SOUTH INLAND RAW WATER PS BOSSIER CITY PROJECT P14-02 SUBMITTAL FOR Raw Water Intake Screens D-11100-001-B Submittal Number 7/15/14 Date Roy Thompson Max Foote Construction Certification Statement: By this submittal, I hereby represent that I have determined and verified all field measurements, field construction criteria, materials, dimensions, catalog numbers and similar data and I have reviewed and approved this submittal and checked and coordinated each item with other applicable approved shop drawings and all contract requirements. Johnson Screens® Passive Intake Screens & Hydroburst Air-Backwash System Submittal Package Rev B Bossier City, LA South Inland Raw Water Pump Station Bilfinger Water Technologies, Inc. 1950 Old Hwy 8 NW New Brighton, MN 55112 USA Phone +1 651 636 3900 Fax +1 651 638 3132 usa.water@bilfinger.com www.water.bilfinger.com Purchase Order 275-11100 Max Foote Construction Company, LLC Sales Order 4745 Bilfinger Water Technologies, Inc. Response to Submittal Review Comments From Manchac Consulting Group, Inc. 1. Provide dry contact outputs for the following points: Inremote status, common failure for both the air burst system and air compressor, and valve fully closed. Refer to drawing E-10. Bilfinger Water Technologies, Inc. The dry contacts have been added and are shownon sheet 4 of 5 of drawing D000845688 Rev B. 2. Provide information on the control panel nameplates. Confirm the control panel and associated equipment are labeled as indicated on drawings P-01 and E-10 Sheet 5 of 5 of drawing D000845688 Rev B shows the nameplate location on the control panel. This will be a plastic nameplate with a black background and white lettering. We will also provide nameplates for the air compressor (RWP-AC-421), butterfly valve assembly 1 (RWP-FCV-421) and butterfly valve assembly 2 (RWP-FCV-422). These nameplates will be made of stainless steel with black embossed lettering. 3. Provide local-off-remote switch that controls whether the air burst system is initiated at the local control panel or remotely by the plant control system. When the switch is in Local the air busrst system shall be initiated by the local control panel. When the switch is in Remote the air burst system shall be initiated by the plant control system. Refer to specification section 16904 paragraph 3.05 for description of operation. The switch has been added to the control panel for localremote system operation. 1950 Old Hwy 8 NW New Brighton, MN 55112 USA Phone +1 651 636 3900 Fax +1 651 638 3132 usa.water@bilfinger.com www.water.bilfinger.com Diana Roddy Environmental Technical Sales, Inc. 7731 Office Park Blvd. Baton Rouge, LA 70809 Re: Max Foote Construction Company, LLC Purchase Order # 275-11100 Bilfinger Water Technologies Sales Order 4745 SO Bilfinger Water Technologies Submittal Package, Rev B: D000845661 Rev A - T-54x36 Intake, Dished x Cone D000845663 Rev A - T-54x36 Intake, Dished x Dished D000845688 Rev B - Hydroburst System Design Report - Passive Intake Screens Hydroburst Component Cut Sheets Attached, for your review and approval, is seven (7) hard copies and one (1) CD digital copy of Bilfinger Water Technologies Inc. Approval Drawing(s) D000845661 Rev A, D000845663 Rev A & D000845688 Rev B which will be used to fabricate the products for the above referenced purchase order. If the drawing(s) meets your requirements, please indicate approval by selecting the appropriate choice listed in the "FOR APPROVAL" Customer Acknowledgment box on the drawing(s). If any changes or additions are needed, please notify me immediately, mark-up the drawing(s), sign, date, and return them to me. You may email a .pdf of the drawing(s) to me at ehrich.shaw@bilfinger.com, or you may fax them to 651-638-3230. Our quoted delivery is based on our receipt of the approved drawing(s). When the approved drawing(s) is received, I will complete engineering and establish a ship date, and you will then be notified. Please be advised that any changes outside of the proposed scope of work may delay delivery and require a price adjustment. If you have technical questions or concerns about the attached documents, please contact me, toll-free at 1-800-833-9473 Ext. 238 or via email at the above mentioned email address. Bilfinger Water Technologies, Inc. 1950 Old Hwy 8 NW New Brighton, MN 55112 USA Phone +1 651 636 3900 Fax +1 651 638 3132 usa.water@bilfinger.com www.water.bilfinger.com Page 2 / 2 Thank you for ordering from Bilfinger Water Technologies Inc., and for the opportunity to be of service to you. We appreciate your prompt reply. Best regards, Ehrich Shaw Project Manager - Water Intake Bilfinger Water Technologies, Inc. 1950 Old Highway 8 New Brighton, MN 55112 Phone: 651.638.3238 Fax: 651.638.3230 Email: ehrich.shaw@bilfinger.com 8 7 6 5 4 3 2 1 DRAWING NUMBER D000845661 ITEM 1 QTY 2 2 1 Parts List DESCRIPTION-APPROVAL SCREEN CYLINDER: WIRE = 69, SLOT = 0.125 TEE ASSEMBLY: 3 4 LIFTING LUG: 304 4 1 304 5 1 6 1 MOUNTING FLANGE: 1.00 THK TO MATE w/ 36" AWWA C-207 TABLE 2 CLASS D FLANGE ABW FLANGE: 1.00 THK TO MATE w/ 6" 150# ANSI FLANGE CONE ASSEMBLY: 7 1 DISHED HEAD: 304 8 1 LIFTING GUSSET: 304 185.33 OVERALL LENGTH REF. 87.53 59.50 SCREEN LENGTH 2 PLACES 3 D 7.53 REF. 3 1 3 17.80 REF. 1 7 MATERIAL 304 304 D 304 304 3 54.00 NOM SCREEN DIA 2 PLACES FOR APPROVAL Customer Acknowledgment 81.00 REF. Any changes after approval by customer or customer's agent will be at the customer's expense unless Johnson Screens otherwise agrees in writing. Acceptance of these terms is confirmed by the signature below. 7 6 54.00 5 Approved as is - PROCEED TO MANUFACTURE 2 5 2 C Change per comments - RESUBMIT FOR APPROVAL (May affect delivery and price) C Accepted as noted - PROCEED TO MANUFACTURE 8 8 Signed __________________________ Dated__________ 11.00 4 4 26.00 36.00 DIA. CUSTOMER INFORMATION: 1) CAPACITY = 17,361 GPM [25 MGD] @ 0.50 ft/sec MAXIMUM THRU SLOT VELOCITY. 