Cur t i sModel1623 Cur t i sI ns t r ument s , I nc . 200Ki s c oAv e . MountKi s c o, NewY or k10549 US A Web: www. c ur t i s i ns t r ument s . c om Phone: +1. 914. 666. 2971 Safety This document is intended for use by personnel with knowledge and training in electrical design and safety. If you do not have this type of expertise, do not attempt the installation of the charger. Read and fully comprehend this document fully before handling or working with the equipment. Important safety, operation, and installation instructions are included. DANGER: This product produces hazardous output voltages under normal operation. Exercise extreme care when working with the equipment and the batteries. WARNING: DO NOT open or disassemble the charger. No user-serviceable parts are contained inside the unit. Do not operate charger if the AC supply cord is damaged or if the charger has received a sharp blow, been dropped, or otherwise damaged in any way – refer all repair work to qualified personnel. Not for use by children. Electrical Safety Information DANGER: Risk of electric shock. Connect charger power cord to an outlet that has been properly installed and grounded in accordance with all local codes and ordinances. A grounded outlet is required to reduce risk of electric shock – do not use ground adapters or modify plug. Do not touch the uninsulated portion of an output connector or uninsulated battery terminals. Disconnect the AC supply before making or breaking the connections to the battery. WARNING: On versions of the charger with connectors, using mating connectors of different manufacturers may void regulatory certifications and result in a hazardous situation. Always use mating connectors approved by the connector manufacturer. Battery Safety Information WARNING: Use charger only on battery systems with an algorithm selected that is appropriate to the specific battery type. Other usage may cause personal injury and damage. Lead acid batteries may generate explosive hydrogen gas during normal operation. Keep sparks, flames, and smoking materials away from batteries. Provide adequate ventilation during charging. Never charge a frozen battery. Study all battery manufacturers’ specific precautions such as recommended rates of charge and removing or not removing cell caps while charging. Use care to prevent personal objects or metal tools from contacting terminals of the batteries. Severe burns can result. Installation Safety Information DANGER: Charger outputs and battery voltages pose an energy and/or shock hazard under normal use. These units must be installed in the host equipment in such a manner that the output cable and battery connections are only accessible with the use of a tool by qualified personnel. Precautions Hot Surfaces During charging, the surface of the charger may be become warm, especially in higher ambient temperatures. This is normal. Avoid touching the surface of the charger. Extension Cord Ratings Extension cords used with the QuiQ charger must be appropriate for the country it is used in. In North America this is a UL listing or CSA approval of the cord set. The cords must also be rated for the conditions they will be used in. For example, a cord rated for oil in a garage or workshop environment. Use these minimum extension cord wire sizes for the following lengths: 2 o < 25ft (7.5m): 16AWG (1.5mm ) 2 o < 50ft (15m): 14AWG (2.5mm ) 2 o < 100ft (30m): 10AWG (6.0mm ) Grounding The AC input ground conductor must be connected to the product ground to ensure that any short circuit from AC line to ground in the product will open the overcurrent protection, preventing the product chassis from becoming live. For UL2202 1 Edition compliance, a green bonding wire must be attached from the stud located on the charger to the vehicle frame. The installer should ensure that they follow the wiring rules in the standard(s) that are applicable to their installation. st 15A or 20A Circuits The charger may draw up to a continuous 12A at 105VAC during normal operation. Supplying additional appliances from the same branch circuit may result in opening of the circuit breaker. Reduce the amount of load on the circuit, or have a larger capacity branch circuit installed. Sparking When connecting the QuiQ-dci to the battery pack for the first time, sparking may occur as the input of the QuiQ-dci charges up. To minimize this sparking, ensure there are no loads on the QuiQ-dci’s 12V output when connecting the input to the battery pack. 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide iii Regulatory Notes North America This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense. Listed: Only Delta-Q 913- series QuiQ chargers are “Listed” with UL. This is a regulatory approval which applies when the charger is used as a stand-alone product. A QuiQ charger that can be separated and used independent of the rest of the machine should be a Listed 913- part number. A “Listed” charger may replace a “Recognized” charger in a system, but any modifications may invalidate the regulatory approval. Consult Delta-Q before modifying chargers. Recognized: 912- and 922- series QuiQ chargers carry “Recognized” approvals from UL. This qualifies them as components of a system. It is expected that the entire system will be inspected by a regulatory body when they are installed. A “Recognized” charger may not replace a “Listed” charger and must not be separated from the system. All QuiQ chargers are fully compliant with Canada and US regulatory requirements, as shown by the “C” and “US” to the left and right of the “UL” or “UR” marks on the charger label. Europe, Asia, Middle East, Africa All QuiQ chargers are fully compliant with relevant EN Safety, Emissions, and Immunity standards. See Specifications for specific standards met. Every effort has been made to ensure the QuiQ series of chagers is fully compliant with most world-wide regulations. If a particular region does not accept the above regulatory approvals for this product, contact Delta-Q Technologies for further information and assistance. Copies of all approvals for the QuiQ charger are available upon request. iv 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide Table of Contents 1 QuiQ Charger Introduction .................................................................................... 1 1.1 QuiQ-dci Charger/Converter ................................................................................................ 3 1.2 Input/Output ........................................................................................................................... 4 1.3 Front Panel ............................................................................................................................. 5 1.3.1 AC Input ............................................................................................................................ 5 1.3.2 Ground Stud (w/ nut) ........................................................................................................ 5 1.3.3 Ratings Label .................................................................................................................... 