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Relays
Tractive electromagnets
Explanatory notes on parameters
2
Degrees of protection and operating modes 4
Relays
Micro-relays
Mini-relays
Accessories
Power relays
6
8
12
14
Tractive electromagnets
Pulling electromagnets
Pushing electromagnets
24
28
Industrial-sales contact addresses
Special-requirements data sheet
32
33
Bosch –
Excellence comes as standard
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2
A
Relays
B
Explanatory notes on parameters
Overview
Relay applications
This catalog contains the technical information
which a design engineer requires in order to
select a relay for his particular requirements.
Bosch DC relays were originally designed for
automotive applications. We recommend prior
technical clarification for all other applications,
especially where requirements, loading or
ambient conditions differ from those applying to
automotive applications.
Micro-relay 1 Cap, 2 Magnet bracket and term. 3, 3 Coil,
4 Bobbin, 5 Armature, 6 Baseplate, 7 Damping resistor or
diode, 8 Connecting wire, 9 Core, 10 Term. 1/2, 11 Contact,
12 Spring, 13 Term. 4, 14 Term. 5.
1
8
2
9
3
4
5
10
6
Bosch DC relays are able to withstand exposure
to extreme conditions and must comply with the
following requirements:
They must
– switch high powers
– function efficiently and reliably in a broad
temperature range
– be extremely resistant to vibration
– have a long service life, and
– be highly climate-proof.
Bosch DC relays are used to switch electrical
devices featuring high power levels or which are
sensitive to voltage loss. Relays relieve the load
on control switches and make for small voltage
drops with economical conductor crosssections. And relays make simple interlock
circuits possible.
7
11
12
13
14
Mini-relay 1 Baseplate, 2 Term. 86, 3 Term. 87, 4 Term. 87a,
5 Term. 85, 6 Clamping piece, 7 Coil connection bracket,
8 Term. 30, 9 Magnet bracket, 10 Cap, 11 Coil, 12 Bobbin,
13 Core, 14 Armature, 15 Spring, 16 Contact.
6
1
7
2
3
8
4
5
Mini-relays and micro-relays are ideal for
use where the available space is restricted.
Multiple connectors, together with pre-tested
wiring harnesses, ensure simple assembly and
the lowest possible error rate. This applies in
particular to OEM, but also to customer service.
The following versions of mini-relays and microrelays are available:
– Relays without mounting bracket.
Easily plugged into buttable socket housings
for screwing on
– Relays with mounting bracket. Connected
using a 5-pole socket housing
Power relays can switch a nominal current of
50 A and more, and are suitable for switching
motors, starting motors and other devices.
9
14
10
11
12
13
15
16
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B
A
Relays
3
Parameters and definition of terms
Definition of terms
(to DIN 41 215, where standardized)
The various parameters with their specific
characteristic values permit the selection of the
correct relay for a particular job. During its service life, every type of relay must fulfill defined
tasks at the specified characteristic values.
The response voltage is the value of the
smallest excitation voltage which makes a relay
respond, taking into account the ambient temperature and self-heating factors.
The response time is the time that elapses
between the closing of the exciter circuit to the
first closing of an NO contact or the first
opening of an NC contact.
The operating voltage is the value of the
excitation voltage at which the relay shows the
characteristic data required for operation.
The excitation voltage is the electrical voltage
which permits the electric current to flow
through the excitation winding and produce the
excitation. The connection is made via terminals
1 and 2 or 85 and 86.
The nominal value is the value of a variable
(e.g. voltage, current, resistance) for which a
relay, its parts and properties are designed or
after which they are named.
Correction factor
The specifications for the energizing side apply
at an ambient temperature of +20 °C.
If the ambient temperature deviates from this
figure, the correction factor K can be applied to
convert the winding resistances, response
voltages and release voltages.
K = [1 + α(tu – 20 °C)]
tu = actual ambient temperature or coil temperature
α = 0.004 K–1 (mean temperature coefficient for
copper).
The bounce time is the time that elapses
between the first and last closing of a relay
contact when the relay changes to another
switching position.
The release voltage is the value of the maximum excitation voltage at which the relay drops
out, taking into account ambient temperature
and self-heating factors.
The release (dropout) time is the time that
elapses between the opening of the exciter
circuit and the first opening of an NO contact
or the first closing of an NC contact.
The switching voltage is the voltage which is
present between the contacts when the electric
circuit is open, once transient processes have
settled.
The voltage drop is the voltage at the relay
terminals of a closed relay contact measured at
a defined current.
The overall resistance of the exciter circuit
is the electrical resistance between the terminals
1 and 2 or 85 and 86.
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4
A
Relays
B
Degrees of protection and operating modes
Switching operations
Response is the operation by
which a relay is switched from
its normal position to its operated position.
Opening is an operation which
results in the electrical contact
being opened.
Release (dropout) is the operation by which a relay is switched from its operated position to
its normal position.
A switching cycle comprises
the single response and release of a relay.
The number of switching
operations comprises the total
number of switching cycles.
Closing is an operation which
results in contact closure.
With inductive loads and motors, a
suppresser circuit, which can be set up
parallel to the load with a free-wheeling
diode, is required (see circuit).
Typical load characteristics
1 Excitation voltage for relay coil
2 Current characteristic for resistive load
3 Current characteristic for lamp load
4 Current characteristic for motor load
5 Current characteristic for inductive
load
6 Voltage characteristic for inductive
load
Service life
1U
The contact service life is defined as the number of switching cycles, with electrical
loading of the contacts, during
which the relay remains operational.
t
2
I
t
3
I
Switching contacts
t
4
I
–
L
R
5
I
t
t
U+
L Inductive Load, D Free-wheeling diode,
R Relay, U Supply voltage.
The NO (Normally Open)
contact is a relay contact
which is open in the relay’s
normal position and closes as
the relay changes to its operated position.
t
6U
D
The mechanical service life
is defined as the number of
switching cycles, without electrical loading of the contacts,
during which the relay remains
operational.
The NC (Normally Closed)
contact is a relay contact
which is closed in the relay’s
normal position and opens as
the relay changes to its operated position.
The changeover contact is a
contact assembly with three
electrically isolated connections
consisting of an NO contact an
NC contact and a common
contact spring. When the
switch position changes, the
closed contacts open first,
followed by the closing of the
other contacts (which up to
that point were open).
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A
Relays
5
Degrees of protection and operating modes
Degrees of protection
In accordance with DIN 40 050,
the degree of protection is
designated by a code which is
always made up of the letters
IP (Internal Protection) followed
by two numbers signifying the
actual level of protection.
The first number indicates the
degree of protection against
accidental contact and against
the ingress of solid foreign
bodies, the second number
indicates the degree of protection against the ingress of
water. If the degree of protection of one of a device’s
operational parts (e.g. terminals) differs from that of the
main part of the device, then its
code will be stated separately.
The lower degree of protection
is given first.
Example: Terminals IP 20 –
Housing IP 5K4.
Degrees of protection (DIN 40 050, extract from page 9)
Overview of elements of IP code
First classiProtection against contact
fication number by persons
0
No protection
1
Back of hand
2
With a finger
3
Tools
4
Thin wire
5K
Thin wire
6K
Thin wire
Protection against ingress of solid
foreign bodies
No protection
Object with Ø ≥ 50 mm
Object with Ø ≥ 12.5 mm
Object with Ø ≥ 2.5 mm
Object with Ø ≥ 1 mm
Protection against dust
Dust-proof
Second classification number
0
1
2
3
4
4K
5
6
6K
7
8
9K
Protection against ingress
of water
No protection
Vertical drops
Drops at 15° inclination
Water spray
Splashing water
Splashing water at
increased pressure
Water jets
Heavy water jets
Water jets at increased
pressure
Temporary immersion
Lasting submersion
High-pressure/
steam cleaning
Application
Bosch relays were originally
designed for use in automotive
applications. The great range of
different versions are used for
the most varied applications,
such as for
– wiper motors
– fan motors
– starting motors
– cooling fans
– rear defrosters
– brake lamps
– electric power-window
mechanisms
– central locking
– electric seat adjustment
– electric seat heating
– electric wing mirrors
– fuel pumps
– horns
– headlamps
– security systems
and many more.
pneumatic tube conveyor
systems)
– garage-door drives
In addition to these purely auto- – battery chargers
motive applications, Bosch re- – emergency generators
lays are ideal for switching 12- – agricultural machinery
or 24-V components. This is
– furniture adjustment
true for both mobile and statio- – cleaning devices
nary applications where, for
– robot controls
example, electric motors are
– control cabinets
actuated. With these relays,
– toys
a multiplicity of drive assign– vending machines
ments can be implemented.
and many more.