2) INSTALLATION DEPTH = 15 ft. 3 1 3 3) COLLAPSE STRENGTH DESIGNED FOR MAXIMUM PUMP PRESSURE OR DIFFERENTIAL HEADLOSS = 6.50 psi [0.45 bar] 1 4) ESTIMATED WEIGHT = 3600 lbs. 6 5) SCREEN OPEN AREA = 63.78% 7 B B 5 2 4 A INITIAL RELEASE EHRICH SHAW NADINE LACROSSE 6/4/2014 REV DESIGNATION ENGINEER DRAFTER DATE INTAKE SCREEN ASSEMBLY T-54 X 36 HCE w/ 6" ABW CONNECTION LINEAR DIMENSIONS: INCHES TOLERANCES UNLESS NOTED X.XX DESIGN LOCATION A INSTALLATION ORIENTATION NEW BRIGHTON, MN USA THIS PRODUCT AND ITS COMPONENTS ARE PROTECTED BY ONE OR MORE OF THE FOLLOWING U.S. PATENTS AND OTHER PATENTS PENDING: 6,712,959, 6,051,131 8 7 6 5 4 ± 0.008 X.X ± 0.04 0-60 ± 0.12 60-120 ± 0.25 OVER 120 ± 0.50 ANGLES ± 0.5° THIS DRAWING AND THE INFORMATION CONTAINED IS CONFIDENTIAL AND PROPRIETARY. IT MAY NOT BE COPIED OR DIVULGED IN WHOLE OR IN PART WITHOUT WRITTEN PERMISSION FROM BILFINGER WATER TECHNOLOGIES. COPYRIGHT - ALL RIGHTS RESERVED 3 BOSSIER CITY, LA SOUTH INLAND RAW WATER PUMP STATION REFERENCE PROJECT NUMBER THIRD ANGLE PROJECTION SHEET SIZE DO NOT SCALE 2 CONTENT 17176-1 D SHEET 1 OF 1 REV APPROVAL DRAWING NUMBER A D000845661 1 A 8 7 6 5 4 3 2 1 DRAWING NUMBER D000845663 175.05 OVERALL LENGTH REF. D 87.53 7.53 REF. 59.50 SCREEN LENGTH 2 PLACES 3 1 3 3 7.53 REF. 1 6 ITEM 1 QTY 2 2 1 Parts List DESCRIPTION-APPROVAL SCREEN CYLINDER: WIRE = 69, SLOT = 0.125 TEE ASSEMBLY: 3 4 LIFTING LUG: 304 4 1 304 5 1 6 2 MOUNTING FLANGE: 1.00 THK TO MATE w/ 36" AWWA C-207 TABLE 2 CLASS D FLANGE ABW FLANGE: 1.00 THK TO MATE w/ 6" 150# ANSI FLANGE DISHED HEAD: 7 1 LIFTING GUSSET: 304 3 304 D 304 304 FOR APPROVAL 54.00 NOM SCREEN DIA 2 PLACES Customer Acknowledgment Any changes after approval by customer or customer's agent will be at the customer's expense unless Johnson Screens otherwise agrees in writing. Acceptance of these terms is confirmed by the signature below. 81.00 REF. 6 MATERIAL 304 6 Approved as is - PROCEED TO MANUFACTURE 5 Change per comments - RESUBMIT FOR APPROVAL 54.00 (May affect delivery and price) Accepted as noted - PROCEED TO MANUFACTURE C 2 C 2 Signed __________________________ Dated__________ 5 7 7 11.00 CUSTOMER INFORMATION: 1) CAPACITY = 17,361 GPM [25 MGD]@ 0.50 ft/sec MAXIMUM THRU SLOT VELOCITY. 4 4 26.00 2) INSTALLATION DEPTH = 15 ft. 36.00 DIA. 3) COLLAPSE STRENGTH DESIGNED FOR MAXIMUM PUMP PRESSURE OR DIFFERENTIAL HEADLOSS = 6.5 psi [0.45 bar] 4) ESTIMATED WEIGHT = 3600 lbs. 3 1 3 5) SCREEN OPEN AREA = 63.78% 1 6 6 B B INSTALLATION ORIENTATION 2 5 4 A INITIAL RELEASE EHRICH SHAW NADINE LACROSSE 6/4/2014 REV DESIGNATION ENGINEER DRAFTER DATE INTAKE SCREEN ASSEMBLY T-54 X 36 HCE w/ 6" ABW CONNECTION LINEAR DIMENSIONS: INCHES TOLERANCES UNLESS NOTED X.XX DESIGN LOCATION A NEW BRIGHTON, MN USA THIS PRODUCT AND ITS COMPONENTS ARE PROTECTED BY ONE OR MORE OF THE FOLLOWING U.S. PATENTS AND OTHER PATENTS PENDING: 6,712,959, 6,051,131 8 7 6 5 4 ± 0.008 X.X ± 0.04 0-60 ± 0.12 60-120 ± 0.25 OVER 120 ± 0.50 ANGLES ± 0.5° THIS DRAWING AND THE INFORMATION CONTAINED IS CONFIDENTIAL AND PROPRIETARY. IT MAY NOT BE COPIED OR DIVULGED IN WHOLE OR IN PART WITHOUT WRITTEN PERMISSION FROM BILFINGER WATER TECHNOLOGIES. COPYRIGHT - ALL RIGHTS RESERVED 3 BOSSIER CITY, LA SOUTH INLAND RAW WATER PUMP STATION REFERENCE PROJECT NUMBER THIRD ANGLE PROJECTION SHEET SIZE DO NOT SCALE 2 CONTENT 17176-2 D SHEET 1 OF 1 REV APPROVAL DRAWING NUMBER A D000845663 1 A 1950 Old Highway 8, New Brighton, MN 55112 (Physical Address) P.O. Box 64118, Saint Paul, MN 55164 (Mailing Address) (651)-638-3230 (Fax) (651)-636-3900 x-238 (Phone) (651)-638-3238 (Direct Dial, Ehrich Shaw) ehrich.shaw@bilfinger.com www.water.bilfinger.com Passive Intake Screen Design Report The following calculations are intended to provide verification that the design used in the above referenced project is suitable for the intended application. It is assumed that the reader is familiar with the methods and parameters adapted from the various standards referenced. The application of these calculation shown in this document should be considered proprietary, and should not be published or generally reproduced without the written permission of Bilfinger Water Technologies. References Project: Bossier City, LA Scope of Supply: (2) T-54 Intake Assembly Customer References: PO# 275-11100 Bilfinger Water Technologies Order: 4745 SO Design: Per conditions provided. Rev A Comments Initial Release C O M P A N Y Date 6/5/2014 6/5/2014 Contents: 1. Specifications 1.1. Conditions 1.2. Screen Dimensions 2. Open Area Calculation 3. Slot Velocity 4. Structural Calculations 4.1. Wire Collapse Strength 4.2. Wire Maximum Span 4.3. Wire Burst Strength (air backwash resistance) 4.4. Rod Maximum Span 4.5. Number of Support Rings 4.6. Stress In Ring 4.7. Stability of Ring 5. Conclusions Bilfinger Water Technologies 2 of 9 1. Specifications 1.1 Conditions Differential Hydrostatic Collapse Pressure H2Oft ≡ 15⋅ ft Design Load 1 foot H2O = 0.433 psi Load ≡ 0.433 psi ⋅ H2Oft ft Load = 6.495⋅ psi Water Variables lb ρH2O ≡ 62.4⋅ ft 3 Design Stresses σyield ≡ 30000⋅ psi σdesign ≡ σyield⋅ 80% σdesign = 24000⋅ psi Material Variables Material = 304 SS 6 E ≡ 28.3⋅ 10 ⋅ psi μ ≡ 0.3 Flow Flow ≡ 17361⋅ gal min Bilfinger Water Technologies 3 of 9 1.2 Intake Assembly Dimensions These values were taken directly from the drawing or are standard calculations of structural properties. Global Dimensions Screendia ≡ 54.00⋅ in Effective Screen Length of One (1) Cylinder Screenlg ≡ 59.50⋅ in Slot ≡ 0.125⋅ in Wire (69) Wirewidth ≡ 0.071⋅ in WireI ≡ 2.18⋅ 10 −5 WireZ ≡ 2.17⋅ 10 4 ⋅ in −4 Wirearea ≡ 9.12⋅ 10 3 ⋅ in −3 2 ⋅ in Rod (.074 x 1.00) Rodwidth ≡ 0.074⋅ in Rodheight ≡ 1.00⋅ in RodI ≡ RodZ ≡ Rodwidth⋅ Rodheight 3 4 RodI = 0.006⋅ in 12 Rodwidth⋅ Rodheight 2 3 RodZ = 0.012⋅ in 6 Rodarea ≡ Rodwidth⋅ Rodheight 2 Rodarea = 0.074⋅ in Rodcenters ≡ 1.00⋅ in Support Rings Ringthick ≡ 0.25in Ringheight ≡ 1.50⋅ in Bilfinger Water Technologies 4 of 9 2. Open Area OA% ≡ Slot Slot + Wirewidth OA% = 63.78⋅ % 2 Screenarea ≡ π⋅ Screendia ⋅ Screenlg Screenarea = 10094⋅ in Screenoa ≡ Screenarea⋅ OA% Screenoa = 6437⋅ in 2 3. Slot Velocity Velocityslot ≡ 0.5⋅ Flow Screenoa Velocityslot = 0.433⋅ ft s Maximum Thru-Slot Velocity has been found to be approximately 1.126 times the Average Thru-Slot Velocity. Velocitymax_slot ≡ Velocityslot⋅ 1.126 Velocitymax_slot = 0.487⋅ ft s 4. Structural Calculations 4.1 Wire Collapse Strength General Safety Factor Applied to this Calculation SF ≡ 1.5 Pcr ≡ 24⋅ E⋅ WireI ( Wirewidth + Slot) ⋅ Screendia3⋅ SF Pcr = 0.32⋅ psi Because this load is less than the Design Load, the screen will be augmented by support rings 4.2 Wire Maximum Span Since the wire will be supported by the support rods and ring structure, the wire will need to span the distance between adjacent rods 2 σ= ω⋅ l 12⋅ z Based on Fixed End