6 1.3.4 Serial Number Label ......................................................................................................... 6 1.3.5 Mounting Holes ................................................................................................................. 6 1.3.6 10-LED Display (standard) ............................................................................................... 7 1.3.7 Internal or External Single-LED Display (optional) ........................................................... 8 1.4 2 3 Rear Panel ............................................................................................................................ 10 1.4.1 DC Output ....................................................................................................................... 10 1.4.2 Mounting Slots ................................................................................................................ 11 Mechanical Installation ........................................................................................ 12 2.1 Environment ........................................................................................................................ 12 2.2 Mounting .............................................................................................................................. 12 2.3 Safety .................................................................................................................................... 13 2.4 Vibration ............................................................................................................................... 13 2.5 Cable Strain ......................................................................................................................... 14 Electrical Installation............................................................................................ 15 3.1 AC Input................................................................................................................................ 15 3.2 Standard DC Output Cord .................................................................................................. 17 3.2.1 3.3 Temperature Sensor Signal Operation ........................................................................... 18 Inline Connector (ICON)...................................................................................................... 20 3.3.1 General Connector Information ...................................................................................... 21 3.3.2 24V / 36V / 48V / 72V / 84V / 96V Model ....................................................................... 23 3.3.3 48V / 72V / 96V QuiQ-dci 922-4854, 922-7254, and 922-9654 ..................................... 25 3.4 Accessory Information ....................................................................................................... 26 3.4.1 Remote LED ................................................................................................................... 26 3.4.2 Remote Thermistor (Temperature Sensor) .................................................................... 27 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide v 3.5 4 Charger Operation............................................................................................... 29 4.1 4.1.1 4.2 4.2.1 5 Normal Operation ................................................................................................................ 29 QuiQ-dci Operation ......................................................................................................... 29 Adverse Operating Conditions .......................................................................................... 30 QuiQ-dci Condtions ........................................................................................................ 30 4.3 Maintenance Information:................................................................................................... 32 4.4 Performance Charts ............................................................................................................ 33 4.5 Programming Instructions ................................................................................................. 35 4.5.1 Built-In Programming Functions ..................................................................................... 35 4.5.2 QuiQ Programming Kit (900-0012) ................................................................................. 36 Troubleshooting................................................................................................... 37 5.1 6 Sample System Diagram .................................................................................................... 28 QuiQ-dci: .............................................................................................................................. 37 General Specifications ........................................................................................ 38 6.1 QuiQ-dci ............................................................................................................................... 39 7 Glossary .............................................................................................................. 40 8 Annex A............................................................................................................... 41 vi 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 1 QuiQ Charger Introduction Welcome to Delta-Q’s QuiQ family of chargers and charger-converters! These compact, state-of-the-art products maintain your system’s high performance level while reducing costs. This document is intended to provide the system designer, integrator, and installer with valuable technical information for effective design and implementation of these products into electric drive systems. Proper care and maintenance of the QuiQ charger according to this document will ensure many years of reliable service. 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 1 QuiQ Typical Onboard System Diagram Customer Components Drive-Away Interlock Motor Controller Motor DC AC QuiQ Charger DC Battery Pack QuiQ Typical Offboard System Diagram AC Standalone QuiQ Charger DC High Cycle, High Current Connection DC Battery Pack The QuiQ Charger is a versatile, intelligent, high-frequency battery charger. It performs equally well when integrated into a vehicle or used as a shelf or portable charger. The diagrams above show a typical installation of a QuiQ charger onboard an electric drive system. A signal is provided to disable the motor controller when the charger is connected to AC power. A remote LED signal and remote temperature sensor is also available (not illustrated). In an off-board configuration the charger can be supplied with a high cycle, high current connector for use external to the vehicle. Software options exist to allow for a spark-less connection and disconnection with the appropriate connector. 