Journal of Energy & Environment Journal homepage: www.uniten.edu.my/jee Theoretical and Experimental Investigation of Energy Efficiency Improvement of the Ceiling Fan by Using Aerodynamic Blade Profile T.M.I. Mahlia1*, H. Moradalizadeh1, M.N.M. Zubir1, T. Olofsson2 1 2 Department of Mechanical Engineering, University of Malaya, 50603 Kuala Lumpur, Malaysia Department of Applied Physics and Electronics, Umea University, Sweden KEYWORDS ABSTRACT Energy efficiency Ceiling fans Airflow Airfoil Aerodynamic design Ceiling fans are commonly used in tropical climate for providing comfort in domestic buildings. Although fan energy consumption is relatively low in comparison to air conditioning, it suffers from some degree of electricity loss which is mainly due to its mechanical inefficiency. This paper demonstrates an approach to improve the efficiency of a ceiling fan by replacing its conventional blades with newly designed blades. This blade adopts a thin airfoil shape which is an essential element to improve its performance. Series of experiments have been conducted to test the blades on actual ceiling fan. The performance of the fan was evaluated through experimental and computational techniques. The results show that the ceiling fan with the newly designed blades is more efficient than conventional design. © 2011 Universiti Tenaga Nasional. All rights reserved. 1. INTRODUCTION Ceiling fans are essentially used to provide thermal comfort in most household and commercial sites due to their favorable attributes including high portability, having considerably low cost per unit value as well as low maintenance cost in comparison to air conditioning unit. They are commonly found in abundant in most tropical countries which experience high level humidity and hot weather condition such as Malaysia. They comprise between 3 to 5 paddles or blades and in some model, a lighting facility is incorporated as ornamental [1]. This type of fan is most practical to be used in tropical climate area where heat dissipation through convection is essential due to the high level of humidity and temperature. Furthermore they are cheap and easy to install and these criteria allow them to be widely used in large scales. Even with the extensive use of air conditioning units, ceiling fans remain their vital role in providing thermal comfort. Although ceiling fans use a relatively low amount of energy in comparison to the airconditioning units, they suffer from significant level of electricity loss due to their inefficiencies. The unreasonably high consumption of energy of the conventional ceiling fan is due to high losses at the blades, as they are not designed for optimum aerodynamic performance [2]. In addition, the noise emission from a conventional ceiling fan at high speed is also a persistent problem [3]. In ceiling fans, the electric energy is transformed into mechanical energy by the rotation of the motor shaft that is controlled by a speed controller. This energy is then converted into kinetic energy of the airflow by interaction with the blades. Each of these energy conversion steps collectively contribute to the total electricity losses. However, a large portion of the losses in conventional ceiling fans occurs at the blades. The poor performance of the fan is attributed to the blade configuration. This component needs further improvement to attain high efficiency ceiling fans. The most common blade profile being used in conventional ceiling fans adopts a flat parameter with a fixed nominal tilt. The weight of each blade ranges between 600 to 700 grams depending on the material used in its fabrication [4]. Their high weight to power ratio and inexistence of an aerodynamic feature are the predominant deficiencies which translate into high electricity consumption and ultimately reducing the effective air delivery of the fan. By reducing the weight of blades, the power needed for operating the ceiling fan will be decreased. Further, by adding an aerodynamic feature to the existing flat profile, the fan air delivery can be increased to provide better performance. The coefficient of performance (COP) of a ceiling fan which describes the fan efficiency will be expected to increase by reducing the weight and enhancing the profile of the blades. Thus, this research aims to conduct a comparative study on the use of a newly designed ceiling fan which incorporates special aerodynamic profile and lighter set of blades in comparison to the conventional blades. *Corresponding author Tel.: +60-3-7967-5228; Fax: +60-3-7967-5317 E-mail address: T.M.I. Mahlia < indra@um.edu.my >. 