Installation Guide and Tips - Metal Deck/Fire Proofed

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Installation Guide and Tips - Metal Deck/Fire Proofed Beams

Single, Chase, and Shaft Wall (Head, Vertical, & Bottom Joint Protection)-

-Keep track ends butted

-Perpendicular Mineral Wool only Flute Fill (no caulk/spray)

-Parallel under Flute Cover (no mineral wool required)

Perpendicular to Beam 3" or greater from Beam Flange - Install

Full Height Wall

-accommodate up to 1 1/2" fire proofing on Beam Flange Edges

-accommodate up to 2 layers of 5/8" Type X

-flute fill stuff "oversized plugs" before stud and bottom track

-6" and wider walls cut plug in half and install from each side

-no caulk/spray required

Fastener Attachment 24" O/C max.

Installed Gap

(See Notes)

BlazeFrame Composite

Track/Fire Stop

(When Exists)

Fastener below Obstruction

Max 24" from O/H www.blazeframe.com

Mineral Wool

Flute Fill

1" to 4"

(See Notes)

5/8" Type X

Gypsum Wallboard

1, 2, 3 Layers for 1, 2, 3 Hr Rating

Steel Stud

Max 24" O/C

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Installation Guide and Tips - Metal Deck/Fire Proofed Beams

Perpendicular Underneath Beam - Offset Leg Profile Option

-Use BlazeFrame offset leg profile

-Install prior to fire proofing (no z-clips required)

-Scrape fire proofing materials away to top of intumescent

Metal Pan Deck

Fire Proofing

(Thickness by Others)

Fastener Attachment

24" O/C max.

Installed Gap

(See Notes)

5/8" Type X

Gypsum Wallboard

Structural Steel Support

BlazeFrame Composite

Track/Fire Stop

"OL" - Series

1" to 4"

(See Notes)

Steel Stud

Max 24" O/C www.blazeframe.com

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Installation Guide and Tips - Metal Deck/Fire Proofed Beams

Perpendicular to Beam - 3" or less and Cantilevered from Beam Flange

-14ga Angle or Flat Stock outrigger with BlazeFrame offset leg profile

-Attach outrigger to offset leg profile on ground

-Attach outrigger/offset leg assembly to underside of Beam before fire proofing

-Fire proof beam filling area above outrigger/offset leg assembly

- Scrape fire proofing materials away to top of intumescent

Metal Pan Deck

Fire Proofing

(Thickness by Others)

Fastener Attachment

16" O/C max.

Installed Gap

(See Notes)

Structural Steel

Support

Min. 14ga strap/angle fastened to web and opposing offset leg

BlazeFrame Composite

Track/Fire Stop

"OL" - Series

1" to 4"

(See Notes)

Steel Stud

Max 24" O/C

5/8" Type X

Gypsum Wallboard www.blazeframe.com

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Installation Guide and Tips - Metal Deck/Fire Proofed Beams

Perpendicular Underneath Beam - Z-Clips and Standard Profile Option

Use Z-Clip and standard BlazeFrame profile

-Fill and seal all voids above BlazeFrame with additional fire proofing or caulking materials

Metal Pan Deck

Fire Proofing

(Thickness By Others)

Installed Gap

(See Notes)

BlazeFrame Composite

Track/Fire Stop

5/8 Type X

Gypsum Wallboard www.blazeframe.com

Structural Steel Support

Z-Clip Attachment Clips

(16" O/C)

Fastener Attachment into

Z-Clips 16" O/C

1" to 4"

(See Notes)

Steel Stud

Max 24" O/C

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Installation Guide and Tips - Metal Deck/Fire Proofed Beams

Perpendicular Underneath Beam - Attach through Fire Proofing Option

-Fire Proofing less than 1" - attach through fire proofing standard BlazeFrame profile

-Fastener attachment and load capacity per fastener manufacturer

- Fill and seal all voids above BlazeFrame with additional fire proofing or caulking

Metal Pan Deck

Fire Proofing

(Thickness By Others)

Installed Gap

(See Notes)

BlazeFrame Composite

Track/Fire Stop

5/8 Type X

Gypsum Wallboard

Structural Steel Support

Z-Clip Attachment Clips

(16" O/C)

