XMC 750 Watt Motor Control Application Kit Part Number: KIT_XMC750WATT_MC_AK_V1 What can you move with 1 horse power? The XMC 750 Watt Motor Control Application Kit gives you the answer. The power board includes off-the-grid supply with input filter, active PFC and high switching frequency IGBTs from Infineon to turn your 3-Phase drive. Both CPU Cards (XMC1300 and XMC4400 Drive Card) provide a galvanic isolation for the debug interface to guarantee safe operation during software development. Features XMC1300 Drive Card with galvanic isolation XMC4400 Drive Card with galvanic isolation Power board: o 110-230 V / 750 W o Input Filter and Active PFC o 3-Phase Inverter by Reverse Conduction IGBT Supported control schemes o V/f open loop o Block or sinusoidal commutation with hall sensors or sensorless o FOC with hall sensors, encoder or sensorless Fully supported by DAVE™ with Motor Control APPs library PLEASE SEE THE FOLLOWING PAGES FOR THE USERS MANUAL: User manuals included below: - Board Users Manual 3phase Power Inverter 750W - Board Users Manual DriveCard XMC1300 - Board Users Manuals DriveCard XMC4400 M otor Control Applic ation Kit KIT_XM C750WATT_AK_V1 XMC 750 Watt Motor Control Application Kit 3-Phase drives evaluation with galvanic isolation Board User„s M anual Revision 1.0, 2014-01-30 Mic rocontroll er Edition 2014-01-30 Published by Infineon Technologies AG 81726 Munich, Germany © 2014 Infineon Technologies AG All Rights Reserved. Legal Disclaimer The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. Information For further information on technology, delivery terms and conditions and prices, please contact the nearest Infineon Technologies Office (www.infineon.com). Warnings Due to technical requirements, components may contain dangerous substances. For information on the types in question, please contact the nearest Infineon Technologies Office. Infineon Technologies components may be used in life-support devices or systems only with the express written approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure of that life-support device or system or to affect the safety or effectiveness of that device or system. Life support devices or systems are intended to be implanted in the human body or to support and/or maintain and sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may be endangered. KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit Revision History Page or Item Revision 1.0, 2014-01-30 Subjects (major changes since previous revision) Initial release Trademarks of Infineon Technologies AG AURIX™, C166™, CanPAK™, CIPOS™, CIPURSE™, EconoPACK™, CoolMOS™, CoolSET™, CORECONTROL™, CROSSAVE™, DAVE™, EasyPIM™, EconoBRIDGE™, EconoDUAL™, EconoPIM™, EiceDRIVER™, eupec™, FCOS™, HITFET™, HybridPACK™, I²RF™, ISOFACE™, IsoPACK™, MIPAQ™, ModSTACK™, my-d™, NovalithIC™, OptiMOS™, ORIGA™, PRIMARION™, PrimePACK™, PrimeSTACK™, PRO-SIL™, PROFET™, RASIC™, ReverSave™, SatRIC™, SIEGET™, SINDRION™, SIPMOS™, SmartLEWIS™, SOLID FLASH™, TEMPFET™, thinQ!™, TRENCHSTOP™, TriCore™. Other Trademarks Advance Design System™ (ADS) of Agilent Technologies, AMBA™, ARM™, MULTI-ICE™, KEIL™, PRIMECELL™, REALVIEW™, THUMB™, µVision™ of ARM Limited, UK. AUTOSAR™ is licensed by AUTOSAR development partnership. Bluetooth™ of Bluetooth SIG Inc. CAT-iq™ of DECT Forum. COLOSSUS™, FirstGPS™ of Trimble Navigation Ltd. EMV™ of EMVCo, LLC (Visa Holdings Inc.). EPCOS™ of Epcos AG. FLEXGO™ of Microsoft Corporation. FlexRay™ is licensed by FlexRay Consortium. HYPERTERMINAL™ of Hilgraeve Incorporated. IEC™ of Commission Electrotechnique Internationale. IrDA™ of Infrared Data Association Corporation. ISO™ of INTERNATIONAL ORGANIZATION FOR STANDARDIZATION. MATLAB™ of MathWorks, Inc. MAXIM™ of Maxim Integrated Products, Inc. MICROTEC™, NUCLEUS™ of Mentor Graphics Corporation. Mifare™ of NXP. MIPI™ of MIPI Alliance, Inc. MIPS™ of MIPS Technologies, Inc., USA. muRata™ of MURATA MANUFACTURING CO., MICROWAVE OFFICE™ (MWO) of Applied Wave Research Inc., OmniVision™ of OmniVision Technologies, Inc. Openwave™ Openwave Systems Inc. RED HAT™ Red Hat, Inc. RFMD™ RF Micro Devices, Inc. SIRIUS™ of Sirius Satellite Radio Inc. SOLARIS™ of Sun Microsystems, Inc. SPANSION™ of Spansion LLC Ltd. Symbian™ of Symbian Software Limited. TAIYO YUDEN™ of Taiyo Yuden Co. TEAKLITE™ of CEVA, Inc. TEKTRONIX™ of Tektronix Inc. TOKO™ of TOKO KABUSHIKI KAISHA TA. UNIX™ of X/Open Company Limited. VERILOG™, PALLADIUM™ of Cadence Design Systems, Inc. VLYNQ™ of Texas Instruments Incorporated. VXWORKS™, WIND RIVER™ of WIND RIVER SYSTEMS, INC. ZETEX™ of Diodes Zetex Limited. Last Trademarks Update 2011-02-24 Template: IFX_Template_2011-02-24.dot KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit Table of Contents Table of Contents 1 1.1 1.2 Overview ............................................................................................................................................. 7 Key Features ........................................................................................................................................ 7 Block Diagram ...................................................................................................................................... 8 2 2.1 2.1.1 2.1.2 2.1.3 2.1.4 2.2 2.3 2.4 Hardware Description ........................................................................................................................ 9 Power Supply ..................................................................................................................................... 10 EMC Line Filter................................................................................................................................... 10 PFC Circuitry ...................................................................................................................................... 11 PFC Control IC, Current Sense and Over Current Protection ........................................................... 11 Control Power Supply (VCC_15V and VDD_5V) ............................................................................... 13 3 Phase Inverter ................................................................................................................................. 14 Drive Card Connector ........................................................................................................................ 17 Auxiliary Power Board Connector ...................................................................................................... 18 3 3.1 3.2 3.3 3.4 3.5 Production Data................................................................................................................................ 20 Schematics ......................................................................................................................................... 20 Component Placement ....................................................................................................................... 24 Board Dimensions and Mounting Hole Positions ............................................................................... 25 Winding Rules for Transformer TR101 .............................................................................................. 26 Bill of Material (BOM) ......................................................................................................................... 27 Board User's Manual 4 Revision 1.0, 2014-01-30 KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit List of Figures List of Figures Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Block Diagram of KIT_XMC750WATT_AK_V1.................................................................................... 8 3 Phase Power Inverter 750W V1.1 ..................................................................................................... 9 EMC Line Filter................................................................................................................................... 10 Control Circuitry of Relay K101 .......................................................................................................... 10 PFC Circuitry ...................................................................................................................................... 11 PFC Selector JP101 ........................................................................................................................... 11 PFC Control IC ICE3PCS02 .............................................................................................................. 11 PFC Current Sense and Over Current Protection.............................................................................. 12 PFC Peak Current versus R313......................................................................................................... 12 Control Power Supply (VCC_15V and VDD_5V) ............................................................................... 13 Restart of Control Power Supply via Testpads .................................................................................. 13 Power Inverter – IGBT ....................................................................................................................... 14 Power Inverter – Gate Driver ............................................................................................................. 14 Phase Current Sensing and Reference Voltage Buffer (e.g. Phase W) ............................................ 15 DC-Link Current Sensing ................................................................................................................... 15 Inverter Timing Diagram..................................................................................................................... 16 Output Voltage (BEMF) Signal Dividers and Inverting Gate Driver Enable Circuitry ......................... 16 Temperature Sensor Circuitry and Thermistor Parameter ................................................................. 17 Drive Card Connector ........................................................................................................................ 17 Auxiliary Power Board Connector ...................................................................................................... 18 Analog Signal Selector ....................................................................................................................... 19 Schematics: Title Page (V1.1 – 2013/45) .......................................................................................... 20 Line Filter, PFC, DC-Link 400V, Power Supply 15V/5V .................................................................... 21 Gate Driver, Power Bridge (IGBT), Phase Current Shunt Amplifier .................................................. 22 Single Shunt and PFC Amplifier, PFC Protection, Drive Card and Auxiliary Power Connector ........ 23 Component Placement ....................................................................................................................... 24 Board Dimensions and Mounting Hole Positions ............................................................................... 25 Winding Rules for Transformer TR101 .............................................................................................. 26 Board User's Manual 5 Revision 1.0, 2014-01-30 KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit List of Figures List of Tables Table 1 Table 2 Table 3 Table 4 Table 5 Maximum Ratings ................................................................................................................................ 9 Typical Inverter Timing Parameters ................................................................................................... 16 Drive Card Connector ........................................................................................................................ 17 Auxiliary Power Board Connector ...................................................................................................... 19 BOM of KIT_XMC750WATT_AK_V1 Board ...................................................................................... 27 Board User's Manual 6 Revision 1.0, 2014-01-30 KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit Overview Introduction This document describes the features and hardware details of the “3 Phase Power Inverter 750W V1.1” which is designed to work with Infineon‟s DriveCards. DriveCards are microcontroller boards with isolated debug interface best suited for motor control applications. This power board together with two drive cards (KIT_XMC1300_DC_V1 and KIT_XMC4400_DC_V1) is included in the XMC Motor Control Application Kit KIT_XMC750WATT_AK_V1. 1 Overview The motor control application kit KIT_XMC750WATT_AK_V1 is designed for use with 230V AC mains power supply. The drive cards provide a galvanically isolated debug interface that allows safe software development. A PFC circuitry can be controlled by the on-board PFC IC or by the microcontroller at the drive card. The power inverter bridge is built by 6 discrete IGBTs in DPAK package. Each leg provides a shunt resistor with amplifier for phase current measurement. The DC-link also provides a shunt resistor with amplifier for reconstruction of the phase current with single shunt method. An additional low pass filter allows measuring the average DC-link current as well. The power supply for the control devices as well as the drive card is provided by a non isolated flyback converter which provides 5V and 15V DC. The auxiliary power board connector allows adding an inverter card in order to use the board together with the XMC4400 drive card as dual inverter. The main use case for this board is to demonstrate the generic features of the XMC microcontroller devices including tool chain. The focus is the operation under evaluation conditions. The board is neither cost nor size optimized and does not serve as a reference design. Software examples as well as DAVE Apps are available for download at www.infineon.com/xmc-dev. 1.1 Key Features The XMC Motor Control Appkication Kit (KIT_XMC750WATT_AK_V1) provides the following features: 3 Phase Power Inverter 750W V1.1 (2013/45) − Power supply with line filter, NTC bypass relay and PFC circuitry − 3 phase bridge realized with discrete IGBTs (IKD10N60R) − Integrated gate driver with integrated boot strap diodes and protection features (6EDL04I06NT) − PFC control via control IC (ICE3PCS02), MCU or disabled − PFC overcurrent protection fully realized in hardware − On-board power supply for control components (15V and 5V) with flyback controller (ICE3B0356JG) − Voltage dividers for DC-link and inverter output voltage measurement (e.g. for motor back EMF detection) − Current sensing circuitry for o PFC o DC-link current (single shunt measurement) o Low side inverter leg currents (emitter shunt measurement) − Auxiliary power board connector for optional inverter card Drive Card XMC1300 − XMC1302 (ARM® Cortex™-M0-based) Microcontroller, 200 kByte on-chip Flash, TSSOP38 − 1 set of combined hall sensor and encoder interfaces − Potentiometer − Isolated Debug Interface Drive Card XMC4400 − XMC4400 (ARM® Cortex™-M4-based) Microcontroller, 512 kByte on-chip Flash, LQFP100 − 2 sets of combined hall sensor and encoder interfaces − Multi feedback interface connectors for connection of resolver circuitry, UART, SPI, I2C, USB, etc − Potentiometer − Isolated Debug Interface Board User's Manual 7 Revision 1.0, 2014-01-30 KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit Overview 1.2 Block Diagram Figure 1 shows the functional block diagram of the KIT_XMC750WATT_AK_V1. The drive cards have got the following building blocks: Power Board Connector 1 or 2 sets of position interface connectors (HALL, ENCODER) Encoder Enable signals via GPIOs User LEDs connected to GPIOs Variable resistor (POTI) connected to ADC Isolated On-board Debugger via Debug USB connector (Micro-USB) with UART channel Optional Infineon Debug interface connector for Drive Monitor USB Stick V2 (KIT_DRIVEMONI_USB_V2) Note: Additional documentation is provided for the drive cards (Board User’s Manual Drive Card XMC1300 and XMC4400). The power board has got the following building blocks: EMC line filter PFC circuitry with over current protection, selectable with PFC IC control or MCU control 3phase bridge with IGBTs driver IC and shunts (DC-link single shunt as well as three low side shunts) Control IC power supply 15V/5V Drive card connector Auxiliary power board connector Figure 1 Block Diagram of KIT_XMC750WATT_AK_V1 Attention: Almost all signals of the kit including connectors and testpoints are referenced to power GND supply domain. Hence they may carry hazzardous voltages. Attention: Due to large capacitors, the DC-Link voltage may provide hazzardous voltages even when the board is unplugged from power supply. Attention: The heatsink and the power components including the PFC choke may get hot during operation. Board User's Manual 8 Revision 1.0, 2014-01-30 KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit Hardware Description 2 Hardware Description The following sections give a detailed description of the hardware and how it can be used. Heatsink RC – IGBTs & Low-Side Shunts PFC Circuirty Temperature Sensor PFC Control Selector and Protection Circuirty GATE Driver Motor Connector BEMF Voltage Sense Circuirty Input Voltage Line Filter 3 Phase Shunt Current Sense Drive Card Connector Flyback Converter 400V -> 15V, 15V Figure 2 Table 1 Auxiliary Power Board Connector DC Link Filter Capacitors and Shunt Power Mains (230VAC, 3.15A) Board_Interfaces.emf 3 Phase Power Inverter 750W V1.1 Maximum Ratings Function AC Input voltage without PFC AC input current PFC input voltage PFC input current DC-link voltage VCC_15V supply voltage VDD_5V supply voltage VDD_5V supply current Inverter output continuous current Inverter output peak current Board User's Manual min 85 220 120 14 4.65 -4.16 - 9 max 250 3.15 250 3.5 450 18 5.35 200 4.16 9 unit V AC A AC V AC A AC V DC V V mA A A comment Limited by fuse F101 Protected by PFC IC Protected by gate driver IC Revision 1.0, 2014-01-30 KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit Hardware Description 2.1 Power Supply 4 6 7 8 PFC_CTRL_VSENS 100uF/25V Figure 30R R128 C115 OV_DET 68k/1% R115 68nF R120 39k/1% R121 C105 68nF C107 10K/1% R113 R116 PFC_CTRL_VSENS 0R OV_DET R124 C112 100n_25V PFC_CTRL VCC_15V C103 GNDA VIN_DIV TR3D476K025C0150_47u_25V_ESR0.15 JP101 100n_25V R117 R118 GNDA BRIDGE102 IC102 VSHUNT_PFC_P 1 GND PFC_CTRL 0R/n.m. 1n_25V C109 GATE VCC VSENS OVP R127 R123 VCC_15V R126 + C114 B 4n7_25V R122 C110 0R ISENSE GND ICOMP FREQ VSHUNT_PFC_N DGND D102 US1J ICE3PCS02 50R PE n.m. 0R05_2W VSHUNT_PFC_N 4 MCUGND_INV_0 control 3 PFC controller over driver 2 C111 PFC Control IC H101 MOUNT-PAD-ROUND3.2 68k 1 2 VCC BRIDGE104 10u_25V BRIDGE101 JP103 GNDA BRIDGE103 3 B PFC_CTRL_MCU C106 330pF GND B57364S409M R111 DGND X101-3 330k/200V/1% - AC1 R114 330k/200V/1% R102 + O1 O0 K101 S14K275 AC2 K101 5 C108 10nF R1102M/200V/1% R101 2k2/1% 330k/100V/1% R106 2M/200V/1% DC_LINK_DIV R103 R107 330K/1% 330K/1% 330K/1% 220n_450V + + 270u_450V 47k R109 BCR108W 10k R112 CY101 12 4 10k/1% 330k/200V/1%R108 1 P1 P0 S0 S1 X101-2 7 680n_400V 2 6 3 KBU1005_10A B101 R104 1 3n3_400V F101 THT_MSTBA3 3n3_400V CX102 3.15A 0031.8221._5x20 X101-1 Q102 PFC_OFF CY102 A L102 WE-7448258022 R119 47k Power Supply PFC_CTRL C104 VIN_DIV 2 680n_400V BRIDGE102 VSHUNT_PFC_P 1 GNDA C103 JP101 100n_25V GND GNDA R117 R118 0R05_2W MCU control PFC controller over driver CX101 BRIDGE101 + A The input line filter design is shown in Figure 3. It is protected by a 3.15A fuse. The inrush current limiting NTC resistor R111 is by-passed by the relay K101 after a certain time. This reduces the power losses of the inverter. VSHUNT_PFC_N D103 US1D CX103 R105 VCC_15V VDD IC101 OUT GND IN+ FAN3100TSX IN- IDB10S60C 270u_450V C102 EMC Line Filter 4 3 2 1 Q101 10R C101 IKB20N60H3 VCC_15V PFC_CTRL_MCU TR3D476K025C0150_47u_25V_ESR0.15 2.1.1 330k/200V/1% AC1 C106 330pF B57364S409M R111 AC2 R114 330k/200V/1% R102 S0 S1 K101 10k/1% 330k/200V/1%R108 + P1 P0 5 The the “3 Phase Power Inverter 750W V1.1” board is designed for use with 230V AC mains power supply. The DPAK optional DC_LINK power supply contains an EMC line filter with NTC bypass relay, an overcurrent protected PFC stage that can D1_OPT KBU1005_10A be controlled either by a PFC control IC or by the microcontroller and a flyback converter for(400VDC) 15V and 5V power L101 B101 E A supply. Kaschke GP2002.153.807 D101 - O1 O0 K101 3 C EMC Line Filter VDD_5V The relay K101JP102 is controlled by the circuitry of Figure 4. 