4/7/2009 TAPSI ENGINEERING COMPANY •POWER PROJECTS •UTILITIES, BOP, ELECTRICAL PACKAGES •SUBSTATION •DISTRIBUTION •CONTROL & AUTOMATION •BUILDING SERVICES ENERGO & TAPSI GROUP A-57/4,OKHLA INDUSTRIAL AREA, PHASE-II, NEW DELHI Tel.:26385323/28/29/38 Fax: 26385333 E-mail : tapsi@energoindia.com tapsi_engineering@yahoo.com 1 INTRODUCTION TAPSI ENGINEERING COMPANY provides complete turnkey jobs including EPC contracts for ElectroMechanical System in Power Plants and other industries. We suggest and implement cost effective generation, co-generation and distribution of electrical power covering total plant distribution, building services, control, interlock and automation, including renovation, modification, up gradation, energy conservation and management. We provide services in the following areas: TURNKEY/EPC AND ENGINEERING SERVICES: • Power generation – Coal/Non-Conventional energy/Biomass/ Baggase, D.G, power projects, IPP & co-generation Plants. • Process Plants, process controls , interlocks and automation • Utilities, BOP, Electro-Mechanical Packages, Material handling system, water & waste water system, effluent treatment and mineral beneficiation plants, Fuel Handling Plants, Balance of Plant/ Utilities, Piping & Structural works etc. • Power plant study/ testing, renovation & modernization • Electrical substation/switchyard/electrical distribution system; H.T/L.T switchgear and distribution. • Electrification projects including building services for townships, industrial complexes and factories (SSI / medium / heavy like cement / paper / steel / Petrochemicals/ Sugar / Fertilizer/ Food etc.), Institutions (Colleges/hospitals/offices) sports arenas etc. - Internal, External electrification, Interior , including power receiving, emergency Generators (D.G.sets), lighting, sockets, metal clads fan/ ventilation. - Electrical distribution & control of all mechanical plants and machinery including air conditioning, motor control centers, local control stations, process control desks/panels, PLC based control Interlocking & automation. - Power control and instrumentation cabling including cable trays & raceways. - Earthing, lightning protection. - Integrated provision of inverters, UPS, Data networking , telephone/ intercom/intrasite communication, public address systems, security & surveillance system , clock system. RENEWABLE ENERGY POWER PROJECTS: • AGRICULTURAL, MUNICIPAL & INDUSTRIAL WASTE TO POWER • CO- GENERATION & HEAT RECOVERY • GREEN POWER SCHEMES & BIO MASS/BAGASSE, SMALL HYDRO, WIND,SOLAR. Tapsi / promoters have been responsible for execution of non- conventional power projects of various capacities ( 1 MW – 24 MW). Currently we are in process of getting number of Bio-mass 7.5 MW – 24 MW projects implemented. We are deeply committed to development of these project as in the present scenario for medium developers such project offer best opportunity of putting infrastructural power project with highest return, safest investment besides playing important social & environmental role. These have distinct features/ advantages: • Environmental friendly. • Power generated at raw material source (At PIT Head) where biomass is available – rural areas. • Minimum transmission and distribution losses. • Sustain and enhance power supply for agriculture (irrigation crops etc.) • Use of agricultural waste / forest waste etc. as biomass. • Improving / boosting rural sector economy/ condition of farmers by providing them money for biomass fuels and employment near to their place and that’s what Govt. of India has top priority to boost rural economy/ agriculture and improve farmer’s condition. • Tax holiday for ten (10) years. • Depreciation 100% in year one (For Renewable Energy Projects). • Carbon credit as per project of size. • Cost of plant @ Rs.4 crores / MW already evaluated/ approved by State Electricity Authorities and • Equity / Debt ratio 30:70 approved by Renewable Energy Authorities / financial institution / banks. loan sanctioned / disbursed by financial institution/ banks & plants installed / running successfully. • Assured 16 % post tax return on equity. • Very less workers / employees. • High PLF (Plant Load Factor) – if plant runs more than 80% PLF, investor get handsome bonus • Income Tax Act