TM DC Power Supply For 5-Slot Housing Installation Instructions Document Number 9000-A2-GN1B-00 June 1997 Before You Begin The 5-slot housing can hold up to two – 48/+24 Vdc power supplies. A second redundant power supply can provide backup for the first. Before you start your installation, be sure to review the following information. CAUTION: It is strongly recommended that you refer to the Important Safety Instructions in the 5-Slot Housing with DC Power Supply Installation Instructions (Document No. 9000-A2-GN1C) before installing the DC power supply. ! HANDLING PRECAUTIONS FOR STATIC-SENSITIVE DEVICES This product is designed to protect sensitive components from damage due to electrostatic discharge (ESD) during normal operation. When performing installation procedures, however, take proper static control precautions to prevent damage to equipment. If you are not sure of the proper static control precautions, contact your nearest sales or service representative. Package Checklist Verify that your package contains the following: A DC power supply (see following specifications) DC Power I/O card Alarm Relay connector Cable tie This document 1 496-15149 Tool Needed A small, flat-blade screwdriver Technical Specifications Specification Criteria Rated Voltage and Rated Current +24 Vdc, 4.85 amps, 116 watts Power Consumption (typical) 110 watts at +24 Vdc – 48 Vdc, 2.35 amps, 113 watts 105 watts at – 48 Vdc Result: 376 Btu per hour at +24 Vdc 359 Btu per hour at – 48 Vdc Operating Voltage For negative input voltages: Power supply disabled: Voltage < |38.5 +/- 1 Vdc| Power supply enabled: Voltage > |43 +/- 0.5 Vdc| For positive input voltages: Power supply disabled: Voltage <16.5 Vdc nominal Power supply enabled: Voltage +20 Vdc to +30 Vdc Approximately 2 volts hysteresis between turn-on and turn-off voltage. 2 Installing the Initial Power Supply Install the initial power supply into the top slot. (Use the bottom slot for a second power supply, if desired.) 1. Remove power supply from its shipping box. Handle only by the top and bottom edges to avoid damaging the power supply circuit card. NOTE: The power I/O card in the rear of the housing transfers DC power for either one, or if needed, two power supplies. Discard the DC power I/O card in your package if one is already installed in the housing. 2. At the front of the housing, use the attached handle on the power supply to carefully slide the card into the top left slot towards the midplane until you feel it connect. Be sure that you slide the card in using the card guides provided on the housing. F astening S cre w P o w er S upply 97-15507 3. Locate the screw in the top left corner of the power supply. Using a flat-blade screwdriver, turn the screw counter clockwise until it stops turning. Then turn the screw clockwise until it locks the power supply in place. 3 Installing the Redundant Power Supply Install the redundant power supply into the bottom slot. You do not need to power down the unit to install the redundant power supply. 1. Unscrew and remove the filler panel to install a redundant power supply. 2. Remove power supply from its shipping box. Handle only by the top and bottom edges to avoid damaging the power supply circuit card. Discard the DC power I/O card in your package if one is already installed in the housing. NOTE: The power I/O card in the rear of the housing transfers DC power for either one, or if needed, two power supplies. 3. At the front of the housing, use the attached handle on the power supply to carefully slide the card into the bottom left slot towards the midplane until you feel it connect. Be sure that you slide the card in using the card guides provided on the housing. 4. Locate the screw in the top left corner of the power supply. Using a flat-blade screwdriver, turn the screw counter clockwise until it stops turning. Then turn the screw clockwise until it locks the power supply in place. Installing a Replacement Power Supply Install a replacement power supply into either the top or bottom slot. 1. Unscrew and remove the current power supply to install a replacement power supply. 2. Remove the new power supply from its shipping box. Handle only by the top and bottom edges to avoid damaging the power supply circuit card. NOTE: The power I/O card in the rear of the housing transfers DC power for either one, or if needed, two power supplies. Discard the DC power I/O card in your package if one is already installed in the housing. 3. At the front of the housing, use the attached handle on the power supply to carefully slide the card into the slot towards the midplane until you feel it connect. Be sure that you slide the card in using the card guides provided on the housing. 4. Locate the screw in the top left corner of the power supply. Using a flat-blade screwdriver, turn the screw counter clockwise until it stops turning. Then turn the screw clockwise until it locks the power supply in place. 4 Converting from an AC Power Supply to a DC Power Supply If you have a 5-slot access unit that uses AC power and would like to replace the AC power supply with a DC power supply, you will need to follow the conversion procedure. NOTE: You cannot install both an AC power supply and a DC power supply into a single housing. 