FSPDB FINGER-SAFE/POWER DISTRIBUTION BLOCKS SAFETY EVOLVING FINGER-SAFE POWER DISTRIBUTION BLOCKS Ferraz Shawmut FSPDBs introduce a new level of safety and ease for installing power distribution blocks. An IP20 level of finger safe protection is achieved using FSPDBs, eliminating the need for special covers or custom plexiglass sheets to protect your panels. FSPDBs (sizes 1 to 4) simply snap onto 35mm DIN rail to provide the quickest installation. Modular design also allows for multi pole applications by use of assembly pins. FSPDBs provide a safe, convenient way of splicing cables, splitting primary power into a variety of secondary circuits or providing a fixed junction tap-off point. Features/Benefits Ratings ³ Ampere ratings from 175 to 840A ³ Finger-Safe Fully insulated block ensures touch safe isolation of live parts. Recessed termination screws and wire openings provide IP20 grade protection and qualify as “finger-safe” per IEC 529. ³ 600V rated ³ Compact Modularity Single or multiple pole configurations in the most compact footprint. Allows users to build smaller or higher density panels. ³ Snap on DIN Rail Mounting Sizes 1 to 4 feature integral DIN rail adaptors allowing for quick and easy installations on 35mm DIN rail yielding lower installed costs. ³ Captive Termination Screws Unique channel design ensures captive metric wire termination screws. Screws can never be lost. ³ Short Circuit Current Rating 100kA with proper fuse. Contact Technical Services for instruction sheet. Approvals ³ UL Recognized Component Guide XCFR2, File E73571 ³ CSA Certified: Class 6228, File 69363 ³ Available Accessories For multi-pole panel mounting, simply snap in pins for rigid fit. Cap plugs provide the ability to maintain touch safety on unused openings. Circuit identification markers simply snap into blocks to ID circuits. End anchors provide rigid end stops. ³ Multiple Wire Ratings Provide users more versatility by offering capability of using multiple conductors in #2 and 2/0 openings. I2 FSPDB FINGER-SAFE/POWER DISTRIBUTION BLOCKS Catalog Numbers and Ratings CATALOG NUMBER LINE AMPERE RATING LOAD WIRE RANGE WIRE RANGE (Based on NEC Table 310-16 for 75° C Cu wire) AWG/ KCMIL MM2 OPENINGS PER POLE AWG/ KCMIL MM2 OPENINGS PER POLE SHORT CIRCUIT CURRENT RATING FSPDB1C 175 2/0-#14 70-2.5 1 2/0-#14 70-2.5 1 *100kA FSPDB2C 175 2/0-#14 70-2.5 1 #2-#14 35-2.5 4 *100kA 185-16 70-2.5 1 #2-#14 35-2.5 8 *100kA ALUMINUM COPPER (Connector rated for 90° C Cu/AL wire) (Connector rated for 75° C Cu wire only) FSPDB1A FSPDB2A FSPDB3A FSPDB3C 310 350-#6 2/0-#14 FSPDB4A FSPDB4C 335 400-#6 185-16 1 400-#6 185-16 1 *100kA FSPDB5A FSPDB5C 840 600-#4 300-25 2 600-#4 300-25 2 *100kA * Contact Ferraz Shawmut technical services for fuse type and maximum ampere required. MULTIPLE WIRE RATINGS (SAME SIZE & TYPE WIRES ONLY) 2/0 OPENINGS #2 OPENINGS (2) #4 AWG (2) #10 AWG Outline Dimensions FSPDB1A FSPDB1C Figure 1 Dimension A B C D E F G H I J K mm 25.4 43.3 49.5 45.1 39.4 72.6 59.6 5.3 5.3 10 in 1.00 1.70 1.95 