TIG/MMA - 200 Amp AC/DC Inverter Welder

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AC/DC INVERTER WELDER
TIG/MMA - 200 Amp AC/DC Inverter Welder
Welds: Aluminium, Magnesium, Zinc Alloys, Steels, Stainless, Cast Iron, Bronze, Copper
XA-TIG200PXP
TIG/MMA 200 Amp AC/DC Inverter Welder
24
MONTH
Machine Warranty
HF, Pulse, 2/4T, Down Slope, Post Gas, Remote
Industrial Rated, Square Wave AC
Features
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Latest IGBT Inverter Technology
AC/DC Tig
HF Tig Function (provides easy arc start, prevents tungsten damage)
2/4T Trigger Function
AC Square Wave with Adjustable AC Balance Control
Adjustable Pulse Control - 0.5 - 300Hz
Adjustable Base Current 10-90%
Adjustable Down Slope 0-10 sec
Adjustable Post Gas 0-10 sec
MMA (stick electrode)
Hot Start (improves electrode starting)
Arc Force (stabilises the arc with difficult to use electrodes)
Remote Amperage Control - Optional
XA-TIG200PXP MACHINE OPTIONS
Technical Data
Power Supply / Phases (V-Ph)
Rated Input Power (KVA)
ieff (Amps)
Rated Input Current (A)
Rated Output
No-Load Voltage (V)
Duty Cycle @ 40ºC as per AS/NZ60974
Duty Cycle @ 25ºC (approximate)
Efficiency (%)
Power Factor
Protection Class
Insulation Class
Size (mm)
Weight (kg)
Warranty
Certification Approval
240V - 1 ±15%
5.8
17
24
20-170A/26.8V MMA
10-200A/17.4V TIG
56
20%@170Amps MMA
20%@200Amps TIG
50%@170Amps MMA
50%@200Amps TIG
85
0.93
IP21S
F
510x330x360
30Kg
24 months machine only
AS/NZ60974.1
Remote Foot Control
Part No. XA-RFC
Torch Remote Amp Control
Part No. ER1MS-10
Machine Trolley with Drawer
Part No. XA-TR200ACDC
Water Cooler
Part No. XA-WC30-230V
Overview
The XA-TIG200PXP is a 240V square wave AC/DC TIG inverter welder incorporating full TIG functionality including AC Balance
control, Pre Gas, Down Slope, Post Gas, variable Pulse parameters, HF start with 2/4T trigger control. The HF Arc Start provides easy
arc ignition leaving no tungsten inclusion or contamination of the tungsten electrode. The Down Slope and Post Gas combined with
the 2/4T trigger function gives you control of the welder allowing you to control the start and finish of the weld process at a professional level. The fully adjustable pulse function including Pulse Frequency, Base Current and Pulse Width gives you the added capability
to better control heat input into the work, control penetration & control distortion. AC Balance control lets you set the AC TIG arc for
cleaning of the oxide layer on aluminium and adjustment for a deeper penetrating weld. Combining the functions of the TIG200PXP
ensures comprehensive control of the welding parameters when welding both AC and DC weldable materials giving you the ability to
produce professional Tig welds. The DC MMA welding capability delivers a smooth and stable arc allowing easy welding with electrodes obtaining high quality welds including cast Iron, stainless and low hydrogen. Addition of the optional Foot Control provides variable amperage adjustment during. The Xcel-Arc TIG200PXP has set the benchmark for 240V single phase AC/DC welders and made
it ideal for multiple applications; aluminium & stainless steel fabrication, light industrial use, repair and maintenance applications.
