breakers MPW - Tripping Characteristic Curves Characteristic I2t at 415V - MPW65/65i Short circuit current limitation curve at 400/415 V - MPW25 #!!! JI IA LA Peak current (kA) I 2 .t x 10 3 (A 2 .s) #!! #! # !"# # #! #!! Presumed short circuit current Ip (kA) [RMS] Presumed short-circuit current (kA) [RMS] Short circuit limitation curve at 500 V - MPW25 Peak current (kA) Short circuit current limitation curve at 440 V - MPW25 Peak current (kA) Technical Data www.zest.co.za Presumed short circuit current Ip (kA) [RMS] Presumed short circuit current Ip (kA) [RMS] 118 Low Voltage Switch & Control Gear E&OE www.zest.co.za Technical Data Connection Diagrams and Typical Circuits Connection Diagrams ACBF-11 and ACBF 11 MPW100 ACBS-11 and ACBS-11-MPW100 ACBS-20 and ACBS-20-MPW100 ACBS-02 and ACBS-02 MPW100 TSB TSB AT11 MPW100 TSB SC-11 URMP SRMP MPW25 + CLT25 Single Phase Connection Two Phase Connection Shunt Release SRMP Trip Signalling Block TSB Feeder Load Typical Circuits Undervoltage Release URMP F1 S S0...Sn - Buttons in the plant (NC) S0...Sn - Buttons in the plant (NO) S - MPW auxiliary contact E&OE H1 - Short-circuit trip signalling H2 - Overcurrent trip signalling Low Voltage Switch & Control Gear 119 Motor Protective Circuit Breaker MPW MPW16 + Accessories Mounting Position 90 90 18 18 &5 ∅5 45 45 18 18 99 106 106 97 97 ACBS ACBS 119 119 DIN 35mm SRMP SRMP URMP URMP TSB TSB 77 77 30 30 MPW16 + CIC MPW16 + CWC07...16 Insulated Enclosure - MPE66 (IP66) 92 167 Dimensions (mm) www.zest.co.za 120 Low Voltage Switch & Control Gear E&OE 83 150 www.zest.co.za MPW16_S + Accessories Dimensions (mm) Motor Protective Circuit Breaker MPW Mounting Position MPW25 + Accessories DIN 35mm MPW25 + CWC07…16 MPW25i MPW25t E&OE Low Voltage Switch & Control Gear 121 Dimensions (mm) www.zest.co.za Motor Protective Circuit Breaker MPW MPW25 + CWC025 MPW25t MPW25 + CWM9...18 MPW25t MPW25 + CWM25 MPW25t 122 Low Voltage Switch & Control Gear E&OE www.zest.co.za MPW25 + CWM32 Dimensions (mm) Motor Protective Circuit Breaker MPW Current limiter - CLT25 MPW25t DIN 35mm Front Plate - FME55 Maximum trickness ≤ 5 Insulated Enclosure - MPE55 (IP55) Insulated Enclosure - MLPE55 (IP55) M25 M25 M25 M25 E&OE Low Voltage Switch & Control Gear 123 Dimensions (mm) www.zest.co.za Motor Protective Circuit Breaker MPW Accessories: BBS45, BBS54, FTBBS, LST25, LST65 !/MHI Ref. Code BBS45-2 A 85 Ref. Code BBS54-2 B 94 BBS45-3 BBS45-4 130 175 220 BBS54-3 BBS54-4 BBS54-5 149 202 256 LST65 and MPW65+PLST65 Door Coupling Rotary Handle - RMMP P"'=7)9++,)9,&77&'(1 to 124 Low Voltage Switch & Control Gear E&OE BBS45-5 www.zest.co.za Dimensions (mm) Motor Protective Circuit Breaker MPW Door Coupling Rotary Handle - MRX 48 to 276 154 48,50 MPW25 MPW25i MPW25t 24,25 A < 5,0 mm 97 24,25 3,20 4 ,50 Ø Shaft (130 or 330 mm) 202 to 430 7,20 50,70 Ø 22 MRX 23,50 11,50 48,50 A Drilling the door panel door Drilling the drilling Mounting Position MPW65 + Accessories DIN 35mm Door Coupling Rotary Handle - RMMP65 28 to 302 213 54 A < 5,0mm R2 0 MPW65 MPW65i 52,60 Ø 16 Ø 45° 3,50 125 4 B Shaft (130 or 330mm) RMMP Drilling the panel door 10 241 to 515 19,22 Door Coupling Rotary Handle - MRX65 48 to 276 213 54 48,50 MPW65 MPW65i 24,25 Ø 4 A < 5,0mm 33 22,5 0 MRX Ø Shaft (130 or 330mm) 23,50 3,50 48,50 125 24,25 3,20 A Drilling the panel door 10 261 to 489 E&OE 50,70 Low Voltage Switch & Control Gear 125 Motor Protective Circuit Breaker MPW MPW100 106,5 106,5 30mm 30mm 18 18 18 18 99 DIN RAIL DIN mm / 75mm 35mm / 75mm 155mm 155mm 165mm 165mm 35 SMRP SMRP UMRP UMRP ACBS ACBS TSB AT MPW TSB-AT11MPW100 TSB-SC11MPW100 100 70mm 70mm nti 4(M ngounti hnog hole le)) 11 M4 (M ou 171mm 171mm Door Coupling Rotary Handle - MR MPW100 4.5mm BB 4,5mm 4x &3.4 4x Ø3,4 A < 7.6mm A < 7,6 mm Ø43 53.6 0,9mm MR MPW100-115 MR MPW100-315 min: 220 MR MPW100-115 max: 282 min: 220 MR MPW100-315 max: 482 MRX100 Mounting position Panel door Drillings 126 Low Voltage Switch & Control Gear E&OE 53,6 Drilling the door paneldrilling door Drilling the B (mm) B (mm) Models Reference Code 53.6 53,6 &43 0.9mm Dimensions (mm) www.zest.co.za www.zest.co.za Enclosed and Open Starters Contactors - Reversing Starters Individual components for reversing starters 500 V 660-690 V Contactor K1 Contactor K2 Spare auxiliary contacts kW / hp kW / hp kW / hp kW / hp Type Type K1 K2 2.2 / 3 4/5 4.5 / 6 5.5 / 7.5 CWM9-11 CWM9-11 - - 3/4 5.5 / 7.5 5.5 / 7.5 7.5 / 10 CWM12-11 CWM12-11 - - 4.5 / 6 7.5 / 10 9.2 / 12.5 11 / 15 CWM18-11 CWM18-11 - - 5.5 / 7.5 11 / 15 11 / 15 11 / 15 CWM25-11 CWM25-11 - - 9.2 / 12.5 15 / 20 15 / 20 18.5 / 25 CWM32-11 CWM32-11 - - 11 / 15 18.5 / 25 22 / 30 22 / 30 CWM40-11 CWM40-11 - - 15 / 20 22 / 30 30 / 40 30 / 40 CWM50-11 CWM50-11 - - 18.5 / 25 30 / 40 37 / 50 37 / 50 CWM65-11 CWM65-11 - - 22 / 30 45 / 60 45 / 60 45 / 60 CWM80-11 CWM80-11 - - 22 / 30 55 / 75 55 / 75 55 / 75 CWM95-11 CWM95-11 - - 30 / 40 55 / 75 55 / 75 55 / 75 CWM105-11 CWM105-11 - - 30 / 40 55 / 75 55 / 75 75 / 100 CWM112-22 CWM112-22 1NO/1NC 1NO/1NC 45 / 60 75 / 100 90 / 125 110 / 150 CWM150-22 CWM150-22 1NO/1NC 1NO/1NC 55 / 75 90 / 125 110 / 150 110 / 150 CWM180-22 CWM180-22 1NO/1NC 1NO/1NC 75 / 100 132 / 175 160 / 220 160 / 220 CWM250-22 CWM250-22 1NO/1NC 1NO/1NC 90 / 125 160 / 220 200 / 270 200 / 270 CWM300-22 CWM300-22 1NO/1NC 1NO/1NC Mechanical interlock Wiring kit EC-SD 400 -415 V BLIM9-105 220-230 V BLIM112-300 Maximum rated operational power of three-phase motors 50/60Hz Overview Individual components for reversing starters - Reversing starters E&OE Low Voltage Switch & Control Gear 127 www.zest.co.za Contactors - Star-Delta Starters 220400660500 V 230 V 415 V 690 V kW/hp kW/hp kW/hp kW/hp Individual components for Star-Delta Starters Main contactor K1 Delta contactor K2 Star contactor K3 Type Type Type Timer Spare auxiliary contacts K1 K2 K3 5.5 / 7.5 11 / 15 15 / 20 18.5 / 25 CWM18-10 + BCXMF10 CWM18-11 CWM9-11 - - - 7.5 / 10 15 / 20 15 / 20 18.5 / 25 CWM18-10 + BCXMF10 CWM18-11 CWM12-11 - - - 7.5 / 10 18.5 / 25 22 / 30 22 / 30 CWM25-00 + 2 x BCXMF10 CWM25-11 CWM18-11 - - - 11 / 15 22 / 30 22 / 30 22 / 30 CWM25-00 + 2 x BCXMF10 CWM25-11 CWM18-11 - - - 15 / 20 30 / 40 37 / 50 37 / 50 CWM40-00 + 2 x BCXMF10 CWM40-11 CWM25-11 - - - 18.5 / 25 37 / 50 37 / 50 45 / 60 CWM50-00 + 2 x BCXMF10 CWM50-11 CWM25-11 - - - 22 / 30 45 / 60 45 / 60 55 / 75 CWM50-00 + 2 x BCXMF10 CWM50-11 CWM32-11 30 / 40 55 / 75 55 / 75 55 / 75 CWM65-00 + 2 x BCXMF10 CWM65-11 CWM40-11 Wiring kit - - - - - - 37 / 50 75 / 100 75 / 100 90 / 125 CWM95-00 + 2 x BCXMF10 CWM95-11 CWM50-11 - - - 45 / 60 90 / 125 110 / 150 110 / 150 CWM105-00 + 2 x BCXMF10 CWM105-11 CWM65-11 - - - 55 / 75 110 / 150 110 / 150 132 / 175 CWM150-22 CWM150-22 CWM65-11 2NC 1NO/NC - 75 / 100 132 / 175 132 / 175 132 / 175 CWM180-22 CWM180-22 CWM80-11 2NC 1NO/NC - 90 / 125 160 / 220 160 / 220 200 / 300 CWM250-22 CWM250-22 CWM105-11 2NC 1NO/NC - 110 / 150 200 / 270 250 / 330 - CWM300-22 CWM300-22 CWM150-22 2NC 1NO/NC 1NO/NC EC-SD... Maximum rated operational power of three-phase motors 50/60 Hz RTW-ET... Overview Individual components for Star-Delta Starters Star-Delta Starters Star-Delta Starter -. -. U1 V2 V1 U2 W1 W2 -D -H ))-D ))-H A: 0.58 x Ir, Motor protection at star and delta position B: 1 x Ir, only partial motor protecton at star position C: 0.58 x Ir, motor not protected at star position 128 Low Voltage Switch & Control Gear E&OE www.zest.co.za Pushbuttons and Pilot Lights Pushbuttons and Pilot Lights - CSW Series (Ø 22mm) Description 1 Double Pushbutton 2 Protection Cover for Double Pushbutton 3 Flush Illuminated Pushbutton 4 Flush Pushbutton 5 Protection Cover for Flush Pushbutton 6 Selector Switch Knob 7 Selector Switch Lever 8 Illuminated Selector Switch 9 Key Switch 10 Pilot Light 11 Mushroom Pushbutton 12 Emergency-Stop Pushbutton - Twist Release 13 Emergency-Stop Pushbutton - Key Release 14 Plate Holder 15 Legend Plate 16 Double Contact Block 17 LED Block 18 Contact Block - NO or NC 19 Contact Block NCdb (delayed break) 20 Push-On / Push-Off Block 21 Contact Block NOem (early make) 22 Flange - 3 Positions 23 Flange - 5 Positions 24 Extended IIluminated Pushbutton 25 Illuminated Mushroom Pushbutton 26 Guarded Pushbutton 27 Protection Cover for BFI and BSI Pushbuttons 28 Plate Holder for Double Pushbutton 29 Emergency Pushbutton Protection 30 Emergency-Stop Pushbutton BESG - Twist Release 31 Emergency-Stop Pushbutton BESP - Pull Release 32 Emergency-Stop Pushbutton BESY - Key Release Overview Nº 30 IP66 31 32 Totally Insulated Certifications UL R C US E&OE Low Voltage Switch & Control Gear 141 www.zest.co.za Overview Pushbuttons and Pilot Lights - CSW Series (Ø 22mm) 142 Low Voltage Switch & Control Gear E&OE Product selection www.zest.co.za Pushbuttons and Pilot Lights - CSW Series (Ø 22mm) Pushbuttons Reference Code Composition Types F - Flush GA - Guarded C - Mushroom D - Double FI - Flush Illuminated SI - Extended Illuminated CI - Illuminated mushroom CSW-B _ _ Color (See color code) Guarded BF0 BGA0 BF1 BGA1 BF2 BGA2 BF3 BGA3 BF4 BGA4 BF5 BGA5 Mushroom (&40 mm) Double 1) 2) Price List Flush BC1 BC2 BD (IP40) Other colors on request Central lens can be illuminated with LED block Color Code Color Clear/White Red Green Yellow Blue Black Code 0 1 2 3 4 5 Symbol Non Illuminated Description Pushbutton colour Type Stock Code Price (Rands) FLUSH WHITE CSW-BF0 10046302 33.10 FLUSH RED CSW-BF1 10410270 33.10 FLUSH GREEN CSW-BF2 10410271 33.10 FLUSH YELLOW CSW-BF3 10410272 33.10 FLUSH BLUE CSW-BF4 10046303 33.10 FLUSH BLACK CSW-BF5 10410273 33.10 RECESSED WHITE CSW-BGA0 10118548 37.60 RECESSED RED CSW-BGA1 10118551 37.60 RECESSED GREEN CSW-BGA2 10118549 37.60 RECESSED YELLOW CSW-BGA3 10118550 37.60 RECESSED BLUE CSW-BGA4 10118552 37.60 RECESSED BLACK CSW-BGA5 10118553 37.60 MUSHROOM RED CSW-BC1 10410279 50.20 MUSHROOM GREEN CSW-BC2 10046304 50.20 DOUBLE l (GREEN) / O (RED) CSW-BD 10186330 77.30 Notes: 1. Contact block not allowed to be used in the control position of the flange; 2. To increase the degree of protection, use APBD protection. E&OE Low Voltage Switch & Control Gear 143 Product selection www.zest.co.za Pushbuttons and Pilot Lights - CSW Series (Ø 22mm) Pushbuttons Reference Code Composition Types F - Flush GA - Guarded C - Mushroom D - Double FI - Flush Illuminated SI - Extended Illuminated CI - Illuminated mushroom CSW-B _ _ Color (See color code) Price List Illuminated Flush 1) Illuminated Extended 1) Illuminated Mushrooom (&40 mm) 1) BFI0 BSI0 BCI0 BFI1 BSI1 BCI1 BFI2 BSI2 BCI2 BFI3 BSI3 BCI3 BFI4 BSI4 BCI4 Color Code Color Clear/White Red Green Yellow Blue Black Code 0 1 2 3 4 5 Symbol Illuminated Description Pushbutton colour Type Stock Code Price (Rands) FLUSH RED CSW-BF11 10186385 57.20 FLUSH GREEN CSW-BF12 10046388 57.20 FLUSH YELLOW CSW-BF13 10046389 57.20 FLUSH BLUE CSW-BF14 10046593 57.20 FLUSH ORANGE CSW-BF16 11278798 49.70 FLUSH WHITE CSW-BF10 10046390 57.20 ETENDED RED CSW-BS11 10046676 67.80 ETENDED GREEN CSW-BSI2 10046677 67.80 ETENDED YELLOW CSW-BSI3 10046678 67.80 ETENDED BLUE CSW-BSI4 10046679 67.80 ETENDED ORANGE CSW-BSI6 11278756 67.80 ETENDED WHITE CSW-BSI0 10046675 67.80 MUSHROOM RED CSW-BCI1 10046823 85.30 MUSHROOM GREEN CSW-BCI2 10046824 85.30 MUSHROOM YELLOW CSW-BCI3 10046825 85.30 MUSHROOM BLUE CSW-BCI4 10046826 85.30 MUSHROOM ORANGE CSW-BI6 11278800 85.30 MUSHROOM WHITE CSW-BI0 10046822 85.30 Notes: 1. Contact block not allowed to be used in the control position of the flange; 2. To increase the degree of protection, use APBD protection. 144 Low Voltage Switch & Control Gear E&OE Product selection www.zest.co.za Pushbuttons and Pilot Lights - CSW Series (Ø 22mm) Emergency Pushbuttons Reference Code Composition (With lock) CSW-B_ _ Types G - Twist to Release P - Pull to Release (Only BES) Y - Key to Release Types E - Mushroom ES - Safe (EN418 and IEC60947-5-5) BESG E-Stop - Pull to Release E-Stop - Stop Pushbutton BESY - Key to Release 1) BESY BESP EN418 IEC60947-5-5 EN418 IEC60947-5-5 EN418 IEC60947-5-5 E-Stop - Twist to Release BEG Price List E-Stop - Twist to Release E-Stop - Key to Release 1) BEY Pilot Lights Reference Code Composition CSW-SD _ Color Code Pilot light Color Clear/White Red SD1 Code 0 1 SD2 Symbol SD0 Color (See color code) Green Yellow 2 3 Blue Black 4 5 SD3 SD4 Description Emergency Stop Function Type Stock Code Price (Rands) 73.90 PUSHBUTTON 42mm TWIST TO RELEASE CSW-BESG 11007367 PUSHBUTTON 42mm PULL TO RELEASE CSW-BESP 11007569 73.90 PUSHBUTTON WITH KEY 42mm KEY TO RELEASE CSW-BESY 11007554 259.00 MUSHROOM 40mm TWIST TO RELEASE CSW-BEG 10410280 68.00 MUSHROOM WTH KEY 40mm KEY TO RELEASE CSW-BEY 10186386 238.30 Description Pilot Light Lense Colour Type Stock Code Price (Rands) Diffused RED CSW-SD1 10410274 34.60 Diffused GREEN CSW-SD2 10410275 34.60 Diffused YELLOW CSW-SD3 10410276 34.60 Diffused BLUE CSW-SD4 10410278 34.60 Diffused ORANGE CSW-SD6 11278801 34.60 Diffused CLEAR CSW-SD0 10410277 34.60 Note: 1. For different key codes on request. E&OE Low Voltage Switch & Control Gear 145 www.zest.co.za Pushbuttons and Pilot Lights - CSW Series (Ø 22mm) Selector Switches Reference Code Composition Types K - Knob A - Lever Y - Key KI - Illuminated Knob Color (See Color Code) CSW-C _ _ _ _ ( _ ) Angle 45 - 45o 90 - 90o Number of switch positions: 2 - Two positions 3 - Three positions Lever Key 1) 2) Illuminated Overview Knob Handle F - Maintained R - Spring return RE - Spring return from the left RD - Spring return from the right Position CK2F45 CA2F45 CK2R45 CY2F45 CA2R45 CY2R45 CK2F90 CA2F90 CY2F90 CKI2F90( _ ) CA2R90 CY2R90 - I CK3F45 CA3F45 CY3F45 CKI3F45( _ ) CK3R45 CA3R45 CY3R45 CKI3R45( _ ) I CA3RE45 CY3RE45 CKI3RE45( _ ) CA3RD45 CY3RD45 CKI3RD45( _ ) I CK3F45ZB CA3F45ZB CY3F45ZB - CA3R45ZB CY3R45ZB - I CK3F45U CA3F45U CY3F45U - I CK3R45U CA3R45U CY3R45U - I I 0 2 3 0 I II I II Handle position 0 I II Mounting position in flange 2 3 1 Handle position 0 II 0 0 I I 3 1 Diagram 5 I II I 3 II 4 II 4 II 5 II 5 0 0 0 Contacts operated. Contact block is operating at half stroke, position that keeps both NO and NC contacts OPEN. Mounting position for LED blocks in illuminated switches. Mounting position in flange 2 3 1 0 0 I II I - 0 I 2 Diagram 4 Mounting position in flange 2 3 1 0 0 I Mounting position in flange II Diagram 3 Handle position II - I 0 I 1 3 II Contacts in the rest position. Diagram 2 Handle position 3 II 0 CK3R45ZB II 3 II 0 I I 2 II 0 CK3RE45 Mounting position in the flange 2 II 0 CK3RD45 Handle position II 0 I I 1 I CK2R90 0 II - I 0 1 I 0 I Diagram 1 I 0 - Diagram II II II II Notes: 1. 2. 146 For diferent key code on request Key released on in any position. For other options replace: - CY for CYD for key released only from right - CY for CYE for key released only from left -CY for CYC for key released on only from center. Low Voltage Switch & Control Gear E&OE www.zest.co.za Pushbuttons and Pilot Lights - CSW Series (Ø 22mm) - Accessories Contact Blocks code composition BC - Contact Block BCA - Early Make BCR - Delayed Break !!"!"!"#CSW Number of NC contacts Number of NO contacts Double BC01 - 1NC BC10 - 1NO BCA10 - 1NO (early make) BCR01 - 1NC (delayed break) Overview Single BC11 - 1NO + 1NC BC20 - 2NO BC02 - 2NC Lamp Blocks CSW-BID CSW-BIRD-D66 - For lamps with BA9s socket - Maximum voltage 380V (2W) - Lamp not included - VAC/DC - This block (resistor + diode) allows use in 220-240VAC - Incandescent lamp included Ba9s socket - 130V Push-On / Push-Off Block Lamps BR-3P-CSW Incandescent (Ba9s) - For BF, BGA, BC, BFI, BSI and BCI pushbuttons L6VI-E48-0,6W L12VI-E25-1,8W L24VI-E26-2W L48VI-E27-2W L60VI-E28-1,2W L130VI-E30-2W L220VI-E31-2W Note: Only used with single contacts. For NO contact use BCA10 type (early make). Voltage Reducer Blocks LED Blocks 220VDC BRT2+BIDL-_C13(125VDC) 380-460VAC BRT4+BIDL-_D66(220-240VAC) 0 Clear / White 1 Red 125 VDC 2 Green 380-460 VAC 3 Yellow 4 Blue For 220VDC or 380-460VAC voltages, use BRT block E&OE 220-240 VAC Code E25 E26 E27 D61 C13 D66 Composition 220 VDC CSW-BIDL - _ _ Ue 125 VDC BRT blocks CSW-BIDL Colors Voltage 12VAC/DC 24VAC/DC 48VAC/DC 110-130VAC 125VDC 220-240VAC 6 VAC/DC 12 VAC/DC 24 VAC/DC 48 VAC/DC 60 VAC/DC 130 VAC/DC 220 VAC/DC (Neon) Low Voltage Switch & Control Gear 220-240 VAC 149 www.zest.co.za Pushbuttons and Pilot Lights - CSW Series (Ø 22mm) - Accessories Engraved Caps for Flush Pushbutton Cap Flush Pushbutton Illuminated Pushbuttons (Lens) ALBI30 Stop ACB30 Start ACB31 ALBI31 Rectilinear Movement ACB32 ALBI32 Clockwise rotation ACB33 ALBI33 Counterclockwise rotation ACB34 ALBI34 Feed ACB35 ALBI35 Flange AF3 3 positions AF5 5 positions Overview Symbol Legend Plate 1) Plate Holder + Legend Plate 1) Black and Red Black and Red Type (27 x 18 mm) plate included Single Double (BD) APP30 APP60 AP30 Clear Clear Type (27 x 18 mm) plate included Single Double (BD) APP30T APP60T AP30T Plate dimensions (27 x 18 mm) Flush Pushbutton Caps (color change) Tools Spare Lens (pilot lights) ACB0 ALSD0 ACB1 CPAW Fixing tool ALSD1 ACB2 ALSD2 ACB3 ALSD3 ACB4 ACEF Lamp extractor ALSD4 ACB5 Emergency Pushbutton Protection Pushbutton Protections Hole Plug ATR APEG APBF - Flush Pushbutton APBI - Extended Pushbuttons APBD - Double Pushbutton Blank ID Plate Emergency-Stop Plate Reduction ring 30mm to 22mm APN APE AR30 Note: 1. Plates engraved on request. E&OE Low Voltage Switch & Control Gear 151 www.zest.co.za Pushbuttons and Pilot Lights - CSW Series (Ø 22mm) - Assembled Units Reference Code Description Configuration CSW-BF1-0100000 FLUSH PUSHBUTTON - RED - 1 NC BF1 + BC01 CSW-BF2-1000000 FLUSH PUSHBUTTON - GREEN - 1 NO BF2 + BC10 CSW-BF5-1000000 FLUSH PUSHBUTTON - BLACK - 1 NO BF5 + BC10 CSW-BC1-0100000 MUSHROOM PUSHBUTTON - RED - 1 NC BC1 + BC01 CSW-BC2-1000000 MUSHROOM PUSHBUTTON - GREEN - 1 NO BC2 + BC10 CSW-BEG-0100000 EMERGENCY PUSHBUTTON - RED - 1 NC BEG + BC01 CSW-BD-1100000 DOUBLE PUSHBUTTON - GREEN/RED - 1 NO + 1 NC BD + BC10 + BC01 Overview Pushbuttons Illuminated Pushbuttons Reference Code Description Configuration ILLUMINATED EXTENDED PUSHBUTTON - RED - 1 NC - 110-130VAC BFI1 + BC01 + BIDL-1D61 CSW-BFI1-0100000D66 ILLUMINATED EXTENDED PUSHBUTTON - RED - 1 NC - 220-240VAC BFI1 + BC01 + BIDL-1D66 CSW-BFI2-1000000D61 ILLUMINATED EXTENDED PUSHBUTTON - GREEN - 1 NO - 110-130VAC BFI2 + BC10 + BIDL-2D61 CSW-BFI1-0100000D61 CSW-BFI2-1000000D66 ILLUMINATED EXTENDED PUSHBUTTON - GREEN - 1 NO - 220-240VAC BFI2 + BC10 + BIDL-2D66 CSW-BD-1000000D61 ILLUMINATED DOUBLE PUSHBUTTON - GREEN/RED - 1 NO + 1 NC - 110-130VAC BD + BC10 + BC01 + BIDL-1D61 CSW-BD-1100000D66 ILLUMINATED DOUBLE PUSHBUTTON - GREEN/RED - 1 NO + 1 NC - 220-240VAC BD + BC10 + BC01 + BIDL-1D66 Color Table Color Clear/White Red Green Yellow Blue Black 1) Code 0 1 2 3 4 5 Symbol Note: 1) Black color not available for WEG illuminated pushbuttons. E&OE Low Voltage Switch & Control Gear 153 www.zest.co.za Pushbuttons and Pilot Lights - CSW Series (Ø 22mm) - Assembled Units Selector Switches Overview Reference Code Description Composition SELECTOR SWITCH KNOB - 2 FIXED POSITIONS - 1 NO CK2F45 + BC10 CSW-CK3F45-2000000 SELECTOR SWITCH KNOB - 3 FIXED POSITIONS - 2 NO CK3F45 + BC10 + BC10 CSW-CA2F45-1000000 SELECTOR SWITCH LEVER - 2 FIXED POSITIONS - 1 NO CA2F45 + BC10 CSW-CA3F45-2000000 SELECTOR SWITCH LEVER - 3 FIXED POSITIONS - 2 NO CA3F45 + BC10 + BC10 CSW-CK2F45-1000000 Illuminated Selector Switches Description Composition CSW-CKI2F901-1000000D61 Reference Code ILLUMINATED SELECTOR SWITCH - RED - 2 FIXED POSITIONS - 1 NO - 110-13VAC CKI2F901 + BC10 + BIDL-1D61 CSW-CKI2F901-1000000D66 ILLUMINATED SELEC. SWITCH - RED - 2 FIXED POSITIONS - 1 NO - 220-240VAC CKI2F901 + BC10 + BIDL-1D66 CSW-CKI2F902-1000000D61 ILLUMINATED SELEC. SWITCH - GREEN- 2 FIXED POSITIONS - 1 NO - 110-130VAC CKI2F902 + BC10 + BIDL-2D61 CSW-CKI2F902-1000000D66 ILLUMINATED SELEC. SWITCH - GREEN - 2 FIXED POSITIONS - 1 NO - 220-240VAC CKI2F902 + BC10 + BIDL-2D66 CSW-CKI3F451-2000000D61 ILLUMINATED SELEC. SWITCH - RED - 3 FIXED POSITIONS - 2 NO - 110-130VAC CKI3F451 + (2x) BC10 + BIDL-1D61 CSW-CKI3F451-2000000D66 ILLUMINATEDSELEC. SWITCH - RED - 3 FIXED POSITIONS - 2 NO - 220-240VAC CKI3F451 + (2x) BC10 + BIDL-1D66 CSW-CKI3F452-2000000D61 ILLUMINATED SELEC. SWITCH - GREEN - 3 FIXED POSITIONS - 2 NO - 110-130VAC CKI3F452 + (2x) BC10 + BIDL-2D61 CSW-CKI3F452-2000000D66 ILLUMINATED SELEC. SWITCH - GREEN - 3 FIXED POSITIONS - 2 NO - 220-240VAC CKI3F452 + (2x) BC10 + BIDL-2D66 Pilot Lights Reference Code Description Composition PILOT LIGHT - RED - 110-130VAC SD1 + BIDL-1D61 CSW-SD1-D66 PILOT LIGHT - RED - 220-240VAC SD1 + BIDL-1D66 CSW-SD2-D61 PILOT LIGHT - GREEN - 110-130VAC SD2 + BIDL-2D61 CSW-SD2-D66 PILOT LIGHT - GREEN - 220-240VAC SD2 + BIDL-2D66 CSW-SD1-D61 154 Low Voltage Switch & Control Gear E&OE www.zest.co.za Pushbuttons and Pilot Lights - CSW Series (Ø 22mm) Standards Certifications Rated insulation Voltage Rated impulse Voltage IEC/EN 60947-5-1. VDE 0660. UL 508. UL 50. CENELEC EN 50007. EN418(CSW-BES). IEC60947-5-5(CSW-BES) CE. cULus. IRAM 690V (IEC/EN 60947-1) 2.5kV (IEC/EN 60947-1) IP66 (IEC 60529) Degree of Protection NEMA 1. 2. 3. 3R. 3S. 4. 4X. 5. 12. 12K and 13 according to UL 508 Terminal Degree of Protection IP2X (IEC 60529) Conventional Thermal Current Ith Electrical performance according to IEC 60947-5-1 of auxiliary contacts Utilization category DC-13 Ue (V) Ie (A) 24 10 48 10 60 10 110 6 220 3 Technical Data Utilization category AC-15 10A 380 2 500 1.5 600 1.2 Ue (V) Ie (A) 24 2.5 48 1.4 60 1 110 0.55 220 0.27 300 0.2 600 0.1 AC / Heavy Duty (A600) Performance according to UL and CSA DC / Standard Duty (Q600) Contact Resistance ≤ 25m Ω (IEC 60255) Protection against short circuit Electrical shock protection Terminal Capacity Ambient Temperature Allowed Shock Resistance Vibration Resistance Mechanical Lifespan 16A gL/gG fuses in accordance with IEC 60269-1 and IEC 60269-3 MPW16-3-U010 Motor protective circuit breaker Class II (IEC 60536) Min: (1 x 0.5 mm2) and Max: (2 x 2. 