1 GND 220uF/10V 2 DGND + R135 + D103 US1D Relay b DGND VDD_5V MOUNT-PAD-ROUND3.2 E 5988070107F_Green LED101 0R/0603 VDD_5V R137 5V DC 11/11/2013 08:45:33 R141 1k5 Sheet: 2/4 8 R138 R133 VDD_5V 750W_Inverter_V1.1 11k/1%/0603 n.m.(BC847B) 33k2/1%/0603 100k/0603 R130 R140 ICE3B0365JG R129 7 Q103 H102 PE IC104 TLVH431AI-DBZ C119 n.m.(2.2nF/0805) 1nF/0805 TP2 VDD_5V 1 2 D106 n.m. DRAIN 6 5 220uF/10V DGND GND C121 6 2R 4 R139 3 2 1uF/0805 1 5 0R R128 C115 n.m. The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaimsR136 any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights C120 22R/0805 of any third party. TP1 4 D VCC_15V R123 JP102 1N4148 K101 D107 3mH C114 100uF/25V 8 2 1 10R S1 10k PRI S2 47k 5 0R D102 US1J K101 7 8 US1J D105 3 must be 15V Relay DRAIN CS FB SOFTS NC DRAIN GNDA D Control Circuitry of Relay K101 Legal Disclaimer DRAIN NC NC 9 10 10k 11 GND 0.1uF/0805 33uF/35V 200k R142 7 1 5 VCC R141 C117 12 C116 R132 7 n.m. Aavid Thermalloy 78075 T101 TR101 4 AZ762-1C-12D 6 5k6 R137 GNDA GND open col. out R125 D104 US1J 5V DC 1k5 5988070107F_Green LED101 2.2nF/630V IC105B LM2903 IC103 Figure 4 C118 10u C113 VDD_5V R138 0R/0603 R133 VDD_5V DGND 3 330K/1%/1206 R131 C PFC Co 1 2 Heatsink BC857C R134 33k2/1%/0603 10k + BC847B) VDD_5V DC_LINK 11k/1%/0603 R140 Q103 VCC_15V DGND D106 n.m. R129 IC104 TLVH431AI-DBZ C119 n.m.(2.2nF/0805) 100k/0603 R130 n.m. DGND JP103 Control Power Supply/MCU Power Supply Relay bridge DGND E Legal Disclaimer The information given in this docum characteristics. With respect to any information regarding the applicatio and liabilities of any kind, including of any third party. 1 Board User's Manual 2 3 10 4 Revision 1.0, 2014-01-30 5 KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit Hardware Description 2.1.2 PFC Circuitry The board provides a PFC circuitry which can be controlled by the on-board PFC control IC or by the microcontroller at the drive card. The PFC circuitry is designed to be controlled in continuous conduction mode for a boost voltage up to 400V DC. The maximum peak current is 4.72A. For details please refer to Figure 5 and Figure 6. 7 8 DPAK optional D1_OPT Figure 5 GND PFC Circuitry BRIDGE103 PFC_CTRL_VSENS OV_DET 68k/1% 68nF R120 39k/1% R121 R115 A C108 10nF R1102M/200V/1% R101 DC_LINK_DIV C105 68nF 10K/1% GNDA C107 R107 R103 330K/1% 330K/1% 330K/1% CX103 R113 270u_450V C102 C101 + 270u_450V 47k R109 BCR108W 10k R112 Q102 PFC_OFF R119 47k GNDA PFC_CTRL C104 JP101 D101 IDB10S60C IKB20N60H3 Q101 R105 VCC_15V VDD IC101 OUT GND IN+ FAN3100TSX IN- C103 GND VIN_DIV GNDA R117 R118 0R05_2W BRIDGE102 VSHUNT_PFC_P (400VDC) 10R 4 3 2 1 MCU control PFC controller over driver DC_LINK A VCC_15V PFC_CTRL_MCU 100n_25V BRIDGE101 VSHUNT_PFC_N L101 Kaschke GP2002.153.807 TR3D476K025C0150_47u_25V_ESR0.15 B57364S409M R111 330k/200V/1% S0 S1 K101 E C106 330pF R114 330k/200V/1% R102 AC1 - AC2 10k/1% 330k/200V/1%R108 + O1 O0 K101 P1 P0 R104 3n3_400V CX102 680n_400V S14K275 CY101 KBU1005_10A B101 2k2/1% 330k/100V/1% R106 2M/200V/1% 6 R116 5 + 4 220n_450V 3 B BRIDGE104 GND_INV_0 DGND The PFC control type selection is done with jumper JP101. Closed position 3-4 enables PFC control by MCU, JP103 Control closed position 2-3 enables control by the PFC PFC IC.IC All pins of JP101 open, disables the PFC IC. 1 10k C112 100n_25V C111 OV_DET C108 10nF 39k/1% R121 68nF R120 C107 GNDA 1N4148 BRIDGE103 BRIDGE104 GND GNDA DGND Legal Disclaimer 750W_Inverter_V1.1 The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties ICE3PCS02 and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. VCC_15V 50R C110 V IC102 OV_DET R124 C112 1n_25V C109 7 PFC_CTRL_VSENS 0R 11/11/2013 08:45:33 Sheet: 2/4 8 C111 VCC_15V 123 PFC_CTRL 0R/n.m. 5 R122 GATE VCC 6 VSENS OVP R127 4 R126 3 DGND 0R ISENSE GND ICOMP FREQ 68k VSHUNT_PFC_N 4n7_25V n.m. 100n_25V PFC Control IC 1 2 10u_25V JP103 C 0R VDD_5V 128 JP102 1 2 n.m. DGND GND Figure 7 PFCRelay Control IC ICE3PCS02 bridge VCC_15V Heatsink The PFC stage can be also controlled by the microcontroller of the drive card. There is a current sense amplifier BC857C Aavidfrom Thermalloy 78075 with a gain of 12.4 available. As a result, the current sense signal the 50mOhm shunt is amplified with a T101 fully differential circuitry. An offset of 2.9V allows a current measurement in the range of –3.36A to +4.72A. The D VDD_5V 10R R135 K101 D107 200k R142 11 1N4148 7 5 2 5k6 R137 1 1k5 6 1 IC105B LM2903 GNDA 762-1C-12D R132 Board User's Manual 5V DC 10k VDD_5V R134 C118 10u open col. out 5988070107F_Green LED101 R138 0R/0603 VDD_5V 47k 10k R131 D 1 B The PFC control IC (IC102) ICE3PCS02 is a wide input range (85VAC to 265VAC) controller IC for active CCM K101 n.m.(BC847B) (continuous conduction mode) power factor correction. The integrated digital control voltage loop with a DGND H102 GND full load for the entire input voltage range. See switching frequency of 66kHz allows efficieny up to 95% mustat be 15V Relay MOUNT-PAD-ROUND3.2 GND_INV_0 Figure 7 for details. PE 200k R142 C A 68k/1% R115 C105 68nF 10K/1% R116 220n_450V R135 K101 D107 5 2 7 5k6 R137 10u_25V 0R/n.m. OV_DET R124 PFC_CTRL_VSENS DC_LINK_DIV R103 R107 R113 330K/1% 330K/1% 330K/1% CX103 + Heatsink R1102M/200V/1% R101 R127 68k R126 4n7_25V C110 + 270u_450V C102 10R R132 47k 270u_450V 10k R109 47k R134 47k C101 IKB20N60H3 VCC_15V 10k R112 BCR108W C104 100n_25V PFC_CTRL_VSENS 0R PFC Control IC, Current Sense and Over Current Protection R141 1nF/0805 IC105B LM2903 6 AZ762-1C-12D Q103 C118 10u GNDA PFC_CTRL Aavid Thermalloy 78075 PFC Control by PFC IC T101 R131 VDD_5V 5V DC (400VDC) GND BC857C 1k5 2.1.3 Q102 PFC_OFF R140 GNDA 22R/0805 C121 IC104 PFC_CTRL TLVH431AI-DBZ C119 n.m.(2.2nF/0805) PFC Selector JP101 VDD_5V 5988070107F_Green R119 LED101 R136 GNDA 10k IC102 D101 IDB10S60C VCC_15V VDD_5V PFC Control by MCU 0R/0603 Figure 6 VIN_DIV 100k/0603 D106 R130 TR3D476K025C0150_47u_25V_ESR0.15 n.m. 11k/1%/0603 33k2/1%/0603 R133 C103 JP101 R129 GND R105 Relay bridge DGND R138 + MCU control DGND PFC controller over driver 4 3 2 1 Q101 10R 1 2 VDD OUT IC101 GND n.m. IN+ FAN3100TSX IN- DC_LINK A VDD_5V R128 VCC_15V JP102 C115 L101 Kaschke GP2002.153.807 220uF/10V PFC_CTRL_MCU C106 330pF 10k/1% 330k/200V/1%R108 R117 US1J D105 E 0R D103 US1D DPAK optional D1_OPT 1n_25V C109 R123 8 3mH R114 330k/200V/1% R102 C1 C114 8 GATE VCC VSENS OVP Position: 4 3 2 1 VCC_15V 100uF/25V S1 1 5 330k/200V/1% 3 PRI 5_10A F/630V + S2 3 0R ISENSE GND ICOMP FREQ R122 Position: 4 3 2 1 D102 US1J 7 VCC_15V ICE3PCS02 7 VSHUNT_PFC_N DGND TR101 4 50R 6 n.m. open col. out 5 2k2/1% 330k/100V/1% R106 2M/200V/1% 2 4 Revision 1.0, 2014-01-30 E DC_XMC1300_V1 DC_XMC4400_V1 GND C303 DC_XMC4400_V1 DC_XMC1300_V1 A X301-B16 n.m. VDD_5V VDD VDD B1 X301-B15 BRAKE_GATE C42.0 B2 X301-B14 TEMP_X G2CH3 B3 VDD_5V X301-B13 DC_LINK_DIV_X G1CH5 G1CH1 / G3CH3 B4 X301-B12 BEMF_U G0CH0 G0CH0 B5 C304 X301-B11 BEMF_V G0CH1 / G1CH0 G0CH2 / G1CH2 B6 AD8616AR X301-B10 BEMF_W I_DC_LINK_0 G0CH4I_DC_LINK_AVG G0CH5 / G2CH0 B7 R302 V+ U301A 100n_10V X301-B9 I_DC_LINK_0 G1CH1 G1CH6 / G1.ORC6 B8 1k 3 U_L C80.01 C80.01 / HR.01 B9 VSHUNT_0_P X301-B8 R303 R304 1 U_H X301-B7 C80.00 C80.00 / HR.00 B10 2 V_L C80.11 VSHUNT_0_N X301-B6 680R 10k C80.20 / C80.11 / HR.20 B11 X301-B5 V_H C80.10 C80.21 / C80.10 / HR.21 B12 R305 VX301-B4 C305 C306 W_L C80.21 / C80.03 C80.12 / C80.21 / HR.31 B13 1k X301-B3 47pF 100nF W_H C80.20 / C80.02 C80.13 / C80.20 / HR.30 B14 GNDA X301-B2 /FO_0 C80.IN0,1,2,3 C80.IN0,1,2,3 B15 /ENABLE_0 P0.11 P0.12 B16 X301-B1 R306 12k THT_FAB32Q2 750W On-Board Inverter Stage GNDA PFC_CTRL_MCU I_PFC_AMP_RC VIN_DIV I_U_X I_V_X A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 GNDA GND HR.10 HR.C1IN / G3CH0 G3CH1 G0CH1 G0CH3 / G1CH3 G0CH5 / G2CH1 G1CH0 / G3CH2 C81.01 / C80.02 C81.00 / C80.03 C81.11 / C80.22 C81.10 / C80.23 C81.21 / C80.32 C81.20 / C80.33 ERU1.2B0 (PD1) P4.1 GND C40.0 / CMP2.O G0CH7 / CMP2.ING1CH6 G0CH2 / G1CH4 G0CH3 / G1CH2 G0CH4 / G1CH3 G0CH6 - 4 8 KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit GNDA PFC_CTRL_MCU I_PFC_AMP_RC VIN_DIV I_U_X I_V_X I_W_X I_DC_LINK_AVG_X Auxiliary P B B over current protection is realized by a comparator (IC105A) which disables the gate driver (IC101, Figure 5) in case of overcurrent. Please refer to Figure 8 C307 for n.m. details. PINHD-2X9 Figure 8 0R/0603 R322 I_W_X I_W/3.6A 0R/0603 R324 I_DC_LINK_A GNDA I_DC_LINK_AVG C317 12K/1% Tem 330K/1% R335 Must be LOW to disable PFC R336 PFC_OFF 100R LM2903 330K/1% C314 R339 47pF VDD_5V R340 1k5 VDD_5V C316 n.m. VDD_5V 10k R338 D R342 330K/1% R330100n_10V 1u_10V 2k 1 Bet R25 3k IC105A 3 R332 R334 2 10n C318 ENABLE_0 D302 R346 5V1 D303 R347 5V1 n.m. C319 12K/1% Q301 BCR148W /ENABLE_0 GND_INV_0 E Legal Disclaimer 750W_Inverter_V1.1 The information given in this doc characteristics. With respect to a information regarding the applica and liabilities of any kind, includi of any third party. The PFC current sense gain and offset can be calculated with following formulas: 11/11/2013 08:45:33 6 1 7 Sheet: 4/4 8 3 2 4 The over current protection threshold can be adjusted with R313; refer to Figure 9. Please note that gain and offset values also change with different R313. Figure 9 PFC Peak Current versus R313 Board User's Manual 12 10 C31 12K/1% PFC Current Sense and Over Current Protection The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. 5 0R/0603 C313 GNDA NCP18WF104J03RB D301 R345 5V1 n.m. E Legal Disclaimer I_V/3.4A A10 Enable Circuitry 1 GNDA n.m. GNDA GNDA GND_INV_0 VDD_5V 330K/1% R337 0R/0603 R318 I_V_X 2 GNDA 10n C315 VDD_5V 1 JP301 R344 ENABLE_0 Q301 BCR148W 330K/1% I_U/3.2A A11 R341 BEMF_U 10k TEMP R333 330K/1% 100k GNDA 330K/1% 47pF R329 BEMF_V 100k R331 330K/1% 0R/0603 R316 I_U_X A9 VDD_5V C312 VDD_5V R327 BEMF_W R328 GNDA 330K/1% C311 D TEMP A12 0R/0603 R310 TEMP_X W_0 8 VDD_5V D_5V VDD_5V R326 V_0 1k B14 GND47pF DGND U_0 I_PFC_AMP_RC C C308 DC_LINK_DIV DC_LINK_DIV/2.8A 2 X303-2 R321 12k MSTBV2 PFC - Over-Current Comparator BEMF detection at 3 phase Beta: 4250 R25: 100k R308 B13 I_PFC_AMP_RC 1 X303-1 680R AD8616AR 5988070107F_Green LED301 Temperatur sense 6 C310 n.m. CON13 n.m./0603 DC_LINK R314 7 GNDA C309 CON13 CON15 CON17 4 0R/0603 n.m./0603 R325 10n GNDA 0R/0603 R324 I_DC_LINK_AVG_X C CON14 U301B 5 GNDA n.m./0603 R323 CON16 10k 0R/0603 R322 I_W_X /TRAP1 VSHUNT_PFC_P W_L1 V_L1 U_L1 1k n.m./0603 R319 VCC_15V 1 2 3 4 /ENABLE1 5 6 W_H1 7 8 V_H1 9 R315 101k U_H1 11 12 BRAKE_GATE 13 14 CON14 15 16 CON16 17 18 CON18 VSHUNT_PFC_N CON18 Analog Signal Selector X302 R312 1k VDD_5V R343 INK_AVG 0R/0603 R318 I_V_X CON17 R348 I_W/3.6A n.m./0603 R317 GNDA I_V/3.4A 0R/0603 R316 I_U_X 8k2 I_U/3.2A n.m./0603 R311 R313 TEMP DC_LINK_DIV_X 0R/0603 R310 TEMP_X Power Connector Current Auxiliary Sensing PFC Offset: 2.9V R307 12k CON15 Gain: 12.4 VDD_5V 100k _DIV/2.8A R309 GNDA R308 R320 elector U_L1 U_H1 V_L1 V_H1 W_L1 W_H1 /TRAP1 /ENABLE1 Hardware Description GNDA GNDA GNDA D 0.0 / CMP2.O CH7 / CMP2.INCH6 CH2 / G1CH4 CH3 / G1CH2 CH4 / G1CH3 CH6 VDD_5V 12k A X301-A16 X301-A15 X301-A14 X301-A13 X301-A12 X301-A11 X301-A10 I_W_X X301-A9 I_DC_LINK_AVG_X X301-A8 U_L1 X301-A7 U_H1 X301-A6 V_L1 X301-A5 V_H1 X301-A4 W_L1 X301-A3 W_H1 X301-A2 GNDA /TRAP1 X301-A1 /ENABLE1 THT_FAB32Q2 Auxiliary Power connector GND VDD_5V REF_2.5V _XMC1300_V1 Revision 1.0, 2014-01-30 5 BRIDGE102 VSHUNT_PFC_P Hardware Description PFC_CTRL PFC_OFF R119 47k C106 330pF VDD IC101 OU GND IN+ FAN3100TSX IN- C104 GNDA C103 JP101 VIN_DIV 100n_25V GND TR3D476K025C0150_47u_25V_ESR0.15 4 3 2 1 MCU control PFC controller over driver GNDA R117 R118 0R05_2W PE Control Power Supply (VCC_15V and VDD_5V) 10k/1% 330k/200V/1%R108 BRIDGE101 H101 MOUNT-PAD-ROUND3.2 B VCC_15V PFC_CTRL_MCU KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit VSHUNT_PFC_N 2.1.4 330k/200V/1% - AC1 B57364S409M R111 3 X101-3 AC2 K101 R114 330k/200V/1% R102 + O1 O0 K101 P1 P0 S0 S1 S14K275 680n_400V 12 CY101 3n3_400 7 1 R104 X101-2 6 B101 3n3_400V CX102 2 CY102 1 X101-1 680n_400V THT_MSTBA3 CX101 A F101 L102 WE-7 0031.8221._5x20 The control power supply with VCC_15V and VDD_5V is provided by a flyback switch mode power supply IC (IC103) ICE3B0356JG. The voltages can be monitored at test pins JP102 and JP103. The flyback control circuitry is shown in Figure 10. Please refer to Figure 28 for winding rules of transformer TR101. JP103 Control Power Supply/MCU Power Supply PFC Control IC 1 2 50R 7 2.2nF/630V 3 5 1 8 D104 US1J R122 0R D102 US1J + S2 C113 VSHUNT_PFC_N DGND TR101 4 C114 VCC_15V 1n_25V C109 R123 100uF/25V S1 PRI R125 C n.m. 330K/1%/1206 DC_LINK D103 US1D + 3mH 0R VDD_5V R128 C115 JP102 1 2 33k2/1%/0603 VDD_5V IC105B LM2903 5V DC 5k6 R137 GNDA DGND Figure 10 C118 10u VDD_5V 10k 1k5 5988070107F_Green LED101 0R/0603 R131 R141 n.m.(BC847B) 10k R138 1nF/0805 VDD_5V R133 Q103 11k/1%/0603 2R R139 1uF/0805 22R/0805 C121 R140 TP2 C120 DGND D106 n.m. R129 ICE3B0365JG IC104 TLVH431AI-DBZ C119 n.m.(2.2nF/0805) 100k/0603 R130 7 8 DRAIN DGND R136 TP1 Relay bridge n.m. DRAIN DRAIN DRAIN 5 6 9 10 NC NC 4 3 FB CS 11 12 GND NC 2 1 GND IC103 D VCC C117 0.1uF/0805 33uF/35V SOFTS C116 + 220uF/10V US1J D105 GNDA Control Power Supply (VCC_15V and VDD_5V) 6 7 5 200k R142 must be 15 E There are two mounting options available for the feedback signal of the control loop: a) Using a shunt regulator Legal Disclaimer (e.g. TLVH431AI) or b) using a zener diode. The following components are recommended for each option: a) IC104 (TLVH431AI), R129 (100k), R130 (33.2k), R133 (0R), R140 (11.1k) b) Q103 (BC847B), D106 (Zener diode 4.7V), C119 (2.2nF), R130 (4.3k), R140 4(1k) 1 2 3 5 An external power supply for 5V as well as 15V can be used if required. Then R123 and R128 should be unmouned and the voltages can be applied at JP102 (5V) and JP103 (15V). For test purposes it may make sense to restart the power supply. This can be achieved by connecting TP1 (SOFTS) and TP2 (GND). Please refer to 13 for details. The information given in this document shall in no event be regarded as a g characteristics. With respect to any examples or hints given herein, any typ information regarding the application of the device, Infineon Technologies h and liabilities of any kind, including without limitation, warranties of non-infri of any third party. R123 TP1 (SOFTS) TP2 (GND) R128 LED101 Figure 11 Restart of Control Power Supply via Testpads The power status of VDD_5V is indicated by LED101 (see Figure 10). Board User's Manual 13 Revision 1.0, 2014-01-30 C201 REF_2.5V C202 MC33174D R204 R216 R217 11 GNDA GNDA 3 Phase Inverter MC33174D Hardware Description GNDA LE_WN R215 12K GNDA C208 1K 20K 47pF C206 12K 2.2 14 13 R210 C209 10nF 47pF 12 680R 8 GNDA 4 IC201C 20K 9 R211 10 R207 GNDA VCC_15V A KIT_XMC750WATT_AK_V1 IC201D XMC Motor Control Application Kit REF_2.5V I_W 12K 1K R209 n.m. n.m. C205 MC33174D 680R C207 7 6 LE_WP I_V IC201B 5 R203 100n_25V 1u_25V B The 3 phase power inverter is built by 6 IGBTs (IKD10N60R) and the gate driver IC (6EDL04I06NT). Each inverter leg has its own shunt in the low side path for phase current measurement. In addition the common DClink current can be measured by its own shunt. See Figure 12 and Figure 13 for details. 3-Phase Inverter Bridge HO3_0 3 100R 47k 680R LE_VN R208 1 C203 2 W_0 MC33174D n.m. R205 R236 100R 47k X201-3 THT_MSTBA3 REF_2.5V 1K 5 R206 LE_WN 6 IC201B BRIDGE_W 7 47pF MC33174D D 680R 1K R209 R207 47pF 12K R214 R215 1K VSHUNT_0_P GNDA I_ADC(max): +/-4.16A I_trip(typ): +9A BRIDGE201 1K LE_VN COM_0 R245 B 12K R213 GNDA LO3_0 1K R212 LE_UN LO2_0 C206 0R050/2W C204 LO1_0 12K LE_WP R203 10R R235 R202 12K LE_VP 0R05/2W BRIDGE_V R239 I_U IC201A 3 X201-2 I_V 47k REF_2.5V LO3_0 IKD10N60R 100R 5 X201-1 0R05/2W R234 S206 R230 R240 10R R233 LE_VP 0R05/2W 12K 1K BRIDGE_U LE_UN COM_0 U_0 1 4 V_0 n.m. LO2_0 R238R201 LE_UP LE_UP HO3_0 5 _25V C W_0 3 1N4148 D206 10R R231 R232 REF_2.5V 100R 47k LO1_0 S205 R229 V_0 VB3_0 IKD10N60R 1N4148 D203 IKD10N60R 47k R226 C205 A 100R 10R R225 2 1N4148 D204 HO2_0 R224 S203 R220 LE_WP 2 3 phase shunt current detection S204 Offset: 2.5V R228 Gain: 12 VB2_0 1N4148 D202 HO2_0 47k IKD10N60R U_0 C214 10u_25V 1 100R U_0 V_0 W_0 10R R223 R216 LE_WN HO1_0 R222 S202 R219 IKD10N60R HO1_0 C212 10u_25V 10R R221 1N4148 D205 VB1_0 S201 R218 IKD10N60R 1N4148 D201 DC_LINK BRIDGE202 VSHUNT_0_N GND_INV_0 E Power Inverter – IGBT Legal Disclaimer 750W_Inverter_V1.1 The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement VCC_15Vof intellectual property rights of any third party. Gate Driver Circuit VDD IC202 1 10k /FO_0 2 3 V_H 1 JP201 2 4 W_H n.m. DGND VB1 HO1 U_H C213 100nF VCC GND_INV_0 GND_INV_0 R227 5 U_L 6 V_L GND_INV_0 VSHUNT_0_P 7 W_L 0R R237 8 HIN2 VS1 HIN3 VB2 LIN1 HO2 27 HO1_0 26 U_0 24 LIN3 22 10 FAULT ITRIP HO3 VS3 LO1 R244 n.m. LO2 RCIN C217 2n2_25V LO3 12 10R R231 R2 100R 47k V_0 20 VB3_0 19 HO3_0 BRIDGE_U LE_UN 18 W_0 16 LO1_0 15 LO2_0 14 LO3_0 13 COM_0 EN VCC_15V 11 47k LE_UP GND_INV_0 GND_INV_0 R2 100R R228 LO1_0 C215 10u_25V ENABLE_0 10R R221 U_0 V_0 W_0 HO2_0 C214 10u_25V R218 HO1_0 VB2_0 23 LIN2 R243 n.m. 1 JP202 100p_25V R241 n.m. 2 C216 R242 n.m. 9 VB1_0 HIN1 VB3 3K3 28 C212 10u_25V VS2 D 1N4148 D201 C 3-Phase Inverter Bridge Sheet: 3/4 8 7 C211 10u_25V 6 10u_25V 5 C210 4 11/11/2013 08:45:33 1N4148 D204 Figure 12 VSS COM 6EDL04I06NT E Figure 13 GND_INV_0 Power Inverter – Gate Driver Legal Disclaimer All shunt signals are amplified by operational amplifiers. The gain and offset of all amplifiers is adjusted to the same value. The offset is buffered by another operational amplifier. See Figure 14 and Figure 15 for details. The information given in this document shall in no eve characteristics. With respect to any examples or hints information regarding the application of the device, In and liabilities of any kind, including without limitation, of any third party. Board User's Manual 1 2 14 3 Revision 1.0, 2014-01-30 4 5 KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit 4 5 6 8 Hardware Description 7 VCC_15V offset = 2.5V gain = 12 VCC_15V VDD_5V C201 REF_2.5V C202 A 8 13 11 47pF R217 GNDA GNDA REF_2.5V MC33174D GNDA R216 GNDA R215 LE_WN 12K IC201D 14 C208 1K 20K 12 R210 C206 12K Figure 14 R204 680R GNDA C209 10nF 47pF MC33174D 4 IC201C GNDA VCC_15V 20K 9 R211 10 R207 I_W 12K 1K R209 n.m. n.m. C205 MC33174D 680R C207 7 6 LE_WP I_V IC201B 5 R203 100n_25V 1u_25V B Phase Current Sensing and Reference Voltage Buffer (e.g. Phase W) 3-Phase Inverter Bridge V_0 47k BRIDGE_U 4 R305 1k V- R306 LE_VN LE_UN LE_VP C305 47pF GNDA HO3_0 R238 VB3_0 0R05/2W VSHUNT_0_N LE_UP BRIDGE_V 12k 1N4148 D203 Drive Card Connector C Drive Card R226 U_0 1 DC_XMC4400_V1 X201-1 V_0 2 A1 GND X201-2 W_0 3A2 HR.10 A3 HR.C1IN X201-3/ G3CH0 S206 A4 G3CH1 THT_MSTBA3 R230 A5 G0CH1 A6 G0CH3 / G1CH3 I_DC_LINK_0 10RI_DC_LINK_AVG A7 G0CH5 / G2CH1 R235 R236 A8 G1CH0 / G3CH2 R304 LO3_0 A9 C81.01 / C80.02 100R 47k A10 C81.00 / C80.03 10k A11 C81.11 / C80.22 LE_WP A12 C81.10 / C80.23 C306 A13 C81.21 / C80.32 100nF A14 C81.20 / C80.33 D A15 ERU1.2B0 (PD1) fcutBRIDGE_W = 159Hz A16 P4.1 100R 47k IKD10N60R GNDA 10R V+ AD8616AR R233 U301A R234 R303 1 47k 100R 2 680R 3 4 0R05/2W 100R R229 R302 1k LO2_0 1u_10V HO3_0 R240 R232 VSHUNT_0_P S205 10R R225 GNDA 10R R231 C302 S203 R220 1N4148 D206 R228 VDD_5V 0R05/2W GNDA S204 IKD10N60R 47k n.m. LO1_0 25V R224 100n_10V 100R GNDA HO2_0 C303 12k C301 VDD_5V 10R R223 IKD10N60R 1N4148 D202 R301 S202 8 VB2_0 R222 REF_2.5V 47k 3 R239 U_0 V_0 W_0 HO2_0 C214 10u_25V A100R VDD_5V R219 1N4148 D205 U_0 HO1_0 GNDA offset = 2.5V gain = 12 1N4148 D204 HO1_0 C212 10u_25V 10R R221 Single Shunt Current Sensing Offset: 2.5V S201 Gain: 12 IKD10N60R VB1_0 R218 2 IKD10N60R 1N4148 D201 1 IKD10N60R DC_LINK DGND DC_XMC1300_V1 GND C40.0 / CMP2.O G0CH7 / CMP2.ING1CH6 G0CH2 / G1CH4 G0CH3 / G1CH2 G0CH4 / G1CH3 G0CH6 - PFC_CTR I_PFC_A V I_DC_LINK_ LE_WN Aux B W_0 C307 n.m. LO1_0 BRIDGE201 DC-Link Current Sensing COM_0 Current Sensing PFC LO3_0 VSHUNT_0_P 0R050/2W Figure 15 LO2_0 Analog Signal Selector R245 I_ADC(max): +/-4.16A The gains are adjusted to measure current of 4.16A and to trigger the over voltage protection of the Offset: 2.9V a maximum I_trip(typ): R307 12k +9A 12.4 COM_0 gate driver at 9A. There areGain: testpoints for monitoring the itrip voltage as well as the protection output B13 signal DC_LINK_DIV/2.8A VSHUNT_0_N (/FO). R312 1k U301B 5 B14 GND_INV_0 TEMP R314 E 7 I_PFC_AMP_RC The following diagram (Figure 16) shows the timing of the gate driver for high side and low side IGBTs. 