Catalog - Technical Glass Products, Inc.

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TECHNICAL GLASS PRODUCTS, INC.
881 Callendar Blvd., Painesville Twp., Ohio 44077
PHONE: 440.639.6399
FAX: 440.639.1292
WEB: www.technicalglass.com
EMAIL: tgp@tgpohio.com
SEMICONDUCTOR WARE
PAGE 29
Fused Quartz Tubing . . . . . . . . . . . . . . . . . . . . . .16
Fused Quartz Tubing for Compression Fittings . . . . . . . . 17
FUSED QUARTZ
TUBING
PAGES 16–17
Tubing Tolerances . . . . . . . . . . . . . . . . . . . . . . . 17
Fused Quartz Specialty Tubing . . . . . . . . . . . . . . . . 17
Specialty Quartz, Flat & Oval Tubing . . . . . . . . . . . . . 17
Specialty Quartz, Twin Tubes . . . . . . . . . . . . . . . . . 17
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Specialty Quartz, Profiles & Bends . . . . . . . . . . . . . . 18
Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Specialty Quartz, Multi-hole Capillaries . . . . . . . . . . . . 18
About Our Company . . . . . . . . . . . . . . . . . . . . . . .6
Specialty Quartz, Square & Rectangular Tubing . . . . . . . 19
Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Specialty Quartz, Precision Bore Tubing . . . . . . . . . . . 19
Technical Information & Properties . . . . . . . . . . . . . . .8
Specialty Quartz, Colored Quartz Tubing . . . . . . . . . . . 20
Calculations, Formulas & Trace Impurities . . . . . . . . . . .9
Fused Quartz Transmittance Curves . . . . . . . . . . . . . . 10
Machined Quartz, Optical Properties . . . . . . . . . . . . . 11
Machined Quartz, Equipment, Material Available . . . . . . . 11
Machined Quartz, Specifications . . . . . . . . . . . . . . . 12
Standard Fused Quartz, Polished Plates & Discs . . . . . . . 13
Standard Fused Quartz, Microscope Slides & Cover Slips . . .13
Machined Quartz, Scratch / Dig Specifications . . . . . . . . . 14
Fused Quartz Rod . . . . . . . . . . . . . . . . . . . . . . . 15
FUSED QUARTZ
ROD
PAGE 15
2
FUSED QUARTZ LABWARE
PAGES 21–25
Flat O-Ring Connectors . . . . . . . . . . . . . . . . . . . . 24
Ball O-Ring Joints . . . . . . . . . . . . . . . . . . . . . . . 24
FUSED QUARTZ
WOOL & FRITS
PAGES 30-31
Conical Pipe Flange . . . . . . . . . . . . . . . . . . . . . . 24
Standard Taper Joints . . . . . . . . . . . . . . . . . . . . . 25
Quartz Screwthreads & Caps . . . . . . . . . . . . . . . . . 25
Opaque Fused Quartz Properties . . . . . . . . . . . . . . . 26
Specialty Quartz, Fused Quartz Cylinders . . . . . . . . . . . 20
Opaque Labware & Trays . . . . . . . . . . . . . . . . . . . 27
Fused Quartz Labware . . . . . . . . . . . . . . . . . . . 21–25
Custom Design, Fabrication & Repair . . . . . . . . . . . . . 28
Evaporating Dishes . . . . . . . . . . . . . . . . . . . . . . 21
Semiconductor Ware . . . . . . . . . . . . . . . . . . . . . . 29
Round Dishes . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fused Quartz Wool & Frits . . . . . . . . . . . . . . . . 30–31
Crucibles . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fused Quartz Usage Guidelines . . . . . . . . . . . . . . . . 32
Graded Seals . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Test Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Stopcocks . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Boiling Flasks . . . . . . . . . . . . . . . . . . . . . . . . . 22
Distilling Flasks . . . . . . . . . . . . . . . . . . . . . . . . 22
Kjeldahl Flasks . . . . . . . . . . . . . . . . . . . . . . . . 22
Erlenmeyer Flasks . . . . . . . . . . . . . . . . . . . . . . . 23
Beakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Ball & Socket Joints . . . . . . . . . . . . . . . . . . . . . . 24
3
FUSED QUARTZ
MICROSCOPE SLIDES
PAGE 13
CUSTOM REQUIREMENTS
For custom requirements, please contact our sales department located
in our Painesville Twp., Ohio location. Our mailing address is:
Technical Glass Products, Inc.
881 Callendar Blvd.
Painesville Twp., OH 44077
BY PHONE
Call our expert sales staff at 440.639.6399.
BY FAX
Fax your purchase order to us at 440.639.1292.
BY EMAIL
Email tgp@tgpohio.com
ON THE WEB
For standard items, we offer online ordering. Simply go to our website
at www.technicalglass.com. Click on Order Online, Search Catalog, or on
any item number link.
METHOD OF PAYMENT
We accept VISA, MasterCard, and American Express.
We also offer Net 30 Day terms on company or university purchase
orders with prior credit approval. Orders shipped outside of the U.S. and
Canada will require payment prior to manufacturing and shipping.
4
TERMS AND CONDITIONS
All purchase orders and shipments are subject to the terms and
conditions listed below. Submission of an order to Technical Glass
Products, Inc. is an acknowledgement that you have read, understand, and
approve of these provisions.
METHOD OF SHIPMENT
TGP will ship via UPS unless otherwise indicated by the customer. UPS
shipments will be prepaid and added to the invoice. (PP&A)
FOB: Shipping point. (Customer takes ownership at our dock.)
COMMON CARRIER
If a shipment is too large for UPS, TGP will ship using the trucking
company of the customer’s choice. All truck shipments will be shipped
freight collect, FOB shipping point.
EXPORT SHIPMENTS
All export shipments will be FOB: EXWORKS Painesville, OH or
Gonzales, LA.
BREAKAGE
Our expert shipping department takes every precaution to ensure that
your parts will arrive intact. However, breakage sometimes occurs due to
reasons beyond our control. If you should happen to receive a part that is
damaged, please take the following steps:
UPS shipments:
Inspect all items for damage
• Retain all packaging materials
• Contact TGP immediately
•
Truck shipments:
• Contact carrier immediately
• Inspect all items for damage
5
Technical Glass Products, Inc., was founded in
1990 as a fabricator of Fused Quartz Glassware.
Our commitment to excellence has resulted in TGP
becoming America’s fastest growing supplier of stock
shapes and fabricated products in the industry.
Member
Technical Glass Products is proud of its expertise, and we
welcome the opportunity to supply all of your quartz needs.
For prompt evaluation and quotation of your project,
please contact us at
440.639.6399
or visit our website at
www.technicalglass.com
TGP has two manufacturing facilities, which allows us
to maintain a broad inventory of labware, flat stock, rod and
tubing. These items are all supported by the finest engineers,
machinists and glass blowers in the industry. Therefore, we
can strategically satisfy our customers’ requirements.
