What is Simplorer 1 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Agenda • • • • 2 Systems Overview Systems Challenges and ANSYS Solutions Simplorer Successful Stories © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Systems Overview 3 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Systems – What We Mean • System = – Well-defined part of an Industrial Product or Asset: Aircraft/Vehicle/Power Plant/Oil Rig/Pipeline/Train, etc…. – Delivers a particular functionality – When the product is *simple* (a pump, a battery), the product itself is a system – When the product is very complex (a plane, a car…), it is generally a collection of systems, with sub-systems • Systems of Systems refers to the interaction of many systems in a distributed manner: an air traffic control, an electrical grid, a subway covering a city… we don’t operate at this level 4 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Systems are made of • Their Body: Physical components that sustain multiple physical phenomena: stress, vibration, fluid/structure interactions, electromagnetic interference, noise, flutter, fatigue, heating, icing, combustion, deformations, aging, radiation, etc… • Their Nervous system: Electronic components: sensors, actuators, integrated circuits, chip/package/electronic system, network interfaces • Their Intelligence: Software components: controls, user interfaces, databases, data management, maintenance and health monitoring 5 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Example: A&D Cooling System Engine Interface Thrust Reverser Fuel Control Cockpit Display System Anti Icing System Flight Control System 6 © 2016 ANSYS, Inc. ATSU (Board / Ground communications) April 24, 2016 Braking and Steering System ANSYS Confidential Flight Warning System Electrical Load Management System Example: Automotive Doors, Locks & Body System Navigation & Infotainment System Propulsion System Communication System Chassis System Collision Warning System Braking System 7 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Example: Nuclear 8 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Example: Railways Simulators Driver Machine Interfaces 9 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Systems Challenges and ANSYS Solutions 10 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Systems Development Challenges Optimizing Overall System Performance Managing Design Complexity Reducing Embedded Software Costs 11 © 2016 ANSYS, Inc. April 24, 2016 Reducing Physical Validation Costs ANSYS Confidential State-of-the-Art Engineering Practices 12 Managing Design Complexity Model-Based Systems Engineering Reducing Embedded Software Costs Model-Based Software Engineering Reducing Physical Validation Costs 3D Physics Simulation Optimizing Overall System Performance Multi-Physics and System Simulation © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential ANSYS Model-Based Engineering Solutions System Simulation Model-Based Systems Engineering SCADE System Simplorer SCADE Suite SCADE Display SCADE Test Model-Based Software Engineering 13 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential ANSYS Physics 3D Physical Simulation & Multiphysics ANSYS System Simulation Platform leverages simulation at the component level Physical components Electronics components 14 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Software components Simplorer 15 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Modeling the System in Simplorer Language-Based Modeling Multi-Domain Model Libraries Co-simulation with 3D Physics Digital C Code Manufacturers App-Specific © 2016 ANSYS, Inc. April 24, 2016 EM Fluid Thermal ANSYS Confidential Mech 3rd Party Interoperability Analog Power Systems 16 Embedded Software Integration ANSYS SCADE ANSYS 3D Physics Multi-Domain VHDL-AMS C/C++ SPICE SML Modelica Reduced Order Model Creation 3rd Party System Modeling tools Modelica: 10x Productivity for Systems Verification R17 new CoSim 3D FEA, Control SPICE Electronic Components ROM C / C++ VHDL-AMS 3D FEA General Programs Electrical, Digital, Mixed-Signal R17 new Modelica Higher Accuracy! 10x Performance Multi-Domain, Mechanics, Fluids 17 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Connecting ANSYS Solutions Fluid Dynamics Embedded Software / HMI HF / Signal Integrity ANSYS Fluent SCADE Suite / SCADE Display ANSYS HFSS /SIwave Structural System Simulation Electrical Parasitics ANSYS Simplorer ANSYS Q3D Rigid Body Dynamics LF Electromagnetics Electronics Cooling ANSYS Mechanical RBD ANSYS Maxwell ANSYS Icepak ANSYS Mechanical 18 Co-simulation Reduced-Order Model Push-back Excitations © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Multi-Domain, Multi-Fidelity Simulation 19 Explore Concepts & Architectures Measure Performance Design & Optimize Components Validate Embedded Controls Integrate Multiple Domains Analyze Detailed Effects Optimize Design Robustness Assess Reliability Collaborate and Exchange © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Modeling System Behavior 20 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential What Does it Mean to Model & Simulate a System? System Modeling • • • Mathematical descriptions of behavior Captured in a formal modeling language Connected together (so they can