Safety Cautions Read the entire “Instruction Manual” carefully for important information about safety, handling, installation, operation, maintenance, and parts replacements. This equipment is designed and built in accordance with applicable safety standard in effect on the date of manufacture. Unauthorized modifications will void warranty and can result in severe injury, death and property damage. Do not make any modifications to the equipment. Only qualified persons are to install, operate or service this equipment according to all applicable codes and established safety practices. Use only genuine Toshiba replacement parts and accessories. Improper components could cause the equipment malfunction. Do not install this equipment in areas where unusual service conditions exist. Using this equipment in other than usual service conditions can result in equipment failure. Do not exceed the ratings specified on the equipment nameplate or system accessories. Underrated equipment can fail during operation causing fire, explosion, severe injury, death, and property damage. TRANSMISSION DISTRIBUTION & INDUSTRIAL SERVICES COMPANY 1-1, SHIBAURA 1-CHOME, MINATO-KU, TOKYO 105-8001, JAPAN PHONE +81-3-3457-4898 FAX +81-3-5444-9169 http://www3.toshiba.co.jp/sic/english/swgr/products.htm The data given in this catalog are subject to change without notice. KSP-E2368 2008-11(1.5) AD 4 Printed in Japan Type-Form Vacuum contactor Rated voltage Rated operational current Series Operating mechanism Since the introduction of the first Vacuum Interrupter in 1962, Toshiba has been continuously improving and developing Vacuum Technology. Over 180 thousands Toshiba Vacuum Contactors and Combination Units have been installed, providing reliable services in wide variety of applications worldwide. Consistent with its dedication to the most advanced vacuum technology, Toshiba offers new series of High-voltage vacuum contactors and Vacuum Combination Units with fuses. By adopting an electronics controlled circuit and being designed compactly to ensure reliability, handling ease and safety, the new series of High-voltage Vacuum Contactors and Vacuum Combination Units with fuses are suitable for Motor starters, Transformer feeders and Capacitor switching applications. No symbol : Non-latched type L : Latched type No symbol : Standard -2 : Upper front terminal Configuration Series 7.2/3.6kV G : 200A H : 400A Ratings Fixed type 7.2/3.6kV Standard 200A-6.3kA 400A-6.3kA Non-latched type CV-6GA Latched type CV-6GAL Special Non-latched type CV-6HA CV-6HA-2 Latched type CV-6HAL CV-6HAL-2 Note : Other ratings are available, refer to catalog KSP-E2412. Type-Form Vacuum combination unit Series Rated operational voltage Rated operational current Series Draw-out/in mechanism No Surge Protection Required Special main contact materials minimize chopping current. No surge suppressor/arrester is required except for special applications. Operating mechanism 3 : 3.3kV 6 : 6.6kV G : 200A H : 400A No symbol : Fixed type M : Manual type D : Handle type No symbol : Non-latched type L : Latched type 1 : Bushing type Configuration Series Compact and Lightweight Compact and slim design contactors can be applied to either two-tier motor starters or slim starters per IEC 60470(2000). The Contactors CV-6GA and CV-6HA have the same outline and mounting dimensions, as well as dual voltage ratings (3.6/7.2kV). Type Standard Ratings 3.3kV 200A 400A Conformity to Industrial Standard Conforming to international standards such as IEC, BS, AS and JEM, being certified by class NK and TUV Toshiba Vacuum Contactors can be used widely all over the world. 6.6kV 200A 400A Excellent Breaking Performance Since the higher interrupting capacity and short-time withstand capability, Toshiba Vacuum Contactors are appropriate to fuse combination for large capacity load, and to high-speed breaking. 