Condition of a Beam Load⋅ ( Wirewidth + Slot) ⋅ Rodcenters σwire ≡ 12⋅ Wire 2 Z σwire = 488.9⋅ psi Bilfinger Water Technologies 5 of 9 4.3 Wire Burst Strength Burst∆P ≡ σdesign⋅ Wirearea Screendia ⋅ Wirewidth + Slot 2 ( ) Burst∆P = 41.4⋅ psi The backwash ejects water at 3 screen volumes in a 2-3 second period 2 Screendia Screenvolume ≡ ⋅ π⋅ ( Screenlg) 2 3 Screenvolume = 136268⋅ in Backwash ≡ 3⋅ Screenvolume 3⋅ sec Backwash = 79⋅ ft 3 sec The velocity at the screen surface of this fluid can be determined as follows: Backwashvel ≡ Backwash Screenarea Backwashvel = 1.12⋅ ft sec Assuming a drag coefficient of 1, the dynamic fluid force on the screen can be estimated as follows: Backwashload ≡ 1 2 2 ⋅ ρH2O⋅ Backwashvel Backwashload = 0.009⋅ psi The expected load from the backwash is far below the allowable burst strength of the assembly. Bilfinger Water Technologies 6 of 9 4.4 Rod Bending Stress The maximum spacing of any support ring will be determined by the maximum span of the screen rods 2 σ= ω⋅ l 8⋅ z Left End Simply Supported, Right End Simply Supported Based on Multiple Simple Support Condition of a Beam Given σdesign = ( Load⋅ Rodcenters) ⋅ Rodspan2 8⋅ RodZ ( ) Rodspan := Find Rodspan Rodspan = 19.09⋅ in This is the maximum spacing for the support ring. 4.5 Number of Support Rings Using the value for the maximum rod span, the number of support rings required in each cylinder can be determined Screenlg + 1⋅ in −1 Rodspan Ringqty := ceil Ringqty = 3 Ringspacing := Screenlg Ringqty + 1 Ringspacing = 14.875⋅ in In order to reduce the weld stress at the rod-weld ring interface, the local rod span at each end had to be reduced. An additional support ring has been added for a total of four (4) rings per cylinder. Bilfinger Water Technologies 7 of 9 4.6 Stress in Support Ring ( ScreenID ≡ Screendia − 2⋅ Rodheight ) Approximate Inside Diameter of Screen ScreenID = 52⋅ in 1 ScreenID − ⋅ in 8 Ringradius ≡ 2 Ringradius = 25.938⋅ in σring := 2⋅ Screendia ⋅ Load⋅ Ringspacing⋅ ScreenID 2 2 Ringthick⋅ ScreenID − ScreenID − 2⋅ Ringheight ( ) σring = 7163⋅ psi 4.7 Support Ring Elastic Stability The most likely mode of failure for a thin walled cylinder (which the screen is modeled after) is buckling. The stability of the ring is determined as follows: RingI ≡ Ringthick⋅ Ringheight Pcritring ≡ 12 3 4 RingI = 0.07⋅ in 3⋅ E⋅ RingI 3 Ringradius lbf Pcritring = 342.1⋅ in Fring := Load⋅ Ringspacing RingSF := Pcritring Fring Fring = 96.6⋅ lbf in RingSF = 3.54 Bilfinger Water Technologies 8 of 9 5.0 Conclusions The results of these calculations show that the assembly will be suitable for its intended application. Please feel free to contact a Bilfinger Water Technologies engineer directly with any comments or questions regarding this document or the referenced project. Prepared By: Ehrich Shaw Project Manager - Water Intake Bilfinger Water Technologies 9 of 9 HYDROBURST CUT SHEET LIST: Saylor Beall 9000 Series Air Compressor Sheet: - 20 HP Base-Mounted Air Compressor Model BPL9200 Johnson Controls Low Pressure Control Sheet: - Air Compressor Low Oil Pressure Switch Model P29NC-2C United Electric 100 Series Pressure Switch Sheet: - Compressor Auto Start-Stop Pressure Switch 155-175 psi Silvan Air Receiver Sheet: - 1550 Gallon Vertical Air Receiver Drawing 100-737 Spence Safety Valve Sheet: - Main Air Receiver Safety Valve Figure 41A, ½“ x ¾“ IPAC Auto Condensate Drain Sheet: - Main Air Receiver Float-Type Auto Drain Model SAC-120 Control Air Receiver Component Sheet Wilkerson Filter/Regulator Sheet: - Control Air Receiver Filter/Regulator Model B18-02-GLGO Grasslin MIL72 Series Timer Sheet: - Hydroburst Cycle Programmable Timer Model QWUZH-120 United Electric 400 Series Multi-Output Pressure Switch Sheet: Dual Pressure Switch - Low Air Pressure - 50 PSI Adequate Air Pressure 150 PSI Jomar Series 600/900 Butterfly Valve Sheet: - 6“ Size Lug Style Butterfly Valve Series 600 J-Flow JFC Series Pneumatic Actuator Sheet: - Ball Valve Spring-Return Pneumatic Actuator Bilfinger Water Technologies, Inc. 1950 Old Hwy 8 NW New Brighton, MN 55112 USA Phone +1 651 636 3900 Fax +1 651 638 3132 usa.water@bilfinger.com www.water.bilfinger.com Page 2 / 2 Max-Air NAMUR Series Solenoid Valve Sheet: - Pneumatic Actuator Single Solenoid Control Valve Model SV61-120 J-Flow 53 Series Limit Switch Sheet: - Ball Valve Position Indicator with Limit Switches Code No. LIT-1927190 Issued February 1, 2009 P29 Series Low Pressure Control (With Time Delay) Description Applications P29NC is a low pressure control with time delay and lockout, which requires manual reset. A drop in pressure energizes the time delay relay and opens a contact after the time delay, shutting down the equipment. The time delay prevents nuisance shutdowns due to momentary fluctuations in system pressures. • • Features • • • • direct reading scale indication dust-protected snap action switch trip-free manual reset replacement timing relays available • chiller low temperature industrial equipment, oil pressure lubrication low suction pressure Technical Specifications • • pilot duty rating of 750 VA, 120/240 VAC external step down transformer for 440 and 550 VAC applications must be of sufficient capacity to supply 15 VA at 120 VAC or 30VA at 240 VAC for time delay P29 Series Accessories • • universal mounting bracket (271-51) replacement timing relays (Refer to Replacement Timing Relays for P28 and P29 Lube Oil Controls Catalog Page, LIT-1927395.) Selection Chart Code Number Switch Action Pressure Range Differential psi (kPa) Max Overpressure psig (kPa) Max Working Pressure psig (kPa) Pressure Connection Time Delay Setting P29NC-2C SPST 20 in. HG Vacuum to 100 psi (-68 to 690 kPa) 2.2 ±1.5 (15.2 ±10.3) 325 (2241) 250 (1723) 1/4 in. Male Flare Fitting 60 Seconds (Factory Set) 36 in. Copper Capillary Tube with 1/4 in. Flare Nut 120 Seconds P29NC-3C P29NC-49C P29NC-53C 90 Seconds 120 Seconds P29NF-1C1 1. With alarm contacts Example: Setpoint @ 10 psig. On a rise in pressure, the timing circuit opens at 10 psig and time out ends. On a fall in pressure, the timing circuit energizes at 6-9 psig and the time out begins. If the pressure fails to reach 10 psig within the 60 sec. time delay, the main contacts open, shutting down the controlled equipment. The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office. www.johnsoncontrols.com Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 