ELECTRICAL EQUIPMENT ENCLOSURE
POWER ZONE CENTER
SECTION [26 05 00.00] [16050]
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PART 1 GENERAL
1.1
SECTION INCLUDES
A.
1.2
1.3
Pre-fabricated, operation ready electrical equipment enclosures; Power Zone Centers.
RELATED SECTIONS
A.
Section 15050 – Basic Mechanical Methods and Materials.
B.
Section 16050 – Basic Electrical Methods and Materials.
REFERENCES
A.
ANSI C80.1 – Standard for Electrical Rigid Steel Conduit (ERSC).
B.
ANSI/SDI 100 – Recommended Specifications for Standard Steel Doors and Frames.
C.
ASTM A 36 – Standard Specification for Carbon Structural Steel
D.
ASTM A 572 – Standard Specification for High-Strength Low-Alloy Columbium-Vanadium
Structural Steel
E.
ASTM C 177 - Standard Test Method for Steady-State Heat Flux Measurements and
Thermal Transmission Properties by Means of the Guarded-Hot-Plate Apparatus.
F.
ASTM C 518 - Standard Test Method for Steady-State Thermal Transmission Properties by
Means of the Heat Flow Meter Apparatus.
G.
ASTM D 2247 – Standard Practice for Testing Water Resistance of Coatings in 100%
Relative Humidity
H.
Federal Specifications (Fed. Spec.) - TT-C-520B - Coating Compounds, Bituminous, Solvent
Type, Underbody.
I.
IEEE C37.2.2 – Guide for Protective Relay Applications to Power System Buses.
J.
National Electrical Manufacturers Association (NEMA) 250 – Enclosures for Electrical
Equipment (1000 V Maximum).
K.
National Fire Protection Association (NFPA) 496: Standard for Purged and Pressurized
Enclosures for Electrical Equipment.
Sep-09
[26 05 00.01] [16050]
1.4
L.
NEC - National Electric Code.
M.
Steel Structure Painting Council (SSPC) SP 3 - Surface Preparation Standards and
Specifications (Power Tool Cleaning).
N.
Steel Structure Painting Council (SSPC) SP 1 - Surface Preparation Standards and
Specifications (Solvent Cleaning).
O.
Underwriters Laboratories Inc. (UL) 50 - Enclosures for Electrical Equipment, NonEnvironmental Considerations
P.
Underwriters Laboratories Inc. (UL) 508 - Industrial Control Equipment.
SYSTEM DESCRIPTION
A.
General:
1.
The Power Zone Center is a completely self-contained pre-engineered package
custom designed to specific power requirements and environmental conditions. The
enclosure is designed to house specified electrical equipment and any associated
relay and control panels. The minimum aisle space and clearance around the
equipment are designed per Section 110 (working clearances) of the latest National
Electric Code.
2.
Provide a NEMA 3R Power Zone Center structure with exterior walls and roof
fabricated from interlocking panels to house and protect the internal equipment from
the elements.
a.
Type 3R Enclosures are intended for outdoor use primarily to provide a degree
of protection against falling rain, sleet and snow; undamaged by the formation
of ice on the enclosure (NEMA 250).
3.
Structural grid base and floor system shall be designed for applicable floor loading
allowing the Power Zone Center to be lifted and transported with the interior
equipment installed.
B.
Design and construction shall conform to the applicable sections of the latest standards as
issued by the following agencies, as a minimum:
1.
International Building Code (IBC): Default Structural loading criteria shall be per the
IBC.
2.
American National Standards Institute (ANSI).
3.
American Society of Civil Engineers (ASCE).
4.
American Institute of Steel Construction (AISC).
5.
American Iron and Steel Institute (AISI) - Specification for the Design of Cold Formed
Steel Structural Members).
6.
Metal Building Manufacturers Association (MBMA).
7.
American Society for Testing and Material (ASTM).
8.
American Society of Heating, Refrigeration, and Air conditioning Engineers (ASHRAE).
9.
National Electric Manufacturers Association (NEMA).
10. National Electric Code (NEC).
11. National Fire Protection Association (NFPA)
12. Steel Door Institute (SDI).
C.
Structural Performance:
Sep-09
[26 05 00.02] [16050]
1.
2.
The Power Zone Center shall be designed and constructed to withstand external
loading conditions as prescribed by the International Building Code for the specified
final location.
Building components shall be designed to withstand external loading as prescribed by
the applicable codes as a minimum, with co-lateral considerations as follows:
a.
