INSTALLATION MANUAL FOR A-M CONVERTER PAC-SF48MA-E MODELS PU(H)-P1.6∼3VGA, PU(H)-P1∼4VGAA This manual is written only for the models PU(H)-P1.6∼3VGA , PU(H)-P1.6∼6YGA, PU(H)-P1∼4VGAA, PU(H)- P1.6∼6YGAA, and PUH-P8,10YE, PU(H)-P1.6∼6YGA, PU(H)-P1.6∼6YGAA PUH-P8, 10YE 1. Parts List № Description Figure Q'ty Note ① M-NET board 1 Take measures forstatic when handling the board. Otherwise,the part can be broken. ② Support 4 Insert it to electric box from arrow side. ③ Terminal base 1 ④ Screw (M4×10) 1 ⑤ Terminal bed (M-NET) 1 ⑥ Terminal screw (M3x20) 1 ⑦ Label SAFETY PRECAUTIONS ●Before starting installation, read the "Safety Precautions" described below. following precautions must be observed as it describes the serious matters for safety. ●The safety precautions are described with the degree of danger. ●The WARNING When you handle wrong, it can lead to death or serious injury. CAUTION When you handle wrong, it can lead to injury or damage to building and furniture. ●After installation, make test operation and confirm that it works properly, and explain the safety precautions, operation method, and maintenance to your customers. Tell your customers to keep this installation manual together with operation manual with them, and when they give or sell this machine to other person put this installation manual and operation manual with it. WARNING The installation must be done by dealer or qualified person. The wiring must be securely done by using proper cable. The wires should be connected to the terminals not to have external force of the cable. ●If the customers do the installtion by themselves and it is not perfectly installed it can cause water leak, electric shock, or fire. ●Unperfect connections can cause heat or fire. The termial cover (panel) of the unit must be installed securely. The installation must be done in accordance with this manual. ●Unperfect ●If the installation is not perfectly done, it can cause water leak, electric shock, or fire. installation can cause fire or electric shock by dust or water. The electric installation must be done by qualified person in accordance with this installation manual. Use the separate circuit only for this machine and use rated voltage and circuit breaker. Never try any modification. ●For repair, ask your dealer. If the machine is modified or repaired unperfectly, it can cause water leak, electric shock, or fire. ●If the electric circuit power is not sufficient or the wiring is not properly done, it can cause electric shock or fire. Never move or reinstall the machine by the customers. the installation is not perfectly done, it can cause water leak, electric shock, or fire. Ask your dealer or qualified person. ●If CENTRALIZED CONTROL(M-NET) Before electric wiring A B S 1 B G79H744H02 CAUTION Put ground wire. Install a circuit breaker depending upon the location. ●Without a circuit breaker, it can cause electric shock. it can cause short-circuit, heat, or fire. Use proper fuses Wires must not have tension. ●It 1 Lead wire (5 wires) ground to gas pipe, water pipe, lightning conductor, or telephone ground wire. Unperfrect ground can cause short-circuit. Use standard wires which meet current capacity. ●Otherwise, ⑧ ●Never ●If you use larger size fuses or neelde wire, it can cause failure or fire. ⑨ 1 Lead wire (3 wires) can cause snipping, heat, or fire. Before test operatoin CAUTION Lead wire (2 wires) ⑪ Ground wire and screw (M4×10) ⑫ Pull tight 1 Never operate the switches with your hand wet. Turn the power on 12 hours or more before operation. ●It ●If you start operation as soon as the power on, it can cause failure. Never turn the power off during season. can cause electric shock. Never touch refrigerant pipes while the machine running. Never operate the machine without panel or guard off. 1 each ●The refrigerant pipes becomes high and low temperature while the machine running. If you touch the pipes by hand, it can cause chilblain or burn. ●It can cause serious injury being caught by rotating part or burn or electric shock by high voltage part. Never turn the power off as soon as the machine stops. Never operate the machine without air filter off. ●It ⑩ ●Wait can cause failure by dust. for 5 minutes or more. It can cause water leak or failure. 