CAT.NO.L3327E
Maintenance Tool
■ Specifications in this catalogue are subject to change without prior notice for further improvement.
■ This product and other related technology (include the program) are subject to the terms and conditions of the relevant
foreign trade acts depending on end users and their applications.
All the relevant forms must be submitted to the Japanese government, including the application to export technology.
■ The content of this catalogue is as of July 2014.
■ Any unauthorized use, copying or reprinting of the contents or part thereof in this catalogue is prohibited.
101407 YD
Maintenance Tool
TUBE CUTTING
Rolling Tube Cutter
Tube Cutter
Cuts tubes promptly by pressing a cutter wheel to the tube inner surface.
It does not create any chips while cutting the tube. Since there is no cutting chips to clean,
it saves working time.
Cuts tubes to allow removal of defective and deteriorated tubes from condensers and heat exchangers, without damaging
their tube sheets. There are two types of tube cutters depending on the differences in tube size are available.
Tube Cutter TC type
Specifications (mm)
Model No.
Specifications (mm)
0
RCー16×0.5ー1.25
RCー16×0.5ー1.25ー75L
16
Max.150 -10
0.5∼1.25 12.7 17.5
0
Max.75 -10
RCー19×0.5ー2.1ー75L
19
Max.150 -10
13.8 20.0
0
Max.75 -10
RCー25.4×0.5ー2.1ー75L
25.4 0.5∼2.1
Max.150 -10
20.1 27.4
0
0
RCー31.8×0.5ー2.1
RCー31.8×0.5ー2.1ー75L
31.8
Max.150 -10
26.5 33.8
410
410
12.7
335
Max.75 -10
0
Max.75 -10
Pilot
φA
410
335
0
RCー25.4×0.5ー2.1
Shank
□S
335
0
RCー19×0.5ー2.1
Tube
Thickness
410
Custom make as
per application
tube size and
dimension of
expansion area.
Please provide
us tube size
information.
Dimensions
（mm）
Tube sheet
Pilot
Tube
Ring
□Ｓ
Cutter Wheel
O.D.
φD
Model No.
Cutting Dia. Distance from Tool Length
tube end
L
Min. Max.
B
φA
Tube size
335
Cutter
Stopper
Thrust Lever Attachment (Option)
Dimensions
（mm）
Pilot
φ50
Tube
Thrust Lever
Attachment
(Option)
Safe Guard
φA
Cutting Dia.
Cutter Pin
TCーφ12×75LN（150LN）
12
TCーφ13×75LN（150LN）
13
TCーφ14×75LN（150LN）
14
TCーφ15×75LN（150LN）
15
TCーφ16×75LN（150LN）
16
TCーφ17×75LN（150LN）
17
TCーφ18×75LN（150LN）
18
TCーφ19×75LN（150LN）
19
TCーφ20×100LN（200LN）
20
TCーφ21×100LN（200LN）
21
TCーφ22×100LN（200LN）
22
TCーφ23×100LN（200LN）
23
TCーφ24×100LN（200LN）
24
TCーφ25×100LN（200LN）
25
L
10 17
201
（276）
10
9.5
11
10.5
12 20
207
（282）
12
11.5
13
12.5
14
13.5
15
14.5
16 27
220
（295）
16
15.5
17
16.5
18 30
223
（298）
18
17.5
19
18.5
20
19.5
21
20.5
22
21.5
23
22.5
24
23.5
25
24.5
14 24
20 33
Max.75
219
31
（Max.150）（294）
295
（395）
Max.100
（Max.200）
23 38
9.5
45
12.7
297
（397）
Tube Cutter TB type
Specifications (mm)
□S
Ｂ
10
11
Pilot
φA
Stopper
Cutting Depth
Setting Scale
Cutter Wheel
TCーφ10×75LN（150LN）
TCーφ11×75LN（150LN）
Cutting Dia. Distance from Tool Length Tool Dia. Shank
tube end
L
D
□S
B
Min. Max.
Notes 1. Amount in bracket is for long reach type.
Notes 2. As a standard pilot, one each of dimension A is attached.
Notes 3. If a pilot is required that does not have the standard dimensions, please state the
required dimension.
B
Is attached to the driving unit
Leverage increases thrust and reduces the operator burden.
Stop Ring
Adjust Nut
Tube I.D.
Model No.
Tube sheet
Ｌ
Note: When ordering, please state the name of the manufacturer and
the product number of the driving unit.