1 Bushing 3.3kV 400A Low Power Consumption The control device adopts an IC circuit, the control voltage either AC or DC can be easily changed by switches in the electronic circuit board without changing the coil and/or other parts. Since the economizing resistors are eliminated, the power consumption in holding condition has been reduced. 200A 6.6kV 200A 400A 40kA 40kA 40kA 40kA 40kA 40kA 40kA 40kA Manual type Handle type Fixed type Non-latched UVA-3GAM UVA-3GAD UVA-3GA Latched UVA-3GAML UVA-3GADL UVA-3GAL Non-latched UVA-3HAM UVA-3HAD UVA-3HA Latched UVA-3HAML UVA-3HADL UVA-3HAL UVA-6GA Non-latched UVA-6GAM UVA-6GAD Latched UVA-6GAML UVA-6GADL UVA-6GAL Non-latched UVA-6HAM UVA-6HAD UVA-6HA Latched UVA-6HAML UVA-6HADL UVA-6HAL Non-latched UVA-3GAM1 UVA-3GAD1 Latched UVA-3GAML1 UVA-3GADL1 Non-latched UVA-3HAM1 Latched UVA-3HAML1 UVA-3HADL1 UVA-3HAD1 Non-latched UVA-6GAM1 Latched UVA-6GAML1 UVA-6GADL1 UVA-6GAD1 Non-latched UVA-6HAM1 Latched UVA-6HAML1 UVA-6HADL1 UVA-6HAD1 2 RATINGS AND SPECIFICATIONS RATINGS AND SPECIFICATIONS Type CV Standard Upper front terminal From Operating Mechanism Rated Voltage (Ur) Rated Operational Current (le) Thermal Current (lth) Rated Frequency Rated Short-time Withstand Current (lk) Rated peak Withstand Current (lp) Coordination with Current-limiting Fuses Cut-off Current (Peak) Rated Insulation Level 200A 300A 6300A- 1s Mechanical Life Electrical Life (AC3) Closing Rated Control Voltage Tripping Allowable Control Voltage Fluctuation Operating Current (at 100V) Closing Holding/Tripping Closing Time Opening Time Ratings of Auxiliary Contact Application Condition Maximum Load Contact arrangement Operational voltage Thermal Current AC Capacity DC Capacity Installation Altitude Ambient air temperature Relative humidity Vibration Shock Motor (kW) Transformer (kVA) Capacitor (kvar) Weight Standard *2 50/60Hz 6300A- 2s 6300A- 1s 15.8kA 400A 450A 6300A- 2s 2000A 1600A 1200A-30s 4000A-4s 6300A-1s 55kA 85kA 4000A 3200A 2400A-30s 4000A-12s 6300A-2s Handle type 3GAD 3HAD 6GAD 6HAD Manual type 3GAML 3HAML 6GAML 6HAML Handle type 3GADL 3HADL 6GADL 6HADL Rated Operational Voltage 3.3kV 6.6kV Rated Operational Current 85kA Rated Insulation Level Rated Control Voltage 200A Operating Current (at AC100V) 1500/3000 2000/4000 2000/2000 20.0kg 16kV-1min. 22kV-1min. 45kV 60kV Impulse Withstand Voltage Closing 100-110V, 115-120, 200-220, 230-240VAC/100-110,200-220VDC Tripping 100-110V, 200-220VDC 85% to 110% of the rated control voltage Closing Holding/Tripping 4.5A(Peak) 0.1A(Average Holding) / 4.0A(Peak Tripping) 65 - 80ms 20 - 30ms Non-Latched 3NO-2NC, Latched 2NO-2NC Operational voltage Ratings of Auxiliary Contact Max. 480V, Min. 48V Thermal current 10A AC capacity 700VA(PF. 0.35) DC capacity 60W(L/R 150ms) Installation Floor Mount Installation Altitude Application Condition 1000m or lower Ambient air temperature -5 to 40OC Relative humidity 45 to 85% Vibration Max. 20Hz 1G Shock Max. 30G Main and Earthing circuit ; Automatic connection Control circuit ; Manual plug connection Connection Method 2 Positions "Connected" and "Disconnected" Position Insulation shutter provided Shutter Provision Yellow, 1.25mm2 Control Wire (color and size) Approx, Weight Standard 400A 40kA Power Frequency Withstand Voltage Contact arrangement Maximum load 200A 400A 50/60Hz Allowable Control Voltage Fluctuation Opening Time IEC60470 (2000) JEM1167 (1990) 6HAM 7.2kV Closing Time 750/1500 1000/2000 1000/2000 19.5kg 6GAM 3.6kV 60kV 1500/3000 2000/4000 2000/2000 19.5kg 3HAM Rated Insulation Voltage 22kV-1min. *1 300 op. cycles/hr 1200 op. cycles/hr 0.25mill. 2.5mill. 0.25mill. 0.25mill. 100-110, 115-120, 200-220, 230-240VAC/100-110, 200-220VDC 24, 32, 48, 100-110, 200-220VDC 85% to 110% of the rated control voltage 4.5A (Peak) 0.1A (Average) 4.0A (Peak) 65 - 80ms 20 - 30ms 3NO-3NC 2NO-2NC Max. 480V, Min. 48V 10A 700VA (PF. 0.35) 60W (L/R 150ms) Floor Mount Vertical Installation 1000m or lower -5 to 40OC 45 to 85% Max. 20Hz 1G Max. 30G 750/1500 1000/2000 1000/2000 19.0kg 3GAM Rated Interrupting Current (With power Fuses) Prospective Short-circuit Current 40kA 55kA Manual type Rated Frequency 6300A "O" - 3min. - "CO" -3min. - "CO" Impulse Withstand Voltage Endurance Non-Latched Latched 200A 300A 4000A 3200A 2400A-30s 4000A-12s 6300A-2s UVA Form Latched 400A 450A Power Frequency Withstand Voltage Switching frequency (AC3) 6HAL 6HAL-2 3.6/7.2kV 2000A 1600A 1200A-30s 4000A-4s 6300A-1s Withstand Overload Current 6 times of le - 30s 15 times of le - 1s 6GAL - Non-Latched Short-circuit Making and Breaking Current (Duty) Making Current (100times) AC4 Breaking Current (25times) AC4 Type 6HA 6HA-2 6GA - Motor (kW) 750 1500 1500 3000 Transformer (kVA) 1000 2000 2000 4000 Capacitor (kvar) 1000 2000 2000 2000 Withdrawable portion 70kg 70kg 75kg 75kg Total 90kg 90kg 95kg 95kg IEC60470 JEM1225 (1986) *1 : Special withstand voltage (32kV-1min.) will be supplied by request. *2 : CE marking can be available by request. 3 4 APPLICATION AND SELECTION NOTICE FOR APPLICATION CAPACITOR APPLICATION OPERATING COIL EXCITATION Non-Latched (Continuous Excitation) The current limiting fuses shall be combined for capacitor switching application. Mainly applied to frequent switching operation such as motor. The series reactor shall be connected, especially back-to-back application. Service life of capacitor switching The switching, opening and closing, of capacitor produces severe condition for contactor, such as high Latched (Instantaneous Excitation) Mainly applied to non-frequent switching operation and/or to the important load which frequency inrush current and interpole recovery voltage higher than twice of normal voltage. The criteria of maximum number of capacitor switching are shown in the figure below. The vacuum interrupters should be require to be contact closed even by power loss. replaced when the number of switching operations reached to point shown in figure. PROTECTION COORDINATION The protection coordination with upper/lower stream relay shall be evaluated by considering total system and load characteristics. The single-phase protection shall be performed which may be occurred by power fuses. (Apply 2E-relay or fuse blown detection which is provided on combination unit as standard.) 100 table. Load Protection Notice The surge suppressor shall be installed for machine rated at Switching Life (Thousand Op.) APPLICATION GUIDE TO SURGE No surge protection is required except for special application, however the insulation coordination shall be evaluated by following 50 40 30 20 55kW or below, and/or be subject to inching operation. The surge suppressor shall be installed between starting Rotating Machine Not required contactor and autotransformer for machine started by 10 autotransformer. The suppressor shall be installed for machine which has inferior insulation. Dry-type Transformer Not required 20 Not required 50 100 200 300 400 S witc h in g Cu r r e n t ( A ) The surge arrester shall be installed for transformer rated at 150kVA or below and exciting inrush is interrupted. Fig. 1 Capacitor Switching Life (with 6% reactor) The installation of suppressor and insulation coordination shall Oil-immersed Transformer 30 be evaluated when the low surge level apparatus are connected on secondary circuit of transformer. Capacitor Not required Refer to the clause for capacitor application. TERMINAL CONNECTION Either terminals, upper or lower, can be used for power or load side on contactor. The surge suppressor is composed of capacitor and series resistor, and is one of the most excellent protection mediums. The device features suppression as well as a decrease of surge generation. Particularly being free from limitation on the number of operating times, this device is suitable for protecting motors and transformer required performing frequent operations. The surge arrester has no effect of suppressing the surge generation, this suppresses overvoltage to within a fixed level. 