Package Pump Stations & Controls
Package Pump Stations & Controls
Verticle Multi-Stage
Variable Speed Drive Panels
Verticle Turbine
End Suction Centrifugal
Split Case Centrifugal
Soft Starter Panels
NEMA Pump Panels
Multi-Pump Control Panels
Remote Connectivity
Engineered Systems
MCI Product Brochure: AGPC 111414
© 2014 Motor Controls Inc. All rights reserved
Motor Controls Incorporated
2818 Virgo Lane
Dallas Texas, 75229
1-800-735-1097
www.motorcontrols.com
mciwater@motorcontrols.com
Optional VFD
6
YEAR Warranty
Including
lightning strikes
MCI Advantage
MCI begin in 1980 to provide quality designed pump control panel solutions that is driven by
our policy “meeting our Customer’s requirements, every requirement, every time”.
MCI has supplied over 200,000 UL listed panels to our global customers.
Quality as our top priority is exhibited by our certifications and compliance standards :
ISO 9001-2008 CERTIFIED
UL 508a Control Panels
UL 698a Hazardous Locations
UL 778
Packaged Pump Stations
UL 50/E Industrial Enclosures
UL 1640 Portable Power Distribution
UL 891
Switch Boards
CAPABILITY








Experienced Engineering staff in pump controls applications to ensure the product you received is
application suited and programmed so the panel is ready out of the box.
Manfucter enclosures to provide standard and custom enclosures to meet any application
Investment in production capabilities to bring latest in technologies to reduce lead-time and cost
Partnerships with industry leading control components manufactures such as AB, SQ D and Danfoss
Product designs to ensure up time operation, longevity and ease of use by you
Leading edge enhancements such remote monitoring, power disconnects, multi-pump controls
125,000 Sq Facility w/Automated Fabrication Equipment
Graphics Department w/silk screen, overlays and engraving capability
STANDARDS

ENCLOSURES





TEMPERTURE RAITINGS


120 DEG F
ROBUST DESIGNS






MATERIAL: Carbon Steel , 304 & 316 SS, Aluminum
FINISH: Zinc Primer with 5 Stage Powder Coat Process w/Heat Guard Finish
SEALING: Foam in Place Gasket
WEATHER RESISTANT: Covers for All Keypads
Flanged Disconnects w/optional service rating
30 mm Panel Devices
VSD & SS Protection-High Speed Fuses & Line Surge Protection
NEMA Rated Components
Wide Range of Options
“Meeting our Customer’s requirements, every requirement, every time”
MPC Multi-Pump Controller
MPC is our configurable mult-pump control system
with optional cloud based remote monitoring and
notifications with any web enabled smart device such
as a table or cell phone.
The MPC can be used on new or to upgrade your
existing pump station with control operation designed
to maximize energy savings and operate your pump
station in the most efficient manner.
LEADING EDGE TECHNOLOGY



AB Compact Logic PLC
AB 10” PV+ Color Touch Screen
Monitor from any PC, Smart Phone/Tablet
OPERATIONAL EASE




Parameter changed Touch Screen
Multiple configurations
Protective Safeties
Operation & Alarm Information
WEB Based Remote Monitoring
FLEXIABLE SETUP








Touch Screen setup
Pump Station Types
Pump Types & Sizes
VFDs, Soft Starts & XL
Filtration Systems
Fertigation Systems
Level, Pressure & Flow Controls
Communication: Serial & Ethernet





Access all Screens
Monitor & Control Pump Station
Modify Settings
Text & Emails for Alarm and Data Reporting
Remote Program Upgrades
OPERATION INTELLIGENCE






