Hi-lume Compact ™ 120 /277 Volt T5 Twin Tube Compact Lamps T4 Quad and Triple Tube 5% HIGH PERFORMANCE ELECTRONIC FLUORESCENT DIMMING BALLASTS rev hi-compact-1a 6.4.02 3-Wire Control, 120, 277 Volt T5 Twin Tube Compact Lamps, T4 Quad Tube and T4 Triple Tube Hi-lume Compact, FL and FLB case type 2.38”w (60mm) x 1.50”h (38mm) x 9.50”l (241mm) Hi-lume Compact SE, CT case type 3.00”w (76mm) x 1.00”h (25mm) x 4.90”l (124mm) HOT DIMMED HOT Hi-lume Compact SE, C2T case type 3.00”w (76mm) x 1.00”h (25mm) x 6.75”l (171mm) DIMMED HOT NEUTRAL Power Control JOB NAME: JOB NUMBER: NEUTRAL Dimming Ballast ® Hi-lume Compact SE HOT Hi-lume Compact Power Control Lamps SPECIFICATION SUBMITTAL Dimming Ballast Lamps Page MODEL NUMBERS: Hi-lume Compact ™ 5% HIGH PERFORMANCE ELECTRONIC FLUORESCENT DIMMING BALLASTS 120 /277 Volt T5 Twin Tube Compact Lamps T4 Quad and Triple Tube rev hi-compact-2a 6.4.02 DESCRIPTION BALLAST SPECIFICATIONS • Continuous, flicker-free, 100%-5% high-performance dimming to meet the needs of a wide variety of lighting designs • 3-wire line-voltage control technology for consistent fixtureto-fixture dimming performance • Low harmonic distortion throughout entire dimming range maintains power quality • Inrush current limiting circuitry eliminates circuit breaker tripping, switch arcing, and relay failure • Lamps turn on at any dimmed level without flashing to full light, eliminates nuisance flashing • Ballast is a programmed rapid start type and preheats lamp cathodes before applying full arc voltage • T4 Quad and Triple Tube models have End-of-lamp-life protection circuitry that helps ensure safe operation throughout entire lamp life cycle • Miswire protection eliminates potential failure caused by improper installation • 100% performance tested prior to shipment • 3-Year warranty • Field service commissioning (optional) – extends warranty to 5 years (limited) • Designed and assembled in the USA • Ballasts that dim T4 compact fluorescent lamps are intended for factory installation by Lutron OEM fixture partners • Ultra quiet operation • Dimming range: 100% - 5% • T5 ballast factor greater than .85 • T4 ballast factor greater than .90 • T4 ballast factor (SE series) greater than .95 • Total harmonic distortion less than 10% • Power factor greater than .95 • Lamp current crest factor less than 1.7 • Sound rating: Inaudible in a 27dBA ambient • Inrush current: maximum of 7 amps per ballast at 120V, 3 amps per ballast at 277V • Maximum ballast case operating temperature at any point: 75°C (167°F) • Minimum ballast starting temperature: 10°C (50°F) ® JOB NAME: JOB NUMBER: STANDARDS • UL listed, CSA approved, Class P thermally protected • Meets ANSI C82.11 Ballast Standard • Meets FCC Part 18 Non-Consumer for EMI/RFI emissions requirements • Meets ANSI C62.41 Category A surge protection standards • Lutron Quality Systems registered to ISO 9001 SPECIFICATION SUBMITTAL Page MODEL NUMBERS: 5% HIGH PERFORMANCE ELECTRONIC FLUORESCENT DIMMING BALLASTS Hi-lume Compact ™ 120 /277 Volt T5 Twin Tube Compact Lamps T4 Quad and Triple Tube rev hi-compact-3a 6.4.02 HI-LUME COMPACT AND HI-LUME COMPACT SE BALLASTS 120 VOLTS WATTS/ LENGTH LAMPS T4 4-PIN QUAD TUBE 1/2” Diameter T5 TWIN TUBE 5/8” Diameter 1 2 LAMPS PER BALLAST BALLAST CURRENT HI-LUME MODEL NUMBER BALLAST CURRENT HI-LUME MODEL NUMBER 18W FL/FLB1 C2T2 1 2 .20A .42A FDB-CF18-120-1 FDB-T418-120-2-S .08A .17A FDB-CF18-277-1 FDB-T418-277-2-S 26W CT2 C2T2 1 2 .26A .50A FDB-T426-120-1-S FDB-T426-120-2-S .12A .21A FDB-T426-277-1-S FDB-T426-277-2-S 18W C2T2 2 .42A FDB-T418-120-2-S .17A FDB-T418-277-2-S 1/2” Diameter T4 4-PIN TRIPLE TUBE CASE TYPE 277 VOLTS 2 26W CT C2T2 1 2 .26A .50A FDB-T426-120-1-S FDB-T426-120-2-S .12A .21A FDB-T426-277-1-S FDB-T426-277-2-S 32W CT2 C2T2 1 2 .31A .59A FDB-T432-120-1-S FDB-T432-120-2-S .13A .24A FDB-T432-277-1-S FDB-T432-277-2-S 42W FL/FLB1 