General-purpose High-performance Inverter THE AVAILABLE SOLUTION, WORLDWIDE. AF-3100α SERIES AF-3100α Catalog 10.092.50.001 General-Purpose High-Performance Inverter AF-3100α SERIES Sensorless Vector, Volts/Hertz and Closed Loop Vector Type of AF-3100α AF312 2 – 5A5-U { 5A5:5.5kW/7.5 HP 7A5:7.5kW/10 HP 011:11kW/15 HP 015:15kW/20 HP 022:22kW/30 HP 030:30kW/40 HP 037:37kW/50 HP 045:45kW/60 HP 055:55kW/75 HP 075:75kW/100 HP 2: 3-phase 200-230 V 4: 3-phase 380-460 V Series name: AF-3100α Note: 22kW to 75kW, 380-460 V class only. All types ensure silent operation Adoption of the latest IGB technology ensures more silent and powerful operation. Complete control functions High-performance auto-tuning Three modes of operation: Sensorless Vector, Volts/Hertz and Closed Loop Vector. Just select the auto-tuning function, and the motor data are read automatically and the motor is controlled under optimum conditions. FEATURES AND BENEFITS • High Precision Speed Control ±0.2% Torque [%] • 120:1 Constant Torque Speed Range [Sensorless Vector Mode) 200 150 • Sensorless Vector Control Mode 100 50 • Volts/Hertz Mode 0 10 20 30 40 50 60 [Hz] • 250% Maximum Starting Torque (Vector Mode) • High-performance Auto-tuning • Closed Loop Vector Mode (1000:1 Constant Torque Speed Range) Torque [%] 200 100 • Multi-motor (B-mode) • IGBT Technology • 16 Preset Speeds 0 0.5 1 2 3 4 5 6 7 8 9 10 [Hz] CONTENTS Specifications . . . . . . . . . . . . . . . . . . . . 2, 3 Options and Peripheral Equipment. . . 12, 13 Operation Unit (OPU) . . . . . . . . . . . . . . . . 4 Connection Diagram . . . . . . . . . . . . . . . . 14 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Terminal Functions . . . . . . . . . . . . . . . . . 15 Parameter Menus . . . . . . . . . . . . . . . . . 6-9 Outside Dimensions. . . . . . . . . . . . . . 16, 17 Option Cards . . . . . . . . . . . . . . . . . . . 10, 11 1 SPECIFICATIONS 200V class Braking Torque Power Supply Output Type Applicable motor output (kW) Rated capacity (kVA) Note 1 Rated current (A) Rated overload current Note 2 Rated voltage (V) Note 3 Phase/voltage/frequency Voltage & frequency variance Required power capacity (kVA) Note 4 Standard Type If option is used Torque Protective construction Cooling method Approx. weight (kg) Note 6 AF3122 -5A5-U 5.5 10 24 AF3122 AF3122 -7A5-U -011-U 7.5 11 13 18 32 44 150% 1 min; 200% 0.5 sec 3-phase; 200~230V 3-phase; 200~220V/50Hz, 200~230V/60Hz Voltage: -15% and +10% Frequency: ±5% 7.6 10 15 Approx. 10% Braking resistor 150% or greater, short duty cycle Open Note 6 NEMA1 Forced air cooling 9 9 11 AF3122 -015-U 15 24 56 20 16 Note 1: Rated output voltage is 220 V. 2: The ratio (%) to the rated current of the inverter. 3: The maximum output voltage will not exceed the supply voltage. Any desired voltage smaller than the supply voltage can be set. 4: If an AC line reactor (AC/DC: option) is used. 5: The braking torque and the operation rate are subject to the braking unit and braking resistor used. 6: UL Approved in open chassis only (enclosure same as all other models). 400V class Type Braking Torque Power Supply Output Applicable motor output (kW) Rated capacity (kVA) Note 1 Rated current (A) Rated overload current Note 2 Rated voltage (V) Note 3 Phase/voltage/frequency Voltage & frequency variance Required power capacity (kVA) Note 4 Standard Type If option is used Torque Protective construction Cooling method Approx. weight (kg) AF3124 AF3124 AF3124 AF3124 AF3124 AF3124 AF3124 AF3124 AF3124 AF3124 -5A5-U -7A5-U -011-U -015-U -022-U -030-U -037-U -045-U -055-U -075-U 5.5 7.5 11 15 22 30 37 45 55 75 10 13 19 24 36 48 61 73 86 115 13 16 24 32 48 64 80 96 112 150 150% 1 min; 200% 0.5 sec 3-phase; 380/V, 400~440V and 460V 3-phase; 380Vand 400~420V/50Hz; 400~440V and 460V/60Hz Voltage: Within -15% and +10% Frequency: Within ±5% 7.6 9.9 14 19 29 39 48 58 71 98 Approx. 10% Braking resistor Braking resistor and braking unit 150% or greater, short duty cycle 100% or greater Note 5 Open Note 6 NEMA 1 Forced air cooling 9 9 11 16 26 32 45 45 58 65 Note 1: The rated output voltage is 440 V. 2: The ratio (%) to the rated current of the inverter. 3: The maximum output voltage will not exceed the supply voltage. Any desired voltage smaller than the supply voltage can be set. 4: If an AC line reactor (AC/DC: option) is used. 5: The braking torque and the operation rate are subject to the braking unit and braking resistor used. 6: UL Approved in open chassis only (enclosure same as all other models). 2 SPECIFICATIONS Control method Control method Output frequency range Frequency adjustment resolution Control Frequency accuracy Carrier frequency Voltage/frequency characteristics Torque boosting DC braking Acceleration/deceleration time Digital Frequency adjustment signal Analog Stall prevention Starting torque Speed variance rate Trip-less operation Operation input signal Output signal Environment Display Operation function Condition of operation Preset information Fault display Suggested locaton Ambient temperature Storage temperature Ambient humidity Altitude Vibration Sensorless Flux Vector, V/Hz, Closed Loop Vector 0~400.00Hz 0.01 Hz: Digital setting 1/1000 of max. output frequency: Analog setting 0.01% of preset frequency: Digital setting Within ± 0.5 % of max. frequency (25 ± 10°C) Variable: 2.5-14.45 The maximum carrier frequency decreases for 30 kW or greater. Three separate V/Hz patterns are possible. Manual boosting (variable: 0-30%), automatic boosting, and sensorless speed control (automatic tuning) Variable braking frequency start, 0.5-10 Hz; operation time, 0-10 sec; operation voltage, 0-30%. 