gives huge tax benefits in all investment made in harnessing non – conventional • The investment in renewable energy project will save about 80% tax on some spent. • For renewable energy projects further subsidy & tax benefits like 100% depreciation in the first year price for extra units of power generated. source of energy – Renewable energy. of project itself , exemption / reduction in excise duty, exemption from central sales tax and custom duty , concessions on import of materials components and equipments. • Electricity Act , 2003 recognizes that a % of total consumption of electricity should be from renewable sources ( out of 12000 MW of new renewal energy plan , 3500 MW is expected from biomass as per Ministry of Non Conventional Energy Sources Govt. of India MNES). ACTIVITY COVERAGE: • • Feasibility / Project study Basic/ detailed engineering complete with plant flow diagrams/ PID/ Mass-Heat balance, Mechanical GA Drawing/ piping & construction detailing, load estimation equipment sizing/ selection, layouts/ schematics / SLDs, cost planning & control. • Material sourcing/ tender preparation – evaluation, implementation, monitoring & supervision of • Erection testing & commissioning of plants, Utilities, BOP, Electro-Mechanical & plant construction / execution. associated works. • Complete water / steam system, power distribution system, switchyards, sub-station • H.T/ L.T. switch – gears, PCCs, MCCs, DBs, control panels. Other electrical panels, transformers, (400/220/132/133/11KV/ 6.6 KV / 0.433KV) etc. bus ducts, motors, cables, diesel generating sets along with changeover panels, lighting system, battery,/ charger, receptacles/ small power distribution. Cable Installation, earthing, lightning protection. • Control system including all safety/ process interlocks, sequential/ stage control especially for coal handling, granular/ powder/ ash/ other material handling plants, water/ effluent/ sewage treatment/ mineral beneficiation plants, washeries etc. • Prepration for single line diagrams, schemes, layout installation drawings, bill of quantities for electrical system & works. • Power, control, instrumentation cabling including cable trays supports, trenches, duct provision etc. • Communication (Telephone – Intercom, Public Address System) clock system, Security & • Electrical for mechanical plants, pumps, air- conditioning & ventilation system etc. • Fire Alarm System Surveillance system. • Power Electronics, Protection & Controls • Pneumatic, Hydraulic, PLC, DCS and microprocessor based process controls and instrumentation. • Indoor/ Outdoor lighting fans / Power & Convenience Socket. • System studies, safety/ reliability studies. • Renovation, modification & upgrading of plants. • Evaluation, over – hauling, servicing and trouble shooting of generators / motors/ transformers/ switchgear & relay panels. • Complete testing of electrical installation, relay testing – dielectric/ earth/ insulation testing etc. • Synchronizing, paralleling & plant commissioning. • Energy conservation & management study. Suggest & implement more efficient use of energy and provide total energy scheme. EXPERIENCE IN BIO-MASS POWER GENERATION PROJECTS: Following is the partial list of power generation projects where our group actively participated: COAL BASED: • 125 MW Lignite based Giral power plant. • Renusagar power plants units 1 to 5 (65 MW each) and captive at Hindalco. • Ukai power station 200 MW units 3, 4 & 5. • 110 MW & 210 MW Gandhi Nagar TPS, Gujarat. • Panki power station, 2 x 10 MW parichha TPS. • Captive power station at Jindal Raigarh / Monnet steel / shrimetallic. • 210/250 MW STG – II & III Suratgarh thermal power station. • Faridabad thermal power station. • 2 x 30 MW CPP for ambuja cement, ambujanagar (Gujarat) (Owner Engineer). • 2X507.5MW Nagarjuna TPS, Udupi, Karnataka of M/s LANCO. • 2X600MW LANCO Anpara TPS. RESIDUAL LIFE ANALYSIS & LIFE EXTENSION OF POWER PLANTS: (Already completed over 20 units of 15 to 210 MW TPS RLA / LE Studies) The job involved most elaborate testing of plants including turbine – generators (30/60/110/210 MW) Boilers, Generator/ station/auxiliary/transformers, HT/LT switchgears & MCC, relay panels, switchyard equipment, and complete auxiliaries etc. to arrive at diagnostic