1.78 1.55 2.86 2.35 0.21 0.21 0.40 FSPDB2A FSPDB2C FSPDB3A FSPDB3C Figure 1 mm 28.4 57.8 56.0 51.6 39.4 87.7 74.6 5.1 6.4 11.7 Figure 2 in 1.12 2.28 2.21 2.03 1.55 3.45 2.94 0.20 0.25 0.46 mm 46.9 64.3 64.3 59.8 51.5 100.8 82.4 6.5 31.5 6.5 8.9 FSPDB4A FSPDB4C Figure 1 in 1.85 2.53 2.53 2.36 2.03 3.97 3.24 0.26 1.24 0.26 0.35 mm 39 108 80 75.5 50.1 145.5 120.6 7 6.5 16 (2) #6 AWG (2-4) #12 AWG (2) #6 AWG (2) #12 AWG (2) #8 AWG (2-4) #14 AWG (2) #8 AWG (2) #14 AWG (2-4) #10 AWG FSPDB5A FSPDB5C Accessories Figure 2 in 1.54 4.25 3.15 2.97 1.97 5.73 4.75 0.28 0.26 0.63 mm 72 91 80 50.1 145 127.5 3 52 6.5 8.5 in 2.84 3.58 3.15 1.97 5.71 5.02 0.12 2.04 0.26 0.34 CATALOG NO. DESCRIPTION FSPIN1 Accessory pin to form multiple pole block Circuit identification marker for 2/0 & #2 max. conductors Circuit identification marker for 350, 400 & 600 kcmil max. conductors Cap plug for spare 2/0 openings Cap plug for spare 350 kcmil openings Cap plug for spare 600 kcmil opening Pair of end anchors FSCIM1 FSCIM2 FSCAP1 FSCAP2 FSCP3 FSEA H H K Figure 1 Figure 2 K G B G B F F J E D I J E A D C C I3 A I MINI 62000-63000 SERIES / POWER DISTRIBUTION BLOCKS Sizes, Ratings, Catalog Numbers — Mini Series 62000 and 63000 Ampere rating based on NEC Table 310-16 for 75… copper wire. PRIMARY SECONDARY AMP WIRE RANGE OPENINGS WIRE RANGE OPENINGS RATING AWG/kcmiL or STUDS AWG/kcmil or STUDS or STUD SIZE* PER POLE or STUD SIZE* PER POLE CSA UL CATALOG NUMBER ALUMINUM (Connector rated for 90… C Cu/Al wire) COPPER (Connector rated for 90… C Cu wire only) ADDER 1 POLE 2 POLE 3 POLE ADDER 1 POLE 2 POLE 3 POLE Box to Box #4-14 1 #4-14 1 4 90 95 63100 63160 63101 63161 63102 63162 63103 63163 62100 62160 62101 62161 62102 62162 62103 62163 2/0-#14 1 2/0-#14 #2-14 #4-14 1 2 4 185 195 63150 63190 63130 63151 63191 63131 63152 63192 63132 63153 63193 63133 62150 62190 62130 62151 62191 62131 62152 62192 62132 62153 62193 62133 1 1 1/4-20 x 5/8 1/4-20 x 1/2 Tapped hole 1 1 63140 63141 63142 63143 185 195 62140 62170 62141 62171 62142 62172 62143 62173 1 1/4-20 x 5/8 1 240 240 - - - - 62200 62201 62202 62203 1/4 x .032QC 4 90 95 - - - - 62210† 62211† 62212† 62213† Box to Stud 2/0-#14 Stud to Stud 1/4-20 x 5/8 Box to Quick Connect #4-14 1 *Studs are furnished with nuts and washers. Recommended stud torque: (1/4-20) - 72 in. lbs. †Quick connector, not CSA Certified. Note: Blocks for 5, 6 and 10 poles are also available. To order, simply modify the Adder catalog number. Example: 63l00 becomes 63106 for 6 poles. Dimensions – 62000 and 63000 Series Power Distribution Blocks NUMBER DIMENSION OF POLES A (Inches) ADDER 1 2 3 N .812 1.09 1.90 2.71 (.812 x N) + .273 Example for 10 poles: A= (.812 x 10) + .273 = 8.39 SAFETY COVER - Catalog number 08530 Polycarbonate safety cover provides dead-front protection to 62000 and 63000 series power distribution blocks. One cover is needed or each pole (1-pole block requires 1 cover, 3-pole requires 3 covers, etc.) Each cover has a test prod hole in the center for circuit checking and each