0.1-3,000 sec; selection of linear or S Curve; 1st and 2nd settings Digital operation unit DC 0~5V, 0~8V, 0~10V, 4~20mA Variable: 0-200% (Factory preset at 160%) 200% or greater if sensorless control is selected. ± 0.2% or less. The load is 0-100% when sensorless control is selected. Current limit during constant speed operation, current limit during acceleration/deceleration, overvoltage stall prevention, instantaneous overcurrent limit function, and instantaneous stop restart function Coast stop, external fault, FWD, REV rotation, external wiring. The following digital inputs are programmable. Note 1: Preset speed selection, JOG selection, 2nd acceleration/deceleration selection, B mode selection (See Note 2), operation command selection, frequency command selection, hold selection, frequency increase, frequency decrease, and catch on the fly start Fault output via contacts FA and FB The following open collector outputs (See Note 3): Inverter fault output FA and FB, in operation, at frequency, frequency detection 1, frequency detection 2, current detection 1, current detection 2, start contact point ON, under-voltage, electronic thermal pre-alarm, stalling, retry attempt, torque detection 1, torque detection 2, zero speed detection, and user alarm Upper/lower limit frequency setting, jump frequency, frequency bias, and instantaneous stop restart operation Output frequency, output voltage, output current, overload rate, custom display (display converted motor/load shaft speed (rpm) and line speed with unit indication), torque monitor, VRF monitor, IRF monitor, input/output contact point monitor, DC bus voltage, command frequency, cumulative operation time, ROM version, and two line display, such as output frequency and output current Display of parameter and data Upon a protective function (fault) the details are displayed. Up to four preceding errors can be displayed. Indoor. There shall be no corrosion, toxicity, inflammable gas, dust, or oil mist. -10 to +40°C (+ 50°C when installed inside the panel) Note 4 -10°C ~ + 60°C 90% RH or less (Dew condensation not allowed) 1000 m or less above sea level 0.6 G or less (As per JIS C0911) Note 1: Six out of eleven functions can be selected by setting parameters. 2: In addition to normal operation, the functions of acceleration/deceleration, V/Hz pattern, boost, and stall prevention can be changed. It is advantageous when two motors with different capacities are controlled by one inverter. 3: Four out of 15 functions can be selected by setting the appropriate parameters. 4: The maximum allowable temperature of 50°C can be achieved by removing the front cover if the equipment is installed inside an enclosure. 5: The base is the speed (rpm) at the base frequency. 3 OPERATION UNIT (OPU) Display Data/Menu Easy to read LCD display. Two lines, 16 Characters (English and Japanese). This key is used for changing the position of the data/menu cursor. “READY” (Green) Set AF-3100α is ready for operation when illuminated. After setting respective data, press this key and the display values are written to memory. “ALARM” (Red) Cursor When illuminated a fault condition exists. This key is used to move the cursor to the digit to be changed. “LOCAL” (Green) Up / Down AF-3100α is controlled by the OPU/keypad when illuminated. This key is used to change the operation frequency, name of parameter, and data. : Increase : Decrease Forward Rotation Forward operation start key. The start key is pressed, run lamp turns ON; OFF when STOP is pressed and blinks during deceleration. Reverse Rotation Reverse operation START key. Start key is pressed, run lamp turns ON; OFF when STOP is pressed and blinks during deceleration. JOG “JOG” mode selection key. Pressing this key illuminates the ON light, press again and the light goes off. * If using the remote OPU removed from the main unit of the inverter, remote operation option is required. 4 STOP Under normal conditions, operation stops when this key is pressed. If STOP is pressed under fault conditions, the ALARM lamp illuminates and the inverter operation is reset. DISPLAY Characters or numerals highlighted by the cursor can be changed on the OPU. Parameter Menu Menu number area (Line one, left side) (Line one, left side, 2nd & 3rd characters) Menu display area ▲ F 0 0 ▼ ▲ When Down key is used E 0 0 ▼ ▲ D 0 0 ▼ ▲ C 0 0 ▼ ▲ B 0 0 ▼ ▲ A 0 0 ▼ ▲ M 0 0 ▲ When Up key is used ▼ Parameter number Move the cursor to the 2nd and 3rd character from the left side, line one by pressing the right arrow key and press the Up key ▲ and Down key ▲ . Change the numerical value at the position of the cursor. ▲ Press menu key. Move the cursor to line one, left side, using left arrow key and press the Up key ▲ and Down key ▼ . Change the menu as follows: Data area (Line one, left side, 4th character forward) Monitored value and preset value display area • M (monitor) shows the monitored value. (The cursor cannot be moved, and the monitored value cannot be changed.) • Menus A-F show the preset parameters. (The cursor cannot be moved, and parameters cannot be changed.) Note: Data exceeding the parameter range cannot be saved to memory. Display menu Monitor M 0 0 ~ The monitor mode displays parameters such as speed, current, faults, etc. Menu A (Basic parameters) A 0 0 ~ Used for setting basic parameters. Menu B (Frequency related parameters) B 0 0 ~ Used for setting frequency related parameters. Menu C (Control related parameters) C 0 0 ~ Used for setting motor control related parameters. Menu D (B mode parameters) D 0 0 ~ Used for setting B mode related parameters. Comment area (Line two) Comments on the functions of M (monitor) and A-F (functions) are shown in English. Display in KANA characters is possible. Menu E (Monitor related parameters) E 0 0 ~ Used for setting monitor related parameters) Menu F (Special parameters) F 0 0 ~ Used for setting special parameters. 