Parameters to fine tune system
Event & Alarm Logs
Flow Total & Pump Run Time Logs
Intelligent Line Fill algorithm
Trend Screens
Multi-PID Setups
“Meeting our Customer’s requirements, every requirement, every time”
CONSTANT SPEED PANELS
SSP SOFT START PANEL Sizes up to 600 HP
RUGGED SOFT STARTER PACKAGE INCLUDES HIGH PERFORMANCE SOFT STARTER using the Danfoss MCD 500 Soft Starter
The SSP series panel comes standard enclosed in a NEMA 3R UL listed
enclosure with powder coat Heat Guard finish.
A heavy duty flanged disconnect switch is provided to eliminate door closure
issues with rotary type through the door disconnects.
Danfoss MCD500 Soft Starter provides many outstanding features including
AAC, the Adaptive Acceleration Control that automatically employs the best
starting and stopping profile for your pump application .
Extended warranties for the Danfoss Soft Starter is available up to 6
years. The warranty provides coverage of accidental damage including
lightning strikes.
PWP PART WIND START PANEL Sizes up to 350 HP
REDUCE INRUSH CURRENT WITH STARTING
PWP series part wind starter consists of two across-the-line-starters and a timer.
The first starter is used to connect one winding of the motor across the line. The
starting current from one winding will be about 50% of the starting current if both
windings were connected. The starting torque is correspondingly 50%.
Enhanced Overload protection is available using Symcom 777, Motortronics and
FE Submonitor electronic overloads.
A heavy duty flanged disconnect switch is provided to eliminate door closure
issues with rotary type through the door disconnects.
30 mm Heavy Duty Selector Switches, Pilot Lights and Push Buttons are
standard on the PWP to meet the rugged demands of water industry
NPP NEMA PUMP PANEL Sizes up to 200 HP
RELIABLE STARTER PACKAGE WITH SOLID STATE OVERLOADS
NPP series NEMA Pump panel using NEMA Starters with SS Overloads.
Enhanced Overload protection is available using Symcom 777, Motortronics and
FE Submonitor electronic overloads.
A heavy duty flanged disconnect switch is provided to eliminate door closure
issues with rotary type through the door disconnects.
30 mm Heavy Duty Selector Switches, Pilot Lights and Push Buttons are
standard on the PWP to meet the rugged demands of water industry
VSDP VARIABLE SPEED DRIVE PANELS
MCI VSDP line of Variable Speed Drive Panels are state of
the art NEMA 3R/4 rated UL listed Center Pivot Pump and
Well Control Solutions.
At the heart of this solution lies the most robust variable speed
drive in the world… the Danfoss VLT Aqua Drive with the
most built-in standard features to protect the drive and the
associated motors which allows them to offer the only optional
6 year warranty.
Additionally, the Danfoss VLT Aqua Drive Pump Control logic
gives you the most comprehensive combination of durability
and intelligence available in the irrigation industry today.
INDUSTRY LEADING FEATURES











Motor Cable Length –1000 FT
IEEE-519 Harmonic Reduction
Standard—Dual DC Link Reactor 3 ½%
Optional– IEEE-519 Harmonic Filter
UL Listed Single Phase Conversion
High Temperature Range 120 Deg F
Extended Optional Warranty to 6 YEARS
Conformal Coated PCBs
NEMA 4 & 4X SS Enclosed Drives
AMS to tune VSD to Motor
Manual Speed Control from Keypad
VARI-SMART Pump Control






Multiple Pivots control w/single/multiple Wells
Multiple Wells control w/single/multiple Pivots
Constant Pressure with end gun operation
Empty Pipe Fill Control
Maximize/Protect Well w/draw down control
Broken Pipe Protection
1
AWARD WINNING KEYPAD
1 Graphical Display



Backlit for Increased Visibility
Display 6 Points of Operational Data
Engineering and Text Display
2 Quick Menus



Personnel Menu for Common Accessed Parameters
Simplistic switch between programming, monitoring and alarms
INFO provides on board VSD manual
3 LED Status Indication