Bosch relays are employed in
– automatic sliding doors
– devices for the disabled
– boat electrics
– electric lawn mowers
– materials-handling technology (e.g. conveyor belts,
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A
Micro-relays
B
Micro-relays
Parameters
Nominal voltage (load and excitation circuit)
Permissible operating voltage
Permissible ambient temperature 1)
Response voltage (at 20 °C)
Release voltage (at 20 °C)
Response time
Release time
Contact material
Voltage drop at NO contact when new
Voltage drop at NO contact after specified number of switching operations
Voltage drop at NC contact when new
Voltage drop at NC contact after specified number of switching operations
Degree of protection for housing and terminals in general (see page 5)
Degree of protection for socket housing with blade terminals pointing downwards (s. p. 5)
1) Up to 125 °C on request.
2) ≤ 15 ms for part numbers 0 332 207 304 and 0 332 207 402.
3) Hard silver for changeover relay part number 0 332 207 304.
12 V
8...16 V
– 40...100 °C
≤8V
≥ 1.5 V
≤ 10 ms
≤ 10 ms 2)
Silver tin oxide 3)
≤ 50 mV at 10 A
≤ 100 mV at 10 A
≤ 50 mV at 10 A
≤ 200 mV at 10 A
IP 20
IP 5K4
24 V
17...27 V
– 40...100 °C
≤ 17 V
≥3V
≤ 10 ms
≤ 10 ms 2)
Silver tin oxide
≤ 40 mV at 5 A
≤ 75 mV at 5 A
≤ 40 mV at 5 A
≤ 150 mV at 5 A
IP 20
IP 5K4
Product overview
Resistive load 4)
Switching current/
no. of operations 9)
NO contact NC contact
A/Thousand A/Thousand
Motor load 5)
Making/continuous current/
no. of operations 9)
NO contact
A/A/Thousand
Lamp load 6)
Switching current/
no. of operations 9)
NO contact NC contact
A/Thousand A/Thousand
NO relays 12 V
20/≥ 300
–
20/≥ 300
–
30/≥ 100
–
22/≥ 200 7) –
30/15/≥ 200
30/15/≥ 200
65/17/≥ 200 8)
–
20/≥ 150
20/≥ 150
17/≥ 150
10/≥ 200
35/20/≥ 100
–
30/15/≥ 200
30/15/≥ 200
65/17/≥ 200 8)
30/7/≥ 200 8)
20/≥ 150
20/≥ 150
17/≥ 150
10/≥ 200
Changeover relays 12 V
20/≥ 100
10/≥ 125
16/≥ 200
25/≥ 250
10/≥ 500
20/≥ 300
10/≥ 150
20/≥ 300
10/≥ 150
30/≥ 100
10/≥ 100
22/≥ 200 7) 25/≥ 200
–
–
–
–
10/≥ 75
10/≥ 75
10/≥ 150
3,5/≥ 200
Exciter cir- Illustr.
Circuit Terminal Part number
cuit total re- and
diagram diagram
sistance 10) dimens.
drawing
Ω
78 ±6
78 ±6
75 ±6
1
2
3
S1
S1
S1
A1
A1
A1
0 332 017 300
0 332 017 302
0 332 011 007
88 ±6
1
S3
A2
0 332 207 304
78 ±6
78 ±6
75 ±6
1
2
3
S2
S2
S2
A2
A2
A2
0 332 207 307
0 332 207 310
0 332 201 107
Changeover relays 24 V
10/≥ 250
5/≥ 250
–
–
–
410 ±20
1
S3
A2
10/≥ 250
5/≥ 250
–
–
–
335 ±20
2
S2
A2
Switching rhythm: 4) 2 s on, 2 s off. 5) 5 s on, 5 s off. 6) 1 s on, 9 s off. 7) 1 s on, 2 s off. 8) 2 s on, 6 s off.
9) At a test voltage of 13.5 V (12-V relay) or 27 V (24-V relay); test temperature of 23 ±5 °C.
10) At 20 °C.
Blade terminal connection
Refer to page 12 for corresponding
connectors and socket housings.
0 332 207 402
0 332 207 404
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B
A
Micro-relays
7
Illustrations and dimension drawings
1
1
15,5-0,5
23-0,5
26-1
3
11 0,5
5
2
4
1
Blade terminal size to DIN 46 244, similar to ISO 8092:
Terms. 1 and 2 (4): 4.8 x 0.8 mm; terms. 3 and 5: 6.3 x 0.8 mm
2
23-0,5
2+0,2
15,5-0,5
1,5+0,2
12,8+0,2
3
5
11 0,5
26-1
5,3+0,15
13 0,2
6+0,2
2
2
4
1
Blade terminal size to DIN 46 244, similar to ISO 8092:
Terms. 1 and 2 (4): 4.8 x 0.8 mm; terms. 3 and 5: 6.3 x 0.8 mm
3
3
15,5-0,5
23-0,5
26-1
3
11 0,5
5
2
4
1
Blade terminal size to DIN 46 244, similar to ISO 8092;
Terms. 1 and 2 (4): 4.8 x 0.8 mm; terms. 3 and 5: 6.3 x 0.8 mm
Terminal diagrams
Circuit diagrams
A1
S1
A2
2
1
NO contact
Changeover
contact
S2
5
2
1
3
5
4
S3
2
5
1 +
3
Cross-reference of terminal designations
Micro-relay
Mini-relay
Polarity
1
2
3
4
86
85
30
87a
+
–
+
4
3
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A
Mini-relays
B
Mini-relays
Parameters
Nominal voltage (exciter and switching voltage)
Permissible operating voltage
Permissible operating temperature 1)
Response voltage (at 20 °C)
Release voltage (at 20 °C)
NO contact: Voltage drop in load circuit at 10 A
when new
after specified number of switching operations
NC contact: Voltage drop in load circuit at 10 A
when new
after specified number of switching operations
Changeover contact: Voltage drop in load circuit at 10 A 2)
NO contact when new
NO contact after specified number of switching operations
NC contact when new
NC contact after specified number of switching operations
Resistive, motor and lamp load
1)
Up to 125 °C on request
12 V
8...16 V
– 40...+100 °C
≤8V
1.2...5.0 V 2)
24 V
16...32 V
– 40...+ 85 °C
≤ 16 V
2.4...10.0 V
≤ 50 mV
≤ 80 mV
≤ 50 mV
≤ 100 mV
≤ 175 mV
≤ 250 mV
≤ 50 mV
≤ 50 mV 3)
≤ 100 mV
≤ 80 mV 4)
≤ 50 mV
≤ 70 mV 3)
≤ 120 mV 4)
≤ 150 mV
The number of switching cycles was The number of switching cycles was
determined at a test voltage of
determined at a test voltage of 27 V.
13.5 V. When hard silver is the con- Temperature cycling program
tact material, the test temperature
48 h at 85 °C, 24 h at 20 °C and
was 23 ±5 °C, in the case of silver 24 h at –40 °C.
tin oxide it was 85 °C.
2) 0.5...5.0 V with 0 332 109 011
3) ≤ 30 mV with 0 332 209 158
4) ≤ 60 mV with 0 332 209 158
Product overview
NO relays 12 V
Resistive load
NO contact
Switching current/
no. of operations 5)
Motor load
NO contact
Making current/
continuous current/
no. of operations 6)
A/A/Thousand
90/40/≥ 75
75/30/≥ 125
50/20/≥ 250
72/16/≥ 50
A/Thousand
50/≥ 75
40/≥ 125
30/≥ 250
50/≥ 50
40/≥ 75
30/≥ 100
50/≥ 75
90/40/≥ 75
40/≥ 125
75/30/≥ 125
30/≥ 250
50/20/≥ 250
30/≥ 250
50/25/≥ 100
20/≥ 300
10/≥ 500
30/≥ 250
50/25/≥ 100
20/≥ 300
10/≥ 500
30/≥ 100
40/20/≥ 100
20/≥ 200
10/≥ 350
5) Switching rhythm: 2 s on – 2 s off
6) Switching rhythm: 5 s on – 5 s off
7) Switching rhythm:
1 s on – 9 s off for silver tin oxide
2 s on – 2 s off for hard silver
8) Switching rhythm: 2 s on – 2 s off (8 mH)
9) a = silver tin oxide, b = hard silver
10)
Lamp load
NO contact
Switching current/
no. of operations 7)
Inductive load
NO contact
Switching current/
no. of operations 8)
Contact
material 9)
Part number
A/Thousand
30/≥ 75
20/≥ 125
10/≥ 250
30/≥ 75
20/≥ 125
10/≥ 250
30/≥ 75
20/≥ 125
10/≥ 250
30/≥ 100
20/≥ 200
10/≥ 500
30/≥ 100
20/≥ 200
10/≥ 500
20/≥ 100
10/≥ 350
A/Thousand
–
a
0 332 019 103
–
a
0 332 019 109
–
a
0 332 019 110
24/≥ 100
b
0 332 019 150
24/≥ 100
b
0 332 019 151
15/≥ 50
b
0 332 019 155
When a socket housing is used and
when installed with blade terminals
12) pointing downwards. In a different installation position, the housing degree
of protection is IP 20.