Dimensions
（mm）
Special Rolling Tube Cutter for Tube Projection Cutting
Tube projection can be cut without generating cutting
Dimensions
Pilot
Tube
Ring
Stopper
Cutter
Tube
Tube Projection
Tube sheet
Stopper
Adjust Nut
B
L
□Ｓ
Cutting Position
Tube sheet
Pilot
φD
Safe Guard
φA
chips, which traditionally could only be done by grinding.
Tube Cutting Dia. Distance from Tool Length Tool Dia. Shank
tube end
L
D
□S
I.D. Min. Max.
B
Pilot
φA
TBーφ26×150L（300L）
26
26
26
25.5
TBーφ27×150L（300L）
27
27
27
26.5
TBーφ28×150L（300L）
28
28
28
27.5
TBーφ29×150L（300L）
29
29
29
28.5
TBーφ30×150L（300L）
30
30
30
29.5
TBーφ31×150L（300L）
31
31
31
30.5
TBーφ32×150L（300L）
32
32
32
31.5
TBーφ33×150L（300L）
33
33
33
32.5
TBーφ34×150L（300L）
34
34
34
33.5
TBーφ36×150L（300L）
36
36 50
36
35.5
TBーφ38×150L（300L）
38
38
38
37.5
TBーφ40×150L（300L）
40
40
40
39.5
TBーφ42×150L（300L）
42
42 58
42
41.5
TBーφ44×150L（300L）
44
44
44
43.5
TBーφ46×200L（400L）
46
46
46
45.5
TBーφ48×200L（400L）
48
48 68
48
47.5
TBーφ50×200L（400L）
50
50
50
49.5
36
343
44
（493）
12.7
42
Max.150
（Max.300）
52
400
（550）
57
Max.200
476
65
（Max.400）（676）
19
Notes 1. Amount in bracket is for long reach type.
Notes 2. As a standard pilot, one each of dimension A is attached.
Notes 3. If a pilot is required that does not have the standard dimensions, please state the
required dimension.
●Suitable Tube Size (mm): OD φ22∼33 Thickness t0.5∼2.1
Please refer to page 17 when ordering Rolling Tube Cutter.
4
Please refer to page 17 when ordering Tube Cutter.
5
Maintenance Tool
TUBE PULLING
Accessory
Combinations
Accessory for Tube Puller.
Suitable accessory can be supplied as per application tube size.
Selection Guide（mm）
Tube Puller
Spear
Collar
Adaptor
Horse shoe Lock
Model No.
Model No.
Model No.
Model No.
O.D.11ー25
（PUC1125）
O.D.11ー25
（PUA1125）
O.D.11ー25
（PUT1125）
O.D.25ー40
（PUA2540）
O.D.25ー40
（PUT2540）
O.D.40ー50
（PUA4050）
O.D.40ー50
（PUT4050）
Applicable Tube I.D.
Pulls out condenser and heat exchanger tubes. The components of
the unit consist of hydraulic pump, cylinder, hose and attachments.
9∼10
ⅠD. 9
（PUY09）
10∼11
ⅠD.10
（PUY10）
11∼12
ⅠD.11
（PUY11）
12∼13
ⅠD.12
（PUY12）
13∼14
ⅠD.13
（PUY13）
Puller Head Cylinder
and Accessories
14∼15
ⅠD.14
（PUY14）
15∼16
ⅠD.15
（PUY15）
Clamps a tube and pulls it out.
16∼17
ⅠD.16
（PUY16）
17∼18
ⅠD.17
（PUY17）
18∼19
ⅠD.18
（PUY18）
19∼20
ⅠD.19
（PUY19）
20∼21
ⅠD.20
（PUY20）
21∼22
ⅠD.21
（PUY21）
22∼23
Spear
Adaptor
ⅠD.22
（PUY22）
22∼24
ⅠD.22ー24
（PUY2224）
24∼26
ⅠD.24ー26
（PUY2426）
26∼28
ⅠD.26ー28
（PUY2628）
28∼30
ⅠD.28ー30
（PUY2830）
30∼32
ⅠD.30ー32
（PUY3032）
32∼34
ⅠD.32ー34
（PUY3234）
34∼36
ⅠD.34ー36
（PUY3436）
36∼38
ⅠD.36ー38
（PUY3638）
38∼40
ⅠD.38ー40
（PUY3840）
40∼42
ⅠD.40ー42
（PUY4042）
42∼44
ⅠD.42ー44
（PUY4244）
44∼46
ⅠD.44ー46
（PUY4446）
46∼48
ⅠD.46ー48
（PUY4648）
O.D.25ー30
（PUC2530）
O.D.30ー40
（PUC3040）
O.D.40ー50
（PUC4050）
Notes 1. For further dimension details, please feel free to contact us at your nearest Sugino office.