6 680R A12 AD8616AR I_U/3.2A Legal Disclaimer R315signals) 1k The dead time (tDT+ for rising and tDT- for falling output is the time which is required between 750W_Inverter_V1.1 12k C308 deactivation e.g. of theChigh side IGBT (U_H: low to high, active toR321 passive level, respectively) andA11 the activation I_V/3.4A 10n 11/11/2013 08:45:33 47pF of the low side IGBT (U_L: high to low, passive to active level, respectively). A10 I_W/3.6A C309 Sheet: 3/4 n.m. output signals) isC310 for changing the 4 The driver delay (tDD+ 5for rising and tDD- for falling 6 7the delay time of the driver 8 A9 I_DC_LINK_AVG output signal from low to high after the activation of the respective IGBT driver input (high side for high output and low side for low output signal). In the diagram (Figure 16) BEMF the delay defined by the driver itself is shown as tDxOFF andCircuitry tDxON1(with x=H for detectiontime at 3 phase Enable U_0 V_0 W_0 high side and x=L for low side) and can be measured between microcontroller output signal and IGBT gate signal. 330K/1% R328 330K/1% R329 330K/1% R330 The total output delay time taken from the microcontroller signal edge until the inverter output level has changed D is described with tOUT+ for low to high transition and tOUT- for high to low transition. BRIDGE202 VDD_5V 8k2 R313 VSHUNT_PFC_N VSHUNT_PFC_P GNDA 330K/1% R335 R339 R340 1k5 0R/0603 R316 I_U_X 0R/0603 R318 I_V_X 0R/0603 R322 I_W_X 0R/0603 R324 I_DC_L 0R/0603 10k R338 330K/1% DC_LIN 0R/0603 R310 TEMP_ VDD_5V R342 330K/1% R334 VDD_5V 2k R337 330K/1% BEMF_W 330K/1% R333 BEMF_V BEMF_U 330K/1% 5988070107F_Green LED301 VDD_5V R341 GNDA 100k R320 The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. R308 ENABLE_0 GNDA E 12K/1% C318 15 12K/1% D303 R347 5V1 n.m. C319 12K/1% GNDA C317 Board User's Manual D302 R346 5V1 n.m. GNDA D301 R345 5V1 n.m. /ENABLE_0 Q301 BCR148W Revision 1.0, 2014-01-30 GND_INV_0 Legal Disclaime The information given KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit Hardware Description tDT+ U_L MCU Signals tDD+ tDT- active level passive level U_H tDD- passive level active level passive level active level active level passive level tDLOFF LO1 tDLON Gate Signals tDHON 1 HO1 tDHOFF 2 3 4 Single Shunt Current Sensing Drive Card Connector VDD_5V C303 GNDA n.m. Figure 16 VDD_5V C301 C302 100n_10V 1u_10V Drive Card GNDA GNDA Offset: 2.5V Inverter Gain: 12 Output R301 Signal REF_2.5V 12k U phase A 5 tOUT+ A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 VDD_5V Inverter Timing Diagram R302 V+ AD8616AR 8 1k I_DC_LINK_0 U301A 3 DGND BRIDGE301 DC_XMC4400_V1 DC_XMC1300_V1 I_DC_LINK_AVG GNDtOUTHR.10 HR.C1IN / G3CH0 G3CH1 G0CH1 G0CH3 / G1CH3 G0CH5 / G2CH1 G1CH0 / G3CH2 C81.01 / C80.02 C81.00 / C80.03 C81.11 / C80.22 C81.10 / C80.23 C81.21 / C80.32 C81.20 / C80.33 ERU1.2B0 (PD1) P4.1 GND C40.0 / CMP2.O G0CH7 / CMP2.ING1CH6 G0CH2 / G1CH4 G0CH3 / G1CH2 G0CH4 / G1CH3 G0CH6 - X301-A16 X301-A15 X301-A14 X301-A13 X301-A12 X301-A11 X301-A10 I_W_X X301-A9 I_DC_LINK_AVG_X X301-A8 U_L1 X301-A7 U_H1 X301-A6 V_L1 X301-A5 V_H1 X301-A4 W_L1 X301-A3 W_H1 X301-A2 GN /TRAP1 X301-A1 /ENABLE1 THT_FAB32Q2 Auxiliary Power connector GNDA PFC_CTRL_MCU I_PFC_AMP_RC VIN_DIV I_U_X I_V_X 1 Please refer to Table 2 for typical values of the “3 Phase Power Inverter 750W V1.1” which have been 2 VSHUNT_0_N 680R 10k measured under roomR305 temperature. V- R303 4 C306 100nF GNDA Table 2 C305 47pF GNDA 1k R304 GNDA VSHUNT_0_P Typical InverterR306 Timing Parameters 12k B Rising Output Signal tDT+ 750ns tDD+ 800ns tOUT+ 1.550µs C307 n.m. Dead Time Driver Delay Current Sensing PFC Offset: 2.9V Total Output Delay R307 12k Gain: 12.4 8k2 R313 5 VSHUNT_PFC_N 6 VSHUNT_PFC_P R315 1k R321 12k 100k 10n DC_LINK_DIV/2.8A Low Side 0R/0603 R310 TEMP_X tDLON TEMP 550ns0R/0603 R316 I_U_X tDLOFF I_U/3.2A 650ns0R/0603 B14 A12 I_V/3.4A 47pF n.m./0603 R311 n.m./0603 R317 I_V_X n.m./0603 R319 0R/0603 R322 I_W_X n.m./0603 R323 R318 A11 C308 R320 C R309 DC_LINK_DIV_X B13 High Side U301B R314 tDHON 550ns I_PFC_AMP_RC 7 680R AD8616AR tDHOFF 550ns R312 1k VDD_5V IGBT Drive ON delay IGBT Driver OFF delay Falling Output Signal tDT750ns tDD800ns Analog Signal Selector tOUT+ 1.550µs R308 GNDA GNDA The gate C309 driver enable signal is inverted in order to provide active low behaviour.A10 LED 301 I_W/3.6A indicates an active 0R/0603 C310 n.m. R324 gate driver. The power inverter outputs can be monitored at signals BEMF_U, BEMF_V and BEMF_W with a I_DC_LINK_AVG_X A9 I_DC_LINK_AVG 0R/0603 ratio of 417.5V : 5V. Please refer to Figure 17 for details. BEMF detection at 3 phase Enable Circuitry 1 R330 VDD_5V R338 330K/1% R335 R339 VDD_5V VDD_5V R331 330K/1% 5988070107F_Green LED301 330K/1% R334 BEMF_W R337 330K/1% BEMF_V BEMF_U 330K/1% R333 TEMP R340 1k5 ENABLE_0 Figure 17 GNDA E 12K/1% C318 12K/1% D303 R347 5V1 n.m. C319 Q301 BCR148W /ENABLE_0 10n C315 12K/1% GNDA C317 D302 R346 5V1 n.m. GNDA D301 R345 5V1 n.m. GND_INV_0 1 2 NCP18WF104J03RB Legal Disclaimer Output Voltage (BEMF) Signal Dividers and Inverting Gate Driver Enable Circuitry 1 Board User's Manual CON1 n.m./0603 R344 330K/1% VDD_5V 330K/1% CON1 100k R329 D GNDA 330K/1% CON1 10k R328 CON1 Beta: 4250 R25: 100k R342 330K/1% CON1 Temperatur sense W_0 2k V_0 R341 U_0 n.m./0603 R325 CON1 The information given in this document shall in no event be regarde characteristics. With respect to any examples or hints given herein, information regarding the application of the device, Infineon Techno and liabilities of any kind, including without limitation, warranties of of any third party. 2 16 3 4 5 Revision 1.0, 2014-01-30 R308 _LINK_DIV/2.8A n.m./0603 R311 0R/0603 R316 I_U_X n.m./0603 R317 I_U/3.2A 0R/0603 R318 I_V_X n.m./0603 R319 I_V/3.4A 0R/0603 R322 I_W_X n.m./0603 R323 I_W/3.6A 0R/0603 R324 I_DC_LINK_AVG_X n.m./0603 R325 0R/0603 n.m./0603 TEMP _DC_LINK_AVG CON15 VDD_5V VCC_15V X302 CON17 1 3 5 7 9 11 13 15 17 /TRAP1 W_L1 V_L1 U_L1 CON18 CON16 CON13 CON15 CON17 CON14 DC_LINK 2 4 6 8 10 12 14 16 18 /ENABLE1 W_H1 V_H1 U_H1 BRAKE_GATE CON14 CON16 CON18 KIT_XMC750WATT_AK_V1 X303-2 XMC Motor ControlC Application Kit MSTBV2 1 X303-1 2 GND Hardware Description PINHD-2X9 CON13 DGND A tempertaure sensor (R331, NTC thermistor) is placed close to the IGBTs of the inverter bridge in order to allow thermal protection by software. In addition, an external temperature sensor can be connected at JP301. Temperatur sense PFC - Over-Current Comparator Please refer to Figure 18 for details about theR326 selected component (muRata NCP18WF104J03RB). Beta: 4250 VDD_5V R25: 100k 1 2 4 Must be LOW to disable PFC R336 PFC_OFF 100R GNDA GNDA 1k 10n C314 47pF C316 NCP18WF104J03RB R348 R344 n.m. D GNDA GND_INV_0 1 JP301 2 GNDA GNDA C315 10k R343 10k Q301 BCR148W LM2903 3k R332 IC105A 3 TEMP C313 100n_10V 1u_10V VDD_5V VDD_5V 10n C312 VDD_5V GNDA 100k GNDA R327 47pF GNDA 100k R331 C311 8 1k VDD_5V ENABLE_0 VDD_5V I_PFC_AMP_RC VDD_5V R342 E Legal Disclaimer 750W_Inverter_V1.1 The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. 4 Figure 18 5 2.3 11/11/2013 08:45:33 6 7 Temperature Sensor Circuitry and Thermistor Parameter Drive Card Connector Drive Card DGND Drive Card BRIDGE301 VDD_5V DC_XMC4400_V1 DC_XMC1300_V1 GND HR.10 HR.C1IN / G3CH0 G3CH1 G0CH1 G0CH3 / G1CH3 G0CH5 / G2CH1 G1CH0 / G3CH2 C81.01 / C80.02 C81.00 / C80.03 C81.11 / C80.22 C81.10 / C80.23 C81.21 / C80.32 C81.20 / C80.33 ERU1.2B0 (PD1) P4.1 X301-A16 X301-A15 X301-A14 X301-A13 X301-A12 X301-A11 X301-A10 I_W_X X301-A9 I_DC_LINK_AVG_X X301-A8 U_L1 X301-A7 U_H1 X301-A6 V_L1 X301-A5 V_H1 X301-A4 W_L1 X301-A3 W_H1 X301-A2 GNDA /TRAP1 X301-A1 /ENABLE1 THT_FAB32Q2 Auxiliary Power connector GNDA PFC_CTRL_MCU I_PFC_AMP_RC VIN_DIV I_U_X I_V_X DC_LINK_DIV/2.8A X301 TEMP FAB32Q2 A16 I_U/3.2A A15 I_V/3.4A A9 A14 I_W/3.6A A13 I_DC_LINK_AVG A12 A11 Enable Circuitry 1 Function 0R/0603 R318 I_V_X 0R/0603 R322 I_W_X n.m./0603 R323 0R/0603 PFC R324 I_DC_LINK_AVG_X n.m./0603 R325 VDD_5V 0R/0603 R316 I_U_X GND PFC Gate I VPFC 0R/0603 VBEMF_U / IU (2) VBEMF_V / IV (2) CON14 I_PFC_AMP_RC VIN_DIV n.m./0603 I_U_X I_V_X Beta: 4250 R25: 100k /TRAP1 W_L1 V_L1 U_L1 13 15 17 CON13 CON15 CON17 VDD_5V VDD_5V 14 16 18 P2.2 PINHD-2X9 P2.4 DGND P2.9 P2.10 CON13 /ENABLE1 W_H1 V_H1 U_H1 BRAKE_GATE CON14 CON16 CON18 Port DC_LINK XMC4400 1 VSS X303-1 2 P1.3 X303-2 & MSTBV2 P0.8 GND P15.8 & P0.0 P15.9 P14.1 P14.15 PFC - Over-Current Comparator 17 VDD_5V C VDD_5V Revision 1.0, 2014-01-30 R326 I_PFC_AMP_RC 1k VDD_5V VDD_5V VCC_15V Port X302 1 2 XMC1300 3 4 6 VSS,57 VSSP 8 9 10 P0.511 12 n.m./0603 R311 Temperatur sense Board User's Manual CON15 Signal of CON17 n.m./0603 Power Inverter R317 CON18 GNDA / DGND n.m./0603 R319 PFC_CTRL_MCU CON16 0R/0603 R310 TEMP_X 1 GNDA A3 A4 A5 A6 R309 DC_LINK_DIV_X 47pF A10 Auxiliary Power Connector Drive CardR308 Connector k 0R A B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B C311 R327 47pF 100k C312 VDD_5V C313 100n_10V 1u_10V VDD_5V GNDA B13 Male B14 MAB32B2 I_PFC_AMP_RC A12 A1 A2 C308 A11 VDD C42.0 G2CH3 G1CH1 / G3CH3 G0CH0 G0CH2 / G1CH2 G0CH4 / G2CH0 G1CH6 / G1.ORC6 C80.01 / HR.01 C80.00 / HR.00 C80.20 / C80.11 / HR.20 C80.21 / C80.10 / HR.21 C80.12 / C80.21 / HR.31 C80.13 / C80.20 / HR.30 C80.IN0,1,2,3 P0.12 Drive Card Connector Analog Signal Selector Table 3 DC_XMC4400_V1 VDD G1CH5 G0CH0 G0CH1 / G1CH0 G0CH5 G1CH1 C80.01 C80.00 C80.11 C80.10 C80.21 / C80.03 C80.20 / C80.02 C80.IN0,1,2,3 P0.11 X301-B16 VDD_5V X301-B15 BRAKE_GATE X301-B14 TEMP_X X301-B13 DC_LINK_DIV_X X301-B12 BEMF_U C304 X301-B11 BEMF_V X301-B10 BEMF_W 100n_10V X301-B9 I_DC_LINK_0 X301-B8 U_L U_H X301-B7 X301-B6 V_L X301-B5 V_H X301-B4 W_L X301-B3 W_H GNDA X301-B2 /FO_0 /ENABLE_0 X301-B1 THT_FAB32Q2 750W On-Board Inverter Stage GNDA Figure 19 GND C40.0 / CMP2.O G0CH7 / CMP2.ING1CH6 G0CH2 / G1CH4 G0CH3 / G1CH2 G0CH4 / G1CH3 G0CH6 - DC_XMC1300_V1 2 I_DC_LINK_AVG A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 VDD_5V GNDA 3 14 Sheet: 4/4 8 The power inverter board of KIT_XMC750WATT_AK_V1 provides a drive card connector with all the signals required to control the power inverter. Next to the PWM input signals of the gate driver as well as the sense signals for current measurement, there are the power supply pins for the 5V power domain. Figure 19 shows the signal assignment fo the drive card connector together with the pin assignment of the drive cards for XMC1300 and XMC4400. The pin and peripheral assignment can also be found in the following table. 4 5 power board connector 6 7 inversed to the numbering 8 Please note that the numbering of the at the drive card is of the card connector at the power board. Drivedrive Card Connector reen 1 V R309 DC_LINK_DIV_X 0R/0603 R310 TEMP_X D KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit Hardware Description A7 A8 A9 A10 6 A11 A12 A13 A14 A15 A16 B1 VDD_5V B2 B3 B4 B5 B6 B7 C304 B8 B9 100n_10V B10 B11 GNDA A10 VBEMF_W / IW (2) I_W_X P2.11 P14.5 A9 I_AVG / IDClink (2) I_DC_LINK_AVG_X P2.1 P14.8 A8 U1_L U_L1 P1.12 & P0.10 7 8 & P2.7 A7 U1_H U_H1 P1.15 A6 V1_L V_L1 P1.11 & P2.9 A5 V1_H V_H1 P1.5 A4 W1_L W_L1 P1.10 & P2.8 A3 W1_H W_H1 P1.4 A2 CTRAP1 /TRAP1 P1.2 A1 ENPOW1 /ENABLE1 P4.1 Drive Card B16 VCC 5V VDD_5V VDD, VDDP VDD VDD_5V B15 Brake Gate BRAKE_GATE P3.6 DC_XMC1300_V1 DC_XMC4400_V1 B14 Brake temp TEMP_X P15.3 X301-B16 B13 VDClink VDD_5V DC_LINK_DIV_X VDD P2.3 P14.9 VDD B1 X301-B15 C42.0 B2 B12 VBEMF_U /BRAKE_GATE IU (1) BEMF_U P2.6 P14.0 X301-B14 G2CH3 B3 B11 VBEMF_V / TEMP_X IV (1) BEMF_V P2.8 P14.2 X301-B13 DC_LINK_DIV_X G1CH5 G1CH1 / G3CH3 B4 B10 VBEMF_W /BEMF_U IW (1) BEMF_W P2.0 P14.4 X301-B12 G0CH0 G0CH0 B5 B9 IDClink (1) BEMF_V I_DC_LINK_0 P2.7 X301-B11 G0CH1 / G1CH0 G0CH2P14.14 / G1CH2 B6 X301-B10 B8 U0_L BEMF_W U_L P0.1 G0CH5 G0CH4P0.2 / G2CH0 B7 B7X301-B9 U0_H I_DC_LINK_0 U_H P0.0 P0.5 G1CH1 G1CH6 / G1.ORC6 B8 C80.01 C80.01P0.1 / HR.01 B9 B6X301-B8 V0_L U_L V_L P0.6 & U_H X301-B7 C80.00 C80.00P0.3 / HR.00 B10 X301-B6 V_L C80.11 / HR.20 B11 B12 B5X301-B5 V0_H V_H V_H P0.7C80.20 / C80.11P0.4 & P2.14 C80.10 C80.21 / C80.10 / HR.21 B12 B13 B4X301-B4 W0_L W_L W_L P0.9C80.12 & P0.3/ C80.21P0.11 & P0.9 C80.21 / C80.03 / HR.31 B13 B14 B3X301-B3 W0_H W_H W_H P0.8C80.13 & P0.2/ C80.20P0.6 & C80.20 / C80.02 / HR.30 B14 GNDA X301-B2 /FO_0 C80.IN0,1,2,3 C80.IN0,1,2,3 B15 P2.6 P0.11 B15 B2X301-B1 CTRAP0/ENABLE_0 /FO_0 P0.12 P0.7P0.12 B16 B16 B1THT_FAB32Q2 ENPOW0 /ENABLE_0 P0.11 P0.12 750W On-Board Inverter Stagethe power supply for the power GND supply domain. Attention: The drive card connector provides Hence it may carry hazzardous voltages. 2.4 A B Auxiliary Power Board Connector A second inverter card can be connected to the auxiliary power board connector. There are all necessary signals and power supplies available. Please refer to Figure 20 for details. Auxiliary Power Connector ON15 VDD_5V VCC_15V X302 ON17 1 3 5 7 9 11 13 15 17 /TRAP1 W_L1 V_L1 U_L1 ON18 ON16 CON13 CON15 CON17 ON14 DC_LINK 2 4 6 8 10 12 14 16 18 /ENABLE1 W_H1 V_H1 U_H1 BRAKE_GATE CON14 CON16 CON18 1 X303-1 2 X303-2 C MSTBV2 GND PINHD-2X9 ON13 DGND Figure 20 Auxiliary Power Board Connector PFC - Over-Current Comparator Board User's Manual R326 VDD_5V 18 VDD_5V Revision 1.0, 2014-01-30 I_PFC_AMP_RC 1k C311 R327 VDD_5V C312 C313 KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit Hardware Description This connector is considered as an optional extension and the analog signals are shared netween the on-board power inverter and the auxiliary connector. The desired signal can be chosen by 0R resistors close to the Drive Card connector. Figure 21 and the following table give details about the optional signal selection. Figure 21 Table 4 Analog Signal Selector Auxiliary Power Board Connector X302 Auxiliary Power X301 Drive Card Board Connector Connector B16 X302-1 X302-2 A2 X302-3 A1 X302-4 A4 X302-5 A3 X302-6 A6 X302-7 A5 X302-8 A8 X302-9 A7 X302-10 X302-11 X302-12 X302-13 X302-14 X302-15 X302-16 X302-17 X302-18 Board User's Manual A16 B15 (A9) (A10) (B13) (A11) (B14) (A12) Signal at Drive Card Connector VDD_5V /TRAP1 /ENABLE1 W_L1 W_H1 V_L1 V_H1 U_L1 U_H1 GND BRAKE GATE I_DC_LINK_AVG_X I_W_X DC_LINK_DIV_X I_V_X TEMP_X I_U_X 19 Signal of Power Inverter VDD_5V VCC_15V DGND I_DC_LINK_AVG I_W DC_LINK_DIV I_V TEMP I_U Optional Signal X302 VDD_5V VCC_15V /TRAP1 /ENABLE1 W_L1 W_H1 V_L1 V_H1 U_L1 U_H1 DGND BRAKE GATE CON13 CON14 CON15 CON16 CON17 CON18 Revision 1.0, 2014-01-30 KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit Production Data 3 Production Data 3.1 Schematics This chapter contains the schematics for the 3 phase power inverter 750W V1.1 (2013/45). Line Filter, PFC, DC-Link 400V, Power Supply 15V/5V Gate Driver, Power Bridge (IGBT), Phase Current Shunt Amplifier Single Shunt Amplifier, PFC Amplifier, PFC Overload Protection, Drive Card and Auxiliary Power Connector The board has been designed with Eagle V5.7. The full PCB design data of this board can also be downloaded from www.infineon.com/xmc-dev. Figure 22 Schematics: Title Page (V1.1 – 2013/45) Board User's Manual 20 Revision 1.0, 2014-01-30 E D C 680n_400V C117 DC_LINK GND 1 0.1uF/0805 33uF/35V C116 + 7 12 6 1 Control Power Supply/MCU Power Supply TP2 TP1 11 B 3 CX101 PE H101 MOUNT-PAD-ROUND3.2 X101-3 X101-2 2 1 THT_MSTBA3 X101-1 R125 C120 2 3n3_400V CY101 3n3_400V CX102 US1J D105 680n_400V 8 5 1nF/0805 C121 S14K275 O0 K101 K101 O1 D103 US1D D102 US1J Q103 3 R123 0R AC1 R128 0R 100uF/25V C114 BRIDGE102 IC104 TLVH431AI-DBZ C119 n.m.(2.2nF/0805) DGND AC2 KBU1005_10A B101 + BRIDGE101 220uF/10V C115 VSHUNT_PFC_P VSHUNT_PFC_N B57364S409M R111 P1 P0 n.m.(BC847B) 22R/0805 R136 3mH 1 7 TR101 4 2.2nF/630V 3 C113 CY102 ICE3B0365JG A IC103 12 1 VCC SOFTS 2 GND NC 1uF/0805 10 NC PRI R104 S2 S1 330k/200V/1% 4 DGND n.m. 1 2 JP102 DGND n.m. 1 2 TR3D476K025C0150_47u_25V_ESR0.15 VCC_15V 5 VDD_5V VDD_5V R122 50R L101 Q102 VCC_15V 7 A T101 BC857C R105 10R GND K101 K101 5 6 ISENSE GND ICOMP FREQ GND IC102 GATE VCC VSENS OVP DC_LINK_DIV OV_DET 8 VCC_15V GND_INV_0 7 PE C108 10nF OV_DET Sheet: 2/4 8 11/11/2013 08:45:33 750W_Inverter_V1.1 MOUNT-PAD-ROUND3.2 H102 Aavid Thermalloy 78075 Heatsink C107 BRIDGE104 C105 68nF PFC_CTRL_VSENS R124 0R BRIDGE103 R103 PFC_CTRL (400VDC) DC_LINK DGND D101 IDB10S60C ICE3PCS02 GND Q101 Kaschke GP2002.153.807 must be 15V Relay 5 200k R142 IC105B LM2903 6 E 7 DPAK optional D1_OPT IKB20N60H3 6 The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. GNDA GNDA C118 10u R131 10k Relay bridge VSHUNT_PFC_N 1n_25V C109 PFC_OFF VDD IC101 OUT GND IN+ FAN3100TSX IN- PFC Control IC C103 Legal Disclaimer 5V DC VDD_5V VDD_5V DGND GNDA PFC_CTRL JP101 GND VCC_15V VIN_DIV 4 3 2 1 PFC_CTRL_MCU MCU control PFC controller over driver JP103 10k/1% 330k/200V/1%R108 S0 S1 + L102 WE-7448258022 CS 4 R139 FB 3 9 NC 330K/1%/1206 D104 US1J 8 DRAIN 7 DRAIN DRAIN 6 DRAIN 5 2R + 100k/0603 R130 R140 R129 R118 R133 R114 330k/200V/1% R102 R117 GNDA F101 0R/0603 0R05_2W 33k2/1%/0603 D106 n.m. 11k/1%/0603 C106 330pF 5988070107F_Green LED101 + 3.15A 0031.8221._5x20 R138 C101 270u_450V 4 R137 R109 R126 CX103 220n_450V R107 R113 R116 3 1k5 C104 R141 R132 R119 47k 10k R112 R134 2 open col. out 330K/1% 330K/1% 330K/1% 10K/1% VCC_15V BCR108W AZ762-1C-12D 100n_25V 5k6 10k 47k 10k C110 10R 2 1 4n7_25V R135 270u_450V C102 0R/n.m. + R127 47k 68k 1N4148 21 D107 C111 1 10u_25V GNDA R1102M/200V/1% R101 R115 68nF R120 2k2/1% 330k/100V/1% R106 2M/200V/1% 39k/1% R121 PFC_CTRL_VSENS 68k/1% Board User's Manual C112 Figure 23 100n_25V Power Supply E D C B A KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit Production Data Line Filter, PFC, DC-Link 400V, Power Supply 15V/5V Revision 1.0, 2014-01-30 E D C B 1 GND_INV_0 VSHUNT_0_P C213 100nF /FO_0 1 GND_INV_0 n.m. R208 680R VCC_15V 2 C204 47pF I_U W_L V_L U_L W_H V_H GND_INV_0 C217 2n2_25V GND_INV_0 U_H ENABLE_0 GND_INV_0 1 JP201 2 GND_INV_0 JP202 R241 n.m. 2 3K3 DGND 10k R227 VCC_15V 12K VDD 1 MC33174D R213 2 3 IC201A 1K R201 R212 R205 1K GNDA 12 11 10 9 8 7 6 5 4 3 2 1 LE_VP IC202 LE_VN VSS RCIN EN ITRIP COM LO3 LO2 LO1 VS3 HO3 VB3 VS2 HO2 VB2 VS1 HO1 VB1 3 6EDL04I06NT FAULT LIN3 LIN2 LIN1 HIN3 HIN2 HIN1 VCC 13 14 15 16 18 19 20 22 23 24 26 27 28 C215 10u_25V C214 10u_25V 4 COM_0 LO3_0 LO2_0 LO1_0 W_0 HO3_0 VB3_0 V_0 HO2_0 VB2_0 U_0 HO1_0 C212 10u_25V C206 47pF R209 680R VB1_0 MC33174D 7 IC201B 12K 12K R215 R202 1K 6 5 C205 R214 R206 1K n.m. REF_2.5V LE_WP LE_UN 47k R232 BRIDGE_U LE_UP 100R 10R R231 R228 47k 100R S201 S204 R222 10R R221 R218 C208 HO2_0 LO2_0 47pF R210 680R 6 5 6 S205 COM_0 GND_INV_0 LO3_0 HO3_0 7 7 BRIDGE202 BRIDGE201 DC_LINK VDD_5V S202 BRIDGE_V LE_VP 47k I_ADC(max): +/-4.16A I_trip(typ): +9A LE_VN 100R 10R R233 R234 47k 100R R229 R224 10R R223 R219 I_W The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. Legal Disclaimer LO1_0 U_0 V_0 W_0 HO1_0 MC33174D 8 IC201C 12K 12K R217 R203 1K 9 10 C207 R216 R207 1K REF_2.5V 5 3-Phase Inverter Bridge LE_WN REF_2.5V C211 10u_25V n.m. LE_UP LE_UN Gate Driver Circuit R237 n.m. 0R R242 12K C216 4 GNDA n.m. R243 GNDA A 100p_25V