CHEN 4130 – Senior Lab Fall 2013 Department of Chemical Engineering University of Colorado Syllabus and Course Information Instructors Mark Stoykovich Wendy Young JSCBB C123 JSCBB D124 mark.stoykovich@colorado.edu wendy.young@colorado.edu Laboratory Coordinator Ann Greco ann.greco@colorado.edu Class Meetings Times Mondays, 1 – 5 p.m., in JSCBB B1B90 (lectures) or Eng. Center Building ECCH 1B70 (labs) Wednesdays, 1 – 5 p.m., in JSCBB B115 (lectures) or Eng. Center Building ECCH 1B70 (labs) The instructor will be available in the laboratory area during the lab section periods and when experiments are in operation. Please contact the instructor for appointments at other times. Course Website Desire2Learn (D2L) Textbook The following books are recommended resources for many of the experiments and are on reserve in the Engineering Library: 1. W. L. McCabe, J. C. Smith, and P. Harriott, Unit Operations of Chemical Engineering, Sixth Edition, McGraw-Hill, 2001. 2. J. D. Seader, E. J. Henley, Separation Process Principles, Wiley, 1998. 3. H. S. Fogler, Elements of Chemical Reaction Engineering, Third Edition, Prentice Hall, 1999. Perry’s Chemical Engineers’ Handbook is another invaluable resource for this course. Course Learning Goals 1. To work in a simulated industrial environment, with emphases on teamwork, open-ended problem solving, project-style report writing, and effective oral communications. 2. To provide hands-on operating experience with typical chemical engineering equipment and to obtain experience with heat transfer, fluid flow, and reacting systems. 3. To provide experience with planning and implementing experiments. 4. To review and practice chemical engineering principles. 5. To provide an understanding of, and practice with, the use of statistics and data interpretation with real experimental data. CHEN 4130 – Chemical Engineering Laboratory 2 1 General Format of the Course Five physical experimental devices will be examined in this course: (1) Stirred Tank Reactor; (2) Tubular Flow Reactor; (3) Distillation Tower; (4) Triple Effect Evaporator; (5) Gas Adsorber; Numerical solutions and evaluations with simulation software also may be required. The class will be divided into 5 groups that will rotate over the 5 experiments during the semester. Each student group will run the experiments according to the Course Schedule determined by the instructor. Group Leaders must submit to the instructor a written report detailing the experimental setup, a standard operating procedure, the fundamental operating principles and relevant theory, experimental design and plan for experimentation, and the approach for analyzing results. The deadline for submitting the group leader report is before 1 pm the Friday prior to running the experiment. Calculations, including final figures/graphs, results and conclusions, are turned in for grading two days (by 5 pm) after each experiment is completed. A Group Lab Notebook is submitted for grading with the final report for each experiment. Written reports and oral presentations are due according to the Course Schedule. Additional Expectations / Rules: 1. Teamwork is required for a successful semester. All team members are expected to contribute equally. 2. All team members must participate in the experimentation. 3. Follow all safety rules as provided by EH&S and the course guidelines. Failure to follow the safety rules will prohibit in your participation in the experiments and the overall course. 4. No cell phones or mobile devices permitted while in class – ever! Consider this your first and only warning. If operation of such a device is observed in class, the result will be an automatic reduction of the final course grade by one letter grade (A to B, etc.) for each occurrence. 5. Respect your peers and lab instructors. CHEN 4130 – Chemical Engineering Laboratory 2 2 Requirements of CHEN 4130 The following items are required of each student in CHEN 4130: Type of Report Group Leader Report Prepare process flow diagram Write Standard Operating Procedure (SOP) with safety information Prepare calculation flowchart Provide detailed experimental plan Experiments in the Lab Each group member must conduct each experiment; repeat if needed Calculations Due by Wednesday 5 pm on the second week of the experiment Returned to groups rapidly Lab Notebooks One Lab Notebook per team Submitted by group with Calculations Safety map with discussion points due with Final Reports Written Report (Group) Due date according to schedule To be prepared and submitted as a group Use “Format of a Full Written Report” Written Technical Memo (Individual) Due date according to schedule To be prepared and submitted individually Use “Format of a Technical Memo” Number Required 1 Group 3 3 3 1 1 Oral Report Due date according to schedule Use “Format of the oral presentation” Group presentations, computer-aided, professional attire, all group members speak 1 Final Group Evaluation Form 1 CHEN 4130 – Chemical Engineering Laboratory 2 Individual 3 Grading in CHEN 4130 The following scheme will be used to determine your grade in CHEN 4130: Technical Report Assignments Executive summary Introduction Results and discussion 1 x 20 1 x 20 1 x 20 20 20 20 Group Leader Planning Report Operating instructions & process flow diagram Safety assessment Calculations flowchart with experimental planning 1 x 30 30 Calculations Sample calculation of results from raw data Error analysis Final figures including tables and graphs of results 3 x 20 60 Lab Notebooks One per group Submit completed notebook with Final Reports 3x5 15 Group Written Report 1 x 40 40 Individual Technical Memo 1 x 40 40 Oral Report 1 x 40 40 Team Assessment 1 x 10 10 Instructor Evaluation 1 x 40 40 TOTAL CHEN 4130 – Chemical Engineering Laboratory 2 335 4