The Solar and Wind Energy Supply Chain in Michigan Good for Manufacturing Jobs • Good for Economic Growth Good for Our Environment At a Glance: Wind and Solar Energy Supply Chain in Michigan • 121 solar power supply chain businesses • 120 wind power supply chain businesses • Old line manufacturing companies are re-tooling to make renewable energy equipment for growing markets Cumulative Renewable Energy Capacity in Michigan (Megawatts) 700 600 500 400 300 200 100 0 2009 2010 2011 2012 Source: Michigan Public Service Commission, Report on the Implementation of the P.A. 295 Renewable Energy Standard Feb. 2011 authors: PHOTO CREDITS: Ashley Craig, Environmental Business Specialist Howard Learner, Executive Director Peter Gray, Communications Associate Cover: Solar array at Dow Corning Headquarters, Midland, courtesy of Dow Corning (top); Utility worker, courtesy of Traverse City Light and Power (left); Wind farm, courtesy of Nordex; Student in lab, courtesy Michigan Technical University. P.6: Solar assembly robot, courtesy Fanuc Robotics; P. 7 Hemlock Semiconductor Headquarters, courtesy of Hemlock Semiconductor, Flexcharge energy controls at use in Antarctica, courtesy of Seelye Equipment Specialists; P. 8: Wind farm, courtesy of Nordex; P. 9 Low-profile turbine, courtesy of Michigan Wind Power; P. 10: Thin film solar cells, courtesy of National Renewable Energy Laboratory (NREL); P. 11: Rooftop solar array, courtesy of Michigan Solar and Wind Power Solutions; P. 12: Solar installer, courtesy of Wayne National Forest. Back Cover: Wind turbine worker, courtesy of Clipper Windpower (left); Wind turbine installation, courtesy of Traverse City Light and Power (center); Battery researchers, courtesy of NREL (right). Protecting the Midwest’s Environment and Natural Heritage ELPC.org March 2011© All rights reserved. Full reproduction permitted. This report can be downloaded at: www.elpc.org/michiganenergy. ELPC requests acknowledgment, in print, on any information or excerpts reproduced in another publication. Powering Manufacturing Jobs and Economic Growth in Michigan Michigan is home to nearly 200 solar and wind supply chain companies (over 50 of which supply to both industries) with more than 4,000 jobs tied to the wind industry and 6,300 to the solar industry. Clean tech is the state’s fastest growing sector, with $10 billion in announced clean energy development investments in the pipeline. The state ranks fourth in the nation for number of jobs in the solar industry and first for clean energy patents. Some of the primary drivers of Michigan’s job growth in the wind and solar industry include: • Renewable Portfolio Standard. In 2008, Michigan enacted its first Renewable Portfolio Standard (RPS) requiring that 10% of the utilities’ electricity supply come from renewable energy sources by 2015. The expanded renewable energy market has created more opportunity for equipment manufacturing in Michigan. • Established Industrial Manufacturing Base. Michigan’s manufacturing base has begun to respond to the national demand for wind and solar components. • Skilled High-Tech Workforce. Michigan has a trained high-tech workforce accustomed to manufacturing, and many of the skills available in the state are consistent with those needed to address the demand from the renewable energy industry. • Clean Energy Advanced Manufacturing Grants. Michigan’s Department of Energy, Labor, and Economic Growth issued $39.3 million in grants and loans using American Recovery and Reinvestment Act funds to promote private industry diversification into renewable energy and energy efficiency sectors. • Leading Research and Development Spending. Michigan businesses spend over $15 billion a year in R&D spending, ahead of any other state, per dollar of gross state product. Michigan developed a strategic partnership with Oak Ridge National Laboratory to give companies access to its alternative energy and materials research. • Strong University Base for Clean-Tech Expertise. With over 6,500 engineering degrees awarded each year, Michigan ranks fourth in the country for engineering graduates. Over a dozen Michigan universities and colleges have clean tech research programs or active renewable energy projects. • Targeted Supply Chain Development. In 2006, the state and the Michigan Economic Development Corporation (MEDC) completed a comprehensive renewable energy supply chain assessment and began helping existing manufacturing companies that could quickly diversify into the wind and solar industries. MEDC focused on educating potential suppliers on the industries, facilitating matchmaking with wind and solar original equipment manufacturers (OEMs) and Tier 1 suppliers, providing industry training and supporting manufacturing and innovation through the Centers of Energy Excellence program. • Centers of