1 RG79B202H03 1 2 2. Installation procedure (PU(H)-P1∼4VGA, PU(H)-P1.6∼6YGA) 2 Address switches right side of the electric box. SW12 SW11 ①M-NET board 1 Put the Support ② to the (4) holes on the 6 Connection of M-NET board (CN5) and Control board (CNMNT) connector CN5 on the M-NET board ① and the connector CNMNT on the control board. ⑧Lead wire ← Be sure to the insert direction. Right side of electric box 1 ②Support (4 pcs) 6 Connect the lead wire ⑧ to both the 7 Connect the lead wire ⑨ to both the CNVMNT CNMNT 2 Install the M-NET board ① so that the (SW11, SW12) come front. ※Put it securely until it sounds click. connector CND on the M-NET board ① and the connector CNVMNT on the control board. CN5 Control board ①M-NET board 3 Install the Terminal bed (M-NET) ⑤ on the Terminal base ③. ※The Terminal base ⑤ has round boss for positioning. Match the round boss to the holes of the Terminal base ③. Control board 8 Cut the lead wire ⑩ to suitable length (about 25cm) . And then process the tips, as shown in the following figure. Connect the lead wire ⑩ to both the connector CN2M on the M-NET board ① and the terminals A & B on the terminal bed (M-NET) ⑤. 10mm No polarity. CN2M CND Terminal bed CENTRALIZED CONTROL(M-NET) A B S Terminal bed 4 Put the Label ⑦ on the Terminal base ③. ※Not to close the Hole for M-NET ground. 250mm ⑩Lead wire 8 Connection of M-NET board (CN2M) and Terminal bed (Terminals A & B) 5 ⑨Lead wire 7 Connection of M-NET board (CND) and Control board (CNVMVT) 5 Install the Terminal base ③ on the bottom inside of the electric box. ④Screw (M4x10) A B S 9 The lead wires should be tied together with the other lead wires with the pull tight ⑫ not to loose. Mounting hole 3 10 Make M-NET address setting with the 10 〈Setting example〉 90 1 23 90 1 90 90 1 90 1 78 90 1 23 ※ Refer to attached sheet for setting method. 78 78 S 6 78 B -NET) 23 rotary switches SW11 (1st digit) and SW12 (2nd digit) on the M-NET board 1. M-NET address should be set between 1 to 50. (The factory setting is all zero.) 456 A NTROL(M 23 456 CE ED CO NTRALIZ 23 456 4 SW12 (2nd digit) 3 12 78 Switch set 50 456 ③Terminal base SW11 (1st digit) 2 456 ⑤Terminal bed (M-NET) 1 45 Hole for M-NET ground M-NET address No. 78 ⑥Screw (M3x20) Position hole ⑦Label Hole for M-NET ground SW1 settings The DIP switch (SW1) on the board are used to check the status of communication. Operate the switch when necessary. M-NET communication O F F 1 2 3 4 SW1−1 OFF Inter-board communication O F F 4 The lamp flashes approximately once a minute in accordance with the status of communication. 1 2 3 4 SW1−1 ON 3 LED3,4 display contents Blinks every 1.5 second 2. Installation procedure (PUH-P8, 10YE) ①M-NET board 1 Put the Support ② to the (4) holes on the ⑩Lead wire 5 Connect the lead wire ⑧ to both the base of the electric box. 2 ← Be sure to the insert direction. ①M-NET board CND 1 CN2M M-NET board (CN2M) and Terminal bed (Terminals A & B) CN5 6 Connect the lead wire ⑨ to both the SW12 SW11 ②Support (4 pcs) connector CN5 on the M-NET board ① and the connector CNMNT on the control board. 7 Connection of 2 Install the M-NET board ① so that the (SW11, SW12) come front. ※Put it securely until it sounds click. Address switches CNVMNT connector CND on the M-NET board ① and the connector CNVMNT on the control board. ⑧Lead wire CNMNT 5 Connection of M-NET board (CN5) and Control board (CNMNT) 3 Install the Terminal bed (M-NET) ⑤ on the base of the electric box. 7 Connect the lead wire ⑩ to both the connector CN2M on the M-NET board ① and the terminals A & B on the terminal bed (M-NET) ⑤. No polarity. Control board ⑨Lead wire 4 Put the Label ⑦ on the base of the electric box. 6 Connection of M-NET board (CND) and Control board (CNVMNT) Control board Terminal bed Terminal bed A 90 1 23 90 1 90 1 23 90 1 90 90 1 23 78 6 78 78 ⑦Label 23 456 S 23 rotary switches. SW11 (1st digit) and SW12 (2nd digit) on the M-NET board 1. M-NET address should be set between 1 to 50. (The factory setting is all zero.) 456 B 3 12 456 A SW12 (2nd digit) 50 456 Hole for M-NET ground Switch set 2 456 ⑤Terminal bed (M-NET) SW11 (1st digit) 1 ※ Refer to attached sheet for setting method. 78 M-NET address No. 45 Terminal bed 9 Make M-NET address setting with the 9 〈Setting example〉 Position hole Terminal bed S 78 ⑥Screw (M3×20) B 78 3 Mounting hole 8 The lead wires should be tied together with the other lead wires with the pull tight ⑫ not to loose. 4 SW1 settings The DIP switch (SW1) on the board are used to check the status of communication. Operate the switch when necessary. M-NET communication O F F 1 2 3 4 SW1−1 OFF Inter-board communication O F F LED3,4 display contents The lamp flashes approximately once a minute in accordance with the status of communication. 