C210 C203 n.m. 1N4148 D201 1N4148 D204 R204 3 phase shunt current detection Offset: 2.5V Gain: 12 10u_25V R244 n.m. IKD10N60R IKD10N60R C209 10nF LE_WN 47k R236 IC201D GNDA GNDA 2 X201-2 X201-3 THT_MSTBA3 W_0 3 U_0 1 V_0 X201-1 REF_2.5V MC33174D 14 C202 100n_25V 1u_25V C201 VCC_15V Sheet: 3/4 8 11/11/2013 08:45:33 750W_Inverter_V1.1 VSHUNT_0_N VSHUNT_0_P BRIDGE_W LE_WP 100R 10R R235 R230 47k 100R 8 VCC_15V S206 R226 S203 GNDA 10R R225 R220 13 12 VCC_15V 4 11 3 R238 IKD10N60R IKD10N60R 0R05/2W 1N4148 D202 1N4148 D205 IKD10N60R 2 R239 R245 0R05/2W 0R050/2W 20K R211 GNDA 20K 1N4148 D203 1N4148 D206 22 IKD10N60R Board User's Manual R240 Figure 24 0R05/2W 1 E D C B A KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit Production Data Gate Driver, Power Bridge (IGBT), Phase Current Shunt Amplifier Revision 1.0, 2014-01-30 I_V E D C n.m. C317 1 12K/1% 12k n.m. C318 100n_10V 2 12K/1% 5 6 n.m. C319 680R R314 12K/1% 3 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 /ENABLE_0 Drive Card R340 1k5 VDD_5V A9 A10 A11 A12 B14 B13 VDD_5V 4 VDD_5V 0R/0603 VDD_5V Beta: 4250 R25: 100k C315 10n TEMP NCP18WF104J03RB n.m. 1 JP301 2 CON13 CON14 CON16 CON18 CON17 CON15 5 VDD_5V I_PFC_AMP_RC 6 1k 47pF C311 VDD_5V 10n C316 R326 PFC - Over-Current Comparator 2 4 6 8 10 12 14 16 18 PINHD-2X9 1 3 5 7 9 11 13 15 17 X302 DGND CON13 CON15 CON17 /TRAP1 W_L1 V_L1 U_L1 VDD_5V Auxiliary Power Connector X301-B16 VDD_5V X301-B15 BRAKE_GATE X301-B14 TEMP_X X301-B13 DC_LINK_DIV_X X301-B12 BEMF_U C304 X301-B11 BEMF_V X301-B10 BEMF_W 100n_10V X301-B9 I_DC_LINK_0 X301-B8 U_L U_H X301-B7 X301-B6 V_L X301-B5 V_H X301-B4 W_L X301-B3 W_H GNDA X301-B2 /FO_0 /ENABLE_0 X301-B1 THT_FAB32Q2 750W On-Board Inverter Stage VDD_5V 6 The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. Legal Disclaimer n.m./0603 n.m./0603 R325 n.m./0603 R323 n.m./0603 R319 n.m./0603 R317 n.m./0603 R311 R309 Temperatur sense 0R/0603 R324 I_DC_LINK_AVG_X 0R/0603 R322 I_W_X 0R/0603 R318 I_V_X 0R/0603 R316 I_U_X GND_INV_0 Q301 BCR148W DC_LINK_DIV_X X301-A16 X301-A15 X301-A14 X301-A13 X301-A12 X301-A11 X301-A10 I_W_X X301-A9 I_DC_LINK_AVG_X X301-A8 U_L1 X301-A7 U_H1 X301-A6 V_L1 X301-A5 V_H1 X301-A4 W_L1 X301-A3 W_H1 X301-A2 GNDA /TRAP1 X301-A1 /ENABLE1 THT_FAB32Q2 Auxiliary Power connector BRIDGE301 GNDA PFC_CTRL_MCU I_PFC_AMP_RC VIN_DIV I_U_X I_V_X DGND 0R/0603 R310 TEMP_X ENABLE_0 I_DC_LINK_AVG I_W/3.6A I_V/3.4A I_U/3.2A TEMP DC_LINK_DIV/2.8A R308 GND C40.0 / CMP2.O G0CH7 / CMP2.ING1CH6 G0CH2 / G1CH4 G0CH3 / G1CH2 G0CH4 / G1CH3 G0CH6 - Analog Signal Selector GND HR.10 HR.C1IN / G3CH0 G3CH1 G0CH1 G0CH3 / G1CH3 G0CH5 / G2CH1 G1CH0 / G3CH2 C81.01 / C80.02 C81.00 / C80.03 C81.11 / C80.22 C81.10 / C80.23 C81.21 / C80.32 C81.20 / C80.33 ERU1.2B0 (PD1) P4.1 DC_XMC4400_V1 DC_XMC1300_V1 Enable Circuitry 1 47pF C308 I_PFC_AMP_RC I_DC_LINK_AVG D303 R347 5V1 R339 R335 330K/1% 330K/1% R330 330K/1% W_0 C310 n.m. R321 12k AD8616AR 7 U301B C306 100nF 10k R304 I_DC_LINK_0 1u_10V C302 C305 47pF 680R D302 R346 5V1 R338 R334 330K/1% 330K/1% R329 R315 1k R312 1k 330K/1% V_0 GNDA AD8616AR U301A R303 1 C307 n.m. R307 12k VSHUNT_PFC_P D301 R345 5V1 R337 R333 330K/1% 330K/1% R328 330K/1% U_0 V- V+ R306 2 3 VDD_5V VSHUNT_PFC_N R305 1k R302 1k n.m. C303 BEMF detection at 3 phase C309 10n VDD_5V 8k2 8 4 GNDA Current Sensing PFC Offset: 2.9V Gain: 12.4 BEMF_U B VSHUNT_0_N VSHUNT_0_P R313 100k GNDA GNDA A 12k BEMF_V R301 GNDA GNDA GNDA BEMF_W R320 GNDA 5988070107F_Green LED301 VDD_5V R341 C301 2k VDD_5V R342 REF_2.5V GNDA 10k 5 100k 4 GNDA Drive Card Connector R343 R348 GNDA GNDA R331 GNDA R344 GNDA 10k 1k GNDA 7 2 3 VDD_5V LM2903 1 IC105A 100k R327 /ENABLE1 W_H1 V_H1 U_H1 BRAKE_GATE CON14 CON16 CON18 VDD_5V VDD G1CH5 G0CH0 G0CH1 / G1CH0 G0CH5 G1CH1 C80.01 C80.00 C80.11 C80.10 C80.21 / C80.03 C80.20 / C80.02 C80.IN0,1,2,3 P0.11 DC_XMC1300_V1 VCC_15V 7 8 4 3 R332 2 GNDA 8 C313 100n_10V 1u_10V C312 VDD_5V GND DC_LINK B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 47pF C314 PFC_OFF Must be LOW to disable PFC Sheet: 4/4 8 11/11/2013 08:45:33 750W_Inverter_V1.1 100R R336 2 MSTBV2 VDD_5V X303-2 X303-1 1 VDD C42.0 G2CH3 G1CH1 / G3CH3 G0CH0 G0CH2 / G1CH2 G0CH4 / G2CH0 G1CH6 / G1.ORC6 C80.01 / HR.01 C80.00 / HR.00 C80.20 / C80.11 / HR.20 C80.21 / C80.10 / HR.21 C80.12 / C80.21 / HR.31 C80.13 / C80.20 / HR.30 C80.IN0,1,2,3 P0.12 DC_XMC4400_V1 Drive Card GNDA 1 3k 23 GNDA Board User's Manual GNDA Figure 25 Single Shunt Current Sensing Offset: 2.5V Gain: 12 E D C B A KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit Production Data Single Shunt and PFC Amplifier, PFC Protection, Drive Card and Auxiliary Power Connector Revision 1.0, 2014-01-30 KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit Production Data Component Placement PE 3.2 S201 S202 S203 B101 3,2 D101 Q101 D1_OPT R224 R223 R238 R239 D202 R232 NTC R225 R240 D203 R234 R236 ADJ_402 ADJ_403 R231 R228 X201 R230 R109 C202 C309 Flyback converter 400V -> 15V, 5V C114 D104 1 D102 8 TR101 JP103 15V IC101 R118 C112 R127 R124 C111 C107 T101 C110 R101 R108 CX102 R116 CY101 L102 DC LINK Fuse: 3.15A R140 R136 C119 5 R139 ADJ_401 R129 C115 GND R128 X303 CX101 C101 1 4 D106 C121 R130 Q103 C120 Fuse F101 + C113 CY102 C102 2 5V D103 IC103 R104 L101 R102 R114 C105 R113 - GND JP102 R125 R133 TP2 TP1 GND SOFTS 1 C116 DriveCard Connector R117 X303 C213 a b C313 C106 R123 D105 C117 R106 Auxiliary Power Board Connector A10 DIN41612-Q/2 C118 R131 R141 R137 R134 R327 R332 C314 C316 R348 R343 R314 3 PHASE SHUNT CURRENT SENSE R324 R325 R115 R110 R245 CX103 R103 R322 R323 A9 R120 R121 R326 R107 DC LINK X101 1 LED101 MAINS 2 3 R138 3,2 IC104 3 Phase Power Inverter 750W V1.1 Figure 26 R111 R135 D107 R122 C311 R315 R312 R320 R211 + ~ K101 C109 C310 R321 R305 R302 R202 R203 R301 C303 R216 R207 C308 U301 C209 R204 C208 C207 R217 R318 R319 C305 R304 C307 R306 C301 ~ X302 R201 C306 A12 A11 PFC 18 18 IC201 R308 R309 R210 R316 R317 IC105 R313 R307 R310 R311 B13 R142 I-TRIP - LINE FILTER C108 R126 11 R208 R303 R205 R212 R213 C203 C204 R209 B14 R112 C302 R206 C205 R215 R214 C206 C304 R119 1 R132 R336 R237 R340 Enable Power JP202 R241 D301 D302 D303 GND R243 C216 R242 C318 C201 2 C312 C217 C211 C210 C317 C319 3 Q102 R342 R341 LED301 R244 Q301 R328 R334 R329 R333 R337 X301 16 4 R227 PFC control sel. R345 R331 JP101 C104 R105 IC102 /FO JP201 R338 R346 R347 C315 C215 IC202 R330 R335 C214 GND C212 C103 MCU CTRL DRV PFC CTRL GND INVERTER STAGE R339 NTC ext. D206 MOTOR BEMF SENSE TEMP X301 R235 D205 1 W V U 1 D204 2 3 JP301 R233 R229 X201 PE D201 R226 X101 R221 RECTIFIER R222 R344 S206 R220 S205 R219 R218 S204 L N PE Component Placement 750W_Inverter_V1.1 not saved! Sheet: >SHEET Board User's Manual 24 Revision 1.0, 2014-01-30 KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit Production Data 3.3 Figure 27 Board Dimensions and Mounting Hole Positions Board Dimensions and Mounting Hole Positions Board User's Manual 25 Revision 1.0, 2014-01-30 KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit Production Data 3.4 Figure 28 Winding Rules for Transformer TR101 Winding Rules for Transformer TR101 Board User's Manual 26 Revision 1.0, 2014-01-30 KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit Production Data 3.5 Bill of Material (BOM) Table 5 BOM of KIT_XMC750WATT_AK_V1 Board Pos. Qty Value No. Device Reference Des. B101 C101, C102 C103 C104, C112 C105, C107 C106 C108 C109 C110 C111, C210, C211 C113 C114 C115 C116 C117 C118 C120 C121 C201 C202 C204, C206, C208, C305, C308, C311, C314 C209 C212, C214, C215 C213 C216 C217 C301, C304, C312 C302, C313 C306 C309, C315, C316 CX101, CX102 CX103 CY101, CY102 D101 D102, D104, D105 D103 D107, D201, D202, D203, D204, D205, D206 D301, D302, D303 HEATSINK101 IC101 IC102 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 1 2 2 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 KBU1005_10A 270u_450V TR3D476K025C0150_47u_25V_ESR0.15 100n_25V 68nF 330pF 10nF 1n_25V 4n7_25V 10u_25V 2.2nF/630V 100uF/25V 220uF/10V 0.1uF/0805 33uF/35V 10u 1uF/0805 1nF/0805 100n_25V 1u_25V GBU4GBU4H CPOL-EUE10-30 C_EU_CASE_CCASE_D C_EU_CASE_C0603 C_EU_CASE_C0603 C_EU_CASE_C0603 C_EU_CASE_C0603 C_EU_CASE_C0603 C_EU_CASE_C0603 C_EU_CASE_C1206 C-EU075-042X103 CPOL-EUE CPOL-EUE C-EUC0805 CPOL-EUE C_EU_CASE_C0805 C-EUC0805 C-EUC0805 C-EUC0603 C-EUC0805 21 7 47pF C-EUC0603 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 1 3 1 1 1 3 2 1 3 2 1 2 1 3 1 10nF 10u_25V 100nF 100p_25V 2n2_25V 100n_10V 1u_10V 100nF 10n 680n_400V 220n_450V 3n3_400V IDB10S60C US1J US1D C-EUC0603 C_EU_CASE_C0805 C_EU_CASE_C0603 C_EU_CASE_C0603 C_EU_CASE_C0603 C-EUC0603 C-EUC0603 C-EUC0603 C-EUC0603 CXXC22B10 CXXC15B10 CYYC10B4 IDT08S60C DIODE-DO-214AC DIODE-DO-214AC 37 7 1N4148 DIODE-SOD80C 38 39 40 41 3 1 1 1 5V1 Thermalloy FAN3100TSX ICE3PCS02 DIODE-MINIMELF 78075 FAN3100 ICE3PCS02 Board User's Manual 27 Revision 1.0, 2014-01-30 KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit Production Data 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 1 1 1 1 1 1 1 1 2 1 1 1 2 3 3 1 1 3 1 1 ICE3B0365JG TLVH431AI-DBZ LM2903 MC33174D 6EDL04I06NT AZ762-1C-12D Kaschke GP2002.153.807 WE-7448258022 5988070107F_Green IKB20N60H3 BCR108W BCR148W 2M/200V/1% 330k/200V/1% 330K/1% S14K275 10R 47k 330k/100V/1% B57364S409M ICE3B0365JG TLV431A-DBZ LM2903 LM324D 6ED003L06-F G2RE KLL_GP2002.1 WE-CMB_XL LEDCHIPLED_0603 IKB30N60H3 BCR108W BCR108W R-EU_R0805 R-EU_R0805 R-EU_M0805 S14K275 R-EU_R0603 R-EU_R0603 R-EU_R0805 NTC-B57364 62 8 10k R-EU_R0603 63 64 65 66 67 68 69 70 71 72 73 74 75 1 1 1 1 1 1 1 2 2 1 1 1 1 2k2/1% 10K/1% 10k/1% 0R05_2W 39k/1% 68k/1% 50R 0R 0R 330K/1%/1206 68k 100k/0603 33k2/1%/0603 R-EU_R0805 R-EU_M0805 R-EU_R0603 R-EU_R2512 R-EU_R0805 R-EU_R0805 R-EU_R0603 R-EU_R0805 R-EU_R0603 R-EU_R1206 R-EU_R0603 R-EU_R0603 R-EU_R0603 76 7 0R/0603 R-EU_R0603 77 7 10R R-EU_R0805 78 79 80 81 82 83 1 1 2 1 1 1 22R/0805 5k6 1k5 2R 11k/1%/0603 200k R-EU_R0805 R-EU_R0603 R-EU_R0603 R-EU_R1206 R-EU_R0603 R-EU_R0603 84 6 12K R-EU_R0603 85 2 20K R-EU_R0603 Board User's Manual 28 IC103 IC104 IC105 IC201 IC202 K101 L101 L102 LED101, LED301 Q101 Q102 Q301 R101, R106 R102, R108, R114 R103, R107, R113 R104 R105 R109, R119, R132 R110 R111 R112, R131, R134, R141, R227, R304, R342, R343 R115 R116 R117 R118 R120 R121 R122 R123, R128 R124, R237 R125 R126 R129 R130 R133, R308, R310, R316, R318, R322, R324 R135, R218, R219, R220, R228, R229, R230 R136 R137 R138, R340 R139 R140 R142 R201, R202, R203, R213, R215, R217 R204, R211 Revision 1.0, 2014-01-30 KIT_XMC750WATT_AK_V1 XMC Motor Control Application Kit Production Data 86 6 1K R-EU_R0603 87 5 680R R-EU_R0603 88 6 100R R-EU_R0805 89 6 47k R-EU_R0805 90 91 92 93 3 1 1 4 0R05/2W 3K3 0R050/2W 12k R-EU_R2512 R-EU_R0603 R-EU_R2512 R-EU_R0603 94 6 1k R-EU_R0603 95 96 1 3 8k2 100k R-EU_R0603 R-EU_R0603 97 9 330K/1% R-EU_R0805 98 99 100 101 102 1 1 1 1 3 3k 100R 2k NCP18WF104J03RB 12K/1% R-EU_R0603 R-EU_R0603 R-EU_R0603 R-EU_R0603 R-EU_R0805 103 6 IKD10N60R IKD04N60R 104 105 106 107 108 109 110 BC857C 3mH AD8616AR THT_MSTBA3 THT_FAB32Q2 PINHD-2X9 MSTBV2 BC857A-PNP-SOT23-BEC EPCOS_E16V AD8616AR MSTBA3 FAB32Q2 PINHD-2X9 MSTBV2 1 1 1 2 1 1 1 Board User's Manual 29 R205, R206, R207, R212, R214, R216 R208, R209, R210, R303, R314 R221, R223, R225, R231, R233, R235 R222, R224, R226, R232, R234, R236 R238, R239, R240 R241 R245 R301, R306, R307, R321 R302, R305, R312, R315, R326, R348 R313 R320, R327, R331 R328, R329, R330, R333, R334, R335, R337, R338, R339 R332 R336 R341 R344 R345, R346, R347 S201, S202, S203, S204, S205, S206 T101 TR101 U301 X101, X201 X301 X302 X303 Revision 1.0, 2014-01-30 w w w . i n f i n e o n . c o m Published by Infineon Technologies AG M otor Control Applic ation Kit For XMC1000 Family KIT_XM C1300_DC_V1 XMC1300 Drive Card V1.0 Board User„s M anual Revision 1.0, 2013-11-05 Mic rocontroll er Edition 2013-11-05 Published by Infineon Technologies AG 81726 Munich, Germany © 2013 Infineon Technologies AG All Rights Reserved. Legal Disclaimer The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. Information For further information on technology, delivery terms and conditions and prices, please contact the nearest Infineon Technologies Office (www.infineon.com). Warnings Due to technical requirements, components may contain dangerous substances. For information on the types in question, please contact the nearest Infineon Technologies Office. Infineon Technologies components may be used in life-support devices or systems only with the express written approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure of that life-support device or system or to affect the safety or effectiveness of that device or system. Life support devices or systems are intended to be implanted in the human body or to support and/or maintain and sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may be endangered. KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 Revision History Page or Item Revision 1.0, 2013-11-05 Subjects (major changes since previous revision) Initial release Trademarks of Infineon Technologies AG AURIX™, C166™, CanPAK™, CIPOS™, CIPURSE™, EconoPACK™, CoolMOS™, CoolSET™, CORECONTROL™, CROSSAVE™, DAVE™, EasyPIM™, EconoBRIDGE™, EconoDUAL™, EconoPIM™, EiceDRIVER™, eupec™, FCOS™, HITFET™, HybridPACK™, I²RF™, ISOFACE™, IsoPACK™, MIPAQ™, ModSTACK™, my-d™, NovalithIC™, OptiMOS™, ORIGA™, PRIMARION™, PrimePACK™, PrimeSTACK™, PRO-SIL™, PROFET™, RASIC™, ReverSave™, SatRIC™, SIEGET™, SINDRION™, SIPMOS™, SmartLEWIS™, SOLID FLASH™, TEMPFET™, thinQ!™, TRENCHSTOP™, TriCore™. Other Trademarks Advance Design System™ (ADS) of Agilent Technologies, AMBA™, ARM™, MULTI-ICE™, KEIL™, PRIMECELL™, REALVIEW™, THUMB™, µVision™ of ARM Limited, UK. AUTOSAR™ is licensed by AUTOSAR development partnership. Bluetooth™ of Bluetooth SIG Inc. CAT-iq™ of DECT Forum. COLOSSUS™, FirstGPS™ of Trimble Navigation Ltd. EMV™ of EMVCo, LLC (Visa Holdings Inc.). EPCOS™ of Epcos AG. FLEXGO™ of Microsoft Corporation. FlexRay™ is licensed by FlexRay Consortium. HYPERTERMINAL™ of Hilgraeve Incorporated. IEC™ of Commission Electrotechnique Internationale. IrDA™ of Infrared Data Association Corporation. ISO™ of INTERNATIONAL ORGANIZATION FOR STANDARDIZATION. MATLAB™ of MathWorks, Inc. MAXIM™ of Maxim Integrated Products, Inc. MICROTEC™, NUCLEUS™ of Mentor Graphics Corporation. Mifare™ of NXP. MIPI™ of MIPI Alliance, Inc. MIPS™ of MIPS Technologies, Inc., USA. muRata™ of MURATA MANUFACTURING CO., MICROWAVE OFFICE™ (MWO) of Applied Wave Research Inc., OmniVision™ of OmniVision Technologies, Inc. Openwave™ Openwave Systems Inc. RED HAT™ Red Hat, Inc. RFMD™ RF Micro Devices, Inc. SIRIUS™ of Sirius Satellite Radio Inc. SOLARIS™ of Sun Microsystems, Inc. SPANSION™ of Spansion LLC Ltd. Symbian™ of Symbian Software Limited. TAIYO YUDEN™ of Taiyo Yuden Co. TEAKLITE™ of CEVA, Inc. TEKTRONIX™ of Tektronix Inc. TOKO™ of TOKO KABUSHIKI KAISHA TA. UNIX™ of X/Open Company Limited. VERILOG™, PALLADIUM™ of Cadence Design Systems, Inc. VLYNQ™ of Texas Instruments Incorporated. VXWORKS™, WIND RIVER™ of WIND RIVER SYSTEMS, INC. ZETEX™ of Diodes Zetex Limited. Last Trademarks Update 2011-02-24 Template: IFX_Template_2011-02-24.dot KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 Table of Contents Table of Contents 1 1.1 1.2 Overview ............................................................................................................................................. 7 Key Features ........................................................................................................................................ 7 Block Diagram ...................................................................................................................................... 8 2 2.1 2.2 2.3 2.3.1 2.3.2 2.3.3 2.4 2.5 2.6 2.7 Hardware Description ........................................................................................................................ 9 Power Supply ....................................................................................................................................... 9 Clock Generation ............................................................................................................................... 11 Debug Interface .................................................................................................................................. 11 On-board USB Debugger ................................................................................................................... 11 Debug Connector (8-pin).................................................................................................................... 13 Infineon Debug Connector (16-pin) .................................................................................................... 13 Potentiometer and User LEDs ........................................................................................................... 15 USIC0 Connector ............................................................................................................................... 15 Hall Sensor and Encoder Connectors ................................................................................................ 16 Power Board Connector ..................................................................................................................... 17 3 3.1 3.2 3.3 Production Data................................................................................................................................ 19 Schematics ......................................................................................................................................... 19 Component Placement....................................................................................................................... 22 Bill of Material (BOM) ......................................................................................................................... 23 Board User's Manual 4 Revision 1.0, 2013-11-05 KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 List of Figures List of Figures Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Block Diagram of KIT_XMC1300_DC_V1 ........................................................................................... 8 XMC1300 Drive Card (KIT_XMC1300_DC_V1) .................................................................................. 9 Power Supply Concept and Powering Options .................................................................................. 10 Block Diagram of Power Supply Concept .......................................................................................... 10 DAVE™ - “BMI Get Set” for XMC1000 Family................................................................................... 11 Installation of Serial Port Driver.......................................................................................................... 12 On-Board USB Debugger .................................................................................................................. 12 Pin Assignment of Debug Connector (8-pin) ..................................................................................... 13 Infineon Debug Connector (16-pin) .................................................................................................... 14 Potentiometer and LEDs .................................................................................................................... 15 USIC Interface Connector .................................................................................................................. 15 Hall Sensor and Encoder Connectors ................................................................................................ 16 Hall Sensor and Encoder Interface Circuitry ...................................................................................... 16 Power Board Connector ..................................................................................................................... 17 XMC1302 MCU, Power Supply, HALL and Encoder Interface, USIC0 interface .............................. 