state of equipment and life extension measures. The test included high voltage, IR/Pi, Relay testing, breaker performance tests, ultrasonic/ borosonic, DPT/ MPI, metallographic, creep, chemical analysis, prestigious plants include: • Panki 32 MW TPS, UPSEB, boiler RLA study. • Panki 110 MW TPS, UPSEB, turbine and generator RLA STUDY. • Faridabad TPS (3 x 60) MW Units 1, 2, 3. • Satpura TPS Units 5 x 60 MW Units 1,2,3,4 & 5. • Amarkantak 2 x 30. • Boiler of unit at Kolaghat TPS (West Bengal). • 84 TPN BHEL boiler of CPP, BRPL, HRSG of GTPP IPCL Vadodara, 180. • TPH BHEL boiler at GNFC Bharuch (through UPL). • 120 MW TG & Auxiliaries of unit 5 of Korba East TPS, Chhatishgarh. • HRSG # 2 at co-generations plant at hazira for ONGC. • 110 MW boilers at Talcher TPS of NTPC. • 110 MW (unit 1 & 2) & 210 MW (unit 3 & 4) boilers of Kota TPS. • 210 MW Unit No. 4, Gandhi Nagar TPS boiler (GEB). • 210 MW Unit No. 2, Wanakbori TPS boiler (GEB). Diesel Power: Smallest emergency generators up to 6 MW diesel based generation facilities. Hydel Power Project: 2 x 500 KVA mini hydel project at Nidampur and 3 x 500 KVA mini hydel project at Daudhar, (Punjab). MATERIAL HANDLING PROJECTS We have the distinction of having done number of the most advanced, automatised, sequentially,centrally operated material handling plants, involving large (multiple) collection / delivery points and long delivery distance. Also renovations carried out by us in existing plants have resulted in huge power saving, efficiency and handling rate improvement. Some of the important plants / projects done by us are listed below ASH HANDLING SYSTEM (Over 25 Turnkey Installation for 15 to 250 Mw TPS) • Fly ash (dry under vacuum) handling system with 60 TPH removal (Single stream) related • Dry fly ash collection / handling, unloading and silo (200T) storage system at 210 MW UKAI • Dry fly Ash collection / handling, unloading & silo (200T) storage system at unit 1&2 • Bottom & fly ash handling and disposal system related to 2x100 TPH & 1X63TPH FBC boilers to 2x67.5MW units 1&2 at Renusagar power Co. Ltd.,distt.Sonebhadra (UP) . unit 5 TPS,GEB. (2x120MW) Ghandhinagar thermal power station & 5NOS 33 TPH WHRB at jindal strips Ltd Raigarh. • Ash handling package for 80 TPH FBC boiler at HINDALCO, Renukoot • Fly ash handling system work 3x67.5 MW (Unit 3, 4, 5) at Renusagar power Co. Ltd. • Design engineering & consultancy pertaining to augmentation / retrofitting of ESP’s & fly ash handling system of units 3, 4&5 (2x200MW+210MW) at Ukai TPS,GEB, Gujarat • Ash handling system for captive power plants for jindal steel / Monnet steel / Shri metallic • Kota Thermal power station, 1x195 MW unit stage IV ash handling plants. • Dry fly ash collection & disposal system With 200 T silo for Kota TPS units 3 & 4 (2x210 MW). • Ash handling plants for Suratgarh stage III 250 MW unit. • Ash handling system for 75 TBFBC Boiler for Banswara syntax Ltd. • Ash handling system for 81T FBC Boiler for Nalwa sponge Iron Ltd. • Ash handling system for 4x9.6TPH WHRB (8MW CPP) For shree metalic Ltd.& 5 TPH dense phase coal dust conveying system for sponge iron plant. • Ash handling system for jubilant organosys Ltd. Gajraula Plant COAL HANDLING PLANTS • Lignite handling System for 125Mw Giral lignite power station. • 1250TPH raw coal stacking & reclaiming plant for Ukai thermal power plant. • Electrical of coal handling plants for 210 MW units Suratgarh stage II. • Coal Handling Plant for 2x600MW Anpara ‘C’ Thermal Power Plant. • Coal Handling Plant for 2x507.5MW Udupi Thermal Power Plant. • Material handling system for 1.2MTPA Iron ore steel plant,loyds steel Ind Ltd, Barbel. MAJOR – BIO MASS POWER PLANTS 10 MW at Nakodar through SREI. 9 MW at Faridkot through SREI. 6 MW at Nihalsinghwala through SREI. 13 MW at Jaito through SREI. 10 MW at Garshankar through SREI. M/s S.M. Power Projects Ltd. Agricultural & Forest waste Karnataka (India) Bio-mass fuel (7.5 MW capacity-under implementation) M/s R.B Power Generation Ltd. Poultry litter fuel (7.5 MW capacity-under implementation) M/s R.K. Power Ltd. Karnataka (India) Agricultural & Forest waste fuel (20 MW capacity-Running) 6 MW Municipal / Rural waste to Power Plant at Jabalpur (M.P) 8 MW Bio-Mass Power Plant of San Carlos Bio-Energy Inc. (Philipins) TEFR for 15MW waste to energy power plant for M/s AMR Constructions Ltd. M/s R. Power Ltd. Rice Husk and or coal Andhra Pradesh, India (6 MW Capacity – Running) M/s S. Power Ltd. Andhra Pradesh Rice Husk and or coal (6 MW capacity Running) MAJOR WASTE HEAT BOILER / POWER PLANT M/s. National Fertilizers Ltd (NFL) 6 MW Punjab (India) M/s. SEB Ltd. 7.2 MW Chhattisgarh (India) (Under Implementation) M/s Sponge Iron plant 8 MW Orissa (India) (Under implementation ) Financial closure in process /awaited Coal Stacking & Reclaiming System, Ukai TPS M/s. Jindal strips Ltd . 