SOUTH INLAND RAW WATER PS
BOSSIER CITY PROJECT P14-02
SUBMITTAL FOR
Raw Water Intake Screens
D-11100-001-B
Submittal Number
7/15/14
Date
Roy Thompson
Max Foote Construction
Certification Statement: By this submittal, I hereby represent that I have determined and
verified all field measurements, field construction criteria, materials, dimensions, catalog
numbers and similar data and I have reviewed and approved this submittal and checked and
coordinated each item with other applicable approved shop drawings and all contract
requirements.
Johnson Screens® Passive Intake Screens
& Hydroburst Air-Backwash System
Submittal Package Rev B
Bossier City, LA
South Inland Raw Water Pump Station
Bilfinger Water Technologies, Inc.
1950 Old Hwy 8 NW
New Brighton, MN 55112
USA
Phone +1 651 636 3900
Fax +1 651 638 3132
usa.water@bilfinger.com
www.water.bilfinger.com
Purchase Order 275-11100
Max Foote Construction Company, LLC
Sales Order 4745
Bilfinger Water Technologies, Inc.
Response to Submittal Review Comments
From Manchac Consulting Group, Inc.
1. Provide dry contact outputs for the following points: Inremote status, common failure for both the air burst system
and air compressor, and valve fully closed. Refer to drawing
E-10.
Bilfinger Water Technologies, Inc.
The dry contacts have been added and are shownon sheet 4
of 5 of drawing D000845688 Rev B.
2. Provide information on the control panel nameplates.
Confirm the control panel and associated equipment are
labeled as indicated on drawings P-01 and E-10
Sheet 5 of 5 of drawing D000845688 Rev B shows the
nameplate location on the control panel. This will be a plastic
nameplate with a black background and white lettering.
We will also provide nameplates for the air compressor
(RWP-AC-421), butterfly valve assembly 1 (RWP-FCV-421)
and butterfly valve assembly 2 (RWP-FCV-422). These
nameplates will be made of stainless steel with black
embossed lettering.
3. Provide local-off-remote switch that controls whether the air
burst system is initiated at the local control panel or remotely
by the plant control system. When the switch is in Local the
air busrst system shall be initiated by the local control panel.
When the switch is in Remote the air burst system shall be
initiated by the plant control system. Refer to specification
section 16904 paragraph 3.05 for description of operation.
The switch has been added to the control panel for localremote system operation.
1950 Old Hwy 8 NW
New Brighton, MN 55112
USA
Phone +1 651 636 3900
Fax +1 651 638 3132
usa.water@bilfinger.com
www.water.bilfinger.com
Diana Roddy
Environmental Technical Sales, Inc.
7731 Office Park Blvd.
Baton Rouge, LA 70809
Re:
Max Foote Construction Company, LLC
Purchase Order # 275-11100
Bilfinger Water Technologies Sales Order 4745 SO
Bilfinger Water Technologies Submittal Package, Rev B:
D000845661 Rev A - T-54x36 Intake, Dished x Cone
D000845663 Rev A - T-54x36 Intake, Dished x Dished
D000845688 Rev B - Hydroburst System
Design Report - Passive Intake Screens
Hydroburst Component Cut Sheets
Attached, for your review and approval, is seven (7) hard copies and one
(1) CD digital copy of Bilfinger Water Technologies Inc. Approval
Drawing(s) D000845661 Rev A, D000845663 Rev A & D000845688 Rev
B which will be used to fabricate the products for the above referenced
purchase order.
If the drawing(s) meets your requirements, please indicate approval by
selecting the appropriate choice listed in the "FOR APPROVAL" Customer
Acknowledgment box on the drawing(s). If any changes or additions are
needed, please notify me immediately, mark-up the drawing(s), sign, date,
and return them to me. You may email a .pdf of the drawing(s) to me at
ehrich.shaw@bilfinger.com, or you may fax them to 651-638-3230.
Our quoted delivery is based on our receipt of the approved drawing(s).
When the approved drawing(s) is received, I will complete engineering
and establish a ship date, and you will then be notified. Please be advised
that any changes outside of the proposed scope of work may delay
delivery and require a price adjustment.
If you have technical questions or concerns about the attached
documents, please contact me, toll-free at 1-800-833-9473 Ext. 238 or via
email at the above mentioned email address.
Bilfinger Water Technologies, Inc.
1950 Old Hwy 8 NW
New Brighton, MN 55112
USA
Phone +1 651 636 3900
Fax +1 651 638 3132
usa.water@bilfinger.com
www.water.bilfinger.com
Page 2 / 2
Thank you for ordering from Bilfinger Water Technologies Inc., and for the
opportunity to be of service to you. We appreciate your prompt reply.
Best regards,
Ehrich Shaw
Project Manager - Water Intake
Bilfinger Water Technologies, Inc.
1950 Old Highway 8
New Brighton, MN 55112
Phone: 651.638.3238
Fax: 651.638.3230
Email: ehrich.shaw@bilfinger.com
8
7
6
5
4
3
2
1
DRAWING NUMBER
D000845661
ITEM
1
QTY
2
2
1
Parts List
DESCRIPTION-APPROVAL
SCREEN CYLINDER:
WIRE = 69, SLOT = 0.125
TEE ASSEMBLY:
3
4
LIFTING LUG:
304
4
1
304
5
1
6
1
MOUNTING FLANGE: 1.00 THK
TO MATE w/ 36" AWWA C-207 TABLE 2 CLASS D FLANGE
ABW FLANGE: 1.00 THK
TO MATE w/ 6" 150# ANSI FLANGE
CONE ASSEMBLY:
7
1
DISHED HEAD:
304
8
1
LIFTING GUSSET:
304
185.33 OVERALL LENGTH
REF.
87.53
59.50 SCREEN LENGTH
2 PLACES
3
D
7.53
REF.
3
1
3
17.80
REF.
1
7
MATERIAL
304
304
D
304
304
3
54.00 NOM
SCREEN DIA
2 PLACES
FOR APPROVAL
Customer Acknowledgment
81.00
REF.
Any changes after approval by customer or customer's
agent will be at the customer's expense unless Johnson
Screens otherwise agrees in writing. Acceptance of
these terms is confirmed by the signature below.
7
6
54.00
5
Approved as is - PROCEED TO MANUFACTURE
2
5
2
C
Change per comments - RESUBMIT FOR APPROVAL
(May affect delivery and price)
C
Accepted as noted - PROCEED TO MANUFACTURE
8
8
Signed __________________________ Dated__________
11.00
4
4
26.00
36.00 DIA.
CUSTOMER INFORMATION:
1) CAPACITY = 17,361 GPM [25 MGD] @ 0.50 ft/sec
MAXIMUM THRU SLOT VELOCITY.
2) INSTALLATION DEPTH = 15 ft.
3
1
3
3) COLLAPSE STRENGTH DESIGNED FOR
MAXIMUM PUMP PRESSURE OR DIFFERENTIAL
HEADLOSS = 6.50 psi [0.45 bar]
1
4) ESTIMATED WEIGHT = 3600 lbs.
6
5) SCREEN OPEN AREA = 63.78%
7
B
B
5
2
4
A
INITIAL RELEASE
EHRICH SHAW
NADINE LACROSSE
6/4/2014
REV
DESIGNATION
ENGINEER
DRAFTER
DATE
INTAKE SCREEN ASSEMBLY
T-54 X 36 HCE w/ 6" ABW CONNECTION
LINEAR DIMENSIONS: INCHES
TOLERANCES UNLESS NOTED
X.XX
DESIGN LOCATION
A
INSTALLATION ORIENTATION
NEW BRIGHTON, MN
USA
THIS PRODUCT AND ITS COMPONENTS ARE PROTECTED
BY ONE OR MORE OF THE FOLLOWING
U.S. PATENTS AND OTHER PATENTS PENDING:
6,712,959, 6,051,131
8
7
6
5
4
± 0.008
X.X
± 0.04
0-60
± 0.12
60-120
± 0.25
OVER 120
± 0.50
ANGLES
± 0.5°
THIS DRAWING AND THE INFORMATION CONTAINED IS CONFIDENTIAL
AND PROPRIETARY. IT MAY NOT BE COPIED OR DIVULGED IN WHOLE OR
IN PART WITHOUT WRITTEN PERMISSION FROM BILFINGER WATER
TECHNOLOGIES. COPYRIGHT - ALL RIGHTS RESERVED
3
BOSSIER CITY, LA
SOUTH INLAND RAW WATER PUMP STATION
REFERENCE
PROJECT NUMBER
THIRD ANGLE
PROJECTION
SHEET SIZE
DO NOT SCALE
2
CONTENT
17176-1
D
SHEET
1 OF 1
REV
APPROVAL
DRAWING NUMBER
A
D000845661
1
A
8
7
6
5
4
3
2
1
DRAWING NUMBER
D000845663
175.05 OVERALL LENGTH
REF.
