-if"."rXn"- AIRCRAFT MODIFICATIONS INC. F.A.A. APPROVED AIRPLAI{E SIIPPLB,IENTALELIGHT MANUAL For PIPER CIIEROKEE MODELPA-28-151 wirh -D28, -DzC, or -D3G LYCOMING0-320-D2A, ENGINE INSTAILED REcrsrmrroN NrnaER N tP\^3:I SERIAL NI]I,IBER ftris Supplenental Flight ManuaL is F.A.A. approved material and must be Ln Ehe airplane for all operations when Lycorning O-3?O-D?A, 0-320-D28, O-320-D2C rr 0-320-D3G engine is installed in accordance with STC SA2969SW. Ttre lnformation contained herein supplernents or supersedes the lnformation :n the form of placards, narkings, and approved rnanual material. For procedures and perforrnance informatlon not contained in this limitations, iuppleurental Flight Manual- consult the basic airplane placards, rnarkings rnd approved manual- material. F.A.A. APPROVED FEDERAL AVIATION ADMINISIRATION Southwest Region Fort l{orth, Te:<as 76LOL DATE: October 21 1981 S.T.C. No. 5A29695[{ Pagelof2pages Woco-ModisonCooperAirporto P.O.Box5249. Woco, Texos76708. 847-752-8381 {tF:jiii;:i:b AIRCRAFT MODIFICATIONS INC. PIPER CIIEROKEEMODELPA-28-151 SUPPLN,IE{TAL FL IGIIT MANUAL I GENEMI. 1. ENGINE: 2. II. PROPFT.T ER: LIMITATIONS 1. NGINE LTMIIS: Lycmrlng 0-320-D2A or Lycoming 0-32O-D2B or Lyconing O-32O-D2C or Lycoming 0-320-D3G Sensenich 74DM6-0-60 or Sensenich 74DM6-0-58 Maximum Continuous: 150 H.P. - 2550 RPM Takeoff (Five (5) llinutes) 150 H.P. - 2700 RPM 2. PROPELLM.LD{I15: Static RPM at maximum throttle setting: Not over 2450, Not under 2350 Diameter: Maximrmr= 74 inches Minimurn = 72 inches 3. M{GINE INSTR.I]MENT I4ARKINGS: TACIIOMETERI Green Arc Yellow Arc Red Radial 2200 - 2650 RPM 2650 - 2700 RPM - 2700 RPM III. PROCEDIJRES No Change IV. PERFORMANCE the perfonnance of Lhis airptane equipped with a Lycoming O-320-D2A, O'32O-D2B' 0-320-D2C, or 0-320-D3G engine is equal to or better than the original F.A.A. approved perfor:mance. F.A.A. APPROVED DATE: L|/LL/8L S.T.C. No. SA2969SW Page2of2pages Woco-ModisonCooper Airport. P.O.Box5249. Woco, Texos76708. 817-752-8384 ttfrd Sottr!f gula Eqertmrnt 0FCrsruportation-fcdral lldminignation B0lation ?[Upe €ntifirsts Fupplgmsntsl (€ontinusfion Fheet'ir J(r"rrl'.* Lfunitations 1. SA2969S!il Revision 2 and Conditions : Fl.A Approved Airplane Supplenental Flight for Lycming 0-320-D3G engine lnstallation propeller;0R Manual dated April 5, L979, with Sensenich 74DM6-O-58 FAA Approved Alrplane Supplpoental Flight for Lycoming 0-320-D3G engine installation 74DM6-0-58, or 74DM6-0-60 propeller; OR Manual dated ApriL 24, 1980, with either Senenich FAA Approved Airplane Supple'r'ental Flight Manual dated October 21, 1981, for Lycoring 0-320-D2A, -D28, -DzC, or -D3G engine installation with either Sensenich 74DM6-0-58, ot 74DM6-0-60 propeller is required. 2. Conpatibility uodifications of this nodification with other previously must be deterained by the installer. approved An1,allerattcrtoJ thisccrttfuaieis punishableby afru oJ nolcxcccding t|,000, or imfrtscnmtrtincl cxctcdtng3 yars, or botli FAA FoRM 8rrG2-t (tG69) This cettifuak nu2 bc nazstarcd in ucordante with FAR 21.47 pecg 2 or 2erces CHEROKEEWARRIOR GENERAL SPECIFICATIONS PERFOR.MANCE Published figures are for standard airplanes flown at gross weight under standard conditions at sea level, unless otherwise stated. Performancefor a specific airplanemay vary from published figures depending upon the equipment installed, the condition of engine, airplane and equipment, atmospheric conditions and piloting technique. Each performance figure below is subject to the same conditions as on the correspondingperformance chart from which it is taken in the PerformanceCharts Section. TakeoffGroundRun (minimum)(ft) o TakeoffDistanceOver5Gft Obstacle(25 flaps)(ft) BestRateof Climb Speed(mph) Rateof Climb(ft per min) ServiceCeiling(ft) AbsoluteCeiling(ft) Top Speed(mph) OptimumCruisingSpeed(75% power,optimumaltitude,leanedto bestpower)(mph) CruisingRange(75%power,optimumaltitude,leanedto besteconomy. (mi) no reserves) OptimumCruisingRange(55% power.optimumaltitude,leanedto (mi) besteconomy,no reserves) (mph) (flaps StallingSpeed down) StallingSpeed(flapsup) (mph) LandingRoll (flapsdown)(ft) LandingRoll Over50-ft Banier (flapsdown) (ft) l 065 1 76 0 87 649 12,700 14,960 I 35* I33* 720* 7 8 5* 58 64.5 s95 lll5 WEIGHTS GrossWoight(lbs) StandardEmptyWciglrt(lbs) MaximumUsefulLoad(lbs) 2325 1 3 3I 994 *With OptionalWheelFairingsinstalled. GENERAL SPECIFICATIONS REVISED:JULY 14.1975 l-l -JL-*- CHEROKEEWARRIOR POWER PLANT Engine(Lycoming) Rated Horsepower Rated Speed(rpm) Bore (inches) Stroke ( inches) Displacement( cubic inches) CompressionRatio Dry Weight(pounds) Propeller McCauley Sensenich o-320-E3D rs 2700 5.125 3.875 319.8 7:l 276 rcr60/EGM76s3 74DMGG58 FUEL AND OIL Fuel Capacity(U.S.gal) (standard) Fuel Caprcitf' (U.S.gal) Usable Oil Capacity(qts) Fuel. AviationGrade Minimum Octane SpecifiedOctane Altemate Fuels 50 48 8 8o/87 80/87 Referto FuelRequirements, Sectionl0 - PageI G9 DIMENSIONS Wing Span(ft) Wing Area (sq ft) Length (ft) Heieht(ft) Wing Loading (lbs per sq ft) Power Loading (lbs per hp) PropellerDiameter(in.) McCauley Sensenich Turning Radius 35 170.0 23.8 7.3 13.7 15.5 76 74 t 3.0 BAC'GAGE (lbs) Maximum Baggage BaggageSpace(cubic ft) BaggageDoor Size(in.) 200 24 20x22 LANDING GEAR WheelBase(ft) WheelTread (ft) Tire Pressure(psi) Tire Size t-2 Nose Main Nose(4 ply rating) Main(4 ply rating) 6.7 10.0 30 24 5 . 0 0x 5 6.00x 6 GEITIERALSPECIFICATIONS REVISED:APRIL 16,1976 CHEROKEEWARRIOR I ? 36 GENERAL SPECIFICATIONS ISSUED:JULY 17.1973 1-3 DESCRIPIIlIlI AIRPU]IE A]IDSYSIETS The Airplane Airframe Engineand Propeller LandingGear FlightControls FrrelSystem ElectricalSystem VacuumSystem InstnrmentPanel . Pitot-StaticSystem Heatingand Ventilating CabinFeatures Baggage Area StallWarning... Finish EmergencyLocatorTransmitter PiperExternalPower 2-l 2-l 2-2 2-4 2-6 2-7 2-9 2-13 2-13 2-15 2-15 2-18 2-18 2-18 2-18 2-19 2-19 2-i J CHEROKEEWARRIOR DESCRIPTION AIRPLANE AND SYSTEMS THE AIRPLANE The Cherokee Warrior is a single-engine, fixed gear monoplane of all metal construction with low semi-taperedwings. The fuselageprovides a spacious,four-place interior with optional features to ensure individual comfort during short or extended cross-countryflight. The Cherokee Warrior can serve as a rental or crossrountry airplane and also as a training and utility airplane. Performance and loading characteristicscombine with economical operation to make the Warrior a versatileairplane in the businessor personalaviation fields. AIRFRAME The primary structure, with the exception of the steel tube engine mount, steel landing gear struts and isolated areas, is of aluminum alloy construction. Tough fiberglass and thermoplasfic are used extensively in the extremities - the wing tips, the engine cowling, etc. and in nonstructuralcomponentsthroughout the airplane. The fuselage is a conventional semi-monocoquestructure. On the right side of the airplane is a large cabin door for easeof entrance and exit and a large baggagedoor to provide effortless loading into the 24 cubic foot compartment.Maintenancehas been reducedto a minimum with advancedfuselagedesign. The wing is a conventional semi-tapereddesign incorporating a laminar flow, NACA 652415, airfoil section. The cantilever wings are attached to each side of the fuselageby insertion of the butt ends of the main spars into a spar box carry-through which is an integral part of the fuselagestructure.The spar box carry-throughstructure,locatedunder the rear seat, providesin effect a continuousmain spar with splicesat eachside of the fuselage.There are also fore and aft attachmentsat the rear and at an auxiliary front spar.This type of wing structure provides unobstructed cabin spacefor the rear passengers and allows for a lighter wing structure to improve the useful load of the airplane. Both ailerons and flaps are of modern, all metal construction for smooth control of the aircraft. The ailerons are tapered to accommodatethe semi-taperedwings. In the fully retracted position, the right flap locks to provide a step for cabin entry. The flaps have three extended positions: 10,25, and 40 degrees. A horizontal stabilator, vertical fin, and a rudder make up the empennage.They utilize a lightweight metal construction with fiberglasstips. AIRPIJ\NE AND SYSTEMS REVISED:JULY 14.1975 2-l CHEROKEEWARRIOR ENGINE AND PROPELLER The PA-28-l 5 | is powered by a Lycoming O-320-E3D four cylinder. direct drive, horizontallyopposedenginerated at 150 HP at 2700 RPM. It is equippedwith a starter,a 60 amp l4 volt alternator,a shieldedigrrition,dual magnetos,vacuulnpump drive, a fuel pump, foam induction air filter. A recommendedoverhaulperiod of 2000 and a wetted pol-vtrrethane Lycoming serviceerperience.Operationbeyond the recommendedtime is the on is based hours overhaul decisionof the operator.SinceLycoming from time to time revisesthe recommended period. thc'owner should check with his dealerfor the latestoverltauIperiod on his engineas well as any additionalLycomingServiccInformation. The engine compartment is easily accessiblefor inspection through top-hingedsidepanels side of the enginecowlings.The enginecowlingsare cantileverstrltcturesattachedat either on the fire wall. The enginemounts are constructedol steel tubing, and dynafocal mounts are providedto reducevibration. The.exhaust system is constructedof stainlesssteel and incorporatesa singlemuffler with heater shrouds to supply heated air for the cabin. the defroster systent and the carburetor deicingsystem. An oil cooler is located on the left rear of thc' engine mounted to thc enginebaffling. Engine cooling air, which is picked up in the nose sectionof the enginecowling and carried through the baffling. is utilized on the left side for the oil cooler. A winterization plate is providedto restrict air during winter operation.(SeeWinterizationin Harrdlingand Servicing.) Engineair enterson either side of the propellertltrougltopeningsitt thc'nosecowlingand is carrredthrough the enginebaffling around tlte engineand oil cooler. Air for the muffler shroud is also pickc'dup from the nose cowling and carriedthrough a largcduct to the shroud. Carburetor indrrction air enters a chin scoop on the lower right cowling and is passedthrough a wetted polyurethane filter to the carburetor air box. Heated air enters the carburetor air box through a hose connectedto the heatershroud. A Mgcar.rleylCl60/8GM7653 or a Sensenich74DM6-0-58fixed pitch propelleris installed as standardequipment.The McCauleypropellerhas a diameterof 76 incheswith a pitch of 53 inches and the Sensenichhas a 74 inch diameterwith a 58 inch pitch. The pitch of both propellersis determinedat75% of the diameter.Both propellerunitsareof an aluminumalloy construction. The pilot should read and follow the proceduresrecommendedin the Lycoming Operator's Manual for this engine in order to obtain maximum engineefficiency and time betweenengine overhauls. )-) AIRPLANE AND SYSTEMS ISSUED:JULY 17,1973 CHEROKEE WARRIOR Throttle Quadrantand Console AIRPLANE AND SYSTEMS ISSUED:JULY 17,1973 2-3 CHEROKEEWARRIOR LANDING GEAR The fixed gear PA-28-I 5 I is equipped with is a Cleveland5.00 x 5 wheel on the nosegear and a Cleveland6.00 x 6 wheel orr each main gear. Clevelandsingledisc hydraulic brake are providedon thc'main gear.The nose gearhas a 5.00 x 5 four ply tire, while the assemblies have 6.00 x 6 four ply tires. At grossweight. the main geartires require a main wheel assemblies pressureof 24 psi, and the nosegeartire requiresa pressureof 30 psi. The nose gear is steerablethrough a 30 degreearc each side of center by the use of the rudder pedals ind toe brakes. A spring device is incorporated for rudder centering and to provide rudder trim. A bungeeassemblyon the nose gear steeringmechanismreducesground iteering effort and dampens shocks and bumps during taxiing. The steering mechanismalso incorporatesa shimmy damPener. The three struts are of the air-oil type with the normal static load extensionbeing 3'25 inchesfor the nosegearand 4.50 incltesfor the main gear. The brakesare actuatedby toc brakc pedalswhich are attachedto the rudderpedalsor by a hand lever and master cylinder located below and behind the centerof the instrumentsub panel. Hydraulic cylindersare locatedaboveeaclt pedaland adjacelrtto the hand brake lever. The brake fluid resenoir is installetlon the top left front face of the fire wall. The parking brake is incorporatedin the mastercylirrderand is actuatedby pulling back on tlte brake leverand the knob attachedto the'left side of tlte handle.To releasethe parkingbrake,pull depressing the brake lever to disengagethe catch mechanismand allow the handle to swing batt on forward. 24 AIRPLANE AND SYSTEMS ISSUED:JULY 17.1973 CHEROKEEWARRIOR Main WheelAssembly AIRPLANE AND SYSTEMS ISSLJED:IULY 17,1973 2-5 CHEROKEEWARRIOR Console FLIGHT CONTROLS Dual flight controls are provided on the Warrior as standard equipment. The flight controls actuatethe control surfacesthrough a cablesystem. The horizontal surface(stabilator) is of the flying tail designwith a trim tab mounted on the trailing edge.This tab servesthe dual function of providing trim control and pitch control forces.The trim tab is actuatedby a trim control wheel locatedon the control consolebetween the front seats.Forward rotation of the wheel givesnosedown trim and aft rotation givesnose up trim. The stabilator provides extra stability and controllability with less area, drag and w e i g h tt h a n c o n v c r r t i o n at al i l s u r f a c c s . The rudder is conventionalin designand incorporatesa rudder trim. The trim mechanism is a spring loadedrecenteringdevice.The trim control is locatedon the right side of the pedestal below the throttle quadrant. Tuming the trim control clockwise gives nose right trim and counterclockwiserotation givesnoseleft trim. Ailerons are provided with a differential deflection. This feature reducesadverseyaw in turning maneuvers.thus reducing the amount of coordination required. An aileron centering spring incorporated in the aileron control system on early models centen the aileron by returning the control wheel to neutral. 24 AIRPLANE AI\D SYSTEMS REVISED:JULY 14.1975 CHEROKEEWARRIOR Manually controlled flaps are provided on the PA-28-151. The flapsare balancedforlight operating forces and spring loaded to return to the retracted (up) position. A control handle, which is located between the two front seats on the control console, extends the flaps by the use of a control cable. To extend the flaps, the handle is pulled up to the desiredflap setting of lO, 25 or 40 degrees.To retract, depressthe button on the end of the handle and lower the control. When extending or retracting flaps, there is a pitch changein the airplane.This pitch change can be conected either by stabilator trim or increasedcontrol wheel force. When the flaps are in the retracted (up) position the right flap, provided with an over-centerlock mechanism,acts as a step. NOTE The right flap will support a load only in the fully retracted(up) position. When the flap is to be used as a step, make sure the flaps are in the retracted(up) position. FUEL SYSTEM Fuel is stored in two twenty-five gallon (24 gallons usable)fuel tanks, giving the airplane a total capacity of fifty U.S. gallons(48 gallonsusable).The tanks are securedto the leadingedge of each wing with screwsand nut plates.This allows easyremovalfor serviceor inspection. On serial numbers 7415001 through 7515449 each fuel tank has two outlets, one forward and one aft, to ensure an even fuel flow. Fuel is pumped from the tanks through the forward and aft tank outlets to fuel manifolds in the inboard section of either wing. Each manifold is a small collector with an inlet hose from each of the tank outlets, and an outlet hose to the fuel selectorvalve.On serialnumbers 7615001 and up there is only one outlet on each tank and no fuel manifolds are used. The fuel tank selector control is located on the left side panel forward of the pilot's seat. The button on the selectorcover must be depressedand held while the handle is moved to the OFF position. The button releasesautomatically when the handle is moved back to the ON position. An auxiliary electric fuel pump is provided in case of the failure of the engine driven pump. The electric pump should be ON for all takeoffs and landingsand when switchingtanks. The fuel pump switch is located in the switch panel above the throttle quadrant. 