5 PARAMETER MENUS List of parameters Frequency adjustment related parameters Basic parameters Menu 6 Function Display 00 01 02 03 04 05 06 07 Operation command mode Frequency adjustment Lower limit frequency Upper limit frequency 1st acceleration time 1st deceleration time 1st acceleration/deceleration mode 1st S-Curve time Operation command selection Frequency adjustment Lower Limit frequency Upper limit frequency Acceleration time Deceleration time Acceleration/deceleration time S-Curve time 08 V/Hz pattern selection V/Hz pattern selection 09 10 11 Boost voltage setting Base frequency setting Base frequency/voltage setting Manual torque boost Base frequency Base voltage 12 Frequency command selection Frequency command selection 13 14 15 Command standard frequency Intermediate frequency Intermediate voltage Command standard frequency Intermediate frequency Intermediate voltage 16 Boost selection Boost selection 1: REV not provided; 2: FWD provided 1st frequency setting 2nd frequency setting 3rd frequency setting 4th frequency setting 5th frequency setting 6th frequency setting 7th frequency setting 1st jump start frequency 1st jump end frequency 2nd jump start frequency 2nd jump end frequency 3rd jump start frequency 3rd jump end frequency Jogging frequency setting Start frequency setting Acceleration frequency Frequeny bias 2nd acceleration time 2nd deceleration time 1st frequency setting 2nd frequency setting 3rd frequency setting 4th frequency setting 5th frequency setting 6th frequency setting 7th frequency setting 1st jump frequency start 1st jump frequency end 2nd jump frequency start 2nd jump frequency end 3rd jump frequency start 3rd jump frequency end Jogging frequency Start frequency Acceleration frequency Frequency bias 2nd acceleration time 2nd deceleration time 3: Automatic 0.00~400.00Hz 0.00~400.00Hz 0.00~400.00Hz 0.00~400.00Hz 0.00~400.00Hz 0.00~400.00Hz 0.00~400.00Hz 0.00~400.00Hz 0.00~400.00Hz 0.00~400.00Hz 0.00~400.00Hz 0.00~400.00Hz 0.00~400.00Hz 0.00~20.00Hz 0.00~60.00Hz 1.00~400.00 Hz -30.0~0.0~+30.0% 0.1~3000sec 0.1~3000sec 2nd acceleration/deceleration mode 2nd S-Curve time 8th frequency setting 9th frequency setting 10th frequency setting 11th frequency setting 12th frequency setting 13th frequency setting 14th frequency setting 15th frequency setting 2nd acceleration/deceleration mode 2nd S-Curve time 8th frequency setting 9th frequency setting 10th frequency setting 11th frequency setting 12th frequency setting 13th frequency setting 14th frequency setting 15th frequency setting A B Available Choices 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 0: Local; 1: Ext. 0.00~400.00Hz 0.00~120.00Hz 0.50~400.00Hz 0.1~3000.0sec 0.1~3000.0 sec 0: Linear acceleration; 1: S-Curve acceleration 0.0~3.0sec 0: Constant torque 1: Decreasing torque 2: Broken-line V/Hz 0.0~30.0% 1.00~400.00Hz 0.0~230.0 (460.0) V 0: Local 1: VRF 5V 2: VRF 8V, 3: VRF 10V 4: IRF 200mA 1.00~400.00Hz 0.00~400.00Hz 0.0~230.0 (460.0) V 0: FWD/REV provided 0: Linear acceleration; 1: S-Curve acceleration 0.0~3.0sec 0.00~400.00Hz 0.00~400.00Hz 0.00~400.00Hz 0.00~400.00Hz 0.00~400.00Hz 0.00~400.00Hz 0.00~400.00Hz 0.00~400.00Hz – 0.01Hz 0.01Hz 0.01Hz 0.1sec 0.1sec Factory Default 0: Local 10.00Hz 0:00Hz 120.00Hz 10.0sec 10.0sec Setting Unit – 0: Linear acceleration 0.1sec 0.5sec – 0: Constant torque 0.1% 0.01Hz 0.1V 3.0% 60.00Hz ( ): For 460V Class – 0: Local 0.01Hz 0.01Hz 0.1V 60.00Hz 6.00Hz 30.0(60.0)V – 0: FWD/REV provided 0.01Hz 0.01Hz 0.01Hz 0.01Hz 0.01Hz 0.01Hz 0.01Hz 0.01Hz 0.01Hz 0.01Hz 0.01Hz 0.01Hz 0.01Hz 0.01Hz 0.01Hz 0.01Hz 0.1% 0.1sec 0.1sec 20.00Hz 30.00Hz 40.00Hz 0.00Hz 0.00Hz 0.00Hz 0.00Hz 0.00Hz 0.00Hz 0.00Hz 0.00Hz 0.00Hz 0.00Hz 5.00Hz 0.50Hz 60.00Hz 0.0% 30.0 sec 30.0sec – 0.1sec 0.01Hz 0.01Hz 0.01Hz 0.01Hz 0.01Hz 0.01Hz 0.01Hz 0.01Hz 0: Linear acceleration time Ref. pg. 35 36 0.5sec 0.00Hz 0.00Hz 0.00Hz 0.00Hz 0.00Hz 0.00Hz 0.00Hz 0.00Hz 37 36 37 36 37 38 39 38 Menu Motor B mode related parameters Control related parameters 00 01 02 03 04 05 06 07 C D Function Display DC braking frequency DC braking voltage DC braking time Overvoltage stall prevention Regenerative braking rate 08 09 DC braking frequency DC braking voltage DC braking time Overvoltage stall prevention Regenerative braking rate Stall prevention level at (constant speed) Stall prevention (constant speed) Stall prevention level (accel/decel) Stall prevention (Acceleration/deceleration) Constant output stall prevention Stall compensation gain compensation gain Motor rated current (Electronic thermal relay) Electronic thermal relay Number of motor poles Number of motor poles 10 Motor type setting Motor type See parameter C12, page 47. 