5 The upper terminals shall be connected to power side on combination unit for the protection coordination. CONTROL TRANSFORMER The contactor can be operated with following burden of control transformer. Type Form (Contactor) Control Transformer VT CV-6GA(L), 6HA(L) 400VA or more 100VA 10P10 6 OUTLINE DIMENSIONS 30 OPERATING CIRCUITS 368 13 69 115 30 115 69 RECOMMENDED PARTITION DISTANCE 31 Non-latched type High-Voltage Vacuum Contactors 202 2 15 30 P or R E The typical operating circuit is shown in Fig. 4 indicating OFF REMOTE SWITCH E type CV-6GA/6HA contactor. 124 10 auxiliary contacts of vacuum contactor, this may cause MAIN CIRCUIT TERMINALS 12 DIA-6 HOLES the welding of main contacts when the start (ON) button INDICATOR 217 10 COUNTER (OPTION) LATCH MECHANISM (FOR LATCHED TYPE) 166 134 11 DIA - 4 HOLES 13 69 115 115 69 60 202 13 recommended for control circuit. If the DC power source 30 Make sure to use the "NO" auxiliary contacts (11-21) of 6 124 MAIN CIRCUIT TERMINALS 12 DIA-3 HOLES ON E COS START INTERLOCK 166 21 MOUNTING HOLES 195 215 10 195-+ 1 10 LATCH MECHANISM (FOR LATCHED TYPE) 4 3 1 circuit. OFF E 11 2E-RY 15 14 VMC 13 12 25 24 23 22 4 5 16 DU 26 21 D 52CC 52CC 52TC 6 GL 2 RL 7 N VMC : Vacuum contactor 52CC : Closing coil 52TC : Trip coil DU : Drive unit 4 : Control relay Fig. 5 Latched type operating circuit 3 179 AUXILIARY SWITCH 60 E (REAR) 345 -+ 1 217 128 DIA-15 TRIPPING HOLE (DIA 9) 300 373 CONTROL TERMINAL E 371 6 400 180 EARTHING TERMINAL (M8 BOLT) TRIP LEVER (FOR LATCHED TYPE) 87654321 13 18 P 30 INDICATOR 10 : Vacuum contactor : Closing coil : Drive unit : Control relay REMOTE SWITCH contacts (16-26) of vacuum contactor for control relay 30 10 RL Fig. 4 Non-latched type operating circuit vacuum contactor in trip circuit, and "NC" auxiliary M10 SCREW OFF ON GL VMC 52CC DU 4 device for tripping. MAIN CIRCUIT TERMINALS INTERRUPTERS N or T 4 15 FRONT COVER 23 22 21 6 is not available, employ the AC closing and capacitor trip 2 31 24 52CC 2 The electrical trip free circuit must be furnished in control A stable DC power source such as battery is 30 26 25 DU 4 type CV-6GAL/6HAL contactor. circuit. (outside of contactor) 368 13 12 11 4 2E-RY Latched type High-Voltage Vacuum Contactors The typical operating circuit is shown in Fig. 5 specifying Fig. 2 Types CV-6GA ( L ) /CV-6HA ( L ) 30 14 opening time and lowered breaking performance. DETAIL OF MOUNTING HOLES (TOP VIEW) RECOMMENDED PARTITION DISTANCE 16 15 5 52CC (refer to the marked 2 in figure) 300 +-1 (FRONT) MOUNTING HOLES 1 STOP INTERLOCK 100-110VDC 200-220VDC 195 219 21 3 be formed by rectifiers against coil, resulting in prolonged (REAR) 345-+ 1 166 179 10 60 VMC the coil be switched on AC side, a discharging circuit will MAIN CIRCUIT TERMINALS AUXILIARY SWITCH 300 373 CONTROL TERMINAL 30 195-+ 1 128 DIA 15 EARTHING TERMINAL (M8 BOLT) Make sure to switch the closing coil on DC side. Should 371 6 400 TRIPPING HOLE (DIA 9) 13 18 COS START INTERLOCK is pushed incompletely. (refer to the marked 1 in figure) TRIP LEVER 87654321 180 OFF ON 4 100-110VAC/DC 200-220VAC/DC 6 INTERRUPTERS *2 ON 4 Make sure to use the "NO" contacts of quick operating relay (4) self-holding circuit. Do not use the "NO" E E *1 30 FRONT COVER 4 166 134 300 -+ 1 (FRONT) DETAIL OF MOUNTING HOLES (TOP VIEW) 11 DIA-4 HOLES 1 2 5 TIMER 52 CC OSCILLATION 6 POWER SWITCHING Fig. 3 Types CV-6HA ( L ) -2 Fig. 6 Configuration of Drive -Unit 7 8 OUTLINE DIMENSIONS 15 535 COUNTER (OPTION) 30 186 148 527 235 