11) Switching rhythm: 2 s on – 6 s off
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B
A
Mini-relays
9
Product overview (continued)
NO relays 12 V continued
Overall resistance
Response
of excitation circuit
time
at 20 °C
Ω
ms
75 ±5
≤ 10
85 ±5
≤ 10
75 ±5
≤ 10
85 ±5
≤ 10
85 ±5
≤ 10
85 ±5
≤ 10
NC relay 12 V
Resistive load
NC contact
Switching current/
no. of operations 5)
A/Thousand
10/≥ 100
20/≥ 50
A/Thousand
50/≥ 50
20/≥ 50
40/≥ 75
30/≥ 100
50/≥ 75
20/≥ 100
40/≥ 150
15/≥ 150
30/≥ 300
10/≥ 300
50/≥ 75
20/≥ 100
40/≥ 150
15/≥ 150
30/≥ 300
10/≥ 300
30/≥ 250
5/≥ 250
20/≥ 300
10/≥ 500
30/≥ 250
20/≥ 250
20/≥ 300
10/≥ 250
10/≥ 500
5/≥ 250
30/≥ 250
20/≥ 250
20/≥ 300
10/≥ 250
10/≥ 500
5/≥ 250
30/≥ 150
20/≥ 150
20/≥ 500
10/≥ 250
10/≥ 750
5/≥ 500
30/≥ 250
20/≥ 250
20/≥ 300
10/≥ 250
10/≥ 500
5/≥ 250
* see page 11
ms
≤ 10
≤ 15
≤ 10
≤ 10
≤ 10
≤ 15
Motor load
NC contact
Making current/
continuous current/
no. of operations 11)
A/A/Thousand
100/18/≥ 200
NC relays 12 V continued
Overall resistance
Response
of excitation circuit
time
at 20 °C
Ω
ms
75 ±5
≤ 10
Changeover relays 12 V
Resistive load
NO contact NC contact
Switching current/
no. of operations 5)
Release
time
Release
time
ms
≤ 10
Degree of protection 10) Illustration
Terminals
Housing
Dimension
drawing *
Circuit
diagram *
Terminal
diagram *
Part number
IP 20
IP 20
IP 20
IP 20
IP 20
IP 20
S7
S2
S7
S1
S1
S2
A3
A1
A3
A1
A1
A1
0 332 019 103
0 332 019 109
0 332 019 110
0 332 019 150
0 332 019 151
0 332 019 155
Contact
material 9)
Part number
a
0 332 109 011
50/25/≥ 100 –
40/20/≥ 100 –
50/25/≥ 100 –
1
1
2
2
1
2
Lamp load
NC contact
Switching current/
no. of operations 7)
Inductive load
NC contact
Switching current/
no. of operations 8)
A/Thousand
12/≥ 100
A/Thousand
–
Degree of protection 10) Illustration
Terminals
Housing
Dimension
drawing *
Circuit
diagram *
Terminal
diagram *
Part number
IP 20
S9
A4
0 332 109 011
Motor load
NO contact NC contact
Making current/
continuous current/
no. of operations 6)
A/A/Thousand
90/40/≥ 75 –
75/30/≥ 150
50/20/≥ 300
90/40/≥ 75 35/15/≥ 50
75/30/≥ 150 25/10/≥ 150
50/20/≥ 300 15/5/≥ 300
90/40/≥ 75 35/15/≥ 50
75/30/≥ 150 25/10/≥ 150
50/20/≥ 300 15/5/≥ 300
50/25/≥ 100 –
50/25/≥ 100 –
IP 5 K4
IP 34
IP 5 K4
IP 34
IP 34
IP 34
IP 34
1
Lamp load
NO contact NC contact
Switching current/
no. of operations 7)
Inductive load
Contact
NO contact NC contact material 9)
Switching current/
no. of operations 8)
Part number
A/Thousand
30/≥ 75
20/≥ 150
10/≥ 300
30/≥ 75
20/≥ 150
10/≥ 300
30/≥ 75
20/≥ 150
10/≥ 300
30/≥ 100
20/≥ 200
10/≥ 500
30/≥ 100
20/≥ 200
10/≥ 500
30/≥ 100
20/≥ 200
10/≥ 500
30/≥ 150
20/≥ 250
10/≥ 750
30/≥ 100
20/≥ 200
10/≥ 500
5/≥ 150
A/Thousand
–
–
a
0 332 209 135
5/≥ 300
–
–
a
0 332 209 137
5/≥ 300
–
–
a
0 332 209 138
10/≥ 100
5/≥ 150
15/≥ 100
15/≥ 100
b
0 332 209 150
10/≥ 100
5/≥ 150
15/≥ 100
15/≥ 100
b
0 332 209 151
10/≥ 100
5/≥ 150
15/≥ 100
15/≥ 100
b
0 332 209 152
10/≥ 150
5/≥ 250
15/≥ 100
15/≥ 100
b
0 332 209 158
10/≥ 100
5/≥ 150
15/≥ 100
15/≥ 100
b
0 332 209 159
continued on next page
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A
Mini-relays
B
Mini-relays (continued)
Product overview (continued)
Changeover relays 12 V continued
Overall resistance
Response
of excitation circuit
time
at 20 °C
Ω
ms
85 ±5
≤ 10
75 ±5
≤ 10
75 ±5
≤ 10
85 ±5
≤ 10
85 ±5
≤ 10
85 ±5
≤ 10
85 ±5
≤ 10
75 ±5
≤ 10
NO relays 24 V
Resistive load
NO contact
Switching current/
no. of operations 5)
A/Thousand
20/≥ 250
20/≥ 250
20/≥ 250
Release
time
ms
≤ 15
≤ 10
≤ 10
≤ 10
≤ 10
≤ 15
≤ 15
≤ 10
Motor load
NO contact
Making current/
continuous current/
no. of operations 6)
A/A/Thousand
40/16/≥ 250
40/16/≥ 250
40/16/≥ 250
NO relays 24 V continued
Overall resistance
Response
of excitation circuit
time
at 20 °C
Ω
ms
255 ±15
≤ 15
216 ±15
≤ 15
255 ±15
≤ 15
Release
time
ms
≤ 15
≤ 15
≤ 15
Changeover relays 24 V
Resistive load
Motor load
NO contact NC contact NO contact NC contact
Switching current/
Making current/
continuous current/
no. of operations 5)
no. of operations 6)
A/Thousand
A/A/Thousand
20/≥ 250
10/≥ 250 40/16/≥ 250 –
20/≥ 250
10/≥ 250
40/16/≥ 250 –
20/≥ 250
10/≥ 250
40/16/≥ 250 –
20/≥ 250
10/≥ 250
40/16/≥ 250 –
20/≥ 250
10/≥ 250
40/16/≥ 250 –
Degree of protection 10) Illustration
Terminals
Housing
Dimension
drawing
Circuit
diagram
Terminal
diagram
Part number
IP 20
IP 20
IP 20
IP 20
IP 20
IP 20
IP 20
IP 20
S6
S5
S5
S4
S4
S6
S6
S5
A2
A2
A2
A2
A2
A2
A2
A2
0 332 209 135
0 332 209 137
0 332 209 138
0 332 209 150
0 332 209 151
0 332 209 152
0 332 209 158
0 332 209 159
Contact
material 9)
Part number
a
a
a
0 332 019 203
0 332 019 204
0 332 019 213
IP 5K4
IP 5K4
IP 5K4
IP 34
IP 34
IP 34
IP 34
IP 34
1
1
2
2
1
1
2
1
Lamp load
NO contact
Switching current/
no. of operations 7)
Inductive load
NO contact
Switching current/
no. of operations 8)
A/Thousand
16/≥ 250
16/≥ 250
16/≥ 250
A/Thousand
–
–
–
Degree of protection 10) Illustration
Terminals
Housing
Dimension
drawing
Circuit
diagram
Terminal
diagram
Part number
IP 20
IP 20
IP 20
S1
S8
S1
A1
A1
A1
0 332 019 203
0 332 019 204
0 332 019 213
IP 5K4
IP 5K4
IP 5K4
2
1
1
Lamp load
NO contact NC contact
Switching current/
no. of operations 7)
Inductive load
Contact
NO contact NC contact material 9)
Switching current/
no. of operations 8)
A/Thousand
16/≥ 250
8/≥ 50
5/≥ 150
16/≥ 250
8/≥ 50
5/≥ 150
16/≥ 250
8/≥ 50
5/≥ 150
16/≥ 250
8/≥ 50
5/≥ 150
16/≥ 250
8/≥ 50
5/≥ 150
A/Thousand
–
–
a
0 332 209 203
–
–
a
0 332 209 204
–
–
a
0 332 209 206
–
–
a
0 332 209 207
–
–
a
0 332 209 211
Circuit
diagram
Terminal
diagram
Part number
Changeover relays 24 V continued
Overall resistance
Response Release
Degree of protection 10) Illustration
of excitation circuit
time
time
Terminals
Housing
Dimension
at 20 °C
drawing
Ω
ms
ms
255 ±15
≤ 15
≤ 15
IP 20
IP 5K4
2
255 ±15
≤ 15
≤ 25
IP 20
IP 5K4
1
216 ±15
≤ 15
≤ 15
IP 20
IP 5K4
1
216 ±15
≤ 15
≤ 15
IP 20
IP 5K4
2
255 ±15
≤ 15
≤ 15
IP 20
IP 5K4
1
5) Switching rhythm: 2 s on – 2 s off
18) Switching rhythm: 2 s on – 2 s off (8 mH)
6) Switching rhythm: 5 s on – 5 s off
19) a = silver tin oxide, b = hard silver
7) Switching rhythm: 1 s on – 9 s off for silver
10) When a socket housing is used and
tin oxide; 2 s on – 2 s off for hard silver
when installed with blade terminals
Part number
S4
A2
0 332 209 203
S6
A2
0 332 209 204
S5
A2
0 332 209 206
S5
A2
0 332 209 207
S4
A2
0 332 209 211
12) pointing downwards. In a different
installation position, the housing degree
of protection is IP 20 (see page 5).