40 T.M.I. Mahlia et al./ Journal of Energy & Environment, Vol. 3 (2011), No. 1, 40-49 2. CONVENTIONAL CEILING FAN Conventional ceiling fan typically encompasses 3 to 5 fan blades mounted concentrically around a circular disc with full scale diameter ranging between 68 and 150 cm [5]. The diameter of the fan blade is generally related to the room size and cooling capacity. A number of factors including the size, shape, number of blades, and blade pitch contribute to airflow effectiveness. From energy consumption perspective, conventional ceiling fan constitutes a complex mechanism, with four basic components that contribute to the total energy consumption: motor, blades, control, and lighting. As there are in average of 1 to 2 ceiling fans in each room of every household in the tropical and subtropical countries, and each fan operates continuously over long periods of time, often more than 8 hours per day, the operational expenditures accumulate substantially over time [6]. The average energy consumption of a conventional ceiling fan is about 346 kWh/year [7]. For estimating and evaluating the energy consumption of ceiling fans, both experimental and theoretical methods have been pursued. Although experimental method provides more accurate and precise representation of the actual fan-airflow interaction, in some cases they are mostly time consuming and less economical. In conducting fan related research via experimental route, there are five existing test procedures that have been developed to measure the coefficient of performance of a ceiling fan [8]. Other related references can be found in Refs. [9, 10] Nowadays beside experimental methods, numerical computation provides a practical platform to simulate the actual condition at much lower cost with acceptable agreement with experimental technique. Its emergence has played a crucial role in revolutionizing testing method. Computational method profoundly helps designers to model their idea and achieving high accuracy design. It also facilitates designers to reduce the manufacturing cost by conducting rigorous analysis on the model with special software. In particular, using computational fluid dynamics (CFD) software for modeling and analysis paves a much more economical avenue for designing a fan blade. The COP of a ceiling fan is formulated by the following equation [11]. (1) where is average air delivery and needed power for running the fan is the average 41 where the velocity of the air around the blades is relatively low. Thus airfoils that have good performance in low Reynolds number regime are highly suitable to be used for fan blade design. In this study, a Gilbert Morris-15 airfoil (GM15) airfoil has been selected as the profile for the fan blade. The selection of this variant of airfoil is based on its thin profile having exceptional climb, glide and endurance capabilities which are the essential elements to achieve high performance operation in low Reynolds number. Further this type of airfoil also produces high lift to drag ratio with maximum lift coefficient of 1.32 at an angle of attack of 16 degrees [12]. Fig. 1 shows the schematic of the GM15 airfoil. Fig. 1. Gilbert Morris-15 (GM15) airfoil 3.2. The airflow around the fan blade For analyzing the air flow around the fan blade, some characteristics of the air should be defined. For all calculation therein, standard air viscosity will be taken as equal to 1.79E05 . As this problem is an external stream case, the Reynolds number for airflow should be larger than 500,000 for the flow to become turbulent [13]. The Reynolds number is derived from following theorem [14]: (2) Where ρ is density of air, v is velocity of the air around the blade, l is dimension of the blade and μ is dynamic viscosity of the air. Another component that describes the characteristic of the air is the Mach number. The Mach number is defined as the ratio of local flow speed to the local speed of sound [15]. Fluid flow in which Mach number is less than 0.3 is treated as compressible while any value beyond this