We also excel in technical product assistance of all
types including design, temperature ranges and purity level
qualifications. Because of our state-of-the-art equipment
and methods, we are capable of achieving the industry’s
most stringent standards and tolerances. Our products are
always fully guaranteed for workmanship and quality.
6
Technical Glass Products specializes in custom fabrication
of fused quartz products to your exact specifications. From small
diameter apparatus to large diameter furnace tubes and bell
jars, our experienced craftsmen have decades of experience that
enables us to exceed your expectations for quality. Along with
custom items, Technical Glass manufactures a wide range of
standard labware including:
• Flasks
• Beakers
• Test Tubes
• Crucibles
• Dishes
Technical Glass Products also offers a wide range of standard
products for immediate shipment for your glassblowing needs:
• Tubing
• Rod
• Solids*
• Standard Taper Joints
• Ball & Socket Joints
• Flat O-ring Connectors
• GL Threaded Tubes
• Quartz Wool & Felt
• Fritted Discs
• Quartz to Pyrex Graded Seals
Our headquarters, located in Painesville, Ohio, is an 11,000
square foot facility. It houses our sales office, Class 10000 cleanroom manufacturing area, and warehouse. Our second plant, in
Gonzales, Louisiana, accommodates an additional 11,000 square
feet of manufacturing and distribution space.
We are known world wide for our quality, service and
competitive pricing. We are world leaders in the fused quartz
fabrication industry, and have the pleasure to be an authorized
distributor and fabricator for a number of quartz raw material
suppliers, including:
Momentive Performance Materials (formerly GE Quartz)
Philips
• Heraeus
• Qsil
•
•
Our goal at TGP is not only to meet all of your quality, service
and pricing expectations, but also to exceed those expectations
and become the quartz fabricator and distributor of choice for your
company.
* Solids include Discs, Plates, Flanges and other custom
machined parts
Technical Glass Products has the pleasure to be
an authorized distributor and fabricator of many quartz suppliers.
7
PROPERTIES OF FUSED QUARTZ
Silica is found almost everywhere in nature, and represents
almost 1/3 the mass of the earth’s crust. Vitreous Silica is the
generic term used to describe all types of silica glass, and
manufacturers refer to the material as either Fused Quartz or
Fused Silica.
Fused Quartz is manufactured by melting naturally occuring
crystalline silica, such as sand or rock crystal. The production
method is either electrically fused or flame fused. Afterward,
items will appear transparent, translucent, or opaque; making it
possible to create a wide range of products.
Fused silica, commonly referred to as synthetic fused quartz,
is produced using high purity silica sand that is manufactured
PROPERTY
Density
Hardness
Design Tensile Strength
Design Compressive Strength
Bulk Modulus
Rigidity Modulus
Young’s Modulus
Poisson’s Ratio
Coefficient of Thermal
Expansion
(20°C – 320°C)
Thermal Conductivity (20°C)
Specific Heat (20°)
Softening Point
Annealing Point
Strain Point
Electrical Resistivity (350°C)
TYPICAL VALUES
2.2 x 103 kg/m3
5.5–6.5 Mohs’ Scale
570 KHN100
4.8 x 107 Pa (N/m2) (7,000 psi)
> 1.1 x 109 Pa (160,000 psi)
3.7 x 1010 Pa (5.3 x 106 psi)
3.1 1010 Pa (4.5 x 106 psi)
7.2 x 1010 Pa (10.5 x 106 psi)
0.17
5.5 x 10-7 cm/cm °C
1.4 W/m °C
670 J/kg °C
1683°C
1215°C
1120°C
7 x 107 ohm cm
from SiCL 4. The finished product’s appearance will be
transparent.
Vitreous Silica, in all its forms, offers a variety of properties
such as:
Permeability
Extreme Hardness
Very Low Coefficient of Thermal Expansion
Resistance to High Temperature
High Chemical Purity
High Corrosion Resistance
Extensive Optical Transmission from Ultra-Violet to Infra-Red
Excellent Electrical Insulation Qualities
Remarkable Stability Under Atomic Bombardment
PROPERTY
Dielectric Properties (20°C, 1 MHz)
Constant
Strength
Loss Factor
Dissipation Factor
Index of Refraction
Constringence (Nu value)
Velocity of Sound-Shear Wave
Velocity of Sound/
Compressional Wave
Sonic Attenuation
Permeability Constants (700°C)
Helium
Hydrogen
Deutrium
Neon
TYPICAL VALUES
3.75
5 x 107 V/m
< 4 x 10-4
< 1 x 10-4
1.4585
67.56
3.75 x 103 m/s
5.90 x 103 m/s
< 11 dB/m MHz
(cm3 mm/cm2 sec cm Hg)
210 x 10-10
21 x 10-10
17 x 10-10
9. 5 x 10-10
8
INTERNAL PRESSURE CALCULATIONS
Because fused quartz is used in applications involving internal
pressures, it is helpful to know the maximum pressure that can
be applied to a selected fused quartz tube. The formula below can
approximate this information at room temperature. In addition,
there are helpful calculator applications available on our website
at www.technicalglass.com.
Look for the Toolbox and Book icons
at technicalglass.com and choose an application
from the menus below them.
RUPTURE FORMULA FOR TUBING
S = pr/t
Where:
S = Hoop Stress in Pa
p = Working Pressure (Pa)
r0 = Inside Radius (mm)
t
= Wall Thickness (mm)
This formula cannot be used when internal pressure exceeds
100 psi.
RUPTURE PRESSURE CALCULATIONS FOR DISCS
AND PLATES
Determining pressure differential is required for many
applications of stressed fused quartz discs, plates and sight
glasses. The formulas below can be used for room temperature
applications of parts having either clamped or unclamped edges:
A = Unsupported Area in sq/inches
T = Thickness (inches)
F = Safety Factor (7)
M = Modulus of Rupture (7,000 psi)
P
=
Pressure (psi)
The above pressure calculations are recommendations only.
Actual pressure points may vary depending on user applications.
