Elektronik für Antriebe Electronic for drives Électronique pour systèmes d' entraînement Quality is our Drive. Table of contents Inhalte Soft Starters Combined Motor Start and Braking Devices 1 2 Braking Devices 3 AC Drives 4 DC-Controllers 5 Safety Technique 6 Agencies 7 1 Soft Starters Single-phase Soft Starters Two-phase Soft Starters Three-phase Soft Starters Page SAS 3 - 11kW VS II …-3,5…16 1,5 - 7,5kW VS II 9 PS 4kW VS II …-17 … 45 7,5 - 22kW VersiStart II … LDS 3 - 15kW VS II …-50 ... 75 25 - 37kW VersiStart i II 18 … 200 7,5 - 110kW VS III …-9…45 4 - 22kW VS III …-9…45L B 4 - 22kW DAS-T 7,5 - 55kW VersiStart i III … -23 … 220 11 - 110kW VersiStart i III … -255 … 1000 132 -550kW Dimensioning Rules for Soft Starters 1.01 1.03 1.05 1.07 1.09 1.11 1.13 1.15 1.17 1.19 1.21 1.23 1.25 — 1.38 2 Combined Motor Start and Braking Devices VBMS … VBMS VersiComb II (two-phase) VC II 400-5,5 ... 15 Dimensioning Rules for Combined Motor Start and Braking Devices 1,5 - 2,2kW 5,5 - 15kW 2.01 2.03 2.05 — 2.06 VB 230-6/25/30L (LP) VB 400-6/25/30L (LP) VB 230-6/25/30LT VB 400-6/25/30LT VB 230-25 VB 400-25 VB 230-36 VB 400-36 VB 230-40 ... 600 VB 400-40 ... 600 0,75 - 3kW 1,1 - 7,5kW 0,75 - 3kW 1,1 - 7,5kW 3kW 5,5kW 4,5kW 7,5kW 5,5 - 95kW 7,5 - 160kW 3.01 3.01 3.03 3.03 3.05 3.05 3.07 3.07 3.09 3.09 3.11 — 3.14 VersiDrive i …/E2 VersiDrive i …/E2/IP66 VersiDrive i …/E VersiDrive i …/E/IP66 VersiDrive I …/Pro VersiDrive I …/Pro/IP66 FUS …/L5 FUS …/E5 FUS …/E5/IP66 VersiDrive i …/3E2 VersiDrive i …/3E2/IP66 VersiDrive I …/3Pro VersiDrive …/3Pro/IP55 VersiDrive …/3Pro/IP66 FUS …/3L5 FUS …/3E5 FUS …/3E5/IP66 VersiDrive I FUS L5/E5 Braking Resistor Mains Filter Motor Reactors 0,37 - 2,2kW 0,37 - 2,2kW 0,37 - 1,1kW 0,37 - 1,1kW 0,75 — 2,2kW 0,75 - 2,2kW 0,20 - 2,2kW 0,37 - 2,2kW 0,37 - 2,2kW 0,75 - 11kW 0,75 - 7,5kW 0,75 - 11kW 11 - 160kW 0,75 - 7,5kW 0,75 - 2,2kW 0,75 - 18,5kW 0,75 - 18,5kW 4.01 4.03 4.05 4.07 4.09 4.13 4.17 4.19 4.21 4.01 4.03 4.09 4.11 4.13 4.17 4.19 4.21 4.15 4.23 4.25 4.27 4.29 SGP 160 - 2,5 ... 16 0,25 - 1,8kW 5.01 - 5.04 3 Braking Devices Braking Devices with standstill- or time-dependent braking Dimensioning Rules for Braking Devices 4 AC Drives AC Drives, single-phase AC Drives, three-phase Accessories 5 DC-Controllers Thyristor Controllers 6 Safety Technique Safety Standstill Monitor VersiSafe 6.01 7 Agencies Domestic Agencies Agencies Abroad 7.01 7.03 — 7.04 4 5 Soft Starters SAS 3 ... 11 1.01 Features: A A A A A A A A A A single-phase controlled soft starter all devices for pole-changing motors dual-voltage, for 400V and 230V networks terminal arrangement suitable for switchgear connection for snap-mounting on 35mm standard rail integrated bypass relay no mains neutral conductor (N) required special voltages up to 640V also for single-phase applications degree of protection IP 20 Soft Starters SAS 3 ... 11 Function: Typical Applications: A A packaging machinery sliding doors belt drives conveying machinery door drives of passenger and goods lifts limitation of starting current for transformers A soft start 2 separately adjustable parameters starting torque, starting time control contact for pole-changing motors Upon request: 1L1 A A 3L2 5L3 X1 potential-free input control voltage 10 ... 30VDC X2 t Voltage selection SAS 3 up to SAS 11: suitable standard up to 480V special voltages 500V up to 640V (all types in 100mm-housing) Trigger pulse generator Ramp-function generator Control for bypass control contact for pole-changing Motors 2T1 Typical designation motor rating at 230V motor rating at 400V mains / motor voltage X1-X2 jumpered according to DIN EN 50160 (IEC 38) mains / motor voltage X1-X2 not jumpered according to DIN EN 50160 (IEC 38 order number SAS 3 1,5kW 3kW 4T2 6T3 X3 M X4 SAS 5,5 SAS 7,5 3kW 4kW 5,5kW 7,5kW 160 … 240V ±10 % SAS 11 5,5kW 11kW 380 … 480V ±10 % 20700.40003 20700.40005 20700.40007 20700.40011 Please observe supplementary sheet with dimensioning rules! 01/15 1.02 Soft Starters SAS 3 ... 11 Technical data mains / motor voltage X1-X2 jumpered according to DIN EN 50160 (IEC 38) mains / motor voltage X1-X2 not jumpered according to DIN EN 50160 (IEC 38) rated device current mains frequency rated power at 230V rated power at 400V min. motor current starting torque starting time restart time max. switching cycle at 3xIe and 5s tan max. cross-sectional are ambient / storage temperature weight / kg Dimensions: SAS 3 SAS 5,5 SAS 7,5 160 ... 240V ± 10% SAS 11 380 ... 480V ± 10% 6,5A 12A 15A 25A 50/60Hz 1,5kW 3kW 3kW 4kW 5,5kW 7,5kW 10% of device rating 0 ... 50% 0,5 ... 5s 200ms 200/h 120/h 2,5mm² 0°C ... 45°C / -25°C ... 75°C 0,3 0,5 240/h 0,3 5,5kW 11kW 70/h 0,5 Connection Diagram: Standard circuit SAS 3/5,5 L1 L2 L3 73 N PE 45 122 On switch SAS 7,5/11 73 K1 100 120 1L1 3L2 5L3 X1 X2 X3 X4 SAS 3 ... 11 2T1 4T2 6T3 All dimensions indicated in mm K1 PE M 3~ Single-phase application Connection to single-phase networks 230V AC N L1 Start 1L1 3L2 5L3 X1 X2 X3 X4 SAS 7,5/11 2T1 4T2 6T3 M Single-phase motor 230V AC 230V AC N L1 In the case of 400V singlephase networks remove jumper X1/X2 1L1 3L2 5L3 X1 X2 SAS 3/5,5 2T1 4T2 6T3 X3 X4 Start M Subject to change without notice. Single-phase motor 230V AC Soft Starters VersiStart II …-3,5…16 1.03 Features: A A A A A A A A A A A A two-phase controlled soft starter controlled by microcontroller optimized soft start current and torque reduction during acceleration easy mounting, for snap-mounting on 35mm standard rail integrated bypass relay parameterization by means of three potentiometers no additional control voltage required no mains neutral conductor (N) required economically priced substitute for star-delta starters compact design, 45mm degree of protection IP20 Soft Starters VS II …-3,5…16 Function: Typical Applications: A A door and gate drives pumps, ventilators, fans conveying machines, packaging machines transport systems, assembly lines machine applications A A A soft acceleration and deceleration potential-free control input for soft acceleration and deceleration 3 separately adjustable parameters accel. time, start voltage, decel. time boost-start selectable potential-free relay output for operating state - unit bypassed — and failure (optional) 1L1 3L2 5L3 +24V X1 X4 Control supply U s at option "B" Supply voltage Options: (upon request) A A A A A A A A Trigger pulse generator special voltages 230V and 480V wide voltage range 200-480V with external control supply voltage US 24VDC (B) signalling contact (I) bypass and failure motor-PTC (I) current control (standard at VS II 400-16) (I) heat sink temperature monitoring (I) √3 — connection (cost saving via smaller rating) signalling contact (M) (beginning of acceleration until end of deceleration) Typical designation (standard) X2 Start X3 Boost X5 RA1 Bypass 2T1 4T2 U start X6 Current dedection X7 optional standard at VSII...16 X8 optinal RA2 Fault optinal 6T3 VS II 400-3,5 VS II 400-6,5 VS II 400-12 VS II 400-16 3,5A 6,5A 12A 16A 400V ±10% 50/60Hz rated operating voltage Ue control supply voltage Us only with option B 24V ±10% DC motor rating at Ue 400V standard option I special voltages (optional) t dec Ramp control Control for Bypass rated device current order number t acc Electronics 1,5kW 3kW 5,5kW 7,5kW 25700.40003 25700.40006 25700.40012 25700.40016 25703.40003 25703.40006 25703.40012 25703.40016 230V / 480V / wide voltage range 200-480V with external control voltage 24VDC Please observe supplementary sheet with dimensioning rules! 02/14 1.04 Soft Starters VersiStart II …-3,5…16 Technical data (standard) rated device current max. switching frequency at 3xIN and 5s tan VS II 400-3,5 VS II 400-6,5 VS II 400-12 VS II 400-16 3,5A 6,5A 12A 16A 150/h 70/h 30/h 15/h max. power dissipation - in operating related to max. starting frequency 11W 10W 9W 7W - standby 2,5W 2,5W 2,5W 2,5W I²t —power semiconductors in A²s 390 720 4000 4000 min. motor load 20% of device rating acceleration voltage ramp current limit starting time 0,5 … 10s - starting voltage 40 … 80% - - 200 … 500% current limitation stopping time 0,25 ... 10s restart time 300ms input resistance control inputs 10kOhm contact rating of relay outputs RA1/RA2 2A / 250VAC / 30VDC installation class 4 overvoltage category / pollution degree: control and auxiliary circuit II / 2 main circuit III (TT / TN-systems) / 2 rated impulse strength Uimp: control and auxiliary circuit 2,5kV main circuit 4kV rated insulation voltage Ui: main circuit 500V control and auxiliary circuit 250V max. cross-sectional arey for connection: max. tightening torque: control terminals 1,5mm² power terminals 2,5mm² control terminals 1,2 - 1,5 Nm / 11 - 13 lbs in main circuit 1,5 - 1,7 Nm / 13 - 15 lbs in ambient / storage temperature 0°C ... 45°C up to an altitude of 1000m / -25°C ... 70°C weight / kg 0,4g Dimensions: Connection Diagram: a Standard circuit c L1 L2 L3 versi start II On N Bypass PE t 100% 0 UStart b F 100% 0 t 100% 0 a b c VS II …- 3,5…16 45 110 121 All dimensions indicated in mm. 1L1 3L2 5L3 X2 X1 Boost Mounting dimensions Start Ext. control voltage 10 ... 24VDC X4 X3 VersiStart II ... 2T1 4T2 6T3 X5 RA1 Fault PE Subject to change without notice. M 3~ X6 X7 RA2 X8 Device bypassed Soft Starter with reversing function VersiStart II 9 PS 1.05 Features: A A A A A A A A A A A A A two-phase controlled soft starter with reversing function controlled by microcontroller currentless reversing with relay, soft start with thyristors overload protection 4 potentiometers to adjust starting torque, stopping torque, acceleration /deceleration time and overcurrent limit electrically isolated 24V inputs for clockwise / anti clockwise rotation reset via device panel or external reset switch 4 LEDs as status indicators current and torque reduction during start-up integrated bypass relay integrated mains contactor ultra-slim compact design, width: 22,5mm degree of protection IP20 Soft Starter with reversing function VersiStart II 9 PS Typical Applications: Function: A A A A A A soft start and soft stop reversing function current monitoring blocking protection potential-free relay outputs for operational status signalling output programmable acc. to customer requirements reversing drive for door and gate control, bridge drives and hoisting gear with blocking protection conveying systems with blocking protection actuators in process technology with blocking protection points drives Option: (upon request) A1+ A2 R L MAN RES NE 14 11 12 A A special acceleration/deceleration time 0 … 1s motor protection variant A1+ A2 L3 L2 L1 11 RES MAN L 12 14 R Microcontroller NE T1 T2 T3 L1 L2 L3 T1 T2 T3 Typical designation rated device current mains / motor voltage acc. to DIN EN 50160 (IEC 38) motor rating at 400V mains voltage order number VersiStart II 9 PS 9A 200-480V ±10% 50/60Hz 4kW 2S610.40009 Please observe supplementary sheet with dimensioning rules ! 08/14 1.06 Soft Starter with reversing function VersiStart II 9 PS Technical data VersiStart II 9 PS mains / motor voltage acc. to DIN EN 50160 (IEC 38) 200-480V ±10% 50/60Hz rated device current 9A motor rating at 400V mains voltage 4kW power consumption 2W min. motor rating 25W operating mode 9,0A: AC 53a: 6-2 100-30 auxiliary voltage 24VDC ± 10% acceleration time 1 … 10s (special times available) start voltage 30 … 80% deceleration time 1 … 10s (special times available) restart time 250ms I²t —power semiconductor in A²s 200 overcurrent measuring unit 5 … 50A cross-sectional area for connetion 0,34 … 2,5mm² switching capacity relay output open/ close contact 3A/230VAC; 1A/230VAC ambient / storage temperature 0 … 60°C (derating) weight / kg 0,25 Dimensions: Connection Diagram: a c L1 L2 L3 N versi start II PS + DC24V - ON L R ERR 10 9 8 1 2 3 4 5 6 7 4 5 6 10 9 8 7 1 2 3 4 5 t an aus [s] 6 10 9 8 7 10 20 Maus Imax b 30 50 Q1 40 Reset Mounting dimensions VersiStart II 9 PS a b c 22,5 105 120,3 I> I> I> A1 (+ ) L1 L2 L3 All dimensions indicated in mm. A2 VersiStart II 9 PS T1 T2 T3 V M 3~ out out SPS NE R L MAN 12 14 RES U Subject to change w ithout notice. 11 0V Ready 1 2 3 Man IN Soft Starters VersiStart II …-17…45 1.07 Features: A A A A A A A A A A A A A A A A two-phase controlled soft starter controlled by microcontroller optimized soft start connection in the motor delta winding (cost saving via smaller rating) current and torque reduction during acceleration easy mounting, for snap-mounting on 35 mm standard rail integrated bypass relay parameterization by means of three potentiometers no additional control voltage required no mains neutral conductor (N) required economically priced substitute for star-delta starters plug-in power terminals control outputs with spring-loaded terminals heat sink temperature monitoring compact design, 45mm up to 32A and 52,5mm at 45A degree of protection IP20 Soft Starters VS II …-17…45 Function: Typical Applications: A A door and gate drives pumps, ventilators, fans conveying systems, packaging machines transport systems, assembly lines, machine applications A A A soft acceleration and deceleration potential-free control input for soft acceleration and deceleration 3 separately adjustable parameters accel. time, start voltage, decel. time boost-start selectable potential-free relay output for operating state -unit bypassed — and failure 1L1 3L2 5L3 + Options: (upon request) A A A A special voltages 230V and 480V wide voltage range 400-600V with external control supply voltage US 24VDC (B) signalling contact (M) beginning of acceleration until end of deceleration motor PTC Electronics X1 X4 supply voltage control supply Us 24VDC at option "B" Start t acc t dec X2 Boost Trigger pulse generator Ramp control X3 X5 RA1 Control for bypass U start X6 X7 RA2 X8 2T1 Typical designation rated device current motor rating at 400V mains voltage mains / motor voltage according to DIN EN 50160 (IEC 38) order number 4T2 6T3 VS II 400-17 17A 7,5kW VS II 400-25 VS II 400-32 25A 32A 11kW 15kW 400V ± 10% 50/60Hz VS II 400-45 45A 22kW 25700.40017 25700.40025 25700.40045 25700.40032 Please observe supplementary sheet with dimensioning rules! 02/14 1.08 Soft Starters VersiStart II …-17…45 Technical data mains / motor voltage according to DIN EN 50160 (IEC 38) rated device current motor rating at 400V mains voltage max. power dissipation- - in operation - in standby min. motor current acceleration time start voltage deceleration time restart time max. switching frequency at 3xIe and 5s tan cross-sectional area control terminals power terminals I²t — power semiconductor in A²s tightening torque VS II 400-17 VS II 400-25 VS II 400-32 400V ± 10% 50/60Hz VS II 400-45 17A 7,5kW 29,5W 7,5W 25A 32A 45A 11kW 15kW 22kW 29,5W 28,5W 27W 7,5W 7,5W 7,5W 20% of the device rated current 0,5 … 10s 40 … 80% 0,5 ... 10s 200ms 60/h 40/h 30/h 10/h 1,5mm² / AWG 16 1,5mm² / AWG 16 6mm² / AWG 10 16mm² / AWG 8 4000 4000 9100 16200 1,2-1,5 Nm 1,5-1,7 Nm 11-13 Ibs in 13-15 Ibs in 10kΩ 3A/250VAC; 3A/30VDC III (TT / TN-systems) / 2 3 4kV 0°C ... 45°C up to an altitude of 1000m / -25°C ... 70°C 1 230V / 480V / wide voltage range 400-600V with external control supply voltage US 24VDC±10%/150mA input resistance control input switching rating of relay output RA1/RA2 overvoltage category / pollution degree installation class surge strength ambient / storage temperature weight / kg special voltages Dimensions: Connection Diagram: Standard circuit b c L1 d L2 L3 L1 L2 L3 versi start II N On Bypass t PE 100% 0 UStart F 100% 0 t 100% a e 0 1 2 3 4 5 6 7 8 ext. control input 10 ... 24VDC a 125 125 b 158 158 c 53 53 d 45 52,5 e 173 178 Start Mounting dimensions VS II …- 17…32 VS II …- 45 Boost T1 T2 T3 All dimensions indicated in mm 1L1 3L2 5L3 X2 X1 X4 X3 VersiStart II ... 2T1 4T2 6T3 X5 RA1 Fault PE Subject to change without notice. M 3~ X6 X7 RA2 X8 Device bypassed Soft Starters VersiStart II 3 ... 15LDS 1.09 Features: A A A A A A A A A A A A two-phase controlled soft starter controlled by microcontroller easy mounting, also for retrofitting into existing plants integrated bypass relay no additional control voltage required no mains neutral conductor (N) required parameterization by means of three potentiometers economically priced substitute for star-delta starters current reduction during acceleration circuit-board version for mounting onto DIN rail plug-in control terminals degree of protection IP00 Soft Starters VS II 3 … 15LDS Function: Typical Applications: A A door and gate drives pumps, ventilators conveying systems packaging machines A A A soft acceleration and deceleration potential-free control input for soft acceleration and deceleration 3 separately adjustable parameters starting torque, accel. time, decel. time two wire or three wire control via contact or voltage 10-42VDC boost-start selectable 1L1 3L2 5L3 Supply voltage Options: (upon request) A Electronics special voltages 230V and 480V Trigger pulse generator X7 t an (t acc) t aus (t dec) Boost X5 Ramp control Start X6 Stop Control for bypass X4 M an (M acc) X1 RA1 X2 Option 2T1 Typical designation rated device durrent motor rating at 400V mains voltage mains / motor voltage according to DIN EN 50160 (IEC 38) order number 4T2 6T3 X3 X8 LO1 VS II 3 LDS 6,5A 3kW VS II 5,5 LDS 12A 5,5kW VS II 7,5 LDS 15A 7,5kW 400V ± 10% 50/60Hz VS II 11 LDS 25A 11kW VS II 15 LDS 32A 15kW 25723.40003 25723.40005 25723.40007 25723.40011 25723.40015 Please observe supplementary sheet with dimensioning rules! 02/14 1.10 Soft Starters VersiStart II 3 ... 15LDS Technical data mains / motor voltage according to DIN EN 50160 (IEC 38) rated device current motor rating at 400V mains voltage min. motor current starting torque acceleration time deceleration time restart time max. switching frequency at 3xIe and 5s tan cross-sectional area FASTON 6,3 I²t — power semiconductor in A²s techn. parameter of relay output RA1 techn. parameter of open-collector LO1 ambient / storage temperature weight / kg special voltages (optional) VS II 3 LDS VS II 5,5 LDS 6,5A 3kW 12A 5,5kW 120/h 1,5mm² 265 0,27 VS II 7,5 LDS 400V ± 10% 50/60Hz VS II 11 LDS 15A 25A 7,5kW 11kW 20% of the device rated current 0 ... 80% 0,5 … 10s 0,5 ... 10s 200ms 65/h 100/h 65/h 2,5mm² 610 4900 4900 3A/250VAC; 3A/30VDC 24VDC / 200mA 0°C ... 40°C / -25°C ... 75°C 0,4 230V / 480V Dimensions: VS II 15 LDS 32A 15kW 35/h strand 2,5mm² 6050 Connection Diagrams: Standard circuit L1 L2 f b c 3L2 L3 1L1 N PE 6T3 8 1 35mm 2T1 d a e 4T2 5L3 h g Mounting dimensions VS II 3 ... 5,5LDS VS II 7,5 ... 15LDS a b c d 102,5 108,5 98,5 92,5 102,5 139,0 129,0 92,5 e 82,5 82,5 f 5,0 5,0 g h 55,0 40,0 55,0 40,0 S All dimensions indicated in mm 1L1 3L2 5L3 X5 X6 VersiStart II 3 ... 15LDS 2T1 4T2 6T3 PE M 3~ S - closed = acceleration; S - open = deceleration Subject to change without notice. Soft Starters VersiStart II …-50…75 1.11 Features: A A A A A A A A A A A A A A A two-phase controlled soft starter controlled by microcontroller optimized soft start heat sink temperature detection connection in the motor delta winding (cost saving via smaller rating) current and torque reduction during acceleration easy mounting, also for retrofitting into existing plants integrated bypass relay parameterization by means of 4 potentiometers no additional control voltage required no mains neutral conductor (N) required economically priced substitute for star-delta starters control outputs with spring-loaded terminals compact design, 103 mm width degree of protection IP20 Soft Starters VS II …-50…75 Function: Typical Applications: A A door and gate drives pumps, ventilators, fans conveying systems packaging machines transport systems, assembly lines machine applications A A A A A soft acceleration and deceleration potential-free control input for soft acceleration and deceleration 4 separately adjustable parameters accel. time, start voltage, decel. time, max. start current boost-start selectable motor PTC current controlled start-up with external transformer (transformer is included in delivery) potential-free control output for operating state -unit bypassed — and failure 1L1 3L2 5L3 X1 X4 X7 X8 X5 X6 T I Supply voltage U t acc Electronics Options: (upon request) A A Trigger pulse generator special voltages 230V and 480V wide voltage range 200-400V or 400-600V with external supply voltage US 24VDC (option B) Control for bypass 2T1 Typical designation rated device current motor rating at 400V mains voltage mains / motor voltage according to DIN EN 50160 (IEC 38) order number 4T2 6T3 U X2 Start t dec X3 Boost Ramp control U start X9 RA1 X10 I X11 RA2 X12 X14 X13 RA3 VS II 400-50 50A 25kW VS II 400-65 65A 30kW 400V ± 10% 50/60Hz VS II 400-75 75A 37kW 25700.40050 25700.40065 25700.40075 Please observe supplementary sheet with dimensioning rules! 02/14 1.12 Soft Starters VersiStart II …-50…75 Technical data mains / motor voltage according to DIN EN 50160 (IEC 38) rated device current motor rating at 400V mains voltage max. power dissipation -in operation -in standby min. motor current acceleration time start voltage deceleration time max. start current restart time max. switching frequency at 3xIe and 5s tan I²t — power semiconductors in A²s cross-sectional area: control terminals power terminals tightening torque (power terminals) VS II 400-50 VS II 400-65 400V ± 10% 50/60Hz VS II 400-75 50A 25kW 65A 75A 30kW 37kW 30W 10W 20% of the device rated current 0,5 ... 10s 40 … 80% 0,5 ... 10s 200% - 500% of the device rated current 200ms 35/h 25/h 20/h 6600 11200 25300 0,2 - 2,5mm²/24 — 12 AWG solid 1 - 35mm², 18 — 2 AWG / stranded 1 — 25mm², 18 — 3 AWG 25mm² = 2,5 Nm 35mm² = 4,5 Nm 25mm² = 22 Ibs in 35mm² = 40 Ibs in 10kΩ 3A/250VAC; 3A/30VDC III (TT / TN-systems) / 2 3 4kV 0°C ... 45°C up to an altitude of 1000m / -25°C ... 70°C 1,5 2,2 230V / 480V / wide voltage range 200-400 or 400-600V with external control supply voltage 24VDC ±10%/150mA input resistance control inputs switching rating of relay output RA1/RA2/RA3 overvoltage category / pollution degree installation class surge strength ambient / storage temperature weight / kg special voltages (optional) Dimensions: Connection Diagram: Standard circuit L1 L2 1L1 3L2 5L3 L3 N b e PE F 2T1 4T2 6T3 d ext. control voltage 10 ... 24VDC c a b 230 230 c 125 140 d 86 80 e 220 220 Start a 103 103 Motor thermistor Boost Mounting dimensions VS II …- 50…65 VS II …- 75 All dimensions indicated in mm 1L1 3L2 5L3 X1 X2 VersiStart II ... 2T1 4T2 6T3 RA1 X3 RA2 X4 X5 X6 RA3 X9 X10 X11 X12 X13 X14 Device Fault Motor bypassed runs current transformer PE Subject to change without notice. M 3~ X7 X8 Soft Starters VersiStart i II 18 … 200 1.13 Features: A A A A A A A A two-phase controlled soft starter controlled by microcontroller integrated bypass relay current and torque reduction during acceleration integrated motor overload protection motor-PTC connection voltage range 200 - 440V or 200 - 575V degree of protection IP20 (up to 100A), IP00 (from 140A up) Soft Starters VS i II 18 … 200 Function: Typical Applications: A A A pumps, ventilators compressors mills, crushers, presses conveying machines drives with high-inertia starting 2 relay outputs acceleration time monitoring adjustable parameters: - rated motor current - current ramp - current limit - soft stop — ramp time - motor protection class - output relay function - phase rotation protection 1/L1 3/L2 5/L3 Accessories: A A A A A A Control voltage A1 A2 A3 Voltage supply ext. operating panel and interface (29000.25901) USB module (29000.25910) DeviceNet module (29000.25903) Modbus module (29000.25904) Profibus module (29000.25905) finger protection (from 140A up, 29000.25907) 01 Control 02 inputs Trigger stage Control 13 14 2 Relay 23 outputs 24 Control for bypass Monitoring 2/T1 B4 B5 Thermistor 6/T3 18C1 18C2 34C1 34C2 42C1 42C2 48C1 48C2 18C1 18C2 34C1 34C2 42C1 42C2 48C1 48C2 18A 34A 42A 48A VS i II 440 60C1 75C1 85C1 60C2 75C2 85C2 200-440V 45-66Hz VS i II 57560C1 75C1 85C1 60C2 75C2 85C2 200-575V 45-66Hz 60A 75A 85A 018 018 018 018 034 034 034 034 042 042 042 042 048 048 048 048 060 060 060 060 Typical designation mains voltage Typical designation mains voltage rated device current order number: 440V/C1 25900.44… 440V/C2 25901.44… 575V/C1* 25900.57… 575V/C2* 25901.57… 4/T2 075 075 075 075 085 085 085 085 100C1 100C2 140C1 140C2 170C1 170C2 200C1 200C2 100C1 100C2 140C1 140C2 170C1 170C2 200C1 200C2 100A 140A 170A 200A 100 100 100 100 140 140 140 140 170 170 170 170 200 200 200 200 *units with 575V are not available ex stock, upon request 02/14 1.14 Soft Starters VersiStart i II 18 … 200 Technical data Typical designation 18C1 18C2 mains voltage Typical designation 18C1 18C2 mains voltage rated device current motor rating at 400V in kW current ramp current limit motor protection class deceleration time switching frequency at 4x Ie and 6s techn. parameter of relay outputs ambient temperature control voltage weight / kg 18A 7,5 VS i II 440 60C1 75C1 85C1 100C1 140C1 170C1 60C2 75C2 85C2 100C2 140C2 170C2 200-440V 45-66Hz VS i II 57534C1 42C1 48C1 60C1 75C1 85C1 100C1 140C1 170C1 34C2 42C2 48C2 60C2 75C2 85C2 100C2 140C2 170C2 200-575V 45-66Hz 34A 42A 48A 60A 75A 85A 100A 140A 170A 15 18,5 22 30 37 45 55 75 90 2s, 5s, 15s mit 150%, 200% and 250% In 250%, 275%, 300%, 325%, 350%, 375%, 400%, 425%, 450% In adjustable 2s — 20s AC 53b 10/h AC 53b 6/h 6A/30VDC; 2A/400VAC -10°C…+40°C (+60°C derating) C1: 110-240VAC -15%/+10% 380-440VAC -15%/+10%; C2: 24VDC/24 VAC ±20% 2,4 4,3 6,8 34C1 34C2 Dimensions: 42C1 42C2 48C1 48C2 200C1 200C2 200C1 200C2 200A 110 Connection Diagram: L1 L2 L3 N b PE F Control voltage 1 - C1 380 - 440VAC 2 - C1 110 - 240VAC 3 - C2 24VAC/24VDC 1 Thermistor 2 3 a c 1/L1 VS i II…-18 VS i II…-34 VS i II…-42 VS i II…-48 VS i II…-60 VS i II…-75 VS i II…-85 VS i II…-100 VS i II…-140 VS i II…-170 VS i II…-200 a (mm) 98 98 98 98 98 145 145 145 202 202 202 b (mm) 203 203 203 203 203 215 215 215 240 240 240 c (mm) 165 165 165 165 165 193 193 193 214 214 214 3/L2 5/L3 A3 A1 A2 01 02 B4 B5 (+) (-) VS i II ... Main contactor 2/T1 4/T2 Progr. output 6/T3 13 14 23 24 M 3~ Two - wire A3 A1 A2 01 A3 A1 A2 01 02 START/ STOP START/ STOP 110 - 240VAC 24VAC/24VDC Subject to change without notice. 02 02 Three - wire STOP STOP A3 A1 A2 01 START START 380 - 440VAC A3 A1 A2 01 02 Soft Starters VersiStart III …-9…45 1.15 Features: A A A A A A A A A A A A A A A A three-phase controlled soft starter controlled by microcontroller optimized soft start and current control connection in the motor delta winding (cost saving via smaller rating) current and torque reduction during acceleration easy mounting, for snap-mounting on 35 mm standard rail integrated bypass relay parameterization by means of potentiometers no mains neutral conductor (N) required economically priced substitute for star-delta starters spring-loaded terminals heat sink temperatur monitoring compact design, 45mm up to 25A and 52,5mm at 45A degree of protection IP20 motor protection thermal device protection Soft Starters VS III …-9…45 Function: Typical Applications: A A A A A A soft acceleration and deceleration potential-free control input for soft acceleration and deceleration separately adjustable parameters accel. time, start voltage, decel. time, current limiting, rated device current and tripping class boost-start selectable potential-free relay output for operating state transistor output — unit bypassed door and gate drives pumps, ventilators, fans conveying systems, packaging machines transport systems, assembly lines, machine application 1L1 3L2 5L3 X1 X2 X3 supply voltag Voltage detection Options (upon request) X5 X6 A A Trigger pulse generator special voltages 230V and 480V wide voltage range 200-480V with external control supply voltage US 230VAC (B) X7 Controller X9 Ie Typical designation (standard) rated device current 16 9A 16A special voltages (optional) Reset X11 Device X12 bypassed 6T3 25 37 45 25A 37A 45A 400V ±10% 50/60Hz control supply voltage Us only with option B order number Boost VS III 400- … 9 rated operating voltage Ue motor rating at Ue 400V Start X10 Current detection 4T2 Fault signaling relay X8 Control for bypass 2T1 Operational status X4 230V ±10% AC 50/60Hz 4kW 7,5kW 11kW 18,5kW 22kW 2S500.40009 2S500.40016 2S500.40025 2S500.40037 2S500.40045 230V / 480V / wide voltage range 200-480V with external control voltage 230VAC Please observe supplementary sheet with dimensioning rules! 09/14 1.16 Soft Starters VersiStart III …-9…45 Technical data VS III 400- … rated device current switch. frequency/hour at 3xIN und tan = 5s utilization category 9 16 25 37 45 9A 16A 25A 37A 45A 50 30 20 15 10 9A:AC-53b:6-3:69 16A:AC-53b:6-3:117 25A:AC-53b:6-3:177 37A:AC-53b:6-3:237 45A:AC-53b:6-3;360 max. power dissipation - in operation related to max. starting frequency 20W 20W 20W 20W - standby 5W 5W 5W 5W 5W I²t — power semiconductors in A²s 390 720 4000 9100 16200 min. motor load 20W 20% of the device rating starting time 0,5 … 10s starting voltage 40 … 80% current limitation 200 … 500% stopping time 0,25 … 10s restart time 200ms input resistance contol inputs 80kOhm control voltage Uc 24VDC … 230VAC contact rating of relay outputs RA1/RA2 2A / 250VAC / 30VDC contract rating of transistor output 20mA / 30VDC installation class 3 overvoltage category / pollution degree: control and auxiliary circuit II / 2 main circuit III (TT / TN-systems) / 2 rated impulse strength Uimp: control and auxiliary circuit 2,5kV main circuit 4kV rated insulation voltage Ui: main circuit 500V control and auxiliary circuit 250V cross-sectional area for connection: control terminals 1,5mm² power terminals 6mm² 1,5mm² 16mm² max tightening torque control / power terminals - spring-loaded terminals ambient / storage temperature 0°C ... 45°C up tp an altitude of 1000m / -25°C ... 75°C weight / kg 1,1 Dimensions: Connection Diagram: a L1 c L2 Reset versi start III 0 100 UStart (%) 80 L3 1L1 3L2 5L3 Fault 40 t On (%) Bypass t (%) 0 3 xIe N 100 4 PE 5 2 Off 70 85 55 100 40 Ie(%) 25 10 10A CLASS 20 Off F b 1 2 3 4 5 6 7 8 9 10 2T1 4T2 6T3 11 12 Mounting dimensions a b c VS III …-9…25 45 147 158 VS III …-37…45 52,5 147 158 1L1 3L2 5L3 All dimensions indicated in mm. VS III ... RA1 2T1 4T2 TO1 RA2 6T3 + X3 X4 X5 X6 X7 X8 X9 X10 X11 X12 Operational Fault Start Boost Device indicator bypassed M 3~ Subject to change without notice. Uc : 24V ... 230V AC/DC Soft Starters VersiStart III …-9…45L B 1.17 Features: A A A A A A A A A A A A A A A three-phase controlled soft starter controlled by microcontroller optimized soft start and current control current and torque reduction during acceleration easy mounting, for snap-mounting on 35mm standard rail integrated bypass relay parameterization by means of a potentiometer no mains neutral conductor (N) required economically priced substitute for star-delta starters spring-loaded terminals heat sink temperature monitoring compact design, 45mm up to 45A degree of protection IP20 motor protection thermal device protection Soft Starters VS III …-9…45L B Function: Typical Applications: A A heat pumps and compressors A soft acceleration and deceleration potential-free control input for soft acceleration and deceleration potential-free relay output for operating state failure 1L1 3L2 230VAC X1 X2 5L3 supply voltag Voltage detection X3 Operational status X4 Trigger pulse generator X5 Controller X6 X7 Control for bypass Fault signaling relay Start X8 Ie Current detection 2T1 4T2 Typical designation (standard) rated device current 16 9A 16A 25 37 45 25A 37A 45A 200V — 480V ±10% 50/60Hz control supply voltage Us order number 6T3 VS III 480- …L B 9 rated operational voltage Ue motor rating at Ue 400V Reset 230V ±10% AC 50/60Hz 4kW 7,5kW 11kW 18,5kW 22kW 2S511.48009 2S511.48016 2S511.48025 2S511.48037 2S511.48045 Please observe supplementary sheet with dimensioning rules! 02/14 1.18 Soft Starters VersiStart III …-9…45L B Technical data VS III 480- L B rated device current 9 16 25 37 45 9A 16A 25A 37A 45A switch. frequency/hour at 2,5xIN and tan=5s 10 6 4 3 2 2,5xIN and tan=1s 40 24 16 12 8 utilization category 9A:AC-53b:6-3:360 16A:AC-53b:6-3:597 25A:AC-53b:6-3:870 37A:AC-53b:6-3:1197 45A:AC-53b:6-3;1797 max. power dissipation - in operation related to max. starting frequency 9W 9W 9W 9W - standby 5W 5W 5W 5W 5W I²t — power semiconductors in A²s 390 720 4000 9100 16200 min. motor load 9W 20% of device rating starting time 0,6s stopping time 0,25s restart time 200ms input resistance control inputs 80kOhm control voltage Uc 24VDC … 230VAC contact rating of relay outputs RA1/RA2 2A / 250VAC / 30VDC installation class 3 overvoltage category / pollution degree: control and auxiliary circuit II / 2 main circuit III (TT / TN-systems) / 2 rated impulse strength Uimp: control and auxiliary circuit 2,5kV main circuit 4kV rated insulation voltage Ui: main circuit 500V control and auxiliary circuit 250V max. cross-sectional area for connection: 1,5mm² control terminals power teminals max. tightening torque: 1,5mm² 16mm² 6mm² control terminals - spring-loaded terminals main circuit - spring-loaded terminals ambient / storage temperature 0°C ... 45°C up to an altitude of 1000m / -25°C ... 75°C weight / kg 0,95 Connection Diagram: Dimensions: a c L1 L2 Reset versi start III L3 On Bypass 1L1 3L2 5L3 Fault 5,5 Ie 7,3 Control supply voltage Us 230VAC N L1 PE N 9 3,8 2 b 1 2 F 3 4 5 6 7 8 2T1 4T2 6T3 Mounting dimensions a b c VS III …-9…45L B 45 147 158 1L1 3L2 X1 X2 5L3 All dimensions indicated in mm. VS III ...L B RA1 2T1 4T2 RA2 6T3 X3 X4 X5 X6 X7 X8 Operational Fault Start indicator M 3~ Uc = 24...230VAC/DC Subject to change without notice. Soft Starters DAS-T 7,5 ... 55 1.19 Features: A A A A A A A A A A A A three-phase controlled soft starter easy mounting, also for retrofitting into existing systems terminal arrangement suitable for switchgear connection integrated bypass contactor no mains neutral conductor (N) required functional peak current reduction monitoring for heat sink temperature monitoring of motor temperature via motor thermistor potential-free control inputs and outputs special voltages up to 690V robust metal enclosure degree of protection IP 20 Soft Starters DAS-T 7,5 ... 55 Function: Typical Applications: A A pumps ventilators conveying systems dryers, washing machines compressors cranes, trolleys A A A A A soft acceleration and deceleration acceleration/deceleration via control contact or control voltage 10 ... 42VDC (selectable) 4 separately adjustable parameters starting torque, acceleration time, soft stop torque, deceleration time potential-free output for operational status* 250VAC/8A fault signalling contact (250VAC/8A) input for motor thermistor for special voltages higher than 500V external electronic supply 230VAC necessary L1 L2 L3 external electronic supply 230VAC option * closed when power semiconductors are bridged, or closed from start of acceleration to end of deceleration Supply voltage Motor thermistor Control electronics t an(acc) t aus(dec) Trigger pulse generator Control for bypass U Typical designation motor rating at 400V mains voltage mains / motor voltage according to DIN EN 50160 (IEC 38) order number DAS-T 7,5 7,5kW 20900. 40007 V Ramp control Start contact M an M aus (M acc) (M dec) Operational status W DAS-T 11 DAS-T 15 DAS-T 22 DAS-T 30 DAS-T 37 11kW 15kW 22kW 30kW 37kW 400V ± 15% 50/60Hz (up to 690V upon request) 20900. 40011 20900. 40015 Fault indication 20900. 40022 20900. 40030 20900. 40037 DAS-T 55 55kW 20900. 40055 Please observe supplementary sheet with dimensioning rules! 02/14 1.20 Soft Starters DAS-T 7,5 ... 55 DAS-T 7,5 Technical data mains / motor voltage according to DIN EN 50160 (IEC 38) device rated current motor rating at 400V mains voltage min. motor current starting torque acceleration time soft stop torque deceleration time reset time max. switching cycle at 3xIe and 5s tan max. cross-sectional area control terminals power terminals DAS-T 11 DAS-T 15 DAS-T 22 DAS-T 30 DAS-T 37 400V ± 15% 50/60Hz (bis 690V upon request) 17A 7,5kW 25A 11kW 120/h 120/h 3600 3600 32A 48A 63A 15kW 22kW 30kW 10% of the device rated current 0 ... 80% 0,5 ... 25s 20 ... 80% 0 ... 15s 200ms 120/h 120/h 120/h 1,5mm² 16mm² I²t — value power semiconductor in A²s ambient / storage temperature weight / kg 8000 10500 18000 0°C ... 45°C / -25°C ... 75°C 4 7,8 3,8 Dimensions: DAS-T 55 75A 37kW 105A 55kW 120/h 120/h 35mm² 51200 125000 8 8,2 Connection Diagram: Standard circuit for M4 L1 L2 e b L3 N PE d c Reversing switch S1 L R 0 a DAS-T 7,5 DAS-T 11 DAS-T 15 DAS-T 22 DAS-T 30 DAS-T 37 DAS-T 55 a [mm] 235 235 235 235 335 335 335 b [mm] 245 245 245 245 245 245 245 c [mm] 140 140 140 140 170 170 170 d‘ [mm] 218 218 218 218 318 318 318 e‘ [mm] 170 170 170 170 170 170 170 10 .. 42VDC + Operational S status 9 10 PE L1 L2 L3 DAS-T 7,5 ... 55 PE T1 T2 T3 4 5 M 3~ S - closed = acceleration; S - open = deceleration Subject to change without notice. K1 6 71 2 11 12 Fault PE K2 K1 K2 Soft Starters VersiStart i III 23 … 220 1.21 Features: A A A A A A A A A three-phase controlled digital-soft starter (7,5-800kW) integrated bypass current and torque reduction during acceleration comprehensive and customizable motor protection DC braking (contactorless) display graphical LCD — real time graphs of motor operating performance inside delta (6-wire) connection degree of protection IP20 (up to 105A), IP00 (from 145A up) motor PTC connection Soft Starters VS i III ...-23 … 220 Function: Typical Applications: A A A pumps, ventilators compressors mills, crushers, presses conveying systems drives with high-inertia starting machines with gear units, belt or chain drives A A A A A emergency run forward or reverse jog direction remote control inputs (3x fixed, 1x programmable) relay outputs (3x programmable) 24VDC output analog output divers soft start/stop control types units with 690V upon request 1/L1 3/L2 Control voltage A4 A5 A6 5/L3 Voltage supply Accessories: A A A A A A A A A A Typical designation 23C1 / C2 23A 11kW 023 023 Remote control inputs Control with oper. unit control software DeviceNet module (29000.25903) Modbus module (29000.25904) Profibus module (29000.25905) EtherNet/IP module (29000.25912) Modbus TCP module (29000.25913) Profinet module (29000.25914) USB module (29000.25910) remote keypad (29000.25911) finger protection (from 145A up to 220A, 29000.25909) rated device current mains voltage control voltage motor rating at Ue 400V order number: C1 2S000.50… C2 2S001.50… 24VDC output Trigger stage Analog output Monitoring 3 Relay outputs Control for bypass 2/T1 4/T2 Motor PTC 6/T3 VS i III 525 76C1 / C2 105C1 / C2 145C1 / C2 170C1 / C2 76A 105A 145A 170A 200-525V 45-66Hz C1: 110VAC; 220VAC -15%/+10% 600mA; C2: 24VDC/24 VAC ±20% 2.8A 18,5kW 22kW 30kW 55kW 60kW 75kW 43C1 / C2 43A 043 043 53C1 / C2 53A 053 053 076 076 105 105 145 145 170 170 220C1 / C2 220A 110kW 220 220 02/14 1.22 Soft Starters VersiStart i III 23 … 220 Technical data 23C1 / C2 max. power dissipation - during start - in operation I²T — value power semiconductors in A²s min. motor load utilization category EMC ambient / storage temperature inputs relay output analog output 24VDC output kinds of start kinds of stop adaptable protection functions 1150 5A 43C1 / C2 53C1 / C2 4,5W per A about 140W 8000 15000 9A 11A VS i III 525 76C1 / C2 105C1 / C2 145C1 / C2 170C1 / C2 4,5W per A about 357W 125000 320000 29A 34A 125000 320000 21A 44A AC53b meets EU-standard 89/336/EEC; IEC 60947-4-2 class B; IEC 60947-4-2 -25°C up to +60°C (derating) / - 25° up to +60°C active 24VDC about 8mA, motor PTC (trip >3,6kOhm, reset <1,6kOhm) 10A at 250 VAC resistive, 5A at 250 VAC AC15 Lf 0,3 0 up to 20 mA or 4 up to 20 mA max. 200mA constant current, current ramp, adaptive control, kick start soft stop via voltage drop in an allowed time, DC brake, free deceleration motor overload, min. current, max. starting time, short time over-current, current unbalance, mains frequency, phase sequence C , CE, RoHS conform, UL / cUL 4,3 4,5 5 15,0 certification weight / kg Dimensions: 15000 15A Connection Diagram: A L1 B E L2 L3 N PE F 1 - C1 220 - 240VAC 2 - C1 110 - 120VAC 3 - C2 24VAC/24VDC C D Control voltage 1 Thermistor 2 3 1/L1 3/L2 5/L3 A4 A5 A6 64 65 40 A 0V 41 VS i III…-23 VS i III…-43 VS i III…-53 VS i III…-76 VS i III…-105 VS i III…-145 VS i III…-170 VS i III…-220 A (mm) 150 150 150 150 150 275 275 275 B (mm) 124 124 124 124 124 250 250 250 C (mm) 295 295 295 295 295 438 438 438 D (mm) 278 278 278 278 278 380 380 380 E (mm) 183 183 183 213 213 248 248 248 Progr. output VS i III ... +24V 55 Prog. output 2/T1 4/T2 Progr. output 6/T3 13 14 21 22 24 33 34 Two - wire 54 M 3~ 55 56 Start / Stop 57 58 Reset 57 Three - wire 54 Start 55 56 Stop 57 58 Reset 57 Four - wire 54 Start Stop 55 56 57 Reset 58 57 Subject to change without notice. 220C1 / C2 Soft Starters VersiStart i III 255 … 1000 1.23 Features: A A A A A A A A A three-phase controlled digital-soft starter (7,5-800kW) integrated bypass current and torque reduction during acceleration comprehensive and customized motor protection DC braking (contactorless)) display graphical LCD — real time graphs of motor operating performance inside delta (6-wire) connection degree of protection IP00 motor PTC connection Soft Starters VS i III ...-255 …1000 Function: Typical Applications: A A A pumps, ventilators compressors mills, crushers, presses conveying systems drives with high-inertia starting machines with gear units, belt or chain drives A A A A A emergency run forward or reverse jog direction remote control inputs (3x fixed, 1x programmable) relay outputs (3x programmable) 24VDC output analog output divers soft start/stop control types units with 690V upon request 1/L1 3/L2 5/L3 Accessories: A A A A A A A A A Control voltage A4 A5 A6 24VDC output Voltage supply PC software DeviceNet module (29000.25903) Modbus module (29000.25904) Profibus module (29000.25905) EtherNet/IP module (29000.25912) Modbus TCP module (29000.25913) Profinet module (29000.25914) USB module (29000.25910) remote keypad (29000.25911) Remote control inputs Control with oper. unit Trigger stage Analog output Monitoring 3 Relay outputs Control for bypass 2/T1 Typical designation rated device current mains voltage control voltage motor rating at Ue 400V order number: C1 2S000.50… C2 2S001.50… 4/T2 Motor PTC 6/T3 VS i III 525 255 C1 / C2 350 C1 / C2 425 C1 / C2 500 C1 / C2 580 C1 / C2 700 C1 / C2 820 C1 / C2 920 C1 / C2 1000 C1 / C2 255A 350A 425A 500A 580A 700A 820A 920A 1000A 200-525V 45-66Hz C1: 110VAC; 220VAC -15%/+10% 600mA; C2: 24VDC/24 VAC ±20% 2.8A 132kW 185kW 220kW 250kW 315kW 400kW 450kW 500kW 550kW 255 255 350 350 425 425 500 500 580 580 700 700 820 820 920 920 101 101 02/14 1.24 Soft Starters VersiStart i III 255 … 1000 VS i III 525 255 C1 / C2 350 C1 / C2 425 C1 / C2 500 C1 / C2 580 C1 / C2 700 C1 / C2 820 C1 / C2 920 C1 / C2 1000 C1 / C2 Technical data max. power dissipation - during start - in operation I²t —value power semiconductor in A²s min. motor load utilization category EMC ambient / storage temperature inputs relay output analog output 24VDC output kinds of start kinds of stop adaptable protection functions certification weight / kg 4,5W per A about 140W 320000 51A 202000 70A 320000 85A 4,5W per A about 357W 320000 100A 781000 781000 1200000 2530000 116A 140A 164A 184A AC53b meets EU-standard 89/336/EEC; IEC 60947-4-2 class B; IEC 60947-4-2 -25°C up to +60°C (derating) / -25°C up to +60°C aktive 24VDC about 8mA, motor PTC (trip >3,6kOhm, reset <1,6kOhm) 10 A at 250 VAC resistive, 5 A at 250 VAC AC15 Lf 0,3 0 up to 20 mA or 4 up to 20 mA max. 200mA constant current, current ramp, adaptive control, kick start soft stop via voltage drop in an allowed time, DC brake, free deceleration motor overload, min. current, max. starting time, short time over-current, current unbalance, mains frequency, phase sequence C , CE, RoHS conform, UL / cUL 26 30,2 49,5 60 Dimensions: Connection diagram: L1 A L2 B E L3 N PE F 1 - C1 220 - 240VAC 2 - C1 110 - 120VAC 3 - C2 24VAC/24VDC Control voltage 1 C D Thermistor 2 3 1/L1 3/L2 5/L3 A4 A5 A6 64 65 40 A 0V 41 Progr. output VS i III ... VS i III…-255 VS i III…-350 VS i III…-425 VS i III…-500 VS i III…-580 VS i III…-700 VS i III…-820 VS i III…-920 VS i III…-1000 2530000 200A A (mm) B (mm) C (mm) D (mm) E (mm) 424 376 440 392 296 424 376 440 392 296 424 376 440 392 296 433 320 640 600 295 433 320 640 600 295 433 320 640 600 295 433 320 640 600 295 433 320 640 600 295 433 320 640 600 295 +24V 55 Prog. output 2/T1 4/T2 Progr. output 6/T3 13 14 21 22 24 33 34 Two - wire 54 M 3~ 55 56 Start / Stop 57 58 Reset 57 Three - wire 54 Start 55 56 Stop 57 58 Reset 57 Four - wire 54 Start Stop 55 56 57 Reset 58 57 Subject to change without notice. Dimensioning Rules for Soft Starters 1.25 All data sheets and commissioning instructions are available on our hemepage at www.peter-electronic.com. Configuration Instructions The two following diagrams for an 11kW-drive operated at nominal load show the waveforms of electrical and mechanical quantities of the drive during the ramp-up phase, both with and without soft starter: motor current motor voltage torque driving speed Ramp-up of the three-phase asynchronous motor directly connected to the mains (at nominal load) motor current motor voltage torque driving speed Ramp-up of a three-phase asynchronous motor with soft starter (at nominal load) Both groups of curves show the complete acceleration and deceleration phase. In this connection, especially the waveform of the current during ramp-up with a soft starter is of interest. Depending on the adjusted starting voltage (boost), the current increases more or less steeply until nominal speed is reached. For the following load diagrams (thermal load), the mean value of that current is to be used which is formed by the current flowing at the starting point and the current flowing when nominal speed is reached (see example). The following diagrams show how the maximum starting frequency (in starts per hour) depends on the ramp-up time and the mean starting current flowing during ramp-up. The curves represent the thermal ratio oft he heat generated in the power semiconductors and the possible dissipation of heat by the integrated heat sinks, i.e., a high starting frequency in combination with a large mean starting current causes intense heating by the power demiconductors. If, in addition, a long ramp-up time is required for the starting operation, the number of starts possible within a certain unit of time reduces accordingly. 02/14 Dimensioning Rules for Soft Starters 1.26 e The following example ist o explain how to select a soft starter: Assumption: motor shaft power: nominal/rated motor current: max. ramp-up time: mean starting current to be expected: max. starting frequency: 15kW 29,5A 6s 90A (no high-inertia starting) 40 starts/h In compliance with the power rating of the motor, a VersiStart II 400-32 soft starter is selected (acc. to the data sheet it is suitable for 15kW motors, Ie = 32A). However, when checking the number of starts per hour possible with this device under these conditions, it turns out that this device is not suitable: 25 Starts/h Ramp-up-time 6s When dividing the starting current of 90A to be expected by the nominal current of 32A of the soft starter VersiStart II 400-32, this gives approx. 3 x Ie (90A/32A) of the soft starter. Consequently, a maximum starting frequency of 60 starts per hour is permissible for this device, i.e., in this case VersiStart II 400-32 would be overloaded. This is only possible by reducing the ramp-up time. As demonstrated by the two below diagrams, the ramp-up time maximally possible for the application of a VersiStart II 400-32 would be approx.. 3,7s. 40 Starts/h max. Ramp-up time approx. 3,7s Dimensioning Rules for Soft Starters 1.27 If it is due to technological reasons not possible to go below the specified ramp-up time of 6s, a device that complies with the requested parameters has to be used. When looking at the characteristic curves, it becomes clear that, for this case of application, a DAS-T 15 is suitable. With a threefold nominal current of the soft starter, i.e., 3 x Ie (90A/32A), and a ramp-up time of 6s, this device has a starting frequency of approx. 130 starts/h. Since only 40 starts/h are required, this device is optimally designed to withstand the most the most unfavorable thermal loading. 130 Starts/h Ramp-up time 6s 02/14 1.28 Load diagrams: Dimensioning Rules for Soft Starters Dimensioning Rules for Soft Starters 1.29 02/14 1.30 Dimensioning Rules for Soft Starters Dimensioning Rules for Soft Starters 1.31 02/14 1.32 Dimensioning Rules for Soft Starters Dimensioning Rules for Soft Starters 1.33 02/14 1.34 Dimensioning Rules for Soft Starters Dimensioning Rules for Soft Starters 1.35 02/14 1.36 Dimensioning Rules for Soft Starters Dimensioning Rules for Soft Starters 1.37 Dimensioning of pre-fuses: Basically, two types of fuse protection are available fort he user: 1. Fusing according to allocation type „1“ DIN EN 60947-4-2. After a short circuit the soft starter is allowed to be inoperative and repair work is poosible. 2. Fusing according to allocation type „2“ DIN EN 60947-4-2. After a short circuit the device must be suitable for further use. However, there is the danker that the contacts of the by-pass relays (-contactors) weld. Therefor, if possible, these contacts are to be checked prior to reconnecting the device to the supply. If this check cannot be carried out by the user, the device has to be returned to the producer in order to have it checked. The following dimensioning information refers tot he below operating conditions: Use of standard asynchronous motors Standard ramp-up and/or deceleration times Fusing according to allocation type „1“: As pre-fuses, we recommend to use fuses of utilization category gG or aM. The fuse values are to be determined by taking the conductor cross-sectional area of the wiring into account. The wiring cross-sectional area is to be determined in dependence on the rated motor current, the maximally occurring starting current (normally up to the 5-fold rated device current) and the starting frequency. Table 1 shows the values for numerous applications, i.e., with a 3-fold nominal/rated current as mean starting current and a maximum ramp-up time of 10s. In the case of parameter values exceeding these values, it may be necessary to adapt the fuse value accordingly. Note: Wiring cross-sectional area according to DIN VDE 0100-430, DIN EN 57100-430. Fusing according to allocation type „2“: The power semiconductors are to be protected by fuses of the utilization category gR (semiconductor fuses, high-speed fuses). However, since these fuses do not ensure line protection, it is necessary to use additionally line protection fuses (utiliz. category gL). To protect the semiconductors it is necessary to select gR-fuses featuring cutoff I²t-values which are approx.. 10-15% below the I²t-value of the power semiconductor (see technical data). In this connection, the current-value of the selected fuse should not be smaller than the starting current to be expected. PETER electronic does not prescribe the use of semiconductor protection fuses. However, for some UL- or CSA-listed devices there are exceptions which are indicated in the relevant commissioning instructions. Notes - On the basis of the I²t-value of the power semiconductors, the ramp-up time and possibly the max. starting current, the fuse supplier is able to select a suitable type. Due to the great variety of producers, sizes and types. PETER electronic does not recommend any particular fuses. - If the value oft he fuse or the cutoff-I²t-value is selectred too small, it may happen that the semiconductor fuse reacts during the starting phase or during deceleration. - In the case of special devices having increased ramp-up or deceleration times, the recommended fuse value may have to be adapted. 02/14 Dimensioning Rules for Soft Starters 1.38 Table 1 device type VS II VS II-3LDS, VS II VS III VS II-5,5LDS, VS II VS II-7,5LDS VS II, VS III DAS-T VS II DAS-T VS II, VS II-11LDS, VS III VS II, VS II-15LDS DAS-T VS III VS II, VS III DAS-T VSII DAS-T VSII DAS-T VS II DAS-T nominal/rated device current (techn. data) 3,5A 6,5A 9A 12A 15A 16A 17A 25A 32A 37A 45A 48A 50A 63A 65A 75A 105A fuse value in the case of allocation type 1 starting frequency starts / h (3xIe 5s) 10A 16A/20A 20A 20A/32A 35A 32A 25A 35A 35 50A 63A 50A 63A 100A/80A 63A 100A 80A 125A 100A 125A 125A 150 120/75 50 65/30 100 15/30 120 60 120 40/65/20 30/35 120 15 10 120 35 120 25 120 20 120 Combined Motor Start and Braking Devices VBMS … 2.01 Deatures: A A A A A A A A A A A A simple motor control with only a few elements motor contactor and DC-brake in a single device suitable for all asynchrohnous motors controlled by microcontroller easy mounting, also for retrofitting into existing plants motor contactor with contact gap ≥ 3mm, utilization category AC-3 operator’s controls physically separated from load (24V extral-low voltage) connection of several „STOP“ buttons possible for snap-mounting onto 35mm top-hat rail degree of protection IP 20 meets trade assoc. requirements for category 2 acc. to GS-HO-01 intermateable with BRMS Combined Motor Start and Braking Devices VBMS … Function: Typical Applications: A A A A A A A sawing machines centrifuges vibrators A A direct online start via motor contactor DC braking control via buttons or via switch braking current infinitely adjustable standstill threshold adjustable braking current cutoff after motor standstill monitoring of braking frequency (overload protection) monitoring of exceeded braking time of 10s start interlock in case of safety relevant errors 3L2 5L3 5L3' 230/400V 1L1 24VR 24VR X8 STOP 1 24V 5V Power supply unit Braking relay X7 X6 STOP 2 X5 X4 STOP 3 Pulse stage Current detection Motor contactor n0 Motor contactor Braking relay Remanence voltage 2T1 Type designation AC-3 rated operational power rated operatinal voltage 50/60Hz according to DIN EN 50160 (IEC 38) order number 4T2 X3 I Braking relay Controller X1 OFF Motor contactor START ON X2 6T3 VBMS 400-2,2/20 2,2kW 3x 380/415V ± 10% VBMS 230-1,5/20 1,5kW 3x 200/240V ± 10% 2C000.40020 2C000.23020 Please observe supplementary sheet with dimensioning rules! 02/14 2.02 Combined Motor Start and Braking Devices VBMS … Technical data rated operatinal voltage 50/60Hz according to DIN EN 50160 (IEC 38) AC-3 rated operational power conventional enclosed thermal current Ith = Ie (valid for motor contactor) braking current max. braking time max. braking frequency at braking current 10A braking current 20A delay time during switch-off and braking braking voltage max. cross-sectional area ambient / storage temperature weight / kg Dimensions: VBMS 400-2,2/20 3x 380/415V ± 10% VBMS 230-1,5/20 3x 200/240V ± 10% 2,2kW 1,5kW 16A 2 … 20A 10s at 5s braking time: 1 in 25s, at 10s braking time: 1 in 50s at 5s braking time: 1 in 60s, at 10s braking time: 1 in 120s 500ms 0 … 220V DC 0 … 110V DC 2,5mm² per terminal 0°C ... 45°C / -25°C ... 75°C 0,6 Connection Diagrams: 73 Control with push-button 100 120 Control with switch L1 L1 L2 L2 L3 L3 PE PE F1 F1 START (e.g., "Start" button) 3L2 1L1 5L3 X1 X2 5L3' 1L1 3L2 5L3 X1 X2 5L3' Standstil adjustment Braking current Standstil adjustment Braking current V B M S ... 2T1 4T2 6T3 V B M S ... X3 X4 X5 X6 X7 X8 If you connect only one "Stop" button, this button has to be connected between the terminals X3 and X8. 2T1 4T2 6T3 X3 X4 X5 X6 X7 X8 STOP 3 (e.g., door interlocking) Switch closed = operation open = braking - OFF STOP 2 (e.g., temperature monitoring) U V W M 3~ U STOP 1 (e.g., "Stop" button) Connection "START/STOP" button with 3 conductors Connection for single-phase motor L V W M 3~ Connection with motor protection relay L1 N X1 X2 L2 PE L3 F1 F1 1L1 3L2 5L3 V B M S ... 2T1 4T2 5L3' X8 F2 6T3 1L1 3L2 VBMS ... M Subject to change without notice. 5L3 5L3' Combined Motor Start and Braking Devices VersiComb II 2.03 Features: A A A A A A A A A A A A two-phase controlled soft start integrated by-pass relay reduction of starting current peaks DC braking via controlled thyristor bridge integrated braking contactor integrated standstill detection deceleration time monitoring controlled by microcontroller suitable for all asynchronous motors for snap-on mounting onto 35mm DIN rail degree of protection IP 20 meets trade assoc. requirements for PL = b, acc. to DIN EN ISO 13849-1 Combined Motor Start and Braking Devices VC II 400 — 5,5 … 15 Function: Typical Applications: A A A A vibrators wood working machines centrifuges drives with large centrifugal masses belt drives A A A potential-free control input for soft start potential-free control input for braking braking current adjustment, current control standstill detection adaptable to motor via potentiometer 3 separately adjustable parameters starting torque, starting time, braking current motor contactor interlocking during braking temperature monitoring of heat sink Options: (upon request) A A special voltages 230V and 480V wide-voltage-range capable (200-480V) by additional control voltage 1AC 24V or 1AC 230V Device supply voltage in the case of the "wide-voltage range" option 3 4 Upon request: L1 A L2 L3 L1'1 L2'1 Power supply unit customized enclosures 1 Start 2 Trigger pulse generation 5 Braking 6 Controller 11 Interlock 12 Relay card 13 Fault signaling 14 relay 9 Remanence standstill detection 10 Operational status 7 Motor PTC/ Thermal contact 8 detection T1 T2 T3 Type designation motor rating at 400V mains voltage motor rating at 230V mains voltage mains / motor voltage acc. to DIN EN 50160 (IEC 38) VC II 400-5,5 5,5kW 3kW order number 26120.40005 26120.40007 26120.40011 26120.40015 26130.40005 26130.40007 26130.40011 26130.40015 230V / 480V / wide-voltage-range 200 to 480V with external auxiliary voltage 1AC 24V or 1AC 230V for VC II 400-… for VC II 400-… UL special voltage (optional) VC II 400-7,5 VC II 400-11 7,5kW 11kW 4kW 5,5kW 400V ± 10% 50/60Hz VC II 400-15 15kW 7,5kW Please observe supplementary sheet with dimensioning rules! 02/14 2.04 Combined Motor Start and Braking Devices VersiComb II Technical data mains / motor voltage acc. to DIN EN 50160 (IEC 38) rated device current starting section rated device current braking section motor rating at 230V mains voltage motor rating at 400V mains voltage min. motor current starting torque starting time braking voltage max. braking time delay time for reduction of residual e.m.f. max. switching frequency with starting and braking time up to 10s each contact loading of output relays max. cross-sectional area for connection control terminals power terminals I ²t-values of power semiconductors/ starting section in A²s I ²t-values of power semiconductors/ braking section in A²s ambient- / storage temperature weight / kg VC II 400-5,5 VC II 400-7,5 VC II 400-11 400V ± 10% 50/60Hz VC II 400-15 12A 25A 3kW 5,5kW 15A 25A 35A 45A 4kW 5,5kW 7,5kW 11kW 40% of the device rated current 32A 55A 7,5kW 15kW 0 ... 80% 0,5 ... 16s 0…400VDC at 400V 10s self-optimizing (100 … 1500ms) 30/h 30/h 30/h 20/h 3A / 250VAC 2,5mm² 4mm² flexible; 6mm² rigid 6050 7200 7200 1350 1350 6050 0°C ... 45°C / -25°C ... 75°C 1,5 7200 Connection Diagram: 106 Dimensions: 1350 L1 L L2 N N L3 N PE 166 Control voltage 24VDC ... 230VDC 110VAC ... 230VAC 24VAC: required a special unit Required in the case of "wide-voltage-range" option L PE 117 F1 F2 F3 F4 All dimensions indicated in mm OFF K1 L1 L2 L3 K1 L1' L2' 3 4 5 Wide-voltage-range option K1 ON 6 1 11 VersiComb II 12 T1 T2 T3 2 Motor Fault indication PTC output 9 10 7 8 13 14 Operational status K1 M 3~ Subject to change without notice. Dimensioning Rules for Combined Soft Start and Braking Devices 2.05 Note! All data sheets and commissioning instructions are available on our homepage at: www.peter-electronic.com. Dimensioning of pre-fuses: Basically, two types of fuse protection are available for the user. 1. Fusing according to allocation type „1“ DIN EN 60947-4-2. After a short circuit, the device is allowed to be inoperative and repair work is possible. 2. Fusing according to allocation type „2“ DIN EN 60947-4-2. After a short circuit, the device must be suitable for further use. However, there is the danger that the contacts of the by-pass or braking relays weld. Therefore, if possible, these contacts are to be checked prior to reconnecting the device to the supply. If this check cannot be carried out by the user, the device has to be returned to the producer in order to have it checked. The following dimensioning information refers to the below operating conditions: Use of standard asnchronous motors Standard starting and/or braking times Switching frequency not exceeding the value indicated in the data sheet Fusing according to allocation type „1“: As pre-fuses, we recommend to use line protection fuses (utilization category gL) or automatic circuit-breakers with type K tripping characteristic. In the case of automatic circuit-breakers, the tripping characteristic of the type series is to be taken into account when protecting the soft start section. With 2x In the tripping time should be at least 20s (I1). Taking into account the maximally occurring starting current (normally up to the 5-fold rated device current of the starting section) and the maximally occurring braking current (normally the rated device current oft he braking section), we recommend fuse values according to table 2, column 4, for the device series VBMS. In the case of the device series VersiComb II, the soft start and the braking section are separately supplied with power. For this type series, we recommend fuse values according to table 1, column 4 for the starting section, and column 5 for the braking section. In the case of special devices having increased starting or braking times, the recommended fuse value may have to be adapted. Note! Wiring cross-sectional area according to DIN VDE 0100-430, DIN EN 57100-430. Fusing according to allocation type „2“: The power semiconductors are to be protected by fuses of the utilization category gR (semiconductor fuses, high-speed fuses). However, since these fuses do not ensure line protection, it is necessary to use additionally line protection fueses (utiliz. Category gL). To protect the semiconductors it is necessary to select gR-fuses featuring cutoff- I²t-values which are approx.. 10-15% below the I²t-value of the power semiconductor (see technical data). In this connection, the ampere-value of the selected fuse should not be smaller than the starting current to be expected for the soft start section and the barking current to be expected for the braking section. PETER electronic does not prescribe the use of semiconductor protection fuses. However, for some UL- or CSA-listed devices there are exceptions which are indicated in the relevant commissioning instructions. Notes - On the basis of the I²t-value of the power semiconductors, the starting time, possibly the max. starting current, braking time, braking current and switching frequency, the fuse supplier is able to select a suitable type. Due to the great variety of producers, sizes and types, PETER electronic does not recommend any particular fuses. - If the value of the fuse or the cutoff- I²t-value is selected too small, it may happen that the semiconductor fuse reacts during the starting phase or during braking. 02/14 2.06 Dimensioning Rules for Combined Soft Start and Braking Devices Deviceinationen Table 1 rated device current rated device current starting section braking section (techn. Data) (techn. data) 12A 25A device type VCII 230-3 starting section braking section fuse value fuse value in the case of in the case of allocation type 1 allocation type 1 20A 20A 25A 25A 35/40A 35A 50A 40A VCII 400-5,5 15A 35A VCII 230-4 VCII 400-7,5 25A 45A VCII 230-5,5 VCII 400-11 32A 55A VCII 230-7,5 VCII 400-15 Tabelle 2 rated device current rated device current starting section braking section (techn. Data) (techn. data) 16A 16A device type fuse value, allocation type 1 20A VBMS 400-2,2 16A 20A VBMS 230-1,5 16A Braking Devices VersiBrake 230/400-6/25/30L (LP) 3.01 Features: A A A A A A A A A A DC braking with one-way rectification suitable for all asynchronous motors and for mono phase motors controlled by microcontroller easy mounting, also for retrofitting into existing plants wear-resistant and maintenance-free integrated braking contactor printed circuit-board version with fault signaling contact for snap-on mounting onto 35mm DIN rail degree of protection: case version IP 20, printed circuit-board version IP 00 meets trade assoc. requirements for PL = b, acc. to DIN EN ISO 13849-1 Braking Devices VB 230-6/25/30L (LP) VB 400-6/25/30L (LP) Function: Typical Applications: A sawing machines centrifuges wood working machines textile machines conveying systems A A A A A A A start braking via detection of motor voltage and via motor contactor (double safety) overload protection braking current cutoff after motor standstill braking current control automatic remanence time optimization braking current infinitely adjustable 10-100% potential-free output for motor contactor interlocking during braking; also usable to energize the star contactor during braking standstill threshold adjustable, individual adaptable to different motor types (L1) 1L1 (L2) 3L2 (X1) X3 (X2) X4 24V 5V X5 Interlocking X6 Current detection Controller X7 Bremsrelais (X10) Fault (X11) 2T1 (T1) Type designation rated device current mains voltage according to DIN EN 50160 (IEC 38) 4T2 (T2) 6T3 (T3) only available with circuit-board version (LP) VB 230-6L VB 230-25L VB 230-30L VB 400-6L VB 400-25L VB 400-30L 6A 25A 30A 6A 25A 30A 220/240V ±10% 50/60Hz 380/415V ±10% 50/60Hz order number case version (L) 2B000.23006 2B000.23025 2B000.23030 2B000.40006 2B000.40025 2B000.40030 order number printed circuit-board version (LP) 2B100.23006 2B100.23030 2B100.23025 2B100.40006 2B100.40025 2B100.40030 Please observe supplementary sheet with dimensioning rules! 12/14 3.02 Braking Devices VersiBrake 230/400-6/25/30L (LP) Technical data VB 230-6L mains voltage acc. to DIN EN 50160 (IEC 38) VB 230-25L VB 230-30L VB 400-6L 220/240V ±10% 50/60Hz VB 400-25L VB 400-30L 380/415V ±10% 50/60Hz power draw of electronics 3 VA recommended for rated motor current up to 0,3 ... 3A 2 … 12,5A 2 … 15A 0,3 … 3A 2 … 12,5A rated device current 6A 25A 30A 6A 25A 30A max. braking frequency at braking time of 5s 1/8s 1/60s 1/90s 1/8s 1/60s 1/90s I²t-value of power semiconductors in A²s 310 1250 1350 310 1250 1350 braking voltage 0 … 110VDC 2 … 15A 0 … 220VDC max. braking time 12s contact rating (control relay) 3A/250VAC; 3A/30VDC delay time for reduction of residual e.m.f. self-optimizing in the range between 0,2 … 2s max. cross-sectional area for connection 2x 2,5mm² per terminal ambient /storage temperature 0°C ... 45°C / -25°C ... 75°C weight / kg 0,6 Dimensions: Connection Diagram: case version (L) L1 L2 73 L3 N VB 230 - ... F1 45 F2 F3 * Normally closed contact of K1 not required. 122 ( ) connection terminals at circuit-board version 1L1 K1 (L1) printed circuit-board verson (LP) 3L2 (L2) X3 X4 (X1) F4 100 Fault signal 105 Alle dimensions in mm 58 (X2) (X5) (X6) (X7) Interlock U V W M 3~ (T1) (T2) 2T1 4T2 X7 in the case of systems with Y - starting, X7 can be used for controlling the Y - contactor during braking X5 X6 X7 (X10) (X11) (T3) 6T3 only available F4 with circuit-board version OFF Really ensure correct terminal-phase connections between input of braking device (L1,L2) and output of braking device (T1,T2). In case of a fault, the fault signaling contact is open. ON K1 Functional description: * Connection of X3, X4 will be needed if double security for the start of braking is required. Subject to change without notice. K1 K1 Y-contactor Braking Devices VersiBrake 230/400-6/25/30LT 3.03 Features: A A A A A A A A A DC braking with one-way rectification suitable for all asynchronous motors and for mono phase motors controlled by microcontroller easy mounting, also for retrofitting into existing plants wear-resistant and maintenance-free integrated braking contactor for snap-on mounting onto 35mm DIN rail degree of protection IP 20 successor for braking devices type BR und BR-L (photo similar) Braking devices VB 230-6/25/30LT VB 400-6/25/30LT Function: Typical Applications: A A A A A A A A A sawing machines centrifuges wood working machines textile machines conveying systems direct online start via motor contactor overload protection braking current control automatic remanence time optimization braking current infinitely adjustable 10-100% braking interrupt is possible restart 1,2s after braking interrupt braking time adjustable potential-free output for motor contactor Interlocking during braking; also usable to energize the star contactor during braking 1L1 3L2 X3 X4 Power supply unit 24V 5V X5 Interlocking X6 Controller X7 +5V Braking time Braking current 2T1 Type designation rated device current mains voltage acc. To DIN EN 50160 (IEC 38) order number printed circuit-board version 4T2 6T3 VB 230-6LT VB 230-25LT VB 230-30LT VB 400-6LT VB 400-25LT VB 400-30LT 6A 25A 30A 6A 25A 30A 220/240V ±10% 50/60Hz 2B200.23006 2B200.23025 380/415V ±10% 50/60Hz 2B200.23030 2B200.40006 2B200.40025 2B200.40030 Please observe supplementary sheet with dimensioning rules! 02/14 3.04 Braking Devices VersiBrake 230/400-6/25/30LT Technical data VB 230-6LT mains voltage acc. to DIN EN 50160 (IEC 38) VB 230-25LT VB 230-30LT VB 400-6LT 220/240V ±10% 50/60Hz VB 400-25LT VB 400-30LT 380/415V ±10% 50/60Hz power draw of electronics 3 VA recommended for rated motor current up to 0,3 ... 3A 2 … 12,5A 2 … 15A 0,3 … 3A 2 … 12,5A 2 … 15A rated device current upto a braking time of 20s 6A 25A 30A 6A 25A 30A rated device current upto a braking time of 30s 6A 17A 20A 6A 17A 20A max. braking frequency at a braking time of 5s 1/8s 1/60s 1/90s 1/8s 1/60s 1/90s I²t-value of power semiconductors in A²s 310 1250 1350 310 1250 1350 braking voltage 0 … 110VDC max. braking time 0 … 220VDC 0 … 30s (special device 0 … 60s available) contact rating (control relay) 3A/250VAC; 3A/30VDC delay time for reduction of residual e.m.f. self-optimizing in the range between 0,2 … 1,8s max. cross-sectional area for connection 2x 2,5mm² per terminal ambient / storage temperature 0°C ... 45°C / -25°C ... 75°C weight / kg 0,6 Dimensions: Connection Diagram: Diagram: L1 L2 73 L3 N VB 230-... F1 45 F2 F3 122 K1 K1 All dimensions in mm 1L1 3L2 X3 F4 VB.....LT 2T1 4T2 X4 X5 X6 X7 X7 in the case of systems with Y - ∆ Starting, X7 can be used for controlling the Y - contactor during braking. 6T3 F4 OFF U V W M 3~ Really ensure correct terminal-phase connections between input of braking device (1L1, 3L2) and output of braking device (2T1, 4T2) . ON K1 Subject to change without notice. K1 K1 Y-contactor Braking Devices VersiBrake 25A 3.05 Features: A A A A A A A A DC Braking with one-way rectification controlled bei microcontroller suitable for all asynchronous motors easy mounting, also for retrofitting into existing plants wear-resistant and maintenance-free special voltages up tp 575V (UL: bis 480V) with Option „B“ for snap-mounting onto 35mm top-hat-rail degree of protection IP 20 Braking Devices VB 230/400-25 Function: Typical Applications: A A A A A A sawing machines centrifuges wood working machines textile machines conveying systems A control via motor contactor standstill detection braking current limited to rated device current remanence time optimization braking current infinitely adjustable potential-free output for motor contactor interlocking during braking potential-free output for fault signalling relay 1L1 optional X1 X2 3L2 optional PTC MOTORCONTACTOR Options: (upon request) 24V 5V A A A A star-delta starting control (D) motor temperature monitoring (P) standstill sognalling relay (S) wide-voltage-range 200…575V (B) control voltage of 24VAC or 230VAC is necessary (please note on order) Controller Motor contactor interlocking Y - Contactor Braking relay optional - Contactor Remanence detection Standstill detection Upon Request: A printed circuit-board version Standstill indication Fault indication 2T1 4T2 6T3 Type designation VB 230-25 VB 400-25 rated device current 25A mains voltage according to DIN EN 50160 (IEC 38) VB 230 ... 220/240V ±10% 50/60Hz VB 400 ... 380/415V ±10% 50/60Hz order nummer option „B“ 200…575V ±10% 50/60Hz 230V 21900.23025 400V 21900.40025 230V — UL 29800.23025 400V — UL 29800.40025 Please oberserve supplementary sheet with dimensioning rules! 02/14 3.06 Braking Devices VersiBrake 25A Technical data VB 230-25 VB 400-25 mains voltage according to DIN EN 50160 (IEC 38) VB 230 ... 220/240V ±10% 50/60Hz option „B“ VB 400 ... 380/415V ±10% 50/60Hz 200…575V ±10% 50/60Hz power draw of electronics 6 VA recommended for rated motor current up to 12,5A rated device current 25A c.d.f. at max. braking current 8% I²t-value of power semiconductor in A²s 1250 braking voltage 0 ... 130VDC bei 220/240V 0 ... 220VDC bei 380/415V max. braking time 15s (other times upon request) contact rating (control relay) 6A/250VAC; 6A/30VDC delay time for reduction of residual e.m.f. self-optimizing in the range between (100 ... 2500ms) max. cross-sectional area 2x 2,5mm² per terminal ambient- / storage temperature 0°C ... 45°C / -25°C ... 75°C weight / kg 0,8 Dimensions: Connection Diagram: VB 230-25 VB 400-25 L1 Control voltage L1.1 L2 N.1 L3 N F3 PE F2 K1 1L1 C A 100 B 73 C 120 Start OFF X4 X1 X2 Option wide voltage range VersiBrake K1 F4 2T1 Option Motor temperature X14 X15 X11 Option Y X12 Y X13 K1 ON X7 Fault signalling relay X8 X5 Interlocking contact X6 Option X16 Standstill signalling relay X17 K1 M 3~ Subject to change without notice. 3L2 X3 4T2 6T3 A Mounting dimensions VB … - 25 EMERGENCY OFF VB 230 - ... B F1 The correct terminal-phase connections must be ensured between the braking device input (1L1, 3L2) and the braking device output (2T1, 4T2). Motor contactor Braking Devices VersiBrake 36A 3.07 Features: A A A A A A A A DC Braking with one-way rectification controlled by microcontroller suitable for all asynchronous motors easy mounting, also for retrofitting into existing plants wear-resistant and maintenance-free special voltages up to 575V (UL: bis 480V) with Option „B“ for snap-mounting onto 35mm top-hat-rail degree of protection IP 20 Braking Devices VB 230/400-36 Function: Typical Applications: A A A A A A sawing machines centrifuges wood working machines textile machines conveying systems A A A control via motor contactor standstill detection braking current limited to rated device current remanence time optimization braking current infinitely adjustable potential-free output for motor contactor interlocking during braking potential-free output for fault signalling relay potential-free output for braking contactor temperature monitoring of power module 1L1 optional 3L2 X1 X2 MOTORCONTACTOR 24V 5V Options: (upon request) Controller A A star-delta starting control (D) wide-voltage-range 200…575V (B) control voltage of 24VAC or 230VAC (please note on order) Motor contactor interlocking Y - Contactor optional - Contactor Remanence detection Standstill detection Braking contactor Fault indication 2T1 4T2 Type designation 6T3 VB 230-36 VB 400-36 rated device current 36A mains voltage according to DIN EN 50160 (IEC 38) order number VB 230 ... 220/240V ±10% 50/60Hz option „B“ VB 400 ... 380/415V ±10% 50/60Hz 200…575V ±10% 50/60Hz 230V 21900.23036 400V 21900.40036 230V — UL 29800.23036 400V — UL 29800.40036 Please observe supplementary sheet with dimensioning rules! 02/14 3.08 Braking Devices VersiBrake 36A Technical data VB 230-36 VB 400-36 mains voltage according to DIN EN 50160 (IEC 38) VB 230 ... 220/240V ±10% 50/60Hz option „B“ VB 400 ... 380/415V ±10% 50/60Hz 200…575V ±10% 50/60Hz power draw of electronics 6 VA recommended for rated motor current up to 17A rated device current 36A c.d.f. at max. braking current 5% I²t-value power semiconductors in A²s 1050 braking voltage 0 ... 130VDC bei 220/240V 0 ... 220VDC bei 380/415V max. braking time 15s (other times upon request) contact rating of output relay 6A/250VAC; 6A/30VDC delay time for reduction of residual e.m.f. self-optimizing (100 ... 2500ms) max. cross-sectional area 2x 2,5mm² per terminal ambient / storage temperature 0°C ... 45°C / -25°C ... 75°C weight / kg 1 Dimensions: Connection Diagram: VB 230-36 VB 400-36 L1 Control voltage L1.1 L2 N.1 L3 N F3 PE F1 VB 230 - ... K1 F2 EMERGENCY OFF B OFF 1L1 3L2 X3 Start X4 X1 X2 Wide voltage range option X11 Option Y X12 Y X13 Fault signalling relay VersiBrake C Interlocking contact F4 Mounting dimensions VB … - 25 A 100 B 73 C 120 2T1 4T2 6T3 A K1 Braking relay K1 ON X7 X8 X5 X6 X16 X17 K2 Moving-iron instrument A K1 Motor contactor M 3~ Subject to change without notice. K1 K2 The correct terminal-phase connections must be ensured between the braking device input (L1, L2) and the braking device output (T1, T2). K2 Braking contactor Braking Devices VersiBrake 40 ... 600A 3.09 Features: A A A A A A A DC braking with on-way rectification controlled by microcontroller suitable fo all asynchronous motors easy mounting, also for retrofitting into existing plants wear-resistant and maintenance-free integrated braking contactor (devices up to 60A) degree of protection IP 20 Braking Devices VB 230/400-40 ... 600 Function: Typical Applications: A A A A A A A A A A sawing machines centrifuges wood working machines textile maschines conveying systems L1 L2 N Motor PTC Z3 Z4 L Option Widevoltagerange Manual Braking stop Z1 Z2 2nd Braking time Z1 X3 Braking signal 6 7 Control inputs Display Option control via motor contactor standstill- or time-dependent braking signalling relay for exceeded braking times braking current adjustments 0...100%, current control automatic remanence time optimization braking times 0,5 — 320s temperature monitoring of heat sink potential-free signalling and control outputs 2nd braking time 0,5 — 40s selectable manual braking stop selectable Control outputs Option Options: 8 ~ - The following option packages are available: Interlocking 24V 10V 5V 9 33 Fault signalling 34 Controller VersiBrake 230/400230/400-40 … 600, “with option package APC” A braking current display A plug-in control terminals A motor PTC monitoring A star-delta starting control A standstill signalling relay A braking current monitoring 1 Ext. Braking 2 contactor 13 Standstill 14 signalling relay 13 Braking current 24 not reached Remanence delection Standstill delection 43 Star contactor 44 43 Delta contactor VersiBrake 600600-40 … 600 UL, UL, „with option package APBC“ A all options included as “option package APC” A wide voltage range 200-600V A further control voltages upon request Typical designation rated device current mains voltage according to DIN EN 50160 (IEC 38) order number 230V order number 400V order number 230V, with option package APC order number 400V, with option package APC order number UL-devices accessorie: adaptor for braking devices 40A-200A for mounting onto DIN rail, order number 45 U V W External braking contactor (from 100A-devices up) Control outputs - optional VB … 230-60 230-100 230-200 230-400 230-600 400-60 400-100 400-200 400-400 400-600 60A 100A 200A 400A 600A 220/240V ±10% 50/60Hz (standard) 380/415V ±10% 50/60Hz (standard) 200 — 690V ± 10% 50/60Hz (wide voltage range) 29700.23040 29700.23060 29700.23100 29700.23200 29700.23400 29700.23600 29700.40040 29700.40060 29700.40100 29700.40200 29700.40400 29700.40600 29731.23040 29731.23060 29731.23100 29731.23200 29731.23400 29731.23600 29731.40040 29731.40060 29731.40100 29731.40200 29731.40400 29731.40600 upon request 230-40 400-40 40A 29000.29700 Please observe supplementary sheet with dimensioning rules! 03/15 3.10 Braking Devices VersiBrake 40 ... 600A Technical data VB … 230-60 230-100 230-200 230-400 230-600 400-60 400-100 400-200 400-400 400-600 220/240V ±10% 50/60Hz (standard) 380/415V ±10% 50/60Hz (standard) 200 — 690V ± 10% 50/60Hz (wide voltage range) 6 VA 20A 30A 50A 100A 200A 300A 40A 60A 100A 200A 400A 600A 20% 1050 4900 6050 80000 320000 1125000 0 ... 130VDC at 220/240V 0 ... 220VDC at 380/415V 40s with standstill-dependent braking 320s with time-dependent braking 3A/250VAC; 3A/30VDC self-optimizing self-optimizing (1600 ... 3100ms) (200 … 3100ms) 16mm² 16mm² 16mm² 35mm² screw M12 0°C ... 45°C / -25°C ... 75°C 2,1 2,1 2,1 3,1 7,2 10,2 230-40 400-40 mains voltage according to DIN EN 50160 (IEC 38) power draw of the electronics recommended for rated motor currents up to rated device current c.d.f. at max. braking current I²t-value power semiconductor in A²s braking voltage max. braking time contact rating of output relays delay time for reduction of residual e.m.f. max. cross-sectional area ambient / storage temperature weight / kg Dimensions: Connection Diagram: VB 230-40 ... 60 VB 400-40 ... 60 L1 L Control voltage L1.1 L2 N N.1 L3 F3 N F5 If required K1 if required OFF B F2 L1 F E F1 EMERGENCY OFF VB 230-... PE Z2 L1 N Z1 Manual Option Wide voltage braking stop range L2 Z1 X3 2nd Braking time 6 Start External 7 braking contactor 1 Interlocking Fault indication VersiBrake Option Y K1 U Protective cover D VW C D 86 86 86 80 180 280 E 226 226 226 226 226 226 F K1 Motor contactor L1 L Control voltage L1.1 L2 N N.1 F3 L3 N PE F1 VB 230-... VB … - 40 VB … - 60 VB … - 100 VB … - 200 VB … - 400 VB … - 600 C 140 140 140 155 165 165 43 not reached 24 VB 230-100 ... 600 VB 400-100 ... 600 B 242 242 242 255 275 280 44 Attention: The correct terminal-phase connections must be ensured between the braking device input (L1,L2) an the braking device output (U,V) M 3~ A 110 110 110 110 210 310 9 33 34 F6 Attention! Max. possible cross-sectional area of conductor for "W"-terminal: 2.5mm². A K1 ON 45 Options 13 Standstill indication 14 Braking current Option MotorPTC Z3 Z4 F4 Y 2 8 F2 L1 L2 340 355 EMERGENCY OFF F5 If required Z2 L1 N Z1 Option Manual Wide voltage braking range stop K1 If required Z1 X3 2nd Braking time 6 Start OFF External 7 braking contactor Interlocking 1 2 8 K1 ON 9 33 Fault indication 34 All dimensions indicated in mm VersiBrake K1 F4 U VW Option MotorPTC Z3 Z4 44 Y Option 43 Y 45 Options 13 Standstill indication 14 Braking current not reached 24 K2 K2 Attention! Max. possible cross-sectional area F6 of conductor for "W"-terminal: 2,5mm². K1 Motor contactor M 3~ Subject to change without notice. Attention: The correct terminal-phase connections must be ensured between the braking device input (L1,L2) an the braking device output (U,V) K1 K2 Braking contactor Dimensioning Rules for Braking Devices 3.11 All data sheets and commissioning instructions are available on our homepage at: www.peter-electronic.com. Configuration Instructions: The motor ratings or nominal motor currents specified or recommended on the datasheets for the use of a braking device refer to normal applications with drives having a moment of inertia that approximately equals the moment of inertia of the motor. In all other cases, the required braking torque or braking current need to be determined more precisely (see below). Without taking into account any possible braking torques of the load, the required braking current (direct current) can be estimated according to the following formula: = × IB fB tB IN tA × Braking current in A Braking factor acc. to the table specified below Braking time required in s Nominal/rated motor current in A Time until nominal speed is reached (in the case of motors with star-delta start — approx. switch-over time) Values usual for tA: Conveyor belt - 20s Compressor - 10s Pump Fan - 8s - 20s Power crusher Circular saw - 30s - 10s Connection of motor winding at nominal operation during braking a b a b fB = 2.6 a b fB = 3 fB = 1.7 The two following examples are to explain the calculation: Example 1 Assumption: Motor shaft power: Nominal motor current (2-pole motor): Ramp-up time (circular saw): Braking frequency: 2.2kW (230V/400V) 8.5A/4.9A 6s (direct start) 1/h The application of the circular saw requires that, after switching the saw off, the saw disk must come to a standstill within 5s. From this, there results a maximum braking time of 5s which we use in the calculation formula, too: 16.1 = 3 × 6 × 4.9 5 In the case of this application with direct start, the motor windings are in nominal operation star-connected. Braking too is effected in starconnection, which results in a braking current of approx. 16A (fB — 3), i.e, for this circular saw, a braking device with a nominal/rated current of at least 20A, such as a VB 400-25L or VB 400-25 (with a max. braking current of 25A each), has to be used. Example 2 Assumption: Motor shaft power: Nominal motor current (2-pole motor): Ramp-up time (circular saw): Braking frequency: 30kW (400V/690V) 56A/32.5A 12s (star-delta start) 2/h In this example, the motor is to be braked within 5s. In the first case, braking is effected with the motor windings being star-connected and, in the second case, delta-connected. case 1 (fB — 1.7): case 2 (fB — 2.6): 147 = 1.7 × 225 = 2.6 × 12 × 56 5 12 × 56 5 This example shows that, if braking is effected in delta-connection, a larger braking current and therefore a larger braking device is required than in cases in which braking is effected with the motor windings being star-connected. 02/14 3.12 Dimensioning Rules for Braking Devices In case 1, a braking with 200A could be used, and in case 2, a 400A device would have to be used. For case 1, it is sensible to use a braking device featuring the star-delta contactor control option (option „PC“) by means of which the motor windings are automatically starconnected during the braking operation. Besides, it is thus possible to save the costs otherwise required for the star-delta contactor combination. The device tob e recommended for case 1 would then be a braking device of the VB 400-200 PC type. If you have detailed data on the drive available, such as the moment of inertia of the load and of the motor as well as the starting torque, you can determine the braking current more precisely: Example 3 Assumption: = 0.31 × × IA k=1 k = 1.15 tB nN J MA × × Motor shaft power: Nominal Motor current (2-pole motor): Starting current: Starting torque: Moment of inertia of motor: Circular saw disk Diameter Thickness Starting current in star or in delta/1.72 in A Braking in star-connection Braking in delta connection Braking time required (in s) Nominal speed (in 1/min) Moment of inertia of the drive (motor with load) in kgm2 Starting torque (in Nm) 15kW (400V/690V) 29.5A/17A 140A 75Nm 0.1kgm2 800mm 5mm For the saw disk, there results the mass „m“ of approx. 20kg; based on this mass, the moment of inertia oft he saw disk is 1.6 kgm2. Consequently, the following values can be used for calculating the braking current: 123 = 0.31 × 1 × 140 28501/ × 0.1 + 1.6! " ² 8 × 75$ Based on a guesstimate regarding the application of the braking device, we would have offered a 100A braking device for a 15kW-motor This example shows that if large centrifugal masses are to be braked, it is quite useful to do a precise calculation. Such a large mass, in combination with a high speed, requires a larger braking current than normally needed, which is proved by the calculation. In this case too, it would be sensible to use the above mentioned brake VB 400-200 PC. From this equation, the influence of the speed and the moment of inertia of the drive to be braked becomes obvious. The braking current determined according to one of the above descriptions should be less than or equal to the nominal/rated current of the braking device. If in these dimensional calculations, a braking current which equals 100% oft he nominal device current is used, please make sure that in the case of devices up to 36A the max. braking time is 20s, and for devices from 40A up the max. braking time is 40s. If braking times > 20s (devices up to 36A) or > 40s (devices from 40A up) are to be expected, it must be taken into account when selecting a braking device that the permissible max. braking current is to be accordingly reduced. For more detailed information please see the device-specific commissioning instructions. A very importand aspect in the dimensional calculation of brakes is to take into account the cyclic duration factor (c.d.f.) indicated on the data sheets. Under no circumstances the c.d.f. be exceeded (the worst case is to be taken into account !!). How to calculate the cyclic duration factor (c.d.f.): %. &. = ' × 100 tB tZ Braking time Cycle time (running — braking) If the required cyclic duration factor (c.d.f.) exceeds the permissible values indicated on the data sheet, the permissible maximum braking current ist o be accordingly reduced. The data required in this connection can be found in the device-specific commissioning instructions. If it is not possible to reduce the braking current, a braking device with a higher braking current has to be used. Example: If the required c.d.f. is twice as high as the value indicated on the data sheet, a braking device of twice the nominal/rated device current hast o be used. Dimensioning of braking contactors: The braking contactor is switched on or off via a control contact of the braking device (no-load switching). When selecting the braking contactor, it must be ensured that the contacts are able to carry the maximally occurring braking current (nominal/rated device current). Therefore, the value “conventional thermal current”(Ith) is decisive when selecting the braking contactor. If this value is not indicated, the rated operational current for AC1-operation may be used instead. Tip: By connecting contacts in parallel it is often possible to use a lower-priced contactor of a smaller design. Dimensioning Rules for Braking Devices 3.13 Dimensioning of pre-fuses: Basically, two types of fuse are available for the user: 1. Fusing according to allocation type „1“ DIN EN 60947-4-2. After a short circuit, the braking device is allowed to be inoperative. 