Easily Identify what Mode is active for the VSD
3 Mode Buttons

“Meeting our Customer’s requirements, every requirement, every time”
HAND/OFF/AUTO Buttons just like most pump control panels
“Meeting our Customer’s requirements, every requirement, every time”
VSDP VARIABLE SPEED DRIVE PANELS
N3R VARIABLE SPEED DRIVE PANEL To 600 HP
RUGGED Variable Speed Drive Package in a NEMA 3R enclosure.
Advanced Fan Cooling Design
 115 Deg F Outdoor Temperature Rating
 Filtered Intake/Exhaust Fan Openings
Flanged Disconnect-Circuit Breaker or Fused
Type 1 Surge Arrestor w/Indicator Lights
Drive Protection w/ High Speed J Class Fuses
NEMA 4X VSD Keypad with Sun Shield Cover
Wall, Stand or Free Standing Mounting
Carbon Steel with Powder Coat Finish
Optional 304 & 316 SS Construction
UL Listed Single Phase VSDP Available
N3R-HF VARIABLE SPEED DRIVE PANEL To 600 HP
IEEE-519 Compliant Variable Speed Drive Package
MTE Matrix AP Passive Harmonic Filter
VSDP VARIABLE SPEED DRIVE OPTIONS
OUTPUT FILTERS


Installed in VSDP Enclosure
Optional External Enclosures
 Protection of motor insulation
 Reduce Motor Temperature
 Reduction of motor acoustic noise
 Reduction of high frequency electromagnetic noise in the motor cable
 Reduction of bearing currents and shaft voltage
dV/dt Filter
Sine Wave Filter






Cable Distances to 1000 Ft
Application with older and submersible motors
Reduces stress on motor insulation
VSD BY-PASS Systems




Installed in VSDP Enclosure
Optional External Enclosures
XL & Soft Starter Bypass
2 & 3 Contactor Bypass
THD 8% Max at 30% Load 5% Max at Full Load
Advanced Fan Cooling Design
 115 Deg F Outdoor Temperature Rating
 Filtered Intake/Exhaust Fan Openings
Flanged Disconnect-Circuit Breaker or Fused
Type 1 Surge Arrestor w/Indicator Lights
Drive Protection w/ High Speed J Class Fuses
NEMA 4X VSD Keypad with Sun Shield Cover
Wall, Stand or Free Standing Mounting
Carbon Steel with Powder Coat Finish
Optional 304 & 316 SS Construction
N4 VARIABLE SPEED DRIVE PANEL To 125 HP
Cable Distances to 3000 Ft
Application with older and submersible motors
Provides Sinusodial Voltage Waveform
VSD Line Isolation Systems





Installed in VSDP Enclosure
Optional External Enclosures
Disconnect Line Power to VSD
Contactor Auto/Manual OO/OFF Disconnect
CB Shunt Trip Auto/Manual OFF Disconnect
VSD Switched Power Outlets



VSD
Line
Power
Main Circuit Breaker
Optional Shunt Trip for
Auto/Manual OFF
Line Disconect
Optional Line
Disconnect Contactor
for Auto/Manual
ON/OFF
Line Disconect
Installed in VSDP Enclosure
Outputs for Fertizer injection Pumps
Voltages: 120/230/460
RUGGED Variable Speed Drive Package in a NEMA 4(X) enclosure.
NEMA 4 provides sealed enclosure for VSD
 115 Deg F Outdoor Temperature Rating
 VSD Heat Sink extends rear of enclosure– NO COOLING RQD
Flanged Disconnect-Circuit Breaker or Fused
Type 1 Surge Arrestor w/Indicator Lights
Drive Protection w/ High Speed J Class Fuses
NEMA 4X VSD Keypad with Sun Shield Cover
Wall, Stand or Free Standing Mounting
Carbon Steel with Powder Coat Finish
Optional 304 & 316 SS Construction
“Meeting our Customer’s requirements, every requirement, every time”
VSD Remote Connectivity




Monitor/Remote Control via WEB
Receive alarm/status alerts via txt or email
Multiple VSDP & Pivots
Radio Concentrator for multiple well monitoring
Instrumentation