Energy Excellence. In 2008, the MEDC created the Centers of Energy Excellence (COEE), a $45 million program financed by the 21st Century Jobs Fund that creates “cluster teams” and provides grants to forprofit companies that are commercializing innovative energy technologies with support from a university. Energetx Composites, Astraeus Wind Energy, and Dow Corning have leveraged millions in funding through COEE designations. • Business Incentives. Michigan has used several incentives including business tax credits for supply chain development and work force expansion, as well as renewable energy renaissance zone designations. All of these programs and investments have helped create jobs in Michigan. With an established and growing supply chain and supportive RPS, Michigan is well positioned to increase installed capacity for both wind and solar generation. The solar and wind industries mean real jobs and real economic opportunity for Michigan. 1 Solar and Wind Industry Supply Chain Companies in Michigan The growing market for wind and solar power has spurred business growth and job creation across Michigan. Michigan companies are leaders in supply chain integration and simulation-based manufacturing. The state’s hightech workforce and robust scientific community have enabled Michigan companies to become major suppliers to the expanding wind and solar overall markets. Upper Peninsula Solar Wind 63 2 78 71 Solar and Wind Industry Supply Chain Companies in Michigan Ann Arbor Grand Rapids Detroit Saginaw - Midland Howell 3 Michigan Solar Industry Supply Chain Companies 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60. 61. Company Name City Patriot Solar Group (I) BioGreen Technologies (I) IPR Sohner Plastic (C) Orisol Energy (I) Shepherd Advisors (S) SUR Energy Systems (I) ABB University (S) United Solar Ovonic (C) Mersen USA (C) B's Electric (I) Kinetik Partners (S) Stahlin Non-Metallic Enclosures (C) Turtle Island Wind & Solar (I) The Green Panel (I) D&R Energy Services (I) Fronius USA (C) Power Distribution Center (I) Adaptive Manufacturing Solutions(C) Lotus International (C) Mechanical Energy Systems (I) Yazaki North America (C) Guardian Glass (C) Seelye Equipment Specialists (C) Renewable Energy Solutions (I) Michigan Solar & Wind Power Solutions (I) Contractor's Building Supply (I) Automation & Modular Comp. (C) Sunsiaray (I) Carbon Credit Environmental Services (I) Motor City Electric (I) NexTek Power Systems (C) Power Panel (C) W Industries (C) Walker Miller Energy Services (S) K-Space (C) Alternative Energy Solutions Integrated (I) Skyline Electrical Contracting (I) RLS Energy (I) Paradigm Energy Services (S) Ort Tool & Die (C) Kravis Electric & Controls (I) American EcoEnergy (I) Mid Michigan Solar (I) FCB Solar (I) Jan Watercraft Products (C) Burke E. Porter (C) Cascade Renewable Energy (I) Coffman Electrical Equipment (C) Eaton Corporation (S) Robinson Cartage (S) RoMan Manufacturing (C) Hot Watt Solar (I) Basic Solar & Renewables (I) SPM Windpower (I) Hemlock Semiconductor (C) ECO-Wind-Solar Solutions (I) Marelco Power Systems (C) Turbo Spray Midwest (C) ESPEC North America (C) Miller Tool & Die (C) Chambers Contracting & Renewable Energy (I) Albion Ann Arbor Ann Arbor Ann Arbor Ann Arbor Ann Arbor Auburn Hills Auburn Hills Bay City Bay Port Berkley Belding Berrien Center Brighton Brighton Brighton Brighton Burton Canton Canton Canton Carleton Charlevoix Chelsea Commerce Copemish Davisburg Davison Detroit Detroit Detroit Detroit Detroit Detroit Dexter Eastpointe Eastpointe Eaton Rapids Ellsworth Erie Farmington Hills Flint Flint Grand Haven Grand Haven Grand Rapids Grand Rapids Grand Rapids Grand Rapids Grand Rapids Grand Rapids Harrison Twp. Hastings Hastings Hemlock Holland Howell Howell Hudsonville Jackson Kalamazoo 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. 77. 78. 79. 80. 81. 82. 83. 84. 85. 86. 87. 88. 89. 90. 91. 92. 93. 94. 95. 96. 97. 98. 99. 100. 101. 102. 103. 104. 105. 106. 107. 108. 109. 110. 111. 112. 113. 114. 115. 116. 117. 118. 119. 120. 121. Company Name City Dynamic Engineering (C) Alternative Electric (I) TG Renewable Technologies (I) Bond Solar Ventures (I) Four Elements Energy (I) Tower Automotive (C) Rauhorn Electric (I) McNaughton-McKay Electric (C) Sustainable Systems (I) Lean, Clean Energy Services (S) ADCO Products (C) Currin Corporation (S) Dow Chemical (C) Dow Corning (C) Fulcrum Composites(C) Best Electrical/Independent Ener.