D
87.53
7.53
REF.
59.50 SCREEN LENGTH
2 PLACES
3
1
3
3
7.53
REF.
1
6
ITEM
1
QTY
2
2
1
Parts List
DESCRIPTION-APPROVAL
SCREEN CYLINDER:
WIRE = 69, SLOT = 0.125
TEE ASSEMBLY:
3
4
LIFTING LUG:
304
4
1
304
5
1
6
2
MOUNTING FLANGE: 1.00 THK
TO MATE w/ 36" AWWA C-207 TABLE 2 CLASS D FLANGE
ABW FLANGE: 1.00 THK
TO MATE w/ 6" 150# ANSI FLANGE
DISHED HEAD:
7
1
LIFTING GUSSET:
304
3
304
D
304
304
FOR APPROVAL
54.00 NOM
SCREEN DIA
2 PLACES
Customer Acknowledgment
Any changes after approval by customer or customer's
agent will be at the customer's expense unless Johnson
Screens otherwise agrees in writing. Acceptance of
these terms is confirmed by the signature below.
81.00
REF.
6
MATERIAL
304
6
Approved as is - PROCEED TO MANUFACTURE
5
Change per comments - RESUBMIT FOR APPROVAL
54.00
(May affect delivery and price)
Accepted as noted - PROCEED TO MANUFACTURE
C
2
C
2
Signed __________________________ Dated__________
5
7
7
11.00
CUSTOMER INFORMATION:
1) CAPACITY = 17,361 GPM [25 MGD]@ 0.50 ft/sec MAXIMUM
THRU SLOT VELOCITY.
4
4
26.00
2) INSTALLATION DEPTH = 15 ft.
36.00 DIA.
3) COLLAPSE STRENGTH DESIGNED FOR
MAXIMUM PUMP PRESSURE OR DIFFERENTIAL
HEADLOSS = 6.5 psi [0.45 bar]
4) ESTIMATED WEIGHT = 3600 lbs.
3
1
3
5) SCREEN OPEN AREA = 63.78%
1
6
6
B
B
INSTALLATION ORIENTATION
2
5
4
A
INITIAL RELEASE
EHRICH SHAW
NADINE LACROSSE
6/4/2014
REV
DESIGNATION
ENGINEER
DRAFTER
DATE
INTAKE SCREEN ASSEMBLY
T-54 X 36 HCE w/ 6" ABW CONNECTION
LINEAR DIMENSIONS: INCHES
TOLERANCES UNLESS NOTED
X.XX
DESIGN LOCATION
A
NEW BRIGHTON, MN
USA
THIS PRODUCT AND ITS COMPONENTS ARE PROTECTED
BY ONE OR MORE OF THE FOLLOWING
U.S. PATENTS AND OTHER PATENTS PENDING:
6,712,959, 6,051,131
8
7
6
5
4
± 0.008
X.X
± 0.04
0-60
± 0.12
60-120
± 0.25
OVER 120
± 0.50
ANGLES
± 0.5°
THIS DRAWING AND THE INFORMATION CONTAINED IS CONFIDENTIAL
AND PROPRIETARY. IT MAY NOT BE COPIED OR DIVULGED IN WHOLE OR
IN PART WITHOUT WRITTEN PERMISSION FROM BILFINGER WATER
TECHNOLOGIES. COPYRIGHT - ALL RIGHTS RESERVED
3
BOSSIER CITY, LA
SOUTH INLAND RAW WATER PUMP STATION
REFERENCE
PROJECT NUMBER
THIRD ANGLE
PROJECTION
SHEET SIZE
DO NOT SCALE
2
CONTENT
17176-2
D
SHEET
1 OF 1
REV
APPROVAL
DRAWING NUMBER
A
D000845663
1
A
1950 Old Highway 8, New Brighton, MN 55112 (Physical Address)
P.O. Box 64118, Saint Paul, MN 55164 (Mailing Address)
(651)-638-3230 (Fax)
(651)-636-3900 x-238 (Phone)
(651)-638-3238 (Direct Dial, Ehrich Shaw)
ehrich.shaw@bilfinger.com
www.water.bilfinger.com
Passive Intake Screen Design Report
The following calculations are intended to provide verification that the design used in the above
referenced project is suitable for the intended application. It is assumed that the reader is familiar with
the methods and parameters adapted from the various standards referenced. The application of these
calculation shown in this document should be considered proprietary, and should not be published or
generally reproduced without the written permission of Bilfinger Water Technologies.
References
Project:
Bossier City, LA
Scope of Supply:
(2) T-54 Intake Assembly
Customer References:
PO# 275-11100
Bilfinger Water Technologies Order:
4745 SO
Design:
Per conditions provided.
Rev
A
Comments
Initial Release
C O M P A N Y
Date
6/5/2014
6/5/2014
Contents:
1. Specifications
1.1. Conditions
1.2. Screen Dimensions
2. Open Area Calculation
3. Slot Velocity
4. Structural Calculations
4.1. Wire Collapse Strength
4.2. Wire Maximum Span
4.3. Wire Burst Strength (air backwash resistance)
4.4. Rod Maximum Span
4.5. Number of Support Rings
4.6. Stress In Ring
4.7. Stability of Ring
5. Conclusions
Bilfinger Water Technologies
2 of 9
1. Specifications
1.1 Conditions
Differential Hydrostatic Collapse Pressure
H2Oft ≡ 15⋅ ft
Design Load
1 foot H2O = 0.433 psi
Load ≡ 0.433
psi
⋅ H2Oft
ft
Load = 6.495⋅ psi
Water Variables
lb
ρH2O ≡ 62.4⋅
ft
3
Design Stresses
σyield ≡ 30000⋅ psi
σdesign ≡ σyield⋅ 80%
σdesign = 24000⋅ psi
Material Variables
Material = 304 SS
6
E ≡ 28.3⋅ 10 ⋅ psi
μ ≡ 0.3
Flow
Flow ≡ 17361⋅
gal
min
Bilfinger Water Technologies
3 of 9
1.2 Intake Assembly Dimensions
These values were taken directly from the drawing or are standard
calculations of structural properties.
Global Dimensions
Screendia ≡ 54.00⋅ in
Effective Screen Length of One (1) Cylinder
Screenlg ≡ 59.50⋅ in
Slot ≡ 0.125⋅ in
Wire (69)
Wirewidth ≡ 0.071⋅ in
WireI ≡ 2.18⋅ 10
−5
WireZ ≡ 2.17⋅ 10
4
⋅ in
−4
Wirearea ≡ 9.12⋅ 10
3
⋅ in
−3
2
⋅ in
Rod (.074 x 1.00)
Rodwidth ≡ 0.074⋅ in
Rodheight ≡ 1.00⋅ in
RodI ≡
RodZ ≡
Rodwidth⋅ Rodheight
3
4
RodI = 0.006⋅ in
12
Rodwidth⋅ Rodheight
2
3
RodZ = 0.012⋅ in
6
Rodarea ≡ Rodwidth⋅ Rodheight
2
Rodarea = 0.074⋅ in
Rodcenters ≡ 1.00⋅ in
Support Rings
Ringthick ≡ 0.25in
Ringheight ≡ 1.50⋅ in
Bilfinger Water Technologies
4 of 9
2. Open Area
OA% ≡
Slot
Slot + Wirewidth
OA% = 63.78⋅ %
2
Screenarea ≡ π⋅ Screendia ⋅ Screenlg
Screenarea = 10094⋅ in
Screenoa ≡ Screenarea⋅ OA%
Screenoa = 6437⋅ in
2
3. Slot Velocity
Velocityslot ≡
0.5⋅ Flow
Screenoa
Velocityslot = 0.433⋅
ft
s
Maximum Thru-Slot Velocity has been found to be approximately 1.126 times the
Average Thru-Slot Velocity.