5 mm2) -25ºC to 70ºC No damage or disassembling up to 100g (½ senoid 11ms. in accordance with MIL 202B method 202A) 16g for a frequency range of 40 to 500Hz (IEC/EN 6068-2-6.) Maximum displacement 0.75 mm (peak to peak) Pushbuttons 3 x 106 operations Switches 1 x 106 operations Emergency Pushbuttons 3 x 105 operations Maximum number of contacts BF. BGA Pushbuttons BC. BD. BFI. BSI and BCI pushbuttons and switches BEG. BEY. BESG. BESP and BESY emergency pushbuttons 3 position flange 5 position flange Max 6 Max 10 Max 4 Max 8 Max 2 - BIDL block ratings Rated operation voltage Consumption Rated Impulse Voltage Ui Ambient Temperature Allowed Mechanical Lifespan 0.85 ... 1.10 x Ue 20mA 2.5kV (IEC/EN 60947-1) - 25°C to 70°C 100.000h Red 70 mcd Yellow 115 mcd Brightness White 275 mcd Blue 64 mcd Green 150 mcd E&OE Low Voltage Switch & Control Gear 155 www.zest.co.za Pushbuttons and Pilot Lights - CSW Series (Ø 22mm) BEY CK CA Dimensions (mm) BEG CKI CY BSI BD BF BC1 BCI BFI BGA SD BF + AF3 + BC (double) 47,0 BESG Low Voltage Switch & Control Gear BESP E&OE 47,0 42,0 29,5 30,5 42,0 30,5 42,0 47,0 156 BFI + AF3 + BR + BIDL 30,5 BF + AF3 + BC BESY www.zest.co.za Pushbuttons and Pilot Lights - CSW Series (Ø 22mm) APBI APBD AR30 APE Dimensions (mm) APBF APEG ATR APP30 APP60 Installation Distance E&OE Low Voltage Switch & Control Gear 157 Product selection www.zest.co.za Electronic Relays WEG Electronic Relays High precision electronic circuit with noise immunity. Compact, with a 22.5mm width frame, direct mounting on DIN rail 35mm or fixed with screws. ! Equipped with reliability LED for status indications. ! ! Overview Standards IEC / EN1812-1 IEC / EN 60947-1 IEC / EN 60947-5-1 UL508 CAN/CSA C22.2 Certifications RTW Timing Relays with 2 timing ranges (adjustable from 0.1 sec up to 150 hours) and 9 functions. Compact, only 22.5 mm wide, can be assembled on DIN rail 35mm or with screws. Provided with high precision electronic circuit and line noise immunity. LED for status indication. High reliability contacts. !" !" !" !" !" Timing Relay RTW Ideal for applications such as industrial processes, automation and motor starters, RTW timing relays switch an output signal based on a selected time and function. With a 22.5 mm width frame the RTW is supplied as a competitive solution including the following features: Direct mounting on DIN rail 35 mm or fixed with screws; 1 or 2 output contacts (NOC); ! RE – On-Delay ! RD – Off-Delay !"RDI – Off-Delay without Control Voltage ! PE – Impulse On ! CI – Asymmetric Flasher Start ON ! CIR – Asymmetric Flasher Start OFF ! CIL – Symmetric Flasher - Start ON ! CID – Symmetric Flasher - Start OFF ! ET – Star - Delta ! ! E&OE Low Voltage Switch & Control Gear 159 www.zest.co.za Product selection Monitoring Relays RPW RPW monitoring relays are a competitive choice for monitoring voltage to protect against the most common types of electrical failures. Monitoring voltages in electric installations are important for several reasons. Overvoltage, or phase loss, can cause machinery and motors, thus reducing overheat, their lifetime. Phase sequence inversion can cause machinery to run in the wrong way, then destroying the entire system, and undervoltage may occur causing machinery to run in an undefined range, which could cause some parts of a system to run properly while others cease operating. With five different functions, the RPW series is ideal to be used in electric motor control panel applications. RPW SF – Phase Sequence Relay RPW FF – Phase Loss Relay ! RPW FSF – Phase Sequence and Phase Loss Relay ! RPW SS – Under and Overvoltage Relay ! RPW PTC – Thermistor Relay ! Overview ! Level Relay RNW These electronic control devices enable the monitoring and automatic level adjustment of the electrical current liquid conductor. Widely used in reservoir automation and can be used in several applications. The RNW Level Relay line with 22.5 mm wide housing offers the following functions: ! ! 160 RNW EN - Filling RNW ES - Draining Low Voltage Switch & Control Gear E&OE Product selection www.zest.co.za Timing Relays RTW Ideal for applications such as industrial processes, automation and motor starters, RTW timing relays switch an output signal based on a selected time and function. With a 22.5 mm width frame the RTW is a competitive solution with: ! Direct mounting on DIN rail 35 mm or fixed with screws using the PLMP accessory; ! 1 or 2 output contacts (NO/NC). !"Wide Supply voltage: 24-240VAC 50/60Hz / VDC ! 2 timing ranges, adjustable from 0,1 seconds to 150 hours, with 9 different functions. Offered in the following timing functions: RTW- RE ' On-Delay ! RTW- RD ' Off-Delay ! RTW- RDI ' Off-Delay without Control Voltage ! RTW- PE ' Impulse On ! RTW- CI ' Asymmetric Flasher Start ON ! RTW- CIR ' Asymmetric Flasher Start OFF ! RTW- CIL ' Symmetric Flasher - Start ON ! RTW-CID ' Symmetric Flasher - Start OFF ! RTW- ET ' Star – Delta (1) ! Standards IEC / EN1812-1 IEC / EN 60947-1 IEC / EN 60947-5-1 Overview Certifications Selection RTW - __ 01 - U030S E05 Timing Relay Type RE - On-Delay PE - Impulse On CI - Asymmetric Flasher Start ON CIR - Asymmetric Flasher Start OFF CIL - Symmetric Flasher - Start ON CID - Symmetric Flasher - Start OFF RD - Off-Delay RDI - Off-Delay without Control Voltage ET - Star – Delta (1) Code Voltage E05 24-240VAC 50/60 Hz/ VDC E26 Voltage Supply: According to following table Timing Range MAT – 0.1 second to 10 minutes (2) MBT – 0.2 second to 150 hours (2) U001S - 0.1 to 1 second (3) U003S - 0.3 to 3 seconds (3) U010S - 1 to 10 seconds (3) U030S - 3 to 30 seconds (3) U060S - 6 to 60 seconds (3) U100S - 10 to 100 seconds (2) U300S - 30 to 300 seconds (3) Number of Output Contacts 01 – 1 Output Contact 02 – 2 Output Contacts RTW-RE RTW-PE RTW-CI RTW-CIR RTW-CIL RTW-CID RTW-RD RTW-RDI RTW-ET X X X X 24VAC 50/60Hz / 24VDC X X E33 48VAC 50/60Hz / 24VDC X X E37 110-130VAC 50/60Hz / 24VDC X X E40 220-240VAC 50/60Hz / 24VDC X X X X X X X Notes: 1. Star-Delta function requires 2 output contacts and MAT timing range 2. Timing ranges not available for RTW-CI/CIR/RDI 3. Timing ranges available for RTW-CI/CIR/RDI E&OE Low Voltage Switch & Control Gear 161 www.zest.co.za Operating Mode Timing Diagram RTW RE (ON - Delay) – Connecting a supply voltage on terminals A1-A2 / A3-A2 the selected time delay begins and the green LED switches on. After the end of the delay time the output relay picks up (red LED turns on) and remains energized until the supply voltage is removed. This can be repeated as often as required. Reset: Removing supply voltage resets the time delay and the output. RTW PE (Impulse On) – Connecting a supply voltage on terminals A1-A2 / A3-A2 (green LED turns on) the output relay picks up without delay (red LED turns on) and remains energized until the selected pulse time elapse (red LED turns OFF). This can be repeated as often as required. Reset: Removing supply voltage resets the time delay and the output. Functions RTW RD (OFF Delay) – This function requires continuous supply voltage on terminals A1-A2 (green LED turns on) and timing is controlled by a command contact at terminals A2-B1. If the command contact is energized, the output relay picks up (red LED turns on) and after the command contact is removed the selected time delay begins. When the selected time elapses the output relay is de-energized (red LED turns OFF). This can be repeated as often as required. Reset: Removing supply voltage resets the time delay and the output. RTW RDI (OFF Delay with no control) – Connecting a supply voltage on terminals A1-A2 / A3-A2, the green LED turns on and the output relay picks up without delay (red LED turns on). If the supply voltage is de-energized, the selected time delay begins and when this time elapses, the output relay is de-energized (red LED turns OFF). This can be repeated as often as required. Reset: Removing supply voltage resets the time delay and the output. RTW CI (Asymmetric Flasher Start ON) – Connecting a supply voltage on terminals A1-A2 / A3-A2 the green LED turns on and the timer starts to pulse with adjustable ON/OFF cycles. The upper dial presets the ON time (red LED turns ON and output relay picks up) and the lower selects the OFF time when the output relay is de-energized. Reset: Removing supply voltage resets the time delay and the output. RTW CIR (Asymmetric Flasher Start OFF) – Connecting a supply voltage on terminals A1A2 / A3-A2 the green LED turns on and the timer starts to pulse with adjustable OFF/ON cycles. The upper dial presets the ON time (red LED turns ON and output relay picks up) and the lower select the OFF time when the output relay is de-energized. Reset: Removing supply voltage resets the time delay and the output. RTW CIL (Symmetric Flasher –Start ON) – Connecting a supply voltage on terminals A1-A2 / A3-A2 the green LED turns on and the timer starts to pulse with symmetric ON/OFF cycles. The dial presets a fixed ON time (red LED turns ON and output relay picks up) and OFF time. Reset: Removing supply voltage resets the time delay and the output. RTW CID (Symmetric Flasher - Start OFF) – Connecting a supply voltage on terminals A1A2 / A3-A2 the green LED turns on and the timer starts to pulse with symmetric OFF/ON cycles.The dial presets a fixed ON time (red LED turns ON and output relay picks up) and OFF time. Reset: Removing supply voltage resets the time delay and the output. RTW ET (Star-Delta) – Connecting a supply voltage on terminals A1-A2 / A3-A2 the output relay for the wye-connection picks up and the adjusted time starts (red LED turns ON). When the start-up time elapses, a fixed star-delta changeover time of 100 ms starts and after this star-delta changeover time elapses the output relay for the delta-connection picks up and stays energized until the supply is disconnected. Reset: Removing supply voltage resets the time delay and the output. Where: t, tON, tOFF adjusted time,tM Dead time 162 Low Voltage Switch & Control Gear E&OE Supply A1 - A2 / A3 - A2 Output 15 - 18 / 25 - 28 t Supply A1 - A2 / A3 - A2 Output 15 - 18 / 25 - 28 t Supply A1 - A2 / A3 - A2 Command A1 - B1 t Output 15 - 18 / 25 - 28 t Supply A1 - A2 / A3 - A2 Output 15 - 18 / 25 - 28 t t Supply A1 - A2 / A3 - A2 Output 15 - 18 / 25 - 28 ton toff ton toff ton toff ton toff ton toff Supply A1 - A2 / A3 - A2 Output 15 - 18 / 25 - 28 Supply A1 - A2 / A3 - A2 Output 15 - 18 / 25 - 28 t t t t t t t t t t Supply A1 - A2 / A3 - A2 Output 15 - 18 / 25 - 28 Supply A1 - A2 / A3 - A2 Output Y 15 - 18 Output ( 25 - 28 t tm www.zest.co.za Connection Diagrams 1E Terminal positions A1 15 RTW-RE 2E A1 15 A3 RTW-PE 1E A3 A1 15 RTW RE RTW RE RTW PE 16 18 25 26 16 18 16 18 A2 RTW-RE02 A3 RTW PE A2 RTW-PE01 25 26 28 16 18 A2 RTW-PE02 A1 15 A1 15 A3 RTW CI 16 18 A3 RTW CI A2 RTW-C..01 25 26 28 16 18 A2 RTW-C..02 RTW - RD / RDI 1E 2E A1 15 A1 15 B1 RTW - ET 2E B1 A1 15 A3 RTW RD RTW RD RTW ET 25 26 16 18 25 26 28 16 18 16 18 A2 A2 RTW-R..01 28 A2 RTW-R..02 A1 - A2 Supply voltage A2 - A3 Supply voltage 24-240VAC/VDC (50/60Hz) 24-240VAC/VDC (50/60Hz) 220-240V, 24-240VAC/VDC (50/60Hz) 24-240VAC/VDC (50/60Hz) 24-240VAC/VDC (50/60Hz) Voltage 24 VDC Voltage 24 VDC Voltage 24 VDC X Voltage 24 VDC A2 - B1 Control voltage X X X Voltages 24-240VAC/VDC (50/60Hz) X 15 - 16 - 18 Output 1 Output 1 Output 1 Output 1 Output 1 25 - 26 - 28 Output 2 Output 2 Output 2 Output 2 Output 2 Timing Relay Adjustment The desired timing must be adjusted through its front adjustment DIAL, the scale of which is presented in seconds for all timing, except for the 3 to 30 minute scale. RTW-CI / CIR / RDI RTW-RE / PE / CIL / CID / RD RTW-ET 0.1 sec to 10 min 0.2 sec to 150 h 0.1 sec to 10 min 0.1 sec to 1 sec 0.3 sec to 3 sec 1 sec to 10 sec 3 sec to 30 sec 6 sec to 60 sec 30 sec to 300 sec 3 min to 30 min Light indications on Relay The RTW Timing Relay has status indicator LEDs, as shown below: RTW - RE RTW-PE RTW-CI/CIR/CIL/CID RTW-RD/ RDI Red LED Energized Output Green LED Energized Relay RTW - ET Red LED Star Output Green LED Delta Output The RTW relays can be individually mounted on DIN 35mm rail or with screws using the PLMP accessory. E&OE Low Voltage Switch & Control Gear 163 Characteristics Circuit Diagram RTW-RE01 28 A2 A1 15 A3 RTW-CI/CIL/CID/CIR 1E 2E 2E www.zest.co.za Monitoring Relays RPW WEG RPW Relays are electronic devices that protect three phase systems against phase loss or selectable neutral loss (RPW FF), phase sequence inversion (RPW SF) or both of the functions integrated into the same product (RPW FSF). Whenever there is failure in the three phase system the relay will work to interrupt the motor of process operation to be protected. Designed in accordance with international standards, the RPW Monitoring Relays offer a compact and competitive solution, with 22.5mm wide housing for assembly on DIN 35mm rail. RPW SF Standards IEC / EN 60947-1 IEC / EN 60947-5-1 Certifications Selection RPW - SF - Supply Voltage Selection. According to following table: Available voltages: D66 = 220-240VAC 50/60 Hz D70 = 380-415VAC 50/60 Hz D74 = 440-480VAC 50/60 Hz D66 Phase sequence WEG Monitoring Relay Connection Diagrams Overview The Phase Sequence Relay is designed to protect three phase systems against phase sequence inversion (L1-L2-L3). Functioning: on connecting the relay to the supply with the phase sequences correctly connected, the output relay switches the contacts to operation position (closing terminals 15-18) and the red LED turns on. When a phase sequence inversion occurs the output contacts will become de-energized (opening 15-18) and the red LED will turn OFF. Functional Diagram V L1 15 L2 L1 L1-L2-L3 L2 L3 Inversion L1-L2-L3 15 t LED RPW SF 16 18 16 18 LED ON L3 Light indicators on relay The RPW Monitoring Relay is equipped with status indicator LEDs, as shown on the right: Power Supply L1-L2-L3 Output 15 - 18 LED OFF 15 15 16 18 16 18 Assembly Energized Output Energized Relay E&OE The RPW Relays can be individually mounted on DIN 35mm rail or with screws using the PLMP accessory. Low Voltage Switch & Control Gear 167 www.zest.co.za RPW FF Overview RPW FF (neutral not selected) The Phase Loss Relay is designed to protect three phase systems against phase loss with feedback. Functioning: Directly connected to the supply to be monitored, feeding the 3 phases with phase amplitude within the selected limits, the output relay switches the contacts to operation position (closing terminals 15-18) and the red LED switches on. When loss occurs in one of the phases in relation to the others to a value below the percentage limit selected through the sensitivity adjustment DIAL (monitoring against motor ghost phase) the output contact (opening 15-18) will become de-energized and the red LED indicating system running will switch OFF. RPW FF (neutral selected) Designed to protect three phase systems with neutral. Functioning: In the same product, a bridge must be provided between terminals A and B for neutral monitoring. The relay will perform the same monitoring for phase loss and will also monitor the voltage in neutral, which must be connected. When this value exceeds 20V, there will be output de-energization (opening 15-18). A value considered unbalanced loads. Note: When we monitor a motor, the current of the remaining phases increases generated by a phase loss, which will cause motor overheating. Winding with armature voltage works as a voltage generator, called “ghost phase”. The RPW FF will protect the motor in the situation. Selection RPW - FF - Supply Voltage Selection. According to below table: Available Voltages: D66 = 220-240VAC 50/60 Hz D70 = 380-415VAC 50/60 Hz D74 = 440-480VAC 50/60 Hz D66 Phase Loss WEG Monitoring Relay Functional Diagram Connection Diagrams V L1 15 L2 L1 L2 Nominal Voltage L3 Un 15 L1-L2 L3 Sensitivity Adjustment 90 to 70% Un L1-L2-L3 Phase or neutral loss L1-L2 L3 t RPW FF A B LED A B N 16 18 N 16 18 L3 Power Supply L1-L2-L3 Output 15 - 18 LED ON 15 Neutral Selection 16 18 LED OFF 15 16 18 16 18 Sensitivity Adjustment Relay Light Indications Monitoring Relay RPW has status indicating LEDs, as shown on the right: LED OFF 15 Energized Output Energized Relay Relay sensitivity adjustment must be performed through the adjustment Dial located on the front. Adjust the desired percentage from 70 to 90%, which will define the loss percentage of a phase in relation to the others. Assembly The RPW Relays can be individually mounted on DIN 35mm rail or with screws using the PLMP accessory. 168 Low Voltage Switch & Control Gear E&OE www.zest.co.za RPW FSF RPW FSF (neutral not selected) The Phase Loss and Sequence Relay is designed to protect three phase systems against phase loss and reversions. Functioning: directly connected to the supply to be monitored, supplying the 3 phases and the phase amplitude to be within the selected limits and in the correct sequence, the output relay switches the contacts to the work position (closing terminals 15-18) and the red LED will switch on. When phase loss or reversion occurs the output contacts (opening 15-18) become de-energized and the red LED indicating system running switch OFF. RPW FSF (neutral selected) „ In the same product, a “jumper must be made between terminals A and B for neutral monitoring, the relay will perform the same monitoring for phase loss and balancing and will also monitor the voltage in neutral, which must be connected. When the voltage at neutral exceeds 20V, value that considers unbalanced loads, there will be output de-energization (opens 1518). RPW - FSF - D66 Phase Loss and Sequence WEG Monitoring Relay Functional Diagram Connection Diagrams V L1 15 L2 L1 Overview Supply Voltage Selection. According to below table: Available Voltages: D66 = 220-240VAC 50/60 Hz D70 = 380-415VAC 50/60 Hz D74 = 440-480VAC 50/60 Hz Selection L2 Nominal Voltage L3 Un L1-L2 L1-L2-L3 Phase inversion L1-L2-L3 L3 Sensitivity Adjustment 90 to 70% Un 15 Phase or neutral loss L1-L2 L3 t RPW FSF A B LED A B N 16 18 LED ON 15 N 16 18 L3 Power Supply L1-L2-L3 Output 15 - 18 Neutral Selection 16 18 LED OFF 15 LED OFF 15 16 18 16 18 16 18 Sensitivity Adjustment Relay Light Indications Monitoring Relay RPW has status indicating LEDs, as shown on the right: LED OFF 15 Energized Output Energized Relay Relay sensitivity adjustment must be performed through the adjustment Dial located on the front, adjust the desired percentage from 70 to 90%, which will define the loss percentage of a phase in relation to the others. Assembly The RPW Relays can be individually mounted on DIN 35mm rail or with screws using the PLMP accessory. E&OE Low Voltage Switch & Control Gear 169 www.zest.co.za RPW SS The WEG RPW SS Relay is designed to protect three phase systems against under or over voltage and phase loss. Functioning: directly connected to the 3 three phases to be monitored (L1, L2 and L3) and being the phases amplitude within the sensitivity limits adjusted on the front scales, the relay switches the contacts to the operation position, (closing terminals 15 – 18) and the red LED will switch on. When any failure occurs in the system causing under or over voltage or even phase loss relay de-energization will occur (opening terminals 15-18) protecting the monitored equipment and the red LED turns OFF. Overview Selection RPW - SS - Voltage selection according to the below table: Available Voltages: D77 D77 = 208VAC 50/60 Hz D23 = 220VAC 50/60 Hz D24 = 230VAC 50/60 Hz D25 = 240VAC 50/60 Hz D33 = 380VAC 50/60 Hz Under and Over Voltage WEG Monitoring Relay Connection Diagram D34 = 400VAC 50/60 Hz D35 = 415VAC 50/60 Hz D36 = 440VAC 50/60 Hz D38 = 460VAC 50/60 Hz D39 = 480VAC 50/60 Hz Functional Diagram V Under Voltage Over Voltage Phase Loss L1 15 L2 L1 L2 L3 Lower Limit 15 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 LED RPW SS 16 18 Power Supply L1-L2-L3 Output 15 - 18 LED ON 15 16 18 L3 16 18 Relay Light Indications On Off LED OFF 15 LED OFF 15 LED OFF 15 LED OFF 15 16 18 16 18 16 18 16 18 Sensitivity Adjustment Normal Operation Under, Overvoltage and Phase loss On Energized Off Energized The sensitivity adjustment is performed by 2 dials located on the front of the Relay. Selection is from –15% to –3% (for under voltage) and +3% to +15% (for over voltage). Assembly The RPW Relays can be individually mounted on DIN 35mm rail or with screws using the PLMP accessory. 