“Get a grip on the best engineering technology with “Haenaem”
Introduction of Company &
CCFL/EEFL Manufacturing Facility
Apr. 2009
INDEX
1.
Introduction of Company
1-1. Location ------------------------------------------------------------------------------------------------------1-2. Brief history -----------------------------------------------------------------------------------------------1-3. Available facility -----------------------------------------------------------------------------------------1-4. Business field ----------------------------------------------------------------------------------------------
2.
Introduction of CCFL/EEFL Manufacturing Facility
2-1. Specification ----------------------------------------------------------------------------------------------2-2. Composition ----------------------------------------------------------------------------------------------2-3. Summary of manufacturing process ---------------------------------------------------2-4. Other Facility
2-4-1. Auto “U” Bending Machine -------------------------------------------------------2-4-2. Auto Inspection Machine ------------------------------------------------------------
3.
2
3
5
6
9
11
12
13
14
15
Other reference
-. Supplying record(CCFL/EEFL) -------------------------------------------------------------- 16~17
-. License & Confirmation ------------------------------------------------------------------------- 18~20
-. Certification & Patent --------------------------------------------------------------------------- 21~24
1-1. Location of company
3
“HAENAEM” Machinery Industry Co., Ltd.
Seoul
Head Quarter
Working area
Available 10 lines of CCFL/EEFL manufacturing at once
Foundation
C.E.O.
May 1st, 1987
Mr. Young-Min, Lee
Address
498-9, Gwirae-ri, Jeongnam-myeon, Hwaseong city, Gyeonggi-do
Tel./Fax
Tel.: +82-31-8059-0103~6
Home page
E-mail
Fax: +82-31-8059-0107
www.lampmachines.com
haenaem@lampmachines.com ( edongmm@chol.com )
Office & Working area
4
1-2. Brief history
“Haenaem” Machinery Industry Co, Ltd. was established in 1987. Company has been engaged
in lamp-making machine industry since establishment and now grown up to one of the most reputable
manufacturer here in Korea.
Company got a good reputation from customers and have been a good relationship with them over
30 years. Now, we do our best to supply a manufacturing line to the customers with fully accumulated
know-how & various kinds of new tooling machines & technology.
And also, company had acquired ISO9001 certification for the entire scope of design, engineering &
manufacturing in 2000. Now we’re focusing our abilities to strengthen quality management and supply
our reliability to the customers through constructing ISO14000.
1973
Established “Mikwang” Lighting Bulb Ind. Co. Ltd. (Lamp bulb & machine manufacturing)
1987
Established “Haenaem” Machinery Work Co. (Lamp manufacturing Machine)
1989
First sales of lamp manufacturing line in overseas.
1995
Moved to the new factory (Siheung-city, Gyeonggi-do)
1997
Accomplished accumulated sales of 1,000 units (Lamp manufacturing machines)
2000
Acquired ISO9001 certification for the entire scope of design, engineering & manufacturing
2005
Developed & supplied CCFL/EEFL manufacturing line for TFT LCD industry
2006
Company name change(“Haenaem” Machinery Industry Co., Ltd.) INNO-BIZ & Venture Co.