2 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 1.1 QuiQ-dci Charger/Converter When ordered with the integrated, independent DC-DC converter the QuiQ charger becomes known as the QuiQ-dci and provides up to 400W of 12V power for accessory systems. This is designed to be mounted onboard and integrated into a vehicle system. The DC-DC converter is a high performance unit with isolated outputs and a burst mode capable of delivering up tor 60A for 2 seconds. Among other benefits, the isolated outputs prevent higher battery voltages from appearing in the low voltage system should any faults occur, protecting 12V devices from severe over-voltage. The burst mode maintains the converter’s voltage output when inductive loads, such as light bulbs, are activated. These features were included specifically to make the QuiQ-dci ideal for electric drive applications. QuiQ-dci Typical Onboard System Diagram Customer Components Drive-Away Interlock Motor Controller Motor DC AC QuiQ-dci Charger and Converter DC Battery Pack 12VDC 12V System The diagram above illustrates a typical vehicle system which includes the QuiQ-dci. 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 3 1.2 Input/Output As an advanced power conversion device, the QuiQ charger is capable of accepting a wide range of AC power on its input while still maintaining accurate, ripple-free DC power on its output. The diagram above shows the general schematic of the QuiQ charger. The Power Factor Correction stage creates a near-unity power factor and is chiefly responsible for the charger’s ability to accept a wide range of input voltages. The high-frequency switching transformer is light and compact – one key advantage of high frequency power technology. The microcontroller is the other key advantage – it allows for precise monitoring and control of the charge cycle to supply a perfect amount of charge as well as making other unique features possible. For more details, please see the Electrical Installation section of this manual. 4 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 1.3 Front Panel AC Input Ratings Label Ground Stud Serial Number Label 1.3.1 AC Input Danger: Risk of electric shock. Always connect the charger to a GROUNDED outlet. 2 The AC input is an IEC-320/C14 connector with 15cm (6”) of 1.5mm or 16AWG SJT cord which has CSA, UL and European safety approvals. It is rated for 13A @ 125VAC, 10A @ 250VAC. Copies of all approvals for charger components are available upon request. Notes: This connector is tested to EN60529, and meets an IP rating of IP20. It is suitable for indoor use only and must be kept clean and dry at all times. Use of heat shrink over the mated connection is strongly suggested for general use. 2 Minimum wire size for the connecting cord is 16AWG (1.5mm ). Use these extension cord wire sizes for the following lengths: 2 o < 25ft (7.5m): 16AWG (1.5mm ) 2 o < 50ft (15m): 14AWG (2.5mm ) 2 o < 100ft (30m): 10AWG (6.0mm ) Minimum bend radius of this cord is 60mm. See Mechanical Installation for more detail. 1.3.2 Ground Stud (w/ nut) st Use this stud to attach the charger’s chassis to a vehicle chassis. This is required for UL2202 1 Edition compliance. See Mechanical Installation for more detail. 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 5 1.3.3 Ratings Label Pre-2010: Since Mid-2010: The ratings label provides important information needed to install the product. This is required by the regulatory bodies listed. See General Specifications for details of regulatory standards the chargers meet. 1.3.4 Serial Number Label Some information is contained in the Delta-Q Serial Number label: First 4 letters: DQCP – Original Charger release (2004) DQCT – Field Reprogrammable Software Release (2006) DQCR – RoHS Compliant (2009) DQCM – Updated Microcontroller (2011) First 2 digits: Charger voltage: 24, 36, 48, 72, 84 or 96. Next 4 digits: Year and Week of manufacture: Eg. 0731 - Year 2007, Week 31. Note that this does not represent the beginning of the warranty period. Remaining 6 digits: Serial number sequence for week of manufacture. Black Circle: Helps to easily identify a field reprogrammable charger. Note that the Black Circle only appears on Serial Numbers beginning with “DQCT” to distinguish this major improvement. All “DQCR” and later units are field reprogrammable and no longer carry the Black Circle stickers. 1.3.5 Mounting Holes See the Mechanical Installation section for details on mounting the charger. 6 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 1.3.6 10-LED Display (standard) The QuiQ charger ships with a 10 LED display on the AC Input panel. Ammeter (Amber) Solid: Displays approximate scale of current output during charging. Approximate current indicated by each Ammeter LED: 24V 36V 48V 72V 84V 96V IIIIII 30 24 18 12 10 9 IIIII 25 20 15 10 8.3 7.5 IIII 20 16 12 8 6.6 6 III 15 12 9 6 5 4.5 II 10 8 6 4 3.4 3 I 5 4 3 2 1.7 1.5 A flashing “I” indicates the output is well below the “I” level. These are approximate levels. Contact Delta-Q Technologies if a detailed map of ammeter indications is required. Flashing: Current output reduced to this level due to high internal charger temperature. See charger derating chart in Charger Operation section. Solid (Startup): If an Algorithm from #1 through #6 is selected, it will be indicated by a solid light on the matching LED for 11 seconds when no battery is connected. In addition, the 80% LED below will flash. 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 7 80% Charge (Amber) Solid: Bulk charge phase complete, 80% charged. Charger now in absorption phase. Flashing: With no battery connected, indicates the charge algorithm # selected by the number of flashes. Refer to Programming Instructions section for more details. 100% Charge(Green) Solid: Charging complete. If supported by the charge algorithm, the charger will enter Maintenance Mode. See Delta-Q publication 710-0088 Algorithm Descriptions for details on individual algorithms. Flashing: Absorption phase complete. Charger in Finish phase AC On (Amber) Solid: AC Power good Flashing: Low AC Voltage, check voltage and extension cord length (max 100’, 10 AWG). Fault (Red) Flashing: Charger or battery fault. Note the number of blinks between pauses, reset charger power, and refer to Troubleshooting section. 1.3.7 Internal or External Single-LED Display (optional) Optinally, the QuiQ charger can be supplied with a single LED on the panel, or with a single LED on a remote cable for mounting into the vehicle panel. Green Solid: Charging complete. If supported by the charge algorithm, the charger will enter Maintenance Mode. See Delta-Q publication 710-0088 Algorithm Descriptions for details on individual algorithms. 8 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide Flashing: The figure below illustrates the two types of green flashing that can be observed: <80% Charged >80% Charged 0 1 second 2 seconds 3 seconds Short: <80% Charge. 0.1s on, 0.9s off. Long: >80% Charge. 