170 Asymmetry Upper Limit Low Voltage Switch & Control Gear E&OE t www.zest.co.za RPW PTC The WEG RPW PTC Relay is an electronic monitoring device enabling monitoring against temperatures in excess of the given limit by PTC selection in machines (motors, generators, etc...) equipped with a PTC temperature detector. Designed in accordance with international standards, the RPW PTC offers a safe and compact solution, with standardized 22.5mm boxes for insertion in DIN rail 35mm. Functioning: The RPW PTC Relay must be series connected to PTC detectors (maximum of 3 detectors), and being energized, and at a temperature below the disarming value, the output relay will be instaneously switched (energized), activating the red LED. If there is a temperature rise above the rated temperature a sudden variation in the PTC detector resistance will occur, and the output relay will be de-energized (red LED switches OFF), the relay will be energized again once the temperature returns to normal values. The RTW PTC is equipped with a PTC detector test device, and if this is in failure, there will be a LED indication (LED flashing) that the PTC is in short-circuit or open. Selection - PTC WEG Monitoring Relay - E 16 Overview RPW Available Voltage Range: E05= 24-240VAC/DC PTC Detector Functional Diagram R [)] 3600 2500 1500 1000 50 0 Green LED Red LED Power Supply A1 - A2 / A3 - A2 Output 15 - 18 LED ON LED OFF LED Flashing 15 15 15 15 16 18 16 18 16 18 16 18 Relay Light Indications Connection Diagram A1 15 RPW PTC LED Flashing Terminals A1 - A2 Voltage Supply 24...240 VCA / VDC S1 - S2 PTC sensor input 15 - 16 - 18 Output On Off On Off Flashing Normal Operation Elevated Temperature Energized Not energized PTC sensor failure S1 S2 16 18 A2 Assembly The RPW Relays can be individually mounted on DIN 35mm rail or with screws using the PLMP accessory. E&OE Low Voltage Switch & Control Gear 171 www.zest.co.za Level Relays RNW The WEG Level Relays are electronic control devices that enable the monitoring and automatic adjustment of the level in electric current liquid conductors. Widely used in reservoir automation in general, the RNW relays can be used in several applications such as the prevention of dry pump operation, monitoring against filling tank overflow, activation of solenoids or alarms / lighting. The operating principle is based on the measuring of the electrical resistance of the reservoir liquid through an assembly of electrodes that work as liquid presence / absence sensors. To optimize their performance, the relay has a sensitivity DIAL enabling the electronic circuit to be adjusted to the liquid resistance. Available in 2 distinct functions, RNW EN filling and RNW ES draining, the relay offers digital electronics that provide high precision, repeatability and noise resistance. The supply system is isolated from the electronic circuit therefore ensuring greater user safety. Designed in accordance with international standards, the RNW offers a safe and compact solution, in 22.5mm wide housing for assembly on DIN rail 35mm, with 1 output with NO/NC reversable contact and an ample voltage supply range of 100240 VAC/VDC. Standards Available in the following functions: RNW EN -> Filling RNW ES -> Draining IEC / EN 60947-1 IEC / EN 60947-5-1 Overview !" !" Approval Selection RNW WEG Level Relay - __ - E 09 Available Voltage Range E09 = 100-240VAC/VDC Type: EN - Filling ES - Draining Functioning The electrodes are fixed in the reservoir according to desired levels for control, minimum or maximum, and the reference electrode (C) must be positioned in the lower part, below the other electrodes, maximum level electrode (Max) and minimum level etectrode (Min). When the system is energized an alternating current (the AC current minimizes the electrolysis and increases the life span of the electrode) is applied to the reference electrode, once the liquid comes into contact with the level electrodes a path is established for the circulation of electrical current between the electrodes. An electronic current compares the current and according to the chosen model (RNW ES or RNW EN) a logic will occur that switches the relay output contacts. The electrodes are available in 2 models, shaft (EHW) or pendulum (EPW), the difference between them is the way of fixing. In order to adapt the several applications the RNW is available in two distinct functions, draining and filling. 172 Low Voltage Switch & Control Gear E&OE MaxElec MaxElec MinElec Min Elec C Elect C Elect. Pendulum Type Shaft Type Note: The EHW can be fixed both horizontally and vertically www.zest.co.za RNW EN (Filling) Controls 2 levels using the 3 electrodes, the reference electrode (C), the maximum level electrode (Max) and the minimum level electrode (Min). Once supplied the RNW EN monitors the liquid level in the reservoir, with the electrode being uncovered at minimum level Min, the output relay will become energized (terminals 15-18 closed) causing the liquid level to rise. When the reservoir liquid covers the Max level electrode, the relay goes into a state of rest (terminals 15-18 open) and thus remains until the Min level electrode is discovered again. If there is a relay supply failure when resupplying the RNW EN monitors the liquid level and restart its initial logic. Connection Diagrams A1 15 Functional Diagram Max Min Level C Max 15 15 15 16 18 16 18 16 18 LED OFF LED OFF LED OFF RNW EN Overview 15 Min C 16 t Supply Voltage A1-A2 18 15 - 18 Max Min C 16 18 A2 LED ON 15 LED ON 15 16 18 16 18 LED ON 15 16 18 RNW ES (Draining) Controls 2 levels using the 3 electrodes, the reference electrode (C), the maximum level electrode (Max) and the minimum level electrode (Min). Once supplied the RNW ES checks the liquid level in the reservoir, with this being in contact with the Max level electrode, the relay will become energized (terminals 15-18 closed), causing the reservoir liquid level begin to drop. Once the Min level electrode is uncovered by the liquid the relay will switch to rest status (terminals 15-18 open) and will thus remain until the liquid enters into contact again with the Max level electrode, restarting the process. If there is a relay supply failure when resupplying the RNW ES verifies the liquid level and restarts its initial logic. Connection Diagrams A1 15 Max Functional diagram Min Level C 16 18 LED OFF Min RNW ES C 15 16 18 LED OFF Max 15 Max Min 15 16 C Supply Voltage A1-A2 15 - 18 18 16 18 A2 t LED ON 15 16 18 E&OE LED ON 15 16 18 LED ON 15 16 18 Low Voltage Switch & Control Gear 173 www.zest.co.za Overview Applications Characteristics Sensitivity Adjustment Liquid resistance can vary according to the resistance of the liquid in question and the position of the electrodes. To adapt the relay electronic circuit to the liquid used, sensitivity must be adjusted through the DIAL, located in the front part of the RNW, which has a graded scale without values. To perform the sensitivity adjustment, all electrodes must be submersed in the reservoir liquid and the DIAL positioned at its limit anti-clockwise (less resistance). With the relay energized the DIAL must be turned clockwise (greater resistance) until the relay output switches its contacts (the red LED must change status). To confirm the adjustment, the reference electrode C must be disconnected and then quickly reconnected, the relay must return to its previous status of de-energization. If this does not happen, a new adjustment must be performed. By doing this the RNW will be adjusted to the ideal sensitivity point. Relay Light Indications The RNW Level Relay is equipped with indicator LEDs as shown on the right: Energized Output Energized Relay E&OE Low Voltage Switch & Control Gear 175 www.zest.co.za Electronic Relays Adaptor for screw fixing - PLMP For fixing relays on mounting boards using screws. Dimensions (mm) Shaft electrode - EHW Accessories Dimensions (mm) Teflon coated stainless steel shaft „ 11/4 chrome hex screw Length: 300 mm Note: Other lengths on request Pendulum electrode - EPW Dimensions (mm) Body in natural black polypropylene Stainless steel sensor shaft 1x10 mm2 gauge flexible connection cable Cable length: 1000 mm 176 Low Voltage Switch & Control Gear E&OE www.zest.co.za RTW Reference Code RTW Rated Insulation Voltage V 24-240VAC/VDC (50/60Hz) 220-240V. 24-240VAC/VDC (50/60Hz) 24VDC. 24-240VAC/VDC (50/60Hz) 380-440V. 24-240VAC/VDC (50/60Hz) VDC 24VDC Inputs A1-A2 A2-A3 Control (Uc) (Only RTW RD) A2-B1 VAC Voltage limits Time Adjust 300 VAC 24-240VAC/VDC (50/60Hz) 0.85...1.1 x Uc for VAC 0.8...1.25 x Uc for VAC 35 for Ue = 24VDC 65 for Ue = 110VAC 75 for Ue = 130VAC 55 for Ue = 220VAC 60 for Ue = 240VAC Consumption mA Minimun Time for Reset ms 100 Minimun ON Time (for RTW RD) ms 50 Setting Accuracy (as % of the full scale value) Repeat Accuracy % +/- 5 % +/- 1 ms 100 A 3 1 0.45 0.35 0.2 0.1 Rated Thermal Current (lth) A 10 (for AC) 2.5 (for DC) Fuse (class gL/gG) A 4 Changeover time Y - ∆ Technical Data Supply Voltage (Ue) Outputs Output contacts capacity (Ie) AC-15 in 230 VAC DC-13 in 24 VDC DC-13 in 48 VDC DC-13 in 60 VDC DC-13 in 125 VDC DC-13 in 250 VDC A300: AC-15 R300: DC-13 Mechanical lifespan operating cycles 30 x 10 6 Ambient Temperature - Operation 0 C -5 to +60 - Storage 0 C -40 to +85 Degree of Protection Characteristics Connection Section (min. to max) - Cable without end sleeve IP20 mm 2 mm2 A - Cable with end sleeve AWG - AWG-Wire Tightening Torque Weight 0.8 to 1.2 7 to 10.6 M3 Assembly Position Resistance Vibration 1 x (0.5 to 2.5) 2 x (0.5 to 2.5) 2 x (20 to 16) N.m lb.in. Terminal Screw Shock Resistance 1 x (0.5 to 2.5) 2 x (0.5 to 2.5) Any g/ms Hz/mm kg 15/11 10 to 500/10 0.08 (1E) 0.095 (2E) E&OE Low Voltage Switch & Control Gear 177 www.zest.co.za RPW RPW FF Reference Code Inputs Supply (Us) L1 - L2 - L3 Frequency Hz Sensitivity Adjustment % Operation Limits Maximum Consumption Outputs Technical Data VAC RPW SS Voltage ranges (220 up to 480 (select) ) 50/60 70 to 90 - 70 to 90 -/+3 to 15% mA 80 Scale Precision (scale base) % Repeatibility Precision % 20 - 20 - + / - 20 - - +/-1 - - Resistive Load 5 AC-15 (A) 3 A 4 operations 30 x 10 6 Electrical lifespan operations 10 x 105 Ambient Temperature Allowed - - Operation ºC -5 to +60 - Storage ºC -40 to +85 Degree of Protection IP 20 Terminal Capacity Characteristics - Cable with Terminal - AWG Solid Conductor Tightening Torque 1 x (0.5 to 2.5) mm 2 2 x (0.5 to 1.5) mm2 1 x (0.5 to 1.5) mm 2 x (0.5 to 1.5) AWG 2 x (20 to 14) N.m 0.8 to 1.2 lb.in 7 to 10.6 Terminal Screw M3 Assembly Position Any Shock resistance g/ms 15/11 Resistance Vibration Hz/g 10 to 500/10 Weight 178 mm2 2 kg 0.1 Pollution 2 Overvoltage Category III Low Voltage Switch & Control Gear E&OE - - Mechanical lifespan - Wire RPW PTC 24...240VAC/VDC 0.85 to 1.1 x Us of VAC V Fuse (class gL/gG) RPW FSF %Us Maximum voltage allowed in Neutral Maximum Capacity of Output Contacts (Ie) RPW SF www.zest.co.za RNW RNW ES / RNW EN Supply (Un) A1 VAC 100-240 50 /60 Hz A2 VDC 100-240 Isolated Rated Voltage (Ui) V Operating Limits Maximum Consumption Contacts VA / W 15 - 16 / 18 2/1 1 SPDT Output Contact Capacity (Ie) 5 (resistive load) AC-15 in 230 VAC 3 DC-13 in 24 VDC 1 DC-13 in 48 VDC 0.45 DC-13 in 60 VDC Outputs 300 0.85 to 1.1 x Ue A 0.35 DC-13 in 125 VDC 0.2 DC-13 in 250 VDC 0.1 Technical Data Inputs Reference Code A300 : AC-15 R300 : DC-13 Rated thermal current (lth) A Fuse (class gL / gG) A Mechanical Lifespan operations Temperature Operation Storage ºC Degree of Protection Terminal Capacity Characteristics Cable with Terminal 2.5 (for DC) 4 30 x 10 6 -5 to +60 -40 to +85 IP20 1 x (0.5 to 2.5) Rigid or fexible Cable mm2 Rigid or fexible Cable/Terminal mm2 AWG Solid conductor AWG 2 x (30 to 14) N.m 0.8 to 1.2 Tightening torque lb.in 2 x (0.5 to 1.5) 1 x (0.5 to 2.5) 2 x (0.5 to 1.5) 7 to 10.6 Terminal Screws M3 Assembly Position Any Resistance to Impacts g / ms Resistance to Vibration Hz / mm Weight kg Pollution 15 / 11 10 to 500 / 10 0.08 2 Over voltage category Detectors 10 (for AC) II Sensitivity Adjustment kΩ 0 to 100 Electrode Voltage VAC 7 Electrode Current mA 0.05 Maximum length of sensor cable m 100 (Maximum cable capacitance 2.2nF) Detector operating temperature - Shaft - Pendulum Allowable detector pressure - Shaft - Pendulum Detector Weight - Shaft - Pendulum E&OE ºC kgf / cm2 kg 0 to + 260 0 to + 60 3 0.230 0.012 Low Voltage Switch & Control Gear 179 www.zest.co.za Electronic Relay Dimensions (mm) 22,5 Technical Data 91,3 74,55 80 104,77 0 4,8 85,50 12,7 Relay Assembly 180 Low Voltage Switch & Control Gear E&OE www.zest.co.za Terminal Blocks Index - BTWP Series Standard terminal blocks with screw type connection BTWP 4 BTWP 6 BTWP 10 Power terminal blocks BTWP 95B BTWP 16 BTWP 70 Ground terminal blocks BTWP 150B BTWP 240B BTWP 2,5/4T Double terminal blocks Triple terminal blocks BTWD 2,5N BTWT BTWD 4N Double terminal block + ground BTWT 2T BTWP 6/10T BTWP 16/35T Triple terminal block + ground Terminal block for detectors Disconnect terminal BTWT 3T Terminal blocks for fuses BTWS 2S BTWP 35 Overview BTWP 2,5 BTWT 3S BTWS 3A 1in-2out terminal block BTWS 4S BTWP 4C E&OE Low Voltage Switch & Control Gear 181 www.zest.co.za Index - BTWM Series Terminal blocks with spring connection BTWM 2,5 BTWM 4 BTWM 6 BTWM 10 BTWM 6T BTWM 10T Ground terminal blocks BTWM 2,5T BTWM 4T Triple terminal blocks BTWM 2F BTWM 2,5-3F Overview Double terminal blocks BTWM 4-2F Double terminal block + ground Triple terminal block + ground Terminal block for detectors Disconnect terminal BTWM 2,5-3FT BTWM 2,5-2FT Terminal blocks for fuses BTWM S 182 BTWM 3S 1in-2out terminal block BTWM I Low Voltage Switch & Control Gear BTWM 2E 2in-2out terminal block BTWM 2,5C E&OE BTWM 2,5A Double earth terminal block BTWM 2,5CT www.zest.co.za Presentation Terminal Blocks Terminal blocks are devices designed to provide a safe means of electrical and mechanical connection to the majority of the electrical conductors. Among all available connectors, terminal blocks are the most commonly used due to their specific characteristics: Easy installation They can be quickly and easily assembled on DIN rail reducing panel assembly time. Available in two versions Screw and spring type connection system. Wide range of accessories Connecting bridges, identifiers, DIN rail, end plate and end bracket. Screw connection Connecting bridges Identifiers Spring connection DIN rail End plate Overview Modularity All terminal block models are designed to side by side assembly, ensuring the best use of space within the panels. End brackets E&OE Low Voltage Switch & Control Gear 183 www.zest.co.za Applications Terminal blocks can be used on several applications in most industrial segments. The following examples stand out. Overview Starters / Control panels MCCs 184 Low Voltage Switch & Control Gear E&OE www.zest.co.za BTWP Series The BTWP series terminal blocks use a screw type connection technique which is the most popular among all known connections. It is simple to use: remove the isolation from the conductor, insert the conductor into the terminal block and tighten the screw with a properly screwdriver. The length of the isolation to be removed and the tightening torque for each terminal block model is shown in the selection guides. When the screw is tightened, the resulting pressure causes a deformation in the terminal which locks the screw preventing it from loosening. This system ensures connection and quality with minimum electrical losses. E&OE Overview Main features of the BTWP series terminal blocks ! Terminal block body in PA66 polyamide, with excellent dielectric properties and high mechanical resistance ! Internal conductor element with high current conduction capacity ! Inlet tapered type cable for easy insertion ! Built in protection against loosening Low Voltage Switch & Control Gear 185 www.zest.co.za Selection Guide BTWP Series - Terminal blocks with screw connection terminals Technical data IEC 60947-7-1 UL / CSA Cable stripping Tightening torque Connection capacity Rigid wire Flexible cable AWG Conductor Reference Code 6.6 polyamide Technical Data End plate/ Sep. Board 1.5 mm width Separating Plate Connecting bridge End bracket 8 mm width Din rail / Support Din EN 50022 BTWP 2.5 5 mm width BTWP 4 6 mm width BTWP 6 8 mm width Color Grey Blue Green Color Voltage / Current / Cross section 750 V~ / 24 A / 2.5 mm² 600 V~ / 20 A / AWG 26 ... 12 10 mm 0.4 Nm / 3.54 lb - in Connection capacity 0.5 ... 4 mm² 1.5 ... 2.5 mm² 26 ... 12 Reference Code Qty/Pack. BTWP 2.5 100 BTWP 2.5 (AZ) 100 BTWP 2.5 (VD) 100 Reference Code Qty/Pack. Voltage / Current / Cross section 750 V~ / 32 A / 4 mm² 600 V~ / 30 A / AWG 26 ... 10 10 mm 0.5 Nm / 4.42 lb - in Connection capacity 0.5 ... 6 mm² 1.5 ... 4 mm² 26 ... 10 Reference Code Qty/Pack. BTWP 4 100 BTWP 4 (AZ) 100 BTWP 4 (VD) 100 Reference Code Qty/Pack. Voltage / Current / Cross section 630 V~ / 41 A / 6 mm² 600 V~ / 50 A / AWG 26 ... 8 12 mm 0.8 Nm / 7.08 lb - in Connection capacity 0.5 ... 10 mm² 1.5 ... 6 mm² 26 ... 8 Reference Code Qty/Pack. BTWP 6 100 BTWP 6 (AZ) 100 BTWP 6 (VD) 100 Reference Code Qty/Pack. Grey TF-BTWP 2.5-10 100 TF-BTWP 2.5-10 100 TF-BTWP 2.5-10 100 Blue TF-BTWP 2.5-10 (AZ) 100 TF-BTWP 2.5-10 (AZ) 100 TF-BTWP 2.5-10 (AZ) 100 Green TF-BTWP 2.5-10 (VD) 100 TF-BTWP 2.5-10 (VD) 100 TF-BTWP 2.5-10 (VD) 100 Grey PD-BTWP 2.5-10 25 PD-BTWP 2.5-10 25 PD-BTWP 2.5-10 25 Color Reference Code Qty/Pack. Reference Code Qty/Pack. Reference Code Qty/Pack. Grey PS1-BTWP Identifier 2) PS1-BTWP PS1-BTWP 100 Reference Code PC-BTWP 2.5/2 Qty/Pack. 25 3 PC-BTWP 2.5/3 20 PC-BTWP 4/3 20 PC-BTWP 6/3 20 4 PC-BTWP 2.5/4 15 PC-BTWP 4/4 15 PC-BTWP 6/4 15 10 Color PC-BTWP 2.5/10 Reference Code 5 Qty/Pack. Grey PF3-BTW Grey PF4-BTW Type Reference Code Flat MR 35x7.5 Reference Code PC-BTWP 4/2 PC-BTWP 4/10 Reference Code 100 PF3-BTW 100 PF4-BTW Qty/Pack. 2 m busbars ST-BTW 25 Qty/Pack. Reference Code MR 35x7.5 ST-BTW 5 Qty/Pack. Reference Code PC-BTWP 6/2 PC-BTWP 6/10 Reference Code 100 PF3-BTW 100 PF4-BTW Qty/Pack. 2 m busbars 25 MR 35x7.5 ST-BTW 100 100 Qty/Pack. 2 m busbars 25 IG-BTW 50 IG-BTW 50 IG-BTW 50 Clear IG22-BTW 1) 25 IG22-BTW 1) 25 IG22-BTW 1) 25 Note: 1. For assembly on PF4-BTW end bracket; 2. Further details about identifiers on page 196. Low Voltage Switch & Control Gear E&OE Reference Code IDG10/6-BTW IDG10/5-BTW IDB5-BTW IDG6/5-BTW Qty/Pack. 36 44 50 40 Reference Code 5 Qty/Pack. Grey Qty/Pack. 44 50 40 Qty/Pack. Reference Code Qty/Pack. 25 Reference Code Reference Code IDG10/5-BTW IDB5-BTW IDG6/5-BTW Reference Code Qty/Pack. 25 Color - 186 100 No. of poles 2 Support Group indentifier 100 Reference Code IDG10/6-BTW IDG10/5-BTW IDB5-BTW IDG6/5-BTW Qty/Pack. Qty/Pack. 36 44 50 40 www.zest.co.za Selection Guide BTWP Series - Terminal blocks with screw connection terminals BTWP 70 22 mm width BTWP 10 10 mm width BTWP 16 12 mm width Technical data Voltage / Current / Cross section Voltage / Current / Cross section Voltage / Current / Cross section Voltage / Current / Cross section IEC 60947-7-1 630 V~ / 57 A / 10 mm² 750 V~ / 76 A / 16 mm² 750 V~ / 125 A / 35 mm² 750 V~ / 192 A / 70 mm² UL / CSA 600 V~ / 65 A / AWG 16 ... 6 600 V~ / 85 A / AWG 12 ... 4 600 V~ / 115 A / AWG 10 ... 2 600 V~ / 175 A / AWG 6...2/0 Cable stripping 12 mm 16 mm 18 mm 20 mm Tightening torque 1.2 Nm / 10.62 lb - in 1.2 Nm / 10.62 lb - in 2.5 Nm / 122.12 lb - in 6 Nm / 53.10 lb - in Connection capacity Connection capacity Connection capacity Connection capacity Connection capacity Rigid wire 1.5 ... 16 mm² 1.5 ... 16 mm² 6 ... 16 mm² 10 ... 16 mm² Flexible cable 1.5 ... 10 mm² 1.5 ... 16 mm² 10 ... 35 mm² 10 ... 70 mm² AWG Conductor 16 ... 6 12 ... 4 10 ... 2 End plate/ Separating board 1.5 mm width Separating board Connecting bridge End bracket 8 mm width Din rail / Support Din EN 50022 Qty/Pack. Reference Code Grey BTWP 10 100 BTWP 16 50 BTWP 35 50 BTWP 70 Blue BTWP 10 (AZ) 100 BTWP 16 (AZ) 50 BTWP 35 (AZ) 50 BTWP 70 (AZ) 10 Green BTWP 10 (VD) 100 BTWP 16 (VD) 50 BTWP 35 (VD) 50 BTWP 70 (VD) 10 Identifier 2) Reference Code Qty/Pack. Reference Code Qty/Pack. 10 Reference Code Qty/Pack. Grey TF-BTWP 2.5-10 100 TF-BTWP 16 100 - - Blue TF-BTWP 2.5-10 (AZ) 100 TF-BTWP 16 (AZ) 100 - - Green TF-BTWP 2.5-10 (VD) 100 TF-BTWP 16 (VD) 100 - - Grey PD-BTWP 2.5-10 25 PD-BTWP 16 25 - - Color Reference Code Qty/Pack. Grey PS1-BTWP - - No. of poles 2 Reference Code Qty/Pack. Color 100 Qty/Pack. - Reference Code Qty/Pack. Reference Code Qty/Pack. Reference Code Qty/Pack. PC-BTWP 10/2 25 PC-BTWP 16/2 25 PC-BTWP 35/2 25 - 3 PC-BTWP 10/3 20 PC-BTWP 16/3 20 PC-BTWP 35/3 20 - 4 PC-BTWP 10/4 15 PC-BTWP 16/4 15 PC-BTWP 35/4 15 - 10 PC-BTWP 10/10 5 PC-BTWP 16/10 5 PC-BTWP 35/10 5 - Color Reference Code Qty/Pack. Reference Code Qty/Pack. Reference Code Qty/Pack. Grey PF3-BTW 100 PF3-BTW 100 PF3-BTW 100 PF3-BTW 100 Grey PF4-BTW 100 PF4-BTW 100 PF4-BTW 100 PF4-BTW 100 Type Reference Code Flat MR 35x7.5 Qty/Pack. Reference Code 25 Color Reference Code Grey IG-BTW Clear IG22-BTW 1) Reference Code Qty/Pack. ST-BTW IG-BTW 25 IG22-BTW Qty/Pack. 25 Reference Code 50 Qty/Pack. 2 m bus bars 2 m bus bars MR 35x7.5 Support ST-BTWw Group identifier Reference Code 6 ... 2/0 Color Technical Data Reference Code 6.6 polyamide BTWP 35 16 mm width 1) Reference Code Qty/Pack. Reference Code MR 35x7.5 Qty/Pack. Reference Code Reference Code 2 m bus bars MR 35x7.5 ST-BTW 25 Reference Code Qty/Pack. ST-BTW Reference Code Qty/Pack. Qty/Pack. 2 m bus bars 25 Qty/Pack. 50 IG-BTW 50 IG-BTW 50 25 IG22-BTW 1) 25 IG22-BTW 1) 25 Qty/Pack. Reference Code Qty/Pack. Reference Code Qty/Pack. IDG10/6-BTW 36 IDG10/6-BTW 36 IDG10/6-BTW 36 IDG10/6-BTW 36 IDG10/5-BTW 44 IDG10/5-BTW 44 IDG10/5-BTW 44 IDG10/5-BTW 44 IDB5-BTW 50 IDB5-BTW 50 IDB5-BTW 50 IDB5-BTW 50 IDG6/5-BTW 40 IDG6/5-BTW 40 IDG6/5-BTW 40 IDG6/5-BTW 40 Note: 1. For assembly on PF4-BTW end bracket; 2. Further details about identifiers on page 196. E&OE Low Voltage Switch & Control Gear 187 www.zest.co.za Selection Guide BTWP Series - Power terminal blocks BTWP 95B 40 mm width BTWP 150B 48 mm width BTWP 240B 53 mm width Technical data Voltage / Current /Cross section Voltage / Current / Cross section Voltage / Current / Cross section IEC 60947-7-1 1000 V~ / 232 A / 95 mm² 1000 V~ / 309 A / 150 mm² 1000 V~ / 415 A / 240 mm² Screw M10x30 M12x30 M16x35 Tightening torque 6 Nm / 53.10 lb - in 8 Nm / 70.80 lb - in Reference Code Isolation cover Technical Data Din rail / Support DIN EN 50022 Color Reference Code Grey BTWP 95B Color Reference Code Grey TI-BTWP 95 Type Reference Code Flat MR 35x7.5 Support ST-BTW Group identifier Identifier 1) Color Reference Code Grey IG-BTW Reference Code Qty/Pack. 4 Reference Code BTWP 150B Qty/Pack. 4 Reference Code TI-BTWP 150 Qty/Pack. Reference Code 2 m bus bars MR 35x7.5 25 ST-BTW Qty/Pack. 50 Reference Code IG-BTW Qty/Pack. Reference Code 4 Qty/Pack. 4 Qty/Pack. Reference Code BTWP 240B Reference Code TI-BTWP 240 Reference Code 2 m bus bars MR 35x7.5 25 Qty/Pack. 50 Qty/Pack. ST-BTW Reference Code IG-BTW Reference Code Qty/Pack. 4 Qty/Pack. 4 Qty/Pack. 2 m bus bars 25 Qty/Pack. 50 Qty/Pack. IDG10/6-BTW 36 IDG10/6-BTW 36 IDG10/6-BTW 36 IDG10/5-BTW 44 IDG10/5-BTW 44 IDG10/5-BTW 44 IDB5-BTW 50 IDB5-BTW 50 IDB5-BTW 50 IDG6/5-BTW 40 IDG6/5-BTW 40 IDG6/5-BTW 40 Note: 1. Further details about identifiers on page 196. 