(I) PrimeStar Solar (C) Aeolus Energy Systems (I) J. Ranck Electric (I) Kaydon Bearing Division (C) Newkirk Electric (I) Homeland Builders of Michigan (I) Novi Energy (S) Southern Exposure Renewable Energy Company (I) Warneke Tool (C) Rofin-Sinar (C) Eco-Friendly Contracting (I) Steel Industries (C) Bosch-Rexroth (C) FANUC Robotics America (C) Luma Resources (C) Vos Energy Concepts (I) Green Wire Systems (I) Howard & Howard Attorneys (S) GlobalWatt (I) Energy Components Group (C) Genesis Energy Alternatives (I) Shelby Solar & Wind (I) Solar Winds Power Systems (I) Comau (C) J. King Solar Technologies (I) Fata Automations (C) KUKA Robotics (C) Bay Energy Services (I) Fairfax Electric (I) Suniva (C) J.D. Stratton Electric (I) Windemuller (I) Cosma International (C) EOS Technologies (C) Ricardo (S) Evosolar (I) RESco Energy (S) Oak Electric (I) Bauer Power (I) Phoenix Environmental (I) Solar Works (I) Clairvoyant Energy (C) Wixom Renewable Energy Center(C) CRESIT (I) Kalamazoo Lansing Lansing Lapeer Lawrence Livonia Macomb Madison Heights Manchester Marquette Michigan Center Midland Midland Midland Midland Monroe Montague Mount Clemens Mt. Pleasant Muskegon Muskegon Novi Novi Ortonville Oxford Plymouth Portage Redford Twp. Rochester Hills Rochester Hills Rochester Hills Rockford Royal Oak Royal Oak Saginaw St. Clair Saline Shelby Shelbyville Southfield Southfield Sterling Heights Sterling Heights Suttons Bay Taylor Thomas Twp. Traverse City Traverse City Troy Troy Van Buren Twp Warren Warren Waterford Wayland Whitmore Lake Whitmore Lake Wixom Wixom Wyandotte Michigan Wind Industry Supply Chain Companies Company Name 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54. 55. 56. 57. 58. City ATI Casting Services (C) Aernnova (C) BioGreen Technologies (I) NSK Corporation (C) Orisol Energy (I) Shepherd Advisors (S) SUR Energy Systems (I) ABB University (S) Dokka Fasteners (C) Gougeon Brothers (C) Kerkau Manufacturing (C) Williams Form Engineering (C) Kinetik Partners (S) Turtle Island Wind & Solar (I) Quaker Chemical (C) D&R Energy Services (S) Power Distribution Center (T) Adaptive Manufacturing Solutions(C) Capline Systems (I) Great Lakes Heavy Haul (S) CMS North America (C) Danotek Motion Technologies (C) Great Lakes Gear Technologies (S) K&M Machine (C) Seelye Equipment Specialists (C) Michigan Solar & Wind Power Solutions (I) Three-M Tool & Machine (C) Thomas Industrial Rolls (C) Wastenotbiz (S) Carbon Credit Environmental Services (I) Motor City Electric (I) NexTek Power Systems (C) Walbridge (S) W Industries (C) Walker Miller Energy Services (S) Alternative Energy Solutions Integrated (I) Astraeus Wind Energy (C) Axson North America (C) Dowding Industries (C) RLS Energy (I) URV USA (C) Ort Tool & Die (C) Mahle Industries (C) Creative Foam Composite System(C) Seeger-Orbis (C) Franklin Wind Energy Group (I) FCB Solar (I) ETM Enterprises (C) Betz Industries (C) Burke E. Porter (C) Carter Products Company (C) Cascade Renewable Energy (I) Eaton Corporation (C) Robinson Cartage (S) Rockford Berge (S) Lake Effect Energy Corporation (I) Michigan Wind Turbine & Tower(T) Basic Solar & Renewables (I) Key C=Components Alpena Ann Arbor Ann Arbor Ann Arbor Ann Arbor Ann Arbor Ann Arbor Auburn Hills Auburn Hills Bay City Bay City Belmont Berkley Berrien Center Bingham Farms Brighton Brighton Burton Burton Byron Center Caledonia Canton Canton Cassopolis Charlevoix Commerce Commerce Twp. Dearborn Dearborn Detroit Detroit Detroit Detroit Detroit Detroit Eastpointe Eaton Rapids Eaton Rapids Eaton Rapids Eaton Rapids Eaton Rapids Erie Farmington Hills Fenton Frankenmuth Franklin Grand Haven Grand Ledge Grand Rapids Grand Rapids Grand Rapids Grand Rapids Grand Rapids Grand Rapids Grand Rapids Harbor Springs Harbor Springs Hastings I=Installers 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. 77. 78. 79. 80. 81. 82. 83. 84. 85. 86. 87. 88. 89. 90. 91. 92. 93. 94. 95. 96. 97. 98. 99. 100. 101. 102. 103. 104. 105. 106. 107. 108. 109. 110. 111. 112. 113. 114. 115. 116. 117. 118. 119. 120. Company Name City SPM Windpower (I) ECO-Wind-Solar Solutions (I) Energetx Composites (C) Genzink Steel (C) Systems Control (C) Great Lakes Industry (C) Miller Tool & Die (C) Demmer Corporation (C) TG Renewable Technologies (I) Lapeer Industries (C) Four Elements Energy (I) Wind Power Services (I) Aristeo (C) Ideal Fabricators (C) Visotek (C) Mackinaw Power (I) Diversified Tooling Group (C) McNaughton-McKay Electric (C) RLE International (C) Lean, Clean Energy Services (S) Maybee Wind (T) Dow Chemical (C) Dow Corning (C) Best Electrical/Independent Ener.