Robust & reliable, built to our specification and manufactured in compliance to AS/NZ60974.1
Product Code: XA-TIG200PXP-K
Standard package includes: XA-TIG200PXP Machine, XA26 Tig Torch x 4m, Earth Lead & Arc Lead 25mm x 4m, Argon Regulator
www.esseti.co.nz
Section 3
1
AC/DC INVERTER WELDER
TIG/MMA - 315 Amp AC/DC Inverter Welder
Welds: Aluminium, Magnesium, Zinc Alloys, Steels, Stainless, Cast Iron, Bronze, Copper
XA-TIG315PXP
TIG/MMA 315 Amp AC/DC Inverter Welder
24
MONTH
Machine Warranty
HF, Pulse, 2/4T, Down Slope, Post Gas, Remote
Industrial Rated, Square Wave AC
Features
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Latest IGBT Inverter Technology
AC/DC Tig (AC/DC tungsten inert gas welding)
HF Tig Function (provides easy arc start, prevents tungsten damage)
2/4T Trigger Function
AC Square Wave with Adjustable AC Balance Control
Adjustable Pulse Control - 0.5 - 300Hz
Adjustable Base Current 10-90%
Adjustable Down Slope 0-10 sec
Adjustable Post Gas 0-10 sec
MMA (stick electrode)
Hot start (improves electrode starting)
Arc Force (stabilises the arc with difficult to use electrodes)
Remote Amperage Control - Optional
XA-TIG315PXP MACHINE OPTIONS
Technical Data
Power Supply / Phases (V-Ph)
Rated Input Power (KVA)
ieff (Amps)
Rated Input Current (A)
Rated Output
No-Load Voltage (V)
Duty Cycle @ 40ºC as per AS/NZ60974
Duty Cycle @ 25ºC (approximate)
Efficiency (%)
Power Factor
Protection Class
Insulation Class
Size (mm)
Weight (kg)
Warranty
Certification Approval
Overview
415V- 3±15%
12.2
13
24
20-250A MMA
10-315A TIG
30
20%@250Amps MMA
20%@300Amps TIG
50%@250Amps MMA
50%@300Amps TIG
85
0.93
IP21S
F
560x365x355
37Kg
24 months machine only
AS/NZ60974.1
Remote Foot Control
Part No. XA-RFC
Torch Remote Amp Control
Part No. ER1MS-10
Machine/Water Cooler Trolley
Part No. XA-TR315ACDC
Water Cooler 230v
Part No. XA-WC30-230V
The XA-TIG315AC/DC is a 3 phase Square Wave AC/DC TIG inverter welder incorporating full TIG functionality including AC Balance
Control, Pre Gas, Down Slope, Post Gas, variable Pulse parameters, HF start with 2/4T trigger control. The HF arc ignition provides easy arc
ignition leaving no tungsten inclusion and no contamination of the tungsten electrode. The Down Slope and Post Gas combined with
the 2/4T trigger function gives you control of the welder allowing you to control the start and finsh of the weld process at a professional
level. Fully adjustable pulse function including Pulse Frequency, Base Current and Pulse Width gives you the added capability to better
control heat input into the work, control penetration & control distortion. AC Balance control lets you set the AC TIG arc for cleaning of
the oxide layer on aluminium and adjustment for a deeper penetrating weld. Combining the functions of the XA TIG315P AC/DC ensures
comprehensive control of the welding parameters when welding both AC and DC weldable materials giving you the ability to produce
professional Tig welds. The DC MMA welding capability delivers a smooth and stable arc allowing easy welding with electrodes obtaining high
quality welds including cast Iron, stainless and low hydrogen. Addition of the optional Foot Control provides variable amperage adjustment
during welding. Optional trolley provides better manoeuvrability and accepts internal installation of the optional water cooler. The
XATIG315P AC/DC is an industrial workhorse AC/DC welder and is ideal for multiple applications; aluminium & stainless steel fabrication,
light industrial use, repair & maintenance applications.
Built to our specification and manufactured in compliance to AS/NZ60974.1
Product Code: XA-TIG315PXP-K
Standard package includes: XA-TIG315PXP Machine, XA26 Tig Torch x 4m, Earth Lead & Arc Lead 25mm x 4m, Argon Regulator
www.esseti.co.nz
Section 3
2
AC/DC MACHINE OPTIONS
To Suit Xcel-Arc AC/DC Welding Machines
XA-RFC
Remote Amperage Foot Control
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Sturdy metal construction
Ergonomic angle for pedal control
Strong return spring
Doubles as remote manual amperage control
ER1MS-10
Remote Amperage Hand Control - Vertical Adjustment
• Fingertip control of amperage at the torch during welding.