800 LOCK LEVER 472 MOUNTING HOLES LOAD TERMINALS 13 DIA-3 HOLES 20 EARTHING TERMINAL (8mm 2 ) (VT) 13 DIA-4 MOUNTING HOLES 41 103 145 155 191 192 20 210 247 210 247 20 13DIA-4MOUNTING HOLES RECOMMENDED PARTITION DISTANCE DISCONNECTED POSITION LIFTING HOLES (20 DIA-2 HOLES) 139 125 328 235 808 13 DIA-4 MOUNTING HOLES 100 588 412 472 LOAD TERMINALS 13 DIA-3 HOLES (VT) Fig. 8 Types UVA-3GAD(L)/UVA-3HAD(L) UVA-6GAD(L)/UVA-6HAD(L) DRAWOUT MECHANISM HANDLE 130 DIA 36 METAL PARTITION (PF) INDICATOR COUNTER (OPTION) 18 48 (VMC) METAL PARTITION 139 DIA 25 18 MOUNTING HOLES EARTHING TERMINAL (8mm 2 ) POWER SOURCE PRIMARY CONDUCTORS 3-M12 SCREWS, DEPTH 20 116 90 130 20 145 191 210 252 164 170 6 527 10 REQUIRED MINIMUM INSULATION DISTANCE LIFTING HOLES (20 DIA-2 HOLES) INSULATION SHUTTER CONNECTED POSITION 6 30 20 164 170 MANUAL TRIP LEVER (LATCHED TYPE) 38 EARTHING TERMINAL (8mm 2 ) 5 19 19 124 186 114 104 20 8 25 115 CONTROL CONNECTOR 130 DRAWOUT MECHANISM 125 104 293 15 103 155 192 210 LOAD PRIMARY CONDUCTORS 3-M12 SCREWS, DEPTH 20 (VT) METAL COVER 30 154 (VMC) 139 20 125 535 535 COUNTER (OPTION) 12 535 CONTROL CONNECTOR 15 (PF) INDICATOR 10 125 257 HANDLE 9 466 115 124 555 10 POWER SOURCE TERMINALS 13 DIA-3 HOLES 186 114 100 527 412 472 489 10 10 38 METAL PARTITION 130 235 Fig. 9 Types UVA-3GAM(L)1/UVA-3HAM(L)1 UVA-6GAM(L)1/UVA-6HAM(L)1 12 145 191 210 252 91 810 293 115 605 10 125 CONNECTED POSITION METAL COVER MOUNTING HOLES METAL PARTITION 18 MANUAL TRIP LEVER (LATCHED TYPE) INSULATION SHUTTER RECOMMENDED PARTITION DISCONNECTED DISTANCE POSITION DIA 25 33 605 38 412 REQUIRED MINIMUM INSULATION DISTANCE 125 (VMC) 19 MANUAL TRIP LEVER (LATCHED TYPE) 130 DIA 36 METAL PARTITION 18 48 60 130 41 103 155 145 191 192 210 210 246 246 115 130 INDICATOR Fig. 7 Types UVA-3GAM(L)/UVA-3HAM(L) UVA-6GAM(L)/UVA-6HAM(L) 10 116 90 91 20 20 588 (PF) CONTROL CONNECTOR 257 15 19 MOUNTING HOLES 100 5 6 33 104 124 186 114 LOCK LEVER HANDLE 10 154 (VMC) 293 COUNTER (OPTION) 535 INDICATOR CONTROL CONNECTOR 605 HANDLE 30 6 (PF) METAL COVER 115 130 103 155 192 210 DRAWOUT MECHANISM 20 328 MANUAL TRIP LEVER (LATCHED TYPE) 8 25 38 527 235 808 13 DIA-4 MOUNTING HOLES 107 45 METAL COVER 12 125 125 45 107 466 125 125 45 107 10 12 115 107 45 10 264 139 204 555 264 100 204 10 148 60 115 POWER SOURCE PRIMARY CONDUCTORS 3-M12 SCREWS, DEPTH 20 10 125 293 125 POWER SOURCE TERMINALS 13 DIA-3 HOLES 104 115 LIFTING HOLES (20 DIA-2 HOLES) 114 10 CONNECTED POSITION 505 DISCONNECTED POSITION REQUIRED MINIMUM INSULATION DISTANCE LIFTING HOLES INSULATION SHUTTER (20 DIA-2 HOLES) CONNECTED POSITION RECOMMENDED PARTITION DISTANCE DISCONNECTED POSITION INSULATION SHUTTER 535 REQUIRED MINIMUM INSULATION DISTANCE. 124 RECOMMENDED PARTITION DISTANCE METAL PARTITION 10 (VT) LOAD PRIMARY CONDUCTORS 3-M12 SCREWS, DEPTH 20 412 472 489 EARTHING TERMINAL (8mm 2 ) Fig. 10 Types UVA-3GAD(L)1/UVA-3HAD(L)1 UVA-6GAD(L)1/UVA-6HAD(L)1 10 INTERLOCKS LS2 T L5 2E-RY E OFF STOP INTERLOCK E E 4 L8 COS START INTERLOCK 4 T1 Main Power Supply R S T T1 T13 T12 T2 T14 T5 T17 L5 E ON 4 Normal Service LS2 L4 T6 T7 T8 T18 T10 T3 T11 T2 T3 T4 T5 T6 T7 T8 T10 T12 T11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 T4 T13 T15 T17 T19 T21 T23 T14 T16 T18 T20 T22 T24 AUS PF 16 DU F VT F1 (CONTROL CONNECTOR HOUSING) 15 14 13 12 11 LS3 LS1 26 52CC 52 NOTE 1. LS1 is ON at the position of both connected and disconnected. 2. LS2 provided only on handle operation type, but not connected to connector housing, is OPERATE by inserting the handle. Make sure to open the contactor by handle insertion. 3. LS3 operates only at the connected position. 