Document No. 75209053A RevA Instruction Leaflet Loadcentre KQII Single Phase 1 SinglePhase distribution boards and pan assemblies 1.1 Fitting Incoming Device 1.2 Fitting Outgoing Devices 2 Accessories 2.1 Door lock installation 2.2 Padlock Kit. 3 Dimensions Safety The equipment must be installed and maintained by competent personnel in accordance with the appropriate statutory regulations and codes of practice e.g. Electricity at Work Regulations, IEE. Wiring regulations (BS7671) Etc. Ensure the source is isolated elsewhere, locked off and labelled prior to work being carried out on the board. It is the responsibility of the installer to ensure that all electrical connections are tight and satisfactory earth continuity has been achieved. Following completion of installation these instructions should be left with the equipment/end user. Schneider Electric Limited. Stafford Park 5, Telford. TF3 3BL Tel: 0870 608 8 608 Fax: 0870 608 8 606 www.schneider.co.uk 1 1. Loadcentre KQII Single Phase Distribution Boards and Pan Assemblies. These distribution boards and pan assemblies are for use only with the KQ range of circuit breakers and accessories. All distribution boards are supplied without incomers. Installation For ease of installation and to avoid the risk of damage by foreign bodies during cable preparation, it is recommended that the bus bar stack is removed from the enclosure by unscrewing the top fixing screws and sliding up and out. 1.1 Fitting Incoming Device a. b. c. d. e. Fig 1 Ensure tunnel terminals are fully open and the device is in the OFF position Locate device on to busbar stabs closing DIN rail clip onto the DIN rail. Tighten busbar terminals as shown in table below. Fit shroud over incoming busbar connections as shown in fig 1. Prepare incoming cables to expose conductor, locate terminals (neutral on the left) and tighten as table below. Device Torque Busbar Terminal 3Nm 3.5Nm 3Nm Switch Disconnector RCCB Terminal Block Outgoing Cable Terminal 3Nm 3.5Nm 3Nm Cable Stripping 16mm 15mm 16mm 1.2 Fitting/Removing outgoing C60H’s Ensure the source is isolated elsewhere, locked off and labelled prior to work being carried out on the board. Ensure the KQ MCB is in the OFF (O position). Fig 2 To fit a. Identify the desired outgoing way and position the device over the busbar stack. The device is located correctly when each of the poles are located between the guiding ribs on top of the busbar moulding. b. Once the correct position has been identified, with the DIN clip closed, plug in the device following the steps indicated in Fig 2. Please observe and follow 1.PLUG, 2.PULL, 3.PUSH for the fastest and most convenient installation.. c. If a firm PLUG action is not achieved stop, recheck the device alignment, off-set to the left or right if necessary to ensure correct positioning between the guide ribs. d. After cabling and testing in accordance with BS7671 ensure all covers are fitted, reinstate the supply and close the incoming and outgoing devices. 2 Device Torque Miniature Circuit Breaker RCBO Busbar Terminal 3.5Nm 3.5Nm Outgoing Cable Terminal 3.5Nm 2Nm Cable Stripping 15mm 15mm To remove a. Open the DIN clip. Fig 2. b. Use reverse action to fitting. 2. Accessories 2.1 Door Lock Installation a. b. Remove knockout by scoring around both sides with a knife (Fig 3). Insert lock through front of moulding, secure using retaining nut (Fig 3). Fig 3 2.2 Padlock Kit a. Fig 4 b. c. Drill 2 holes through the board cover and through the padlock moulding to fit M4 x 10 screws. The padlock hasp can be used as a template to drill the holes (Fig 4). (The exact position of the holes in the cover is displayed in Fig 6) Fit 2 M4 x 10 hexagonal screws through the padlock hasp, moulding and door and secure with a M4 spring lock washer and M4 nut (Fig 4) Remove the lock cut-out in the door moulding and fit the hasp guide. Bend the ears of the hasp guide according to the dotted line and direction in Fig 5 to fit the guide to the door (Fig 5). Note: the ears of the hasp guide are still shown in the position before bending them. Fig 6 Fig 5 3 3.0 Dimensions Dimensions Part Number A B C D E KQ125A6 266 260 140 270 264 KQ125A8 321 315 195 270 264 KQ125A12 376 370 250 270 264 KQ125A16 456 450 330 270 264 KQ125A24 376 370 250 500 264 KA125A4SL6 376 370 250 270 264 KQ125A5SL5 376 370 250 270 264 KQ125A4SL8 456 450 330 270 264 KQ125A6SL6 456 450 330 270 264 KQAE16 456 450 330 270 264 KQA12S12 470 - 380 484 264 4 Depth 139