20 Isolated On-board Debugger.............................................................................................................. 21 Component Placement ....................................................................................................................... 22 Board User's Manual 5 Revision 1.0, 2013-11-05 KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 List of Figures List of Tables Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Power status LED‟s .............................................................................................................................. 9 Potentiometer ..................................................................................................................................... 15 USIC0 Connector X104...................................................................................................................... 15 HALL Sensor and Encoder Interfaces ............................................................................................... 17 Power Board Connector ..................................................................................................................... 18 Use Cases of PWM Signals ............................................................................................................... 19 BOM of KIT_XMC1300_DC_V1 Board .............................................................................................. 23 Board User's Manual 6 Revision 1.0, 2013-11-05 KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 Overview Introduction This document describes the features and hardware details of the DriveCard XMC1300 V1 (KIT_XMC1300_DC_V1) designed to work with Infineon‟s inverter boards. This board is part of Infineon‟s Motor Control Application Kits. 1 Overview The drive card KIT_XMC1300_DC_V1 houses the XMC1302 Microcontroller from Infineon Technologies, a power board connector, a set of position interface circuits with hall and encoder connectors, a USIC interface and an isolated on-board debug interface. The board along with a three phase inverter demonstrates the capabilities of the XMC1302. The main use case for this board is to demonstrate the motor control features of the XMC1302 device including tool chain. The focus is safe operation under evaluation conditions. The board is neither cost nor size optimized and does not serve as a reference design. 1.1 Key Features The KIT_XMC1300_DC_V1 board is equipped with the following features Infineon XMC1302 (ARM® Cortex™-M0-based) Microcontroller, 200 kByte on-chip Flash, TSSOP38 Connection to power inverter via the power board connector Combined hall sensor and encoder interface USIC interface connector for connection of UART, SPI or I2C 6 LEDs − 2 Power indicating LEDs − 1 User LED (P0.4) − 1 Encoder enable LED − 2 Debug LEDs (DEBUG, COM) Potentiometer, connected to analog input P2.5 (ADC group 1, channel 7) Isolated Debug options − On-Board Debugger (SEGGER J-Link LITE) via USB connector − Infineon Debug connector 16-pin (0.1”) with DriveMonitor USB Stick V2 (KIT_DRIVEMONI_USB_V2) Isolated Connectivity − UART channel of On-Board Debugger (SEGGER J-Link LITE) via USB connector Power supply of MCU domain − Via power board connector (5V) Power supply of isolated debug domain − Via Debug USB connector − Via Infineon Debug connector 16-pin Board User's Manual 7 Revision 1.0, 2013-11-05 KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 Overview 1.2 Block Diagram Figure 1 shows the functional block diagram of the KIT_XMC1300_DC_V1 board. For more information about the power supply domains please refer to chapter 2.1. The drive card has got the following building blocks: 1 Power Board Connector 1 set of position interface connectors (HALL, ENCODER) Encoder Enable signals via GPIOs (P0.10) 1 User LED connected to GPIOs (P0.4) Variable resistor (POTI) connected to GPIO P2.5 (ADC group 1, channel 7) USIC0 interface connector (P0.10, P0.14, P1.4, P1.5) Isolated On-board Debugger via Debug USB connector (Micro-USB) with UART channel (USIC0, channel 1) Optional Infineon Debug interface connector for Drive Monitor USB Stick V2 (KIT_DRIVEMONI_USB_V2) ENCODER IFX Debug isolation On-board Debugger XMC4200 Debug USB GPIO enable driver KIT_XMC1300_DC_V1 5V POTI POSIF0 USIC U0C0/C1 ADC XMC1300 TSSOP38 SWD/SPD USIC U0C1 11x CCU40 CCU80 Debug USIC0 Figure 1 XMC1300 Drive Card GPIO 1x PWM 6x PWM 1x IN 1x enable Power Board Connector HALL isolation BlockDiagram.emf Block Diagram of KIT_XMC1300_DC_V1 Board User's Manual 8 Revision 1.0, 2013-11-05 KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 Hardware Description 2 Hardware Description The following sections give a detailed description of the hardware and how it can be used. Isolated Debug Domain Debug Connector Potentiometer User LED XMC1300 CPU Power GND Domain Power indicating LED Debug USB Connector Infineon Debug Connector On-board Debugger Encoder Enable LED Debug Encoder Connector Interface Power HALL Interface indicating LED Power Board Connector Board_Interfaces.emf Figure 2 2.1 XMC1300 Drive Card (KIT_XMC1300_DC_V1) Power Supply The KIT_XMC1300_DC_V1 board is designed with two galvanically isolated supply domains. On the left side, there is the debug domain, which contains a XMC4200 MCU as on-board debug controller (OBD) as well as level shifters to a 5V debug interface like the drive monitor USB stick (KIT_DRIVEMONI_USB_V2). The debug domain can be powered via the USB plug (5V) as well as the Infineon debug connector. On the middle to the right side there is the power GND supply domain, which provides the power supply for the MCU and the peripheral components. This supply domain is usually powered from the power board connector. The typical current drawn by the drive card at the power GND domain is about 25 mA. To indicate the power status of the KIT_XMC1300_DC_V1 board two power indicating LEDs are provided on board (see Figure 3). The LED will be “ON” when the corresponding power rail is powered. Table 1 Power status LED’s LED Reference LED101 LED201 Power Rail VDD5 VISO5 Voltage 5V 5V Note Power GND domain, must always be “ON” Debug supply domain, “ON” if debug domain is intened to be used. Figure 3 and Figure 4 show details of the power supply concept of the drive card. Board User's Manual 9 Revision 1.0, 2013-11-05 KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 Hardware Description Isolated Debug Domain IFX1763: 3.3V Linear LDO Voltage Regulator Power GND Domain Debug Connector (5V – GND) Power indicating LED Debug USB Connector Infineon Debug Connector Power indicating LED Debug Connector (5V – GND) Power Board Connector Power.emf Power Supply Concept and Powering Options Power LED Drive Card XMC1300 V1 KIT_XMC1300_DC_V1 Debug USB Power LED VISO5 +5V VUSB5 VDD5 +5V VISO5 VDD5 IFX1763 isolation U202 VISO3.3 U201 XMC4200 OBD IFX Debug 16-pin Level Shifters 3.3V -> 5V IC101 UART SWD XMC1300 TSSOP38 Power Board Connector Figure 3 OBD_OFF# Power_Block.emf Figure 4 Block Diagram of Power Supply Concept Board User's Manual 10 Revision 1.0, 2013-11-05 KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 Hardware Description 2.2 Clock Generation An internal oscillator provides the clock signal to the XMC1300 microcontroller. The CPU can be adjusted to maximum 32MHz (MCLK) whereas the PWM peripherals can be configured to use double of this clock (PCLK). 2.3 Debug Interface The KIT_XMC1300_DC_V1 is designed to use “Serial Wire Debug” (SWD) or “Single Pin Debug” (SPD) as debug interfaces. It supports debugging via different channels which are all galvanically isolated from the power GND supply domain: On-board Debugger Infineon Debug Connector (16-pin) with Debug and UART interface 2.3.1 On-board USB Debugger The on-board debugger [1] supports Serial Wire Debug (SWD) [2] o o SWIO SWCLK o o SWIO SWCLK P0.14 (SWD0) P0.15 (SWD0) or P1.3 (SWD1) P1.2 (SWD1) Single Pin Debug (SPD) [2] o SPD P0.14 (SPD0) or o SPD P1.3 (SPD1) Full Duplex UART communication via a Virtual COM port o o PC_RXD PC_TXD o o PC_RXD PC_TXD P1.2 USIC0CH1.DOUT0 P1.3 USIC0CH1.DX0A or P0.15 USIC0CH0.DOUT0 P0.14 USIC0CH0.DX0A [1] Attention: The firmware of the on-board debugger requires the latest J-Link driver (V4.62 or higher) and a Serial Port Driver (CDC driver) installed on your computer. Please check “Install J-Link Serial Port Driver” when installing the latest J-Link driver (see Figure 6) [2] The debug interface type (SPD or SWD) is selected via boot mode index (BMI) configuration. Changing the BMI is supported by the DAVE™ IDE and the “BMI Get Set” window (see Figure 5). Figure 5 DAVE™ - “BMI Get Set” for XMC1000 Family Board User's Manual 11 Revision 1.0, 2013-11-05 KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 Hardware Description Figure 6 Installation of Serial Port Driver The on-board debugger can be accessed through the Debug USB connector shown in Figure 7. The Debug LED (LED202) shows the status during debugging. SEGGER J-LINK part (isolated) On-board Debugger XMC1300 part Debug Connector Debug LEDs Debug USB Connector isolation SWD & UART Infineon Debug Connector Debug Connector Debugger.emf Figure 7 On-Board USB Debugger When using an external debugger connected to the Infineon Debug Connector (16pin), the on-board debugger has to be switched off. This is done by connecting pin 6 of the Infineon Debug Connector to GNDISO. Board User's Manual 12 Revision 1.0, 2013-11-05 KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 Hardware Description 2.3.2 Debug Connector (8-pin) The KIT_XMC1300_DC_V1 board supports debugging via SWD and SPD with the OBD as described in section 2.3.1. The pin assignment is provided in a way that both SWD ports (SWD0 and SWD1) can be selected. Please refer to Figure 8 for details on pin assignment. OBD Debug Connector (8-pin) Debug Connector (8-pin) SWCLK (SC) 1 2 SWIO (SD) P0.15 1 2 P0.14 +5V (VDD5) 3 4 GND +5V (VDD5) 3 4 GND GND 5 6 +5V (VDD5) GND 5 6 +5V (VDD5) PC_TX 7 8 PC_RX P1.3 7 8 P1.2 Debug_8pin.emf Figure 8 Pin Assignment of Debug Connector (8-pin) The default connection will provide the following set-up: Serial Wire Debug (SWD) o SWIO/SPD P0.14 (SWD0) o SWCLK P0.15 (SWD0) Full Duplex UART communication via a Virtual COM port o PC_RXD P1.2 USIC0CH1.DOUT0 o PC_TXD P1.3 USIC0CH1.DX0A While breaking off the J-LINK part of the PCB and connecting the debug interface with a ribbon cable, the direct connection will provide the same set-up. A reverse connection of the debug connector (pin1 to pin8) provides the other set-up: Serial Wire Debug (SWD) o SWIO/SPD P1.3 (SWD1) o SWCLK P1.2 (SWD1) Full Duplex UART communication via a Virtual COM port o o 2.3.3 PC_RXD PC_TXD P0.15 USIC0CH0.DOUT0 P0.14 USIC0CH0.DX0A Infineon Debug Connector (16-pin) The KIT_XMC1300_DC_V1 board supports debugging via Infineon‟s device access server (DAS), when using KIT_DRIVEMONI_USB_V2 as interface device. The latest release of DAS software can be downloaded from http://www.infineon.com/das. When using an external debugger, the on-board debugger (OBD) has to be switched off. This is done by connecting pin 6 to GNDISO. KIT_DRIVEMONI_USB_V2 already provides this connection and the OBD is disabled as soon as the connector is plugged in. Next to the SWD and SPD debug signals which are provided as unidirectional signals because of the galvanic isolation, UART signals can be accessed through this connector as well. Figure 9 shows the pin assignment of the connector, the following table lists the signals as well. Board User's Manual 13 Revision 1.0, 2013-11-05 KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 Hardware Description Infineon Debug Connector (16-pin) SWD_DIR 1 2 +5V (VISO5) SWD_IN 3 4 GNDISO PC_RXD 5 6 OBD_OFF SWD_OUT 7 8 n.c. n.c. 9 10 n.c. SWCLK 11 12 n.c. n.c. 13 14 PC_TXD n.c. 15 16 n.c. Infineon_Debug_16pin.emf Figure 9 Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 Infineon Debug Connector (16-pin) Signal Name SWD_DIR +5V (VISO5) SWD_IN GNDISO PC_RXD OBD_OFF# SWD_OUT n.c. n.c. n.c. SWCLK n.c. n.c. PC_TXD n.c. n.c. Board User's Manual I/O O I I I O O I - Serial Wire Debug Defines the direction of SWIO +5V supply of isolated debug domain Input signal of SWIO Ground of isolated debug domain UART Receive signal (P1.3, DOUT0 USIC0, channel1) Disable on-board debug device (Low active) Output signal of SWIO Not connected Not connected Not connected SWD clock signal Not connected Not connected UART Transmit signal (P1.2, DX0A, USIC0, channel1) Not connected Not connected 14 Revision 1.0, 2013-11-05 KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 Hardware Description 2.4 Potentiometer and User LEDs The KIT_XMC1300_DC_V1 provides a potentiometer which is connected to ADC group1, channel7 and one user LED (P0.4). Next to the LED, a testpoint is available in order to easily connect an oscilloscope‟s probe for software controlled trigger signals. User LED Potentiometer Potentiometer_LED.emf Figure 10 Table 2 Potentiometer and LEDs Potentiometer Potentiometer R103 Connected to Port Pin P2.5 / G1_CH7 (Group 1, channel 7) User LEDs LED102 Connected to Port Pin P0.4 (LED) Attention: The testpoints are referenced to power GND supply domain. Hence they may carry hazzardous voltages. 2.5 USIC0 Connector The USIC Interface provides access to USIC 0 channel 0, which supports SPI, UART and I2C communication protocolls. USIC 0 channel 0 Figure 11 Table 3 Pin X104-1 X104-2 X104-3 X104-4 X104-5 X104-6 USIC0.emf USIC Interface Connector USIC0 Connector X104 Port P1.4 VDD5 P1.5 P0.10 P0.14 GND Board User's Manual Peripherals USIC0_CH0.DX5E 5V USIC0_CH0.DOUT0 USIC0_CH0.SELO1 / DX2C USIC0_CH0.SCLKOUT GND 15 Comment Overlaps with ENENC Overlaps with SWD0/SPD0 Revision 1.0, 2013-11-05 KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 Hardware Description 2.6 Hall Sensor and Encoder Connectors The KIT_XMC1300_DC_V1 provides two pairs of HALL and incremental encoder connectors as indicated in Figure 12. The encoder interface connector provides a differential input which is transformed into single ended signals by an interface IC. The HALL sensor interface provides a pull-up resistor for each HALL sensor signal as well as power supply for the HALL sensors 4 Encoder Enable LED Encoder Interface 6 5 Power Supply LED HALL Interface 7 LED at P0.4 POTI VDD5 LED-GE/D/0603 LED102 VDD5 VDD5 Port 1 - high current port LED101 LED-GN/D/0603 Hall_Encoder.emf IC101_P1 16 EI_POS2/P1.0 Figure 12 Hall Sensor and Encoder TP201Connectors 15 EB_POS1/P1.1 P1.0 P1.1 P1.2 P1.3 P1.4 P1.5 8 14 13 12 11 PC_RXD/P1.2 PC_TXD/P1.3 1 TP203 LED/P0.4 1 A R103 POTI A E 1k5R/0603 R104 1k5/0603 R105 no ass. no ass. Both P1.4 the HALL and the encoder signals are connected to the same POSIF interface. The ENENC-signal is used P1.5 to either enable the output signals of the encoder IC or to activate the powerS supply and pull-up resistor supply VDD5 10 POT VDD of the HALL sensor interface. As a result, both interfaces can be connectedVADC0.G1CH5 at the same time and the user can C101 TP202 220nby software which interface to 1use. Figure 13 shows the HALL sensor and encoder interface circuitry. select 9 VSS no ass.and peripheral GND GND Please refer to Table 4 for GND details on pin assignment. GND GND XMC1302-T038 HALL SENSOR CONNECTOR 330p/0603 f_cutoff = 14.6kHz GND VDD5 3 1k96/0402 5 4 3 2 1 R112 X101 1k96/0402 LED/P0.4 R109 C103 R111 n.m.(33k) V_W 1k96/0402 I_AVG R108 TP1 1 T102 BCR198W R110 V_DC I_PFC 1 T101 BCR198W 3 I_DC n.m./0603 R107 0R/0603 B 2 2 VDD5 ENENC/P0.10 R113 120R/0402 H0_POSIF.INA H0_POSIF.INB H0_POSIF.INI EA_POS0/P0.13 R114 120R/0402 EB_POS1/P1.1 R115 120R/0402 EI_POS2/P1.0 C MPT0,5/5-2,54 1 2 3 4 5 6 7 8 9 10 VDD5 GND ENENC/P0.10 U101 16 4 12 2 1 C107 15nF/0603 6 7 ENC0BGND PWM ENC0I+ R120 120R/0402 ENC0A+ ENC0B+ ENC0I+ ENCODER GND C106 15nF/0603 ENC0AENC0B+ R119 120R/0402 2 4 6 8 10 10 9 C108 15nF/0603 14 15 ENC0I- VCC GND 8 G G# GND 1A 1B 1Y 2A 2B 2Y 3A 3B 3Y 4A 4B 4Y 3 R118 JP101 1 3 5 7 9 LED103 1K5/0603 LED-GN/D/0603 ENC0A+ R116 120R/0402 ENC0AENC0BENC0I- 1k96/0402 V_DC V_U V_V V_W I_DC U_L U_H V_L V_H W_L W_H CTRAP/P0.12 ENPOW/P0.11 X102 C105 100nF/0402 VDD5 ENCODER LINE DRIVER AND CONNECTOR R117 VDD5 GND D 5 GND GND 11 EA_POS0/P0.13 AM26C32IPW 13 EB_POS1/P1.1 EI_POS2/P1.0 GND Figure 13 V1.1 / 28.10.2013 / AR Hall Legal Sensor and Encoder Interface Circuitry Disclaimer KIT_XMC1300_DC_V1 Revision The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. Board User's Manual 4 5 16 6 E XMC1300 28/10/2013 09:34:45 7 Sheet: 2/3 8 1.0, 2013-11-05 KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 Hardware Description Table 4 HALL Sensor and Encoder Interfaces Pin Port HALL Sensor Interface X101 1 GND 2 P1.0 3 P1.1 4 P0.13 5 VDD5 Encoder Interface X102 1 n.c. 2 VDD5 3 GND 4 n.c. 5 ENCA6 ENCA+ 7 ENCB8 ENCB+ 9 ENCI10 ENCI+ Enable Encoder LED103 P0.10 2.7 Peripheral POSIF0.IN2A POSIF0.IN1B POSIF0.IN0B HALL sensor power supply Encoder power supply POSIF0.IN0B POSIF0.IN1B POSIF0.IN2A High: Low: Enable Encoder Interface Enable HALL Interface including supply Power Board Connector The KIT_XMC1300_DC_V1 board provides a power board connector with all the signals required to control the power inverter. Next to the PWM output signals of CCU4 and CCU8 as well as the ADC signals, there are the power supply pins for the power GND domain. Figure 14 shows a picture of the power board connector. The pin and peripheral assignment can be found in Table 5. In addition, different use cases for three phase inverters can be found in Table 6. Power Board Connector PowerBoard_Con.emf Figure 14 Power Board Connector Attention: The power board connector is also providing the power supply for the power GND supply domain. Hence it may carry hazzardous voltages. Board User's Manual 17 Revision 1.0, 2013-11-05 KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 Hardware Description Table 5 Power Board Connector X302 Female MAB32B2 FAB32Q2 A1 A16 A2 A15 A3 A14 A4 A13 A5 A12 A6 A11 A7 A10 A8 A9 A9 A8 A10 A7 A11 A6 A12 A5 A13 A4 A14 A3 A15 A2 A16 A1 B1 B16 B2 B15 B3 B14 B4 B13 B5 B12 B6 B11 B7 B10 B8 B9 B9 B8 B10 B7 B11 B6 B12 B5 B13 B4 B14 B3 B15 B2 B16 B1 Function on Power Inverter GND PFC Gate IPFC VPFC VBEMF_U / IU (2) VBEMF_V / IV (2) VBEMF_W / IW (2) I_AVG / IDClink (2) U1_L U1_H V1_L V1_H W1_L W1_H CTRAP1 ENPOW1 VCC 5V Brake Gate Brake temp VDClink VBEMF_U / IU (1) VBEMF_V / IV (1) VBEMF_W / IW (1) IDClink (1) U0_L U0_H V0_L V0_H W0_L W0_H CTRAP0 ENPOW0 Port Peripherals VSS, VSSP P0.5 P2.2 P2.4 P2.9 P2.10 P2.11 P2.1 VDD, VDDP P2.3 P2.6 P2.8 P2.0 P2.7 P0.1 P0.0 P0.6 P0.7 P0.9 & P0.3 P0.8 & P0.2 P0.12 P0.11 CCU40.CC40 VADC0.G0CH7 VADC0.G0CH2 VADC0.G0CH3 VADC0.G0CH4 VADC0.G0CH6 CMP2.OUT ACMP2.INN VADC0.G1CH6 VADC0.G1CH4 VADC0.G1CH2 VADC0.G1CH3 VADC0.G1CH5 VADC0.G0CH0 VADC0.G0CH1 VADC0.G0CH5 VADC0.G1CH0 VADC0.G1CH1 CCU80.OUT01 CCU80.OUT00 CCU80.OUT11 CCU80.OUT10 CCU80.OUT21 CCU80.OUT03 CCU80.OUT20 CCU80.OUT02 CCU80.IN0A,IN1A,IN2A,IN3A GPIO Note: Please note that the numbering of the power board connector at the drive card is inverse to the numbering at the power board. Board User's Manual 18 Revision 1.0, 2013-11-05 KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 Production Data Table 6 Use Cases of PWM Signals X302 (MAB32B2) Function Port 2-Level Inverter with CCU80 B9 U0_L P0.1 B10 U0_H P0.0 B11 V0_L P0.6 B12 V0_H P0.7 B13 W0_L P0.9 B14 W0_H P0.8 B15 CTRAP0 P0.12 B16 ENPOW0 P0.11 2-Level Inverter with CCU80 (2 slices only) B9 U0_L P0.1 B10 U0_H P0.0 B11 V0_L P0.6 B12 V0_H P0.7 B13 W0_L P0.3 B14 W0_H P0.2 B15 CTRAP0 P0.12 B16 Enable0 P0.11 3 Production Data 3.1 Schematics Peripheral CCU80.OUT01 CCU80.OUT00 CCU80.OUT11 CCU80.OUT10 CCU80.OUT21 CCU80.OUT20 CCU80.IN0A,IN1A,IN2A,IN3A GPIO CCU80.OUT01 CCU80.OUT00 CCU80.OUT11 CCU80.OUT10 CCU80.OUT03 CCU80.OUT02 CCU80.IN0A,IN1A,IN2A,IN3A GPIO This chapter contains the schematics for the drive card: XMC1302 MCU, Power Supply, HALL and Encoder Interface, USIC0 interface Isolated On-board Debugger The board has been designed with Eagle. The full PCB design data of this board can also be downloaded from www.infineon.com/xmc-dev. Board User's Manual 19 Revision 1.0, 2013-11-05 E D C B A 1 P1.4 P1.5 SWIO/P0.14 SSC and ASC GND 1 2 3 4 5 6 7 8 n.m. 1 3 5 X104 2 4 6 25 100n XMC1302-T038 VSSP VDDP ORC 2 C104 S&H1 G1.CH1 G1.CH0 G1.CH4 G1.CH2 G1.CH3 G1.CH6 G1.CH7 CMP0 S&H1 G1.CH5 S&H0 G0.CH7 G0.CH6 G0.CH5 100nF/0402 ACMP CMP2 CMP1 3 MAB32B2 MAB32B2 X103-A1 X103-B1 X103-A2 X103-B2 X103-A3 X103-B3 X103-A4 X103-B4 X103-A5 X103-B5 X103-A6 X103-B6 X103-A7 X103-B7 X103-A8 X103-B8 X103-A9 X103-B9 X103-A10 X103-B10 X103-A11 X103-B11 X103-A12 X103-B12 X103-A13 X103-B13 X103-A14 X103-B14 X103-A15 X103-B15 X103-A16 X103-B16 S&H0 G0.CH1 G0.CH2 G0.CH3 G0.CH4 G0.CH0 XMC1302-T038 P2.4 P2.5 P2.6 P2.7 P2.8 P2.9 P2.10 P2.11 ENENC/P0.10 GND 26 C102 Port 2 - analogue features IC101_P2 GND VDD5 0R PFC_GATE/CMP2.OUT I_PFC V_PFC I_U I_V I_W I_AVG Power Board Connector V_PFC POT V_U I_DC V_V I_U I_V I_W LED/P0.4 PFC_GATE/CMP2.OUT V_L V_H W_H W_L ENENC/P0.10 ENPOW/P0.11 CTRAP/P0.12 EA_POS0/P0.13 SWIO/P0.14 R106 SWCLK/P0.15 R101 R102 P0.0 P0.1 P0.2 P0.3 P0.4 P0.5 P0.6 P0.7 P0.8 P0.9 P0.10 P0.11 P0.12 P0.13 P0.14 P0.15 Port 0 - standard port 38 37 36 35 BLM18PG600 L101 ORC P2.3 P2.2 P2.1 P2.0 IC101_P1 V_DC V_U V_V V_W I_DC U_L U_H V_L V_H W_L W_H CTRAP/P0.12 ENPOW/P0.11 V_W V_DC I_PFC 9 10 16 15 14 13 12 11 GND 220n C101 GND PWM 4 LED/P0.4 330p/0603 f_cutoff = 14.6kHz R109 C103 JP101 1 2 3 4 5 6 7 8 9 10 R108 n.m.