Velocitymax_slot ≡ Velocityslot⋅ 1.126
Velocitymax_slot = 0.487⋅
ft
s
4. Structural Calculations
4.1 Wire Collapse Strength
General Safety Factor Applied to this
Calculation
SF ≡ 1.5
Pcr ≡ 24⋅ E⋅
WireI
( Wirewidth + Slot) ⋅ Screendia3⋅ SF
Pcr = 0.32⋅ psi
Because this load is less than the Design Load, the screen will be
augmented by support rings
4.2 Wire Maximum Span
Since the wire will be supported by the support rods and ring structure, the
wire will need to span the distance between adjacent rods
2
σ=
ω⋅ l
12⋅ z
Based on Fixed End Condition of a
Beam
Load⋅ ( Wirewidth + Slot) ⋅ Rodcenters
σwire ≡ 
12⋅ Wire
2
Z
σwire = 488.9⋅ psi
Bilfinger Water Technologies
5 of 9
4.3 Wire Burst Strength
Burst∆P ≡
σdesign⋅ Wirearea
 Screendia 

 ⋅ Wirewidth + Slot
2


(
)
Burst∆P = 41.4⋅ psi
The backwash ejects water at 3 screen volumes in a 2-3 second period
2
 Screendia 
Screenvolume ≡ 
 ⋅ π⋅ ( Screenlg)
2


3
Screenvolume = 136268⋅ in
Backwash ≡
3⋅ Screenvolume
3⋅ sec
Backwash = 79⋅
ft
3
sec
The velocity at the screen surface of this fluid can be determined
as follows:
Backwashvel ≡
Backwash
Screenarea
Backwashvel = 1.12⋅
ft
sec
Assuming a drag coefficient of 1, the dynamic fluid force on the screen
can be estimated as follows:
Backwashload ≡
1
2
2
⋅ ρH2O⋅ Backwashvel
Backwashload = 0.009⋅ psi
The expected load from the backwash is far below the allowable
burst strength of the assembly.
Bilfinger Water Technologies
6 of 9
4.4 Rod Bending Stress
The maximum spacing of any support ring will be determined by the maximum
span of the screen rods
2
σ=
ω⋅ l
8⋅ z
Left End Simply Supported, Right End Simply
Supported
Based on Multiple
Simple Support
Condition of a
Beam
Given
σdesign =
( Load⋅ Rodcenters) ⋅ Rodspan2
8⋅ RodZ
(
)
Rodspan := Find Rodspan
Rodspan = 19.09⋅ in
This is the maximum spacing for the support ring.
4.5 Number of Support Rings
Using the value for the maximum rod span, the number of support rings
required in each cylinder can be determined
 Screenlg + 1⋅ in 
−1
 Rodspan 
Ringqty := ceil 
Ringqty = 3
Ringspacing :=
Screenlg
Ringqty + 1
Ringspacing = 14.875⋅ in
In order to reduce the weld stress at the rod-weld ring interface, the local rod span at each end had to
be reduced. An additional support ring has been added for a total of four (4) rings per cylinder.
Bilfinger Water Technologies
7 of 9
4.6 Stress in Support Ring
(
ScreenID ≡ Screendia − 2⋅ Rodheight
)
Approximate Inside Diameter of Screen
ScreenID = 52⋅ in
1 

 ScreenID − ⋅ in
8 
Ringradius ≡ 
2
Ringradius = 25.938⋅ in
σring :=
2⋅ Screendia ⋅ Load⋅ Ringspacing⋅ ScreenID
2
2
Ringthick⋅ ScreenID − ScreenID − 2⋅ Ringheight 


(
)
σring = 7163⋅ psi
4.7 Support Ring Elastic Stability
The most likely mode of failure for a thin walled cylinder (which the screen is modeled
after) is buckling. The stability of the ring is determined as follows:
RingI ≡
Ringthick⋅ Ringheight
Pcritring ≡
12
3
4
RingI = 0.07⋅ in
3⋅ E⋅ RingI
3
Ringradius
lbf
Pcritring = 342.1⋅
in
Fring := Load⋅ Ringspacing
RingSF :=
Pcritring
Fring
Fring = 96.6⋅
lbf
in
RingSF = 3.54
Bilfinger Water Technologies
8 of 9
5.0 Conclusions
The results of these calculations show that the assembly will be suitable for its intended application.
Please feel free to contact a Bilfinger Water Technologies engineer directly with any comments or
questions regarding this document or the referenced project.
Prepared By:
Ehrich Shaw
Project Manager - Water Intake
Bilfinger Water Technologies
9 of 9
HYDROBURST CUT SHEET LIST:
Saylor Beall 9000 Series Air Compressor Sheet:
- 20 HP Base-Mounted Air Compressor
Model BPL9200
Johnson Controls Low Pressure Control Sheet:
- Air Compressor Low Oil Pressure Switch
Model P29NC-2C
United Electric 100 Series Pressure Switch Sheet:
- Compressor Auto Start-Stop Pressure Switch
155-175 psi
Silvan Air Receiver Sheet:
- 1550 Gallon Vertical Air Receiver
Drawing 100-737
Spence Safety Valve Sheet:
- Main Air Receiver Safety Valve
Figure 41A, ½“ x ¾“
IPAC Auto Condensate Drain Sheet:
- Main Air Receiver Float-Type Auto Drain
Model SAC-120
Control Air Receiver Component Sheet
Wilkerson Filter/Regulator Sheet:
- Control Air Receiver Filter/Regulator
Model B18-02-GLGO
Grasslin MIL72 Series Timer Sheet:
- Hydroburst Cycle Programmable Timer
Model QWUZH-120
United Electric 400 Series Multi-Output Pressure Switch Sheet:
Dual Pressure Switch
- Low Air Pressure - 50 PSI
Adequate Air Pressure 150 PSI
Jomar Series 600/900 Butterfly Valve Sheet:
- 6“ Size Lug Style Butterfly Valve
Series 600
J-Flow JFC Series Pneumatic Actuator Sheet:
- Ball Valve Spring-Return Pneumatic Actuator
Bilfinger Water Technologies, Inc.
1950 Old Hwy 8 NW
New Brighton, MN 55112
USA
Phone +1 651 636 3900
Fax +1 651 638 3132
usa.water@bilfinger.com
www.water.bilfinger.com
Page 2 / 2
Max-Air NAMUR Series Solenoid Valve Sheet:
- Pneumatic Actuator Single Solenoid Control Valve
Model SV61-120
J-Flow 53 Series Limit Switch Sheet:
- Ball Valve Position Indicator with Limit Switches
Code No. LIT-1927190
Issued February 1, 2009
P29 Series
Low Pressure Control (With Time Delay)
Description
Applications
P29NC is a low pressure control with time
delay and lockout, which requires manual
reset. A drop in pressure energizes the time
delay relay and opens a contact after the time
delay, shutting down the equipment. The time
delay prevents nuisance shutdowns due to
momentary fluctuations in system pressures.
•
•
Features
•
•
•
•
direct reading scale indication
dust-protected snap action switch
trip-free manual reset
replacement timing relays available
•
chiller low temperature
industrial equipment, oil pressure
lubrication
low suction pressure
Technical Specifications
•
•
pilot duty rating of 750 VA, 120/240 VAC
external step down transformer for 440 and
550 VAC applications must be of sufficient
capacity to supply 15 VA at 120 VAC or
30VA at 240 VAC for time delay
P29 Series
Accessories
•
•
universal mounting bracket (271-51)
replacement timing relays (Refer to
Replacement Timing Relays for P28 and
P29 Lube Oil Controls Catalog Page,
LIT-1927395.)
Selection Chart
Code
Number
Switch
Action
Pressure
Range
Differential
psi (kPa)
Max Overpressure
psig (kPa)
Max Working Pressure
psig (kPa)
Pressure
Connection
Time Delay
Setting
P29NC-2C
SPST
20 in. HG Vacuum
to 100 psi
(-68 to 690 kPa)
2.2 ±1.5
(15.2 ±10.3)
325
(2241)
250
(1723)
1/4 in. Male
Flare Fitting
60 Seconds
(Factory Set)
36 in. Copper
Capillary Tube
with 1/4 in. Flare Nut
120 Seconds
P29NC-3C
P29NC-49C
P29NC-53C
90 Seconds
120 Seconds
P29NF-1C1
1. With alarm contacts
Example: Setpoint @ 10 psig. On a rise in pressure, the timing circuit opens at 10 psig and time out ends. On a fall in pressure, the timing
circuit energizes at 6-9 psig and the time out begins. If the pressure fails to reach 10 psig within the 60 sec. time delay, the main contacts open,
shutting down the controlled equipment.