'l'lrc fuel druinsshotrltlbc o;rcnctldaily prior to first flight to chcck fr>rwatcr or sedimcnt. h,aclrtank has an individual drain at the bottom, inboard rear corner, and each fuel manifold (on early models only) is equippedwith a drain. The outlets are located on the undersideof the wings. A gascolator,located on the lower left front of the fire wall, has a drain which is accessible from outside the nose section. The gascolator should also be drained before the first flight of the day. (Seethe Handling and ServicingSection for the completefuel draining procedure.) Fuel quantity and fuel pressuregaugesare mounted in a gauge cluster located on the left side of the instrument panel to the right of the control wheel. An optional engine priming system is available to facilitate starting. The primer pump is located to the immediate left of the throttle quadrant. AIRPLANE AND SYSTEII{S REVISED:JULY 14,1975 2-7 CHEROKEEWARRIOR FUEtPUTIP EIIGIIIT SIRATnER l/"" FUEIIAIII(SELICIOR YATYI RIGHI MAI]IIAI{I( TUTI. GAUGTS OUAIITITY (Ser.Nos.7415001through7515449) FuelSystemSchematic 2-8 AIRPLANE AND SYSTEMS REVISED:JULY 14,1975 CHEROKEEWARRIOR THRl]TITT MIIIURT --=' tlfGflfttutt PUfiP -fl.tclnlctufl.PUilP r.ttl t^ilr lAlil( futl rrill stttcl0RYrtvl. RIGHI TAI]iTAITI( TUIL{lUAilIIIYGAUGTS (Ser.Nos.7615001and up) FuelSystemSchematic AIRPLANE AND SYSTEMS ISSLJED: JULY 14,1975 2-8a ) CHEROKEEWARRIOR Fuel Selector ELECTRICAL SYSTEM The CherokeeWarrior is equipped with a simple but highly efficient electricalsystemthat can be easily operated. The electrical system includes a l4 volt 60 ampere alternator, voltage regulator, overvoltagerelay, battery contactor and a standard l2 volt 25 ampere hour or an optional l2 volt 35 ampere hour battery. The battery is mounted in a thermoplastic box located immediately aft of the main spar on the right side of the fuselagebelow the rear passengers seat. The voltage regulator and overvoltagerelay are located on the forward left side of the fuselage behind the instrument panel. Electrical switches are located on the right center instrument panel, and the circuit breakersare located on the lower right instrument panel. A rheostat switch on the left side of the switch panel cotrtrols the optional navigationlights and the radio lights.A similar switch on the right side of the switch panelcontrolsand dims the optional panellights.The masterswitch, anti-collision light, landing light and fuel pump are also located on the switch panel and are controlledby rocker tvpe switches. WARNING S t r o b el i g h t ss h o u l dn o t b e o p e r a t i n g* h e nl ) r . i n gt h r o u g ho \ e r c a s t a n d c l o u d ss i n c er e f l e c t e dl i g h t c a n p r o d u c cs-p a c i adl i s t l r i c n t a t i o n . D o n o t o p e r a t es t r o b el i g h t si n c l o s ep r o r i n r i t r t o g r o u n c. rt j r r r r n g t a k e o l la' n d l a n d i n g . AIRPLANEAND SYSTEMS R E V I S I I DA : PRIL6. 1979 2-9 CHEROKEEWARRIOR A h i n g e dd o o r p r o t e c t sa n d g i v e se a s va c c e stso t h e c i r c u i tb r e a k e rp a n e l .E a c hc i r c u i tb r e a k e r t h o n e p a n e li s o f t h ep u s ht o r e s et y p ea n d i sc l e a r l vm a r k e da st o i t sf u n c t i o na n d a m p e r a g eC. i r c u i t p r o r i s i o n sh a v eb e e ni n c l u d e dt o h a n d l ea f u l l c o m p l e m e not f c o m m u n i c a t i o na n d n a v i g a t i o n a l equlpment. Standard electrical accessoriesinclude a starter. an electric fuel pump. an audible stall ammeter.and annunciatorpanel*. warningindicator,fuel gauges, T|e alnunciator panel* includesalternatorand low oil pressureindicatorlights.When the optional gyro s)'stemis installed.the urnunciator partelalso includesa low vacuum indicator light. The annunciatorpanel lights are providedonly as a warning to the pilot that a systemmay not be operatingproperly, and that he should check and monitor the applicablesystemgaugeto action is required. determinewlten or if any necessary as additional lights and The system also provides for such optional electricalaccessories equipment. gallges,a heatedpitot head,attd communicationand navigational The master switch is a split rocker switch. One side of the switch is the battery side ("BAT") and the other is the alternatorside ("ALT"). Henceforth,the words "masterswitch" Irsedin this manual will mean both "BAT" and "ALT" switchesand they are to be depressed to OFF or ON as directed. simultaneously Primary electrical power is provided by the 14 volt 60 amp alternator. The alternator system offers many advantagesover the generatorsystem both in operation and maintenance. T|e main advantageis full electricalpower output at lower engineRPM. This providesimproved radio and electricalequipment operation and increasedbattery life by reducingbattery load. This will make cold weatherstarting easier. Secondaryelectricalpower is provided by the standardor optiotral battery. Unlike previous generator systems, the ammeter as installed does not show battery discharge:rather. it indicatesthe electricalload on tlte alternatorin amperes.With all the electricalequipmentoff and the masterswitch on. the ammeterwill indicatethe chargingrate of tlte battery.As eachelectricalunit is switchedott. the ammeterwill indicatethe total ampere clraw of all the urrits including the batter1,.For exantple.the maximum continuousload for 1ig|t flight with radios on is abont 30 amperes.This 30 amperevalue plus approximately2 amperesfor a fully chargedbattery will appearcotrtiltuouslyunder thesetlight conditions.The amopnt of current showlr on the ammeter will tell inrmediatelyif tlte alternatcr systemis operatingnormally. as the amount of current showrrshouldequalthe total amperagedrawn b1' the electricalequipmetrtwhich is operating. If 1c outpgt is indicated on the ammeter dttring fligltt. redttcethe electricalload b1' electricaleqtripment.C'lreckboth the 5 amperefield breakerand tlte turlilg off all unnecessary and resetif open. If neithc'rcircuit breakeris open. tttrn the "AL'I" breaker outpr,rt ampere 60 srvitchoff for I secondto reset the overvoltagerelav. If thc amntetercontinuesto indicateno output. maintainmhimum electncalload and termirtatethe flight as sooll aspractical. Maintenanceou the alternator should prove to be a minor factor. Should servicebe required.contactthe local PiperDealer. * S e r i anl o s .7 5 1 5 0 0 1a n d u p 2-t 0 AIRPLANEAND SYSTEMS R E V I S E DA : P R | l .6 . 1 9 7 9 CHEROKEE WARRIOR STARTERA ACCESSORIES ALTERNATORFIELD { STARTER SOLENOID CABIN LIGHT Y, MA9TER SOLENOID ---_l EXTERNAL POWER RECEPTACLE t19 ! . A M M TT F R ( ) t- t-- - | l ALTEENATOR SOURCE-POWER RELAY EN€RGIZINGCIRCUIT HASIER 5WtI CH Alternatorand StarterSchematic (Ser.Nos.7415001through7415731) NRPI.ANE AND SYSTEMS REVISED: JLJhtE14. 1974 2-tl CHEROKEEWARRIOR ALTERI{ATORFIELD STARTERA ACCESSORIES 5A (rN L|NEI STARTER sot-Er{oro ? ---{ -t I I =') o lol r-t lr =[ STARTER swtTcH I rI \ waRN r/ L|GHT -L ,. LAMP TEST / LIGHT \--Y I - - -;;;;T.ASTER soLENOtl POWER e -i 1 T 5A ( r NL | N E ) 5"-or-----1,t,IrF-----r I I = EXTERNAL POWER ------l i nEceprecue $*-lr--oiJ rul t*----4 I I oPTlo 4L_ _ __J : AMMETER \ d ) /--/ ALTERf{ATOR souncE-powER EI{ERGIZINGCIRCUIT RELAY EI{ERGIZI d MASTER swrrc' (Ser.Nos.7515001andup) Alternatorand StarterSchematic 2-lla AIRPLAI{E AND SYSTEMS ISSUED:JUNE 14.1974 CHEROKEEWARRIOR o o J ; 'r Ul z, s6 aul lrj Ul YO (o u> o> r.i )< olJ !z oO Circuit BreakerPanel NRPLANE AND SYSTEMS REVISED:JULY 14.1975 2-12 CHEROKEEWARRIOR VACUUM SYSTEM* The vacuum system is designedto operatc the air driven gyro instruments.l'his includes t h c d i r c c t i o t t a ln r t d u t t i t u d c g y r o s w h c n i n s t a l l c d .T h e s y s t e mc o n s i s t so f a n e n g i n e< l r i v e r r \ l r c u u n lp t ln l l ) .i l v i r c u i l r nr c g t t l l r t r lirl,l -lit c r l r r r r tl l r c l l c c e s s i t rl yl l t u r t b i n g . The vacuum pump is a dry' type pump whrclt eliminatesthe nced for an air/oil separator and its plunrbing.A slteardrive protectsthe pump from damage.If the drive shears.thc'gyros w i l l h e c o n r ci n o p e r r t i v c . A vacuum gauge.mounted on the far right instrument panel providesa pilot check for the system during operation.A decreasein pressurein a system that remainedconstantover an extendedperiod mav indicatea dirty filter. dirty screens, possiblya sticky vacuumregulatoror leak irt thc systent(a low vacuumindicator light is providedin the annunciatorpanel**). Zero pressurewould indicate a shearedpump dnve. detectivepump, possiblya defectivegaugeor collapsedline. In the c'ventof any gaugevariation from the norm, the pilot should have a mechaniccheck the system to prevent possibledamageto the system componentsor eventual failure of the system. A vacuum regulatoris providedin the systemto protect the gyros.The valveis set so the normal vacuurnreads5.0 + .l inchc'sof mercury,a settingwhich providessufficientvacuumto opcrateall the gyros at their rated RPM. Higher settingswill damagethe gyros and with a low settingthe gyroswill be unreliable.The regulatoris locatedbehindthe instrumentpanel. INSTRUMENT PANEL Thc instrument panel is designedto be firnctiorraland professional,accommodating complete instrumentsand avionicsequipment for VFR and IFR flights. A wide range of optionalinstmmentsand avionicspennit an equipmentselectionto suit individualneeds. A natural scparationof the flight groul'rand power group is provided by placingthe fligltt group in the upper instrumentpanel and thc power group in the centerand lower instrument panels. The radios and the-circuit breakersare located on the upper and lower right panel respective'ly. and havt' circuits provided for a complete line of optional radio equipment.An engine cluster is located to tht-'right of the pilot control wheel and includesa fuel pressure gauge.a rig}t and let't main fuel quantity gauge.an oil temperaturegaugeand an oil pressure gallge. Standard instruments on the Warrior panel include a compass,an airspeedindicator, a tachometer.an altimeter, an ammeter, an enginecluster.and an annunciatorpanel**. The conlpassis mounted to thc top of the instrument panel in clear view of the pilot. The annunciatorpanel is mounted in the upper instrumentpanel to warn the pilot of a possible nrall'unctionin the alternator.oil pressure. or vacuumsystems. r \ r ' o t n ; l l t ' t cl t t t e < l l i l t s t r t n r r e nol l l t i o u s u v r r i l u h l lc' r l r t l r c p a n e l i r t c l r r d eus s u c t i r ) ng a u g c , v t r l r t r r ls P 1 ' q r' 1r t1t l i t r r l o rt .r l l r t t t t l g t ' y l o , t l i r t : c t i o r r 9; r1l , r t -c1l .o c k .t r u - s p c e i ltrl d i c a t oar n d a t u r n -[-lrc r r r r t ls l i P i n t l i e u t o ro l t u r r r e o r l r ui nl a t o l ' . a t t i t u d c g y r o a n c ld i r e c t i o n a gl y r o a r e v a c u u m o p e r a t c dt h r o r r g l tt h e u s e o l a v u c u u mp u m p i n s t a l l c do n t h e e n g i n e w , hilethe turn and slip i n d i c a t o ri s e l e c t r i c a l l y ' o p e r a t eTdh.e v a c u u ms u c t i o ng a u g ci s o n t h e f a r r i g h t o f t h e i n s t r u m e n t panel *Optional equipment * * S e r i a ln o s . 7 5 1 5 0 0 1a n d u p AIRPLANEAND SYSTEMS REVISED:JUNE 14.1974 2-t3 WARRIOR CHEROKEE ) -i 4 t!o = oi <ogF@6oiN NNNNNNOO6OO I U ,F @ N 6 € 6 @ F € O O - N 6 N N N N .o od. n^ :Y F d E FU InstrumentPanel 2-14 AIRPLANE AND SYSTEMS REVISED:JULY 20,1976 CHEROKEEWARRIOR PITOT-STATIC SYSTEM The systemsuppLiesboth pitot and static pressurefor the airspeedindicator. altimeter. and the optionalverticalspeedindicator. Pitot and static pressureare pickc-dup Lty a pitot head installedon the bottom of the left wing and carriedthrough pitot and staticlirte'swithin the wing and fuselageto tire gaugcson the instrumentyranel. A static valve.which is mounted to the knee guard below the instrumentpancl on the left when opened. side,providesan alternatestaticsourcefor the s-vstem Both the pitot and static lines can be drainedthroLrghseparatedrain valveslocatedon the left lower side of the fuselageinterior. A heated pitot head. which alleviatesproblemswith icing and heavy rain. is availableas optional equipment. The switch for the heated pitot head is locatedon the electricalswitch panelto the left of the right control wheel. To prevent bugs and water from entering the pitot and static pressureholes,a covershould be placed over the pitot head. A partially or completelyblocked pitot headwill giveerraticor zero readingson the instruments. NOTE During the preflight, check to make sure the pitot cover is removed. HEATING AND VENTILATING SYSTEM Heat for the cabin interior and the defroster system is provided by a sluoud attached to the muffler. The amount of heat can be resrrlatedwith the controls located on the far rieht side of the instnrmentpanel. The airflow between front and rear seatscan be regulated by the heat diversion controls locatedon eitherside of the consoleatop the heat ducts. CAUTION W h e n c a b i n h e a t i s o p e r a t e dh. e a td u c t s u r f a c eb e c o m e sh o t . T h i s c o u l d r e s u l ti n b u r n si f a r m so r l e g sa r e p l a c e dt o o c l o s e t oh e a td u c t o u t l e t so r s u r f a c e . Fresh air inlets are located in the leadingedgesof the wingson the fin. At eachfront seat location there is a hrge adjustablefresh air outlet on the side of the cabinnear the floor. Rear seatventsarc optiotxtl.Cabinair is exhaustedthrough an orrtletlocatedbelow'the rear seat. An optional overheadventilatings1'stemwith outlc'tsover each seat is also available.An additiorraloPtion to aid in I'resltair circulationis a cabin air blorverto forcr-'lrr througli thc overlteac'l vt-nt svstenr.This blower is ops1x1e4br l latr srvitchrvith four pctsitions- "OFF." " L O W . " " l \ 4 1 : D . "a n d " H I G l l . " T h e s w i t c hi s l o c a t c . coin t l i e r i g h t s i d eo f t h e i n s t r u m e r 'pl ta r l c l w i t l t t l i c h c u t c rl r r d d c l ' r o s t ecr t r r r t r o l s . AIRPLANE AND SYSTEMS R E V I S U D :A l ' R l l . 6 . 