Pressure/level Transmitters
Magnetic and Propeller Flow Meters
Pressure Switches, Floats
“Meeting our Customer’s requirements, every requirement, every time”
VSDP VARIABLE SPEED DRIVE PANELS
N3R VARIABLE SPEED DRIVE PANEL To 600 HP
RUGGED Variable Speed Drive Package in a NEMA 3R enclosure.
Advanced Fan Cooling Design
 115 Deg F Outdoor Temperature Rating
 Filtered Intake/Exhaust Fan Openings
Flanged Disconnect-Circuit Breaker or Fused
Type 1 Surge Arrestor w/Indicator Lights
Drive Protection w/ High Speed J Class Fuses
NEMA 4X VSD Keypad with Sun Shield Cover
Wall, Stand or Free Standing Mounting
Carbon Steel with Powder Coat Finish
Optional 304 & 316 SS Construction
UL Listed Single Phase VSDP Available
N3R-HF VARIABLE SPEED DRIVE PANEL To 600 HP
IEEE-519 Compliant Variable Speed Drive Package
MTE Matrix AP Passive Harmonic Filter
VSDP VARIABLE SPEED DRIVE OPTIONS
OUTPUT FILTERS


Installed in VSDP Enclosure
Optional External Enclosures
 Protection of motor insulation
 Reduce Motor Temperature
 Reduction of motor acoustic noise
 Reduction of high frequency electromagnetic noise in the motor cable
 Reduction of bearing currents and shaft voltage
dV/dt Filter
Sine Wave Filter






Cable Distances to 1000 Ft
Application with older and submersible motors
Reduces stress on motor insulation
VSD BY-PASS Systems




Installed in VSDP Enclosure
Optional External Enclosures
XL & Soft Starter Bypass
2 & 3 Contactor Bypass
THD 8% Max at 30% Load 5% Max at Full Load
Advanced Fan Cooling Design
 115 Deg F Outdoor Temperature Rating
 Filtered Intake/Exhaust Fan Openings
Flanged Disconnect-Circuit Breaker or Fused
Type 1 Surge Arrestor w/Indicator Lights
Drive Protection w/ High Speed J Class Fuses
NEMA 4X VSD Keypad with Sun Shield Cover
Wall, Stand or Free Standing Mounting
Carbon Steel with Powder Coat Finish
Optional 304 & 316 SS Construction
N4 VARIABLE SPEED DRIVE PANEL To 125 HP
Cable Distances to 3000 Ft
Application with older and submersible motors
Provides Sinusodial Voltage Waveform
VSD Line Isolation Systems





Installed in VSDP Enclosure
Optional External Enclosures
Disconnect Line Power to VSD
Contactor Auto/Manual OO/OFF Disconnect
CB Shunt Trip Auto/Manual OFF Disconnect
VSD Switched Power Outlets



VSD
Line
Power
Main Circuit Breaker
Optional Shunt Trip for
Auto/Manual OFF
Line Disconect
Optional Line
Disconnect Contactor
for Auto/Manual
ON/OFF
Line Disconect
Installed in VSDP Enclosure
Outputs for Fertizer injection Pumps
Voltages: 120/230/460
RUGGED Variable Speed Drive Package in a NEMA 4(X) enclosure.
NEMA 4 provides sealed enclosure for VSD
 115 Deg F Outdoor Temperature Rating
 VSD Heat Sink extends rear of enclosure– NO COOLING RQD
Flanged Disconnect-Circuit Breaker or Fused
Type 1 Surge Arrestor w/Indicator Lights
Drive Protection w/ High Speed J Class Fuses
NEMA 4X VSD Keypad with Sun Shield Cover
Wall, Stand or Free Standing Mounting
Carbon Steel with Powder Coat Finish
Optional 304 & 316 SS Construction
“Meeting our Customer’s requirements, every requirement, every time”
VSD Remote Connectivity




Monitor/Remote Control via WEB
Receive alarm/status alerts via txt or email
Multiple VSDP & Pivots
Radio Concentrator for multiple well monitoring
Instrumentation