11 Motor rated watts Motor rated watts 0.01Hz 0.1% 0.1sec – 0.1% 0.1% 0.1% Factory Default 0.50Hz 0.0% 0.0sec 0: Not provided 0.0% 160.0% 160.0% 0.0~100.0% 0.1% 100.0% 0.1 ~ Inverter rated current 0:4P, 1: 6P 0: General-purpose motor 1 1: General-purpose motor 2 2: General-purpose motor 3 3: AF motor 1; 4: AF motor 2 5: AF motor 3 6: Explosion-proof motor 1 7: Explosion-proof motor 2 8: Explosion-proof motor 3 0: 2.2kW, 1: 3.7kW 2: 5.5kW, 3: 7.5kW 4: 11kW, 5: 15kW 6: 22kW, 7: 30kW 8: 37kW, 9: 45kW 10: 55kW, 11: 75kW 0: V/Hz; 1: Sensorless 2: PG level 2.5Hz~*14 5kHz 3.5~325mm2 10~1500m 0: Not provided; 1: Provided 0: Not provided; 1: Provided 0.0~50.0% 0: Provided; 1: FWD only provided 2: REV only provided 3: FWD/REV not provided 4: (future) 0.1~409.6A 0.1~230.0 (460.0) V 50.00~120.00Hz 1000.0~3600.0rpm 0: End 1: Resistance only 2: Full tuning 0.1~3000.0sec 0.1~3000.0sec 0.1A – Inverter rated current 0: 4P – 0: General purpose motor 1 200V/60Hz (400V/60Hz) – *kW Available Choices 0.00~10.00Hz 0.0~30.0% 0.0~10.0sec 0: Not provided; 1: Provided 0.0~30.0% 0.0~200.0% 0.0~200.0% 12 Control method selection Control selection 13 14 15 16 17 18 Carrier frequency Motor wiring cable dia. (Note) Motor wiring cable length (Note) High start torque control selection Energy saving control selection Droop control gain Carrier frequency Cable diameter Cable length High start torque Energy saving Droop gain 19 Slip compensation Slip compensation 20 21 22 23 Motor rated current Motor rated voltage Motor rated frequency Motor rated speed (rpm) Tuning current Tuning voltage Tuning frequency Tuning speed (rpm) 24 Auto tuning selection Auto tuning selection 00 01 02 03 B mode acceleration time B mode deceleration time B mode S-Curve time Acceleration time B Deceleration time B Accel/decel B mode S-Curve time B 04 B mode V/Hz pattern selection V/Hz pattern selection B 05 06 07 Manual torque boost B Base frequency B Base voltage B Stall prevention B 11 12 B mode boost voltage setting B mode base frequency setting B mode base voltage setting B mode constant-speed stall prevention level B mode accel/decel stall prevention level B mode constant output stall prevention compensation gain B mode intermediate frequency B mode intermediate voltage 0.0~3.0sec 0: Low torque 1: Low limit torque 2: Break-point V/Hz 0.0~30.0% 1.00~400.00Hz 0.0~230.0 (460.0) V 13 B mode boost selection 08 09 10 B mode acceleration/deceleration time 0: Linear acceleration; 1-S-Curve acceleration Setting Unit – V/Hz 0.5kHz – 1m – – 0.1% * 0: 3.5m2 10m 0: Not provided 0: Not provided 0.0% – 0: FWD/REV provided 0.1A 0.1V 0.01Hz 0.1rpm * 200.0 (400.0) V 60.00Hz – – 0: End 0.1sec 0.1sec – 0.1sec 30.0sec 30.0sec Ref. pg. 40 41 42 0: Linear acceleration 0.0sec 43 – 2: Broken-lineV/Hz 0.1% 0.01Hz 0.1V 3.0% 60.00Hz 200.0 (400.0) V 0.0~200.0% 0.1% 160.0% Stall prevention B 0.0~200.0% 0.1% 160.0% Stall compensation gain B 0.0~100.0% 0.1% 100.0% Intermediate frequency B Intermediate voltage B 0.00~400.00Hz 0.0~230.0 (460.0) V 0.01Hz 0.1V Boost selection B 0: FWD/REV provided; 1:REV not provided 2: FWD not provided; 3: Automatic 6.00Hz 30.0 (60.0)V 0:FWD/REV PROVIDED – 44 43 45 43 44 Note: The menus C14 and C15 are displayed and can be set only when the control method selection C12 is set to 1: Sensorless. *: Differs according to the rated capacity. 7 PARAMETER MENUS 0.00~400.00Hz 0.00~400.00Hz 0: Analog 1; 1: Analog 2 2: Digital 1; 3: Digital 2 Frequency meter scale 1.00~400.00Hz Frequency meter correction -30.0~+30.0% Custom display mode 0: No unit, 1: rpm 2: m/min Custom display multiplier 0.00~99.99 0: Fault; 1: In operation 2: At Frequency 3: Frequency 1 4: Frequency 2 5: Current 1; 6 Current 2 7: FR/RR ON (RUN) Functional terminal selection (XI) 8: Under-voltage 9: Thermal alarm 10: Stalling 11: Retry over 12: Torque detection 1 13: Torque detection 2 14: 0 speed 15: User alarm 0.01Hz 0.01Hz – Factory Default 60.00Hz 400.00Hz 0: Analog 0.01Hz 0.1% – 60.00Hz 0.0% 1: rpm 0.01 1.00 – 9: Thermal alarm Digital output selection (X2) Output frequency detection 2 Functional terminal selection (X2) Frequency detection 2 Same as above 0.0~400.00Hz – 0.01Hz 10: Stalling 50.00Hz Output frequeny detection width 2 Current detection 1 Current detection 2 Frequency detection width 2 Current detection 1 Current detection 2 0.0~400.00Hz 0.0~200.0% 0.0~200.0% 0.01Hz 0.1% 0.1% 400.00Hz 100.0% 150% Instantaneous stop/start selection Number of retry attempts Retry wait time Write selection Fault clear Preset value initialization Instantaneous stop/start Number of retry attempts Retry wait time Write selection Fault clear Preset value initialization – – 0.1sec – – – 0: Not provided 0 times 1.0 sec 0: Possible 0: Execute 0: Execute 19 Analog monitor AM1 selection Analog monitor AM1 0: Not provided; 1; Provided 0~3 times 0.0~10.0sec 0: enabled; 1: disabled – – 0: Output frequency 1: Frequency command 2: Output current 3: Output voltage 4: Overload rate; 5: Motor torque 6: Frequency 2 – 0: Frequency 20 Analog monitor AM2 selection Analog monitor AM1 gain Analog monitor AM2 gain Analog monitor AM1 offset Analog monitor AM2 offset Analog monitor AM2 Same as above – 2: Current Monitor AM1 gain Monitor AM2 gain Monitor AM1 offset Monitor AM2 offset 0.0~200.0% 0.0~200.0% 0.0~100.0% 0.0~100.0% 0: Fault; 1: In operation 2: At Frequency 3: Frequency 1 4: Frequency 2 5: Current 1 6: Current 2 7: FR/RR ON 8: Under-voltage 