(I) VenTower Industries (T) Aeolus Energy Systems (I) Kaydon Bearing Division (C) Newkirk Electric (I) Citation Corporation (C) Homeland Builders of Michigan (I) Nabtesco Motion Control (C) Novi Energy (S) Barton Malow (I) Phoenix Composite Solutions (C) Loc Performance Products (C) Eco-Friendly Contracting (I) Steel Industries (C) ADCO Circuits (C) Bosch-Rexroth (C) Gates Corporation (S) Howard & Howard Attorneys (S) Energy Components Group (C) Unimerco (C) Merrill Technologies Group (C) Northern Power (T) Comau (C) McHugh Composites (C) MAG Industrial Automation (C) MasTech (C) J.D. Stratton Electric (I) Heron Wind Manufacturing (T) Michigan Wind Power (I) Windemuller (I) EOS Technologies (C) LMS North America (C) Ricardo Inc. (S) Hotz Development (I) Oak Electric (I) Bauer Power (I) Phoenix Environmental (I) Solar Works (I) Wolverine Power Systems (I) Hastings Holland Holland Holland Iron Mountain Jackson Jackson Lansing Lansing Lapeer Lawrence Leroy Livonia Livonia Livonia Lowell Madison Heights Madison Heights Madison Heights Marquette Maybee Midland Midland Monroe Monroe Mount Clemens Muskegon Muskegon Novi Novi Novi Novi Oak Park Oscoda Plymouth Portage Redford Twp. Rochester Hills Rochester Hills Rochester Hills Royal Oak St. Clair Saline Saginaw Saginaw Southfield Stanwood Sterling Heights Sterling Heights Traverse City Traverse City Traverse City Traverse City Troy Troy Van Buren Twp. Warren Waterford Wayland Whitmore Lake Whitmore Lake Zeland S=Services T=Turbine Manufacturer/Sales Michigan: A Leading Supplier to the Solar Industry ELPC identified 121 companies in the Michigan solar supply chain. Michigan is home to sealant manufacturers and robotics suppliers, as well as the world’s largest manufacturer of polycrystalline silicon. ADCO Products, Michigan Center, energy manufacturers and suppliers, we offer intelligent robotic solutions for the associated manufacturing processes, including customtailored solutions for robotic solar assembly,” stated Mike Cicco, General Manager of Material Handling at FANUC Robotics America Corporation. “We combine robots, software and controls with a support and integration has more than 40 years of experience in the production of adhesive and sealant materials. The company supplies high-performance adhesives, sealants, and tapes to a variety of markets, including solar module assembly, construction, and automotive original equipment manufacturers. ADCO produces a line of distinct sealants, adhesives and primers for solar modules. ADCO’s $17.3 million expansion at its Michigan plant was supported by a $1.2 million tax credit from the state. The company also received a 12-year tax abatement on its real and personal property. In return, ADCO will bring more than 200 jobs to Michigan. ADCO exports its products and solar solutions to many locations throughout the world. network to help manufacturers reduce costs, improve quality and increase their competitive position in the global market.” The Green Panel, Brighton, is a Michigan-based turnkey solar PV company that designs, engineers, furnishes, and installs solar photovoltaic systems throughout the Midwest. The company has 20 employees and is one of the largest solar suppliers in Michigan, with close to one megawatt of installed capacity. FANUC Robotics America, Rochester Hills, was founded in 1982 and is the leading supplier of industrial robots with over 100,000 installed in factories in the Americas and 220,000 worldwide. “To address the growing demands of North America’s alternative “Solar development in Michigan does create jobs, and has done so for us. Solar is homegrown Michigan energy and if we can locally source the $20 billion in energy Michigan currently imports, more Michigan jobs can be created. With an aggressive renewable energy plan, we could expand renewable generation and employ more Michiganders in this industry,” commented Mark Cryderman, Director of Education and Business Development for The Green Panel. Hemlock Semiconductor, Hemlock, 6 was founded 50 years ago by Dow Corning, which is now majority owner of the company. Hemlock is the world’s largest manufacturer of polycrystalline silicon used in the manufacturing of solar cells and modules. Over the past five years, Hemlock has announced investments totaling $4.5 billion to add to its polycrystalline silicon manufacturing capacity, $2.5 billion of which will be invested in Michigan creating 1,500 additional jobs. vacuum furnaces for manufacturing the actual photovoltaic cells, and manufacturing the cover glass for solar panels and cells. RoMan also manufactures high current switch gear, which the company is in the process of marketing to the alternative energy industry. RoMan exports 27% of its production worldwide, up from under 5% seven years ago. Seelye Equipment Specialists (SES), Charlevoix, is the manufacturer of Patriot Solar Flexcharge high-efficiency alternative energy system controllers. SES has been in business since 1967 and has been designing and manufacturing Flexcharge products since about 1990. SES manages its own wholesale distribution to dealers in a worldwide market. Flexcharge controllers are designed to be exceptionally efficient and durable with a unique patented charge process, controlling and helping protect alternative energy systems’ battery banks and loads using PV arrays or permanent magnet type charging sources. Flexcharge systems are used for solar arrays and wind systems in