2. Fusing according to allocation type „2“ DIN EN 60947-4-2. After a short circuit, the braking device must be suitable for further use. However, there is the danger that the contacts of the braking relay (braking contactor) weld. Therefore, if possible, these contacts are to be checked prior to reconnecting the device to the supply. If this check cannot be carried out by the user, the device has to be returned to the producer in order to have it checked. The following dimensioning information refers to the below operating conditions: Use of standard asynchronous motors Braking time not exceeding 20s, for braking devices up to 36A Braking time not exceeding 40s, for braking devices from 40A up Braking current not exceeding 2.5x INOM of the motor Cyclic duration factor (c.d.f.) not exceeding the value indicated on the data sheet Fusing according to alloction type „1“: As pre-fuses, we recommend to use line protection fuses (utilization category gL) or automatic circuit-breakers with tripping characteristic B, C, D or K. Taking into account the maximum braking currents that occur (normally the nominal/rated device current), we recommend fuses according to table 2, column 3. Note! Wiring cross-sectional area according to DIN VDE 0100-430, DIN EN 57100-430. Fusing according to allocation type „2“: The power semiconductors are to be protected by fuses of the utilization category gR (semiconductors fuses, high-speed fuses). However, since these fuses do not ensure line protection, it is necessary to use additionally line protection fuses (utilize. Category gL). As for the dimensioning of the line protection fuse (gL), please refer to table 2, column 3. To protect the semiconductors it is necessary to select gR-fuses featuring cutoff I²t-values of the ranges indicated in table 2, column 4. In this connection, the current value of the selected fuse should not be smaller than the braking current to be expected (nominal/rated device current). Notes On the basis of the recommended I²t-value, braking current, and possibly the c.d.f., the fuse supplier is able to select a suitable type. Due to the great variety of producers, sizes and types, PETER electronic does not recommend any particular fuses. - If the value oft he fuse or cutoff-I²t is selected too small, it may happen that the semiconductor fuse reacts during braking Table 2 max. braking current / nominal/rated device current device type 6A VB …-6LT 6A recommended range fo cutoff-I²t-value of semiconductor pretection fuses, allocation type „2“ 150 … 250 A²s 25A 20A 500 … 900 A²s 30A VB …-25L VB …-25 VB …-25LT VB …-30LT 25A 600 … 900 A²s 36A VB …-36 25A 700 … 1000 A²s 40A VB …-40 35A 1400… 3500 A²s 60A VB …-60 40A 3000 … 4650 A²s 100A VB …-100 63A 6000 … 7600 A²s 200A VB …-200 125A 50000 …76000 A²s 400A VB …-400 250A 200000 … 305000 A²s 600A VB …-600 400A 600000 …1050000 A²s fuse value, allocation type „1“ 02/14 3.14 Dimensioning Rules for Braking Devices AC drive VersiDrive i … /E2/3E2 up to 11kW 4.01 Features: A A A A A A A A A A A small design easy programming and connection voltage vector control fixed frequencies adjustable PTC input max. rotating field frequency 500Hz DC brake integrated braking chopper (up from 2,2kW) degree of protection IP20 integrated mains filter serial communication with Modbus RTU AC drive VD i 037 ... 220/E2 VD i 075 ... 1100/3E2 Function: Typical Applications: A pumps grinding machines ventilators textile machines A A A A A A control and setpoint entry via terminals and operating unit PWM clock frequency 4 - 32kHz DC-braking (duration) potential-free control and signalling contacts 150% overload for 60s detailed trouble check via parameter „0“ integrated PI controller wood working machines conveying systems printing machinery packaging machines L2/N L1/L L3 Options: (please see accessories) A A A A A A A ~ memory stick with copying function remote control module input and output module RJ45-cable and cable splitter fieldbus gateways braking resistors software for parameterization and operating = Operating unit (from 2,2kW up) control and monitoring unit =~ ~ ~ U V W +DC BR Typical designation motor shaft power / kW mains woltage according to DIN EN 50160 (IEC 38) output current / A order number: 2I000. … recommended mains filter (class C1) VD i … /E2 075 150 220 0,75 1,5 2,2 single-phase 200-240V, 48-62Hz 2,3 4,3 7 10,5 23037 23075 23150 23220 27012.24016 27012.24030 037 0,37 075 0,75 150 1,5 2,2 4,1 40075 40150 27114.48006 Control signals Relay output VD i … /3E2 220 400 550 750 1100 2,2 4,0 5,5 7,5 11 three-phase 380-480V, 48-62Hz 5,8 9,5 14 18 24 40220 40004 40005 40007 40011 27114.48016 27114.48030 02/14 4.02 AC drive VersiDrive i … /E2/3E2 up to 11kW Technical data VD i … /E2 075 150 220 0,75 1,5 2,2 single-phasig 200-240V, 48-62Hz 2,3 4,3 7 10,5 3,5 6,5 10,5 15,7 037 0,37 motor shaft power / kW mains voltage according to IN EN 50160 (IEC 38) output current / A peak current for 1min. / A control functions frequency setting range torque boost ramp-up and ramp-down time 075 0,75 150 1,5 2,2 3,3 4,1 6,2 VD i … /3E2 220 400 550 2,2 4,0 5,5 three-phasig 380-480V, 48-62Hz 5,8 9,5 14 8,7 14,3 21 750 7,5 1100 11 18 27 24 36 0 — 500Hz U/f-characteristic, adjustable via parameter setting 0 … 600s frequency setpoint potentiometer >= 1kΩ, 0-10V, 4-20mA, keypad, fixed frequencies, motor potentiometer, Modbus RTU -10 … 50°C, -40 … 60°C 1 2 1 2 3 1,1 2,6 1,1 2,6 4 ambient / storage temperature design size weight / kg Dimensions: Connection Diagram: Optional Braking resistor Mains voltage B Single-phase 200-240V 50/60Hz Three-phase 380-400V 50/60Hz Power switch MCB or fuse +DC BR (from 2,2kW up) Optional Line reactor Optional Mains filter L1/L U L2/N V L3 W Earth M ~ Earth Shielded cable C A 1 +24V Start - Stop Fwd - Rev size A B C 1 2 3 82 109 131 173 221 261 123 150 175 All dimensions indicated in mm Subject to change without notice. 2 DI1 AO 8 3 DI2 0V 9 V 0-10V 4 DI3 / AI2 5 +10V Potentiometer 6 AI1 7 0V 10 11 Relay contact AC drive VersiDrive i … /E2/3E2/IP66 up to 7,5kW 4.03 Features: A A A A A A A A A A A small design for degree of protection IP66 easy programming and connection voltage vector control fixed frequencies adjustable PTC input max. rotating field frequency 500Hz DC brake integrated braking chopper (up from 2,2kW) degree of protection IP66 integrated mains filter serial communication with Modbus RTU AC drive VD i 037 ... 220/E2/IP66 VD i 075 ... 750/3E2/IP66 Function: Typical Applications: A pumps grinding machines ventilators textile machines A A A A A A A A control and setpoint entry via terminals and operating unit PWM clock frequency 4 - 32kHz DC-braking (duration) potential-free control and signalling contacts integrated setpoint potentiometer 150% overload for 60s detailed trouble check via parameter „0“ integrated PI controller integrated right-left-switch wood working machines conveying systems printing machinery packaging machines L2/N L1/L L3 power switch Options: (please see accessories) A A A A A A A ~ memory stick with copying function remote control module input and output module RJ45-cable and cable splitter fieldbus gateways braking resistors software for parameterization and operating IP66 Operating unit Direction of rotation switch Setpoint potentiometer = (from 2,2kW up) control and monitoring unit =~ ~~ U V W +DC BR Typical designation motor shaft power / kW mains voltage according to DIN EN 50160 (IEC 38) output current / A order number: 2I001. … VD i … /E2/IP66 075 150 220 0,75 1,5 2,2 single-phase 200-240V, 48-62Hz 2,3 4,3 7 10,5 23037 23075 23150 23220 037 0,37 075 0,75 2,2 40075 VD i … /3E2/IP66 220 400 550 2,2 4,0 5,5 three-phase 380-480V, 48-62Hz 4,1 5,8 9,5 14 40150 40220 40004 40005 150 1,5 750 7,5 18 40007 07/13 4.04 AC drive VersiDrive i … /E2/3E2/IP66 up to 7,5kW Technical data 037 0,37 motor shaft power / kW mains voltage according to DIN EN 50160 (IEC 38) output current / A peak current for 1min. / A control functions frequency setting range torque boost ramp-up and ramp-down time 2,3 3,5 VD i … /E2/IP66 075 150 220 0,75 1,5 2,2 single-phase 200-240V, 48-62Hz 4,3 7 10,5 6,5 10,5 15,7 075 0,75 150 1,5 2,2 3,3 4,1 6,2 VD i … /3E2/IP66 220 400 2,2 4,0 three-phase 380-480V, 48-62Hz 5,8 9,5 8,7 14,3 550 5,5 750 7,5 14 21 18 27 0 — 500Hz U/f- characteristic, adjustable via parameter setting 0 … 600s frequency setpoint potentiometer >= 1kΩ, 0-10V, 4-20mA, keypad, fixed frequencies, motor potentiometer, Modbus RTU -10 … 40°C, -40 … 60°C 1 2 1 2 3 2,8 4,6 2,8 4,6 7,4 ambient / storage temperature design size weight / kg Dimensions: Connection Diagram: B Optional Thermal protection circuit for braking resistor Mains voltage single-phase 200-240V 50/60Hz three-phase 380-400V 50/60Hz A C MCB or fuse L1/L Optional Line reactor Optional Mains filter power switch +DC BR (from 2,2kW up) U L2/N V L3 A B C 1 2 3 161 188 210,5 232 257 310 179 186,5 229 Earth REV / 0 / FWD Selector switch FWD shielded cable 1 +24V 2 DI1 AO 8 3 DI2 0V 9 V 0-10V 4 DI3/AI2 REV 5 +10V All dimensions indicated in mm 6 AI1 Potentiometer Subject to change without notice. Optional Output filter W Earth size optional Braking resistor 7 0V 10 11 Relay contact M ~ AC drive for single-phase AC motors VersiDrive i … /E up to 1,1kW 4.05 Features: A A A A A A A A small inverters for single-phase capacitor motors easy programming and connection fixed frequencies adjustable max. rotating field frequency 120Hz integrated braking chopper (at 1,1kW) degree of protection IP20 integrated mains filter serial communication with Modbus RTU AC drive for single-phase AC motors VD i 037 ... 110/E Function: Typical Applications: A pumps grinding machines ventilators A A A control and setpoint entry via terminals and operating unit PWM clock frequency 4 - 32kHz potential-free control and signalling contacts detailed trouble check with parameter „0“ L1/L Options : (please see accessories) L2/N ~ = A A A A Operating unit memory stick with copying function remote control module input and output module software for parameterization and operating (1,1kW) control and monitoring unit =~ ~ ~ U Typical designation motor shaft power / kW mains voltage according to DIN EN 50160 (IEC 38) output current / A order number recommended mains filter (class C1) V +DC BR Control signals VD i … /E 075 0,75 single-phase 200-240V, 48-62Hz 7 2I002.23075 037 0,37 4,3 2I002.23037 27012.24016 Relay output 110 1,1 10,5 2I002.23110 27012.24030 02/14 AC drive for single-phase AC motors VersiDrive i … /E up to 1,1kW 4.06 Technical data VD i … /E 075 0,75 single-phase 200-240V, 48-62Hz 7 037 0,37 motor shaft power / kW mains voltage according to DIN EN 50160 (IEC 38) output current / A control functions frequency setting range torque boost ramp-up and ramp-down time frequency setpoint 4,3 110 1,1 10,5 0 — 120Hz U/f-characteristic, adjustable via parameter setting 0 … 600s potentiometer >= 1kΩ, 0-10V, 4-20mA, keypad, fixed frequencies, motor potentiometer, Modbus RTU -10 … 50°C, -40 … 60°C 1 2 1,1 2,6 ambient- / storage temperature design size weight / kg Dimensions: Connection Diagram: Optional Braking resistor Mains voltage B single-phase 200-240V 50/60Hz Power switch MCB or fuse +DC BR (1,1kW) Optional Line reactor L1/L U L2/N V Earth Earth Optional Mains filter C A M ~ Shielded cable 1 +24V Start - Stop size 1 2 A 82 109 B 173 221 All dimensions indicated in mm C 123 150 2 DI1 AO 8 3 DI2 0V 9 5 +10V Potentiometer 6 AI1 7 0V Subject to change without notice. V 0-10V 4 DI3 / AI2 10 11 Relay contact AC drive for single-phase AC motors VersiDrive i … /E/IP66 up to 1,1kW 4.07 Features: A A A A A A A A small inverters for single-phase capacitor motors easy programming and connection fixed frequencies adjustable max. rotating field frequency 120Hz integrated braking chopper (at 1,1kW) degree of protection IP20 integrated mains filter serial communication with Modbus RTU AC drive for single-phase AC motors VD i 037 ... 110/E/IP66 Function: Typical Applications: A A A A control and setpoint entry via terminals and operating unit PWM clock frequency 4 - 32kHz potential-free control and signalling contacts detailed trouble check with parameter „0“ pumps grinding machines ventilators L1/L Options : (please see accessories) L2/N ~ = A A A A Operating unit memory stick with copying function remote control module input and output module software for parameterization and operating (1,1kW) control and monitoring unit =~ ~ ~ U Typical designation motor shaft power / kW mains voltage according to DIN EN 50160 (IEC 38) output current / A order number 037 0,37 4,3 2I003.23037 V +DC BR Control signals VD i … /E/IP66 075 0,75 single-phase 200-240V, 48-62Hz 7 2I003.23075 Relay output 110 1,1 10,5 2I003.23110 02/14 AC drive for single-phase AC motors VersiDrive i … /E/IP66 up to 1,1kW 4.08 Technical data VD i … /E/IP66 075 0,75 single-phase 200-240V, 48-62Hz 7 037 0,37 motor shaft power / kW mains voltage according to DIN EN 50160 (IEC 38) output current / A control functions frequency setting range torque boost ramp-up and ramp-down time frequency setpoint 4,3 110 1,1 10,5 0 — 120Hz U/f- characteristic, adjustable via parameter setting 0 … 600s potentiometer >= 1kΩ, 0-10V, 4-20mA, keypad, fixed frequencies, motor potentiometer, Modbus RTU -10 … 40°C, -40 … 60°C 1 2 2,8 4,6 ambient / storage temperature design size weight / kg Dimensions: Connection Diagram: B Optional Braking resistor Mains voltage single-phase 200-240V 50/60Hz MCB or fuse Optional Line reactor L1/L Optional Mains filter Power switch +DC BR (1,1kW) U L2/N M ~ V W A C Earth size 1 2 A 161 188 B 232 257 C 179 186,5 All dimensions indicated in mm Earth REV / 0 / FWD Selector switch FWD Shielded cable 1 +24V 2 DI1 AO 8 3 DI2 0V 9 REV 5 +10V 6 AI1 7 0V Potentiometer Subject to change without notice. V 0-10V 4 DI3 10 11 Relay contact AC drive VersiDrive i … /Pro/3Pro up to 11kW 4.09 Features: A A A A A A A A A A A U/f-characteristics control open loop vector control (200% start torque) closed loop encoder control (plug-in) open und closed loop control for synchrounous motors PTC-input max. rotating field frequency 500Hz safety stop according to IEC 61508 SIL2 integrated braking chopper degree of protection IP20 integrated mains filter integrated Modbus RTU and CANbus AC drive VD i 075 ... 220/Pro VD i 075 ... 1100/3Pro Function: Typical Application: A lifts and hoisting units centrifuges pumps ventilators grinding machines conveying systems printing machinery woodworking machines textile machines packaging machines drives requiring high torque A A A A A A A control and setpoint entry via terminals, operating units and bus systems PWM clock frequency 4 - 32kHz sensorless speed and torque control potential-free control and signalling contacts 150% overload for 60s integrated PI controller detailed trouble check via parameter P0-13 easy PLC functionality L2/N L1/L L3 Options: (please see accessories) A A A A A A A A A ~ = remote control module additional input and output module RJ45-cable and cable splitter encoder extension module communication- and bus-plug-ins bluetooth-memory stick braking resistors software for parameterization and operating license key for PLC Operating unit Control and monitoring unit =~ ~ ~ U V W +DC BR Typical designation motor shaft power / kW mains voltage according to DIN EN 50160 (IEC 38) output current / A order number: 2I100. … recommended mains filter order number VD i … /Pro 075 150 220 0,75 1,5 2,2 single-phase 200-240V ± 10% 48-62Hz 4,3 23075 27012. 24016 7 10,5 23150 23220 27012.24030 075 0,75 150 1,5 2,2 4,1 40075 40150 27114.48006 Control signals Relay output VD i … /3Pro 220 400 550 2,2 4 5,5 three-phase 380-480V ± 10% 48-62Hz 5,8 9,5 40220 40004 27114.48016 14 40005 750 7,5 1100 11 18 24 40007 40011 27114.48030 02/14 4.10 AC drive VersiDrive i … /Pro/3Pro up to 11kW Technical data motor shaft power / kW mains voltage according to DIN EN 50160 (IEC 38) output current / A peak current for 1min / A control functions frequency setting range torque boost ramp-up and ramp-down time frequency setpoint VD i … /Pro 075 150 220 0,75 1,5 2,2 single-phase 200-240V ± 10% 48-62Hz 4,3 7 10,5 6,5 10,5 15,7 075 0,75 150 1,5 2,2 3,3 4,1 6,2 VD i … /3Pro 220 400 550 2,2 4 5,5 three-phase 380-480V ± 10% 48-62Hz 5,8 9,5 14 8,7 14,3 21 750 7,5 1100 11 18 27 24 36 0 — 500Hz boost (U/f) adjustable via parameter setting; open loop vector control 0 … 3000s potentiometer >= 1kΩ, 0-10V, 4-20mA, keypad, fixed frequencies, motor potentiometer, Modbus RTU, CANbus -10 … 50°C, -40 … 60°C 2 2 3 1,8 3,5 ambient / storage temperature design size weight / kg Dimensions: Connection Diagram: Optional Braking resistor Mains voltage Power switch MCB or fuse B single-phase 200-240V 50/60Hz -DC +DC BR+ Optional Line reactor three-phase 380-400V 50/60Hz Optional Mains filter L1/L U L2/N V L3 W PE PE M ~ shielded cable A C Start - Stop size A B C 2 3 112 131 221 261 185 205 Fwd - Rev +24V AO1 DI1 AO2 DI2 0V DI3 All dimensions indicated in mm Potentiometer programmable Analog input AI1/2 +10V RL1-C RL1-NO AI1 RL1-NC AI2 0V STOSTO+ Subject to change without notice. Relay contact 1 RL2-C RL2-NO Relay contact 2 AC drive VersiDrive i … /3Pro/IP55 up to 160kW 4.11 Features: A A A A A A A A A A A A degree of protection IP55 U/f-characteristics control open loop vector control (200% start torque) closed loop encoder control (plug-in) open und closed loop control for synchrounous motors PTC-input max. rotating field frequency 500Hz safety stop according to IEC 61508 SIL2 integrated braking chopper built-in DC reactor as standard integrated mains filter integrated Modbus RTU module and CANbus AC drive VD i 1100 ... 16000/3Pro/IP55 Function: Typical Application: A lifts and hoisting units centrifuges pumps ventilators grinding machines conveying systems printing machinery woodworking machines textile machines packaging machines drives requiring high torque A A A A A A A control and setpoint entry via terminals, operating units and bus systems PWM clock frequency 4 - 32kHz sensorless speed and torque control potential-free control and signalling contacts 150% overload for 60s integrated PI controller detailed trouble check via parameter P0-13 easy PLC functionality L2/N L1/L L3 Options: (please see accessories) A A A A A A A A A ~ = remote control module additional input and output module RJ45-cable and cable splitter encoder extension module communication- and bus-plug-ins bluetooth-memory stick braking resistors software for parameterization and operating license key for PLC =~ ~ ~ U V W +DC BR Typical designation motor shaft power / kW mains voltage according to DIN EN 50160 (IEC 38) output current / A order number: 2I101. … recommended mains filter order number 1100 11 1500 15 1850 18,5 25 40011 30 39 40015 40018 27114.48055 2200 22 Operating unit Control and monitoring unit Control signals VD i … /3Pro/IP55 3000 3700 4500 5500 7500 30 37 45 55 75 three-phase 380-480V ± 10% 48-62Hz 46 61 72 90 40022 40030 40037 40045 27114.48100 Relay output 9000 90 11000 110 110 150 180 202 40055 40075 40090 40110 27114.48180 13200 16000 132 160 240 40132 27114.48300 300 40160 - 02/14 4.12 AC drive VersiDrive i … /3Pro/IP55 up to 160kW Technical data motor shaft power / kW mains voltage according to DIN EN 50160 (IEC 38) output current / A peak current for 1min. / A control functions frequency setting range torque boost ramp-up and ramp-down time frequency setpoint 1100 11 1500 15 1850 18,5 2200 22 25 38 30 45 39 59 46 69 VD i … /3Pro/IP55 3000 3700 4500 5500 7500 30 37 45 55 75 three-phase 380-480V ± 10% 48-62Hz 61 72 90 110 150 91 108 135 165 225 9000 90 180 270 11000 13200 16000 110 132 160 202 303 240 360 300 450 0 — 500Hz boost (U/f adjustable via parameter setting; open loop vector control) 0 … 3000s potentiometer >= 1kΩ, 0-10V, 4-20mA, keypad, fixed frequencies, motor potentiometer, Modbus RTU, CANbus -10 … 50°C, -40 … 60°C 4 5 6 7 11,5 22,5 50 80 ambient / storage temperature design size weight / kg Dimensions: Connection Diagram: Optional Braking resistor Mains voltage Power switch MCB or fuse B single-phase 200-240V 50/60Hz -DC +DC BR+ Optional Line reactor three-phase 380-400V 50/60Hz Optional Mains filter L1/L U L2/N V L3 W PE PE M ~ shielded cable A C Start - Stop size 4 5 A 171 235 B 440 540 C 240 270 6 7 330 330 865 1280 330 360 All dimensions indicated in mm Fwd - Rev +24V AO1 DI1 AO2 DI2 0V DI3 Potentiometer programmable Analog input AI1/2 +10V RL1-C RL1-NO AI1 RL1-NC AI2 0V STOSTO+ Subject to change without notice. Relay contact 1 RL2-C RL2-NO Relay contact 2 AC drive VersiDrive i … /Pro/3Pro/IP66 up to 7,5kW 4.13 Features: A A A A A A A A A A A U/f-characteristics control open loop vector control (200% start torque) closed loop encoder control (plug-in) open und closed loop control for synchrounous motors PTC-input max. rotating field frequency 500Hz safety stop according to IEC 61508 SIL2 integrated braking chopper degree of protection IP66 integrated mains filter integrated Modbus RTU module and CANbus AC drive VD i 075 ... 220/Pro/IP66 VD i 075 ... 750/3Pro/IP66 Function: Typical Application: A pumps grinding machines ventilators textile machines A A A A A A A control and setpoint entry via terminals, operating units and bus systems PWM clock frequency 4 - 32kHz sensorless speed and torque control potential-free control and signalling contacts 150% overload for 60s integrated PI controller detailed trouble check via parameter P0-13 PLC function woodworking machines conveying systems printing machinery packaging machines L2/N L1/L L3 Options: (please see accessories) A A A A A A A A A A ~ = remote control module input and output module RJ45-cable and cable splitter encoder extension module communication- and bus-plug-ins bluetooth-memory stick braking resistors software for parameterization and operating license key for PLC available with switch Operating unit (from 1,5kW up) control and monitoring unit =~ ~ ~ U V W +DC BR Typical designation motor shaft power / kW mains voltage according to DIN EN 50160 (IEC 38) output current / A order number with switch (right, left, potentiometer, mains disconnection) order number without switch VD i … /Pro/IP66 075 150 220 0,75 1,5 2,2 single-phase 200-240V ±10% 48-62Hz 4,3 7 10,5 2I107. 2I107. 2I107. 23075 23150 23220 2I103. 23075 2I103. 23150 2I103. 23220 Control signals Relay output 2,2 2I109. 40075 VD i … /3Pro/IP66 220 400 550 2,2 4,0 5,5 three-phase 380-480V ±10%, 48-62Hz 4,1 5,8 9,5 14 2I109. 2I109. 2I109. 2I109. 40150 40220 40004 40005 18 2I109. 40007 2I105. 40075 2I105. 40150 2I105. 40007 075 0,75 150 1,5 2I105. 40220 2I105. 40004 2I105. 40005 750 7,5 02/14 4.14 AC drive VersiDrive i … /3Pro/IP66 up to 7,5kW Technical data motor shaft power / kW mains voltage according to DIN EN 50160 (IEC 38) output current / A peak current for 1min. / A control functions frequency setting range torque boost ramp-up and ramp-down time VD i … /Pro/IP66 075 150 220 0,75 1,5 2,2 single-phase 200-240V ±10% 48-62Hz 4,3 7 10,5 6,5 10,5 15,7 075 0,75 2,2 3,3 VD i … /3Pro/IP66 220 400 550 2,2 4,0 5,5 three-phase 380-480V ±10%, 48-62Hz 4,1 5,8 9,5 14 6,2 8,7 14,3 21 150 1,5 750 7,5 18 27 0 — 500Hz boost (U/f) adjustable via parameter setting; open loop vector control 0 … 3000s frequency setpoint potentiometer , 0-10V, 4-20mA, keypad, fixed frequencies, motor potentiometer, Modbus RTU, CANbus -10 … 50°C, -40 … 60°C 2 2 3 4,5 7,0 ambient / storage temperature design size weight / kg Dimensions: Connection Diagram: without switch Optional Braking resistor Power switch Mains voltage MCB or fuse B single-phase 200-240V 50/60Hz -DC +DC BR+ Optional Line reactor three-phase 380-400V 50/60Hz Optional Mains filter L1/L U L2/N V L3 W PE PE M ~ shielded cable Start - Stop A C Fwd - Rev +24V AO1 DI1 AO2 DI2 0V DI3 size 2 3 A 188 211 B 257 310 C 239 251 Potentiometer programmable Analog input AI1/2 All dimensions indicated in mm +10V RL1-C RL1-NO AI1 RL1-NC Relay contact 1 AI2 0V RL2-C RL2-NO STO- Relay contact 2 STO+ with switch Optional Braking resistor Mains voltage single-phase 200-240V 50/60Hz three-phase 380-400V 50/60Hz MCB or fuse Power switch Optional Line reactor Optional Mains filter REV / 0 / FWD Selector switch FWD -DC +DC BR+ L1/L U L2/N V L3 W PE PE M ~ shielded cable +24V AO1 DI1 AO2 DI2 0V DI3 +10V RL1-C RL1-NO AI1 RL1-NC REV Relay contact 1 0V Potentiometer RL2-C STOSTO+ Subject to change without notice. RL2-NO Relay contact 2 Accessories AC drive VersiDrive i 4.15 Options Expansion Modules: VersiE/A PRO (plug-in for additional I / O) VersiRel PRO (plug-in for additional relay output) VersiModulTTL (TTL-Encoder module) VersiModulE (Ethernet module) VersiModulP (Profibus module) VersiModulD (DeviceNet module) VersiRel 1 (1 additional relay output) VersiCont (control inputs via 230VAC) VersiGateE (ext. Gateway for Ethernet) VersiGateP (ext. Gateway for Profibus-DP) VersiGateD (ext. Gateway for DeviceNet) order number 29000.2I101 29000.2I102 29000.2I103 29000.2I104 29000.2I105 29000.2I106 29000.2I010 29000.2I012 29000.2I014 29000.2I015 29000.2I017 E/E2 Pro x x x x x x order number 29000.2I003 29000.2I005 29000.2I009 29000.2I016 29000.2I107 29000.2I021 E/E2/3E2 x x x x Pro x x x x x order number 29000.2I003 29000.2I004 29000.2I019 29000.2I005 29000.2I006 29000.2I007 29000.2I008 41750.01103 65000.00002 77200.00014 E/E2/3E2 x x x x x x x x x x Pro x x x x x x x x x x x x x x x PC Communication: VersiStick (Bluetooth-memory stick) VersiSplit (data splitter) PC-Kit (RS485 USB-converter) VersiPC (Windows-program for VersiDrive / download on homepage) * licence key for PLC USB-bluetooth gateway for PC * For use with PC-software USB-converter (PC-Kit) or bluetooth-VersiStick is needed ! General Accessories: VersiStick (memory stick with copying funtion) VersiPad (remote keypad) VersiOLED (OLED remote keypad) VersiSplit (RS 485 cable splitter) RJ45-cable 0,5m RJ45-cable 1m RJ45-cable 3m potentiometer in VDE-design 10kΩ rotary button, 20mm, complete scale, 50mm x 50mm; 0 - 10 Subject to change without notice. 02/14 4.16 AC drive FUS … /L5/3L5 up to 2,2kW 4.17 Features: A A A A A A A A A space saving design RS485 Modbus interface as standard voltage vector control fixed frequencies adjustable max. rotating field frequency 650Hz digital keypad with speed potentiometer integrated braking chopper at FUS …/3L5 degree of protection IP20 integrated mains filter AC drive FUS 020 ... 220/L5 FUS 075 ... 220/3L5 Function: Typical Application: A pumps grinding machines ventilators textile machines A A A A A control and setpoint entry via terminals, operating unit or bus systems PWM clock frequency 1 - 16kHz integrated motor overload protection potentialfree control and signalling contacts fault memory internal PI controller woodworking machines conveying systems printing machinery packaging machines (L) (N) L1 L2 L3 Options: (please see accessories) A A A A A A A A A ~ = remote control/ copying module keypad extension cable Profibus DP module TCP-IP module DeviceNet module CANopen module RJ45 to USB cable operating software mounting plate for DIN rail Typical designation output current / A order number: 2T000. … recommended mains filter (class C1) Control and monitoring unit =~ ~ ~ U V W motor shaft power / kW mains voltage according to DIN EN 50160 (IEC 38) Operating unit at FUS.../3L5 020 0,2 1,8A 23020 P BR Control signals FUS ... /L5 075 150 220 0,75 1,5 2,2 single-phase 200-240V ,+10%, -15% 50/60Hz ±5% 2,6A 4,3A 7,5A 10,5A 23037 23075 23150 23220 27012.24016 27012.24030 037 0,37 Relay output FUS .../3L5 150 220 1,5 2,2 three-phase 380-460V,+10%,-15% 50/60Hz ±5% 2,3A 3,8A 5,2A 40075 40150 40220 27114.48006 27114.48016 075 0,75 11/14 4.18 AC drive FUS … /L5/3L5 up to 2,2kW Technical data FUS ... /L5 075 150 0,75 1,5 single-phase 200-240V ,+10%, -15% 50/60Hz ±5% 2,6A 4,3A 7,5A 020 0,2 motor shaft power / kW mains voltage according to DIN EN 50160 (IEC 38) output current / A control functions frequency setting range torque boost ramp-up and ramp-down time frequency setpoint 037 0,37 1,8A FUS .../3L5 150 220 1,5 2,2 three-phase 380-460V,+10%,-15% 50/60Hz ±5% 2,3A 3,8A 5,2A 220 2,2 075 0,75 10,5A 0 — 650Hz 6 fixed U/f-characteristic, free configurable U/f-characteristic 0 … 3600s potentiometer >= 1kΩ, 0-10V, 0/4-20mA, keypad, keypad potentiometer, fixed frequencies, motor potentiometer, Modbus -10 … 40°C (-10 … 50°C für BG 2), -20 … 60°C 1 2 2 0,7 0,9 1,6 1,7 ambient / storage temperature design size weight / kg Dimensions: Connection Diagram: Braking resistor B single-phase L1 N A L1 (L) L3 (N) B 141 144 All dimensions indicated in mm C 141 150 BR L1 (L) T1 L2 L2 T2 L3 (N) T3 L3 Motor E C A 72 118 P three-phase L1 S1 Multi-functional inputs size 1 2 additional Mains filter (for class B) S2 PE Earthing S3 S4 S5 CON 2 Interface for communication expansion units RS 485 24V 10V Ext. analog-signal 0-10V AVI AGND 0-20mA 4-20mA ACI RA RB + Analog output 0-10V -FM Subject to change without notice. AO AGND Relay output AC drive FUS … /E5/3E5 up to 18,5kW 4.19 Features: A A A A A A A A A A A U/f-characteristics control open loop vector control (150% start torque at 1Hz) safety stopp and fire mode digital keypad with speed potentiometer detachable operating unit max. rotating field frequency 650Hz integrated braking chopper degree of protection IP20 integrated mains filter integrated Modbus RTU controllable ventilator AC drive FUS 037 ... 220/E5 FUS 075 ... 1850/3E5 Function: Typical Application: A lifts and hoisting units centrifuges pumps ventilators grinding machines conveying systems printing machinery woodworking machines textile machines packaging machines drives requiring high torque A A A A A control and setpoint entry via terminals, operating unit and bus systems PWM clock frequency 1 - 16kHz built-in SPS function potentialfree control and signalling contacts 150% overload for 60s integrated PI-controller (L) (N) L1 L2 L3 Options: (please see accessories) A A A A A A A A A ~ = remote control / copying module keypad extension cable Profibus DP module TCP-IP module DeviceNet module CANopen module RJ45 to USB cable operating software mounting plate for DIN rail motor shaft power / kW mains voltage according to DIN EN 50160 (IEC 38) output current / A order number: 2T100. … recommended mains filter (class C1) Control and monitoring unit =~ ~ ~ U V W Typical designation Operating unit P BR Control signals Relay output FUS … /E5 FUS … /3E5 075 150 220 075 150 220 400 550 750 1100 1500 1850 0,75 1,5 2,2 0,75 1,5 2,2 4 5,5 7,5 11 15 18,5 single-phase three-phase 200-240V ,+10%, -15% 380-460V,+10%,-15% 50/60Hz ±5% 50/60Hz ±5% 3,1 4,5 7,5 10,5 2,3 3,8 5,2 8,8 13 17,5 24 32 40 23037 23075 23150 23220 40075 40150 40220 40004 40005 40007 40011 40015 40018 27012.24016 27012.24030 27114.48006 27114.48016 27114.48030 27114.48055 037 0,37 11/14 4.20 AC drive FUS … /E5/3E5 up to 18,5kW Technical data motor shaft power / kW mains voltage according to DIN EN 50160 (IEC 38) output current / A control functions frequency setting range torque boost ramp-up and ramp-down time frequency setpoint FUS … /E5 075 150 220 0,75 1,5 2,2 single-phase 200-240V ,+10%, -15% 50/60Hz ±5% 3,1 4,5 7,5 10,5 037 0,37 075 0,75 150 1,5 220 2,2 2,3 3,8 5,2 FUS … /3E5 550 750 5,5 7,5 three-phase 380-460V,+10%,-15% 50/60Hz ±5% 8,8 13 17,5 400 4 1100 11 1500 15 1850 18,5 24 32 40 0 — 650Hz 18 adjustable U/f-characteristics; open loop vector control 0 … 3600s potentiometer >= 1kΩ, 0-10V, 0/4-20mA, keypad, keypad potentiometer, fixed frequencies, motor potentiometer, Modbus RTU -10 … 50°C, -40 … 60°C 1 2 1 2 3 4 1,7 2,5 1,7 2,5 6,5 10,5 ambient / storage temperature design size weight / kg Dimensions: Connection Diagram: Braking resistor single-phase L1 (L) P BR three-phase L1 L1 (L) T1 L2 L2 T2 L3 L3 (N) T3 B L1 additional Mains filter (for class B) N A C A 91 129 187 225 B 164 188 261 435 C 149 149 197 201 Alle dimensions indicated in mm PE S2 CON 2 S3 Interface for communication expansion units RS 485 S4 S5 S6 Referenc point PNP-logics C24V Referenc point NPN-logics COM R1A E R1B 10V Potentiometer or Ext. Analog-Signal (0-10V, 0-20mA) 0-20mA Output disable R1C AI1 Multi-functional outputs AGND R2A AI2 R2B SF AO SG AGND E Subject to change without notice. Earthing S1 Multi-functional inputs size 1 2 3 4 L3 (N) Motor NPN J P 1 PNP AC1 AC2 J J P P 2 3 AC1 AC2 + output FM Analog 0-10V - AC drive FUS … /E5/3E5/IP66 up to 18,5kW 4.21 Features: A A A A A A A A A A A U/f-characteristics control open loop vector control (150% start torque at 1Hz) safety stopp and fire mode digital keypad with speed potentiometer built-in mains switch max. rotating field frequency 650Hz integrated braking chopper degree of protection IP66 integrated mains filter integrated Modbus RTU controllable ventilator AC drive FUS 037 ... 220/E5/IP66 FUS 075 ... 1850/3E5/IP66 Function: Typical Application: A All applications where the machine is exposed to harsh environment and extreme conditions. The IP 66 housing provides full protection against: dust electrical shock strong jets of water A A A A A control and setpoint entry via terminals, operating unit and bus systems PWM clock frequency 1 - 16kHz built-in SPS function potentialfree control and signalling contacts 150% overload for 60s integrated PI-controller (L) (N) L1 L2 L3 Options: (please see accessories) A A A A A A A A ~ = remote control / copying module keypad extension cable Profibus DP module TCP-IP module DeviceNet module CANopen module RJ45 to USB cable operating software motor shaft power / kW mains voltage according to DIN EN 50160 (IEC 38) output current / A order number: 2T101. … Control and monitoring unit =~ ~ ~ U V W Typical designation Operating unit P BR Control signals Relay output FUS … /E5/IP66 FUS … /3E5/IP66 075 150 220 075 150 220 400 550 750 1100 1500 1850 0,75 1,5 2,2 0,75 1,5 2,2 4 5,5 7,5 11 15 18,5 single-phase three-phase 200-240V ,+10%, -15% 380-460V,+10%,-15% 50/60Hz ±5% 50/60Hz ±5% 3,1 4,5 7,5 10,5 2,3 3,8 5,2 8,8 13 17,5 24 32 40 23037 23075 23150 23220 40075 40150 40220 40004 40005 40007 40011 40015 40018 037 0,37 11/14 4.22 AC drive FUS … /E5/3E5/IP66 up to 18,5kW Technical data motor shaft power / kW mains voltage according to DIN EN 50160 (IEC 38) output current / A control functions frequency setting range torque boost ramp-up and ramp-down time frequency setpoint FUS … /E5/IP66 075 150 220 0,75 1,5 2,2 single-phase 200-240V ,+10%, -15% 50/60Hz ±5% 3,1 4,5 7,5 10,5 037 0,37 075 0,75 150 1,5 220 2,2 2,3 3,8 5,2 FUS … /3E5/IP66 400 550 750 4 5,5 7,5 three-phase 380-460V,+10%,-15% 50/60Hz ±5% 8,8 13 17,5 1100 11 1500 15 1850 18,5 24 32 40 0 — 650Hz 18 adjustable U/f-characteristics; open loop vector control 0 … 3600s potentiometer >= 1kΩ, 0-10V, 0/4-20mA, keypad, keypad potentiometer, fixed frequencies, motor potentiometer, Modbus RTU -10 … 50°C, -40 … 60°C 1 2 1 2 3 2,9 6 2,9 6 12,7 ambient / storage temperature design size weight / kg Dimensions: Connection Diagram: Braking resistor single-phase L1 (L) B L1 additional Mains filter (for class B) N L3 (N) P BR three-phase L1 L1 (L) T1 L2 L2 T2 L3 L3 (N) T3 PE A A 151 198 223 B 249 335 466 C 200 235 267 Alle dimensions indicated in mm S2 CON 2 S3 Interface for communication expansion units RS 485 S4 S5 S6 Referenc point PNP-logics C24V Referenc point NPN-logics COM R1A E R1B 10V Potentiometer or Ext. Analog-Signal (0-10V, 0-20mA) 0-20mA Output disable R1C AI1 Multi-functional outputs AGND R2A AI2 R2B SF AO SG AGND E Subject to change without notice. Earthing S1 C Multi-functional inputs size 1 2 3 Motor NPN J P 1 PNP AC1 AC2 J J P P 2 3 AC1 AC2 + output FM Analog 0-10V - Accessories AC drive FUS L5/E5 4.23 Options Extension modules: Profibus DP Gateway TCP-IP Gateway DeviceNet Gateway CANopen Gateway order number 29000.2T001 29000.2T002 29000.2T003 29000.2T004 L5 x x x x E5 x x x x order number 29000.2T005 L5 x E5 x order number 29000.2T006 29000.2T007 29000.2T008 29000.2T009 29000.2T010 29000.2T011 L5 x x x x x x E5 x x x x x x PC communication: RJ45 to USB cable General accessories: remote control / copying module keypad extension cable 1m keypad extension cable 2m keypad extension cable 3m keypad extension cable 5m mounting plate for DIN rail installation Subject to change without notice. 