9: Thermal alarm 10: Stalling 11: Retry over 12: Torque detection 1 13: Torque detection 2 14: 0 speed 15: User alarm Same as above 0.0~10.0sec 0.0~10.0sec 0..1% 0.1% 0.1% 0.1% 100.0% 100.0% 0.0% 0.0% Menu Monitor related parameters 00 01 02 E 03 04 05 Output frequency detection 1 Output frequency detection width 1 Frequency counter output selection Frequency counter scale Frequency counter correction Custom display mode unit 06 Custom display mode multiplier 07 Digital output selection (X1) 08 09 10 11 12 13 14 15 16 17 18 21 22 23 24 8 Function Display Available Choices Frequency detection 1 Frequency detection width 1 Frequency meter selection 25 Relay 1 output selection Relay 1 selection 26 27 28 Relay 2 output selection Relay 1 output delay time Relay 2 output delay time Relay 2 selection Relay 1 delay time Relay 2 delay time Setting Unit Ref. pg. 45 46 45 46 47 – 0: Fault – 0.1 sec 0.1 sec 0: Fault 0.0 sec 0.0 set Note: Display and setting of E19-E24 are possible when the analog monitor card is installed. (Refer to the section “Option Cards”) Display and setting of E25-E28 are possible when the relay card is installed. (Refer to the section “Option Cards”) Display and setting of E29-E35 are possible when the PG card is installed. (Refer to the section “Option Cards.”) Menu Special parameters 00 F Function ES selection Display ES selection Available Choices 0: N.O. contact; 1: N.C. contact 01 DFL selection DFL selection 02 03 04 05 06 DFM selection DFH selection JOG selection AD2 selection BMD selection DFM selection DFH selection JOG selection AD2 selection BMD selection 0: Preset 0; 1: Preset 1 2: Preset 2; 3: Preset 3 4: JOG selection 5: Acceleration/deceleration 2 6: B mode selection 7: Operation command 8: Frequency command 9: Hold selection 10: FRQ up; 11: FRQ down 12: Catch on the Fly Same as above Same as above Same as above Same as above Same as above 07 08 09 JOG acceleration time JOG deceleration time DRV selection JOG acceleration time JOG deceleration time DRV selection 10 UPF selection UPF selection 11 12 13 At Frequency (UPF) limit settings At Frequency limit Torque detection level 1 Torque detect level 1 Torque detection level 2 Torque detect level 2 14 Permissible motor rotation Rotation permission selection 15 Permissible motor rotation Rotation direction selection 16 17 Display language selection Language selection Operation command mode 2 selection Operation command 2 18 Frequency command 2 selection Frequency command 2 19 20 21 22 23 24 25 26 27 Monitor menu selection Accel/decel jump frequency (start) Accel/decel jump frequency (end) Accel/decel time jump freq gain User alarm time DRV terminal output delay time UPF terminal output delay time X1 terminal output delay time X2 terminal output delay time Monitor menu At frequency accel jump (begin) At frequency accel jump (end) At frequency acceleration gain User alarm time DRV delay time UPF delay time X1 delay time X2 delay time 28 Torque detect 1 Torque detect 1 29 Torque detect 2 Torque detect 2 Setting Unit – Factory Default 0: N.O. (normally open) Ref. pg. 0: Preset 0 48 – – – – – 1: Preset 1 2: Preset 2 4: JOG selection 5: Accel/Decel 6: B mode selection 0.1~3000; 0.1 sec 0.1~3000; 0.1 sec Same as E07/08 0.1sec 0.1sec – Same as E07/08 – 0.0~100.0% 0.0~200.0% 0.0~200.0% 0: FWD/REV 1: FWD only 2: REV only 0: Ordinary 1: FWD < – > REV 0: Japanese; 1: English 0.1% 0.1% 0.1% 0.1sec 0.1sec 1: In operation 2: Frequency reaching 5.0% 100.0% 150.0% – 0: FWD/REV – 0: Ordinary – 1: English 0: Local; 1: Ext. 0: Local; 1: VRF 5V 2: VRF 8V; 3: VRF 10V 4: IRF 20mA M00~M19 0.00~400.00Hz 0.00~400.00Hz 0.1~10.0 0~30000hr 0.0~10.0sec 0.0~10.0sec 0.0~10.0sec 0.0~10.0sec 0: Normal operation 1: Slow speed only 2: Fault during operation 3: Slow speed fault only Same as above – 0: Local – 0: Local – 0.01Hz 0.01Hz 0.1 1hr 0.1sec 0.1sec 0.1sec 0.1sec M00 400.00Hz 400.00Hz 1.0 30000hr 0.0sec 0.0sec 0.0sec 0.0sec – 0: Normal operation – 0: Normal operation 49 50 9 OPTION CARDS Function: The open collector output signal is converted into the dry contact signal. Parameters E25 and E26 can be used. Option Cards: Only one option card can be used. 1. Relay output card Contact rating: 230 VAC, 1A; 30 VDC, 1A Part Number: CF310051-01 Relay to output Terminal block Details of detection R1C R1B RY1 R1A R2C RY2 R2B Output selected by relay 1 output selection (E25) Output selected by relay 2 output selection (E26) R2A Resolution ... 5 mV/10 V 2. Analog monitor card Error ... Within ± 1% (Motor torque: Within ± 20%) Part Number: CF310050-01 Max. output current ... 3 mA Function: Two signals for output are selected from among the following: output frequency, frequency adjustment, output current, output voltage, and motor torque. Selection of output signal: The analog signals output to AM1-COM (Parameter E19) and AM2-COM (Parameter E20) are selected as follows: Output signal: (1) Analog output: 0-10 VDC Setting 0 1 2 3 4 5 6 Signal Description Output frequency Command frequency Output current Output voltage Overload rate Motor torque Output speed (rpm) Signal Level 10 V DC = 100% gain Standard frequency (Parameter A13 setting) Standard frequency (Parameter A13 setting) Rated current for inverter Base frequency/voltage Electronic thermal trip level When motor is 100% loaded Standard frequency (Parameter A13 setting) Internal block diagram COM AM2 D/A COM AM1 If this option is