1. Unplug the AC power cord from the AC power receptacle on the wall and on the rear of the access unit. 2. Remove the AC power supply. At the front of the housing, locate the screw in the top left corner of the power supply. Using a flat-blade screwdriver, turn the screw counter clockwise. Use the attached handle on the front of the power supply to carefully pull the card out of the slot away from the midplane. 3. Repeat Step 2 to remove the redundant AC power supply, if applicable. 4. Remove the AC power I/O card from the rear of the access unit housing. Using a screwdriver, loosen the upper and lower screws fastening the card to the housing’s frame. Then, gently pull the I/O card away from the midplane until it clears the housing. 5. Insert the DC power I/O card. Align the DC power I/O card with the upper and lower tracks of the slot at the rear of the housing. Push gently towards the midplane until it stops and you cannot push the card any further. Alternately tighten each captive screw until the screws are all the way in. Be careful not to overtighten the screws. 6. Plug the Alarm Relay connector into the socket labeled ALARM RELAYS on the power I/O card. 7. Install the DC power supply into the front of the housing. Use the attached handle on the DC power supply to carefully slide the card into the slot towards the midplane until you feel it connect. Be sure that you slide the card in using the card guides provided on the housing. Locate the screw in the top left corner of the power supply. Using a flat-blade screwdriver, turn the screw counter clockwise until it stops turning. Then turn the screw clockwise until it locks the power supply in place. 8. Repeat Step 7 to insert the redundant DC power supply, if applicable. 5 Power-Up Connection and Verification ! WARNING: The grounding terminal of the DC I/O card must be grounded. This is a safety feature. Grounding of the equipment is vital to ensure safe operation. Prior to installation, use a tester or voltmeter to check the terminal for earth ground. If the power source does not provide a ground connection, consult an electrician to determine another method of grounding the carrier before proceeding with the installation. 1. Disconnect DC power at the source. 2. Connect the copper ground terminal at the rear of the DC power I/O card to the earth ground. A 12 AWG (American Wire Gauge) wire is recommended. 3. Connect the DC power source to the appropriate terminals of the terminal block. Use the section labeled A for the primary power supply connection (power supply in upper slot). Use the section labeled B for the redundant power supply connection (power supply in lower slot), if needed. The terminal block accepts 14 AWG to 18 AWG wire. If you have a . . . Then ground the . . . +24 Vdc power system Negative lead of the battery at the source. 1. Connect the grounded negative lead of the voltage source or battery to the terminal labeled RETURN (in either the A or B section). 2. Connect the positive +24 Vdc lead wire to the terminal labeled – 48V/+24V (in either the A or B section). – 48 Vdc power system Positive lead of the battery at the source. 1. Connect the grounded positive lead of the voltage source or battery to the terminal labeled RETURN (in either the A or B section). 2. Connect the negative – 48 Vdc lead wire to the terminal labeled – 48V/+24V (in either the A or B section). 3. 4. Attach the cable tie supplied with the DC power supply to secure the power cables. 5. Reconnect the DC power at the source. 6 A B -4 8 V / + 2 4 V RETURN -4 8 V / + 2 4 V RETURN EETS R AT U S M ITA L A P PA C A N A D IA N S S A D IG E T H IS C LA T S O F T H U IP M E N T U IR E M E N EQ A LL R E Q A U S IN G R E N C E -C IO N S . IN T E R F E R E G U LAT SSE A D E LA C LA É R IQ U E ES R E IL N U M E X IG E N C C E T A P PA T E TO U T E S LE S É R IA L R LE M AT RESPEC MENT SU ANADA. D U R E G LE R DU C E B R O U ILLE 15 O F T H IT H PA R T TO T H E P LIE S W IC E C O M S U B JE C T E T H IS D E V . O P E R AT IO N IS IS D E V IC S S : (1) T H F C C R U LE W O C O N D IT IO N RENCE. IN T E R F E IN G T ARM FUL ANY F O LLO W CAUSE H E MUST ACCEPT G M AY N O T H IS D E V IC IN C LU D IN A N D (2) T N C E R E C E IV E D , CAUSE RE H AT M AY IN T E R F E . RENCE T IN T E R F E IR E D O P E R AT IO N UNDES A 4V -4 8 V / + 2 RETURN B 4V -4 8 V / + 2 RETURN FG SYSTEM POW ER FG A LA RM R E L AY S A LA RM R E L AY S COM NO NC COM NO NC S TA L L E D TO B E IN R E S T R IC T E D O N LY IN L O C A T IO N S A CCESS SYSTEM POW ER R e a r V ie w COM NO NC COM NO NC TO B E IN S TA L L E D O N LY IN R E S T R IC T E D A C C E S S L O C A T IO N S C able T ie M ount 97-15509 Verification Checklist Did the green power supply LED light? If not, see Troubleshooting. 7 Troubleshooting Symptom Possible Cause Solutions Green LED is not lit The access unit has no power. Check the power. Power supply is not fully inserted into the housing. Reinstall the power supply, making sure that you gently push it all the way into the housing. Power supply is defective. Replace the power supply. The input voltage is not in the proper range. Check the voltage and the polarity. Red LED is lit Check the circuit breaker. If you are still having problems with the power supply, contact your service representative. Power Failure Recovery In cases of loss and restoration of nominal voltage conditions, this product automatically restores to service without manual intervention. *9000–A2–GN1B–00* 8