02/14 4.24 Accessories AC drive Braking Resistor 4.25 Features: A A A A short-circuit-proof, „intrinsically safe“ resistor, especially for our VersiDrive i inverters (with built-in braking transistor, standard feature in VD i PRO, from 2,2kW in VD i E2) anodized aluminium housing the VersiDrive i software protects the braking resistor against overload, thus making additional overload relays unnecessary degree of protection IP65 Braking Resistor BWD Typical Applications: Our braking resistors have been especially developed for use in VersiDrive i applications involving high moments of inertia that need to be brought to a standstill rapidly and in a controlled way. A dynamic braking resistor supports the VersiDrive i inverter by converting excess energy from the motor into heat. For the braking resistor appropriate for your VersiDrive i, please see the tables below. Inverter type designation motor shaft power / kW mains voltage acc. to DIN EN 50160 (IEC 38) recommended braking resistor order number resistance / Ω power dissipation / W at 35%ED dimensions / mm 075 VD i … /E2/PRO 150 220 BWD250100 29000.2I202 100 250 110x80x15 single-phase 200-240V, 48-62Hz BWD500040 29000.2I203 40 500 216x80x15 BWD500033 29000.2I204 33 500 216x80x15 Inverter type designation 075 150 220 0,75 1,5 2,2 motor shaft power / kW mains voltage acc. to DIN EN 50160 (IEC 38) recommended braking resistor BWD250200 BWD500150 order number resistance / Ω power dissipation / W at 35%ED dimensions / mm 29000.2I205 200 250 110x80x15 29000.2I206 150 500 216x80x15 VD i … /3E2/3PRO 400 29000.2I207 150 600 216x80x30 Inverter type designation motor shaft power / kW mains voltage acc. to DIN EN 50160 (IEC 38) recommended braking resistor order number resistance / Ω power dissipation / W at 35%ED dimensions / mm 550 4,0 5,5 three-phase 380-480V, 48-62Hz BWD600150 BWD600072 29000.2I208 72 600 216x80x30 750 1100 7,5 11 BWD600100 Ko2LV 29000.2I209 50 480 * BWD600080 K02LV 29000.2I210 40 480 * VD i … /3PRO 1500 2200 15 22 BWD600100 K03LV 29000.2I211 33 700 * BWD600100 K04LV 29000.2I212 25 1000 * 3000 3700 30 37 three-phase 380-480V, 48-62Hz BWD600072 BWD600072 K05LV K06LV 29000.2I213 29000.2I214 14 12 1200 1500 * * 4500 5500 45 55 BWD600100 K08LV 29000.2I215 12 2000 * BWD600080 K10LV 29000.2I216 8 2400 * *dimensions upon request Up from 55kW upon request. Should you need any further technical information on braking resistors, please simply get in touch with us. Subject to change without notice. 02/14 4.26 Accessories AC drive Mains Filter 4.27 Features: A A A A A slim, compact design single-/threephase mains filter extremely high insertion loss, from 150kHz to 30MHz suitable for use with the complete VersiDrive i range degree of protection IP20 Mains Filter NF 240/380 Function: Typical Application: A mains filter keeps interferences generated by the inverter away from the mains, thus ensuring that applicable standards are complied with. Class A limits in accordance with EN 55011 are complied with up to a maximum cable length of 50m. For the mains filter suitable for your VersiDrive I, please refer to the tables below. AC drive AC drive type designation 037 0,37 motor schaft power / kW mains voltage according to DIN EN 50160 (IEC 38) recommended mains filter nominal current / A order number AC drive type designation motor schaft power / kW mains voltage according to DIN EN 50160 (IEC 38) recommended mains filter nominal current / A order number VD i … /E 075 0,75 single-phase 200-240V, 48-62Hz NF 240/16/VDi 16 27012.24016 VD i … /E2/PRO 075 150 220 0,75 1,5 2,2 single-phase 200-240V, 48-62Hz NF 240/16/VDi NF 240/25/VDi 16 25 27012.24016 27012.24030 037 0,37 AC drive type designation motor shaft power / kW mains voltage according to DIN EN 50160 (IEC 38) recommended mains filter nominal current / A order number 1100 11 1500 15 1850 18,5 NF 480/55/3PRO 55 27114.48055 2200 22 075 0,75 150 1,5 NF 480/7/VDi 7 27114.48006 110 1,1 NF 240/25/VDi 25 27012.24030 VD i … /3E2/3PRO 220 400 550 750 1100 2,2 4,0 5,5 7,5 11 three-phase 380-480V, 48-62Hz NF 480/16/VDi NF 480/30/VDi 16 30 27114.48016 27114.48030 VD i … /3Pro/IP55 3000 3700 4500 5500 7500 9000 11000 13200 16000 30 37 45 55 75 90 110 132 160 three-phase 380-480V ± 10% 48-62Hz NF 480/100/3PRO NF 480/180/3PRO NF480/300/3PO 100 180 300 27114.48100 27114.48180 27114.48300 - 02/14 4.28 Accessories AC drive Mains Filter Connection Diagram: C Dimensions: B E PE L N L1 L2 Mains filter D A NF 240/16/VDi NF 240/30/VDi NF 480/7/VDi NF 480/16/VDi NF 480/30/VDi NF 480/55/3PRO NF 480/100/3PRO NF 480/180/3PRO NF 480/300/3PRO A 130 130 190 250 270 250 270 380 440 B 93 93 40 45 50 85 90 120 200 C 62 76 70 70 85 90 150 170 200 D 120 120 180 220 240 220 240 350 400 E 70 70 20 25 30 60 65 102 160 AC drive All dimensions indicated in mm M 3~ Subject to change without notice. L3 Accessories AC drive Motor Reactor 4.29 Features: A A A A A A A 3-phase dv/dt filter insulation class T40N <182A; T40F >230A typical dv/dt reduction > factor 5 impedance Uk 0,8% vertically mounted on angle bracket suitable for use with the complete VersiDrive i range degree of protection IP00 Motor Reactor RWK 305 Typical Application: To ensure a long service-life of motors, it may become necessary to reduce the steep voltage edges (dv/dt) on the output of the frequency inverter by means of a motor reactor. At the same time, motor reactors also eliminate excessive overvoltage and interference current caused by parasitic line capacitance. If this type of filtering is insufficient or if you require a sinusoidal voltage on the output of the frequency inverter, a sine filter is to be used. In this case, please consult the factory. AC drive Inverter Motor Function: For the dv/dt filter suitable for your VersiDrive i, please see the tables below. Type designation for motor shaft power / kW nominal current / A inductance / mH max operating voltage / frequency order number Motor Reactor RWK 305-… 17 24 7,5 11 17 24 0,346 0,245 3 x 500/288 VAC 60Hz 22802.00014 22802.00017 22802.00024 4 1,5 4 1,47 10 -4 10 0,588 14 5,5 14 0,42 22802.00004 22802.00010 60 72 90 30 60 0,098 37 72 0,082 45 90 0,065 22802.00060 22802.00072 Type designation for motor shaft power / kW nominal current / A inductance / mH max operating voltage / frequency order number Motor Reactor RWK 305-… 110 156 55 75 110 156 0,053 0,038 3 x 500/288 VAC 60Hz 22802.00090 22802.00110 22802.00156 32 15 32 0,184 45 -22 45 0,131 22802.00032 22802.00045 182 280 90 182 0,032 -132 280 0,021 22802.00182 22802.00280 Should you need any further technical information on motor reactors, please simply get intouch with us. 02/14 4.30 Accessories AC drive Motor Reactor Connection diagram: Dimensions: L N L1 L2 L3 C PE RWK 305-4 RWK 305-10 RWK 305-14 RWK 305-17 RWK 305-24 RWK 305-32 RWK 305-45 RWK 305-60 RWK 305-72 RWK 305-90 RWK 305-110 RWK 305-156 RWK 305-182 RWK 305-280 D E A B A 100 100 125 125 125 155 155 155 155 190 190 190 210 240 B 60 70 70 75 75 95 110 125 125 115 130 180 180 235 dimensions (mm) C 115 115 135 135 135 170 190 190 190 225 220 160 220 220 AC drive weight (kg) D 56 56 100 100 100 130 130 130 130 170 170 170 175 190 E 34 43 45 55 55 56 72 70 70 57 67 77 97 133 1,2 1,8 2,2 2,5 3,9 3,9 6,1 6,1 6,1 7,4 8,2 10,7 16 29 Line reactor M 3~ Subject to change without notice. Thyristor Controllers SGP 160 — 2,5 …16 5.01 Features: A A A A A for motors with external and permanent excitation one-quadrant operation control range with armature voltage control 1:30 control range with tachometer control 1:100 degree of protection IP 00 Thyristor Controllers SGP 160 — 2,5 … 16 Function: Typical Applications: A conveying systems printing machines pumps rotary table drives welding wire feed mechanisms packaging machinery A half-controlled symmetrical bridge circuit with excitation voltage source adjustable current controller and thus very suitable for permanently excited motors Options: A A A with isolating module (P) pluggable with pin connector DIN 41617 (ST) pluggable with isolating module (ST/P) Setpoint integrator Speed controller Current controller Pulse stage Power unit Mains Vp I n I max IxR n min Isolating module as option Typical designation eff. armature current max. motor shaft power operating voltage acc. to DIN EN 50160 (IEC 38) order number recommended mains filter SGP 160-2,5 2,5A 0,25kW 22300.22002 27000.25003 T M n max SGP 160-4 SGP 160-8P 4A 8A 0,37kW 0,9kW 230V + 15% 50/60Hz 22300.22004 22311.22008 27000.25006 27000.25010 SGP 160-16P 16A 1,8kW 22311.22016 27000.25020 02/14 5.02 Thyristor Controllers SGP 160 — 2,5 … 16 Technical data operating voltage acc. to DIN EN 50160 (IEC 38) eff. armature current max. motor shaft power armature voltage excitation voltage / current control characteristics with I x R compensation with tachometer control setpoint input actual value input connection ambient / storage temperature cooling temperature-dependent power reduction weight / kg Dimensions: SGP 160-2,5 SGP 160-4 SGP 160-8P SGP 160-16P 230V + 15% 50/60Hz 2,5A 4A 8A 16A 0,25kW 0,37kW 0,9kW 1,8kW 0 ... 180VDC 200VDC / 0,5A 200VDC / 1A 1 : 30 / ±3% 1 : 100 / ±1% 0 - 10VDC 5 - 10kΩ potentiometer 12 - 300VDC depending on adaptation Factry-adapted to 160V armature voltage 16-pole terminal strip, 1,5mm² Control unit: 6-pole terminal strip, 1,5mm² Power unit: 6-pole terminal strip, 1,5mm² 0 ... 45°C not subject to moisture condensation / -25°C ... 75°C convecktion 2% / °C above 45°C…max. 55°C 0,25 0,3 1,1 1,3 Connection Diagrams: SGP 160-2,5/4 SGP 160-2,5/4 Depth: SGP 160-2,5 = 35mm SGP 160-4 = 45mm P2 P3 P4 P1 (1/2) (5/6) (7/8) (9/10) (13/14) (17/18) (21/22) (23/24) (25/26) (27/28) (29/30) (31) 5 Plug-connector version indicated in brackets P5 t int N max N min IxR I max 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 C 17 + 1 R 21 160 R 27 5 10 fuse Controller inhibit When the contact is open is inhibited - - T Tachometer Setpoint poti 5-10kOhm 90 Smothing reactor + + Mains filter M Field + 5 L Connection in the case of armature voltage control 7,5 100 SGP 160-8/16P Connection Control unit (6-pole terminal strip) Control Power unit (6-pole terminal strip) SGP 160-8P/16P Depth: 115mm 2 3 4 5 Connection in the 220V case of Tacho 50/60Hz control Controller inhibit When the contact is open is inhibited All dimensions indicated in mm -D -B T Smothing reactor - Mains filter 11 112 +A +C Tachometer Setpoint poti 5-10kOhm 90 Connection in the case of armature voltage control 6 200 185 1 + + - Setpoint 0-10VDC PE L Field M + N To ensure a good commutation and a long service life of the carbon brushes, we recommend to use a smoothing reactor in the case of thyristor controllers. Subject to change without notice. N PE Accessories Thyristor Controllers SGP 160-2,5 … 16 5.03 Mains filter NF 250/3 85x54mm 0,4mA flat pin 6,3 - 0,25kW 3A 27000.25003 Technical Data area required leakage current type of connection for motor shaft power nominal current order number NF 250/6 114x58mm 0,4mA flat pin 6,3 - 0,55kW 6A 27000.25006 NF 250/10 156x58mm 0,4mA flat pin 6,3 - 1,0kW 10A 27000.25010 NF 250/20 139x105mm 5,0mA screw terminal - 2,2kW 20A 27000.25020 NF 250/3 NF 250/6 NF 250/10 A E B C Dimensions: A 85 113,5 156,0 B 64,8 94,0 130,5 dimensions (mm) C D 40,3 54 45,4 57,5 45,4 57,5 B 99,0 dimensions (mm) C D 57,0 105,0 weight (kg) E 75 103,0 143,0 F - 0,25 0,45 0,73 D A C B A 139,0 E 95,0 F 51,0 1,0 D E NF 250/20 weight (kg) F 02/14 5.04 Accessories Thyristor Controllers SGP 160-2,5 … 16 Smoothing Reactors Type nominal current in A inductance in mH 2-4 3-6 6 - 12 8 - 16 90 - 135 45 - 60 35 - 40 25 - 35 nominal current suitable for up to 8A up to 8A SGP 160-2,5 ... 8 SGP 160-2,5 ... 8 SGP 5-96 SGP 5-106 SGP 5-135A-12 SGP 5-135A-16 dimensions in mm (B x H x T) 80 x 78 x 112 86 x 100 x 120 115 x 120 x 145 115 x 120 x 145 order number dimensions in mm (B x H x T) 160 x 100 x 30 160 x 100 x 30 order number 23000.09604 23000.10606 23000.13512 23000.13516 Reversing Cards Type RK 8 RK 8/ST 29000.22302 29000.22303 General Accessories potentiometer in VDE-design 10kΩ socket connector DIN 41617 / 31pole Subject to change without notice. order number 41750.01103 53231.00003 Safety Standstill Monitor VersiSafe 6.01 Features: A A A A A A A A A A no external initiators necessary independent of direction broken wire detection positive guided safety contacts: 3 NO contacts, 1 NC contact for AC 250V adjustable voltage setting adjustable standstill time delay LED indicators for standstill, event of line breakage and operating voltage Suitable for operating with inverters width 45mm nominal motor voltage up to 690V Safety Standstill Monitor VersiSafe A K1 K2 11 23 33 43 reset X3-X2 line breakage motor runs down values according to EN ISO 13849-1: safety category: 4 performance level: e MTTFd : 93a DCavg : 99,0% dop : 365 days/year hop : 24 hours/day tZyklus : 28,8E+03 s/zyklus = 1 /8 hours values according to IEC EN 62061 / IEC EN 61508: SIL CL: 3 IEC EN 62061 SIL 3 IEC EN 61508 HFT: 1 (Hardware-Failure-Tolerance) DCavg : 99,0% 53 54 L1 SFF 99,7% PFHD : 4,10E-10 h -1 11 X1 X2 X3 line breakage A auxiliary voltage on Safety rated data: Motor Ein Safe standstill detection in: - safety circuits according to IEC/EN 60204 in machines with dangerous parts or tools (e.g. to enable gate interlocks on machine tools or to activate hold in brakes) - to avoid damage if unexpected start can cause collision - motor control when reversing direction safe standstill detection on three- and single-phase motors detection of standstill via monitoring of remanence voltage redundant measurement via two independent channels adaptable to various motor types and applications reset X3-X2 A A A A stop motor runs down standstill detected Typical applications: motor on Function: UH A1/A2 motor speed / voltage voltage level Uan L1/L2/L3 line breakage L1/L2/L3 L3 L2 23 33 43 53 A3+ 23-24 33-34 43-44 53-54 A3-ON 11-12 12 24 34 44 54 A4 ON ERR 12 24 34 44 A3 A4 ON ERR A1 A2 + Typical designation input L1, L2, L3 measuring-/motor voltage safety output (3 NO contacts/1 NC contact) indicator contact auxiliary voltage UH response value Uan standstill time max. operating frequency ambient/storage temperature weight / kg order number special unit/response value Uan 0,2 … 4V order number M9163_c tE A3-ERR tE standstill delay time ts tE=2...2,5s M9647_a start up delay time UH 27801.69000 VersiSafe max. 690 V AC 250V, 5A AC 250V, 3A AC 230V 20…400mV (special unit 0,2 … 4V) 0,2….6s 1200/h -25°C…+60°C / -40°C…+75°C 0,4 27800.69000 27802.69000 27804.69000 27803.69000 27805.69000 DC 24V AC 400V 02/14 6.02 Safety Standstill Monitor VersiSafe 90 Dimensions: 45 121 All dimensions indicated in mm Connection Diagrams: PE N PE L1 L2 L3 L motor contactor motor contactor L L A1 11 23 33 43 53 A3+ A4 A1 L1 X1 L2 X2 K4 K5 L3 12 K4 24 34 44 54 23 33 43 53 A3+ A4 X1 L2 X2 X3 ON ERR A2 K5 12 24 K4 N 34 44 54 ON ERR K5 N M 3~ M 1~ M9649_a with three-phase motor M9650_a with single-phase motor L1 L2 L3 F2 F1 Entriegelung Unlock Déverrouillage K4 Auf On Open K4 Ouvert Not-Aus Off E-Stop Arrêt d'urgence A1 S11 S12 S22 13 23 33 41 23 33 43 L1 L2 L3 53 K4 Not-Aus-Modul E-Stop-Modul Moduled'arrêt d'urgence 11 A1 M 3 Stillstandswächter Stand-Still-Monito r Détecteurde vitessezéro 54 X1 X2 S21 S33 S34 14 24 34 42 A3 + A2 * ON ERR A4 +24V E0 E1 ... SPS/ PLC/ API N Meldelampe Signallamp Lampede signalisation typical combined connection with emergency stop Subject to change without notice. K4 K5 L3 X3 A2 11 L1 12 24 34 44 A2 * Meldungan übergeordnete Steuerung Signalto SPS Signalisationà la commandesupérieure * optional M9165_f Agencies 7.01 Domestic Agencies for post codes 01-09, 10-19, 35-36. 39, 40-49, 50-58, 60-69 77-79, 80-99 PETER electronic GmbH & Co. KG Bruckäcker 9 92348 Berg Mr. Rainer Beesk Phone: 0049 9189 4147 — 24 Fax: 0049 9189 4147 — 47 E-Mail: r.beesk@peter-electronic.com for post codes 70-76 MBI — Manfred Böser Industrievertrieb GmbH Ubstadter Pfad 5 76694 Forst Mr. Thorsten Böser Phone: 0049 7251 30204 — 08 Fax: 0049 7251 30204 — 09 E-Mail: t.boeser@mbi-gmbh.de 7.02 Agencies Agencies 7.03 Agencies Abroad Austria Regatronic Gewerbepark 9 A-4201 Gramastetten Mr. Detmar Holzinger Phone: 0043 7239 75500 Fax: 0043 7239 755050 E-Mail: d.holzinger@regatronic.at www.regatronic.at Baltic States (Estland, Lettland) and CIS States (Belarus, Ukraine, Kasachstan) Advanced Systems Baltic OU Punane 73 EE-13619 Tallinn Mrs. Marian Varul Phone: 00372 62 28220 Fax: 00372 62 28221 E-Mail: logistics@asb.ee www.asb.ee Belgium Bintz technics Brixtonlaan 23 B-1930 Zaventem Mr. Marc Goossens Phone: 0032 2720 4916 Fax: 0032 2720 3750 E-Mail: goossens@bintz.be www.bintz.be Chile Neodrive Ltd. Av. 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GR-69100 Komotini Mr. Stelios Vlachakis Phone: 0030 25310 83366 Fax: 0030 25310 83367 E-Mail: vlachakis@nrgsystem.gr www.nrgsystem.gr Honduras CONTEC S.DE R.L. Jardines Del Valle HN-SAN PEDRO SULA Mr. Jorge Luis Santos Phone: 00504 2553 8382 E-Mail: contec.sps@gmail.com www.contechn.com Hungaria Infocontrol Hungária Kft. Fagyöngy u.4. H-2040 Budaörs Mrs. Eva Zolomy Phone: 0036 23 444 200 Fax: 0036 23 444 201 E-Mail: zolomy@infocontrol.hu www.infocontrol.hu 7.04 Agencies Iceland Ismar ehf. Sioumúla 28 IS-108 Reykjavik Mr. Jón Tryggvi Helgason Phone: 00354 510 5100 Fax: 00354 510 5101 E-Mail: jon@ismar.is www.ismar.is Ireland Torsion Dynamics Ltd. 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La Torre del Rector Phone: 0034 935 748 206 E-08130 ST PERPETUA DeMOGODA Fax: 0034 935 748248 E-Mail: info@vmc.es www.vmc.es Sweden SIGBI SYSTEM AB Pinnmogatan 1 SE-254 64 Helsingborg Mr. Stefan Svelenius Phone: 0046 42 65400 Fax: 0046 42 65470 E-Mail: stefan.svelenius@sigbi.se www.sigbi.com Switzerland Antriebe AG Werkstrasse 39 CH-8630 Rüti Mr. Bernhard Kolb Phone: 0041 55 2506000 Fax: 0041 55 2506060 E-Mail: antriebe@antriebe. www.antriebe.ch The General Terms of Sale and Delivery of PETER electronic GmbH & Co. KG do apply. Please see our conditions at www.peter-electronic.com. Our payment and delivery conditions: 10 days 2% discount or 30 days net, delivery ex works.