23165_1076En_006-013 14.03.2002 7:36 Uhr Seite 11
A
B
Mini-relays
11
Illustrations and dimension drawings
1
2
12
1,7 0,1
Ø 5,4 0,1
86
11,5-1 26-0,8
Blade terminal size: 6.3 x 0.8 mm to
DIN 46 244 (similar to ISO 8092)
Terminal diagrams
A1
S1
A2
87
86 87 85
86 87a 85
A3
86
30
86
87
87
85
S4
87
Terminal
configuration
S2
86
87
30
86
87a
87
87
S5
85
30
86
87a
S3
86
87
*3
85
87
30
S6
86
87a
87
85
30
A4
85
S7
86
85
30
S8
87
86
30
85
S9
87
86
30
87a
87
87a
86
87
87a
30
85
Circuit diagrams
87
30
28,5-1
4 0,3
28,5-1
10 0,3
6 0,3
22 0,5
85
30
85
30
Recommended polarity Term. 86 +
Term. 30 +
85
30
85
30
* S3 available on request
23165_1076En_006-013 14.03.2002 7:36 Uhr Seite 12
12
A
Accessories
B
Accessories
Socket housings for micro-relays
15,6
6,8
8
6
12
Individual and multiple mounting possible,
for screwing on, 5-pole. Receptacles
6.3 mm or 4.8 mm with locking lance for
engagement in housing.
Pack of 5
3 334 485 045
9
24,4
2,7
Socket housing
without bracket
5-pole. Receptacles 6.3 mm or 4.8 mm
with locking lance for engagement in
housing.
Pack of 5
3 334 485 046
14
3
5,2
1
12,4
housing
1 Socket
with bracket
7,8
32,2
2
18,5
2
2
housing
3 Socket
for soldering into PC boards
4,5 0,07
4,5 0,07
5
4,5 0,1
14,5
4,5 0,1
Leiterplatte
2,5
8 0,1
22,6 0,3
14 0,1
3
15,2 0,3
14 0,1
0,3 0,1
8 0,1
3
3 0,2
Micro-relays with blade terminals can be
attached to PC boards using a solder-in
socket housing. The resulting ease of replacement makes for rapid and reasonably
priced service work.
Pack of 5
3 334 485 049
7,6
Socket housing for mini-relays
27,7
2
A
7,3
A
13,85
12
Individual and multiple mounting possible,
for screwing on, 5-pole. Receptacles
6.3 mm with locking lance for engagement
in housing.
Pack of 5
3 334 485 008
5,3
4
12
24,4
6
housing
4 Socket
with bracket
2,7
13,85
21
36
30,5
36
housing
5 Socket
without bracket
10
1,2
2
7,5
13 0,1
1,8 0,1
13 0,1
17,4 0,1
B
18,2 0,1
8,7 0,1
8 0,1
7,5 0,05 6,5 0,05
Ø 2-0,1
14,5
8,7 0,1
A
3,2
Ø ca. 2,5
24
7
11,9
10 + 0,3
26,5
6
23
Ø 2,1+0,1
A Two locating lugs
B Holes for locating lugs
2,4
26,5
7,5 0,05 6,5 0,05
Mini-relays with blade terminals can be
attached to PC boards using a solder-in
socket housing. The resulting ease of replacement makes for rapid and cost-effective service work.
Receptacles in socket housing.
Pack of 1
3 334 485 041
10
housing
6 Socket
for soldering into PC boards
7
7,5
5
24
5-pole. Receptacles 6.3 mm with locking
lance for engagement in housing.
Pack of 5
3 334 485 007
23165_1076En_006-013 14.03.2002 7:36 Uhr Seite 13
B
A
Accessories
Assembly parts
7 Plastic
extractor tool
For extracting micro-relays from the socket
housing.
Pack of 1
3 331 329 049
receptacles
8 Bronze
with locking lance for engagement in
socket housing.
Plug size 4.8 x 0.8 mm
for micro-relays (similar to DIN 46 340).
Tin-plated surface, attachable conductor
cross-section 1...2.5 mm2.
Pack of 25
1 904 492 016
Plug size 6.3 x 0.8 mm
for micro- and mini-relays
(to DIN 46 340)
Tin-plated surface, attachable conductor
cross-section 1...2.5 mm2.
Pack of 25
1 901 355 895
receptacles
9 Brass
with insulated sleeve (to DIN 46 245)
7
Plug size 6.3 x 0.8 mm
for power relay types 1 and 2
Tin-plated surface, attachable conductor
cross-section 0.5...1 mm2.
Identification color: red
Pack of 100
1 901 355 880
Attachable conductor cross-section
1...2.5 mm2.
Identification color: blue
Pack of 100
1 901 355 881
Plug size 9.5 x 1.2 mm
for power relay type 1
Tin-plated surface, attachable conductor
cross-section 4...6 mm2.
Identification color: yellow
Pack of 50
8 781 355 811
8
9
Further accessories such as connectors, protection sleeves, crimping pliers, leads, etc.
are contained in our “Accessories” catalog 1 987 721 074.
Recommended assembly
method:
The socket housing should be
soldered to the PC board with
the relay inserted, as then the
receptacles are automatically
centered and the PC board is
not put under strain by plugging
in the relay. If the relay is plugged in after the socket housing
has been soldered in place, take
care to care to ensure that the
receptacle locking lance is up
against the socket-housing stop,
so that the soldered connection
is not subject to pressure.
1
2
3
4
A
L
R
Relay with blade terminal
Socket housing
Receptacle
PC board
Stop
Soldered connection
Locking lance
1
3
2
R
A
4
L
13
23165_1076En_014-019 14.03.2002 7:37 Uhr Seite 14
14
A
Power relays
B
Power relays
Parameters
Nominal voltage (switching and excitation circuit)
12 V (type 1)
24 V (type 1)
12 V (type 2)
24 V (type 2)
Permissible operating voltage
8...14.5 V
16...27 V
15 V
30 V
Permissible ambient temperature
– 40...+100 °C 1) – 40...+100 °C 1) – 40...+65 °C 2)
– 40...+65 °C 2)
Voltage drop at test current when new
≤ 200 mV/50 A
≤ 150 mV/20 A
≤ 100 mV 3)/75 A ≤ 100 mV 3)/75 A
Voltage drop after specified no. of operations
≤ 225 mV/50 A
–
≤ 200 mV 4)/75 A ≤ 200 mV 4)/75 A
Degree of protection of housing/terminals (see p. 5)
IP 20 5)/IP 20
IP 20 5)/IP 20
IP 54/IP 00
IP 54/IP 00
1) Up to 125 °C on request.
2) +100 °C for short-time operation with 25 % duty cycle, based on 2-minute cycle.
3) ≤ 50 mV/75 A with double-contact relay 0 332 002 150.
4) ≤ 100 mV/75 A with double-contact relay 0 332 002 150.
5) Degree of protection of housing IP 5K4 when using a socket housing installed with blade terminals pointing downwards.
Product overview
Resistive load 6)
Switching current/ Short-time
no. of operations 10) load ≤ 1 s
Motor load 7)
Making current/
continuous current/
no. of operations 10)
A/A/Thousand
Response/
release
voltage 8)
Response/
release time
V/V
ms/ms
NO relays 12 V type 1
50/≥ 100
120
86/55/≥ 130
≤ 6.0/1.0...5.0
≤ 10/≤ 10
E
plugged in
NO relays 24 V type 1
30/≥ 50
70
70/20/≥ 120
≤ 16.0/3.0...8.0 ≤ 15/≤ 15
V
none 11)
NO relays 12 V type 2
75/≥ 125
400
75/≥ 100
250
100/≥ 125 12)
400
–
–
–
≤ 8.0/1.5...4.0
≤ 8.5/1.0...4.0
≤ 5.5/0.5...4.0
D
E
E
fixed
fixed
fixed
A/Thousand
A
NO relays 24 V type 2
50/≥ 100
200
–
50/≥ 50
150
–
50/≥ 50
–
–
16) Switching rhythm 2 s on, 2 s off.