188 10 Nm / 88.50 lb - in Qty/Pack. Low Voltage Switch & Control Gear E&OE www.zest.co.za Selection Guide BTWP Series - Ground terminal blocks BTWP 2.5/4T 6 mm width BTWP 6/10T 10 mm width BTWP 16/35T 16 mm width Technical data IEC 60947-7-1 Cross section 4 mm² Cross section 10 mm² Cross section 35 mm² UL / CSA AWG 26 ... 10 AWG 16 ... 8 Cable stripping 10 mm 12 mm 18 mm Tightening torque Connection capacity Rigid wire 0.5 Nm / 4.42 lb - in Connection capacity 0.5 ... 6 mm² 1.2 Nm / 10.62 lb - in Connection capacity 1.5 ... 16 mm² 2.5 Nm / 22.12 lb - in Connection capacity 6 ... 16 mm² 1.5 ... 4 mm² 1.5 ... 10 mm² 10 ... 35 mm² AWG conductor Reference Code 6.6 polyamide Din rail / Support DIN EN 50022 26 ... 10 Color Reference Code Green / Yellow BTWP 2.5/4T Type Reference Code Flat MR 35x7.5 Support Group identifier Identifier 1) ST-BTW Color Reference Code Grey IG-BTW Reference Code IDG10/6-BTW Qty/Pack. 50 16 ... 8 Reference Code BTWP 6/10T Qty/Pack. 25 10 ... 2 Reference Code BTWP 16/35T Qty/Pack. 25 Qty/Pack. Reference Code Qty/Pack. Reference Code Qty/Pack. 2 m bus bars 25 Qty/Pack. 50 Qty/Pack. 36 MR 35x7.5 ST-BTW Reference Code IG-BTW Reference Code IDG10/6-BTW 2 m bus bars 25 Qty/Pack. 50 Qty/Pack. 36 MR 35x7.5 2 m bus bars ST-BTW Reference Code 25 Qty/Pack. IG-BTW Reference Code IDG10/6-BTW 50 Qty/Pack. 36 IDG10/5-BTW 44 IDG10/5-BTW 44 IDG10/5-BTW 44 IDB5-BTW 50 IDB5-BTW 50 IDB5-BTW 50 IDG6/5-BTW 40 IDG6/5-BTW 40 IDG6/5-BTW 40 Note: 1. Further details about identifiers on page 196. E&OE Low Voltage Switch & Control Gear 189 Technical Data Flexible cable - www.zest.co.za Selection Guide BTWP / BTWT Series - double terminal blocks and triple terminal blocks BTWD 2.5N 5 mm width Technical data Voltage / Current / Cross section Voltage / Current / Cross section Voltage / Current / Cross section IEC 60947-7-1 500 V~ / 24 A / 2.5 mm² 500 V~ / 32 A / 4 mm² 440 V~ / 24 A / 2.5 mm² UL / CSA 300 V~ / 20 A / AWG 26 ... 12 300 V~ / 30 A / AWG 26 ... 10 300 V~ / 24 A / AWG 24 ... 12 Cable stripping 9 mm 9 mm 9 mm Tightening torque 0.4 Nm / 13.54 lb - in 0.5 Nm / 14.42 lb - in 0.4 Nm / 13.54 lb - in Connection capacity Connection capacity Connection capacity Connection capacity Rigid wire 0.5 ... 4 mm² 0.5 ... 6 mm² 0.5 ... 4 mm² Flexible cable 1.5 ... 2.5 mm² 1.5 ... 4 mm² 1.5 ... 2.5 mm² AWG Conductor 26 ... 12 26 ... 10 Reference Code End plate 1.5 mm width Separating Plate Technical Data BTWT 3 6 mm width BTWD 4N 6 mm width Reference Code Grey BTWD 2.5N Color Reference Code Qty/Pack. Reference Code Qty/Pack. Grey TF-BTWD 2.5-4N 25 TF-BTWD 2.5-4N 25 End bracket 8 mm width Din rail / Support DIN EN 50022 Identifier 2) BTWD 4N 100 Reference Code Qty/Pack. BTWT 3 25 Reference Code Qty/Pack. TF-BTWT 3 10 Reference Code - - Qty/Pack. PS1-BTWP 100 Reference Code Qty/Pack. Qty/Pack. Reference Code 2 PC-BTWP 2.5/2 25 PC-BTWP 4/2 25 PC-BTWT 2.5/2 25 3 PC-BTWP 2.5/3 20 PC-BTWP 4/3 20 PC-BTWT 2.5/3 20 15 Reference Code Qty/Pack. 4 PC-BTWP 2.5/4 15 PC-BTWP 4/4 15 PC-BTWT 2.5/4 10 PC-BTWP 2.5/10 5 PC-BTWP 4/10 5 PC-BTWT 2.5/10 5 Color Reference Code Qty/Pack. Reference Code Qty/Pack. Reference Code Qty/Pack. Grey PF3-BTW 100 PF3-BTW 100 PF3-BTW 100 Grey PF4-BTW 100 PF4-BTW 100 PF4-BTW 100 Type Reference Code Flat MR 35x7.5 Qty/Pack. 2 m bus bars ST-BTW 25 Qty/Pack. Reference Code MR 35x7.5 ST-BTW 2 m bus bars 25 Qty/Pack. MR 35x7.5 2 m bus bars ST-BTW 25 Grey IG-BTW 50 IG-BTW 50 IG-BTW 50 Clear IG22-BTW 1) 25 IG22-BTW 1) 25 IG22-BTW 1) 25 Qty/Pack. Reference Code Qty/Pack. Reference Code Reference Code Reference Code Reference Code Qty/Pack. Color Qty/Pack. Reference Code Qty/Pack. Reference Code Qty/Pack. IDG10/5-BTW 44 IDG10/6-BTW 36 IDB5-BTW 50 IDG10/5-BTW 44 - IDB5-BTW 50 - IDG6/5-BTW 40 - IDG6/5-BTW 40 - Note: 1. For assembly on PF4-BTW end bracket; 2. Further details about identifiers on page 196. 190 Qty/Pack. No. of poles Support Identifier group 100 Reference Code Color Grey Connecting bridge Qty/Pack. 24 ... 12 Color Low Voltage Switch & Control Gear E&OE IDB5-BTW 50 www.zest.co.za Selection Guide BTWP / BTWS Series - Double terminal block + ground - triple terminal block + ground - terminal block for detectors - disconnect terminal BTWT 2T 6 mm width BTWT 3T 6 mm width IEC 60947-7-1 Voltage / Current / Cross Section 440 V~ / 24 A / 2.5 mm² Voltage / Current / Cross Section 440 V~ / 24 A / 2.5 mm² UL / CSA 300 V~ / 24 A / AWG 24 ... 12 Cable stripping 9 mm Tightening torque BTWT 3S 6 mm width BTWS 3A 6 mm width Voltage / Current / Cross Section 500 V~ / 24 A / 2.5 mm² Voltage / Current / Cross Section 500 V~ / 16 A / 4 mm² 300 V~ / 24 A / AWG 24 ... 12 - 600 V~ / 16 A / AWG 26...10 9 mm 9 mm 10 mm 0.4 Nm / 13.54 lb - in 0.4 Nm / 13.54 lb - in 0.4 Nm / 13.54 lb - in 0.5 Nm / 4.42 lb - in Connection capacity Connection capacity Connection capacity Connection capacity Connection capacity Rigid wire 0.5 ... 4 mm² 0.5 ... 4 mm² 0.5 ... 4 mm² 0.5 ... 6 mm² Flexible cable 1.5 ... 2.5 mm² 1.5 ... 2.5 mm² 1.5 ... 2.5 mm² 1.5 ... 4 mm² AWG Conductor 24 ... 12 24 ... 12 24 ... 12 Technical data Reference Code End plate / Separating board Color Reference Code Grey BTWT 2T Color Reference Code Grey TF-BTWT 2T Color Reference Code Grey PS1-BTWP Qty/Pack. Reference Code 25 BTWT 3T Qty/Pack. Reference Code 25 Qty/Pack. Reference Code BTWT 3S Qty/Pack. Reference Code 26 ... 10 Qty/Pack. 20 Qty/Pack. Reference Code BTWS 3A Qty/Pack. 20 Reference Code Qty/Pack. Separating plate Conneting bridge End bracket 8 mm width Rail / Support Din EN 50022 N° of Poles Reference Code Identifier 2) TF-BTWT 3T Qty/Pack. Reference Code 100 PS1-BTWP 10 Qty/Pack. Reference Code 100 Qty/Pack. Reference Code TF-BTWT 3S PS1-BTWP Qty/Pack. Reference Code 10 Qty/Pack. TF-BTWS 3 10 Reference Code 100 Qty/Pack. PC-BTWT 2.5/2 25 PC-BTWT 2.5/2 25 PC-BTWT 2.5/2 25 - 3 PC-BTWT 2.5/3 20 PC-BTWT 2.5/3 20 PC-BTWT 2.5/3 20 - 4 PC-BTWT 2.5/4 15 PC-BTWT 2.5/4 15 PC-BTWT 2.5/4 15 - 10 PC-BTWT 2.5/10 5 PC-BTWT 2.5/10 5 PC-BTWT 2.5/10 5 - Color Reference Code Qty/Pack. Reference Code Grey PF3-BTW 100 PF3-BTW 100 PF3-BTW Grey PF4-BTW 100 PF4-BTW 100 PF4-BTW Type Reference Code Flat MR 35x7.5 Qty/Pack. Reference Code 2 m busbars MR 35x7.5 25 Color Reference Code Grey IG-BTW Clear IG22-BTW 1) Reference Code IDB5-BTW 25 Qty/Pack. Reference Code IG-BTW 25 IG22-BTW 1) Qty/Pack. Reference Code 50 Qty/Pack. Reference Code 2 m busbars ST-BTW 50 Qty/Pack. Reference Code IDB5-BTW MR 35x7.5 ST-BTW Qty/Pack. Reference Code Qty/Pack. Reference Code Qty/Pack. 100 PF3-BTW 100 100 PF4-BTW 100 Reference Code Qty/Pack. Qty/Pack. 2 m busbars MR 35x7.5 25 Qty/Pack. 50 IG-BTW 25 IG22-BTW 1) 25 IG22-BTW 50 IDB5-BTW 50 25 Reference Code IG-BTW Qty/Pack. 2 m busbars ST-BTW 50 Qty/Pack. Reference Code Qty/Pack. - 2 Support ST-BTW Identifier group 10 Qty/Pack. 50 1) Reference Code 25 Qty/Pack. IDG10/6-BTW 36 IDG10/5-BTW 44 IDB5-BTW 50 IDG6/5-BTW 40 Note: 1. For assembly on PF4-BTW end bracket; 2. Further details about identifiers on page 196. E&OE Low Voltage Switch & Control Gear 191 Technical Data 1.5 mm width www.zest.co.za Selection Guide BTWS / BTWP Series - Terminal blocks for fuses - 1IN-2OUT terminal block BTWS 2S 8 mm width BTWS 4S 10 mm width BTWP 4C 6 mm width Technical data Voltage / Current / Cross section Voltage / Current / Cross section Voltage / Current / Cross section IEC 60947-7-1 500 V~ / 6.3 A / 6 mm² 750 V~ / 6.3 A / 6 mm² 750 V~ / 32 A / 4 mm² UL / CSA 300 V~ / 6.3 A / AWG 26 ... 8 600 V~ / 6.3 A / AWG 22 ... 8 - Fuse dimensions 5x20 ou 5x25 mm 6.35x31.75 mm (1/4"x1 1/4") - Cable stripping 12 mm 12 mm 10 mm Tightening torque 0.8 Nm / 7.08 lb - in 0.8 Nm / 7.08 lb - in 0.5 Nm / 4.42 lb - in Connection capacity Rigid wire Flexible cable Connection capacity 0.5 ... 10 mm² 1.5 ... 6 mm² Connection capacity 0.5 ... 10 mm² 1.5 ... 6 mm² Connection capacity 0.5 ... 6 mm² 1.5 ... 4 mm² AWG Conductor 26 ... 8 Reference Code Color 22 ... 8 Reference Code Qty/Pack. Technical Data - End plate 1.5 mm width End bracket 8 mm width Rail / Support DIN EN 50022 BTWS 4S Identifier (2) 50 Reference Code Qty/Pack. 20 BTWS 2S Color Reference Code Grey TF-BTWS 2 Color Reference Code Grey PF3-BTW 100 PF3-BTW 100 PF3-BTW 100 Grey PF4-BTW 100 PF4-BTW 100 PF4-BTW 100 Type Reference Code Flat MR 35x7.5 Qty/Pack. 10 Qty/Pack. Qty/Pack. 2 m busbars ST-BTW 25 Qty/Pack. Note! Accepts reserve fuse disconnect lever. BTWP 4C Reference Code Reference Code Qty/Pack. Supplied with end plate as standard TF-BTWP 4C Reference Code Reference Code Reference Code MR 35x7.5 ST-BTW Qty/Pack. Reference Code 2 m busbars MR 35x7.5 25 Qty/Pack. Qty/Pack. de 2 m busbars 25 IG-BTW 50 IG-BTW 50 IG-BTW 50 Clear IG22-BTW 1) 25 IG22-BTW 1) 25 IG22-BTW 1) 25 50 Qty/Pack. Reference Code Qty/Pack. Qty/Pack. IDG10/6-BTW 36 IDG10/6-BTW 36 - IDG10/5-BTW 44 IDG10/5-BTW 44 - IDB5-BTW 50 IDB5-BTW 50 - IDG6/5-BTW 40 IDG6/5-BTW 40 Note: 1. For assembly on PF4-BTW end bracket; 2. Further details about identifiers on page 196. Low Voltage Switch & Control Gear Reference Code Reference Code 10 Grey Qty/Pack. Qty/Pack. ST-BTW Qty/Pack. Reference Code Reference Code Reference Code Qty/Pack. 50 Color IDB5-BTW 192 26 ... 10 Qty/Pack. Grey Support Group identifier Reference Code E&OE www.zest.co.za BTWM Series The BTWM series terminal blocks use spring connection technique products. The connection is maintained through a stainless steel spring which keeps constant pressure on the condutor against the internal copper part. The connection procedure is simple: Remove conductor isolation, insert a screwdriver into the square opening in the terminal block to compress the spring and release the access and then insert the conductor into the terminal block. When removing the screwdriver, the connection becomes effective. The contact pressure in this connection system is uniform and independent of user/operator, as it is provided by the spring. Overview Main features of the BTWM series terminal blocks: ! Terminal block body in PA66 polyamide, with excellent dielectric properties and high mechanical resistance ! Internal conductor element with high current conduction capacity ! Stainless steel spring ! Uniform contact pressure E&OE Low Voltage Switch & Control Gear 193 www.zest.co.za Selection guide BTWM series - Spring clamp terminals BTWM 2.5 5 mm width BTWM 4 6 mm width BTWM 6 8 mm width BTWM 10 10 mm width IEC 60947-7-1 Voltage / Current / Cross section 750 V~ / 24 A / 2.5 mm² Voltage / Current / Cross section 750 V~ / 32 A / 4 mm² Voltage / Current / Cross section 750 V~ / 41 A / 6 mm² Voltage / Current / Cross section 750 V~ / 57 A / 10 mm² UL / CSA 600 V~ / 20 A / AWG 22 ... 12 600 V~ / 26 A / AWG 22 ... 10 600 V~ / 35 A / AWG 22 ... 8 600 V~ / 55 A / AWG 20 ... 6 Cable stripping 10 mm 12 mm 12 mm 13 mm Connection capacity Connection capacity Connection capacity Connection capacity Connection capacity Rigid wire 0.5 ... 4 mm² 0.5 ... 6 mm² 0.5 ... 10 mm² 0.5 ... 16 mm² Flexible cable 0.5 ... 2.5 mm² 0.5 ... 4 mm² 0.5 ... 6 mm² 0.5 ... 10 mm² AWG Conductor 22 ... 12 22 ... 10 22 ... 8 Technical data Reference Code 6.6 polyamide Technical Data End plate 1.2 mm width Connecting bridge Reference Code Grey BTWM 2.5 100 BTWM 4 100 BTWM 6 100 BTWM 10 100 Blue BTWM 2.5 (AZ) 100 BTWM 4 (AZ) 100 BTWM 6 (AZ) 100 BTWM 10 (AZ) 100 Green BTWM 2.5 (VD) 100 BTWM 4 (VD) 100 BTWM 6 (VD) 100 BTWM 10 (VD) Color Reference Code Qty/Pack. Grey TF-BTWM 2.5 100 TF-BTWM 4 100 TF-BTWM 6 100 TF-BTWM 10 100 Blue TF-BTWM 2.5 (AZ) 100 TF-BTWM 4 (AZ) 100 TF-BTWM 6 (AZ) 100 TF-BTWM 10 (AZ) 100 Green TF-BTWM 2.5 (VD) 100 TF-BTWM 4 (VD) 100 TF-BTWM 6 (VD) 100 TF-BTWM 10 (VD) 100 Reference Code Qty/Pack. Qty/Pack. Reference Code Qty/Pack. N . of poles 2 0 Rail / Support Din EN 50022 Identifier 2) Reference Code Reference Code Qty/Pack. Qty/Pack. Reference Code Reference Code Reference Code Qty/Pack. Qty/Pack. Reference Code Reference Code Qty/Pack. 100 Qty/Pack. 25 PC-BTWM 4/2 25 PC-BTWM 6/2 25 PC-BTWM 10/2 25 PC-BTWM 2.5/3 20 PC-BTWM 4/3 20 PC-BTWM 6/3 20 PC-BTWM 10/3 20 4 15 PC-BTWM 4/4 15 PC-BTWM 6/4 15 5 PC-BTWM 4/10 5 PC-BTWM 6/10 5 Qty/Pack. Reference Code Qty/Pack. Reference Code Qty/Pack.. PC-BTWM 10/4 PC-BTWM 10/10 Reference Code 15 Color PC-BTWM 2.5/4 PC-BTWM 2.5/10 Reference Code Grey PF3-BTW 100 PF3-BTW 100 PF3-BTW 100 PF3-BTW 100 Grey PF4-BTW 100 PF4-BTW 100 PF4-BTW 100 PF4-BTW 100 Type Reference Code Flat MR 35x7.5 Qty/Pack. Reference Code 2 m busbars MR 35x7.5 25 Reference Code 2 m busbars MR 35x7.5 25 2 m busbars MR 35x7.5 25 25 IG-BTW 50 IG-BTW 50 IG-BTW 50 Clear IG22-BTW 1) 25 IG22-BTW 1) 25 IG22-BTW 1) 25 IG22-BTW 1) 25 Qty/Pack. Reference Code 2m busbars 50 Reference Code Qty/Pack. ST-BTW Qty/Pack. IG-BTW Qty/Pack. Reference Code Reference Code Grey Reference Code Qty/Pack. ST-BTW Qty/Pack. Qty/Pack. Reference Code Qty/Pack. Reference Code Qty/Pack. 5 Color Reference Code Qty/Pack. ST-BTW Reference Code Qty/Pack. Qty/Pack. IDG10/5-BTW 44 IDG10/6-BTW 36 IDG10/6-BTW 36 IDG10/6-BTW 36 IDB5-BTW 50 IDG10/5-BTW 44 IDG10/5-BTW 44 IDG10/5-BTW 44 IDG6/5-BTW 40 IDB5-BTW 50 IDB5-BTW 50 IDB5-BTW 50 IDG6/5-BTW 40 IDG6/5-BTW 40 IDG6/5-BTW 40 Note: 1. For assembly on PF4-BTW end bracket; 2. Further details about identifiers on page 196. 194 Qty/Pack. PC-BTWM 2.5/2 Support ST-BTW Group identifier Reference Code 3 10 End bracket 8 mm width Qty/Pack. 20 ... 6 Color Low Voltage Switch & Control Gear E&OE www.zest.co.za Selection Guide BTWM Series - Ground terminal blocks BTWM 10T 10 mm width BTWM 6T 8 mm width Technical data Cross section Cross section Cross section Cross section IEC 60947-7-1 2.5 mm² 4 mm² 6 mm² 10 mm² UL / CSA AWG 22 ... 12 AWG 22 ... 10 AWG 22 ... 8 AWG 20 ... 6 Cable stripping 10 mm 12 mm 12 mm 13 mm Connection capacity Connection capacity Connection capacity Connection capacity Connection capacity Rigid wire 0.5 ... 4 mm² 0.5 ... 6 mm² 0.5 ... 10 mm² 0.5 ... 16 mm² Flexible cable 0.5 ... 2.5 mm² 0.5 ... 4 mm² 0.5 ... 6 mm² 0.5 ... 10 mm² AWG Condutor 22 ... 12 22 ... 10 22 ... 8 20 ... 6 Reference Code End plate 1.2 mm width End bracket 8 mm width Din Rail / Support DIN EN 50022 Color Reference Code Green BTWM 2.5T Color Reference Code Green TF-BTWM 2.5 (VD) Color Reference Code Grey PF3-BTW 100 PF3-BTW 100 PF3-BTW 100 PF3-BTW 100 Grey PF4-BTW 100 PF4-BTW 100 PF4-BTW 100 PF4-BTW 100 Type Reference Code Flat MR 35x7.5 Support ST-BTW Group identifier Identifier 2) Qty/Pack. 50 Qty/Pack. 10 Qty/Pack. Qty/Pack. 2m busbars 25 Qty/Pack. 50 Reference Code BTWM 6T Qty/Pack. 40 Reference Code Reference Code Qty/Pack. Reference Code Qty/Pack. Reference Code TF-BTWM 4 (VD) 10 TF-BTWM 6 (VD) 10 TF-BTWM 10 (VD) Reference Code Qty/Pack. Reference Code Qty/Pack. Reference Code Reference Code MR 35x7.5 ST-BTW Reference Code 2 m busbars MR 35x7.5 25 2 m busbars 25 Reference Code Qty/Pack. MR 35x7.5 2 m busbars ST-BTW IG-BTW 50 IG-BTW 50 IG-BTW 50 Clear IG22-BTW 1) 25 IG22-BTW 1) 25 IG22-BTW 1) 25 IG22-BTW 1) 25 Qty/Pack. Reference Code 25 50 Reference Code Qty/Pack. Qty/Pack. IG-BTW Qty/Pack. Reference Code 10 Grey Reference Code Qty/Pack. ST-BTW Qty/Pack. 30 Qty/Pack. Reference Code Qty/Pack. Reference Code Qty/Pack. Qty/Pack. BTWM 10T Color Reference Code Qty/Pack. Reference Code BTWM 4T Technical Data BTWM 4T 6 mm width BTWM 2.5T 5 mm width Reference Code Qty/Pack. Qty/Pack. IDG10/5-BTW 44 IDG10/6-BTW 36 IDG10/6-BTW 36 IDG10/6-BTW 36 IDB5-BTW 50 IDG10/5-BTW 44 IDG10/5-BTW 44 IDG10/5-BTW 44 IDG6/5-BTW 40 IDB5-BTW 50 IDB5-BTW 50 IDB5-BTW 50 IDG6/5-BTW 40 IDG6/5-BTW 40 IDG6/5-BTW 40 Note: 1. For assembly on PF4-BTW end bracket; 2. Further details about identifiers on page 196. E&OE Low Voltage Switch & Control Gear 195 www.zest.co.za Selection Guide BTWM Series - Double terminal blocks - Triple terminal blocks BTWM 4-2F 6 mm width Technical Data BTWM 2.5-2F 5 mm width BTWM 2.5-3F 5 mm width Technical data Voltage / Current / Cross section Voltage / Current / Cross section IEC 60947-7-1 500 V~ / 24 A / 2.5 mm² 750 V~ / 30 A / 4 mm² 500 V~ / 24 A / 2.5 mm² UL / CSA 600 V~ / 20 A / AWG 22 ... 12 600 V~ / 26 A / AWG 22 ... 10 600 V~ / 20 A / AWG 22 ... 12 Cable stripping 10 mm 12 mm 10 mm Connection capacity Connection capacity Connection capacity Connection capacity Rigid wire 0.5 ... 4 mm² 0.5 ... 6 mm² 0.5 ... 4 mm² Flexible cable 0.5 ... 2.5 mm² 0.5 ... 4 mm² 0.5 ... 2.5 mm² AWG Conductor 22 ... 12 22 ... 10 22 ... 12 Reference Code Color Reference Code 6.6 polyamide Grey BTWM 2.5-2F End plate 1.5 mm width Color Reference Code Qty/Pack. Reference Code Qty/Pack. Reference Code Qty/Pack. Grey TF-BTWM 2.5-2F 50 TF-BTWM 4-2F 25 TF-BTWM 2.5-3F 10 Reference Code Qty/Pack. Reference Code Qty/Pack. Reference Code Qty/Pack. Connecting bridge End bracket 8 mm width Rail / Support Din EN 50022 N0. of poles 2 Identifier 2) 50 Qty/Pack. 50 Reference Code BTWM 2.5-3F Qty/Pack. 20 PC-BTWM 2.5/2 25 PC-BTWM 4/2 25 PC-BTWM 2.5/2 25 PC-BTWM 2.5/3 20 PC-BTWM 4/3 20 PC-BTWM 2.5/3 20 4 PC-BTWM 2.5/4 15 PC-BTWM 4/4 15 PC-BTWM 2.5/4 15 10 PC-BTWM 2.5/10 5 PC-BTWM 4/10 5 PC-BTWM 2.5/10 5 Color Reference Code Qty/Pack. Reference Code Qty/Pack. Reference Code Qty/Pack. Grey PF3-BTW 100 PF3-BTW 100 PF3-BTW 100 Grey PF4-BTW 100 PF4-BTW 100 PF4-BTW 100 Type Reference Code Flat MR 35x7.5 Qty/Pack. 2 m busbars 25 Reference Code MR 35x7.5 ST-BTW 25 ST-BTW 25 50 IG-BTW 50 IG-BTW 50 Clear IG22-BTW 1) 25 IG22-BTW 1) 25 IG22-BTW 1) 25 Note: 1. For assembly on PF4-BTW end bracket; 2. Further details about identifiers on page 196. Low Voltage Switch & Control Gear E&OE Reference Code Qty/Pack. IDG10/6-BTW 36 IDG10/5-BTW 44 IDB5-BTW 50 IDG6/5-BTW 40 Reference Code 2 m busbars IG-BTW 50 Qty/Pack. MR 35x7.5 Qty/Pack. Reference Code Qty/Pack. Reference Code 2 m busbars Reference Code Grey Reference Code Qty/Pack. Qty/Pack. Color IDB5-BTW 196 Reference Code BTWM 4-2F 3 Support ST-BTW Identifier group Qty/Pack. Voltage / Current / Cross section Reference Code IDB5-BTW Qty/Pack. Qty/Pack. 50 www.zest.co.za Selection Guide BTWM Series - Double terminal block + ground - Triple terminal block + ground - Terminal block for detectors BTWM 2.5-2FT 5 mm width BTWM 2.5-3FT 5 mm width Technical data Voltage / Current / Cross section Voltage / Current / Cross section IEC 60947-7-1 500 V~ / 24 A / 2.5 mm² 500 V~ / 24 A / 2.5 mm² 500 V~ / 24 A / 2.5 mm² UL / CSA 600 V~ / 20 A / AWG 22 ... 12 600 V~ / 20 A / AWG 22 ... 12 - Cable stripping 10 mm 10 mm 10 mm Connection capacity Connection capacity Connection capacity Connection capacity Rigid wire 0.5 ... 4 mm² 0.5 ... 4 mm² 0.5 ... 4 mm² Flexible cable 0.5 ... 2.5 mm² 0.5 ... 2.5 mm² 0.5 ... 2.5 mm² AWG Conductor 22 ... 12 22 ... 12 End plate 1.5 mm width Connecting bridge End bracket 8 mm width Din rail / Support DIN EN 50022 Reference Code Qty/Pack. Reference Code Qty/Pack. Grey BTWM 2.5-2FT 20 BTWM 2.5-3FT 20 Color Reference Code Qty/Pack. Reference Code Qty/Pack. Grey TF-BTWM 2.5-2FT N0. of poles 2 Identifier 2) TF-BTWM 2.5-3FT Reference Code TF-BTWM 3S Qty/Pack. 20 Qty/Pack. 10 Qty/Pack. Reference Code Qty/Pack. 25 - PC-BTWM 2.5/2 25 3 PC-BTWM 2.5/3 20 - PC-BTWM 2.5/3 20 4 PC-BTWM 2.5/4 15 - PC-BTWM 2.5/4 15 10 PC-BTWM 2.5/10 5 - PC-BTWM 2.5/10 5 Color Reference Code Qty/Pack. Reference Code Qty/Pack. Grey PF3-BTW 100 PF3-BTW 100 PF3-BTW 100 Grey PF4-BTW 100 PF4-BTW 100 PF4-BTW 100 Type Reference Code Flat MR 35x7.5 ST-BTW 2 m busbars 25 Reference Code Reference Code MR 35x7.5 ST-BTW Qty/Pack. 2 m busbars 25 MR 35x7.5 ST-BTW 2 m busbars 25 IG-BTW 50 IG-BTW 50 IG-BTW 50 Clear IG22-BTW 1) 25 IG22-BTW 1) 25 IG22-BTW 1) 25 IDB5-BTW 50 IDB5-BTW Qty/Pack. 50 Reference Code Qty/Pack. Grey Reference Code Qty/Pack. Reference Code Reference Code Qty/Pack. Reference Code Qty/Pack. Color Reference Code Qty/Pack. Qty/Pack. BTWM 3S PC-BTWM 2.5/2 Qty/Pack. Reference Code 10 Reference Code Reference Code Support Group identifier 22 ... 12 Color 10 Voltage / Current / Cross section Reference Code IDB5-BTW Technical Data Reference Code BTWM 3S 5 mm width Qty/Pack. Qty/Pack. 50 Note: 1. For assembly on PF4-BTW end bracket; 2. Further details about identifiers on page 196. E&OE Low Voltage Switch & Control Gear 197 www.zest.co.za Selection guide BTWM Series - Disconnect terminal - Terminal blocks for fuses BTWM S 8 mm width BTWM 2.5A 5 mm width Technical data Voltage / Current / Cross section Voltage / Current / Cross section Voltage / Current /Cross section IEC 60947-7-1 750 V~ / 16 A / 2.5 mm² 500 V~ / 10 A / 4 mm² 500 V~ / 10 A / 4 mm² UL / CSA 600 V~ / 10 A / AWG 22 ... 12 600 V~ / 10 A / AWG 22 ... 10 600 V~ / 10 A / AWG 22 ... 10 Fuse dimensions - 5x20 or 5x25 mm 6.35x31.75 mm (1/4"x1 1/4") Cable stripping 10 mm 12 mm 12 mm Connection capacity Connection capacity Connection capacity Connection capacity Rigid wire 0.5 ... 4 mm² 0.5 ... 6 mm² 0.5 ... 6 mm² Flexible cable 0.5 ... 2.5 mm² 0.5 ... 4 mm² 0.5 ... 4 mm² AWG Conductor 22 ... 12 22 ... 