Notes 2. Part Code of the Accessories is indicated in ( ).
Pump Specifications
Pump
Cylinder (PU30CY model)
Model No.
Horse shoe Lock
Collar
This is a hydraulic pump unit to control tube pulling force.
EPU−30
（PU30P）
Dimensions
Weight
MPa
mm
kg
70
156W
×
203L
×
406H
13
Pressure
Electric Motor Specifications
Specifications
Model No.
List of Items (Connection parts excluded)
Max. Pulling Force Pulling Stroke
kN
mm
Dimensions
Weight
mm
kg
1 Cylinder (PU30CY, Coupler 2 pcs included)
2 Pump (PU30P, Couplers excluded)
Output
No.of Poles
kW
P
3 High Pressure Hose 2 pcs (5m, Coupler and NPT Adapters included)
PU30CY
300
150
φ135×319×185
Notes １. Couplers are not included to the Pump.
２. Couplers attached with High Pressure Hose are for connecting
High Pressure Hose and Cylinder. When attaching High Pressure
Hose and Pump, connect them directly with NPT Adapters.
３. In case of connecting High Pressure Hose and Pump by Couplers,
special spec. High Pressure Hose will be needed.
17.5
0.37
EPUー30 model
Rated Current
50Hz
60Hz
V
A
Single
phase
100
Max.13.8
Single
phase
115
Max.12
Note：Voltage transformer is required when operating in the area
where input voltage is different from motor's standard
specification.
Please refer to page 17 when ordering Tube Puller.
6
Commutator
motor
Voltage
Please refer to page 17 when ordering Tube Puller.
7
Maintenance Tool
Smart Puller
Power Controller
Extracts the deteriorated tube efficiently from a heat exchanger and
condenser by a simple button operation. By clamping the tube inner
surface to pull out the tube, no spear screwing or removing is
necessary, so the working time is reduced significantly.
Works as a hydraulic pressure unit to control the tube pulling power.
Specifications
Pressure
Model No. High
Tube Puller Head
Low
MPa
SPCー
70M1ー
S
This head clamps the tube inner surface tightly and pulls out the tube.
Tank
capacity
L
Electric Motor
Output
No. of
poles
P
0.84 kW
70
5
9.5
Commutator
Motor
Electric Source
Dimensions Weight
voltage Rated Current
V
A
1-phase Max.14.3
200
1-phase
Max.13
200
Electric Power
Cable (3m)
Circuit Breaker
included
mm
kg
350W
×
390L
39
×
550H
Note：Voltage transformer is required when operating in the area where input voltage is
different from motor's standard specification.
A complete set
1 set
① Tube Puller Head
1 set
② Power Controller
③ Hydraulic hose (10m long) 2 pcs.
④ Adaptor for release residual pressure (male & female) 1 set
⑤ Accessories (Refer to the following figure) 1 set
SPCー70M1ーS model
⑥ Disassembly Tool
⑦ Ground Wire (5m)
⑧ Tool box
1 set
1 pcs.
1 set
Pulling mechanism of tubes by Smart Puller
Clamp condition
Unclamp condition
Tube
Tube sheet
Rod
Collet
▼
SPUー0708 model
Specifications
Applicable Tube O.D.
Steel
Model No.
Copper
Max. Pulling
force
Pulling
speed
kN
mm/s
75
17
150
9
Max.160
mm
SPUー0708
Pulling
Stroke
Dimensions
Weight
mm
mm
kg
Max.80
φ73×470×150
8
□86×725×175
15
16∼38
SPUー1516
Adjust nut
Collar
A collet of the tube puller head is being inserted.
If the PULL switch on the remote controller is pressed, the collet
will expand and clamp the tube inner surface tightly to extract the
tube in the direction of the arrow as shown in the illustration
above.
Note：Applicable tube dimension is from 0.5 mm to 1.6 mm in tube wall thickness, and 50 mm in tube-expansion length. The choice of tube puller head will change
depending on the fixative status of the tube-expanded part.