Pressure/level Transmitters
Magnetic and Propeller Flow Meters
Pressure Switches, Floats
“Meeting our Customer’s requirements, every requirement, every time”
CONSTANT SPEED PANELS
SSP SOFT START PANEL Sizes up to 600 HP
RUGGED SOFT STARTER PACKAGE INCLUDES HIGH PERFORMANCE SOFT STARTER using the Danfoss MCD 500 Soft Starter
The SSP series panel comes standard enclosed in a NEMA 3R UL listed
enclosure with powder coat Heat Guard finish.
A heavy duty flanged disconnect switch is provided to eliminate door closure
issues with rotary type through the door disconnects.
Danfoss MCD500 Soft Starter provides many outstanding features including
AAC, the Adaptive Acceleration Control that automatically employs the best
starting and stopping profile for your pump application .
Extended warranties for the Danfoss Soft Starter is available up to 6
years. The warranty provides coverage of accidental damage including
lightning strikes.
PWP PART WIND START PANEL Sizes up to 350 HP
REDUCE INRUSH CURRENT WITH STARTING
PWP series part wind starter consists of two across-the-line-starters and a timer.
The first starter is used to connect one winding of the motor across the line. The
starting current from one winding will be about 50% of the starting current if both
windings were connected. The starting torque is correspondingly 50%.
Enhanced Overload protection is available using Symcom 777, Motortronics and
FE Submonitor electronic overloads.
A heavy duty flanged disconnect switch is provided to eliminate door closure
issues with rotary type through the door disconnects.
30 mm Heavy Duty Selector Switches, Pilot Lights and Push Buttons are
standard on the PWP to meet the rugged demands of water industry
NPP NEMA PUMP PANEL Sizes up to 200 HP
RELIABLE STARTER PACKAGE WITH SOLID STATE OVERLOADS
NPP series NEMA Pump panel using NEMA Starters with SS Overloads.
Enhanced Overload protection is available using Symcom 777, Motortronics and
FE Submonitor electronic overloads.
A heavy duty flanged disconnect switch is provided to eliminate door closure
issues with rotary type through the door disconnects.
30 mm Heavy Duty Selector Switches, Pilot Lights and Push Buttons are
standard on the PWP to meet the rugged demands of water industry
VSDP VARIABLE SPEED DRIVE PANELS
MCI VSDP line of Variable Speed Drive Panels are state of
the art NEMA 3R/4 rated UL listed Center Pivot Pump and
Well Control Solutions.
At the heart of this solution lies the most robust variable speed
drive in the world… the Danfoss VLT Aqua Drive with the
most built-in standard features to protect the drive and the
associated motors which allows them to offer the only optional
6 year warranty.
Additionally, the Danfoss VLT Aqua Drive Pump Control logic
gives you the most comprehensive combination of durability
and intelligence available in the irrigation industry today.
INDUSTRY LEADING FEATURES











Motor Cable Length –1000 FT
IEEE-519 Harmonic Reduction
Standard—Dual DC Link Reactor 3 ½%
Optional– IEEE-519 Harmonic Filter
UL Listed Single Phase Conversion
High Temperature Range 120 Deg F
Extended Optional Warranty to 6 YEARS
Conformal Coated PCBs
NEMA 4 & 4X SS Enclosed Drives
AMS to tune VSD to Motor
Manual Speed Control from Keypad
VARI-SMART Pump Control






Multiple Pivots control w/single/multiple Wells
Multiple Wells control w/single/multiple Pivots
Constant Pressure with end gun operation
Empty Pipe Fill Control
Maximize/Protect Well w/draw down control
Broken Pipe Protection
1
AWARD WINNING KEYPAD
1 Graphical Display



Backlit for Increased Visibility
Display 6 Points of Operational Data
Engineering and Text Display
2 Quick Menus



Personnel Menu for Common Accessed Parameters
Simplistic switch between programming, monitoring and alarms
INFO provides on board VSD manual
3 LED Status Indication

