2
www.vfdpanels.com
CPN1 / CP3R
PRE-ENGINEERED VFD PANELS
The CPN1 and CP3R VFD control panels are
economical, pre-engineered options for constant
pressure control applications featuring a factory
programmed VFD for easy setup.
CPN1 VFD Panel
CPN1 VFD Control Panel
*+
*+
*+
*+
*+
*+
*+
*+
NEMA 1 enclosure for indoor operation
Enclosure ventilation for VFD cooling
1.5HP, 3HP models available
Available for 208/230V motor applications
,)&(-$).+/(0!"+1(0+)($2!+34,+%1#!"
Best suited for applications up to 10 FLA
Single phase incoming power applications
Simplex motor application
*+
*+
*+
*+
*+
*+
*+
PID control
Run time
System shutdown input
Easy set up
0-100 PSI pressure transducer, NEMA 4
5-year limited warranty on VFD (drive only)
1-year limited warranty on control panel
*+
*+
*+
*+
*+
*+
*+
Run time
System shutdown input
Easy set up
0-100 PSI pressure transducer, NEMA 4
Panel heater (optional)
5-year limited warranty on VFD (drive only)
1-year limited warranty on control panel
CP3R VFD Control Panel
*+
*+
*+
*+
*+
*+
*+
*+
NEMA 3R enclosure for outdoor operation
Forced air enclosure ventilation for VFD cooling
1.5HP, 3HP, 5HP models available
Available for 208/230V motor applications
Best suited for applications up to 17 FLA
Single phase incoming power applications
Simplex motor application
PID control
CPN1 Duplex Controller
*+
*+
*+
*+
*+
*+
*+
Optional controller designed to work with two CPN1 or CP3R control panels
Controls the lag pump operation in duplex system
to maintain operating pressure under high demand
Alternates the lead control based on the
accumulated run time of each VFD
Pre-programmed to work “out of the box”
Pump run status for both lead and lag pumps
Lead pump indication
Lead shift hours are adjustable from 1-24 hours
Controller must be mounted indoors
www.vfdpanels.com
3
4
www.vfdpanels.com
®
VARIOSPEED HMI
VARIABLE FREQUENCY DRIVE
The VARIOspeed® HMI VFD features a user friendly
operator interface and is designed for constant
pressure applications up to 250HP. Parameters
are pre-programmed to suit specific applications.
Power
!
!
!
(230V) 3HP - 250HP
(480V) 1HP - 500HP
Single phase or three phase voltage supply
!
!
UL Listed for single phase and three phase
voltage supply
Energy optimization control
!
!
!
!
!
Automatic system restart
12 digital inputs, 3 analog inputs
2 analog outputs, 2 relay outputs
Modbus RTU communication (RS-485)
Multiple pump control
Control
!
!
!
!
!
!
!
!
PID control
Adjustable electronic overload
0-200 PSI transducer (4-20 mA signal)
Adjustable Auto Start on pressure drop
"#$%!&$%'!%(!(%)*%+!,-.//'!0%1/2
Programmable “Advanced Sleep” function
Pre-charge control (gradual pipe pressure)
High and low pressure alarms
Deep Well Submersible Pump Application
Pressure Booster Pump Application
Operator Interface
Main Screen
www.vfdpanels.com
User friendly touch screen display with Hand/Off/Automatic control
Setup Screen
Status Screen
5
6
www.vfdpanels.com
Endura MD
™
PRESSURE BOOSTER PANEL
The Endura™ MD (Multiple Drives) control
panel features the VFDC-4100 controller for
commercial pressure booster applications
using 1 - 4 VFDs.
Standard Control Panel Features
!
!
!
!
!
!
!
!
NEMA 1 wall mount enclosure (indoor)
7%%.8(;!<:(!=!5.$/6!:(1!$>/60%-$:$!<%6!?/($8.:$8%(
@:(/.!0%#($/1!3:68:A./!B6/C#/(9D!E68?/VFDC-4100 controller mounted on door
VFD circuit breakers
24 VDC power supply
0-200 PSI pressure transducer with 20 ft. cable
System HAND/OFF/AUTO switch
!
!
!
!
!
!
!
!
Manual ON/OFF switches
Main terminal blocks
Pump terminal blocks
Pressure transducer terminal blocks
Alarm auxiliary contact
Low water alarm terminal (low suction/level)
Automatic start on low pressure
Automatic stop on low pump speed
!
!
!
!
Password protection
RS232 Modbus Serial communication
High and low pressure alarms
Low suction pressure/low level with
programmable restart
!
NEMA 12, NEMA 3R, NEMA 4 and NEMA 4X
enclosures
Free standing enclosures
Low suction pressure transducer
7&"!7/6$859:$8%(
VFDC-4100 Controller Features
!
!
!
!
!
!
!
!
!
!
!