Antarctica, street lighting in Iraq and seismic monitoring sites over North America. SES is active in the commercial, industrial and research markets, as well as marine and residential systems. Group, Albion, manufactures standard and heavy-duty solar trackers as well as fixed pole and ground mounts. Patriot currently has 15 employees, but plans to expand to at least 60 employees, in response to growing demand. The company is gaining increased orders in Michigan and throughout the United States. “We are seeing higher sales volumes in ground mounts and tracking systems from both industrial and commercial customers,” explained Edward Stuart, account manager at Patriot Solar Group. RoMan Manufacturing, Grand Rapids, is a leading manufacturer of special watercooled transformers, DC power supplies, inverter power supplies and accessories. The company has 100 employees at its Grand Rapids facility and 25 in Livonia. RoMan supplies both AC and DC power sources for several parts of the polysilicon industry. Some of the applications are growing crystals used to manufacture solar photovoltaic cells and LEDs, heating the 7 Michigan: A Leading Supplier to the Wind Industry ELPC identified 120 companies in the Michigan wind industry supply chain. Michigan is home to turbine assemblers and component manufacturers, and also to process engineering consultants, composite manufacturers and small wind developers. Astraeus Wind Energy, Eaton Rapids, A large percentage of the company’s business is from the wind industry, where it currently supplies composite applications for nacelles, spinners and wind turbine blades. Energetx has recently established a Master Supply Agreement with Aeroblade to become its North American manufacturing partner. Its first blade will be is a partnership of Dowding Industries and MAG Industrial Automation. The group is working to develop new technologies to resolve costly industry bottlenecks and improve the manufacturing process for wind industry components. MAG designs and develops the machinery and Astraeus serves as the machining service provider, using the MAG-developed equipment. Astraeus has received two grants to improve the technology used for the turbine hub and for the blade spar cap. Energetx Composites, Holland, was founded in 2008 and is a composite manufacturing company focused on the renewable energy, transportation, defense and aerospace markets. Energetx is a spin-off of S2 Yachts, a luxury yacht manufacturer with over 50 years of experience in composite manufacturing. a 45.3 meter IEC Class IIa wind turbine blade going into production in Summer 2011. “The wind industry has created a tremendous opportunity for companies such as ourselves who are utilizing our core capabilities and expanding into other industries,” commented Kelly Slikkers, VP of Business Development for Energetx Composites. Gougeon Brothers, Bay City, started in 1969 as an iceboat builder and expanded into marine-grade epoxies used around the world in boat building and boat repair. The company employs in-house chemists, who formulate epoxies to withstand harsh ocean environments. Gougeon diversified its applications into architectural restoration, high-tech aircraft, spacecraft and, most recently, wind turbine blade construction and repair. Most of Gougeon’s clients are in neighboring states, but the company is experiencing growth in in-state demand as more wind development is coming on line in Michigan. Michigan Wind Power, Traverse City, 8 is a developer of small wind projects and has five years’ experience installing wind power systems most suitable for residential and light commercial use. The company has completed over 40 such installations. Michigan Wind Power designed and installed the largest concentration of small wind units in the United States at the marina in Mackinaw City along Lake Michigan. The 8 low profile turbines have a capacity of about 20 kilowatts and provide energy to keep the docks free of ice. “Small wind has a great deal of potential in Michigan, provided we can expand the infrastructure and educate residents on the new technologies available to them.” commented Garth Ward, Michigan Wind Power founder, “Policies, including consistent zoning requirements, could go a long way to encourage more small wind development, which will relate directly to Michigan’s job growth.” 