17) Switching rhythm 4 s on, 26 s off.
18) of the excitation circuit at 20 °C.
19) E = single, D = twin, V = leading contact.
≤ 10/≤ 15
≤ 10/≤ 15
≤ 10/≤ 10
Con- Bracket
tact
type 9)
Overall
Circuit Part number
resistance 8) diagram
Ω
45 ±5
S4
0 332 002 192
200 ±10
S1
0 332 002 270
46 ±5
46 ±5
20 ±3
S5
S2
S4
0 332 002 150
0 332 002 156
0 332 002 161
≤ 18.0/1.0...8.0 ≤ 10/≤ 10 V
fixed
130 ±10 S1
0 332 002 250
≤ 17.0/≥ 4.0
≤ 10/≤ 15 E
fixed
130 ±10 S2
0 332 002 256
≤ 18.0/1.0...8.0 ≤ 10/≤ 10 E
fixed
130 ±10 S3
0 332 002 257
10) The number of switching cycles was determined at a test voltage of 13.5 V for the 12-V
relay and at 27 V for the 24-V relay. Type 1: temperature cycling program 6 h at 23 °C,
6 h at – 40 °C, 12 h at 125 °C; type 2 at 23 ± 5 °C.
11) Bracket can be obtained under part number 3 331 335 063.
12) Switching rhythm 1.5 s on, 13.5 s off.
Notes
Compact design.
High degree of corrosion protection due to
use of glass-fiber-reinforced polyamide for
baseplate and cap.
High degree of protection against splash
water thanks to drip rim between cap and
baseplate.
Leakage-current barriers in baseplate.
Designed-in ventilation by means of “labyrinth”.
Option of “heavy duty” version with tungsten
leading contact.
Automotive applications:
Load-reducing relay for switches.
Operating relay for starting motors.
Switch-on relay for hydraulic assemblies,
blowers and heaters for the passenger
compartment, engine-cooling fans.
Pre-heating device for diesel starting
systems.
Motor relay for antilock braking system
(ABS).
Battery cutoff relay.
Accessories
See page 12
23165_1076En_014-019 22.03.2002 7:33 Uhr Seite 15
B
A
Power relays
15
Illustrations and dimension drawings
18 0,5
16,8 0,2
34,5 0,5
86
85
30
Blade terminals:
Energizing side terms. 85 and 86: 6.3 x 0.8 mm
Contact side terms. 30 and 87: 9.5 x 1.2 mm.
2
4,5
62
31,5
44
13
max. 9,5
6,4
20
39
17
2 Typ 2
21
75
Accessories: Twin socket housing for energizing side (terms. 85 and 86).
Order with AMP number 180 907 from: AMP Deutschland GmbH,
Amperestraße 7-11, D-63225 Langen, Germany, tel. +49 61 03 70 90.
Method of operation of
leading contact
1
Circuit diagrams
2
1. Closure of leading contact
Coil energized; current flows in leading
contact for a fraction of a second.
2. Closure of main contact
Coil energized; current flows in main
contact. The characteristics of the
tungsten leading contact make it ideal
for the considerable loads resulting from
the separation arc when contacts are
opening (inductive loads). The main
contact ensures efficient current flow
with minimum voltage losses. The tungsten leading contact (late-opening when
the contacts open) ensures that the main
contacts are not subject to separation
arcs.
S1
S1
86
87
85
30
S3
S3
S5
S5
S2
S2
85
86
87
85
30
86
87
85
30
Polarity: Terms. 86 and 30 to +
86
S4
S4
87
30
86
87
85
30
17,9 0,2
87
11,5 0,5
15 0,5 28,5 0,5
1,2 0,1
6,2 0,2
3,2 0,5
8,4 0,2
32,5 0,5
6,4 0,2
1
12,5 0,5 9 0,5
1 Typ 1
23165_1076En_014-019 14.03.2002 7:37 Uhr Seite 16
16
A
Power relays
B
Power relays (continued)
for industrial trucks, hydraulic systems, etc.
Series 200, 201 – single-pole
Parameters
Designation
Nominal voltages *)
Construction
Operating mode
Version
Voltage limits (permissible)
Switching times at nominal voltage
Utilization category
Creepage distances and clearances
Coil output
Coil connection
Main current contacts
Nominal value of operating current
Continuous thermal current
Contact material
Connection stud
Auxiliary contact
Continuous current of auxiliary contact
Connection of auxiliary contact
Blowout magnet
Degree of protection (see page 5)
Operating temperature range
Note
230 A hinged-armature relay
24 V, 36 V, 48 V, 80 V
Open
Continuous duty up to 1 h
Available on request with auxiliary relay and blowout magnet
0.7 x nominal voltage to nominal voltage
Response time ≤ 50 ms; release time ≤ 30 ms
Starting, switching off while running DC4-VDE 0660
To insulation group C-VDE 0110
32 W
Blade terminal 0.8 x 6.3 mm
NO contact – series 0 333 200 ..;
changeover contact – series 0 333 201 ..
375 A
230 A
Sintered silver cadmium oxide (AgCdO)
M 8; permissible tightening torque 6...8 Nm
Changeover contact
2.5 A with inductive load, 6 A with resistive load
Blade terminal 0.8 x 6.3 mm
As an option for 36 V, 48 V and 80 V.
IP 00
– 40...+100 °C
Ensure correct polarity of main current connections. Connect to fixed contact.
Product overview
Relay
function
NO relays
Nominal Nominal
Switching current
voltage *) value of
excitation Contin. Load
current
duty
current
1s
V
A
A
A
Service life
of contact
MechaElecnical
trical
Thousand Thousand A
mm
24
24
36
80
24
1250
1250
1250
1250
1250
135x70x100
135x70x100
135x70x100
135x70x100
135x70x100
1.3
1.3
0.9
0.4
1.3
230
230
230
230
230
1500
1500
1500
1500
1500
250
250
250
250
250
Interrupting
current with
inductive
load
375
375
375
375
375
Dimensions
Circuit Weight Part number
diagram
LxWxH
kg
S1
S1
S1
S1
S2
1.2
1.2
1.2
1.2
1.2
0 333 200 010
0 333 200 012 2)
0 333 200 015
0 333 200 013 3)
0 333 200 011
NO relays
with aux.
relay 1)
Changeover 24
1.3
230
1500
1250
100
375
135x70x128 S3
1.3
0 333 201 010
relays
80
0.4
230
1500
1250
100
375
135x70x128 S3
1.3
0 333 201 012 3)
Changeover 24
1.3
230
1500
1250
100
375
135x70x128 S4
1.3
0 333 201 011
relays with 80
0.4
230
1500
1250
100
375
135x70x128 S4
1.3
0 333 201 013 3)
aux. relay 1)
*) Excitation and switching voltage.
1) With additional auxiliary relay (changeover contact), e.g. for indicator lamps, max. 6 A (resistive load); 2.5 A (inductive load);
contact P switches from 1 to 2.
2) Installation position: long edge of baseplate vertical, max. inclination 10°.
3) With blowout magnet.
23165_1076En_014-019 14.03.2002 7:37 Uhr Seite 17
A
B
Power relays
Illustrations
Circuit diagrams
S1
31
50
S2
31
1
2
50
S3
P
31
50
S4
31
1
2
50
P
Dimension drawings
Series 0 333 200 ..
Series 0 333 201 ..
7
+2
8 - 0,5
M8
+1,5
-1
B
7
+1,5
-1
100
10 1,5
88
M8
128
M8
M8
B
21 1
10 1,5
9 0,5
21 1
9 0,5
88
M8
135 1
115 0,3
135 1
Ø 6,4 H14 (+0,36)
42 1
10 1
70 1
56 0,3
42 1
10 1
70 1
56 0,3
115 0,3
A
Ø 6,4 H14 (+0,36)
A Version with one auxiliary relay, B Blowout magnet
A
A Version with one auxiliary relay, B Blowout magnet
17
23165_1076En_014-019 14.03.2002 7:37 Uhr Seite 18
18
A
Power relays
B
Power relays (continued)
Series 006 – single-pole
Parameters
Designation
Nominal voltages *)
Construction
Operating mode
Voltage limits (permissible)
Switching times at nominal voltage
Utilization category
Creepage distances and clearances
Coil output
Coil connection
Main current contacts
Contact material
Connection stud
Degree of protection (see page 5)
Operating temperature range
Note
80 A solenoid plunger circuit
6 V, 12 V, 24 V
Closed
Continuous duty up to 1 h
0.75 x nominal voltage, after 1 h continuous duty up to nominal voltage
Response time ≤ 50 ms; release time ≤ 30 ms
Starting, switching off while running DC4-VDE 0660
To insulation group C-VDE 0110
13 W
Screw terminals, for conductor cross-section 3 mm
NO contact, NC contact
Copper
M 8; permissible tightening torque 10…15 Nm
Terminals IP 00; housing IP 54
–40…+100 °C
Ensure adequate ventilation (cooling) during continuous operation.