4. LS4 indicates fuse blown. (Fuse blown detector) LS4 5 25 24 23 22 21 52CC 6 U V W T19 Load T20 T21 T15 T22 T23 T24 T16 Fig. 11 Non-latched type (AC operation) The unit can not be withdrawn from the "CONNECTED" position, while the contactor is "ON". The unit can not be inserted into the "CONNECTED" position, while the contactor is "ON". The contactor can not be closed, unless the unit is either in the "CONNECTED" or "DISCONNECTED" position. The cubicle door can not be opened, unless the unit is in the "DISCONNECTED" position. (note) The unit can not be inserted into the "CONNECTED" position, unless the cubicle door is closed. (note) The operating handle can not be extracted, unless the unit is either in the "CONNECTED" or "DISCONNECTED" position. The contactor is "OFF" by inserting the operating handle. (Refer to Notes on page 11.) The unit can be padlocked at the "CONNECTED" and "DISCONNECTED" position. (Note) The f r ont door must be adj ust ed w hen t he i nt er l ocks ar e em pl oyed. Parts Position P DC N L4 E ON E E E OFF 2EX Draw-out Position 2E LS2 L8 COS Interlock Position Shaft Position Disconnected Position "A" "B" "D" OFF "B" Connected Position "B" "C" "E" ON "C" 2EX 8 T16 T7 T8 T10 T11 T5 200 T4 1 Rod Depressing Position 10 Main Power Supply T18 20 52CC D 26 52CC LS3 LS4 21 52TC 25 24 11 32 "D" 5 Interlock Lever "E" "C" 2 Interlock Pin "B" 28 113 T19 T21 T20 T22 Fig. 12 Latched type (shunt trip) 6 Arm 23 22 6 U V W Load 3 Shaft 1 Rod Shutting The Door Cancels The Interlock 81 13 12 65 AUS 15 14 LS1 5 52 11 16 DU 104 F VT F1 68 PF 2 Interlock Pin (DIA 8) Hole 2 Interlock Pin T6 8 Stopper 5 Interlock Lever 1 Rod 9 Rod Support 4 Name Plate for ON-OFF Indication 4 T2 T14 indicate for handle operation type 95 53 18 4 T3 T15 Symbol marked Small Door 2EX T1 T13 T12 Preparation of small door Provide the front door with a small door for handle operation. (approx. size 95X200) Interlock to prevent door opening at connected position The interlock pin in the connected position is at "B" position. Attach a stopper for the interlock pin to door so that the interlock pin can be clasped and the door can not be opened. The stopper may be installed with screws for emergency door open by removing screws. Interlock to prevent handle operation at door opening Provide a rod on door side for interlock lever release and adjust the length of rod. Provide the small hole (approx. 12X22) at location of ON-OFF indication for confirmation of unit position. Name Plate Inserting Arm Position for ON-OFF Direction of Indicator Handle START INTERLOCK R S T When performing interlocks between the handle operation type unit and front door, conduct the design by adopting following steps, referring to Fig. 13. 81 68 65 L4 AC How to furnish the front door with interlocks 8 - 10 The electrical and mechanical interlocks are provided on Combination unit as described below to prevent misoperation and to ensure high safety. Test R 23 OPERATING CIRCUITS T23 T24 T17 Mounting Hole of Combination Unit 3 Shaft 7 Lock Lever "A" Cubicle Door 7 32 74 101 Mounting Hole of Combination Unit Fig. 13 Withdraw mechanism and hole for handle operation type 12 OUTLINE DIMENSIONS OUTLINE DIMENSIONS Double Barrel Fuses Fused Contactors REQUIRED MINIMUM INSULATION DISTANCE RECOMMENDED PARTITION DISTANCE DISCONNECTED POSITION 10 115 125 125 115 10 Type Form POWER FUSE (DOUBLE BARREL) CONNECTED POSITION 100 555 Non-latched type UVA-3GA Latched type UVA-3GAL Rated operational voltage (kV) 139 10 UVA-6GA UVA-3HAL UVA-6GAL 3.3 Rated operational current (A) UVA-6HA UVA-6HAL 6.6 200 Rated interrupting current (kA) POWER SOURCE TERMINALS UVA-3HA 400 200 40 400 40 (PF) 15 6 125 125 115 10 POWER SOURCE TERMINALS (13 DIA-3 HOLES) 9 466 125 10 6 543 257 293 15 115 LIFTING HOLES (20 DIA-2 HOLES) REQUIRED MINIMUM INSULATION DISTANCE RECOMMENDED PARTITION DISTANCE 535 (VMC) A 10 154 B (PF) (PF) 9 125 30 6 METAL COVER METAL COVER INDICATOR 645 FPC3-M250A / C175A 85DIA 627 697 Fig. 14 Types UVA-3GAM(L)/UVA-3HAM(L) UVA-6GAM(L)/UVA-6HAM(L) MOUNTING HOLES 103 190 