Dimensions（mm）
Accessories for Smart Puller
SPUー1516 model
φ73
SPUー0708 model
Hydraulic hose connecting
part (pull side)
Hydraulic hose connecting
part (return side)
□ 86
＊
Collet
＊
Rod (with o ring)
Remote control switch,
"pull" and "return"
Handgrip
Remote control
cable (10m)
Hook
Handgrip
Block
C Pin
Adaptor
＊
Joint Ass'y
Set screw
Joint
Set screw
Remote control switch,
"pull" and "return"
Remote control
cable (10m)
175
150
Hook
＊
Adaptor Ass'y
725
Hydraulic hose connecting
part (pull side)
＊
Lock nut
＊
Adjust nut
＊
Collar
Tube puller Head
Hydraulic hose connecting
part (return side)
470
Note：＊ mark shows the accessories. These accessories are supplied according to the tube specifications to be pulled out.
Please refer to page 17 when ordering Smart Puller
8
Please refer to page 17 when ordering Smart Puller
9
Maintenance Tool
Quick Puller
Tube Extracting Tool
Continuously pulls out the corroded tubes of heat exchangers and
condensers. It screws a spear into the tube and is operated by a
button in the controller panel. With a maximum pulling force to 300
kN, it can extract a large tube easily.
Extracts tubes from a tube sheet. It is the simplest tube extracting tool devoid of bulky
equipment or devices.
Used for reducing the tube wall thickness for easy knockout, or pullout.
Manufactured upon minimum quantity basis.
Tube Drill
Tube Puller Head
Specifications
（mm）
This head clamps a tube and pulls it out.
Model No.
Dimensions
（mm）
φA
φB
MT
M
C
L
Specifications
Copper
Initial Pulling
Quick Pulling
Model No.
Steel
kN
m/min
kN
m/min
QPUー30N
9.5∼25.4
9.5∼30.0
150
0.7
75
4.3
QPUー50N
9.5∼45.0
9.5∼50.8
300
0.4
150
2.8
mm
Pulling force Pulling speed Pulling force Pulling speed
Air pressure Air consumption
MPa
Dimensions
mm
kg
479W×358L×209H
19
565W×422L×253H
42
L/min（ANR）
0.5
Weight
15
1.6
16
1.5
17
TDー518
1.2
18
13.13
TDー519
1.1
19
13.53
TDー616
1.6
16
15.42
TDー617
1.5
17
1.2
18
TDー619
1.1
19
16.70
TDー716
1.6
16
18.60
TDー717
1.5
17
1.2
18
TDー719
1.1
19
19.88
TDー816
1.6
16
21.77
1.5
17
1.2
18
1.1
19
15.9
19.0
22.2
TDー817
TDー819
Knockout Tool
Power Controller
Model No.
QPC-350
L/min
5 for initial
pulling.
pulling.
38 for quick
5 for quick
pulling
pulling
(60Hz)
kW
3.7
P
4
V
Dimensions
A
3-phase
200
14.8
mm
kg
14.2
996W×500L×900H
3-phase
220
Weight
280
Dimensions
（mm）
13.4
Note： Voltage transformer is required when operating in the area where input voltage is different from
motor's standard specification.
A complete set
117
20
230
132
25
250
Shank
12.25
15.6
18.7
21.8
24.9
12.65
15.82
16.30
19.00
MT2
266
19.48
144
30
22.17
285
22.65
MT3
23.05
230
Tube size
A
B.W.G
KTー515
1.8
15
11.9
KTー516
1.6
16
12.3
1.5
17
12.6
KTー518
1.2
18
13.1
KTー519
1.1
19
13.4
KTー616
1.6
16
15.4
KTー617
1.5
17
15.8
1.2
18
16.2
KTー619
1.1
19
16.6
KTー716
1.6
16
18.6
1.5
17
19.0
1.2
18
19.4
O.D.
15.9
19.0
KTー618
M
1 Tube Puller Head
L
11.85
Thickness
KTー517
φB
35 for initial
Rate
Electric Motor
Rated Current
Output No.of Voltage
Poles
50Hz
60Hz
φA
Model No. Pressure
M
Specifications
（mm）
Specifications
Pump
C
After reducing the tube wall thickness, the knockout tool is used to remove the tube.
This is a hydraulic control unit to regulate pulling force and pulling speed of tubes.
MPa
25.4
TDー818
500
B
1.8
TDー718
Applicable Tube O.D.
A
TDー516
TDー618
QPUー30N model
Thickness B.W.G
TDー515
TDー517
Patent Number
KR:0261661
Tube size
O.D.
KTー717
1 set
6 Primary-side power cable
2 Power Controller
1 set
7 Spear
1 pc.