1 9 7 9 2-l 5 CTIEROKEE WARRIOR tr o F ( o dNo96€ Pitot-StaticSystem 2-r6 NRPLAI{E AI\D SYSTEMS I S S U E DJ: U L Y 1 7 , 1 9 7 3 WARRIOR CHEROKEE /// /'/ F -ta =6 @ / / u.l C)lJ- G+ /'. \ /_ \ / J o tr F .u fr-rz z o Joi;=;.;;;;c;jj Heatingand VentilatingSystem AIRPI.ANE AI{D SYSTEMS ISSLJED: JULY 17,1973 2- t7 CITEROKEEWARRIOR CABIN FEATURES For easeof entry and exit and for pilot-passenger comfort, the front seatsare adjustable fore and aft. The right front seattilts forward to allow easyentry to the rear seats.The cabin interior includesa pilot storm window, ash trays and armrestson eachfront seat,two map pocketsandpocketson the backsof the front seats. The front seatscan be equippedwith optionalheadrests and optionalpushbutton vertical adjustment. Seat belts are standard equipment for both front and rear seats.The shoulder straps controlled by inertia reeb are standard equipment on the front seatsand are offered as an option for the reat seats.The shoulderstrapis routed overthe shoulderadjacentto the window and attachedto the seatbelt in the generalareaof the occupants'inboardhip. A check of the inertia reel mechanismis madeby pulling sharplyon the strap.The reel should lock in place under this test and prevent the strap from extending.For normal body , movements,the strapwill extendor retractasrequired. BACCAGE AREA A 24 cubic foot bag:gage ar€a,locatedbehind the rear seat,is accessible from the cabinor loaded through a large 20 x 22 inch outside baggagedoor on the right side of the fuselage. Maximum capacityis 200 pounds.Tie-downstrapsare availableand they shouldbe usedat all times. NOTE It is the pilot's responsibility to be sure when the baggageis loaded that the aircraft C.G. falls within the allowable C.G. range.(SeeWeight and BalanceSection.) STALL WARNING An approachingstall is indicatedby an audiblealarmlocatedbehindthe instrumentpanel. The indicatoractivates at betweenfive and ten milesper hour abovestallspeed. FINISH All exterior surfacesare primed with etching primer and finishedwith a durableacrylic Iacquerwhich is availablein a varietyof colorsand combinations.To keepthe finish attract-ive, economysizespraycansof touch-uppaint areavailablefrom piper Dealers. 2-t8 NRPI.ANE AND SYSTEMS ISSUED:JULY 17, t973 CHEROKEEWARRIOR PIPEREXTERNAL FOWER* An optional starting installation known asPiler External Power(PEP)is accessible through a receptaclelocated on the right side of the fuselageaft of the baggagedoor. An external battery can be connectedto the socket,thus allowingthe operatorto crankthe enginewithout havingto gain accessto the airplane'sbattery.Instructionson a placardlocatedon the coverof the receptacleshould be followed beforeusingthe externalpower. For instructionson the use of the PEP see: STARTING WITH EXTERNAL POWER under the OperatingInstructions Secfionof this manual. *Optionalequipment AIRPLANE AND SYSTEMS ISSUED:JULY 17,1973 2-t9 CHEROKEEWARRIOR SECTIONI LIMITATIONS The followinglimitationsmustbe observed in the operationof this airplane: A. ENGINE LycomingO-320-E3D ENGINELIMITS For all operations 2700RPM,150HP B. FUEL 80187octaneaviationfuel minimumgrade C. PROPELLER Sensenich74DM6, maximum diameter74 inches.Minimum diameter72 inches.Static RPM at maximum permissible throttle setting:Not over 2375, not under 2275. No additionaltollerancepermitted. McCauley lcl60/EGM7653, maximumdiameter76 inches.Minimumdiameter74.5 inches.Static RPM at maximumpermissible throttle setting:Not over 2400,not under permitted. 2300.No additional tollerance D. POWERINSTRUMENTS OIL TEMPERATURE GreenArc (NormalOperatingRange) RedLine(Maximum) 75'F to 245'F 245"F OIL PRESSURE GreenArc (NormalOperatingRange) YellowArc (CautionRange) R c dL i n e( M i n i n r u m ) l ( c : tll. i n c( M i r x i r n u r r r ) 60 PSItO90 PSI 25 PSIto 60 PSI 25PSI ( ) 0I ' s l FUEL PRESSURE GreenArc (NormalOperating Range) RedLine(Minimum) Red Line(Maximum) .5 PSIto 8 PSI .5 PSI 8 PSI TACHOMETER GreenArc (NormalOperating R*g.) RedLine (MaximumContinuousPower) FAA APPROVEDJULY 25,1973 REVISED:APRIL 16.1976 500 to 2700RPM 27OORPM REPORT:VB-573PAGE3-l MODEL:PA-28-151 CHEROKEEWARRJOR E. AIRSPEED LIMITATIONS AND AIRSPEEDINSTRUMENTMARKINGS (Calibrated Airspeed) NEVEREXCEED 176MPH MAXIMUMSTRUCTURAL CRUISE I4OMPH MANEUVERING I24 MPH FLAPSEXTENDED(Ser.nos.7415001tlrough 7515449) 125MPH F L A P SE X T E N D E D( S e r n. o s .7 6 1 5 0 0 1 a n du p ) I 1 5M P H MAXIMUMPOSITIVELOAD FACTOR (NormalCategory)3.8 MA)0MUM POSITIVELOAD FACTOR (Utility Category)4.4 MAXIMUMNEGATIVELOAD FACTOR No invertedmaneuvers approved AIRSPEEDINSTRI.JMENT MARKINGS RedRadialLine (NeverExceed) YellowArc (CautionRange) (SmoothAir Only) GreenArc (NormalOperatingRange) (Ser.nos.7415001 WhiteArc (FlapDorvnRange) through7515449) (Ser.nos.7615001andup) WhiteArc (FlapDorvnRange) F. 1 7 6M P H( I s 3 K T S ) 1 4 0M P Ht o 1 7 6M P H ( I 22 KTS to 153KTS) 6 4 . 5M P Ht O I 4 0 M P H ( 5 6 K T St o 1 2 2K T S ) 5 8 M P Ht o 1 2 5M P H ( 5 0 K T St o 1 0 9K T S ) 58 MPHto I 15MPH ( 5 0 K T St o 1 0 0K T S ) MAXIMUMWEIGHT NormalCategory Utility Category 2 3 2 5L B S I 9 5 OL B S G. BAGGAGECAPACITY H. C. G. RANGE The datumusedis 78.4inchesaheadof wingleadingedgeat the intersection of the straight and taperedsection. l. 2OOLBS NormalCategory Weight (Pounds) ForwardLimit (ln. Aft of Datum) Rearward Limit (ln. Aft of Datum) 232s ti7.0 83.0 e3.0 93.0 Weight (Pounds) ForwardLimit (ln.Aft of Datum) Rearward Limit (ln.Aft of Datum) I 950 83.0 86.5 I 950 2. Utility Category Straightline variationbetweenpointsgiven. REPORT:VB-s73PAGE 3-2 MODEL:PA-28-l5l FAA APPROVEDJULY 25,1973 REVISED:JULY 14.1975 CHEROKEEWARRIOR NOTE It is the responsibilityof the airplaneowner and the pilot to insure that the airplaneis properly loaded. See Weight and BalanceSectionfor properloadinginstructions. I. MANEUVERS includingspinsprohibited. l. NormalCategory- All acrobaticmaneuvers for Utility Categoryonly. 2. Utility Category Approvedmaneuvers Entry Speed SteepTurns I24MPH Lazy Eights I24MPH Chandelles I24 MPH J. PLACARDS In full viewof the pilot: ..THISAIRPLANEMUSTBE OPERATEDAS A NORMALOR UTILITY CATEGORY AIRPLANE IN COMPLIANCEWITH THE OPERATINGLIMITATIONSSTATEDIN THE FORMOF PLACARDS,MARKINGSAND MANUALS. ALL MARKINGS AND PLACARDS ON THIS AIRPLANE APPLY TO ITS OPERATION AS A UTILITY CATEGORY AIRPLANE. FOR NORMAL AND UTILITY CATEGORY OPERATIONS, REFER TO THE AIRPLANE FLIGHT MANUAL. NO ACROBATIC MANEUVERS ARE APPROVED FOR NORMAL CATEGORY OPERATIONS. SPINS ARE PROHIBITEDFOR NORMAL AND UTILITY CATEGORIES.'' In full view of the pilot, the followingtakeoffandlandingchecklistswill be installed: TAKEOFFCHECKLIST Fuel on propertank Electricfuel pump on Enginegaugeschecked Flaps- set Carbheatoff l. Mixtureset Seatbackserect Fastenbelts/harness Trim tab - set Controls- free Door - latched On aircraftwith ser.nos.7 4 I 5 0 0 1t h r o u g h75 | 5 4 4 9 . LANDING CHECKLIST Fuel on propertank Mixture rich Electricfuel pump on 2. Seatbackserect Flaps- set( 125mph) Fastenbelts/harness On aircraftwith ser.nos.7615001andup. LANDING CHECKLIST Fuel on propertank Mixturerich Electricfuel pump on FAA APPROVEDJULY 25,1973 REVISED:JULY 14.1975 Seatbackserect Flaps- set( I I 5 mph) Fastenbelts/harness REFORT:VB-573PAGE 3-3 MODEL: PA-28-l5l CHEROKEE WARRIOR Adjacentto upper door latch: ..ENGAGELATCH BEFOREFLIGHT.'' On the instrumentpanelin full viewof the pilot: ..DEMONSTRATED CROSSWING COMPONENT20 MPH.'' On insideof the baggage compartmentdoor: ..BAGGAGEMAXIMI.JM2OOLBS'' ..UTILITY CATEGORY OPERATION - NO BAGGAGE OR AFT PASSENGERSALLOWED. NORMAL CATEGORY OPERATION- SEE AIRPLANE FLIGHT MANUAL WEIGHT AND BALANCE SECTION FOR BAGGAGE AND AFT PASSENGER LIMITATIONS.'' In full viewof the pilot: ..ROUGHAIR OR MANEUVERINGSPEED- I24 MPH.'' ..UTILITY CATEGORYOPERATION- NO AFT PASSENGERS ALLOWED.'' On the instrumentpanelin full view of the pilot when the oil coolerwinterizationkit is installed: ..OIL COOLERWINTERIZATIONPLATE TO BE REMOVED WHENAMBIENTTEMPERATUREEXCEEDS5OOF.'' In full viewof the pilot: ..UTILITY CATEGORYONLY.'' ACROBATICMANEUVERSARE LIMITED TO THE FOLLOWING: ENTRY SPEED SPINSPROHIBITED STEEPTURNS LAZY EIGHTS CHANDELLES I24 MPH 124MPH I24 MPH On the instrumentpanel in full view of the pilot when the supplementarywhite strobe lightsareinstalled: ..WARNING - TURN OFF STROBELIGHTS WHEN TAXIING IN VICINITY OF OTHER AIRCRAFT, OR DURING FLIGHT THROUGHCLOUD. FOG OR HAZE." REPIORT:VB-573 PAGE 34 MODEL:PA-28-151 FAA APPROVEDJULY 25,1973 REVISED:AUGUST1,1973 WARRIOR CHEROKEE SECTIONU PROCEDURES l. The stall warningsystemis inoperativewith the masterswitch off. 2. Electricfuel pump must be on for both landingand takeoff. 3. Intentional spins are prohibited. In the event that an unintentional spin is encountered,recovery can be accomplishedby immediately using the following procedures: a. b. c. d. e. f. 4. THROTTLE- IDLE AILERONS.NEUTRAL TO DIRECTIONOF ROTATION RUDDER- FULL OPPOSITE CONTROLWHEEL- FULL FORWARD RUDDER- NEUTRAL (WHENROTATIONSTOPS) coNTRoL WHEEL - AS REQLIRED TO SMOOTHLYREGAIN LEVEL FLIGHT ATTITUDE Exceptasnoted above,all operatingproceduresfor this airplanearenormal. FAA APPROVEDJULY 25,1973 REVISED:JULY 14,1975 REPTORT: VB-573 PAGE 3-5 MODEL: PA-28-151 CHEROKEEWARRIOR THIS PAGE INTENTIONALLY LEFT BLANK REFORT:\tB-573PAGE3{ MODEL:PA-2&lsl FAA APPROVEDJULY 25, 1973 REVISED:AUGUST1,1973 CHEROKEEWARRIOR SECTIONM PERFORMANCE The following performancefigures were obtained during FAA type tests and may be reahzedunder conditionsindicated with the airplaneand enginein good condition and with piloting technique.All performanceis givenfor 2325 pounds. average and on configuration Lossof altitudeduringstallsvariedfrom 100 to275 feet,depending power. Stallingspeeds, in mph. power off, versusangleof bank (CalibratedAirspeed): Angleof Bank FlapsUp FlapsDown FAA APPROVEDJULY 25,1973 REVISED:AUGUST30. 1973 00 64.5 58 20" 67 60 400 500 74 66 80 72 60' 9l 82 REPORT:VB-573PAGE 3-7 MODEL:PA-28-151 CHEROKEEWARRIOR SECTIONry OPTIONAL EQUIPMENT NOTE THE INFORMATION CONTAINED IN THIS SECTION APPLTESWHEN THE RELATED EQUIPMENTIS INSTALLED IN THE AIRCRAFT. A. ElectricPitch Trim Installation B. AutoFlite II Installation C. Installationof PiperAutoControl III and/or AutoControl IIIB FAA APPROVEDJULY 25, 1973 REVISED:JANUARY17, 1975 REFTORT: VB-573PAGE13.9 MODEL:PA-2&151 CHEROKEE WARRIOR I I A. ELECTRTCPrTCH TRrM TNSTALLATTON The following emergency information applies in case of electric pitch trim malfunction: l. In caseof malfunction, disengageelectric pitch trim by pushing pitch trim switch on instrumentpanelto OFF position. 2. In an emergency,electric pitch trim may be overpoweredusingmanualpitch trim. 3. [n cruiseconfiguration,malfunctionresultsin l0' pitch changeand 2OOft altitudevariation. 4. In approachconfiguration,a malfunctioncanresultin a 5 o pitch changeand 50 ft altitudeloss. FAA APPROVEDJULY 25.1973 REVISED:JANUARY 17. 1975 REFORT:VB-573PAGE3-l I MODEL: PA-2&151 CHEROKEEWARRIOR I I B. AUTOFLITE II INSTALLATION I. LIMITATIONS a. Autopilot useis prohibitedabove170MPH-CAS. b. Autopilot "OFF" for takeoffand landing. 2' t*o::outflHaloperation Referto the currentAutoFliteII Owner'sHandbook. b. EmergencyOperation (l) In case of malfunction, PRESS disconnect switch on pilot's control wheel. (2) Rocker switch on instrument panel - OFF. (3) Unit may be overpoweredmanually at either control wheel. (4) An autopilot runaway, with a 3 second delay in the initiation of recovery, while operating in a climb, cruise or descendingflight could result in a 60' bank and a 320 foot altitude lossmeasuredat I 70 MPH CAS in a descent. (5) An autopilot runaway, with a I second delay in the initiation of recovery,during an approach operation, coupled or uncoupled,could result in a l5 o bank and a 2O foot altitude loss. FAA APPROVEDAUGUST 30.1973 REVISED: JANUARY 17. 1975 REPORT:VB-573PAGE3-15 MODEL: PA-28-l5l CHEROKEEWARRIOR c. INSTALLATION OF PIPERAUTOCONTROLlrr AND/OR AUTOCONTROLIIIB I. LIMITATIONS a. Autopilot OFF duringtakeoffand landing. b. Autopilotuseprohibitedabove140MPHCAS. 2. PROCEDURES a. PREFLIGHT (l) Roll Section (a) Place Radio Coupler in "Heading" mode and place A/P ON/OFF switch in the "ON" position to engageroll section. Rotate roll command knob Left and Right and observe control wheel describes a corresponding Left and Right turn. then centerknob. (b) Set proper D.G. Headingor1D.G. and turn Headinglndice to aircraft heading. Engage "Heading" mode switch and rotate Heading lndice right and letl. Aircraft control wheel should turn same direction as lndice. While D.G. indice is set for a left turn, grasp control wheel and override the servo to the right. Repeat in opposite direction for right turn. (c) If VOR signalavailablecheckOmni mode on Radio Coupler by swingingOmni needleleft and right slowly. Observethat control wheel rotates in direction of needlemovement. (d) Disengageby placing the A/P ON/OFF switch to the "OFF" position. b. IN-FLIGHT ( l) Trim airplane(ball centered). (2) Check air pressureor vacuum to ascertainthat the Directional Gyro and Attitude Gyro are receivingsufficient air. (3) Roll Section (a) To engage, center Roll Command Knob, place the A/P ON/OFF switch tcl the "ON" position. To turn rotate roll command knob in desired direction. (Maximum angle of bank shouldnot exceed30o.) (b) For heading mode, set Directional Gyro with Magnetic Compass.Push directional gyro HDG knob in, rotate to aircraft heading.Place the console HDG ON/OFF switch to the "ON" position. To selecta new aircraft heading,push D.G. heading knob IN and rotate, in desired direction of turn, to the desiredheading. NOTE In HDG mode the maximum bank angles are limited to approximately 20" and singlecommand. headingchangesshould be limited to 150'. (flDG lndice not more than 150o from actual aircraft heading.) FAA APPROVEDJUNE 14,1974 REVISED:JANUARY 17. 1975 REPORT:VB-573PAGE3-17 MODEL:PA-28-151 WARRJOR CHEROKEE (4) VOR (a) To IntercePt: Using OMNI Bearing Selector, dial desired course' l. inbound or outbound. 2. Set identicalheadingon CourseSelectorD.G. 3. After aircraft has stabilized, position coupler mode selector knob to OMNI mode. As aircraft nears selectedradial, interception and crosswindcorrection will be automatically accomplished without further switching. NOTE o If aircraft position is less than 45 from selectedradial, aircraft will intercipt before station. If position is more than 45", As the aircraft nears interception will occur after station passage. the OMNI station, (l/2 mile) the zone of confusion will direct an "S" turn in alternate directions as the OMNI indicator needle swings.This alternate banking limited to the standardD.G. bank angle,is an indication of station passage. (b) To selectnew course: To selecta new courseor radial,rotate the HDG indice l. to the desiredHDG (match course). Rotate OBS to the new course. Aircraft will 2. automatically turn to the intercept heading for the new course. (c) To changestations: L If same course is desired,merely tune receiverto new station frequency. 