10 Reference Code End plate 1.5 mm width Technical Data BTWM I 8 mm width Connecting bridge End bracket 8 mm width Din rail / Suppot DIN EN 50022 Color Reference Code Grey BTWM 2.5A Color Reference Code Qty/Pack. Grey TF-BTWM 2.5A 10 Identifier 2) 50 Reference Code Reference Code Qty/Pack. BTWM S 20 Note! Reserve fuse housed in disconnect lever. Reference Code Qty/Pack. BTWM I 20 Note! Reserve fuse housed in disconnect lever. Reference Code Qty/Pack. TF-BTWM S-I TF-BTWM S-I 10 10 Reference Code Qty/Pack. PC-BTWM 2.5/2 25 PC-BTWM 6/2 25 PC-BTWM 6/2 25 3 PC-BTWM 2.5/3 20 PC-BTWM 6/3 20 PC-BTWM 6/3 20 4 PC-BTWM 2.5/4 15 PC-BTWM 6/4 15 PC-BTWM 6/4 15 10 PC-BTWM 2.5/10 5 PC-BTWM 6/10 5 PC-BTWM 6/10 5 Color Reference Code Qty/Pack. Reference Code Qty/Pack. Reference Code Qty/Pack. Grey PF3-BTW 100 PF3-BTW 100 PF3-BTW 100 Grey PF4-BTW 100 PF4-BTW 100 PF4-BTW 100 Type Reference Code Flat MR 35x7.5 Qty/Pack. 2 m bus bars 25 Reference Code Reference Code MR 35x7.5 ST-BTW 2 m bus bars 25 MR 35x7.5 ST-BTW 2 m bus bars 25 50 IG-BTW 50 IG-BTW 50 Clear IG22-BTW 1) 25 IG22-BTW 1) 25 IG22-BTW 1) 25 44 IDB5-BTW 50 IDG6/5-BTW 40 Reference Code IDB5-BTW Low Voltage Switch & Control Gear E&OE Qty/Pack. 50 Reference Code Qty/Pack. IG-BTW Qty/Pack. Qty/Pack. Reference Code Qty/Pack. Grey IDG10/5-BTW Reference Code Qty/Pack. Reference Code Reference Code Reference Code Qty/Pack. Qty/Pack. Color Note: 1. For assembly on PF4-BTW end bracket; 2. Further details about identifiers on page 196. 198 22 ... 10 Qty/Pack. N0. of Poles 2 Support ST-BTW Group identifier Qty/Pack. Reference Code IDB5-BTW Qty/Pack. Qty/Pack. 50 www.zest.co.za Selection Guide BTWM Series - 1IN-2OUT Terminal block - 2IN-2OUT Terminal block - Double ground terminal block BTWM 2.5C 5 mm width BTWM 2.5CT 5 mm width Cross section Technical data Voltage / Current / Cross section Voltage / Current / Cross section IEC 60947-7-1 750 V~ / 24 A / 2.5 mm² 750 V~ / 24 A / 2.5 mm² 2.5 mm² UL / CSA 600 V~ / 20 A / AWG 22 ... 12 600 V~ / 20 A / AWG 22 ... 12 AWG 22 ... 12 Cable stripping 13 mm 13 mm 13 mm Connection capacity Connection capacity Connection capacity Connection capacity Rigid wire 0.5 ... 4 mm² 0.5 ... 4 mm² 0.5 ... 4 mm² Flexible cable 0.5 ... 2.5 mm² 0.5 ... 2.5 mm² 0.5 ... 2.5 mm² AWG Conductor 22 ... 12 22 ... 12 22 ... 12 Reference Code Color Reference Code Grey BTWM 2.5E Qty/Pack. 50 Reference Code BTWM 2.5C Qty/Pack. Green End plate 1.2 mm width Connecting bridge End bracket 8 mm width Rail / Support DIN EN 50022 Identifier 2) BTWM 2.5CT Color Reference Code Qty/Pack. Reference Code Qty/Pack. Grey TF-BTWM 2.5E 10 TF-BTWM 2.5C 10 Green - Qty/Pack. - Reference Code 50 Qty/Pack. TF-BTWM 2.5CT 10 N . of Poles 2 Reference Code Qty/Pack. Reference Code Qty/Pack. PC-BTWM 2.5/2 25 PC-BTWM 2.5/2 25 - 3 PC-BTWM 2.5/3 20 PC-BTWM 2.5/3 20 - 4 PC-BTWM 2.5/4 15 PC-BTWM 2.5/4 15 - 10 PC-BTWM 2.5/10 5 PC-BTWM 2.5/10 5 Color Reference Code Qty/Pack. Reference Code Qty/Pack. Grey PF3-BTW 100 PF3-BTW 100 PF3-BTW 100 Grey PF4-BTW 100 PF4-BTW 100 PF4-BTW 100 Type Reference Code Flat MR 35x7.5 0 Support Group identifier Reference Code 50 ST-BTW Qty/Pack. 2 m busbars 25 Reference Code MR 35x7.5 ST-BTW 25 MR 35x7.5 ST-BTW 2 m busbars 25 IG-BTW 50 IG-BTW 50 IG-BTW 50 Clear IG22-BTW 1) 25 IG22-BTW 1) 25 IG22-BTW 1) 25 Qty/Pack. Reference Code Qty/Pack. Grey Reference Code Qty/Pack. Reference Code Qty/Pack. Reference Code Qty/Pack. Reference Code 2 m busbars Reference Code Color Reference Code Qty/Pack. Qty/Pack. Technical Data BTWM 2.5E 5 mm width Reference Code Qty/Pack. Qty/Pack. IDG10/5-BTW 44 IDG10/5-BTW 44 IDG10/5-BTW 44 IDB5-BTW 50 IDB5-BTW 50 IDB5-BTW 50 IDG6/5-BTW 40 IDG6/5-BTW 40 IDG6/5-BTW 40 Note: 1. For assembly on PF4-BTW end bracket; 2. Further details about identifiers on page 196. E&OE Low Voltage Switch & Control Gear 199 www.zest.co.za Technical Data Selection Guide Identifiers IDB5 IDG6/5 IDG10/5 IDG10/6 Technical data Identifier dimensions (height x width) Identifier color Marking color Number of identifiers per packaging Marking Without marking Technical data 5 x 5 mm White Black 50 Reference Code IDB5-BTW Technical data 6 x 5 mm White Black 40 Reference Code IDB6/5-BTW Technical data 10 x 5 mm White Black 44 Reference Code IDB10/5-BTW Technical data 10 x 6 mm White Black 36 Reference Code IDB10/6-BTW 0 1 2 3 4 5 6 7 8 9 10 IDB5-BTW (0) IDB5-BTW (1) IDB5-BTW (2) IDB5-BTW (3) IDB5-BTW (4) IDB5-BTW (5) IDB5-BTW (6) IDB5-BTW (7) IDB5-BTW (8) IDB5-BTW (9) IDB5-BTW (10) IDB6/5-BTW (0) IDB6/5-BTW (1) IDB6/5-BTW (2) IDB6/5-BTW (3) IDB6/5-BTW (4) IDB6/5-BTW (5) IDB6/5-BTW (6) IDB6/5-BTW (7) IDB6/5-BTW (8) IDB6/5-BTW (9) IDB6/5-BTW (10) IDB10/5-BTW (0) IDB10/5-BTW (1) IDB10/5-BTW (2) IDB10/5-BTW (3) IDB10/5-BTW (4) IDB10/5-BTW (5) IDB10/5-BTW (6) IDB10/5-BTW (7) IDB10/5-BTW (8) IDB10/5-BTW (9) IDB10/5-BTW (10) IDB10/6-BTW (0) IDB10/6-BTW (1) IDB10/6-BTW (2) IDB10/6-BTW (3) IDB10/6-BTW (4) IDB10/6-BTW (5) IDB10/6-BTW (6) IDB10/6-BTW (7) IDB10/6-BTW (8) IDB10/6-BTW (9) IDB10/6-BTW (10) 1, 2, 3 ... 8, 9, 10 11, 12, 13 ... 18, 19, 20 21, 22, 23 ... 28, 29, 30 31, 32, 33 ... 38, 39, 40 41, 42, 43 ... 48, 49, 50 IDB5-BTW (1-10) IDB5-BTW (11-20) IDB5-BTW (21-30) IDB5-BTW (31-40) IDB5-BTW (41-50) IDB6/5-BTW (1-10) IDB6/5-BTW (11-20) IDB6/5-BTW (21-30) IDB6/5-BTW (31-40) IDB6/5-BTW (41-50) 1, 2, 3 ... 20, 21, 22 23, 24, 25 ... 42, 43, 44 - - IDB10/5-BTW (1-22) IDB10/5-BTW (23-44) - 1, 2, 3 ... 16, 17, 18 19, 20, 21 ... 34, 35, 36 - - - IDB10/6-BTW (1-18) IDB10/6-BTW (19-36) 1, 2, 3 ... 48, 49, 50 51, 52, 53 ... 98, 99, 100 IDB5-BTW (1-50) IDB5-BTW (51-100) - - - IDB6/5-BTW (1-40) IDB6/5-BTW (41-80) IDB6/5-BTW (81-120) - - IDB10/5-BTW (1-44) IDB10/5-BTW (45-88) IDB10/5-BTW (89-132) - 1, 2, 3 ... 38, 39, 40 41, 42, 43 ... 78, 79, 80 81, 82, 83 ... 118, 119, 120 1, 2, 3 ... 42, 43, 44 45, 46, 47 ... 86, 87, 88 89, 90, 91 ... 130, 131, 132 1, 2, 3 ... 34, 35, 36 37, 38, 39 ... 70, 71, 72 73, 74, 75 ... 106, 107, 108 IDB10/6-BTW (1-36) IDB10/6-BTW (37-72) IDB10/6-BTW (73-108) Notes: The identifiers are supplied in specific packaging and quantity for each type. Check the quantities on the chart above. Custom markings on request. 200 Low Voltage Switch & Control Gear E&OE www.zest.co.za Selection Guide CB Series Busbar connectors CB4 CB10 CB35 Technical data Technical data Technical data Technical data Cross section 4 mm² 10 mm² 35 mm² Screw M3 M4 M6 Busbar dimensions 10 x 3 mm 10 x 3 mm 10 x 3 mm Cable stripping 16 mm 19 mm 19 mm Tightening torque 0.5 Nm / 4.42 lb - in 1.2 Nm / 10.62 lb - in 2.8 Nm / 24.78 lb - in Connection capacity Connection capacity Connection capacity Connection capacity Rigid wire 0.5 ... 6 mm² 1.5 ... 10 mm² 16 ... 50 mm² Flexible cable 0.5 ... 4 mm² 2.5 ... 10 mm² Busbar support Color Reference Code Qty/Pack Reference Code 16 ... 35 mm² Qty/Pack Reference Code Qty/Pack - CB4-BTW 200 CB10-BTW 100 CB35-BTW Blue CB4N-BTW 100 CB10N-BTW 100 CB35N-BTW 50 Green/Yellow CB4PE-BTW 100 CB10PE-BTW 100 CB35PE-BTW 50 Color Reference Code Beige SB-BTW 1) Qty/Pack 50 Reference Code SB-BTW 1) Qty/Pack 50 Reference Code SB-BTW 1) 50 Qty/Pack 50 Copper busbar 10 x 3 mm Reference Code Qty/Pack Reference Code Qty/Pack Reference Code Qty/Pack Tin plated BR10x3 1 m width BR10x3 1 m width BR10x3 1 m width Identifier(2) Reference Code Qty/Pack. Reference Code Qty/Pack. Reference Code Qty/Pack. IDB5-BTW 50 IDB5-BTW 50 IDB5-BTW Technical Data Reference Code 50 Note: 1) Also fits busbars of 15x2mm, 15x3mm, 12x2mm and 6x6mm; 2) For further information on the identifiers on page 169; 3) Pictures for illustration purposes only. E&OE Low Voltage Switch & Control Gear 201 www.zest.co.za BTWP 95B BTWP 2.5 / 4T BTWS 3A BTWP 10 Overview BTWS 2S BTWT 3T 202 Low Voltage Switch & Control Gear E&OE www.zest.co.za Smart Relays SRW01 The SRW01 is a low-voltage electric motor management system with state-of-the-art technology and network communication capabilities. Additionally, its modular concept allows the expansion of its functionalities, plug-and-play philosophy, free WLP programming software and USB communication. Versatility The SRW01 supports the following communication networks protocols: DeviceNet, Modbus-RTU, and ProfiBus-DP. The communication modules can be easily exchanged due to its plug-and-play capabilities. The HMI can also be used for quick system monitoring and relay parameterization. Additionally, the SRW01 provides a USB port for relay monitoring and programming through PC when using WLP software. The SRW01 includes a thermal memory circuit in order to maintain a motor thermal image, even if power supply if removed. E&OE Low Voltage Switch & Control Gear Overview Flexibility The SRW01 has a modular design, providing easy assembling and integration. The control unit (UC) can be assembled with the current measurement unit (UMC), forming a single unit, or separated (up to 2 meters). It can be programmed in transparent mode according to your needs, making the SRW01 fit to the most diverse applications. WEG’s SRW01 has pre-programmed operation modes, which operate in several kind of starting and monitoring modes. The digital in and output functions are defined in an easy and simple way, according to your configurations. The SRW01 is also able to maintain the thermic image of the motor, even without power. 219 www.zest.co.za Modular Design The SRW01-UC and SRW01-UMC are electrically connected using the SRW01-CB flat cable. Overview The SRW01 incorporates a main control unit (SRW01-UC) and a current measurement unit (SRW01-UMC) to provide a flexible assembly options. The interface with the relay may be performed in three ways: ! ! ! 220 Through Fieldbus, the user can operate, monitor, and configure the SRW01 remotely, via PLC or supervisory system. Via Fieldbus (ModBus, DeviceNet, Profibus) Via SRW01-HMI Via software – WLP (USB) Low Voltage Switch & Control Gear E&OE www.zest.co.za Characteristics ! ! ! ! ! Reduced size, compact structure Control unit (UC) input power range: 110-240 Vac/dc or 24 Vac/dc Control unit (UC) with 4 digital inputs and 4 digital outputs DIN rail or screws mounting Easy network module change, via exclusive drawer system Programming via free WLP software or HMI (optional) PTC or ground leakage sensor input Reset Mini USB port ProfiBus - DP network connection Connection for HMI and accessories ModBus, DeviceNet or ProfiBus - DP connection Overview ! Communication module The SRW01-UC control unit provides LED indicators for input and output activations, status, operation mode, power supply status, failure and alarm status. The mounting of the control unit can be done either by 35mm DIN rail or onto back panel mounting. Communication protocols: DeviceNet, Modbus, and Profibus are defined using proper protocol installed in the communication drawer. The plug-and-play concept automatically recognizes and configures the SRW01 for safe operation, avoiding manual error connections. E&OE Low Voltage Switch & Control Gear 221 www.zest.co.za Current Measuring Units The current measuring unit SRW01-UMC shall be chosen according to motor rated current from 0.25 A up to 840 A Width (mm) Current (A) Power connection 0.25 - 2.5 45 0.5 - 5 1.25 - 12.5 Cable through UMC 2.5 - 25 Current (A) Power connection 66 12.5 - 125 Cable through UMC Width (mm) Current (A) Power connection 120 42 - 420 Bus bar Width (mm) Current (A) Power connection 265 84 - 840 Cable through UMC or Bus bar Overview Width (mm) SRW01-CB connection cable The SRW01-CB connects the SRW01-UC to the SRW01-UMC allowing the two units to be assembled separated up to 2 meters. 222 Low Voltage Switch & Control Gear E&OE www.zest.co.za Functions The SRW01 protection, monitoring and operating functions enhance system protection reliability and precision. The operating modes are auto-adjustable, meaning that the user selects the operating mode and the relay search for proper parameters automatically. This feature ensures quick and safe parameterization. All operating modes allow motor monitoring. Its friendly parameterization mode allows users to access all digital inputs and outputs, thus increasing flexibility to cover many applications. Monitoring Digital input and output activation. ! RMS current of each phase and average in amperes or % of In adjusted current. ! Motor frequency ! Number of activation per failute type. ! Number of start ups. ! Motor running hours. ! Relay running hours. ! Phase unbalance levels. ! Internal ground fault current. ! Operating Modes Transparent operation - Digital input and output can be configured according to application needs . ! Operation as overload relay – similar to an overload relay. ! Direct starter - direct-on-line starter for single and three phase motors ! Reversing starter - reversing starter for three phase motors. ! Star-Delta starter - star-delta starter switch for three phase motors. ! Dahlander starter- starter for Dahlander three phase motors. ! Two windings starter - starter for two windings three phase motors. ! PLC mode – similar to the running of a PLC. In this mode the SRW01 – UMC is not used. ! Overview Protection ! Overload protection (adjustable tripping class 5-45). ! Thermal protection via PTC. ! Phase loss protection. ! Protection against current unbalance between phases. ! Protection against overcurrent and locked rotor. ! Protection against undercurrent. ! Internal ground fault protection. ! Protection against out of range frequency. E&OE Low Voltage Switch & Control Gear 223 www.zest.co.za Operating Modes Diagrams Direct Starter WEG Fuses WEG Contactor Technical Data Transparent operation WEG Fuses 224 Low Voltage Switch & Control Gear E&OE www.zest.co.za Operating Modes Diagrams Operation as overload relay WEG Fuses WEG Contactor Technical Data Reversing starter WEG Fuses WEG Contactor E&OE WEG Contactor Low Voltage Switch & Control Gear 225 www.zest.co.za Operating Modes Diagrams Star-Delta starter WEG Fuses Technical Data WEG Contactor WEG Contactor WEG Contactor Dahlander starter WEG Fuses WEG Contactor WEG Contactor 226 Low Voltage Switch & Control Gear E&OE WEG Contactor www.zest.co.za Operating Modes Diagrams Two windings starter WEG Fuses Technical Data WEG Contactor WEG Contactor E&OE Low Voltage Switch & Control Gear 227 www.zest.co.za WLP Software The WLP is the SRW01 configuration software for Windows environment with user friendly interface that enables system parametrization, programming, controlling and monitoring. The WLP software enables the user to configure the relay, edit parameters and program in LADDER. Through the WLP configuration assistants the user has a guided routine that enables relay configuration. When necessary, the relay can be programmed in LADDER using mathematical and control blocks. The LADDER program has a 64 kbyte memory and can use the relay digital inputs and outputs. Communication between software and relay can be performed through USB port or ModBus network. The WLP software is free and supplied with the product. It can be also obtained from the website www.weg.net. Technical Data Configuration Assistants These routines have been especially created to assist relay configuration. They help the user to configure the relay in an easy self explanatory manner. ! Configuration Assistant: Control Configuration. Monitoring Dialogues These dialogues have been especially created to monitor the relay. They monitor exclusive relay information. ! Monitoring dialogues: Diagnostic. 228 Low Voltage Switch & Control Gear E&OE www.zest.co.za Applications The main function of the SRW01 is to protect and control electric motors in their most diverse industrial applications. Due to its reduced size and modular design, the relay is frequently used when space for its assembly is a determining point, e.g. in Intelligent Motor Control Centers. Its high reliability and precision make the SRW01 suitable for the toughest industrial applications. The on-line monitoring options, failure diagnosis and failure statistics allow preventive maintenance to be more effective, thus reducing the number of downtimes. It offers wide application for continuous process plants in the following market segments: ! ! ! ! ! ! ! ! ! ! Chemical and Petrochemical Pulp and Paper Mining and Cement Food and Beverage Metal and Fabrication Plastics and rubber Automotive Ceramics Textile Refrigeration Other segments Technical Data ! ! ! ! ! ! ! ! ! ! E&OE Greater reliability on the protection system Operator safety in operation, supervision and maintenance. System modularity and easy expansion. Reduction in control wiring. Reduction in motor control hardware. Remote monitoring, supervision and control via fieldbus network, microcomputer (WLP) or HumanMachine Interface. Remote reset of the relay Quick and precise defect identification. Automatic defect records and statistics. Low Voltage Switch & Control Gear 229 www.zest.co.za Selection guide UC - Control Unit SRW01-U C T E47 Communication protocol B = without communication D = DeviceNet M = ModBus P = ProfiBus Terminal S1-S2 Function T = PTC Digital input operating voltage 1 = 24Vdc 2 = 110Vac Supply voltage E47 = 110-240Vac / Vdc UMC - Current Measuring Unit SRW01-UMC 1 Current range 1 = 0.5...5 A 2 = 1.25....12.5 A 3 = 2.5...25 A 4 = 12.5...125 A 5 = 42...420 A 6 = 84...840 A For current range of 0.25 to 2.5A pass the cable twice through the primary when using SRW01 – UMC1 . Technical Data Communication Module SRW01-MC D Communication protocol D = DeviceNet P = ProfiBus - DP M = ModBus UC-UMC Connection Cable Length SRW01-CB 1 0 = 60mm 1 = 120 mm 2 = 500 mm 3 = 2000 mm 4 = 1000 mm 230 Low Voltage Switch & Control Gear E&OE www.zest.co.za Selection guide HMI - Human - Machine Interface Can be used for monitoring parameterization and operation of the relay SRW01-HMI UC-HMI Cable Connection SRW01-CH 1 Length 1 = 500 mm 2 = 1000 mm 3 = 1500 mm 4 = 2000 mm USB Cable Connection SRW01-USB Shielded miniUSB cable for communication with PC. Available in length of 2000 mm. Technical Data Fixing adaptor PLMP Adaptor for screw mounting. Note: Quantity per package: 2 pieces. Bus bar for UMC SRW01-BAR Available for UMC6 only E&OE Low Voltage Switch & Control Gear 231 www.zest.co.za Assembly position Degree of protection (IEC 60529) UC - Control Unit Current measurement: - without connection bus bar - with connection busbar Human Machine Interface (HMI) Acceptable ambient temperature: - Operation - Strorage and transport UC - Control Unit Insulation Rated Voltage Ui Supply Rated Voltage Us Operating range Consumption Number of digital inputs Number of digital outputs Motor protection via – PTC: - TRIP value - Rearm value Terminals (connectors) - Torque Conductor diameter: Rigid and no end sleeve Flexible with/without terminals Any IP20 IP20 IP00 IP20 0...+60ºC (+32...+140 0F) -25...+80ºC (-10...+1760F) 300V 110...240Vac/Vdc @ 50/60Hz 0.90Us ...1.10Us 13W 4 optically insulated inputs 4 relay outputs > 3.9kΩ < 1.6kΩ 0.8...1.2Nm (7.1...