• Can be replaced in 5 seconds without the use of tools.
ER1MS-10H
Remote Amperage Hand Control - Horizontal Adjustment
• Fingertip control of amperage at the torch during welding.
• Can be replaced in 5 seconds without the use of tools.
XA-WC30-230V
Water Cooler -230V Single Phase
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Rated Power 150W
Flow Rate of 5.3 l/min
Maximum start pressure of 500 kpa (70 psi)
Reservoir volume of 1.75 litre
In built fan cooled radiator
Quick connect water couplings
Independent on/off switch
Dimensions 415 x 220 x 380mm
Weight 18kg
XA-TR200ACDC
Trolley for 200ACDC Welder
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Sturdy metal construction
Solid rear rubber wheels
Heavy duty castor wheels
Drawer for spares, leads, etc
XA-TR315ACDC
Trolley for 315ACDC Welder
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Accepts installation WC-30 water cooler
Sturdy metal construction
Solid rear rubber wheels
Heavy duty castor wheels
Drawer for spares, leads, etc
www.esseti.co.nz
XCE
L-A
RC
C
L-AR
XCE
Section 3
3
AC/DC MULTIWAVE TECHNOLOGY
DIGITAL AC/DC Inverter Welding Systems
Welds: Aluminium, Magnesium, Zinc Alloys, Steels, Stainless, Cast Iron, Bronze, Copper
MULTIWAVE TECHNOLOGY
MULTI WAVE is the most innovative multifunction power source
system specifically developed for Tig AC/DC.
The welding performance is enhanced due to the “multi wave
technology” that creates the improved waveform for any TIG
application with SMOOTH ARC, reducing the noise emission of
the arc and improving the quality of the welding.
Digital Tig AC/DC for single phase 230V AC applications. It is light
and easy to use for most applications and helps also unskilled
welders to reach exceptional results with a self learning user
interface. All the innovations of the Multi Wave family are built in
this portable machine with the result of higher thickness of welding
material at faster speed also with single phase power supply.
CFC - Continuous Frequency Control
for the best arc stability at any thickness.
TAC - True Average Current Control
allows the true energy of the arc with control over the effectiveness
of the output current.
FWC - Full Wave Form Control
from real square wave up to true sine wave, the arc is adapted to
any material and any current with smoother arc and lower noise.
ABC - Asymmetrical Balance Control
improving balance controls for high current, high efficiency and
high speed welding.
MIX AC - AC Mixed Arc Control
innovative AC welding, thicker material and higher speed with light
torches such as in DC welding.
MIX DC - DC Mixed Arc Control
innovative system that allows welding with gaps without filler
material.
RE-DEFINING ARC IGNITION AND STABILITY
Highest arc stability is available with the Multi wave process.
Thanks to the new innovative system of “FORCED ARC ™” the ignition of the arc is faster and direct - with or without high
frequency. Also in AC function maintaining the arc does not require high frequency in any situation. With this innovation,
arc ignition can be performed using a simple lift arc technique without causing any tungsten damage. High frequency can
be selected in AC and DC welding mode, but only for arc ignition. With this system automatic applications are possible,
also it can be used in environments where the use of High Frequency is forbidden. Now with Multi Wave it is possible to
weld with confidence and maximum arc stability, especially in environments such as hospitals, airports, power stations...
The use of the Multi Wave in robotic and automated situations eliminates the main problem of reliability of the robotic and
CNC controllers when used for TIG process.