Fastener Attachment into through Fire Proofing

1" to 4"

(See Notes)

Steel Stud

Max 24" O/C www.blazeframe.com

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Installation Guide and Tips - Metal Deck/Fire Proofed Beams

Beam Penetration - "Horse shoe" around beam

-20ga angle, z-clip, track, or stud centered in beam pocket

-fire proofing or mineral wool "pocket fill"

-square cut drywall around beam

-See Install Framing Methods:

-Appen Error! Not a valid bookmark self-reference.

dix A (below) - Offset Leg - Fire

Proofing Cavity Fill - (Pre-Fire Proofing Framing)

-Appendix B (below) - U-Shape - Mineral Wool Cavity Fill - (Post Fire Proofing Framing)

Metal Pan Deck

Angle or Z-clip attached to beam or

Steel Track Frame

Fire Proofing or

Mineral Wool only encompass angle or z-clip

BlazeFrame

Composite

Track/Fire Stop

Steel Stud

Max 24" O/C

5/8 Type X

Gypsum Wallboard

6 www.blazeframe.com

Installation Guide and Tips - Metal Deck/Fire Proofed Beams

Parallel to Flute - Flute Cover (no mineral wool required)

-Install BlazeFrame FC (flute cover) over fluted areas

-No wool required above

-Fasten BlazeFrame Profile to Flute Cover

-Open ends "cap" with min 4" width of Mineral Wool compressed 33%

Fastener Attachment 16" O/C max.

Fastener Attachment 24" O/C max.

Installed Gap

(See Notes)

BlazeFrame Composite

Track/Fire Stop

BlazeFrame (FC)

Flute Cover

(Continuous)

1" to 4"

(See Notes)

Steel Stud

Max 24" O/C

5/8 Type X

Gypsum Wallboard

Min. 4 pcf Mineral Wool

Compress min. 33%

Extend min. 4" inward into flute above Flute Cover

Concrete Fill

Min. 4 pcf Mineral Wool

Compress min. 33%

Extend min. 4" inward into flute above Flute Cover

Installed Gap

(See Notes)

5/8 Type X

Gypsum Wallboard

BlazeFrame Composite

Track/Fire Stop

Max 24" O/C

Steel Stud www.blazeframe.com

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Installation Guide and Tips - Metal Deck/Fire Proofed Beams

Install Exterior Corner - ECA (End Cap Angle) Clips

Top View Insert ECA into track

Top View

Side View Insert ECA into track

ECA inside track attached with fastener

Intersecting wall

"fresh piece" of

BlazeFrame butted against intumescent

Install Drywall - Notch or slot (slider direction) corner to accommodate intersecting tracks

Notched Drywall "Corner Void"

Slot Drywall

"Slot Accomodate Track leg"

Depth of

Track Leg

Depth of

Track Leg

Width of

Track Profile

Width of

Track Leg

8 www.blazeframe.com

Installation Guide and Tips - Metal Deck/Fire Proofed Beams

Install "Offset Jog" in wall layout

Top View Insert ECA into track

Top View

Intumescent of oppsing ECA

Profiles in "butted" contact

BlazeFrame OSA Profile

(Outside Angle)

Install "Large Offset Jog" in wall layout

Top View

BlazeFrame OSA Profile

(Outside Angle)

BlazeFrame Track

Profile www.blazeframe.com

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Installation Guide and Tips - Metal Deck/Fire Proofed Beams

Install "Offset Substrate Heights" in wall layout

Small Offset:

Side View

Intumescent "patch" added to assembly

Large Offset:

Side View

Fasten to "Beam" www.blazeframe.com

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Installation Guide and Tips - Metal Deck/Fire Proofed Beams

Accommodate "cast in place" or vertical obstructions

Eliminate "grinding" cut outs

Option A - Inside Angle Bypass

ISAF (Slotted Vertical Leg) Profile IANF (Solid Vertical Leg) Profile

1.25" 1.25"

(I) (I)

(L) (L)

(S)

I = Intumescent Strip Width - (to Match Opposing Track Profiles)