Product overview
Nominal Nominal
Nominal
voltage*) excitation load current
current
Contin. Load current
duty
up to 1 s
V
A
A
A
Service life
of contact
Interrupting Dimensions
current with
inductive
Mechanical Electrical load
LxWxH
Thousand Thousand A
mm
Illustration, Circuit Weight Part number
dimens.
diagram
drawing
kg
NO relays
6
2.5
12
1.1
24
0.6
6/0.25 1)
0.8
6/0.25 1)
80
80
80
200
75 2)
100
800
800
800
800
150 2)
500
500
500
500
500
150
500
100
100
100
100
100
100
80
80
80
–
–
–
110 x 55 x 60
110 x 55 x 60
110 x 55 x 60
95 x 50 x 52
130 x 58 x 70
95 x 50 x 52
1
1
1
2
3
2
S1
S1
S1
S5
S3
S6
0.79
0.78
0.77
0.27
0.89
0.27
0 333 006 003
0 333 006 004
0 333 006 006
0 333 006 010
0 333 006 014
0 333 006 017 4)
NC relays
12
2.3
24
0.9
100
100
500
500
500
500
100
100
100
100
110 x 55 x 60 1
110 x 55 x 60 1
S4
S4
0.8
0.8
0 333 006 007
0 333 006 008
NO relays with auxiliary relay 3)
12
1.5
80
800
500
100
80
140 x 55 x 56 1
S2
0.77 0 333 006 015 5)
24
0.6
80
800
500
100
80
140 x 55 x 56 1
S2
0.7
0 333 006 018
*) Excitation and switching voltage.
1) Pull-in current 6 A, continuous current 0.25 A.
2) Referred to terminals 88 – 88a; terminals 87 – 87a must not be subjected to inductive loads of more than 3 A.
3) With additional auxiliary relay (changeover contact), e.g. for indicator lamps, max. 6 A (resistive load); 2.5 A (inductive load);
contact P switches from 1 to 2.
Method of functioning: When switching on, auxiliary contact switches before main contact;
When switching off, main contact breaks before auxiliary contact switches.
4) Response time ≤ 14 ms, release time ≤ 58 ms.
5) Degree of protection for housing: IP 33 (see page 5).
23165_1076En_014-019 14.03.2002 7:37 Uhr Seite 19
B
A
Power relays
19
Illustrations and dimension drawings
1
58 2
110
30 1
66 1,5
M
1
8
2
17 1
+
-1 2
A
8,
5
40 +1
-0,5
Ø 30 -1
55 +1,5
-1
Ø 48 0,5
50
+1,5
56 -1
V
31
M4
SW 13
5,3 0,2
A Auxiliary relay only with 0 333 006 015 and
0 333 006 018.
Parts supplied loose with 0 333 006 006.
2
max. MA = 15 Nm
SW Width across flats
22 0,5
5,5
M8
26,5 0,5
M5
46 1
35 0,2
49,5 0,5
2
25 1
1,5
25
67,5
26,5 0,5
3
40 1
30,5 0,5
127 3
56 1
3
70
5,3+0,2
M8
Circuit diagrams
S1
S2
S3
S3
50
30
50
31
30
31
1
2
P
S4
S4
S5
86
88a 87a
50
30
EW HW
85
88
31
30
+3
87
S6
1
-4 2
EW HW
+3
1
-4 2
EW Excitation winding, HW Hold-in winding
23165_1076En_020-023 14.03.2002 7:38 Uhr Seite 20
20
A
Power relays
B
Power relays (continued)
Series 007
Parameters
Nominal voltage *)
Designation
Construction
Operating mode
Voltage limits (permissible)
Switching times at nominal voltage
Utilization category
Creepage distances and clearances
Coil output
Coil connection
Main current contacts
Contact material
Connection bars
Degree of protection (see page 5)
Operating temperature range
*) Excitation and switching voltage
24 V
150 A solenoid plunger circuit
Open
Continuous duty up to 1 h
0.7 x nominal voltage to nominal voltage
Response time ≤ 30 ms; release time ≤ 30 ms
Starting, switching off while running DC4-VDE 0660
To insulation group C-VDE 0110
20 W
Blade terminals 0.8 x 6.3 mm
2 NO contacts (2-pole double break or 1-pole four-fold break)
Sintered silver cadmium oxide (AgCdO)
Hole Ø 6.4 mm for M 6 steel screws
IP 00
–40…+100 °C
Product overview
Relay
Nominal Nominal
function excitation load current
current
Contin. Load
duty
current
NO
1s
contact A
A
A
Service life
of contact
MechaElecnical
trical
Interrupting Dimensions
current with
inductive
load
LxWxH
Thousand Thousand A
Illustra- Circuit Dim. Weight Part number
tion
diagram drwg.
mm
Single 2.3
–
250 1)
100
–
–
87 x 62 x 102 1
Double 1 3)
2 x 150 2 x 1000 > 300
> 150
375
98 x 57 x 89 2
1) For max. 3 minutes.
2) Contact material: copper.
3) A maximum peak current of 13 A occurs at the pull-in moment.
4) Installation position: long edge of baseplate vertical, max. inclination 10°.
kg
S1
S2
1
2
0.8
0.8
0 333 007 002 2)
0 333 007 004 4)
Circuit diagram
S1
S1
S2
HW
EW
HW Hold-in winding
EW Pull-in winding
The pull-in and hold-in windings are
connected in parallel before response
and the resulting high making current
(approx. 13 A max.) guarantees rapid,
reliable response.
After the relay has operated, the electric
circuit of the pull-in winding is interrupted
and the hold-in winding holds the relay
in its operated position at a current of
approx. 1 A.
23165_1076En_020-023 14.03.2002 7:38 Uhr Seite 21
B
A
Power relays
Illustration
Dimension drawing
1
1
21
70,5
87
60
5
68
46
90
2
18
2
3 0,2
A
89 3
3,5 0,3
A
A
68 3
98 3
A Blade terminal 6.3 x 0.8 DIN 46 244
57 2
2 1,5
8,4 H 12 (+ 0,150)
A
6,4 H 13 (+ 0,220)
2
5
3,5
2
8
58
13
M5
4
52,5
170
32,5
38
2
97
M5
23165_1076En_020-023 14.03.2002 7:38 Uhr Seite 22
22
A
Power relays
B
Series 009 – one-pole
Parameters
Designation
Construction
Operating mode
Nominal voltages *)
Voltage limits (permissible)
Switching times at nominal voltage
Utilization category
Creepage distances and clearances
Coil output
Coil connection
Main current contacts
Contact material
Connection bars
Degree of protection (see page 5)
Operating temperature range
Note
*) Excitation and switching voltage
150 A solenoid plunger circuit
Closed
Continuous duty up to 1 h
12 V, 24 V
0.75 x nominal voltage to nominal voltage
Response time ≤ 50 ms; relaease time ≤ 40 ms
Starting, switching off while running DC4-VDE 0660
To insulation group C-VDE 0110
20 W
Blade terminals 0.8 x 6.3 mm, M 4 cable lug
NO contact (double break)
Silver nickel alloy (AgNi)
M 8; permissible tightening torque 5.5 Nm
Terminals: IP 00; housing: IP 54
–40…+100 °C
Ensure adequate ventilation (cooling) during continuous operation
Product overview
Nominal
excitation
current
A
Nominal
load current
Contin.
Load
duty
current 5 s
A
A
Service life
of contact
Mecha- Elecnical
trical
Thousand Thousand
Interrupting Dimensions
current with
inductive
load
LxWxH
A
mm
Illustration
Circuit
diagram
Weight
Part number
kg
NO relays 12 V 1)
3.9
–
1.5
150
1.5
150
1.5
150
500
800
800
800
2000
2000
2000
2000
100
200
200
200
150
150
150
150
114 x 55 x 56
105 x 56 x 56
104 x 56 x 57
104 x 56 x 57
1
1
1
1
S1
S1
S1
S1
0.70
0.75
0.75
0.75
0 333 009 003
0 333 009 004
0 333 009 010 2)
0 333 009 014
NO relays 24 V 1)
0.83
150
0.83
150
0.83
150
0.83
150
1.20
–
800
800
800
800
800
2000
2000
2000
2000
2000
200
200
200
200
200
150
150
150
150
150
104 x 56 x 57
104 x 56 x 57
104 x 56 x 56
106 x 56 x 57
114 x 56 x 88
1
1
1
1
2
S1
S1
S1
S1
S1
0.75
0.75
0.75
0.75
0.80
0 333 009 002
0 333 009 005
0 333 009 009 2)
0 333 009 011
0 333 009 017 5)
NO relays 24 V 1) with auxiliary relay 4)
0.83
150
800
2000
200
150
127 x 50 x 67 1
S2
0.75
0 333 009 008 3) 4)
1) Nominal value of voltage (excitation and switching voltage).