2009 Johnson Controls, Inc. 1 of 1 10 0 S e r i e s 100 Seri es Pressure, Vacuum, Differential Pressure AND Temperature SWITCHES features • Single Switch Output • Epoxy Coated and Gasketed Cast Aluminum Enclosure Type 4X • Tamper-Resistant Set Point “Lock” • Heat Trace and Freeze Protection Thermostats • Proof Pressures to 10,000 psi (689,5 bar) • Adjustable Ranges: Pressure: 30 “Hg Vac to 5000 psi (-1 to 344,7 bar) “wc Ranges: 300 “wc Vacuum to 250 “wc Pressure (-746,7 to 622,3 mbar) Differential Pressure: 0.2 “wcd to 500 psid (0,5 mbar to 34,5 bar) Temperature: -180 to 650°F (-117.8 to 343.3°C) 1 0 0 - B - 0 8 100 Seri es 100 S e r i e s features overview The 100 Series is a cost-effective pressure and temperature switch for process plants and OEM equipment. The rugged, one piece enclosure features a slanted cover for wiring accessibility. A wide variety of microswitch and process-connection options make this versatile series ideal for applications requiring a rugged weather-proof mechanical switch. Typical applications that utilize the 100 Series are heat tracing, freeze protection, processing equipment (pumps, compressors), inputs for annunciator panels, and fire suppression systems. • UL listed and cUL certified. • CE compliant to low voltage directive and pressure equipment directive. • Optional ATEX or GOST intrinsic safety compliance • Single switch (SPDT or DPDT) output • Welded stainless steel diaphragm models • Ultra low pressure, “wc models • Optional sensor material for corrosive media • Polished stainless steel flushmount connection • Pump switch models with wide adjustable deadband “Clam shell” design allows for ease in wiring (pressure model shown) Bulb and capillary temperature model with manual reset option Differential pressure model 2 w w w . u e o n l i n e . c o m 1 0 0 - B - 0 8 10 0 S e r i e s specifications Storage temperature -65 to 160°F (-54 to 71°C) Ambient TEMPERATURE limits -40 to 160°F (-40 to 71°C); models 520-525, 540-548, 700-706, 15731-15736: 0 to 160°F (-18 to 71°C); Set point typically shifts less than 1% of range for a 50°F (28°C) ambient temperature change Set point repeatability Temperature models: ± 1% of adjustable range Pressure models 15623, 15731-15737, 171-174, 218, 270-376, 520-535, 540-543, 700706, 560-564: ± 1% of adjustable range; models 190-194, 183-189, 483-494, 544-548, 565-567, 610-680, 15884: ±1.5% of adjustable range Internal set point lock on all pressure models Shock Set point repeats after 15 G, 10 millisecond duration Vibration Set point repeats after 2.5 G, 5-500 Hz Enclosure Die cast aluminum, epoxy powder coated, gasketed, captive cover screws Enclosure classification Enclosure type 4X Switch output One SPDT snap action switch; switch may be wired “normally open” or “normally closed” Electrical rating Weight 15A 125/250/480 VAC resistive except for H100-15623, 15731-15737, 15884, 20A 125/250/480 VAC resistive, B100-13546 and E100-13545, 22A/480 VAC. Electrical switches have limited DC capabilities at 24-30 VDC, 2A resistive and 1A inductive. 125 VDC, 0.5A resistive, 0.03A inductive. Consult factory for additional information. 2-7 lbs; Varies with model Electrical connection 1/2” NPT (female); Two 7/8” diameter knockouts Pressure connection Models 15623, 218, 270-376, 610-680, 701-706, 15731-15884: 1/4” NPT (female); Models 171-194, 483-494, 520-535, 15737: 1/2” NPT (female); Models 540- 548: 1/8” NPT (female); Models 560-564: 2” Sanitary Fitting; Models 565-567: 1.5” Sanitary Fitting (Sanitary fittings mate with Tri-Clamp® fitting systems) Bulb and capillary: 6 feet 304 stainless steel except for E100-13545, 10 feet 304 stainless steel Immersion stem: nickel-plated brass (standard) except for B100-13546 stainless steel; optional 316L stainless steel Temperature assembly Fill Models 1BS/BC are solvent filled, models 2-8 non-toxic oil filled Temperature deadband Type F typically 1% and type B, C, and E typically 2% of range under laboratory conditions (70°F ambient circulating bath at rate of 1/2°F per minute change) Heat tracing or Freeze protection Thermostats designed specifically for heat tracing and freeze protection ambient sensing applications are available with types B100 and E100 1 0 0 - B - 0 8 w w w . u e o n l i n e . c o m 3 Catalog 9EM-TK-190-3 Basic 3/8" Body Filter / Regulator B18 = “Most Popular” Specifications Flow Capacity* 1/4 88 SCFM (41.5 dm3 /s) 3/8 117 SCFM (55.2 dm3 /s) 1/2 121 SCFM (57.1 dm3 /s) Adjusting Range Pressure 0 to 30 PSIG (0 to 2.1 bar) 0 to 60 PSIG (0 to 4.1 bar) 0 to 125 PSIG (0 to 8.6 bar) 0 to 250 PSIG (0 to 17.2 bar) NPT / BSPP-G 1/4 Gauge Port (2) Maximum Supply Plastic Bowl 150 PSIG (10.3 bar) Pressure Metal Bowl 250 PSIG (17.2 bar) Operating Plastic Bowl -13° to 125°F (-25° to 52°C) Metal Bowl -13° to 150°F (-25° to 65.5°C) Temperature Port Size NPT / BSPP-G 1/4, 3/8, 1/2 Standard Filtration 5 Micron 1.48 lb. (0.67 kg) Weight B Filters, Regulators, Lubricators B18-02-FKG0 Features * Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar). • 5 Micron Filtration “F” Series Filters, Type “A” 5 micron elements: All Wilkerson Type “A” 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants. • Balanced Valve Design • Spring Loaded Diaphragm Materials of Construction • 1/2" NPT / BSPP-G Over-Ported Adjustment Knob Acetal Body Zinc Body Cap ABS Bowl Plastic Bowl Polycarbonate Metal Bowl Aluminum Bowl Guard Nylon Diaphragm Assembly Nitrile / Zinc Element Retainer / Baffle Acetal Filter Element Sintered Polyethylene Panel Nut Acetal Seals Plastic Bowl Nitrile Metal Bowl Nitrile Sight Gauge Metal Bowl Polyamide (Nylon) Springs Main Regulating / Valve Steel / S.S. Valve Assembly Brass / Nitrile • Quick-Disconnect Bowl / Bowl Guard • Light Weight • High Flow Capacities ! WARNING Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating. H A B G C E CAUTION: E REGULATOR PRESSURE ADJUSTMENT – The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting. D Use 3/8" or 10mm Flex Tubing Automatic Drain F Bowl Removal Clearance .19" (4 mm) I.D. Tube Barb Fitting Manual Drain Dimensions Models Inches (mm) Standard Unit with Manual Drain B18-XX-FK00 Automatic Drain B18-XX-FG00 Metal Bowl with Sight Gauge / Manual Drain Metal Bowl with Sight Gauge / Automatic Drain B212 A B C D E F G H 2.36 (60) 2.36 (60) 3.66 (93) 6.34 (161) 10.00 (254) 