(33k) GND TP1 I_AVG VDD5 EI_POS2/P1.0 EB_POS1/P1.1 PC_RXD/P1.2 PC_TXD/P1.3 P1.4 P1.5 I_DC n.m./0603 R107 0R/0603 XMC1302-T038 VSS VDD P1.0 P1.1 P1.2 P1.3 P1.4 P1.5 Port 1 - high current port VDD5 GND no ass. 1 TP202 no ass. 1 TP201 T102 BCR198W GND 1 1 C108 15nF/0603 C107 15nF/0603 C106 15nF/0603 GND 14 15 10 9 6 7 2 1 4 12 16 GND 5 6 1 7 4Y 3Y 2Y 1Y GND no ass. AM26C32IPW 4A 4B 3A 3B 2A 2B 1A 1B G G# VCC U101 The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. Legal Disclaimer ENC0I- ENC0I+ R120 120R/0402 ENC0B- ENC0B+ R119 120R/0402 ENC0A- ENC0A+ R116 120R/0402 7 TP203 H0_POSIF.INA H0_POSIF.INB H0_POSIF.INI GND ENCODER LINE DRIVER AND CONNECTOR MPT0,5/5-2,54 5 4 3 2 1 X101 T101 BCR198W LED/P0.4 LED at P0.4 HALL SENSOR CONNECTOR GND R105 IC101_P0 LED101 LED-GN/D/0603 1k5/0603 6 VDD5 17 18 4k7 19 4k7 20 21 22 23 24 27 28 29 30 31 32 33 34 P0.15 VDD5 Power Supply LED 2 3 U_H U_L 5 R110 R104 4 VDD5 3 R111 1k5R/0603 2 1k96/0402 LED-GE/D/0603 LED102 1k96/0402 2 3 R112 1 VDD5 VDD5 VDD5 1k96/0402 POTI 13 11 5 3 8 GND GND ENC0AENC0BENC0I- GND Sheet: 2/3 8 28/10/2013 09:34:45 KIT_XMC1300_DC_V1 XMC1300 V1.1 / 28.10.2013 / AR EI_POS2/P1.0 EB_POS1/P1.1 EA_POS0/P0.13 GND ENENC/P0.10 ENC0A+ ENC0B+ ENC0I+ EI_POS2/P1.0 EB_POS1/P1.1 EA_POS0/P0.13 ENENC/P0.10 2 4 6 8 10 ENCODER 1 3 5 7 9 X102 R115 120R/0402 R114 120R/0402 R113 120R/0402 8 S POT VADC0.G1CH5 GND VDD5 R103 POTI R117 C105 100nF/0402 E A 1k96/0402 20 R118 Board User's Manual LED103 1K5/0603 LED-GN/D/0603 Figure 15 VDD5 XMC1300 CORTEX-M0 Microcontroller in TSSOP38 Package E D C B A KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 Production Data XMC1302 MCU, Power Supply, HALL and Encoder Interface, USIC0 interface Revision 1.0, 2013-11-05 E D C B DEBUG_LED# COM_LED# RXD TXD VISO3.3 Q201 12MHZ/S/3.2X2.5 1 GNDISO T202 BCR148W VISO3.3 T201 BSS223PW VISO3.3 VISO3.3 27 EPAD 32 34 33 29 30 8 9 18 17 24 25 26 no ass. GNDISO GNDISO 1 2 3 4 5 VISO3.3 X205 OBD_OFF# OBD_TCK OBD_TMS 510R/0603 GNDISO 100nF/0402 C201 21 RX SWD_IN 2 VCCB VCCA B1 A1 B2 ---> A2 GND DIR VCCB VCCA B1 A1 B2 ---> A2 GND DIR U206 VCCB VCCA B1 A1 B2 <--A2 GND DIR U207 3 GNDISO SN74LVC2T45DCT 8 7 6 4 GNDISO SN74LVC2T45DCT 8 SWCLK_ISO 7 6 TX 4 GNDISO GNDISO 100nF/0402 C218 8 7 6 4 Supply GNDISO SN74LVC2T45DCT SWD_DIR SWD_OUT U205 Analog Digital 1 2 3 5 1 2 3 5 1 2 3 5 USB_D- HIB_IO_0 VBAT P14.9 P14.8 P14.7 P14.6 P14.5 P14.4 P14.3 P14.0 P1.5 P1.4 P1.3 P1.2 P1.1 P1.0 P0.8 P0.7 P0.6 P0.5 P0.4 P0.3 P0.2 P0.1 P0.0 PC_RXD5 SWD_IN5 VISO5 GNDISO SWCLK5 PC_TXD5 VISO5 GNDISO SWD_DIR5 SWD_OUT5 VISO5 VDDC1 VDDC VDDP2 VDDP1 VDDP USB USB_D+ Hibernate/RTC XMC4200_QFN48 VSS EPAD PORST# TCK TMS XTAL1 XTAL2 RTC_XTAL_1 RTC_XTAL_2 VAREF VAGND P2.5 P2.4 P2.3 P2.2 P2.1 P2.0 The board includes an On-Board-Debugger (OBD) using a XMC microcontroller plus the J-link SW from Segger. The OBD may be designed as break-out or non break-out option. In both cases, the license usage of this OBD with the J-Link SW is limited to the delivered board. Segger J-Link OBD R205 CONTROL GPIOs RESET# GPIO-P0.3 DEBUG_LED# GPIO-P0.2 AUX_LED# GPIO-P0.1 OBD Voltage Level Shifter OBD_OFF# P14.9 UART2 (DM2) U1C0 RXD DX0A-P0.4 TXD DOUT0-P0.5 TX_ENABLE GPIO-P0.7 TXACTIVE# GPIO-P0.6 ADC AIN GNDISO GNDISO C206 15pF/0402 22 SWCLK_ISO 23 CS 31 6 41 28 5 3 4 7 10 19 20 11 12 13 14 15 16 35 36 37 38 39 40 42 43 44 45 46 47 48 1 2 TX RX R204 R206 4 GNDISO Isolation 33R/0402 33R/0402 GNDISO SWCLK_ISO CS SWD_OUT SWD_IN SWD_DIR DEBUG_LED# COM_LED# COM LED Level Shifter No RESET Pin UART SPD SWV JTAG C210 100nF/0402 SPI Slave U0C1 CS_IN DX2A-P2.3 CLK_IN DX1A-P2.4 PULL Select GPIO-P0.8 C211 100nF/0402 A C212 4.7uF/X7R/0805 U201 C213 100nF/0402 U0C0 GPIO-P1.3 DX0B-P1.4 DOUT0-P1.5 SCLKOUT-P1.1 SELO0-P1.0 R210 4 GNDISO C214 100nF/0402 3 C215 100nF/0402 SPI Master SWD DIR MISO MOSI CLK_OUT CS_OUT R213 GNDISO VISO3.3 VISO3.3 SWIO/P0.14/2.1E PC_RXD/P1.2/2.5A VISO5 8 6 4 2 1 X203 7 5 3 1 debug GND GND2 B1 B2 B3 B4 B5 B6 VDD2 Si8462BB-B-IS1 GND1 A1 A2 A3 A4 A5 A6 VDD1 U204 SWCLK/P0.15/2.1B 3 6 7 5 8 5 6 OUT BYP EXP SENSE/ADJ SWCLK5 SWD_DIR5 SWD_IN5 PC_RXD5 SWD_OUT5 VDD5 9 15 14 13 12 11 10 16 GND VDD5 GND OE A C202 10nF/0402 VCC GND Y U203 SWIO/P0.14/2.1E 5 3 4 GNDISO 4 9 2 1 TMS VDDP TDO GND1 NC1 GND2 TDI RESET TRST BRKOUT TCLK GND3 BRKIN NC3 NC2 NC4 PC_RXD/P1.2/2.5A 7 8 8 6 4 2 GND debug V1.1 / 28.10.2013 / AR SWCLK/P0.15/2.1B Sheet: 3/3 8 28/10/2013 09:34:45 KIT_XMC1300_DC_V1 OBD X204 PC_TXD/P1.3 PC_RXD/P1.2 SWIO/P0.14 GND R212 n.m./0402 R211 4k7/0402 PC_TXD/P1.3/2.5A 0R/0402 SWCLK/P0.15 GNDISO R215 VISO5 PC_TXD5 GNDISO VISO3.3 7 5 3 1 C OBD_OFF# A BAS3010A-03W X201 V201 DriveMonitor2 74LVC1G126GW 2 1 IFX1763_PADNOP GND GND GND EN IN U202 C209 1uF/0402 GNDISO PC_TXD/P1.3/2.5A GNDISO 8 SWCLK5 2 SWD_DIR5 3 SWD_OUT5 4 PC_TXD5 5 PC_RXD5 6 SWD_IN5 7 VISO5 OBD Isolation VUSB5 OBD 3.3V Power Supply GNDISO 7 Debug and UART Interface The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. Legal Disclaimer GND VDD5 OBD Debug Connector GNDISOGNDISO 1 2 3 4 5 X202C L201 BLM18PG600 1k5/0603 LED201 LED-GN/D/0603 OBD Power Supply LED 6 R203 5 3 D1 C A R201 VUSB5 V203 ESD8V0L2B-03L 1 VISO3.3 C216 10uF/10V/0805 R202 R209 VISO5 V202 R207 R208 LED202 680R/0603 LED-GN/D/0603 2 D2 BAS3010A-03W 4k7/0402 10k/0402 LED203 680R/0603 LED-RT/D/0603 1M/0402 SWD_DIR SWD_IN SWD_OUT SWCLK C207 15pF/0402 10k/0402 10k/0402 ZX62-AB-5PA C208 100nF/0402 C203 10uF/10V/0805 On-board Debugger (OBD) and UART IF R214 1uF/0402 C204 10uF/10V/0805 2 1k/0402 21 C217 VDD5 Board User's Manual C205 100nF/0402 Figure 16 VDD5 1 E D C B A KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 Production Data Isolated On-board Debugger Revision 1.0, 2013-11-05 1 2 3 KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 Production Data C211 U204 C215 R205 C103 JP101 U_L POTI P2.5 G1CH7R117 R104 LED102 U101 R118 LED103 ENENC U_H V_L C108 R120 C107 R119 C106 R116 1 V_H X102 X102 W_L U203 X201 X203 SD 0 + Rx SC + 0 Tx +5V HA0 HA1 T101 GND R211 R112 R113 ADJ_301 HA2 C209 X203 GND R212 V201 Figure 17 ENABLE T102 1 2 3 4 5 R111 R114 R110 R115 X101 X101 HALL R105 T202 R214 1 W_H CTRAP U205 1 R108 R107 TP203 R210 U207 R109 DIN 41612-B/2 C102 LED P0.4 TP1 TP1 R213 C218 T201 C206 U206 XMC1300 LED101 X205 Q201 P1.4 C105 C217 C201 U201 C214 5V 1 L101 IC101 R103 R215 C207 P0.10 R106 R206 R204 LED203 LED202 R202 C210 C216 DEBUG C212 R201 COM C205 C202 X103 C104 b A1 a B1 C101 P0. 14 P1.5 GND C213 V203 X104 USIC0 X104 R101 C203 R207 R208 L201 U202 C204 C208 V202 X202 X204 debug X204 ADJ_303 P0.14 GND 5V P1.2 P0.15 5V GND P1.3 R203 Drive Card XMC1300 R102 Debug & COM (isolated) LED201 R209 Component Placement X202 3.2 GND 16 X103 ADJ_302 TP201 TP202 GND +5V Component Placement 1 2 Board User's Manual 22 3 Revision 1.0, 2013-11-05 KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 Production Data 3.3 Bill of Material (BOM) Table 7 BOM of KIT_XMC1300_DC_V1 Board Pos. Qty No. Value Device Reference Des. R101, R102 R103 R104 R105, R203 R106 R107 R108 R109 R110, R111, R112, R117 R113, R114, R115, R116, R119, R120 R118 R201, R202 R204, R206 R205 R207, R211 R208, R210, R213 R209 R212 R214 R215 C101 C102 C103 C104, C105, C201, C205, C208, C210, C211, C213, C214, C215, C218 C106, C107, C108 C202 C203, C204, C216 C206, C207 C209, C217 C212 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 2 1 1 2 1 1 1 1 4 6 1 2 2 1 2 3 1 1 1 1 1 1 1 11 4k7 10k 1k5R/0603 1k5/0603 0R n.m./0603 0R/0603 n.m.(33k) 1k96/0402 120R/0402 1K5/0603 680R/0603 33R/0402 510R/0603 4k7/0402 10k/0402 1M/0402 n.m./0402 1k/0402 0R/0402 220n 100n 330p/0603 100nF/0402 RESISTOR 0603 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 3 1 3 2 2 1 2 2 4 1 1 2 1 1 1 1 1 1 15nF/0603 10nF/0402 10uF/10V/0805 15pF/0402 1uF/0402 4.7uF/X7R/0805 12MHZ/S/3.2X2.5 BLM18PG600 LED-GN/D/0603 LED-GE/D/0603 LED-RT/D/0603 BCR198W BSS223PW BCR148W XMC1302_TSSOP38 IFX1763 AM26C32IPW XMC4200_QFN48 CAPACITOR 0603 CAPACITOR 0402 CAPACITOR 0805K CAPACITOR 0402 CAPACITOR 0402 CAPACITOR 0805K CRYSTAL FERRIT BEAD LEDCHIPLED 0603 LEDCHIPLED 0603 LEDCHIPLED 0603 TRANSISTOR TRANSISTOR TRANSISTOR INFINEON MCU INFINEON LDO ENCODER IC INFINEON MCU Board User's Manual potentiometer RESISTOR 0603 RESISTOR 0603 RESISTOR 0603 RESISTOR 0603 RESISTOR 0603 RESISTOR 0603 RESISTOR 0402 RESISTOR 0402 RESISTOR 0603 RESISTOR 0603 RESISTOR 0402 RESISTOR 0603 RESISTOR 0402 RESISTOR 0402 RESISTOR 0603 RESISTOR 0402 RESISTOR 0402 RESISTOR 0402 CAPACITOR 0603 CAPACITOR 0603 CAPACITOR 0603 CAPACITOR 0402 23 Q201 L101, L201 LED101, LED103, LED201, LED202 LED102 LED203 T101, T102 T201 T202 IC101 U202 U101 U201 Revision 1.0, 2013-11-05 KIT_XMC1300_DC_V1 Drive Card XMC1300 V1 Production Data 43 44 45 46 47 48 49 50 51 52 53 54 1 1 3 2 1 1 1 1 1 1 2 1 Si8462BB-B-IS1 74LVC1G126GW SN74LVC2T45DCT BAS3010A-03W ESD8V0L2B-03L ZX62-AB-5PA W1*10 CONP_2X05 MAB32B2 MPT0,5/5-2,54 W2*4 W2*3 Board User's Manual ISOLATED DIGITAL LOGIC LOGIC BAT60 ESD DIODE MICRO-USB CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR (DEBUG) CONNECTOR (USIC) 24 U204 U203 U205, U206, U207 V201, V202 V203 X202 JP101 X102 X103 X101 X203, X204 X104 Revision 1.0, 2013-11-05 w w w . i n f i n e o n . c o m Published by Infineon Technologies AG M otor Control Applic ation Kit For XMC4000 Family KIT_XM C 4400_DC_V1 XMC4400 Drive Card V1.0 Board User„s M anual Revision 1.0, 2013-11-05 Mic rocontroll er Edition 2013-11-05 Published by Infineon Technologies AG 81726 Munich, Germany © 2013 Infineon Technologies AG All Rights Reserved. Legal Disclaimer The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. Information For further information on technology, delivery terms and conditions and prices, please contact the nearest Infineon Technologies Office (www.infineon.com). Warnings Due to technical requirements, components may contain dangerous substances. For information on the types in question, please contact the nearest Infineon Technologies Office. Infineon Technologies components may be used in life-support devices or systems only with the express written approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure of that life-support device or system or to affect the safety or effectiveness of that device or system. Life support devices or systems are intended to be implanted in the human body or to support and/or maintain and sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may be endangered. KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Revision History Page or Item Revision 1.0, 2013-11-05 Subjects (major changes since previous revision) Initial release Trademarks of Infineon Technologies AG AURIX™, C166™, CanPAK™, CIPOS™, CIPURSE™, EconoPACK™, CoolMOS™, CoolSET™, CORECONTROL™, CROSSAVE™, DAVE™, EasyPIM™, EconoBRIDGE™, EconoDUAL™, EconoPIM™, EiceDRIVER™, eupec™, FCOS™, HITFET™, HybridPACK™, I²RF™, ISOFACE™, IsoPACK™, MIPAQ™, ModSTACK™, my-d™, NovalithIC™, OptiMOS™, ORIGA™, PRIMARION™, PrimePACK™, PrimeSTACK™, PRO-SIL™, PROFET™, RASIC™, ReverSave™, SatRIC™, SIEGET™, SINDRION™, SIPMOS™, SmartLEWIS™, SOLID FLASH™, TEMPFET™, thinQ!™, TRENCHSTOP™, TriCore™. Other Trademarks Advance Design System™ (ADS) of Agilent Technologies, AMBA™, ARM™, MULTI-ICE™, KEIL™, PRIMECELL™, REALVIEW™, THUMB™, µVision™ of ARM Limited, UK. AUTOSAR™ is licensed by AUTOSAR development partnership. Bluetooth™ of Bluetooth SIG Inc. CAT-iq™ of DECT Forum. COLOSSUS™, FirstGPS™ of Trimble Navigation Ltd. EMV™ of EMVCo, LLC (Visa Holdings Inc.). EPCOS™ of Epcos AG. FLEXGO™ of Microsoft Corporation. FlexRay™ is licensed by FlexRay Consortium. HYPERTERMINAL™ of Hilgraeve Incorporated. IEC™ of Commission Electrotechnique Internationale. IrDA™ of Infrared Data Association Corporation. ISO™ of INTERNATIONAL ORGANIZATION FOR STANDARDIZATION. MATLAB™ of MathWorks, Inc. MAXIM™ of Maxim Integrated Products, Inc. MICROTEC™, NUCLEUS™ of Mentor Graphics Corporation. Mifare™ of NXP. MIPI™ of MIPI Alliance, Inc. MIPS™ of MIPS Technologies, Inc., USA. muRata™ of MURATA MANUFACTURING CO., MICROWAVE OFFICE™ (MWO) of Applied Wave Research Inc., OmniVision™ of OmniVision Technologies, Inc. Openwave™ Openwave Systems Inc. RED HAT™ Red Hat, Inc. RFMD™ RF Micro Devices, Inc. SIRIUS™ of Sirius Satellite Radio Inc. SOLARIS™ of Sun Microsystems, Inc. SPANSION™ of Spansion LLC Ltd. Symbian™ of Symbian Software Limited. TAIYO YUDEN™ of Taiyo Yuden Co. TEAKLITE™ of CEVA, Inc. TEKTRONIX™ of Tektronix Inc. TOKO™ of TOKO KABUSHIKI KAISHA TA. UNIX™ of X/Open Company Limited. VERILOG™, PALLADIUM™ of Cadence Design Systems, Inc. VLYNQ™ of Texas Instruments Incorporated. VXWORKS™, WIND RIVER™ of WIND RIVER SYSTEMS, INC. ZETEX™ of Diodes Zetex Limited. Last Trademarks Update 2011-02-24 Template: IFX_Template_2011-02-24.dot KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Table of Contents Table of Contents 1 1.1 1.2 Overview ............................................................................................................................................. 7 Key Features ........................................................................................................................................ 7 Block Diagram ...................................................................................................................................... 8 2 2.1 2.2 2.3 2.4 2.4.1 2.4.2 2.4.3 2.5 2.6 2.7 2.8 2.8.1 Hardware Description ........................................................................................................................ 9 Power Supply ....................................................................................................................................... 9 Reset .................................................................................................................................................. 11 Clock Generation ............................................................................................................................... 11 Debug Interface .................................................................................................................................. 11 On-board USB Debugger ................................................................................................................... 12 Infineon Debug Connector (16-pin) .................................................................................................... 13 CAN Interface (X402) ......................................................................................................................... 14 Potentiometer and User LEDs ........................................................................................................... 14 Multifeedback Connectors.................................................................................................................. 15 Hall Sensor and Encoder Connectors ................................................................................................ 16 Power Board Connector ..................................................................................................................... 18 Level Shifters for Analog Signals ....................................................................................................... 18 3 3.1 3.2 3.3 Production Data................................................................................................................................ 21 Schematics ......................................................................................................................................... 21 Component Placement ....................................................................................................................... 25 Bill of Material (BOM) ......................................................................................................................... 26 Board User's Manual 4 Revision 1.0, 2013-11-05 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 List of Figures List of Figures Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Block Diagram of KIT_XMC4400_DC_V1 ........................................................................................... 8 XMC4400 Drive Card (KIT_XMC4400_DC_V1) .................................................................................. 9 Power Supply Concept and Powering Options .................................................................................. 10 Block Diagram of Power Supply Concept .......................................................................................... 10 Reset Button....................................................................................................................................... 11 Clock Generation ............................................................................................................................... 11 Installation of Serial Port Driver.......................................................................................................... 12 On-Board USB Debugger .................................................................................................................. 12 Infineon Debug Connector (16-pin) .................................................................................................... 13 Isolated CAN Interface with Termimation .......................................................................................... 14 Potentiometer and LEDs .................................................................................................................... 14 Multifeedback Interface Connectors .................................................................................................. 15 Hall Sensor and Encoder Connectors ................................................................................................ 16 Hall Sensor and Encoder Interface Circuitry ...................................................................................... 16 Power Board Connector ..................................................................................................................... 18 Buffered Level Shifter for High Impedance Analog Signals ............................................................... 18 XMC4400 MCU, Power Supply, Multifeedback Interface .................................................................. 22 Hall Sensor and Encoder Interfaces, Power Board Connector .......................................................... 23 Isolated On-board Debugger and CAN Interface ............................................................................... 