1 .39A FDB-CT42-120-1 .17A FDB-CT42-277-1 36/39W (16”) FL FL FL 1 2 3 .33A .58A .85A FDB-1643-120-1 FDB-1643-120-2 FDB-1643-120-3 .14A .25A .35A FDB-1643-277-1 FDB-1643-277-2 FDB-1643-277-3 40W (22”) FL FL FL 1 2 3 .33A .61A .88A FDB-2227-120-1 FDB-2227-120-2 FDB-2227-120-3 .14A .25A .38A FDB-2227-277-1 FDB-2227-277-2 FDB-2227-277-3 50W (22”) FL FL 1 2 .38A .69A FDB-2243-120-1 FDB-2243-120-2 .17A .32A FDB-2243-277-1 FDB-2243-277-2 Add suffix -E or -B to denote wires exit END or BASE of ballast. Models with -B suffix include mounting studs. New Compact Enclosure (SE). Mounting studs standard. Delete suffix -S if mounting studs not desired. ® JOB NAME: JOB NUMBER: SPECIFICATION SUBMITTAL Page MODEL NUMBERS: Hi-lume Compact ™ 5% HIGH PERFORMANCE ELECTRONIC FLUORESCENT DIMMING BALLASTS 120 /277 Volt T5 Twin Tube Compact Lamps T4 Quad and Triple Tube rev hi-compact-4a 6.4.02 BALLAST CASE DIMENSIONS FL Power and control wires are 18 inches (.5m). Lamp wires are 36 inches (1m). A E B C A B C D E 1.50" (38mm) 9.5" (241mm) 1.70" (43mm) 2.38" (60mm) 8.91" (226mm) C-C (mounting centers) A B C D E F 1.50" (38mm) 9.5" (241mm) 2.00" (51mm) 1.70" (43mm) 2.38" (60mm) 8.91" (226mm) C-C (mounting centers) A B C D E F G 4.20" (107mm) 2.00" (51mm) 3.00" (76mm) 4.90" (124mm) 1.60" (41mm) 1.00" (25mm) 4.60" (117mm) C-C (mounting centers) A B C D E F G 6.00" (152mm) 2.00" (51mm) 3.00" (76mm) 6.75" (171mm) 1.60" (41mm) 1.00" (25mm) 6.50" (165mm) C-C (mounting centers) D FLB 8-32 Threaded Stud .345" (.876mm) C F D E B A CT A B F 8-32 Threaded Stud .29" (.736mm) C E G C2T D A B F 8-32 Threaded Stud .29" (.736mm) C E G ® JOB NAME: JOB NUMBER: D SPECIFICATION SUBMITTAL Page MODEL NUMBERS: Hi-lume Compact ™ 5% HIGH PERFORMANCE ELECTRONIC FLUORESCENT DIMMING BALLASTS 120 /277 Volt T5 Twin Tube Compact Lamps T4 Quad and Triple Tube rev hi-compact-5a 6.4.02 BALLAST WIRING FOR FL OR FLB CASE TYPE One Lamp Compact Fluorescent, FL or FLB Case Black (Switched Hot) To Dimming Control Orange (Dimmed Hot)1 White (Neutral) Red Hi-Lume Compact Dimming Ballast Red Blue Blue Ground 2 Two Lamp Compact Fluorescent, FL or FLB Case Red Black (Switched Hot) To Dimming Control Red Orange (Dimmed Hot)1 White (Neutral) Yellow Hi-Lume Compact Dimming Ballast Yellow Blue Ground 2 Blue 1 Dimming control wire colors do not necessarily match ballast wire colors (e.g. control “dimmed hot” may be yellow and ballast “dimmed hot” may be orange.) Wire colors shown are for Lutron controls and ballasts only. 2 Ballast and lighting fixture must be effectively grounded. For T5 Twin Tube compact lamps, maximum lamp to ballast wire length is 3 feet (1m). ® JOB NAME: JOB NUMBER: SPECIFICATION SUBMITTAL Page MODEL NUMBERS: 120 /277 Volt T5 Twin Tube Compact Lamps T4 Quad and Triple Tube 5% HIGH PERFORMANCE ELECTRONIC FLUORESCENT DIMMING BALLASTS Hi-lume Compact ™ rev hi-compact-6a 6.4.02 BALLAST WIRING FOR CT AND C2T CASE TYPES One Lamp Compact Fluorescent, CT Case Type Black (Switched Hot) Red Red Orange (Dimmed Hot)1 Hi-Lume Ballast 4-Pin Lamp Holder Blue White (Neutral)1 Ground 2 Blue Two Lamp Compact Fluorescent, C2T Case Type Red Red Black (Switched Hot) Orange (Dimmed Hot)1 4-Pin Lamp Holder Yellow Hi-Lume Ballast Yellow White (Neutral)1 Ground 2 4-Pin Lamp Holder Blue Blue 1 Dimming control wire colors do not necessarily match ballast wire colors (e.g. control “dimmed hot” may be yellow and ballast “dimmed hot” may be orange.) Wire colors shown are for Lutron controls and ballasts only. 2 Ballast and lighting fixture must be effectively grounded. For T5 Twin Tube compact lamps, maximum lamp to ballast wire length is 3 feet (1m). ® JOB NAME: JOB NUMBER: SPECIFICATION SUBMITTAL Page MODEL NUMBERS: 5% HIGH PERFORMANCE ELECTRONIC FLUORESCENT DIMMING BALLASTS Hi-lume Compact ™ 120 /277 Volt T5 Twin Tube Compact Lamps T4 Quad and Triple Tube rev hi-compact-7a 6.4.02 APPLICATION NOTES Perceived vs. Actual Light An important aspect of lighting control is the difference between measured and perceived light levels. For example, a light dimmed to 10% output is perceived by the eye as 32%. A light dimmed to 1% is perceived as 10%. This “Square Law” phenomenon takes advantage of how the human eye functions to achieve significant energy savings, while improving the visual environment. Power vs. Light The nearly linear relationship between fluorescent light levels and power consumption saves energy proportionately as lights are dimmed. 