KTー719
1.1
19
19.8
3 Special Coller Ass'y
1 set
8 Collet
2 pcs.
KTー816
1.6
16
21.8
1.5
17
22.1
1.2
18
22.6
1.1
19
23.0
4 Hydraulic Hose (10m long)
4 pcs. 9 Guide pipe
5 Air Hose (10m long)
1 pc.
1 pc.
22.2
KTー718
KTー817
1 pcs.
25.4
KTー818
Note : Impact Wrench is available as an option.
KTー819
B
M
15.5
18.6
25
21.7
24.8
Accessories for Quick Puller
Special Coller Ass'y
Collet
(Divided into 3 parts)
Tube Puller Head
Guide pipe
Collet
Collapsing Tool
To collapse the expanded portion of light gauge tubes, or heavy gauge tubes up to
O.D.25mm after the wall thickness has been reduced with the tube drill.
(Divided into 3 parts)
Dimensions
（mm）
Specifications
（mm）
Model No.
11
50
φA
Spear
230
Please refer to page 17 when ordering Quick Puller.
10
11
CTー1/2
CTー5/8
CTー3/4
CTー7/8
CTー1
O.D.
12.7
15.9
19.0
22.2
25.4
Tube size
Thickness B.W.G
0.5∼1.8
25∼15
A
9.6
14.5
16.6
20.0
22.0
Maintenance Tool
Selection Guide
TUBE CLEANING
Water driven Tube Cleaner 4000 type
Tube I.D.
Water Pressure:0.8MPa
Connecting Tools
Cleaning Heads
Water Consumption Min. Curve Radius
Hose Size
Cleaner No.
mm
Tube Cleaner
Works as an automated cleaner for the tube inner surface to remove scale
and compounds, which are deposited inside of the tube. Sugino provides
various types of tube cleaners and attachments, depending on the type and
quantity of the scale deposit.
Cleaner Motor
Universal Joint
38
4012
41
4013
45
4014
48
4015
51
4016
54
4017
57
4018
60
4019
64
4020
67
4021
70
4022
Xー1010
Uー1212
Dー9
SPー9
Dー10
SPー10
Bー9
BFー9
Bー10
BFー10
Dー11
SPー11
SCー12
Bー11
BFー11
Dー12
SPー12
SCー14
Xー1212
Xー1414
L /min
Cutter Head Brush Head
Uー1614
Xー1614
Dー14
SPー14
SCー16
Uー1816
Xー1816
Dー16
SCー18
SAー16
Uー2016
Xー2016
Dー18
SAー18
Uー2018
Xー2018
Dー20
SAー22B
mm
mm
300
9
40
50
330
60
340
320
12
Bー12
BFー12
Bー13
BFー12
Bー14
BFー14
Bー15
BFー14
Bー16
BEー16
Bー17
BEー16
Bー18
BEー18
Bー19
BEー18
Bー20
BEー20
15
80
360
100
370
19
110
390
150
420
25
Air Presssure:0.6MPa
Cleaning Heads
Air Consumption Min. Curve Radius Hose Size
Cleaner No.
Air Valve
Universal Joint
Flexible Joint
Uー77
Xー77
32
7010
Dー9
SPー9
35
7011
Dー10
SPー10
38
7012
Dー11
41
7013
SPー11
SCー12
Bー11
BFー11
45
7014
48
7015
51
7016
54
7017
57
7018
60
7019
64
7020
67
7021
70
7022
7006
22
7007
Flexible Joint
Air Valve (option)
Brush Head
Scale removal from boilers, condensers, heat exchangers, super heaters, service pipelines.
DFー5A
Sー5A
DFー6
Sー6
Xー88
25
7008
DFー7
Sー7
29
7009
Dー8
SPー8
Uー1010
Cleaner Motor
Drill Head Cutter Head Brush Head L /min（ANR）
Bー5A
BFー5A
Bー6
BFー6
Bー7
BFー7
Bー8
BFー8
Bー9
BFー9
Bー10
BFー10
19
Uー88
Xー1010
Uー1212
Xー1212
Uー1414
Xー1414
Dー12
SPー12
SCー14
Uー1614
Xー1614
Dー14
SPー14
SCー16
Uー1816
Xー1816
Dー16
SCー18
SAー16
Uー2016
Xー2016
Dー18
SAー18
Uー2018
Xー2018
Dー20
SAー22B
Bー12
BFー12
Bー13
BFー12
Bー14
BFー14
Bー15
BFー14
Bー16
BEー16
Bー17
BEー16
Bー18
BEー18
Bー19
BEー18
Bー20
BEー20
mm
240
230
280
250
360
280
450
290
550
300
660
320
780
330
900
340
1,070
360
1,210
370
1,450
390
1,710
420
mm
6
VRー2
9
VRー3
12
VRー4
15
VRー5
19
VRー6
Electrically driven Tube Cleaner EG type・EF type
Electrically driven EG type・EF type
Cleaner
No.