selected, E19 and E24 are automatically added to the parameter menu. Menu E19 E20 E21 E22 E23 E24 Function Selection of output signal from terminals AM1 and COM Selection of output signal from terminals AM2 and COM Gain control for the signal selected for output AM1 Gain control for the signal selected for output AM2 Offset control for the signal selected for AM1 Offset control for the signal selected for AM2 Recommended wiring: twisted, shielded wire. 10 Setting range 0~6 0~6 0~200% 0~200% 0~100% 0~100% Setting for shipment 0 (Output frequency) 0 (Output frequency) 100% 100% 0% 0% 3. Pulse Generator (PG) Feedback Option If this option is mounted, E29 through E35 are automatically added to the parameter menu. Type: CF31057-01 Function: Allows the AF3100α to operate in the vector mode with feedback from the Pulse Generator (PG). The PG card installs in the AF3100α. Analog Out (0-10 volts) Indication: E35 Com AM2 CN2 CN1 Com CN3 CN4 B- B+ A- A+ B- Function PG Pulse Count PG Standard Phase Selection Speed Proportional Gian Speed Integral Gain Disturbance Observer Gain Disturbance Observer Compensation Time % Torque Limit Command (see parameter C05) To CN2 AF3100α B+ A- A+ CM V Line Driver Output Note: For Analyog Output Signal parameters (E19 to E24) refer to the AF3100a Maintenance Manual or the AF3100a Catalog Parameters E19 through E24 allow programming the output signals AM1 and AM2. Parameter E29 E30 E31 E32 E33 E34 PG Feedback Card AM1 shielded cable PG Range 100 ~ 5000 0 or 1 0.0 ~ 500% 0.0 ~ 500% 0.0 ~ 100% 0.01 ~ 9.99 seconds Factory Setting 1024 0 100% 100% 70% 0.05 0: Panel, 1:0-5V; 0-8V, 2: 08V; 3: 0-10V, 4: 0-20ma 0 Settings for Analog Monitor Output Signals for AM1 and AM2. Refer to parameters E19 and E20. Setting 0 1 2 3 4 5 6 PG Card Signal Description Output frequency Command frequency Output current Output voltage Overload rate Motor torque Output speed (rpm) Signal Level 10 V DC = 100% gain Full Scale w/gain = 100% Vout + 10 Volts Command Frequency Rated Current for Inverter Base Frequency Voltage Electronic Thermal Trip 100% motor load Standard frequency command Relay Card Analog Card 11 OPTIONS AND PERIPHERAL EQUIPMENT Connection of Peripheral Equipment Power supply Circuit breaker for wiring AC reactor for Electromagnetic improvement of contactor power factor LC-type noise filter Zero-phase reactor Zero-phase rector Motor T W Inverter (AF-3100α) S U P1 Capacitive (XY) filter IM V R P DC reactor (Option) Contact us for details. N Braking unit AC Line Reactor 240V @ 6% Voltage 230 Volt 380-460 Volt Dimensions 480V @ 3% Height HP kW Current Watts SMA Part No. 7.5 10 15 20 7.5 10 15 20 30 40 50 60 75 100 5.5 7.5 11 15 5.5 7.5 11 15 22 30 37 45 55 75 24 33 47 63 13 17 25 33 48 66 80 100 120 160 36 55 70 105 38 40 48 70 113 129 129 152 148 165 AEPA3901-T09 AEPA3901-T10 AEPA3901-T12 AEPA3901-T13 AEPA3901-T07 AEPA3901-T08 AEPA3901-T09 AEPA3901-T10 AEPA3901-T12 AEPA3901-T13 AEPA3901-T13 AEPA3901-C14 AEPA3901-C15 AEPA3901-C16 NEMA 1 (Specify if Open Chassis required) in 12 12 12 16 8 12 12 12 12 16 16 16 16 16 Width mm 305 305 305 406 203 305 305 305 305 406 406 406 406 406 in 12 12 12 16 8 12 12 12 12 16 16 16 16 16 Depth mm 305 305 305 406 203 305 305 305 305 406 406 406 406 406 in 6 6 6 16 6 6 6 6 6 16 16 16 16 16 mm 152 152 152 406 152 152 152 152 152 406 406 406 406 406 Braking Unit Stages perUnit * * * * * * * * DU-406S DU-407S DU-405S DU-406S DU-407S DU-406S 1 1 2 2 2 3 T = Terminal Block C = Copper Bar Dynamic Braking Resistors & Dimensions (150% Torque, 10% Duty Cycle) AF-3100α Ratings Voltage 200-230 Volt 400-460 Volt Dimensions HP kW DBR Model No. 7.5 10 15 20 7.5 10 15 20 30 40 50 60 75 100 5.5 7.5 11 15 5.5 7.5 11 15 22 30 37 45 55 75 DBR-12-5A5 DBR-12-7A5 DBR-12-011 DBR-12-015 DBR-14-5A5 DBR-14-7A5 DBR-14-011 DBR-14-015 DBR-14-022 DBR-14-030 DBR-14-037 DBR-14-045 DBR-14-055 DBR-14-075 Height in mm 5 127 5 127 5 127 7 178 5 127 5 127 5 127 5 127 5 127 5 127 7 178 7 178 14 356 14 356 Notes: Other values can be ordered for increased torque and/or duty cycle. * No braking unit required. For connection diagram refer to braking unit instruction manual. 12 Width in mm 14 356 14 356 21 533 29 737 14 356 14 356 21 533 21 533 28 711 28 711 29 737 29 737 29 737 29 737 Depth in mm 13 330 13 330 13 330 18 457 13 330 13 330 13 330 13 330 13 330 13 330 18 457 18 457 18 457 18 457 Connection diagram of braking unit/braking resistor ➀ One braking unit ➁ Two braking units Inverter Inverter P P N Braking resistor Braking resistor PR P E N Braking resistor Jumper PR E1 P M1 M2 N Jumper PR E1 E TA Master N P E TA Master TB TC E2 S1 S2 E2 S1 S2 M1 M2 Jumper E1 TA Master TB TC N TB TC M1 M2 E2 S1 S2 Installation of jumper pin DBM DBS 460V 400/440V 380V DBM DBS 230V 200/220V Jumper DBM DBS 460V 400/440V 380V DBM DBS 230V 200/220V Jumper DBM DBS 460V 400/440V 380V DBM DBS 230V 200/220V Jumper The above examples show jumper installation when the inverter supply voltage is 200/220 V and 400/440 V. Precautions 1. Remove the jumpers from E1-TA and E2-TC if thermal relay output terminals TA, TB, and TC are used in external circuits. 2. When two or more braking units are used, switch the jumpers from the master (DBM) to the slave (DBS), and vice-versa. If one braking unit is used set the jumper in the master (DBM) configuration. The original setting is DBM. If the power supply is 230 VAC for the 200 V class or 380 V/460 V for the 400 V class, properly configure the jumpers for the applied voltage. Original settings are 200/220 V for the 200 V class and 400/440 V for the 400 V class. 