+11lb-in) 1 x (0.5...4 mm2); 2 x (0.5...2.5 mm2) 1 x (0.5...2.5 mm2); 2 x (0.5...1.5 mm2) Error or failure reset– System TRIP or alarm reset - Protections RESET button Current Measuring Unit (UMC) Current ranges Degree of insulation Ui Operating rated voltage Ue - IEC 60947-4-1 - UL 508 Impulse voltage Uimp Motor rated frequency Application Diameter for cables: SRW01-UMC1, SRW01-UMC2, SRW01-UMC3 SRW01-UMC4 SRW01-UMC5 SRW01-UMC6 Digital inputs Number of digital inputs Source for digital inputs Digital inputs current Insulation Digital outputs Number of digital outputs 0.25...840Aac 690Vac 690Vac 600Vac 6kV Up to 99Hz Single phase and three phase Technical Data 8mm 15mm Busbar 31mm or busbar 4 optically insulated inputs 24Vdc internal source (insulated) 11mA to 24Vdc 3kV 4 relay outputs 2 SPST 2 SPST commom shared 12...250Vac/Vdc 1W or 1 VA Contact grouping Contact voltage range Lowest operating power Operating capacity per relay contact: 6 A / 24 Vac 6 A / 120 Vac 3 Aac / 230 Vac AC-15 (IEC 60947-5-1) 2 A / 24 Vdc 0.55 A / 60 Vdc 0.25 A / 125 Vdc 6 A gL/gG fuse 1.000.000 operations 100.000 operations (0.5 A/250 Vac) 50.000 operations (1.5 A/250 Vac) 100.000 operations (0.5 A/250 Vdc) 50.000 operations (1.5 A/250 Vdc) DC-13 (IEC60947-5-1) External protection against short circuit Mechanical life Electrical life (AC-15): Electrical life (DC-13): E&OE Low Voltage Switch & Control Gear 235 www.zest.co.za Dimensions (mm) SRW01-UC - Control Unit 236 Low Voltage Switch & Control Gear E&OE www.zest.co.za SRW01-UMC - Current Measuring Unit Dimensions (mm) UMC 1- UMC 2- UMC 3 E&OE Low Voltage Switch & Control Gear 237 www.zest.co.za SRW01-UMC - current Measuring Unit Dimensions (mm) UMC 5 UMC 6 (without busbar) 238 Low Voltage Switch & Control Gear E&OE www.zest.co.za Dimensions (mm) HMI - Human Machine Interface UMC 6 (with busbar) E&OE Low Voltage Switch & Control Gear 239 www.zest.co.za Miniature Circuit Breakers MDW Miniature Circuit Breakers The MDW thermomagnetic circuit breaker was developed for the protection of electrical installation against overload and short circuit. With currents that vary from 2 to 100A, the MDW is avaliable with 1, 2, 3 or 4 poles. Thermal and magnetic triggers for protection against overload and short circuit act quiclky in detecting and extinguishing the failure. It is equipped with a “free trigger” mechanism guaranteeing miniature circuit breaker performance even with the activation lever locked in the “off” position. Special contacts ensure safety against welding in case of short circuit as well as the arc extinction chamber, which absorbs the electric arc energy, extinguishing it when a short circuit occurs. !""B Curve The main characteristic of the B curve is the instantaneous trigger for currents between 3 to 5 times the rated current. Therefore, they are mainly applied for the protection of circuits with resistive characteristics or involving significant cable distances. For example: Incandescent lamps, showers, electric heaters and so forth. Minutes seconds Trigger curves The MDW miniature circuit breakers meet the B and C trigger curve characteristics in accordance with the IEC 60898 Standard, enabling their use in the most varied applications. Trigger Time The MDW miniature circuit breakers also have auxiliary contact blocks (1 NOC), supplied as accessories. !""C Curve The main characteristic of the C curve is the instantaneous trigger for currents between 5 to 10 times the rated current. Thus, they are mainly applied for the protection of circuits with inductive load installation. Overview For example: Fluorescent lamps, refrigerators, washing machines and so forth. SIW Switch-disconnectors The SIW switch-disconnectors have the same house as the miniature circuit breakers for the 2, 3 and 4 pole versions. However, they are not provided with thermal and magnetic triggers, i.e. they do not have trigger curves, their function is only to disconnect electrical circuits with currents of up to 100A in accordance with IEC 60947-3 standard. E&OE Low Voltage Switch & Control Gear 241 www.zest.co.za RDW Residual Current Circuit Breakers Residential current circuit breakers are devices used for the protection of people and installations as to direct or indirect contacts. They protect against the effects of ground leakage, by detecting these leakages that can occur in electrical installation and opening the circuit. Regardless of the ground scheme, the use of these devices with sensitivity equal to or less than 30mA is recommended in circuits: a) situated in locations containing bath or shower. b) current sockets located in areas outside the building. c) current sockets that could have to supply outside equipment. d) kitchens, dining areas, laundries, service areas, garages and inside areas subjected to water or washing through normal use. 30mA or 300mA sensitivity The sensitivity or rated residual operating current (I(n) is the first factor to dictate if this product can be applied for protection against indirect contacts and for complementary protection against direct contacts, or if it can only be appplied against indirect contacts. Operating Curve The version with 30mA sensitivity is considered to be of high sensitivity and can be used both for protection against indirect contacts as well as for complementary protection against direct contacts, guaranteeing full user/person protection. The version with 300mA sensitivity is considered to be of low sensitivity and can be used only for the protection of installations against indirect contacts or against fire risk (according to installation standards), limiting the fault/ground leakage currents to locations that process or store inflammable materials, such as paper, straw, wood fragments, plastics, and so forth. Overview Operating Principle The residual current circuit breaker continuously measures the vectorial sum of the currents that go through circuit conductors. If the electrical curcuit is running smoothly, the vetorial sum of the currents in its conductors is practically null. Connection diagrams Should an insulation failure occur in a piece of equipment supplied by this circuit, a ground fault current will appear. When this occurs, the vectorial sum of the currents in the conductors monitored is no longer null and the device detects this current difference, opening the circuit. In the same way, if somebody touches a live part of the protected circuit, the current will circulate through the person’s body, equally causing an umbalance in the vectorial sum of the currents. This imbalance will also be detected as if it were a ground fault current. 242 Low Voltage Switch & Control Gear Operating Principle !""Zone 1 No perceivable effect. !""Zone 2 Physicological effects generally not damaging !""Zone 3 Notable physicological effects (cardiac arrest, respiratory arrest, muscular contractions, generally reversable). !""Zone 4 Higher probability of serious physicological effects and irreversible cardiac arrest and respiratory arrest. Residual current breaker with 30 mA sensitivity operating range. E&OE Notes: 1. The 2 pole version are normally used in phase/neutral or phase/ phase systems. 2. 3. The 4 pole version can be used in any type of network. All phase conductors, including neutral, can be connected to RDW, however, the ground conductor must not be connected. The neutral conductor in the RDW outlet must remain insulated throughout the installation and must not be connected to the ground. 4. If a 4 pole RDW is used as a 2 pole, the phase must pass through terminals 5-6 and the neutral through 7-8. Product selection www.zest.co.za MDW Minature Circuit Breakers TECHNICAL DATA Standards IEC 60898, IEC 60947-2 Rated operating voltage Ue 400 Vac Rated insulation voltage Ui 660 Vac Frequency 50 / 60 Hz Rated currents In 2 to 100A NM 60898 Short circuit breaking capacity - Ics / Icn 3 kA (6 to 100A); 1.5 kA (2A. 4A) IEC 60947-2 5 kA (6 to 100A); 1.5 kA (2A, 4A) B (3 to 5 times In) Trigger curves C (5 to 10 times In) Number of poles 1, 2, 3 and 4P Ambient temperature -5 to 40 ºC Electrical life 6000 operations Mechanical life 20000 operations Degree of protection IP 20 Connection capacity MDW (2 to 63A) 1 to 25 mm² MDW (80A, 100A) 10 to 35 mm² Mounting position Without restriction Assembly DIN rail 35 mm Weight (kg) ACCESSORIES Type Auxiliary contact block 1 pole 0.105 (2 to 63A); 0.155 (80A. 100A) 2 pole 0.210 (2 to 63A); 0.315 (80A. 100A) 3 pole 0.315 (2 to 63A); 0.475 (80A. 100A) 4 pole 0.420 (2 to 63A); 0.630 (80A. 100A) Contact configuration 1 REV Application References MDW (2 to 63A) MDW-BC1 MDW (80A, 100A) MDW-BC2 Technical Data - Auxiliary contact block Contact switching capacity AC-14 6A (230Vac), 3A (400Vac) DC-12 2A (60Vdc), 1A (125Vdc) DC-13 6A (24Vdc), 2A (48Vdc) 0,04 Technical Data Weight (kg) E&OE Low Voltage Switch & Control Gear 247 www.zest.co.za RDW Residual Current Circuit Breakers TECHNICAL DATA Standard Rated operating voltage Ue IEC 61008 2 pole 230 Vac 4 pole 230/400 Vac Rated insulation voltage Ui 500 Vac Frequency 50 / 60 Hz Residual rated currents IΔn 30 or 300 mA Rated currents In 25 to 100A Number of poles 2 and 4P Type AC Resistance to short circuit 6 kA Ambient temperature -25 to 40 ºC Electrical life 6000 operations Mechanical life 10000 operations Degree of protection IP 20 Connection capacity 1 to 35 mm² Mounting position Without restriction Assembly 0.255 4 pole 0.455 Technical Data Weight (kg) DIN rail 35 mm 2 pole E&OE Low Voltage Switch & Control Gear 249 www.zest.co.za RDW Residual Current Circuit Breakers TECHNICAL DATA Standard IEC 60947-3 Rated operating voltage Ue 400 Vac Rated insulation voltage Ui 660 Vac Frenquency 50 / 60 Hz Rated currents In 40 to 100A Number of poles 2, 3 and 4P Ambient temperature -5 to 40 ºC Electrical life 6000 operations Mechanical life 20000 operations Degree of protection IP 20 Connection capacity SIW (40 to 63A) 1 to 25 mm² SIW (80A, 100A) 10 to 35 mm² Mounting position Without restriction Assembly DIN rail 35 mm Weight (kg) 2 pole 0.165 (40 to 63A); 0.285 (80A, 100A) 3 pole 0.248 (40 to 63A); 0.428 (80A, 100A) 4 pole 0.330 (40 to 63A); 0.570 (80A, 100A) ACCESSORIES Type Contact configuration Application Auxiliary contact block 1 REV SIW (40A, 63A) MDW - BC1 SIW (80A, 100A) MDW - BC2 Technical Data - Auxiliary contact block Contact switching capacity AC-14 6A/230Vac - 3A/400Vac DC-12 2A/60Vdc - 1A/125Vdc DC-13 6A/24Vdc - 2A/48Vdc 0.04 Technical Data Weight (Kg) 250 Low Voltage Switch & Control Gear E&OE References www.zest.co.za MDW (2A...63A) SIW (40A, 63A) Series 17,7 53,1 35,4 70,8 MDW (80A...100A) Series MDW-BC/BC2 MDW-BC Connection Scheme Dimensions (mm) RDW (2P, 4P) Series 11 12 14 252 Low Voltage Switch & Control Gear E&OE www.zest.co.za Molded-Case Circuit Breakers Molded-case Circuit Breaker Selection table DWA Series - Thermal-magnetic trip Reference for three-pole version (two and four pole versions upon request) DWA160 VAC VDC Rated operational voltage Un 7) Trip units Rated operational current (thermal fixed) or adjustment range of trip units (thermal adjustable) In (45oC) 7) Adjustment range of magnetic trip units (x In) 2) Rated frequency 690 250 A Hz 220/240VAC 380/415VAC 440VAC 500VAC 660/690VAC % Icu 125VDC 250VDC % Icu Rated ultimate short-circuit breaking capacity Icu (kA) Rated service short-circuit breaking capacity Ics Rated ultimate short-circuit breaking capacity in Direct Current Icu (kA) Rated ultimate short-circuit breaking capacity in Direct Current Icu (kA) Utilization category Thermal dissipation 10 x In 50/60 B 25 16 10 8 4 100 15 10 100 A 690 250 Thermal-magnetic fixed 10-12-16-20-25-32-40 50-63-70-80-90-100 110-125-150-160 10 x In 50/60 N 50 35 25 12 6 50 35 25 50 A 38 690 250 3000 8 0.95/1.2 70 6) 3/4 poles Cables W VAC VDC V kV kg mm2 Bars/terminals (max. width) mm 11 Recommended bars mm 63A=10x2 70/80A=10x3 100A=10x4 125A=10x5 160A=10x6 Insulation voltage Voltage test at industrial frequency for 1 min. Rated impulse withstand voltage Uimp Weight Maximum admissible cross-sections Dimensions (width x depth x height) mm 8 0.9/1.2 77x71x122 690 250 10 x In 50/60 L 1) 120 80 80 65 25 75 80 65 75 A 8 1.75 77x136x143 Notes: For 2 and 3 pole versions only; In = Rated Current (thermal fixed) or upper value adjustment range (thermal adjustable); With PC DWA terminal lugs; Thermal protection only available for alternating currents; No terminal cover; When using strained of fine strained cables, consider one cross-section smaller than the one indicated on the chart; At altitudes higher than 2000m consider the reduction mentioned on the table below: Factor applied on the rated current of the breaker - In; Factor applied on the rated voltage of the breaker - Un. Overview 1. 2. 3. 4. 5. 6. 7. 8. 9. Altitude reduction factor Altitude (m) Current 8) Voltage 9) 2000 100% 100% 3000 98% 87% 4000 93% 73% 5000 90% 58% E&OE Low Voltage Switch & Control Gear 253 www.zest.co.za Molded-case Circuit Breaker Selection table DWA Series - Thermal-magnetic trip DWA400 690 250 690 250 DWA630 690 250 690 250 DWA800 690 250 690 690 250 250 Thermal-magnetic adjustable DWA1250 690 250 DWA1600 690 250 690 250 80/100 100/125 125/160 160/200 200/250 250/320 320/400 5-10 x In 5-10 x In 5-10 x In 50/60 50/60 50/60 N H L 65 80 100 35 65 80 35 65 80 25 50 65 20 25 30 100 75 50 35 65 80 25 50 65 100 75 50 A A A 55 690 250 3000 8 8 8 4/5 4.5/5.6 4.5/5.6 240 3) 6) 225/320 280/400 350/500 560/800 4) 440/630 5-10 x In 5-10 x In 4-8 x In 4-8 x In 50/60 50/60 50/60 50/60 N H N H 65 80 65 80 35 65 35 65 35 65 35 65 25 50 25 50 20 25 20 25 100 75 100 75 35 65 35 65 25 50 25 50 100 75 100 75 A A A A 95 140 690 690 250 250 3000 3000 8 8 8 8 7/8.7 7.1/8.8 7.2/9 7.4/9.2 2x240 3) 6) 22 50 50 250A=20x3 400A=2(20x3) 320/400=40x6 400/500 500/630=50x8 630/800=50x10 630/800=2(50x6) 800/1000=2(50x6) 1000/1250=2(50x8) 1250/1600=2(50x10) 106x98x257 5) 210x98x257 5) 210x146x345 5) 630/800 800/1000 1000/1250 4) 4-8 x In 50/60 S 80 50 50 40 30 100 50 40 100 A 690 250 1250/1600 4) 4-8 x In 50/60 H 100 65 65 50 35 75 65 50 75 A 4-8 x In 50/60 S 80 50 50 40 30 100 50 40 100 A 175 690 250 3000 8 17/22 300 690 250 3000 8 18/23 8 18/23 4x240 3) 6) Overview Notes: 1. 2. 3. 4. 5. 6. 7. 8. 9. For 2 and 3 pole versions only; In = Rated Current (thermal fixed) or upper value adjustment range (thermal adjustable); With PC DWA terminal lugs; Thermal protection only available for alternating currents; No terminal cover; When using strained of fine strained cables, consider one cross-section smaller than the one indicated on the chart; At altitudes higher than 2000m consider the reduction mentioned on the table below: Factor applied on the rated current of the breaker - In; Factor applied on the rated voltage of the breaker - Un. Altitude reduction factor 254 Altitude (m) Current 8) Voltage 9) 2000 100% 100% 3000 98% 87% 4000 93% 73% 5000 90% 58% Low Voltage Switch & Control Gear E&OE 4-8 x In 50/60 H 100 65 65 50 35 75 65 50 75 A 8 19/25 www.zest.co.za Molded-case Circuit Breaker Selection table DWM series for motor protection - Magnetic trip Reference for three-pole version (two and four pole versions upon request) Rated operational voltage Un Adjustment range of magnetic trip units (x In) 1) Rated frequency Rated service short-circuit breaking capacity Ics Rated ultimate short-circuit breaking capacity in Direct Current Icu (kA) Rated service short-circuit breaking capacity in Direct Current Ics Utilization category Thermal dissipation Insulation voltage Ui Voltage test at industrial frequency for 1 min. Rated impulse withstand voltage Uimp Weight Cables DWM630 DWM1250 DWM1600 690 250 Magnetic adjustable 690 250 690 250 150-185250-320 420-500 700-800 1000 70 4) 7.5-15 x In 7.5-15 x In 50/60 50/60 H L 80 100 65 80 65 80 50 65 25 30 75 50 65 80 50 65 75 50 A A 55 690 250 3000 8 8 4.5 4.5 240 3) 4) 7.5-15 x In 50/60 H 80 65 65 50 25 75 65 50 75 A 95 690 250 3000 8 7.1 2x240 3) 4) 7.5-15 x In 7.5-15 x In 50/60 50/60 H H 100 100 65 65 65 65 50 50 35 35 75 75 65 65 50 50 75 75 A A 175 300 690 690 250 250 3000 3000 8 8 18 19 4x240 3) 4) A 9-12-18-25-3240-50-65-80-95 Hz Rated ultimate short-circuit breaking capacity Icu (kA) DWM400 690 690 250 250 Magnetic fixed Trip units Rated operational current (thermal fixed) or adjustment range of trip units (thermal adjustable) In (45oC) DWM160 VAC VDC 220/240VAC 380/415VAC 440VAC 500VAC 660/690VAC % Icu 125 VDC 250 VDC % Icu W VAC VDC V kV kg mm2 12 x In 50/60 N 50 35 25 12 6 50 35 25 50 A 12 x In 50/60 L 120 80 80 65 25 75 80 65 75 A 38 690 250 3000 8 0.95 8 1.75 690 250 690 250 Bars/terminals (max. width) mm 11 22 50 50 Recommended bars mm 63A=10x2 70/80A=10x3 100A=10x4 125A=10x5 160A=10x6 250A=20x3 400A=2(20x3) 320/400=40x6 400/500 500/630=50x8 630/800=50x10 630/800=2(50x6) 800/1000=2(50x6) 1000/1250=2(50x8) 1250/1600=2(50x10) mm 77x71x122 106x98x257 2) 210x98x257 2) 210x146x345 2) Maximum admissible cross-sections Overview Dimensions (width x depth x height) 77x136x143 Notes: 1. In = rated current; 2. No terminal cover; 3. With PC DWA terminal lugs; 4. When using strained of fine strained cables, consider one cross-section smaller than the one indicated on the chart. 258 Low Voltage Switch & Control Gear E&OE www.zest.co.za Molded-case Circuit Breaker Selection table DWG Series for generator protection - Thermal-magnetic trip Reference for three-pole version (two and four pole versions upon request) Rated operational voltage Un DWG160 DWG400 DWG630 VAC VDC 690 250 Thermal-magnetic fixed 690 250 690 250 A 30-55-75-85-105125-140-160 Trip units W VAC VDC V kV kg mm2 5 x In 50/60 B 25 16 10 8 4 100 A 38 690 250 3000 8 0.9 70 4) 160/200 200/250 250/320 320/400 2.5-5 x In 50/60 N 65 35 35 25 20 100 A 55 690 250 3000 8 4 240 3) 4) Bars/Terminals (max width) mm 11 22 Recommended bars mm Rated operational current (thermal fixed) or adjustment range of trip units (thermal adjustable) In (45oC) Adjustment range of magnetic trip units (x In) 2) Rated frequency Hz Rated ultimate short-circuit breaking capacity Icu (kA) Rated service short-circuit breaking capacity Ics Utilization category Thermal dissipation Insulation voltage Ui Voltage test at industrial frequency for 1 min. Rated impulse withstand voltage Uimp Weight Cables 220/240VAC 380/415VAC 440VAC 500VAC 660/690VAC % Icu DWG 800 DWG1250 50 50 320/400=40x6 400/500 - 500/630=50x8 630/800=50x10 630/800=2(50x6) 800/1000=2(50x6) 1000/1250=2(50x8) 1250/1600=2(50x10) 210x98x258 1) 210x146x345 1) Maximum admissible cross-sections Overview Dimensions (width x depth x height) mm 63A=10x2 70/80A=10x3 250A=20x3 100A=10x4 125A=10x5 400A=2(20x3) 160A=10x6 77x71x122 106x98x257 1) Notes: 1. In = rated current; 2. No terminal cover; 3. With PC DWA terminal lugs; 4. When using strained of fine strained cables, consider one cross-section smaller than the one indicated on the chart. 260 Low Voltage Switch & Control Gear E&OE DWG1600 690 690 690 250 250 250 Thermal-magnetic adjustable 225/320 280/400 800/1000 630/800 1250/1600 350/500 1000/1250 440/630 2.5-5 x In 2.5-5 x In 2.5-5 x In 2.5-5 x In 50/60 50/60 50/60 50/60 N N S S 65 65 80 80 35 35 50 50 35 35 50 50 25 25 40 40 20 25 30 30 100 100 100 100 A A A A 95 140 175 300 690 690 690 690 250 250 250 250 3000 3000 3000 3000 8 8 8 8 7 7.2 17 18 2x240 3) 4) 4x240 3) 4) www.zest.co.za Molded-case Circuit Breaker Undervoltage release Code 12V50/60Hz D01 24V50/60Hz D02 48V50/60Hz D07 60V50/60Hz D09 110-127V50/60Hz D59 220-240V50/60Hz D66 250V50/60Hz D26 380-415V50/60Hz D70 440-480V50/60Hz D74 500V50/60Hz D75 660-690V50/60Hz D76 12VDC C02 24VDC C03 48VDC C07 60VDC C09 110VDC C12 125VDC C13 220VDC C15 250VDC C17 None 0 N/A Breaking capacity 16kA (380/415VAC) 35kA (380/415VAC) 50kA (380/415VAC) 65kA (380/415VAC) 80kA (380/415VAC) N/A D W A 1 6 0 0 Code B N S H L - S - 1 2 Contact blocks AL BC1 BC1+AL BC2 BC2+AL BC3 BC3+AL BC4 BC4+AL None N/A Nr of poles 2* 3 4* 5 0 - 3 - 0 - 3 1 D 3 4 - 1 2 Code 400 10 320 150 1250 Current Code Current Code Current Code Current Code 9A 10A 12A 16A 18A 20A 25A 30A 32A 40A 50A 55A 63A 65A 70A 9 10 12 16 18 20 25 30 32 40 50 55 63 65 70 75A 80A 85A 90A 95A 100A 80-100A 105A 110A 125A 100-125A 140A 150A 160A 125-160A 75 80 85 90 95 185A 200A 160-200A 250A 200-250A 320A 200-320A(DWA630) 250-320A(DWA400) 400A 320-400A 420A 500A 400-500A 630A 500-630A 185 700A 800A 560-800A(DWA630) 630-800A(DWA1250) 1000A 800-1000A 1250A 1000-1250A 1600A 1250-1600A 700 105 110 125 140 150 160 E&OE 200 250 320 400 Shunt release 110-127V50/60Hz 220-240V50/60Hz 250V50/60Hz 110VDC 125VDC 12V50/60Hz-DC 24V50/60HZ-DC 48V50/60HZ-DC 60V50/60HZ-DC None N/A E Rated current 280-400A 10A 225/320A 150A 1000/1250A Check table below 100 Code 130 166 430 465 13P 43P 13V 43V MRI 0 - Reference DWG630 DWG800 DWG1250 DWG1600 IWA100 IWA125 IWA160 IWA251 IWA400 IWA630 IWA800 IWA1000 IWA1250 IWA1600 Reference DWA160 DWA400 DWA630 DWA800 DWA1250 DWA1600 DWM160 DWM400 DWM630 DWM1250 DWM1600 DWG160 DWG400 Switching accessories MR-130 (DWA160 to 400) MR-166 (DWA630 to 1600) MR-430 (DWA160 to 400) MRB-130 (DWA630 to 1600) MRB-130 (DWA160) MRB-430 (DWA160) MRB-130E (DWA160) MRB-430E (DWA160) MRI (EXCEPT DWA160) None N/A Code 01 10 11 20 21 30 31 40 41 0 Code D60 D66 D26 C12 C13 E25 E26 E27 E28 0 800 1000 1250 1600 420 500 630 *2 and 4 poles upon request Low Voltage Switch & Control Gear 267 Overview Selection guide www.zest.co.za Thermal-magnetic Tripping Curves - DWA DWA160B / 160N / 160L DWA400N / 400H / 400L Cold state Time (s) Time (s) Cold state Hot state Hot state Max. mag. adjust Min. mag. adjust QRBS).AAF.HIF.JAFHAAFHIA)C $%&'(.AAF.HIF.JAFHAAFDHAFLAAC DWA630N / 630H DWA800N / 800H DWA1250S/H / DWA1600 S/H Cold state Cold state Hot state Time (s) Time (s) Time (s) Cold state Hot state Hot state Max. mag. adjust Min. mag. adjust Max. mag. adjust QRBS)DHAFLAAFIAAFJDA)C Technical Data Min. mag. adjust Max. mag. adjust Min. mag. adjust QRBS)TAAF.AAAF.HIAF.JAA)C Thermal-magnetic Tripping Curves - DWA Series The tripping curves show the trip times according to the adjusted current in the circuit breaker. These average values were taken in cold state, and considering that the three thermal bimetal blades were submitted to the same load. According to IEC standards, trip time can rise in 10% in case of a bipolar overload and 20% in case of a single pole overload. When the circuit breakers are heated in normal operation, the trip times drop according to the “hot” values shown in the curves. The electromagnetic releases have instantaneous action to protect against high overloads and short-circuits and the trip times are between the maximum and minimum values specified, with ±20% tolerance in accordance with IEC 60947-2 standard. For applications in single or two phase circuits, the circuit breaker poles must be connected in series. 