Base and floor system shall be designed to withstand all dead and live loads as
applicable, or, a minimum of 250 lb/sf (1220 kg/sm) over the entire floor area,
while supported at indicated minimum support locations only.
b.
Maximum deflection of all base members shall not exceed L/240 with all
applicable dead and live loads applied.
c.
Roof loading: Per International Building Code (30 lb/sf (146 kg/sm) minimum).
d.
Wind loading: Per International Building Code - Exposure C minimum
e.
Seismic: Per International Building Code.
f.
Interior walls: Interior walls shall be capable of mounting and supporting 400
lb/lf (595 kg/m) and 200 ft-lbs (28 kg-meters) of moment / torque at any place
along the perimeter wall space, with attachment to the interlocking ribs, or
metal studs, located on 16 inches (406 mm) centers behind interior walls.
g.
Each shipping piece shall be designed for lifting by lugs located along the base
perimeter members at 15 feet (4.5 m) approximate intervals.
h.
All lifting lugs shall be removable.
i.
The ceiling shall be capable of withstanding a single continuous load of 100 lb/lf
(149 kg/meter) located at mid span of the ceiling panels, and running the entire
building length. The ceiling panels shall act alone, structurally, and not depend
on the roof or the interior equipment for support.
j.
All shipping splits and other penetrations shall have adequate structural
reinforcement via rigid frames or other means to minimize distortion during
handling and transportation.
D.
HVAC Performance:
1.
Redundancy: NONE. One or multiple units as required to meet atmospheric and
internal heating and cooling requirements.
2.
Redundancy: N+1. Multiple units as required to meet atmospheric and internal heating
and cooling requirements plus one additional unit for redundancy purposes.
3.
Redundancy: 100%. Two independent systems consisting of multiple units as required
meeting atmospheric and internal heating and cooling requirements.
4.
Exterior Design Temperatures:
a.
Summer: (Per ASHRAE 2.5% design temperature).
b.
Winter: (Per ASHRAE 97.5% design temperature).
5.
Interior Design Temperatures:
a.
Summer: 80 degree F (27 degrees C).
b.
Winter: 60 degree F (16 degrees C).
c.
Occupancy: Number of Persons - ___.
d.
Ventilation Air (cfm): ___ (L/minute).
E.
Certifications:
1.
The Power Zone Center shall be Third Party certified by UL as NEC (National Electric
Code) and / or CEC (Canadian Electric Code) and / or UL 3R RAIN TEST and / or
IEEE C37.2.2-199 RAIN TEST compliant, and shall bear a UL Label.
2.
If required by the owner, the Power Zone Center design shall be accomplished under
the auspices of a Professional Engineer and drawings and supporting calculations will
bear the Professional Engineer’s seal.
Sep-09
[26 05 00.03] [16050]
PART 2 PRODUCTS
2.1
MANUFACTURERS
A.
2.2
2.3
Basis of Design: Product specified is a “Power Zone Center” as manufactured by Square D
Company by Schneider Electric. Items specified are to establish a standard of quality for
design, function, materials, and appearance. Equivalent products by other manufacturers
are acceptable. The Consultant/Engineer will be the sole judge of the basis of what is
equivalent.
FABRICATION
A.
All facets of construction through coating and weatherproofing shall be performed indoors,
protected from outdoor weather conditions. Construction prior to this stage out-of-doors is
not acceptable.
B.
At shipping splits (when required due to transportation restrictions), each open area shall be
sealed with 2 inches (52 mm) thick wooden framing and a complete OSB wood cover for
temporary protection during transportation and setting. Seams in OSB wood shall be
liberally caulked at the exterior.
C.
All permanent coatings and finishes shall be applied inside a dedicated paint booth with
ventilation and filtration provisions in compliance with the coating manufacturer’s
requirements. Coatings applied in outside, ambient air conditions shall not be acceptable.
MATERIALS AND CONSTRUCTION
A.
Base members shall be ASTM A572 wide flange, ASTM A36 channel, angle and tube
shapes forming a self-supporting grid. All members shall be continuously welded to
adjoining members.
B.
Floor shall be 1/4 inch (6 mm) minimum thickness flat ASTM A36 steel plate, welded to all
longitudinal and transverse base members.
1.
Floor plate seams shall be continuously welded at all joints, and ground smooth to
minimize visibility of seams. Welding of floor plate shall be staggered to produce a flat
and ripple free surface.
C.