9
TRACE IMPURITIES
ELEMENT
( PPM )
ELECTRICALLY FUSED ELECTRICALLY FUSED
TUBING AND ROD
INGOT
( PPM )
( PPM )
FLAME FUSED
INGOT
( PPM )
FUSED SILICA
FLAME FUSED
( PPB )
Ag
—
—
—
<2
Al
14
14
15
<25
As
<.002
<.002
—
<15
Au
—
—
—
<1
B
<0.2
<0.2
—
<10
Ba
—
—
—
<1
Be
—
—
—
<0.5
Bi
—
—
—
<0
Ca
0.4
0.4
0.5
<15
Cd
<0.01
<0.01
—
<0.3
Co
—
—
—
<0.5
Cr
<0.05
0.05
<0.01
<1
Cu
<0.05
<0.05
<0.01
<2
Fe
0.2
0.2
0.1
<20
Ga
—
—
—
<0.5
K
0.6
0.6
0.2
<5
Li
0.6
0.6
0.2
<7.2
Mg
0.1
0.1
—
<5
Mn
<0.05
<0.05
0.01
<1
Mo
—
—
—
<1
Na
0.7
0.7
0.1
<187
Nd
—
—
0.1
—
Ni
<0.1
<0.1
—
<5
P
<0.2
<0.2
—
<50
Sb
<0.003
<0.003
—
<0.5
Sr
—
—
—
<0.5
Th
—
—
—
<0.5
Ti
1.1
1.1
1.3
<10
U
—
—
—
<1
V
—
—
—
<1
Y
—
—
<0.1
—
Zn
—
—
—
<5
Zr
0.8
0.8
1.3
<25
OH
<5
<5
170
<1000 PPM
The curves in the figure below represent the average
transmissions for a 10mm thick test sample for both commercial
and optical grades. Fused quartz is very efficient for the
transmission of infrared radiation. Infrared transmission extends
out approximately 4 micrometers, with little absorption in the
“water band” at 2.73µm.
FUSED QUARTZ AVERAGE TRANSMITTANCE CURVES
Tubing
Commercial Grade
Fused Quartz
Optical Grade
Fused Quartz
Fused Silica
Fused
Silica
Optical
Grade
Commercial
Grade
Tubing
10
GRINDING, LAPPING, & POLISHING
Technical Glass Products offers a variety of grinding, lapping
and polishing services for a wide range of sizes, shapes and
grades of Quartz and other glasses. Our machine capabilities
include:
• Grinding & Polishing to 28" diameter
• O.D. Grinding to 24" diameter
• Centerless Grinding up to 4" diameter
• Milling Machines for special shapes
EQUIPMENT & CAPABILITIES
O.D. and I.D. Grinders
Grinding & Polishing
• Core Drilling
• Cylindrical Polishing
• Centerless Grinding
• Custom Machining
• Lapping / Grinding
• Laser
•
•
•
Technical Glass Products manufactures to your specifications;
offering all types of glass components in any quantities desired.
OPTICAL PROPERTIES OF FUSED QUARTZ
The optical properties of fused quartz allows you to choose
between various types, because the degree of transparency
defines material purity and the method of manufacture.
Certain indicators are the UV cutoff and the presence or
absence of bands at 245nm and 2.73µm. The UV cutoff varies
from 155 to 175nm for a 10mm thick test sample. The presence
of transition metallic impurities will move the UV cutoff towards
longer wavelengths.
11
Pitch Polishing
Wire Sawing
• Surface Mills
• Blanchards
• Slicing Saws
• Full CNC Capabilities
• Boring
• Water Jet
•
MATERIAL AVAILABLE
Commercial Grade Fused Quartz
Optical Grade Fused Quartz
• Fused Silica
• Opaque Fused Quartz
•
•
SURFACE QUALITY – MIL SPEC.– PRF-13830B 80/50
SYMBOL CHARACTERISTICS
SYMBOL
CHARACTERISTIC
Flatness
Straightness
Circularity (Roundness)
Cylindricity
Perpendicularity (Squareness)
Angularity
Parallelism
Profile of a Surface
Profile of a Line
Cincular Runout
Total Runout
Position
Concentricity
Symmetry
STANDARD TOLERANCE
.005"
.005"
.010"
.010"
1°
1°
.005"
.030"
.020"
.010"
.010"
.020"
.010"
.010"
NOTE: These tolerances apply to machined ground only and mechanically polished parts only.
TOLERANCE BLOCK:
INCHES
x.
.x
.xx
.xxx
ANGLE
= ±.040
= ±.030
= ±.010
= ±.005
= ± 1°
MILLIMETERS(mm)
x.
.x
.xx
.xxx
ANGLE
= ± 1 mm
= ± .75 mm
= ± .25 mm
= ± .13 mm
= ± 1°
On inside sharp corners, R.125 preferred. Ex: Rectangular holes and corner contours.
STANDARD SURFACE FINISHES (MICRO-INCH)
N6
32
32 Rq (RMS)
Diamond finish
N5
16
√D
16 Rq (RMS)
Diamond finish
N4
9
√G
9 Rq (RMS)
Ground finish
N2
2
2 Rq (RMS)
Ground & Polish finish
N2
2
2 Rq (RMS)
Flame Polish finish
√D
√MP
√FP
12
Polished Plates & Discs
Microscope Slides & Cover Slips
STANDARD FUSED QUARTZ • POLISHED ITEMS
GROUND & POLISHED PLATES
GROUND & POLISHED DISCS
LENGTH OF SIDES
DIAMETER
1"
1-1/4"
1-1/2"
1-3/4"
2"
2-1/2"
3"
3-1/2"
4"
4-1/2"
5"
5-1/2"
6"
x
x
x
x
x
x
x
x
x
x
x
x
x
1"
1-1/4"
1-1/2"
1-3/4"
2"
2-1/2"
3"
3-1/2"
4"
4-1/2"
5"
5-1/2"
6"
1"
1-1/4"
1-1/2"
1-3/4"
2"
2-1/2"
3"
3-1/2"
4"
4-1/2"
5"
5-1/2"
6"
STANDARD THICKNESS: 1/16", 1/8", 1/4"
Additional sizes available upon request.
13
STANDARD FUSED QUARTZ • POLISHED ITEMS
MICROSCOPE SLIDES
LENGTH
COVER SLIPS
WIDTH
1"
1"
2"
1"
3"
1"
THICKNESS: 1mm
1" SQ. x .2 ±.05mm THICK
1" DIA. x .2 ±.05mm THICK
TOLERANCES
STANDARD*
PLATE
Length:
Width:
Thickness:
±.010"
±.010"
±.005"
DISC
Diameter:
Thickness:
±.010"
±.005"
* Special tolerances available.
Radius:
Bevel:
Maximum Chip:
Flatness:
Parallelism:
Scratch/Dig:
STANDARD*
.030"–.060"
.020"–.040"
<.020"
within .00011" per inch
within .005"
80/50
SCRATCH / DIG SPECIFICATIONS
This parameter measures the allowable defects in a coating
or on the surface of an optical element, and is specified as a
numerical value. For example, a specification may read “Scratch/
Dig = 80/50”, explained as follows:
SCRATCH
DIG
Scratch numbers are the apparent widths of hairline scratches
allowed in units of 0.001mm. A scratch number of 80 is really
0.08 mm wide. Additionally, the combined length of maximumsize scratches on the surface of the lens in question cannot
exceed 1/4 the diameter of the usable lens area.
Digs represent the apparent diameters of allowable defects
such as bubbles, pinholes and inclusions on the surface of lens or
coating. Digs are specified in units of 0.01mm, so a dig value of
50 is actually .5mm diameter allowable inclusion. The allowable
number of maximum size digs within the useful area of the lens is
one, and the sum of the diameters of all digs cannot exceed twice
the diameter of the minimum size dig number specified.
