Programme 2nd Petroleum and Chemical Industry Conference Europe – Electrical and Instrumentation Applications October 26 – 28, 2005 Basle, Switzerland PCIC Europe 2005 applic at i ce ien er ex n p o s a fe t y PCIC Europe 2005 2nd Petroleum and Chemical Industry Conference Europe – Electrical and Instrumentation Applications October 26 – 28, 2005 Basle, Switzerland Conference Site Ramada Plaza Basel Hotel Messeplatz 12 CH-4058 Basel Switzerland Phone: +41 61 5 60 40 00 Fax: +41 61 5 60 55 55 eMail: basel.plaza@ramada-treff.ch Welcome to Basel On behalf of the Local Committee in Basel, I’m happy to welcome you to the PCIC Europe 2005 Conference. Please note: the clocks tick differently in Basel! Besides being a lively industrial and corporate services city, it offers visitors great cultural variety that ranges from theatre to unusual museums and collections – not to mention the joys discovered by taking a stroll through our charming and well-preserved “old town”. Basel is home to some of the world’s leading manufacturers of chemicals and pharmaceuticals. Ever larger production plants are springing up in and around the city, despite the fact that the companies domiciled here are spreading their production to all the continents as globalization progresses. Which, of course, throws the spotlight on the crucial importance of questions relating to production, equipment, installations, and safety aspects here just as it does elsewhere. The chemical and pharmaceutical industries in Basel look back on a long tradition. It all began in the dye-works of old. In the course of fabricating and experimenting with their own equipment for dyeing decorative silk ribbons, these enterprises accumulated a great deal of experience in the handling of chemical substances. Not that Basel was predestined to become a major chemical industry location: the coal-tar dye industry – and therefore the organic chemical industry – really had its beginnings in England in 1856. Two years after that, development work began in Basel with the discovery of the red dyestuff fuchsine. Alexander Clavel was the first to produce fuchsine, followed by the Ciba company in Basel in 1859. The same year saw the extract factory of the Geigy trading company, later J.R. Geigy AG, start producing coal-tar dyes. Another starting point for the development of the new industry was the Basel Gasworks. In 1862 it started distilling its coal tar byproduct to obtain crude aniline. In 1886 the chemical factory Kern & Sandoz, later to become Sandoz AG, was established for the production of aniline dyestuffs. The incipient F. Hoffmann-La Roche AG saw the light of day in 1896. Basel’s museums and art collections also make the city well worth visiting. The Basel Public Art Collection, one of the most impressive in Switzerland, embraces the Museum of Art (works by K. Witz, H. Holbein the Younger, the Upper Rhine Swiss school, paintings of the Flemish and Dutch school, Swiss masters of the 18th–20th centuries, 19th century French painters, important examples of cubism and classic modern such as Picasso), the Collection of Copper Engravings and the Museum for Contemporary Art. The Historical Museum shows official relics, pieces from the Münster treasures, parts of the famed Amerbach Collection, goldsmithery, musical instruments, and archeological artefacts from the city’s beginnings and examples of its handicrafts. The most important elements of the renowned Ethnological Museum and the Swiss Folklore Museum comprise collections of the art of Oceania, the ancient Americas, Africa and Europe, as well as the history of textiles. Basel has always boasted, and still boasts, a strong tradition of art patronage that enables the city to maintain and keep expanding these collections. One of the newest museums that illustrates this point is the Jean Tinguely collection. Influenced by constructivism, the artist transformed his earlier wire-based reliefs into bizarre machines with the aid of mechanical kinetics. What’s more, this year’s PCIC Conference also coincides with the Basel’s traditional Autumn Fair (Herbstmesse). In the year 1471, German king Friedrich III granted Basel the right to hold two fairs every year. Only the Autumn Fair has survived – with merrygo-rounds, all sorts of rides, and stalls selling everything under the sun at five different locations in the city. Our conference hotel is situated at one of them, Exhibition Square. I’m looking forward to seeing you at the PCIC