EASY TO USE
A full synergic program table allows for quick use by expert welders as well as an optimal approach for less experienced
operators. Synergy is easy and fast to set; all that is required is to choose the type of welding, material type and the size
of the tungsten. The welder can adjust the welding current or simply just select the material thickness that he wants to
weld. Frequency waveforms of the softness, balance, pulsation, slope, cycle level, timing of gas and also the parameters
for cold wire are automatically available at optimal values. In this operating mode, all innovations of the Multi wave system
are used at optimal preset values and adjusted automatically during any change of the welding current.
SIMPLE EASY CONTROL
A robust system with touch control is used for settings selection. This system is shock proof being able to take strong
impact without failure. Control settings are easily made via the front panel using the touch pads and dial controls.
The advanced technology is complex but the user friendly front panel makes for simple control and easy operation of the
machine. Use of the new enhanced processes are made easy.
www.esseti.co.nz
Section 3
4
AC/DC MULTIWAVE INVERTER WELDER
DIGITAL 200 Amp AC/DC Inverter Welder
Welds: Aluminium, Magnesium, Zinc Alloys, Steels, Stainless, Cast Iron, Bronze, Copper
MULTIWAVE 200AC/DC
TIG/MMA 200 Amp AC/DC Inverter Welder
HF, Pulse, 2/4T, Down Slope, Post Gas, Remote
Industrial Rated Square Wave AC - MIX ARC
Technical Data
Power Supply / Phases (V-Ph)
Fuses(Tig)
Rated duty cycle 10 min @ 40 °C
Rated secondary current
Permanent sec. current 100%
Rated Power (Stick)
Permanent power 100% (Stick)
Permanent power (Tig)
Overload protection
Frequency TIG AC mode
No load voltage (S) (K)
Max secondary current
Short circuit limit
Stick electrode possibility mm
Regulation field in STICK mode
Regulation field in TIG DC mode
Regulation field in TIG AC mode
Balance TIG AC mode %
Protection class
Insulation class
Hot Start
Anti Sticking
Arc Force
Tig ignition Tig
Remote control receptacle
VRD Voltage reduction device 20V
Width-Height-Length
Weight
240V - 1 ±15%
T25 Amp
40% ED
200 Amps
25 Amps
5.4 KVA
3.1 KVA
3.1 KVA
Thermal
20 ~ 200 HZ
102 Volts
200 Amps
220 Amps
3,25mm
20 - 160 Amps
05 - 200 Amps
10 - 200 Amps
10 ~ 90
IP 21
H
OK
OK
OK
HF or Lift Arc
Analog
OK.
310 x 430 x 550mm
18Kg
Features
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Latest AC/DC Welding Technology
AC/DC Tig / MMA
230V Single Phase
Simple to Use
Manual or Synergic Operation
Mix Arc AC
Deeper Penetration in AC
Mix Arc DC
Bridge & Weld Gaps in DC without Filler Wire
AC with Full Wave Formation Control
Pulse Tig Synergic or Manual Adjustment
HF or Lift Arc Ignition
Memory Set and Recall of Settings
Full Function Trigger Control 2T/4T, 2S/4S
MULTIWAVE ACDC MACHINE OPTIONS
Remote Foot Control
Part No. V0305AA
Torch Remote Amp Control
Part No. ER1MS-10
MMA (stick electrode)
Hot Start (improves electrode starting)
Arc Force (stabilises the arc with difficult to use electrodes)
Remote Amperage Control - Optional
Product Code: V0095AA-K
Standard option includes: MULTIWAVE 200ACDC Machine, XA26 Tig Torch x 4m, Earth Lead & Arc Lead 25mm x 4m, Argon Regulator
www.esseti.co.nz
Section 3
5
AC/DC MULTIWAVE INVERTER WELDER
DIGITAL 500Amp AC/DC Inverter Welder
Welds: Aluminium, Magnesium, Zinc Alloys, Steels, Stainless, Cast Iron, Bronze, Copper