1.60 (41) 1.20 (30) 3.74 (95) 2.36 (60) 2.36 (60) 3.66 (93) 6.11 (155) 9.77 (248) 1.60 (41) 1.20 (30) 3.74 (95) 2.36 (60) 2.36 (60) 2.70 (69) 2.70 (69) 3.66 (93) 3.66 (93) 6.34 (161) 6.11 (155) 10.00 (254) 9.77 (248 ) 1.60 (41) 1.60 (41) 1.20 (30) 1.20 (30) 3.74 (95) 3.74 (95) Pneumatic Division Richland, Michigan www.wilkersoncorp.com Catalog 9EM-TK-190-3 Intermediate Modular Filter / Regulator B18 = “Most Popular” Replacement Bowl Kits bar 80 5.0 4.0 3.0 20 0 0 20 40 0 10 60 80 20 30 AIR FLOW RATE SCFM 40 dm3/s bar PSIG 7.0 100 Inlet Pressure = 100 PSIG (6.9 bar) 6.0 80 5.0 4.0 3.0 60 40 2.0 1.0 0 20 0 0 20 0 10 40 20 60 80 100 30 40 50 AIR FLOW RATE 120 60 140 SCFM dm3/s bar B18-04-FK00 7.0 Inlet Pressure = 100 PSIG (6.9 bar) 100 6.0 80 5.0 4.0 3.0 60 40 2.0 1.0 0 20 0 0 20 40 0 10 20 60 30 80 100 40 50 120 140 SCFM 60 dm3/s AIR FLOW RATE Ordering Information Model Type Manual Drain Automatic Drain Plastic Bowl / Plastic Bowl / Metal Bowl / Bowl Guard Bowl Guard Sight Gauge Port With Gauge With Gauge With Gauge Size 5 to 125 PSIG 3 to 60 PSIG 10 to 250 PSIG (0.4 to 8.6 bar) (0.2 to 4.1 bar) (0.7 to 17.2 bar) 1/4 3/8 1/2 1/4 3/8 1/2 B18-02-FKG0 B18-03-FKG0 B18-04-FKG0 B18-02-FGG0 B18-03-FGG0 B18-04-FGG0 B18-02-DKG0 B18-03-DKG0 B18-04-DKG0 B18-02-DGG0 B18-03-DGG0 B18-04-DGG0 B18-02-GLG0 B18-03-GLG0 B18-04-GLG0 B18-02-GHG0 B18-03-GHG0 B18-04-GHG0 Plastic Bowl / Plastic Bowl / Metal Bowl / Bowl Guard Bowl Guard Sight Gauge Without Gauge Without Gauge Without Gauge 5 to 125 PSIG 3 to 60 PSIG 10 to 250 PSIG (0.4 to 8.6 bar) (0.2 to 4.1 bar) (0.7 to 17.2 bar) B18-02-FK00 B18-03-FK00 B18-04-FK00 B18-02-FG00 B18-03-FG00 B18-04-FG00 B18-02-DK00 B18-03-DK00 B18-04-DK00 B18-02-DG00 B18-03-DG00 B18-04-DG00 B18-02-GL00 B18-03-GL00 B18-04-GL00 B18-02-GH00 B18-03-GH00 B18-04-GH00 Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number. B213 Pneumatic Division Richland, Michigan www.wilkersoncorp.com Filters, Regulators, Lubricators SECONDARY PRESSURE Automatic Drain – Fluorocarbon......................................................... GRP-95-981 Nitrile..................................................................... GRP-95-973 Drain, Manual Override............................................. GRP-96-000 Manual Drain............................................................. GRP-96-685 Panel Mount Nut – Aluminum............................................................. RRP-96-673 Plastic.................................................................. RRP-96-675 Pressure Gauge – 0 to 30 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM... K4515N14030 0 to 60 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM... K4515N14060 0 to 160 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM..K4515N14160 0 to 300 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM.K4515N14300 0 to 2.0 bar, 1-1/2" Dial Face, G 1/4 CBM.......... K4515G14030 0 to 4.1 bar, 1-1/2" Dial Face, G 1/4 CBM........... K4515G14060 0 to 11 bar, 1-1/2" Dial Face, G 1/4 CBM.............K4515G14160 0 to 21 bar, 1-1/2" Dial Face, G 1/4 CBM........... K4515G14290 Tamper Resistant Kit............................................... RRP-96-671 Sight Gauge Kit....................................................... GRP-96-825 Wall Mounting Bracket L-Type (Body)....................................................... GPA-96-604 L-Type (Bonnet)................................................... GPA-96-606 T-Type.................................................................. GPA-96-602 B 40 B18-03-FK00 SECONDARY PRESSURE Accessories 60 2.0 0 Adjusting Knob................................................... RRP-16-340-000 Diaphragm Assembly – Non-relieving......................................................... RRP-96-657 Relieving................................................................ RRP-96-656 Spring, Regulating – 0 to 30 PSIG (0 to 2.1 bar).................................... RRP-96-659 0 to 60 PSIG (0 to 4.1 bar).................................... RRP-96-660 0 to 125 PSIG (0 to 8.6 bar).................................. RRP-96-661 0 to 250 PSIG (0 to 17.2 bar)................................ RRP-96-662 Valve Assembly......................................................... RRP-96-658 100 6.0 1.0 Replacement Kits Inlet Pressure = 100 PSIG (6.9 bar) PSIG Type “A”, 5 Micron......................................................FRP-96-639 Retainer, Deflector, and Element Kit......................... FRP-96-641 7.0 SECONDARY PRESSURE Replacement Element Kits PSIG B18-02-FK00 Metal Bowl – Sight Gauge, Automatic Drain.............................. GRP-96-637 Sight Gauge, Manual Drain................................... GRP-96-636 Plastic Bowl – Bowl Guard, Automatic Drain................................ GRP-96-635 Bowl Guard, Manual Drain.................................... GRP-96-634 Bowl Guard, Closed Bottom.................................. GRP-96-638 MIL72 Series Electromechanical Time Switches Project: Location: MIL72 Series Product Type: Surface/DIN Rail or Flush Mount Time Switches Contact/Phone: The MIL72 Series 24-Hour/7-Day Time Switches are designed to be mounted inside a control panel and can accommodate surface/DIN Rail Model #: or flush/panel mounting. The time switches are light-duty commercial switches ideal for 24, 120, or 208/240 VAC single phase applications, such as lighting control, HVACR, pumps, motors, fan controls, access controls, OEM applications, agricultural facilities, and general purpose electrical circuits. Features • Synchronous drive or quartz drive with battery backup • 21 Amp SPDT switch • Captive trippers with 15-minute intervals on 24-Hour models and 2-hour intervals on 7-Day models • Available with or without override • True clock face, easy to set • Surface/DIN Rail or Flush Mount • Clear plastic dust-cover • 24-Hour or 7-Day applications Ratings Switch Rating:21A Resistive @ 120-250 VAC 1 HP @ 120 VAC 2 HP @ 250 VAC 1350 W Tungsten @ 240 VAC MIL72ASWUZH Wiring Connections:Screw terminal connections (MIL72A) 1 ⁄4" quick connects (MIL72E) accepts up to #12GA wire Operating Temperature:-40ºF to 185ºF (-40ºC to 85ºC) with battery backup -4ºF to 131ºF (-20ºC to 55ºC) Operating Humidity: 0 to 95% non-condensing Battery Backup Option: 7-Days carryover Supply Voltage: 24, 120, and 208/240 VAC, 60 Hz models Quartz:12, 24 VAC/DC, 120 and 208/240 VAC 50/60 Hz