The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 2009 Johnson Controls, Inc.
1 of 1
10 0 S e r i e s
100 Seri es
Pressure, Vacuum, Differential Pressure
AND Temperature SWITCHES
features
• Single Switch Output
• Epoxy Coated and Gasketed Cast Aluminum
Enclosure Type 4X
• Tamper-Resistant Set Point “Lock”
• Heat Trace and Freeze Protection Thermostats
• Proof Pressures to 10,000 psi (689,5 bar)
• Adjustable Ranges:
Pressure:
30 “Hg Vac to 5000 psi
(-1 to 344,7 bar)
“wc Ranges:
300 “wc Vacuum to 250 “wc Pressure
(-746,7 to 622,3 mbar)
Differential Pressure:
0.2 “wcd to 500 psid
(0,5 mbar to 34,5 bar)
Temperature:
-180 to 650°F
(-117.8 to 343.3°C)
1 0 0 - B - 0 8
100 Seri es
100 S e r i e s
features
overview
The 100 Series is a cost-effective pressure and temperature switch
for process plants and OEM equipment. The rugged, one piece
enclosure features a slanted cover for wiring accessibility.
A wide variety of microswitch and process-connection options
make this versatile series ideal for applications requiring a rugged
weather-proof mechanical switch.
Typical applications that utilize the 100 Series are heat tracing,
freeze protection, processing equipment (pumps, compressors),
inputs for annunciator panels, and fire suppression systems.
• UL listed and cUL certified.
• CE compliant to low voltage
directive and pressure
equipment directive.
• Optional ATEX or GOST intrinsic
safety compliance
• Single switch (SPDT or DPDT)
output
• Welded stainless steel
diaphragm models
• Ultra low pressure, “wc models
• Optional sensor material for
corrosive media
• Polished stainless steel flushmount connection
• Pump switch models with wide
adjustable deadband
“Clam shell” design
allows for ease in wiring
(pressure model shown)
Bulb and capillary
temperature model with
manual reset option
Differential
pressure model
2
w w w . u e o n l i n e . c o m 1 0 0 - B - 0 8
10 0 S e r i e s
specifications
Storage temperature
-65 to 160°F (-54 to 71°C)
Ambient TEMPERATURE
limits
-40 to 160°F (-40 to 71°C); models 520-525, 540-548, 700-706, 15731-15736: 0 to
160°F (-18 to 71°C); Set point typically shifts less than 1% of range for a 50°F (28°C)
ambient temperature change
Set point repeatability
Temperature models: ± 1% of adjustable range
Pressure models 15623, 15731-15737, 171-174, 218, 270-376, 520-535, 540-543, 700706, 560-564: ± 1% of adjustable range; models 190-194, 183-189, 483-494, 544-548,
565-567, 610-680, 15884: ±1.5% of adjustable range
Internal set point lock on all pressure models
Shock
Set point repeats after 15 G, 10 millisecond duration
Vibration
Set point repeats after 2.5 G, 5-500 Hz
Enclosure
Die cast aluminum, epoxy powder coated, gasketed, captive cover screws
Enclosure classification Enclosure type 4X
Switch output
One SPDT snap action switch; switch may be wired “normally open” or “normally closed”
Electrical rating
Weight
15A 125/250/480 VAC resistive except for H100-15623, 15731-15737, 15884, 20A 125/250/480 VAC resistive, B100-13546 and E100-13545, 22A/480 VAC. Electrical switches have limited DC capabilities at 24-30 VDC, 2A resistive and 1A inductive. 125 VDC, 0.5A resistive, 0.03A inductive. Consult factory for additional information.
2-7 lbs; Varies with model
Electrical connection
1/2” NPT (female); Two 7/8” diameter knockouts
Pressure connection
Models 15623, 218, 270-376, 610-680, 701-706, 15731-15884: 1/4” NPT (female); Models 171-194, 483-494, 520-535, 15737: 1/2” NPT (female); Models 540-
548: 1/8” NPT (female); Models 560-564: 2” Sanitary Fitting; Models 565-567: 1.5” Sanitary Fitting (Sanitary fittings mate with Tri-Clamp® fitting systems)
Bulb and capillary: 6 feet 304 stainless steel except for E100-13545, 10 feet 304
stainless steel
Immersion stem: nickel-plated brass (standard) except for B100-13546 stainless steel;
optional 316L stainless steel
Temperature assembly
Fill
Models 1BS/BC are solvent filled, models 2-8 non-toxic oil filled
Temperature deadband
Type F typically 1% and type B, C, and E typically 2% of range under laboratory conditions (70°F ambient circulating bath at rate of 1/2°F per minute change)
Heat tracing or
Freeze protection
Thermostats designed specifically for heat tracing and freeze protection ambient sensing
applications are available with types B100 and E100
1 0 0 - B - 0 8 w w w . u e o n l i n e . c o m 3
Catalog 9EM-TK-190-3
Basic 3/8" Body
Filter / Regulator
B18
= “Most Popular”
Specifications
Flow Capacity*
1/4 88 SCFM (41.5 dm3 /s)
3/8
117 SCFM (55.2 dm3 /s)
1/2
121 SCFM (57.1 dm3 /s)
Adjusting Range Pressure
0 to 30 PSIG (0 to 2.1 bar)
0 to 60 PSIG (0 to 4.1 bar)
0 to 125 PSIG (0 to 8.6 bar)
0 to 250 PSIG (0 to 17.2 bar)
NPT / BSPP-G
1/4
Gauge Port (2)
Maximum Supply Plastic Bowl
150 PSIG (10.3 bar)
Pressure
Metal Bowl
250 PSIG (17.2 bar)
Operating
Plastic Bowl -13° to 125°F (-25° to 52°C)
Metal Bowl -13° to 150°F (-25° to 65.5°C)
Temperature
Port Size
NPT / BSPP-G
1/4, 3/8, 1/2
Standard Filtration
5 Micron
1.48 lb. (0.67 kg)
Weight
B
Filters, Regulators, Lubricators
B18-02-FKG0
Features
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar).
• 5 Micron Filtration
“F” Series Filters, Type “A” 5 micron elements: All Wilkerson
Type “A” 5 micron elements meet or exceed ISO Class 3 for maximum
particle size and concentration of solid contaminants.
• Balanced Valve Design
• Spring Loaded Diaphragm
Materials of Construction
• 1/2" NPT / BSPP-G Over-Ported
Adjustment Knob
Acetal
Body
Zinc
Body Cap
ABS
Bowl
Plastic Bowl
Polycarbonate
Metal Bowl
Aluminum
Bowl Guard
Nylon
Diaphragm Assembly
Nitrile / Zinc
Element Retainer / Baffle
Acetal
Filter Element
Sintered Polyethylene
Panel Nut
Acetal
Seals
Plastic Bowl
Nitrile
Metal Bowl
Nitrile
Sight Gauge
Metal Bowl
Polyamide (Nylon)
Springs
Main Regulating / Valve
Steel / S.S.
Valve Assembly
Brass / Nitrile
• Quick-Disconnect Bowl / Bowl Guard
• Light Weight
• High Flow Capacities
! WARNING
Product rupture can cause serious injury.
Do not connect regulator to bottled gas.
Do not exceed maximum primary pressure rating.
H
A
B
G
C
E
CAUTION:
E
REGULATOR PRESSURE ADJUSTMENT – The working
range of knob adjustment is designed to permit outlet pressures
within their full range. Pressure adjustment beyond this range
is also possible because the knob is not a limiting device. This
is a common characteristic of most industrial regulators, and
limiting devices may be obtained only by special design.
For best performance, regulated pressure should always be set
by increasing the pressure up to the desired setting.