will be regarded as incompressible [16]. The equation that represents Mach number is given as: (3) 3. PEMFC MODEL IMPLEMENTATION 3.1. Blade’s profile Extensive researches have been conducted on different kinds of airfoils such as semi-symmetrical airfoils, symmetrical airfoils, flat bottom airfoils and positive camber airfoils. Some of these airfoils have good performance in high flow velocity and high Reynolds number regime and are mostly suitable for supersonic applications. Nevertheless, there are also some other airfoils that demonstrate high performance in low flow velocity regime. Conventional ceiling fans normally operate in low Reynolds number regime where, in this case, is the maximum blade speed that in which is the radius of the fan and denotes its angular speed. The fan angular speed is defined as by which n is the revolution of the blade per minute (RPM). In Eq. (3) the speed of sound is given as in which is the √ ratio of specific heats, ( , is unique constant for air and is the air temperature. T.M.I. Mahlia et al./ Journal of Energy & Environment, Vol. 3 (2011), No. 1, 40-49 3.3. Modeling and analyzing the new blade The purpose of this part is to model and validate the analytical model of a fan blade in a wind tunnel using simulation software. The model of the newly designed ceiling fan blade is presented in Fig. 2. The blade encompasses straight outline along its axial direction and has a specific profile with a width of 170 mm at the blade root, up to 90 mm at the tip. The average between these two dimensions (root and tip) is 130 mm which is equal to the width of the conventional blade. The conventional blade that has been selected for this study is Panasonic ceiling fan blade model FMY153 with the length of 600 mm and width of 130 mm. It is made of steel sheet of one millimeter thickness with the nominal tilt of 12.5 degrees. The length of the new blade is equal to 680 mm which is 80 mm longer than the conventional blade. The angle of blade is set by adjusting the bracket to 12.5 degrees which is identical to the angle of the conventional blade. 42 compared to evaluate the effectiveness of the newly designed fan blade. Fig. 3. Embedded blade in the meshed wind tunnel 3.4. Mass of the Blade Fig. 2. Newly designed blade sketched by SOLIDWORKS Upon completion the newly designed fan blade, the model is then exported to ANSYS@ to proceed with the analytical process. Although numerical simulation is a useful tool in predicting the airflow around a ceiling fan, modeling of a ceiling fan as a rotational body is very complicated and requires high computing power. Therefore, in this study, only one blade of the ceiling fan is analyzed in a simulated wind tunnel facility. The blade is positioned inside the tunnel concentrically. In this study, the flow around the blade is simulated using a fixed mesh arrangement instead of simulating the blade using rotating mesh approach. Therefore, the blade must first be subtracted from the wind tunnel to represent a homogenous material prior to the meshing procedure. Standard air properties are chosen in this numerical study. The thermal conductivity and fluid specific heat in this case are set as constant. Other parameters described in the previous part such as Mach number and Reynolds number are required as the input data for simulation. On the aspect of meshing of the computational domain, the wind tunnel model will be discretized into multiple elements of varying sizes. More refined elements are placed near the blade profile and their sizes gradually coarsen towards the imaginary wall of the wind tunnel. By simulating the model in seven states of input air velocity (i.e. 1 to 7 m/s) along with proper boundary conditions, the flow solver will solve the governing equations for each element and produce series of results in the form of graphs, plots and special contours. Fig. 3 shows the embedded blade model in the meshed wind tunnel. Likewise, simulation of the conventional blade will be conducted under similar conditions and the output results of the two blades will be The new blade is formed by bending an aluminum sheet of half millimeter thickness in the shape of an airplane wing. The pure mass of the blade can be calculated by multiplying the volume with the density of the aluminum blade. As shown in Fig. 4, the