Exterior walls shall be 18ga (1.214 mm) (minimum) G90 galvanized sheet steel interlocking
panels formed by computer numerical controlled equipment to create a tightly interlocking
panel design, nominally 3 inches (152 mm) deep. Interlocking panel ribs shall repeat at a
typical maximum nominal dimension of 16 inches (406 mm).
D.
Following assembly (and coating) of all interlocking wall panels, each exterior seam shall be
neatly caulked using a high-modulus, silicone base product.
E.
Roof material shall be 18ga (1.214 mm) (minimum) G90 galvanized sheet steel interlocking
panels formed by computer numerical controlled equipment to create a tightly interlocking
panel design with vertical standing ribs.
F.
Interior walls shall be 18ga (1.214 mm) (minimum) G90 galvanized sheet steel firmly
attached to interlocking ribs of exterior wall panels utilizing ASTM shear and pull out rated
Sep-09
[26 05 00.04] [16050]
2.4
G.
Ceiling panels shall be 18ga (1.214 mm) (minimum) G90 galvanized sheet steel interlocking
panels formed by computer numerical controlled equipment to create a tightly interlocking
panel design with vertical standing ribs.
H.
Wall insulation shall be secured to exterior wall panels by glue pins, straps or other means
prior to assembly of interior wall (liner) panels. Ceiling insulation shall be laid between
interlocking ceiling panels. Floor insulation shall be sprayed urethane foam.
I.
Insulation levels:
1.
Ceiling: Fiberglass batt (R15).
2.
Walls: Fiberglass batt (R15).
3.
Floor: 1 inch (25 mm) Spray Applied Polyurethane insulation (R6).
4.
Equipment Access Doors: 1 inch (25 mm) urethane board (R 7.2) with welded metal
cover.
5.
Personnel Doors: (R2.4).
J.
The entire roof perimeter shall be trimmed with a fascia that aesthetically hides the standing
rib roof edges, prevents high velocity rainwater run-off, and prevents built-up ice from sliding
off the roof in large sheets.
K.
All permanent components shall consist of materials that do not freely support combustion.
Use of wood or any other materials that freely support combustion shall not be allowed as
permanent components.
PERSONNEL AND EQUIPMENT ACCESS DOORS
A.
Personnel Doors: #4080 Single leaf, double wall, honeycomb reinforced personnel door,
galvanized, #18ga (1.214 mm), 1-3/4 inches (44 mm) thick.
Required as shown with hardware as indicated.
1.
Panic Hardware: Thumb latch w/ keyed cylinder lock. Button type aluminum
(Magnokrom #N1550-5XOT53-US28). ANSI/SDI 100 compliant.
2.
Closer w/ stopping arm (Yale series #50).
3.
Wind safety chain.
4.
Drip shield.
5.
Threshold: Aluminum.
6.
Factory frame.
7.
Caps in top.
8.
Weather stripping.
9.
Stainless steel hinges.
10. R2.4 thermal resistance rating.
11. Fire resistance rating and label (1.5 hour minimum rating).
12. “Danger High Voltage / Keep Out” signs.
B.
Personnel Doors: #3070 Single leaf, double wall, honeycomb reinforced personnel door,
galvanized, #18ga (1.214 mm), 1-3/4 inches (44 mm) thick. Required as shown with
hardware as indicated.
1.
Panic Hardware: Thumb latch w/ keyed cylinder lock. Button type aluminum
(Magnokrom #N1550-5XOT53-US28). ANSI/SDI 100 compliant.
2.
Closer w/ stopping arm (Yale series #50).
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[26 05 00.05] [16050]
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
C.
2.5
Wind safety chain.
Drip shield.
Threshold: Aluminum.
Factory frame.
Caps in top.
Weather stripping.
Stainless steel hinges.
R2.4 thermal resistance rating.
Fire resistance rating and label (1.5 hour minimum rating).
“Danger High Voltage / Keep Out” signs.
Equipment Rear-Access Doors in Exterior Walls: 12ga (1.214 mm) G90 galvanized steel
equipped as follows:
1.
Posts (mullions) shall be easily removable (allowing total door and post removal)
providing full open access, of (at least) any four continuous doors without temporary
structural reinforcement, for potential equipment replacement or the addition of future
equipment.
2.
NEMA 3R rating.
3.
Stainless steel continuous piano type hinge.
4.
Stainless steel pad lockable vault handle.
5.
Three point latching system.
6.
Full gasketing and drip shield.
7.