D
Use 3/8"
or 10mm
Flex Tubing
Automatic
Drain
F Bowl
Removal
Clearance
.19" (4 mm)
I.D. Tube
Barb Fitting
Manual
Drain
Dimensions
Models
Inches
(mm)
Standard Unit with Manual Drain
B18-XX-FK00
Automatic Drain
B18-XX-FG00
Metal Bowl with Sight Gauge / Manual Drain
Metal Bowl with Sight Gauge / Automatic Drain
B212
A
B
C
D
E
F
G
H
2.36
(60)
2.36
(60)
3.66
(93)
6.34
(161)
10.00
(254)
1.60
(41)
1.20
(30)
3.74
(95)
2.36
(60)
2.36
(60)
3.66
(93)
6.11
(155)
9.77
(248)
1.60
(41)
1.20
(30)
3.74
(95)
2.36
(60)
2.36
(60)
2.70
(69)
2.70
(69)
3.66
(93)
3.66
(93)
6.34
(161)
6.11
(155)
10.00
(254)
9.77
(248 )
1.60
(41)
1.60
(41)
1.20
(30)
1.20
(30)
3.74
(95)
3.74
(95)
Pneumatic Division
Richland, Michigan
www.wilkersoncorp.com
Catalog 9EM-TK-190-3
Intermediate Modular Filter / Regulator B18
= “Most Popular”
Replacement Bowl Kits
bar
80
5.0
4.0
3.0
20
0
0
20
40
0
10
60
80
20
30
AIR FLOW RATE
SCFM
40
dm3/s
bar
PSIG
7.0
100
Inlet Pressure = 100 PSIG (6.9 bar)
6.0
80
5.0
4.0
3.0
60
40
2.0
1.0
0
20
0
0
20
0
10
40
20
60
80
100
30
40
50
AIR FLOW RATE
120
60
140 SCFM
dm3/s
bar
B18-04-FK00
7.0
Inlet Pressure = 100 PSIG (6.9 bar)
100
6.0
80
5.0
4.0
3.0
60
40
2.0
1.0
0
20
0
0
20
40
0
10
20
60
30
80
100
40
50
120
140 SCFM
60
dm3/s
AIR FLOW RATE
Ordering Information
Model Type
Manual Drain
Automatic
Drain
Plastic Bowl / Plastic Bowl /
Metal Bowl /
Bowl Guard
Bowl Guard
Sight Gauge
Port
With Gauge
With Gauge
With Gauge
Size
5 to 125 PSIG
3 to 60 PSIG 10 to 250 PSIG
(0.4 to 8.6 bar) (0.2 to 4.1 bar) (0.7 to 17.2 bar)
1/4
3/8
1/2
1/4
3/8
1/2
B18-02-FKG0
B18-03-FKG0
B18-04-FKG0
B18-02-FGG0
B18-03-FGG0
B18-04-FGG0
B18-02-DKG0
B18-03-DKG0
B18-04-DKG0
B18-02-DGG0
B18-03-DGG0
B18-04-DGG0
B18-02-GLG0
B18-03-GLG0
B18-04-GLG0
B18-02-GHG0
B18-03-GHG0
B18-04-GHG0
Plastic Bowl / Plastic Bowl /
Metal Bowl /
Bowl Guard
Bowl Guard
Sight Gauge
Without Gauge Without Gauge Without Gauge
5 to 125 PSIG
3 to 60 PSIG 10 to 250 PSIG
(0.4 to 8.6 bar) (0.2 to 4.1 bar) (0.7 to 17.2 bar)
B18-02-FK00
B18-03-FK00
B18-04-FK00
B18-02-FG00
B18-03-FG00
B18-04-FG00
B18-02-DK00
B18-03-DK00
B18-04-DK00
B18-02-DG00
B18-03-DG00
B18-04-DG00
B18-02-GL00
B18-03-GL00
B18-04-GL00
B18-02-GH00
B18-03-GH00
B18-04-GH00
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B213
Pneumatic Division
Richland, Michigan
www.wilkersoncorp.com
Filters, Regulators, Lubricators
SECONDARY PRESSURE
Automatic Drain –
Fluorocarbon......................................................... GRP-95-981
Nitrile..................................................................... GRP-95-973
Drain, Manual Override............................................. GRP-96-000
Manual Drain............................................................. GRP-96-685
Panel Mount Nut –
Aluminum............................................................. RRP-96-673
Plastic.................................................................. RRP-96-675
Pressure Gauge –
0 to 30 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM... K4515N14030
0 to 60 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM... K4515N14060
0 to 160 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM..K4515N14160
0 to 300 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM.K4515N14300
0 to 2.0 bar, 1-1/2" Dial Face, G 1/4 CBM.......... K4515G14030
0 to 4.1 bar, 1-1/2" Dial Face, G 1/4 CBM........... K4515G14060
0 to 11 bar, 1-1/2" Dial Face, G 1/4 CBM.............K4515G14160
0 to 21 bar, 1-1/2" Dial Face, G 1/4 CBM........... K4515G14290
Tamper Resistant Kit............................................... RRP-96-671
Sight Gauge Kit....................................................... GRP-96-825
Wall Mounting Bracket
L-Type (Body)....................................................... GPA-96-604
L-Type (Bonnet)................................................... GPA-96-606
T-Type.................................................................. GPA-96-602
B
40
B18-03-FK00
SECONDARY PRESSURE
Accessories
60
2.0
0
Adjusting Knob................................................... RRP-16-340-000
Diaphragm Assembly –
Non-relieving......................................................... RRP-96-657
Relieving................................................................ RRP-96-656
Spring, Regulating –
0 to 30 PSIG (0 to 2.1 bar).................................... RRP-96-659
0 to 60 PSIG (0 to 4.1 bar).................................... RRP-96-660
0 to 125 PSIG (0 to 8.6 bar).................................. RRP-96-661
0 to 250 PSIG (0 to 17.2 bar)................................ RRP-96-662
Valve Assembly......................................................... RRP-96-658
100
6.0
1.0
Replacement Kits
Inlet Pressure = 100 PSIG (6.9 bar)
PSIG
Type “A”, 5 Micron......................................................FRP-96-639
Retainer, Deflector, and Element Kit......................... FRP-96-641
7.0
SECONDARY PRESSURE
Replacement Element Kits
PSIG
B18-02-FK00
Metal Bowl –
Sight Gauge, Automatic Drain.............................. GRP-96-637
Sight Gauge, Manual Drain................................... GRP-96-636
Plastic Bowl –
Bowl Guard, Automatic Drain................................ GRP-96-635
Bowl Guard, Manual Drain.................................... GRP-96-634
Bowl Guard, Closed Bottom.................................. GRP-96-638
MIL72 Series
Electromechanical Time Switches
Project:
Location:
MIL72 Series
Product Type:
Surface/DIN Rail or Flush Mount Time Switches
Contact/Phone:
The MIL72 Series 24-Hour/7-Day Time Switches are designed to be
mounted inside a control panel and can accommodate surface/DIN Rail Model #:
or flush/panel mounting. The time switches are light-duty commercial
switches ideal for 24, 120, or 208/240 VAC single phase applications,
such as lighting control, HVACR, pumps, motors, fan controls, access
controls, OEM applications, agricultural facilities, and general purpose
electrical circuits.
Features
• Synchronous drive or quartz drive with battery backup
• 21 Amp SPDT switch
• Captive trippers with 15-minute intervals on 24-Hour models and
2-hour intervals on 7-Day models
• Available with or without override
• True clock face, easy to set
• Surface/DIN Rail or Flush Mount
• Clear plastic dust-cover
• 24-Hour or 7-Day applications
Ratings
Switch Rating:21A Resistive @ 120-250 VAC
1 HP @ 120 VAC
2 HP @ 250 VAC
1350 W Tungsten @ 240 VAC
MIL72ASWUZH
Wiring Connections:Screw terminal connections (MIL72A)
1
⁄4" quick connects (MIL72E) accepts up
to #12GA wire
Operating Temperature:-40ºF to 185ºF (-40ºC to 85ºC)
with battery backup -4ºF to 131ºF
(-20ºC to 55ºC)
Operating Humidity: 0 to 95% non-condensing
Battery Backup Option:
7-Days carryover
Supply Voltage: 24, 120, and 208/240 VAC, 60 Hz models
Quartz:12, 24 VAC/DC, 120 and 208/240 VAC
50/60 Hz
Power Consumption: 24 VAC: 0.1 VA
120 VAC: 0.5 VA
240 VAC: 1.0 VA
Shipping Weight:
1 lb.