interact) Inputs • • • • Outputs Turn on / off Speed up Follow a Profile ... Ambient Conditions • How fast? • How accurate? • How efficient? System Simulation • • • 21 © 2016 ANSYS, Inc. April 24, 2016 Injects inputs and sets conditions Calculates the response of the system Produces outputs to evaluate performance ANSYS Confidential A Quick Aside: Behavioral Modeling Mathematical Description of Behavior 22 © 2016 ANSYS, Inc. April 24, 2016 Expressed in a Formal Language ANSYS Confidential Characterized with Empirical Data The Hard Part: Models • • • • • • • • • 23 Who/what creates it? What detail does it contain? At what fidelity? What are the assumptions / limitations? What is its interface? How accurate is it? How is it validated? How does it perform? How stable is it? … © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Model Detail & Fidelity Models come from many places • • Detail • • Which physical• * Data (measured, simulated, …) First principles Characterization 3D simulation ... effects are modeled? * Fidelity 24 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential How accurately do the modeled effects replicate physical behavior? Simplorer – Core Capabilities 25 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Simplorer – Physical Modeling & Simulation Proven in Power Electronics Links with Detailed Physics 800 800 700 電圧 (V) 700 VCE-実測 600 600 VCE-SIM 500 500 400 400 300 300 IC-SIM 200 IC-実測 200 100 100 0 0 0 0.5 1 時間 (us) outlet inlet Embedded Control / SW U3_h_pump temp inlet_h high_t outlet_h Heat Exchanger temp low_t 2DGraphSel1 60.00 50.00 SimulationBased Test NIGBT71.IC outlet_c inlet_c Ansoft LLC 25.00 XY Plot 1 Simplorer1 600.00 Curve Info U2_heat_ex.tc100 TR U2_heat_ex U2_heat_ex.th100 TR 2DGraphCon1 550.00 474.00m 400.00m 500.00 0 inlet 450.00 Y2 [kel] outlet 400.00 U1_low_pump -22.50 GS_I... 350.00 0 100.00m 200.00m 240.00m 300.00 0.00 2.50 5.00 7.50 10.00 Time [s] 12.50 15.00 17.50 20.00 0 100.00 26 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential 1.00k 3.00k 10.00k 100.00k 1.00Meg 1.5 2 電流 (A) Multi-Fidelity, Multi-Domain Modeling Complementary Solutions: System 3D and Systems Simulation What is simulated? System Models Size / Complexity Simulation Integrated assemblies of components – all powered, actuated, controlled and sensed together Equation-based descriptions of behavior 10s to 1,000s of physical, electrical and/or software component models Single solver used for all domains ANSYS Solution Simplorer + Model Libraries + ROMs Sub-System 3D Multiphysics Component Simulation What is simulated? Models Size / Complexity Component Simulation Singular components or sub-assemblies – typically focused on the “pure” physics Geometries, meshed into cells / elements 1,000s to 1,000,000s of cells / elements Different solvers for each physics domain, coupled by a simulation platform ANSYS Solution Workbench + 3D Solvers Fluid Mechanical Electrical 27 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Magnetic Thermal Software Modeling Flexibility, Reusability, Interoperability Essential to Virtual Prototyping VHDL-AMS Language-Based Behavioral Modeling Connections with 3D Physics SPICE Multi-Domain Model Libraries & Tools Functional Mockup Interface Standards-Based Interoperability 28 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Tight Integration with Embedded Control & SW Languages Common to Design Disciplines VHDL-AMS Language-Based Behavioral Modeling Modelica SPICE Multi-Domain, Mechanics, Fluids p SIMPARAM1 val RAMP l1 am1 b c_in c_out c a c3 a_out altitude mech_rv mech_rv const2 IDG b PWM c r3 CONST mach CONST r2 r1 r6 l4 r4 c_out l2 r5 vrms_ref l3 am3 m_in m 0 p 0 p_in p_out vm1 p m m val const1 am2 A RAMP b_out p b_out p a_out b_in p a_in a m speed_ref m CONST A fu e l GT Engine comb_ref val p dr p const3 RAMP r8 p p_in SubSheet2 IDG m F A E e n g in e _ co n n m + V m_in fre e VHDL-AMS mech_rv s1 p_in p_out m_in m_out vm2 + m V Electrical, Digital, Mixed-Signal in_ref val PID April 24, 2016 ANSYS Confidential CONST m thres General Programs + in_m - val m ctrl const5 comp2 SPICE Electronic Components w mass_rot1 PMSM m c p b c p a b minus val + p a plus m thres p CTRL © 2016 ANSYS, Inc. CONST comp1 MOTOR 29 + in_m - m ctrl PID free vm_rot1 C / C++ c2 const4 in_ref val p tau_demand m_out RAMP + in_m - PID m val in_ref val Model Libraries for Multi-Domain Systems Control Systems Digital Manufacturers Hydraulics Electrical Mechanics Power Systems Multi-Domain Model Libraries & Tools 30 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Automotive Aerospace Reduced-Order Modeling (ROM) Interfaces Connections with 3D Physics • Preserves essential accuracy • Simulates in a fraction of the time required by 3D • Techniques for all ANSYS physics 31 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Physical Modeling for Embedded Control Physical Model SiL Validation Code Import MiL Design/Tuning Co-simulation Code Generation 32 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential Tight Integration with Embedded Control & SW Standards-Based Interoperability MODEL PORTABILITY TOOL INTEROPERABILITY ENTERPRISE DEPLOYABILITY Example: Flight Control System Functional Mockup Interface Standards-Based Interoperability 33 © 2016 ANSYS, Inc. April 24, 2016 ANSYS Confidential