SCRATCH SPECIFICATION
DIG SPECIFICATION
SCRATCH CLASS
MAXIMUM WIDTH
DIG CLASS
MAXIMUM DIAMETER
5
10
20
40
60
80
120
.00020
.00039
.00079
.00157
.00236
.00315
.00472
5
10
20
30
40
50
70
100
.0020
.0039
.0079
.0118
.0158
.0197
.0276
.0394
NOTES:
1. All class 5 and 10 digs must be separated by at least .040 inches.
2. The sum of the dig diameters must be less than 2 times the maximum
dig diameter allowed within any .80 inch diameter.
14
Fused Quartz Rod
FUSED QUARTZ RODS
SIZE (mm)
1.0
1.5
2.0
2.5
3.0
4.0
5.0
6.0
6.4
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
O.D. TOLERANCES
± .20mm
± .30mm
± .20mm
± .25mm
± .30mm
± .15mm
± .15mm
± .15mm
± .20mm
± .30mm
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
OVALITY
BOW
.10mm
.12mm
.15mm
.10mm
.10mm
.10mm
.10mm
.10mm
.10mm
.10mm
1% max.
1% max.
1% max.
1% max.
1% max.
1% max.
1% max.
1% max.
1% max.
1% max.
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
SIZE* (mm)
18.0
19.0
20.0
22.0
25.0
26.0
27.0
28.0
29.0
30.0
31.0
32.0
33.0
34.0
35.0
36.0
37.0
38.0
40.0
O.D. TOLERANCES
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
± 1.5%
OVALITY
BOW
1% max.
1% max.
1% max.
1% max.
1% max.
1% max.
1% max.
1% max.
1% max.
1% max.
1% max.
1% max.
1% max.
1% max.
1% max.
1% max.
1% max.
1% max.
1% max.
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
1.3mm / 1220mm long
PLEASE NOTE: Quartz Rod 26mm diameter and larger is subject to minimum case quantities.
Please call 440.639.6399 for availability.
15
Fused Quartz Tubing
FUSED QUARTZ TUBING
I.D. (mm)
O.D. (mm)
I.D. (mm)
O.D. (mm)
I.D. (mm)
O.D. (mm)
I.D. (mm)
O.D. (mm)
I.D. (mm)
O.D. (mm)
I.D. (mm)
O.D. (mm)
1.00
1.00
1.00
1.00
1.00
2.00
2.00
2.00
2.00
2.00
2.30
3.00
3.00
3.00
3.00
3.60
4.00
4.00
4.00
4.10
4.50
5.00
5.00
5.00
5.00
5.00
6.00
6.00
6.00
6.00
7.00
7.00
7.00
7.75
2.00
3.00
4.00
5.00
6.00
3.00
4.00
5.00
6.00
8.00
6.30
4.00
5.00
6.00
8.00
8.00
6.00
6.35
8.00
10.00
9.10
7.00
7.25
8.00
9.00
10.00
8.00
10.00
12.00
13.00
9.00
9.60
10.40
9.75
8.00
8.00
8.00
9.00
9.00
9.00
9.00
10.00
10.00
10.00
10.50
10.50
10.50
11.00
11.00
12.00
12.00
12.00
13.00
13.00
13.00
13.00
13.50
14.00
14.00
14.00
15.00
15.00
15.00
16.00
16.00
16.00
17.00
17.00
10.00
11.00
12.00
11.00
11.80
13.00
15.00
12.00
13.00
14.00
12.75
13.00
15.80
13.00
15.00
14.00
15.00
16.00
15.00
15.80
16.00
16.20
19.00
16.00
18.00
19.00
17.00
18.00
20.00
18.00
19.00
20.00
19.00
20.00
18.00
18.00
18.00
18.00
19.00
19.00
20.00
20.00
20.00
20.00
20.00
20.00
22.00
22.00
22.00
22.00
24.00
24.00
24.00
25.00
25.00
25.00
26.00
26.00
27.00
28.00
28.00
30.00
30.00
30.00
32.00
32.00
32.00
34.00
20.00
20.50
21.00
21.60
22.00
25.00
22.00
22.50
23.00
24.00
24.50
25.00
24.00
24.50
25.00
25.80
26.00
28.00
30.00
27.00
28.00
28.80
29.00
30.00
30.00
31.00
32.00
33.00
34.00
36.00
35.00
36.00
38.00
37.00
34.00
35.00
35.00
36.00
37.00
38.10
40.00
40.00
40.00
40.00
42.00
42.00
44.00
45.00
46.00
47.00
48.00
50.00
50.00
52.00
53.00
55.00
57.00
60.00
60.00
63.00
64.00
65.00
66.00
70.00
70.00
73.00
75.00
80.00
38.00
38.00
40.00
40.00
40.00
42.10
43.00
44.00
45.00
46.00
45.00
46.00
48.00
48.00
50.00
50.00
52.00
54.00
55.00
58.00
57.00
59.00
61.00
64.00
65.00
67.00
68.00
69.00
70.00
74.00
75.00
77.00
80.00
85.00
85.00
90.00
95.00
101.60
101.60
105.00
105.00
110.00
115.00
115.00
120.00
125.00
130.00
130.00
130.00
135.00
135.00
140.00
140.00
145.00
145.00
150.00
150.00
155.00
160.00
165.00
165.00
170.00
170.00
176.00
178.00
180.00
184.00
184.00
90.00
95.00
100.00
106.60
114.30
110.00
117.70
115.00
120.00
127.70
125.00
130.00
135.00
136.00
142.70
141.00
147.70
146.00
152.70
151.00
157.70
156.00
162.70
161.00
166.00
171.00
177.70
176.00
182.70
184.00
185.00
192.70
190.00
196.70
190.00
195.00
200.00
203.00
208.00
211.00
215.00
215.00
220.00
220.00
220.00
221.00
225.00
227.00
230.00
230.00
235.00
240.00
241.00
241.00
245.00
250.00
257.00
260.00
265.00
270.00
290.00
300.00
306.00
320.00
196.00
201.00
206.00
211.00
216.00
221.00
221.00
225.00
226.00
228.00
230.00
229.00
235.00
235.00
236.00
240.00
245.00
246.00
249.00
251.00
253.00
260.00
265.00
268.00
275.00
280.00
300.00
309.00
315.00
330.00
PLEASE NOTE: Additional sizes of Fused Quartz Tubing are available upon request. Please call 440.639.6399 for availability.
16
FUSED QUARTZ TUBING
FOR COMPRESSION TYPE FITTINGS
O.D. INCHES
O.D. MILLIMETERS
1/4
3/8
1/2
5/8
6.35
9.50
12.70
15.80
FLAT AND OVAL TUBING
Oval & Flat Tubing
TWIN TUBES
Twin Tubes
17
TUBING TOLERANCES
DIAMETER DIAMETER DIAMETER OUT OF ROUND
WALL
RANGE REFERENCE NOMINAL
% OF O.D.