2) With electric lead.
3) Degree of protection of housing IP 30 (see page 5).
4) With additional auxiliary relay (changeover contact), e.g. for indicator lamps, max. 6 A resistive load or 2.5 A inductive load.
Contact P switches from 1 to 2.
5) Degree of protection of housing IP 6K9K (see page 5).
23165_1076En_020-023 14.03.2002 7:38 Uhr Seite 23
B
A
Power relays
Illustration
Circuit diagram
S1
50
30
31
S2
30
31
1
50
2
P
Dimension drawing
1
43
25
M8
56
40
50,6
M4
6
5,3
56
25,5
105
2
43
M8
25
88
60
40
50,6
15,7
3
30
56,2
11
5,3
9
30
114
23
23165_1076En_024-029 14.03.2002 7:39 Uhr Seite 24
24
A
Tractive electromagnets
Tractive electromagnets
B
Besides positioning applications,
tractive electromagnets may also be
used in the following:
Ticket stamping/punching machines,
guiding, locking, triggering, metering,
ventilating, pushing, clamping, riveting,
blocking, etc.
Pulling electromagnets 12 V
for electromagnetic operation
Product overview
Nominal Working Nominal
voltage stroke
wattage 1)
Operating
mode 2)
Forces
Working With armature Return
spring
stroke 3) pulled in 3)
V
mm
W
N
N
N
12
1.3
max. 21
Contin. duty
≥8
≥ 11
2.3 ±0.5
15.3
960/12.5 4) Contin. duty
≥ 110
≥ 270
–
4
69
Short-time duty ≥ 14
≥ 70
4 ±1
6
211
Short-time duty ≥ 80
≥ 250
–
15.3
277
Short-time duty ≥ 95
≥ 200
4.5 ±0.5
1.3
14
Contin. duty
13
15
2.3 ±0.5
1) With armature pulled in.
2) Short-time duty, after 45 sec. of operation there should be a break of 4.5 min.
3) At nominal voltage and winding temperature 23 ±5 °C.
4) Pull-in winding/hold-in winding
Illustr./ Circuit Weight
dimens. diagram
drawing
kg
1
S1
0.074
2
S2
1.1
3
S1
0.11
4
S3
0.65
5
S4
1.11
6
S1
0.103
Part number
0 330 001 040
0 330 003 007
0 330 001 004
0 330 002 004
0 330 003 002
0 330 001 020
Circuit diagrams
S1
S2
S3
50
H
S4
31i
50
50
31i
31i
E
E Pull-in winding
H Hold-in winding
Illustrations and dimension drawings
1
40
14,7
10
6,3
SW 24
9,5
14
2
37
Ø5
97
7
M5
Ø5
5,6
120°
19
M6
H Stroke
M6
6 H
15,3 0,3
Ø 62
2
5,95
H 1,3
4,4
H Stroke
SW Width across flats
8
7
16
23
26
M 24x1
22,8
20,2
14
M5
X
X 2:1
7
Ø 54,5
1
28,5
46
23165_1076En_024-029 14.03.2002 7:39 Uhr Seite 25
B
A
Tractive electromagnets
25
Illustrations and dimension drawings
max. 48
28 0,5
7,5 0,5
38 0,1
2 0,3
28
5,3+0,2
-0,032
Ø 16-0,130
+0,061
Ø 10+0,025
2 0,3
48 0,5
3
Ø 28 0,3
3
0,5
H4
H Stroke
4
4
6,4+0,15
3,8 +0,15
26+0,3
57
60 0,1
H
72 0,5
M 4x8
Ø 19 0,1
Ø 47+0,5
M6
6,5 0,1
6 0,2
14,3- 0,2
57
7,1
5
20
13
5
5,5
H Stroke
70 0,1
Ø 62
44
57+1
7
Ø 28,5
Ø5
H 15,3
M6
43,5
6,4
58
100
H Stroke
6
14
Ø7
6
Ø 1,2
6
Ø 1,2
Ø7
Ø8
Ø 9,7
Ø 26,5
Ø 9,7
7
M5
M 27x1
SW 27
H 0,7…1,7
H Stroke
SW Width across flats
6
Ø 7,8
46,2
18
Ø 29 0,2
6
23165_1076En_024-029 14.03.2002 7:39 Uhr Seite 26
26
A
Tractive electromagnets
Tractive electromagnets (continued)
Pulling electromagnets 24 V
for electromagnetic operation
B
Besides positioning applications,
tractive electromagnets may also be
used in the following:
Ticket stamping/punching machines,
guiding, locking, triggering, metering,
ventilating, pushing, clamping, riveting,
blocking, etc.
Product overview
Nominal Working Nominal
voltage stroke
wattage 1)
Operating
mode 2)
Forces
Working
stroke 3)
N
Contin. duty
≥ 16
Contin. duty
≥8
Contin. duty
13
Contin. duty
≥8
Short-time duty ≥ 14
Short-time duty ≥ 24
Short-time duty ≥ 95
Contin. duty
≥ 55
V
24
With armature
pulled in 3)
N
≥ 26
≥ 11
15
≥ 11
≥ 70
≥ 80
≥ 250
≥ 350
Return
spring
N
7.8 ±1
2.3 ±0.5
2.3 ±0.5
2.2
4 ±1
4 ±1
4.5 ±0.5
5 ±1
mm
W
1.8
14
1.3
max. 21
1.3
14
1.3
max. 21
4
75
6
50
15.3
274
15.3
695/18 4)
1) With armature pulled in.
2) Short-time duty, after 45 sec. of operation there should be a break of 4.5 min.
3) At nominal voltage and winding temperature 23 ±5 °C.
4) Pull-in winding/hold-in winding
Illustr./ Circuit Weight
dimens. diagram
drawing
kg
1
S1
0.32
2
S2
0.076
*
S2
0.103
3
S4
0.094
4
S5
0.11
5
S5
0.44
6
S5
1.11
6
S3
1.18
* see figure 6, page 25
Part number
0 330 005 002
0 330 001 047
0 330 001 021
0 330 001 048
0 330 001 003
0 330 004 005
0 330 003 001
0 330 003 003
Circuit diagrams
S1
S2
+
S3
50
H
S4
E Pull-in winding
31i
E
S5
H Hold-in winding
Illustrations and dimension drawings
1
32
61,3 0,5
30
3 0,1
54 0,5
H 1,8
H Stroke
46
22
Ø37,5 0,5
11
M 27x1
11
Ø4
1
8 0,1
23165_1076En_024-029 14.03.2002 7:39 Uhr Seite 27
B
2
A
Tractive electromagnets
2
40
14,7 6,3
10
7
X 2:1
M5
Ø 16
Ø 23
Ø 9,5
Ø8
Ø7
Ø 26
M 24x1
Ø 22,8
Ø 20,2
Ø 14
X
6
H 1,3
SW 24
27
4,4
14
H Stroke
SW Width across flats
3
3
37,3
33
14
14,7
10
X
510
6,3
20
X 2:1
9,5
8
7
26
M 24x1
22,8
20,2
14
7
H 1,3
4,4
SW 24
6
2 x 0,5mm 2
H Stroke
SW Width across flats
max. 48
28 0,5
7,5 0,5
5
5,3+0,2
-0,032
Ø 16-0,130
+0,061
Ø 10+0,025
28
0,5
H4
H Stroke
5
38 0,1
2 0,3
Ø 28 0,3
2 0,3
45°
45°
5,3+0,2
69
M4
Ø 32 0,5
M6
45+0,8
Ø 15,5 c10
H6
5,2 0,5
2 0,2
45+0,8
12 0,3
17+1
50 0,1
H Stroke
6
Ø5
44
Ø 62
7
Z
Ø 28,5
70 0,1
57+1
H 15,3
6,4
Y
H Stroke
X 0 330 003 001 = 43.5 mm
0 330 003 003 = 70 mm
Y 0 330 003 003 = U-fork offset by 90°
X
100
Z
7,1
5,5
58
M6
20
13
6
48 0,5
4
Ø 41-0,5
4
23165_1076En_024-029 14.03.2002 7:39 Uhr Seite 28
28
A
Tractive electromagnets
Tractive electromagnets (continued)
Pushing electromagnets 12 V / 24 V
for electromagnetic operation
B
Besides positioning applications,
tractive electromagnets may also be
used in the following:
Ticket stamping/punching machines,
guiding, locking, triggering, metering,
ventilating, pushing, clamping, riveting,
blocking, etc.