Power Consumption: 24 VAC: 0.1 VA 120 VAC: 0.5 VA 240 VAC: 1.0 VA Shipping Weight: 1 lb. MILE Cutout: 2 5⁄8" x 2 5⁄8" MIL72ESTUZ HVACR #LR3730 #E10694 Energy Controls MIL72 Series MIL72 Series Ordering Data Complete Model Number = MIL72A or E followed by suffix code and voltage, Example: MIL72A STuZ-24 Synchronous Without Override Quartz-7 Day Carryover* With Override Without Override MIL72A-Surface Mount/DIN Rail MIL72E-Flush Mount Input Voltage With Override Switch Rating Minimum ON/OFF Time 24 Hour Time Control STuZ-24 STuZH-24 QTuZ-24 QTuZH-24 24 VAC SPDT 21A 15 Minutes STuZ-120 STuZH-120 QTuZ-120 QTuZH-120 120 VAC SPDT 21A 15 Minutes STuZ-240 STuZH-240 QTuZ-240 208/240 VAC SPDT 21A 15 Minutes MIL72A-Surface Mount/DIN Rail MIL72E-Flush Mount 7 Day Time Control SWuZ-24 SWuZH-24 QWuZH-24 24 VAC SPDT 21A 2 Hour SWuZ-120 SWuZH-120 QWuZ-120 QWuZH-120 120 VAC SPDT 21A 2 Hour SWuZ-240 SWuZH-240 QWuZ-240 QWuZH-240 208/240 VAC SPDT 21A 2 Hour *Quartz models operate on 12, 24 VAC/DC, 120 and 208/240 VAC and 50/60 Hz Specifications Furnish and install a Grässlin MIL72 ________ (24-Hour)(7-Day) time switch with______(15-Minute)(2-Hour) interval captive trippers and____________(Quartz)(Synchronous) drive. Input voltage shall be_______(120)(24)(208/240) VAC and SPDT switch contacts shall be rated at 21A Resistive, 2 HP @ 250 VAC. To set the starting time and provide time indication, the unit shall incorporate an authentic clock face. Installation available for surface, flush, DIN Rail mounting. The time switch shall contain a 3-way OFF/AUTO/ON override. For carryover: the time switch shall have a quartz drive with 7-Day reserve carryover from a rechargeable battery. Diagrams Timer T 1 3 COM 2 4 N.O. 5 N.C. LOAD 120 VAC H N or or -(DC) +(DC) 12-24 VDC (Quartz Only) With clear dust-cover 2.83" [72 mm] With clear dust-cover 2.83" [72 mm] 2.06" [52 mm] 1.56" [39.5 mm] I I 0 4.00" [102.5 mm] 2.60" [66 mm] 0 .80" [20.5 mm] MIL72A Energy Controls 2.60" [66mm] 1.50" [38 mm] MIL72E www.intermatic.com 1.36" [34.5 mm] 4 0 0 S e r i es 400 Seri es Pressure, Vacuum, Differential Pressure AND Temperature SWITCHES features • 1, 2 & 3 switch outputs • Epoxy-coated enclosure designed to meet enclosure type 4X • Wide variety of pressure sensors and materials • Setting via reference dial or hex screw adjustment • FM approved • Adjustable Ranges: "WC ranges: 300 "wc vacuum to 250 “wc pressure (-746,7 to 622,3 mbar) Pressure: 30 “Hg Vac to 6000 psi (-1,0 to 413,7 bar) Differential pressure: 1"wcd to 200 psid (2.5 mbar to 13,8 bar) Temperature: -180 to 650 °F (-117.8 to 343.3 °C) 4 0 0 - B - 0 7 400 Seri es 400 S e r i e s overview features The 400 Series is a versatile family of vacuum, pressure, differential pressure and temperature switches for applications that require single or multiple switching capabilities. Dual and triple switch versions provide multi-output for alarm and shutdown, pre-alarm and alarm, high/low limit or level staging functions. • UL listed and cUL certified. A wide variety of microswitch and process connection options, along with a weather-tight enclosure, make the 400 Series an ideal choice for most ordinary location applications. Its worldwide use is assured with approvals and certifications to agency standards. • Optional ATEX or GOST intrinsic Widely used throughout the process industries, the 400 Series provides threshold protection and control for many critical functions. Typical installations are found in industrial gas production, energy generation including pumps, turbines and compressors, pulp and paper, and water and wastewater treatment. FM approved. • CE compliant to low voltage directive and pressure equipment directive. safety compliance. • One, two or three switch outputs may be separated up to 100% of range. • Wide variety of available options and pressure sensor modules. • Most models available for immediate delivery. Reference scale, for types B, E & H with option M321 Differential Pressure Model with M210 Option - Dial Indication Enlarged View Temperature Model with Remote Bulb & Capillary and M321 option Gasketed Lexan® Window Dual Switch, Low Water Column Differential Pressure Model Lexan® is a registered trademark of Sabic Innovative Plastics 2 w w w . u e o n l i n e . c o m 4 0 0 - B - 0 7 400 Series specifications Storage temperature -65 to 160°F (-54 to 71°C) Ambient TEMPERATURE limits -40 to 160°F (-40 to 71°C); set point typically shifts less than 1% of range for a 50°F (28°C) ambient temperature change Set point repeatability Temperature models: ± 2% of full scale range Pressure: models 126-376, 520-535, 540-547, 570-572, S126B-S164B: ± 2% of full scale range; models 440-457, 550-559: ± 1% of full scale range; models 610-614: ± 3% of full scale range Shock Set point repeats after 15 G, 10 millisecond duration Vibration Set point repeats after 2.5 G, 5-500 Hz Enclosure Die cast aluminum, epoxy powder coated, gasketed, captive cover screws Enclosure classification Designed to meet enclosure type 4X requirements Switch output One, two or three SPDT switches, may be separated up to 100% of range except models 521-524, 531-534: 50%; models 520, 525, 530, 535, 570-572: 30%; switches may be wired “normally open” or “normally closed” Electrical rating 15 A 125/250/480 VAC resistive. Electrical switches have limited DC capabilities. Consult factory for additional information. Weight Approx. 3 to 7.5 lbs.; varies with model Electrical connection One 3/4” NPT and two 7/8” diameter knockouts Pressure connection All models 1/4” NPT (female) except models S126B-S164B, 520-535: 1/2” NPT (female); models 540-547: 1/8" NPT (female) Temperature assembly ‘E’ types use the same assemblies as ‘F’ types, however, range spans are limited due to use of reference dials Bulb and capillary: 6 feet 304 stainless steel Immersion stem: models 120 &121: nickel-plated brass; optional 316L stainless steel available Fill Temperature Models: Model 1BS: solvent filled; models 2-8: non-toxic oil filled Temperature deadband Type F typically 1% and type E, B & C typically 2% of range under laboratory conditions (70°F ambient circulating bath at rate of 1/2°F per minute change) Differential pressure indicator (option M210) Differential pressure indication available J400K, J402K models 147-S157B; accuracy approximately 1-1⁄2% mid 50% of range, 3% at ends; window is plexiglass and