100% 75 90 MEASURED LIGHT Eco-10 Dimming Range Hi-lume Dimming Range 80 70 % Power 100% 25 21 Hi-lume Compact and Tu-Wire Dimming Range 60 50 40 0 0 10 25 20 10 5 1 22 50 75 100% % Light 30 10 50 32 40 50 60 70 80 90 100% PERCEIVED LIGHT Mixing Ballast and Lamps per Circuit For optimal dimming performance, do not mix ballast lamp types (T4, T5, or T8) on a given circuit. Mixing lamp lengths (48”, 36”, 24” etc.) within a single lamp type is permissible and will not diminish dimming performance. Do not mix ballast types on a given circuit (i.e., mix Hi-lume with Eco-10 or TuWire). Number of Ballasts per Control For maximum number of ballasts per control, divide control’s current capacity by the individual ballast current. Certain controls also have a specific number of maximum ballasts. ® JOB NAME: JOB NUMBER: SPECIFICATION SUBMITTAL Page MODEL NUMBERS: Hi-lume Compact ™ 5% HIGH PERFORMANCE ELECTRONIC FLUORESCENT DIMMING BALLASTS 120, 220/240, 277 Volt T5 Twin Tube Compact Lamps T4 Quad and Triple Tube rev hi-compact-8a 6.4.02 INSTALLATION REQUIREMENTS Ballast/Socket Leads Lead lengths from ballast to socket must not exceed 3' (1m) for T5 twin tube and T4 compact lamps. Lamp Mounting for T5 Twin Tube Many fluorescent lamp sockets are available with mounting slots to vary the height of the lamp away from the grounded metal surface. Use these slots to get the outside edge of the lamp to be 1/2"+/-1/4" away from the grounded metal surface. Lamp Sockets Quality lamp sockets are required to ensure positive lamp-pin to socket contact. T5 linear lamps require rotary locking sockets. T8 and T12 lamps require knife-edge sockets. U-bent lamps require locking sockets and proper lamp support to hold lamp pins in full contact with the socket. T5 twin tube lamps require sockets that lock into the lamp base and provide proper lamp support to hold lamp pins in full contact with socket. T4 compact sockets must be the 4 pin type and must be used with 4 pin compact lamps. PERFORMANCE Having a fluorescent lamp too close to the grounded metal will make the minimum intensity too low and will reduce lamp life. Having a fluorescent lamp too far away from the grounded metal will make the lamp flicker or not turn on at all. Lamp Mounting for T4 Compact Keep lamp at least 1/4" away from the grounded metal surface. Wiring and Grounding All wiring from the dimming control to the Hi-lume® Ballasts is line voltage wiring and may be run together in the same conduit. Ballast and lighting fixture must be effectively grounded. Ballasts must be installed per national and local electrical codes. Lamps Must Be Seasoned New fluorescent lamps must be operated for 100 hours at full output (“seasoned”) to render lamp impurities inert, so as to achieve proper dimming performance and average rated lamp life. SERVICE Replacement Parts Use replacement parts with exact Lutron model numbers. Consult Lutron if you have any questions. Further Information Ballasts for other lamp types and voltages may be available; For further information, please visit us at www.lutron.com/ballasts or contact our 24-hour Technical Support Center at 1-800-523-9466. Ballast Operating Temperature Ballast case temperature must not exceed 75°C at any point on ballast. ® JOB NAME: JOB NUMBER: SPECIFICATION SUBMITTAL Page MODEL NUMBERS: