Combined O/C and E/F Relay SPAJ 140 C Multipurpose Relay for 3I > I 2 • I n = 1A 5A Applications where non-directional overcurrent and earth-fault protections are needed, e.g. - feeder protection - transformer protection - back-up protection I n = 1A 5A (I ) (I o ) f n = 50Hz X I L1 I L2 I L3 I o IRF 5 60Hz SPAJ 140 C X 80...265 V ac/dc 18...80 V dc t> [s] k SPCJ 4D29 REGISTERS 0 • Application areas, e.g. 0 0 1 IL1 / In 2 IL2 / In 3 IL3 / In 4 Imax (15 min) 5 t(I>)[%] 6 t(I>>)[%] 7 I0 / In 8 t(I0>)[%] 9 t(I0>>)[%] - power utilities - industries - marine and offshore installations 0 RESET STEP I>/In U aux I>>/In OPER.IND. t>> [s] 0 I0>/In 1 I > START 2 I > TRIP 3 I >> START 4 I >> TRIP 5 I 0> START 6 I 0> TRIP 7 I 0>> START 8 I 0>> TRIP 9 GBFP t0> [s] k0 I0>>/In t0>> [s] PROGRAM SGF SGB SGR ABB Network Control & Protection SPAJ 140 EN 94-11. 1. RS 611 Ser.No. 879B 878E TRIP SPCJ 4D29 Combined O/C and E/F Relay SPAJ 140 C Protective Functions • Three-phase, low-set phase overcurrent protection with definite time or inverse definite minimum time (IDMT) characteristic • Three-phase, high-set phase overcurrent protection with instantaneous or definite time function • Low-set, non-directional earth-fault protection with definite time or inverse definite minimum time (IDMT) characteristic • High-set, non-directional earth-fault protection with instantaneous or definite time function • Circuit-breaker failure protection ABB Network Control & Protection SPAJ 140 EN 94-11. 2. Combined O/C and E/F Relay SPAJ 140 C Protective Functions IL1 TRIP THREE PHASE DEFINITE TIME OR INVERSE TIME LOW-SET OVERCURRENT PROTECTION 51 THREE PHASE INSTANTANEOUS OR DEFINITE TIME HIGH-SET OVERCURRENT PROTECTION 50 DEFINITE TIME OR INVERSE TIME LOW-SET EARTH-FAULT PROTECTION 51 N INSTANTANEOUS OR DEFINITE TIME HIGH-SET EARTH-FAULT PROTECTION 50 N SIGNAL 1 IL2 IL3 Io BS Blocking or reset REMOTE RESET, REMOTE SETTING CONTROL OR BLOCKING INPUT FOR THE DIFFERENT CURRENT STAGES CIRCUIT BREAKER FAILURE PROTECTION SIGNAL 2 START 1 START 2 51BF IRF SERIAL I/O SERIAL COMMUNICATION PORT Prot. functions ABB Network Control & Protection SPAJ 140 EN 94-11. 3. Combined O/C and E/F Relay SPAJ 140 C Features • Wide and accurate numerical settings with perfect long-time stability • Possibility for two sets of relay settings • Local man-machine communication with push-buttons and a digital display • High immunity to electrical and electromagnetic interference • Rigid aluminium relay case with a degree of protection by enclosure to IP 54 • Extensive data communication capability over built-in serial port • Enhanced system reliability and availability due to continuous hardware and software self-supervision ABB Network Control & Protection SPAJ 140 EN 94-11. 4. Combined O/C and E/F Relay SPAJ 140 C Versions of the Earth-fault Protection Relay versions SPAJ 140 C SPAJ 141 C SPAJ 142 C Measuring module Rear module SPCJ 4 D 29 SPTK 4E1 SPCJ 4 D 24 SPTK 4E2 SPCJ 4 D 29 SPTK 4E2 Start current of I> stage, definite time Start current of I> stage, inverse time Start current of I>> stage 0.5 ... 5.0 x In 0.5 ... 2.5 x In 0.5 ... 40 x In and ∞ 0.5 ... 5.0 x In 0.5 ... 2.5 x In 0.5 ... 40 x In and ∞ 0.5 ... 5.0 x In 0.5 ... 2.5 x In 0.5 ... 40 x In and ∞ In of earth-fault unit Setting range of Io> Setting range of Io>> Lowest primary setting of Io> Operation characteristic 1A/5A 0.1 ... 0.8 x In 0.1 ... 10.0 x In 100 mA Definite time IDMT 0.2 A / 1 A 0.01 ... 0.25 x In 0.1 ... 10.0 x In 2 mA Definite time - 0.2 A / 1 A 0.1 ... 0.8 x In 0.1 ... 10.0 x In 20 mA Definite time IDMT ABB Network Control & Protection SPAJ 140 EN 94-11. 5. Combined O/C and E/F Relay SPAJ 140 C Block Diagram L1 L2 L3 - 0 - I I 0 + + + (~) - (~) EXTERNAL CONTROL 62 61 10 + IRF START 1 START 2 SIGNAL 1 SIGNAL 2 TRIP 70 71 72 74 75 77 78 80 81 68 69 65 66 ~ + + F E D C B A SGR1/8 SGR1/2 SGR1/4 SGR2/8 SGR2/4 SGR2/2 SGR2/7 SGR2/5 R T2 T4 SGB/3 T6 T8 RC SETTINGS RESET I/O T9 SGF/4 0.1...1s U1 Connections T7 Io>> SGB/4 ABB Network Control & Protection TRIP 1 LATCHING SGB/6 SGB/7 T5 Io> SGB/8 1 T3 3I>> SGB/2 SGB/5 SGR2/3 SGR2/1 SGR1/7 SGR1/5 SGR1/3 SGR3/8 SGR3/7 T1 TS2 SS3 1 SGR1/6 SS2 1 SGR3/6 SGR3/4 3I> SGR3/3 IRF U1 SGB/1 SGR3/2 SPCJ 4D29 SGR3/1 U3 SGR3/5 1 SGR2/6 SS1 TS1 SPAJ 140 EN 94-11. 6. + + - U2 SPAJ 140 C SERIAL PORT + + + SGR1/1 11 5A 1A 5A 1A 5A 1A 1 2 3 4 5 6 7 8 9 25 26 27 5A 1A 63 U aux Tx SPA-ZC_ Rx Combined O/C and E/F Relay SPAJ 140 C Readouts and Operation Indicators 3I > I I L1 I L2 I L3 I o IRF Indicators for readout of the measured phase currents, doubling as phase-fault indicators I >/I n Indicator for readout of the measured neutral current, doubling as earth-fault indicator RESET STEP t > [ s] k I >> / I n t >> [s] Indicator for signalling of internal relay faults I o >/ I n t o > [s ] ko Digital display for readout of numerical parameters, i.e. settings, measured and recorded values including start and operation indications, auto-diagnostic fault messages, etc. I o >> /I n t o >>[s] PROGRAM SGF SGB ABB Network Control & Protection SPAJ 140 EN 94-11. 7. SGR TRIP 879B Indicator showing that the main trip relay of the protection relay has operated SPCJ 4D29 Combined O/C and E/F Relay SPAJ 140 C Push-button Operations 3I > I I L1 I L2 I L3 I o IRF Use the RESET/STEP push-button to: - reset operation indicators - step forward or backward in main menus or submenus - set adjustable parameter values when in the setting mode I >/I n RESET STEP t > [ s] k Use the PROGRAM push-button to: - enter a submenu from the main menu - enter the setting mode of an adjustable parameter - control the cursor in the setting mode or to control the selected output in the test mode ABB Network Control & Protection SPAJ 140 EN 94-11. 8. t >> [s] I o >/ I n t o > [s ] ko I o >> /I n t o >>[s] PROGRAM SGF SGB SGR TRIP 879B Use both push-buttons simultaneously to: - make a complete relay reset, i.e. erase recorded values and release latched output relays - save a new setting value - carry out an output relay test I >> / I n SPCJ 4D29 Combined O/C and E/F Relay SPAJ 140 C Two Setting Banks Actual start current I> 1 Start current of stage I> 2 Start current of stage I> Actual operate time t> or multiplier k for stage I> 1 Operate time t> or multiplier k 2 Operate time t> or multiplier k Actual start current I>> 1 Start current of stage I>> 2 Start current of stage I>> Actual operate time t>> of stage I>> 1 Operate time t>> 2 Operate time t>> Actual start current Io> 1 Start current of stage Io> 2 Start current of stage Io> Actual operate time to> or multiplier ko 1 Operate time to> or multiplier ko 2 Operate time to> or multiplier ko Actual start current Io>> 1 Start current of stage Io>> 2 Start current of stage Io>> Actual operate time to>> 1 Operate time to>> 2 Operate time to>> ABB Network Control & Protection SPAJ 140 EN 94-11. 9. Second Settings Dual setting banks Main Settings Combined O/C and E/F Relay SPAJ 140 C Settings of the Overcurrent Unit 3I > I I L1 I L2 I L3 I o IRF Low-set stage I>: Start current I> at definite time Start current I> at inverse time 0.5 ... 5.0 x In 0.5 ... 2.5 x In*) I >/I n Operate time t> at definite time Time multiplier k> at inverse time RESET STEP t > [ s] 0.05 ... 300 s 0.05 ... 1.00 k I >> / I n t >> [s] I o >/ I n High-set stage I>>: t o > [s ] ko Start current I>> 0.5 ... 40 x In or infinite I o >> /I n t o >>[s] PROGRAM Operate time t>> SGF 0.04 ... 300 s SGB SGR *) Any setting greater than 2.5 x In will be regarded as equal to 2.5 x In 879B TRIP ABB Network Control & Protection SPAJ 140 EN 94-11. 10. SPCJ 4D29 Combined O/C and E/F Relay SPAJ 140 C Settings of the Earth-fault Unit 3I > I I L1 I L2 I L3 I o IRF Low-set stage Io>: Start current Io>, 0.1 ... 0.8 x In Operate time to> for definite time Time multiplier k at inverse time 0.05...300 s 0.05...1.00 I >/I n RESET STEP t > [ s] k I >> / I n t >> [s] High-set stage Io>>: Start current Io>> I o >/ I n t o > [s ] 0.1...10 x In or infinite ko I o >> /I n Operate time to>> t o >>[s] 0.05...300 s PROGRAM SGF SGB SGR 879B TRIP ABB Network Control & Protection SPAJ 140 EN 94-11. 11. SPCJ 4D29 Combined O/C and E/F Relay SPAJ 140 C Switchgroup Settings 3I > I I L1 I L2 I L3 I o IRF Switchgroups SGF1 and SGF2 for selection of operation characteristics and other functional parameters Switchgroup SGB for routing of blocking signals and for selection of the latching function for the trip relay I >/I n RESET STEP t > [ s] k I >> / I n t >> [s] Switchgroups SGR1, SGR2 and SGR3 for configuration of the output relays I o >/ I n t o > [s ] ko I o >> /I n t o >>[s] PROGRAM SGF SGB SGR 879B TRIP ABB Network Control & Protection SPAJ 140 EN 94-11. 12. SPCJ 4D29 Combined O/C and E/F Relay SPAJ 140 C Flexible Configuration of Output Signals I> t>, k IL2 IL3 SGB / 1 I>> t>> IRF SGR3 / 3 SGR1 / 3 SGF2 / 7 SGR3 / 4 SGR2 / 3 SGR2 / 4 SGR1 / 4 1 RESET+ PROGRAM SGB / 6 TS1 SS1 BS SGF2 / 8 SGB / 3 Io>> to>> E START 2 D SIGNAL 1 C SIGNAL 2 B TRIP A 0.1...1s SS2 to>, ko START 1 (AR2) SGF1 / 4 1 Io> F 1 SGB / 2 Io IRF (AR3) SGR3 / 5 SGR1 / 5 SGR3 / 6 SGR2 / 5 SGR2 / 6 SGR1 / 6 SS3 (AR1) SGR3 / 7 SGR1 / 7 SGR3 / 8 SGR2 / 7 SGR2 / 8 SGR1 / 8 SGB / 7 RESET+ PROGRAM TS2 1 1 TRIP RESET SGB / 4 SGB / 5 SGB / 8 REMOTE SETTINGS RELAY RESET SIGNAL DIAGRAM ABB Network Control & Protection SPAJ 140 EN 94-11. 13. SPCJ 4D29 SPTU ___R1 Output signals IL1 Relay SGR3 / 1 SGR1 / 1 SGR3 / 2 SGR2 / 1 SGR2 / 2 SGR1 / 2 Combined O/C and E/F Relay SPAJ 140 C 1 2 3 4 5 6 7 8 Operation characteristic 0 1 0 1 of the low-set overcurrent 0 0 1 1 stage (I>) 0 0 0 0 Circuit breaker failure protection selected Energizing will double the I>> setting Operation characteristic 0 1 0 1 of the low-set earth-fault 0 0 1 1 stage (Io>) 0 0 0 0 1 1 1 1 1 0 0 1 1 0 1 0 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 Setting 0 1 1 Default programming 1 0 1 No 0 0 1 Yes Not in use SGF1 SPCJ 4D29 RXIDG characteristic Second set RI characteristic TRIP Long-term inverse SGR Normal inverse SGB Main set Very inverse PROGRAM Extremely inverse SGF 0.05 ... 300 s Def. time Settings of Switchgroup SGF 1 x x x x x x x x 1= 2= 4= 8= 16 = 32 = 64 = 128 = Checksum = (Default = 000) ABB Network Control & Protection SPAJ 140 EN 94-11. 14. Combined O/C and E/F Relay SPAJ 140 C Default programming 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 PROGRAM SGB Main set SGR TRIP Second set SGF2 1 2 3 4 5 6 7 8 SPCJ 4D29 Manual resetting of I> start indication Manual resetting of I>> start indication Manual resetting of Io> start indication Manual resetting of Io>> start indication I>> stage is blocked Io>> stage is blocked I>> start signal to autoreclose output AR1 Io> start signal to autoreclose output AR2 Io>> start signal autoreclose output AR3 Setting No SGF Yes Settings of Switchgroup SGF 2 x x x x x x x x 1= 2= 4= 8= 16 = 32 = 64 = 128 = 1 Checksum = (Default = 000) ABB Network Control & Protection SPAJ 140 EN 94-11. 15. Combined O/C and E/F Relay SPAJ 140 C Default programming 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 PROGRAM SGB Main set SGR TRIP Second set SGB 1 2 3 4 5 6 7 8 SPCJ 4D29 BS input = I> stage blocking BS input = I>> stage blocking BS input = Io> stage blocking BS input = Io>> stage blocking BS input or command V150 activates the second setting Overcurrent unit latches the relay A (signal TS2) Earth-fault unit latches the relay A (signal TS2) BS input resets latched output relay and recorded values Setting No SGF Yes Settings of Switchgroup SGB x x x x x x x x 1= 2= 4= 8= 16 = 32 = 64 = 128 = Checksum = (Default = 000) ABB Network Control & Protection SPAJ 140 EN 94-11. 16. Combined O/C and E/F Relay SPAJ 140 C Default programming 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 0 1 0 1 0 1 PROGRAM SGB Main set SGR TRIP Second set SGR1 1 2 3 4 5 6 7 8 SPCJ 4D29 I> start signal routed to relay D (signal SS1) I> start signal routed to relay A (signal TS2) I>> start signal routed to relay D (signal SS1) I>> start signal routed to relay A (signal TS2) Io> start signal routed to relay D (signal SS1) Io> start signal routed to relay A (signal TS2) Io>> start signal routed to relay D (signal SS1) Io>> start signal routed to relay A (signal TS2) Setting No SGF Yes Settings of Switchgroup SGR 1 x x x x x x x x 1= 2= 4= 8= 16 = 32 = 64 = 128 = Checksum = (Default = 171) ABB Network Control & Protection SPAJ 140 EN 94-11. 17. Combined O/C and E/F Relay SPAJ 140 C Default programming 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 0 1 0 0 1 0 1 PROGRAM SGB Main set SGR TRIP Second set SGR2 1 2 3 4 5 6 7 8 SPCJ 4D29 I> operate signal routed to relay C (signal SS2) I> operate signal routed to relay B (signal SS3) I>> operate signal routed to relay C (signal SS2) I>> operate signal routed to relay B (signal SS3) Io> operate signal routed to relay C (signal SS2) Io> operate signal routed to relay B (signal SS3) Io>> operate signal routed to relay C (signal SS2) Io>> operate signal routed to relay B (signal SS3) Setting No SGF Yes Settings of Switchgroup SGR 2 x x x x x x x x 1= 2= 4= 8= 16 = 32 = 64 = 128 = Checksum = (Default = 165) ABB Network Control & Protection SPAJ 140 EN 94-11. 18. Combined O/C and E/F Relay SPAJ 140 C Default programming 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 PROGRAM SGB Main set SGR TRIP Second set SGR3 1 2 3 4 5 6 7 8 SPCJ 4D29 I> operate signal routed to relay E (signal TS1) I> operate signal routed to relay E (signal TS1) I>> operate signal routed to relay E (signal TS1) I>> operate signal routed to relay E (signal TS1) Io> operate signal routed to relay E (signal TS1) Io> operate signal routed to relay E (signal TS1) Io>> operate signal routed to relay E (signal TS1) Io>> operate signal routed to relay E (signal TS1) Setting No SGF Yes Settings of Switchgroup SGR 3 x x x x x x x x 1= 2= 4= 8= 16 = 32 = 64 = 128 = Checksum = (Default = 000) ABB Network Control & Protection SPAJ 140 EN 94-11. 19. Combined O/C and E/F Relay SPAJ 140 C Comprehensive Post-fault Analysis • The trip reason and phase conditions can be read on the front of the relay • The latest five values of the measured values are stored in the memory • The number of starts of all the protection stages available in the memory 1 IL1 1 2 3 4 2 IL2 1 2 3 4 3 IL3 1 2 3 4 4 tI> 1 2 3 4 5 nI> 5 tI>> 1 2 3 4 5 nI>> 6 Io 1 2 3 4 7 tIo> 1 2 3 4 5 nIo> 8 tIo>> 1 2 3 4 5 nIo>> ABB Network Control & Protection SPAJ 140 EN 94-11. 20. Combined O/C and E/F Relay SPAJ 140 C Relayavailability Without self-supervision With self-supervision ABB Network Control & Protection SPAJ 140 EN 94-11. 21. Missing protection or nonselective operation Combined O/C and E/F Relay SPAJ 140 C Continuous Self-supervision Tested object Check contents Execution frequency Rotating "one" Check-sum Write and read of constant One byte per 10 ms Microprocessor, Program excecution Watch-dog Once every 5 ms A/Dconverter, MUXandamplifiers Measuringof referencevoltage Once a minute and always before tripping Settings Checking for correct value Once a minute DC/DCconverter Measurementof supply voltages Once a minute Output amplifiers and trip relay coil Feedbackfrom output relays Once a minute Man-machine display Visual inspection Onconnection of supply voltage Watch-dog Auto-resetand IRFrelay Once every 5 ms Memory circuits -RAM -ROM -EEPROM TRIP U ref 8 888 MUX AMP A SIGNAL µP D P R Rx Tx IRF WD + <U< - t ABB Network Control & Protection SPAJ 140 EN 94-11. 