1971. The company recently changed its focus from the automotive industry to the wind industry. In 2007, Three-M won a fiveyear contract to produce gearbox housings for Clipper Windpower and with the help of the Oakland County Economic Development Council borrowed $11 million to purchase a 42,000 square-foot building in Wixom in order to meet the additional demand. The company will invest $8.5 million in new machinery, including one of the largest coordinate measuring machines in the Western Hemisphere. The company is machining prototype castings for a European gearbox manufacturer and smaller wind generators for an American wind manufacturer. “The wind industry has provided an opportunity for us to grow and hire as many as 20 additional employees,” commented Mike Medwid, President of Three-M. URV USA, Eaton Rapids, received a Center Three-M Tool and Machine, Commerce Township, has been manufacturing tools and components for a number of industries since of Energy Excellence (COEE) designation and grants of $7.5 million from the State of Michigan to build a new high-tech 80,000-ton foundry. URV will produce heavy castings for wind turbine OEMs, and develop the next generation of casting materials, in collaboration with Oak Ridge National Laboratory and Michigan Technological University. URV is scheduled to begin construction on this foundry in the spring of 2011. The company is currently importing these components to the U.S. from its Nordic foundries and will transfer the technology and orders to Eaton Rapids in 2012. “This new Michigan foundry will provide largescale casting solutions for top quality turbine components across the U.S., providing a local and competitive source for our North American turbine manufacturers seeking ease of logistics and high quality components,” reported Blaire H. Miller, Executive Vice President of URV USA. 9 Businesses Working in Both the Wind and Solar Industries Some Michigan companies are applying their expertise across multiple renewable energy technologies. ELPC identified more than 50 companies that supply to both the wind and solar industries. Cascade Renewable Energy, Grand Rapids, manufactures, markets and distributes renewable energy and energy efficiency solutions tailored for residential, community and commercial needs. Cascade Renewable Energy (CRE), a division of family-owned Cascade Engineering, is a distributor and system integrator, supplying both the wind and solar industries. Since 2009, CRE has successfully installed over 500 kW of solar photovoltaic systems in Michigan alone. The company’s dedicated engineering staff has integrated various wind and solar technologies on its own main campus, providing detailed data on a variety of system designs. CRE also partners with other companies to improve engineered components in the renewable energy market, most recently on a solar racking project. Dow Corning, Midland, has five operational sites in Michigan with a total of nearly 4,500 employees. Dow Corning (a joint venture of Dow Chemical and Corning) focuses on silicon atom technology and manufactures silicone solar panel materials and other applications. Dow Corning’s solar encapsulant is used to make solar cells more efficient and durable. Dow Corning silicone technology is also used on the back end of solar electronic components and as sealants. Dow Corning is investing hundreds of millions of dollars in Michigan to expand into manufacturing monosilanes, a key raw material for thin film solar applications. The company is a wind supplier as well, providing sealants, lubricants, R&D and materials to make turbines more durable and effective. Dow Chemical, Midland, is a diversified chemical company that provides innovative solutions to both the solar and wind industries. Dow is preparing to launch the Dow Powerhouse™ Solar Shingle, a residential roofing product that protects a home and also generates electricity. In 2007, Dow received a $20 million grant from the U.S. Department of Energy as part of its Solar America Initiative to develop “building integrated” solar arrays for the residential and commercial markets. Dow also supplies heat transfer fluids, adhesives, and films used by the solar photovoltaic industry. In addition, the company has provided epoxy resins and material solutions for use in various wind power applications and epoxy system solutions for the production of molds for blades. Kaydon, Muskegon, has been supplying 10 slewing ring bearings to the renewable energy market for more than 20 years. The company’s four- and eight-point bearings allow the turbine blades to be indexed or positioned to optimize blade angle, depending on wind speed. Kaydon also supplies bearing solutions for solar panel gear boxes and altitude-azimuth mountings, which are used for commercial and industrial building installations, large ground-mounted solar systems and electrical utility projects. countries such as Pakistan and Lebanon. MSS has recently installed more than 250 kilowatts of power in Michigan and has also completed small wind and solar installations in neighboring states. “We see a lot of growth opportunities for renewable energy generation right here in Michigan,” stated Mark Hagerty, President of MSS. “With the right policies in place, Michigan can encourage more distributed generation