THICKNESS
(mm)
%
MAXIMUM
UP TO 5.9
6–35
35.1–79.9
80–150
151–189
190 UP
O.D.
O.D.
O.D.
O.D.
O.D.
O.D.
± 2.5 %
± 2 %
± 2 %
± 2 %
± 2 %
± 2 %
2 %
1.5 %
1.5 %
1.2 %
1.2 %
1.2 %
± 10 %
± 10 %
± 10 %
± 10 %
± 20 %
± 25 %
SIDING
MAXIMUM
% WALL
10 %
10 %
10 %
20 %
20 %
20 %
BOW
1200
(mm)
LENGTH
(mm)
2
2
2
3
3
3
± 3.2
± 3.2
± 6.4
± 6.4
± 9.5
± 12.7
PROFILES AND BENDS
Profiles and bends are available in various shapes.
MULTI-HOLE CAPILLARIES
With 2, 3, 4 and more holes. Other sizes and tolerances are available upon request.
Inner diameter
range is 0.4mm to
2mm.
Outer diameter
range is .5mm to
30mm.
18
Square & Rectangular Tubing
RECTANGULAR TUBING • CLEAR FUSED QUARTZ
RECTANGLE SIZE I.D. (mm)
2x4
3x5
3x7
3x9
4x6
4x8
5x7
5x9
6x8
6 x 10
7x9
7 x 11
7 x 13
8 x 12
STANDARD WALL THICKNESS
1.3 mm
1.3 mm
1.3 mm
1.3 mm
1.3 mm
1.3 mm
1.3 mm
1.3 mm
1.3 mm
1.3 mm
1.3 mm
1.3 mm
1.3 mm
1.3 mm
PLEASE NOTE: Additional sizes are available upon request for
items on this page. Please call 440.639.6399 for availability.
SQUARE TUBING • CLEAR FUSED QUARTZ
SQUARE SIZE I.D. (mm)
0.5
1
2
3
4
5
6
WALL (mm)
SQUARE SIZE I.D. (mm)
0.25
0.50
0.75
0.75
1.3
1.3
1.3
7
8
9
10
12
13
14
WALL (mm)
1.3
1.3
1.3
1.3
1.3
1.3
1.3
WALL TOLERANCE
NOMINAL WALL
0.25 mm
0.50 mm
0.75 mm
0.90 mm
1.30 mm
1.75 mm
± TOLERANCE
0.15 mm
0.25 mm
0.30 mm
0.30 mm
0.50 mm
0.50 mm
PRECISON BORE TUBING
WHEN ORDERING
The manufacturing of Precision Bore Tubing involves the
heating and softening of standard tubing over a precision mandrel
when precise tolerances are required. The final product is formed
as the tube is pulled over the mandrel.
Because we provide a wide range of Precision Bore Tubing, we
cannot list all that is available. Please call or write us with your
specific requirements.
Size availability up to 2.75"
Tolerances available as tight as ±.002"
19
COLORED QUARTZ
FUSED QUARTZ CYLINDERS
20
Evaporating Dishes
Crucibles With Lids
Graded Seals • Quartz To Pyrex
Round Dishes
Test Tubes
EVAPORATING DISHES
CAPACITY
(cc)
DIAMETER
(mm)
HEIGHT
(mm)
25
50
75
100
150
200
250
300
350
400
450
500
50
65
70
80
90
100
110
120
130
140
150
160
25
33
35
40
45
50
55
60
65
70
75
80
ROUND DISHES
APPROXIMATE
CAPACITY(cc)
20
35
65
75
100
120
125
DIAMETER
(mm)
HEIGHT
(mm)
55
60
70
89
100
110
127
15
15
15
15
15
15
15
CRUCIBLES w/LIDS
CAPACITY
TOP
BASE
HEIGHT
(cc)
DIAMETER(mm) DIAMETER(mm) (mm)
10
20
30
50
100
28
36
43
50
62
14
17
22
22
35
30
40
38
48
66
Stopcocks
GRADED SEALS • QUARTZ TO PYREX
I.D. x O.D.
(mm)
2x4
3x5
4x6
5x7
6x8
7x9
8 x 10
9 x 11
10 x 12
11 x 13
12 x 14
13 x 15
I.D. x O.D.
(mm)
14 x 16
15 x 17
16 x 18
17 x 19
18 x 20
20 x 23
22 x 25
25 x 28
27 x 30
30 x 33
32 x 35
35 x 38
APPROXIMATE
CAPACITY(cc)
I.D. x O.D.
(mm)
37 x 40
38 x 42
40 x 43
42 x 45
45 x 48
46 x 50
48 x 52
50 x 54
55 x 59
60 x 64
65 x 69
70 x 74
TEST TUBES w/LIP
INSIDE
DIAMETER(mm)
100
125
150
200
12
15
18
25
10
20
35
95
HEIGHT
(mm)
STOPCOCKS • STRAIGHT BORE
BORE
(mm)
SIDE ARM O.D.
(mm)
2
4
6
8
8
10
12
16
PLEASE NOTE: Additional sizes are available upon request for items on this page. Please call 440.639.6399 for availability.
21
Boiling Flasks
CAPACITY
(cc)
GLOBE
DIA.
(mm)
10
25
50
100
125
150
200
250
500
750
1000
1500
2000
3000
4000
5000
6000
30
40
52
65
69
74
79
86
102
124
136
149
162
183
202
218
230
Boiling Flasks With Outer Joint
BOILING FLASKS
OVERALL
ROUND HT.
(mm)
OVERALL
FLAT HT.
(mm)
NECK
DIA.
(mm)
NECK
LENGTH
(mm)
50
65
77
95
101
108
115
126
152
214
231
249
272
333
367
393
415
47
62
74
91
96
103
110
120
148
206
221
238
260
320
353
378
398
17
20
22
22
24
25
27
28
34
34
34
38
40
44
44
50
50
20
25
25
30
32
34
36
40
50
90
95
100
110
150
165
175
185
Distilling Flasks
DISTILLING FLASKS
CAPACITY GLOBE OVERALL
(cc)
DIA. HEIGHT
(mm)
(mm)
10
25
50
100
125
150
200
250
500
750
1000
1500
2000
3000
BOILING FLASKS W/Ts OUTER JOINT
CAPACITY JOINT GLOBE
OVERALL OVERALL NECK
NECK
(cc)
SIZE DIAMETER ROUND HT. FLAT HT. DIAMETER LENGTH
(mm)
(mm)
(mm)
(mm)
(mm)
50
100
125
150
200
250
500
750
1000
1500
2000
19/38
24/40
24/40
24/40
24/40
24/40
24/40
29/42
29/42
29/42
29/42
52
65
69
74
79
86
102
124
136
149
162
117
132
136
141
146
153
169
231
243
256
269
114
128
132
136
141
147
164
223
233
245
257
22
28.8
28.8
28.8
28.8
28.8
28.8
34
34
34
34
65
67
67
67
67
67
67
107
107
107
107
Kjeldahl Flasks
95
100
122
155
163
170
181
192
254
284
301
319
340
373
30
40
52
65
69
74
79
86
109
124
136
149
169
183
NECK
DIA.