aluminum sheet is in the form of trapezium shape, so the area, volume and mass of the aluminum sheet can be calculated by the following equation: (4) (5) (6) 3.5. Power required for Driving the Blade Power is defined as the time rate at which work is done. In the case of a rigid body rotating at an angular velocity of acted upon by a moment , the power may be expressed as the following equation [17]: (7) For calculating the power consumption of the three blades at specific revolution, both the moment and the angular speed should be calculated by relative equations. The moment is the product of the mass moment inertia of three blades with the fan’s angular acceleration. The related equations are presented below [18]: ̅ ̅ (8) (9) (10) T.M.I. Mahlia et al./ Journal of Energy & Environment, Vol. 3 (2011), No. 1, 40-49 Since the shapes of the newly designed and conventional blades are different, the mass moment inertia of each blade should be calculated by Eq. (9) in which, is the radius of gyration and , is the mass of the blade. The radius of gyration is equal to √ 43 exerted forces. Fig. 5 shows the fabricated blade with related dimensions. by which , is moment of inertia and is the area of the blade and. K is defined as the distance at which the entire mass of the body should be concentrated if its moment of inertia remains unchanged. In Eq. (10), is the estimated time for the blade to reach the maximum angular speed. The angular velocity can be calculated by the following equation: (11) in which , is the revolution of the blades per minute. 3.6. Coefficient of Performance Coefficient of performance is used for evaluating the performance of the ceiling fans. In the following formula, the coefficient of performance is given [11]: Fig. 4. Dimensions of the aluminum sheet and airfoils (12) The average air delivery of ceiling fan is calculated by two methods; experimental and theoretical methods. The fan’s motor power can be calculated by using the equation stated in the previous section. 3.7. Fabricating the Blade The newly designed blade is fabricated by forming a trapezium aluminum sheet. In order to form this aluminum sheet to the desired shape, two solid aluminum airfoils with specific chord are used as the reference frame. The dimension of the aluminum sheet and the two reference airfoils is provided in Fig. 4. The shape and the strength of these two airfoils are the basic parameters in designing the blade, so that wood or plastic can also be retrofitted as the materials of these two airfoils. In this study, aluminum is selected as the airfoils material. The chord length of the larger airfoil positioned at the root of the blade is 170 mm while the chord of the small airfoil at the blade is 90 mm. The blade is constructed by folding the aluminum sheet over its symmetric line and restraining it in both sides of the airfoil. The sheet is then rolled slightly over these two airfoils to complete the shape. This configuration allows the blade to rotate smoothly in the air leading to an increase in the air delivery. Furthermore, using these two airfoils as a frame in fabricating the blade increases the strength of the blade against the exerted forces and moments. Although aluminum sheet of 0.5 mm thickness is not a good choice for the blade construction due to its low strength and payload, folding the sheet over these two airfoils however can significantly increase the strength and resistance of the blade against the Fig. 5. Fabricated blade with related dimensions 3.8. Experimental test An experimental facility has been established with the primary objective to measure fan power consumption as well as airflow delivery of the ceiling fan. A digital hot wire anemometer is mounted on a tripod to measure air velocity and a digital power meter is used to measure electricity consumption. This power meter is connected to a computer for data reduction. Fig. 6 shows the facilities used in the laboratory for measuring the needed power for driving the ceiling fan. The newly designed ceiling fan is mounted in a room at approximately three meter above the room’s floor. As mentioned before, the propeller of the blade resembles a true airfoil to maximize airflow and efficiency. Fig. 7 shows the newly designed ceiling fan in the laboratory T.M.I. Mahlia et al./ Journal of Energy & Environment, Vol. 