and cleaner power development.” Kinetik Partners, Berkley, is a marketing and technology strategic consulting firm that works in collaboration with industry and economic development organizations to develop and execute growth strategies. Some of Kinetik’s services include value chain analysis and assessment, R&D and product innovation strategy, and assistance with manufacturing representation. Kinetik Partners helped develop the wind energy business strategy for the Michigan Economic Development Corporation, which attracted wind energy value chain players to the state and made over $40 million in grants to support innovation and diversification. “For Michigan companies to be successful serving the growing renewable energy sectors in the US and abroad, they must offer innovation on new technologies, components and manufacturing process...This is what these industries need to lower the cost of energy for renewable products and enable domestic firms to be globally competitive” stated Dan Radomski, Managing Director, Kinetik Partners. Shepherd Advisors, Ann Arbor, is a Michigan Solar & Wind Power Solutions, Commerce, is a supplier of solar and wind energy collectors and generators for residential, commercial, industrial and educational facilities. Michigan Solar & Wind Power Solution (MSS) has eight employees and supplies products including solar panels, solar generators, batteries, pumps and pool heaters. The company also works with the Export Import Bank to ship American-made renewable energy parts around the world, including solarpowered water pumping systems to developing 11 management consulting firm that specializes in growth consulting for clean energy manufacturers, suppliers, generators and developers. Shepherd Advisors also consults with communities on energy management and economic development strategies and helps utilities build their clean energy portfolios. “The clean energy opportunities for Michigan are robust, especially as clean energy policy drivers are strengthened,” said Loch McCabe, President of Shepherd Advisors. “Over the next couple of years, Michigan’s RPS will have led to the installation of nearly 1,000 MW of new renewable energy capacity. And Michigan’s manufacturing sector is coming back leaner and more diversified than ever before.” Policy Makes the Difference Federal and state policies are key to encouraging investment that can grow the wind power and solar energy industries, and thereby create more jobs and economic growth. Federal Policies Production Tax Credit (PTC), Investment Tax Credit (ITC) & 1603 Tax Credit: The PTC offers a credit of 2.1 cents per kilowatt hour, which is effective through 2012. Wind developers have been able to take a 30% ITC in lieu of a PTC for facilities placed into service before 2012 as long as construction began before the end of 2010. Through the Section 1603 Treasury Grant Program, the ITC is convertible into a cash grant that helps developers who do not have enough tax liability to effectively utilize the tax credit. More than 2,400 megawatts of wind and solar power and 65,000 jobs were supported by the Section 1603 cash grant program in 2009. Federal Renewable Electricity Standard: This proposed federal legislation would require all electric utilities, which act as collective power purchasing agents for consumers, to buy a growing percentage of their electricity from renewable energy resources. Creating a federal renewable electricity floor would drive more demand nationally and in Michigan for wind and solar generated electricity. Michigan would benefit through more job creation and economic growth. Qualifying Advanced Energy Manufacturing Investment Tax Credit: Through ARRA, renewable energy manufacturers were able to take a 30% Federal Investment Tax Credit. The program expired in 2009 and should be considered for renewal. Accelerated Depreciation: Allowing wind and solar generation assets to be depreciated over six years can create additional value. However, the depreciation credit may be hard for some developers to use unless they can offset it with significant income. Residential Renewable Energy Tax Credit: Homeowners can receive a personal income tax credit for up to 30% of the cost of a solar thermal, photovoltaic or wind system installed on their primary residence. The credit expires in 2016 and is limited to $500 per 0.5 kilowatt of power capacity. 