(mm)
15
19
19
19
19
22
24
24
26
26
28
30
32
32
NECK SIDE TUBE SIDE TUBE
LENGTH
DIA.
LENGTH
(mm)
(mm)
(mm)
65
70
70
90
94
96
102
106
145
160
165
170
178
190
100
110
110
110
110
110
130
130
130
130
140
140
140
140
6
7
7
7
8
8
8
8
9
9
11
11
11
11
KJELDAHL FLASKS
CAPACITY
(cc)
GLOBE
DIAMETER
(mm)
OVERALL
HEIGHT
(mm)
NECK
DIAMETER
(mm)
NECK
LENGTH
(mm)
50
100
250
300
500
650
750
800
41
56
70
80
96
104
108
110
171
199
250
289
308
318
323
326
20
20
25
27
30
30
33
35
130
130
180
190
190
190
190
190
PLEASE NOTE: Additional sizes are available upon request for items on
this page. Please call 440.639.6399 for availability.
22
Erlenmeyer Flasks
Erlenmeyer Flasks With Outer Joint
ERLENMEYER FLASKS
Tall Form Beakers
BEAKERS • LOW FORM
CAPACITY
(cc)
BASE
DIAMETER
(mm)
OVERALL
HEIGHT
(mm)
NECK
DIAMETER
(mm)
NECK
LENGTH
(mm)
CAPACITY
(cc)
BASE
DIAMETER
(mm)
OVERALL
HEIGHT
(mm)
10
25
50
100
150
200
250
300
500
750
1000
1500
2000
3000
4000
5000
6000
30
40
49
67
71
83
84
93
109
127
138
152
166
200
220
236
248
51
67
85
110
122
138
146
156
194
224
232
264
288
320
360
390
410
10
13
15
22
24
28
30
34
34
37
40
45
48
50
52
54
56
13
17
21
25
30
30
30
36
40
52
58
64
70
76
80
86
90
10
25
50
100
150
200
250
300
400
500
600
800
1000
1500
2000
2500
4000
25
33
45
51
59
64
67
74
80
84
90
100
107
132
138
142
160
32
45
50
62
76
84
86
92
105
112
119
127
140
152
168
190
254
ERLENMEYER FLASKS W/Ts OUTER JOINT
BEAKERS • TALL FORM
CAPACITY
(cc)
JOINT
SIZE
GLOBE
DIAMETER
(mm)
OVERALL
HEIGHT
(mm)
NECK
DIAMETER
(mm)
NECK
LENGTH
(mm)
CAPACITY
(cc)
BASE
DIAMETER
(mm)
OVERALL
HEIGHT
(mm)
50
100
200
250
300
500
750
1000
1500
2000
19/38
24/40
24/40
24/40
24/40
24/40
29/42
29/42
29/42
29/42
49
67
83
84
93
109
127
138
152
166
129
132
175
183
187
221
241
243
269
287
22
28.8
28.8
28.8
28.8
28.8
34
34
34
34
65
67
67
67
67
67
69
69
69
69
10
25
50
100
150
200
250
300
400
500
600
1000
22
29
35
45
49
54
57
61
68
74
77
92
45
57
73
89
102
111
118
124
140
146
168
181
PLEASE NOTE: Additional sizes are available upon request for items on
this page. Please call 440.639.6399 for availability.
23
Low Form Beakers
Ball & Socket Joints
SIZE
Ball O-Ring Joints
Flat O-Ring Connectors
BALL & SOCKET JOINTS
TUBE
GROUND BALL
I.D. x O.D.(mm) DIAMETER(mm)
2x
3x
5x
7x
9x
12 x
15 x
20 x
25 x
25 x
30 x
40 x
50 x
69 x
12/2
12/3
12/5
18/7
18/9
28/12
28/15
35/20
35/25
40/25
50/30
65/40
75/50
102/75
SIZE
12/2
12/3
12/5
18/7
18/9
28/12
28/15
35/20
35/25
40/25
50/30
65/40
75/50
102/75
6
6
8
9.5
11.8
15
18
23
28.8
28.8
34
45
55
77
OVERALL
LENGTH (inches)
A
(mm)
SIZE
4
4
4
4-1/2
4-1/2
5
5
5
5
5
5
6
6
6
12
12
12
18
18
28
28
35
35
40
50
65
75
102
5
7
9
12
15
20
25
30
40
50
75
100
125
150
200
12
12
12
18
18
28
28
35
35
40
50
65
75
102
BALL O-RING JOINTS
TUBE
I.D. x O.D.(mm)
2x6
3x6
5x8
7 x 9.5
9 x 11.8
12 x 15
15 x 18
20 x 23
25 x 28.8
25 x 28.8
30 x 34
40 x 45
50 x 55
69 x 77
O-RING SIZE
(mm)
OVERALL
LENGTH (inches)
011
011
011
112
112
116
116
120
120
124
128
137
142
153
4
4
4
4-1/2
4-1/2
5
5
5
5
5
5
6
6
6
Conical Pipe Flange
FLAT O-RING CONNECTORS
TUBE
I.D. x O.D.(mm)
OVERALL
LENGTH (inches)
O-RING SIZE
(mm)
5x8
7 x 9.5
9 x 11.8
12 x 15
15 x 18
20 x 23.6
25 x 28.8
30 x 34
40 x 46
50 x 55
75 x 80
101.6 x 106.6
125 x 130
150 x 156
203 x 211
4
4-1/2
4-1/2
5
5
5
5
6
6
6
6
6
6
6
6
2-110
2-111
2-112
2-116
2-116
2-214
2-124
2-223
2-226
2-229
2-341
2-349
2-355
2-362
2-371
CONICAL PIPE FLANGE
FLANGE
SIZE
1/4
1/2
3/4
1”
1-1/2
FLANGE
O.D.