Programmübersicht
Nominal Working Nominal
voltage stroke
wattage 1)
V
12
mm
W
1
32
2.6
42.5
3
42.5
6.5
137
7
137
24
1
26
1
26
3
48
4.8
26.7
7
152
1) With armature pulled in.
Operating
mode 2)
Forces
Illustr./ Circuit Weight
Working With armature Return
dimens. diagram
spring
drawing
stroke 3) pulled in 3)
N
N
N
kg
Short-time duty ≥ 12
≥ 12
–
2
S1
0.088
Short-time duty ≥ 20
≥ 30
–
1
S1
0.19
Short-time duty ≥ 12
≥ 60
0.9 ±0.2 4
S2
0.14
Short-time duty ≥ 50
≥ 120
–
5
S3
0.4
Short-time duty ≥ 50
≥ 120
–
6
S1
0.4
Short-time duty ≥ 11
≥ 11
–
2
S1
0.088
Short-time duty ≥ 11
≥ 11
–
3
S4
0.094
Short-time duty ≥ 12
≥ 60
0.9 ±0.2 4
S2
0.14
Short-time duty ≥ 32
≥ 100
–
5
S3
0.6
Short-time duty ≥ 50
≥ 120
–
5
S3
0.4
2) Short-time duty, after 45 sec. of operation there should be a break of 4.5 min.
3) At nominal voltage and winding temperature 23 ±5 °C.
Part number
0 330 106 010
0 330 106 006
0 330 106 001
0 330 101 022
0 330 101 012
0 330 106 012
0 330 106 017
0 330 106 003
0 330 100 022
0 330 101 026
Circuit diagrams
S1
S2
S3
S4
Illustrations and dimension drawings
Ø 30
52
6,4
16,5
M4
31,5
73,5
H Stroke
28
15,3
42
34,5
18
Ø 4,5
H 2,6 0,3
1
14
1
23165_1076En_024-029 14.03.2002 7:39 Uhr Seite 29
2
A
Tractive electromagnets
2
29
42,5
10
8,5
X
9,2
8
7,1
M5
M 24 x1
26
23,2
X 2:1
5,2
7,5
8,8
H1
SW 24
9,75
B
14
H Stroke
SW Width across flats
3
X
14
39,8
12,5 8,5
10
300
20
X 2:1
9,2
8
7,1
26
M 24x1
20,2
7
9,75
3
5,2
7,5
8,8
2 x 0,5mm 2
SW 24
H1
35,5
H Stroke
SW Width across flats
4
Ø3
Ø 28
38
Ø 8,6
5,3
48 0,5
4
M4
5
H 3
28,5
H Stroke
15,2
48,5
5
45°
45°
5,3
M4
10,3
Ø32
Ø41
45+0,8
Ø5
H 6,5 +0,7
45+0,8
50
53
70
H Stroke
50
5,3
50
H Stroke
H 7
20
53
70
Ø 41
Ø 32
M4
45
Ø 7,8
6
33
22
6
23165_1076En_030-031 14.03.2002 7:40 Uhr Seite 30
30
A
B
23165_1076En_030-031 14.03.2002 7:40 Uhr Seite 31
B
A
31
23165_1076En_032 14.03.2002 7:41 Uhr Seite 32
A
32
B
Industry sales
Contacts
Austria
Germany
Norway
Robert Bosch AG
Abteilung VAA
Geiereckstraße 6
A-1110 Wien
Robert Bosch GmbH
Abteilung AA/PKN
Postfach 41 09 60
D-76227 Karlsruhe
Robert Bosch AS
Postboks 629
N-1411 Kolbotn
Phone +43 [0]1 / 7 97 22-0
Fax
+43 [0]1 / 7 97 22-10 96
Phone +49 [0]7 21 / 9 42-26 21
Fax
+49 [0]7 21 / 9 42-25 20
Phone +47-66 81 71 58
Fax
+47-66 81 71 86
e-m@il: helmut.stuphann@at.bosch.com
e-m@il: aapkn.mailbox@de.bosch.com
e-m@il: fabrikkhandel@no.bosch.com
Belgium
Great Britain
Spain
Robert Bosch NV SA
Afdeling EA/Département EA
Rue Henri Genessestraat 1
B-1070 BRUSSEL/BRUXELLES
Robert Bosch Ltd.
Department RBGB/SAA/PKN
P.O. Box 98
Uxbridge, UB9 5HN
Robert Bosch España, S.A.
RBSP/VAC2 – Juan Benayas
Hnos. García Noblejas, 19
E-28037 Madrid
Phone +32 [0]2 / 5 25-53 60
Fax
+32 [0]2 / 5 25-52 62
Phone +44 [0]18 95 83 – 83 71
Fax
+44 [0]18 95 83 – 83 32
Phone +34 91 3 27 96 59
Fax
+34 91 3 27 98 58
e-m@il: bosch.elektromotoren@be.bosch.com
e-m@il: justin.deary@uk.bosch.com
e-m@il: Juan.Benayas@es.bosch.com
Denmark
Robert Bosch A/S
Telegrafvej 1
DK-2750 Ballerup
Phone +45 44 89 83 20
Fax
+45 44 89 86 80
e-m@il: mortenh.jensen@dk.bosch.com
Israel
Ledico Ltd.
Automation Technology
Mr. Adi Tasman
P.O. Box 1746
IL-58117 Holon
Phone 9 72-3-6 50 40 00
Fax
9 72-3-6 50 40 55
e-m@il: tasman@ledico.com
Internet: www.ledico.com
Finland
Italy
Sweden
Robert Bosch Aktiebolag
Industriförsäljning
Box 1154
SE-164 26 Kista
Phone +46 [0]8 7 50 15 00
Fax
+46 [0]8 7 50 15 60
e-m@il: industri@se.bosch.com
Internet: www.bosch.se
Switzerland
Robert Bosch Oy
Ensiasennustuotteet
PL44 (Tekniikantie 4 A)
FIN-02151 Espoo
Robert Bosch S.p.A.
RBIT/CRV-Ricambi per Veicoli
Via M. A. Colonna 35
I-20149 Milano
Robert Bosch AG
Abteilung EA
Industriestr. 31
CH-8112 Otelfingen
Phone +358 [0]9-43 59 92 78
Fax
+358 [0]9-43 59 92 70
Phone +39 02 36 96-3 60
Fax
+39 02 36 96-4 23
Phone +41 [0]1 8 47-15 30
Fax
+41 [0]1 8 47-15 29
e-m@il: ensiasennus@fi.bosch.com
e-m@il: Carmelo.Perrone@it.bosch.com
e-m@il:
verkauf.erstausruestung.kfz@ch.bosch.com
France
Netherlands
Robert Bosch (France) S.A.
Sales Pièces de Rechange – Ventes
Industrielles (AA/SPR4-So)
32, Av. Michelet – BP 170
F – 93404 Saint-Ouen Cedex (France)
Robert Bosch B.V.
Afdeling EA
Postbus 502
NL-2130 AM Hoofddorp
Phone +33 [0]1 / 40 10-76 90
Fax
+33 [0]1 / 40 10-73 08
Phone +31 [0] 23-56 56 8 75
Fax
+31 [0] 23-56 56 8 70
e-m@il: patrick.landes@fr.bosch.com
e-m@il: bosch.elektromotoren@nl.bosch.com
23165_1076En_U3 14.03.2002 7:41 Uhr Seite U3
B
A
Relay
Special-requirements data sheet
If you have any requirements beyond the scope of the relays
offered in this catalog, please enter these in the data sheet below.
In the event of modifications, please enter the known product
here.
Bosch
part number:
Please make a photocopy of this data sheet and return the
completed copy to us.
Address:
Sender (customer):
Robert Bosch GmbH
Abt. AA/PKN
Postfach 41 09 60
D-76225 Karlsruhe
Fax: 07 21/9 42-25 20
Your reference/letter of
Our dept./contact partner
Telephone (direct line)
Date
Project, application:
Basic sketch:
Technical data
Nominal voltage
6V
Nominal current
A
Type
NO contact
Type of load
Resistive load
Termination
Blade-type terminal
Service life
Switching cycles
Switching rhythm
seconds on / ___ seconds off
Ambient temperature
Additional requirements
Excitation coil damping
min. ___ °C / max. ___ °C
Inductive load
None
Installation conditions
12 V
24 V
Changeover contact
NC contact
Motor load
Lamp load
Screw-on version
Soldered version
Resistance
Diode
Quantity required
Brief description:
Once only
Qty.
Desired delivery date
Following quantities on given dates
Date
Qty.
Yearly
Specifications available
yes
no
Qty.
Monthly
Qty.
I would like more information
2002/2003