MILE Cutout:
2 5⁄8" x 2 5⁄8"
MIL72ESTUZ
HVACR
#LR3730
#E10694
Energy Controls
MIL72 Series
MIL72 Series Ordering Data
Complete Model Number = MIL72A or E followed by suffix code and voltage, Example: MIL72A STuZ-24
Synchronous
Without Override
Quartz-7 Day Carryover*
With Override
Without Override
MIL72A-Surface Mount/DIN Rail
MIL72E-Flush Mount
Input
Voltage
With Override
Switch
Rating
Minimum
ON/OFF Time
24 Hour Time Control
STuZ-24
STuZH-24
QTuZ-24
QTuZH-24
24 VAC
SPDT 21A
15 Minutes
STuZ-120
STuZH-120
QTuZ-120
QTuZH-120
120 VAC
SPDT 21A
15 Minutes
STuZ-240
STuZH-240
QTuZ-240
208/240 VAC
SPDT 21A
15 Minutes
MIL72A-Surface Mount/DIN Rail
MIL72E-Flush Mount
7 Day Time Control
SWuZ-24
SWuZH-24
QWuZH-24
24 VAC
SPDT 21A
2 Hour
SWuZ-120
SWuZH-120
QWuZ-120
QWuZH-120
120 VAC
SPDT 21A
2 Hour
SWuZ-240
SWuZH-240
QWuZ-240
QWuZH-240
208/240 VAC
SPDT 21A
2 Hour
*Quartz models operate on 12, 24 VAC/DC, 120 and 208/240 VAC and 50/60 Hz
Specifications
Furnish and install a Grässlin MIL72 ________ (24-Hour)(7-Day) time switch with______(15-Minute)(2-Hour) interval
captive trippers and____________(Quartz)(Synchronous) drive. Input voltage shall be_______(120)(24)(208/240) VAC and
SPDT switch contacts shall be rated at 21A Resistive, 2 HP @ 250 VAC. To set the starting time and provide time indication, the unit shall incorporate an authentic clock face. Installation available for surface, flush, DIN Rail mounting. The
time switch shall contain a 3-way OFF/AUTO/ON override. For carryover: the time switch shall have a quartz drive with
7-Day reserve carryover from a rechargeable battery.
Diagrams
Timer
T
1
3
COM
2
4
N.O.
5
N.C.
LOAD
120 VAC
H
N
or
or
-(DC)
+(DC)
12-24 VDC (Quartz Only)
With clear
dust-cover
2.83"
[72 mm]
With clear
dust-cover
2.83"
[72 mm]
2.06"
[52 mm]
1.56"
[39.5 mm]
I
I
0
4.00"
[102.5 mm]
2.60"
[66 mm]
0
.80"
[20.5 mm]
MIL72A
Energy Controls
2.60"
[66mm]
1.50"
[38 mm]
MIL72E
www.intermatic.com
1.36"
[34.5 mm]
4 0 0 S e r i es
400 Seri es
Pressure, Vacuum, Differential Pressure
AND Temperature SWITCHES
features
• 1, 2 & 3 switch outputs
• Epoxy-coated enclosure designed
to meet enclosure type 4X
• Wide variety of pressure sensors and
materials
• Setting via reference dial or hex
screw adjustment
• FM approved
• Adjustable Ranges:
"WC ranges: 300 "wc vacuum to 250 “wc
pressure (-746,7 to 622,3 mbar)
Pressure: 30 “Hg Vac to 6000 psi
(-1,0 to 413,7 bar)
Differential pressure: 1"wcd to 200 psid
(2.5 mbar to 13,8 bar)
Temperature: -180 to 650 °F
(-117.8 to 343.3 °C)
4 0 0 - B - 0 7
400 Seri es
400 S e r i e s
overview
features
The 400 Series is a versatile family of vacuum, pressure, differential
pressure and temperature switches for applications that require single
or multiple switching capabilities. Dual and triple switch versions
provide multi-output for alarm and shutdown, pre-alarm and alarm,
high/low limit or level staging functions.
• UL listed and cUL certified.
A wide variety of microswitch and process connection options, along
with a weather-tight enclosure, make the 400 Series an ideal choice
for most ordinary location applications. Its worldwide use is assured
with approvals and certifications to agency standards.
• Optional ATEX or GOST intrinsic
Widely used throughout the process industries, the 400 Series
provides threshold protection and control for many critical functions.
Typical installations are found in industrial gas production, energy
generation including pumps, turbines and compressors, pulp and
paper, and water and wastewater treatment.
FM approved.
• CE compliant to low voltage
directive and pressure equipment
directive.
safety compliance.
• One, two or three switch outputs
may be separated up to 100% of
range.
• Wide variety of available options
and pressure sensor modules.
• Most models available for
immediate delivery.
Reference scale, for types B, E & H
with option M321
Differential Pressure
Model with M210
Option - Dial Indication
Enlarged View
Temperature Model with Remote Bulb
& Capillary and M321 option Gasketed Lexan® Window
Dual Switch, Low Water
Column Differential
Pressure Model
Lexan® is a registered trademark of Sabic Innovative Plastics
2
w w w
.
u e o n l i n e
.
c o m
4 0 0 - B - 0 7
400 Series
specifications
Storage temperature
-65 to 160°F (-54 to 71°C)
Ambient TEMPERATURE
limits
-40 to 160°F (-40 to 71°C); set point typically shifts less than 1% of range for
a 50°F (28°C) ambient temperature change
Set point
repeatability
Temperature models: ± 2% of full scale range
Pressure: models 126-376, 520-535, 540-547, 570-572, S126B-S164B: ± 2% of full scale range; models 440-457, 550-559: ± 1% of full scale range; models
610-614: ± 3% of full scale range
Shock
Set point repeats after 15 G, 10 millisecond duration
Vibration
Set point repeats after 2.5 G, 5-500 Hz
Enclosure
Die cast aluminum, epoxy powder coated, gasketed, captive cover screws
Enclosure
classification
Designed to meet enclosure type 4X requirements
Switch output
One, two or three SPDT switches, may be separated up to 100% of range except
models 521-524, 531-534: 50%; models 520, 525, 530, 535, 570-572: 30%; switches may be wired “normally open” or “normally closed”
Electrical rating
15 A 125/250/480 VAC resistive. Electrical switches have limited DC capabilities. Consult factory for additional information.
Weight
Approx. 3 to 7.5 lbs.; varies with model
Electrical
connection
One 3/4” NPT and two 7/8” diameter knockouts
Pressure
connection
All models 1/4” NPT (female) except models S126B-S164B, 520-535: 1/2” NPT
(female); models 540-547: 1/8" NPT (female) Temperature
assembly
‘E’ types use the same assemblies as ‘F’ types, however, range spans are limited
due to use of reference dials
Bulb and capillary: 6 feet 304 stainless steel
Immersion stem: models 120 &121: nickel-plated brass; optional 316L stainless steel available
Fill
Temperature Models: Model 1BS: solvent filled; models 2-8: non-toxic oil filled
Temperature
deadband
Type F typically 1% and type E, B & C typically 2% of range under laboratory
conditions (70°F ambient circulating bath at rate of 1/2°F per minute change)
Differential
pressure indicator
(option M210)
Differential pressure indication available J400K, J402K models 147-S157B; accuracy approximately 1-1⁄2% mid 50% of range, 3% at ends; window is plexiglass and gasketed; indicator may be field adjusted for approximately ±1% accuracy at any set point within range
4 0 0 - B - 0 7 w w w
.
u e o n l i n e
.
c o m
3
Namur/ISO Mounted
Pneumatic SR and DA Actuators
●
●
●
●
●
●
●
● Stainless steel end cap and travel stop fasteners
●
● Highly visible beacon indicator for 2 and 3 way
operation
050
065
075
085
110
125
140
160
210
250
280
050 050160
065 065190
075 075210
085 085250
095 110280
110 125300
125 140350
140 160
210
250
280
44psi
58psi
73psi
87psi
3×3
4×4
5×5
6×6
Operating Principle - Standard Rotation
Double Acting
CCW
CW
Air to Port A forces the pistons outwards,
causing the pinion to turn counter-clockwise
while air is being exhausted from Port B.
Air to Port B forces the pistons inwards,
causing the pinion to turn clockwise while air
is being exhausted from Port A.
Spring Return
CCW
CW
Air to Port A forces the pistons outwards,
causing the springs to compress. The pinion
turns counter-clockwise while air is being
exhausted from Port B.
During loss of air pressure, the stored energy in the spring forces the pistons inwards,
the pinion turns clockwise while air is being
exhausted from Port A.