0.5s on, 0.5s off When no battery is connected, the algorithm number selected is indicated by the number of flashes. Refer to Programming Instructions for more details. Amber Flashing: Reduced Power Mode: Low AC Voltage or high internal charger temperature. Red Flashing: Charger or battery fault. Note the number of blinks between pauses, reset charger power and refer to Troubleshooting section. 0.2s on, 0.2s off, 1.2s pause. 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 9 1.4 Rear Panel 1.4.1 DC Output The QuiQ charger has several DC output options. The standard configuration is a 1.8m, 4 wire output cable, illustrated below with the output cable shortened. As the QuiQ charger is primarily an OEM solution, some versions exist with customized output configurations. These versions are specific to those OEM installations and are only supplied to those specific OEMs. For ease of customizing the charger to the application, Delta-Q has developed an inline connector option shown below. 10 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide The inline connector version is also available with the 12V DC-DC converter, and is the only output configuration option for the DC-DC converter. This is shown below. It is identical to the charger inline connectors, but with a third connector for the 12V converter. Details of all of these outputs are in the Electrical Installation Section. 1.4.2 Mounting Slots See the Mechanical Installation section for details on mounting the charger. 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 11 2 Mechanical Installation Proper mechanical installation of the QuiQ charger is essential to its effective operation. M4 Ground Stud 2.1.1 Environment Locate the charger with adequate ventilation. Ideally it will be mounted horizontally with airflow from below as the arrows show in the illustration above. See 2.2 Mounting for more options. The charger case is an IP66 enclosure. It is well protected against fine dust (IEC60529 IP6x), and capable of operation in heavy seas, temporary flooding, and heavy water streams (IEC60529 IPx6). The input cord IEC60320 connector is rated IP20 at this time. It is suitable for indoor use only and must be kept clean and dry at all times. Use of heat shrink over the mated connection is strongly suggested for general use. During charging, the surface of the charger may become warm, especially in higher ambient temperatures. This is normal. Install such that risk of human contact with hot surfaces is reduced. 2.1.2 Mounting Mount the charger by the mounting plate using appropriate fasteners (ie. locking ¼” or M6 bolts), and all of the mounting slots provided. See product drawing in Annex A. If mounting in an enclosed area, test the charger and monitor it for reduced power operation. 12 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide If mounting the charger vertically, there are two considerations: charger performance and charger life. The charger’s internal temperature sensor is located approximately 2.5cm (1”) behind the DC output cord strain relief. For performance closest to horizontal installation: Place the DC output at the lower end of the charger to delay thermal cutback, maximize charger output, but potentially cause higher temperatures inside the charger. These orientations are shown below: Internal Temperature Sensor Internal Temperature Sensor For potentially better life: Keeping the temperature sensor higher will result in earlier thermal cutback of power, minimizing internal temperatures and minimizing potential component failures. However, there is no data to demonstrate the amount of lifetime savings that may be gained by using this orientation over the above. 2.1.3 Safety For UL2202 1 Edition safety compliance in electric vehicle applications, a 12AWG green bonding wire must be attached from the M4 stud located on the charger (see Figure above) to the vehicle frame. This is for electric shock safety. The recommended torque is 1.6±0.1N-m. Alternatively, M6 star washers can be used on the mounting holes to “bite” through the paint on the base plate to make electrical contact. The recommended torque for this is 7.0N-m±0.2N-m. If used in an electric vehicle application, UL2202 and the National Electrical Code (NEC) requires the charger’s AC plug be located at least 18” above the ground and the display should be visible to the user. Typical maximum surface temperature of the QuiQ charger is 60°C (140°F). st 2.1.4 Vibration st The QuiQ charger is designed to UL2202 1 Edition and the vibration test specified within. It is not rated for heavy-duty vehicle applications. 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 13 2.1.5 Cable Strain High strain on the AC Input Cord combined with heating and cooling over time may cause one or more conductors in the cord to break and the charger to fail. The recommended minimum bend radius on all cables leaving the charger is 60mm (2.36”). This is illustrated below on the AC input cord. If it is necessary to clamp the AC cord to the machine, it is recommended to clamp the AC attachment cord that is brought to the QuiQ charger’s AC Input, not the QuiQ charger’s AC input cord itself. This is to isolate any possible wear or damage to the easily replaceable attachment cord, and not the charger. An illustration of this appears below. To Charger side 14 Do Not clamp this Clamp this side only 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 3 Electrical Installation As the QuiQ charger is available in dozens of different output configurations, pay close attention to the specific configuration of your charger and follow the information below for maximum performance from your installation. 3.1 AC Input The AC Input of virtually all QuiQ series chargers use the standard IEC60320/C14 Connector. See the Front Panel section for more details on this input connection. The QuiQ charger’s AC input is designed to accept a nominal 85-265VAC 45-65Hz input to accommodate worldwide operation. It is a standard filtered, full-wave, bridge-rectified input as illustrated in the diagram below. Notes: Turn-On input voltage is approximately 87VAC. Turn-Off input voltage is approximately 80VAC. Charger may handle a much wider range of input frequencies. Contact Delta-Q Technologies if a nonstandard frequency input is anticipated. 