2. If different course is desired, position coupler mode selector to HDG mode. Dial course selector D.G. to new course. Dial OBS to new course and position coupler mode selectorto OMNI mode. (5) VOR Approach Track inbound to station as describedin VOR navigationsection. After station passage: (a) Dial outbound course on Course Selector D'G., then dial samecourseon OBS. (b) After established on outbound radial, position coupler mode selectorto HDG mode and selectoutbound procedure turn heading.After 40 secondsto I minute selecta turn in the desired direction with the Course SelectorD.G. to the inbound procedureturn heading. (c) Set OBS to inbound course. (d) When aircraft heading is 45" to the inbound course, dial Course Selector D.G. to inbound course and position coupler mode selectorto OMNI mode. REPORT:VB-573PAGE3-18 MODEL: PA-28-151 FAA APPROVEDJUNE 14.1974 CHEROKEEWARRIOR NOTE For precise tracking over OMNI station, without "S" turn, position coupler mode selector to HDG mode just prior to station passage.If holding pattern is dcsired, position coupler mode selector to HDG mode at station passageinbound and select outbound headingin direction of turn. After elapsedtime. dial inbound course on Course Selector D.G. When aircraft o heading is 45 to radial, position coupler mode selectorto OMNI mode. (6) LOC Approach Only (a) To intercept dial ILS outbound course on Course Selector D.G. When stabilized,position coupler mode selectorto (b)iJfr il*"tii':"#:i*rl'r.B.;"rff JHi'illi:ffi':l:r (c) (d) (7) procedure turn heading. After one minute, dial inbound procedureturn headingin direction of turn. When aircraft heading is 45o to ILS inbound coursedial inbound course on Course Selector D.G. and position coupler mode selectorto LOC NORM mode. At the missed approach point (M.A.P.), or when missed ectortoHDG liji: -lit : ;'ff[ 1I3.T :: I :il #.t'J,ff.ff LOC Approach Back Course(Reverse) (a) To intercept dial ILS Back Course outbound heading on Course Selector D.G. When stabilized, position coupler mode selectorto LOC NORM mode. (b) After interception and when beyond fix, position coupler mode selector to HDG and dial outbound procedureturn heading. After one minute, dial inbound procedure turn headingin direction of turn. (c) When heading 45" to inbound course,dial inbound course on Course SelectorD.G. and position coupler mode selector to LOC REV mode. (d) Approximately ll2 rntle from runway, position coupler mode selector to HDG mode to prevent "S" turn over ILS station near runway threshold. (e) Missedapproach- sameas Front Course.(See(6) d) FAA APPROVEDJUNE 14. 1974 REPORT:VB-573PAGE3-19 MODEL:PA-28-151 CHEROKEEWARRIOR C. EMERGENCYOPERATION by: (l) In an emergency the AutoControlcanbe disconnected (a) Placingthe A/P ON/OFFswitchto the "OFF" position. (b) Pullingthe Autopilot circuit breaker(aircraftS/N 28-7615001 andup). (2\ The AutoControlcanbe overpowered at eithercontrolwheel. (3) *"**:Tfi.':; ::"ii :;?l;, T'l#':':ffl,::'::,:: "ffi,:t"b1i (4) result in a 600 bank and 100 foot altitude loss. An Autopilot runaway, with a I second delay in the initiation of llx?;:lo"o l!i,lil?;',tlT;? ;ll 1%"[;,o;'11 3. d'courd oupre orunc PERFORMANCE No change. REPORT:VB-573PAGE 3-20 MODEL:PA-28-151 FAA APPROVEDJUNE 14,1974 REVISED: DECEMBERl, 1975 ETERGE]ICY PROCEDURES Introduction EnginePowerLossDuring Takeoff EnginePowerLossIn Flight PowerOff Ianding Spins . OpenDoor Fire Lossof Oil Presure Lossof Fuel Pressure High Oil Temperature Alternator Failure EngineRoughness +l +l +2 +2 +3 +3 44 +5 +5 +5 % +6 +i CHEROKEE WARRIOR EMERGENCY PROCEDURES INTRODUCTION This section contains proceduresthat are recommendedif an emergencycondition should occur during gound operation, takeoff, or in flight. Theseproceduresare suggestedas the best courseof action for coping with the particular condition described.but are not a substitutefor sound judgment and common sense.Since emergenciesrarely happen in modern aircraft, their occurrenceis usually unexpected,and the best correctiveaction may not always be obvious. Pilots should familiarize themselveswith the proceduresgiven in this sectionand be preparedto take appropriateaction should an emergencyarise. Most basic emergencyprocedures,such as power off landings,are a part of normal pilot training. Although these emergenciesare discussedhere, this information is not intended to replace such training, but only to provide a source of referenceand review. and to provide information on procedureswhich are not the samefor all aircraft. It is suggestedthat the pilot review standardemergencyproceduresperiodicallyto remain proficient in them. ENGINE POWER LOSS DURING TAKEOFF The proper action to be taken if loss of power occurs during takeoff will depend on circumstances. L If sufficient runway remainsfor a normal landing,land straightahead. 2. If insufficient runway remains, maintain a safe airspeedand make only a shallow turn if necessaryto avoid obstructions. Use of flaps dependson circumstances. Normally, flaps should be fully extendedfor touchdown. 3. If you have gained sufficient altitude to attempt a restart, proceed as follows: a. MAINTAIN SAFE AIRSPEED b. FUEL SELECTOR - SWITCH TO ANOTHER TANK CONTAINING FUEL ELECTRIC FUEL PUMP - CHECK ON c. d. MIXTURE - CHECK RICH e. CARBURETORHEAT-ON NOTE powerwill not be If enginefailurewascaused by fuelexhaustion, rcgainedafter tanksareswitcheduntil empty fuel linesarefilled, which may requireup to ten seconds. proceedwith the POWEROFF LANDING procedure. If poweris not regained, EDTERGENCY PROCEDURES ISSIJED:JULY 17,1973 +l WARRIOR CHEROKEE ENGINE POWERIJOSSIN FLIGHT Completeenghe power los is usuallycausedby fuel flow intemrption, and powerwill be restoredshortly after fuel flow is restored.If power lossoccursat low altitude,the first stepis to preparefor an emergency landing(SeePOWEROFF LANDING).Maintainan airspeed of at least85 MPH,and if altitudepermits,proceedasfollows: l. Fuel Selector- Switchto anothertank containingfuel. 2. ElectricFuelPump- On 3. Mixture- Rich 4. CarburetorHeat- On 5. EngineGaups - Checkfor indicationof the causeof powerloss. 6. Primer- Checklocked 7. If no fuel pressure is indicated,checktank selectorpositionto be sureit is on a tank containingfuel. Whenpoweris restored: E. CarburetorHeat- Off 9. ElectricFuel Pump- Off If the abovestepsdo not restorepower,preparefor an emergencylanding. If time permits: l. IgnitionSwitch- "L" then "R" thenbackto "BOTH." 2. Throttle and Mixture - Different settings.(This may restorepower if the problemis too rich or too leana mixture,or partialfuel systemrestriction.) 3. Try anotherfuel tank. (Waterin the fuel could take sometime to be usedup, and allowingthe engineto windmillmay restorepower.If powerlossis due to water,fuel pressure indicationswill be normal.) NOTE powerwill not be If enginefailurewascausedby fuel exhaustion, restoredafter tanks are switcheduntil empty fuel linesare filled, which may requireup to ten seconds. If poweris not restored,proceedwith POWEROFF LANDING procedure. FOWEROFF LAI{DING If lossof power occursat altitude,trim the aircraftfor bestghdingangle85 MPH,and look for a suitablefield. If measures taken to restorepower iue not effective,and if time permits, checkyour chartsfor airportsin the immediatevicinity;it may be possibleto landat oneif you havesufficientaltitude.If possible,notify the FAA by radio of your difficulty and intentions. If anotherpilot or passenger is aboard,let themhelp. Whenyou havelocateda suitablefield, establisha spiralpatternaroundthis field.Try to be 1000 feet abovethe field at the downwindpositionto makea normalapproach.Whenthe field can easilybe reached,slow up to 76 MPH for the shortestlanding.Excessaltitudemay be lost by wideningyour pattern,usingflapsor slipping,or a combinationof these. 4-2 EMERGENCYPROCEDURES ISSUED:ruLY 17,1973 CHEROKEEWARRJOR Touchdownsshouldnormallybe madeat the lowestposible airspeed,with full flaps. Whencommittedto landing: l. Ignition- Off 2. MasterSwitch- Off 3. Fuel Selector- Off 4. Mixture- Idle CutOff 5. SeatBelt tight and ShoulderHarnessin place. SPINS Intentional spins are prohibited in this aircraft. If a spin is inadvertentlyentered, immediatelyusethe followingrecoveryprocedures: I. THROTTLE- IDLE 2. RUDDER- FULL OPPOSITE TO DIRECTIONOF ROTATION 3. CONTROLWHEEL- FULL FORWARD 4. RUDDER- NEUTRAL(WHENROTATTONSTOPS) 5. CONTROLWHEEL - AS REQUIREDTO SMOOTHLYREGAIN LEVEL FLIGHT ATTITUDE OPENDOOR The cabindoor on the CherokeeWarrioris doublelatched,so the chancesof it springing open in flight at both the top and bottom are remote.However,shouldyou forgetthe upper latch, or not engagethe lower latch, the door may springpartially open.This will usually happenat takeoff or soonafterward.An opendoor will not affectnormalflight characteristics, anda normallandingcanbe madewith the door open. If both upperand lowerlatchesopen,the door will trail slightlyopen,and airspeed wiil be reducedslightly. To closethe door in flight, proceedasfollows: Slowaircraftto 100MPH. l. 2. CabinVents- Close 3. Storm Window- Open 4. If upper latch is open - latch. If lower latch is open - open top latch, push door furtheropen,and thencloserapidly.Latchtop latch. A slip in the directionof the opendoor will assistin latchingprocedure. EMERGENCYPROCEDURES ISSLJED: JULY 17.1973 +3 CHEROKEEWARRIOR FIRE The presence of fire is noted through smoke, smell, and heat in the cabin. It is essential that the source of the fire be promptly identified through instrument readings,character of the smoke.or other indications,sincethe action to be taken differs somewhatin eachcase. l Sourceof Fire - Check ElectricalFire (Smoke in Cabin): a. ( l) MasterSwitch - Off (2) Vents - Open (3) Cabin Heat - Off (4) Land as soon as practicable b. EngineFire: ( I ) In caseof enginefire in flight (a) Fuel Selector- OFF (b) Throttle - CLOSE (c) Mixture - IDLE CUT OFF (d) Heater - Off (In all casesof fire) (e) Defroster- OFF (ln all casesof fire) (f) If terrain permits - Land Immediately The possibility of an enginefire in flight is extremely remote. The proceduregiven aboveis generaland pilot judgment should be the decidingfactor for action in such an emergency. (2) ,"ljl:f.'". ll,*i?:l;'ffiT:Jffi - Mixture IDLE CUT-OFF Throttle - OPEN Turn engine with starter (This is an attempt to pull the flre into the engine.) If enginehas already started and is running, continue operatingto try pulling the fire into the engine. In either casestated in (a) and (b), if the fire continueslonger than a few seconds,the fire should be extinguishedby the best available external means. If extemal fire extinguishingis to be applied Fuel SelectorValve - OFF l. 2. Mixture - IDLE CUTOFF 1. 2. 3. (b) (c) (d) H EMERGENCYPROCEDUR.ES ISSUED:JULY 17.1973 CHEROKEEWARRIOR LOSS OF OIL PRESSURE Loss of oil pressuremay be either partial or complete. A partial loss of oil pressureusually indicatesa malfunction in the oil pressureregulatingsystem, and a landing should be made as soon as possibleto investigatethe causeand preventenginedamage. A complete loss of oil pressureindication may signify oil exhaustionor may be the result of a faulty gauge.In either case,proceed toward the nearest airport, and be prepared for a forced landing. If the problem is not a pressuregauge malfunction, the engine may stop suddenly.Maintain altitude until such time as a dead stick landing can be accomplished.Don't as this may hastencomplete power loss. changepower settingsunnecessarily, Dependingon the circumstances,it may be advisableto make an off airport landing while power is still available,particularly if other indicationsof actual oil pressureloss,such as sudden increasein temperatures,or oil smoke, are apparent,and an airport is not close. lf enginestoppageoccurs,proceedto POWER OFF LANDING. LOSS OF FUEL PRESSURE l. 2. Electric Boost Pump - On Fuel Selector- Check on full tank If problem is not an empty fuel tank, land as soon as practical and have the fuel system checked. HIGH OIL TEMPERATURE An abnormally high oil temperature indication may be caused by a low oil level, an obstruction in the oil cooler, damagedor improper baffle seals,a def'ectivegauge,or other causes.Land as soon as practicalat an appropriateairport and have the causeinvestigated. A steady, rapid rise in oil temperatureis a sign of trouble. Land at the nearestairport and let a mechanicinvestigatethe problem. Watch the oil pressuregaugefor an accompanyingloss of pressure. EMERGENCYPROCEDURES ISSUED:JULY 17,1973 +5 CHEROKEEWAR.RIOR ALTERNATOR FAILURE Loss of alternator output is detected through a zero readhg on the ammeter. Before executing the following procedure, insure that the reading is zero and not merely low by actuating an electrically powereddevice,such as the landing light. If no increasein the ammeter readingis noted, alternator failure can be assumed. Reduceelectricalload. l. 2. Alternator Circuit Breakers- Check 3. "Alt" Switch - Off (for I second),then On If the ammeter continues to indicate no output, or alternator will not stay reset,turn off "Alt" switch, maintain minimum electrical load, and land as soon as practical.All electrical power is being suppliedby the battery. ENGINE ROUGHNESS Engine roughnessis usually due to carburetor icing which is indicated by a drop in RPM, and may be accompaniedby a slight loss of airspeedor altitude. If too much ice is allowed to accumulate,restoration of full power may not be possibleltherefore,prompt action is required. l. Carburetor heat - on (See Note). RPM will decreaseslightly and roughnesswill increase.Wait for a decreasein engineroughnessor an increasein RPM, indicatingice removal.If no changein approximatelyone minute, return carburetorheat to OFF. If the engineis still rough, try stepsbelow. Mixture - Adjust for maximum smoothness.Engine will run rough if too rich or a. too lean. b. Electric Fuel Pump - On Fuel Selector- Changeto other tank to seeif fuel contaminationis the problem. c. Engine Gauges - Check for abnormal readings. If any gauge readings are d. abnormal,proceedaccordingly. Magneto Switch - "L" then "R" then back to "BOTH." If operation is e. satisfactoryon either magneto,proceedon that magnetoat reducedpower, with mixture full rich, to a landing at the first availableairport. If roughnesspersists,preparefor a precautionarylanding at pilot's discretion. NOTE Partial carburetor heat may cause partial melting of ice which will refreeze in the intake system; therefore when using carburetor heat, always use full heat and when ice is removed retum to the full cold position. 44 EMERGENCYPROCEDURES REVISED:JANUARY 25, 1974 WARRIOR CHEROKEE INDEX. WEIGHTAND BALANCE Log of Revisions Weightand Balance Weight and BalanceData - WeighingProcedure Weight and BalanceData C. G. RangeandWeightInstructions EquipmentList . A. PropellerandPropellerAccessories B. Engineand EngineAccessories C. LandingGearand Brakes D. ElectricalEquipment E. Instrument F. Miscellaneous (OptionalEquipment). . . G. Engineand EngineAccessories H. ElectricalEquipment(OptionalEquipment) . . . (OptionalEquipment) . . I. Instruments J. Autopilots(OptionalEquipment) . . . K. RadioEquipment(OptionalEquipment) . . . (OptionalEquipment) L. Miscellaneous ISSUED:MAY14, 1973 5-iii 5-l 5-3 5-7 5-8 5 - lI 5 - lI 5-t2 5-r3 5-14 5 - l5 5-16 5-17 5 - l8 5-20 5-21 5-22 5-26 REPTORT: VB-535 PAGE 5-i MODEL: PA-2&151 CHEROKEEWARRIOR WEIGHTAND BALANCE I n o r d e r t o a c h i e l ' et h e p e r f o r m a n c ea n d f l y i n g c h a r a c t e r i s t i cwsh i c h a r e d e s i g n e di n t o t h e a i r p l a n e i,t m u s t b e f l o w n w i t h t h e w e i g h ta n d c e n t e ro f g r a v i t l ( C . G . 