3/4
1”
1-17/64
1-9/16
2-1/8
24
Standard Taper Joints
STANDARD TAPER JOINTS
SIZE INNER JOINT OUTER JOINT GROUND OVERALL A
B
I.D. x O.D. I.D. x O.D. LENGTH LENGTH (mm) (mm)
(mm)
(mm)
(mm)
(inches)
5/12
5/20
7/15
7/25
10/30
12/30
14/35
19/38
24/40
29/42
34/45
40/50
45/50
50/50
55/50
60/50
71/60
86/50
103/60
115/60
135/60
145/60
155/60
165/60
175/60
200/70
210/60
220/60
230/60
25
3x5
3x5
4x6
4x6
6x8
7 x 9.5
9 x 11.8
12 x 15
18 x 21.6
20 x 24
25 x 28.8
35 x 38
38 x 42
42 x 46
46 x 50
50 x 55
60 x 65
75 x 80
90 x 95
105
x 110
130
x 135
135
x 141
145
x 151
150
x 156
160
x 166
184
x 90
200
x 206
208
x 216
220
x 226
5x8
5x8
7 x 10
7 x 10
9 x 13
12 x 15
15 x 18
18 x 21.6
25 x 28.8
30 x 34
34 x 38
40 x 45
46 x 50
50 x 55
55 x 59
60 x 65
70 x 75
75 x 80
95 x 101
105 x 110
125 x 131
135 x 141
145 x 151
150 x 156
160 x 166
184 x 90
200 x 206
208 x 216
220 x 226
12
20
15
25
30
30
35
38
40
42
45
50
50
50
50
60
60
50
60
60
60
60
60
60
60
70
60
60
60
4
4
4
4
4.5
4.5
4.5
5
5
5
5
5
6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
8
8
5
5
7
7
10
12
14
19
24
29
34
40
45
50
55
60
71
86
103
115
135
145
155
165
175
200
210
220
230
12
20
15
25
30
30
35
38
40
42
45
50
50
50
50
50
60
50
60
60
60
60
60
60
60
70
60
60
60
Quartz Screwthreads & Cap • Open Ended Quartz Tube
STD TAPER JOINTS • MEDIUM LENGTH
SIZE
10/18
12/18
14/20
19/22
24/25
29/26
34/28
40/35
INNER JOINT OUTER JOINT GROUND OVERALL A
B
I.D. x O.D. I.D. x O.D. LENGTH LENGTH (mm) (mm)
(mm)
(mm)
(mm) (inches)
6x8
7 x 9.6
9 x 11.8
12 x 15
18 x 21.6
20 x 24
25 x 28.8
35 x 38
9 x 13
12 x 15
15 x 18
18 x 21.6
25 x 28.8
30 x 34
34 x 38
40 x 45
18
18
20
22
25
26
28
35
4
4
4
4
4.5
4.5
4.5
5
18
18
20
22
25
26
28
35
10
12
14
19
24
29
34
40
QUARTZ SCREWTHREADS & CAPS
SIZE
GL
14
18
25
32
45
TUBE O.D.
(mm)
WALL
(mm)
1.5
12
1.8
16
1.8
22
1.5
28
2.0
38
LENGTH
(mm)
CAP SIZE
GL
110
110
110
150
180
14
18
25
32
45
OPAQUE FUSED QUARTZ
The opaque quality comes from quartz sands of high purity
when reduced to a molten state at a temperature of approximately
2000° C. The high temperature produces a vitreous material
characterized by the presence of a multitude of gaseous microbubbles. These bubbles diffract light, giving the material its
opacity. The term opaque silica is mainly used for molded or
centrifuged parts, while the product obtained by drawing is
normally referred to as translucent.
Opaque silica glass offers a number of exceptional properties,
such as:
• Extreme Hardness
• Low Expansion
• Excellent High Temperature Resistance
• Maximum Continuous Temperature 1100° C
• Extreme Chemical Purity
• Excellent Corrosion Resistance
• Excellent Electrical Insulation Properties
• Remarkable Stability Under Atomic Bombardment
MECHANICAL PROPERTIES
ELECTRICAL PROPERTIES
Specific Density (according to fusion process)
Hardness (Mohs scale)
Rupture stress: traction
compression
N.m -2
N.m -2
1.98 to 2.12
6
2.10 7
5.10 8
Dielectric constants
Dielectric rigidity
Loss coefficient at 1 MHz
CHEMICAL PROPERTIES
SiO2 content
Element content (typical analysis)
Fe
Ti
Al
Ca
Mg
Na
K
Li
%
ppm
ppm
ppm
ppm
ppm
ppm
ppm
ppm
V.m -1
3.5
5.10 6
20.10 -4
THERMAL PROPERTIES
99.8
14
100
550
40
11
25
20
5
Linear expansion coefficient
Specific heat at 20° C
Heat conductivity at 20° C
Annealing point
Softening point
K -1
J.kg -1. K -1
W.m -1. K -1
°C
°C
5.4.10 -7
7.5.10 2
1.05
1120
1460
26
OPAQUE LABWARE & TRAYS
COMBUSTION BOAT WITH HANDLE
SIZE (inches)
L
x
W
x
H
3
4
x
x
5/8
3/4
x
x
3/8
7/16
PLEASE NOTE: Translucent tubing is available
in a number of sizes.
Combustion Boat With Handle
Pricing is available upon request.
Please call 440.639.6399 for more information.
RECTANGULAR TRAYS
SIZE (inches)
Rectangular Trays
27
L
x
4
6
6
6
6
6
7
8
9
10
10.25
12
12
x
x
x
x
x
x
x
x
x
x
x
x
x
W
x
H
2
2
3
3
3.5
6
4
4
5
7
6
6
6
x
x
x
x
x
x
x
x
x
x
x
x
x
1
1.5
2
2.5
1.25
3.9375
1
2
2
.875
4
1
4
Additional sizes are available upon request.
Please call 440.639.6399 for more information.
CUSTOM DESIGN, FABRICATION & REPAIR
Technical Glass Products is one of America’s leading
fabricators of Fused Quartz products. TGP is also a custom job
shop that provides precision tolerance fabrication and machining
of products to your specifications. We pride ourselves on the
unique methods and equipment we have developed for the
production and/or repair of quartzware. In addition, we offer our
customers low-cost, time-saving alternatives.
If you need help in the area of custom fabrication or repairs,
please contact us for a no-obligation evaluation of your project.
We have provided our services to numerous industries, some
of which are listed below:
Semiconductor
Fiber Optic
Medical
Lamp Manufacturers
Chemical
Environmental Testing
Compound Semiconductor
Aerospace
Water Purification
Steel
Petroleum
Laser Technology
Infrared Heating
Solar
28
SEMICONDUCTOR GRADE FUSED QUARTZ
Fused quartz, with its combination of high purity and
mechanical stability at high temperatures, is the ideal material
used in the processing of silicon wafers. Technical Glass Products
uses only the highest grade raw materials, offering contaminant
levels less than 25 ppm. Quartz tubing is available in a number of
sizes up to 400 mm, with excellent diameter and wall-thickness
tolerances. We offer a full range of fabricated semiconductor ware,
along with design assistance from our technical staff. At right is a
list of some of the items we manufacture:
29
Plasma Chambers
Tanks
Lattice Trays
Epitaxial Systems
Hanger Supports
Pedestals
Removable Baffles
Diffusion Tubes
White Elephants
End Caps
Diffusion Boats
Sensor Sheaths
Bell Jars
Pull Rods
Storage Tubes
Boat Holders
Boat Holder Inserts
Thermocouple Sleeves
Paddle Systems
Sleds
Wheeled Carriers
FUSED QUARTZ WOOL
Fused Quartz Wool has the same properties as pure quartz
glass. The fibers are non-flammable and incombustible. The
fibers maintain their usable mechanical properties up to 1050°C.