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 15 G L N Connector Pin Configuration Pin Wire Color Recommended No. Code Wire Size L Brown 14AWG / 2 G Green/Yellow 2.5mm N Blue 16 Description Notes AC Line AC Ground AC Neutral Recommended Extension Cords: 2 10AWG/6.0 mm : max length of 30m (100ft) 2 14AWG/2.5 mm : max length of 15m (50ft) 2 16AWG/1.5 mm : max length of 7.5m (25ft) 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 3.2 Standard DC Output Cord 2 A 1.8m (6’) 4-wire, 12AWG (3.3mm ) cable is the standard output of the QuiQ charger. The termination of this cable is shown below. Also below is a simplified internal diagram of the charger’s output connections. GRN Interlock NC Charger Internal Output NO F1 RED BLK Wire Colour Red Termination Black 3/8” Ring Terminal via Thermistor Block Overmoulded Thermistor Block White 3/8” Ring Terminal B+ WHT BInter Thermistor nal Block Outp ut Wire Size 12AWG / 2 3.3mm Description Notes Battery Positive 12AWG / 2 3.3mm Battery Negative 12AWG / 2 3.3mm Temperature Sensor Signal It is recommended to install an appropriate size fuse from the battery terminal to the vehicle system. This may also prevent damage to the charger. Important: Connect the ring terminal with overmould directly to the battery negative post; if not, the sensor will not have accurate battery temperature information and charge performance may be affected. In the photo below the order from bottom to top is: Battery Post, System Cable Terminal, Charger Terminal, Flat Washer, Lock Washer, Battery Post Nut: 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 17 If this cable end is damaged, or if the negative wire needs to be separated from the thermistor, a Thermistor Repair Kit (900-0002) is available. See 3.2.1 below for more details of the Temperature Sensor Signal wire operation Green Female ¼” Spade Terminal (ships shrouded) 12AWG / 2 3.3mm Interlock Internally connected to Battery Positive when charger is not connected to AC Power. Opposite function on “Reverse Interlock” equipped units. Important: Install a 1A fuse inline to avoid damage to internal relay. Do not allow this wire to contact Battery Negative. NOTE: On 24V-72V units the interlock will be set to B+ even when the charger is connected to AC Power when the charger is in Fault State 1, 2, or 6 3.2.1 Temperature Sensor Signal Operation There are four main operating modes for the Temperature Sensor Signal: a. Temperature Sensor Installed Onboard: An NTC 10k 5% thermistor installed between this signal and battery negative will provide the charger with temperature information. The charger is expecting to see temperature information from a battery post. RD QuiQ Battery + WH Battery - BK b. Temperature Sensor Installed Offboard: The charger will operate normally when connected to batteries. On disconnection it may create a spark. In certain stages of charging the output relay may stay closed after disconnection until the fault condition is detected and the charger enters a fault code 2 state (refer to Troubleshooting section). RD QuiQ WH BK c. 18 RD Connector WH BK Battery + Battery - Offboard Sparkless Disconnection: When used with an offboard connection, the QuiQ charger can disable its output before the main contacts are disconnected. This is achieved by connecting the Temperature Sensor Signal input to Temperature Sensor Signal Negative (Temp Sense -) or Battery 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide Negative (Batt -). This connection should be made after the main contacts are connected, and then opened before the main contacts are opened. The time required to disable the charger output is typically < 0.2s. Due to hardware limitations, the sparkless disconnection feature does not work if a temperature sensor is installed on this signal line. On disconnection, the charger will indicate a fault code 2 as the batteries are not connected (refer to Troubleshooting Instructions section). RD QuiQ WH RD Battery + BK Battery - Connector WH BK d. Temperature Sensor Not Installed: If a temperature sensor is not installed and sparkless disconnection is not desired, the Temperature Sensor Signal input must be connected directly to the Temperature Sensor Signal Negative (Temp Sense -) or Battery Negative (Batt -). RD Battery + WH BK Battery - QuiQ 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 19 3.3 Inline Connector (ICON) The inline connector version of the QuiQ chargers are fitted with an extensively-tested, high performance connector system. The following pages describe the connector configuration. Each connector’s part number and mating part number is listed along with the pin configurations. Metric Wire Size Recommendations In this section, stardard AWG size recommendations are listed. The table below shows the equivalent Metric Wire size recommendation for each AWG size. Please note that this conversion table only appliesto this section of this document. Recommended AWG Recommended 2 mm 8 10.0 10 6.0 12 4.0 14 2.5 16 1.5 18 1.0 20 0.75 22 0.5 20 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 3.3.1 General Connector Information Two different series of connectors are used on the QuiQ “ICON” version: The Anderson SBS-50 for the battery connection, and the Deutsch DT06-08S for auxiliary signals. For the QuiQ-dci, the Anderson PP75 is added for the 12V DC interface. Important information and references for the installation of these connectors is given below. Anderson PP75 Anderson SBS Deutsch DT Anderson Power Products SBS Series The Anderson SBS50 can accept four different contacts for 6AWG, 8AWG,10AWG, and12AWG wires. In addition, three different bushings are available to reduce the largest contact well down to 8AWG, 10 and 12AWG, or 14 and 16AWG. See section 3.3.2 for wire gauge recommendations for each model of QuiQ charger. Contact P/N 1339G2 1339G5 1339G3 1339G3 Wire Size 6 AWG 8 AWG 10 AWG 12 AWG Rating 75A 60A 45A 35A Bushing Number 5912 5910 5913 For Use With 1339G2 Contacts Wire Size 8 AWG 10 – 12 AWG 14 – 16 AWG The SBS50 housings can be ordered in six different colours – all keyed differently to prevent wrong voltages being mixed. A cable clamp is also available for the SBS50 connector. See the Anderson Power Products “Multipole SBS Connectors” webpage for more information and to download the Assembly Instructions, which contain important information about part numbers, cable stripping, and crimping techniques: http://www.andersonpower.com/products/multipole-sbs.html 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 21 Deutsch DT Series The Deutsch DT Series is a fully sealed connector system suitable for signals. The DT06-08S used on the QuiQ “ICON” supports 20-14 AWG wire with Deutsch’s “Contact Size 16” and has numerous options for contacts, back shells, and mounting/sealing accessories. It is recommended to obtain the DT Series Technical Manual from Deutsch Industrial or Ladd Inc for more information. Please note that the Deutsch “Contact Size” is their reference, and is not related to wire gauge sizes supported by that contact. http://www.laddinc.com/images/stories/datasheets/DT_Series_Technical_Manual.pdf http://www.laddinc.com/images/stories/misc/helpful_hints.pdf References: www.deutsch.net www.laddinc.com Anderson Power Products PP75 Series The Anderson PP75 series can accept wire sizes from 6 – 16 AWG and a variety of contacts are available. The main types of contacts are shown below. More are available – see the Anderson data sheet for more information. Contact P/N Wire Size Detent Detent Force 1307 6 AWG High Low 22N (5lbf) 5900 6 AWG High High 31N (7lbf) 5914 10 AWG High 5915 10 -12 AWG High 5952 10 AWG High 5953 10- 12 AWG Low The same bushings as the SBS series can be used to reduce the contact well down to 8 – 16 AWG. These must be used with the 5900 or 1307 contact. 