User Guide Kitchen Fan Alarm Unit with Gas Interlock Installation and Operating Instructions Tel: 01489 783783 Fax: 01489 788048 Email: info@ALS3.co.uk 1 www.ALS3.co.uk Neatafan Ltd, Unit 12, Solent Industrial Estate, Shamblehurst Lane, Hedge End, Southampton, SO30 2FX 1 Quick install guide........ ................................................. Power supply: The ALS1 requires a 230Vac power supply fused at 5A either from an isolator, or local spur. Connect as detailed in wiring diagram (see section 11) Gas valve: Connect 230Vac gas solenoid valve as detailed in wiring diagram (section 11) The gas valve is fused at 1A . The on-board fuse can be increased to a maximum of 3A if required. Extract fan: Remove wire airflow links. Wire PS1 terminals to extract fan airflow switch DO NOT APPLY ANY EXTERNAL VOLTAGE Supply fan: Remove wire airflow links. Wire PS2 terminals to supply fan airflow switch DO NOT APPLY ANY EXTERNAL VOLTAGE 2 Fire alarm: Remove wire fire alarm link. Wire FIRE terminals to external fire alarm volt free contact DO NOT APPLY ANY EXTERNAL VOLTAGE External emergency stop: Remove wire emergency stop link. Wire FIRE terminals to external E-STOP emergency stop contact DO NOT APPLY ANY EXTERNAL VOLTAGE CLOSE THE UNIT AND SCREW SHUT BEFORE POWER SUPPLY IS ENERGISED 3 2 Contents.............................................................................................. 1 Quick install guide......................................................... ................................................................. 2 2 Contents.............................................................................................. ....................................... 4 3 General description..................................................... ................................................................... 5 4 Safety........................................................................................................ ................................ 5 5 Unpacking................................... ......................................................................................................... 6 6 Controls and Indicators ................................. ................................................................................. 6 6.1 RESET pushbutton ......................................................................................................................... 7 6.2 MUTE pushbutton ......................................................................................................................... 7 6.3 LED indicators................................................................................................................................ 7 6.4 EMERGENCY STOP BUTTON .......................................................................................................... 9 6.5 SIREN ............................................................................................................................................. 9 7 Operating cycle................................................................... .......................................................... 9 7.1 Basic operating cycle (Start up): ................................................................................................... 9 7.2 Basic operating cycle (Shut down): ............................................................................................. 10 8 Alarms..................................................................................................... ................................ 11 8.1 Alarms ......................................................................................................................................... 11 8.2 Muting Alarms............................................................................................................................. 11 8.3 Alarm reset.................................................................................................................................. 11 9 Wiring diagrams............................................................. ............................................................. 12 10 Contact Details................................................................. ......................................................... 13 4 3 General description..................................................... BS 6173:2009 calls for commercial kitchen supply and extract fans to be interlocked with the gas supply in order to prevent gas cooking equipment being used without suitable ventilation. The ALS1 monitors the supply and extract airflow, shutting off the kitchen supply gas solenoid in the event of an airflow fault. This unique hardwired solution achieves compliance with BS 1673 and other relevant standards. The ALS1 is a low-cost, reliable and attractive unit. Designed with the installer in mind, features such as diagnostic indicators on the front of the panel ensure that the unit can be fitted quickly and with ease. The ALS1 is manufactured in the UK by Neatafan and is provided with a comprehensive one year warranty. For more information contact Neatafan. Contact details are at the end of the manual. 