Flexible Shaft & Tube Complete Set
Flexible Joint
Electric Motor Complete Set
Brush Head
Cleaning of boilers, air conditioning and piping for hospitals, hotels, schools, buildings, department
stores.
12
17
19
22
25
29
32
35
38
45
51
57
Connecting Tools
Cleaning Heads
Model No.
Universal Joint Flexible Joint Drill Head Cutter Head Brush Head
mm
Electric driven Tube Cleaner suitable for
both straight and bent tubes. Because of
electric type, power supply can be easily
obtained. For easy transfer, this electric
motor can be stored in a wheeled
container.
●Flexible Shaft & Tube Complete
Standard Length (selectable)
EG type : 6m/8m/10m
EF type : 10m/15m
19
22
25
29
32
35
38
45
51
57
64
Flexible Shaft & Tube Complete
Motor Complete
Tube I.D.
Straight Curved
Application Example
Uー1010
Connecting Tools
mm
Air driven Tube Cleaner 7000 type
Application Example
4011
Tube I.D.
Scale removal from boiler tubes, coolers, heat exchangers, service pipelines.
Works as a compressed air-powered cleaner for
both straight and curved-tubes. Because the
rotation part is an air-cooled, air-driven rotary
motor, this cleaner does not create heat
generation after long and continuous use. In the
case of overloading, it stops the rotation to
prevent damaging the tube inner surface. With
the efficient use of exhaust air, this tool clears
away loose scale from the tube, and cools the
connecting head at the same time.
4010
35
Drill Head
Air driven Tube Cleaner 7000 type
Cutter Head
Application Example
32
Flexible Joint
Uー1414
Water driven Tube Cleaner 4000 type
Works as a water-powered cleaner for both
straight and curved-tubes. In the case of
overloading, it stops the rotation to prevent
damaging the tube inner surface and biting into
the bending part. By pressurizing water that
passes through the cleaner motor and then
transferring it to the cutter head, this tool can
discharge scale from the tube, and at the same
time, cool the connecting head.
Universal Joint
EGー6N
EGー7N
EGー8N
EGー9N
EGー10N
EGー11N
EGー12N
EFー14
EFー16
EFー18
EFー20
Uー77
Xー77
Uー88
Xー88
Uー1210
Xー1210
Uー1212
Xー1212
Uー1614
Xー1614
Uー1616
Xー1616
DFー5A
DFー6
DFー7
Dー8
Dー9
Dー10
Dー11
Dー12
Dー14
Dー16
Dー18
Sー5A
Sー6
Sー7
SPー8
SPー9
SPー10
SPー11
HCー12
HCー14
HCー16
HCー18
Bー5A
Bー6
Bー7
Bー8
Bー9
Bー10
Bー11
Bー12
Bー14
Bー16
Bー18
kW
MCー2020
Notes 1. Refer to page 14 & 15 for details of the connecting tools and cleaning heads.
2. These cleaners can not be used for the cleaning of blocked tubes.
3. For electric driven type, EG and EF type, please use with the designated voltage.
3. Voltage transformer must be used if the input voltage is different from above table.
13
Output No.of Poles Voltage Rated Current Shaft Dia. Tube Dia. Min. Curve Radius
1.5
P
2
V
mm
50Hz 60Hz
3 phase
6.2
200
6.0
6
12
150
8
16
180
10
20
230
11
22
250
13
26
400
Please refer to page 17 when ordering Tube Cleaner.
Maintenance Tool
Attaches a cleaning head（drill Head, cutter head or brush head）to the
tube cleaners .
Connecting Tools
Universal Joint
Flexible Joint
Drill Head
Attaches a drill head, cutter head or brush head to the waterdriven or air-driven tube cleaner, or electrically driven tube
cleaner.
Attaches a brush head to the tube cleaners. It has a wide
range of usages, for example, it is convenient for a small
bending radius tube.
For general use on hard scale and deposits.
DF type
D type
For a small diameter tube with hard scale.