3 (2011), No. 1, 40-49 44 density of the air, is the air velocity around the blade, is the width of the blade and is the dynamic viscosity: As the result indicates , the flow around this blade, which is fixed inside the simulated wind tunnel and do not rotate, is in laminar regime. To determine the regime of the stream whether it is compressible or incompressible, the maximum blade’s speed and speed of sound are required. After calculating the blade’s speed that is equal to the local flow speed and the local speed of sound, the Mach number is obtained by using Eq. (3). The maximum revolution of blade per minute is approximately 250 RPM, so that the angular speed, linear speed and the speed of the sound in ambient temperature can be estimated by Eq. (11). Fig. 6. Facilities in the laboratory for measuring the fan power √ √ Where: So for Mach number the Eq. (3) is used: Fig. 7. Newly designed ceiling fan in the laboratory The air flow measurements are made underneath the blades at vertical distances of 150 cm from the floor and 120 cm from the ceiling fan blades. Twelve air flow measurement stations were established starting directly below the centerline of the fan and traversing out in radial direction at 15 cm increments from the centerline. Air velocity was measured at each of the air flow stations with the fan on low, medium and high speed. The measured velocities between each measurement station are multiplied by the corresponding area and then multiplied by 60 to yield the volumetric flow An efficiency index was calculated by dividing the airflow with the measured motor power and this signifies the coefficient of the performance of the ceiling fan or COP. The result confirms that the Mach number is less than 0.3 so the air flow is treated as incompressible. After defining all of the input parameters for simulation, the computation was performed for seven different input velocities: 1 m/s to 7 m/s. This range of velocity has been selected due to the fact that the revolution of the ceiling fans per minute is between 50 RPM and 250 RPM [18], and the mentioned velocity range is not out of this fan revolution range. The summary of the maximum absolute output values for these seven input air velocities around the newly designed blade and conventional blade are presented in Table 1 and Table 2, respectively. The air flow around the blade travels downward in negative y direction. Fig. 8 shows the velocity contour for the new blade with the input wind tunnel air velocity of 7 m/s. Table 1. Maximum CFD absolute values for the new blade Input wind tunnel air velocity (m/s) Output Velocity (m/s) Node X component 4. SIMULATION RESULTS 4.1. Theoretical results The outputs of theoretical results of this study consist of pressure, velocity and vector contours. On top of that, two input parameters (i.e. Reynolds number and Mach number) need to be calculated to complete the theoretical study. The Reynolds number is calculated from Eq. (2) in which is the 1 2 3 4 5 6 7 6383 1.635 3.271 4.906 6.541 8.176 9.812 11.447 Y Component 6240 -0.43 -0.86 -1.30 -1.73 -2.17 -2.60 -3.040 Z Component 6264 0.400 0.801 1.201 1.602 2.002 2.403 2.803 SUM 6383 1.653 3.307 4.960 6.613 8.267 9.920 11.573 T.M.I. Mahlia et al./ Journal of Energy & Environment, Vol. 3 (2011), No. 1, 40-49 Table 2. Maximum CFD absolute values for the conventional blade 45 Table 4. Y component velocity, Air delivery and CFM for conventional blade Input wind tunnel air velocity (m/s) Output Velocity (m/s) Conventional blade Node 1 2 3 4 5 6 7 X component 6880 1.528 3.056 4.585 6.113 7.642 9.170 10.699 Y Component 9584 -0.42 -0.84 -1.27 -1.69 -2.11 -2.54 -2.964 Z Component 3657 0.427 0.854 1.281 1.708 2.135 2.562 2.990 SUM 6880 1.573 3.147 4.721 6.294 7.868 9.442 11.016 Fig. 8. Velocity contour for the newly designed fan blade The y-component vector of air velocity which impacts the blade is an important output parameter which determines the air delivery capacity of the fan. The air delivery as volumetric flow, in cubic meter per second, can be calculated by multiplying this downward velocity with the area of the blade. In Table 3 and Table 4, the y-component velocity, air delivery and CFM for the newly designed and conventional blades are tabulated for seven input air velocity. Air delivery can be calculated by the