Conference. Besides contributing to our conference, perhaps you’ll find the time to appreciate some of our city’s many cultural aspects. Peter Thurnherr The PCIC-Europe Conference 2005 The Petroleum and Chemical Industry Committee Europe (PCIC Europe) invites you to attend the second conference in Basle (Switzerland), on October 26 – 28, 2005. The first PCIC Europe Conference took place in 2004 in Basle, Switzerland. More than 160 participants visited the conference and the end of Conference questionnaire also highlighted the wish of the participants to continue the PCIC Conference as an annual event. The path for the coming years of the PCIC conference has been paved and will lead the Conference to The Netherlands (2006), France (2007), Spain (2008) and Germany (2009). This roadmap will put a heavy burden on the shoulders of the members of the PCIC-Europe Executive and Technical Committee, but we have a vision and a mission to accomplish this. The mission of PCIC Europe is: The vision of PCIC Europe is: The PCIC Europe Conference wants to be the premier European forum for the exchange of experience of practical applications of electrical and instrumentation technology in the Petroleum, Chemical and Pharmaceutical Industry (PCI). The Call for Paper for 2005 has been extremely successful in terms of 59 papers, which have been received. The Technical Committee had the difficult task to select 28 papers for the conference, but succeeded with honours. Your are kindly invited to register for the Conference and also to include into your calendar the next PCIC-Europe Conference, which will take place in The Netherlands, 7 – 9 June, 2006. – To hold the European Conference on Electrical and Instrumentation Applications in the Petroleum, Chemical and Pharmaceutical Industry (PCI) – To support the exchange of experience and information among experts from suppliers, application, science and authorities – To promote technology trends relating to electrical and instrumentation technology in the Petroleum, Chemical and Pharmaceutical Industry (PCI) – To sponsor appropriate European guidelines – To provide opportunities for professional development – To stimulate the technological and the economical progress. René Ouëndag Introduction to the technical programme The success of a technical conference depends essentially on the quality of the papers that are presented. In addition to a careful selection of the proposed abstracts, the PCIC Executive & Technical Committee provides peer review of all papers to be presented at the conference. This selection & review process helps ensure that the papers will be of high quality and of interest to the participants. In order to achieve a good balance between end users, engineering companies, regulatory bodies and manufacturers, authors are invited to propose papers corresponding to the topics listed below as pertaining to the Petroleum (Oil & Gas Exploration, Production Refining), Petrochemical, Chemical and Pharmaceutical Industries: 1. 2. 3. 4. 5. Safety in the Workplace Experiences from Users with Regulations and Standards Electrical and Instrumentation (E&I) Engineering Practices Equipment, Systems and Components Operation, Maintenance, Repair, Asset Management and Qualification of Personnel Our industry is undergoing constant change at an ever accelerating rate. Participation in the PCIC-Europe Conference is one of the most effective means of getting the information needed in order to best cope with changing regulations and a modified business landscape. Terence Hazel Executive and Technical Programme Committee Organisation Committee René Ouëndag, Shell Global Solutions (NL), Chair Terence Hazel, Schneider Electric (F), Secretary Thorsten Arnhold, R. Stahl (D) Reinhold H. Bietzker, Endress+Hauser (D) Hasso Drathen, NAMUR (D) Jürgen George, Pepperl+Fuchs (D) Klaus de Haas, dH-Consult (D) Colin Henderson, Ex-PERTS (UK) Clife Hermanowski, Cooper Crouse Hinds (D) Ben Johnson, IEEE-PCIC (USA) Uwe Klausmeyer, PTB (D) Patrick Leroux, TOTAL (F) Heribert Oberhem, Bayer Industry Services (D) Volker Pandel, Infraserv Höchst Technik (D) Francois Schlessinger, Clariant Produkte (Schweiz) (CH) Gerhard Schwarz, Cooper Crouse Hinds (D) Peter Thurnherr, thuba Ltd (CH) Dieter Westerkamp, VDI/VDE-GMA (D) Markus Winzenick, ZVEI (D) Marcus Conein, VDI Wissensforum IWB (D) Helga Rosenzweig, VDI Wissensforum IWB (D) Peter Thurnherr, thuba Ltd (CH) Supporting Organisations Contact EUREL – Electrical Engineers of Europe