3. If two braking units are used, connect the P and N terminals from the braking units to the P and N terminals on the inverter. (16 ft) and the distance between the braking unit and braking resistor shall also be less than 5 m (16 ft.). Wiring to be twisted. When two or more braking units are used, use twisted wire for M1, M2, S1 and S2. 5. Do not locate near flammable material as the temperature rise of the braking resistor may exceed 150°C. 6. Install the braking resistor in a well-ventilated area. 7. Incorrect connection of terminals P, N, and PR will result in failure of the inverter and braking unit. 8. When resistors other than those specified are connected, the braking unit may inadvertently fail. 9. Do not touch terminals or jumper pins if the charge lamp is lit even after the power is turned OFF. 4. The wiring distance between the inverter and braking unit must be less than or equal to 5 meters 13 STANDARD CONNECTION DIAGRAM 5.5-15 kW/200 V class 5.5-75 kW/400 V class 22 kW or > 400 V class Braking Unit Note 8 Resistor Units P PR P N N Braking resistor Optional MCB ACL : Main circuit terminal : Control circuit terminal DCL Note 3 Noise filter PR R Power supply P1 N P s r1 IM Note 6 V T r Motor U S Note 6 W AF3100α E Note 5 Note 7 s1 Forward rotation FR Reverse rotation RR FRQ+ FRQ– External fault ES Note 4 Frequency meter output Frequency Meter specification: DC 1 mA F.S. + FM – DFL Preset speed setting DFM FA Note 1: DFH Programmable Digital Inputs Jogging B mode selection Alarm reset Coast stop FB JOG 2nd acceleration/ deceleration AD2 FC BMD RST DRV MBS BC OPU UPF X1 Frequency adjustment 3 kΩ 2W X2 +V VRF – Digital output DRV (Factory Setting: "In operation") Digital output UPF (Factory Setting: "Frequency reached") Digital output X1 (Factory Setting: "Thermal alarm") Digital output X2 (Factory Setting: "Stall operation") Note 1 Open collector output: 24 V, 50 mA or less COM OM + Fault contact output 230 VAC; 1A or less (At fault: FA-FC closed) 30 VDC; 1A or less (At fault: FB-FC open) 4-20 mA IRF COM Shielded or twisted shielded wire Common open collector Notes 1: Digital inputs can be programmed using parameters F01 to F10. 2: Installed in units with a minimum of 400 V @ 11 kW. 400 V class AC input power voltage selections. 460 V 400/440 V 380 V Twisted wire S1 TX1 TX2 TX3 Jumper: S1-TX1: 380 V S1-TX2: 400/440 V S1-TX3: 460 V 3: Remove jumper if a DC reactor is used. 4: Using parameter F00, the fault output relay may be programmed as External Fault N.C. or External Fault N.O. 5: Inverter and motor must be grounded. 6: Primary circuit terminals with a minimum of 37 kW uses a bus bar. 7: If the control power source has a separate input, remove r-r1 and s-s1 jumpers. Connect the control input voltage at r1 and s1 for both 200 and 400 volt units. 8: For connections of dynamic braking resistor and dynamic braking units, refer to the operations manual for the braking unit and resistor shipped with those units. Follow the connection diagrams in the manual or contact the factory for assistance. A connection is made between P and N on the braking unit and the inverter, while the dynamic braking resistor is connected to P and PR on the braking unit. 14 TERMINAL FUNCTIONS Contact point output Open Collector Control circuit (Output signal) Monitor Control circuit (Input signal) Sequence Input Frequency adjustment input Main Circuit Kind Terminal Code Name of terminal R, S, T AC power input U, V, W Inverter output Line reactor P, P1 connection P, N Braking unit connection Braking resistor P, PR connection E Ground TX1, TX2, TX3, S1 Supply voltage selection Control power selection r, r1, s, s1 +V FR Power supply for the external speed potentiometer Frequency adjustment input voltage Frequency adjustment current input Common for analog inputs Forward rotation RR Reverse rotation ES External fault VRF IRF COM MBS JOG AD2 BMD DFH DFM DFL RST BC FRQ+, FRQ- UPF DRV X1 X2 OM FA, FB, FC Coast Stop Digital input terminal 1 Digital input terminal 2 Digital input terminal 3 Digital input terminal 4 Digital input terminal 5 Digital input terminal 6 Alarm reset Common Frequency counter output Function Commercial 3-phase power supply. 3-phase motor. Remove the jumpers between terminals P and P1 to allow for connection of the optional DC line reactor. Connection for the Optional Braking Unit Card. Optional braking resistor connection. The PR terminal is provided in the 5.5-15 kW unit. Inverter chassis grounding terminal. Supply voltage selection terminals. Only on 460 V class units of 15 kW or above. For inverter supplied control power, connect r-r1 and s-s1, respectively. For externally supplied control power remove the r-r1 and s-s1 jumpers; input 230 VAC power to r1 and s1. (Input 230 VAC to both 230 and 460 V units). The external control circuit terminal block (see note) is on the driver card. Power supply for the external speed (frequency) potentiometer (variable resistor: 1-5kΩ). 10 VDC; maximum supplied current 10 mA. When 0-5, 0-8, or 0-10 VDC is input, the output frequency reaches its maximum at 5 V, 8 V and 10 V, respectively. Select paramater A 00/12 for 0-5, 8, or 10 V operation. 