is marked with the reminder “REPLACE AFTER SERVICING EQUIPMENT”. To order, simply determine the total number of poles to be protected and specify the same number of 08530 safety covers. Mounting screws are supplied with cover. Recommended mounting screws for all 62000-63000 series: #10 (.190” diameter). END BARRIER - Catalog number U09311 Polycarbonate end barriers snap on to PDB Adder blocks to form 1-pole blocks. Use one barrier per block. I9 I 62000-69000 SERIES POWER DISTRIBUTION BLOCKS VERSATILE POWER DISTRIBUTION BLOCKS FOR CABLE TERMINATIONS Ferraz Shawmut Power Distribution Blocks afford a safe, convenient way of splicing cables, splitting primary power into a variety of secondary circuits or providing a fixed junction tap-off point. Power block options include single or dual primary connections with up to 30 secondary connections. Features/Benefits ➤ Adder Poles All series have optional adder poles which snap onto the 1, 2 or 3- pole blocks and lock together to form as many poles as required. Adder poles with a variety of terminations can be combined to match special wire size combinations. ➤ Wire Connectors Standard aluminum box connectors accommodate aluminum or copper wire, 1 conductor per opening. Standard copper box connections are for copper wire only, 1 conductor per opening. Connectors are all 1 piece and tin plated. ➤ Insulators Insulators are virtually unbreakable, glass-filled polycarbonate on all series. “SeeThrough” Safety Covers are available which give greater safety and provide Service Entrance ratings for large and intermediate series blocks. Ratings Approvals ➤ Ampere ratings from 90 to 2660 ➤ 600V rated ➤ Most sizes are UL Recognized Component Guide XCFR2, File E73571 HIGHLIGHTS: ➤ Large 68000 and 69000 Series APPLICATIONS: ➤ Intermediate 66000 and 67000 Series ➤ Mini 62000 and 63000 Series I4 ➤ Most sizes are CSA Certified: Series 62, 63, 66, 68 Class 6228,File 69363 Series 67, 69 Class 3211, File 15469 ➤ Box, stud and quickconnect terminations for copper and/or aluminum cables LARGE 68000-69000 SERIES / POWER DISTRIBUTION BLOCKS Sizes, Ratings, Catalog Numbers — Large Series 68000 and 69000 Ampere rating based on NEC Table 310-16 for 75… copper wire. PRIMARY SECONDARY WIRE RANGE OPENINGS AWG/kcmil WIRE RANGE CATALOG NUMBER OPENINGS AMPERE ALUMINUM (90… C Cu/Al wire) COPPER (75… C Cu wire only) PER POLE AWG/kcmil PER POLE RATING ADDER 1 POLE 2 POLE 3 POLE ADDER 1 POLE 2 POLE 3 POLE 1 2/0-#14 #4-14 #10-14* 6 12 20 310 69170 69150 69630** 69171 69151 69631** 69172 69152 69632** 69173 69153 69633** 68170 68150 68630** 68171 68151 68631** 68172 68152 68632** 68173 68153 68633** 500-#4 350-#6 1 2 69050 69060 69051 69061 69052 69062 69053 69063 68050 68060 68051 68061 68052 68062 68053 68063 4/0-#6 4/0-#10 4 4 69510** - 69511** - 69512** - 69513** - 68510** 68511** 68512** 68513** 2/0-#14 #4-14 6 12 69070 69080 69071 69081 69072 69082 69073 69083 68070 68080 68071 68081 68072 68082 68073 68083 1 600-#2 1 420 69640 69641 69642 69643 68640 68641 68642 