2008
Moved to the new factory (Hwaseong-city), Acquired CCFL/EEFL Patent (8 kinds)
5
1-3. Available manufacturing facility
▶ For General Lighting
1) GLS manufacturing facility (Tube Cutting-Flare-Stem-Sealex-Capping-Basing-Aging)
2) Fluorescent lamp(FL/FCL/FPL) manufacturing facility
3) Compact Fluorescent Lamp(CFL) assembly line (1U/2U/3U/4U/5U/6U/2H/3H/4H)
4) Compact Fluorescent Lamp(CFL) manufacturing facility (spiral type)
5) Halogen lamp manufacturing facility
6) Glow Starter Lamp manufacturing facility for FL
7) Lamp manufacturing facility for automobile
8) Lamp Base manufacturing facility (Screw for GLS Lamp)
9) Lamp bulb molding facility (Candle, GLS, G-80, PAR-38…)
10) Filament coiling facility (Single, Double, Triple)
11) Filament manufacturing facility (Tungsten, Molybdenum)
▶ For TFT LCD BLU [CCEL/EEFL]
1)
2)
3)
4)
5)
6)
7)
8)
9)
CCFL Manufacturing facility [Coating-Baking-Sealing-Exhaust-H.F & Sealing-Cutting-Scattering]
EEFL Manufacturing facility [Coating-Baking-Sealing-Exhaust-H.F & Sealing-Cutting-Scattering]
EEFL Auto cap soldering machine
CCFL Wire Clean & Soldering Machine
CCFL/EEFL Auto U-Bending Machine
CCFL/EEFL Auto Aging Machine
CCFL/EEFL Glass Tube Cutting-Grazing-Washing & Dry machine
CCFL/EEFL Long sized manufacturing facility (for 1,300mm)
CCFL/EEFL Multi use facility (Cap Soldering, Wire Cleaning & Soldering Machine)
6
Lamp manufacturing line for general lighting
I ncandescent
Fluorescent
Lamp Manufacturing Line
Lamp Manufacturing Line
Compact Fluorescent
(FL, FCL, FPL)
Lamp Manufacturing Line
H alogen Lamp Manufacturing
Line
(2U, 3U, 4U, Spiral)
7
Lamp manufacturing line for general lighting
M etal Halide Lamp Manufacturing
Glow
Line
Starter Lamp Manufacturing Line
T ungsten
Filament
& Molybdenum Wire Drawing Line
Coiling Line
8
1-4. Field of Business
9
Special
Lamp
Factory
Automation
General
Lighting
2. Introduction of CCFL/EEFL Manufacturing Facility
11
2-1. Specification
1) Available product range & capacity
Item
Outer
diameter(mm)
Available
length(mm)
Capacity
Remarks
CCFL
Φ 3.0/3.4/4.0
300 ~ 750
3.4 sec./pc
2 lines
CCFL
//
500 ~ 1,100
3.0 sec./pc
8 lines
EEFL
//
500 ~ 1,100
2.0 sec./pc
6 lines
EEFL
//
700 ~ 1,300
2.0 sec./pc
2 lines
CCFL/EEFL
Φ 3.0 ~ 5.0
900 ~ 1,550
2.0 sec./pc
Under processing
*. Other reference
-. Totally 18 full line (supplying to “Wooree ETI”)
2) Estimated delivery
-. About 3 ~ 5 month (Criterion : 1 line)
*. Finishing time(trial run) at “Haenaem” factory
2. Introduction of CCFL/EEFL Manufacturing Facility
12
2-2. Composition
Number
of
Operator
(person)
Production
capacity
(pcs/hour)
Remarks
#
Name of machine/device
Q’ty
(set)
1
Coating Machine
1
0.5
1,800
6X48HD
2
Baking Machine
1
0.5
1,800
Horizontal type
3
Sealing Machine
1
0.5
1,800
Vertical type (2X16HD)
4
Exhausting Machine
1
0.5
1,800
(2X48HD, 1HD=2 bulb)
5
Seal cut Forming Machine
1
0.5
1,800
High frequency
6
Scattering Machine
1
-
Variable
-
7
Forming Gas Supply
1
-
Variable
H2 + N2
8
Auto Soldering Machine
1
0.5
1,800
EEFL, EEFL+CCFL, CCFL
9
Lifetime testing Device
1
0.5
Variable
-
10
Auto Aging Machine
1
0.5
1,800
-
Total
4
2. Introduction of CCFL/EEFL Manufacturing Facility
13
2-3. Summary of manufacturing process
Bulb Cutting M/C
Preparation (raw material)
Coating M/C
Baking M/C
Sealing M/C
Exhausting M/C
Forming M/C
Scattering M/C
Soldering M/C
Aging M/C
Warehousing
Final inspection & packing
2-4. Other facility (Auto “U” bending machine)
14
2-4-1. Auto “U” bending Facility (standalone)
1) Available specification of “U” bending
Product
CCFL
Outer
diameter(mm)
Φ 3.0~5.0
Radius(R)
(mm)
12.0 ~ 25.0
Length(L)
(mm)
Production
capacity
Remarks
400 ~ 800
2.0 sec.
