IN SITU INFRARED EMISSION SPECTROSCOPY OF SOLID OXIDE FUEL CELL ANODES: A CHEMICAL UNDERSTANDING OF DURABILITY AND SAFETY Michael B. Pomfreta, Daniel A. Steinhurstb, Jeffrey C. Owrutskya aChemistry Division, U.S. Naval Research Laboratory, Washington, DC 20375 bNova Research, Inc., Alexandria, VA 22308 Fuel Cell Seminar and Exposition, November 8th, 2012, Uncasville, CT Solid Oxide Fuel Cells • Electrode materials – Ni-YSZ cermet anodes – Perovskite cathodes (lanthanum strontium manganite) • Fuels used – CH4 and CH3OH – Effect of oxygenated fuels • Fuel utilization – Fuel oxidation and other reactions – Identification of intermediates – Improved performance and safety www1.eere.energy.gov Fuel Cell Seminar and Exposition 2 Previous In Situ Anode Studies Raman (b) (c) 0 • • Vibrational Raman spectroscopy – Identification of damaging species – Material-specific information Near-IR thermal imaging – Anode/fuel interactions – Surface changes (∆T) depend on fuel, voltage, and operational temperature – Spatial variations as signs of failure Arb. Units (d) (e) Pomfret, et al. JPCB 2006, 110, 17305. 1000 1200 1400 -1 1600 Wavenumbers (cm ) 1800 NIR imaging • No oxidation molecular intermediates have been identified by in situ optical studies Fuel Cell Seminar and Exposition 3 FTIR Emission in SOFCs • Lu, et al., J. Electrochem. Soc. 2002, 149, A1293. • Oxygen reduction at the cathode – O2-: 1236 and 1124 cm-1 – O22-: 930 cm-1 • The 1236 cm-1 peak is due to “perturbed” O2- • First probe of gas/surface interactions in functioning SOFCs Fuel Cell Seminar and Exposition 4 FTIR Emission of Anode Reactions • Characterize the complex chemistry of fuel utilization • Complete oxidation products: CO2, H2O • Incomplete oxidation products: CO, CH4, CH2O, CH3OH • Potential adsorbed intermediates: -CHx, -CO, -CO2, -OH, -CHxO Fuel Cell Seminar and Exposition 5 Approach and Design mirror FTIR FTIR Emission Spectroscopy (FTIRES) • Commercial IR spectrometer • Factory source removed • Typical spectrum: 16 averaged scans, 0.5 cm-1 resolution Drawing courtesy of R.J. Kee, CSM Fuel Cell Seminar and Exposition 6 Spectroelectrochemical Emission • Furnace at 800 ºC • Fuel flow conditions: CH4/Ar mix exposure for 40 min – 75%, 50%, and 25% Imax, OCV; 10 min each – Study effects of carbon reactions on anode • Electrochemically oxidizing conditions: Ar only on anode side for 20 min – Oxidation of anode and deposits Fuel Cell Seminar and Exposition 7 What to Look for • Of the possible carbon species, three found in the gas phase are most likely to be observed • CH4 @ 3010 cm-1, CO @ 2145 cm-1, CO2 @ 2350 cm-1 • Reactant and product species are distinct in spectra Gas-phase emission spectra taken at 800 ºC CH4 Fuel Cell Seminar and Exposition CO CO2 8 FTIR Emission under High Current • Cell operated at 75% Imax, 330 mA • CH4 as a fuel, in excess • Evidence of oxidation: CO2, CO • Evidence of a surface COx species – CO(ads) expected as a partially oxidized intermediate – CO2(ads) also known to exist on Ni CH4 CO2(ads)/CO2(g) CO – Is either at the surface in a steady state? Fuel Cell Seminar and Exposition 9 CO2(ads) as the Surface Species • Gas phase CO2 has clear P and R branches • In the presence of Ni, the gas phase is obscured • Bouwman, et al., Appl. Surf. Sci. 1980, 4, 21 – Adsorbed CO2 has a broad peak at 2345 cm-1 – Only 5 cm-1 from center of CO2(g) peak – 2350 and 2290 cm-1 features identifies CO2(ads) • No evidence of adsorbed CO (2060 cm-1) – CO(ads) is more likely near the electrolyte • CO2(ads) is more prevalent at the anode surface – Water-gas shift: H2O + CO → H2 + CO2 – Boudouard reaction: CO + CO → C + CO2 – Kaltschmitt, et al., IE&CR 2012, 51, 7536 Fuel Cell Seminar and Exposition 10 CH3OH is More Oxidized Than CH4 330 mA 220 mA 110 mA 0 mA CH4 CH3OH • Current dependence of the four peaks – CH4 3010 cm-1 – CO2(g) 2370 cm-1 – CO 2140 cm-1 – CO2(ads) 2290 cm-1 • • CH4 → CO → CO2(ads) → CO2(g) CH3OH → H2 + CO → CO2(ads) → CO2(g) Fuel Cell Seminar and Exposition 11 Electrochemical Oxidation CH4 • • • • Electrochemical oxidation – 250 mA without fuel Intensity trends – Deposit oxidation from CH4 – CH3OH leads less extensive carbon At early times (first 600 s) – Deposits are abundant with CH4 – Small amounts of CO are present Later times (second 600 s) – CO(g) signal falls off – Spectra are dominated by CO2 – CO(g) is product of reforming reactions, not electrochemical oxidation Fuel Cell Seminar and Exposition CH3OH 12 Summary • FTIR emission has been demonstrated as a viable technique for anode studies • Oxidation of a simple hydrocarbon fuels has been characterized • IR signature of CO2(g) grows with increased current – Demonstrates a dependence on cell polarization • CO2(ads) intermediate – Identified by a features at 2350 and 2290 cm-1 – Present at all currents, decreases at OCV • CH3OH leads to less carbon deposits on the anode – CO(g) signal as evidence of fuel pyrolysis – CO2(g) and CO2(ads) decrease immediately during electrochemical oxidation • Future work includes various conditions, bio-derived and larger fuels Fuel Cell Seminar and Exposition 13 Acknowledgements • Office of Naval Research • Collaborators: – Prof. Robert A. Walker and John D. Kirtley Montana State University – Prof. Bryan W. Eichhorn University of Maryland – College Park • Helpful Contributions: – Profs. Robert J. Kee and Anthony M. Dean Colorado School of Mines Fuel Cell Seminar and Exposition 14