5 x 33 TPH Chhattisgarh (India) Waste Heat Boilers /Steam Generation plant . M/s. Shree Metalics Ltd. 8 MW (Waste Heat Recovery- Orissa (India) ( Captive power plant ) M/s. Shree Metalics Ltd. 8 MW (Waste Heat Recovery- Orissa (India) (Captive power plant). WATER/ EFFLUENT TREATMENT We/associates have very valuable and rich experience in design / supply / erection / commissioning of numerous water treatment plants all over India. Involving raw water intake / reservoirs, umping, sedimentation, aeration clarification, filtration, chlorination and clear water reservoirs & pumping schemes. Some key project are listed below. • • • • • • • • • • Ash System at Kota TPS Unit – VI, 195 MW 9 MGD water treatment plant at Dhanbad for coal mining development authority (thru Richardson & Cruddas, Madras). 750 cubic m./hr.water treatment plants at RINL, Vishakapatnam. 80,000 GPH water treatment plant at Chandimandir, MES. 50,000 GPH water treatment plant at Hissar, MES. 30,000 GPH water treatment plant at Suratgarh, MES. 60,000 GPH water treaement plant at Ramgarh, MES. 27.4 MLD water treatment plant at Bhilwara, PHED, Rajasthan. Effluent treatment plant of 2000 cubic m./ day at group gathering station IV, ONGC,Gujrat. Effluent treatment plant of 4000 cubic m./ day at group gathering station VII, ONGC,Gujrat. Effluent treatment plant FOR BOE complex at D.S.P.Durgapur. • 540m / day sewage treatment plant at grasim cement, Shambhupura. Wind Power Plant Solar Power Plant Hydel Power Plant Water Treatment Plant ELECTRICAL SUBSTATION & DISTRIBUTION Large Number of substation have been involved in various Project (listed above) done by us having: a. 11/0.433 KV sub-stations for various project with 500 to 2000 KVA multiple Transformations. HT/LT Panels, bus ducts etc. b. 400 & 220 KV outdoor switchyard substation and generator transformers (125MVA, 240MVA), station and unit auxiliary transformer (8, 15, 30 MVA) in the power project in which we have been involed c. 66 KV / 33KV Substation in industrial Plants & Township projects where we have been involved. Partial list of substation/Electrification projects are as follows: This is besides number of substation/electrifications carried out as part of turnkey power projects/Material handling & building Services projects - 2Nos Substaion with 4 Nos 1000 KVA Transformers, SwitchGear, 11KV & L.T. cabling to conveyors, crushers, local control panels etc. for Nayveli Lignite Corporation, Barsingsar. - Design, Supply, Installation and Commissioning of 66/11KV Substations for Northern Railway. - Supply, Installation and Commissioning of 16 KM, 110 KV D/C Transmission Line for Electricity Department of Goa. - Design, Installation and Commissioning of 132/11 KV Substation for Himachal Pradesh State Electricity Board. - Rural Electrification Infrastructure work under RGGVY for Jaipur Vidut Vitran Nigam Ltd. Rajasthan. - Rural Electrification Infrastructure work under RGGVY for Ajmer Vidut Vitran Nigam Ltd. Rajasthan. - Design, Installation and Commissioning of 6 Nos 132/11KV Substations for Haryana Vidut Prasaran Nigam Ltd. - Design, Supply, Installation and Commissioning of 21 KM, 132 KV Transmission Line for Haryana Vidut Prasaran Nigam Ltd. - Design, Installation and Commissioning of 3 Nos 66/11 KV Substations for Punjab State Electricity Board Ltd. - Design, Installation and Commissioning of 11 Nos 132/11KV Substations for RRVPNL. - AMC of Division Punjabi Bagh, Tagore Garden, for M/s BSES Rajdhani Power Ltd. - Laying of service lines cables, installation of meters, MCB’s and Allied Works for M/s Reliance Energy Ltd. - Various 11KV Substation underground cabling, HT & LT overhead line works for M/s BSES Rajdhani