22 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 3.3.2 24V / 36V / 48V / 72V / 84V / 96V Model 912-2454, 912-3654, 912-4854, 912-7254, 912-8454, and 912-9654 DC Output Connector Connector: Anderson Power Products 24V – Red (SBS50RED) 36V – Gray (SBS50GRA) 48V – Blue (SBS50BLU) 72V – Green (SBS50GRN) 84V – Black (SBS50BLK) 96V – Brown (SBS50BRN) Mates with: Same as above, depending on voltage. Recommended Contact: 1339G3 with 12AWG wire (Hand Crimper 1309G4) Pin Configuration Conn. Pin No. Wire Dia. (AWG) Description Notes “-“ 6 – 16 Battery Negative ”+” 6 - 16 Battery Positive Minimum recommended wire gauges: 24V / 36V: 12AWG 48V / 72V: 14AWG (use 5913 with 1339G2) 84V / 96V: 16AWG (use 5913 with 1339G2) 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 23 Signal Connector Connector: Deutsch DT06-08SA Mating Connector: Deutsch DT04-08PA with W8P wedge lock RecommendedContacts: 1060-16-0122, stamped & formed (supports 14-18AWG) 0460-202-16141, solid (supports 16-20AWG) Hand Crimper #HDT-48-00 Supported Wire Insulation: 2.24-3.68mm diameter (0.088-0.145” dia) NOTE: Sealing Plug 114017 will be required for pin 8 Pin Configuration Conn. Pin No. Wire Dia. (AWG) Description Notes 1 14 – 20 Temp Sense + Connect to NTC 10k 5% Thermistor. IMPORTANT: Connect to Battery Negative or Temp Sense Negative if not used. 2 14 – 20 Temp Sense - Internally connected to battery negative; 10k NTC 5% Thermistor. See Accessory Information below. 3 14 – 20 Relay NC Normally Closed 4 14 – 20 Relay COM Common, 1A maximum. Inline 1A fuse installation recommended. Relay NO Relay COM Relay NC 5 14 – 20 Relay NO Normally Open 6 14 – 20 LED + Red Cathode, 4.5mA See Accessory Information below. 7 14 – 20 LED - Green Cathode, 4.5mA See Accessory Information below. 8 - NOT USED Install sealing plug 114017 24 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 3.3.3 48V / 72V / 96V QuiQ-dci 922-4854, 922-7254, and 922-9654 Charger-side connector configuration Mating connector configuration Connnector: Anderson Power Products 114958G1 (shown above) or assemble separately from: - Item 1 (top left), Qty 1: 5916G4, Black Housing - Item 2 (bottom left), Qty 1: 5916, Blue Housing - Item 3 (top right), Qty 1: 5916G7, Red Housing - Item 4 (bottom right), Qty 1: 5916G5, White Housing Mating Connnectors: 114960G1 or assembled separately from the above and arranged to mate. Recommended Contacts: 5953, 10-12 AWG, Low Detent. Charger side contacts are Low Detent. Mate with High Detent for approx 26N (6lbf) of force per connector (104N/24lbf total). Hand Crimper 1309G4 Pin Configuration Conn. Pin Clr. Wire Dia. (AWG) Description Notes BLACK 10 - 12 12V Ground BLUE 10 – 16 Switched Output Enable (Input) 8 – 17VDC on this pin activates the 12V Switched Output pins RED 10 – 12 12V Unswitched Output Always active 12V output. WHITE 10 – 12 12V Switched Output Activated by the Switched Output Enable. NOTE: The 12V Output is not designed to be connected to or charge a 12V battery. 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 25 3.4 Accessory Information 3.4.1 Remote LED Hardware The Remote LED recommended for use with the QuiQ charger’s LED outputs is the Delta-Q Accesory Part # 900-0058 Remote LED 3m Shielded Bare Wires The following items may also be used with the remote LED connections on the QuiQ charger. Recommended Remote LED: LED Holder: LED Holder Mount Kit: Lite-On LTL-293SJW or similar 2.0V bi-colour LED Lumex Opto/Components Inc SSH-LX5091 or similar Lumex Opto/Components Inc SSH-LX5090 or similar (max 1.5mm panel) Cable: Max Length: 22AWG (0.5mm ) 2-conductor w/ shield grounded to chassis 7.5m (25ft) using standard 22AWG wire. 2 Operation LED Polarity: LED + is RED Cathode / GREEN Anode LED - is GREEN Cathode / RED Anode LED Signal Operation: GREEN: LED - line low 0%, LED + line 1kHz @ 90% duty cycle RED: LED - line 1kHz @ 90% duty cycle,LED + line low 0% YELLOW: Both lines 1kHz at 92% duty (one line inverted from the other so one is low for 92% while the other is high for the same time) Simplified Internal Schematic: +11V 2k I: 4.5mA VL: 2.0V 26 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 3.4.2 Remote Thermistor (Temperature Sensor) Hardware The recommended thermistors for use with the QuiQ charger’s temperature sensor input are: 900-0059 Isolated Temp Sensor 140mm bare Wires 900-0060 Isolated Temp Sensor 1.2m Bare Wires 900-0056 Isolated Temp Sensor 3m Shielded Bare Wires 900-0064 Isolated Temp Sensor 140mm Fast-on Tab/Plug Other part numbers may also be available. Check with your OEM Account Manager. An alternative part number which will be compatible with the QuiQ charger is: Vishay BCC 238164063103, NTC 10k 5% Thermistor, B25/85 = 3977K If using other thermistors in a harness design, it is recommended to use 1mA as the figure to calculate limitations on wire gauge and length. Operation Below is a sample plot of a typical NTC 10k thermistor resistance vs. temperature: 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 27 3.5 Sample System Diagram The diagrams below are examples of how a QuiQ charger or QuiQ-dci charger/converter with connectors might be connected to the vehicle system. Refer to the pin-out diagrams above for pin assignments and wire gauges of each connection. AC Input QuiQ Charger Relay COM Battery Negative Temp Sense - Temp Sense + Battery Positive LED + Relay NC or NO LED Dashboard LED Battery Pack Motor Controller 12V Switched 12V Ground AC Input Optional Built-In DC-DC Converter QuiQ Charger 12V Unswitched 12V Ground 12V Loads (Switched, ie. Headlights) 12V Loads (Unswitched, ie. Radio) 12V Unswitched 12V Switched Enable Keyswitch Relay COM Battery Negative Temp Sense - Temp Sense + Battery Positive LED + Relay NC or NO LED Dashboard LED Battery Pack Motor Controller WARNING: Connecting 12V ground to battery negative bypasses the DC-DC converter’s isolation and may allow hazardous battery voltage to appear on the 12V system. 28 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 4 Charger Operation As a fully automatic, modern, high-frequency charger, the QuiQ needs very little maintenance to operate. This section describes standard and adverse operating conditions of the QuiQ charger. 4.1 Normal Operation Onboard Charger is always connected to battery pack Charger is connected to AC Power to begin a charge cycle LEDs perform start-up self-test (LEDs light up in sequence) Charger begins charging (See 710-0088 Algorithm Descriptions for charge algorithm parameters, and Front Panel section for LED operation) Charger completes charging and enters Maintenance Mode Offboard Charger is often left connected to AC power Charger is connected to battery pack to begin a charge cycle LEDs perform start-up self-test (LEDs light up in sequence) Charger begins charging Charger completes charging and enters Maintenance Mode Charger is disconnected from batteries and enters standby mode. If standby mode is entered before charge has been completed, there is a possibility of battery voltage at the terminals if the sparkless disconnection feature is not used. Note: If no battery is connected and the charger is plugged into AC power, the charger will enter “Algorithm Display Mode” for 30 seconds. See Programming Instructions for more details on this mode. 4.1.1 QuiQ-dci Operation 30A maximum continuous output across up to 4 