gasketed; indicator may be field adjusted for approximately ±1% accuracy at any set point within range 4 0 0 - B - 0 7 w w w . u e o n l i n e . c o m 3 Namur/ISO Mounted Pneumatic SR and DA Actuators ● ● ● ● ● ● ● ● Stainless steel end cap and travel stop fasteners ● ● Highly visible beacon indicator for 2 and 3 way operation 050 065 075 085 110 125 140 160 210 250 280 050 050160 065 065190 075 075210 085 085250 095 110280 110 125300 125 140350 140 160 210 250 280 44psi 58psi 73psi 87psi 3×3 4×4 5×5 6×6 Operating Principle - Standard Rotation Double Acting CCW CW Air to Port A forces the pistons outwards, causing the pinion to turn counter-clockwise while air is being exhausted from Port B. Air to Port B forces the pistons inwards, causing the pinion to turn clockwise while air is being exhausted from Port A. Spring Return CCW CW Air to Port A forces the pistons outwards, causing the springs to compress. The pinion turns counter-clockwise while air is being exhausted from Port B. During loss of air pressure, the stored energy in the spring forces the pistons inwards, the pinion turns clockwise while air is being exhausted from Port A. 2 Dimensions Size A B C D F I L M P R S T NPT Z1 Double Acting Spring Return to tc lbs to tc lbs 050 6.06 2.76 2.32 M5X8 3.15 0.47 1.14 1.63 0.79 1.26 0.94 1/4" 1.57 0.20 0.25 2.53 0.25 0.30 2.79 065 7.44 3.50 2.87 M5X8 3.15 0.63 1.50 2.03 0.79 1.26 0.94 1/4" 1.57 0.25 0.30 3.74 0.30 0.35 4.18 075 8.27 3.94 3.37 M5X8 3.15 0.63 1.71 2.32 0.79 1.26 0.94 1/4" 1.57 0.30 0.40 6.38 0.35 0.50 7.26 085 8.86 4.45 3.78 M5X8 3.15 0.67 1.93 2.50 0.79 1.26 0.94 1/4" 1.57 0.40 0.50 9.02 0.50 0.60 10.34 095 10.39 4.84 4.25 M5X8 3.15 0.75 2.17 2.80 0.79 1.26 0.94 1/4" 1.57 0.50 0.70 12.32 0.60 0.90 14.30 110 11.02 5.35 4.80 M5X8 3.15 0.83 2.44 3.01 0.79 1.26 0.94 1/4" 1.57 0.70 0.90 19.14 0.80 1.10 22.00 125 12.76 6.34 5.45 M5X8 5.12 0.87 2.83 3.35 1.18 1.26 0.94 1/4" 2.28 0.90 1.20 24.20 1.10 1.40 28.60 140 13.62 7.01 6.14 M5X8 5.12 1.06 3.19 3.82 1.18 1.26 0.94 1/4" 2.28 1.20 1.50 33.00 1.40 1.80 39.60 160 16.22 7.87 6.77 M5X8 5.12 1.06 3.54 4.17 1.18 1.26 0.94 1/4" 2.28 1.50 1.80 39.60 1.70 2.10 50.60 190 20.08 9.13 7.91 M6X10 5.12 1.50 3.50 4.41 1.18 1.77 1.57 1/4" 2.28 2.00 2.40 59.40 2.20 2.80 72.60 210 21.65 10.04 8.94 M5X8 5.12 1.50 4.55 4.61 1.18 1.77 1.57 1/4" 3.35 2.70 3.50 3.20 4.00 96.80 250 26.77 12.01 9.94 M6X10 5.12 1.97 5.51 6.10 1.18 1.77 1.57 1/2" 3.35 3.50 4.10 158.40 3.70 3.90 176.00 280 29.06 12.99 11.97 M6X10 5.12 1.97 5.98 6.57 1.18 1.77 1.57 1/2" 3.35 3.70 4.00 215.60 300 31.97 13.94 12.76 M6X10 5.12 1.97 5.94 6.81 1.18 1.77 1.57 1/2" 3.35 4.00 4.20 193.60 3.90 4.00 242.00 4.00 5.00 275.00 350 34.53 16.14 14.96 M6X10 5.12 1.97 7.28 7.68 1.18 1.77 1.57 1/2" 3.35 8.00 8.00 453.20 6.00 10.00 523.40 77.00 t o = opening time, in seconds t c = closing time, in seconds lbs = weight in pounds * = available on request The above mentioned operating times are obtained under the following conditions: Air supply pressure minimum 80 psi, at room temperature, medium clean air, actuator stroke 90°, actuator without resistance load 3 Dimensions □C H □ CH Size ISO 5211 Q1 Q W W1 050 F03/05 1.97 1.42 10-24 UNC 1/4-20 UNC 065 F05/07 2.76 1.97 1/4-20 UNC 5/16-18 UNC 0.43 0.55 075 F05/07 2.76 1.97 1/4-20 UNC 5/16-18 UNC 0.55 085 F05/07 2.76 1.97 1/4-20 UNC 5/16-18 UNC 0.67 095 F07/10 4.02 2.76 5/16-18 UNC 3/8-16 UNC 0.67 110 F07/10 4.02 2.76 5/16-18 UNC 3/8-16 UNC 0.67 125 F07/10 4.02 2.76 5/16-18 UNC 3/8-16 UNC 0.87 140 F10/12 4.92 4.02 3/8-16 UNC 1/2-13 UNC 1.06 160 F10/12 4.92 4.02 3/8-16 UNC 1/2-13 UNC 1.06 190 F10/14 5.51 4.02 1/2-13 UNC 5/8-11 UNC 1.42 210 F10/14 5.51 4.02 3/8-16 UNC 5/8-11 UNC 1.42 250 F16 6.50 - - 3/4-10 UNC 1.81 280 F16 6.50 1.81 F16 6.50 - 3/4-10 UNC 300 - 3/4-10 UNC 1.81 350 F25 10.00 - - 5/8-11 UNC 1.81 4 Spring Return Exploded View No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Description Indicator Spring Clip Thrust Washer Outside Washer Body Inside Washer Cam O-Ring (Pinion Top) Bearing (Pinion Top) Pinion Bearing (Pinion Bottom) O-Ring (Pinion Bottom) Plug O-Ring (Adjusting Screw) Washer (Adjusting Screw) Nut (Adjusting Screw) Adjusting Screw Piston Guide (Piston) O-Ring (Piston) Bearing (Piston) Spring O-Ring (End Cap) End Cap Cap Screw Materials of Construction Quantity 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 6-12 2 2 8 * Available optional material: Viton or Silicone. 5 Standard material Plastic/Stainless Steel Stainless Steel Stainless Steel Engineering Plastics Extruded Aluminum Alloy Engineering Plastics Stainless Steel NBR * Engineering Plastics Alloy Steel Engineering Plastics NBR * NBR * NBR * Stainless Steel Stainless Steel Stainless Steel Cast Aluminum Engineering Plastics NBR * Engineering Plastics Spring Steel NBR * Cast Aluminum Stainless Steel Double Acting Exploded View No. Description 1 Indicator Spring Clip 2 3 Thrust Washer 4 Outside Washer Body 5 6 Inside Washer 7 Cam O-Ring (Pinion Top) 8 Bearing (Pinion Top) 9 10 Pinion Bearing (Pinion Bottom) 11 O-Ring (Pinion Bottom) 12 Plug 13 O-Ring (Adjusting Screw) 14 Washer (Adjusting Screw) 15 Nut (Adjusting Screw) 16 Adjusting Screw 17 18 Piston Guide (Piston) 19 O-Ring (Piston) 20 Bearing (Piston) 21 O-Ring (End Cap) 22 End Cap 23 Cap Screw 24 * Available optional material: Viton or Silicone. Materials of Construction Quantity 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 8 6 Standard material Plastic/Stainless Steel Stainless Steel Stainless Steel Engineering Plastics Extruded Aluminum Alloy Engineering Plastics Stainless Steel NBR * Engineering Plastics Alloy Steel Engineering Plastics NBR * NBR * NBR * Stainless Steel Stainless Steel Stainless Steel Cast Aluminum Engineering Plastics NBR * Engineering Plastics NBR * Cast Aluminum Stainless Steel Torque Rating • Spring Return Actuators [ lb-in ] Size Springs per side Air Supply in psi 45 psi 60 psi 75 psi 80 psi 90 psi Spring [ lb-in ] 116 psi 0° 52 90° 36 0° 82 70 90° 65 49 0° 112 99 88 90° 96 78 61 0° 126 114 102 90 90° 110 93 75 58 0° 141 129 117 105 90° 125 107 90 73 0° 199 188 175 164 90° 183 166 149 132 90° 51 69 86 104 0° 35 48 59 72 3 4 5 6 96 66 149 129 118 89 201 181 161 170 140 110 227 207 187 167 196 165 136 106 252 233 213 194 222 192 162 132 356 336 317 297 326 296 266 236 89 122 150 179 50 79 118 118 3 4 5 6 191 125 295 255 228 166 397 358 319 331 270 