68643 1 1000-250 500-#4 350-#6 4/0-#6 1 2 2 4 545 69000 69010 69020 69300** 69001 69011 69021 69301** 69002 69012 69022 69302** 69003 69013 69023 69303** 68000 68010 68020 - 68001 68011 68021 - 68002 68012 68022 - 68003 68013 68023 - 4/0-#10 2/0-#14 #2-14 #4-14 4 6 10 12 69030 69530** 69040 69031 69531** 69041 69032 69532** 69042 69033 69533** 69043 68300** 68030 68530** 68040 68301** 68031 68531** 68041 68302** 68032 68532** 68042 68303** 68033 68533** 68043 Box to Box 350-#6 500-#4 600-#2 1000-250 1 380 #4-14 2 #4-14 12 170 69180 69181 69182 69183 68180 68181 68182 68183 2/0-#14 2 #4-14 #10-14* 12 20 350 69160 69600 69161 69601 69162 69602 69163 69603 68160 68600 68161 68601 68162 68602 68163 68603 350-#6 4/0-#6 4/0-#10 2/0-#14 #4-14 2 4 4 6 12 69120 69320** 69130 69140 69121 69321** 69131 69141 69122 69322** 69132 69142 69123 69323** 69133 69143 68120 68320** 68130 68140 68121 68321** 68131 68141 68122 68322** 68132 68142 68123 68323** 68133 68143 500-#4 4/0-#6 4/0-#10 2/0-#14 2/0-#14 #4-14 2 4 4 6 8 12 69090 69310 69100 69350** 69110 69091 69311 69101 69351** 69111 69092 69312 69102 69352** 69112 69093 69313 69103 69353** 69113 68090 68310 68100 68350** 68110 68091 68311 68101 68351** 68111 68092 68312 68102 68352** 68112 68093 68313 68103 68353** 68113 350-#6 2 620 500-#4 2 600-#2 2 600-#2 #14-4 & 3/0-#10 2 4 840 69650 69540** 69651 69541** 69652 69542** 69653 69543** 68540** 68541** 68542** 68543** 1000-250 2 500-#4 4 1090 - 69561**† - - - 68561**† - - 600-#2 3 600-#2 3 1260 - 69331**† - - - - - - 30 22 4 69191**† - - - 68191**† - - 4 #6-14 #6-14 & 2/0-#14 - 500-#4 1520 - 69521**† - - - 68521**† - - 600-#2 4 600-#2 4 1680 - 69341**† - - - - - - 500-#4 3 4/0-#10 6 1140 - - - - - 800011**† - - 500-#4 7 500-#4 7 2660 - - - - - 800061*** - - 500-#4 3 2/0-#14 8 1140 - 900061**† - - - - - - 500-#4 4 500-#4 4 1520 - 900071**† - - - 800031**† - - 500-#4 4 2/0-#12 6 1050 - 900121† - - - 800121**† - - *Copper wire only 760 **Not UL Recognized or CSA Certified I5 †These 1 pole blocks are double width (5.31”) ***These pole blocks are triple width (7.81”) I LARGE 68000-69000 SERIES / POWER DISTRIBUTION BLOCKS Sizes, Ratings, Catalog Numbers — Large Series 68000 and 69000 (continued) Ampere rating based on NEC Table 310-16 for 75… copper wire. PRIMARY SECONDARY WIRE RANGE OPENINGS AWG/kcmiL or STUDS or STUD SIZE* PER POLE CATALOG NUMBER WIRE RANGE OPENINGS AWG/kcmil or STUDS AMPERE or STUD SIZE PER POLE RATING ALUMINUM (90… C Cu/Al wire) COPPER (75… C Cu wire only) ADDER 1 POLE 2 POLE 3 POLE ADDER 1 POLE 2 POLE 3 POLE Box to Stud 500-#4 500-#4 1 2 3/8-16 x 1 3/8-16 x 1 1 2 2 69210 69270 - 69211 69271 69221 69212 69272 - 69213 69273 - 68210 68270 - 68211 68271 68221 68212 68272 - 68213 68273 - 1 2 4 12 4 12 4 Cu 380 Al 310 Cu 380 Al 310 Cu 545 Al 445 545 545 1000 1000 1520 1000-250 1 1/2-13 x 1 1 500-#4 4 1/2-13 x 1-3/16 3/8-16 x 1 2/0-#14 #4-14 2/0-#14 #4-14 3/8-16 x 1 69280 69240 69260 69290 - 69281 69241 69261 69291 900091† 69282 69242 69262 69292 - 69283 69243 69263 69293 - 68280 68240 68260 68290 - 68281 68241 68261 68291 - 68282 68242 68262 68292 - 68283 68243 68263 68293 - 1 1/2-13 x 1-3/8 1 400 - - - - 68200** Stud to Stud 1/2-13 x 1-3/8 68201** 68202** 68203** *Stud type connectors are furnished with nuts and washers. Recommended stud torque: (3/8-16) - 228 in.