Easily Identify what Mode is active for the VSD
3 Mode Buttons

“Meeting our Customer’s requirements, every requirement, every time”
HAND/OFF/AUTO Buttons just like most pump control panels
“Meeting our Customer’s requirements, every requirement, every time”
MCI Advantage
MCI begin in 1980 to provide quality designed pump control panel solutions that is driven by
our policy “meeting our Customer’s requirements, every requirement, every time”.
MCI has supplied over 200,000 UL listed panels to our global customers.
Quality as our top priority is exhibited by our certifications and compliance standards :
ISO 9001-2008 CERTIFIED
UL 508a Control Panels
UL 698a Hazardous Locations
UL 778
Packaged Pump Stations
UL 50/E Industrial Enclosures
UL 1640 Portable Power Distribution
UL 891
Switch Boards
CAPABILITY








Experienced Engineering staff in pump controls applications to ensure the product you received is
application suited and programmed so the panel is ready out of the box.
Manfucter enclosures to provide standard and custom enclosures to meet any application
Investment in production capabilities to bring latest in technologies to reduce lead-time and cost
Partnerships with industry leading control components manufactures such as AB, SQ D and Danfoss
Product designs to ensure up time operation, longevity and ease of use by you
Leading edge enhancements such remote monitoring, power disconnects, multi-pump controls
125,000 Sq Facility w/Automated Fabrication Equipment
Graphics Department w/silk screen, overlays and engraving capability
STANDARDS

ENCLOSURES





TEMPERTURE RAITINGS


120 DEG F
ROBUST DESIGNS






MATERIAL: Carbon Steel , 304 & 316 SS, Aluminum
FINISH: Zinc Primer with 5 Stage Powder Coat Process w/Heat Guard Finish
SEALING: Foam in Place Gasket
WEATHER RESISTANT: Covers for All Keypads
Flanged Disconnects w/optional service rating
30 mm Panel Devices
VSD & SS Protection-High Speed Fuses & Line Surge Protection
NEMA Rated Components
Wide Range of Options
“Meeting our Customer’s requirements, every requirement, every time”
MPC Multi-Pump Controller
MPC is our configurable mult-pump control system
with optional cloud based remote monitoring and
notifications with any web enabled smart device such
as a table or cell phone.
The MPC can be used on new or to upgrade your
existing pump station with control operation designed
to maximize energy savings and operate your pump
station in the most efficient manner.
LEADING EDGE TECHNOLOGY



AB Compact Logic PLC
AB 10” PV+ Color Touch Screen
Monitor from any PC, Smart Phone/Tablet
OPERATIONAL EASE




Parameter changed Touch Screen
Multiple configurations
Protective Safeties
Operation & Alarm Information
WEB Based Remote Monitoring
FLEXIABLE SETUP








Touch Screen setup
Pump Station Types
Pump Types & Sizes
VFDs, Soft Starts & XL
Filtration Systems
Fertigation Systems
Level, Pressure & Flow Controls
Communication: Serial & Ethernet





Access all Screens
Monitor & Control Pump Station
Modify Settings
Text & Emails for Alarm and Data Reporting
Remote Program Upgrades
OPERATION INTELLIGENCE






Parameters to fine tune system
Event & Alarm Logs
Flow Total & Pump Run Time Logs
Intelligent Line Fill algorithm
Trend Screens
Multi-PID Setups
“Meeting our Customer’s requirements, every requirement, every time”
Package Pump Stations & Controls
Package Pump Stations & Controls
Verticle Multi-Stage
Variable Speed Drive Panels
Verticle Turbine
End Suction Centrifugal
Split Case Centrifugal
Soft Starter Panels
NEMA Pump Panels
Multi-Pump Control Panels
Remote Connectivity
Engineered Systems
MCI Product Brochure: AGPC 111414
© 2014 Motor Controls Inc. All rights reserved
Motor Controls Incorporated
2818 Virgo Lane
Dallas Texas, 75229
1-800-735-1097
www.motorcontrols.com
mciwater@motorcontrols.com
Optional VFD
6
YEAR Warranty
Including
lightning strikes