12 Michigan Programs & Policies Anchor Jobs and Anchor District Credits: The Michigan Economic Growth Authority (MEGA) Anchor programs allow renewable energy companies to claim a tax credit, if they are able to influence qualified suppliers or customers to open, locate or expand in Michigan. The Anchor company must be a qualified high-technology business, which includes businesses in the renewable energy space. Hemlock Semiconductor is one example of an anchor business. Renewable Portfolio Standard: The Michigan Standard was enacted in 2008 and requires 10% of all electricity purchased by utilities in the state to be generated by renewable technologies, including wind, solar photovoltaic, solar thermal, and coal plants with carbon sequestration. Utilities must achieve 20% of the total requirement by 2012, 33% by 2013, 50% by 2014, and 100% by 2015. Up to 50% of the standard can be met with RECs produced by utility-owned facilities and the standard contains a “bonus credit” system that incentivizes solar generation, peak time production, energy storage, and renewable energy produced using equipment manufactured within Michigan and with an in-state workforce. Also by 2015, utilities must meet an additional 5.5% of Michigan’s annual electricity demand through energy efficiency. MEGA Job Creation Tax Credit: Companies that manufacture solar systems or components, or conduct R&D, can also earn business tax credits by creating at least 25 new jobs within five years. The jobs must pay at least 150% of the Federal Minimum Wage and health care benefits may be included as part of the wages. Michigan’s two largest utilities - Detroit Edison and Consumers Energy - have small pilot programs that offer solar incentives for residential and commercial customers. These programs have played a critical role in driving consumer demand for solar energy in Michigan and supporting job development. Unfortunately, Consumers Energy informed the Michigan Public Service Commission in February 2011 that it does not intend to extend its solar incentive program. Detroit Edison will announce its intentions later in 2011. The Commission will make a final decision regarding whether solar energy should continue to play a part in the utilities’ RPS compliance plans. Net Metering: Michigan’s net metering standards enable small (<20KW) solar system owners to earn credits at the retail electric rate for excess power sent to the grid. Extending retail-rate net metering to medium and large systems would improve the economics for rooftop solar systems in Michigan. Next Energy Incentives: Certified “alternative energy technology businesses,” which include R&D or development of photovoltaic systems, can be exempt from tax on personal property investments until 2012. Additionally, a qualifying business can reduce its business tax liability attributable to R&D or the manufacturing of renewable energy. Renewable Energy Renaissance Zones: Qualifying businesses located in Renaissance Zones for “renewable energy facilities” -- manufacturing systems or components used in creating energy with wind or solar or conducting related R&D -- are virtually exempt from property, business and local income taxes. 13 Environmental Law & Policy Center The Environmental Law & Policy Center is the Midwest’s leading public interest environmental legal advocacy and eco-business innovation organization. We develop and lead successful strategic advocacy campaigns to improve environmental quality and protect our natural resources. We are public interest environmental entrepreneurs who engage in creative business dealmaking with diverse interests to put into practice our belief that environmental progress and economic development can be achieved together. ELPC’s multidisciplinary staff of talented and experienced public interest attorneys, environmental business specialists, public policy advocates and communications specialists brings a strong and effective combination of skills to solve environmental problems. ELPC’s vision embraces both smart, persuasive advocacy and sustainable development principles to win the most important environmental cases and create positive solutions to protect the environment. ELPC’s teamwork approach uses legal, economic, scientific and public policy analysis, and communications advocacy tools to produce successes. ELPC’s strategic advocacy and business dealmaking involves proposing solutions when we oppose threats to the Midwest environment. We say “yes” to better solutions; we don’t just say “no.” ELPC was founded in 1993 and has achieved a strong track record of successes on national and regional clean energy development and pollution reduction, transportation and land use reform, and natural resources protection issues. ELPC’s creative public advocacy effectively links environmental progress and economic development together and improves the quality of life in our Midwestern communities. headquarters 35 East Wacker Drive, Suite 1600 Chicago, Illinois 60601 Tel: 312-673-6500 Fax: 312-795-3730 Web: ELPC.org Email: elpcinfo@elpc.org regional offices Columbus, Ohio Sioux Falls, South Dakota Des Moines, Iowa Madison, Wisconsin Jamestown, North Dakota Washington, D.C. Printed on recycled paper Minneapolis, Minnesota with soy-based inks