following equation: Air delivery ( of the blade ( ) = Y Component velocity (m/s) × Area ) × 60 (s) Table 3. Y component velocity, Air delivery and CFM for newly designed blade Wind Velocity (m/s) 1 m/s Y component velocity (m/s) Air Delivery ( ) CFM 0.42 2.15 77.16 2 m/s 0.85 4.29 154.33 3 m/s 1.27 6.44 231.49 4 m/s 1.69 8.59 308.65 5 m/s 2.12 10.74 385.81 6 m/s 2.54 12.88 462.97 7 m/s 2.96 15.03 540.21 For calculating the coefficient of performance, the average air delivery and the input power for operating the ceiling fan are required. For calculating the power, the mass of the blades should be defined. Eq. (4) to Eq. (7) are used to calculated the mass and the input power for both variant of the blades. As mentioned before, the newly designed blade has been formed by bending an aluminum sheet over two airfoils, so the estimated blade’s volume is equal to the product of the area of aluminum sheet with the thickness of sheet and the mass of the blade is equal to volume of the blade times the density of the aluminum. The corresponding calculations are presented as follows: [ ( )] The density of aluminum is equal to so the mass of the newly designed fan blade is obtained from Eq. (6). ( ) Newly designed blade Wind Velocity (m/s) 1 m/s Y component velocity (m/s) Air delivery ( ) CFM 0.43 2.30 82.72 2 m/s 0.87 4.60 165.44 3 m/s 1.30 6.91 248.15 4 m/s 1.74 9.21 330.88 5 m/s 2.17 11.51 413.60 6 m/s 2.60 13.81 496.33 7 m/s 3.04 16.11 579.05 The mass of the fabricated blade with its bracket and two airfoils is equal to 0.43 kilogram. Similarly, the mass of conventional fan blade can be calculated by using the above formula: T.M.I. Mahlia et al./ Journal of Energy & Environment, Vol. 3 (2011), No. 1, 40-49 ( ) By comparing the mass of these two blades, it is evident that the power needed for the fan motor to rotate the newly designed fan blade is less than the conventional fan blade. In order to verify this finding, the power for rotating the newly designed and conventional blades from stagnation state to 250 RPM was calculated by using Eq. (8) to Eq. (11). Parameters required for determining the power of the newly designed fan blade are given as follows 46 Table 5. Blade physical quantity between conventional and newly designed blade Blade physical quantity Conventional blade Newly designed blade Moment of inertia (m4) 0.00936 0.0115219 Area (m ) 0.078 0.0884 Radius of gyration (m) 0.3464 0.3611 0.22 0.1682 26 26 3.25 3.25 Moment (N.m) 0.7163 0.5466 Power (W) 18.62 14.21 2 Mass moment of inertia (kg.m) -1 Angular speed (rads ) -2 Angular acceleration (rads ) Moment of inertia: Area of blade: The maximum air delivery of each newly designed and conventional ceiling fan blade is tabulated in Table 3 and Table 4. The COP of each fan is equal to the product of maximum air flow of all the blades divided by the fan power. Using Eq. (12), the COP of each ceiling fan in the stagnation state based on computational approach is given as follow: ( Radius of gyration: √ √ Total mass moment inertia for three blades: ̅ Angular speed of blade: ( ) ) The COPN of new ceiling fan is whereas the COPC of the conventional ceiling fan is . Therefore, it is evident that the performance of the new ceiling fan is better than that of the performance of the conventional fan. 4.2. Experimental result 4.2.1. Result for new fan Assuming that the blade reaches the above angular speed from stagnating state within 8 second, the angular acceleration can be calculated by Eq. (10): Now the resulting torque is calculated from Eq. (8). ̅ Finally, the power needed for driving the three blades is obtained as: The power for driving the conventional blade is determined via similar procedure as for the newly designed blade. For convenience, the results obtained for both fans are presented in tabular form as shown in Table 5. Three fabricated blades were assembled on the fan motor and the complete unit was tested for three different speeds (low, medium and high). The data were obtained from the twelve designated stations as specified in the previous section. The purpose of this test was to measure the air delivery and the power needed for running the ceiling fan. For increasing the accuracy of the results, the test was repeated three times for each of these three mentioned speeds and the final result was recorded by