268 Low Voltage Switch & Control Gear E&OE www.zest.co.za Magnetic Tripping Curves - DWM Series DWM400 / DWM630 DWM1250 / DWM1600 Time (s) Time (s) DWM160 Thermal-magnetic Tripping Curves - DWG Series DWG160B DWG400N DWG630N Cold state Cold state Time (s) Time (s) Time (s) Cold state Hot state Hot state Hot state Max. mag. adjust Max. mag. adjust Min. mag. adjust $%&'(HAAFHIAFDHAFLAAC $%&' $%&' DWG1250S DWG1600S Technical Data DWG800N Min. mag. adjust Cold state Time (s) Cold state Time (s) Time (s) Cold state Hot state Hot state Hot state Max. mag. adjust Min. mag. adjust $%&' Max. mag. adjust Max. mag. adjust Min. mag. adjust Min. mag. adjust $%&' $%&' E&OE Low Voltage Switch & Control Gear 269 www.zest.co.za Mounting position DWA400 DWA630/800 P4!R/ P4!R/ Dimensions (mm) P4!R/ P4!R/ DWA160B/N 270 Low Voltage Switch & Control Gear E&OE DWA160L DWA1250/1600 P4!R/ P4!R/ www.zest.co.za Panel door flange - MP DWA160 DWA630 / DWA1600 DWA400 Circuit breakers with terminal lugs - PC DWA400 DWA630 / DWA800 P4!R/ P4!R/ DWA1600 P4!R/ P4!R/ Dimensions (mm) DWA1250 P4!R/ P4!R/ E&OE Low Voltage Switch & Control Gear 271 www.zest.co.za Circuit breakers with extension bars - BE DWA251 - 400 P4!R/ P4!R/ DWA400 DWA630 / DWA800 Central Bar P4!R/ P4!R/ Side Bars DWA1250 DWA1600 P4!R/ P4!R/ Dimensions (mm) P4!R/ P4!R/ 272 Low Voltage Switch & Control Gear E&OE www.zest.co.za Air Circuit Breakers ABW Designed for the protection of high power electrical circuits, the ABW Air Circuit Breakers are state-of-the art products in terms of technology and design. The characteristics that make this line stand out include: Wide range of current adjustment ABW16 640 to 1600A ABW20 800 to 2000A ABW25 1000 to 2500A ABW32 1280 to 3200A ABW40 1600 to 4000A ABW50 2000 to 5000A ABW63 2520 to 6300A High short circuit breaking capacity, with Ics = Icu for the entire series Icu = Ics @ 460/480/500V ABW16 65 kA ABW20 85 kA ABW25...32 85 kA ABW40...50 100 kA ABW63 120 kA Available in two versions: FIXED and WITHDRAWABLE Microprocessed electronic protection units, with LSIG protection and the possibility for network communication ABW 1600 A ABW 3200 A ABW 5000 A ABW 6300 A Overview Complete range of accessories E&OE Low Voltage Switch & Control Gear 277 www.zest.co.za Construction Characteristics Spring loading lever Arc extinction chambers Protection unit Suspension slots TRIP indication button OFF Button ON Button Withdrawable rack (withdrawable version only) Operation counter Withdrawing rail (withdrawable version only) Status indicator ON / OFF Position indicator – Inserted / Test / Withdrawn (withdrawable version only) Spring charge indicator – Charged / Not charged Position locked by padlock (withdrawable version only) Overview Technical data 278 Low Voltage Switch & Control Gear E&OE www.zest.co.za ABW16 ABW20 ABW25 ABW32 ABW40 ABW50 ABW63 1600 2000 2500 3200 4000 5000 6300 Max. Rated Current - In max. (A) (40°C) Rated Operational Voltage - Ue (V) 690 Rated Insulation Voltage - Ui (V) 1000 Impulse Voltage - Uimp (kV) 12 Frequency (Hz) 50 / 60 Number of poles 3/4 Versions Fixed / Withdrawable Protection units Electronic Rated ultimate short-circuit breaking capacity - Icu (kA) Rated service short-circuit breaking capacity - Ics (kA) 220 / 380 / 415 V 65 85 100 120 440 / 480 / 500 V 65 85 100 120 550 / 600 / 690 V 50 85 85 100 220 / 380 / 415 V 65 85 100 120 440 / 480 / 500 V 65 85 100 120 550 / 600 / 690 V 50 85 85 100 1s 50 85 85 100 2s 42 75 75 90 3s 36 65 65 85 220 / 380 / 415 V 143 187 220 264 440 / 480 / 500 V 143 187 220 264 550 / 600 / 690 V 105 187 187 220 Rated short-time withstand current - Icw (kA) Rated making capacity - Icm (kA peak) Utilisation category B Operating time (ms) Max. total breaking time 40 Max. closing time 80 Mechanical lifespan (number of operations) 20000 15000 10000 10000 Electrical lifespan (number of operations) 5000 5000 2000 2000 ! 20001) Altitude (m) Operating Ambient temperature -5...40°C2) Storage Weight (kg) -20...60°C Withdrawable3) 61 85 143 184 Fixed 32 42 74 96 Horizontal Connection terminal - Fixed / Withdrawable Standard Vertical 3P External dimensions HxWxD (mm) 4P Standard - change position Optional (under request) Withdrawable 430x334x424 430x412x424 460x629x449 460x785x449 Fixed 320x354x328 320x432x328 380x649x363 380x805x363 Withdrawable 430x419x424 430x527x424 460x799x449 460x1015x449 Fixed 320x439x328 320x547x328 380x819x363 380x1035x363 Notes: 1) For installation above 2000m from sea level, please consider derating factors, as shown in the chart below; 2) For ambient temperature above 40°C, check maximum rated current values in the chart below; 3) Including withdrawable rack. Altitude - h Rated voltage reduction factor Insulation voltage h ! 2000m 690 1000 1.00 2000 < h ! 3000m 590 900 0.99 Rated current reduction factor 3000 < h ! 4000m 520 700 0.96 4000 < h ! 5000m 460 600 0.94 Vertical position terminal ABW16 ABW20 ABW25 ABW32 ABW40 ABW50 ABW63 ABW16 ABW20 ABW25 ABW32 ABW40 ABW50 ABW63 40°C 1600 2000 2500 3200 4000 5000 6300 1600 2000 2500 3200 4000 5000 6300 45°C 1600 2000 2500 3200 3900 5000 6300 1600 2000 2500 3200 3950 5000 6300 50°C 1600 2000 2500 3100 3800 4900 6200 1600 2000 2500 3150 3850 4950 6250 55°C 1550 2000 2400 3000 3700 4800 6100 1600 2000 2450 3050 3750 4850 6150 60°C 1500 2000 2300 2900 3600 4700 6000 1550 2000 2350 2950 3650 4750 6050 E&OE Low Voltage Switch & Control Gear Technical Data Horizontal position terminal Ambient temperature 279 www.zest.co.za Selection Guide Accessories – no accessories B - ON/OFF button lock K - key lock for 1 ACB K2 - key interlock for 3 ACBs M - mechanial interlock (2 breakers) M3 - mechanical interlock (3 breakers) D - door interlock BK - B+K B2 - B+K2 BM - B+M BD - B+D KM - K+M KD - K+D CP - ProfiBus communication 1) CM - ModBus communication 1) Air Circuit Breaker WEG Max. Rated Current 16 – 1600A 20 – 2000A 25 – 2500A 32 – 3200A 40 – 4000A 50 – 5000A 63 – 6300A Rated Current 16 – 1600A 20 – 2000A 25 – 2500A 32 – 3200A 40 – 4000A 50 – 5000A 63 – 6300A Frame sizes DN – for 1600A ES – for 2000~3200A FS – for 4000~5000A GS – for 6300A Number of poles 3 - 3 poles 4 - 4 poles Version F - Fixed E - Withdrawable Auxiliary Contacts A – 5NO+5NC Optional (withdrawable version) B – 5NO + 5NC + position auxiliary contact (withdrawable) Protection Unit 2) Standard unit AZ1 – LSIG + A3) (100~250VAC/DC, 60Hz) Optional units AZ6 – LSIG + A3) (100~250Vac/dc, 50Hz) AC1 – LSIG + A3) + Communication (100~250VAC/DC, 60Hz) AC6 – LSIG + A3) + Communication (100~250VAC/DC, 50Hz) PC1 – LSIG + M4) + Communication (100~250VAC/DC, 60Hz) PC6 – LSIG + M4) + Communication (100~250VAC/DC, 50Hz) Overview Undervoltage Release 0 – no release Optional 1 – 100~130VAC/DC 2 – 200~250VAC/DC 3 – 24~30VDC 4 - 48~60VDC 5 - 380~480VAC 6 - 200~250VAC/DC with delay 7 - 100~130VAC/DC with delay 8 - 48~60VDC with delay 9 - 380~480VAC with delay Motorized Operator Standard 0 – no motor operator Optional 1 – 100~130VAC/DC 2 – 200~250VAC/DC 3 – 24~30VDC 4 – 48~60VDC 5 – 380VAC 6 – 480VAC Standard Closing Coil 2 – 200~250VAC/DC Optional 0 – no coil 1 – 100~130VAC/DC 3 – 24~30VDC 4 – 48~60VDC 5 – 380~480VDC Accessories supplied as optionals Accessories supplied as standard for the entire range Motor operator Auxiliary contacts (5NO+5NC) Undervoltage release Alarm contacts Condenser trip device Opening coil 200-250VAC/DC Key lock Closing coil 200-250VAC/DC Key interlock Operation counter Door frame Position locking with Padlock (padlock not included) – withdrawable version only Transparent cover Position indicator (Inserted /Test/ Withdrawn) – withdrawable version only Mechanical interlock Note: Door interlock 1. Position auxiliary contacts 2. 3. 4. 280 Standard Opening Coil 2 – 200~250VAC/DC Optional 0 – no coil 1 – 100~130VAC/DC 3 – 24~30VDC 4 – 48~60VDC 5– 380~480VAC Low Voltage Switch & Control Gear E&OE To be used with circuit breakers that have protection units type AC or PC. For further information about the protection units, see pages 12, 13 and 14. A - Current measurement M - Current, voltage, power and frequency measurements www.zest.co.za Operation System ABW air circuit breakers operate through a spring system, which can be manually charged through a front lever, or electrically through a motor (supplied as an accessory). With the springs charged, situation in which the charge indicador shows “CHARGED”, the circuit breaker can be operated locally using the ON and OFF buttons. Remote operation is also possible, through the Open and Close coils assembled inside the circuit breaker. The closing coil has an “antipumping” electronic circuit, which prevents successive switching on a single command. Another feature of this product is the indicator on the front showing the status of the product: ON or OFF. TRIP INDICATION BUTTON OFF BUTTON CHARGE LEVER ON BUTTON ON / OFF INDICATOR SPRING CHARGE INDICATOR In relation to the installation version, the circuit breakers can be installed as fixed or as withdrawable. The withdrawable version is indicated for applications where eventual replacement or maintenance must be done in the shortest time possible. These circuit breakers can be positioned at three distinct points in the withdrawable rack: Inserted: in this position both the power and control circuits are connected. The position indicator shows “CONNECTED”. Test: position in which the control circuits are connected. The indicator shows “TEST”. Withdrawn: both circuits are disconnected. The indicator shows “DISCONNECTED”. Overview Position Indicator E&OE Low Voltage Switch & Control Gear 283 Product selection www.zest.co.za Accessories Protection and Measurement Units 1) Type ABW-AC1 Circuit Breaker Frequency Code ABW16...63 60 Hz AC1 ABW-AC6 ABW-PC1 ABW16...63 50 Hz AC6 ABW-PC1 ABW-AC1 ABW16...63 60 Hz PC1 ABW-PC6 ABW-PC1 ABW16...63 50 Hz PC6 Protection unit ABW-AC_ Standard AZ_ unit characteristics + MODBUS communication (monitoring and diagnosis) and PROFIBUS communication possibility (with ABW-CP module) To connect/disconnect the circuit breaker via communication it is necessary to include the ABW-CM or ABW-CP module (accessory) Protection unit ABW-PC_ AC unit characteristics + Minimum and maximum voltage and current, current disbalance and out of range frequency protections. Current, voltage, power, frequency, power factor and phase angle measurement. 256 faults registry. EXAMPLE: To describe the circuit breaker, replase the standard AZ_ code for the chosen unit code: Standard circuit breaker with AZ1 unit: ABW16DN4-16AZ1E-A0220 Circuit breaker with chosen AC1 unit: ABW16DN4-16AC1E-A0220 Undervoltage Coil 1) Type Circuit Breaker Voltage Code ABW-UVT C34 ABW16...63 24...30 Vdc 3 ABW-UVT E10 ABW16...63 110...130 Vac/Vdc 1 ABW-UVT E12 ABW16...63 200...250 Vac/Vdc 2 ABW-UVT E55 ABW16...63 380...480 Vac/Vdc 4 ABW16DN4-16AZ1E-A0222 Price List EXAMPLE: Circuit breaker with instantaneous undervoltage coil in 200...250 Vca/dc: Notes: 1. These accessories are assembled in the factory. Include in the price of the circuit breaker and ask for the code of the circuit breaker with the assembled accessory. 284 Low Voltage Switch & Control Gear E&OE Product selection www.zest.co.za Accessories Auxiliary Position Contacts (Draw-Out Circuit Breakers) 1) Type ABW-BC4 Circuit Breaker Voltage ABW16...63 B EXAMPLE: Extractable circuit breaker with position auxiliary contacts: ABW16DN4-16AZ1E-B0220 2NO for INSERTED position Configuration 1NO for TEST position 1NO for WITHDRAWN position ABW Status Disconnected ABW position Contact Operation Switching Capacity (A) Connected Disconnected Test Connected CL - C (connected) OFF OFF ON CL - T (Test) OFF ON OFF CL - D (Disconnected) ON OFF OFF Voltage Resistive load Inductive load 125 VAC 10 10 250 VAC 10 10 460 VAC 5 2.5 30 VDC 10 10 125 VDC 10 10 250 VDC 3 1.5 Mechanical Interlock 1) Type Circuit Breaker Code ABW-IM1 ABW16...32 M ABW-IM2 ABW40...63 M ABW-IM1 ABW16...32 M3 ABW-IM2 ABW40...63 M3 EXAMPLE: Transfer with 2 equal extractable circuit breakers with mechanical interlock: ABW16DN4-16AZ1E-A0220M Door Interlock 1) ABW-DI Circuit Breaker ABW16...32 EXAMPLE: Circuit breaker with door interlock: Code D Price List Type ABW16DN4-16AZ1E-A0220D Notes: 1. These accessories are assembled in the factory. Include in the price of the circuit breaker and ask for the code of the circuit breaker with the assembled accessory. E&OE Low Voltage Switch & Control Gear 285 www.zest.co.za Accessories Protection unit On ABW air circuit breakers, protection against over currents is performed through the ABW-OCR electronic protection units. The ABW-OCR AZ1 is supplied as standard for the circuit breakers from ABW16 up to ABW63 and offers protection against overload (L), timed short circuit (S), instantaneous short circuit (I), ground fault (G) and earth leakage (needs an external CT supplied as optional). These protections may be adjusted through the front dials. Other protection units are supplied as optional accessories, allowing network communication, measurements and other protections. A Z1 Communication Z - no communication C - includes communication Supply Voltage 1 – 110...250VAC/DC 60Hz 6 – 110...250VAC/DC 50Hz AZ AC PC Circuit breakers ABW16...63 ABW16...63 ABW16...63 Supply voltage* 110...250VAC/DC 110... 250VAC/DC 110...250VAC/DC Comsumption Rated frequency Protection functions 5VA 5VA 5VA 1 60Hz 60Hz 60Hz 6 50Hz 50Hz 50Hz L - Long-time delay (overload) U U U S - Short-time delay short-circuit U U U I - Instantaneous short-circuit U U U G - Ground fault U U U Earth leakage (external CT is needed - under request) U U U ZSI (protective coordination) U U U Over and under current - - U Frequency out of range - - U Unbalance (voltage/current) - - U Pre trip alarm - - U U (LEDs / aux. cont.) U (LEDs / aux. cont.) U (LEDs / aux. cont.) Current (R / S / N / T) U U U 3-phase Voltage/Current/RMS/Vector - - U Power (P, Q, S), FP (3-phase) - - U Frequency - - U Recording possibility U U U Number of records 10 10 256 Events sequence U U U Broken current value U U U Breaking total time U U U Event recording - - 256 Discrimination / Trip type indication Measurements Fault recording Digital outputs Parameterization Network communication 3 fixed 3 fixed 3 programmable Front adjustment knobs U U U Display + navigation keys U U U Parameterization password U U U Serial connection - RS485 RS485 ModBus Protocol (Status y measurements) - U U ModBus Protocol (Status, measurements and operation) - ABW-CM required ABW-CM required ProfiBus Protocol (Status, measurements and operation) - ABW-CP required ABW-CP required - 9600bps, 19200bps, 38400bps 9600bps, 19200bps, 38400bps Baud rate Technical Data Measurements A - Current P - Current and voltage * Protection unit is self-powered when breaker's current I > 20% In. For communication, external power is required. E&OE Low Voltage Switch & Control Gear 289 www.zest.co.za Trip units Type A Technical Features The characteristics of the ABW-OCR116 protection unit meet all requirements for most systems and applications. It is supplied standard for ABW16...63 circuit breakers. LSIG protections 3 fixed digital outputs to indicate the alarms of each protection ! Sequence of events, for the last 10 faults ! Protective coordination by ZSI (Zone Selective Interlocking) ! ! Display The digital display indicates the values of instanteneous current in each phase. It is also possible to check other information, available in the system menus. Indication LEDs LED Function Alarm Overload alarm - switches on in 90% Ir and flashes in 105% Ir SP Indicates self-protection and battery test Ir Indicates overload tripping (L) Isd/Ii Indicates timed (S) or instantaneous (I) short circuit tripping Ig Indicates ground fault (G) Comm Indicates communication status trip (optional) Navigation Keys Setting of the Protection Functions Used for navigating through the available menus. Key Function Parameter Function / Setting range Menu Iu Rated current setting (0.5-0.6-0.7-0.8-0.9-1.0) x In Ir Overload current setting (function L) (0.8-0.83-0.85-0.88-0.89-0.9-0.93-0.95-0.95-0.95-1.0) x Iu tr Overload tripping delay setting (0.5-1-2-4-8-12-16-20-OFF) s @ 6xIr Move the cursor up on screen or increase a setting value Isd Short-time short-circuit current setting (function S) (1.5-2-3-4-5-6-7-8-9-10-OFF) x Ir Move the cursor down on screen or decrease a setting value tsd Short-time tripping delay setting Isd I2t OFF (0.05-0.1-0.2-0.3-0.4) s / I2t ON (0.1-0.2-0.3-0.4) s Ii Instantaneous short-circuit current setting (function I) (2-3-4-6-8-10-12-15-OFF) x In Ig Ground fault current setting (function G) (0.2-0.3-0.4-0.5-0.6-0.7-0.8-1-OFF) x In tg Ground fault time delay I2t OFF (0.05-0.1-0.2-0.3-0.4) s / I2t ON (0.1-0.2-0.3-0.4) s Technical Data Move the cursor or setting right/left on screen Enter Fault reset / ESC from menu 290 Low Voltage Switch & Control Gear E&OE www.zest.co.za Trip units Type P Technical Features This unit was developed to meet the needs for electrical applications and systems that require high technical aspects. Supplied as accessory for the entire line. LSIG protection Protection against under and overcurrent, under and overvoltage, current unbalance and frequency out of range. ! Records up to 256 fault information ! Records up to 256 events related to setting change, operation and state change (user choice) ! Protective coordination by ZSI (Zone Selective Interlocking) ! Measurement of current, phase angle, voltage, power, frequency, power factor, and others ! ! Display The digital display indicates the values of instanteneous current in each phase. It is also possible to check other information, available in the system menus. Indication LEDs LED Function Alarm Overload alarm SP Indicates self-protection and battery test Ir Indicates overload tripping (L) Isd/Ii Indicates timed (S) or instantaneous (I) short circuit tripping Ig Indicates ground fault (G) Comm Indicates communication status trip (optional) Setting of the Protection Functions Navigation Keys Key Function Parameter Function / Setting range Menu Ir Overload current setting (function L) (0.4-0.5-0.6-0.7-0.8-0.9-1.0) x In tr Overload tripping delay setting Ir (0.5-1-2-4-8-12-16-20-OFF) s @ 6xIr Isd Short-time short-circuit current setting (function S) (1.5-2-3-4-5-6-7-8-9-10-OFF) x Ir tsd Short-time tripping delay setting Isd I2t OFF (0.05-0.1-0.2-0.3-0.4) s / I2t ON (0.1-0.2-0.3-0.4) s Ii Instantaneous short-circuit current setting (function I) (2-3-4-6-8-10-12-15-OFF) x In Ig Ground fault current setting (function G) (0.2-0.3-0.4-0.5-0.6-0.7-0.8-1-OFF) x In tg Ground fault time delay I2t OFF (0.05-0.1-0.2-0.3-0.4) s / I2t ON (0.1-0.2-0.3-0.4) s Move the cursor or setting right/left on screen Move the cursor up on screen or increase a setting value Move the cursor down on screen or decrease a setting value Enter Fault reset / ESC from menu E&OE Low Voltage Switch & Control Gear 291 Technical Data Used for navigating through the available menus. www.zest.co.za Characteristic Curves Technical Data Protection function L - Overload adjustment - Ir and tr 292 Low Voltage Switch & Control Gear E&OE www.zest.co.za Characteristic Curves Technical Data Protection function S - Timed short circuit adjustment - Isd and tsd E&OE Low Voltage Switch & Control Gear 293 www.zest.co.za Characteristic Curves Technical Data Protection function I - Short circuit instantaneous adjustment- Ii Protection function G - Ground fault adjustment - Ig and tg 294 Low Voltage Switch & Control Gear E&OE www.zest.co.za Characteristic Curves Technical Data Pre Alarm indication curve (available only on type P protection unit) E&OE Low Voltage Switch & Control Gear 295 www.zest.co.za Characteristic Curves Technical Data Current x Time characteristic curve adjustment - IDTML (available only on type P protection unit) 296 Low Voltage Switch & Control Gear E&OE Main circuit Reset Circuit breaker supply voltage U1 413 423 11 21 31 41 51 13 23 33 43 53 314 312 324 322 334 332 344 342 341 311 331 14 24 34 44 54 Position auxiliary contacts 321 12 22 32 42 52 Auxiliary contacts ON Optional accessory only available for withdrawable circuit breakers OFF Voltage Module Closing coil 297 Low Voltage Switch & Control Gear E&OE 251 83 183 D1 C11 C1 A1 Charged ON CC Supplied with OCR type P ZCT V1 V2 V3 VN E1 Z3 Z1 485+ R11 R22 513 R2 R1 Shunt coil 1 M U2 414 424 Charged Charged springs OFF SHT1 252 84 184 D2 C12 C2 A2 Motor operator OFF SHT2 Shunt coil 2 Common L UVT UVT coil Protection unit G RES(+) RES(-) Trip contacts ZSI Input E2 Z4 Z2 485- 544 534 524 Ready to close ZSI Output Protection unit S/I Technical Data www.zest.co.za ABW - OCRAZ1 Electrical Wiring www.zest.co.za ABW16 – 3P Fixed Version ABW16 Front view ABW16 Top view 4;=,"#&'();"'=7) $='#=, V&6&'()%+7= ABW16 Side view ABW16 Horizontal terminals Dimensions (mm) W'107"#&+') X",,&=, 298 Low Voltage Switch & Control Gear E&OE www.zest.co.za ABW16 – 3P Withdrawable Version ABW16 Front view ABW16 Bottom view ABW16 Side view ABW16 Horizontal terminals G&1$+''=$#=9)Y)M=1#);+1&#&+'1 Z+''=$#=9);+1&#&+' C,$)=6#&'(0&1%&'()$%"*X=, Dimensions (mm) W'107"#&+') X",,&=, V&6&'()%+7= E&OE Low Voltage Switch & Control Gear 299 www.zest.co.za ABW20...32 – 3P Fixed Version ABW20...32 Front view ABW20...32 Top view 4;=,"#&'() ;"'=7)$='#=, V&6&'()%+7=) ABW20...32 Side view ABW20...32 Horizontal terminals Dimensions (mm) W'107"#&+') X",,&=, 300 Low Voltage Switch & Control Gear E&OE www.zest.co.za ABW20...32 – 3P Withdrawable Version ABW20...32 Front view ABW20...32 Bottom view ABW20...32 Side view ABW20...32 Horizontal terminals G&1$+''=$#=9)Y)M=1#);+1&#&+'1 Z+''=$#=9);+1&#+' C,$)=6#&'(0&1%&'()$%"*X=, Dimensions (mm) W'107"#&+') X",,&=, V&6&'()%+7= E&OE Low Voltage Switch & Control Gear 301 www.zest.co.za ABW40...50 – 3P Fixed Version ABW40...50 Front view 4;=,"#&'();"'=7) $='#=, ABW40...50 Top view )))V&6&'()%+7= ABW40...50 Horizontal terminals W'107"#&+') X",,&=, Dimensions (mm) ABW40...50 Side view 302 Low Voltage Switch & Control Gear E&OE www.zest.co.za ABW40...50 – 3P Withdrawable Version ABW40...50 Front view 4;=,"#&'();"'=7) $='#=, ABW40...50 Bottom view ABW40...50 Horizontal terminals ABW40...50 Side view G&1$+''=$#=9)Y)M=1#);+1&#&+'1 Z+''=$#=9);+1&#&+' C,$)=6#&'(0&1%&'()$%"*X=, Dimensions (mm) W'107"#&+') X",,&=, )V&6&'()%+7= E&OE Low Voltage Switch & Control Gear 303 www.zest.co.za ABW63 – 3P Fixed Version ABW63 Front view 4;=,"#&'();"'=7)$='#=, ABW63 Top view )V&6&'()%+7= ABW63 Side view ABW63 Horizontal terminals Dimensions (mm) W'107"#&+') X",,&=, 304 Low Voltage Switch & Control Gear E&OE www.zest.co.za ABW63 – 3P Withdrawable Version ABW63 Front view ABW63 Bottom view ABW63 Side view ABW63 Horizontal terminals G&1$+''=$#)"'9)#=1#);+1&#&+'1 Z+''=$#=9);+1&#&+' C,$)=6#&'(0&1%&'()$%"*X=, Dimensions (mm) W'107"#&+') X",,&=, V&6&'()%+7= E&OE Low Voltage Switch & Control Gear 305 www.zest.co.za ABW16 - 4P Fixed Version ABW16 Front view ABW16 Top view 385 85 280 85 85 50 20 270 320 300 165 25 45 150 4;=,"#&'();"'=7) Operating panel $='#=, center 20 35 4- Ø14 Mounting Hole 415 12 250 12 165 439 439 ABW16 Side view ABW16 Horizontal terminals 30 90 15 Dimensions (mm) 35 65 20 165 295 306 133 67 59.5 15 118 270 2-HF[.D Æ13 45 32.5 Low Voltage