2
Dimensions
Size
A
B
C
D
F
I
L
M
P
R
S
T
NPT
Z1
Double Acting
Spring Return
to
tc
lbs
to
tc
lbs
050 6.06 2.76 2.32 M5X8
3.15 0.47 1.14
1.63
0.79
1.26
0.94
1/4"
1.57
0.20
0.25
2.53
0.25
0.30
2.79
065 7.44 3.50 2.87 M5X8
3.15 0.63 1.50
2.03
0.79
1.26
0.94
1/4"
1.57
0.25
0.30
3.74
0.30
0.35
4.18
075 8.27 3.94 3.37 M5X8
3.15 0.63 1.71
2.32
0.79
1.26
0.94
1/4"
1.57
0.30
0.40
6.38
0.35
0.50
7.26
085 8.86 4.45 3.78 M5X8
3.15 0.67 1.93
2.50
0.79
1.26
0.94
1/4"
1.57
0.40
0.50
9.02
0.50
0.60
10.34
095 10.39 4.84 4.25 M5X8
3.15 0.75 2.17
2.80
0.79
1.26
0.94
1/4"
1.57
0.50
0.70
12.32
0.60
0.90
14.30
110 11.02 5.35 4.80 M5X8
3.15 0.83 2.44
3.01
0.79
1.26
0.94
1/4"
1.57
0.70
0.90
19.14
0.80
1.10
22.00
125 12.76 6.34 5.45 M5X8
5.12 0.87 2.83
3.35
1.18
1.26
0.94
1/4"
2.28
0.90
1.20
24.20
1.10
1.40
28.60
140 13.62 7.01 6.14 M5X8
5.12 1.06 3.19
3.82
1.18
1.26
0.94
1/4"
2.28
1.20
1.50
33.00
1.40
1.80
39.60
160 16.22 7.87 6.77 M5X8
5.12 1.06 3.54
4.17
1.18
1.26
0.94
1/4"
2.28
1.50
1.80
39.60
1.70
2.10
50.60
190 20.08 9.13 7.91 M6X10 5.12 1.50 3.50
4.41
1.18
1.77
1.57
1/4"
2.28
2.00
2.40 59.40
2.20
2.80
72.60
210 21.65 10.04 8.94 M5X8
5.12 1.50 4.55
4.61
1.18
1.77
1.57
1/4"
3.35
2.70
3.50
3.20
4.00
96.80
250 26.77 12.01 9.94 M6X10 5.12 1.97 5.51
6.10
1.18
1.77
1.57
1/2"
3.35
3.50
4.10 158.40 3.70
3.90 176.00
280 29.06 12.99 11.97 M6X10 5.12 1.97 5.98
6.57
1.18
1.77
1.57
1/2"
3.35
3.70
4.00 215.60
300 31.97 13.94 12.76 M6X10 5.12 1.97 5.94
6.81
1.18
1.77
1.57
1/2"
3.35
4.00
4.20 193.60 3.90
4.00 242.00 4.00
5.00 275.00
350 34.53 16.14 14.96 M6X10 5.12 1.97 7.28
7.68
1.18
1.77
1.57
1/2"
3.35
8.00
8.00 453.20 6.00
10.00 523.40
77.00
t o = opening time, in seconds
t c = closing time, in seconds
lbs = weight in pounds
* = available on request
The above mentioned operating times are obtained under the following conditions:
Air supply pressure minimum 80 psi, at room temperature, medium clean air, actuator stroke 90°, actuator without resistance load
3
Dimensions
□C
H
□ CH
Size
ISO 5211
Q1
Q
W
W1
050
F03/05
1.97
1.42
10-24 UNC
1/4-20 UNC
065
F05/07
2.76
1.97
1/4-20 UNC
5/16-18 UNC
0.43
0.55
075
F05/07
2.76
1.97
1/4-20 UNC
5/16-18 UNC
0.55
085
F05/07
2.76
1.97
1/4-20 UNC
5/16-18 UNC
0.67
095
F07/10
4.02
2.76
5/16-18 UNC
3/8-16 UNC
0.67
110
F07/10
4.02
2.76
5/16-18 UNC
3/8-16 UNC
0.67
125
F07/10
4.02
2.76
5/16-18 UNC
3/8-16 UNC
0.87
140
F10/12
4.92
4.02
3/8-16 UNC
1/2-13 UNC
1.06
160
F10/12
4.92
4.02
3/8-16 UNC
1/2-13 UNC
1.06
190
F10/14
5.51
4.02
1/2-13 UNC
5/8-11 UNC
1.42
210
F10/14
5.51
4.02
3/8-16 UNC
5/8-11 UNC
1.42
250
F16
6.50
-
-
3/4-10 UNC
1.81
280
F16
6.50
1.81
F16
6.50
-
3/4-10 UNC
300
-
3/4-10 UNC
1.81
350
F25
10.00
-
-
5/8-11 UNC
1.81
4
Spring Return Exploded View
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Description
Indicator
Spring Clip
Thrust Washer
Outside Washer
Body
Inside Washer
Cam
O-Ring (Pinion Top)
Bearing (Pinion Top)
Pinion
Bearing (Pinion Bottom)
O-Ring (Pinion Bottom)
Plug
O-Ring (Adjusting Screw)
Washer (Adjusting Screw)
Nut (Adjusting Screw)
Adjusting Screw
Piston
Guide (Piston)
O-Ring (Piston)
Bearing (Piston)
Spring
O-Ring (End Cap)
End Cap
Cap Screw
Materials of Construction
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
6-12
2
2
8
* Available optional material: Viton or Silicone.
5
Standard material
Plastic/Stainless Steel
Stainless Steel
Stainless Steel
Engineering Plastics
Extruded Aluminum Alloy
Engineering Plastics
Stainless Steel
NBR *
Engineering Plastics
Alloy Steel
Engineering Plastics
NBR *
NBR *
NBR *
Stainless Steel
Stainless Steel
Stainless Steel
Cast Aluminum
Engineering Plastics
NBR *
Engineering Plastics
Spring Steel
NBR *
Cast Aluminum
Stainless Steel
Double Acting Exploded View
No.
Description
1
Indicator
Spring Clip
2
3
Thrust Washer
4
Outside Washer
Body
5
6
Inside Washer
7
Cam
O-Ring (Pinion Top)
8
Bearing (Pinion Top)
9
10
Pinion
Bearing (Pinion Bottom)
11
O-Ring (Pinion Bottom)
12
Plug
13
O-Ring (Adjusting Screw)
14
Washer (Adjusting Screw)
15
Nut (Adjusting Screw)
16
Adjusting Screw
17
18
Piston
Guide (Piston)
19
O-Ring (Piston)
20
Bearing (Piston)
21
O-Ring (End Cap)
22
End Cap
23
Cap Screw
24
* Available optional material: Viton or Silicone.