1 - 4 VFD control
PID control
Graphic screen display with LED back light
System status display:
operating pressure, set pressure, time/date, alarm
with time/date
Pump status display:
pumps in use, lead pump, pump run/stop, pump
speed, VFD fault, hour meter for each pump
4 arrow buttons for easy navigation and setup
Automatic alternation (cycle or timed based)
13 programmable digital outputs
Scheduled pressure setup function
Jockey pump operation (smaller lead pump)
Pressure transmitter setup
Options
!
!
!
!
!
Main disconnect
Line reactors
Load reactors
1341$!5.$/6
Larger HP VFDs
www.vfdpanels.com
!
!
!
7
8
www.vfdpanels.com
Endura SL
™
PRESSURE BOOSTER PANEL
The Endura™ SL (Slim Line) is a triplex control panel
designed for commercial pressure booster applications
using a combination of one VFD and motor starters.
Standard Control Panel Features
!
!
!
!
!
!
!
!
!
!
FG!H!%6!I!'#0'!9%($6%.!,9%(5;#6:A./2
NEMA 1 wall mount steel enclosure
(48”H x 12”W x 12”D)
7%%.8(;!<:(!=!5.$/6!:(1!$>/60%-$:$!<%6!?/($8.:$8%(
,F2!3:68:A./!B6/C#/(9D!E68?/
(3) Manual motor starters
(6) IEC contactors
Main circuit breaker/disconnect
VFDC-4100 controller
VFD circuit breaker
24 VDC power supply
!
!
!
!
!
!
!
!
!
!
Pump HAND/OFF/AUTO switches
Pump VFD/ATL indicator lights
Main terminal blocks
Pump terminal blocks
Pressure transducer terminal blocks
Low water alarm terminal (low suction/level)
Automatic start on low pressure
Automatic stop on low pump speed
Slim line design
0-200 PSI pressure transducer with 20 ft. cable
!
!
!
RS232 Modbus Serial communication
High and low pressure alarms
Low suction pressure/low level with
programmable restart
VFDC-4100 Controller Features
!
!
!
!
!
!
!
!
!
!
Single VFD control
PID control
Graphic screen display with LED back light
System status display: operating pressure, set
pressure, time/date, alarm with time/date
Pump status display:
pumps in use, lead pump, pump run/stop, pump
speed, hour meter for each pump
4 arrow buttons for easy navigation and setup
Automatic alternation (cycle or timed based)
13 programmable digital outputs
Pressure transmitter setup
Password protection
Options
!
7&"!7/6$859:$8%(
www.vfdpanels.com
9
10
www.vfdpanels.com
Endura IR
™
IRRIGATION CONTROL PANEL
The Endura™ IR (Irrigation) pre-engineered
control panel features the VFDC-1300 controller
for irrigation pump applications up to 500 HP.
Control Panel Features
!
!
!
!
!
!
NEMA 3R enclosure for outdoor operation
Enclosure ventilation for VFD cooling
VFDC-1300 controller
K:->:A./!0/$:.!?/($8.:$8%(!5.$/6
1/4 turn latch, pad-lockable hasp
Main disconnect/circuit breaker through door
operator handle
!
!
!
!
VFD available for 208V, 230V, 400V, 460V, 575V
pump applications
VFD best suited for 20 - 500 HP applications
Pre-programmed parameters for VFD
0-200 PSI pressure transmitter, NEMA 4X rated
!
!
!
!
!
VFD output amp monitor
3BE!%#$'#$!<6/C#/(9D!0%(8$%6
VFD fault monitor
VFD Hand/Off/Automatic switch
Manual speed control potentiometer
!
!
!
!
!
1341$!5.$/6
J:60%(89!5.$/68(;
Lightning arrestors/surge suppressors
Single phase incoming power applications
Communication capabilities
VFDC-1300 Controller Features
!
!
!
!
!
!
!
!
!
PID control
Graphic display with LED back light
Easy set up
Run Dry Protection
! Low VFD amps at full speed
! Time delay
! Auto restart timer
Fill pipe (low Hz on start up to reduce
water hammer)
Run time (hours, minutes, seconds)
Cycle counter
High and low pressure alarms
Low water input: low suction pressure or low
water pressure
Options
!
!
!
!
!
Inner door
NEMA 4 or NEMA 4X with air conditioning
Stainless steel or aluminum enclosure
Line reactor
Load reactor
www.vfdpanels.com
11
12
www.vfdpanels.com
Customization
OPTIONS AND ACCESSORIES
Engineered custom control panels are designed and
built to individual specifications for commercial,
municipal, agricultural and industrial applications.
Available Features
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
Level control (analog, digital)
Across the line starters (NEMA, IEC, Manual)
Solid state/reduced voltage starters
"#$%#&'(!)$(*+(,-.!/$%0(1!2")/13
Service entrance rating
Manual transfer switch gear
Auxiliary power inlets and connections
Voltage/current meters
Voltage fault monitoring
4$#,1%(,5!1+66$(11%7,89'5($%,:
Lightning arrestors/surge capacitors
Line and load reactors
Integrated controllers
Various PLC/HMI programming platforms
Custom alarm packages
www.vfdpanels.com
!