calculating the average of these three measurements. In this section, experimental results for the new ceiling fan are presented. Table 6 shows the results of fan performance at low, medium and high speeds for each of the twelve stations. The air velocities were measured by an anemometer for each of the twelve stations. Then, by multiplying the air velocity with the area of the fan, the volumetric flow is obtained. Figs. 9-10, show the air velocity and volumetric airflow at low, medium and high speeds, respectively. The results show that the airflow velocity and volumetric airflow of the fan register a distinctive increment from station 1 to 3. On the other hand results between station 3 and 5 demonstrate T.M.I. Mahlia et al./ Journal of Energy & Environment, Vol. 3 (2011), No. 1, 40-49 47 a decreasing trend. In general, a maximum value of volumetric airflow is recorded at almost 30 cm away from the centerline of the fan. Nevertheless the magnitude drops sharply after crossing this boundary until 75 cm away from the centerline of the fan. Beyond these two active regions, the airflow velocity and volumetric airflow gradually become zero. Table 6. Experimental results for the new fan at three speeds Air velocity (m/s) Volumetric flow ( ) Station Low speed Medium speed High speed Low speed Medium speed High speed 1 0.18 1.00 1.90 22.81 126.74 240.81 2 0.25 1.15 2.00 31.69 145.76 253.49 3 0.23 1.25 2.08 29.15 158.43 263.63 4 0.26 0.60 1.50 32.95 76.05 190.12 5 0.10 0.40 0.68 12.67 50.70 86.19 6 0.08 0.20 0.26 10.14 25.35 32.95 7 0.04 0.08 0.18 5.07 10.14 8 - 0.04 0.10 - 9 - - 0.04 10 - - 11 - - 12 - - Fig. 10. Volumetric airflow of the new fan at three speeds Table 7. Average COP of the new fan Description Low speed Medium speed High speed 22.81 Volumetric flow 32.95 158.43 263.63 5.07 12.67 power 20 45 79 - - 5.07 COP 1.648 3.521 3.337 - - - - - - - - - - - - Average COP 2.850 4.2.2. Result for the conventional fan The experimental results of the conventional ceiling fan for three different speeds (low, medium and high speeds) are tabulated in Table 8. Figs. 11-12 show the plot of air velocity and volumetric airflow for each of the twelve stations at low, medium and high speeds. Table 8. Experimental results for the conventional fan at three speeds Air velocity (m/s) Fig. 9. Airflow performance of the new fan at three speeds The power required for driving the new ceiling fan at low speed is equal to 20 watts. Its value increases to 45 and 79 watts respectively at medium and high speed. By dividing the volumetric airflow in these three speeds with the corresponding input powers, the coefficient of performance of the newly designed ceiling fan can be obtained. Finally, an average between these three values denotes the final coefficient of performance of the fan or COP. The COP of the newly designed ceiling fan in this study is found equal to 2.85. These results along with other relevant quantities are given in Table 7. Volumetric flow ( ) station low speed medium speed high speed low speed medium speed high speed 1 0.23 1.15 2.00 23.74 118.68 206.40 2 0.28 1.34 2.29 28.90 138.29 236.33 3 0.31 1.44 2.36 31.99 148.61 243.55 4 0.35 1.00 1.90 36.12 103.20 196.08 5 0.13 0.80 1.40 13.42 82.56 144.48 6 0.04 0.09 0.80 4.13 9.29 82.56 7 - 0.04 0.08 - 4.13 8.26 8 - - 0.04 - - 4.13 9 - - - - - - 10 - - - - - - 11 - - - - - - 12 - - - - - - T.M.I. Mahlia et al./ Journal of Energy & Environment, Vol. 3 (2011), No. 1, 40-49 48 5. CONCLUSIONS Fig. 11. Airflow performance of the conventional fan at three speeds Fig. 12. Volumetric airflow of the conventional fan at three speeds The power consumption for the conventional ceiling fan at low, medium and high speed is measured for comparison with the new design. In this case, the input power for operating the ceiling fan at low speed is equal to 21 Watts and for the medium and high speed, its value is equal to 45 and 76 watts, respectively. By dividing the volumetric airflow at each speed by the power input, the COP of the conventional ceiling fan will be obtained. Table 9 shows the volumetric flow, power and COP of conventional ceiling fan in three speeds (low, medium and high). The average COP of conventional fan shows that the performance of the conventional ceiling fan is less than the COP of the newly designed ceiling fan. This paper focused