different pins 60A peak for up to 2.0 seconds Unswitched Output: 13.5V output always on if input DC voltage requirements are met. Switched Output: 13.5V output on if input DC voltage requirements are met and 8 – 17VDC to Switched Enable input signal is met. Delayed shut off of < 3 seconds when Switched Enable signal is < 8VDC Hardware option for 30 second shut off delay 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 29 4.2 Adverse Operating Conditions High Ambient Temperature Operation This is defined as when the ambient air temperature around the charger is greater than approximately 35°C. This may occur if there is insufficient airflow around the charger. As in Normal Operation except: During bulk phase, current may derate to a lower level, indicated by the current ammeter LEDs. This is described in the Front Panel section. The result of this is that the charge cycle may take longer, possibly even reaching a pre-programmed time-out due to excessive length. This is indicated by fault code 3. If the temperature rises high enough, the charger may reduce current to the point where it shuts off completely. This is indicated by fault code 5 as described in the Troubleshooting section. The figure in 4.4 Performance Curves shows the derating operation of the charger at high internal temperatures. The internal microprocessor temperature is typically 20°C higher than surface temperature. Surface temperature of the charger depends on the charger’s output power, air flow around the charger, and ambient temperature. Ensure proper testing of the charger is done if it is installed in a vehicle as this derating may occur. Low Ambient Temperature Operation As shown in 4.4 Performance Curves, when the internal temperature is below 0°C (32°F), the charger operates at 50% power until above 0°C (32°F). This “defrosting” normally takes just a few minutes and the charger then proceeds to Normal Operation. Discharged Battery Operation From as low as 0.5 Volts per cell the charger will turn on and begin its charging cycle. Most charge algorithms trickle charge at 5A until the average cell voltage is higher than 2.0V/cell. Normal operation follows this. Damaged or Aged Battery Operation Batteries in this state may not reach a target voltage (typically set to 2.0V/cell) which will cause the charger to continue its bulk current output until bulk phase timeout. This may further deplete electrolyte levels and accelerate battery deterioration. Batteries should be checked regularly if these symptoms appear. Low AC Voltage Operation The QuiQ charger’s wide-range input allows it to operate between 85 and 265 VAC. In order to maintain compliance with the National Electrical Code (US, Canada), the charger is limited to a maximum of 12A continuous AC draw so that it can be operated from a single 15A AC branch circuit. Below 105VAC the charger reduces its output by up to 20% to maintain this compliance. Input Voltage cutback characteristics for all charger models are shown on the next page. Use With Lithium Batteries The QuiQ charger may be used with lithium batteries. Please consult with your Delta-Q Application Engineer if considering using the charger with lithium batteries. Special charger configurations and precautions may be necessary. 4.2.1 QuiQ-dci Condtions DANGER: Ensure safety-critical systems have a suitable backup in case of DC-DC shut down or failure. 30 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide Shut down and restart If the QuiQ-dci output shuts down due to overload or temperature, it will shut off for 30 seconds and then attempt to restart. If after 2 seconds of operation it still detects an overload or over temperature condition, it will shut down again and restart after 30 seconds. This sequence continues indefinitely. High current draw, High ambient temperature operation The DC-DC converter in the QuiQ-dci will protect itself from damage by shutting down at a certain internal temperature. Depending on the current output, the ambient temperature this occurs at is approximately shown below. The DC-DC will restart once the temperature falls into normal range. Reverse Polarity: The DC-DC section of the QuiQ-dci has reverse polarity protection on its input but not on its output. The output of the QuiQ-dci is not intended to be connected to a battery. Connection to a reverse polarity source could damage the DC-DC converter. Simultaneous Charger and Converter operation: Aside from sharing the connections to the battery, the DC-DC converter operates completely independent of the charger. In the unlikely situation where charger and DC-DC converter are both in operation, the charger will not be aware of any power used by the DC-DC converter while it is charging the batteries. This may cause batteries to be undercharged. To avoid this situation, always minimize the DC-DC load when charging is active. A hard-wired interlock may be installed for the DC-DC from AC power; simply connect the charger interlock circuit to the DC-DC switched enable. The suggested wiring below only activates the DC-DC switched outputs when there is no AC power. Relay COM to Switched Enable → ← Unswitched 12V to Relay NC 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 31 4.3 Maintenance Information Keep the charger free of oil, dirt, mud, or dust to keep the cooling fins operating as efficiently as possible. For flooded lead-acid batteries, regularly check water levels of each battery cell after charging and add distilled water as required to level specified by battery manufacturer. Follow the maintenance and safety instructions recommended by the battery manufacturer. Make sure charger connections to battery terminals are tight and clean. Do not expose charger to oil, dirt, mud or direct heavy water spray when cleaning vehicle. Extension cords must be GROUNDED, 3-wire cord no longer than 30m (100’) at 10AWG (6.0mm ) or 7.5m 2 (25’) at 16AWG (1.5mm ). A spark may be observed on connection. AVOID connecting a QuiQ charger and another device to a single 15A/20A circuit or the circuit may become overloaded. 32 2 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 4.4 Performance Charts Typical processor temperature = Ambient + 20°C 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 33 The above graph shows Vac drop off at the charger input connector following disconnection. It may be useful for homologation and safety purposes. Y-axis is Vac, x-axis time in seconds. 34 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 4.5 Programming Instructions The QuiQ charger is pre-loaded with up to 10 different charge algorithms. Dozens of different charge algorithms for different battery types and sizes are available. Consult with Delta-Q Applications Engineering or Technical Support if an algorithm not loaded on your charger is required. The table below is the standard set of algorithms loaded on the QuiQ charger. Your charger’s algorithms may differ. Alg # Battery Type 1 Trojan Flooded 3 Trojan T105 constant power dv/dt 5 Trojan 30XHS 6 Deka 8G31 Gel 7 Trojan J305 constant power dv/dt 8 Concorde 10xAh AGM 11 generic 225Ah flooded constant power dv/dt (parallel enabled) 27 Crown CR-325 43 Discover AGM 73 generic 400Ah flooded constant power dv/dt (parallel enabled) There are two methods of altering the algorithms: via the built-in display and change functions, or the external programming tool. 4.5.1 Built-In Programming Functions The QuiQ charger can display and increment through the stored algorithms by following the sequences below. This allows an end user to change algorithms without any special tools. Check Default Charge Algorithm Enter Algorithm Display Mode: 1) Disconnect AC Power. 