For a midsize diameter tube with hard scale.
Note：Available for various sizes depending on the type of main body to be
attached.
Cleaning Heads
Tube I.D.
Selectable according to scale type and condition.
Model No.
Straight
Tube I.D.
Curved
Model No.
Straight
mm
Tube I.D.
Curved
Model No.
Straight
mm
Curved
mm
Cutter Head
DFー5A
17
19
Dー8
25
29
Dー14
45
51
For thin but hard scale.
DFー6
19
22
Dー9
29
32
Dー16
51
57
DFー7
22
25
Dー10
32
35
Dー18
57
64
Dー11
35
38
Dー20
64
70
Dー12
38
45
Dー22
70
76
SP type
S type
For small diameter tubes.
SC type
For straight and curved tubes.
For tubes with curves of small radii.
3 freely pivoted arms activated
centrifugally swing out to give cutters
access to any part of tube wall.
Brush Head
Goods for removing soft scale and deposits, or final finishing after use of a drill or cutter head.
Tube I.D.
Model No.
Straight
Tube I.D.
Curved
Model
No.
形式番号
Straight
mm
B type
Curved
Tube I.D.
mm
Cutter Head Size
Model No. Straight & Curved
Min.
Max.
Sー5A
17
19
SPー8
25
29
Sー6
19
22
SPー9
29
32
Sー7
22
25
SPー10
32
35
SCー12
38
35
48
SPー11
35
38
SCー14
45
40
52
SPー12
38
45
SCー16
51
46
60
SPー14
45
51
SCー18
57
52
68
SA type
mm
mm
BF type
For polishing tube walls, removing soft
deposits, or final finishing after use of a
drill or cutter head.
Applicable to larger tubes than the BF
type, but otherwise the same.
HC type
For large diameter tubes. A large version of the SC type. 3 to 4
freely pivoted arms activated centrifugally swing out to give
cutters access to any part of tube wall.
Usually attached to the electrically driven tube cleaner for
cleaning of the curve tubes of boiler. It also works for the
removal of rust and film coating on ship's full.
Tube I.D.
Model No. Straight Curved
Tube I.D.
Model No. Straight Curved
mm
Cutter Head Size
Tube I.D.
Model No.
BE type
For light cleaning work or final polishing
after cleaning by cutter or drill head. The
wire tuffs swing out centrifugally, and
are replaceable.
Straight
Curved
Min.
mm
Tube I.D.
Model No.
Max.
Straight
Curved
Tube I.D.
Model No.
Straight
mm
mm
Curved
mm
SAー16
51
57
46
64
HCー12
38
45
HCー18
57
64
SAー18
57
64
51
70
HCー13
41
48
HCー19
60
67
SAー20
64
56
76
HCー14
45
51
HCー20
64
70
SAー22B
70
60
83
HCー15
48
54
HCー21
67
73
HCー16
51
57
HCー22
70
76
HCー17
54
60
70
14
Tube I.D.
Model No.
Straight Tube
Tube I.D.
Model No.
mm
mm
Straight Tube
mm
Bー5A
17
19
Bー13
41
48
BFー5
16
BEー16
51
Bー6
19
22
Bー14
45
51
BFー5A
17.5
BEー18
57
Bー6A
21
24
Bー15
48
54
BFー6
19
BEー20
64
Bー7
22
25
Bー16
51
57
BFー7
22
BEー22
70
Bー7A
24
27
Bー17
54
60
BFー8
25
Bー8
25
29
Bー18
57
64
BFー9
29
Bー9
29
32
Bー19
60
67
BFー10
32
Bー10
32
35
Bー20
64
70
BFー11
35
Bー11
35
38
Bー21
67
73
BFー12
38
Bー12
38
45
Bー22
70
76
BFー14
45
15
Maintenance Tool
Blow Gun Cleaner
A quick and fast way of cleaning muddy deposits and light scale from tube walls
of between 10 and 25mm I.D. straight tube.
Blow gun fires nylon brush or rubber plug along tubes by compressed air or
water pressure of 0.4∼0.5MPa.
2 types nozzles (hard rubber and copper alloy) are provided.
The simplest cleaning method for regular maintenance of tubes.
Nozzle
(Hard Rubber)
Application Example
Cleaning Tools
Removing muddy deposits and light scales of condensers, heat exchangers and oil coolers.
Scales can be removed instantly with nylon brush or rubber plug pushed by
compressed air or water.