(per 1 piece)
-. Turn table type (Triple type)
: 24HD, 1HD=3 lamp
-. Special electric Heater type
*. Max. length of linear tube glass for “U” bending is 1,600mm.
2) Other reference
a. Composition of machine
-. Lamp loading C/V + main frame + Aging C/V (time : 150~200sec.)
b. Dimension (W * L * Hmm)
-. 5,100 * 9,200 * 2,400 (estimated)
c. Estimated delivery
-. About 4~5 month (finishing time(trial run) at “Haenaem” factory)
2-4. Other facility (Auto inspection machine)
15
2-4-2. Auto inspection machine (standalone)
1) Summary
-. Inspecting all kind of final visual inspection point automatically through precise
vision which was done by inspector using microscope currently.
-. Sorting OK & NG product, making a list & reporting a result
2) Other reference
-. Under developing now
Hopper
Inspection
OK
Next process
NG
Collecting & arranging a data ->
Reporting a result to the job related div.
Supplying record (CCFL/EEFL) - 1
Date
Client
Supplied Machine & Manufacturing Line
05. 6
EEFL 1100 Auto Soldering M/C 1
05. 7
EEFL Bead-less System 1
05. 7
Getter Clean Device 1 set
05. 9
EEFL 1100 Auto Soldering M/C
05.11
CCFL/EEFL ~750mm 3.6 sec. (Coating~ Aging) 2 lines
05.12
EEFL 1100 Auto Soldering M/C 3, 4
06. 1
EEFL 1100 Auto Soldering M/C
06. 4
CCFL/EEFL ~1,100mm 3.6 sec. (Coating ~ Aging) 4 lines
06. 4
EEFL Bead-less System 2
06. 6
EEFL Bead-less System 3~11
06. 6
EEFL 1100 Auto Soldering M/C 6, 7, 8
06. 7
EEFL Bead-less System
06.10
CCFL/EEFL 1,100mm 6X48H Coating M/C 5 sets (Tilt & Turn)
06.10
CCFL/EEFL -1,100mm 3.0sec. (Coating, Seal cut & Aging) 4 lines
06.10
EEFL 1100 Auto Soldering M/C 9, 10
2
5
12
16
Remarks
Supplying record (CCFL/EEFL) - 2
Date
Client
Supplied Machine & Manufacturing Line
07. 2
EEFL Bead-less System
13
07. 6
EEFL Bead-less System
14, 15, 16
07. 7
EEFL 1100 Auto Soldering M/C
07. 8
CCFL/EEFL 1100 2.0sec. Coating M/C(TILT & TURN) 7 sets
07. 8
EEFL 1100 2.0 sec. (Baking ~ Seal cut) 6 lines
07. 8
EEFL 1100 Auto CAP Soldering M/C 2.0sec. 6 sets
08. 7
CCFL/EEFL 1300 2.0sec. Baking, Sealing, Exhaust & Seal cut 2 lines
08. 7
CCFL/EEFL 1300 2.0sec. CAP + Wire Clean & Soldering 6 sets
08. 7
CCFL/EEFL 1300 2.0sec. 6Line + Forming Gas supply 1 set
08. 4
2.0 sec. Coating M/C Modify (1,100 -> 1,300mm) 7 sets
08. 8
INDEX UP – 4 lines
11, 12, 13
17
Remarks
License & written confirmation
18
License & written confirmation
19
License & written confirmation
20
Certification & Patent
21
Certification & Patent
22
Certification & Patent
23
Certification & Patent
24
Lamp Manufacturing Line for CCFL/EEFL (1300mm)
25
Lamp Manufacturing Line for CCFL/EEFL (1100mm)
26
Lamp Manufacturing Line for CCFL/EEFL (1100mm)
27
Lamp Manufacturing Line for CCFL/EEFL (750mm)
28
Lamp Manufacturing Machine for CCFL/EEFL
29