MULTIWAVE 500W AC/DC
TIG/MMA 500Amp AC/DC Inverter Welder
HF, Pulse, 2/4T, Down Slope, Post Gas, Remote
Industrial Rated Square Wave AC - MIX ARC
Mig/Pulse Mig/Synergic Mig Capable
Features
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Latest AC/DC Welding Technology
AC/DC TIG / MMA
Simple to Use
Manual or Synergic Operation
Mix Arc AC
Deeper Penetration in AC
Mix Arc DC
Bridge & Weld Gaps in DC without Filler Wire
AC with Full Wave Formation Control
Pulse TIG Synergic or Manual Adjustment
HF or Lift Arc Ignition
Mig/Pulse Mig/Synergic Mig Capable
(by addition of optional Wire Feeder)
• Memory Set and Recall of Settings
• Full Function Trigger Control 2T/4T, 2S/4S
• MMA (stick electrode)
• Hot Start (improves electrode starting)
• Arc Force (stabilises the arc with difficult to use electrodes)
• Remote Amperage Control - Optional
Technical Data
Power Supply / Phases (V-Ph)
Regulation field in STICK mode A
Regulation field in TIG DC mode A
Regulation field in TIG AC mode A
Regulation field in MIG-MAG A
Balance TIG AC mode %
Power supply
Fuses(Tig) A
Rated duty cycle in 10 min
Rated secondary current A
Permanent sec, current
Rated Power (Stick) KVA
Permanent power 100% (Stick) KVA
Frequency TIG AC mode Hz
No load voltage (S) (K) V
Max secondary current A
Short circuit limit A
Stick electrode possibility mm
Protection class
Insulation class
Tig ignition
Remote control
Width-Height-Length mm
Weight Kg
240V - 1 ±15%
20 - 320
5 - 500
12 - 500
10 - 400
10 - 90
400 3 Ph
T25
40 °C 40% ED
500
100% A 320
21
14,3
20 - 200
92
500
550
6,0
Ip 21-S
H
HF or Lift Arc
Analog and Digital
310 x 1100x 1000
85
MULTIWAVE ACDC MACHINE OPTIONS
Torch Remote Amp Control
Part No. ER1MS-10
Tig Cold Wire Feeder
Part No. V0099AA
Remote Foot Control
Part No. V0305AA
Product Code: V0097AA-K
Standard option includes: MULTIWAVE 500ACDC, XA18 Tig Torch x 4m, Earth Lead & Arc Lead 35mm x 4m, Argon Regulator
www.esseti.co.nz
Section 3
6
AC/DC MULTIWAVE INVERTER WELDER
DIGITAL 500Amp AC/DC Inverter Welder
Welds: Aluminium, Magnesium, Zinc Alloys, Steels, Stainless, Cast Iron, Bronze, Copper
MULTIWAVE 500W AC/DC
MIG Separate Wire Feed Option
- MIG/MAG Standard
- MIG/MAG Synergic
- PULSE MIG Synergic
- DOUBLE PULSE MIG Synergic
MULTIWAVE ACDC MIG OPTIONS
Digital Remote MIg Wire Feeder
Digital Remote Control Torch
MIG/MAG Pulse Wire Feeder
Part No. V00099A
Overview
A High Powered 500A AC/DC Multifunction Welder with all the latest innovations and features of the Multi Wave family.
The Multi Wave 500A has 40% duty cycle at 40°c and is ideal for metal fabrication in heavy applications. An industrial machine with
multiple welding functions with Manual and Synergic selection of Tig AC/DC, Pulse Tig AC/DC, Tig Mix Arc with the innovative Multi
Wave approach with the latest innovations that grant improvement in the quality and carry the results to the highest level with the
minimum effort.
Stick electrode features selection of DC+, DC- and AC with auto-change of welding polarity and synergic material thickness adjustment. The base power source includes built-in water cooling and can be used both in TIG and Mig/Mag.
Addition of the Cold Wire Feeder provides advanced automatic Tig Cold Wire Feeding capability.
Addition of the Mig Wire Feeder provides synergic Mig/Mag and Pulse Mig function with the technology of Plus Concept.
www.esseti.co.nz
Section 3
7
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