4-20 mA (DC), the output frequency reaches its maximum at 20 mA, minimum at 4mA. Input resistance: 250Ω. Common terminal for frequency adjustment signals (terminals: +V, VRF, and IRF). FR-BC contact closed results in forward rotation; deceleration/stop when the contact is open. RR-BC contact closed results in reverse rotation; deceleration/stop when the terminals are open. When the contact terminals ES-BC are closed, the inverter faults and an alarm signal is latched and output to FA and FB. To re-start the inverter a reset must be initiated by closing RST-BC. External relays can be used to fault the inverter by closing ES-BC, the fault can be software selected to External Fault (NO) or External Fault (NC). The factory default External Fault (NO). When the contact terminals MBS-BC are closed, a coast stop is initiated. Operation begins from 0 Hz when the MBS-BC is re-opened and the signal FR or RR is closed. When the digital input is set for catch on the fly start, operation from coast stop is allowed. No alarm signals are output. The following functions can be selected: Preset speed selection, JOG selection, 2nd deceleration selection, B mode selection, local/remote operation command, frequency command selection, hold selection, frequency increase, frequency decrease, and catch on the fly function. When the terminals RST-BC are closed, the inverter is reset to allow for normal operation. Common for digital input signals. Depending on the selection (see parameter E02), a 0 to 1 mA DC current is output on terminals FRQ+ and FRQ-in proportion to the output frequency of the inverter. Digital pulses with the same frequency as the output frequency of the inverter can also be selected for output. Factory default setting is a pulse output frequency at 1 mA for 60 Hz. The input impedance of the meter shall be less than 500Ω. Digital output terminal 1 The following functions can be selected: fault, in-operation, at frequency, Digital output terminal 2 frequency detection 1, frequency detection 2, current detection 1, current Allowable load detection 2, run signal initiated (FF/RR), under-voltage, thermal alarm, stall Digital output terminal 3 operation, retry attempts exceeded, torque detection 1, torque detection 2, DC24V 50mA MAX Digital output terminal 4 and zero speed detection function. Common open collector output Common terminal for open collector transistors. Error Detect Contact point output Normally Open or Normally Closed Form C contact. Fault: FA-FC closed; FB-FC open Contact Ratings Normal: FA-FC open; FB-FC closed AC 230V 1A MAX DC 30V 1A MAX Note: 5.5-11 kW: Bus bar card 15 kW: IPM card 20 kW or more: Driver card 15 OUTSIDE DIMENSIONS 5.5, 7.5kW 200V/400V 4–ø10.0 (0.39) READY ALARM LOCAL 10 (0.39) 15kW 200V/400V (WARNING) MAKE SURE POWER LINE IS TURNED OFF BEFORE REMOVING OPERATOR STATION. SET READY REV RESET JOG STOP LOCAL 372 (14.65) FWD SELECT 330 (12.99) ALARM RUN (WARNING) MAKE SURE POWER LINE IS TURNED OFF BEFORE REMOVING OPERATOR STATION. DATA MENU RUN FWD REV SET SELECT RESET JOG STOP 380 (14.96) MENU 400 (15.75) D AT A 7 (0.28) 7 (.028) 12 (0.47) 66 (2.60) 21 (0.83) 201 (7.91) 190 (7.48) 232 (9.13) 21 (0.83) 10 (0.39) 180 (7.09) 204 (8.03) 16 (0.63) 12 (0.47) 6–ø32.0 (1.26) 4–M8 R EAD Y AL AR M L O C AL (WARNING) MAKE SURE POWER LINE IS TURNED OFF BEFORE REMOVING OPERATOR STATION. 460.0 (18.11) 590.0 (23.23) 618.5 (24.35) 22, 30kW 400V D AT A RUN FWD 260.0 (10.24) 310.0 (12.20) REV SET SELECT RESET JOG STOP 65 (2.56) MENU 126.0 (4.96) 270.0 (10.63) Dimensions in mm (inch) ø44 (1.73) 3–ø62 (2.44) 16 123 (4.84) 241 (9.49) 4–M8 37, 45kW 400V Numbers in ( READY ALARM LOCAL ) = inches (WARNING) MAKE SURE POWER LINE IS TURNED OFF BEFORE REMOVING OPERATOR STATION. DATA JOG STOP 640 (25.20) REV RESET 140 (5.51) FWD SET SELECT 845 (33.27) MENU RUN 118 (4.65) 330 (12.99) 376 (14.80) 275 (10.83) 439 (17.28) 4–M10 R EAD Y AL AR M L OC AL (WARNING) MAKE SURE POWER LINE IS TURNED OFF BEFORE REMOVING OPERATOR STATION. D ATA MENU RUN REV SET SELECT RESET JOG STOP 192.5 (7.58) FWD 1010.0 (39.76) 55, 75kW 400V 715.0 (28.15) 740.0 (29.13) 6–ø50 (1.97) 297.9 (11.73) 131.4 (5.17) 400.0 (15.75) 505.0 (19.88) 572.0 (22.52) ø52 (1.73) 6–ø52 (2.05) 129.8 (5.11) OPTIONAL BRACKET 530.0 (20.87) 553.0 (21.77) 17 SPEED REDUCER GEARMOTOR SHAFT MOUNTED GEARMOTOR BEVEL GEARMOTOR SM-CYCLO Concentric SM-CYCLO Concentric SM-HELICAL BUDDYBOX Parallel Offset SM-BEVEL BUDDYBOX Right Angle LOW RATIO PLANETARY PRECISION CYCLO SUMITOMO “QuaDelta” PROGRAM Providing THE AVAILABLE SOLUTION, WORLDWIDE ▲ ALL DRIVES SM-CYCLO Concentric Concentric MECHANICAL VARIABLE SPEED ELECTRICAL VARIABLE SPEED ALL TYPES ALL SPEEDS ▲ ▲ NTAC-2000 AC Drive SM-BEIER HELICAL GEAR REDUCER SHAFT MOUNT SPEED REDUCER ▲ MOTORS CONTROLLERS ▲ CONCENTRIC PARALLEL OFFSET ▲ RIGHT ANGLE ▲ CONSTANT SPEED ▲ MECHANICAL VS ▲ ELECTRICAL VS ▲ AF-3100α AC Drive GEAR BOXES WORLDWIDE THE AMERICAS ▲ ▲ ASIA EUROPE Power Transmission Products O 90 CE ED 01 IS 4200 Holland Blvd., Chesapeake, VA 23323 (757) 485-3355 • FAX: (757) 485-3075 Toll Free: 1-800-SM-CYCLO Web: http://www.smcyclo.com • E-mail: smcamktg@series2000.com R T IF I DISTRIBUTED BY: PARAMAX Parallel Offset & Right Angle SM-SHAFT MOUNT Parallel Offset DOUBLE SHAFT MOUNT ENVELOPING WORM SPEED GEAR REDUCER SHAFT MOUNT GEARMOTOR SPEED REDUCER WORM GEARMOTOR PARTS & SERVICE SM-HEDCON SM-SHAFT MOUNT Right Parallel Angle Offset SM-HYPONIC SM-SHAFT MOUNT Right Parallel Angle Offset SM-ULYSSES Right Angle WORLDWIDE