-lbs; (1/2-13) - 496 in.-lbs. **Not UL Recognized or CSA Certified † These 1 pole blocks are double width (5.31") SAFETY COVER - Catalog number 08590 Polycarbonate safety cover provides dead-front protection to 68000 and 69000 series power distribution blocks. One cover is needed for each pole (1-pole block requires 1 cover, 3-pole requires 3 covers, etc.) Each cover has a test prod hole in the center for circuit checking and each is marked with the reminder “REPLACE AFTER SERVICING EQUIPMENT”. Mounting screws are supplied with cover. To order, simply determine the total number of poles to be protected and specify the same number of 08590 safety covers. Recommended mounting screws for all 68000-69000 series: 1/4" (.250 dia.). For double wide blocks use 08592W safety cover. 08590 cover and 69092 PDB with 2-08590 covers installed END BARRIER - Catalog number U09911 Polycarbonate end barriers snap on to PDB Adder blocks to form 1-pole blocks. Use one barrier per block. Dimensions — 68000 and 69000 Series PDB NUMBER DIMENSION A OF POLES (Inches) ADDER 1 2 3 N 2.50 2.81 5.31 7.81 (2.50 x N) + .31 Example for 10 poles: A= (2.50 x 10) + .31 = 25.31 I6 INTERMEDIATE 66000-67000 SERIES / POWER DIST. BLOCKS Sizes, Ratings, Catalog Numbers — Intermediate Series 66000 and 67000 Ampere rating based on NEC Table 310-16 for 75… copper wire. PRIMARY SECONDARY WIRE RANGE OPENINGS AWG/kcmiL or STUDS or STUD SIZE PER POLE CATALOG NUMBER WIRE RANGE OPENINGS AWG/kcmil or STUDS AMPERE or STUD SIZE PER POLE RATING ALUMINUM (90… C Cu/Al wire) COPPER (75… C Cu wire only) ADDER 1 POLE 2 POLE 3 POLE ADDER 1 POLE 2 POLE 3 POLE 67050 67570 67560 67580 67590 67110 67051 67571 67561 67581 67591 67111 67052 67572 67562 67582 67592 67112 67053 67573 67563 67583 67593 67113 66050 66570 66560 66580 66590 66110 66051 66571 66561 66581 66591 66111 66052 66572 66562 66582 66592 66112 66053 66573 66563 66583 66593 66113 67000 67010 67670 67660 67630 67650 67620 67001 67011 67671 67661 67631 67651 67621 67002 67012 67672 67662 67632 67652 67622 67003 67013 67673 67663 67633 67653 67623 66000 66010 66670 66660 66630 66650 66620 66001 66011 66671 66661 66631 66651 66621 66002 66012 66672 66662 66632 66652 66622 66003 66013 66673 66663 66633 66653 66623 67400 67420 67410 67460 67430 67480 67490 67401 67421 67411 67461 67431 67481 67491 67402 67422 67412 67462 67432 67482 67492 67403 67423 67413 67463 67433 67483 67493 66400 66420 66410 66460 66430 66480 66490 66401 66421 66411 66461 66431 66481 66491 66402 66422 66412 66462 66432 66482 66492 66403 66423 66413 66463 66433 66483 66493 67450 67451 67452 67453 66450 66451 66452 66453 67021 67511 67611 67531 67551 67022 67512 67612 67532 67552 67023 67513 67613 67533 67553 66020 66510 66610 