on developing a new blade configuration of a ceiling fan that is capable of reducing the power consumption of the conventional blade leading to higher efficiency fan. The newly designed blades mounted on the ceiling fan have been tested using the same setup as for the conventional fan. At low speed, the new fan produces 32.9 airflow and consumes 20 watts of power. The airflow produced and power consumption for running the conventional fan are 36.1 and 21 watts respectively under similar condition. The power consumption for both fans at medium speed is 45 watts but the airflow delivery of the newly designed fan is 158.4 which is higher than the conventional fan which deliver 148.6 of air. This indicates that the COP of the newly designed fan at medium speed is higher than the conventional fan. At high speed, the air delivery of the fan incorporating the new blade is 263.6 with power consumption of 79 watts whereas the airflow delivery and input power for the conventional fan are 243.5 and 76 watts respectively. It is evident that the newly designed blade for the ceiling fan also results in higher COP than the conventional fan at this particular speed. The higher amount of airflow of this new blade configuration is substantially attributed to its size, weight and aerodynamic feature. By averaging the measurements of COP for both fans, it was observed that the COP of the newly designed ceiling fan is 2.85 while the COP of the conventional fan is 2.74 . Thus this study has shown that the new ceiling fan demonstrates better performance in comparison with the conventional ceiling fans. One of the advantages of this new ceiling fan is associated to the low level of complexity in fabricating the blade. Further, the new blade possesses higher size to weight ratio in comparison to the conventional fan blade. This feature profoundly enhances the volumetric airflow delivery of the fan. NOMENCLATURES C cfm COP Scalar x components of acceleration The surface of the airfoil Any arbitrary extensive property Sound speed Cubic Feet Per Minute Coefficient of Performance Lift coefficient Theoretical lift coefficient Drag coefficient Momentum coefficient The relative velocity of two layers in fluid Table 9. Average COP of the conventional fan The length of fluid element Description Low speed Medium speed High speed Volumetric flow 36.12 148.61 243.55 power 21 45 76 COP 1.720 3.302 3.205 Average COP 2.740 The width of fluid element The height of fluid element The substantial derivative The internal energy of moving fluid element The total energy of moving fluid element T.M.I. Mahlia et al./ Journal of Energy & Environment, Vol. 3 (2011), No. 1, 40-49 F 49 Exerted force on the body Scalar x component of the force The place change rate in z direction in a fixed point Scalar y component of force The time change rate in a fixed point Scalar z component of force I The gradient symbol Moment inertia ̅ The time rate of change of ( Mass moment inertia Total mass moment inertia ̅ K Radius of gyration L m M Dimension of the body in Reynolds number Mass Moment Mach number Pressure exerted in the fluid element The overall heat flux P ̇ ̇ Heat transfer in x direction ̇ Heat transfer in y direction ̇ R T V W Z τ REFERENCES [1] [2] [3] [4] [5] Heat transfer in z direction [6] Gas unique constant [7] Reynolds number Temperature Time (second) The flow velocity in x direction The work done due to the pressure in x direction The flow velocity in y direction The work done due to the pressure in y direction The flow velocity The flow velocity in z direction Fan motor power (Watt) The work done due to pressure in z direction The ratio of lift coefficient to the drag coefficient Shearing stress or viscous force per unit area Shearing stress in x plate in x direction [8] [9] [10] [11] [12] [13] [14] [15] Shearing stress in y plate in x direction Shearing stress in z plate in x direction [16] Angular velocity [17] П The pi Buckingham theorem symbol α The fan blade angle of attack β The molecular viscosity coefficient μ Intensive property corresponding to λ Second viscosity coefficient The place change rate in x direction in a fixed point The place change rate in y direction in a fixed point ) in a moving fluid [18] Galarraga I, González-Eguino M, Markandya A. 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