192 190 191 436 Earthing Switch 154 535 30 15 257 575 6 535 50DIA COUNTER (OPTION) CONTROL CONNECTOR 294 FPG1-C50A FPG1-C60A (VMC) 124 B 104 A 19 FUSE SIZE 114 POWER FUSE RATED 605 15 LOAD TERMINALS 12 MANUAL TRIP LEVER (LATCHED TYPE) 455 479 12 DIA-4 MOUNTING HOLES 55 LOAD TERMINALS (13 DIA-3 HOLES) EARTHING TERMINAL (8mm 2 ) (VT) Fig. 16 Types UVA-3GA(L)/UVA-3HA(L) UVA-6GA(L)/UVA-6HA(L) INSULATION SHUTTER 3 12 136 466 12 535 MOVABLE UNIT 175 20 65 182 45 O DRAWOUT MECHANISM 130 25 808 74 907 EARTHING CLIPS 42 DRAWOUT MECHANISM 472 EARTHING WIRE EARTHING TERMINAL (8mm 2 ) EARTHING MECHANISM Fig. 15 Earthing Switch Configuration 13 14 : Option upon request Contactor Name of parts CV : Supplied Combination Units Manual type Handle type Remarks Fixed type Name of parts Manual type CV Handle type Remarks Fixed type Option Control wire With plug (2mm2 X 2m) LS3 Connected position (1NO-1NC) Control test wire With plug and socket (2mm2 X 2m) LS7 Disconnected position (1NO) Operating handle For Handle type LS4 1NO LC9 VT (1unit) Provided only on Non-latched Additional VT Max. 2VT Insulation barrier Partition between power and load terminals Insulation fuse barrier For the earthing side Shutter padlock provision Padlock not provided Position padlock provision Padlock not provided Earthing switch For load side cable Capacitor trip device For Latched type LC10 CIT-10Q 100/110VAC for 100-110V coil 200/220VAC for 200-220V coil 100/200VAC for 100-110V coil CR Surge suppressor NV60K304T1 (See Page 5) Mechanical interlock (See Fig. 20) CONNECTOR DIA 27 66 WIRE INSERT SIDE 10X20.5 HOLE DIA 6 HOLE 49 Blown fuse detector Combination Units Contactor Counter Position switch : Not supplied 70 86 : Provided as Standard 400 2000 46 Fig. 18 Control wire : Supplied 4.5 44 24 Fig. 19 Operating handle : Not supplied Contactor Name of parts CV Combination Units Manual type Handle type Remarks Fixed type Capacitor trip device Wipe gauge For checking contact wear The capacitor trip device will be used for latched contactor when DC power source is not available. The device charges from Trip rod For latched type only AC power, and supplies DC power to the trip coil at trip command. The alarm contact is provided on CIT-10Q. Connector housing and pins as loose parts Crimping tool No.720725-1 Tyco Electronics AMP. CO. Mechanical interlock The mechanical interlock shall be used in the reversing starter to prevent mechanically from closing Wipe gauge the forward and reverse contactors simultaneously. Wipe gauge The following vertical pitch interlocks are available for CVt 0.5 28 The wipe gauge can be used for checking contact wear of vacuum interrupters. Refer to the instruction manual for using this gauge. CV-6GA,6HA CV-6GAL,6HAL 6 series contactors. SHAFT (VMC) VMC : OFF 120 8.8 OFF ON Trip rod Housing (Pins) VMC : OFF HOUSING Connector housing and pins as loose parts 400 P 60 128 DIA 7 The trip rod may be used for manual tripping for latched contactor and combination unit, however this operation shall be maintenance purpose or emergency case only. PITCH BETWEEN CONTACTORS Trip rod O Vertical pitch 450mm and 550mm 66 46 70 86 136 These parts are for the connection of control circuit in combination unit. 24 MOUNTING HOLES 11 DIA -4 HOLES 10 13 195 257 10 45 300 45 426 Fig. 20 Outline of mechanical interlock Fig. 17 Standard accessories 15 16 Inquiry No. : Motor application 6.6kV 3.3kV Power fuse Current (A) Vacuum Contactor (A) Type M25 M50 FPC3-3X25N 200 M100 M200 FPC3-3G25N M250 M300 FPC3-3X25N 400 M350 Standard value of load current (A) Applicable motor (kW) 37 45 55 75 90 110 132 160 200 315 400 450 630 750 800 900 1000 1250 1500 1750 2000 2500 3000 10 11.7 13.8 18.8 22.1 26.7 32.5 38.5 48 74.1 92.1 102.6 140.9 171.9 178 195.1 216.2 267 320.3 Standard value of load current (A) 4.8 5.6 6.6 9.1 10.5 12.8 15.1 18.4 23.7 36.9 46.1 51.3 70.6 82.1 89 97.6 108.1 134.4 160.2 194 217 270 322 Vacuum Contactor (A) Designation and type form Quantity : Power fuse Type P/O No. : Current (A) M25 FPG1-6X75N UVA Type UVA Rated operational voltage 6 : 6.6kV Rated operational current G : 200A Series 200 M200 FPC3-6X75N M250 400 FPC3-6H75N M400 Notes 1. Full-load current represents the average value of Toshiba Motors (2, 4, 6 poles). Check the motor characteristics. 