1p o s i t i o nw i t h i n t h ea p p r o v e d envelopeT . h e a i r c r a f t o f f e r sa t r e m e n d o u sf l e x i b i l i t l o f l o a d i n g .H o w e v e r ,y o u c a n n o t f i l l t h e airplanew . i t h t h e m a x i m u m n u m b e ro f a d u l t p a s s e n g e rfsu.l l f u e l t a n k sa n d m a x i m u m b a g g a g e . y 'h. e p i l o t m u s ti n s u r e t h atth e a i r p l a n ei s l o a d e du i t h i n t h e W i t h t h e f l e x i b i l i t yc o m e sr e s p o n s i b i l i t T loading envelopebefore he tnakesa takeoff. Misloading carriesconsequencesfor any aircraft. An overloadedairplanewill not take off, climb or cruise as well as a properl-v-loaded one. The heavier the airplane is loaded, the less climb perforrnanceit will have. Center of gravity is a determining factor in flight characteristics.If the C.G. is too far forward in arry airplane,it rnay be difficult to rotate for takeoff or landing. If the C.G. is too far aft, the airplane may rotate prematurely orr takeoff or try to pitch up dnring climb. I-ongitudinalstability will be reduced.This can lead to inadvertentstallsand even spins:and spinrecoverybecomesmore difficult as the centerof gravity movesaft of the approvedlimit. A properlyloadeCaircraft.however.u'ill perform as intended.Beforethe airplaneis delivered. i t i s w e i g h e da, n d a b a s i cw e i g h ta n d C . G . l o c a t i o ni s c o m p u t e d(. B a s i cw e i g h tc o n s i s t os f t h e e m p t y ) s i n gt h e b a s i cu ' e i g h ta n d C . G . w e i g h to f t h e a i r c r a f tp l u st h e u n u s a b l ef u e l a n df u l l o i l c a p a c i t y .U p o s i t i o nf o r t h e l o a d e da i r p l a n eb y w e i g h t a n d C . G . t h e l o c a t i o n ,t h e p i l o t c a n e a s i l y ' d e t e r m i n e w h e t h e rt h e va r eu i t h i nt h ea p p r o v e d a n d t h e n d e t e r m i n i n g w e i g h t m o m e n t and c o m p u r i n gt h e t o t a l envelope. The basicu,eightand C.G. location for a particularairplaneare recordedin the weightand . henever b a l a n c es e c t i o no f t h e A i r p l a n eF l i g h tM a n u a l .T h e c u r r e n tv a l u e s h o u l da l w a y sb eu s e d W t h e m e c h a n i r c e s p o n s i b l f e o r t h ew o r k i s w o r k i s m o d i f i c a t i o n d o n e , n e wc q u i p m e n ti s a d d e do r a n y p o s i t i o n a n d t o w r i t e t h e s e i n t h e a i r c r a f tl o g w e i g h t b a s i c C . G . n e w b a s i c a n d a r e q u i r e dt o c o m p u t e i s d o n e . s u r e t h a t i t s h o u l d m a k e T h e o w n e r book. be in determininghow muchfuel or baggagecan A weightand balancecalculationis necessar-v p r i o r t o f u e l t o i n s u re adding b o a r d e ds o a s t o k e e p w i t h i n a l l o w a b l el i m i t s .C h e c k c a l c u l a t i o n s againstimproper loading. T h e f o l l o w i n gp a g e sa r e f o r m s u s e di n u e i g h i n ga n a i r p l a n ei n p r o d u c t i o na n d i n c o m p u t i n g b a s i cw e i g h t ,b a s i cC . G . p o s i t i o n .a n d u s e f u ll o a d . N o t e t h a t t h e u s e f u ll o a d i n c l u d e sf u e l . o i l . Followingthis is the methodfor computingtakeoffweightand C.G. baggage.cargoand passengers. I S S U E DM : A Y 1 4 ,1 9 7 3 R E V I S U DA : l'Rll. 6. 1979 REPORT:vB-535 PAGE5-l M O D E L :P A - 2 & l 5 l CHEROKEEWARRIOR I{EIGHT AND BAI.ANCE DATA WEIGHING PROCEDURE At the time of delivery, Piper Aircraft Corporation provideseach airplanewith the licensed empty weight and centerof gravity location. This data is on Page 5-7. The removal or addition of an excessiveamount of equipment or excessiveairplane modifications can affect the licensed empty weight and empty weight center of gravity. The following is a weighing procedureto determinethis licensedempty weight and centerof gravity location: I. PREPARATION a. Be certain that all items checkedin the airplaneequipment list are installed in the proper location in the airplane. b. Remove excessivedirt. grease,moisture, foreign items such as ragsand tools from the airplanebefore weighing. c. Defuel airplane.Then open all fuel drains until all remainingfuel is drained. Operate engine on each tank until all undrainablefuel is used and engine stops. CAUTION Whenever the fuel system is completelydrained and fuel is replenishedit will be necessary to run the enginefor a minimum of 3 minutesat 1000RPM on eachtank to insureno air existsin the fuel s u p p l yl i n e s . 2. d. Drain all oil from the engine.by meansof the oil drain, with the airplanein ground attitude. This will leave the undrainableoil still in the system. Engine oil temperature should be in the normal operating range before draining. e. Place pilot and copilot seatsin fourth (4th) notch, aft of forward position. Put flaps in the fully' retracted position and all control surfacesin the neutral position. Tow bar should be in the proper location and all entrance and baggagedoon closed. f. Weigh the airplane inside a closed building to prevent errors in scale readinssdue to wind. LEVELING a. With airplaneol'rscales.block main gearoleo pistonsin the fully extended position. I S S U E D : M A Y1 4 .1 9 7 3 R E V I S I i DA : P R I I -6 . 1 9 7 9 REPORT:VB-535PAGE5-3 MODEL:PA-28-l5l CHEROKEEWARRIOR Level airplane (see diagram) deflating nose wheel tire, to center bubble on level. b. 3. WEIGHING - AIRPLANE EMPTY WEIGHT a. With the airplanelevel and brakesreleased,record the weight shown on c'achscale.Deduct the tare.if any' from eachreading' Scale Reading ScalePosition and SYmbol NoseWheel (N) Rieht Main Wheel (R) Left Main Wheel (L) Tare Net Weight (T) AirplaneEmptyWeight,asWeighed 4. EMPTY WEIGHT CENTER OF GRAVITY a. The following geometry appliesto the PA-28-l5l airplanewhen airplaneis level(SeeItem 2). C. G. Arm Level Points (Fuselage) 78.4 Wing LeadingEdge R+L A- The clatuntis 78.4 inchesahead of the wing leadingedgeat the intersectionof the straightand taperedsection. B- REPORT:vB-s35PAGE54 M O D E L :P A - 2 8 - l 5 l ISSUED:IvtAY14, 1973 R E V I S E DA : P R l l .6 . t , r 7 9 WARRIOR CHEROKEE b. Obtain measurement"A" by measuringfrom a plumb bob droppedfrom one wing leading edge, at the intersectionof the straight and inboard taperedsection,horizontally and parallelto the airplanecenterline,to the main wheelcenterline. "B" by measuringthe distancefrom the main wheel Obtain measurement centerline,horizontally and parallelto the airplanecenterline,to eachside of the nosewheelaxle.Then averagethe measurements. d. The empty weight center of gravity (as weighed including optional equipment and undrainableoil) can be determined by the following formula: C . G . A r m= 7 8 . 4 + A - B ( N ) T C. G. Arm = 78.4+ ( )( )-( )- inches () 5. LICENSEDEMPTYWEIGHTAND EMPTYWEIGHTCENTEROF GRAVITY Weight Arm Moment t2 tb 103.0 1236 Empty Weight(asweighed) UnusableFuel(2.0 gal.) LicensedEmpty Weight ISSUED:MAY 14, 1973 REVISED:JLjNE 14,1974 REPORT:VB-535 PAGE 5-5 MODEL: PA-2&lSl CHEROKEEWARRIOR LOADINGGRAPH ;d," 450 3 400 "(+ ! gal .;$ xi 350 U' o 3 o A \6 + .a( ?9' 9\ ( 3oo g r Iul 25O 7- = O o^^ rs" "Ss o 150 100 z 50 Z '/ at t/ / 05101520253035404550 . INCHES) (POUNDS MOMENT/IOOO ISSUED:I|{AY 14, 1973 REPTORT: VB-535 PAGE 5-9 MODEL:PA-28-151 WARRIOR CHEROKEE C. G. RANGEAND WEIGHT 2800 2600 2400 N ORMA CArEGCr R Y / v, o .a zmo I / = F I / 2000 t / - U T LIT\ CATEGOIY ILlJ = 1 I 1800 I 1600 1400 1200 82''p.8688909294 DATUM REPORT:VB-535PAGE 5-10 MODEL:PA-28-151 ISSUED:MAY 14, 1973 REVISED: JANUARY 25. 1974 WESTERN AVIONICS, INC. 19331AIRPORTWAY SO. SANTAANA, CALIFORNIA92707 F.A.A.REPAIRSTATION NO.465-45 (714)852-8300 Ext.64 DATE B -1 - 8 9 REVISION O F W E I G H TA N D B A L A N C ED A T A A N D E O U I P M E NLTI S T MODEL PIPER WARRIOR ITEM S E R T A LN O . 2 8 - 2 6 1 q 4 1 ' l WEIGHT N- 6q63 J ARM MOMENT T12MP12A1P/S RST - 501 AUDIO PNL PREVIOUS E M P T YA I R P L A N E C U R R E N TE M P T YA I R P L A N E U S E F U LL O A D L24430.8 2325-L437 PREPARED BY: STAI{ ERICKSO\ rlrsIRUCIl0llS 0PERrilil8 Preflight Walk-Around Inqpection StartingEngrne Starting EngineWhenCold Starting EngineWhenHot Starting EngineWhenFlooded Starting Engrnewith External PowerSource Warm-Up Ground Check Takeoff Climb Stalls . Cruising Turbulent Air Operation Maneuven EnginePowerLoss . Approachand Landing . . StoppingEngine AirspeedData . Mooring Weightand Balance EmergencyLocator Transmitter 7-l 7-l 7-2 7-3 7-3 7-3 7-3 74 74 7-5 7-6 7-6 7-6 7-7 7:7 73 7-8 7'9 7-9 7'9 7'9 7-10 74 CHEROKEEWARRIOR OPERATINGINSTRUCTIONS PREFLIGHT The airplane should be given a thorough preflight and walk-aroundinspection.The preflight shouldincludea checkof the airplane'soperationalstatusand computationof weight and C.G. limits, takeoff distance,and in flight perfornance.A weatherbriefing should be obtainedfor the intendedflight path, and any other factorsrelatingto a safeflight should be checkedbeforetakeoff. WALK-AROUND INSPECTION l. In Cabin seatbelt securingcontrols. a. Release b. MasterswitchON. c. Checkfuel quantity gauges. d. MasterswitchOFF. 2, OPERATING INSTRUCTIONS ISSUED:JULY 17,1973 7-l CIIEROKEE WARRIOR 2. Control Surfaces a. Check for external damage and operational interference of control surfacesor hinges. b. Insure that wings and control surfacesare free of snow, ice, or frost. 3. Wings a. Visually check fuel supply, securecaps. Drain fuel sumps (two on each wing for early models, one on each wing for later b. models). c. Check that fuel systemvents are open. d. On left wing check that pitot head cover is removed and that holes in the pitot*tatic head are unobstructed. 4. Main Landing Gear a. Check main gear shock struts for proper inflation (approximately 4.50 inches showing). b. Check tires for cuts, wear and proper inflation. c. Check brake blocks and discsfor wear and damage. 5. Nose Section Inspect windshield for cleanliness a. b. Check the propeller and spinner for defects,dirt and cracks. c. Check for obviousfuel and oil leaks. d. Drain gascolatorfuel sump (left side of airplane). e. Check oil level. 8 quarts maximum. (Insure that the dipstick is properly seated.) f. Check cowling and inspectioncoversfor security. g. Check nose wheel tire for damage,wear, and proper inflation. h. Check nose gear shock strut for proper inflation (approximately 3.25 inches showing). i. Check for foreign matter in air inlets. 6. Fuselage a. Stow tow bar if used. b. Check baggagefor proper storageand security. c. Close and securethe baggagecompartment door. 7. Inside Airplane a. Upon entering the airplane, ascertainthat all flight controls operate properly. b. Closeand securethe cabin door. c. Check that required papersare in the airplane. d. Fastenseatbelts and shoulderharnesses. Check function of inertia reels. STARTING ENGINE l. 2. 3. 7-2 Set parking brake ON. Set the carburetor heat control in the fult OFF position. Select the desired tank with the fuel selectorvalve. OPERATING INSTR.UCTIONS REVISED:JULY 14,1975 -v CHEROKEEWARRIOR STARTINGENGINEWHENCOLD l. 2. 3. 4. 5. 6. Openthrottleapproximatelyl/4 inch. Turn the masterswitchON. Turn the electricfuel pumpON. Movethe mixturecontrolto FULL RICH. in. Engage the starterby rotatingthe magnetoswitchclockwiseandpressing If engine the setting. to the desired the throttle fires, advance Whenthe engine prime with one and starter the within five ten seconds, disengage to doesnot fire starting priming pump Repeat the installed. one is if to three strokesof the procedure. STARTINGENGINEWHENHOT l. 2. 3. 4. 5. Openthe throttleapproximatelyl/2 inch. Turn the masterswitchON. Turn the electricfuel pumpON. Put the mixturecontrolin IDLE CUT-OFF. Engagethe starter by rotating the magrretoswitch clockwiseand pressingin. Whenthe enginefires, advancethe mixture control and movethe throttle to the desiredsetting. STARTINGENGINEWHENFLOODED l. 2. 3. 4. 5. Openthe throttleFULL. Turn the masterswitchON. Turn the electricfuel pumpOFF. Put the mixturecontrolin IDLE CUTOFF. Engagethe starter by rotating the magnetoswitch clockwiseand pressingin. Whenthe enginefues,advancethe mixture control and retardthe throttle. When the engineis firing evenly,advancethe throttle to 800 RPM. If oil pressureis not stop the engineand determinethe trouble.In cold weatherit will indicatedwithin 30 seconds, get an oil pressureindication.If the enginehasfailed to start,refer take a few secondslongerto enginemodel. to the "LycomingOperatingHandbook"for the appropriate with a recommend that crankingperiodsbe limitedto thirty seconds Startermanufacturers starter. life of the the periods. will shorten Longercranking two minute rest betweencranking STARTINGENGINEWITH EXTERNAL POWERSOURCE* An optional featurecalledPiper ExternalPower(PEP)allowsthe operatorto usean externalUittery to crank the enginewithout havingto gainaccessto the airplanebattery. The procedureis asfollows: l. Turn the airplanemasterswitchOFF' *Optional equipment OPERATING INSTRUCTIONS ISSUED:JULY 17,1973 7-3 CHEROKEEWARRIOR 2. 3. 4. 5. 6. Connect the RED lead of the PEP kit jumper cable to the POSITIVE 1+1 terminalof an external l2-volt battery and the BLACK leadto the NEGATIVE (-) terminal. Insert the plug of the jumper cable into the socket locatedon the airplane's fuselage. Turn the airplane master switch ON and proceed with the normal engine starting technique. After the engine has been started, turn the master switch OFF and disconnect the jumper cable plug from the airplane. Turn the master switch ON and check the alternator ammeter for indication of output. DO NOT ATTEMPT FLIGHT IF THERE IS NO INDICATION OF ALTERNATO R O I.-TTPIj"T. WARM-UP Warm-upthe engineat 800 to 1200RPMfor not morethan two minutesin warmweather or four minutesin cold weather.Avoid prolongedidling at low RPMasthis practicemay result that the enginebe to hold beforetakeoff,it is recommended in fouledsparkplugs.If necessary idledat 1200RPM. Takeoff may be madeassoonasthe groundcheckis completed,providedthe throttle may be openedfully without backfiringor skippingand without a reductionin engineoil pressure. GROUND CHECK Check the magnetosat 2000 RPM by switchingfrom BOTH to RIGHT, then back to BOTH beforeswitchingto LEFT. The drop on eithermagnetoshouldnot exceed175 RPM,and each magnetoshould read within 50 RPM of the other. Prolongedoperationon one magneto shouldbe avoided. Checkthe vacuumgauge;the indicatorshouldread5" + .l " Hg at 2000 RPM. Checkboth the oil temperatureand pressure.The temperaturemay be low for sometime if the engineis beingrun for the first time of the day, but as long as the oil pressureis within limits, the engineis readyfor takeoff. panellightswith the press-to-test button*. Checkthe annunciator Carburctorhcat shouldalso bc checkcdprior tr.rtakcoff to be sure that the control is operatingproperlyand to clearany ice that may haveformedduringtaxiing.Avoid prolonged operationwith carburetorheat ON as the air is unfiltered.Be surethat carburetorheatis OFF for takeoff. Operation of the engine driven fuel pump should be checkedwhile taxiing or during preflight enginerunup by switchingthe electricfuel pump OFF and observingthe fuel pressure gauge.The electric fuel pump should be ON during takeoff to preventlossof power during takeoff should the enginedriven pump fail. The engineis warm enoughfor takeoff when the throttle can be fully openedwithout the enginefaltering. *Serialnos.7515001andup 71 OPERATING INSTRUCTIONS REVISED:JLJNE14.1974 CHEROKEE WARRIOR TAKEOFF Just before takeoff the following items should be checked: l. Fuel - on proper tank 2. Electricfuel pump - on 3. Enginegauges- checked 4. Flaps - set 5. Carburetorheat - off 6. Mixture - set NOTE 7. Seatbacks- erect Mixture full rich except a minimum - fastened 8. Safety belts/harness amount of leaning is permitted for 9. Trim tab - set smooth engine operation when taking off 10. Controls - free at high elevation. I l. Door - latched The takeoff technique is conventional.The trim tab should be set slightly aft of neutral with the exact setting determined by the