22. Combined O/C and E/F Relay SPAJ 140 C Serial Communication Features The following parameters can be accessed via serial communication over the SPA bus: - Actual measured values can be read - Setting values for main and second sets and switchgroup settings can be read and, if necessary, changed using a security password - Status information of output relays etc. can be read and written with password - Recorded fault parameters can be read and erased - Spontaneous reporting of selected events to an event recorder or a printer ABB Network Control & Protection SPAJ 140 EN 94-11. 23. Combined O/C and E/F Relay SPAJ 140 C Insulation tests Dielectric test, inputs and outputs between themselves and to the relay frame asperIEC255-5 2 kV Impulse test, inputs and outputs between themselves and to the relay frame asperIEC255-5 5kV ,1.2/50 µs,0.5J Insulation resistance, inputs and outputs between themselves and to the relay frame >100Mohm,500Vdc ABB Network Control & Protection SPAJ 140 EN 94-11. 24. Combined O/C and E/F Relay SPAJ 140 C Disturbancetests Highfrequencyinterferencetest,asperIEC255-22-1, class III, 1 MHz, 400 bursts per sec - common mode / differential mode 2.5 kV / 2.5 kV Fast transient test as per IEC 255-22- 4, class III and IEC 801-4, level IV - power supply inputs - other inputs and outputs 4 kV ,5/50 ns 2 kV ,5/50 ns Electrostatic discharge test as per IEC 255-22-2 andIEC801-2,classIII,150pF - air discharge / contact discharge 8 kV / 6 kV Electromagnetic field test as per IEC 801-3, class III 10V/m,150kHz…1000MHz Magnetic field as per IEC 521 400 A/m ABB Network Control & Protection SPAJ 140 EN 94-11. 25. Combined O/C and E/F Relay SPAJ 140 C Mechanicaltests Seismictestasper ANSI/IEEEC37.98-1987 - operating basis earth-quake tests (OBE) - safe shutdown earth-quake tests (SSE) 0.5…5.25g 0.5…7.5g Vibration test 2…13.2Hz, ±1.0mm 13.2…100Hz, ±0.7g Shock/bump test as per IEC 255-21-2 20 g, 1000 bumps/direction ABB Network Control & Protection SPAJ 140 EN 94-11. 26. Combined O/C and E/F Relay SPAJ 140 C Environmental conditions Corrosion test as per Battelle-test, class G3 20days Specified ambient service temperature range -10...+55 °C Long term damp heat withstand according to IEC68-2-3 < 95 % at 40 ° C for 56 days Transport and storage temperature range -40...+70 °C Degree of protection by enclosure of the relay case as per IEC 529 when panel mounted IP54 ABB Network Control & Protection SPAJ 140 EN 94-11. 27. Combined O/C and E/F Relay SPAJ 140 C Dimensions and Panel Cut-out 34 Semi-flush mounting 129 ±1 a b RAISING FRAME SPA-ZX 111 SPA-ZX 112 SPA-ZX 113 ABB Network Control & Protection SPAJ 140 EN 94-11. 28. 139 ±1 136 30 142 250 216 186 162 Flush mounting a b 176 136 96 74 114 154 PANEL CUT-OUT Combined O/C and E/F Relay SPAJ 140 C Mounting Plates Mounting in 19" cabinets Surface mounting +0,4 482,6 –0 (19") 7 +0,4 177 –0 (4U) SPA-ZX 110 263 10 158 115 ø6 SPA-ZX 106 21,5 101,6 7 +0,4 177 –0 (4U) 312 +0,4 482,6 –0 (19") 292 21,5 101,6 SPA-ZX 104 6 115 ABB Network Control & Protection SPAJ 140 EN 94-11. 29. 98