4 Safety........................................................................................................ To reduce the risk of electrical shock, isolate the control panel before opening the cover. All wiring should be carried out be a qualified Electrician in accordance with the latest IEE Regulations. The ALS1 gas interlock is designed for indoor use as described in this manual. Using this product for any other purpose other than that for which it was designed may cause harm and will invalidate the warranty. The ALS1 must be installed by a suitably qualified engineer. If you are unsure about the safe operation of this product, contact Neatafan for advice. Contact details are at the end of this manual. 5 5 Unpacking................................... Neatafan takes great care to ensure your ALS1 gas interlock system reaches you in perfect condition. After unpacking, please check for any damage to the unit, retaining any packing materials should the unit need to be returned. 6 Controls and Indicators ................................. 1. RESET pushbutton 5. Siren 3. MUTE pushbutton 2. LED indicators 4. EMERGENCY STOP button 6 6.1 RESET pushbutton Pressing the RESET button when there are no alarms and the airflow is established will open the gas valve. The RESET button will also clear active alarms such as an emergency stop. 6.2 MUTE pushbutton When an alarm is present, an audible alarm will sound. The siren can be silenced by pressing the MUTE push button. 6.3 LED indicators 6.3.1 POWER indicator Behaviour: Details: GREEN The system is healthy. FLASH GREEN RED FLASH RED The system is healthy and there is sufficient airflow to permit the gas valve to be opened –press the RESET button. There is an active alarm. The ALS1 unit runs a self-diagnostic test during initialisation and has detected a fault. Contact supplier. 7 6.3.2 FANS indicator Behaviour: GREEN FLASH GREEN Details: The airflow switches have detected sufficient airflow to permit the gas valve to be open. The ALS1 is waiting for the airflow to establish. 20 seconds are allowed for this to happen. During normal operation, the FANS indicator may flash occasionally if there has been a minor interruption to the airflow. RED The airflow was not established within 20seconds so the ALS1 is reporting an airflow fault. 6.3.3 GAS VALVE indicator Behaviour: Details: GREEN The gas valve is open.(gas on). RED The gas valve is closed (gas off). 6.3.4 E-STOP indicator Behaviour: RED Details: An emergency stop alarm is present. Either the emergency stop button on the front of the ALS1 unit or a remote emergency stop button has been pressed. 6.3.5 FIRE ALARM indicator Behaviour: AMBER Details: A fire alarm is present. The ALS1 will report a fire alarm if the FIRE terminals are open circuit. 8 6.4 EMERGENCY STOP BUTTON Pressing the emergency stop button will shut off the gas. If the e-stop button has been pressed, twist it anti-clockwise to release it. 6.5 SIREN The siren will sound in the event of an alarm. Pressing the MUTE button will silence the alarm, but not clear the alarm event. 7 Operating cycle................................................................... 7.1 Basic operating cycle (Start up): When the unit is powered up, the GAS VALVE indicator will be illuminated RED indicating that the main gas valve is off. When the ventilation is started, the FANS indicator will FLASH GREEN until the airflow is established. When the airflow has stabilised, the FANS indicator will illuminate GREEN. After a few seconds, the POWER lamp will flash GREEN indicating the system is safe. Press RESET to activate the gas valve. 9 Power up ALS1 GAS VALVE indicator RED The kitchen main gas valve is off. Start VENTILATION 20seconds FANS indicator FLASH GREEN while the airflow is established Airflow stabilises AIRFLOW indicator RED There is an airflow fault POWER indicator FLASH GREEN ...to show the system is safe Press RESET GAS VALVE indicator GREEN and the kitchen gas valve is on. 7.2 Basic operating cycle (Shut down): Press the E-STOP and then MUTE button to turn off the gas valve. Press the E-STOP button E-STOP indicator RED The siren sounds .The kitchen main gas valve is off. Press MUTE The alarm is silenced Turn the power OFF 10 8 Alarms..................................................................................................... 8.1 Alarms In the event of an alarm, the POWER indicator will be illuminated red, the GAS VALVE indicator will be illuminated red and the gas valve will be de-energised. Alarm: Details: Indication: Fire Alarm The external fire alarm contact is open. (Please note the emergency stop will not be indicated in this condition). FIRE ALARM AMBER Emergency stop The emergency stop button on the ALS1 has been pressed or the external emergency stop contact is open. E-STOP RED Fans airflow fault The airflow switches have detected that the correct airflow has not been established within 20 seconds. FANS RED During this time, the FANS indicator would have flashed green ALS1 internal alarm The ALS1 has detected an internal fault during the initialisation sequence. Contact the supplier for advice. POWER FLASH RED 8.2 Muting alarm When an alarm is activated, the corresponding LED will illuminate on the front of the ALS1 and a siren will sound. Press the MUTE button to silence the alarm. 8.3 Alarm reset If an alarm has been cleared (for example the emergency stop button has been released, press the RESET button to clear the fault on the ALS1. 11 9 Wiring diagrams............................................................. 12 10 Contact Details................................................................. Neatafan Ltd Unit 12, Solent Industrial Estate Shamblehurst Lane Hedge End Southampton SO30 2FX Tel: 01489 783783 Fax: 01489 788048 Email: info@ALS3.co.uk www.ALS3.co.uk Manual issued: 05/10/2015 13