loading of the airplane. Allow the airplane to accelerateto 50 to 60 miles per hour, then easeback on the wheel enough to let the airplanefly itself from the ground. Prematureraisingof the nose or raisingit to an excessiveanglewill result in a delayed takeoff. After takeoff, let the airplane accelerateto the desiredclimb speedby loweringthe noseslightly. Takeoffs are normally made with flaps up; however, for short field takeoffs and for takeoffs under difficult conditions such as deep grassor a soft surface,distancescan be reduced o appreciablyby lowering the flaps to 25 and rotating at lower airspeeds. Short Field, ObstacleClearance: o. Lower the flaps to 25 Apply full power before brake release.Accelerateto 66 MPH CAS and rotate, maintaining 66 MPH CAS until obstacle clearancehas been attained. After the obstaclehas been clearedaccelerateto 87 miles per hour and then slowly retract the flaps. Short Field, No Obstacle: Use of partial flaps doesnot decreaseminimum ground roll, therefore,leavethe tlaps up or lower the flaps to 25o as desired.Apply full power before brake release.Accelerateto 65 MPH CAS with flaps up or 52 MPH CAS with flaps at 25' and rotate. After breaking ground, accelerateto best rate of climb speedof 87 MPH CAS. Slowly retract the flapswhile climbing out. Soft Field, ObstacleClearance: Lower the flaps to 25". Accelerateairplane,lift nose gear off as soon as possible,and lift off at lowest possibleairspeed.Acceleratejust above the ground to 66 MPH CAS to climb past obstacleclearanceheight. Continue climbing while acceleratingto the best rate of climb speed, 87 miles per hour, and slowly retract the flaps. Soft Field, No Obstacle: Lower the flaps to 25'. Accelerate the airplane and lift the nose gear off as soon as possible,then lift off at the lowest possibleairspeed.Acceleratejust above the ground to the best rate of climb speed,87 miles per hour. Climb out while slowly retractingthe flaps. OPERATING INSTRUCTIONS REVISED:APRIL 16.1976 7-5 CHEROKEEI{ARRIOR CLIMB The best rate of climb at gross weight will be obtained at 87 miles per hour. The best angle of climb is at 76 miles per hour. At lighter than grossweight, thesespeedsare somewhat reduced. For climbing en route, a speed of 100 miles per hour is recommended.This will produce better forward speedand increasedvisibility over the nose during the climb. Shallow turns of a few degreeswill also aid forward visibility during climb out. STALI"S Stall characteristicsare conventional.Audible stall waming is provided by a horn located behind the instrument panel which sounds automatically at between 5 and l0 miles per hour abovestallspeed. Stall speedat a grossweight of 2325 pounds witlt power off and full flaps is 58 miles per hour. With flaps up, this speedis increased. The stall speed chart is at gross weight. Stall speeds at lower weights will be correspondinglyless. STALL SPEEDTABLE Angle of Bank OO 2OO 4OO 5OO 60' Flaps 40' 58 MPH 60 MPH 66 MPH 72 MPH 82 MPH Flaps Retracted 64.5 MPH 67 MPH 74 MPH 80 MPH 9I MPH Power Off - GrossWeight 2325 Lbs. CRUISING 'l'hc cruising speed is dctcnnincd by many lacton, including powcr sctting. attitude. temperature,loading,and equipmentinstalledon the airplane. The normal cruising power is 7 5% of the rated horsepowerof the engine.True airspeeds, which may be obtained at various altitudes and power settings,can be determined from the charts in the PerformanceChartsSectionof this manual. Use of the mixture control in cruising flight reduces fuel consumption significantly, especiallyat higher altitudes,and reduceslead depositswhen the alternatefuels are used. T l r e m i x t u r e s h o u l db e l e a n e dw h e n 7 5 %p o w e r o r l e s s i s b e i n g u s e dI f. a n y d o u b t e x i s t s a s to the amount of power being used, the mixture should be in the FULL RICH position for all operations.Always enrich the mixture before increasingpower settings. 74 OPERATINGINSTRUCTIONS REVISED:APRIL 16,1976 WARRIOR CTTEROKEE To lean the mixture, pull the mixture control until the enginebecomesrough, indicating that the lean mixture limit has been reachedin the leanercylinders.Then enrich the mixture by pushingthe control toward the instrument panel until engineoperation becomessmooth. engine efficiency. The continuous use of carburetor heat during cruising flight decreases Unless icing conditions in the carburetor are severe.do not cruise with carburetor heat on. Apply FULL carburetorheat slowly and only for a few secondsat intervalsdeterminedby the icing conditions. In order to keep the airplane in best lateral trim during cruise flight, the fuel should be used alternately from each tank. It is recommendedthat one tank be used for one hour after takeoff, the other tank be used for two hours, then return to the first tank. The second tank will contain approximatelyone half hour of fuel. Do not run tanks completelydry in flight. The following is a list of somefuel managementrecommendations: I . Fuel quantity should be visually checkedin both tanks before entering the airplane. 2. Takeoff should be made on the fuller tank to assurebest fuel flow. and this tank selectedbefore or immediatelyafter startingto establishan adequatefuel flow before takeoff. The tank with the higher fuel quantity should be selectedfor landing. 3. Fuel tank selectionat low altitude is not recommendedsinceadequaterecoverytime is essentialin the event of an error in fuel selection. 4. The electric fuel pump should be turned on before switching tanks and left on for a short period thereafter. 5. To avoid the necessityof making a hasty selectionand to assurea continuous tuel flow, the selector should be changedto another tank before the fuel is exhausted from the tank in use. 6. Operation of the enginedriven pump should be checkedwhile taxiing or during the preflight runup by switching off the electric fuel pump and observing the fuel pressure. 7. During cruise, the electric fuel pump should be in the off position so that any malfunction of the enginedriven fuel pump is immediately apparent. 8. If signs of fuel stawation should occur at any time during l-light, fuel exhaustion should be suspected.at which time the fuel selectorshould immediatelybe positioned to the fuller tank and the electricfuel pump switchedto the on position. TURBULENT AIR OPERATION In keepingwith good operatingpracticer"sedin all aircraft,it is recommendedthat when turbulc-ntair is cncountercdor cxpected,the airspeedbe reduced to maneuveringspced to reduce the structural load causedby gusts and to allow for inadvertentspeedbuild-ups which may occur as a result of the turbulenceor distractionscausedby the conditions. MANEUVERS The airplane must be operated as a normal or utility categoryairplanein compliancewith the operating limitations stated in the form of placardsand markings,and those given in the Airplane Flight Manual. Except for training maneuvers(steepturns, chandelles,andlazy eights) which are permitted only when the airplane is loaded to the utility category. acrobatic maneuversare prohibited. OPERATING INSTRUCTIONS REVISED:JUNE 14.1974 7-7 CHEROKEEWARRIOR Intentional spins are prohibited. Maneuveringat speedsin excessof 124 mph must be luvoidedin order to preventoverstressing the airframe. ENGINE POWER LOSS The most common cause of engine power loss is mismanagementof fuel. Therefore, the flrst step to take after engrnepower lossis to move the fuel selectorto the tank not beingused. This rvill often restore power even if there is no apparent reasonfor the engine to stop on the tank beingused. If changingto another tank doesnot restorepower: I . Check fuel pressure- if electric fuel pump is off, turn it ON. 2. Pushmixture control to full RICH. 3. Check ignition switch. Turn to bestoperatingmagneto- LEFT, RIGHT, or BOTH. APPROACH AND LANDING Beforelandingchecklist: l. Seatbacks- erect - fastened 2. Safety belts/harness 3. Fuel - on proper tank 4. Electric fuel pump - on 5. Mixture - full rich 6 . F l a p s- s e t ( I l 5 M P H ) * , The airplane should be trimmed to an approachspeedof about 80MPH with flaps up. The flaps can be lowered at speedsup tol l5 MPH*, if desired,and the approach speedreduced 3 MPH for eachadditional notch of flaps.Carburetorheat should not be applied unlessthere is an indication of carburetor icing, since the use of carburetor heat causesa reduction of power which could be critical should a goaround be necessary.Full throttle operation with carburetor heat on is likely to causedetonation. The amount of flap used during landingsand the speedof the airplaneat contact with the runway should be varied accordingto the landingsurface,wind conditions,and airplaneloading. It is generally good practice to contact the ground at the minimum possible safe speed consistentwith existing conditions. Normally, the best technique for short and slow landingsis to use full flap and enough power to maintain the desired airspeedand approach flight path. Reduce the airspeedduring flareout and contact the ground at close to stalling speed.After ground contact hold the nose wheel off as long as possible.As the airplane slows down, drop the noseand apply the brakes. There will be less chance of skidding the tires if the flaps are retracted before applying the brakes. Braking is most effective when back pressureis applied to the control wheel, putting most of the airplane weight on the main wheels.In high wind conditions,particularly in strong crosswinds.it may be desirableto approach the ground at higher than normal speedswith partial or no flaps. * 1 2 5 M P H o n s e r i a nl o s .7 4 1 5 0 0 1t h r o u s h7 5 1 5 4 4 9 . 7A OPERATINGINSTRUCTIONS nrvtsnu AP-m[t6, tg76 WARRIOR CHEROKEE STOPPINGENGINE At the pilot's discretion, the flaps should be raisedand the electric fuel pump turned off. After parking.the radios should be turned off and the enginestopped by putting the mixture control in idle cut-off. The throttle should be left full aft to avoid engine vibration while -fhe stopping. magnetoand masterswitchesshouldbe turned off arrdthe parkingbrake set. AIRSPEED DATA All airspeedsquoted in this manual are calibrated unless otherwise noted. Calibrated airspeedis indicated airspeedcorrected for instrument and position errors.The following table givesthe correlation between indicated airspeedand calibratedairspeedif zero instrument error is assumed.This calibration is valid only when flown at maximum grossweight in level flight. TABLE AIRSPEEDCORRECTION Flaps0 " IAS - MPH 60 70 80 90 r00 r10 t2Q 130 140 150 CAS - MPH 66 74 82 90 99 108 lt7 t26 135 t44 o Flaps40 IAS - MPH 60 70 80 90 100 110 CAS - MPH 65 73 8l 89 98 t07 MOORING The airplanecan be moved on the ground with thc ajd of the optiorralnosewhecl tow bar stowedin the baggagecompartment.Tie-down ropi-smay be attachedto ringsunder eachwing and to the tail skid. The aileron and stabilatorcontrolsshould be securedby looping the seat belt through the control wheel and pulling it snug. The rudder is held in position by' its connectionto the nose wheel steeriugand normally does not have to be secured.The flapsare locked when in the full up position and should be left retracted. WEIGHT AND BALANCE It is the responsibilityof the owner and pilot to determinethat the airplaneremainswithin thc allowableweight vs. center of gravitl'etrvelopewhile in flight. For weightand balancedata, seethe Weiehtand BalanceSectionof this manual. OPERATINGIN STRUCTIONS REVISED:JULY 14.1975 7-9 CHEROKEEWARRIOR EMERGEN CY LOCATOR TRANST{ITTER* The Emergency Locator Transmitter (ELT) when installed,is located in the aft portion of thc fuselagejust below the stabilator leading edge and is accessiblethrough a plate on the right side of thi fuselage.(On aircraft manufacturedprior to mid-1975.this plate is retainedby three stcel Phillips head screws.On aircraft manufactttredlrom mid-1975 and on, this plate is nylon screwsfor easeof removal;thesescrewsmay be readily .rttachedwith three slottecl-head rcmovedwith a variety of common items such as a dime, a key. a knife blade.etc. If there are po tools availablein iur emergencythe screwheadsmay be broken off by any means.)The ELT r h i c hm e e t st h e r e q u i r e m e n tosf F A R 9 1 . 5 2T. h e u n i t o p e r a t e s i s a n e m e r g e n clyo c a t o rt r a n s m i t t e w batter-v.'. on a self-contained The replacementdate as requiredby FAA regulationsis markedon the transmitterlabel.The r a s b e e nu s e di n a n e m e r g e n c sl i t u a t i o no r i f b a t t e r ! 's h o u l d a l s o b e r e p l a c e di f t h e t r a n s m i t t e h s n e h o u r .T h e u n i t i s e q u i p p e dw i t h a p o r t a b l ea n t e n n at o a l l o u t h e a c c u m u l a t etde s tt i m e e x c e e d o l o c a t o rt o b e r e m o v e df r o m t h e a i r p l a n ei n c a s eo f a n e m e r g e n c av n d u s e da s a p o r t a b l es i g n a l transmltter. On the unit itself is a three position selectorswitch placarded"OFF," "ARM," "ON." The "ARM" position is provided to set the unit to the automatic position so that it will transmit only after impact and will continue to transmit until the battery is drained to depletion or until the switch is manually moved to the "OFF" position. The "ARM" position is selectedwhen the transmitter is installed at the factory and the switch should remain in that position whenever the r.rnitis installed in the airplane.The "ON" position is provided so the unit can be usedas a portable transmitter or in the event the automatic feature was not triggeredby impact or to periodicallytest the function of the transmitter. Select the "OFF" position when changing the battery, when rearming the unit if it has been activatedfor anv reason.or to discontinuetransmission. NOTE If the switch has been placed in the "ON" position for any reason, the "OFF" position has to be selectedbefore selecting "ARM." If "ARM" is selecteddirectly from the "ON" position the unit will continue to transmit in the "ARM" position. A pilot's remote switch, located on the left side panel,is provided to allow the transmitter be controlled from inside the cabin. l. -) On some models the pilot's remote switch has three positionsand is placarded"ON," "AUTO/ARM," and "OFF/RESET." T|e switch is normally left in the "AUTO/ARI\,I" position. To turn the transmitter off. move the switch momentarily 'rON" to turn the to the "OFFi RESET" position.The aircraftmasterswitcltmttst be reasons. or other move the tests transmitter "OFF." To activate the transmitter for position "ON" in that as long as position and leave it switch upward to the is desired. transmission On other models the pilot's renrote switch has two posittons artd is placarded "ON/RESET" and "ARM (NORI\IAL POSITION)."The switchis trorntallyleft in the down or "ARNI" position. To turn the transmitter off. move tlte switch to the "ON/RESET" position for one secondthen return it to the "ARI\'{" position. To +Optionalequipnrent 7-10 OPERATING INSTRUCTIONS R E V I S t I DA : P R l l .6 . t g i g CHEROKEE WARRIOR activate the transmitter for tests or other reasons,move the switch upward to the "ON/RESET" position and leaveit in that position as long as transmissionis desired. The locator should be checkedduring the ground check to make certain the unit has not been accidentally activated. Check by tuning a radio receiver to 121.5 MHz. If there is an oscillating sound, the locator may have been activatedand should be turned off immediately. Resetto the "ARM" position and check againto insureagainstoutside interference. NOTE If for any reasona test transmissionis necessary, the operator must first obtain permission from a local FAA/FCC (or other applicableAuthority). Testtransmission representative shouldbe kept to a minimalduration. OPERATINGIN STRUCTIONS REVISED:JULY 20.1976 7 -ll IIPERATI}IG TIPS OperatingTips 8-l 8-i CHEROKEEWARRIOR OPERATING TIPS The following OperatingTips are of particularvalue in the operation of the airplane. l. Learn to trim for takeoff so that only a slight back pressureon the wheel is required' to lift the airplanefrom the ground. 