Concrete

Side View

Wall Cavity Penetration

(i.e. conduit/pipe)

Top View Cast in Place Bypass

BlazeFrame Profile

BlazeFrame "ISAF or IANF" Profile

BlazeFrame Profile

Wall Cavity Penetration

(i.e. conduit/pipe)

BlazeFrame Profile

BlazeFrame "ISAF" or

"IANF" Profile www.blazeframe.com

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Installation Guide and Tips - Metal Deck/Fire Proofed Beams

Option B - Utilize SKAB (service knockout bridge) profiles from BlazeFrame

"Service Knockouts in SKB Profile"

Top View using SKB Profile Top View SKB (field modified)

BlazeFrame Profile

BlazeFrame Profile

Factory Knockout

Wall Cavity Penetration

(i.e. conduit/pipe)

Factory Knockout

SKB field modified

(snipped out) to accomodate

Vertical Sleeve/Obstruction

SKB Profile

Located in Wall

BlazeFrame Profile

BlazeFrame Profile

12 www.blazeframe.com

Installation Guide and Tips - Metal Deck/Fire Proofed Beams

Option C - Utilize FSP (flat strap patch) to patch "leg cut out"

Top View Side View

BlazeFrame FSP

(Flatstrap Patch) www.blazeframe.com

Fasten FSP to outer surface of track leg

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Installation Guide and Tips - Metal Deck/Fire Proofed Beams

Fire Rated Control Joints Vertical Application

Intumescent

1.00"

1.25" .75" 1.25"

Part #

CJB-18

Intumescent

Width

1.25"

Profile

Width

3.25"

Gauge

.018

Installation:

-Locate first flange of CJB between wall "stud" and wall sheathing

-Fasten CJB max. 8" O/C utilizing wall sheathing fasteners for attachment

-Span wall sheathing from adjacent "stud" and attach to second CJB flange

-Edges of wall sheathing align with edges of intumescent material

Rated 1 hour - Top View CJB at Stud/Jamb (Single Side & Back to Back)

Rated 2 Hour - Top View CJB at Stud/Jamb (Single Side & Back to Back) www.blazeframe.com

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Installation Guide and Tips - Metal Deck/Fire Proofed Beams

Fire Rated Control Joints Horizontal Application

Fastener Attachment

24" O/C max

Concrete Deck

Drywall Control

Joint (Optional)

Installed Gap

(See Notes)

BlazeFrame Composite

Track/Fire Stop

"SS" Series"

1" to 4"

(See Notes)

5/8" Type X

Gypsum Wallboard

Steel Stud

Max 24" O/C

15 www.blazeframe.com

Installation Guide and Tips - Metal Deck/Fire Proofed Beams

Beam Penetration - Installation Beam

Cavity Fire Proofing Fill

-Offset leg profile (solid leg profile shown)

-Pre Track before fire proofing

-Fire Proofing Fill - Beam Cavity

-"Square Cut" Gypsum Board

Appendix A – Offset Leg Fire

Proofing Cavity Fill

1. Structural Support - I-Beam or Open Web

Truss Penetration through wall

2. Offset Leg Profile - Install offset leg profile with "upper leg" depth to extend through required fire proofing extending past edge of beam flange

3. BlazeFrame Profile - Install Blazeframe profile intersecting beam attached to deck leaving gap distance of required fire proofing on beam

--------------------------------------------------------------

1A. Flange - Snip web of vertical "beam drops" and bend inward towards legs (end view)

1B. Flange - Side profile of "bent flange" in track cavity

1C. Attachment - Install over offset leg profile and fasten flange to offset leg profile typical fastener (end view)

Note: Beam Drops are 20ga material

--------------------------------------------------------------

1. Beam Drop - Insert "beam drop" and fasten to intersecting BlazeFrame Profile with typical steel fasteners.

2. Joint - Butt intumescent materials to keep continuous around beam

1

1

1A 1B

3

2

2

1C

16 www.blazeframe.com

Installation Guide and Tips - Metal Deck/Fire Proofed Beams

1. Beam Cavity Angle Install 20ga angle extending width and height of cavity from Beam web to Beam Drop attaching to either Beam web or Beam Drop "centered" enough to accommodate a min 1 1/4" of fire proofing on either side