Materials of Construction
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
8
6
Standard material
Plastic/Stainless Steel
Stainless Steel
Stainless Steel
Engineering Plastics
Extruded Aluminum Alloy
Engineering Plastics
Stainless Steel
NBR *
Engineering Plastics
Alloy Steel
Engineering Plastics
NBR *
NBR *
NBR *
Stainless Steel
Stainless Steel
Stainless Steel
Cast Aluminum
Engineering Plastics
NBR *
Engineering Plastics
NBR *
Cast Aluminum
Stainless Steel
Torque Rating
•
Spring Return Actuators [ lb-in ]
Size
Springs
per side
Air Supply in psi
45 psi
60 psi
75 psi
80 psi
90 psi
Spring [ lb-in ]
116 psi
0°
52
90°
36
0°
82
70
90°
65
49
0°
112
99
88
90°
96
78
61
0°
126
114
102
90
90°
110
93
75
58
0°
141
129
117
105
90°
125
107
90
73
0°
199
188
175
164
90°
183
166
149
132
90°
51
69
86
104
0°
35
48
59
72
3
4
5
6
96
66
149
129
118
89
201
181
161
170
140
110
227
207
187
167
196
165
136
106
252
233
213
194
222
192
162
132
356
336
317
297
326
296
266
236
89
122
150
179
50
79
118
118
3
4
5
6
191
125
295
255
228
166
397
358
319
331
270
209
449
410
371
332
382
321
260
198
500
461
422
383
434
373
312
250
706
667
628
589
640
579
518
456
186
245
306
367
118
157
196
235
085
3
4
5
6
291
180
453
389
342
239
615
550
485
504
401
299
696
631
566
502
548
482
380
278
777
712
647
582
666
563
461
358
1097
1035
974
903
991
885
788
681
307
409
512
613
195
259
325
389
095
3
4
5
6
437
288
673
582
523
383
912
818
728
761
610
480
1027
938
846
756
876
736
597
458
1142
1053
965
876
991
854
715
575
1611
1522
1434
1345
1460
1328
1186
1044
419
558
697
836
269
358
449
538
110
3
4
5
6
704
534
1089
938
826
594
1469
1319
1177
1204
974
743
1655
1513
1363
1221
1398
1168
929
699
1850
1699
1558
1407
1584
1354
1124
894
2611
2460
2319
2168
2345
2115
1885
1478
696
929
1159
1389
435
580
726
871
125
3
4
5
6
912
596
1407
1221
1089
794
1894
1708
1522
1575
1283
991
2142
1956
1770
1584
1823
1531
1239
947
2381
2195
2009
1823
2062
1779
1487
1195
3363
3177
2991
2805
3044
2752
2460
2168
876
1168
1460
1752
140
3
4
5
6
1434
938
2204
1912
558
743
929
1115
1708
1257
2974
2682
2390
2478
2027
1566
3354
3071
2779
2487
2867
2407
1956
1496
3744
3452
3159
2867
3248
2797
2336
1885
5283
4991
4699
4381
4788
4337
3876
3416
1372
1823
2283
2735
874
1168
1460
1752
160
3
4
5
6
1823
1248
2823
2425
2257
1664
3832
3434
3036
3257
2673
2080
4328
3929
3540
3142
3761
3168
2584
1991
4832
4434
4036
3637
4257
3673
3089
2496
6841
6443
6045
5646
6284
5691
5089
4505
1761
2354
2938
3531
1195
1593
1982
2381
190
3
4
5
6
3
4
5
6
2628
1708
4115
3505
3204
2274
5611
4991
4381
4691
3770
2841
5257
4337
3416
8850
8239
7319
6399
6682
5452
4221
5434
4514
3593
2664
7708
6487
5257
4027
6487
5868
5257
7868
7036
6213
6354
5735
5124
4505
8912
8080
7257
6425
9116
8284
7461
7514
6292
5062
12434
11602
10434
9213
2761
3690
4611
5531
3682
4903
6133
7363
1850
2460
3080
3690
2487
3310
4142
4965
3
4
5
6
6230
13178
11779
10381
11310
9275
7257
14921
13523
12125
10717
13045
11018
8983
6965
15266
13850
12452
12753
10726
8700
17691
15656
6089
8115
10142
12178
4213
5620
7018
8425
3
4
5
6
9177
19727
17514
15293
16603
13346
10089
22364
20151
17930
15709
19249
15983
12726
9470
22780
20567
18346
18629
15364
12107
6664
8885
11107
13319
3
4
5
6
12629
30409
27506
24594
21700
27391
23488
19576
15656
31064
28161
25258
27037
23125
19222
9779
13036
16302
19559
11735
15647
19559
23461
8717
11620
14523
17435
3
4
5
6
17426
37621
33834
30046
30294
24665
19045
42436
38639
34851
35099
29471
23851
16868
22497
28116
33745
11372
15160
18948
22745
050
3
4
5
6
065
075
210
250
280
300
350
3726
3416
4354
6053
9611
11921
5806
4974
9708
8301
14496
12231
4602
3381
7823
5806
11337
8071
19744
16833
16727
12815
26860
23948
21045
23842
19936
16019
27019
23231
19443
21523
15895
10275
36621
32825
29037
31125
25497
19877
25249
14249
7
20815
19408
31125
28904
57835
54047
25931
22656
48675
43046
Torque Rating
•
Double Acting Actuators [ lb-in ]
Air Supply in psi
Size
45 psi
60 psi
75 psi
80 psi
90 psi
116 psi
032
32
42
53
58
64
85
050
89
118
147
162
176
235
065
156
208
259
285
312
415
075
309
412
515
566
618
824
085
486
648
810
894
974
1292
095
706
938
1177
1292
1416
1885
110
1142
1522
1903
2106
2283
3044
125
1469
1965
2451
2699
2938
3921
140
2310
3080
3850
4230
4620
6160
160
3009
4018
5018
5522
6027
8036
190
3018
6390
7098
8160
9585
12779
210
6018
8027
10036
11036
12213
16054
250
10664
14222
17780
19559
21329
28444
280
15833
20957
26400
29028
31665
42232
300
21382
19656
35639
39197
42763
57012
350
28798
38391
47994
52790
57569
76791
HYDROBURST COMPONENTS
Skid Mounted Package Includes:
1 – Saylor-Beall 20HP, Base Mounted, Pressure Lubricated,
Reciprocating Type Air Compressor with a Capacity of 76.1 ACFM
@ 175 PSIG and the following:
3/60/460V, TEFC High Efficiency Electric Motor
OSHA Style, Totally Enclosed Belt Guard
Auto Start-Stop Pressure Switch, NEMA 4X
Low Oil Pressure Shutdown Switch
Hydraulic Unloader
10 Micron Inlet Air Filter
Flexible Discharge Hose & Check Valve
Vibro Isolation Pads
Factory Fill of Synthetic Lubricant
1 – Control Panel, NEMA 4 Enclosure with:
3/60/460V Motor Starter
U/L Label
Fusible Disconnect Switch
Control Voltage Transformer
7-day Programmable Backwash Timer
Overload Reset Push Button
Control Power On-Off Selector Switch
Compressor Test-Off-Auto Selector Switch
Cycle Local-Remote Selector Switch
Two (2) Valve Open-Close-Auto Selector Switch
Cycle Start Push Button
Control Power On Pilot Light
Cycle In Progress Pilot Light
Adequate Air Pressure Pilot Light
Two (2) Backwash Valve Fully Open Pilot Light
Two (2) Backwash Valve Fully Closed Pilot Light
Low Air Pressure Alarm Pilot Light
Low Oil Pressure Alarm Pilot Light
Auxiliary Contacts
Extra Set of Motor Fuses
Extra Set of Primary Transformer Fuses
Extra Control Fuse
Bilfinger Water Technologies, Inc.
1950 Old Hwy 8 NW
New Brighton, MN 55112
USA
Phone +1 651 636 3900
Fax +1 651 638 3132
usa.water@bilfinger.com
www.water.bilfinger.com
Page 2 / 3
1 – Control Air Receiver with:
Inlet Check Valve
Pressure Gauge
Safety Valve
Filter/Regulator with Gauge
Manual Drain Valve
1 – Dual Pressure Switch, NEMA 4X, for Valve Sequencing and
System Air Pressure Pilot Light Initiation
The Above Components to be Mounted, Piped & Wired on a 54“ x
60“ Rigid Steel Skid with Full Deck Plate and Fork Pockets. Skid to
be Primed and Finish Painted with Industrial Enamel.
The Following Items are to be Shipped Loose for Site Installation:
1 – 1550 Gallon Vertical Air Receiver, ASME Coded for 200 PSIG
MWP with:
Safety Valve
Pressure Gauge
Float Type Auto Drain
One (1) 6” Size Flanged Discharge Port
All Standard Openings
2 – 6” Size High-Performance Lug Style Butterfly Valve with:
Construction: 225 PSIG MWP, Ductile Iron Body,
Stainless Steel Disc & Stem, EPDM Seals
Spring-Return Pneumatic Actuator
Single Solenoid Control Valve w/ Manual Override
Position Indicator with Limit Switches
Page 3 / 3
Site Wiring to Include:
Wiring of 3/60/460V Main Power to Control Panel
Wiring of Control Panel to Butterfly Valve Solenoid
Control Valve & Limit Switches
Site Piping to Include:
1.25” Piping from Air Compressor to Main Air Receiver
0.50” Piping of Safety Valve, Pressure Gauge, Dual
Pressure Switch & Auto Drain Valve to Main Air
Receiver
0.50” Piping from Main Air Receiver to Control Air
Receiver
0.25” Piping from Control Air Receiver to Butterfly
Valve Solenoid Control Valve
6” Flanged Piping from Main Air Receiver to Butterfly
Valves
6” Flanged Piping from Butterfly Valves to Intake
Screens