2. The best speed for takeoff is about 60 MPH under normal conditions.Trying to pull the controllability of the the airplane off the ground at too low an airspeeddecreases a i r p l a n ci n c v c n to f e n g i n cf a i l u r e . 3. t laps may bg loweredat airspccdsup to I l5 MPH**. To reduceflap operatingloads, it is desirableto have the airplaneat a slower speedbefore extending the flaps. 4. Before attempting to reset any circuit breaker,allow a two to five minute cooling off period. 5. Before starting the engine,check that all radio switches,light switchesand the pitot heat switch are in the off position to prevent an overloadedcondition when the starteris engaged. 6. The overuoltage relay protects the electronics equipment from a momentary overvoltagecondition (approximately 16.5 volts and up), or a catastrophicregulator failure. In the event of a momentary condition, the relay will open and the ammeter will indicate "0" output from the alternator.The relay may be resetby switching the ALT switch to OFF for approximately I second and then returning the ALT switch to ON. The ALT light on the annunciatorpanel* will illuminate if the alternator fails. Recycle the ALT switch and check the ALT FIELD circuit breaker. If the failure persistsafter this action, reduceelectricalloadsand land as soon as practical. 7 . The vacuum gauge monitors the pressure available to assure the correct operating speed of the vacuum driven gyroscopic flight instruments. It also monitors the condition of the common air filter by measuringthe flow of air through the filter. If the vacuum gauge does not register 5" t .10" Hg at 2000 RPM, the following items should be checked before flight: a. Common air filter could be dirty or restricted. b. Vacuum lines could be collapsedor broken. c. Vacuum pump could be worn. d. Vacuum regulator could be improperly adjusted.The pressure,eventhough set correctly, can read lower under two conditions: ( I ) Very high altitude above 12000 feet, (2) Low engine RPM - usually on approach or during training maneLlvers.This is normal and should not be considered a malfunction. 8. The shapeof the wing fuel tanks is such that in certain maneuversthe fuel may move away from the tank outlet. lf the outlet is uncovered, the fuel flow will be interrupted and a temporary loss of power may result. Pilots can preventinadvertent uncoveringof the outlet by avoiding maneuven which could result in uncoveringthe outlet. Extreme mnning turning takeoffs should be avoided as fuel flow intemrption may occur. Prolonged slips or skids which result in excessof 2000 feet of altitude loss, or other radical or extreme maneuverswhich could causeuncoveringof the fuel outlet must be avoidedas fuel flow interruption may occur when tank being usedis not full. *Serialnos.7515001andup x * 1 2 5M P Ho n s e r i anl o s .7 4 1 5 0 0 1 t l u o u g h7 5 1 5 4 4 9 OPERATINGTIPS REVISED:DECEMBERl, 1975 8-l CHEROKEEWARRIOR 9 . Anti-collision lights should not be operating when flying through overcastand clouds, since reflected light can produce spacial disorientation. Do not operate strobe lights when taxiing in the vicinity of other aircraft. 1 0 . The rudder pedals are suspendedfrom a torque tube which extends across the fuselage.The pitot should become familiar with the proper positioningof his feet on the rudder pedalsso as to avoid interferencewith the torque tube when moving the rudder pedals or operating the toe brakes. I l . In an effort to avoid accidents, pilots should obtain and study the safety related information made available in FAA publications such as regulations, advisory circulars, Aviation News, AIM and safety aids. t 2 . During letdown and low power flight operations, it may be necessaryto lean because of excessivelyrich mixture. Always go to full rich prior to landing sequence. 1 3 . When leaning, careful observation of the temperature instruments should be practiced. t 4. When alternate fuels are used, the engine should be run up to 1200 RPM for one minute prior to shutdown to cleanout any unburned fuel. 8-2 OPERATING TIPS REVISED:APRJLt6,1976 PERTI|RTA]ICE CHARTS Altitude ConversionChart Takeoff Performance Climb Performance EnginePerformance CruisePerformance- True Airspeed(Best Power) CruisePerformance- True Airspeed(Best Economy) CruisePerformance- Range(Best Power) . . CruisePerformance- Range(Best Economy) . Stall Speedvs Weight Stall Speedvs Angleof Bank Glide Perforrnance Landing Performance 9-l 9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9- 10 9-l I 9-t2 9-i CHEROKEEWARRIOR PA-28-l 5l CHEROKEE lllllllllll CHAR]I G@NVERSO@N ALTOTUDE T(l BEUSED THIS CHART SH(lUTll AI.IIIUDE IIE]ISITY DTIERTI]IT IETPTRATURT TR(IH TXISTI]IG AIT]TUIIE C(I}IIIITI(I]IS A]IDPRESSURE CHARTS. T(lR UIIIH PIRT(IRiIAIICE USE 2{000 20000 sI0 TiiiF\ F q \ ;cl r 6 0 0 0 \ E F \ r- 1 2 0 0 0 4D = vt - lrl EI 8000 ; \uE +- ,- = {000 T \lue + I \40-L L st -f0 -20 0 20 \ f0 -$00 80 100 'T ITTPERITURE. PERFORMAI{CECHARTS ISSI.JED: JULY 17,1973 9-1 CHEROKEEWARRIOR PA-28-l 5l CHEROKEE PERFORMANG TAKE@FF 70 0 0 IIRYRUNITAY TEYEI PAYTD 2325tBS. YIEIGHT GR(ISS ll0 YflllD RETEASE BRTKT BET(IRT fUtt P(IITER ll. TOOO AB(IYT TI. IS NYAtI OTCHART E}TRAP(ILATI(I}I rlllllll tl E 6000 g.l I EI = 5 rooo < I l I I ? / / I I J I Y I > ts aaa I - ) H rooo 3000 I 2000 Y I l I ,lllll.,"."t,,_J I -tt' I I I I I r000 I I t J 0 1000 I I illR(}uGll0YtR R0lrTl(lilGn0ull|l fttP s ilRsPttll R0LL 50rT. 50tT. 25" 25' 0" 00 .52 '68 '65 '72 ..--<--o € '66 '66 ,lz '12 €4 I I I 2000 3000 f000 5000 DFIrilcE TAr(rorf lfT.l 9-2 PERFORMANCECIIARTS REVISED: ruNE 14,1974 CHEROKEEWARRIOR PA-28-l 5l CHEROKEE ttttll|tl PERF@RMANGE GIOMB . TULT P(IIYTR THR(IIITT cn(lssWETGHI 2325rBS. | 6000 prRr.ycoil]tc ruruRE.rrrlr tltslnucll(llls I f000 87tPil CtS \ \ | 2000 \ \ r0000 8000 \ 6000 \ \ t000 \ \ 2000 0 \ \ 200 f00 600 t00 RrTr 0tcutBln/nHl PERFORJI{ANCECHARTS REVISED:JLJNE14,1974 9-3 CHEROKEEWARRIOR PA-28-l 5l CHEROKEE - Ht)IURE. IEAIIEII PERtYCIIHI]IG IIISTRUCTI WflGHT 2325tN. 6R0SS L tAlRl]lCS 011 P0WIRfVHEEt I BEST I rf000 I / / r 2000 I II r0000 F Ll lr ' I / / s'-/ ld r! cl / 8000 / N 8r / E I F / I vt - Ll cr / I / / / I / I / 2000 / / f / / I / / 2100 / f / {000 / ,s) o\o 2200 2300 t 2{00 2500 2600 2700 ilGilTR.P.T. 94 CHARTS PERFOR"IT{ANCE REVISED:JUNE 14,1974 WARRIOR CHEROKEE PA-28-l 5l CHEROKEE - TRUEAORSPE ID tu0'E PERF@RMANGE GF rfErGllT 2325 18S. GRoSS P(IU'ER EEST mxlunt-tEAilPtRtYc(ltltctllsTnucll0ils wHttttAtRmGs 011 rtl 2 IPll tl0lt: SUBIIICI r tflEtt illRlt8s - r{000 Amx|lllxsltttfll. Na t2 0 0 0 T ),.. t 0000 I F ltl l^l f".-\ l! I ; a = 1000 F I = ts 8000 0 - lrl EI N lQ rat tat aal |t' v ?2tlIORPI I l 2000 I 90 100 il|| r20 130 lf 0 . TPII IruETNSPffD PERFORMAT{CECIIARTS REVISED:.HJNE14,1974 9-5 CHEROKEEWARRIOR PA-28-l 5l CHEROKEE - TRUEAORS iPEED tu0t 'EPERF@RMANGE -GF 2325tBS. WETCHI GR(ISS BtsItc(lll0tY PtRtYc0illlc[6nucTl{11{s. mxTuRt-[rAlr 0ll tAlnlllcs wHEtt rE000 rttlltll r{000 ACI2 TPII lt|llt: SUETR rrtl Enrl tRttGs AmxDItls'n|'tt0. r2000 r0000 F lrl l^a l! I ; \ I 8000 EI = h F dS rat aal N $/ ttit CO ]at, -Ll EI {000 I 2000 I 0 90 100 il(l 120 t30 tf|l TRUIIIRSPT$- NPH 94 PERFORMANCECHARTS REVISED:JUNE t4,1974 CHEROKEEWARRIOR PA-28-l 5l CHEROKEE ( I n - RANGE RUISEPERF@RMANGE € F IYEIGHI 2325I8S. 18GAt.TUEI GR(ISS (}}I TAIRI]IGS UIHEET BESI P(IUTER lllSIRUCIl0llS PER ilxIuRE-rEAll tYC0illG rttt 75%P(lrtER 9.2GPH rf000 Rqo/^ F{lwFPRn npH 6.7GPl| 55%POITTR llll I t I r0000 I F lrl f.l ll trl 8000 I I I tr t I l- I I = 6000 ut - f000 'lx/ I t I 2000 I I I 0 550 I I *1 ttl EI I I , I I I - II(l RESERYEI - {5 illt. RES. r2000 I I I I *l .Q, I I I bQ -/ h=t , I I L E00 650 700 750 - SIIruTE iltES RA]IGE PERFORMAfjCEEIIA]RTS JUNE14.1974 REVISED: 9-7 CHEROKEEWARRJOR PA-29-l 5l CHEROKEE I - RANG 3RUISEPERF@RMANGE iE_ fi eil ruil GR0SS WHCHT 2325 18S. BEST rc0lt0rY WHtEt FAnil0S 011 pER ilxIURt-tEril tyc0tilGtltsTRucTt(l]ts llllttrrl rttl rutHt u.{ tint 65%P(IIITR 7.3GPH Sllo POU'ER 6.2GPH tJh t {000 | 2000 | 0000 I I lttl - lr0RrstRYE - f5 ilil. Rts. l I I I I tttr I I Ll lrl lr I 8000 I > 6000 ltl fl I9t lx i/ I 'lI ,l I I I -l*l EI f000 I I I I 0 550 I I , 2000 I I I */ I I I I I il I I *r I N 6/ d'e I l o\ o/ l $r I ; GI = E I It I lt 600 650 700 t50 - STITUTE RAilGT TIttS 9-8 PEMORMAI{CECI-IARTS REVISED:JUNE14.1974 CHEROKEEWARRJOR PA-28-l 5l CHER.OKEE SPEED STALL VS WEIGHT GR@SS (lFt P0lvtR rttll 80 aa, CJ -a.6 0 - I EI !+l E v, v, Grt iru 10 30 1500 n00 1900 2100 2300 2500 - tBS. TTTIGHT TIRCRTTT GRI|SS PERFORMANCECHARTS JULY 17,1973 ISSI.JED: 9-9 CHEROKEEWARRIOR PA-28-l 5l CHEROKEE SPEED STALLONG o 6 € Vs ANGLE@FBANK U|HGHT 2325tBS. GR(ISS (|ft P(lutER trrtl 100 t g0 / ,/ 280 CJ L - llo $u*si\ a lrl t*l G v, oifl =oo a {0 0r02030f05060 ATGTE OTBITT- OEORTIS 9-10 PERFORMANCECHARTS ISSUED:JULY 17,1973 CHEROKEEWARRIOR PA-28-l 5l CHEROKEE PERFORMANGE GLODE GR|ISS ftEtGHI 2325t3S. 85tPil CrS PR(IP fftlilriltultc - 110 Wlllll 0" TLAPS lrlllll / / / / / tr roooo / td l! I = = e / tooo l^l F / lrl ct / = oooo td tl / = F / / / 0 5 l0 15 20 25 30 35 f,-n HUS GtIDtRITSI- SITTUTE PERFORMAI{CECHARTS REVISED:JUNE 14,1974 9-11 CHEROKEEWARRIOR PA-28-l 5l CHEROKEE Llllllll I o t PERF@RMANG I,ANDING € F tfEtGHT 2325tBS. P(llltR(ltt GR0SS IIRYRUI{IIAY TEYTI 40"TIAPSPAYED 1t0Tilltll tAx. BRAKIIIG 73TPHCAS SPTED APPR(IACH lllllll 7000 6000 5000 llrl f.l l! I ; {000 ct = E =l EI { F EI ul + G F U' - -i el - 1 frl tl 2000 | 000 0 200 f00 600 800 t000 1200 - FEIT ulrDiltc llrsTAlrcE 9-12 PERFORMANCECHARTS REVISED:JUNE 14,1974 HA}IDIIIIG A]IDSERYICI]IG GroundHandling Towing Taxiing Parking Mooring Cleaning CleaningEngineCompartment CleaningLandingGear . CleaningExterior Surfaces CleaningWindshieldand Windows CleaningHeadliner, SidePanelsandSeats CleaningCarpets PowerPlantInductionAir Filter Removalof InductionAir Filter Installationof InductionAir Filter BrakeService LandingGearService PropellerService Oil Requirements Fuel System Fuel System Servicing Fuel Requirements FillingFuelTanks DrainingFuelValvesandLines DrainingFuel System Tire Inflation BatteryService Winterization FactsYou ShouldKnow Preventive Maintenance RequiredServiceand lnspectionPeriods lG,l lG,l l0-t to-2 to-2 l0-3 l0-3 l0-3 l0-4 104 l0-4 l0-5 l0-5 l0-5 l0-5 to-7 to-7 l0-8 l0-8 l0-9 l0-9 l0-9 I GlO I GlO I Gl I I Gl I l0-l I l0-l I lO-12 10-14 10-15 l0-i WARRIOR CHEROKEE HAN DLING AI{D SERVICING This section contains information on preventivemaintenance.Refer to the PA-28-151 ServiceManual for further maintenanceprocedures.Any complex repair or modification should be accomplishedby a Piper Certified ServiceCenter. GROUND HANDLING TOWING The airplane may be moved by using the nose wheel tow bar availablewith the airplane, or by power equipment that will not damageor causeexcessstrain to the nose gearassembly.The tow bar is stowed in the baggagecompartment. CAUTION When towing with power equipment, do not turn the nose gear beyond its turning radius in either direction as this will result in damageto the nose gear and steering mechanism. CAUTION Do not tow the airplanewhen the controls are secured. TAXIING Before attempting to taxi the airplane, ground personnelshould be instructed and approved by a qualified person authorized by the owner. Engine starting and shut-down procedures and taxiing techniques should be covered. When it is ascertainedthat the propeller back blast and taxi areasare clear,power should be applied to start the taxi roll, and the following checksshould be performed: l. Tlxi forwurd u I'cwl'cctand apply tlrc brakcsto dctcrrninctltcir cl'lcctivcncss. b. While taxiing, make slight turns to ascertainthe effectivenessof the steering. Observewing clearanceswhen taxiing near buildingsor other stationary objects. c. If possible,station an observeroutside to guide the airplane. When taxiing on uneven ground, avoid holes and ruts. d. Do not operate the engineat high RPM when running up or taxiing over gSound e. containing loose stones,gravel, or any loose material that might causedamageto the propeller blades. HANDLING AND SERVICING ISSUED:JULY 17.1973 tGr CTIEROKEEWARRIOR PARKING When parking the airplane, be sure that it is sufficiently protected from adverse weather conditions and that it presentsno danger to other aircraft. When parking the airplanefor any length of time or overnight.it is suggestedthat it be moored securely. a. To park the airplane,head it into the wind if possible. b. Set the parking brake by pulling back on the brake leverand depressingthe knob on the handle. To releasethe parking brake, pull back on the handle until the catch disengages;then allow the handle to swing forward. CAUTION Care should be exercisedwhen setting brakesthat are overheated or during cold weather when accumulatedmoisture may freezea brake. c. Aileron and stabilator controls may be securedwith the front seat belt. Wheel chocks mav be usedif thev are available. MOORING The airplane should be moored for immovability, security, and protection. The following proceduresshould be used for the proper mooring of the airplane: a. Head the airplaneinto the wind, if possible. b. Retract the flaps. Immobilize the ailerons and stabilator by looping the seat belt through the c. control wheel and pulling it snug. d. Block the wheels. e. Secure tie-down ropes to the wing tiedown rings and to the tail skid at approximately 45 degreeanglesto the ground. When usingrope of non-synthetic material, leavesufficient slack to avoid damageto the airplaneshould the ropes contract. CAUTION Use bowline knots, squareknots, or locked slip knots. Do not use p l a i ns l i p k n o t s . NOTE Additional preparations for high winds include using tie-down ropes from the landinggearforks and securingthe rudder. f. g. ro2 Install a pitot head cover if one is available.Be sure to remove the pitot head cover before flight. Cabin and baggagedoors should be locked when the airplane is unattended. HANDLING AND SERVICING ISSUED:ruLY 17,1973 CIIEROKEE WARRIOR CLEANING CLEANING ENGINE COMPARTMENT Before cleaningthe engine compartment,placea strip of tape over the magnetovents prevent to any solvent from entering theseunits. a. Placea largepan under the engineto catch waste. With the engine cowling removed, spray or brush the engine with solvent or a b. mixture of solvent and degreaser.In order to remove especially heavy dirt and greasedeposits,it may be necessaryto brush areasthat were sprayed. CAUTION Do not spray solvent into the alternator, vacuum pump, statter, or air intakes. c. Allow the solvent to remain on the engine from five to ten minutes.Then rinse the enginecleanwith additional solventand allow it to dry. CAUTION Do not operate the engineuntil excesssolventhas evaporatedor otherwisebeen removed. d. e. Remove the protective tape from the magnetos. Lubricate the controls, bearingsurfaces,etc., in