Signage as appropriate for internal equipment.
8.
Hold open device.
9.
Metal inner skin over insulation welded to door.
10. “Danger High Voltage / Keep Out” signs.
FINISH
A.
All coatings shall be applied using an electrostatic application process as indicated. Unless
specified differently the Power Zone Center standard colors are as follow:
1.
Interior and Exterior – ANSI 61
B.
All exterior and interior surfaces shall be thoroughly cleaned prior to coating application per
the coating manufacturer’s recommended practice.
C.
Exterior surfaces:
1.
Cleaning:
a.
Clean exterior base surface to SSPC-SP3 (Standard of the Society for
Protective Coatings for Power Tool Cleaning).
b.
Clean all other surfaces to SSPC-SP1 (Solvent Cleaning).
2.
Primer:
a.
Base: Apply epoxy mastic primer 2.0 Mils (0.05 mm) dry film thickness (DFT).
b.
Walls, Roof and Fascia: Apply epoxy primer 1.5 Mils (0.04 mm) DFT.
3.
Finish: Apply DuPont Imron 3.5HG high solids polyurethane enamel 1.8 Mils (0.045
mm) DFT.
4.
Field Touch-up Paint: One quart (ships inside structure).
D.
Interior surfaces:
1.
Cleaning: Clean all surfaces to SSPC-SP1 (Solvent Cleaning).
Sep-09
[26 05 00.06] [16050]
2.
3.
4.
2.6
Primer: Apply epoxy primer 1.5 Mils DFT**.
Finish: Apply DuPont Imron 3.5HG high solids polyurethane enamel 1.8 Mils (0.045
mm) DFT**
Field Touch-up Paint: One quart (ships inside structure).
E.
Floor (Top Side):
1.
Cleaning: Clean all surfaces to SSPC-SP1 (Solvent Cleaning).
2.
Primer: Apply epoxy mastic primer 1.5 Mils DFT*.
3.
Finish: Apply DuPont Imron 3.5HG high solids polyurethane enamel 1.8 Mils (0.045
mm) DFT* with non-skid additive.
4.
Field Touch-up Paint: One quart (Ships inside structure).
F.
Base and Floor (Underside):
1.
Cleaning:
a.
Clean all surfaces to SSPC-SP3 (Power Tool Cleaning).
b.
Clean to remove oil, dirt, water, and loose rust.
2.
Undercoat: Apply Transcoat #101 10 Mils (0.025 mm) DFT.
a.
VOC: 0.0 g/l.
b.
Federal Specification TT-C-520B.
c.
Asbestos Free.
d.
Flame Spread Rating: 0.
G.
All wall mounted HVAC units shall be painted the same color as the Power Zone Center
exterior walls.
ELECTRICAL UTILITIES
A.
Conduit:
1.
Interior Conduit: Exposed EMT Conduit (set screw fittings) as required by NEC. 3/4
inch (19 mm) diameter minimum ANSI C80.3.
2.
Exterior Conduit: Exposed Rigid Galvanized Conduit as required by NEC. 3/4 inch (19
mm) diameter minimum ANSI C80.1.
B.
All utilities shall be UL listed and recognized devices.
C.
All utilities shall be functionally tested prior to completion.
D.
Interior Lights: 2 bulb 32W 48 inches (1219 mm) as required meeting lighting requirements
of 30 foot candles at 3 foot above floor.
1.
Electronic Ballast: 0 degree F (-18 degree C) rated Wrap around Acrylic Lens, Surface
Mount.
E.
Emergency light(s): Combination Emergency Light / Exit Sign (Red).
1.
Power Rating: 15W, AC Input Voltage 120/277 Volts, DC Output Voltage 6 Volts, Lead
Calcium Battery, Lamp LED / Color Red.
F.
Exterior lights: 70W HPS where indicated or required.
1.
UL 1598 for Wet Locations.
2.
Internal photocell.
3.
Lamp (included w/ fixture).
4.
HOA switch specification grade, as indicated.
Sep-09
[26 05 00.07] [16050]
2.7
G.
Light Switch: 3-way, specification grade 20A 125V, where indicated.
H.
Duplex Receptacles: Specification grade 20A 125V GFCI duplex receptacle, where
indicated or required.
I.
Wire Type: "XHHW".
1.
Power Wiring: #12 AWG minimum (sized as required for load).
2.
HVAC Control Wiring: #18 AWG thermostat cable.
J.