IEE – The Institution of Electrical Engineers IEEE PCIC North America NAMUR – Interessengemeinschaft Prozessleittechnik der chemischen und pharmazeutischen Industrie PTB – Physikalisch-Technische Bundesanstalt VDI/VDE-Gesellschaft Mess- und Automatisierungstechnik (GMA) ZVEI – Zentralverband der Elektrotechnik und Elektronik Industrie (Electrical and Electronic Manufacturers‘ Association) VDI Wissensforum IWB GmbH PCIC Europe P.O. Box 10 11 39 40002 Duesseldorf Germany Official conference reception: Wednesday, October 26, 2005, 18:00 h Hospitality Suites All conference participants and their accompanying persons are invited to join the official Conference Reception at the 1st floor of the conference site at the Ramada Hotel. All participants are invited to visit the Hospitality Suites, which are provided at the Ramada Hotel by sponsoring companies, in order to come together with a drink and snack and exchange experiences in an informal atmosphere. 18:45 h Music band 19:00 h Opening: René Ouëndag / Peter Thurnherr st 19:15 h 1 Welcome Address Mrs. Rosenzweig / Mr. Conein Phone: +49 (0) 211 62 14 -2 15 / -5 04 Fax: +49 (0) 211 62 14 -4 30 /- 4 30 Email: rosenzweig@vdi.de / conein@vdi.de Homepage: www.pcic-europe.com More information about where to find the hospitality suite of which each sponsoring company will be given at the hotel on site. 19:30 h 2nd Welcome Address The hospitality suites will be open on 19:45 h Music band Wednesday, October 26, at 20:00 h after the Official Reception, Thursday, October 27, at 18:15 h after the lecture sessions. Drinks and finger food (free of charge) will be served and music entertainment is provided. The Registration Desk will be open during the reception. During the lecture sessions the suites will be closed. Schedule at a Glance Wednesday, October 26, 2005 18:00 – 20:00 h Official Conference Reception 20:00 h Hospitality Suites (opened for all participants) Thursday, October 27, 2005 09:00 – 09:15 h Welcome and opening 09:15 – 10:45 h Plenary I 10:45 – 11:15 h Coffee Break 11:15 – 12:45 h Plenary II 12:45 – 14:15 h Lunch 14:15 – 15:45 h Engineering I 15:45 – 16:15 h Coffee Break 16:15 – 17:45 h Safety I 18:00 h Hospitality Suites (opened for all participants) Equipment I Asset Management/ Regulations I Friday, October 28, 2005 09:00 – 10:30 h Engineering II 10:30 – 11:00 h Coffee Break 11:00 – 12:30 h Equipment II 12:30 – 14:00 h Lunch 14:00 – 15:30 h Engineering III 15:30 – 16:00 h Coffee Break 16:00 – 17:30 h Equipment III Safety II Asset Management/ Regulations II Asset Management/ Regulations III Safety III Technical Programme on Thursday, 27th October 2005 Welcome and opening 09:00 h – 09:15 h, Room 1-4 René Ouëndag, Shell Global Solutions (NL), Chair of the PCIC-Europe technical programme and executive committee Plenary Session I 09:15 h – 10:45 h, Room 1-4 Session Chair: Klaus de Haas, dH-Consult (D) Large scale use of active filters associated with VSD technology -Lessons LearnedJames Routledge, TOTAL (UK), Angel Avila, Sincor (VE), Jean-Charles Guilhem, ABB (F) Asset Management and Cost Saving Maintenance Strategy based on Risk-Informed Decision Making Robert Kauer, TÜV SÜD (D), Hubert Sacher, TÜV SÜD (D) 10:45 h – 11:15 h Coffee Break Plenary Session II 11:00 h – 12:30 h, Room 1-4 Session Chair: Patrick Leroux, TOTAL (F) Partial stroke testing of control and emergency shutdown valves in respect to safety instrumented function Thomas Karte, SAMSON (D), Jörg Kiesbauer, SAMSON (D) Fieldbus systems in process industries for zone 1 and 2 installation Gunther Kegel, Pepperl + Fuchs (D), Gunther Rogoll, Pepperl + Fuchs (D) 12:45 h – 14:15 h Lunch Session Engineering I Session Equipment I 14:15 h – 15:45 h, Room 1-2 Session Chair: René Ouëndag, Shell Global Solutions (NL) 14:15 h – 15:45 h, Room 3-4 Session Chair: Francois Schlessinger, Clariant Produkte (Schweiz), (CH) Modern loading and dispatch systems for tank farms Horst Friedrich, R. Stahl HMI Systems (D), Fritz G. Micheel, Cegelec Anlagenbau und Automatisierungstechnik (D) Use of optical equipment of maintenance in hazardous areas Heino Bothe, Physikalisch-Technische Bundesanstalt (PTB), Ulrich Johannsmeyer, Physikalisch-Technische Bundesanstalt (PTB), Peter Thurnherr, thuba AG Operator experience of power generation management in Oil and Gas production industries Franck Rey-Bethbeder, TOTAL (F) Security considerations for networks in automation systems Hubertus Böhm, Hirschmann Electronics (D), Karlheinz Niemann, Fachhochschule