2. The standard for power fuse selection is : full-load current X 6, 5 second-2 times. H : 400A Draw-out/in mechanism M : Manual type D : Handle type Operating mechanism No symbol : Non Latched type L : Latched type Rated interrupting current 40kA (with power fuse) M150 FPC3-6G75N 3 : 3.3kV A M50 FPC3-6X75N Non Latched type Rated control voltage Operating voltage Closing voltage Latched type Tripping voltage Current (A) Vacuum Contactor (A) Type T20 T30 T50 T60 T75 T150 T225 M250 M300 T350 2 X M250 FPG1-6X75N 200 FPC3-3X25N FPC3-3G25N FPC3-3X25N 400 Standard value of load current (A) 30 50 75 100 150 200 250 300 400 500 600 750 1000 (1250) 1500 2000 2500 3000 4000 5.3 8.8 13.2 17.5 26.3 35 43.8 54.5 70 87.5 109 131.2 175 218.7 263 350 Notes 1. The standard for power fuse selection is : full-load current 2. 2 X M : double barrel/phase. X 10, Applicable transformer (kVA) Standard value of load current (A) 2.7 4.4 6.6 8.8 13.2 17.5 21.9 26.3 35 43.8 54.5 65.7 87.5 109.4 131.2 175 218.7 263 350 Vacuum Contactor (A) Power fuse Type Three-phase Current (A) Type FPG1-6X75N T30 200 T50 Power fuse selection C15 C40 C50 C60 2 X C50 FPG1-6X75N 200 2 X C60 C150 C175 C200 C275 2 X C175 FPC3-3G25N FPC3-3X25N 400 5.3 8.8 13.2 17.5 26.3 35 43.8 55.6 74.2 93 111 148 185 232 278 372 Notes 1. The standard for power fuse selection is : full-load current X 5, 0.1 second. 2. 2 X C : double barrel/phase. 17 30 50 75 100 150 200 250 300 400 500 600 800 1000 1250 1500 2000 Standard value of load current (A) 2.7 4.4 6.6 8.8 13.2 17.5 21.9 28 37 46.4 55.6 74.2 97 116 139 185 DC100-110V others (specify : V) Vacuum Contactor (A) AC/DC200-220V DC200-220V T30 T40 T50 T60 T75 C25 C40 C50 C60 - - - M25 M40 M50 Quantity (set No.) M25 M50 M100 T50 T100 T150 M200 M250 M300 C40 C75 C100 FPC3 (3.3kV) FPC3-6X75N T175 FPC3-6G75N T225 FPC3-6X75N M250 FPC3-6H75N T400 FPC3 (6.6kV) Power fuse Type Current (A) M350 2 X M250 T225 - - T350 - C150 C175 C200 C275 2 X C175 M150 M200 M250 T175 T225 - M400 C100 C150 C175 T400 1 X VT 2 X VT Not required Limit switch 3300/110V 6600/110V Others (specify : 3300/220V 6600/220V V) LS3 Connected position switch UVA type : standard LS7 Disconnected position switch UVA type : option LS4 Blown fuse detector UVA type : standard Insulation barrier between fuses Insulation fixing barrier Insulation shutter Connector housing and pins as loose parts C40 C50 C60 2 X C50 Options Counter Insulation barrier (Partition between power and load terminals) Insulation fuse barrier for the earth (Phase to earth) Shutter padlock provision Position padlock provision Earthing switch for load side cable Accessories Please refer to page 16 to specify the quantities each 2 X C60 C150 FPC3-6X75N 2 X C60 Quantity (set No.) Standard accessories 200 2 X C50 - C15 FPG1-6X75N ). Without power fuse C20 VT Applicable capacitor (kvar) V) T20 Quantity (set No.) 400 AC/DC200-220V C15 0.1 second. Standard value of load current (A) AC/DC100-110V others (specify : T75 6.6kV Vacuum Contactor (A) Single-phase T20 3.3kV Power fuse V) FPG1 (3.3/6.6kV) Capacitor application (with series reactor) Current (A) AC/DC100-110V others (specify : Refer to Fuse selection table. Quantity (set No.) shall be scribed in parentheses ( 6.6kV 3.3kV 1 Bushing type 6.3kA (without power fuse) Transformer application Power fuse A Use this sheet for confirmation on each rating and specification C175 18