AC Distribution Panel: 480V, 3 phase, 3 wire, 42 circuit plug in breakers, surface mount,
65kAIC rated with 100A main breaker.
K.
Transformer: 480V Primary – 208Y/120V secondary 45kVA rated 176 degree F (80 degree
C) rise.
L.
AC Distribution Panel: 208Y/120VV, 3 phase, 4 wire, 42 circuit Bolt in breakers, surface
mount, 10kAIC rated with 225A main breaker.
M.
Wiring Circuits:
1.
480V AC panel to customer equipment.
2.
Transformer to 480V panel.
3.
AC Distribution panel to Transformer.
4.
AC distribution panel to interior lighting.
5.
AC distribution panel to exterior lighting.
6.
AC distribution panel to emergency lighting.
7.
AC distribution panel to receptacles.
8.
480 or 208V AC distribution panel to HVAC units.
N.
Grounding:
1.
Ground Pads: 4-hole Stainless Steel Welded to base.
2.
2-Hole Copper Ground Lug #4/0.
CONTROL SYSTEM EQUIPMENT
A.
2.8
CUSTOMER FURNISHED ELECTRICAL EQUIPMENT
A.
2.9
Equipment listed shall be supplied and installed, unless noted otherwise.
Equipment listed shall be supplied by Customer and installed, unless noted otherwise.
HVAC SYSTEM
A.
HVAC system shall maintain the maximum interior temperature required with consideration
to ambient conditions and the specified internal equipment total heat load.
B.
HVAC Unit(s): Size and quantity as required to maintain interior design temperatures and
redundancy requirements. Industrial quality, vertical, self-contained, wall mounted unit(s)
with aluminum fin, riffle tube copper coils:
1.
Cooling capacity: __ tons capacity as required to meet design temperatures as
specified in section 1.4 D.
2.
Heating capacity: __ Kw as required to meet design temperatures as specified in
section 1.4 D.
Sep-09
[26 05 00.08] [16050]
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Thermostat, Auto Change Over, Digital, F or C Display:
a.
Smart recovery (heating mode).
b.
Droopless control, 4 cycles/hr.
c.
Backlit display.
d.
Settings never lost during power failure.
e.
5 minute compressor protection.
f.
Separate set points for heating and cooling.
g.
Battery-less operation.
h.
Electro-Mechanical relay design.
Low Pressure Switch.
High Pressure Switch.
Low Ambient Control.
Compressor anti-cycle relay.
Alarm Relay.
Barometric Damper.
Supply and Return Grills.
Pleated Filter 2 inches (51 mm) MERV 8.
R410A Refrigerant.
2.10 ACCESSORIES
A.
Removable Lift Lugs: Spaced along base length at approximate 15 feet (4.6 m) centers per
shipping piece.
B.
Floor Cutouts: Under equipment for cable entry and exit from below floor with gasketed 12ga
(1.214 mm) galvanized top cover plates attached to the floor by screws.
C.
Wall penetrations as required.
D.
Option accessories:
1.
2.
3.
4.
5.
6.
Removable End Wall: Provide demountable end wall across the entire width to allow
for future expansion and aisle. Main structural reinforcing post located in the
removable wall may remain following expansion; however, it shall be located not to
interfere with the equipment line-up extension.
Stairs and Platforms.
Computer or sub floors.
Bulk heads (wall cutouts) for top entry/exit of power cables.
Gutters and downspouts.
Many more, please consult for available options.
2.11 FACTORY TESTING
A.
B.
Sep-09
Finish: The following minimum finish system test results shall be certified (from in process,
manufacturer’s samples) by independent laboratory tests performed under ASTM criteria.
Copies of the test results and certification shall be submitted for review:
1.
Substrate: Prepared G90 galvanized sheet: Corrosion Resistance (Salt spray):
Passes 2500 hours per ASTM B117.
Control systems: As recommended by the manufacturer.
[26 05 00.09] [16050]
PART 3 EXECUTION
3.1
EXAMINATION
A.
3.2
3.3
PREPARATION
A.
Locate and verify utility services and structural foundation prior to installation.
B.
Prepare foundation using the methods recommended by the manufacturer.
INSTALLATION
A.
3.4
Do not begin installation until supporting foundation or building pad has been properly
prepared.
Power Zone Center can be installed by manufacturer installation services team.
PROTECTION
A.
Protect delivered units, accessories and installed products until completion of project.
B.
Touch-up, repair or replace damaged products before Substantial Completion.
END OF SECTION
Sep-09
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