Switch & Control Gear E&OE 50 15 25 15 W'107"#&+' X",,&=, www.zest.co.za ABW16 - 4P Withdrawable Version ABW16 Front view ABW16 Bottom view Operating panel center 42.5 85 85 85 167 200 430 115 50 85 260 85 419 260 345 6- Ø13 Fixing hole ABW16 Side view ABW16 Horizontal terminals 35 Disconnected & Test positions Connected position 15 50 15 55 25 50 90 Insulation barrier 350 6 Dimensions (mm) 97 41 18 133 270 15 2- Ø13 60 10 200 115 375 38.5 6- Ø13 Fixing hole E&OE Low Voltage Switch & Control Gear 307 www.zest.co.za ABW20...32 - 4P Fixed Version ABW20...32 Front view ABW20...32 Top view 493 304 115 189 115 115 75 280 20 270 320 300 165 25 45 Operating panel center 35 20 4- Ø14 Fixing hole 523 12 319 12 204 547 547 ABW20...32 Side view ABW20...32 Horizontal terminals 30 15 90 113 133 57 20 67 3- Ø13 35 Dimensions (mm) 270 20 25 75 25 15 Insulation barrier 65 308 20 165 295 45 Low Voltage Switch & Control Gear 32.5 E&OE www.zest.co.za ABW20...32 - 4P Withdrawable Version ABW20...32 Front view ABW20...32 Bottom view Operating panel center 57.5 115 206 115 115 200 430 115 75 115 260 115 260 375 375 4- Ø13 Fixing hole 527 ABW20...32 Side view ABW20...32 Horizontal terminals 34 Disconnected & Test positions Connected position 50 15 55 350 3- Ø13 Dimensions (mm) 6 41 18 97 133 270 20 25 25 90 Insulation barrier 75 15 60 10 200 115 375 38.5 6- Ø13 Fixing hole E&OE Low Voltage Switch & Control Gear 309 www.zest.co.za ABW40...50 - 4P Fixed Version ABW40...50 Front view 765 280 150 270 60 80 95 35 380 300 Operating panel center 12 630 12 165 819 ABW40...50 Top view 190 190 190 20 165 45 125 4- Ø14 Fixing hole 795 819 ABW40...50 Side view ABW40...50 Horizontal terminals 34 15 25 25 25 70 20 97 42 20 95 5- Ø13 65 20 165 295 310 45 67.5 Low Voltage Switch & Control Gear E&OE 125 20 193 83 270 Dimensions (mm) 25 70 20 15 90 Insulation barrier www.zest.co.za ABW40...50 - 4P Withdrawable Version ABW40...50 Front view 232.5 460 Operating panel center 260 205 260 799 ABW40...50 Bottom view 190 190 190 200 115 125 260 ABW40...50 Side view ABW40...50 Horizontal terminals 34 55 15 36 25 25 25 193 380 42 97 41 18 110 133 83 20 25 A 270 110 30 70 20 90 Insulation barrier Dimensions (mm) 15 260 125 Disconnected & test Connected 50 205 200 10 5- Ø13 115 375 63.5 6-Ø 13 Fixing hole E&OE Low Voltage Switch & Control Gear 311 www.zest.co.za ABW63 - 4P Fixed Version ABW63 Front view 981 792 189 280 270 35 60 80 95 380 300 Operating panel center 12 807 12 204 1035 ABW63 Top view Ø )L[LQJ+ROH ABW63 Side view ABW63 Horizontal terminals 90 34 15 65 312 20 165 295 25 45 Low Voltage Switch & Control Gear 6-Ø 13 67.5 E&OE 150 25 25 97 25 18 42 20 95 70 20 Dimensions (mm) 25 193 83 20 270 70 20 15 Insulation barrier www.zest.co.za ABW63 - 4P Withdrawable Version ABW63 Front view 301.5 460 Operating panel center 260 343 260 1015 4-Ø13 Fixing hole ABW63 Bottom view 244 244 244 200 115 150 260 343 ABW63 Side view 260 ABW63 Horizontal terminals Didsconnected & test Connected 34 50 15 55 25 Dimensions (mm) 25 380 193 25 20 41 18 110 83 270 A 110 70 20 25 25 90 Insulation barrier 150 15 36 42 97 6- Ø13 200 10 115 375 63.5 6-Ø 13 Fixing hole E&OE Low Voltage Switch & Control Gear 313 www.zest.co.za Panel Cutout - Fixed Version ABW16~32 10-Ø 9 100 170 108 293 (Panel cutout) 100 315 (Panel cutout) 165 165 Cradle bottom ABW40~63 10-Ø 9 100 230 108 293 (Panel cutout) 100 315 (Panel cutout) 165 165 Dimensions (mm) Cradle bottom 314 Low Voltage Switch & Control Gear E&OE www.zest.co.za Panel Cutout - Withdrawable Version ABW16 G++,)2,"*= DID)5P"'=7)$0#+0#> 5P"'=7)$0#+0#> \&#%9,"<"X7=),"$])X+##+* \&#%9,"<"X7=),"$])X+##+* ABW20~32 G++,)2,"*= 5P"'=7)$0#+0#> 5P"'=7)$0#+0#> \&#%9,"<"X7=),"$])X+##+* \&#%9,"<"X7=),"$])X+##+* ABW40~50 G++,)2,"*= 5P"'=7)$0#+0#> 5P"'=7)$0#+0#> \&#%9,"<"X7=),"$])X+##+* \&#%9,"<"X7=),"$])X+##+* ABW63 5P"'=7)$0#+0#> Dimensions (mm) G++,)2,"*= 5P"'=7)$0#+0#> \&#%9,"<"X7=),"$])X+##+* \&#%9,"<"X7=),"$])X+##+* E&OE Low Voltage Switch & Control Gear 315 www.zest.co.za Dimensions (mm) Minimum Distances Undervoltage Time Delay Module ABW-UDC Communication Modules ABW-CM o ABW-CP Dimensions (mm) Condenser Trip Device ABW-CTD 316 Low Voltage Switch & Control Gear E&OE www.zest.co.za Standard Conditions Of Agreement 1. The Customer agrees that (a) this Agreement represents the entire Agreement between the Customer and Zest Electric Motors (Pty) Ltd (hereinafter called Zest) and that no alterations or additions to this Agreement may be effected unless agreed to by both parties, reduced to writing and signed by the Customer and a duly authorised representative of Zest; (b) this Agreement will govern all future contractual relationships between the parties; (c) this Agreement is applicable to all existing debts and future debts between the parties; (d) this Agreement is final and binding and is not subject to any suspensive or resolutive terms or conditions; (e) any conflicting conditions stipulated by the Customer are expressly excluded; (f) these terms supersede all previous conditions of Agreement without prejudice to any securities or guarantees held by Zest and (g) these terms apply to all servants and subcontractors of Zest. 2.1 This Agreement only becomes final and binding on receipt and acceptance of this offer by Zest at its business address in Linbro Park. 2.2 Any order only becomes final and binding on receipt and acceptance of such order by Zest at its business address per clause 2.1. 3. The signatory hereby binds himself / herself in his / her personal capacity as Shareholder (in the case of a company), Member (in the case of a close corporation) or Owner or Partner as co-debtor jointly and severally for the full amount due to Zest and agrees that these Standard Conditions will apply in the exact same way to him / her. 4. The Customer acknowledges that it does not rely on any representations made by Zest in regard to the goods and services or any of its qualities leading up to this Agreement other than those contained in this Agreement. All specifications, price lists, performance figures, advertisements, brochures and other technical data furnished by Zest in respect of the goods or services orally or in writing will not form part of the Agreement in any way unless agreed to in writing by Zest. 5.1 The Customer agrees that neither Zest nor any of its employees will be liable for any negligent or innocent misrepresentations made to the Customer. 5.2 It is the sole responsibility of the Customer to determine that the goods or services ordered are suitable for the purposes of intended use. 5.3 The Customer agrees to pay all additional costs resulting from any acts or omissions by the Customer including suspension of work, modification of requirements, failure or delay in giving particulars required to enable work to proceed on schedule or requirements that work be completed earlier than agreed. 5.4 Zest reserves the right at its sole discretion to provide alternative goods of the same quality and quantity at the prevailing prices to those ordered by the Customer should such goods be superseded, replaced or their manufacture terminated. 6.1 All quotations will remain valid for a period of 60 days from the date of the quotation or until the date of issue of a new Price List, whichever occurs first. 6.2 All quotations are subject to the availability of the goods or services and subject to correction of good faith errors by Zest and the prices quoted are subject to any increases in the cost price, including currency fluctuations, of Zest before acceptance of the order. 6.3 If the Customer disputes the amount of increase, the amount of the increase may be certified by any independent auditor and such certificate shall be final and binding on the Customer. 6.4 The Customer hereby confirms that the goods or services on any Tax Invoice issued duly represent the goods or services ordered by the Customer at the prices agreed to by the Customer and, where delivery / performance has already taken place, that the goods or services were inspected and that the Customer is satisfied that these conform in all respects to the quality and quantity ordered and are free from any defects. 6.5 Notwithstanding the provisions of clause 1 above, all orders or agreed variations to orders, whether orally or in writing, shall be binding and subject to these Standard Conditions of Agreement and may not be revoked by the Customer. 6.6 Zest shall be entitled in its sole discretion to split the delivery / performance of the goods or services ordered in the quantities and on the dates it decides. 6.7 Zest shall be entitled to invoice each delivery / performance actually made separately. 6.8 Any delivery note, waybill or job card (copy or original) signed by the Customer or a third party engaged to transport the goods and held by Zest shall be prima facie proof that delivery was made to the Customer. 6.9 The risk of damage to, destruction or theft of goods shall pass to the Customer on acceptance of any order placed in terms of this Agreement and the Customer undertakes to comprehensively insure the goods until 320 Low Voltage Switch & Control Gear paid for in full. Zest may recover insurance premiums from the Customer for such ordered and uninsured goods. 6.10 Delivery and performance times quoted are merely estimates and are not binding on Zest. 6.11 If Zest agrees to engage a third party to transport the goods, Zest is hereby authorised to engage a third party on the Customer's behalf and on the terms deemed fit by Zest. 6.12 The Customer indemnifies Zest against any claims against Zest that may arise from such agreement in clause 6.11. 6.13 Repair times and repair costs given are merely estimates and are not binding on Zest 6.14 Any item handed in for repair may be sold by Zest to defray the cost of such repairs if the item remains uncollected within 30 days of the repairs being completed. 6.15 All goods taken on an evaluation, approval or demonstration basis by the Customer are deemed sold if not returned within 7 days of issue in the original condition, in the original packaging and with all accessories and manuals intact. 6.16 The Customer acknowledges that it remains liable for VAT payment as per the Tax Invoice unless the necessary exemption certificate has been lodged with Zest. 6.17 In the event of the Customer being unable or unwilling to view and accept final drawings of custom ordered goods, the drawings will be deemed correct and accepted unless otherwise indicated by the Customer in writing within 5 days of such proof being sent to the Customer. 7.1 New goods are guaranteed according to the Manufacturer's product specific warranties only and all other guarantees including common law guarantees are hereby specifically excluded. Services carry no guarantee. 7.2 Liability under clause 7.1 is restricted to the cost of repair or replacement of faulty goods or services or granting of a credit at the sole discretion of Zest. 7.3 No claim under this Agreement shall arise unless the Customer has, within 3 days of an alleged breach of contract and/or defect occurring, given Zest written notice by prepaid registered post of such breach or defect, and has afforded Zest at least 30 days to rectify such defect or breach. 7.4 To be valid, claims must be supported by the original Tax Invoice. 7.5 The Customer shall return any defective moveable goods to the premises of Zest at the Customer's own cost and packed in the original or suitable packaging and all risks for the duration of repair remain with the Customer. 7.6 All guarantees are immediately null and void should any goods be tampered with or should the seals on goods be broken by anyone other than Zest or should the goods be used or stored outside the Manufacturer's specifications. 8.1 Under no circumstances shall Zest be liable for any consequential damages including loss of profits or for any delictual liability of any nature whatsoever whether caused negligently or innocently. 8.2 Under no circumstances shall Zest be liable for any damage arising from any misuse, abuse or neglect of the goods or services. 9. Delivery of the goods or services to the Customer shall take place at the place of business of Zest. 10.1 The Customer agrees that the amount contained in a Tax Invoice issued by Zest shall be due and payable unconditionally (a) cash on order; or (b) if the Customer is a Credit Approved Customer, within 30 days from the end of the month in which a Tax Invoice has been issued by Zest. 10.2 The Customer agrees to pay the amount on the Tax Invoice at the offices of Zest. 10.3 The risk of payment by cheque through the post rests with the Customer. 11.1 The Customer has no right to withhold payment for any reason whatsoever and agrees that no extension of payment of any nature shall be extended to the Customer and any such extension will not be applicable or enforceable unless agreed to by Zest, reduced to writing and signed by the Customer and a duly authorised representative of Zest. 11.2 The Customer is not entitled to set off any amount due to the Customer by Zest against this debt. 11.3 All discounts shall be forfeited if payment in full is not made on the due date. 12.1 The Customer agrees that the amount due and payable to Zest may be determined and proven by a certificate issued and signed by any director or manager of Zest, whose authority need not be proven or by any E&OE www.zest.co.za Standard Conditions Of Agreement independent auditor. Such certificate shall be binding and shall be prima facie proof of the indebtedness of the Customer. 12.2 Any printout of computer evidence tendered by any party shall be admissible evidence and no party shall object to the admissibility of such evidence purely on grounds that such evidence is computer evidence or that the requirements of the Electronic Communications and Transactions Act 25 of 2002 have not been met. 13.1 The Customer agrees that interest shall be payable at the maximum legal interest rate prescribed by the National Credit Act 34 of 2005 if that Act is applicable, or at double the repo-rate as declared by the Reserve Bank from time to time if that Act is not applicable, on any moneys past due date to Zest and that interest shall be calculated daily and compounded monthly from the date of acceptance of the order. 13.2 The Customer expressly agrees that no debt owed to Zest by the Customer shall become prescribed before the passing of a period of six years from the date the debt falls due. 14.1 The Customer agrees that if an account is not settled in full (a) against order; or (b) within the period agreed in clause 10.1 above in the case of a Credit Approved Customer; Zest is: (i) entitled to immediately institute action against the Customer at the sole expense of the Customer; or (ii) to cancel the Agreement and take possession of any goods delivered to the Customer and claim damages. These remedies are without prejudice to any other right Zest may be entitled to in terms of this Agreement or in law. Zest reserves its right to stop supply immediately on cancellation or on non-payment. 14.2 A Credit Approved Customer will forthwith lose this approval when payment is not made according to the conditions of clause 10.1(b) and all amounts then outstanding shall immediately become due and payable. 14.3 Zest shall be entitled to withdraw credit facilities at any time within its sole discretion. 15.1 In the event of cancellation, the Customer shall be liable to pay (a) the difference between the selling price and the value of the goods at the time of repossession and (b) all other costs incurred in the repossession of the goods. The value of repossessed or retained pledged goods shall be deemed to be the value placed on them by any sworn valuator after such repossession, and such valuation shall be conclusive proof of the value. If the goods are not recovered for any reason whatsoever, the value shall be deemed to be nil. 15.2 In the event of cancellation of the Agreement by Zest, it shall be entitled to repossess any goods that have been delivered to the Customer and remains unpaid by the due date. 15.3 In the event of cancellation of the Agreement by Zest, it is entitled not to produce any unmade balance of a contract and to recover any loss sustained thereby from the Customer. 16.1 All goods supplied by Zest remain the property of Zest until such goods have been fully paid for whether such goods are attached to other property or not. 16.2 The Customer is not entitled to sell or dispose of any goods unpaid for without the prior written consent of Zest. The Customer shall not allow the goods to become encumbered in any manner prior to the full payment thereof and shall advise third parties of the rights of Zest in the goods. 16.3 If any goods supplied to the Customer are of a generic nature and have become the property of the Customer by operation of law (confusio or commixtio) the Customer shall be obliged on notice of cancellation of the Agreement to retransfer the same quantity of goods in ownership to Zest. 17.1 The Customer shall be liable to Zest for all legal expenses on the attorney-and-own-client scale incurred by Zest in the event of (a) any default by the Customer or (b) any litigation in regard to the validity and enforceability of this Agreement. The Customer shall also be liable for any tracing, collection or valuation fees incurred as well as for any costs, including stamp duties, for any form of security that Zest may demand. 17.2 The Customer agrees that Zest will not be required to furnish security in terms of Rule 62 of the Rules of Court of the Magistrate's Courts or in terms of Rule 47 of the Law of the Supreme Court 59 of 1959. 18. The Customer agrees that no indulgence whatsoever by Zest will affect the terms of this Agreement or any of the rights of Zest and such indulgence shall not constitute a waiver by Zest in respect of any of its rights herein. Under no circumstances will Zest be estopped from exercising any of its rights in terms of this Agreement. 19. The Customer hereby consents that Zest shall have the right to institute any legal action in either the Magistrate's Court or the Witwatersrand Local Division of the High Court at its sole discretion. These South African courts shall have exclusive jurisdiction in any litigation between the parties arising from whatsoever source. 20.1 Any document shall be deemed duly presented to and accepted by the Customer (i) within 5 days of prepaid registered mail to any of the Customer's business or postal addresses or to the personal address of any director, member or owner of the Customer; or (ii) within 24 hours of being faxed to any of the Customer's fax numbers or any director, member's or owner's fax numbers; or (iii) on being delivered by hand to the Customer or any director, member or owner of the Customer; or (iv) within 48 hours if sent by overnight courier or (v) within 7 days of being sent by surface mail; or (vi) within 24 hours of being e-mailed to any e-mail address provided by the Customer. 20.2 The Customer chooses its address for any notification or service of legal documents or processes as the business address or the physical addresses (domicilium citandi et executandi) of any Director (in the case of a company), Member (in the case of a close corporation) or of the Owner(s) or Partner(s). 20.3 The Customer undertakes to inform Zest in writing within 7 days of any change of Director, Member, Shareholder, Owner or Partner or address or 14 days prior to selling or alienating the Customer’s business and failure to do so will constitute a material breach of this Agreement. Upon receipt of such written notification, Zest reserves the right, at its sole discretion, to withdraw any credit facility advanced to the Customer. 20.4 The Customer hereby consents to the storage and use by Zest of the personal information that it has provided to Zest for establishing its credit rating and to Zest disclosing such information to credit control companies, banks and other institutions involved in rating credit. The Customer agrees that Zest will not be held liable for the good faith disclosure of any of this information to such third parties and that no further specific consent needs to be obtained for the transfer of such information to a specific third party. 21. The Customer agrees to the Standard Rates of Zest for any goods or services rendered, which rates may be obtained on request. 22. Each provision of this Agreement is severable from the other provisions. Should any provision be found to be invalid or unenforceable for any reason, the remaining provisions of this Agreement shall nevertheless remain binding and continue with full force and effect. 23. Any order is subject to cancellation by Zest due to acts of God or any circumstance beyond the control of Zest, including (without restricting this clause to these instances): inability to secure labour, power, materials or supplies, war, civil disturbance, riot, state of emergency, strike, lockout, or other labour disputes, fire, flood, drought or legislation. 24. Any order is subject to cancellation by Zest if the Customer breaches any term of this Agreement or makes any attempt of compromise, liquidation, sequestration, termination or judgement is recorded against the Customer or any of its principals. 25. The Customer agrees that Zest will be immediately and irrevocably released from any contractual damages and penalty obligations should any event in clause 23 or 24 occur. 26. This Agreement and its interpretation is subject to South African law. E&OE Low Voltage Switch & Control Gear 321