accordancewith the Lubrication Chart. CLEANING LANDING GEAR Before cleaning the landing gear, place a cover of plastic or a similar waterproof material over the wheel and brake assembly. Placea pan under the gear to catch waste. a. b. Spray or brush the gear area with solvent or a mixture of solventand degreaser. In order to removeespeciallyheavy dirt and greasedeposits,it may be necessary to brush areasthat were sprayed. Allow the solvent to remain on the gearfrom five to ten minutes.Then rinse the c. gearwith additional solventand allow it to dry. Removethe cover from the wheel and remove the catch pan. d. e. Lubricate the gear in accordancewith the Lubrication Chart. HANDLING AND SERVICING ISSUED:JULY 17,1973 l0'3 CHEROKEEWARRIOR CLEANING EXTERIOR SURFACES The airplaneshould be washedwith a mild soapand water. Harshabrasivesor alkaline soaps or detergentscould make scratcheson painted or plastic surfacesor could cause corrosion of metal. Cover areaswhere cleaningsolution could causedamage.To wash the airplane,use the following procedure: a. Flush away loosedirt with water. b. Apply cleaningsolutionwith a spongc,a soft cloth, or a soft bristlebrush. c. To removeexhauststains,allow the solution to remain on the surfacelonger. d. To removestubborn oil and greasestainsuse a cloth dampenedwith naphtha. e. Rinseall surfacesthoroughly. f. Any good automotive wax may be used to protect and preservepainted surfaces. Soft cleaning cloths or a chamois should be used to prevent scratcheswhen cleaning or polishing. A heavier coating of wax on the leading surfaceswill reduce the abrasionproblemsin theseareas. CLEANING WINDSHIELD AND WINDOWS A certain amount of care is neededto keep the windows clean and unmarred. The followin g procedureis recommended: Remove dirt, mud, and other loose particlesfrom exterior surlhceswith clean a. water. b. Wash with mild soap and clean water or with aircraft plastic cleaner.Use a soft cloth or spongein a straight back and forth motion. Do not rub harshly. Removeoil or ereasewith a cloth moistenedwith kerosene. c. CAUTION Do not use gasoline, alcohol, benzene, carbon tetrachoride, thinner, acetone,or window cleaningsprays. d. e. After cleaning plastic surfaces,apply a thin coat of hard polishing wax. Rub lightly with a soft cloth. Do not use a circular motion. A severescratch or mar in plastic can be removed by rubbing out the scratch with jeweler'srouge.Smooth both sidesand apply wax. CLEANING HEADLINER, SIDE PANELS AND SEATS a. b. Clean headliner, side panels and seatswith a whisk broom, dusting cloth, or a vacuum cleaner. Soiled upholstery may be cleanedwith a good upholstery cleanersuitable for the material. Carefully follow the manufacturer's instructions. Avoid soaking or harsh rubbing. CAUTION Solventcleanen require adequateventilation. l(H HANDLING AND SERVICING ISSUED:JULY 17.1973 WAR"R.IOR CHEROKEE CLEANING CARPETS To cleancarpets,first removeloosedirt with a vacuumor a whisk broom. For soiled spots and stubbornstainsusea noninflammabledry cleaningfluid. Floor carpetsmay be removedand cleanedlike any householdcarpet. POWERPLANT INDUCTION AIR FILTER The wet-type polyurethanefoam air filter must be inspectedat least once every fifty to inspectthe filter operatingconditions,it may be necessary hours.Underextremelyadverse kept on handfor be should and a spare and inexpensive more frequently.The filter is disposable a rapidreplacement. REMOVALOF INDUCTIONAIR FILTER The filter is locatedin the lower right front of the enginecompartmentand may be removedby the followingprocedure: a. Openthe right sideof the enginecowling. b. Looseneachof the four quarter-turnfastenerssecuringthe air filter cover. c. Separatethe coverand removethe filter. dirty or showsany damage,replaceit d. Inspect the filter. If it is excessively immediately. INSTALLATIONOF INDUCTIONFILTER Whenreplacingthe filter, installthe filter in the reverseorder of removal. HANDLING AND SERVICING JULY 17,1973 ISSLJED: lG5 CHEROKEEWARRIOR J (J o( ulO o trj a!c ultr :\ \\ \\-\ _--J r ----\ -NO*OQF6OO-NO9 v \ \ /^l ^r,/ BrakeSystem 105 HANDLING AT.{DSERVICING ISSUED:ruLY 17,1973 CHEROKEEWARRIOR BRAKE SERVICE The brake system is filled with MIL-H-5606 (peholeum base) hydraulic brake fluid. The fluid level should be checkedperiodically or at each 50 hour inspectionand replenishedwhen necessary.The brake reservoir is located on the upper left side of the fire wall in the engine compartment. If the entire systemmust be refilled, fill with fluid under pressurefrom the brake end of the system.This will eliminateair from the system. No adjustment of brake clearancesis necessary.If after extended servicebrake blocks becomeexcessivelyworn, they should be replacedwith new segments. LANDING GEAR SERVICE The main landing gearsuse Cleveland6.00 x 6 wheels,and the nose gear carriesa Cleveland 5.00 x 5 wheel. All three tires are 4 ply rating, Type III tires with tubes;the main geartires are 6.00 x 6 and the nosegeartire is 5.00 x 5. (SeeTire Inflation, this Section.) Main wheels are removed by taking off the hub cap, pin, axle nut, and the two bolts holding the brake segmentin place,after which the wheel slips easilyfrom the axle. The nosewheel is removedby taking off the axle nut and washerfrom one side,sliding out the axle rod and plugs, lightly tapping out the axle tube, and then removing the wheel and spacertubes from betweenthe fork. Wheelsare replacedby reversingthe procedure. Tires are removed from the wheelsby deflating the tire, removing the through bolts, and separatingthe wheel halves. Landing gear oleo struts should be checkedfor proper strut exposureand visible leaks.The required extensionsfor the struts under normal static load (empty weight of airplane plus full fuel and oil) are 3.25 inches for the nose gear and 4.50 inches for the main gear. If the strut exposure is below that required, it should be determined whether air or oil is neededby first raising the airplane on jacks. Depressthe valve core to allow air to escapefrom the strut housing chamber. Remove the filler plug and slowly raise the strut to full compression.If the fluid is then visible up to the bottom of the filler plug hole, only proper extension with air is required. If fluid is below the bottom of the filler plug hole, oil should be added.Replacethe plug with the valve core removed.Then attacha clcarplastichoseto the valvestem of the filler plug and submergethe other end in a containerof hydraulic fluid (MlL-H-5606). Fully compressand extend the strut several times, thus drawing fluid from the container and expelling air. The torquie link assembly must be disconnected to let the strut be extended a minimum of l0 inches. (The nose gear torque links need not be disconnected.) DO NOT allow the strut to extend beyond l2 inches.When air bubbles ceaseto flow through the hose,fully compressthe strut, remove the f,rller plug, and again check the fluid level. When the fluid level is correct, disconnect the hose, reinstall the valve core, the filler plug, and the main gear torque linksWith the fluid in the strut housing at the proper level, attach a strut pump to the air valve. With the airplane on the ground under normal static load, inflate the oleo strut to the proper strut exposure. HANDLING AND SERVICING ISSLJED: JULY 17,1973 to-7 CIIEROKEEWARRIOR In jacking the airplane for landing gear or other service,two hydraulic jacks and a tail stand should be used. At least 250 pounds of ballast should be placed on the tailstand before jacking the airplane. The hydraulic jacks are placed under the jack points on the undersideof the wings, and the airplane is jacked up until the tail stand can be attachedto the tail skid. After attaching the tail stand and adding the ballast,the jacking can be continued until the airplaneis at the desired heieht. The steering arrns from the rudder pedals to the nose gear are adjusted at the rudder pedals or at the nose wheel by turning in or out the tlrreaded rod end bearings. Adjustments are normally made at the forward end of the rods and should be done in such a way that the nose wheel is in line with the fore and aft axis of the airplane when the rudder pedalsand rudder are centered.Alignment of the nose wheel can be checkedby pushing the airplaneback and forth with the rudder centeredto determinethat the plane follows a perfectly straight line. The turning arc of the nose wheel is 30 degreeseither side of center and is factory adjusted at stops on the bottom of the forging.The turning radius of the nose wheel is l3 feet. The rudder bar stops should be carefully adjustedso that the rudder bar reachesits full traveljust after the rudder hits its stops.This guaranteesthat the rudder will be allowed to move through its full travel. PROPELLER SERVICE The spinner and backing plate should be cleanedand inspected for cracks frequently. Before each flight the propeller should be inspectedfor nicks, scratches,or corrosion.If found, they should be repairedas soon as pssibleby a rated mechanic,sincea nick or scratchcausesan area of increasedstresswhich can lead to serious cracks or the loss of a propeller tip. The back face of the blades should be painted when necessarywith flat black paint to retard glare. To prevent corrosion, all zurfaces should be cleaned and waxed periodically. OIL REQUIREMENTS The oil capacity of the Lycoming O-320-E3D seriesenginesis 8 quarts and the minimum quantity is 2 quarts. It is recommendedthat the oilbe changedevery 50 hours and sooner safe under unfavorable operating conditions. The following grades are recomrnended for the specifiedtemperatures: Temperafures Above60" F Between30' and90" F Between 0" and 70" F B e l o wl 0 ' F lo{ SingleViscosity Grade Multi-Viscosity Grade SAE 50 SAE 40 SAE 30 SAE 20 SAE40 or SAE 50 SAE 40 SAE40 or 20W-30 sAE 20W-30 HANDLING AT{D SERVICING ISSUED:JULY 17,1973 CHEROKEEWARRIOR FUEL SYSTEM SERVICINGFUEL SYSTEM At every50 hour inspection,the fuel screenin the strainerwill requirecleaning. The strainer,locatedaheadof the fire wall,is accessible for cleaningthrougJrthe left cowl door. After cleaning, a smallamountof grease appliedto the gasketwill facilitatereassembly. FUEL REQUIREMENTS The minimum aviation grade fuel for the PA-28-l5l is 80/87. Shce the use of lower gradescan causeseriousengine damagein a short period of time, the engine warranty is invalidatedby the use of lower octanes. Whenever80187 is not available.the lowest lead l00grade should be used.(SeeFuel Grade ComparisonChart. below) The continuous use. more than 257oof the operatingtime. of the higher leadedfuels can result in increasedengine deposits,both in the combustion chamberand in the engine oil. It may require increasedspark plug maintenanceand more frequent oil changes.The frequency of spark plug maintenanceand oil drain periods will be governedby the amount of lead per gallon and the type of operation. Operation at full rich mixture requiresmore frequent maintenanceperiods: therefore it is important to use proper approved mixture leaningprocedures. Reference Avco Lycoming Service Letter No. Ll85A attached to the Engine Operators Manual for care, operation and maintenanceof the airplane when using the higher leadedfuel. A summary of the current gradesas well as the previousfuel designationsare shown in the following chart: FUEL GRADECOMPARISON CHART PreviousCommercial F u e lG r a d e s( A S T M - D 90l ) Grade l.-_-- [ rrl"*.'rrrc"to' nrtru.s. gar. I I Current Commercial F u e l G r a d e s( A S T M D 9 l O - 7 5 ) --l --f Grade color I rur"*. reI I nllu.S. Sat. CurrentMilitary F u e lG r a d e s( M l L - G - 55 7 2 E ) A r n en d n r e n N t o 3 T Grade 80/87 none I 0 0 / 13 0 L15/ 145 I color red none green purple r'l^*. rrrI ml/U.S. Sal. I 0.5 none **3.0 4.6 t - Gradc IOOLL fuel in some ovcr seascountries is currently colored green and designatedas "lOOL." * *- Commercial fuel grade lOO and grade IOO/130 (both of which are colored green) having TEL content of up to 4 ml/U.S. gallon are approved for use in all enginescertificated for use with grade lOO/130 fuel. HAN_D rp{ q ANDSFsyIqrNG REVISED:APRIL 16,1976 lG,9 CHEROKEEWARR.IOR FILLING FUEL TANKS Fuel Drain Observeall safetyprecautions requiredwhen handlinggasoline.Fuel is storedin two 25 U.S.gallontanks(24 U.S.gallonsusable).To obtain tiJstandard quantityof 50 U.S. gallons(approximately48 U.S.gallonsusable),fill eachtank to the toi of the filler neck. DRAININGFUEL VALVES AND LINES The fuel systemshould be draineddaily prior to first flight and after refuelingto avoid the accumulationof water and sediment.Each fuel tanli has an individuatquict drain at the bottom inboardrear corner,andon earlymodelseachfuel collectormanifold has a drain under the wing and near the fuselage.Eich of thesedrainsshould be opened until sufficientfuel hasflowedto ensurethe removalof any contaminants. The gascolator'locatedon the lowerleft front of the fire wall,is alsoequippedwith a drain.It too shouldbe checkedfor wateror sedimentaccumulation. The gascoiator drain is accessible from outsidethe nosesectionof the airplane. A specialbottle is providedfor thesefuel drainingand checkingoperations. CAUTION when draining fuel, be sure that no fire hazardexists before startingthe engine. tGl0 HANDLING AT{D SERVICING REVISEDIFRil6J'16- CHEROKEEWARRIOR DRAINING FUEL SYSTEM The bulk of the fuel may be drained by opening the individual drain on each tank. The remaining fuel in the lines may be drained through the fuel collector manifold clrains (on early models only) and the gascolatordrain. Any individual tank may be drained through its individual drain. CAUTION Whenever the fuel system is completelydrained and fuel is reto run the enginefor a minimum of 3 plenishedit will be necessary minutesat 1000RPM on eachtank to insureno air existsin the fuel supply lines. TIRE INFLATION For maximum servicefrom the tires, keep them inflated to the proper pressures.The main geartires should be inflated to 24 psi and the nosegearshould be inflated to 30 psi. Interchangethe tires on the main wheelsif necessaryto produce evenwear. All wheelsand tires are balancedbefore original installation, and the relationshipof the tire, tube, and wheel should be maintained if at all possible.Unbalanced wheels can causeextreme vibration on takeoff. ln the installation of new components,it may be necessaryto rebalancethe wheel with the tire mounted. When checkingthe pressure,examinethe tires for wear, cuts, bruises,and slippage. BATTERY SERVICE Accessto the l2-volt battery is obtained by raisingthe rear seatand removing the cover of the battery box. The plasticbattery box has a drain tube which is normally closedoff with a cap and which should be openedoccasionallyto drain off any accumulationof liquid. The battery should be checked for proper fluid level. DO NOT fill the battery above the baffle plates. DO NOT fill the battery with acid - use only water. A hydrometer check will determine the percent of chargein the battery. If the battery is not up to charge,rechargestarting at a 4 amp rate and finishing with a 2 amp rate. Quick chargesare ltot recommended. WINTERIZATION For winter operation a winterization plate is installedon the inlet opening of the oil cooler.This plate should be installedwheneverthe ambient temperaturereaches50" F or less. The plate should be removedand stored in the cockpit when the ambienttemperatureexceeds 5 0 "F . HANDLING AND SERVICING R E ! ' fS E l ) : A P R l l . 6 . 1 9 7 9 l0-l l