24 Component Placement ....................................................................................................................... 25 Board User's Manual 5 Revision 1.0, 2013-11-05 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 List of Figures List of Tables Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Power status LED‟s .............................................................................................................................. 9 Potentiometer ..................................................................................................................................... 14 Multifeedback Interface Connector X201 and X202 .......................................................................... 15 HALL Sensor and Encoder Interfaces ............................................................................................... 17 Power Board Connector ..................................................................................................................... 19 Use Cases of PWM Signals ............................................................................................................... 20 BOM of KIT_XMC4400_DC_V1 Board .............................................................................................. 26 Board User's Manual 6 Revision 1.0, 2013-11-05 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Overview Introduction This document describes the features and hardware details of the DriveCard XMC4400 V1 (KIT_XMC4400_DC_V1) designed to work with Infineon‟s inverter boards. This board is part of Infineon‟s Motor Control Application Kits. 1 Overview The drive card KIT_XMC4400_DC_V1 houses the XMC4400 Microcontroller from Infineon Technologies, a power board connector, two sets of position interface circuits with hall and encoder connectors, a multi feedback interface and an isolated on-board debug interface with CAN capability. The board along with a three phase inverter demonstrates the capabilities of the XMC4400. The main use case for this board is to demonstrate the motor control features of the XMC4400 device including tool chain. The focus is safe operation under evaluation conditions. The board is neither cost nor size optimized and does not serve as a reference design. 1.1 Key Features The KIT_XMC4400_DC_V1 board is equipped with the following features Infineon XMC4400 (ARM® Cortex™-M4-based) Microcontroller, 512 kByte on-chip Flash, LQFP-100 Connection to power inverter via the power board connector 2 combined hall sensor and encoder interfaces Multi feedback interface connectors for connection of resolver circuitry, UART, SPI, I2C, USB, etc 8 LEDs − 2 Power indicating LEDs − 2 User LEDs (P2.2 and P2.15) − 2 Encoder enable LEDs − 2 Debug LEDs (DEBUG, COM) Potentiometer, connected to analog input P14.13 (ADC group 1, channel 5) Reset push button Isolated Debug options − On-Board Debugger (SEGGER J-Link LITE) via USB connector − Infineon Debug connector 16-pin (0.1”) with DriveMonitor USB Stick V2 (KIT_DRIVEMONI_USB_V2) Isolated Connectivity − UART channel of On-Board Debugger (SEGGER J-Link LITE) via USB connector − CAN node Power supply of MCU domain − Via power board connector (5V) − Via multi feedback interface connector Power supply of isolated debug domain − Via Debug USB connector − Via Infineon Debug connector 16-pin − Via CAN interface connector Board User's Manual 7 Revision 1.0, 2013-11-05 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Overview 1.2 Block Diagram Figure 1 shows the functional block diagram of the KIT_XMC4400_DC_V1 board. For more information about the power supply domains please refer to chapter 2.1. The drive card has got the following building blocks: 1 Power Board Connector 2 sets of position interface connectors (HALL, ENCODER) Encoder Enable signals via GPIOs (P1.0 and P2.10) 2 User LEDs connected to GPIOs (P2.2 and P2.15) Variable resistor (POTI) connected to GPIO P14.13 (ADC group 1, channel 5) Multi Feedback Interface Isolated On-board Debugger via Debug USB connector (Micro-USB) with UART channel (USIC0, channel 0) Optional Infineon Debug interface connector for Drive Monitor USB Stick V2 (KIT_DRIVEMONI_USB_V2) Isolated CAN interface connector at CAN node 0 HALL HALL POSIF0 GPIO GPIO POTI 3.3V 5.0:3.3 ADC CAN 4x 5.0:3.3 XMC4400 LQFP100 USIC U0C0 Debug CCU40 CCU42 CCU80 CCU81 SWD SWO 5V 8x POSIF1 HRPWM transceiver isolation On-board Debugger XMC4200 CAN KIT_XMC4400_DC_V1 Node 0 Trace IFX Debug Debug USB RTC enable Xtal USB USIC DSD U0C1 2 channels CCU42 Multi Feedback Interface Figure 1 XMC4400 Drive Card driver enable driver 32.687kHz CAN ENCODER GPIO GPIO 2x PWM 6x PWM 1x IN 6x PWM Power Board Connector ENCODER isolation 1x IN 2x enable BlockDiagram.emf Block Diagram of KIT_XMC4400_DC_V1 Board User's Manual 8 Revision 1.0, 2013-11-05 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Hardware Description 2 Hardware Description The following sections give a detailed description of the hardware and how it can be used. Isolated Debug Domain User LEDs Potentiometer Reset HALL Encoder Interface Enable LED Encoder Interface Multi Feedback interface XMC4400 CPU Multi Feedback interface Power indicating LED Power GND Domain Power indicating LED Debug USB Connector Infineon Debug Connector On-board Debugger CAN Interface HALL Encoder Encoder Interface Interface Enable LED Power Board Connector Board_Interfaces.emf Figure 2 2.1 XMC4400 Drive Card (KIT_XMC4400_DC_V1) Power Supply The KIT_XMC4400_DC_V1 board is designed with two galvanically isolated supply domains. On the left side, there is the debug domain, which contains a XMC4200 MCU as on-board debug controller (OBD) as well as level shifters to a 5V debug interface like the drive monitor USB stick (KIT_DRIVEMONI_USB_V2). The debug domain can be powered via the USB plug (5V) as well as the CAN connector or the Infineon debug connector. On the middle to the right side there is the power GND supply domain, which provides the power supply for the MCU and the peripheral components. This supply domain is usually powered from the power board connector. If the current provided by the power board is not sufficient, then the multi feedback interface connectors can be used as well. For both supply domains a separate power indicating LED is available. The typical current drawn by the drive card at the power GND domain is about 180 mA. To indicate the power status of the KIT_XMC4400_DC_V1 board two power indicating LED‟s are provided on board (see Figure 3). The LED will be “ON” when the corresponding power rail is powered. Table 1 Power status LED’s LED Reference LED201 LED401 Power Rail VDD3.3 VISO5 Voltage 3.3 V 5V Note Power GND domain, must always be “ON” Debug supply domain, “ON” if debug domain is intened to be used. Figure 3 and Figure 4 show details of the power supply concept of the drive card. Board User's Manual 9 Revision 1.0, 2013-11-05 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Hardware Description Isolated Debug Domain IFX1763: 3.3V Linear LDO Voltage Regulator Power GND Domain VDD5: 5V supply via Multi Feedback Interface Power indicating LED Debug USB Connector Infineon Debug Connector Figure 3 Power Board Connector Power.emf Power indicating LED 5VISO: 5V supply via CAN Interface Power Supply Concept and Powering Options Power LED Drive Card XMC4400 V1 KIT_XMC4400_DC_V1 Debug USB VISO5 +5V VUSB5 Multi Feedback Interface Power LED VDD3.3 +3.3V VISO5 VDD3.3 U202 IFX1763 VDD5 VISO3.3 U401 XMC4200 OBD U201 UART Level Shifters 3.3V -> 5V SWD OBD_OFF# XMC4400 LQFP100 Buffered Analog Level Shifters 5V -> 3.3V Unbuffered Level Shifters 5V -> 3.3V Power Board Connector IFX1763 isolation U402 VISO5 CAN isolated CAN Transceiver IFX Debug 16-pin VDD3.3 CAN Multi Feedback Interface Power_Block.emf Figure 4 Block Diagram of Power Supply Concept Board User's Manual 10 Revision 1.0, 2013-11-05 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Hardware Description User LEDs 2.2 Reset A reset signal connected to the low-active PORST# pin of the target CPU (U201, see Figure 4) can be issued by Potentiometer the on-board Reset Button (SW201, RESET) only. A reset debug command can be issued by the on-board debug device (U401) or an external debugger connected to the Infineon Debug connector. Figure 5 shows the reset button. Reset Potentiometer_LED.emf Figure 5 2.3 Reset Button Clock Generation An external 12 MHz crystal provides the clock signal to the XMC4400 microcontroller. The drive strength of the oscillator is set to maximum by default, in order to ensure a safe start-up of the oscillator even under worst case conditions. Therefore a serial 510 Ohm resistor will attenuate the oscillations during operations. For the RTC clock a separate external 32.768 kHz crystal is used on board. Figure 6 2.4 Clock Generation Debug Interface The KIT_XMC4400_DC_V1 is designed to use “Serial Wire Debug” (SWD) as debug interface and JTAG debug is not supported. It supports debugging via different channels which are all galvanically isolated from the power GND supply domain: On-board Debugger Infineon Debug Connector (16-pin) with Debug and UART interface CAN interface (X402) Board User's Manual 11 Revision 1.0, 2013-11-05 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Hardware Description 2.4.1 On-board USB Debugger The on-board debugger [1] supports Serial Wire Debug Full Duplex UART communication via a Virtual COM port o o [1] PC_RXD PC_TXD P5.1 USIC0CH0.DOUT0 P5.0 USIC0CH0.DX0D Attention: The firmware of the on-board debugger requires the latest J-Link driver (V4.62 or higher) and a Serial Port Driver (CDC driver) installed on your computer. Please check “Install J-Link Serial Port Driver” when installing the latest J-Link driver (see Figure 7) Figure 7 Installation of Serial Port Driver The on-board debugger can be accessed through the Debug USB connector shown in Figure 8. The Debug LED V402 shows the status during debugging. On-board Debugger Debug USB Connector Debug LEDs isolation SWD & UART Infineon Debug Connector isolated CAN transceiver CAN Interface Debugger.emf Figure 8 On-Board USB Debugger Board User's Manual 12 Revision 1.0, 2013-11-05 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Hardware Description 2.4.2 Infineon Debug Connector (16-pin) The KIT_XMC4400_DC_V1 board supports debugging via Infineon‟s device access server (DAS), when using KIT_DRIVEMONI_USB_V2 as interface device. The latest release of DAS software can be downloaded from http://www.infineon.com/das. When using an external debugger, the on-board debugger has to be switched off. This is done by connecting pin 6 to GNDISO. KIT_DRIVEMONI_USB_V2 already provides this connection and the OBD is disabled as soon as the connector is plugged in. Next to the SWD debug signals which are provided as unidirectional signals because of the galvanic isolation, UART and CAN signals can be accessed through this connector as well. Figure 9 shows the pin assignment of the connector, the following table lists the signals as well. Infineon Debug Connector (16-pin) SWD_DIR 1 2 +5V (VISO5) SWD_IN 3 4 GNDISO PC_RXD 5 6 OBD_OFF SWD_OUT 7 8 n.c. n.c. 9 10 n.c. SWCLK 11 12 n.c. n.c. 13 14 PC_TXD CAN_L 15 16 CAN_H Infineon_Debug_16pin.emf Figure 9 Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 Infineon Debug Connector (16-pin) Signal Name SWD_DIR +5V (VISO5) SWD_IN GNDISO PC_RXD OBD_OFF# SWD_OUT n.c. n.c. n.c. SWCLK n.c. n.c. PC_TXD CAN_L CAN_H Board User's Manual I/O O I I I O O I I/O I/O Serial Wire Debug Defines the direction of SWIO +5V supply of isolated debug domain Input signal of SWIO Ground of isolated debug domain UART Receive signal (P5.1, DOUT0 USIC0, channel0) Disable on-board debug device (Low active) Output signal of SWIO Not connected Not connected Not connected SWD clock signal Not connected Not connected UART Transmit signal (P5.0, DX0D, USIC0, channel0) Low signal of CAN bus High signal of CAN bus 13 Revision 1.0, 2013-11-05 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Hardware Description 2.4.3 CAN Interface (X402) The KIT_XMC4400_DC_V1 board provides an isolated CAN interface with 120 termination (see Figure 10 for details). Figure 10 Isolated CAN Interface with Termimation The isolated CAN transceiver (U406) is connected to CAN node 0 of XMC4400 via port pins P14.3 (RX) and P3.2 (TX). 2.5 Potentiometer and User LEDs The KIT_XMC4400_DC_V1 provides a potentiometer which is connected to ADC group1, channel5 and two user LEDs (P2.2 and P2.15). Next to the LEDs, a testpoint is available in order to easily connect an oscilloscope‟s probe for software controlled trigger signals. User LEDs Potentiometer Reset Potentiometer_LED.emf Figure 11 Table 2 Potentiometer and LEDs Potentiometer Potentiometer R201 Connected to Port Pin P14.13 / G1_CH5 (Group 1, channel 5) User LEDs LED202 LED203 Connected to Port Pin P2.2 (LED0) P2.15 (LED1) Attention: The testpoints are referenced to power GND supply domain. Hence they may carry hazzardous voltages. Board User's Manual 14 Revision 1.0, 2013-11-05 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Hardware Description 2.6 Multifeedback Connectors The multifeedback interface can be used as extension to the HALL sensor and encoder interface and provides access to the DSD, USIC, ADC, CCU4, CCU8 and USB peripherals. As a result, a piggy-back board with rotary resolver interface can be easily plugged onto the drive card and extends the functionallity. The USIC channel, which supports SPI, UART I2C and IIS communication protocolls can be used to connect to dedicated position feedback ICs. Two ADC channels of different groups are available for synchronous sampling of analog signals. Multifeedback Interface Multifeedback.emf Figure 12 Table 3 Multifeedback Interface Connectors Multifeedback Interface Connector X201 and X202 Pin Port Top Row X201 X201-1 GND X201-2 X201-3 P5.2 X201-4 P2.0 X201-5 P2.1 X201-6 P3.4 X201-7 P1.7 X201-8 P1.6 X201-9 P3.3 X201-10 VDD5 Bottom Row X202 X202-1 P14.12 X202-2 P15.2 X202-3 P4.0 X202-4 P3.5 X202-5 P3.1 X202-6 P3.0 X202-7 USB_DM X202-8 USB_DP X202-9 VBUS X202-10 GND Board User's Manual Peripherals GPIO DSD.CGPWMN DSD.CGPWMP DSD.MCLK3B DSD.MCLK2A DSD.DIN2A DSD.DIN3B CCU81.OUT23 CCU81.OUT21 CCU81.OUT11 CCU80.IN3B CCU81.IN1B CCU42.OUT2 TRACE.SWO CCU42.IN2A CCU42.OUT3 CCU42.IN3A VADC0.G1CH4 VADC0.G2CH2 U0C1.DX0E U0C1.DOUT0 U0C1.SELO0 U0C1.DX2B U0C1.SCLKOUT U0C1.DX1B 15 CCU42.OUT1 CCU42.OUT0 Revision 1.0, 2013-11-05 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Hardware Description 2.7 Hall Sensor and Encoder Connectors The KIT_XMC4400_DC_V1 provides two pairs of HALL and incremental encoder connectors as indicated in Figure 13. The encoder interface connector provides a differential input which is transformed into single ended signals by an interface IC. The HALL sensor interface provides a pull-up resistor for each HALL sensor signal as well as power supply for the HALL sensors HALL1 Encoder1 Interface Enable LED HALL0 Interface Encoder1 Interface Encoder0 Interface Encoder0 Enable LED Hall_Encoder.emf Figure 13 Hall Sensor and Encoder Connectors Both the HALL and the encoder signals are connected to the same POSIF interface. The ENENC-signal is used to either enable the output signals of the encoder IC or to activate the power supply and pull-up resistor supply of the HALL sensor interface. As a result, both interfaces can be connected at the same time and the user can select by software which interface to use. Figure 14 shows the HALL sensor and encoder interface circuitry of interface 0. Please refer to Table 4 for details on pin and peripheral assignment. Figure 14 Hall Sensor and Encoder Interface Circuitry Board User's Manual 16 Revision 1.0, 2013-11-05 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Hardware Description Table 4 HALL Sensor and Encoder Interfaces Pin Port HALL Sensor Interface X303 1 GND 2 P1.1 3 P14.6 4 P14.7 5 VDD5 Encoder Interface X301 1 n.c. 2 VDD5 3 GND 4 n.c. 5 ENCA6 ENCA+ 7 ENCB8 ENCB+ 9 ENCI10 ENCI+ Enable Encoder 0 LED301 P1.0 HALL Sensor Interface X305 1 GND 2 P2.3 3 P2.4 4 P2.5 5 VDD5 Encoder Interface X304 1 n.c. 2 VDD5 3 GND 4 n.c. 5 ENCA6 ENCA+ 7 ENCB8 ENCB+ 9 ENCI10 ENCI+ Enable Encoder 1 LED302 P2.10 Board User's Manual Peripheral POSIF0.IN2A POSIF0.IN1B POSIF0.IN0B HALL sensor power supply Encoder power supply POSIF0.IN0B POSIF0.IN1B POSIF0.IN2A High: Low: Enable Encoder Interface Enable HALL Interface including supply POSIF1.IN2A POSIF1.IN1A POSIF1.IN0A HALL sensor power supply Encoder power supply POSIF1.IN0A POSIF1.IN1A POSIF1.IN2A High: Low: Enable Encoder Interface Enable HALL Interface including supply 17 Revision 1.0, 2013-11-05 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Hardware Description 2.8 Power Board Connector The KIT_XMC4400_DC_V1 board provides a power board connector with all the signals required to control the power inverter. Next to the PWM output signals of CCU4, CCU8 and HRPWM as well as the ADC signals, there are the power supply pins for the power GND domain. Figure 16 shows a picture of the power board connector. The pin and peripheral assignment can be found in Table 5. In addition, different use cases for three phase inverters can be found in Table 6. 10 9 C306 15nF/0603 14 15 ENC0I- GND 8 G G# GND 1A 1B 1Y 2A 2B 2Y 3A 3B 3Y 4A 4B 4Y R319 VCC 3 GND C309 15nF/0603 U304 16 ENC1A4 12 ENC1B+ R331 120R/0402 2 1 C310 15nF/0603 5 GND GND 6 7 ENC1B- 11 ENC1I+ R336 120R/0402 EA_POS0/P14.7 13 10 9 C311 15nF/0603 14 15 EB_POS0/P14.6 AM26LV32EIPW EI_POS0/P1.1 GND ENC1I- GN 1A 1B 1Y 2A 2B 2Y 3A 3B 3Y 4A 4B 4Y 3 5 11 13 POWER BOARD CONN ENENC1/P2.10 VDD5 VDD3.3 8 GND G G# AM26LV32EIPW HALL SENSOR 1 ENENC0/P1.0 VCC GND PowerBoard_Con.emf Connector E E E VDD3.3 6 7 ENC0B- VDD5 ENC1A+ R328 120R/0402 LED301 680R/0603 LED-GN/D/0603 2 1 C305 15nF/0603 HALL SENSOR 0 Power Board ENC0A+ ENC0B+ ENC0I+ ENCODER 1k96/0402 4 12 Figure 16 ENCODER LINE DRIVER 1 GND U303 16 ENC0I+ R321 120R/0402 2 4 6 8 10 ENENC0/P1.0 ENC0A- B ENC0AENC0BENC0I- GND C302 15nF/0603 ENC0B+ R320 120R/0402 1 3 5 7 9 R318 ENC0A+ R317 120R/0402 C301 100nF/0402 VDD3.3 X301 5 C308 100nF/0402 ENCODER LINE DRIVER 0 A Power Board Connector 4 3 VDD3.3 2 VDD5 1 2 1k96/0402 3 GND R334 1k96/0402 R333 R332 1k96/0402 R324 1k96/0402 R323 1k96/0402 1 T304 BCR198W 1k96/0402 3 3 1 T303 BCR198W Level Shifters for Analog Signals R322 2.8.1 1 T302 BCR198W 3 1 T301 BCR198W C 2 2 2 Attention: The power board connector is also providing the power supply for the power GND supply domain. Hence it may carry hazzardous voltages. TP301B 2 The board is X303 designed to be powered by 5V although the XMC4400 is a 3.3V MCU. As a result all input signals X305 4 R325 120R/0402 R335 120R/0402 5 5 6 EA_POS0/P14.7 EA_POS1/P2.5 4 4 8 to the MCU are connected via level shifters. For low impedance signals (A3/B3, A15/B15), a resistor H0_POSIF.INA H1_POSIF.INAA8/B8, R326 120R/0402 R337 120R/0402 3 3 10 H0_POSIF.INB EB_POS0/P14.6 H1_POSIF.INB EB_POS1/P2.4 2 12 H0_POSIF.INI H1_POSIF.INI divider is used.21 For high impedance signals, an additional analog buffer is provided (see Figure 17). R327 120R/0402 R338 120R/0402 1 14 EI_POS0/P1.1 EI_POS1/P2.3 16 18 MPT0,5/5-2,54 MPT0,5/5-2,54 The level shifter ratio from power board signals towards the MCU is 0.662. 20 GND GND PFC_GATE/P1.3/P I_PFC/P15.8/P0.0 V_PFC I_U I_V I_W I_AVG/P14.8 U1_L/P1.12/P0.10 U1_H/P1.15/P2.7 V1_L/P1.11/P2.9 V1_H/P1.5 W1_L/P1.10/P2.8 W1_H/P1.4 CTRAP1/P1.2 ENABLE1/P4.1 W2*10 GND U301A 3 1 R301 1k/0402 3 1 R302 V_PFC/P15.9 2 7 R303 V_U 1k/0402 7 R304 6 BLM18PG600 U301D U302D 18 4 1k96/0402 AGND AGND R313 V_W/P14.4 1k96/0402 R316 1k96/0402 1 Level Shifter for High 2 3 Buffered Impedance Analog Signals AGND 1k/0402 AD8618ARUZ AGND 14 R308 13 AGND 1k96/0402 R312 AGND 1k96/0402 R311 AGND AGND R309 AD8618ARUZ 12 I_W/P14.5 1k96/0402 R315 V_W 1k/0402 1k96/0402 R310 14 R307 13 U301P 11 AD8618ARUZ VDDA5 L301 C303 V_V/P14.2 9 AD8618ARUZ 12 Board User's Manual 1k/0402 4 8 R306 I_V/P14.15 9 Figure 17 10 V- V_V 1k/0402 V+ U302C 10 8 R305 VDD5 AD8618ARUZ U301C E V_U/P14.0 5 I_U/P14.1 AD8618ARUZ I_W 1k/0402 U302B 5 6 I_V V_DC/P14.9 AD8618ARUZ U301B I_U 1k/0402 2 AD8618ARUZ AGND V_PFC U302A 1k96/0402 R314 D 5V TO 3.3V ANALOG SIGNAL CONVERTER V_DC Legal Disclaimer The information given in this document shall in no even characteristics. With respect to any examples or hints g information regarding the application of the device, Infi and liabilities of any kind, including without limitation, w of any third party. 