209 449 410 371 332 382 321 260 198 500 461 422 383 434 373 312 250 706 667 628 589 640 579 518 456 186 245 306 367 118 157 196 235 085 3 4 5 6 291 180 453 389 342 239 615 550 485 504 401 299 696 631 566 502 548 482 380 278 777 712 647 582 666 563 461 358 1097 1035 974 903 991 885 788 681 307 409 512 613 195 259 325 389 095 3 4 5 6 437 288 673 582 523 383 912 818 728 761 610 480 1027 938 846 756 876 736 597 458 1142 1053 965 876 991 854 715 575 1611 1522 1434 1345 1460 1328 1186 1044 419 558 697 836 269 358 449 538 110 3 4 5 6 704 534 1089 938 826 594 1469 1319 1177 1204 974 743 1655 1513 1363 1221 1398 1168 929 699 1850 1699 1558 1407 1584 1354 1124 894 2611 2460 2319 2168 2345 2115 1885 1478 696 929 1159 1389 435 580 726 871 125 3 4 5 6 912 596 1407 1221 1089 794 1894 1708 1522 1575 1283 991 2142 1956 1770 1584 1823 1531 1239 947 2381 2195 2009 1823 2062 1779 1487 1195 3363 3177 2991 2805 3044 2752 2460 2168 876 1168 1460 1752 140 3 4 5 6 1434 938 2204 1912 558 743 929 1115 1708 1257 2974 2682 2390 2478 2027 1566 3354 3071 2779 2487 2867 2407 1956 1496 3744 3452 3159 2867 3248 2797 2336 1885 5283 4991 4699 4381 4788 4337 3876 3416 1372 1823 2283 2735 874 1168 1460 1752 160 3 4 5 6 1823 1248 2823 2425 2257 1664 3832 3434 3036 3257 2673 2080 4328 3929 3540 3142 3761 3168 2584 1991 4832 4434 4036 3637 4257 3673 3089 2496 6841 6443 6045 5646 6284 5691 5089 4505 1761 2354 2938 3531 1195 1593 1982 2381 190 3 4 5 6 3 4 5 6 2628 1708 4115 3505 3204 2274 5611 4991 4381 4691 3770 2841 5257 4337 3416 8850 8239 7319 6399 6682 5452 4221 5434 4514 3593 2664 7708 6487 5257 4027 6487 5868 5257 7868 7036 6213 6354 5735 5124 4505 8912 8080 7257 6425 9116 8284 7461 7514 6292 5062 12434 11602 10434 9213 2761 3690 4611 5531 3682 4903 6133 7363 1850 2460 3080 3690 2487 3310 4142 4965 3 4 5 6 6230 13178 11779 10381 11310 9275 7257 14921 13523 12125 10717 13045 11018 8983 6965 15266 13850 12452 12753 10726 8700 17691 15656 6089 8115 10142 12178 4213 5620 7018 8425 3 4 5 6 9177 19727 17514 15293 16603 13346 10089 22364 20151 17930 15709 19249 15983 12726 9470 22780 20567 18346 18629 15364 12107 6664 8885 11107 13319 3 4 5 6 12629 30409 27506 24594 21700 27391 23488 19576 15656 31064 28161 25258 27037 23125 19222 9779 13036 16302 19559 11735 15647 19559 23461 8717 11620 14523 17435 3 4 5 6 17426 37621 33834 30046 30294 24665 19045 42436 38639 34851 35099 29471 23851 16868 22497 28116 33745 11372 15160 18948 22745 050 3 4 5 6 065 075 210 250 280 300 350 3726 3416 4354 6053 9611 11921 5806 4974 9708 8301 14496 12231 4602 3381 7823 5806 11337 8071 19744 16833 16727 12815 26860 23948 21045 23842 19936 16019 27019 23231 19443 21523 15895 10275 36621 32825 29037 31125 25497 19877 25249 14249 7 20815 19408 31125 28904 57835 54047 25931 22656 48675 43046 Torque Rating • Double Acting Actuators [ lb-in ] Air Supply in psi Size 45 psi 60 psi 75 psi 80 psi 90 psi 116 psi 032 32 42 53 58 64 85 050 89 118 147 162 176 235 065 156 208 259 285 312 415 075 309 412 515 566 618 824 085 486 648 810 894 974 1292 095 706 938 1177 1292 1416 1885 110 1142 1522 1903 2106 2283 3044 125 1469 1965 2451 2699 2938 3921 140 2310 3080 3850 4230 4620 6160 160 3009 4018 5018 5522 6027 8036 190 3018 6390 7098 8160 9585 12779 210 6018 8027 10036 11036 12213 16054 250 10664 14222 17780 19559 21329 28444 280 15833 20957 26400 29028 31665 42232 300 21382 19656 35639 39197 42763 57012 350 28798 38391 47994 52790 57569 76791 HYDROBURST COMPONENTS Skid Mounted Package Includes: 1 – Saylor-Beall 20HP, Base Mounted, Pressure Lubricated, Reciprocating Type Air Compressor with a Capacity of 76.1 ACFM @ 175 PSIG and the following: 3/60/460V, TEFC High Efficiency Electric Motor OSHA Style, Totally Enclosed Belt Guard Auto Start-Stop Pressure Switch, NEMA 4X Low Oil Pressure Shutdown Switch Hydraulic Unloader 10 Micron Inlet Air Filter Flexible Discharge Hose & Check Valve Vibro Isolation Pads Factory Fill of Synthetic Lubricant 1 – Control Panel, NEMA 4 Enclosure with: 3/60/460V Motor Starter U/L Label Fusible Disconnect Switch Control Voltage Transformer 7-day Programmable Backwash Timer Overload Reset Push Button Control Power On-Off Selector Switch Compressor Test-Off-Auto Selector Switch Cycle Local-Remote Selector Switch Two (2) Valve Open-Close-Auto Selector Switch Cycle Start Push Button Control Power On Pilot Light Cycle In Progress Pilot Light Adequate Air Pressure Pilot Light Two (2) Backwash Valve Fully Open Pilot Light Two (2) Backwash Valve Fully Closed Pilot Light Low Air Pressure Alarm Pilot Light Low Oil Pressure Alarm Pilot Light Auxiliary Contacts Extra Set of Motor Fuses Extra Set of Primary Transformer Fuses Extra Control Fuse Bilfinger Water Technologies, Inc. 1950 Old Hwy 8 NW New Brighton, MN 55112 USA Phone +1 651 636 3900 Fax +1 651 638 3132 usa.water@bilfinger.com www.water.bilfinger.com Page 2 / 3 1 – Control Air Receiver with: Inlet Check Valve Pressure Gauge Safety Valve Filter/Regulator with Gauge Manual Drain Valve 1 – Dual Pressure Switch, NEMA 4X, for Valve Sequencing and System Air Pressure Pilot Light Initiation The Above Components to be Mounted, Piped & Wired on a 54“ x 60“ Rigid Steel Skid with Full Deck Plate and Fork Pockets. Skid to be Primed and Finish Painted with Industrial Enamel. The Following Items are to be Shipped Loose for Site Installation: 1 – 1550 Gallon Vertical Air Receiver, ASME Coded for 200 PSIG MWP with: Safety Valve Pressure Gauge Float Type Auto Drain One (1) 6” Size Flanged Discharge Port All Standard Openings 2 – 6” Size High-Performance Lug Style Butterfly Valve with: Construction: 225 PSIG MWP, Ductile Iron Body, Stainless Steel Disc & Stem, EPDM Seals Spring-Return Pneumatic Actuator Single Solenoid Control Valve w/ Manual Override Position Indicator with Limit Switches Page 3 / 3 Site Wiring to Include: Wiring of 3/60/460V Main Power to Control Panel Wiring of Control Panel to Butterfly Valve Solenoid Control Valve & Limit Switches Site Piping to Include: 1.25” Piping from Air Compressor to Main Air Receiver 0.50” Piping of Safety Valve, Pressure Gauge, Dual Pressure Switch & Auto Drain Valve to Main Air Receiver 0.50” Piping from Main Air Receiver to Control Air Receiver 0.25” Piping from Control Air Receiver to Butterfly Valve Solenoid Control Valve 6” Flanged Piping from Main Air Receiver to Butterfly Valves 6” Flanged Piping from Butterfly Valves to Intake Screens