Hannover (D) 15:45 h – 16:15 Coffee Break Session Safety I Session Asset Management/Regulations I 16:15 h – 17:45 h, Room 1-2 Session Chair: Reinhold Bietzker, Endress+Hauser (D) 16:15 h – 17:45 h, Room 3-4 Session Chair: Terence Hazel, Schneider Electric (F) Installation technology for safety related fieldbus Thomas Kasten, Pepperl+Fuchs (D), Udo Hug, Infraserv Wiesbaden Technik (D) Further Experience in the Use of Existing RTDs in Windings of Motors and Generators for the Measurement of Partial Discharges Claude Kane, Alexander Golubev, Eaton Electrical Predecative Diagnostics (USA), Christian Bouwmeester, Eaton Eletric (NL) Electrostatic Ignition Hazards in the Process Industry Martin Glor, Swiss Institute for the Promotion of Safety and Security (CH) SIL-Validation of Safety Instrumented Loops in Use by Statistical Methods Lothar Litz, University of Kaiserlautern (D), Daniel Düpont, University of Kaiserlautern (D), Pirmin Netter, Infraserve Höchst (D) 18:00 h Hospitality Suites Technical Programme on Friday, 28th October 2005 Session Engineering II Session Safety II 09:00 h – 10:30 h, Room 1-2 Session Chair: Jürgen George, Pepperl+Fuchs (D) 09:00 h – 10:30 h, Room 3-4 Session Chair: Colin Henderson, Ex-PERTS (UK) Better energy management through precise flow calculation and advanced data acquisition and management Madhukar Puniani, Stefan Woerhle, Endress+Hauser, Wetzer (D) SIL rated protection relays meet IEC 61508 safety requirements without debasing process availability Franck Gruffaz, SCHNEIDER ELECTRIC (F), Jean Pierre Signoret, TOTAL (F), Dominique Charpentier, INERIS (F) Hart Integration with process automation systems Ronald Helson, HART Communication Foundation (USA), Jean-Luc Griessmann, HART Communication Foundation Europe (CH) Can New Technology Reduce the Cost of Safety and HighAvailability in Programmable Electronic Systems? John Cusimano, SIEMENS (USA) 10:30 h – 11:00 h Coffee Break Session Equipment II Session Asset Management/Regulations II 11:00 h – 12:30 h, Room 1-2 Session Chair: Ben Johnson, IEEE-PCIC (USA) 11:00 h – 12:30 h, Room 3-4 Session Chair: Markus Winzenick, ZVEI (D) An Intelligent Load Shedding (ILS) System Technology Application in a large Industrial facility Jacques Tastet, Technip (F), Shervin Shokooh, Operation Technology (USA), Gary Donner (USA) Automation of Performance Monitoring in an Industrial Environment R. Jorewitz, A. Münnemann, U. Epple, RWTH Aachen (D), R. Böckler, W. Wille, R. Schmitz, Innovene Deutsche BP (D) Unleashing the power of sensor diagnostics John Salusbury, Endress+Hauser Consult (CH) Field Instruments Support Maintenance Hartmut Flämig, SIEMENS (D) 12:30 h – 14:00 h Lunch Session Engineering III Session Asset Management/Regulations III 14:00 h – 15:30 h, Room 1-2 Session Chair: Gerhard Schwarz, Cooper Crouse Hinds (D) 14:00 h – 15:30 h, Room Osaka-Samarkant Session Chair: Volker Pandel, Infraserv Hoechst Technik (D) Assessment method for ignition hazards caused by mechanicalLy generated ignition sources Michael Beyer, Physikalisch-Technische Bundesanstalt PTB (D) The Most Ignored Maintenance Electrical Item in the Plant Electrical Power Distribution System and Practical Solutions Gabriel Paoletti, Eaton Electrical (USA), Marc Stephens, Eaton Electrical (USA), George Herman, Eaton Electrical (USA), Michael Whitehead, Eaton Electrical (USA) How to safeguard computer systems in process plants Sven Kempf, SIEMENS (D) Impact of the quantitative aspects from the IEC/EN 61508 on safety systems Patrick Lerévérend, Pepperl+Fuchs (D), Andreas Hildebrandt, Pepperl+Fuchs (D) 15:30 h – 16:00 h Coffee Break Session Equipment III Session Safety III 16:00 h – 17:30 h, Room 1-2 Session Chair: Hasso Drathen, NAMUR (D) 16:00 h – 17:30 h, Room 2-4 Session Chair: Heribert Oberhem, Bayer Industry Services (D) Specifications for Integrating Fieldling devices in Engineering Tools for Field Devices Manfred Dietz, Sven Seintsch, Infraserv Höchst Technik (D) Application of EIC 61511 Gerhard Klein, TÜV SÜD (D), H. C. Schröder, TÜV SÜD (D) W. Voigt, ABB (D) New Level of Fiscal and Custody Transfer Metering of Crude Oil with Coriolis Massflow Meters Ton Leenhoven, Endress+Hauser Flowtec (CH) ATEX European Mandatory Scheme and IECEx International Voluntary Scheme. Do these schemes have a future? Michel Brénon, BV/LCIE (F) General information Hotel accomodation Conference Language The Ramada hotel is the prefered hotel for accomodation since the conference and the hospitality