Power Ltd. BUILDING SERVICES: TAPSI PROVIDES: State of art, with latest know how & features, complete safety, reliability& excellent aesthetics, Complete solution for electrical, Communication, data networking, security& surveillance, clock system, intelligence & automation system for commercial & industrial Buildings/ complexes/ townships. In electrical we cover captive generation, substation, internal-external distribution (including to mechanical plant & machinery, lift, Pump air-conditioner etc.) With all provisions for reliable power life DG Set, Servo/UPS/Inverter, lighting, small power, earthing, Lightning protection etc. with major emphasis of energy saving & conservations, eco-friendly installation. Our some of projects are highlighted below:- COMMERCIAL COMPLEXES / OFFICES / BANKS: BANKS: • ICICI Regional Office/Branches at Rajlok Meerut, Jodhpur,Rohini Shalimar Bagh, Hanumangarh, Narela (Delhi), Ghaziabad, Sundernagar (Ludhiana), Sriganganagar, Jaipur (Rajasthan), Chandigarh, Bhadurgarh (Haryana). • ING VYSYA Life Insurance office at Gurgaon. • Birla Home Finance Office, New Delhi. • Office of Lazard credit capital, Vasant Lok. • SBI Life Insurance at Dariyaganz, New Delhi. • JSC VTB Bank at Taz Mahal Hotel, Mansingh Road, New Delhi. CORPORATE OFFICES: Power Trading Corporation Office, Damoder Valley Corporation office at Bhika Ji Kama Place, Phillips lighting division office, Phillips medical office, Cathey Pacifi Airways, Rajsons, Modi Volvo, U Tell, Sharda office Interior, Usha Buissness centre, Khemka Aviation, Dresser Rand office, Panalytical & Strilling office, Select office, Dreamz office, Total office, Kuoni office, AFL office, Tata yellow Pages office, Suncity office & Odean builders office project (New Delhi); Karstradt office, Red Cat Asia Ltd.(Gurgaon); Tata Chemicals Ltd. Office, Noida; ITG Bandra office, Mumbai; NBAGR, Haryana. PUBLICATION HOUSES: Macmillan India Ltd. New Delhi, D.K . Publications Office at Panchsheel Park, New Delhi, Penguin Publication Office at Panchsheel Park, New Delhi. HALLS Mankind Pharma, New Delhi SOFTWARE INDUSTRY: • Marubine office, New Delhi, Synapse Communication corporate office, Noida, Audney Information System (p) Ltd. Noida, Singapore telecommunication office at Connaught place, British telecommunications, New Delhi. CABINS Mankind Pharma, New Delhi RECEPTION Phillips Medical Systems ICICI, Meerut MEETING ROOM Mankind Pharma, New Delhi Birla Home Finance Phillips Medical System PANTRY: Mankind Pharma, New Delhi Phillips Medical System INSTITUTIONAL / RESIDENTIAL COMPLEXES: REC Jalandhar; British Council Library, Chandigarh; WHO Library, New Delhi; Integrated Livestock Development Projects, Baster; Guru Nanak Welfare Trust School, Kota; Sh. S.N.S.A.B Vidyalaya, Gurgaon; Maharaja Agrasen Public School, New Delhi; Manavsthali School’s Air Conditional Library, New Delhi; Medical Plant Conservation Centre for F.R.L.H.T, Bangalore; Workshop Building at I.I.T, Guwahati; Indian Institute of Information Technology & Management, Gwalior; One hostel building/ A.C Mess for L.K. Singhania Education Centre, Kota; Officer’s Club & Marriage Hall, Jamia Millia Islamia University; Pollution Control Building, Indore; Fire Station Building, Madurai; Shri Mata Sheetla Devi Mandir Complex, Faridabad; Jansatta Gr. Housing Society, Vasundharam; Express Projects (P) Ltd., Indirapuram; PRS Engineering College, Dehradun; Green Field Engineering College, Faridabad; Delhi Public School (Harni), Vadodara. REC Jalandhar-Hostel Pollution Control Building (Indore) IIITM Gwalior-Hostel British Council Library (Chandigarh) DPS, Vadodara Sheetla Mandir-Main, Gurgaon REC - Jalandhar FACTORIES: Flatted Factories complex, UMSS Ltd.,New Delhi: Industrial Explosives Plant, Korba: Shanti Abrasive Synthetic Ltd., Evergreen International, Yash Abrasive Ltd., Standox Information Centre (Gurgaon);Osh-Kosh (Nulon) Export Unit, Noida; Royal Embroidery Export Unit, Faridabad; Bansali Cables & Conductors Ltd., Bhiwadi; Ramayana Exports Unit, New Delhi; MM Creation Export Unit, Manesar; Blessing Enterprises Export Unit, Noida; Involutes Engineering Ltd., Dehradun; Herbs Life sciences Pvt. Ltd., Dehradun; Driplex Water Engineering Ltd., Haridwar. Sara Industrial Estate Cable Unit Garment Export Unit