!
!
!
!
"#$%7+1!(,-'71+$(!-7,9:+$#5%7,1;!!
! NEMA ratings
! <5#%,'(11!15(('=!9&($:'#11=!6#%,5(>!15(('
! Wall mount or free standing
! Custom viewing windows
! Custom enclosure ventilation
! Inner doors
Remote monitoring and communication
?1($!16(-%9(>!-7@67,(,51
Sensors and accessories
Agency approvals:
! UL 508A
! UL 698A
! A<B!A($5%9-#5%7,
13
Remote Monitoring
LOW COST COMMUNICATION OPTION
This low cost option allows you to use your smart phone
to send and receive text messages with your control
panel to check system status and alarm notifications.
Notifications
!
!
!
!
Low pressure alarm
High pressure alarm
Low suction alarm
VFD fault alarm
!
!
!
Communication fault alarm
Pump status
Signal status
Soft Starter
PRE-ENGINEERED CONTROL PANEL
This pre-engineered control panel utilizes a
soft starter for three phase motor control.
Control Panel Features
!
!
!
!
!
!
!
!
!
!
!
14
NEMA 4X steel wall mount enclosure
Main circuit breaker with door operator
Reduced voltage solid state starter (soft-starter)
Keypad on inner door
Bypass contactor
Control transformer (230-460/120 VAC)
Isolation contactor
Pump terminal blocks
Power ON/RUN/FAULT light
Dry run protection
HOA switch
!
!
!
Auxiliary input for remote start/stop
Auxiliary output for run and fault status
Pressure controller option includes:
! Digital pressure controller with LCD display
! 0-200 PSI pressure transducer, 20 ft. cable
! 24-hour program timer
! Minimum run timer
www.vfdpanels.com
Accessories
FOR ENGINEERED CONTROL PANELS
Accessories/options to suit specific requirements in custom engineered control panels.
Noise Filtering
!
<6(-%#'!9'5($1!C('6!$(>+-(!%,5($D($(,-(!7D!C%:C!D$(*+(,-.!
emissions caused by adjustable speed drives and inverters
! E#>%7!)$(*+(,-.!F,5($D($(,-(!2E)F3!9'5($1
! G'(-5$7!H#:,(5%-!F,5($D($(,-(!2GHF3!9'5($1
! >"8>5!9'5($1
! I#$@7,%-!9'5($1
Line/Load Reactors
!
Reactors serve to absorb electrical line disturbances and
harmonics which may cause damage to or shut down
%,0($5($1=!-7,5$7''($1!#,>!75C($!1(,1%5%0(!(*+%6@(,5
Transducers
!
Pressure-sensing transducers provide real-time
continuous level monitoring in applications
! Submersible
! Hydrostatic
! Non-Contact
www.vfdpanels.com
15
Control Panel
CPN1
CP3R
VARIOspeed® HMI Endura™ MD Endura™ SL Endura™ IR
Controller/Drives
CPN1
CP3R
VARIOspeed® HMI
VFDC-4100*
VFDC-4100*
VFDC-1300
INPUT
!
230V, 1 Phase
230V, 3 Phase
!
480V, 1 Phase
!
!
!
!
380-480V, 3 Phase
575V, 3 Phase
!
!
!
!
!
!
!
!
!
0.5 - 5HP
1 - 500HP
5 - 250HP
1 - 10HP
30 - 500HP
Line Reactor
RFI Filter
OUTPUT
HP Range
0.5 - 3HP
3 Phase (0-60Hz)
0-230V, 0-480V, 0-575V (Max Output Voltage = Input Voltage)
Load Reactor
!
!
!
!
!
!
!
ENCLOSURE
NEMA 1 Indoor
NEMA 3R Outdoor
NEMA 4X Stainless Steel
!
!
!
!
!
!
1
1
1, 2
1, 2, 3, 4
1, 2, 3
1
Stock
Stock
Stock
2 weeks
2 weeks
2 weeks
1 Year
1 Year
1 Year
1 Year
1 Year
1 Year
FUNCTIONS
No. of Pump Control
PID Control
Sleep Mode/No Flow Det.
Pipe Fill
Dry Run Protection
Low Suction (switch)
Data Logging
Pressure Transducer
RS485 Modbus
RS232 Modbus
SMS Cell Modem
Availability**
;/7$5:4<$5%(
Warranty
"= Standard
!"= Optional
""= Not Available
Toll Free: 1-888-342-5753
©2013 SJE-Rhombus Rev 04/13
* VFDC-4100 controls 1-4 VFDs and motors.
** Available on some models only, call for more information.
www.vfdpanels.com