1 2 3 4 Blinks every 1.5 second SW1−1 ON RG79B202H04 5 6 ■Wiring method for M-NET (1) Attention ① Outside of the unit, the wires for transmission (called for transmit wires later) should keep away (5 cm or more) from power cable not to receive electric noise. (Never put the transmit wires and power cable in the same cable pipe.) ② Never supply voltage 220V-240V to the terminals (TB7) for transmission. If the voltage is supplied, it can break the electronic parts on the A-M CONVERTER board. ③ Use the shielded cable (CVVS, CPEVS) of 1.25mm square thickness with 2 wires for the transmission cable. Never use transmit wires of different system with a cable which contains multi wires. The communication of transmit signals will not work properly and it can cause wrong operation. Group remote controller Refrigerant address 00 M-NET address 01 Power supply unit for transmit cable ( Slim A control remote control ) Refrigerant address 00 M-NET address 02 ( Slim A control remote control ) Slim A control remote control (SW1) Refrigerant address Refrigerant address 00 M-NET address 03 ( (3) Refrigerant address setting In case that the A control Slim is set for group between different refrigerant (when multiple refrigerant system is set in one group), it is necessary to make refrigerant address setting besides the wiring for remote controller (TB5) between the indoor untis. In case that the group setting is not done, be sure to leave the refrigerant address set for 00. The refrigerant address is set by dip switch SW1 (3-6) on the outdoor controller of the outdoor unit. (Factory settings are all OFF ・ ・ ・ ・Refrigerant address 00). ON ON ON ON ON ON ON ON 1 2 3 4 5 6 0 ON 1 2 3 4 5 6 1 ON 1 2 3 4 5 6 2 ON 1 2 3 4 5 6 3 ON 1 2 3 4 5 6 4 ON 1 2 3 4 5 6 5 ON 1 2 3 4 5 6 6 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 8 1 2 3 4 5 6 9 1 2 3 4 5 6 10 1 2 3 4 5 6 11 1 2 3 4 5 6 12 1 2 3 4 5 6 13 1 2 3 4 5 6 14 1 2 3 4 5 6 15 (4) Limitation for address settings In case of group operation, the M-NET address settings and the refrigerant address settings should be done with the procedure above. However, make the minimum M-NET address settings in the group for the outdoor unit which has the refrigerant address 00. ) GROUP A GROUP B GROUP C Between the outdoor units, it is OK that only M-NET wiring (2 wires, no polarity) is done. Group remote controller (2) M-NET address setting Make M-NET setting and refrigerant address setting on only outdoor unit. There is no address settings for outdoor unit and remote controller like free plan system. Power supply unit for transmit cable Refrigerant address 00 M-NET address 04 Refrigerant address 01 M-NET address 03 Slim A control remote control Free plan (M-NET) Indoor unit ※It does not matter if the refrigerant address settings are same with the different group. 1∼50 1∼50 51∼100 101∼150 Group remote controller M-NET address No. 90 1 90 1 90 1 23 456 23 456 23 90 1 23 90 1 23 90 3 12 Refrigerant address 00 M-NET address 01 Refrigerant address 01 M-NET address 02 Refrigerant address 00 M-NET address 04 Refrigerant address 01 M-NET address 03 Refrigerant address 02 M-NET address 05 TB5 456 50 456 SW12 (2nd digit) 2 456 Switch setting SW11 (1st digit) 1 45 The setting should be done by rotary switches SW11 for one figure and SW12 for double figures on A-M CONVERTER of the outdoor unit. (Factory settings are all zero.) Power supply unit for transmit cable 〈 Example 〉 78 201∼250 78 Group remote controller GROUP B Slim A control remote control 78 201∼250 6 78 System controller GROUP A 78 Remote controller 78 Outdoor unit Refrigerant address 00 M-NET address 02 TB5 The M-NET address setting for taking into centralized control system should be done only to the outdoor unit. The address set number should be 1-50 same as for free plan indoor unit and make set in order of number for the same group. A control slim Refrigerant address 00 M-NET address 01 ※It is not good with the above setting in the group B because the outdoor unit which has the refrigerant address 00 does not have the minimum M-NET address 3 in the group. Make the outdoor unit of the refrigerant address set with the minimum address in the group like the group A. RG79B202H05 7 8 Attention for A control Slim M-NET connection Pay attention to the next points for wiring of shielded wires. CAUTION The shielded wires of M-NET transmission should be connected with the ground wire at any only one place of the unit to be connected. 蘆It can cause the transmission error due to noise. Outdoor unit digital LED display reads "Ed" error. Centralized control remote controller reads "0403" error. ×Bad example (Multiple ground of shielded wire) Centralized controll remote control Power supply unit Outdoor unit corresponds to M-NET Outdoor unit corresponds to M-NET Outdoor unit corresponds to M-NET M-NET transmit wire ○Good example (One spot ground of shielded wire) Centralized controll remote control Power supply unit Outdoor unit corresponds to M-NET Outdoor unit corresponds to M-NET Outdoor unit corresponds to M-NET M-NET transmit wire ○Good example (One spot ground of shielded wire) Centralized controll remote control Power supply unit Outdoor unit corresponds to M-NET Outdoor unit corresponds to M-NET ※ Outdoor unit corresponds to M-NET M-NET transmit wire ※In case that the outdoor unit is grounded, connect the ground wire supplied as accessory to the S terminal (secondary) of M-NET terminal bed and M-NET Ground terminal inside of electric box with using screws supplied. Ground wire (accessory) M-NET terminal bed A B Transmit wire 9 S Shielded wire