SOLTEQ®
Equipment for Engineering Education & Research
FLOW CONTROL TRAINER
MODEL: SE 102
HE Flow Control Trainer (Model: SE 102) has been designed for students demonstration on various
types of flow measurement devices as well as to give the students a hands on experience on how a flow
loop can be controlled using microprocessor based controller. The equipment consists of industrial grade
instrumentation to exhibit a realistic working environment of a standard industrial flow process using various types of
measuring instruments and different kinds of control strategy.
T
The equipment is self-contained constructed on an
epoxy coated mild steel frame with four lockable castor
wheels. The instrumentation and valves are strategically
located for easy access. For safety reasons, the control
panel is protected against water splashes. The process
piping are made of industrial pipes.
are laid in separate conduit from instrument cables.
Identification tags are provided for every major item
found in the equipment. A mimic diagram is also included
showing the flow of the process.
PROCESS DESCRIPTION
The system exhibits realistic response times using
standard industrial process instruments widely used in
industries.
All electrical wiring is laid in flexible PVC conduit and
instrument cables are screened. Individual starters to
the pumps are provided. Power cables for the pumps
The SOLTEQ flow Control trainer (Model: SE 102) has
been designed for student experiments on the
measurement and control of water flow. It is constructed
on an epoxy coated steel frame with lockable castor
wheels.
Equipment for Engineering Education & Research
A pump is provided for transferring the water from a
sump tank through a pneumatic control valve before
passing through a flow metering devices. A rotameter
is installed or local indication of the water flow rate. The
water circuit includes three parallel pipes, each with
isolation hand valves and a flow metering device. Three
flow metering devices, namely standard orifice plate,
venturi meter, and magnetic flow meter are supplied. A
calibration tank is provided for the purpose of flow meter
calibration. Subsequently, the water flows back to the
sump tank.
A differential pressure transmitter is supplied for the
measurement of pressure drop across either orifice or
venturi meter. The pressure drop value will be used to
calculate the water flow rate. Output signal from
magnetic flow meter is connected to a microprocessorbased controller as its measurement input. Output o
the controller is linked to the pneumatic control valve to
manipulate the water flow rate.
The unit is supplied with a chart recorder. All
instrumentations supplied are of industry standard and
all electrical wires are numbered for identification. The
electrical wirings are laid in flexible PVC conduit. In
addition, all instrument wirings are screened. The pump
has its own starter whereas power cables for the pump
are laid in a separate conduit different from the
instrument cables. The control and patch panel are
safely protected against water splashes.
EXPERIMENTAL CAPABILITIES
♦ Closed loop Proportional band control
♦ Closed loop P plus Integral time control
♦ Closed loop PI plus Derivative control
♦ PID Loop tuning for optimum control
♦ Self tuning
♦ Control valve sizing calculations
♦ Flowmeter measurement and accuracy check
SPECIFICATIONS
a) Flow Controller:
Type
: Microprocessor based
Input
: 4 to 20 mA
Output
: 4 to 20 mA
Controls
: P, PI, PD, PID and “ Self Tuning “
b) Flow Recorder:
Type
: Continuous pen
No of pen : 2
Chart
: Z-fold
Chart speed
: 0 to 3600 mm/hr, Stepped
c) Control Valve:
Type
: Globe
Actuator
: Diaphragm
Input
: 3 to 15 psig
d) I/P Converter/Positioner:
Input
: 4 to 20 mA
Output
: 3 to 15 psig
e) Differential Pressure Transmitter:
Range
: 0 to 200 “ H2O
Output
: 4 to 20 mA
f) Orifice Flow Element:
Range
: 0 to 20 LPM
Material
: Stainless Steel
g) Venturi Meter Flow Element:
Range
: 0 to 20 LPM
Material
: Acrylic
h) Magnetic Flowmeter
Range
: 0 to 40 l/min
Output
: 4 to 20 mA
i Rotameter:
Type : Inline
Range
: 0 to 40 LPM
Size: 1"
j Hand Valve:
Type : Ball/globe
Material
: Brass/Stainless Steel
k) Air Regulator:
Air supply : 100 psig
Output
: 0 to 30 psig
l) Sump Tank:
Capacity : 120 L
Material
: stainless steel
m) Calibration Tank:
Capacity : 60 L
Material : stainless steel
c/w sight glass
n) Water Circulation Pump:
Capacity : 40 LPM @ 1.5 Bar
Max Head : 2.2 Bar
Power
: 0.37 kW
Material
: stainless steel
SOLTEQ
SOLTEQ®
SOLTEQ®
Equipment for Engineering Education & Research
OPTIONAL ITEMS
-DAS
SOLDAS DATA ACQUISITION SYSTEM
i)
ii)
iii)
iv)
A PC with latest Pentium Processor
An electronic signal conditioning system
Stand alone data acquisition modules
Windows based software
♦ Data Logging
♦ Signal Analysis
♦ Process Control
♦ Real-Time Display
♦ Tabulated Results
♦ Graph of Experimental Results
TYPICAL EXPERIMENT RESULT
- CAL
SOLCAL COMPUTER AIDED
SOFTWARE
i) Interactive multimedia features
ii) Graphical simulation
iii) Experiment results samples
iv) Full experiment manuals
LEARNING
REQUIREMENTS
Electrical
: 230VAC/1-phase/50Hz/13 Amp
Pneumatic air : 20 LPM @ 100 psig
Water supply : Laboratory tap water
OVERALL DIMENSIONS
Height :
1.83 m
Length :
2.44 m
Width :
1.22 m
SOLTEQ®
Equipment for Engineering Education & Research
SOFTWARE & E - LEARNING
Our range of teaching equipment can be complemented with our
SOLDAS and SOLCAL software.
SOLDAS ® - Supervisory Control & Data Acquisition
- Data Logging
- Signal Analysis
- Process Control
- Real-Time Display
- Tabulated Results
- Graph of Experimental Results
SOLCAL® - Computer Aided Learning
- Multimedia Features
- Interactive
- Graphic Simulation
- Experiment Result Samples
- Full Experiment Manuals
Contact us for a catalog CD
SOLUTION ENGINEERING SDN. BHD.
AGENT:
(Co. No. 174876-M)
Sales Office :
No.3, Jalan TPK 2/4, Taman Perindustrian Kinrara,
47100 Puchong, Selangor Darul Ehsan, Malaysia.
Tel. No. : +(603) 80758000
Fax. No.: +(603) 80755784
R&D Office :
G-2A, Incubator 3, Technology Park Malaysia,
Bukit Jalil, 57000 Kuala Lumpur, Malaysia.
Tel. No. : +(603) 8996 0023
Email
: solution@solution.com.my
Web site : http//www.solution.com.my/
MSC- Status
BUATAN MALAYSIA
Company