Fused Quartz Wool is available in the following forms:
•
Coarse
•
Fine
•
Wool Felts
Quartz Felt
COARSE 9 µm NOMINAL WOOL
FELTS (MATS)
Bulk Wool consists of woven basic fibers between 5µm and
15µm. The arrangement of the fibers gives the wool its curly
appearance, which prevents compression of the material and
improves the desired insulating qualities. The fibers are flexible
and have excellent torsion and bending resistance. Standard
specifications are:
A Felt is quartz wool that has been impregnated with a starch
binder to provide a stable sheet that can be handled, cut or
fabricated to exact sizes. The binder can be removed by heating
the Felt to 900°F for 1 hour, or 500°F for 24 hours. Binder
content on the Felt is 4–5% by weight. Standard specifications
are:
Size Before Rolling & Pressing
L 3700mm x W 1600mm x H 150mm
Sizes
1000mm x 1000mm
1000mm x 500mm
500mm x 500mm
Unit Weight
.5 lb. bags
1.1 lb. bags
Thickness
5mm (0.2 in)
Weight
80 g/m (2.3 oz/yd)
Density
0.016 g/cm (1 lb/ft)
Other sizes available upon request. Maximum size is 3000mm x 1000mm.
FINE 4 µm NOMINAL WOOL
Fine Wool consists of woven basic fibers between 1.5µm
and 7µm. This product was developed to meet severe technical
specifications required by markets that demand a larger
specific area. Therefore, this wool offers more efficient thermal
conductivity than our standard bulk wool.
Unit Weight
10 grams
.5 lb. bags
Quartz Wool
30
POROSITY
Choosing the correct porosity is key for success in working
with glass filters. These frits vary in porosity according to grades
that are expressed as 00, 0, 1, 2, 3, and 4. The table below shows
the various fields of application for each grade of porosity. The
pore size indicates the the largest pore in the disc, as well as the
the diameter of the smallest particle retained during filtration.
FRITTED DISC APPLICATIONS
POROSITY)
Quartz Frits
00
NOMINAL MAXIMUM
PORE SIZE ( µ )
EXAMPLE FIELDS OF
APPLICATION
200 – 300
Liquid and gas distribution
150 – 200
Gas distribution
Gas distribution in liquids at low pressure
Filtration of very coarse precipitates
90 – 150
Coarse filtration, Filtration of coarse
precipitates, gas distribution in liquids
Liquid distribution, coarse gas filtration
Extraction apparatus for coarse grain minerals
Loose filter layer substrates for gelatinous precipitates
40 – 90
Preparatory fine filtration
Preparatory work with crystalline precipitates
Mercury filtration
15 – 40
Analytical filtration
Analytical work with medium-fine precipitates
Preparatory work with fine precipitates
Filtration in cellulose chemistry, fine gas filtration
Extraction apparatus for fine-grained minerals
4 – 15
Analytical fine filtration, Analytical work with
very fine precipitates (e.g., BaSO4, Cu2O)
Preparative work with precipitates of appropriate fineness
Non-return and stop valves for mercury
QUARTZ FRITS
A frit is defined as a porous filter composed of bonded grains
of quartz glass. Frits are manufactured from the same high purity
raw material as our tubing and rod. Some applications of fritted
discs include filtration of liquids or corrosive gas, heat diffusion,
flow regulation, and chemically inert and high purity applications.
DIAMETER
(mm)
THICKNESS
(mm)
10
15
20
25
30
35
40
50
60
70
80
90
100
2–3
2–3
3–5
3–5
3–5
3–5
3–5
4–6
4–6
4–6
4–6
4–6
4–6
QUARTZ FRITS
1
00
POROSITIES AVAILABLE
0
1
2
3
4
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
AVERAGE POROSITY
POROSITY
PORE SIZE
POROSITY
PORE SIZE
00
0
1
200–300 micron
150–200 micron
90–150 micron
2
3
4
40–90 micron
15–40 micron
4–15 micron
31
0
2
3
4
CLEANING
WHEN JOINING FUSED QUARTZ AND OTHER
MATERIALS
The cleaning of fused quartz is critical before it is used in
any application. The fused quartz should be cleaned by placing
it in a 7% maximum solution of Ammonium Bifluoride for no
more than ten (10) minutes, or a 10% volume maximum solution
of Hydrofloric Acid for no more than five (5) minutes. After
cleaning, using the above method, the fused quartz should be
rinsed in deionized or distilled water and then dried.
Quartz and silica glass only slightly expand with increases
in temperature compared to other materials. Care must be taken
when these glass products are connected to other materials
and the temperature rises, in order to avoid the development of
cracks.
To further reduce the possibility of contamination, care should
be used in handling fused quartz. The use of clean cotton gloves
at all times is essential.
CARE MUST BE TAKEN DURING FURNACE
INSERTION
RUNNING IN PROCEDURE
In order to increase resistance to devitrification and sag of
your quartzware, an even layer of cristobalite must be formed on
the O.D. of quartz tubes. Expose a new tube to a temperature of
up to 1200°C and rotate it 90° every two (2) hours for the first 12
to 24 hours.
STORAGE
Space permitting, fused quartz should be stored in its original
shipping container. If that is not practical, at least the wrapping
should be retained. In the case of tubing, the end coverings
should be kept in place until the product is used. This protects
the ends from chipping and keeps out dirt and moisture which
could compromise the purity and performance of the tubing.
BECAUSE THE PRODUCTS ARE ANNEALED
Both quartz and silica glass are annealed at approximately
1150°C. However, they reach a strain point at about 1120°C.
These glass products, if rapidly cooled after use at temperatures
above this strain point, will develop strain again. Special care
should be taken when using large sized products.
Quartz and silica glass feature low thermal conductivity. If
the glass product comes too close to a heating element, or is put
in direct contact with a flame, it may become locally heated and
develop cracks. Long glass tubes may also deform at temperatures
of 1100°C or higher. Care should be taken to support both glass
types, especially large-sized products.
DEVITRIFICATION
Devitrification of quartz and silica glass means transition
from a metastable (vitrified) state to a stable crystallized state of
cristobalite. Devitrification occurs when the product is used at
high temperatures over a long period of time, or it is heated while
impurities adhere to its surface. Even very small impurities on
the surface can have a major influence. Under such conditions,
devitrification may even occur at temperatures of 1000°C or less.
This hardly ever occurs at temperatures of 1150°C or less, if the
glass surface is perfectly clean. Devitrification usually starts when
the temperature rises to 1200°C or higher, then further develops
as the temperature increases.
SPECIAL HANDLING & PRECAUTIONS
When handling, always wear clean, lint free gloves or powder
free latex gloves. Be sure to avoid direct contact of the glass with
bare hands. The skin’s natural salts contain alkali metal elements
such as sodium and potassium that speed devitrification.
32
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