2) Remove positive lead from battery pack. 3) Apply AC power and the charger will display the algorithm number after the Power On Self Test: a. All algorithms will display as a series of flashes of the ‘80%’ LED. b. Algorithms #1 - 6 will also be indicated by the Ammeter LEDs (see User’s Guide). Examples: = Algorithm # 7 <Short Pause> = Algorithm #43 4) Algorithm number display repeats for 11 seconds, then Algorithm Display Mode ends. 5) Remove AC Power and reconnect positive lead. Change Default Charge Algorithm 1) Enter Algorithm Display Mode (as above). 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 35 2) While Algorithm Number is displayed (for 11 seconds), touch positive lead to the battery pack positive terminal for 3.0 seconds (+/- 0.5s). 3) Remove lead from battery pack. Algorithm Number will increment. 4) To increment the Algorithm Number again, repeat Steps 2 and 3 within 30 seconds. 5) Touch positive lead to positive terminal and hold until relay clicks (>10 seconds). The new default algorithm is now stored. 6) Remove AC Power and check default algorithm (as above) 4.5.2 QuiQ Programming Kit (900-0012) This kit is provided with hardware and software to allow a Windows-based personal computer to add, remove, and change algorithms loaded into compatible QuiQ chargers. The kit is shown below and available only to OEMs directly from Delta-Q. It may be used as a service tool as it allows for easy changes to the charger’s software. See the document 710-0027 “Instructions for Using the Delta-Q QuiQ Programming Kit” for more information on the use of this item. 36 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 5 Troubleshooting If a fault occurs, count the number of red flashes between pauses and refer to the table below: Red Flashes Cause Solution Battery High Voltage Check battery size and condition. This fault will automatically clear once the condition has been corrected. Battery Low Voltage Check battery size and condition. This fault will automatically clear once the condition has been corrected. Charge Timeout caused by battery pack not reaching required voltage. Charger output was reduced due to high temperatures Check connections. Check Battery: battery could not be trickle charged up to minimum voltage Check for shorted or damaged cells. Over-Temperature: Charger shut down due to high internal temperature. Ensure sufficient cooling air flow and reset charger (interrupt AC power for 15 seconds). Charger Internal Fault Reset charger (interrupt AC power for 15 seconds). Return to qualified service depot if fault persists. Operate charger at a lower ambient temperature. Reset charger (interrupt AC power for 15 seconds). Reset charger (interrupt AC power for 15 seconds). More detailed troubleshooting information can be found in the Delta-Q publication 710-0009 QuiQ Troubleshooting Guide. Note: Certain OEM-specific QuiQ and QuiQ-dci models do not adhere to the above fault table. Refer to the manual for that product or contact Delta-Q for more information. 5.1.1 QuiQ-dci: The DC-DC converter in the QuiQ-dci is a highly reliable, high performance unit. It has no operating indicators. If abnormal performance is noticed, consult the symptoms and possible solutions under the QuiQ-dci section in the Delta-Q publication 710-0009 QuiQ Troubleshooting Guide. 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 37 6 General Specifications DC Output QuiQ Model: 912- 24xx 36xx 48xx 72xx 84xx 96xx Voltage-nom (V) 24 36 48 72 84 96 Voltage-max (V) 33.6 50.4 67.2 101 118 134 Current-max (A) 25 21 18 12 10 9 Battery Type Specific to selected algorithm Electronic protection – auto-reset Reverse Polarity Short Circuit Electronic current limit AC Input All models 85 – 265 Voltage Range (Vrms) Frequency (Hz) 45 - 65 Current - max (Arms) 12A @ 104VAC (power reduced by 20%<104V) 6A @ 230VAC Current – nom (Arms) 10A @ 120VAC 5A @ 230VAC AC Power Factor >0.98 @ 120VAC >0.99 @ 230VAC Mechanical All models 28.0 x 24.5 x 11.0 cm (11 x 9.7 x 4.3”) Dimensions Weight <5 kg (11 lbs) w/ standard cord Environmental EN60529 - Enclosure: IP66, AC Input connector: IP20 Operating Temperature Storage Temperature AC input connector DC output connector -30°C to +50°C (-22°F to 122°F); derated above 30°C (86°F) and below 0°C (32°F) -40°C to +70°C (-40°F to 158°F) IEC60320/C14 (requires ≥1.8m / 6ft localized cord for UL compliance) inline connectors or 1.8m (6ft) w/ 12AWG wire Operation All models Battery Temperature Compensation Maintenance Mode 38 Automatic via included temperature sensor or Isolated temperature sensor input Specific to charge algorithm 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide Regulatory Safety EN 60335-1/2-29 Safety of Appliances/ Battery Chargers st EV Charging System Equipment rd Industrial Battery Charger UL2202 1 Edition UL1564 3 Edition CSA-C22.2 No. 107.2 Battery Chargers- Industrial Emissions (Radiated and Conducted) FCC Part 15/ICES 003 Unintentional Radiators Class A EN 55011 ISM Equiment Radio disturbance characteristics (Class A) EN 61000-3-2 Limits for harmonic current emissions EN 61000-3-3 Limits of voltage fluctuations and flicker Immunity EN 61000-6-2 Electromagnetic compatibility 6.1 QuiQ-dci DC-DC Output QuiQ-dci Model 922- 48xx, 72xx, and 96xx Voltage 13.5 V Current-max 30 A Current-surge 60 A – max 2 seconds Short Circuit Electronic Current Limit Overload Electronic Protection DC-DC Input QuiQ-dci Model 922Voltage range Current-max (peak) No-load power draw 72xx 96xx 35 – 87 V 50 – 130 V 60 – 150 V 12 A (24 A) 8 A (16 A) 4.5A (12 A) < 0.7W Voltage Range for Switched Output Enable Reverse Polarity 48xx < 0.9W 8 – 17VDC (50uA @ 13.5VDC) Electronic Protection 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 39 7 Glossary AC Alternating Current AWG American Wire Gauge COM Common DC Direct Current DSP Digital Signal Processor GND Ground HF High Frequency HV High Voltage HW Hardware ID Identification kW kiloWatt LED Light Emitting Diode LV Low Voltage MCU Microcontroller NC Normally Closed NEG Negative NO Normally Open OEM Original Equipment Manufacturer POS Positive PFC Power Factor Correction SW Software TBD To Be Determined 40 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 8 Appendix QuiQ Standard DC Output Product Drawing. Contact your Delta-Q Application Engineer for other variant drawings. 710-0087 QuiQ and QuiQ-dci OEM Installation and Design Guide 41 Delta-Q Technologies Corp. 3755 Willingdon Avenue Burnaby, BC Canada V5G 3H3 www.delta-q.com info@delta-q.com T 604.327.8244 F 604.327.8246