66530 66550 66021 66511 66611 66531 66551 66022 66512 66612 66532 66552 66023 66513 66613 66533 66553 Box to Box 2/0-#14 350-#6 500-#4 1 1 1 2/0-#14 #2-14 #2-14 #2-14 #6-14 #10-14* 1 4 6 8 10 12 350-#6 2/0-#14 #2-14 #2-14 #2-14 #6-14 #10-14* 1 2 4 6 8 10 15 500-#4 4/0-#6 4/0-#10 2/0-#14 #2-14 #2-14 #6-14 #10-14* 350-#6 & #2-14 1 2 2 4 6 8 10 18 1 3 2 6 8 10 15 350 67020 67510 67610 67530 67550 175 310 380 2/0-#14 2 2/0-#14 #2-14 #2-14 #6-14 #10-14* 4/0-#10 2 4/10-#10 2 460 - - - - 66520 66521 66522 66523 4/0-#6 2 4/0-#6 #2-14 2 6 460 460 67520 67540 67521 67541 67522 67542 67523 67543 66540 66541 66542 66543 350-#6 1 3/8-16 x 1 1 310 67250 67251 67252 67253 66250 66251 66252 66253 500-#4 1 3/8-16 x 1-1/16 1/4-20 x 1-1/16 1 2 380 380 67220 67240 67221 67241 67222 67242 67223 67243 66220 66240 66221 66241 66222 66242 66223 66243 1/4-20 x 1-5/16 1 1/4-20 x 1-5/16 1 155 - - - - 66270 66271 66272 66273 3/8-16 x 1-5/16 1 1/4-20 x 1-5/16 3/8-16 x 1-5/16 1 1 155 155 - - - - 66210 66200 66211 66201 66212 66202 66213 66203 3/8-16 x 1-1/8 1 3/8-16 x 1-1/8 1/4-20 x 1-1/8 1 2 400 400 - - - - 66260 66230 66261 66231 66262 66232 66263 66233 Box to Stud Stud to Stud *Copper wire only Stud type connectors are furnished with nuts and washers. Recommended stud torque: (1/4-20) - 72 in.-lbs; (3/8-16) - 228 in.-lbs. I7 I INTERMEDIATE 66000-67000 SERIES / POWER DIST. BLOCKS Dimensions – 66000 and 67000 Series Power Distribution Blocks NUMBER DIMENSION A OF POLES (Inches) ADDER 1 2 3 N 1.64 1.94 3.57 5.20 (1.635 x N) + .30 Example for 10 poles: A= (1.635 x 10) + .30 = 16.65 inches SAFETY COVER - CATALOG NUMBER 08570 Polycarbonate safety cover provides dead-front protection for 66000 and 67000 series power distribution blocks. One cover is needed for each pole (1-pole block requires 1 cover, 3-pole requires 3 covers, etc.) Each cover has a test prod hole in the center for circuit checking and each is marked with the reminder “REPLACE AFTER SERVICING EQUIPMENT”. Mounting screws are supplied with cover. Properties of Materials Used in Power To order, simply determine the total number of poles to be protected and specify the same number of 08570 safety covers. Distribution Blocks PROPERTY Specific Gravity IZOD Flexural Strength Flexural Modulus Tensile Strength Compressive Strength Water Absorption Hardness Dielectric Stength 60 hertz, 25°C, s/t 60 hertz, 25°C, s/s Dielectric constant 60Hz-dry 1 Mhz-dry Volume resistivity Heat deflecting (°F@264 psi) Flammability (UL 94) UNITS ASTM TEST GLASS FILLED POLYCARBONATE ft-lb/in psi psi psi psi 24 hrs-% Rockwell D792 D256 D790 D790 D638 D695 D570 D785 D149 1.21 4-6 13,200 325,000 9,000 12,500 .15 M-85 vpm vpm Recommended mounting screws for all 66000-67000 series: #10 (.190 diameter). END BARRIER - Catalog number U09705 Polycarbonate end barriers snap on to PDB Adder blocks to form 1-pole blocks. Use one barrier per block. 425 425 D150 ohm-cm °F D257 D648 3.01 2.96 >1016 270 94 V-O Note: Above data represents approximate values and are for reference only. I8