5 Revision 1.0, 2013-11-05 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Hardware Description Table 5 Power Board Connector X302 Female MAB32B2 FAB32Q2 A1 A16 A2 A15 Function on Power Inverter GND PFC Gate Port A3 A14 A4 A5 A6 A7 A8 A9 A13 A12 A11 A10 A9 A8 A10 A7 A11 A6 A12 A13 A5 A4 A14 A15 A3 A2 VSS P1.3 & P0.8 IPFC P15.8 & P0.0 VPFC P15.9 VBEMF_U / IU (2) P14.1 VBEMF_V / IV (2) P14.15 VBEMF_W / IW (2) P14.5 I_AVG / IDClink (2) P14.8 U1_L P1.12 & P0.10 U1_H P1.15 & P2.7 V1_L P1.11 & P2.9 V1_H P1.5 W1_L P1.10 & P2.8 W1_H P1.4 CTRAP1 P1.2 A16 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 A1 B16 B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 ENPOW1 VCC 5V Brake Gate Brake temp VDClink VBEMF_U / IU (1) VBEMF_V / IV (1) VBEMF_W / IW (1) IDClink (1) U0_L U0_H V0_L B12 B5 V0_H B13 B4 W0_L B14 B3 W0_H B15 B2 CTRAP0 P4.1 VDD P3.6 P15.3 P14.9 P14.0 P14.2 P14.4 P14.14 P0.2 P0.5 P0.1 & P0.3 P0.4 & P2.14 P0.11 & P0.9 P0.6 & P2.6 P0.7 B16 B1 ENPOW0 P0.12 Peripherals (CCU40.OUT0) ERU1.PDOUT0 HROUT10 HR.C1INB VADC0.G3CH0 VADC0.G3CH1 VADC0.G0CH1 VADC0.G1CH7 VADC0.G0CH5 (DAC0.OUT) G1ORC7 VADC0.G2CH1 VADC0.G1CH0 VADC0.G3CH2 CCU81.OUT01 CCU80.OUT02 CCU81.OUT00 CCU80.OUT03 CCU81.OUT11 CCU80.OUT22 CCU81.OUT10 CCU80.OUT23 CCU81.OUT21 CCU80.OUT32 CCU81.OUT20 CCU80.OUT33 ERU1.2B0 (PDOUT1 -> CCU81.IN0I, IN1I,IN2I,IN3I) GPIO CCU42.OUT0 VADC0.G2CH3 (DAC1.OUT) VADC0.G1CH1 VADC0.G3CH3 VADC0.G0CH0 VADC0.G0CH2 VADC0.G1CH2 VADC0.G0CH4 VADC0.G2CH0 VADC0.G1CH6 G1ORC6 CCU80.OUT01 HROUT01 CCU80.OUT00 HROUT00 CCU80.OUT11 CCU80.OUT20 HROUT20 CCU80.OUT10 CCU80.OUT21 HROUT21 CCU80.OUT31 CCU80.OUT12 HROUT31 CCU80.OUT30 CCU80.OUT13 HROUT30 CCU80.IN0A, IN1A,IN2A, IN3A GPIO CCU40.OUT3 ERU0.2B2 Note: Please note that the numbering of the power boards connector at the drive card is inverse to the numbering at the power board. Board User's Manual 19 Revision 1.0, 2013-11-05 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Hardware Description Table 6 Use Cases of PWM Signals X302 (MAB32B2) Function Port 2-Level Inverter with CCU80 B9 U0_L P0.2 B10 U0_H P0.5 B11 V0_L P0.1 B12 V0_H P0.4 B13 W0_L P0.11 B14 W0_H P0.6 B15 CTRAP0 P0.7 B16 ENPOW0 P0.12 2-Level Inverter with CCU81 A9 U1_L P1.12 A10 U1_H P1.15 A11 V1_L P1.11 A12 V1_H P1.5 A13 W1_L P1.10 A14 W1_H P1.4 A15 CTRAP1 P1.2 A16 ENPOW1 P4.1 2-Level Inverter with CCU80 (2 slices only) B9 U0_L P0.2 B10 U0_H P0.5 B11 V0_L P0.1 B12 V0_H P0.4 B13 W0_L P0.9 B14 W0_H P2.6 B15 CTRAP0 P0.7 B16 Enable0 P0.12 2-Level Inverter with HRPWM B9 U0_L P0.2 B10 U0_H P0.5 B11 V0_L P0.3 B12 V0_H P0.4 B13 W0_L P0.9 B14 W0_H P0.6 B15 CTRAP0 P0.7 B16 Enable0 P0.12 3-Level Inverter with CCU80 A9 U1_L P0.10 B9 U0_L P0.2 A10 U1_H P2.7 B10 U0_H P0.5 A11 V1_L P2.9 B11 V0_L P0.3 A12 V1_H P1.5 B12 V0_H P2.14 A13 W1_L P2.8 B13 W0_L P0.11 A14 W1_H P1.4 B14 W0_H P0.6 B15 CTRAP0 P0.7 B16 ENPOW0 P0.12 Board User's Manual Peripheral CCU80.OUT01 CCU80.OUT00 CCU80.OUT11 CCU80.OUT10 CCU80.OUT31 CCU80.OUT30 CCU80.IN0A,IN1A,IN2A,IN3A GPIO CCU81.OUT01 CCU81.OUT00 CCU81.OUT11 CCU81.OUT10 CCU81.OUT21 CCU81.OUT20 ERU1.2B0 (PDOUT1 -> CCU81.IN0I,IN1I,IN2I,IN3I) GPIO CCU80.OUT01 CCU80.OUT00 CCU80.OUT11 CCU80.OUT10 CCU80.OUT12 CCU80.OUT13 CCU80.IN0A,IN1A,IN2A,IN3A GPIO HROUT01 HROUT00 HROUT20 HROUT21 HROUT31 HROUT30 CCU80.IN0A,IN1A,IN2A,IN3A GPIO CCU80.OUT02 CCU80.OUT01 CCU80.OUT03 CCU80.OUT00 CCU80.OUT22 CCU80.OUT20 CCU80.OUT23 CCU80.OUT21 CCU80.OUT32 CCU80.OUT31 CCU80.OUT33 CCU80.OUT30 CCU80.IN0A,IN1A,IN2A,IN3A GPIO 20 Revision 1.0, 2013-11-05 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Production Data 3 Production Data 3.1 Schematics This chapter contains the schematics for the drive card: XMC4400 MCU, Power Supply, Multifeedback Interface Hall Sensor and Encoder Interfaces, Power Board Connector Isolated On-board Debugger and CAN Interface The board has been designed with Eagle. The full PCB design data of this board can also be downloaded from www.infineon.com/xmc-dev. Board User's Manual 21 Revision 1.0, 2013-11-05 E D C B VDD3.3 C213 VDD3.3 GND GND C214 10uF/10V/0805 1 MULTI FEEDBACK IF GND C212 C215 W1*10 10 9 8 7 6 5 4 3 2 1 10uF/10V/0805 X201 GND C217 100nF/0402 C216 100nF/0402 2 GND VDD5 DIN3/P3.3 DIN2/P1.6 MCLK2/P1.7 MCLK3/P3.4 CGPWMP/P2.1 CGPWMN/P2.0 ENDSD/P5.2 GND USB_DUSB_D+ VDDC VDDC3 VDDC2 VDDC1 VDDC VDDP3 VDDP2 VDDP1 VDDP 3 Analog Digital 10uF/10V/0805 W1*10 X202 U201 VSSO VSS EPAD PORST# TCK TMS XTAL1 XTAL2 RTC_XTAL_1 RTC_XTAL_2 VAREF VAGND VDDA VSSA P15.9 P15.8 P15.3 P15.2 P4.0 P4.1 P5.7 P5.2 P5.1 P5.0 P2.15 P2.14 P2.10 P2.9 P2.8 P2.7 P2.6 P2.5 P2.4 P2.3 P2.2 P2.1 P2.0 P3.6 P3.5 P3.4 P3.3 P3.2 P3.1 P3.0 4 XMC4400_LQFP100 Supply Hibernate/RTC USB_DUSB USB_D+ VBUS HIB_IO_1 HIB_IO_0 VBAT P14.15 P14.14 P14.13 P14.12 P14.9 P14.8 P14.7 P14.6 P14.5 P14.4 P14.3 P14.2 P14.1 P14.0 P1.15 P1.14 P1.13 P1.12 P1.11 P1.10 P1.9 P1.8 P1.7 P1.6 P1.5 P1.4 P1.3 P1.2 P1.1 P1.0 P0.12 P0.11 P0.10 P0.9 P0.8 P0.7 P0.6 P0.5 P0.4 P0.3 P0.2 P0.1 P0.0 10 GND 9 VDD5USB 8 USB_D+ 7 USB_D6 SCLK/P3.0 5 CS#/P3.1 SPI_TX/TXD0/P3.5 4 SPI_RX/RXD0/P4.0 3 2 ADC/P15.2 1 ADC/P14.12 GND 86 64 42 12 87 60 43 11 8 9 10 13 14 17 20 21 22 23 36 37 24 25 26 27 28 29 30 31 I_V/P14.15 I_DC/P14.14 POT/P14.13 ADC/P14.12 V_DC/P14.9 I_AVG/P14.8 EA_POS0/P14.7 EB_POS0/P14.6 I_W/P14.5 V_W/P14.4 CAN_RX/P14.3 V_V/P14.2 I_U/P14.1 V_U/P14.0 94 95 3 4 88 89 96 97 98 99 100 1 2 MCLK2/P1.7 DIN2/P1.6 V1_H/P1.5 W1_H/P1.4 PFC_GATE/P1.3/P0.8 CTRAP1/P1.2 EI_POS0/P1.1 ENENC0/P1.0 C219 100nF/0402 VDD5USB 10uF/10V/0805 68 69 70 71 72 73 80 81 82 83 74 75 76 77 78 79 C221 100nF/0402 U1_L/P1.12/P0.10 V1_L/P1.11/P2.9 W1_L/P1.10/P2.8 C220 100nF/0402 P0.[0..15],P1.[0..15],P2.[0..15],P3.[0..15],P4.[0..7],P5.[0..11],P6.[0..6],P14.[0..15],P15.[2..15] C218 100nF/0402 U1_H/P1.15/P2.7 C223 100nF/0402 A C222 100nF/0402 63 59 EXP 65 67 66 61 62 15 16 33 32 35 34 GND VAREF VDDA P0.[0..15],P1.[0..15],P2.[0..15],P3.[0..15],P4.[0..7],P5.[0..11],P6.[0..6],P14.[0..15],P15.[2..15] C207 100nF/0402 Q201 32.768KHz GND GND GND AGND 5 6 7 LED1/P2.15 LED @ P2.15 POTI GND no ass. 1 TP204 POT/P14.13 VADC0.G1CH5 7 S GND OUT C202 10nF/0402 GND 4 9 2 1 GND 8 GND P P1 GND S S1 GND SW201 FSM16JH Sheet: 2/4 8 28/10/2013 08:47:38 KIT_XMC4400_DC_V1 MCU, Power, MF-IF V1.1 / 28.10.2013 / KC, Ma, AR RESET# RESET no ass. 1 TP203 no ass. 1 TP202 no ass. TP201 VDD3.3 1 LED0/P2.2 GND GND VDD3.3 LED @ P2.2 BYP EXP SENSE/ADJ IFX1763_PADNOP GND GND GND EN IN U202 POWER SUPPY LED GND 3 6 7 5 8 3.3V POWER SUPPLY The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. Legal Disclaimer 6 C206 100nF/0402 GND Q202 510R/0603 12MHZ/S/3.2X2.5 RESET# SWCLK/TCK SWIO/TMS R206 V_PFC/P15.9 I_PFC/P15.8/P0.0 BRAKE_TEMP/P15.3 ADC/P15.2 SPI_RX/RXD0/P4.0 ENABLE1/P4.1 85 84 38 39 18 19 ENDSD/P5.2 PC_RXD/P5.1 PC_TXD/P5.0 LED1/P2.15 V0_H/P0.4/P2.14 ENENC1/P2.10 V1_L/P1.11/P2.9 W1_L/P1.10/P2.8 U1_H/P1.15/P2.7 W0_H/P0.6/P2.6 EA_POS1/P2.5 EB_POS1/P2.4 EI_POS1/P2.3 LED0/P2.2 CGPWMP/P2.1 CGPWMN/P2.0 40 41 44 45 46 53 54 47 48 49 50 51 52 55 56 57 58 BRAKE_GATE/P3.6 SPI_TX/TXD0/P3.5 MCLK3/P3.4 DIN3/P3.3 CAN_TX/P3.2 CS#/P3.1 SCLK/P3.0 90 91 92 93 5 6 7 5 L201 C208 15pF/0402 W0_L/P0.11/P0.9 U1_L/P1.12/P0.10 W0_L/P0.11/P0.9 PFC_GATE/P1.3/P0.8 CTRAP0/P0.7 W0_H/P0.6/P2.6 U0_H/P0.5 V0_H/P0.4/P2.14 V0_L/P0.1/P0.3 U0_L/P0.2 V0_L/P0.1/P0.3 I_PFC/P15.8/P0.0 4.7uF/X7R/0805 VDD3.3 BLM18PG600 L202 ENBABLE0/P0.12 AGND BLM18PG600 C209 15pF/0402 4 C210 15pF/0402 3 C211 15pF/0402 2 AGND VDD5 LED-GE/D/0603 LED203 C204 10uF/10V/0805 1 C224 680R/0603 VDD3.3 R202 C203 10uF/10V/0805 R201 POTI VDD3.3 LED-GE/D/0603 LED202 R203 VDD3.3 R205 E A 680R/0603 LED201 LED-GN/D/0603 R204 22 680R/0603 Board User's Manual 4k7/0402 VDD3.3 C205 100nF/0402 Figure 18 C201 100nF/0402 DRIVE CARD MCU XMC4400 E D C B A KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Production Data XMC4400 MCU, Power Supply, Multifeedback Interface Revision 1.0, 2013-11-05 E D C B C306 15nF/0603 C305 15nF/0603 I_W I_V I_U V_PFC 1 13 12 9 10 6 5 2 3 MPT0,5/5-2,54 5 4 3 2 1 X303 T301 BCR198W VDD3.3 T302 BCR198W 1 HALL SENSOR 0 ENC0I- ENC0I+ R321 120R/0402 ENC0B- ENC0B+ R320 120R/0402 4Y 13 11 5 3 8 GND R325 120R/0402 EA_POS0/P14.7 R326 120R/0402 EB_POS0/P14.6 R327 120R/0402 EI_POS0/P1.1 ENENC0/P1.0 AM26LV32EIPW 4A 4B 3Y 2Y 2A 2B 3A 3B 1Y GND 1A 1B G G# VCC U303 GND V_U 1k/0402 I_V/P14.15 V_V AD8618ARUZ 14 R307 U301D AD8618ARUZ 1k/0402 2 I_W/P14.5 V_W 3 13 12 9 10 AD8618ARUZ 14 R308 U302D AD8618ARUZ 8 R306 U302C 8 R305 U301C 7 R304 AD8618ARUZ 6 AD8618ARUZ 7 R303 5 1 R302 U302A GND 1k96/0402 1 ENC1I- 1k/0402 1k/0402 1k/0402 1k/0402 4 ENENC1/P2.10 C311 15nF/0603 C310 15nF/0603 C309 15nF/0603 VDD3.3 V_W/P14.4 V_V/P14.2 V_U/P14.0 V_DC/P14.9 R335 120R/0402 EA_POS1/P2.5 R337 120R/0402 EB_POS1/P2.4 R338 120R/0402 EI_POS1/P2.3 ENC1I+ R336 120R/0402 ENC1B- ENC1B+ R331 120R/0402 ENC1A- ENC1A+ R328 120R/0402 ENCODER LINE DRIVER 1 H1_POSIF.INA H1_POSIF.INB H1_POSIF.INI U302B I_U/P14.1 T304 BCR198W U301B 2 3 MPT0,5/5-2,54 5 4 3 2 1 X305 T303 BCR198W 1 HALL SENSOR 1 EI_POS0/P1.1 EB_POS0/P14.6 AD8618ARUZ 1k/0402 V_PFC/P15.9 GND EA_POS0/P14.7 GND ENC0A+ ENC0B+ ENC0I+ ENENC0/P1.0 ENCODER 5V TO 3.3V ANALOG SIGNAL CONVERTER V_DC 1k/0402 H0_POSIF.INA H0_POSIF.INB H0_POSIF.INI 1k96/0402 AD8618ARUZ 1 R301 U301A GND VDD3.3 1 14 15 10 9 6 7 2 1 4 12 GND R309 VDD5 16 1k96/0402 R310 AGND 2 GND 1k96/0402 R311 AGND R322 R318 C301 100nF/0402 1k96/0402 R312 AGND 3 VDD5 ENC0A- 1k96/0402 1k96/0402 2 3 C302 15nF/0603 R323 R319 R332 ENC0A+ R317 120R/0402 1k96/0402 A 1k96/0402 2 3 R324 LED301 680R/0603 LED-GN/D/0603 ENC0AENC0BENC0I- R333 VDD5 VDD3.3 2 4 6 8 10 1k96/0402 2 3 R334 1 3 5 7 9 R313 X301 1k96/0402 R314 AGND ENCODER LINE DRIVER 0 1k96/0402 R315 AGND 4Y 3Y 2Y 1Y GND AM26LV32EIPW 4A 4B 3A 3B 2A 2B 1A 1B G G# VCC 13 11 5 3 8 GND GND U301P GND ENENC1/P2.10 ENC1A+ ENC1B+ ENC1I+ GND 5 6 7 U302P GND 7 0R/0603 R339 MAB32B2 MAB32B2 X302-A1 X302-B1 X302-B2 1k/0402 X302-A2 R343 X302-A3 X302-B3 X302-A4 X302-B4 X302-A5 X302-B5 X302-A6 X302-B6 X302-B7 1k/0402 X302-A7 R344 X302-A8 X302-B8 X302-A9 X302-B9 X302-A10 X302-B10 X302-A11 X302-B11 X302-A12 X302-B12 X302-A13 X302-B13 X302-B14 1k/0402 X302-A14 R345 X302-A15 X302-B15 X302-A16 X302-B16 EI_POS1/P2.3 EB_POS1/P2.4 EA_POS1/P2.5 GND The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. Legal Disclaimer BLM18PG600 L301 VDDA5 PFC_GATE/P1.3/P0.8 R340 I_PFC/P15.8/P0.0 V_PFC I_U I_V I_W R341 I_AVG/P14.8 U1_L/P1.12/P0.10 U1_H/P1.15/P2.7 V1_L/P1.11/P2.9 V1_H/P1.5 W1_L/P1.10/P2.8 W1_H/P1.4 R342 CTRAP1/P1.2 ENABLE1/P4.1 W2*10 GND 2 4 6 8 10 12 14 16 18 20 TP301B GND 2 4 6 8 10 ENCODER 1 3 5 7 9 X304 POWER BOARD CONNECTOR GND 14 15 10 9 6 7 2 1 4 12 16 U304 C308 100nF/0402 GND ENC1AENC1BENC1I- 6 R329 5 VDD5 R330 4 C303 100nF/0402 100nF/0402 3 1k96/0402 R316 AGND 4 11 1k96/0402 1k96/0402 1k96/0402 VDD5 C307 2 1k96/0402 AGND 1k96/0402 AGND V+ VAGND V+ V- R346 R347 R348 1k96/0402 4 11 LED302 680R/0603 LED-GN/D/0603 C304 100nF/0402 23 AGND Board User's Manual C GND VDD5 E D C B A Sheet: 3/4 8 2/8/2013 08:13:31 KIT_XMC4400_DC_V1 Hall&Encoder IF, Connector V1 / 24.05.2013 / KC, Ma GND W2*10 1 3 5 7 9 11 13 15 17 19 TP301A BAS3010A-03W A V301 8 BRAKE_GATE/P3.6 1k/0402BRAKE_TEMP/P15.3 V_DC V_U V_V V_W 1k/0402 I_DC/P14.14 U0_L/P0.2 U0_H/P0.5 V0_L/P0.1/P0.3 V0_H/P0.4/P2.14 W0_L/P0.11/P0.9 W0_H/P0.6/P2.6 1k/0402 CTRAP0/P0.7 ENBABLE0/P0.12 1k96/0402 1k96/0402 1k96/0402 Figure 19 R349 R350 R351 1 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Production Data Hall Sensor and Encoder Interfaces, Power Board Connector Revision 1.0, 2013-11-05 AGND E D C B DEBUG_LED# COM_LED# RX TX P14.9 VISO3.3 Q401 12MHZ/S/3.2X2.5 1 OBD_OFF# GNDISO T402 BCR148W VISO3.3 VISO3.3 C401 VISO3.3 OBD_OFF# OBD_TCK OBD_TMS GNDISO no ass. C420 2 GNDISO 100nF/0402 1 2 3 4 5 X403 27 EPAD 32 34 33 29 30 8 9 18 17 GNDISO RX SWD_IN SWCLK TX VCCB VCCA B1 A1 B2 ---> A2 GND DIR Supply VCCB VCCA B1 A1 B2 ---> A2 GND DIR U410 VCCB VCCA B1 A1 B2 <--A2 GND DIR 3 GNDISO SN74LVC2T45DCT 8 7 6 4 U411 GNDISO SN74LVC2T45DCT 8 7 6 4 GNDISO SN74LVC2T45DCT 8 7 6 4 U409 Analog Digital USB_D- HIB_IO_0 VBAT P14.9 P14.8 P14.7 P14.6 P14.5 P14.4 P14.3 P14.0 P1.5 P1.4 P1.3 P1.2 P1.1 P1.0 P0.8 P0.7 P0.6 P0.5 P0.4 P0.3 P0.2 P0.1 P0.0 1 2 3 5 1 2 3 5 1 2 3 5 PC_RXD5 SWD_IN5 VISO5 GNDISO SWCLK5 PC_TXD5 VISO5 GNDISO SWD_DIR5 SWD_OUT5 VISO5 VDDC1 VDDC VDDP2 VDDP1 VDDP USB USB_D+ Hibernate/RTC XMC4200_QFN48 VSS EPAD PORST# TCK TMS XTAL1 XTAL2 RTC_XTAL_1 RTC_XTAL_2 VAREF VAGND P2.5 P2.4 P2.3 P2.2 P2.1 P2.0 U401 SWD_DIR SWD_OUT GNDISO 510R/0603 GNDISO 100nF/0402 T401 BSS223PW OBD VOLTAGE LEVEL SHIFTER R405 CONTROL GPIOs RESET# GPIO-P0.3 DEBUG_LED# GPIO-P0.2 AUX_LED# GPIO-P0.1 UART2 (DM2) U1C0 RXD DX0A-P0.4 TXD DOUT0-P0.5 TX_ENABLE GPIO-P0.7 TXACTIVE# GPIO-P0.6 GNDISO GNDISO C406 15pF/0402 ADC AIN R410 VISO3.3 SPI Slave U0C1 CS_IN DX2A-P2.3 CLK_IN DX1A-P2.4 PULL Select GPIO-P0.8 10k/0402 21 SWCLK 22 23 CS 24 25 26 31 6 41 28 5 3 4 7 10 19 20 11 12 13 14 15 16 35 36 37 38 39 40 42 43 44 45 46 47 48 1 2 TX RX R404 R406 4 GNDISO Isolation 33R/0402 33R/0402 GNDISO SWCLK CS SWD_OUT SWD_IN SWD_DIR DEBUG_LED# COM_LED# 4 COM LED Level Shifter No RESET Pin UART SPD SWV JTAG C410 100nF/0402 U0C0 GPIO-P1.3 DX0B-P1.4 DOUT0-P1.5 SCLKOUT-P1.1 SELO0-P1.0 C411 100nF/0402 A C407 15pF/0402 R411 C412 4.7uF/X7R/0805 SPI Master SWD DIR MISO MOSI CLK_OUT CS_OUT 10k/0402 GNDISO C414 100nF/0402 SWD_DIR SWD_IN SWD_OUT SWCLK R414 C415 100nF/0402 3 C413 100nF/0402 VISO3.3 C416 10uF/10V/0805 ON-BOARD DEBUGGER (OBD) and UART IF 1k/0402 BAS3010A-03W GNDISO VISO3.3 5 VISO3.3 100nF/0402 C408 X401S VISO5 GNDISO R413 120R/0805 CANH CANL 1 5 7 6 8 GNDISO VISO5 GNDISO 8 SWCLK5 2 SWD_DIR5 3 SWD_OUT5 4 PC_TXD5 5 PC_RXD5 6 SWD_IN5 7 VISO5 GND2 5 6 B1 B2 B3 B4 B5 B6 VDD2 GND GND1 RXD TXD VCC1 U406 7 9 4 2 3 1 15 14 13 12 11 10 16 BYP EXP GND GND A VCC GND Y U408 GND C VISO3.3 GNDISO PC_TXD5 CANH OBD_OFF# A VDD3.3 PC_RXD/P5.1 SWIO/TMS PC_TXD/P5.0 R412 4k7/0402 CAN_TX/P3.2 CAN_RX/P14.3 GND VDD3.3 SWCLK/TCK GNDISO Sheet: 4/4 8 28/10/2013 08:47:38 KIT_XMC4400_DC_V1 On-board Debugger, Isolation V1.1 / 28.10.2013 / KC, Ma, AR C418 100nF/0402 TP402 5 3 4 TP401 74LVC1G126GW 2 1 OE GNDISO 4 9 2 C402 10nF/0402 TMS VDDP TDO GND1 NC1 GND2 TDI RESET TRST BRKOUT TCLK GND3 BRKIN NC3 NC2 NC4 1 8 BAS3010A-03W VISO5 V401 DriveMonitor2 VDD3.3 VDD3.3 C409 1uF/0402 ISO1050DUB GND2 CANH CANL VCC2 OUT IFX1763_PADNOP GND GND GND EN IN U402 SENSE/ADJ CANL SWCLK5 SWD_DIR5 SWD_IN5 PC_RXD5 SWD_OUT5 Si8462BB-B-IS1 GND1 A1 A2 A3 A4 A5 A6 VDD1 U405 OBD ISOLATION GNDISO 3 6 7 5 8 7 DEBUG AND UART IF OBD 3.3V POWER SUPPLY GNDISO 1k5/0603 LED401 LED-GN/D/0603 The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. Legal Disclaimer GNDISO W1*4 1 2 3 4 X402 VISO5 OBD POWER SUPPLY LED 6 V404 BAS3010A-03W CAN IF WITH ISOLATION GNDISOGNDISO 1 2 3 4 5 X401C L401 BLM18PG600 3 D1 C A R401 VUSB5 V403 ESD8V0L2B-03L 1 VISO5 V402 R407 R408 LED403 680R/0603 LED-RT/D/0603 1M/0402 2 C419 4k7/0402 LED402 680R/0603 LED-GN/D/0603 2 D2 ZX62-AB-5PA VISO5 10k/0402 R402 R409 100nF/0402 C 1uF/0402 C417 24 A R403 VUSB5 C403 10uF/10V/0805 Board User's Manual C404 10uF/10V/0805 Figure 20 C405 100nF/0402 1 E D C B A KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Production Data Isolated On-board Debugger and CAN Interface Revision 1.0, 2013-11-05 1 2 3 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Production Data Component Placement CAN X301 C216 C220 X202 R308 R313 R314 R306 R307 R309 X302 TP301 ENABLE GND VDD5USB USB_D+ USB_D- P3.0 C215 R345 C224 X202 DIN 41612-B/2 R351 R350 Q201 C208 C222 1 R302 C304 R316 R315 P3.3 P1.6 P1.7 VDD5 R301 C303 R312 R311 R305 C218 C214 R206 C209 R348 R318 C301 T301 LED301 R319 R205 R204 T302 R324 R325 +5V R326 HA0 R327 HA1 R342 CTRAP R349 HALL0 X303 W_H 10 GND 16 GND LED201 +3.3V TP202 X402 V_H W_L ENC0 X301 R341 1 U_H TP201 ADJ_1 X303 1 2 3 4 5 1 0 V_L C212 XMC4400 C223 R344 U_L R202 X402 C306 R321 C305 R320 C302 R317 C210 C219 P3.1 H 5VISO U303 P3.5 R413 LED TP204 P2.15 C211 U201 P4.0 L Q202 R340 R346 R347 LED203 P15.2 V401 HA2 U409 V404 1 C418 R410 C419 GND 1 R322 R323 R411 U406 C420 T401 RESET T402 1 R414 C201 R405 U411 LED202 SW201 P14.12 POTI P14.13 SWIO G1CH5 TP402 C406 U410 Figure 21 R412 U405 C415 X403 Q401 U408 C411 C414 P3.4 R303 C221 R203 C417 C401 C407 TP401 L202 C217 1 R343 U302 R310 C202 LED P2.2 TP203 b A1 a B1 R339 U301 C206 C207 C213 L201 U202 C205 C409 U401 P2.1 P2.0 n.c. C311 R336 U304 C307 L301 R304 C308 R328 C310 R330 LED302 T304 C203 C309 R201 SWCLK P5.2 GND R329 1 C204 X304 ENC1 X304 R331 GND HA2 R338 R333 R334 1 R332 HA1 HA0 T303 C410 C416 R406 R404 LED403 LED402 C413 R402 C412 DEBUG C405 C402 COMR401 R408 C404 V403 R337 +5V R407 U402 R335 ADJ_3 C403 R403 X401 V301 5 4 3 2 1 X305 V402 L401 X305 HALL1 10 X201 X201 Drive Card XMC4400 LED401 X401 C408 R409 3.2 ADJ_2 GND Component Placement V1 / 02.08.2013 / Ma KIT_XMC4400_DC 2/8/2013 07:47:38 Sheet: 1/1 1 2 Board User's Manual 3 25 Revision 1.0, 2013-11-05 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Production Data 3.3 Bill of Material (BOM) Table 7 BOM of KIT_XMC4400_DC_V1 Board Pos. Qty No. 1 1 2 7 Value Device Reference Des. 10k 680R/0603 potentiometer R201 RESISTOR 0603 R202, R203, R205, R319, R330, R401, R402 R204, R407, R412 R206, R405 R301, R302, R303, R304, R305, R306, R307, R308, R340, R341, R342, R343, R344, R345, R414 R309, R310, R311, R312, R313, R314, R315, R316, R318, R322, R323, R324, R329, R332, R333, R334, R346, R347, R348, R349, R350, R351 R317, R320, R321, R325, R326, R327, R328, R331, R335, R336, R337, R338 3 4 5 3 2 15 4k7/0402 510R/0603 1k/0402 RESISTOR 0402 RESISTOR 0603 RESISTOR 0402 6 22 1k96/0402 RESISTOR 0402 7 12 120R/0402 RESISTOR 0402 8 9 10 11 12 13 14 1 1 2 3 1 1 28 0R/0603 1k5/0603 33R/0402 10k/0402 1M/0402 120R/0805 100nF/0402 RESISTOR 0603 RESISTOR 0603 RESISTOR 0402 RESISTOR 0402 RESISTOR 0603 RESISTOR 0805 CAPACITOR 0402 15 16 17 2 2 9 10nF/0402 4.7u/X7R/0805 10uF/10V/0805 CAPACITOR 0402 CAPACITOR 0805K CAPACITOR 0805K 18 19 20 21 22 6 6 2 4 5 15pF/0402 15nF/0603 1uF/0402 BLM18PG600 LED-GN/D/0603 CAPACITOR 0402 CAPACITOR 0603 CAPACITOR 0402 FERRIT BEAD 0603 LEDCHIPLED 0603 23 24 25 26 27 28 29 30 31 2 1 1 2 1 4 1 1 1 LED-GE/D/0603 LED-RT/D/0603 32.768KHz 12MHZ/S/3.2X2.5 FSM16JH BCR198W BSS223PW BCR148W XMC4400_LQFP100 LEDCHIPLED 0603 LEDCHIPLED 0603 CRYSTAL CRYSTAL SWITCH TRANSISTOR TRANSISTOR TRANSISTOR INFINEON MCU Board User's Manual 26 R339 R403 R404, R406 R408, R410, R411 R409 R413 C201, C205, C206, C207, C216, C217, C218, C219, C220, C221, C222, C223, C301, C303, C304, C307, C308, C401, C405, C408, C410, C411, C413, C414, C415, C418, C419, C420 C202, C402 C224, C412 C203, C204, C212, C213, C214, C215, C403, C404, C416 C208, C209, C210, C211, C406, C407 C302, C305, C306, C309, C310, C311 C409, C417 L201, L202, L301, L401 LED201, LED301, LED302, LED401, LED402 LED202, LED203 LED403 Q201 Q202, Q401 SW201 T301, T302, T303, T304 T401 T402 U201 Revision 1.0, 2013-11-05 KIT_XMC4400_DC_V1 Drive Card XMC4400 V1 Production Data 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 2 2 2 1 1 1 1 3 4 1 2 2 1 2 1 1 1 IFX1763 AD8618ARUZ AM26LV32EIPW XMC4200_QFN48 Si8462BB-B-IS1 ISO1050DUB 74LVC1G126GW SN74LVC2T45DCT BAS3010A-03W ESD8V0L2B-03L W1*10 CONP_2X05 MAB32B2 MPT0,5/5-2,54 ZX62-AB-5PA W1*4 W2*8 Board User's Manual INFINEON LDO OPAMP ENCODER IC INFINEON MCU ISOLATED DIGITAL ISOLATED CAN LOGIC LOGIC SCHOTTKY ESD DIODE PINHEADER CONNECTOR CONNECTOR CONNECTOR MICRO-USB CONNECTOR CONNECTOR 27 U202, U402 U301, U302 U303, U304 U401 U405 U406 U408 U409, U410, U411 V301, V401, V402, V404 V403 X201, X202 X301, X304 X302 X303, X305 X401 X402 X404 Revision 1.0, 2013-11-05 w w w . i n f i n e o n . c o m Published by Infineon Technologies AG