suites are also located in the Ramada hotel. A special room rate until September 14, 2005 of 220 CHF can be obtained with the reservation code “PCIC”. The conference language is English, no interpretation in any other language. Ramada Plaza Basel Hotel Messeplatz 12 CH-4058 Basel Switzerland Phone: +41 61 5 60 40 00 Fax: +41 61 5 60 55 55 eMail: basel.plaza@ramada-treff.ch For other hotels please contact the local tourist information at http://www.baseltourismus.ch. Arriving in Basle By train: Leave the train at the station “Basel Badischer Bahnhof”. The Ramada hotel is about 400m apart from the train station next to the Fairground “Messe”. By car: Please follow the signs “Messe” and use the parking garage “P Messe” which is directly opposite to the Ramada hotel. By air: The EuroAirport Basle-Mulhouse-Freiburg is 20 minutes by car from the Ramada Hotel. Different European airlines offer quick connections to 44 European cities. All intercontinental direct flights go to Zurich airport, which is a 55-minute train journey from Basle. Registration fee The registration fee per person includes the conference record, the list of participants, official reception as well as lunch and coffee breaks. Registration fee before September 12, 2005 690 EUR (incl 16% VAT) Registration fee after September 12, 2005 800 EUR (incl 16% VAT) Accompanying person (incl. reception, lunch 116 EUR (incl 16% VAT) and coffee breaks only) Accompanying persons are not permitted to attend technical sessions nor do they receive a copy of the conference record. General information Registration Form Registration PCIC Europe 2005 Please complete and send the registration form by mail to 2nd Petroleum and Chemical Industry Conference Europe - Electrical and Instrumentation Applications VDI Wissensforum IWB GmbH PCIC Europe Customer Care Center P.O. Box 10 11 39 40002 Duesseldorf Germany (IWB) 338508 October 26 – 28, 2005 Basle, Switzerland VDI Wissensforum PCIC Europe Customer Care Center Postbox 10 11 39 40002 Duesseldorf Germany or by fax to Fax +49 211 6214 -154 Online registration is also provided. Please visit www.pcic-europe.com. Please use a seperate form for each participant. Upon receipt of the completed form the registration will be confirmed by sending a confirmation letter as well as the invoice for the registration fee for your files. Payment for non EU countries should be made by credit card. Late registration at the conference site is also accepted. Surname First Name Acad. Title Registration and Reception Desk during the conference Registration desk at the conference site on September 26 – 28, 2005 Ramada Hotel 1st floor Department Country Post Code, City P.O. Box or Street Messeplatz 12, 4058 Basel, Switzerland Phone: +41 61 5 60 40 00 Wednesday, October 26, 2005 Thursday, October 27, 2005 Friday, October 28, 2005 Company /Institute Phone 15:00 – 20:00 h 08:00 – 19:00 h 08:30 – 17:00 h Cancellation Terms and Conditions: Upon registering, the participant accepts the terms and conditions of VDI Wissensforum IWB GmbH. Cancellations must be made in writing. If registration is cancelled 14 days prior to commencement of the conference, an administration fee of EURO 50 plus VAT will be charged. After this date, the invoiced participation fee is payable in full. The postmark is decisive. In this case the conference documents will, upon request, be sent to the participant. It is possible for someone to attend the course instead of a registered person by arrangement with VDI Wissensforum IWB GmbH. If a course has to be cancelled due to unforeseen circumstances, participants will be immediately notified. In this case, the participation fee will be fully refunded if already paid. In exceptional cases, we reserve the right to change lecturers and/or the conference content without prior notice. In any event, the liability of VDI Wissensforum IWB GmbH is limited solely to the participation fee. Fax E-Mail Registration fee Ref.: 338508 Registration fee, before September 12 (incl. 16% VAT) Registration fee, after September 12 (incl. 16% VAT) Accompanying person (incl. 16% VAT), no participation in conference, no proceedings Surname: ✍ ✘ 09 01 N2 EUR 690 EUR (incl. VAT) 800 EUR (incl. VAT) 116 EUR (incl. VAT) First Name: Payment by Credit Card for non-EU countries is necessary! Eurocard/Mastercard VISA Card number: Amount: American Express Expiry date (MM/YY): / EUR If address is different from the address above, please fill in here: City, Date Signature x