Rubber Plug
Dimensions（mm）
Dimensions（mm）
φD
φＤ１
Nylon Brush
150
25
Selection Guide(mm)
Supply Air / Water Pressure:0.4∼0.5MPa
Nylon Brush
Tube I.D.
Nylon Brush
Rubber Plug
Nozzle No.
Tube I.D.
Model No.
D
Model No.
D1
Rubber Plug
Nozzle No.
Model No.
D
Model No.
D1
8.8∼9.4
BNー2C
9.4
Pー2C
8.3
15.8∼16.5
BNー5
16.5
Pー5
14.8
9.5∼10.1
BNー3
10.1
Pー3
9.0
16.6∼17.3
BNー5B
17.3
Pー5B
15.6
10.2∼10.9
BNー3B
10.9
Pー3B
9.7
17.4∼18.1 ⅠDー10ー20
BNー5A
18.1
Pー5A
16.4
11.0∼11.7
BNー3A
11.7
Pー3A
10.5
18.2∼18.9
BNー5C
18.9
Pー5C
17.2
11.8∼12.5 ⅠDー10ー20
BNー3C
12.5
Pー3C
11.3
19.0∼20.5
BNー6
20.5
Pー6
18.0
12.6∼13.3
BNー4
13.3
Pー4
12.1
20.6∼22.1
BNー6A
22.1
Pー6A
19.6
13.4∼14.1
BNー4B
14.1
Pー4B
12.9
22.2∼23.7
BNー7
23.7
Pー7
21.2
14.2∼14.9
BNー4A
14.9
Pー4A
13.7
23.8∼25.3
BNー7A
25.3
Pー7A
22.8
15.0∼15.7
BNー4C
15.7
Pー4C
14.5
25.4∼26.9
BNー8
26.9
Pー8
24.4
ⅠDー16ー25
Note : These cleaners can not be used for the cleaning of blocked tubes.
16
17
Maintenance Tool
Sugino Pump
Works as a triplex plunger pump for the cleaning and removing of scale
deposit from heat exchangers, piping, tanks and various plant equipment,
with high-pressure water. It is durable and easy to maintain. Sugino offers
Nozzle
Includes various types of nozzles depending on the cleaning uses.
Spin Nozzle
various Sugino Pump with various attachments, depending on uses.
Cleans the heat exchanger's tube inner surface powerfully and precisely. The reaction force from the
High-Pressure Pump
Includes various types of pumps depending on the specifications required.
High/Low Switching Pump
High-pressure /Large-flow pump
This pump can switch from high pressure with low flow rate
to low pressure with large flow rate by a simple selection
switch according to the scale type and condition.
This is the most effective pump for cleaning of heat
exchangers, condensers, service pipelines, etc. The
compact designed pumps can be mounted on the 4.5 ton
motor truck.
discharged high-pressure water makes the nozzle rotate at high speed and cleans 360°all over.
Spin Nozzle
Lance
Cleaning of heat exchanger with Spin Nozzle.
Lance Nozzle
Cleans heat exchanger tubes powerfully. 8-types of nozzles are available, which are provided according to the highpressure water jetting angle and direction.
Cleans scale deposits on a tube inner surface precisely. The removed scale and waste
water are collected from the drain outlet of the hand piece, so the working
environment is improved, and also curing process is simplified.
Flex Reel
Lance
Lance Nozzle
Cleaning of heat exchanger with Lance Nozzle.
V-Rotary Nozzle
Cleans scale, rust and film deposited on the outer surface of a heat exchanger. The nozzle rotates while
discharging high-pressure water at a specific angle, so that cleaning efficiency is improved significantly with
the wide discharge angle.
Inner surface cleaning of heat exchanger tubes by Flex
Reel.
Application Example
Scale removal from the tube inner surface of a heat exchanger, condenser, etc.
V-Rotary Nozzle
Specifications
Pressure
Flow rate
Max. stroke
Feed rate
MPa
L/min
m
m/min
Air pressure Air consumption Applicable Tube I.D.
MPa
L/min（ANR）
mm
mm
JFLXRー12ー45NーW
45
40
16
10∼60
0.45
500
19∼40
610W×950L×1,280H
JFLXRー12ー120NーW
120
12
6
Dimensions
Model No.
Recommended Nozzle
Grip Jet Gun
Spin Nozzle
Note : Flex Reel with 2 guns may be manufactured upon request. Please contact your local dealer.
Outer surface cleaning of heat exchanger by Grip Jet
Gun with V-Rotary Nozzle.
18
19