Note: alternate Z-clip, Track, or Stud material min. 20ga may be used in place of Angle if installed in similar manner and location

----------------------------------------------------------

1. Fire Proofing - Fill beam cavity with fire proofing materials during application onto beam with at least same thickness as required on beam to each side of Beam Cavity Angle and web surface of Beam Drop facing beam cavity

2. Intumescent - Scrape away fire proofing materials from intumescent around beam and along deck to accommodate drywall overlap

1

1

2

17 www.blazeframe.com

Installation Guide and Tips - Metal Deck/Fire Proofed Beams

1. Wall Framing - Install wall framing materials

(studs) within 4" of "horse shoe" for gypsum drywall application

---------------------------------------------------------

1. Gypsum - Install Gypsum drywall sheathing

"square cutting" around beam penetration leaving "deflection gap" below beam and at overhead substrate

2. Vertical Overlap - Drywall need overlap vertical intumescent on beam drop a min 1/4"

Note:

1) Drywall may completely cover vertical intumescent as it will not interfere with dynamic vertical deflection

2) Do not fasten wall sheathing to "horse shoe" framing around beam penetration

1

1

2

18 www.blazeframe.com

Installation Guide and Tips - Metal Deck/Fire Proofed Beams

Beam Penetration - Installation

-U-shape (solid leg profile shown)

-Pre-applied fire proofing

-Mineral Wool Fill in Beam Cavity

-"Square Cut" Gypsum Board

Appendix B – U Shape

Mineral Wool Cavity Fill

1. Structural Support - I-Beam or Open Web

Truss Penetration through wall

2. Fire Proofing - Fire proofing materials applied to beam prior to installation of wall framing

3. Z-Clip - Z-clip to extend through fire proofing

Alt: Attach track through fire proofing with

"steel pin"

4. Tabbed Track - Snip web at each end of track and bend into tabs extending upward

--------------------------------------------------------------

1A. Tabbed Track - Web snipped at each end and formed into tabs (side view)

1B. Tabbed Track - Web snipped at each end and formed into tabs (top view)

1C. Tabbed Track Assembly - Beam drops installed with web located between tab and beam fastened together with screw fastener.

1A

1B

1

2

Side View

Top View

3

4

End View

1C

19 www.blazeframe.com

Installation Guide and Tips - Metal Deck/Fire Proofed Beams

1. Beam Drops - Section of BlazeFrame track profile extending from track attached to overhead substrate to Tabbed Track below beam (web located between "tab" and beam)

2. Attachment Top Track - Fasten Beam Drop to intersecting top track

3. Attachment Tabbed Track - Fasten Beam

Drop to Tabbed Track through "tab" into web of

Beam Drop

----------------------------------------------------------

1. Beam Cavity Angle Install 20ga angle extending width and height of cavity from Beam web to Beam Drop attaching to either Beam web or Beam Drop "centered" enough to accommodate a min 1 1/2" of mineral wool on either side

Note: alternate Z-clip, Track, or Stud material min. 20ga may be used in place of Angle as long as installed in similar manner and location

1

1

2

3

20 www.blazeframe.com

Installation Guide and Tips - Metal Deck/Fire Proofed Beams

1. Mineral Wool Fill - Min. 4pcf mineral wool compressed 50% between beam "cage" and fire proof coated beam penetration on both sides of installed Angle, Z-clip, or Track Profiles

2. Studs - Install wall framing materials (studs) within 4" of "horse shoe" for gypsum drywall application

------------------------------------------------------------

1. Gypsum - Install Gypsum drywall sheathing

"square cutting" around beam penetration leaving "deflection gap" below beam and at overhead substrate

2. Vertical Overlap - Drywall need overlap vertical intumescent on beam drop a min 1/4"

Note:

1) Drywall may completely cover vertical intumescent as it will not interfere with dynamic vertical deflection

2) Do not fasten wall sheathing to "horse shoe" framing around beam penetration

1

1

2

2

21 www.blazeframe.com

2

Installation Guide and Tips - Metal Deck/Fire Proofed Beams www.blazeframe.com

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